MS Seminar on Enhancing Machinery Safety Standards

Organised by:
MALAYSIAN STANDARDS (MS)

ON
SAFETY OF MACHINERY
Byy Abd Malek bin Omar
Chairman of TC on Safety of Machinery and
National Committee of ISO/199
Managed by:
5 FEBRUARY 2013,
SHAH ALAM
SEMINAR ON ENHANCING
MACHINERY SAFETY STANDARDS
1
STRUCTURE OF TC/W/1 (SAFETY OF MACHINERY) UNDER ISC W

(INDUSTRY STANDARDS COMMITTEE ON OCCUPATIONAL HEALTH AND SAFETY)
ISC W
Chairman: Yg Bhg Dato Ir Dr Johari Basri (DOSH)
Secretary: Pn. Zuraidah Baba (SIRIM Berhad)
TC/W/2 - Personal Protective Clothing

and Equipment for Occupational Use
Chairman : En. Hussin Husdin bin

Che Amat
Secretary : Pn. Lee Hooi Lan
TC/W/1 - Safety of Machinery

Chairman: En. Abd Malek Omar
(FMM)
Secretary: Pn. Jayanthi M
Sellamuthu
P-member
P
member in ISO/TC 199
TC/W/4 - Safety in Laboratories

Chairman: Mr Chee Ong Koh
Secretary: Pn Zuraidah Baba
TC/W/3 - Ergonomics
Chair: Assoc Prof Dr. Eveleen
Tan
Secretary: Pn. Zuraidah Baba
SWO-Wp-TC1 - Safe System of Work

and Practices in Occupational Setting
Chairman: Dr Syed Abd Hamid bin
Syed Hassan
Secretary: Salwa Denan
WG/W/4-1 - Safety of laboratories

Microbiological
Chairman: Assoc. Prof Dr Ahmad Azlan
WG/W/0-2 - Work in Tunelling

Chairman: Pn Hjh Maimunah Khalid
WG/W/4 2 - Safety of laboratories

WG/W/4-2
Mechanical Aspect
Chairman: Assoc. Prof Dr Ahmad Azlan
WG/W/0 6 - Code of practice on

WG/W/0-6
Construction at Hazardous Workplace
Chairman: Pn Hjh Maimunah Khalid
2
Members of Technical Committee on Safety of

Machinery (TC/W/1)
Members
1. Mr Abdul Malek Omar
(Chairman)
2. Ms Jayanthi M Sellamuthu
(Secretary)
3. Mr Supian Alias/
Mr Ahamad Yani Mohamad
4. Mr Anis Fahmyy Pauzi
5. Ir Nimi Ahmad
6. Ir Fuad Abas
7. Mr Mahasein Shaikh Omar
8 Mr Mohd Azhar Ahmad
8.
9. Ir Ah Ying Lai
10. Ir Ahmad Rasdan Ismail
11. Hajjah
jj Maimunah Hajij Khalid/
Mr Baharin Abd Rahman
12. Ir AK Woo
5 FEBRUARY 2013, SHAH

ALAM
Name Organisation
g
Federation of Malaysian Manufacturers
SIRIM Berhad
Department of Occupational Safety and Health
Malaysian
y
Employers
p y
Federation
Malaysian Industrial Hygiene Association
Malaysian Society of Occ. Safety and Health
Malaysian Trades Union Congress
Natioanl Institute of Occ
Occ. Safety and Health
The Institution of Engineers, Malaysia
Universiti Malaysia Pahang
Global Institute of Safetyy Management
g
Sdn Bhd
Master Jaya Environment Sdn Bhd
Characteristics of International
Safety Standards
Definition of Machinery
1. Combination of linked parts / component
1
2. At least one of them is equipped with mechanical
act ator control circ
actuator,
circuitit and poser circ
circuit
it and mobile
3. The one combined to meet the objectives to work of
materials,
t i l tto process, tto transfer
t
f and
d to
t package
k
4. Also used for the combination of plural machines
th t are arranged
that
d and
d controlled
t ll d tto ffunction
ti as th
the
unity to realize the same objectives
ALAM
Schematic Presentation of A Machine

Operators-machine interface
Signaling, Display
Warning
g
Control
System
Manual control
((Actuators))
Control devices
Inputs
Data storage and logic or
analog data processing
Output
p
Sensor Protective
Devices
Operative
p
part
Safeguard
Power control elements

(contactors, valves,
speed controllers, etc)
Machine actuators
(engines, cylinders)
Power transmission elements, Working parts

