Professional Documents
Culture Documents
JULY, 2000
INVERTEC V350-PRO
For use with machine code numbers 10651, 10669
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SERVICE MANUAL
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of Safety in Welding & Cutting - ANSI Standard Z49.1 from the American Welding Society, P.O. Box 351040,
Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of Arc Welding Safety booklet E205 is available from the
Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
FOR ENGINE
powered equipment.
____________________________________________________
1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop
the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on
contact with hot engine parts and igniting. Do
not spill fuel when filling tank. If fuel is spilled,
wipe it up and do not start engine until fumes
have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools
away from V-belts, gears, fans and all other moving parts
when starting, operating or repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
___________________________________________________
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
Mar 95
ii
ii
SAFETY
ELECTRIC SHOCK can kill.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
Mar 95
iii
iii
SAFETY
WELDING SPARKS can
cause fire or explosion.
6.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturers
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturers recommendations.
Mar 95
iv
SAFETY
iv
PRCAUTIONS DE SRET
3. Un coup darc peut tre plus svre quun coup de soliel, donc:
a. Utiliser un bon masque avec un verre filtrant appropri ainsi
quun verre blanc afin de se protger les yeux du rayonnement de larc et des projections quand on soude ou
quand on regarde larc.
b. Porter des vtements convenables afin de protger la peau
de soudeur et des aides contre le rayonnement de larc.
c. Protger lautre personnel travaillant proximit au
soudage laide dcrans appropris et non-inflammables.
4. Des gouttes de laitier en fusion sont mises de larc de
soudage. Se protger avec des vtements de protection libres
de lhuile, tels que les gants en cuir, chemise paisse, pantalons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de scurit dans la zone de
soudage. Utiliser des lunettes avec crans lateraux dans les
zones o lon pique le laitier.
V350-PRO
SectionA-1
Section A-1
TABLE OF CONTENTS
- INSTALLATION SECTION Installation
Technical Specifications .............................................................................................................A-2
Input Grounding Connections ....................................................................................................A-3
Power Cord Connection .............................................................................................................A-3
Single Phase Input ...............................................................................................................A-3
Three Phase Input ................................................................................................................A-3
Parallel Operation .......................................................................................................................A-3
Quick Disconnect Plugs .............................................................................................................A-3
A-2
A-2
INSTALLATION
200-230 / 200-230/
Factory
380-415/
460-480/
Invertec
575
V350- K1728-2
3 Phase
PRO Construction 60/50 Hz
60/50 Hz
208-230/
K1728-3
415/
CE
460-480/
575
1 Phase
Output
Range
(continuous)
Weight
with Cord
HxWxD
Construction
81.5lbs
(36.9 kg)
14.7x12.5x
27.8*
(373x318x
706*)mm
* Includes
handles
A-3
A-3
INSTALLATION
INSTALLATION
WARNING
ELECTRIC SHOCK can kill.
TURN THE INPUT POWER OFF AT
THE DISCONNECT SWITCH BEFORE
ATTEMPTING TO CONNECT OR DISCONNECT INPUT POWER LINES, OUTPUT
CABLES, OR CONTROL CABLES.
Only qualified personnel should perform this
installation.
Connect the green lead of the power cord to
ground per U.S. National Electrical Code.
-------------------------------------------------------------------INPUT AND GROUNDING CONNECTIONS
1. Only a qualified electrician should connect the
Invertec V350-PRO. Installation should be made
in accordance with the U.S. National Electrical
Code, all local codes and the information detailed
below.
2. When received directly from the factory, multiple
voltage machines are internally connected for
460VAC. If 460VAC is the desired input, then the
machine may be connected to the power system
without any setup required inside the machine.
3. Initial 200VAC - 415VAC and 575VAC operation
will require an Input voltage panel setup.
Open the access panel on the rear of the
machine.
For 200 or 230: Position the large switch to 200230.
For higher voltages: Position the large switch to
380-575.
Move the "A" lead to the appropriate terminal.
POWER CORD CONNECTION
A 10 ft. (3.0m) power cord is provided and wired into
the machine. Follow the power cord connection
instructions. Incorrect connection may result in equipment damage.
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BLACK
GREEN
RED
WHITE
25 mm
TRIM
1 in.
A
AMP
S
V
VOL
TS
OUT
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D
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V 35
0-
PR
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ON
OFF
A-4
INSTALLATION
SET SCREW
BRASS PLUG
COPPER TUBE
A-4
Section B-1
Section B-1
TABLE OF CONTENTS
- OPERATION SECTION Operation...............................................................................................................................Section B
Operating Instructions ................................................................................................................B-2
Product Description .............................................................................................................B-2
Duty Cycle ............................................................................................................................B-2
Operational Features and Controls ............................................................................................B-2
Upper Control Panel ...................................................................................................................B-2
Amps Meter..........................................................................................................................B-2
Volt Meter .............................................................................................................................B-2
Output Control......................................................................................................................B-2
Weld Terminals .....................................................................................................................B-2
Thermal.................................................................................................................................B-3
Control Remote ....................................................................................................................B-3
Hidden Middle Control Panel .....................................................................................................B-3
Weld Mode Select ................................................................................................................B-3
CC-Stick Soft..................................................................................................................B-3
CC-Stick Crisp................................................................................................................B-3
TIG GTAW .......................................................................................................................B-4
CV-Wire ...........................................................................................................................B-4
CV-Flux Cored ................................................................................................................B-4
Hot Start & Arc Control ........................................................................................................B-4
Lower Case Front .......................................................................................................................B-4
CV Modes.............................................................................................................................B-4
TIG Mode .............................................................................................................................B-5
CC-Stick Modes...................................................................................................................B-5
Types of Remote Output Control................................................................................................B-5
Types of Remote Weld Terminal Control ....................................................................................B-5
Design Features and Advantages...............................................................................................B-5
Auxiliary Power ...........................................................................................................................B-6
Limitations...................................................................................................................................B-6
Recommended Processes..........................................................................................................B-6
V350-PRO
B-2
OPERATION
OPERATING INSTRUCTIONS
B-2
WARNING
ELECTRIC SHOCK can kill.
Do not touch electrically live parts or
electrode with skin or wet clothing.
Insulate yourself from work and
ground.
Always wear dry insulating gloves.
-----------------------------------------------------------------------FUMES AND GASES can be dangerous.
Keep your head out of fumes.
Use ventilation or exhaust to remove
fumes from breathing zone.
----------------------------------------------------------------------WELDING SPARKS can cause fire or
explosion.
Keep flammable material away.
Do not weld on closed containers.
-----------------------------------------------------------------------ARC RAYS can burn eyes and skin.
Wear eye, ear and body
protection.
GENERAL DESCRIPTION
PRODUCT DESCRIPTION
The Invertec V350-Pro offers multi mode CV and CC
DC welding and is rated 350 amps, 34 volts at a 60%
duty cycle. The V350-Pro is available in European and
Rest of the World (North America and Export) versions.
Differences between these versions are input ratings
and CE noise filtering. In the different configurations,
the V350-Pro is available in either a construction version (no wire feeder connection and auxiliary power)
and a factory version (includes wire feeder connection
and related power).
DUTY CYCLE
The V350-Pro is rated at 350 amps, 60% duty cycle
(based on a 10 minute cycle). It is also rated at 275
amps, 100% duty cycle.
V350-PRO
B-3
B-3
OPERATION
5. THERMAL
This status light indicates when the power source
has been driven into thermal overload. If the output
terminals were "ON", the "ON" light will blink indicating that the output will be turned back on once
the unit cools down to an acceptable temperature
level. If the unit was operating in the "REMOTE"
mode, the trigger will need to be opened before or
after the thermal has cleared and closed after the
machine has cooled down to an acceptable temperature to establish output.
6. CONTROL-REMOTE , LOCAL
Two status lights indicate the location of output
control as pre-determined by the power sources
auto-configure system.
The LOCAL display will be lit when control is at the
power source.
The REMOTE display will be lit when a remote
pot/control is detected.
These Output Control configurations can be overridden (switched) with the CONTROL push button.
When changed, the unit will power up in the configuration it was in when it was last powered down.
A MPS
OLTS
TS
V OL
CONTROL
CONTR
OL
WELD TERMINALS
REMOTE
REMOTE
LOCAL
REMOTE
REMOTE
ON
OUTPUT
SELECT
HOT
HO
T STAR
START
CC-STICK SOFT
CC-STICK CRISP
ARC CONTROL
CONTROL
-2
CV-WIRE
CV
-WIRE
SELECT
9
0
+2
-4
TIG GT
GTAW
CV-FLUX
CV
-FLUX CORED
SELECT
WELD MODE
+4
-6
+6
-8
+8
-10
SOFT
10
+10
CRISP
11
12
8
ON
OFF
OFF
OFF
OF F
OFF
10
V350-PRO
B-4
OPERATION
B-4
B-5
OPERATION
TIG mode
The remote will default to the 6-pin amphenol if a
remote control is connected to the 6-pin amphenol
and one of the 14-pin amphenols. If a remote is
not connected to the 6-pin amphenol then the
remote will default to the 14-pin amphenols if a
remote is connected to one of the 14-pin amphenols.
If a remote control is connected to any of the
amphenols the WELD TERMINAL control will
default to REMOTE. If there are not any remote
control devices attached the WELD TERMINAL
control will default to ON.
CC-Stick modes
The remote will default to only the 6-pin amphenol if
a remote is connected to it.
The WELD TERMINAL control will default to ON
with or without a remote connected.
Types of Remote OUTPUT CONTROL
The Invertec V350-Pros Output Control can be
controlled by either a potentiometer connected
between 77 & 75 with the wiper connected to 76 or
a 0V to 10V DC supply connected between 76 &
75. (76 needs to be positive)
14-Pin Amphenol lead 75 is pin G, lead 76 is pin F
and lead 77 is pin E.
6-Pin Amphenol lead 75 is pin C, lead 76 is pin B
and lead 77 is pin A.
Potentiometer Control
The total resistance should be between 2000 ohms
(2K) and 10,000 ohms (10K)
The machine output will be at minimum when lead
76 (wiper) is at the end of the potentiometer that is
connected to 75. The machines output will
increase as the wiper of the potentiometer is moved
to the end that is connected to 77. (Note: In TIG
mode, moving the lead 76 (wiper) to lead 77 would
produce the current that has been set by the
Invertec V350-Pros front panel Output Control.)
Remotes of this type offered by Lincoln Electric are
the K857, K812 and K870.
Voltage Control
The supply should be an isolated supply. (Not referenced to earth ground, any auxiliary power from
the Invertec V350-Pro or the welding output) The
supply should be capable of supplying at least
20mA.
0 volts supplied to 76 will set the Invertec V350-Pro
to minimum output for the mode that has been
selected while 10 volts supplied to 76 will set the
Invertec V350-Pro to the maximum output for the
mode. (Note: In TIG mode, 10 volts supplied to
lead 76 would produce the current that has been
B-5
V350-PRO
B-6
OPERATION
Auxiliary Power
115VAC, 42VAC and 24VAC power is available
from the two 14-pin amphenols on the rear of the
unit. (K1728-2 Construction model of the Invertec
V350-Pro does not have the amphenols) These
supplies are intended to supply power for auxiliary
equipment like wire feeders and the TIG Module.
115VAC supply is rated at 2 amps and is protected
by a 2.5 amp breaker located by the amphenol.
42 VAC supply is rated at 5.5 amps and is protected by a 6 amp breaker located by the amphenol.
24 VAC supply is rated at 5.5 amps and is protected by a 6 amp breaker located by the amphenol.
Limitations
The V350-Pro is not recommended for processes
other than those listed.
The V350-Pro can only be used with the recommended equipment and options.
Recommended Processes
Properly equipped, the Invertec V350-Pro supports
GMAW, FCAW, SMAW, GTAW and CAC-A
processes for a variety of materials, including mild
steel, stainless steel, cored wires, and aluminum.
V350-PRO
B-6
C-1
C-1
TABLE OF CONTENTS
- ACCESSORIES SECTION Accessories...........................................................................................................................Section C
Connection of Lincoln Electric Wire Feeders..............................................................C-2 Thru C-9
V350-PRO/LN-25 with Optional 6 Pin K441-1 Remote.......................................................C-2
V350-PRO/LN-25 with Optional 6 Pin K857 Remote ..........................................................C-3
LN-25 with K431 Remote Option.........................................................................................C-4
V350-PRO/LN-25 with K867 Adapter ..................................................................................C-5
V350-PRO/LN-7 with K480 Control Cable ..........................................................................C-6
V350-PRO/LN-7 with K867 Adapter ....................................................................................C-7
V350-PRO/LN-742 ...............................................................................................................C-8
V350-PRO/LN-10 with K1505 Control Cable ......................................................................C-9
Cobramatic & Tig......................................................................................................................C-10
Options Accessories.................................................................................................................C-10
V350-PRO
C-2
C-2
ACCESSORIES
CAUTION
position.
If you are using an LN-25 without an internal contactor, the electrode will be HOT when the V350PRO is energized.
8. Set the ARC CONTROL to the O position and
then adjust to suit.
6 pin
Amphenol
Optional K444-1
Remote Control
LN-25
Wire Feeder
To Work
Electrode Cable
V350-PRO
C-3
C-3
ACCESSORIES
If you are using an LN-25 without an internal contactor, the electrode will be HOT when the V350PRO is energized.
CAUTION
position.
Figure C.2 V350-PRO/LN-25 ACROSS THE ARC CONNECTION DIAGRAM WITH K857
REMOTE CONTROL
K857
Remote Control
6 pin
Amphenol
LN-25
Wire Feeder
To Work
Electrode Cable
V350-PRO
C-4
C-4
ACCESSORIES
SELECT
to
ELECTRODE CABLE
TO LN-25
TO
WORK
14 PIN (24/42VAC)
AMPHENOL
6 PIN AMPHENOL
LN-25 WITH
K431 OPTION
the
K876 ADAPTER
K432 REMOTE
CONTROL CABLE
INVERTEC
POWER SOURCE
V350-PRO
C-5
C-5
ACCESSORIES
21
82
81
42
ELECTRODE CABLE
TO LN-25
TO
WORK
14 PIN
(24/42VAC)
31
32
K867 ADAPTER
LN-25 WITH
K431 OPTION
GND
AMPHENOL
41
SPARE
75
76
77
INVERTEC
POWER SOURCE
V350-PRO
K432 REMOTE
CONTROL CABLE
C-6
C-6
ACCESSORIES
CONNECTION OF THE LN-7 TO THE V350PRO USING K480 CONTROL CABLE (SEE
FIGURE C.5)
NOTE: AN LN-7 CAN ONLY BE USED WITH A FACTORY OR CE VERSION OF THE V350-PRO. IF
YOUR LN-7 COMES EQUIPPED WITH A K291 OR
K404 INPUT CABLE, REFER TO THE CONNECTION
OF THE LN-7 USING K867 UNIVERSAL ADAPTER.
