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Article history:
Received 23 April 2015
Received in revised form
9 December 2015
Accepted 10 December 2015
Available online 13 December 2015
Three-dimensional (3D) graphene structure exhibits promising potential in thermal interface materials
(TIMs) due to the continuous network structure and the high thermal conductivity of graphene.
Nevertheless, the very low density and the high porosity of the 3D graphene monoliths usually lead to
poor thermal transport performance. To overcome these problems, we fabricated the graphene/carbon
nanotube (Gr/CNT) aerogels by a synergistic assembly strategy. The entangled CNTs bond the graphene
sheets together to avoid the sliding of them under compression and greatly enhance the elastic stiffness
of cell walls, which brings the aerogels super-elasticity. Bearing a high compression strain of 80%, the
continuous thermal transport paths in Gr/CNT aerogels are still preserved. Signicantly increased thermal conductivity of Gr/CNT aerogels can be obtained by directly mechanical compression. Meanwhile,
the thermal transport properties of Gr/CNT aerogels can be further improved by elevating their initial
density. With an initial density of 85 mg cm3, a thermal conductivity up to 88.5 W m1K1 and a
thermal interface resistance as low as 13.6 m m2KW1 were obtained, which outperforms other carbonbased TIMs reported previously.
2015 Elsevier Ltd. All rights reserved.
1. Introduction
Development of high-power density electronics made efcient
thermal energy dissipation a critical issue for device lifetime and
speed [1,2]. But gaps between the contact solid surfaces usually
cause high interfacial thermal resistance [3]. Thermal interface
materials (TIMs) inserted between the mating surfaces can conform
well to surface asperities and reduce the temperature across the
interface [4]. In the past decades, signicant attentions have been
focused on developing carbon-based TIMs due to the extraordinarily high theory thermal conductivity of carbon nano-materials
[5e9]. Normally, for achieving high thermal transport properties,
carbon-based TIMs should have the interconnected structure to
ensure the continuous thermal transport, meanwhile own high
exibility for good contact with the mating surface.
Three-dimensional (3D) graphene monoliths have been widely
studied because it can assemble the individual graphene sheets
with dramatic properties into a macroscopic functional architecture. In 3D graphene monoliths with interconnected structure, the
* Corresponding author.
E-mail address: weiwei@njupt.edu.cn (W. Wei).
http://dx.doi.org/10.1016/j.carbon.2015.12.026
0008-6223/ 2015 Elsevier Ltd. All rights reserved.
heat uxes conduct along the graphene sheets and come together
at their junctions, then continue to transport to adjacent graphene
sheets, which brings 3D graphene monoliths continuous thermal
transport paths. And, the ultrahigh exibility of graphene sheets in
3D graphene monoliths is benecial to its matching to the mating
surface [10]. Thus, 3D graphene monoliths show great promise in
developing high performance TIMs.
There are several literature reported the thermal transport
properties of 3D graphene monoliths [10e14]. The measured
thermal conductivities of graphene foam grown by chemical
vapour deposition (CVD) were 1.7 W m1K1 (grown on nickel
foam) [12] and 8.28 W m1K1 (grown on porous Al2O3) [11]. And
some phase change materials were also introduced into graphene
aerogel [10] and CVD-graphene foam [13], obtaining the thermal
conductivities of 2.635 W m1K1 [10] and 0.44 W m1K1 [13],
respectively. It is noteworthy that the thermal conductivity of these
3D graphene monoliths mentioned above is lower than that of
other carbon-based TIMs [5e9] and far below that of single layer
graphene [15]. The major reason is attributed to the very low graphene volume fraction and the ultrahigh porosity of 3D graphene
monoliths [12]. Unfortunately, the most straightforward way, mechanical compression, is unable to decrease their porosity, since
these 3D graphene monoliths easily collapse under pressure.
2. Experimental details
2.1. Preparation of 3D Gr/CNT aerogel
Graphene oxide (GO) was prepared by the modied Hummers
method from natural graphite and got exfoliated GO sheets in their
aqueous dispersions according to the previous process [21]. CNTs
(diameter of 30e50 nm, length of 50e100 um) were functionalized
by reuxing in the mixture of concentrated H2SO4 and HNO3 (3:1
by volume) for about 80 min, and then collected by repeated
centrifuging and washing with deionized water. After gentle stirring, we obtained aqueous functionalized CNTs (fCNTs) dispersions.
Typically, fCNT aqueous dispersion was added into GO aqueous
dispersion with a mass ratio of GO:fCNTs 3:1. Gr/CNT hydrogel
assembled with GO sheets and fCNTs was prepared using a hydrothermal reaction maintained at 180 C for 12 h in a Teon-lined
autoclave. After washing the as-obtained hydrogel with distilled
water following with freeze-drying, the Gr/CNT aerogel was
223
RTIM
DT$ASample
Q
RTIM 2RC
l
k
(1)
(2)
Fig. 1. Schematic illustration for the micro-structure of Gr/CNT aerogels and cartoon models of entangled CNTs preventing the sliding of overlapping graphene sheets and avoiding
splitting of the wrapping graphene sheets. (A colour version of this gure can be viewed online).
224
Fig. 2. SEM images of 3D porous structure of (aec) neat graphene aerogel and (def) Gr/CNT-2 aerogel with similar initial density. Microscopic cellar wall architecture consisting of
partially (b) overlapping graphene sheets and (c) wrapping graphene sheets for neat graphene aerogel, and entangled CNTs covering (e) overlapping graphene sheets and (f)
wrapping graphene sheets for Gr/CNT-2 aerogel.