MS ISO 12100
ALAM
General Structure of Standards on

Safety of Machinery
Type A
Basic Safety
Standard
Giving basic concepts, principles for design,

and general aspects that can be applied to
machinery
Type B
Generic Safety
Standards
*a
Type C
Machine Safety Standards
5 FEBRUARY 2013,
SHAH ALAM
Dealing with one safety aspect or one

type of safeguard that can be used
across a wide range of machinery
*a machine / group of
machines specific
p
/detailed safety
requirements
General Structure of Standards

on Safety
S f t off Machinery
M hi
1) Type-A standards (basic safety standards) giving basic
concepts, principles
i i l for
f design,
d i
and
d generall aspects that
h can
be applied to machinery;
2) Type-B standards (generic safety standards) deal with one or
more safety aspect(s) or one or more type(s) of safeguard that
can be used across a wide range of machinery;
Type B1 particular safety aspects (eg safety distances, surface
temperature, noise)
Type B2 safeguards (eg. Two hand control, interlocking device,
pressure sensitive device, guards)
3) Type-C standards (machine safety standards) deal with

detailed safety requirements for a particular machine or group
of machines.
machines
5 FEBRUARY 2013,
SHAH ALAM

Safety of Machinery
Safety of machinery
Basic concepts and
general principles for
d i ISO 12100
design
Type A
Basic Safety
Standard
Safety of machinery
Principles of risk
assessment ISO14121

ALAM

Safety of Machinery
Control system
ISO 13849
Unexpected
ISO 14118
Emergency stop ISO 13850
start up
Two
Interlock
o hand
a d co
control
o ISO
SO 13851
385
e oc
ISO
SO 14119
9
Safety distance ISO 13857
Guard system
ISO 14120
- upper limb
Approach method ISO 14122
- lower limbs
Hazardous
ISO 14123
Minimum gap
ISO 13854 Type B
substance
Speed of hands ISO 13855
Hygiene
ISO 14159
Generic
Safety
and arms
Fire prevention
ISO 19353
Pressure sensitiveISO 13856 Standards Emission airborne ISO 29042

ALAM

Safety of Machinery
Standards to define safety requirement

for specific machine in detail
Products: Machine tool, Industrial Robot,
Forging Machine, Chemical plant,
Transportation machine
machine, etc
*a
Type C
Machine Safety Standards

ALAM
10
ACTIVITY OF MALAYSIAN
STANDARDIZATION ON
INTERNATIONAL STANDARD RELATING
TO
SAFETY OF MACHINERY
5 FEBRUARY 2013,
SHAH ALAM
11
Summary of Malaysian Standards/Draft Malaysian Standards at

various
i
stages
t
off development
d
l
t by
b TC Safety
S f t off Machinery
M hi
as on February 2013 (refer latest update from page 13 - 20 as attached)
Stages of
development
20.00
No. of Stds.
on Safety of
Machinery
20.20
30.20
30.99
40.20
40.60
40.92
50.00
5020
50.30
50.40
50.50
50.92
60.00
60.60
Remarks
33
Key to codes used in tabulation:

10.00 Create New NP
10.20 NP has been reviewed & endorsed by Manager
20.00 New project registered in TC/WG work programme
20 20 PDMS compilation
20.20
30.20 DMS study/ballot by TC/WG
30.99 DMS approved for registration for public comment
40.20 DMS circulated for public comment for 2 months
40.60 DMS and comment study/ballot by TC/WG
50 00 DMS registered for formal ISC acceptance
50.00
50.20 DMS study/ballot for ISC acceptance
50.30 FDMS accepted by ISC
50.40 FDMS for approved by Minister
50.50 FDMS approved by Minister
60.00 Malaysian Standard under publication
60.60 Malaysian Standard published
Abbreviations:
PDMS Preliminary Draft Malaysian Standard
DMS
Draft Malaysian Standard
FDMS Final Draft Malaysian Standard
TC/WG Technical Committee/Working Group
ISC W Industry Standards Committee
Occupational Health and Safety
Additional explanation:
RO
New Standard
R1
First Revision Standard
Repeated stage:
40.92 DMS referred back to TC/WG
50.92 FDMS referred back to TC/WG