TO LN-7 INPUT
14 PIN
AMPHENOL
(115VAC)
AT REAR OF
MACHINE
CABLE PLUG
OPTIONAL K857
REMOTE CONTROL
6 PIN
AMPHENOL
ELECTRODE CABLE
TO WIRE FEED UNIT
TO WORK
V350-PRO
C-7
C-7
ACCESSORIES
SPARE
82
ELECTRODE CABLE
TO LN-7
TO
WORK
14 PIN(115VAC)
42
AMPHENOL
41
+
INVERTEC
POWER SOURCE
LN-7
81
K867 UNIVERSAL
ADAPTER PLUG
CONTROL
BOX
31
31
32
32
2
2
21
21
GND
GND
75
75
76
76
77
77
GREEN
2
V350-PRO
K291 OR K404
INPUT CABLE
K775 OPTIONAL
REMOTE CONTROL
C-8
C-8
ACCESSORIES
TO LN-742 INPUT
14 PIN
AMPHENOL
(24/42VAC)
AT REAR OF
MACHINE
CABLE PLUG
V350-PRO
C-9
C-9
ACCESSORIES
Power Sources
ON
S1
S1
TO LN-10
14 PIN
AMPHENOL
(24/42VAC)
AT REAR OF
MACHINE
K1505
TO WORK
ELECTRODE CABLE
TO LN-10
V350-PRO
C-10
C-10
ACCESSORIES
OPTIONS / ACCESSORIES
All welding modes for this model run with local output control and weld terminals ON (e.g. Stick, TIG,
LN25 off the arc).
K930-1
TIG Module
K428,K446, K449
LN-25(Off the Arc)
Factory Version K1728-1
The factory model is the construction model with
the addition of the Wire Feeder/Remote Adapter.
In this form, the V350-Pro provides the hardware to
power and connect to 24, 42 or 115 VAC wire feeders.
K857
Remote Output Control
K814
Arc Start Switch
K812
Hand Operated Amptrol
K870
Foot Operated Amptrol
K930-1
TIG Module
K428, K446, K449
LN-25
K617 (-1 or -2) K618 (-1 or -2)
LN-742
K440 (-1), K567-1
LN-7 GMA
K1559-1, K1564-1
LN-10
K1499-1, K1521-1
DH-10
"CE" Version K1728-3
V350-PRO
Section D-1
Section D-1
TABLE OF CONTENTS
-MAINTENANCEMaintenance .........................................................................................................................Section D
Input Filter Capacitor Discharge Procedure ...............................................................................D-2
Routine Maintenance..................................................................................................................D-2
Periodic Maintenance .................................................................................................................D-3
Thermal Protection .....................................................................................................................D-3
Major Component Locations .....................................................................................................D-4
V350-PRO
D-2
D-2
MAINTENANCE
WARNING
EIGHT
CAPACITOR
TERMINALS
INSULATED
PLIERS
POWER
RESISTOR
INSULATED
GLOVES
ROUTINE MAINTENANCE
V350-PRO
D-3
MAINTENANCE
OVERLOAD PROTECTION
The machine is electrically protected from producing
high output currents. Should the output current exceed
430A, an electronic protection circuit will reduce the
current to approximately 100A. The machine will continue to produce this low current until the protection circuit is reset. Reset occurs when the output load is
removed.
THERMAL PROTECTION
Thermostats protect the machine from excessive operating temperatures. Excessive temperatures may be
caused by a lack of cooling air or operating the
machine beyond the duty cycle and output rating. If
excessive operating temperature should occur, the
thermostat will prevent output voltage or current. The
meter will remain energized during this time.
Thermostats are self-resetting once the machine cools
sufficiently. If the thermostat shutdown was caused by
excessive output or duty cycle and the fan is operating
normally, the Power Switch may be left on and the
reset should occur within a 15 minute period.
V350-PRO
D-3
R
WE
PO
A
A T
PR VIS TEN
EC O D TIO
AU E N
CIO
N
y qu co ism t
lor mmmy ali et eu at
er
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nu
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eli ree
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TE
RM
IN
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IN
RN
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et eui att
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nu
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Lo t, t um no ma
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Lo t, t
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er
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ing
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con sm
ree ips m ma
sc
et eui att
lao em dia ore
ipi ut
am h
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Lor , ed dol
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nib
sit
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or mmyy
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dol um aliq
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RO
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50
V3
EC
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MO
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RE
SE
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IN
ING
RN
WA
UT
TP
LIN
C
ELOLN
EC
TR
IC
V350-PRO
Center Panel
Base Assembly
Control Box Assembly
Case Back
Case Front
Case Wraparound
1.
2.
3.
4.
5.
6.
D-4
MAINTENANCE
D-4
3
5
AM
PS
1
A
OU
VO
LTS
ON
Section E-1
Section E-1
TABLE OF CONTENTS
-THEORY OF OPERATION SECTIONTheory of Operation .............................................................................................................Section E
General Description ....................................................................................................................E-2
Input Line Voltage, Auxiliary Transformer and Precharge...........................................................E-2
Switch Board and Main Transformer ..........................................................................................E-3
Power board, Control Board, and SPI Communications............................................................E-4
Output Rectifier and Choke ........................................................................................................E-5
Thermal Protection .....................................................................................................................E-6
Protection Circuits ......................................................................................................................E-6
Over current Protection ........................................................................................................E-6
Under/Over Voltage Protection ............................................................................................E-6
Insulated Gate Bipolar Transistor (IGBT) Operation ...................................................................E-7
Pulse Width Modulation..............................................................................................................E-8
Minimum/Maximum Output..................................................................................................E-8
Current
Feedback
Input switch
& 100A Breaker
Input
Rectifier
Positive
Output
Terminal
Primary
Current
Sensor
Choke
Negative
Output
Terminal
Reconnect
Switch
Primary
Current
Sensor
Auxiliary
115VAC, 42VAC Transformer
24VAC
Fan Control
Fan
Power
Board
28VAC
14 Pin
Amphenol
40VDC
Control Board
6 Pin
Amphenol
Remote
Board
Mode
Panel
Optional Solenoid
V350-PRO
Display
Panel
E-2
E-2
THEORY OF OPERATION
FIGURE E.2 INPUT VOLTAGE AND PRECHARGE
To Control
Board
Current
Feedback
Input switch
& 100A Breaker
Input
Rectifier
Positive
Output
Terminal
Primary
Current
Sensor
Choke
Negative
Output
Terminal
Reconnect
Switch
Primary
Current
Sensor
Auxiliary
115VAC, 42VAC Transformer
24VAC
Fan Control
Fan
Power
Board
28VAC
40VDC
14 Pin
Amphenol
Control Board
Solenoid Supply
40VDC
6 Pin
Amphenol
Remote
Board
Mode
Panel
Status
Panel
Display
Panel
Optional Solenoid
GENERAL DESCRIPTION
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
V350-PRO
E-3
E-3
THEORY OF OPERATION
FIGURE E.3 SWITCH BOARD & MAIN TRANSFORMER
To Control
Board
Current
Feedback
Input
Rectifier
Input switch
& 100A Breaker
Positive
Output
Terminal
Primary
Current
Sensor
Choke
Negative
Output
Terminal
Reconnect
Switch
Primary
Current
Sensor
Auxiliary
115VAC, 42VAC Transformer
24VAC
Fan Control
Fan
Power
Board
28VAC
40VDC
14 Pin
Amphenol
Control Board
Solenoid Supply
40VDC
6 Pin
Amphenol
Remote
Board
Mode
Panel
Status
Panel
Display
Panel
Optional Solenoid
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
V350-PRO
E-4
E-4
THEORY OF OPERATION
FIGURE E.4 POWER BOARD, CONTROL BOARD
AND SERIAL PERIPHERAL INTERFACE (SPI) COMMUNICATIONS
To Control
Board
Current
Feedback
Input switch
& 100A Breaker
Input
Rectifier
Positive
Output
Terminal
Primary
Current
Sensor
Choke
Negative
Output
Terminal
Reconnect
Switch
Primary
Current
Sensor
Auxiliary
115VAC, 42VAC Transformer
24VAC
Fan Control
Fan
Power
Board
28VAC
40VDC
14 Pin
Amphenol
Control Board
Solenoid Supply
40VDC
6 Pin
Amphenol
Remote
Board
Mode
Panel
Status
Panel
Display
Panel
Optional Solenoid
CONTROL BOARD
E-5
E-5
THEORY OF OPERATION
FIGURE E.5 OUTPUT RECTIFIER AND CHOKE
To Control
Board
Current
Feedback
Input
Rectifier
Input switch
& 100A Breaker
Positive
Output
Terminal
Primary
Current
Sensor
Choke
Negative
Output
Terminal
Reconnect
Switch
Primary
Current
Sensor
Auxiliary
115VAC, 42VAC Transformer
24VAC
Fan Control
Fan
Power
Board
28VAC
14 Pin
Amphenol
40VDC
Control Board
Solenoid Supply
40VDC
6 Pin
Amphenol
Remote
Board
Mode
Panel
Status
Panel
Display
Panel
Optional Solenoid
NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.
V350-PRO
E-6
THEORY OF OPERATION
E-6
OVER CURRENT
PROTECTION
THERMAL PROTECTION
Two normally closed (NC) thermostats protect the
machine from excessive operating temperatures.
These thermostats are wired in series and are connected to the control board. One of the thermostats is
located on the heat sink of the switch board and the
other is located on the output choke. Excessive temperatures may be caused by a lack of cooling air or
operating the machine beyond its duty cycle or output
rating. If excessive operating temperatures should
occur, the thermostats will prevent output from the
machine. The yellow thermal light, located on the front
of the machine, will be illuminated. The thermostats
are self-resetting once the machine cools sufficiently.
If the thermostat shutdown was caused by excessive
output or duty cycle and the fan is operating normally,
the power switch may be left on and the reset should
occur within a 15-minute period. If the fan is not turning or the air intake louvers are obstructed, then the
power must be removed from the machine, and the
fan problem or air obstruction corrected.
PROTECTIVE CIRCUITS
If the average current exceeds 450 amps for one second, then the output will be limited to 100 amps until
the load is removed. If the peak current exceeds 600
amps for 150 ms, the output will be limited to 100
amps until the load is removed.
V350-PRO
E-7
E-7
THEORY OF OPERATION
capable of conducting current. A voltage supply connected to the drain terminal will allow the IGBT to conduct and supply current to the circuit components
coupled to the source. Current will flow through the
conducting IGBT to downstream components as long
as the positive gate signal is present. This is similar to
turning ON a light switch.
n+
GATE
SOURCE
n+
n+
GATE
n+
BODY REGION
BODY REGION
n-
n-
n+
BUFFER LAYER
n+
BUFFER LAYER
p+
INJECTING LAYER
p+
INJECTING LAYER
DRAIN
DRAIN
B. ACTIVE
A. PASSIVE
V350-PRO
E-8
E-8
THEORY OF OPERATION
FIGURE E.9 TYPICAL IGBT OUTPUTS.
sec
48
50
sec
sec
sec
MINIMUM OUTPUT
24 sec
24 sec
2 sec
50 sec
MAXIMUM OUTPUT
MAXIMUM OUTPUT
PULSE WIDTH
MODULATION
The term Pulse Width Modulation is used to describe
how much time is devoted to conduction in the positive and negative portions of the cycle. Changing the
pulse width is known as modulation. Pulse Width
Modulation (PWM) is the varying of the pulse width
over the allowed range of a cycle to affect the output
of the machine.
MINIMUM OUTPUT
V350-PRO
Section F-1
Section F-1
TABLE OF CONTENTS
TROUBLESHOOTING & REPAIR SECTION
Troubleshooting & Repair Section .................................................................................Section F
How to Use Troubleshooting Guide ....................................................................................F-2
PC Board Troubleshooting Procedures and Replacement .................................................F-3
Troubleshooting Guide ........................................................................................................F-4
Test Procedures
Input Filter Capacitor Discharge Procedure .................................................................F-15
Main Switch Board Test ................................................................................................F-17
Input Rectifier Test ........................................................................................................F-21
Power Board Test..........................................................................................................F-25
Output Diode Modules Test ..........................................................................................F-29
Auxiliary Transformer Test .............................................................................................F-33
Current Transducer Test ................................................................................................F-37
Fan Control and Motor Test ..........................................................................................F-41
SPI Cable Resistance and Voltage Test........................................................................F-45
Voltage and Current Calibration Procedure ..................................................................F-47
Replacement Procedures
Control Board Removal and Replacement ...................................................................F-51
Display Board Removal and Replacement ...................................................................F-57
Main Switch Board Removal and Replacement ...........................................................F-61
Mode Board Removal and Replacement......................................................................F-65
Status Board Removal and Replacement.....................................................................F-71
Snubber Board Removal and Replacement .................................................................F-75
Power Board Removal and Replacement.....................................................................F-77
Input Rectifier Removal and Replacement ...................................................................F-81
Output Rectifier Modules Removal and Replacement .................................................F-85
Current Transducer Removal and Replacement ...........................................................F-89
Retest after Repair ........................................................................................................F-94
V350-PRO
F-2
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs
safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before
you proceed. Call 1-800-833-9353.(WELD)
V350-PRO
F-2
F-3
F-3
WARNING
ELECTRIC SHOCK can kill.
Have an electrician install and service
this equipment. Turn the machine OFF
before working on equipment. Do not
touch electrically hot parts.
ATTENTION
Static-Sensitive
Devices
Handle only at
Static-Safe
Workstations
Reusable
Container
Do Not Destroy
V350-PRO
F-4
TROUBLESHOOTING GUIDE
PROBLEMS
(SYMPTOMS)
F-4
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
OUTPUT PROBLEMS
Major physical or electrical damage is evident when the sheet
metal cover is removed.
1-800-833-9353(WELD).
5. If the machine is being operated with single phase input voltage make sure the red lead is
not connected. See the
Installation Section.
The main input fuses (or breaker)
repeatedly fail.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
1-800-833-9353(WELD).
V350-PRO
F-5
TROUBLESHOOTING GUIDE
PROBLEMS
(SYMPTOMS)
F-5
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
OUTPUT PROBLEMS
The V350-Pro does not have welding output. The displays are lit.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed.
Call 1-800-833-9353(WELD).
V350-PRO
F-6
TROUBLESHOOTING GUIDE
PROBLEMS
(SYMPTOMS)
F-6
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
FUNCTION PROBLEMS
The machine regularly overheats
and the yellow thermal light is ON
indicating a thermal overload.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
1-800-833-9353(WELD).
V350-PRO
F-7
F-7
TROUBLESHOOTING GUIDE
PROBLEMS
(SYMPTOMS)
RECOMMENDED
COURSE OF ACTION
POSSIBLE AREAS OF
MISADJUSTMENT(S)
FUNCTION PROBLEMS
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed.
Call 1-800-833-9353(WELD).
V350-PRO
F-8
F-8
TROUBLESHOOTING GUIDE
PROBLEMS
(SYMPTOMS)
RECOMMENDED
COURSE OF ACTION
POSSIBLE AREAS OF
MISADJUSTMENT(S)
FUNCTION PROBLEMS
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed.
Call 1-800-833-9353(WELD).
V350-PRO
F-9
F-9
31
DESCRIPTION/
CORRECTIVE
DEFINITION
ACTION
Main transformer
primary over current
SERVICE FACILITY
CORRECTIVE
ACTION
Perform the Main Switch
Board Test.
Perform the Power
Board Test.
There may be a problem
with the primary current
sensors (CT) located on
the main switch board.
See the Wiring diagram
The control board may
be faulty.
32
Capacitor bank A
(lower) is under
voltage
NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-10
F-10
33
DESCRIPTION/
CORRECTIVE
DEFINITION
ACTION
Capacitor bank
"B"(upper) is under
voltage.
