Professional Documents
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REV 3
SAIC NUMBER
SAIC-M-2012
CONTRACT NUMBER
6600030687
EQUIPMENT ID NUMBER(S)
EQUIPMENT DESCRIPTION
REV. NO.
30-Jun-08
DATE APPROVED QR NUMBER
11-Dec-13
MECH -
CONTRACTOR
ASYAD / DAELIM
EQPT CODE
SYSTEM ID.
PLANT NO.
MH's SPENT
TRAVEL TIME
SATIP-M-001-01
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
General Requirements
A1
Procedure (Prequalified per AWS D1.1 2004 or earlier edition) has been
12-SAMSS-007,
reviewed and approved for application by Project Inspection.
Para. 7.5
Welders have valid JCCs and are qualified for structural welding.
A2
12-SAMSS-007,
Materials to be welded have been received & inspected and are
Material
properly identified & traceable to Certified Mill Test Reports or Certificate
Specifications
of Compliance (Specification). SAIC-M-2003
A3
Approved Drawings are available for the work and provide detailed
12-SAMSS-007,
instruction for the weld joint & weld dimensions.
Para. 6.4.1
Shop drawings and erection drawings shall be prepared per the AISC
& Para. 7.10
documents listed in 12-SAMSS-007.
B1
B2
B3
B4
B5
YES
PASS
FAIL
N/A
Pre-Welding Inspection ... Assumes Equipment Checks are accepted for Associated Welding (Piping, Vessels, etc)
Preparation of Base Metal & cleanliness met AWS Section 5.15:
A) Cleaning removed any scale, oils, rust, foreign matter
(Clean)
B) Joint Preparation exhibited good workmanship (free of notches)
12-SAMSS-007,
Para. 7.5
C) Checks for
Attachment 2
laminations
Observance of
smoke with objectionable fumes may indicate welding is being done on
fouled
surfaces for
(Cleaning
inadequate)
Joint alignment
Butt Welds
shall be 10% offset or 1/8" (3mm)
AWS D1.1,
whichever is smaller. Stiffener & gusset plates shall be fitted per dwg
Section 5.22
tolerances (max gap 1/16" or 2mm) See Attachment 4.
& Section 5.23
Welding environment is acceptable for welding. Attachment 2.
Similar rules for Piping are followed (Same Procedure)
Preheat has been performed on damp steel & as req'd based on
WPS & AWS D1.1 Preheat Table 3.2 Reqmts for
steel type.
This preheat & all subsequent
minimum interpass temps shall be maintained during the welding
operation for a distance at least equal to the thickness of the thickest
welded part (not less than 3 in. [75 mm]) in all directions from the point
of welding.
Electrode selected was based on WPS and AWS Table 3.1.
Consumable Control Practices
associated with Pipe & Equipment Welding are followed. Cellulose
Electrodes (E6010) are not used.
AWS D1.1,
Para. 5.12
AWS D1.1,
Para. 5.6 &
Para. 3.2
(Preheat Tables)
AWS D1.1,
Para. 5.3 &
Table 3.1
B6
AWS D1.1,
Section 5.23
B7
AWS D1.1,
Section 5.24
C1
Tack welds shall be subject to the same quality reqmts as the final welds
and shall exhibit good workmanship. Tack welds that are incorporated
AWS D1.1,
into the final weld shall be cleaned thoroughly. Multiple-pass tack welds
Section 5.18
shall have cascaded ends.
Page 1 of 30
RE-INSP DATE
REV 3
SAIC NUMBER
SAIC-M-2012
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
ASYAD / DAELIM
PASS
FAIL
N/A
RE-INSP DATE
AWS D1.1,
Section 5.18
D1
AWS D1.1,
Section 5.26
D2
12-SAMSS-007,
Para. 7.6 (a)
AWS D1.1,
Sect 6
D4
MECH -
CONTRACTOR
6600030687
C3
D3
12/11/2013
CONTRACT NUMBER
C2
30-Jun-08
DATE APPROVED
QR NUMBER
12-SAMSS-007,
Para. 7.6 (a)
Visible & measured welding distortion is within AWS D1.1 tolerances AWS D1.1,
listed in Attachment 4.