ALAM
12
CURRENT STATUS OF MALAYSIAN STANDARDS TO

HARMONIZE WITH INTERNATIONAL SAFETY STANDARDS
relevant to ISO/TC199 (1)
The following are the list of Malaysian Standards (MS) that had been approved by the
Minister Ministry of Science
Minister,
Science, Technology and Innovation (MOSTI):
1. MS ISO 13854:2003
Safetyy of machineryy - minimum g
gaps
p to avoid crushing
g of p
parts of the human body
y
(ISO 13854:1996, IDT)
2. MS ISO 1385613856-1:2003
Safety of machinery - pressure
pressure--sensitive protective devices - Part 1 : general
principles for design and testing of pressurepressure-sensitive mats and pressurepressure-sensitive
floors (ISO 13856
13856--1:2001, IDT)
3. MS ISO 1412214122-1:2004
Safety of machinery - permanent means of access to machinery - Part 1: choice of
fixed means of access between two levels (ISO 1412214122-1:2001, IDT)
4. MS ISO 1412214122-2:2003
Safety of machinery - permanent means of access to machinery - Part 2 : working
platform and walkways (ISO 1412214122-2:2001, IDT)
5 FEBRUARY 2013,
SHAH ALAM
13

5. MS ISO 14123-1:2004
Safety of machinery - reduction of risks to health from hazardous substances
emitted by machinery - Part 1: principles and specifications for machinery
manufacturers (ISO 14123-1:1998, IDT)
6. MS ISO 14123-2:2003
Safety of machinery - reduction of risks to health from hazardous substances
emitted by machinery - Part 2: methodology leading to verification procedures (ISO
14123-2:1998, IDT)
7. MS ISO 14121:2004
Safety of machinery - principles of risk assessment (ISO 14121:1999, IDT)
8. MS ISO 14118:2005
Safety of machinery - prevention of unexpected start-up (ISO 14118:2000, IDT)
9. MS ISO 14119:2005
Safety of machinery - interlocking devices associated with guards - principles for
design and selection (ISO 14119:1998, IDT)
5 FEBRUARY 2013,
SHAH ALAM
14

10
10.
MS ISO 14120:2005
Safety of machinery - guards - general requirements for the design and
construction of fixed and movable guards (ISO 14120:2002, IDT)
11
11.
MS ISO 13849
13849--2:2005
safety of machinery - safety
safety--related parts of control systems - part 2: validation
(ISO 1384913849-2:2003, IDT)
12.
MS ISO 14159:2005
Safety of machinery - hygiene requirements for the design of machinery (ISO
14159:2002, IDT)
13.
MS ISO 13851:2005
Safety of machinery - two-hand control devices - functional aspects and design
principles (ISO 13851:2002, IDT)
14.
MS ISO 1412214122-4:2005
Safety of machinery - permanent means of access to machinery - part 4: fixed
ladders (ISO14122(ISO14122-4:2004,
4:2004 IDT)
5 FEBRUARY 2013,
SHAH ALAM
15

15.
MS ISO 1385613856-2:2006
pressure--sensitive protective devices - Part 2: general
principles and testing of pressurepressure-sensitive edges and pressure
pressure--sensitive bars (ISO
13856--2:2005,
13856
2:2005 IDT)
16.
MS ISO 19353:2006
Safety of machinery - fire prevention and protection (ISO 19353:2005, IDT)
17.
MS ISO 21469:2007
Safety of machinery - lubricants with incidental product contact - hygiene
requirements (ISO 21469:2006, IDT)
18.
MS ISO 1385613856-3:2008
pressure--sensitive protective devices part 3: general principle
f the
for
th design
d i and
d ttesting
ti off pressurepressure-sensitive
iti b
bumpers, plates,
l t
wires
i
and
d similar
i il
devices (ISO 13856
13856--3:2006, IDT)
5 FEBRUARY 2013,
SHAH ALAM
16

19
19.
MS ISO 13849
13849--1:2008
1 2008
Safety of machinery - safety -related parts of control systems - part 1: general
principles for design (first revision) (ISO 1384913849-1:2006, IDT)
20.
MS ISO 13850:2008
Safety of machinery - emergency stop - principles for design (first revision) (ISO
13850:2006,, IDT))
21.
MS ISO 11161:2009
Safety of machinery - integrated manufacturing systems - basic requirements (ISO
1161: 2007, IDT)
22.
MS ISO 2904229042-1:2010
Safety of machinery - evaluation of the emission of airborne hazardous substances
- Part 1: selection of test methods (ISO 29042
29042--1:2008, IDT)
5 FEBRUARY 2013,
SHAH ALAM
17