SERVICE FACILITY
CORRECTIVE
ACTION
There may be a problem
with the V/F signals from
the main switch board to
the control board.
Perform the Main Switch
Board Test.
Perform the Power
Board Test.
The control board may
be faulty.
34
Capacitor bank
"A"(lower) is over
voltage.
NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-11
F-11
35
DESCRIPTION/
CORRECTIVE
DEFINITION
ACTION
Capacitor bank
"B"(lower) is over
voltage.
SERVICE FACILITY
CORRECTIVE
ACTION
There may be a problem
with the V/F signals from
the main switch board to
the control board.
Perform the Main Switch
Board Test.
Perform the Power
Board Test.
The control board may
be faulty.
37
NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-12
F-12
39
DESCRIPTION/
CORRECTIVE
DEFINITION
ACTION
Possibly caused by an
external electrical
"noise" or signal level.
Make sure the V350-Pro
is grounded correctly.
The machine is self
clearing when
condition ceases.
SERVICE FACILITY
CORRECTIVE
ACTION
Perform the Main Switch
Board Test.
Perform the Power
Board Test.
There may be a problem
with the primary current
sensors (CT) located on
the main switch board.
See the wiring diagram.
The control board may
be faulty.
43
Make sure the reconnect switches are configured for the input
voltage being applied to
the machine. The
machine is self-clearing
when
condition ceases.
44
NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-13
F-13
47
DESCRIPTION/
CORRECTIVE
DEFINITION
ACTION
Possibly caused by an
external electrical
"noise" or signal level.
Make sure the V350-Pro
is grounded correctly.
The machine is self
clearing when condition
ceases.
SERVICE FACILITY
CORRECTIVE
ACTION
There may be a problem
with the V/F signals from
the main switch board to
the control board.
Perform the Main Switch
Board Test.
Perform the Power
Board Test.
The control board may
be faulty.
NOTE: If more than one fault message is being displayed, perform all the checks for the faults
before replacing the printed circuit board
V350-PRO
F-14
NOTES
V350-PRO
F-14
F-15
WARNING
Service and repair should be performed by only Lincoln Electric factory trained
personnel. Unauthorized repairs performed on this equipment may result in danger to
the technician or machine operator and will invalidate your factory warranty. For your
safety and to avoid electrical shock, please observe all safety notes and precautions
detailed throughout this manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This procedure will drain off any charge stored in the four large capacitors that are part
of the switch board assembly. This procedure MUST be performed, as a safety precaution, before conducting any test or repair procedure that requires you to touch internal components of the machine.
MATERIALS NEEDED
5/16 Nut Driver
Insulated Pliers
Insulated Gloves
High Wattage Resistor (25-1000 ohms and 25 watts minimum)
DC Volt Meter
Re
V350-PRO
F-15
F-16
F-16
WARNING
ELECTRIC SHOCK can kill.
Have an electrician install and service
this equipment.
Turn the input power off at the fuse box
before working on equipment.
Do not touch electrically hot parts.
Prior to performing preventative maintenance,
perform the following capacitor discharge procedure
to avoid electric shock.
DISCHARGE PROCEDURE
1. Remove the input power to the V350-PRO.
2. Using the 5/16 wrench remove the screws from
the case wraparound cover.
3. Be careful not to make contact with the capacitor
terminals located at the top and bottom of the
switch board.
EIGHT
CAPACITOR
TERMINALS
-
INSULATED
PLIERS
-
INSULATED
GLOVES
POWER
RESISTOR
V350-PRO
F-17
WARNING
V350-PRO
F-17
F-18
F-18
202
207
J22
201
+
209
204
205
208
J21
J20
+
206
203
TEST PROCEDURE
1. Remove input power to the V350-PRO.
2. Using a 5/16 nut driver, remove the case
wraparound.
3. Perform the Input Filter Capacitor Discharge
Procedure detailed earlier in this section.
V350-PRO
F-19
F-19
NORMAL
RESISTANCE READING
+206
+208
+202
+201
+205
+203
+204
+207
-205
-203
-204
-207
-206
-208
-202
-201
V350-PRO
F-20
NOTES
V350-PRO
F-20
F-21
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This test will help determine if the input rectifier has shorted or open diodes.
MATERIALS NEEDED
Analog Voltmeter/Ohmmeter (Multimeter)
5/16 Nut Driver
Phillips Head Screwdriver
Wiring Diagram
V350-PRO
F-21
F-22
F-22
3/16" ALLEN
BOLTS
C
B
#207
#207A
#209
FRONT
REAR
V350-PRO
F-23
F-23
ANALOG METER
X10 RANGE
- PROBE
A
B
C
207
207
207
A
B
C
207A
207A
207A
A
B
C
209
209
209
207
207
207
A
B
C
207A
207A
207A
A
B
C
209
209
209
A
B
C
V350-PRO
F-24
NOTES
V350-PRO
F-24
F-25
F-25
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This test will help determine if the power board is receiving the correct voltages and also if
the power board is regulating and producing the correct DC voltages.
MATERIALS NEEDED
Volt-Ohmmeter
5/16 Nut Driver
Wiring Diagram
V350-PRO
F-26
F-26
J42
J41
J43
V350-PRO
F-27
F-27
CHECK POINT
LOCATION
TEST
DESCRIPTION
CONNECTOR
PLUG PIN NO.
POWER PC
BOARD
CONNECTOR
PLUG J41
CHECK 40VDC
SUPPLY FROM
RECT. BRIDGE
TO POWER BD.
2(+)
1(-)
POWER PC
BOARD
CONNECTOR
PLUG J42
CHECK +15VDC
SUPPLY FROM
POWER PC
BOARD
1(+)
5(-)
POWER PC
BOARD
CONNECTOR
PLUG J42
CHECK +5VDC
SUPPLY FROM
POWER PC
BOARD
3(+)
5(-)
POWER PC
BOARD
CONNECTOR
PLUG J42
CHECK -15VDC
SUPPLY FROM
POWER PC
BOARD
POWER PC
BOARD
CONNECTOR
PLUG J43
CHECK +5VDC
SPI SUPPLY
FROM POWER
PC BOARD
POWER PC
BOARD
CONNECTOR
PLUG J43
CHECK +5VDC
RS232
SUPPLY FROM
POWER PC
BOARD
LEAD NO.
OR IDENTITY
NORMAL
ACCEPTABLE
VOLTAGE
READING
65 (+)
66 (-)
38-42 VDC
412 (+)
410 (-)
15 VDC
410
408 (+)
410 (-)
5 VDC
410
411 (+)
410 (-)
-15 VDC
403 (+)
401 (-)
5 VDC
406 (+)
405 (-)
5 VDC
402 (+)
401 (-)
15 VDC
438 (+)
431 (-)
40 VDC
65
66
410
412
408
2(+)
5(-)
411
401
3(+)
12(-)
403
POWER PC
BOARD
CONNECTOR
PLUG J43
POWER PC
BOARD
CONNECTOR
PLUG J43
CHECK +15VDC
SPI SUPPLY
FROM POWER
PC BOARD
CHECK +40VDC
OPTIONAL
SOLENOID
SUPPLY FROM
POWER PC BOARD
4(+)
9(-)
405
406
401
6(+)
12(-)
402
8(+)
1(-)
438
431
V350-PRO
F-28
NOTES
V350-PRO
F-28
F-29
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This test will help determine if any of the output diodes are shorted.
MATERIALS NEEDED
Analog Voltmeter/Ohmmeter
Wiring Diagram
V350-PRO
F-29
F-30
A MPS
OLTS
TS
V OL
CONTROL
CONTR
OL
WELD TERMINALS
REMO
REMOTE
LOCAL
REMO
REMOTE
ON
OUTPUT
SELECT
m
SELECT
WELD MODE
HOT
HO
T ST
START
CC-STICK SOFT
CC-STICK CRISP
-2
CV-WIRE
CV
-WIRE
SELECT
CV-FLUX
CV
-FLUX CORED
-4
TIG GTAW
GT
ARC CONTROL
CONTR
+2
+4
-6
9
0
+6
-8
+8
-10
SOFT
10
ON
OFF
OFF
+10
CRISP
OFF
OFF
OFF
OFF
OFF
NEGATIVE
OUTPUT
TERMINAL
POSITIVE
OUTPUT
TERMINAL
TEST PROCEDURE
1. Remove input power to the V350-PRO.
2. Locate the output terminals on the front
panel of the machine. See Figure F.5.
3. Remove any output cables and load from the
output terminals.
V350-PRO
F-30
F-31
F-31
ON
ON
OFF
OFF
OFF
E
ROB
+P
- PR
OBE
OFF
V350-PRO
F-32
Output Diode
Modules
Snubber
Board
LEFT SIDE
V350-PRO
F-32
F-33
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This procedure will determine if the correct voltage is being applied to the primary of auxiliary transformer and also if the correct voltage is being induced on the secondary windings
of the transformer.
MATERIALS NEEDED
Volt-ohmmeter (Multimeter)
5/16 Nut Driver
Wiring Diagram
V350-PRO
F-33
F-34
Auxiliary
Transformer
Secondary Lead
Plugs P52 and P56
A
AM
PS
V
VO
LTS
OU
TP
UT
LIN
C
ELOLN
EC
TR
IC
WA
RN
ING
WEL
D
IN
RE
MO
TE
VE
TE
RM
IN
AL
S
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
WE
ON
OF
TEST PROCEDURE
4. Locate the auxiliary transformer. See Figure
F.8.
FIGURE F.9 Plug Lead Connections Viewed From Transformer Lead Side of Plug
PLUG P56
PLUG P52
LEAD
541
LEAD
31
LEAD
41A
LEAD
24
LEAD
42
LEAD
532
V350-PRO
LEAD
54
F-34
F-35
F-35
LEAD IDENTIFICATION
31 TO 532
115 VAC
42 TO 541
42 VAC
24 TO 541
24 VAC
54 TO 41A
28 VAC
WARNING
High voltage is present at primary of
Auxiliary Transformer.
9. If the correct input voltage is applied to the
primary, and the secondary voltage(s) are not
correct, the auxiliary transformer may be
faulty.
10. Remove the input power to the V350-PRO.
11. Install the case wraparound cover using a
5/16 nut driver.
V350-PRO
F-36
F-36
NOTES
V350-PRO
F-37
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This test will help determine if the current transducer and associated wiring are functioning
correctly.
MATERIALS NEEDED
Volt-ohmmeter
5/16 Nut Driver
Grid Bank
External DC Ammeter
V350-PRO
F-37
F-38
F-38
5/16" Screws
Metal Plate
A
AM
PS
V
VO
LTS
OU
TP
UT
LIN
C
ELOLN
EC
TR
IC
WA
RN
WEL
D
IN
ING
RE
MO
TE
VE
TE
RM
IN
AL
S
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
WE
ON
OF
Plug J8
TEST PROCEDURE
1. Remove input power to the V350-PRO.
2. Using the 5/16 nut driver, remove the case
wraparound cover.
3. Perform the Input Capacitor Discharge
Procedure.
802
804
801
Plug J8
806
V350-PRO
F-39
F-39
300
2.4
250
2.0
200
1.6
150
1.2
100
0.8
V350-PRO
F-40
NOTES
V350-PRO
F-40
F-41
DESCRIPTION
This test will help determine if the fan motor, control board, switch board, or associated leads
and connectors are functioning correctly.
MATERIALS NEEDED
Voltmeter
5/16 Nut Driver
V350-PRO
F-41
F-42
F-42
TEST PROCEDURE
1. Remove the input power to the V350-PRO
machine.
J22
J21
J20
Lead 115 B
Fan Lead
Fan Lead
Lead Com 2
Plug J22
V350-PRO
F-43
F-43
Lead 716-
Lead 715+
Plug J20
V350-PRO
F-44
NOTES
V350-PRO
F-44
F-45
F-45
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This test will help determine if there is a possible open in the SPI cable and also determine
if the correct supply voltages are being applied to the boards in the SPI network.
MATERIALS NEEDED
Volt/Ohmmeter
5/16 Nut Driver
V350-PRO
F-46
F-46
TEST PROCEDURE
1. Remove the input power to the V350-PRO.
2. Using the 5/16 nut driver, remove the case
wraparound cover.
3. Perform the Capacitor Discharge Procedure.
4. Using a 5/16 nut driver, remove the control
box top. Cut any necessary cable ties.
5. Perform the Display Board Removal
Procedure. Do not remove the SPI ribbon
cable connecting the display board to the status board. If a remote board is present, the SPI
cable plug connecting the remote board to the
display board will have to be removed from the
display board.
6. Locate and remove plug J3 from the control
board. See Figure F.15.
7. Check the resistance and continuity of the SPI
cable by testing with the ohmmeter from each
pin on plug J3 to the corresponding pins on
the plug removed from the display board. See
the machine schematic drawing.
8. The resistance reading pin to corresponding
pin should be zero ohms or very low resistance. If the resistance reading is high or
open check the plug connections to the SPI
network PC boards. If the connections are OK
and the resistance is high or open the SPI
cable may be faulty.
Pin 1
Pin 2
Plug J3
J3
h
Rig
Pin 10
e
Sid
V350-PRO
F-47
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
This test will help determine if the machine is capable of producing welding output and to
check and adjust, if necessary, the voltage and or current calibration.
MATERIALS NEEDED
Resistive Load Bank
Calibrated Test Voltmeter
Calibrated Test Ammeter
V350-PRO
F-47
F-48
F-48
VOLTAGE CALIBRATION
1. Connect the resistive load band (approximately .087 ohms) and test voltmeter to the welding
output terminals.
4. Rotate the Output Control knob until the display reads vol cAL.
5. Release the Mode Select button.
6. Adjust the output control knob until the actual
output voltage reading on the test volt meter is
20volts +/- .5 volts.
7. Wait for the machines output to be automatically turned off and then back on.
8. Adjust the Output Control knob again if necessary to make the actual voltage output 20 volts
+/- .5 volts.
9. Wait for the machines output to be automatically turned off and then back on.
10. Repeat the above two steps if necessary.
V350-PRO
F-49
11. Wait for the machines output to be a u t o matically turned off and then back on.
V350-PRO
F-49
F-50
NOTES
V350-PRO
F-50
F-51
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353) (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the control board for maintenance
or replacement.
MATERIALS NEEDED
5/16 Nut Driver
3/8 Nut Drive
Flathead Screwdriver
Phillips Head Screwdriver
V350-PRO
F-51
F-52
F-52
Control Board
A
AM
PS
V
VO
LTS
OU
TP
UT
LIN
C
EL O LN
EC
TR
IC
WA
RN
ING
WE
LD
IN
RE
MO
TE
VE
TE
RM
INA
LS
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
WE
ON
OF
PROCEDURE
5. Using a 5/16 nut driver remove the four screws
from the top and bottom of the front of the
machine. See Figure F.17.