225
Fig. 3. (a) Digital photographs show that the neat graphene aerogel collapses and the Gr/CNT aerogel recovers its original shape after compression. (b) Compressive stressestrain
curves for neat graphene aerogel along the loading direction and for Gr/CNT-2 aerogel during loadingeunloading cycle. Inserts: SEM images showing the deformation process of Gr/
CNT-2 aerogel at 70% and back to 40%. Scale bars, 5 mm (c) stressestrain curves of several selected cycles on Gr/CNT-2 aerogel during repeated compression (the 1st, 2nd, 10th, 100th,
1000th cycle). (d) The corresponding maximum stress and energy loss coefcient for different cycles derived from (c). (A colour version of this gure can be viewed online).
and elastic stiffness of cell walls, allowing the van der Waals
adhesion to be overcome by the elastic energy.
Furthermore, the cyclic strain-stress curves of Gr/CNT-2 aerogel
at strain up to 60% are shown in Fig. 3c. The stressestrain curves of
the 1000th cycle are similar to that of the rst cycle, with the
exception that the maximum compressive stress decreases slightly
to 76.3% of the original value. The ratio of energy dissipated during
compression was calculated and presented in Fig. 3d. The rst cycle
yields an energy loss coefcient of 78% and this coefcient remains
constant at 71% since the 10th cycle, indicating excellent mechanical robustness of the Gr/CNT aerogel.
Thermal transport properties of the neat graphene aerogel and
the Gr/CNT aerogel were also compared. The values of thermal
interface resistance, thermal conductivity, and thermal contact
resistance of the neat graphene aerogel (initial thickness of 1.5 mm)
at the highest affordable strain (25%) are 379.4 mm2 kW1,
3.2 W m1K1, and 14.2 mm2 KW1, respectively. In comparison,
the Gr/CNT-2 aerogel (initial thickness of 1.5 mm) at strain of 25%
shows slightly higher thermal conductivity of 5.7 W m1K1, which
may be attributed to the conductive bridging effect of CNTs between the graphene sheets. As being pointed out in previous
studies, CNTs between adjacent graphitic layers can act as the
additional heat ux paths and thus improve the thermal conductivity [3,31]. When the strain of Gr/CNT aerogel reached 80%, the
thermal conductivity is as high as 42.3 W m1K1, and the thermal
interface resistance and the thermal contact resistance are only
19.5 and 6.2 mm2 KW1, respectively. The signicant improvement
of thermal transport properties is mainly due to the increased
density (increased from 23 to 159 mg cm3) of the Gr/CNT-2 aerogel under mechanical compression. Meanwhile, the continuous
thermal transport paths of the Gr/CNT aerogel can be saved even
under high compression, which is also very important for the high
226
Table 1
The initial density (ri) of various Gr/CNT aerogels, and their corresponding compression density (rc), thermal conductivity (k), thermal contact resistance (Rc) and thermal
interface resistance (RTIM) at compressive strain of 80%.
Samples
ri (mg cm3)
rc (mg cm3)
k (Wm1 K1)
Rc(mm2 KW1)
RTIM(mm2 KW1)
Gr/CNT-2
Gr/CNT-3
Gr/CNT-4
Gr/CNT-5
23
46
61
85
129
231
305
424
42.3
63.9
77.5
88.5
6.2
5.7
5.5
5.1
19.5
16.1
14.8
13.6
Fig. 4. SEM images of (a) Gr/CNT-3, (b) Gr/CNT-4 and (c) Gr/CNT-5 aerogels, respectively. (d) Stress-strain curves of Gr/CNT-3, -4 and -5 aerogels, respectively. (e) Density
dependence of compressive stress. (A colour version of this gure can be viewed online).
227
Fig. 5. (a) Thermal interface testing of Gr/CNT aerogel. (b) Thermographic images of the copper blocks under steady state cooling without and with Gr/CNT-5 aerogel. (c) Plots of the
temperature drop across the interface without and with Gr/CNT-5 aerogel. (A colour version of this gure can be viewed online).
cell walls rather than sliding between them and enhance the elastic
stiffness of the cell walls. The compression experiment results show
that Gr/CNT aerogels can be compressed to 80% strain and are able
to almost completely recover to its original shape. And the thermal
conductivity of Gr/CNT-2 aerogel is much higher than that of neat
graphene aerogel with similar initial density, which is attributed to
the signicantly increased density of the aerogels under compression. In addition, the thermal transport properties of Gr/CNT aerogels are improved by increases their initial density. A maximum
thermal conductivity of 88.5 W m1K1 and a minimum thermal
interface resistance of 13.6 mm2 KW1 of the Gr/CNT-5 aerogel
with initial density of 85 mg cm3 are obtained. The comparison of
thermal transport properties between Gr/CNT aerogels and other
carbon-based TIMs indicates the advantages of Gr/CNT aerogel
TIMs and suggested the prospective applications in advanced
thermal management.
Acknowledgement
We acknowledge nancial support by the National Natural Science Foundation of China (grant nos. 51503102 and 61274054), the
Natural Science Foundation of Jiangsu Province, China (grant no.
BK20140869) and NUPTSF (grant nos. NY214055 and NY213082).
Fig. 6. Comparison of thermal transport properties of carbon-based TIMs reported
previously (refs [8,32,35,37e39]) with the results in this work. (A colour version of this
gure can be viewed online).
3
3
4. Conclusions
Gr/CNT aerogels with super-elasticity were prepared by a synergistic assembly strategy. The highly entangled CNTs were introduced into 3D graphene monoliths to make sure the deformation of
228
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