23
23.
MS ISO 13857:2010
Safety of machinery - safety distances to prevent hazard zones being reached by
upper and lower limbs (first revision) (ISO 13857:2008, IDT)
24.
MS ISO 2904229042-2:2010
- Part 2: tracer gas method for the measurement of the emission rate of a given
pollutant (ISO 2904229042-2:2009,
2:2009 IDT)
25.
MS ISO 2904229042-3:2010
- Part
P t 3:
3 test
t t bench
b
h method
th d ffor the
th measurementt off the
th emission
i i rate
t off a given
i
pollutant (ISO 2904229042-3:2009, IDT)
26.
MS ISO 2904229042-4:2010
- Part 4: tracer method for the measurement of the capture efficiency of an exhaust
system (ISO 2904229042-4:2009, IDT)
5 FEBRUARY 2013,
SHAH ALAM
18

27.
MS ISO 2904229042-5:2011
- Part 5: test bench method for the measurement of the separation efficiency by
mass of air cleaning systems with unducted outlet (ISO 29042
29042--5:2010, IDT)
28.
MS ISO 2904229042-6:2011
- Part 6: test bench method for the measurement of the separation efficiency by
mass of air cleaning systems with ducted outlet (ISO 2904229042-6:2010, IDT)
29.
MS ISO 2904229042-7:2011
- Part 7: test bench method for the measurement of the pollutant concentration
parameter (ISO 2904229042-7:2010, IDT)
30.
MS ISO 12100:2012
Safety of machinery - general principles for design - risk assessment and risk
reduction (first revision) (ISO 12100:2010, IDT)
5 FEBRUARY 2013,
SHAH ALAM
19

31.
MS ISO 13855:2012
Safety of machinery - positioning of safeguards with respect to the approach
speeds of parts of the human body (first revision) (ISO 13855:2010, IDT)
32.
MS ISO 2904229042-9:2012
- Part 9: decontamination index ((ISO 2904229042-9:2011, IDT))
33.
MS ISO 2904229042-8:2012
- Part 8: room method for the measurement of the pollutant concentration
parameter (ISO 2904229042-8:2011, IDT)
The following are the list of NWIP approved by the ISC W to adopt / adapt the ISO
standards
d d and
d will
ill ffurther
h studied
di d b
by the
h TC off S
Safety
f
off M
Machinery
hi
1. Safety of machinery Safety-related parts of control systems Part 2: Validation
(First Revision) (ISO 13849-2:2012)
5 FEBRUARY 2013,
SHAH ALAM
20

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21

MS Seminar on Enhancing Machinery Safety Standards

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Organised by:

MALAYSIAN STANDARDS (MS)

STRUCTURE OF TC/W/1 (SAFETY OF MACHINERY) UNDER ISC W

TC/W/2 - Personal Protective Clothing

Chairman : En. Hussin Husdin bin

TC/W/1 - Safety of Machinery

TC/W/4 - Safety in Laboratories

SWO-Wp-TC1 - Safe System of Work

WG/W/4-1 - Safety of laboratories

WG/W/0-2 - Work in Tunelling

WG/W/4 2 - Safety of laboratories

WG/W/0 6 - Code of practice on

Members of Technical Committee on Safety of

5 FEBRUARY 2013, SHAH

Schematic Presentation of A Machine

Power control elements

Power transmission elements, Working parts

General Structure of Standards on

Giving basic concepts, principles for design,

Dealing with one safety aspect or one

General Structure of Standards

3) Type-C standards (machine safety standards) deal with

General Structure of Standards on

5 FEBRUARY 2013, SHAH

General Structure of Standards on

5 FEBRUARY 2013, SHAH

General Structure of Standards on

Standards to define safety requirement

5 FEBRUARY 2013, SHAH

Summary of Malaysian Standards/Draft Malaysian Standards at

Key to codes used in tabulation:

5 FEBRUARY 2013, SHAH

CURRENT STATUS OF MALAYSIAN STANDARDS TO

CURRENT STATUS OF MALAYSIAN STANDARDS TO

CURRENT STATUS OF MALAYSIAN STANDARDS TO

CURRENT STATUS OF MALAYSIAN STANDARDS TO

CURRENT STATUS OF MALAYSIAN STANDARDS TO

CURRENT STATUS OF MALAYSIAN STANDARDS TO

CURRENT STATUS OF MALAYSIAN STANDARDS TO

CURRENT STATUS OF MALAYSIAN STANDARDS TO

5 FEBRUARY 2013, SHAH

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