A MPS
OLTS
TS
V OL
CONTROL
CONTR
OL
WELD TERMINALS
REMOTE
REMOTE
LOCAL
REMOTE
REMOTE
ON
OUTPUT
SELECT
m
SELECT
WELD MODE
HOT
HO
T STAR
START
CC-STICK SOFT
-2
8
1
9
0
+2
-4
SELECT
Welder Output
Terminal Screws
CV-WIRE
CV
-WIRE
CV-FLUX
CV
-FLUX CORED
CC-STICK CRISP
TIG GT
GTAW
ARC CONTROL
CONTROL
+4
-6
+6
-8
+8
-10
SOFT
10
ON
+10
CRISP
OFF
OFF
OF F
OFF
5/16" Screws
V350-PRO
OFF
OFF
OFF
OFF
Input Power
Switch Screws
F-53
F-53
5/16" Screws
Metal Plate
A
AM
PS
V
VO
LTS
OU
TP
UT
LIN
C
ELOLN
EC
TR
IC
WA
RN
IN
WEL
D TE
RM
IN
AL
S
IN
RE
MO
TE
VE
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
WE
ON
OF
Plug J8
CAUTION
Observe static precautions detailed in PC
Board Troubleshooting Procedures at the
beginning of this section.
V350-PRO
F-54
F-54
13. Working your way down the left side of the board,
remove plugs #J4 and #J3. See Figure F.19.
J5
J6
J9
J8
J7
J4
J3
J10A
J10B
t
h
ig
V350-PRO
e
d
i
S
F-55
F-55
Mounting
Screws
t
h
ig
V350-PRO
e
d
i
S
F-56
F-56
18. Replace plugs #J3, #J4, #J5, #J6, #J7, #J8, #J9,
#J10B, and #J10A previously removed.
V350-PRO
F-57
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call or 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the display board for maintenance
or replacement.
MATERIALS NEEDED
5/16 Nut Driver
Flathead Screwdriver
Phillips Head Screwdriver
V350-PRO
F-57
F-58
Display Board
Status Board
Mode Board
C
L1 S7 1D
11
30
-1
L1
11
07
-2
ST
AT
US
IN
PU
MO
DE
SE
LE
CT
L1
11
10
-1
A
AM
PS
V
VO
LTS
OU
LIN
TP
C
EL O LN
EC
TR
IC
WA
RN
IN
UT
WEL
D TE
RM
IN
AL
S
IN
RE
MO
TE
VE
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
ER
ON
OF
PROCEDURE
1. Remove input power to the V350-PRO.
2. Using a 5/16 nut driver remove the case
wraparound cover.
V350-PRO
F-58
F-59
F-59
A MPS
OLTS
TS
V OL
CONTROL
CONTR
OL
WELD TERMINALS
REMOTE
REMOTE
LOCAL
REMOTE
REMOTE
ON
OUTPUT
SELECT
m
SELECT
WELD MODE
HOT STAR
ART
CC-STICK SOFT
CC-STICK CRISP
-2
CV-WIRE
CV
-WIRE
SELECT
CV-FLUX
CV
-FLUX CORED
9
0
Welder Output
Terminal Screws
ON
OF F
OFF
+2
+4
-8
+8
-6
+6
-10
SOFT
10
-4
TIG GT
GTAW
ARC CONTR
CONTROL
OL
OFF
+10
CRISP
OFF
OFF
Input Power
Switch Screws
5/16" Screws
V350-PRO
F-60
F-60
V350-PRO
F-61
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the main switch board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver
Flathead Screwdriver
7/16 mm Socket
3/16 Allen Wrench
3/8 Nut Driver
V350-PRO
F-61
F-62
F-62
202
207
J22
201
+
209
204
205
208
J21
J20
+
206
203
PROCEDURE
1. Remove the input power to the V350-PRO.
2. Using a 5/16 nut driver remove the case wraparound cover.
3. Perform the Input Filter Capacitor Discharge
Procedure detailed earlier in this section.
CAUTION
Observe static precautions detailed in PC Board
Troubleshooting Procedures at the beginning of
this section. Failure to do so can result in permanent damage to equipment.
4. Locate the main switch board and all associated plug and lead connections. See figure F.23.
See Wiring Diagram.
V350-PRO
F-63
DEPRESS
LOCKING TAB ON
MOUNTING PIN
V350-PRO
F-63
F-64
NOTES
V350-PRO
F-64
F-65
DESCRIPTION
The following procedure will aid the technician in removing the mode board for maintenance
or replacement.
MATERIALS NEEDED
5/16 Nut Driver
Small Flathead Screwdriver
Phillips Head Screwdriver
1/4 Wrench
V350-PRO
F-65
F-66
F-66
MODE BOARD
REMOVAL AND REPLACEMENT (continued)
FIGURE F.26 MODE BOARD LOCATION
Display Board
Status Board
Mode Board
L1
L1
11
07
CS
71
11
D1
30
-1
-2
ST
AT
US
IN
PU
MO
DE
SE
LE
CT
L1
11
10
-1
A
AM
PS
V
VO
LTS
OU
TP
UT
LIN
C
ELOLN
EC
TR
IC
WA
RN
IN
WEL
D TE
RM
IN
AL
S
IN
RE
MO
TE
VE
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
WE
ON
OF
PROCEDURE
1. Remove input power to the V350-PRO.
2. Using a 5/16 nut driver remove the case
wraparound cover.
V350-PRO
F-67
F-67
5/16" Screws
A MPS
OLTS
TS
V OL
CONTROL
CONTR
OL
WELD TERMINALS
REMOTE
REMOTE
LOCAL
REMOTE
REMOTE
ON
OUTPUT
SELECT
m
SELECT
WELD MODE
HOT START
CC-STICK SOFT
CC-STICK CRISP
-2
CV-WIRE
CV
-WIRE
SELECT
CV-FLUX
CV
-FLUX CORED
9
0
Welder Output
Terminal Screws
-4
TIG GTAW
GT
ARC CONTROL
+4
+6
+8
-10
SOFT
ON
ON
OFF
OFF
+2
-6
-8
10
OFF
+10
CRISP
OFF
OFF
Input Power
Switch Screws
5/16" Screws
5. Using a 5/16 nut driver remove the four
screws from the top and bottom of the front of
the machine. See Figure F.27.
6. Using a phillips head screwdriver remove the
six screws and their washers from around the
input power switch. See Figure F.27.
V350-PRO
F-68
F-68
MODE BOARD
REMOVAL AND REPLACEMENT (continued)
FIGURE F.28. CASE FRONT
A MPS
OLTS
TS
V OL
CONTROL
CONTR
OL
WELD TERMINALS
REMOTE
REMOTE
LOCAL
REMOTE
REMOTE
ON
OUTPUT
SELECT
m
SELECT
WELD MODE
HOT
HO
T START
ST
CC-STICK SOFT
-2
CV-WIRE
SELECT
9
0
+2
-4
TIG GTAW
CV-FLUX CORED
CC-STICK CRISP
ARC CONTROL
CONTROL
+4
+6
-6
-8
+8
-10
SOFT
10
+10
CRISP
5/16" Screws
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
V350-PRO
F-69
F-69
MODE BOARD
REMOVAL AND REPLACEMENT (continued)
FIGURE F.29 SCREW IN CAP
Small Flathead
Screwdriver
V350-PRO
F-70
NOTES
V350-PRO
F-70
F-71
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the status board for maintenance
or replacement.
MATERIALS NEEDED
5/16 Nut Driver
Flathead Screwdriver
Phillips Head Screwdriver
V350-PRO
F-71
F-72
Display Board
Status Board
Mode Board
C
L1 S 71
11
D
30 1
-1
L1
11
07
-2
ST
AT
US
IN
PU
MO
DE
SE
LE
CT
L1
11
10
-1
A
AM
PS
V
VO
LTS
OU
TP
UT
LIN
C
ELOLN
EC
TR
IC
W AR
NI
NG
WE
LD
IN
RE
MO
TE
VE
TE
RM
IN
ALS
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
ER
ON
OF
V350-PRO
F-72
F-73
F-73
5/16" Screws
A MPS
V OLTS
CONTROL
WELD TERMINALS
REMOTE
LOCAL
REMOTE
ON
OUTPUT
SELECT
m
SELECT
WELD MODE
HOT
HO
T ST
STAR
ART
CC-STICK SOFT
-2
SELECT
9
0
ON
OFF
5/16" Screws
V350-PRO
+2
+4
-8
+8
-6
+6
-10
SOFT
10
-4
CV-WIRE
CV
-WIRE
Welder Output
Terminal Screws
TIG GT
GTAW
CV-FLUX
CV
-FLUX CORED
CC-STICK CRISP
ARC CONTR
CONTROL
OL
O FF
FF
+10
CRISP
O FF
FF
O FF
FF
Input Power
Switch Screws
F-74
F-74
V350-PRO
F-75
F-75
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the snubber board for maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver
7/16 Socket or Nut Driver
V350-PRO
F-76
F-76
Snubber
Board
LEFT SIDE
5. Remove small lead #B1 from the board.
Figure F.33.
See
Lead 30
Lead B1
Lead 10
V350-PRO
F-77
F-77
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the power board for maintenance
or replacement.
MATERIALS NEEDED
5/16 Nut Driver
Flathead Screwdriver
V350-PRO
F-78
F-78
POWER BOARD
LEFT SIDE
PROCEDURE
1. Remove input power to the V350-PRO.
V350-PRO
F-79
F-79
J42
J41
J43
V350-PRO
F-80
NOTES
V350-PRO
F-80
F-81
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the input rectifier for maintenance
or replacement.
MATERIALS NEEDED
3/16 Allen wrench
5/16 Nut Driver
Flathead Screwdriver
Penetrox A-13 Heatsink Compound
Silicon Sealant
V350-PRO
F-81
F-82
F-82
INPUT
RECTIFIER
A
AM
PS
V
VO
LTS
OU
LIN
C
ELOLN
EC
TR
IC
W AR
NI
NG
TP
UT
WE
LD
IN
RE
M OT
VE
TE
RM
IN
ALS
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
ER
ON
OF
V350-PRO
F-83
F-83
9. Apply a thin coat of Penetrox A-13 heatsink compound to the point of contact between the input
rectifier and the mounting surface.
10. Secure the new input bridge into its proper position with the two 3/16in. allen mounting screws
previously removed. Torque to 44 inch pounds.
3/16" ALLEN
BOLTS
C
B
#207
#207A
#209
FRONT
REAR
V350-PRO
F-84
NOTES
V350-PRO
F-84
F-85
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the output rectifier modules for
maintenance or replacement.
MATERIALS NEEDED
3/16 Allen wrench
9/64 Allen wrench
5/16 Nut Driver
7/16 Wrench
Flathead Screwdriver
Penetrox A-13 Heatsink Compound
Thin Knife/Screwdriver
V350-PRO
F-85
F-86
F-86
Lead #20
Lead #X2
Lead #X4
Lead #40
Snubber
Board
LEFT SIDE
V350-PRO
F-87
F-87
Mounting Bolts
3/16" Allen
Bolts
9/64" Allen
Bolts
Mounting Bolts
LEFT SIDE
V350-PRO
F-88
NOTES
V350-PRO
F-88
F-89
F-89
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician or
machine operator and will invalidate your factory warranty. For your safety and to avoid
electrical shock, please observe all safety notes and precautions detailed throughout this
manual.
If for any reason you do not understand the test procedures or are unable to perform the
test/repairs safely, contact the Lincoln Electric Service Department for electrical
troubleshooting assistance before you proceed. Call 1-800-833-9353 (WELD).
DESCRIPTION
The following procedure will aid the technician in removing the current transducer for
maintenance or replacement.
MATERIALS NEEDED
5/16 Nut Driver
1/4 Nut Driver
1/2 Wrench
3/8 Wrench
Channel Locks
Flathead Screwdriver
Phillips Head Screwdriver
Hammer
Crescent Wrench
Pliers
This procedure takes approximately 45 minutes to perform.
V350-PRO
F-90
F-90
REAR
OFF
OFF
OFF
OFF
V350-PRO
F-91
F-91
12. Using a hammer and a flathead screwdriver, firmly tap the metal nut from the bottom of one of its
ribs. This tapping will loosen the nut. Note: Be
sure to tap from the bottom so the nut loosens in
a counter clockwise fashion if viewed from the
front of the machine.
#206
#202
#207A
#203
A
AM
PS
V
VO
LTS
OU
LIN
TP
C
EL OLN
EC
TR
IC
WA
RN
IN
UT
WE
LD
IN
R EM
O TE
VE
TE
RM
IN
AL
S
SE
LE
CT
RT
EC
V3
50
-P
RO
PO
t
u
ut
N
N
tal stic
e
M Pla
ER
ON
O FF
V350-PRO
F-92
F-92
Snubber
Board
Removal
17. Remove leads #X2 and #20 from the output diode
module.
18. Remove leads #X4 and #40 from the other output
diode module.
FOUR 3/8"
MOUNTING
BOLTS
LEFT SIDE
V350-PRO
F-93
F-93
38. Replace the four leads to the two wire feeder circuit breakers.
V350-PRO
F-94
F-94
Retest a machine:
If it is rejected under test for any reason that requires you to remove any part which could affect the
machines electrical characteristics.
IDLE AMPS
Input Volts
Idle Watts
230VAC
400 Watts
460VAC
400 Watts
575VAC
400 Watts
Note: The machines output terminals should be energized but with no external load on the
machine.
V350-PRO
G-1
G-1
ELECTRICAL DIAGRAMS
TABLE OF CONTENTS
-ELECTRICAL DIAGRAMS SECTION-
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . .
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . .
MACHINE SCHEMATIC . . . . . . . . . . . . . . . .
CONTROL PC BOARD SCHEMATIC #1 . . .
CONTROL PC BOARD SCHEMATIC #2 . . .
CONTROL PC BOARD SCHEMATIC #3 . . .
CONTROL PC BOARD SCHEMATIC #4 . . .
CONTROL PC BOARD ASSEMBLY . . . . . . .
POWER SUPPLY PC BOARD SCHEMATIC.
POWER SUPPLY PC BOARD ASSEMBLY. .
SWITCH PC BOARD SCHEMATIC . . . . . . .
SWITCH PC BOARD ASSEMBLY . . . . . . . .
DISPLAY PC BOARD SCHEMATIC . . . . . . .
DISPLAY PC BOARD ASSEMBLY . . . . . . . .
STATUS PC BOARD SCHEMATIC. . . . . . . .
STATUS PC BOARD ASSEMBLY. . . . . . . . .
MODE SELECT PC BOARD SCHEMATIC . .
MODE SELECT PC BOARD ASSEMBLY . . .
REMOTE PC BOARD SCHEMATIC . . . . . . .
REMOTE PC BOARD ASSEMBLY . . . . . . . .
SNUBBER PC BOARD SCHEMATIC . . . . . .
SNUBBER PC BOARD ASSEMBLY . . . . . . .
