FEED STUDY FOR M

TRANSPORTA
Area

Location

33

MEPL

Client

OMV
PRO

PRO

Document Title

CALCULATION SHEE
SEPARA

Issued For Approval

Rev

Description

DY FOR MEHAR PLANT CONDENSATE &

NSPORTATION AND STORAGE PROJECT
Discipline

Document No.

SM-MEPL-B-CALC

OMV PAKISTAN GmbH

PROJECT NO: 7001

N SHEET FOR TWO PHASE HOR

EPARATOR WITH MIST PAD
(V-101)

ed For Approval

Description

20, June 2013

Date

DENSATE & LPG

E PROJECT
Document No.

Rev

Page

SM-MEPL-B-CALC-1121

1 OF 3

bH
1

ASE HORIZONTAL
T PAD

Farhan

Mahmood

Maaz

MHQ

AZK

Prepared

Checked

Lead Engr.

QA

PM

DESIGN OF TWO-PHASE HORIZONTAL SEP

WITH MIST PAD
Company:
Project:
Tag No:
Service:

V-1001

Parameters

1
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19

Design Mass Flowrate of Vapor

Design Mass Flowrate of Liquid
Design Total Mass Flowrate
Operating Temperature
Operating Pressure
Density of Vapor
Density of Liquid
Viscosity of Vapor
Viscosity of Liquid
Volumetric Flowrate of Vapor
Volumetric Flowrate of Liquid
Total Volumetric Flowrate
Mixed Phase Density
Gas Bubble Size to be Removed from Liquid Phase
Slug Volume

20

CALCULATIONS

21
22
23
24
25
26
27
28
29
30

Determination of Vessel Nozzles Size

Inlet (Feed) Nozzle Size
Inlet Device
Mixed Phase Velocity Head
Velocity in Inlet Nozzle
Minimum Internal Diameter of Inlet Nozzle
Selected Inlet Nozzle Size

31
32
33

Vapor Outlet Nozzle Size

Vapor Outlet Velocity Head

DESIGN OF TWO-PHASE HORIZONTAL SEP

WITH MIST PAD
Company:
Project:
Tag No:
Service:

V-1001

#
34
35
36
37

Parameters

Velocity in Vapor Outlet Nozzle

Minimum Internal Diameter of Vapor Outlet Nozzle
Selected Vapor Outlet Nozzle Size

38
39
40
41
42
43

Liquid Outlet Nozzle Size

Velocity in Liquid Outlet Nozzle
Liquid Outlet Nozzle Size
Selected Liquid Outlet Nozzle Size

DESIGN OF TWO-PHASE HORIZONTAL SEP

WITH MIST PAD
Company:
Project:
Tag No:
Service:

V-1001

Parameters

44
45
48
49
50
51
52
53

Determination of Liquid Droplet Terminal Velocity

K-Value
De-Rating Factor
Corrected K-Value
Terminal Velocity
Velocity De-rating Factor
Maximum Allowable Vapor Velocity

54
55
56
57
58
59
60
61

Determination of Vessel Dimensions, Retension Times and Vapor Space

Diameter of Vessel
Radius of Vessel
Aspect Ratio
Length of Vessel
Depth of One Ellipsoidal Head
Total Cross-sectional Area of Vessel

62
63
64
65
66
67
68
69
70
71

Liquid Retension Time and Volumes

Volume
Heights
(BTM-Level)
Levels
mm
m3
47.69
LAHH
1167.00
39.12
LAH
1015.00
28.50
NLL
813.80
18.75
LAL
609.60
12.30
LALL
457.00

72
73

Area Available for Vapors (@LAH)

74

Vapor Space Available

Area Available For Vapor
Horizontal Vapor Velocity

75
76

Level-Level
LAH - LAHH
NLL - LAH
NLL - LAL
LAL - LALL
BTM - LALL

DESIGN OF TWO-PHASE HORIZONTAL SEP

WITH MIST PAD
Company:
Project:
Tag No:
Service:
#
77
78

V-1001

Parameters

Settling of Liquid Droplet

Settling Time of Liquid Droplet, Based on UT, Design

79
80

Area Available for Vapors (@LAHH)