Section 5.23
VISUAL EXAMINATION CRITERIA (Use Attachment 3):
A) Weld Profiles are acceptable per Attachment
3.
B) Table 6.1 Visual acceptance criteria was AWS D1.1,
met
8 Imperfections are listed.
Section 5.18
Welds were gauged & accepted
REMARKS:
NOTES: 1. This Checklist is efficiently streamlined. The intention of this checklist is to accompany associated Process welding & meet code.
ATTACHMENTS:
Attachment 1 - ASTM A6 / ASTM A6M Structural Steel Tolerance Tables (Str. Shapes, Flanged Sections)
Attachment 2 - Structural Steel Pre-Welding, In-Process Inspection & Repair Requirements (AWS D1.1)
Attachment 3 - Structural Steel Welding Acceptance Criteria (AWS D1.1)
Attachment 4 - Structural Steel Welding Reqmts & Tolerances at Saudi Aramco (Per AWS D1.1)
Attachment 5 - Structural Steel Welding Requirements, Selection of NDE (AWS D1.1)
REFERENCE DOCUMENTS:
2- 12-SAMSS-007 -- Fabrication of Structural and Miscellaneous Steel, (3 September 2006)
3- 12-SAMSS-008 -- Erection of Structural and Miscellaneous Steel, 28 January 2004
4- PIP STS05130 -- Erection of Structural and Miscellaneous Steel Specification, February 2002
5- ASTM A6/A6M -- Standard Spec for General Reqmts for Rolled Structural Steel Bars, Plates, Shapes & Sheet Piling, 1 March 2004
Contractor / Subcontractor
Subcontractor QC Inspector
Saudi Aramco
COMPANY PMT Representative
Performed Inspection
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
Contractor QC Inspector
COMPANY Inspector
Performed Inspection
Contractor QC Supervisor
Name, Organization,
Initials and Date:
Y = YES
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N = NO F = FAILED
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REV 3
SAIC NUMBER
SAIC-M-2012
30-Jun-08
DATE APPROVED
QR NUMBER
12/11/2013
MECH -
Attachment - ASTM A6 / ASTM A6M Structural Steel Tolerance Tables (Str. Shapes, Flanged Sections)
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REV 3
SAIC NUMBER
30-Jun-08
DATE APPROVED
QR NUMBER
SAIC-M-2012
11-Dec-13
MECH Attachment 2 - Structural Steel Pre-Welding, In-Process Inspection & Repair Requirements (AWS D1.1)
Joint preparation & cleanliness meets the detailed requirements of Section 5.15 below:
POINT 1: Welding Joint preparation & cleanliness meets AWS D1.1 requirements ........... PASS or FAIL
Page 13 of 30
Attachment 2 - Structural Steel Pre-Welding, In-Process Inspection & Repair Requirements (AWS D1.1)
Welding Environment & Preheat is acceptable per requirements of Section 5.12 below:
POINT 2: Welding Environment & Preheat meets AWS D1.1 requirements ........... PASS or FAIL
Page 14 of 30
Attachment 2 - Structural Steel Pre-Welding, In-Process Inspection & Repair Requirements (AWS D1.1)
Welding Consumables (Section 5.3):
5.3.2 SMAW Electrodes. Electrodes for SMAW shall conform to the requirements of the latest edition of AWS A5.1,
Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding, or to the requirements of AWS A5.5,
Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc Welding.
NO SIGNIFICANT CHANGES EXIST FOR CONSUMABLE CONTROL & CONSUMABLES USED FOR PIPING
Utilize the applicable checklists for Consumable Control & an approved Procedure detailing controls.