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V350-PRO
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SECTION G
G-2
G-3
G-4
G-5
G-6
G-7
G-8
G-9
G-10
G-11
G-12
G-13
G-14
G-15
G-16
G-17
G-18
G-19
G-20
G-21
G-22
G-2
G-2
ELECTRICAL DIAGRAMS
}
C1,C3
+
206
203
205
208
209
J21
1010
1020
610
605
608
616
1001
1002
1002 1020
1001 1010
903
3
2
901
804
J22
2
201
204
3200/300
FAN
COM2
115V
FAN
202
xxxxxxx
207
502
505
+C2,C4
802
806
801
16
UT
1 11 5
FAN FAN
5
16
716
P52
J9
G
W
J11
J10B
J8
15
J331
R
E
M
O
T
E J33
2A
209
H4
H2
380415V
550575V
H6
440460V
H5
554
CB1
6A
541
220230V
H3
553
207
PR
I-O
PR
I-I N
MAIN
XFMR
TP1
TP3
CHOKE
605
610
612
611
602
609
C
SE
BO
T
OS
X10
X4 X40
X10
503
506
L2
REACTOR
502
503
TP2
505
H1
J42
X2
X4
OUTPUT
RECTIFIER
32
2A
CB2
532
J
GND
B K I
2A
2B C L N H
4A
D M G
4B
E
21
X20
X40
75A
75B
66B
X30
SNB
X10
S
N
U
B
B
E
R
J41 3
66
C5
2400/80
65
65B
54
65
432
431
438
432
405
403
10 4
406
J43 7 1
41A
31
412
407
411
410
408
CONTROL
RECTIFIER
66
16
J6
P
O
W
E
R
11 5
12 6
4A
6 12
5 11
4 10
3
10
15
14
13
12
C
O
N
T
R
O
L
3 11
2 10
1
J5
J4
12 11 10
506
GAS
SOLENOID
42
41B
41
L N H 21B
24
D M G
4B
E F
75B
77B
76B
41B
2B C
207A
608
616
607
615
X30
32
GND
41
200208V
+
D
_
E
_
X3
J1
X20
L1
X30 REACTOR
CB2
X
1
T
OS
4
2
75
77
76
76A
554
553
552
551
4321
J90
901
4
77 76
E
C
A
TP4
901A
J34
2 2A
75
75A
R1
S1
6 PIN
REMOTE
10
TP6
J37
277
276
275
D
I
S
P
L
A
Y
277
276
10K/2W
275
CONTROL
POT
J31
903B
J311
R5
M
O
D
E
(REAR VIEW )
21B
21
903
J2
+ 77A
901B
903A
10
10
TP5
10
FLEX CIRCUIT
FLEX CIRCUIT
FLEX CIRCUIT
FLEX CIRCUIT
P55
438
431
401
402
1
2
3
551
552
COLOR CODE:
B = BLACK
G = GREEN
R = RED
W = WHITE
U = BLUE
N = BROWN
Y = YELLOW
(REAR VIEW)
21,21B,2A,4A,
NOTES
75A,76A,77A
: N.A. 1. FOR MACHINES SUPPLIED WITH INPUT CABLE
FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRICAL CODE.
CONNECT BLACK AND WHITE LEADS TO SUPPLY CIRCUIT.
WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.
FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.
CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.
2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE
FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.
CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.
FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.
J3
410
403
INPUT
BRIDGE
UT
H1
H2
H3
H4
H5
H6
( 380-575VAC POSITION )
N.C.
208
AUXILIARY
XFMR
202
BO
REAR OF MACHINE
206
X2
402
408
401
407
204
C
SE
406
412
405
411
24V
COM1
28V
42V
115V
COM2
S
T
A
T
U
S
CURRENT
TRANSDUCER
J7
xxxxxxx
FAN
207A
CB1
100 A CIRCUIT
BREAKER
COM2A
203
J10A
R
V
715
PR
I-I
N
24
541
205
PR
I-O
532
31
42
P56
PRIMARY
RECONNECT
54
41A
201
FRONT OF MACHINE
SWITCH
J20
607
615
716
715
611
612
609
602
1001,1002,
1010,1020
3200/300
806
801
804
802
INPUT
PER
N.A.
CASE FRONT
BASE
MODE PANEL
J2,J5,J11,
J22, J41,
J311, P55 J9, J42, P53
J31,J33,
J34,J37
J1,J6,J7, P52
J8,
J20,J21
J43, J331
16
10
12
J10A,
J10B
1
6-2-2000A
G3707
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
V350-PRO
G-3
G-3
ELECTRICAL DIAGRAMS
SWITCH BOARD
CR1
205
B-OUT
4200 uF
607
716
J20-7
SOFT START
J20-3
high = softstart off
PULSE
TRANSFORMER
J20-5
(+)
J20-1
(-)
(-)
(+)
42
28V
76
77
K
A
2B
6 Pin Ampehnol
F
(front of machine)
2A 4B
77A
76A
4A
554
+10 Volts
J6-5
J6-10
J10B-1
J10B-2
J6-11
J6-12
J6-15
J6-7
J7-15
J7-16
J4-3
402
401
406
402
401
406
J4-2
J4-1
J4-6
405
405
J4-5
GND (e)
X3
0
X2
FR-IN
BK-IN
J43-6
J43-12
J43-4
+20 (c)
J43-8
438
J43-2
432
J43-7
J43-1
431
J43-9
LOCAL /
REMOTE
CONTROL
HOT
START
16
J31,J33,
1 J34,J37 5
6
10
J2,J5,J11,
J22,J41,
J311,P55
2
1
4
J9,J42,P53
1
3
4
J43, J331
6
1
7
12
J10A,
J10B
1
2
LOCAL CONTROL
MODE SELECT
J8,J20, J21
4
1
FLEX
CIRCUIT
CC - STICK 7018
CC - STICK 6010
TIG GTAW
CV - WIRE
CV - FLUX CORE
FLEX
CIRCUIT
ARC
CONTROL
FLEX
CIRCUIT
REMOTE
REMOTE
LOCAL
ON
STATUS PANEL
WELD
TERMINALS
ON / OFF
AMPS
VOLTS
NOTES :
N.A. PC BOARD COMPONENTS SHOWN FOR REFERENCE
ONLY. ALL COMPONENTS ARE NOT SHOWN.
DISPLAY PANEL
GAS SOLENOID
(option)
605
610
1010
1020
611
612
615
607
715
716
J4-11
SPI
POWER
SUPPLY SPI GND (b)
RS232 +5 RS232 (e)
supply
GND (e)
438
431
75
75A
THERMOSTAT
411
J31-10
J31-9
J31-8
J31-7
J31-6
J31-5
J31-4
J31-3
J31-2
J31-1
32
THERMOSTAT
J5-2
403
J43-1
GROUND SPI
MOSI
SCK
MISO
CS3
CS2
THERMAL
CS1
/SS
(+)5 VOLT SPI
NO CONNECTION
21 75B
G
41A
275
277
P55-1
P55-2
P55-3
P55-4
FLEX
CIRCUIT
J5-3
502
403
J42-2
+5 SPI (b)
+15 SPI (b)
J31-1
J31-2
J31-3
J31-4
J31-5
J31-6
J31-7
J31-8
J31-9
J31-10
77B 76B
4B
65
31
X3
66B
552
2B
65B
J45-2
+40 VDC
66
J45-1
503
411
J42-3
J42-5
408
410
GROUND SPI
MOSI
SCK
MISO
CS3
CS2
CS1
/SS
(+)5 VOLT SPI
NO CONNECTION
24 / 42 Volt Amphenol
(top amphenol on
back of machine)
41B
X1
42
54
551
J1,J6,J7, P52
J4-7
J4-12
J4-8
J4-10
407
412
115B
407
412
408
410
J42-4
J42-1
J9-1
J9-3
276
N
K
POWER
BOARD
J311-1
J311-2
J311-3
LOCAL CONTROL J311-4
901
903
506
612
LOCAL CONTROL
LOCAL CONTROL
NO CONNECTION
41B
C2/TP2
320V
.05uF 160J
600V
503
502
J31-10
J31-9
J31-8
J31-7
J31-6
J31-5
J31-4
J31-3
J31-2
J31-1
J8-1
J8-2
J8-4
J8-6
505
21B
75B
24
801
802
804
806
NEGATIVE
505
GROUND SPI
MOSI
SCK
MISO
CS3
CS2
CS1
/SS
+ 5 VOLT SPI
NO CONNECTION
41
32
B1
COM2
NO CONNECTION J331-12
"2" LEAD J331-11
J331-10
"77" LEAD
J331-9
14 PIN'S "76" LEAD
J331-8
SOLENOID COIL (+)
SOLENOID SUPPLY (+)
J331-7
14 PIN'S "4" LEAD
J331-6
J331-5
6 PIN'S "4" LEAD
J331-4
"75" LEAD
J331-3
6 PIN'S "76" LEAD
SOLENOID COIL (-)
J331-2
SOLENOID SUPPLY (-)
J331-1
GROUND SPI J31-10
MOSI J31-9
SCK
J31-8
J31-7
MISO
CS3
J31-6
CS2
J31-5
CS1 J31-4
J31-3
/SS
+ 5 VOLT SPI
J31-2
NO CONNECTION
J31-1
2A
R1
THERMOSTAT
506
1010
541
CB1 6A
41
532
C1/TP1 320V
.05uF 160J
TP3 600V
150V
80J
903B
REACTOR
POSITIVE
611
615
715
FAN
901B
21
MAIN CHOKE 903A
J52-5 42V
24V
J52-7
J56-1
24
54
COM2A
COM2
115A
532 J52-1
115B
COM1
541 J52-16 COM1A
41A J56-6
J52-11
31
J20-2
FAN CONTROL
J20-6
J22-4
J22-1
J22-2
FAN POWER
J22-3
(200-208)
(220-230)
(380-415)
(440-460)
(550-575)
H1
H2
H3
H4
H5
H6
FAN
115 VAC
FAN
CURRENT
TRANSDUCER
S1
21B
SNB
1020
801
802
804
806
901A
201
xxxxxxx
TRANSFORMER
610
J21-4
J21-8
207
AUXILIARY
X2
0
2A
GND
605
J21-7
V/F CONVERTER # 2
J21-3
4200 uF
I OUT J90-3
+15V J90-1
-15V J90-2
GND J90-4
X4
A-OUT
L3
G GREEN
OUTPUT
DIODES
X4
0
204
NEG
B-IN S
AC1
X1
0
202
TP1
A
208
AC2
L3
U BLACK
203
TP3 TP2
L2
V RED
4200 uF
POS
AC3
J6-9
J6-2
J6-16
J6-8
J10A-1
J10A-2
REACTOR
J21-2 608
J21-1 1001
J21-5 1002
S
7
V/F CONVERTER # 1
INPUT
LINES
H1
L1
W WHITE
SNUBBER
BOARD
J21-6 616
A-IN
4200 uF
+15V
MAIN RELAY CONTROL
VOLTAGE / FREQUENCY CONVERTER #1 (+)
VOLTAGE / FREQUENCY CONVERTER #1 (-)
PRIMARY CURRENT SENSE #1 (-)
PRIMARY CURRENT SENSE #1 (+)
609
602
616
608
1001
1002
100 AMP
CIRCUIT BREAKER
/
INPUT SWITCH
MAIN TRANSFORMER
206
xxxxxxx
RECONNECT SWITCH
CONTROL BOARD
602
J20-8
250 Ohms
209
609
J20-4
MAIN
CR1
INPUT
RELAY
REMOTE BOARD
553
graphical representation
of potentiometer connection
6-2-2000A
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-4
G-4
ELECTRICAL DIAGRAMS
D30
/RES
D32
1SMB5931
1.5W
18V
100pF
/RES
475
+15V
(3)
74AC14
D25
MMSZ5231
1/2W
5.1V
26.7K
R38
R84
13
D7
MMSZ5231
1/2W
5.1V
820pF
475
R168
CAPBOV
D6
MMSZ5231
1/2W
5.1V
D8
MMSZ5231
1/2W
5.1V
820pF
820pF
CAPB_UV
C72
C69
4700pF
(3)
820pF
+15V
10
D17
R99
MMSZ5231
1/2W
5.1V
R33
10.0K
10.0K
C46
R100
475K
1uF
35V
J5
J5
J5
J5
R3
R34
1uF
35V
INT_1_3PH
(4)
C74
(4)
14
/DS
G1
V1 11
G2
V2 19
G3
V3 37
G4
V4 47
G5
V5 61
G6
V6 72
G7
V7 86
G8
V8 89
G9
G10 V9 109
G11 V10 121
G12 V11 135
G13 V12 144
G14
/RES 92
93
80
TSC
/BERR 94
FREEZE 81
/BKPT 79
FPGA_RESET 114
FPGA_DONE 113
LEVEL_IN 112
RMC 111
/AS 106
/DS 110
SOFTST 105
MN_CNT 104
FPGA_INT
INT_CAN
FPGA_BAD
(4)
+5V
J6
12
OUTPUT_ON 102
SYS_RESET 101
PWRDN_INT 100
99
FAULT_INT
98
FPGA_INT
97
INT_CAN
96
FPGA_BAD
INT_100 95
(4) OUTPUT_ON
SYS_RESET
(2,3,4)
(4)
(2)
(4)
C67
C73
0.1uF
0.1uF
FAULT
SIGNAL
RED
C68
D
0.1uF
/RES
CRYSTAL 85
83
RMC
/AS
/DS
LED7
+5V
TPU0
TPU1
TPU2
TPU3
TPU4
TPU5
TPU6
750
+5V
+5V
+5V
X17
CLK_8
CLK
SCK7
CMP4
/RES
THERMOSTAT
SSOUT
OVR_CUR
FET_B
CAPA_OV
CAPA_UV
FET_A
MN_CNT
FAULT_INT
PRI_OC
PWRDN_INT
MN_OUT
SPI_LATCH7
43
44
1
36
34
33
J1
J1
J1
J1
J1
40
41
42
2
3
5
6
7
8
12
13
14
16
18
GCK1
GCK2
GCK3
GTS1
GTS2
GSR
IO1A
IO2A
IO4A
IO6A
IO8A
IO9A
IO10A
IO11A
IO12A
IO13A
IO14A
IO15A
IO16A
IO17A
TCK
TMS
TDI
TDO
IO1B
IO2B
IO4B
IO7B
IO8B
IO9B
IO10B
IO11B
IO12B
IO13B
IO14B
IO15B
IO16B
IO17B
CPLD
8
9
11
10
9
24
39
38
37
32
31
30
29
28
27
23
22
21
20
19
11
10
MISO7
RESET_RAMP
STROBE_AD
CAPB_UV
CAPB_OV
CLR_CAP
CMP0
CMP2
CRYSTAL
OUTPUT_ON
SOFTST
DISABLE_455
R174
(4)
(3)
(3)
(3)
(2)
MISO
(4)
MOSI
(3,4)
SCK
(3,4) SPI_CS0
(4)
SPI_CS1
(4)
SPI_CS2
(4)
SPI_CS3
(4) RS232_TXD
(2) RS232_RXD
(2)
13
34
33
32
31
30
29
28
27
24
23
22
21
17
16
15
14
65
66
67
68
69
70
71
75
76
XFC
CLKOUT
CSBOOT'
RESET'
BR' /CS0'
HALT'