81

Vapor Space Available

Area Available For Vapor
Horizontal Vapor Velocity
Settling of Liquid Droplet
Settling Time of Liquid Droplet, Based on UT, Design

82
83
84
85
86
87
88
89

Minimum Drum Length

Minimum Drum Length, Based on LAH
Minimum Drum Length, Based on LAHH

DESIGN OF TWO-PHASE HORIZONTAL SEP

WITH MIST PAD
Company:
Project:
Tag No:
Service:

V-1001

Parameters

90
91
92

Liquid De-gassing Check

Maximum Allowable Bubble Terminal Velocity

93
94
95
96
97

Liquid Degassing (@LAL)

Height of Level Alarm Low
Horizontal Velocity of Liquid through Vessel
Vapor Carry Under

98

Liquid Degassing (@NLL)

100 Normal Liquid Level
101 Horizontal Velocity of Liquid through Vessel
102 Vapor Carry Under
99

SKETCH

103
104
105
106
107
108

914.4mm

109
110
111
112

30inch

113
114

Inlet Device

115

Elbow

116
117
118
119
120

4720 mm

DESIGN OF TWO-PHASE HORIZONTAL SEP

WITH MIST PAD
Company:
Project:
Tag No:
Service:

V-1001

Parameters

121
122
123
124

Length

125
126
127
128
129
130 NOTES:
131 1) GPSA, 12th Edition.
132 2) Shell "Gas/Liquid Separator Design".

133 3) API-12J "Specification for Oil & Gas Separators"

134 4) Total Partial Volume = L(R2*acos((R-h)/R) - (R-h)*sqrt(2Rh-h2)) + (a/R)(Pi/3)(3

135 5) For Nozzle Distances, refer "Design Two Phase Separator Within Right Limits by Mon

WO-PHASE HORIZONTAL SEPARATOR

WITH MIST PAD
Date:
Rev:
Prepared By:
Checked By:
Symbols

Values

Unit

WV
WL
WT

599652
29982.6
629634.6
303.15
7585
53.99
750
0.013
0.3802
3.0852
0.01110
3.09631
56.49
200

Kg/hr
Kg/hr
Kg/hr
K
KPaG
kg/m3
kg/m3
cP
cP
m3/sec
m3/sec
m3/sec
kg/m3
m

0.0002
10

m
m3

T
P
V
L
V
L
QV
QL
QT
M
Dp, Gas

ase

8/5/2016
0
SZH

Vslug

CALCULATIONS

MV Inlet
Vinlet
2

idInlet, calc
dInlet, Selected

VV2Vapor Outlet

Elbow
2604.31
7
0.762
30.00
30

Kg/(m.sec2)
m/sec
m
inch
inch

4910.99

Kg/(m.sec2)

WO-PHASE HORIZONTAL SEPARATOR

WITH MIST PAD

zle

Date:
Rev:
Prepared By:
Checked By:

8/5/2016
0
SZH

Symbols

Values

Unit

VVapor

10
0.642
25.267
26

m/sec
m
inch
inch

1.00
0.12
4.681
6

m/sec
m
inch
inch

idVapor,
dVapor,

calc

Selected

Vliquid
dLiquid, Calc
dLiquid,

Selected

WO-PHASE HORIZONTAL SEPARATOR

WITH MIST PAD
Date:
Rev:
Prepared By:
Checked By:

8/5/2016
0
SZH

Symbols

Values

Unit

K
-

0.1524
0.267
0.0406

m/sec
m/sec
m/sec

Velocity

KCorrected
UT
UV

0.146
1
0.146

D
r
L/D
L
a
At

4.72
2.360
3
14.16
1.180
17.50

m/sec

nsion Times and Vapor Space

Volume
(Level-Level)