POINT 3: Welding Consumables & Controls followed an approved procedure ........... PASS or FAIL
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REV 3
SAIC NUMBER
30-Jun-08
DATE APPROVED
QR NUMBER
SAIC-M-2012
12/11/2013
MECH Attachment 3 - Structural Steel Welding Acceptance Criteria (AWS D1.1)
AWS D1.1 --- 5.24 Weld Profiles - All welds, except as otherwise allowed below, shall be free from cracks, overlap,
and the unacceptable profile discontinuities exhibited in Figure 5.4. FILLET SIZE SHALL BE MEASURED (GAGE).
5.24.1 Fillet Welds: The faces of fillet welds may be slightly convex, flat, or slightly concave as shown in Figure 5.4
Figure 5.4(C) shows UNACCEPTABLE FILLET WELD PROFILES. THESE ARE NEVER* ALLOWED AT SA.
* Inspectors accepting such welds are subject to "Retraining for Field Performance".
* Inspectors shall identify welders with Poor Workmanship early in the Welding Process
5.24.3 Convexity:. Except at outside welds in corner joints, the convexity C of a weld or individual surface bead
shall not exceed the values given in Figure 5.4.(1/16" to 3/16" per Table) --> FILLET SIZES SHALL BE SPECIFIED
IF FILLET SIZE IS UNKNOWN, INSPECTOR ENSURES ENGINEERING DIRECTION IS PROVIDED AS NEEDED.
Inspection of Structural Welding (Per AWS D1.1)
5.14 Minimum Fillet Weld Sizes - The minimum fillet weld size, except for fillet welds used to reinforce groove
welds, shall be as shown in Table 5.8. The minimum fillet weld size shall apply in all cases, unless the design
drawings specify welds of a larger size. AGAIN, DESIGN DRAWINGS SHALL SPECIFY A FILLET SIZE!
CAUTION: MANDATORY HOLD POINT FOR DWG & SPECIFICATION CHECK FOR CORRECT FILLET SIZE
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See Section 5.23 for applications other than Columns & Trusses (Beams)
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REV 3
SAIC NUMBER
30-Jun-08
DATE APPROVED
QR NUMBER
SAIC-M-2012
11-Dec-13
MECH Attachment 4 - Structural Steel Welding Reqmts & Tolerances at Saudi Aramco (Per AWS D1.1)
Erection Tolerances are in Attachment 1 (Per AISC Code). This is for Information Only.
AWS D1.1 WELDING DISTORTION TOLERANCES ARE LISTED BELOW (& 12-SAMSS-007 BASIS)
Page 23 of 30
Attachment 4 - Structural Steel Welding Reqmts & Tolerances at Saudi Aramco (Per AWS D1.1)
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Attachment 4 - Structural Steel Welding Reqmts & Tolerances at Saudi Aramco (Per AWS D1.1)
Page 25 of 30
REV 3
SAIC NUMBER
30-Jun-08
DATE APPROVED
QR NUMBER
SAIC-M-2012
12/11/2013
MECH Attachment 5 - Structural Steel Welding Requirements, Selection of NDE (AWS D1.1)
Mill Discontinuities are resolved per AWS D1.1, NDE dispositioned & repaired as per Table 5.4 below.
Page 26 of 30
526.5 (1) = VT, MT or PT .... 526.5 (2) = VT, MT or PT & RT (depending on location, severity) ... 526.5 (3) = VT, MT or PT & RT
Measurement shall be per calipers or Ultrasonic Thickness Meter if excess weld metal removal is checked
Notice: NDE shall be clearly defined (as stated in this Attachment or as agreed upon).
NDT SHALL BE SPECIFED (Noted in WPS) - SUBMITTED TO SA INSPECTOR FOR APPROVAL.
UT, MT, PT, RT shall be performed per detailed requirements & Acceptance Criteria Tables of this section.
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12-SAMMS-008 CORRECTION OF ERRORS (REPAIR PROCEDURE SHALL COPY & PASTE ELEMENTS)
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