BG' /CS1'
TSC
BGACK' /CS2'
IPIPE' /DSO
BERR'
FREEZE IFETCH' / DSI
BKPT'/DSCLK
R/W
DSACK0'
/PE0
A0
DSACK1'
/PE1
A1
AVEC'
/PE2
A2
RMC'
/PE3
A3
AS'/PE4
A4
DS'/PE5
A5
SIZ0 /PE6
A6
SIZ1 /PE7
A7
A8
PF0/ MODCLK
A9
PF1/ IRQ1'
A10
PF2/ IRQ2'
A11
PF3/ IRQ3'
A12
PF4/ IRQ4'
A13
PF5/ IRQ5'
A14
PF6/ IRQ6'
A15
PF7/ IRQ7'
A16
A17
T2CLK
TPUCH0 PC3/CS6' /A18
TPUCH1 PC4/CS7' /A19
TPUCH2 PC5/CS8' /A20
TPUCH3 PC6/CS9' /A21
A22
TPUCH4
CS10' /A23
TPUCH5
TPUCH6 PC0/CS3' /FC0
TPUCH7 PC1/CS4' /FC1
TPUCH8 PC2/CS5' /FC2
TPUCH9
TPUCH10
D0
TPUCH11
D1
TPUCH12
D2
TPUCH13
D3
TPUCH14
D4
TPUCH15
D5
D6
PQS0/MISO
D7
PQS1/MOSI
D8
PQS2/SCK
D9
PQS3/PCS0/ SS'
D10
PQS4/PCS1
D11
PQS5/PCS2
D12
PQS6/PCS3
D13
PQS7/TXD
D14
RXD
D15
MC68332PV
EXTAL
XTAL
R/W
+5V
11
X30
11
11
11
11
11
11
14
12
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
26
11
28
47
/RES
ADDR1
ADDR2
ADDR3
ADDR4
ADDR5
ADDR6
ADDR7
ADDR8
ADDR9
ADDR10
ADDR11
ADDR12
ADDR13
ADDR14
ADDR15
ADDR16
ADDR17
ADDR18
ADDR19
/CSB
R/W
X25
WP' VPP
RP' VCC
A0
A1
A2
A3
A4
D0
A5
D1
A6
D2
A7
D3
A8
D4
A9
D5
A10
D6
A11
D7
A12
D8
A13
D9
A14 D10
A15 D11
A16 D12
A17 D13
A18 D14
CE' D15
WE' GND1
OE' GND2
BYTE'
DATA0
DATA1
DATA2
DATA6
DATA7
DATA11
DATA3
DATA8
0.1uF
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
46
27
+5V TE28F800B5-B90
10
C111
13
37
512Kx16
FLASH
ADDR[1:19]
MMBT4401
X24
15
3
Q20
+5V
19
18
17
16
15
14
13
12
D
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
DATA9
DATA10
DATA11
DATA12
DATA13
DATA14
DATA15
87
90 CLK
(1,4)
140 /CSB
141 /CS0
142 /CS1
143 /CS2
77
/IPIPE
78
/IFETCH
103
R/W
115
39
ADDR1
40
ADDR2
41
ADDR3
42
ADDR4
43
ADDR5
44
ADDR6
45
ADDR7
46
ADDR8
49
ADDR9
50
ADDR10
51
ADDR11
52
ADDR12
56
ADDR13
57
ADDR14
58
ADDR15
60
ADDR16
63
ADDR17
64
ADDR18
6
ADDR19
7 DSP_RESET
8 VPP_CTRL
9 IACK
10 CAN_CS
3
4FPGA_CS
5 FUNCEN
12
4
J1
J1
+5V
(4)
(3)
(2)
ADDR1
ADDR2
ADDR3
ADDR4
ADDR5
ADDR6
ADDR7
ADDR8
ADDR9
ADDR10
ADDR11
ADDR12
ADDR13
ADDR14
ADDR15
ADDR16
ADDR17
(3)
(4)
139
138
137
136
133
132
131
130
127
125
124
122
119
118
117
116
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
DATA9
DATA10
DATA11
DATA12
DATA13
DATA14
DATA15
44
43
42
27
26
25
24
21
20
19
18
5
4
3
2
1
22
ADDR[1:19]
/CS2
R/W
/CS2
/CS0
/CS1
(3)
(4)
(4)
/CS0
/CS1
6
17
41
39
40
(4)
(4)
X27
A0 VCC1
A1 VCC2
A2
A3128KX16
A4 SRAM
A5
A6
D0
A7
D1
A8
D2
A9
D3
A10
D4
A11
D5
A12
D6
A13
D7
A14
D8
A15
D9
A16 D10
D11
D12
CE' D13
WE' D14
OE' D15
LB' GND1
UB' GND2
IS61C12816
BANK1
C113
11
33
7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38
0.1uF
D
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
DATA9
DATA10
DATA11
DATA12
DATA13
DATA14
DATA15
12
34
DATA[0:15]
820pF
(4)
D
D
47.5
NOISE_GND
(3)
1.00K
C2
D19
BAV99
NOISE_GND
SINGLE/THREE PHASE DETECT
2.21K
R2
47.5
D2
R32
NOISE_GND
MMSZ5231
1/2W
5.1V
EN-170
(2)
(1)
(4)
(4)
/BKPT
PWRDN_INT
3
1
Q19
R179
3.32K
2 X23
VDD
1
RES' 1
VSS
MMBT4401
3 S80746AN
4.6V/2%
10.0K
R254
R183
1.00K
C4
/RES
3
FREEZE
+5V
FPGA_RESET
FPGA_DONE
22.1K
R169
CAPBUV
Q10
3 10A,100V
NOISE_GND
R203 CAPB_OV
1.00k
J6
NOISE_GND
(4)
74AC14
22.1K
CAP0
X30
R37
C6
J6
820pF
22.1K
J6
820pF
NOISE_GND
R39
BAV99
D79
1
3
1
R85
C71
3 10A,100V
2 IRLR120N
C142
0V = NORMAR
5V = FAULT
J6
11
+15V
J6
CAPA_UV
C70
(4)
(4)
(4)
(4)
(4)
0.1uF
D5
MMSZ5231
1/2W
5.1V
820pF
/RES
+5V
1.00K
C3
CAPA_OV
R135
CAPAUV
C5
J6
1.00k R136
1
1
5
13
X30
1uF
35V
10.0k R189
J6
22.1K
CAPAOV
J6
S1G
Q9
475
NOISE_GND
R35
22.1K
J6
10
C141
0.1uF
0V = NORMAR
5V = FAULT
S1G
2 BAV99
D78
3
/BERR
330pF
C104
D
9
2 IRLR120N
R187
/RES
D3
+5V
+15V
J7
D4
NOISE_GND
Q
Q
Q
Q
Q
Q
Q
Q
THERMOSTAT
D
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
"X" INFO.
XM5626
XA
DESIGN INFORMATION
REFERENCE:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
INVERTER WELDERS
DIGITAL CONTROL SCHEMATIC
DATE: 12-15-99 DRAWING No.:
G 3789-1D0/1
SOLID EDGE
475
LEVEL_IN
26
15
35
J7
12
R41
VCCIO
VCC1
VCC2
13
R11
XC9536-15-VQ44I
X30
0.1uF
GND1
GND2
GND3
X10
1uF
J1
J1
J1
J1
J1
J1
4
17
25
/RES
74AC14
(4)
0.1uF
475
R36
NOISE_GND
C136 C11
BAT54S
D82
D86
BAV70LT1
R257
D81
1BAT54S
C27
10.0K
C123
C143
+5V
D
10
11
R242
2
4.75K
J7
16
R21
X10
X21
X21
X21
X21
X21
X21
X21
X21
10.0K
Q7
D115
(4)
FAN_CONTROL
475
1
2
NOISE_GND
1SMB5930
1.5W
16V
BAV70LT1
D91
R51
15
11
DATA[0:15]
+5V
+5V
4700pF
J6
J6
14
D18
D85
BAV70LT1
MMBT4401 3
NOISE_GND
X2
1
VS1 8
VS2 6
OUTPUT1 7
OUTPUT2 4
GND1 5
GND2 3
NC 2
INPUT
MIC4451BM
D114
R40 475
0.1uF
MMBR130LT3MMBR130LT3
100pF
1uF
1SMB5931
1.5W
18V
R258
0.1uF
LE
OE'
D
D
D
D
D
D
D
D
+5V
475
820pF
R186 10.0K
C22
10.0K
C135 C14
R87
10.0K R181
2
4.75K
D80
BAT54S
(4)
J7
13
475
C122
C43
10.0K
J6
J6
D76
Q5
R46
STT_ON
120uF
50V
NOISE_GND
C44
NOISE_GND
475
(2,4)
R88
D77
R15
C13 J4
4.7uF
35V
CAP1
X10
R81
10.0K
R185
D31
1SMB5931
1.5W
18V
MMBT4401 3
NOISE_GND
3
VPP
R/W
PTC
X3
1
VS1 8
VS2 6
OUTPUT1 7
OUTPUT2 4
GND1 5
GND2 3
NC 2
INPUT
MIC4451BM
MMBR130LT3MMBR130LT3
100pF
16
J6
C12
D83
BAT54S
R259
J7
475
+15V
MF-R050
C25
10.0K
J6
0.1uF
1.00K
+15V
8
R90
22.1K
0.1uF
0.1uF
22uF
20V
1SMB5930
1.5W
16V
R8
22uF
20V
D15
R47
THERMAL_LED
4.75K
C119
MMBT4401 3 R20
NOISE_GND
1
Q6
C99
10.0K
C90
J7
14
Q15
MMBT4403
1.00K
MICRO_CONTROLLER
100pF
BAV70LT1
D90
(4)
0.1uF
2
1
R172
10.0K R200
D84
BAV70LT1
C18
10.0K
R260
D29
4.75K
R17
475
R171
MC68332
+15V
10.0K R199
10.0K
+5V
10.0K R180
MISC1
J7
15
1SMB5931
1.5W
18V
(4)
475
10.0K R164
R43
Q4
C95
0.1uF
R19
475
J7
0.1uF
10.0K
R14
0.1uF
R170
D44
NOISE_GND
0.1uF
J7
1
MMBT4401 3
0.1uF
38 VSTDBY
74AC573
11
1
2
3
4
5
6
7
8
9
/RES
74AC14
R10
475
1uF
35V
2
12
20
35
48
54
62
74
82
91
107
120
128
134
1uF
35V
VDDSYN 84
VDDE 25
VSSE 26
MMSZ5231
1/2W
5.1V
100pF
74AC14
R261
J7
+5V
+5V
X24
74AC14
10.0K
C94 C107
R255
1K
C15
R18
475
R256
1K
4.75K
Q1
MMSZ5231
1/2W
5.1V
1
MMBT4401
J7
D9
+5V
R16
475
D24
R42
MISC0
R9
1SMB5931
1.5W
18V
(4)
+15V
J7
74AC14
475
BAV70LT1
D89
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-5
G-5
ELECTRICAL DIAGRAMS
+5V
R163
1.00K
+15V
4.7uF
35V
GREEN
X10
74AC14
C88
C137
0.1uF
X30
74AC14
R165
+5VRS232
+5V
C91
R166
R167
475
J4
10
D16
X4
-15V
J4
+5V
C89
150pF
35V
4.7uF
MC79L05ABD
2
1
I
O
11
12
MC145407
J4
GREEN
1W
200
TP7
4.7uF
35V
D63 S1G
1SMB5931
1.5W
18V
LED2
J2
1.00K
D13
1SMB5920
1.5W
6.2V
LED5
GREEN
4.7uF
35V
J4
C65
10uF
16V
1000uF
35V
C62
C66
J2
GRS232
10
10uF+5VRS232
16V
+5VRS232
X16
14
MC145407
C63
GRS232
R131
X16
C61
C92
4.7uF
0.1uF
MC145407
J4
J4
LED6
GREEN
35V
10uF
1.00K
16
J2
D12
1SMB5920
1.5W
6.2V
+15SPI
J4
MC145407
4 VSS VCC 19
C2+ C21 3 MC145407
16V
D52
X16
11
20 18
C1+ C1- 17
2 GND
VDD
-10VRS232
J2
18V
1/2W
MMSZ5248BT1
X16
+10VRS232
X16
10uF
16V
MC145407
1.00K
GREEN
150pF
TRAN
1W
200
13
R82
4.7uF
35V
R132
OCI2
HCPL-0601
GRS232
+5SPI
LED3
X16
D
GRS232
C39
15
C64
18V
1/2W
MMSZ5248BT1
GRS232
NOISE_GND
MC145407
3
GRS232
C45
8 7
R89
C10
Q13
MMBT4403
D58
D46 -5V
1.5W
6.2V
1SMB5920
C16
OCI1
HCPL-0601
1.00K
0.1uF
R204
10.0K
2
MMSZ5248BT1
1/2W
18V
2.21K
X16
2
Q14
MMBT4403
D59
C9
NOISE_GND
R31
R133
8 7
(1)
+5V
0.1uF
475
7
X10
+5VRS232
PW2
C42
0.1uF
RS232_TXD
D1
J4
PW1
1SMB5920
1.5W
6.2V
D14
LED1
14
MMSZ5248BT1
1/2W
18V
2.21K
C1
1SMB5931
1.5W
18V
(1)
74AC14
J4
14
RS232_RXD
X10
+5V
R1
D53
12
74AC14
J4
+5V
GSPI
R134
+15v
2.21K
2.21K
4.75K
NOISE_GND
+15v
2.21K
100
R12
15V
1.5W
1SMB5929
D10
J8
J8
100
C133
0.1uF
1SMB5929
1.5W
15V
C134
0.1uF
D11
+15V
3
S1G
D72
STATUSS1G
D74
Q2
2N7002
1SMB5931
1.5W
18V
ADDR1
ADDR2
ADDR3
ADDR4
ADDR5
ADDR6
ADDR7
ADDR8
J7
LED9
GREEN
D26
R30
J8
J8
C116
22pF
7
NOISE_GND
D
X28
VCC
TX1
ALE/AS
RX1
RD*/E
RX0
MODE0
TX0
MODE1 CAN P2.5
INT*
P2.4
DSACK0*
P2.3
RESET*
P2.2
CS*
P2.1
WRH*/P2.7
P2.0
INT*/P2.6
CLKOUT
AD0
RDY/MISO
AD1
R/W*
AD2
P1.0/AD8
AD3
P1.1/AD9
AD4/MOSI P1.2/AD10
AD5
P1.3/AD11
AD6/SCLK P1.4/AD12
AD7
P1.5/AD13
XTAL1
P1.6/AD14
XTAL2
P1.7/AD15
VSS2
VSS1
AN82527
25
21
22
26
12
13
14
15
16
17
27
28
7
38
37
36
35
34
33
32
31
23
GCAN
R178
10.0K
1.00K
GCAN
(1,4)
R/W
DATA8
DATA9
DATA10
DATA11
DATA12
DATA13
DATA14
DATA15
2
1
8 7
OCI3
Q16
MMBT4403
3
1
3
4
2
RO VCC 8
OE
A 6
DI
B 7
RE* GND 5
MAX485
TRANSCEIVER
HCPL-0601
221
R196
150
J11
BUSS_L
GCAN
J11
BUSS_H
GCAN
GCAN
3
R197
X29
0.1uF
R191 R194
475
CLK_8
0.1uF
C103
TXA
150
C121
RXA
+5V
R198
+5CAN
+5CAN
GCAN
GCAN
DATA[0:15]
D
ISOLATION BARRRIER
C118
NOISE_GND
SYS_RESET
CAN_CS
ADDR[1:18]
-15V
+5V
INT_CAN
J11
HCPL-0601
16.00Mhz
(1)
(1)
(1)
Y1
STATUS LED
CIRCUITRY
R52
1
5
6
44
30
24
9
29
8
10
11
4
3
2
43
42
41
40
39
18
19
20
LED8
+5CAN
1SMB5920
1.5W
6.2V
D27
4.75K
GCAN
R190 R192
J11
1.00K
GREEN
OCI4
0.1uF
D73
0.1uF
R177
1
Q17
MMBT4403
S1G
4.7uF
35V
7 8
C115
1SMB5931
1.5W
18V
Q3
2N7002
C101
D62
S1G
D71
STATUS+
C102
475
0.1uF
+5V
CONTROL BOARD
VOLTAGE SUPPLIES
R195
1.00K
LED10
RED
+5V
R193
1SMB5920
1.5W
6.2V
GSPI
C117
J7
D61
J8
J8
+5CAN
+5CAN
R13
1SMB5920
1.5W
6.2V
GREEN
D60
J4
D43
LED4
4.7uF
35V
+5V
1SMB5930
1.5W
16V
C40
D 22pF
GSPI
GROUND
TIE POINT
EN-170
"X" INFO.