Head Volume
(Level-Level)

m3

m3
0.945
1.099
0.914
0.535
0.724

8.56
10.62
9.76
6.45
12.30

hv, LAH
Av, LAH
Uv, Horizontal

m
m
m
m
m2

Residence Time
(Level-Level)
seconds

minutes

771.06
956.44
878.52
580.89
1107.41

12.85
15.94
14.64
9.68
18.46

3.705
14.734
0.209

m
m2
m/sec

WO-PHASE HORIZONTAL SEPARATOR

WITH MIST PAD

Date:
Rev:
Prepared By:
Checked By:
Symbols

8/5/2016
0
SZH

Values

Unit

Increase Vapor Space

t, LAH

25.40

sec

hv, LAHH
Av, LAHH

3.553
14.130
0.218

m
m2
m/sec

Uv, Horizontal

Increase Vapor Space

t, LAHH

24.36

sec

Lmin, LAH
Lmin, LAHH

5.3181
5.3182

m
m

WO-PHASE HORIZONTAL SEPARATOR

WITH MIST PAD
Date:
Rev:
Prepared By:
Checked By:

8/5/2016
0
SZH

Symbols

Values

Unit

UT, Gas Bubble

0.040

m/sec

HLAL

609.6

mm
m/sec

VLiquid@LAL

0.00839
No, Size is OK

HNLL

813.8
0.00552
No, Size is OK

VLiquid@NLL

mm
m/sec

SKETCH

812.8mm

26inch

1167mm

LAHH

1015mm

LAH

813.8mm

NLL

609.6mm

LAL

457mm

LALL

WO-PHASE HORIZONTAL SEPARATOR

WITH MIST PAD
Date:
Rev:
Prepared By:
Checked By:
Symbols

8/5/2016
0
SZH

Values

6inch
14160mm

R-h)*sqrt(2Rh-h2)) + (a/R)(Pi/3)(3hR - h2)h

parator Within Right Limits by Monnery"

304.8mm

Unit

(Table-2) Liquid Holdup And Surge Times

Services

A Unit Feed Drum

B Separators
1. Feed To Column
2. Feed To Other Drum Or Tankage
a) With Pump Or Through Exchanger
b) Without Pump
3. Feed To Fired Heater
C Reflux Or Product Accumulator
1. Reflux Only
2. Reflux And Product
(Based on Reflux (3 min) + appropriate
Holdup Time Of Overhead Product)
D Column Bottoms
1. Feed To Another Column
2. Feed To Other Drum or Tankage
a) With Pump or Through Exchanger
b) Without Pump
3. Feed To Fired Boiler
(Based on Reboiler Vapor Expressed as
Liquid (3min) + Appropriate Holdup Time
For The Bottom Product)
E

Compressor Suction/Interstage Scrubber

. 3 min Between HLL (HLA) and HLSD
. 10 min From Bottom Tangent Line To HLA

Fuel Gas Knockout Drum

. 20 ft Slug In The Incoming Fuel Gas Line
Between NLL and HLSD

G Flare Knockout Drum

20 To 30 min to HLL

p And Surge Times

Holdup Times
(NLL - LLL)
minutes

Surge Time
(NLL - HLL)
minutes

10

5
2
10

2
1
3

Multiply the TIME with following Facto

Personnel
Factor
Experienced
1
Trained
1.2
Inexperienced
1.5

Note:
Hold-up and Surge Time must include Personal

Refernce:
3
3+

2
2+

5
2
5-8

2
1
2-4

"Successfully Specify Three Phase Separators"

Monnery & William Y.Svrcek.

TIME with following Factors (Optional)

Instrumentation
Factor
Well Instrumented
1
Standard Instrumented
1.2
Poorly Instrumented
1.5

me must include Personal or Instrumental Factor.

Three Phase Separators" by Wayne D.

Svrcek.

De-Rating Factor to K-Value for Pressure

GPSA, Fig. 7-36 : De-Rating Factor to K-Value for Pressure
Pressure
Psig
0
150
300
600
1150

Notes:

1) Considering System Operating Pressure, Specify the Pressure Range from above table and in
in the Table below.
Opearting Pressure, psig
Specify Pressure Range
psig
0
150
1100.111

De-Rating Factor to K-Value for Pressure

Fig. 7-36 : De-Rating Factor to K-Value for Pressure

De-rating For Mesh Demister At Elevated Pressure
1
0.9
0.85
0.8
0.75
Inputs
Result

rating Pressure, Specify the Pressure Range from above table and insert

1100.111
De-Rating Factor
1
0.9
0.267