XM5626
XA
DESIGN INFORMATION
REFERENCE:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
INVERTER WELDERS
DIGITAL CONTROL SCHEMATIC
DATE: 12-15-99 DRAWING No.:
G 3789-1D0/2
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-6
G-6
ELECTRICAL DIAGRAMS
+2.5V
D99
1
MURS320T3
+15V
0.1uF
C82
R152
R149
10
10
R65 33.2K
+5VA
2 +
3 L
V-
PRI_OC
(1)
(4)
DA_CS
+15V
4
2 1
R214
3 +X20
11
1.00K
MC33074AD
-15V
C128
22pF
0.1uF
+2.5V
VDREF
R63
8
7
R67
R62
MC33074AD
100
221
AA=5VA
-15V
C60
C59
0.1uF
0.1uF
-15V
R122
C58
R123
3.32K
R129
C37
R78
1.50K
MMBT4401 3
Q18
10.0K
1
7
R218
2
S1G
D70
R56
1.00K
D
A
OVR_CUR
I>56A = HI
I<56A = LO
(1)
8
LT1016
C21
C23
0.1uF
0.1uF
20
18
19
(4)
V+
V-
C550.1uF
-15V
D68
S1G
BAT54S
D47
BAT54S
D54
X30
X30
AD8403ARU10
X6
+15V
R60
CLR_CAP
(1)
+5VA
I_AD
475
R114
26.7K
26.7K
+15V
R206
+15V
4
1
2 4
9 R121 10.0K
3 +X14
8
X14
10 +
11
MC33074AD
MC33074AD
C57
11
X31
0.1uF
D 8
-15V
TURN_OFF_N6 IN2
S 1
A (4) +15V+5VA
5 VL
A
4 V+
7 V3 GND
-15V
ADG417D1
TP6 1
R124
R125
100K
150K
+5VA
1
R118
+15V
R115
D50
3
BAV99
2
100K
4 MC33074AD
6 7
5 +X14
11
R117
150K
V_AD
A 1.00k
6.81K
+15V
3.32K
0.1uF
11
C28
100K
-5V
+5VA
2
1.50K
0.1uF
R130
1.00K
R61
C126
330pF
C129
0.27uF
C34
14
1.00K
0.1uF
X5
3 L
4 MC33074AD A
R141
X8
5 6
IRF7103
Q11
R120
150pF
R80
1.50K
C38
150pF
R76
1.50K
C36
C35
R74
1.50K
150pF
D38
150pF
5.1V
1/2W
MMSZ5231
D35
MMSZ5231
1/2W
5.1V
5.1V
1/2W
MMSZ5231
D36
EN-170
D37
100K
D42
3500 VOLTS
ON CONNECTOR
IDEAL VOLTAGE
2/6/202.6,
70V=0.9V
4.75K
D40
R77
21
1/2W_HV
5.1V
1/2W
MMSZ5231
R128
3.32K
R210
5.1V
1/2W
MMSZ5231
J9
MMSZ5231
1/2W
5.1V
D41
J9
4.75K
1M
R212
100K
R209
9 10 +
+5VA
1/2W_HV
MMSZ5231
1/2W
5.1V
R79
4
13 12 +X14
11
16
21
1
17
5
9
0.1uFC30
MC33074AD
D39
J9
-STUP
14
3
15
R49
2 +
100
10.0K
I_FLOW_STT
-15V
11
5+
X20
6- 4
+15V
24
100K
A0
V+
A1
VEN
GND
S1A
S2A
DA
S3A
S4A
S1B
S2B
DB
S3B
S4B
ADG409
+5VA
A
R217
R58
22
67
1/2W_HV
R75
1
16
2
4
5
6
7
13
12
11
10
100K
23
MSEL0
MSEL1
MSELEN
26.7K
CURRENT FEEDBACK
INTEGRATOR
+15V
MMSZ5231
1/2W
5.1V
100K
X15
0.1uF
R691.00K
R72
D67
S1G
R127 6.81K
+15V
1.00K
+15V
+15V
VL
V+
VGND
ADG417D1
D
Iout = -Vin*0.99mA
100K
R208
R73
+STUP
1/2W_HV
J9
-15V
R112
A 1.50K
5
4
7
3
47.5K
-15V
R113
S 1
1M
R211
J9
0.1uF
C52
IN2
TP5
511
C8
R29
MSEL0
MSEL1
MSELEN
SEL_I_ON
(4)
OP-27
47.5K
J9
X1
4
(4)
(4)
(4)
D 8
-15V
C17
820pF
BAT54S
D34
X13
AD8403ARU10
R55
47.5K
47.5K
R54 1.00K
74AC14
0.022uF
+15V+5VA
R57
74AC14
C7
CURRENT LIMIT
CURRENT NODE CONTROL, DISABLE THE
FETS AS SOON AS PRIMARY CURRENT
IS GREATER THAN A REFERENCE LEVEL
R44
221
-15V
X6
R24
CURRENT TRANSDUCER
INPUT = (-VOLTAGE)
-15V
1
-
R28
2.21K
7
2
2.67K
BAV99
D66
511
R25
R48
14
X8
R59
10.0K
R23
R27
47.5K
CURRENT TRANSDUCER
SIGNAL IN
4V = 500A OUTPUT
+15V
16
21
1
17
5
9
A +5V
R53
J8
A
X6
AD8403ARU10
R26
10.0K
J7
TP3
1.00K R68
4 MC33074AD
6 7
5 + X8
11
10.0K
47.5K
R22-15V
+15V
11
X32
CLK
VDD
RS' AGND1
CS' AGND2
SHDN'
AGND3
SDI AGND4
SDO DGND
AD8403ARU10
+5VA
11
R107
V_AD
14
15
11
10
12
13
+15V
820pF
BAT54S
D28
MOSI
CLK
VDD
RS' AGND1
CS' AGND2
SHDN'
AGND3
SDI AGND4
SDO DGND
AD8403ARU10
33.2K
R71 1.00K
J7
13 12 +
-5V
R109
12
C19
+5VA
R140
0.1uF
C1250.1uF
A
I_AD
+15V
221
+15V
J8
221
R241
10.0K
4.75K
X6
C124
TP2
14
15
11
10
12
13
A/D CONVERSION
R45
R102
8
LT1016
5
6
10pF
V+
X7
2.21K
R207
100K
20
1
19
3
2
16
17
100K
+5VA
X6
5
6
C32
R66
R70
C51
D98
150pF
+2.5V
18
+5VA
SCK
SYS_RESET
POT_CS
(1)
(1)
(3)
(1)
/RES
(1)
D0
VDD
D1
D2
D3
RFB
D4
IOUT1
D5
D6
VREF
D7
DGND
D8
AGND
D9
D10
CS'
D11
WR'
AD7945BRS
R216
10.0K
AD_DATA0
AD_DATA1
AD_DATA2
AD_DATA3
AD_DATA4
AD_DATA5
AD_DATA6
AD_DATA7
AD_DATA8
AD_DATA9
AD_DATA10
AD_DATA11
AD_DATA12
AD_DATA13
R106
10.0K
(4)
1.50K
C56
D49
3
BAV99
2
0.27uF
7 8
Q11
IRF7103
4 MC33074AD
R138
1
X8
475
11
S1G
D64
-15V
1<GAIN<11
R126
1.00K
1.00K
2 3 +
IDEAL V_AD
2.5V = 70 ArcVOLTS
A
A
-15V
R119
R116
475
475
VOLTAGE FEEDBACK
A
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
"X" INFO.
XM5626
XA
DESIGN INFORMATION
REFERENCE:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
INVERTER WELDERS
DIGITAL CONTROL SCHEMATIC
DATE: 12-15-99 DRAWING No.:
G 3789-1D0/3
SOLID EDGE
R155
10
MURS320T3
D33
15
14
13
12
11
10
9
8
7
6
5
4
DB0
VDD
DB1
VREF
CONVST' DB2
CS'
DB3
RD'
DB4
A0
DB5
VA1
DB6
VB1
DB7
VA2
DB8
VB2
DB9
AGND1 DB10
AGND2 DB11
DGND DB12
BUSY DB13
AD7863ARS-2
R103
AD_DATA[0:13]
R158
10
AD_DATA0
AD_DATA1
AD_DATA2
AD_DATA3
AD_DATA4
AD_DATA5
AD_DATA6
AD_DATA7
AD_DATA8
AD_DATA9
AD_DATA10
AD_DATA11
X12
15
14
13
12
11
10
9
6
5
4
3
2
1
28
R161
10
23
R148
10
SAWTOOTH GENERATOR
22
+5V
R151
10
C127
R154
10
0.1uF
R157
10
R230
24
19
STROBE_AD 8
AD_CS 21
22
20
25
V_AD
26
18
I_AD
17
27
16
7
23
X19
D55
10
R160
BAV99
121K
47.5K
+2.5V
S1G D75
24
+2.5V
AD8403ARU10
(1)
(4)
1.00K
R231
+5VA
D101
C26
-15V
D51
D56
MURS320T3
MURS320T3
MURS320T3
D57
MURS320T3
0.1uF
D65
S1G
DZ3
MURS320T3
R213
1.00K
100K
1N5358B
J10B
X32 MMSZ5231
1/2W
5.1V
D69
1N5333B
DZ2
-15V
AD8403ARU10
J10B
X32
100K
C140
0.1uF
C50
22uF
20V
DZ1
C49
0.1uF
10.0K
C80
22uF
20V
R139
1N5333B
4.75K
R142
C54
0.1uF
R108
0.022uF
C86
+5V
C85
1.00K
(1)
C83
RESET_RAMP
4
13 14
12 +X20
MC33074AD
11
0.1uF
R146
J10A
AD8403ARU10
DZ4
R143
+5VA
Q12
MMBT4401 3
-9
X20 10
+
MC33074AD
11
100K
1N5358B
1.00K
47.5K
R111
D100
TP4
MURS320T3
E1
+5VA
R144
TP1
R110
33.2K
R233
J10A
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-7
G-7
ELECTRICAL DIAGRAMS
C48
0.1uF
+5V
AT25128
8
7
6
5
D
SCK3
MOSI_B
BD ID=03
D
2
3
1
0.1uF C84
0.1uF C114
10.0K R250
BAV99LT1D107
2
3
BAV99LT1D106
2
3
BAV99LT1D105
2
3
BAV99LT1D104
BAV99LT1D103
10
11
12
VCC2
SGCK1
IO206
IO205
IO204
NC203
NC202
IO201
IO200
IO199
IO198
IO197
IO196
GND195
IO194
IO193
NC192
IO191
IO190
IO189
IO188
IO187
IO186
IO185
IO184
VCC183
GND182
IO181
IO180
IO179
IO178
IO177
IO176
IO175
IO174
NC173
IO172
IO171
GND170
IO169
IO168
IO167
IO166
NC165
IO164
IO163
IO162
IO161
PGCK4
IO159
GND
TDO
14
10.0K R249
R98
10.0K
10.0K R248
R97
10.0K
10.0K R247
R96
10.0K
10.0K R246
R95
10.0K
10.0K R245
R94
10.0K
10.0K R244
R93
10.0K
X33
R253
10.0K
6
7
8
9
19
4.75k
4.75k
R86
475
D45
+5SPI +15SPI
22pF
A3
B3
A4
B4
A5
B5
A6
B6
A7
B7
A8
GND
B8
DIR
ENABLE VCC
DR262
18
R223
100
332
17
R224
100
R263
332
16
R240
100
R264
332
15
R226
100
R265
332
14
R227
100
R266
332
R228
100
R267
332
3
4
5
6
9
13
J3
J3
J3
J3
J3
J3
J3
J3
12
11
+5V
1
20
0.1uF
R83
C130
A1
B1
74HC245
A2
B2
C131
R229
10.0K
+5V
R222
74AC14
(1)
2
3
+5V
R182
(1)
10.0K R243
R92
10.0K
13
(2)
(1)
2
3
TPU3
TPU2
CLK_8
TPU0
FPGA_RESET
13
(1)
4.75k
X10
+5V
14
DSP_A13
DSP_A14
DSP_A15
FUNCEN
TPU6
TPU5
R91
PSW0
PSW1
PSW2
PSW3
PSW4
PSW5
PSW6
PSW7
DSP_A7
DSP_BIO
10.0K
(1)
475
7
10
MMSZ5231
1/2W
5.1V
GSPI
J3
J3
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
UNLESS OTHERWISE SPECIFIED TOLERANCE
MANUFACTURING TOLERANCE PER E2056
EN-170
VSS_213
DVDD_6 3
VSS_12
DVDD_8 92
VSS_984
VCCA 8
VSS_13
CVDD_2 761
VSS_760
CVDD_1
D
AD_DATA13
AD_DATA12
TPU4
TPU1
CAP1
DSP_A4
DSP_A5
DSP_A6
+5V
12
(2)
(1)
(1)
(1)
+5V
+5V
10
+5V
R137
+5V
(1)
(3)
30
31
33
34
38
39
32
40
10.0K
R251
113
120
(1)
(1)
(1)
VREFLO
VSS_3
VSS_4
VSS_5
VSS_6
VSS_8
VSS_10
VSS_11
VSS_12
TCK
TDI
TMS
TDO
EMU0
EMU1/OFF
TRST
NMI
/CS0
/CS1
(1)
(1)
(1)
(1)
(1)
CS'
VCC
SO HOLD'
WP'
SCK
GND
SI
(3)
X11
(1)
(1)
(1)
(1)
(1)
(1)
(1)
X22
TMS320F240
72 OUTPUT_ON
73
74 V_AD
75
76
77
78
79
91
90
89 I_AD
88
83
82
81
80
109
108
107
106
105
102
101
100 STT_ON
99
98 CMP4
97
96 CMP2
95
94 CMP0
43
44
45
48
49
"X" INFO.
XM5626
XA
DESIGN INFORMATION
REFERENCE:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
INVERTER WELDERS
DIGITAL CONTROL SCHEMATIC
DATE: 12-15-99 DRAWING No.:
G 3789-1D0/4
SOLID EDGE
+5V
D
MISO
MOSI
SCK
SPI_CS2
SPI_CS3
OUTPUT_ON
DSP_MP
DSP_DS
DSP_PS
DSP_READY
ADCIN0/IO/PA0
ADCIN1/IO/PA1
ADCIN2
ADCIN3
ADCIN4
ADCIN5
ADCIN6
ADCIN7
ADCIN8/IO/PA3
ADCIN9/IO/PA2
ADCIN10
ADCIN11
ADCIN12
ADCIN13
ADCIN14
ADCIN15
TMRCLK/IOPB7
TMDIR/IOPB6
T3PWM/T3CMP/IOPB5
T2PWM/T2CMP/IOPB4
T1PWM/T1CMP/IOPB3
PWM9/CMP9/IOBP2
PWM8/CMP8/IOBP1
PWM7/CMP7/IOPB0
PWM6/CMP6
PWM5/CMP5
PWM4/CMP4
PWM3/CMP3
PWM2/CMP2
PWM1/CMP1
SCIRXD/IO
SCITXD/IO
SPISIMO/IO
SPISOMI/IO
SOICLK/IO
BAV99LT1D102
10.0K
XILINX
XCS20-3PQ208I
R173
10.0K
156
155
154
153
152
151
150
149
120
22
21
119
144
143
141
142
140
139
138
137
136
135
134
133
132
131
130
129
128
113
109
127
31
30
29
121
28
117
118
27
24
23
116
115
114
111
112
110
108
107
106
105
(1)
(1,2)
R104
FPGA
VCC156
CCLK
SGCK4/DOUT
DIN
IO152
IO151
IO150
IO149
IO148
IO147
IO146
IO145
NC144
GND143
IO142
IO141
NC140
IO139
IO138
IO137
IO136
IO135
IO134
IO133
IO132
GND131
VCC130
IO129
IO128
IO127
IO126
IO125
IO124
IO123
IO122
NC121
IO120
IO119
GND118
IO117
IO116
IO115
IO114
IO113
IO112
NC111
IO110
IO109
PGCK3
IO107
PROGRAM'
VCC
R201
10.0K
+5V
0.1uF
16
AD_DATA10
AD_DATA9
AD_DATA8
AD_DATA7
AD_DATA6
AD_DATA5
AD_DATA4
AD_DATA3
AD_DATA2
0.1uF
15
ADDR11
ADDR12
R/W
SPI_CS0
CLK
SPI_CS1
ADDR7
ADDR8
ADDR9
ADDR10
ADDR5
ADDR6
DATA2
DATA1
DATA0
IACK
ADDR1
ADDR2
ADDR3
ADDR4
DATA10
DATA9
DATA8
DATA7
DATA6
DATA5
DATA4
DATA3
DATA12
DATA11
DATA15
DATA14
DATA13
0.1uF
S1
DSP_D13
DSP_D12
DSP_D11
AD_DATA11
0.1uF
DSP_A0
DSP_D8
DSP_D9
DSP_D15
DSP_D14
DSP_D10
X18
(3)
(3)
(1)
DSP_D6
DSP_D7
DSP_WE
DSP_REN
DSP_A2
DSP_A1
10.0K R252
DSP_D5
(1)
(1)
(1)
(3)
(3)
(1)
DSP_D3
DSP_D4
(3)
(1)
(1)
4.75K
(3)
(3)
(3)
R184
GND1
PGCK1
IO3
IO4
IO5
TDI
TCK
IO8
IO9
IO10
IO11
NC12
GND13
IO14
IO15
TMS
IO17
NC18
IO19
IO20
IO21
IO22
IO23
IO24
GND25
VCC26
IO27
IO28
IO29
IO30
IO31
IO32
NC33
IO34
IO35
IO36
IO37
GND38
NC39
IO40
IO41
IO42
IO43
IO44
IO45
IO46
IO47
IO48
SGCK2
NC1
GND51
MODE
VCC53
NC2
PGCK2
HDC
IO57
IO58
IO59
LDC
IO61
IO62
IO63
IO64
NC65
GND66
IO67
IO68
IO69
IO70
NC71
IO72
IO73
IO74
IO75
IO76
INIT'
VCC78
GND79
IO80
IO81
IO82
IO83
IO84
IO85
NC66
IO87
IO88
IO89
IO90
GND91
NC92
IO93
IO94
IO95
IO96
IO97
IO98
IO99
IO100
IO101
SGCK3
GND103
DONE
+5V
1
2
3
4
5
6
7
32
17
15
14
12
13
11
10
16
9
18
8
148
20
19
34
35
25
26
36
147
146
123
122
145
33
124
125
126
48
38
39
47
46
45
44
43
42
41
40
37
49
50
51
52
53
54
55
56
57
58
59
60
61
64
68
63
65
66
69
THERMAL_LED
62
EE_CS
72
MISC1
75
MISC0
71
73
TURN_OFF_N
INT_100
74
I_FLOW_STT
76
DISABLE_455 67
STT_ON
70
FPGA_BAD
77
78
79
MSEL0
80
MSEL1
81
INT_1_3PH
82
83
BMISO
87
BSCK
SPIMOSI
88
86
SPICS3
90
SPICS2
84
85
SPICS1
SPI_SS
89
91
92
93
PSW7
PSW6
94
PSW5
95
PSW4
96
PSW3
97
98
PSW2
PSW1
99
100
PSW0
MSELEN
101
102
103
FPGA_DONE
104
DSP_CLK
SCK7
MISO7
SPI_LATCH7
AD_DATA1
AD_DATA0
DSP_A3
DSP_D0
DSP_D1
DSP_D2
(1)
(1)
(1)
1
2
3
4
C78
0.1uF
AD_CS
SEL_I_ON
DA_CS
SCK3
MOSI_B
MISO3
POT_CS
FAN_CONTROL
FPGA_INT
R221
10.0K
EE_CS
MISO3
C79
208
207
163
162
166
203
202
164
200
199
198
197
196
195
194
206
192
176
175
174
184
185
186
187
188
183
182
189
190
191
167
205
204
201
172
173
171
169
170
168
177
178
179
165
180
193
181
161
160
159
158
157
+5V
RMC
DSP_CLK
+5V
FPGA_CS
CMP0
/AS
/DS
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
RS
PORESET
XTAL1/CLKIN
XTAL2
ADCSOC/IOPC0
CLKOUT/IOPC1
XF/IOPC2
BIO/IOPC3
CAP1/QEP1/IOPC4
CAP2/QEP2/IOPC5
CAP3/IOPC6
CAP4/IOPC7
DS
PS
READY
MP/MC
RESERVED
WDDIST
SPISTE/IO
20
29
46
59
71
104
0.1uF
0.1uF
XINT3/IO
C100
0.1uF
121
DVDD_1
85
VREFHI
103
DVDD_2
93
DVDD_3
56
OSCBYP
87
VSSA
86
C96 C98
1uF
35V
0.1uF C139
DSP_A13
DSP_A14
DSP_A15
DSP_REN
DSP_WE
DSP_A0
DSP_A1
DSP_A2
DSP_A3
DSP_A4
DSP_A5
DSP_A6
DSP_A7
5
6
132
130
110
111
112
114
115
116
117
118
119
122
123
124
125
126
127
128
4
1
BR
STRB
W/R
IS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
R/W
WE
C97
1uF
35V
21
DVDD_7
47
DVDD_5
62
DVDD_4
52
PDPINT
53
XINT1
54
XINT2/IO
55
C47
DSP_D0 9
DSP_D1 10
DSP_D2 11
DSP_D3 12
DSP_D4 15
DSP_D5 16
DSP_D6 17
DSP_D7 18
DSP_D8 19
DSP_D9 22
DSP_D10 23
DSP_D11 24
DSP_D12 25
DSP_D13 26
DSP_D14 27
DSP_D15 28
35
DSP_RESET
41
DSP_RESET
CLK_8 58
57
63
DSP_CLK64
65
DSP_BIO 66
67
CAP0
68
CAP1
FET_A 69
FET_B 70
DSP_DS 129
DSP_PS 131
36
DSP_READY
DSP_MP 37
42
50
VPP
51
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1,4)
(1)
(1)
+5V
C81
1uF
35V
(3)
(3)
0.1uF C138
+5V
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-8
G-8
ELECTRICAL DIAGRAMS
PC BOARD ASSEMBLY-CONTROL
9
N.J.
N.J.
9
10
3
PLUG, KEYING PLUG
1
BAR CODE LABEL
FOR ITEMS LISTED BELOW REFER TO ELECTRICAL DATABASE FOR COMPONENT
SPECIFICATIONS
C138 C134 C133 C125 C55 C96 C98 C100 C28
C82 C14 C11 C83 C103 C121 C101 C117 C115
C111 C113 C85 C90 C48 C93 C109 C120 C127
C106 C95 C105 C73 C68 C8 C114 C108 C99
S25020-3SMT
68
SCAP,0.1uF,0805,50V,X7R,10%,TR
C77 C76 C75 C84 C79 C67 C88 C80 C50 C78
C23 C21 C91 C51 C92 C58 C57 C52 C60 C59
C131 C123 C1
S14390-173
2
CAP,1uF,RA,63V,10%,NP
C136 C135
C86 C7
S25020-2SMT
2
SCAP,0.022uF,0805,50V,X7R,10%,
C44 C69
S25020-10SMT
2
SCAP,4700pF,0805,50V,X7R,10%
C118 C116 C128 C130
S25020-5SMT
4
SCAP,22pF,0805,50V,COG,5%,TR,N
C32
S25020-18SMT
1
SCAP,10pF,CER,0805,100V,5%
S25020-13SMT
7
SCAP,150pF,0805,100V,COG,5%,TR,
C64 C89 C26 C35 C36 C38 C37
C43 C4 C74 C3 C71 C19 C70 C5 C72 C6 C17
S25020-4SMT
11
SCAP,820pF,0805,50V,COG,5%,TR,
S24833-1
2
CAP,0.27uF,MF,50V,5mm,5%,TR,NP
C56 C34
C126 C143
S25020-14SMT
2
SCAP,330pF,100V
S25025-5SMT
9
SCAP,4.7uF,7343,35V,10%,TR,NP
C12 C102 C1 C9 C10 C39 C40 C16 C61
C94 C97 C104 C107 C47 C81 C2 C46
S25024-2SMT
8
SCAP,1uF,TAN,3528,35V,TR,NP
S25024-8SMT
4
SCAP,10uF,TAN,6032,TR,NP
C66 C62 C65 C63
C119 C110 C49 C54
S25024-10SMT
4
SCAP,22uF,TAN,7343,25V,10%
S13490-179
1
CAP,1000uF,ALU,35V,20%,NP
C45
S13490-182
1
SCAP,120MF,25V,20%,RADIAL,AE
C13
D68 D67 D4 D3 D75 D63 D64 D65 D70 D72
S25040-2SMT
13
SDIO,1A,400V,DO-214BA,GLS
D71 D73 D74
D25 D45 D44 D17 D9 D6 D2 D5 D7 D8 D35
S25046-1SMT
19
SDIO,MMSZ5231BT1,5.1V,NP
D36 D38 D37 D42 D41 D40 D39 D69
S25044-9SMT
7
SDIO,1SMB5920BT3,6.2V,NP
D62 D61 D60 D13 D12 D1 D46
S25046-3SMT
4
SDIO,MMSZ5248B,18V,ZENER,TR,NP
D53 D52 D58 D59
S25044-10SMT
3
SDIO,B5930,16V,1.5W,ZENER,TR,N
D18 D15 D43
S25044-5SMT
9
SDIO,1SMB5931BT3,3W,18V,5%
D27 D32 D26 D30 D31 D29 D24 D14 D16
S25044-4SMT
2
SDIO,B5929,15V,1.5W,ZENER,TR,N
D10 D11
3
11
2
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
N.D.
N.A.
N.J.
27
(6.34)
28
29
30
31
32
33
COMPONENT SIDE
51
52
53
54
REFERENCE-DESIGNATOR
S24671
E3868-4
N.B.
10
REQ'D
DESCRIPTION
1
DIGITAL CONTROL P.C. BD. BLANK
1
POTTING TRAY
2
SELF TAPPING SCREW
5.0 oz.
EPOXY ENCAPSULATION RESIN
0.1 oz. ELECTRICAL INSULATING COMPOUND
1
FLASH SOFTWARE
1
CPLD SOFTWARE
34
S25040-5SMT
13
SDIO,BAV99LT1,SOT23,DUAL SWITC
35
S25049-4SMT
SDIO,BAT54S,DUAL,30V,200mA
36
S25080-2SMT
SLED,GRN,1206,TR,NP
37
38
39
40
S25080-1SMT
S25083-1SMT
S25001-4752SMT
S25001-2211SMT
2
1
8
8
SLED,RED,1206,TR,NP
SIND,FERRITEBEAD,TR,NP
SRES,47.5K,1206,1%,1/8W,TR,NP
SRES,2.21K,1206,1%,1/8W,NP
41
S25001-1001SMT
33
SRES,1K,1206,1%,1/8W,TR(9X0056
42
S25001-1002SMT
57
SRES,10K,MF,1206,1%,1/8W
43
S25001-4750SMT
28
SRES,475,1206,1%,1/8W,TR,NP
44
S25001-4751SMT
15
SRES,4.75K,1206,1%,1/8W,SM100-
45
46
47
48
49
50
S25003-2000SMT
S25001-1501SMT
S25001-7500SMT
S25001-5110SMT
S25001-1004SMT
S25001-2672SMT
2
7
1
2
2
4
SRES,200,2512,5%,1W,TR,NP
SRES,1.5K,1206,1%,1/8W,NP
SRES,750,1206,1%,1/8W,NP
SRES,511,MF,1206,1%,1/8W,TR
SRES,1M,1206,1%,1/8W,TR(9X0098
SRES,26.7K,THK,1206,1%,1/8W,10
R132 R133
R113 R118 R122 R74 R76 R80 R78
R183
R24 R23
R212 R211
R187 R114 R120 R72
N.F.
N.G.
N.C.
LED7 LED10
E1
R230 R27 R28 R26 R53 R29 R110 R57
R25 R13 R12 R32 R1 R31 R134 R66
R171 R178 R177 R193 R231 R167 R61 R34 R89
R82 R163 R135 R136 R169 R131 R112 R60 R56
R126 R71 R54 R69 R68 R143 R144 R58 R206
R213 R214 R90 R168 R255 R256
R173 R191 R181 R164 R170 R172 R189 R186
R180 R91 R92 R93 R94 R95 R96 R97 R98 R22
R174 R201 R185 R104 R87 R33 R99 R260 R261
R139 R140 R121 R200 R107 R199 R103 R221
R229 R204 R242 R241 R216 R217 R218 R243
R246 R244 R245 R247 R248 R249 R250 R251
R252 R253 R2
R195 R194 R41 R11 R83 R86 R166 R165 R21
R15 R20 R88 R81 R14 R9 R17 R19 R10 R18
R16 R141 R138 R119 R116 R85 R84 R40 R36
S25001-3321SMT
S25001-2212SMT
S25001-47R5SMT
S25001-4753SMT
4
6
2
1
SRES,3.32K,1206,1%,1/8W,NP(AM2
SRES,22.1K,1206,1%,1/8W,TR,NP
SRES,47.5,1206,1%,1/8W,TR,NP
SRES,475K,1206,1%,1/8W,TR,NP
55
S25001-1003SMT
10
SRES,100K,1206,1%,1/8W,200PPM,
56
57
58
59
60
61
62
63
S25001-1213SMT
S25001-3322SMT
S25001-1000SMT
S25001-2210SMT
S25001-2671SMT
S25001-1502SMT
S25001-6811SMT
S25001-1500SMT
1
3
4
5
1
2
2
2
SRES,121K,1206,MF,1%,1/4W
SRES,33.2K,1206,1%,1/8W,TR,NP
SRES,100,1206,1%,1/8W,TR,NP
SRES,221,1206,1%,1/8W,NP
SRES,2.67K,1206,1%,1/8W,TR,NP
SRES,150K,1206,1%,1/8W,NP
SRES,6.81K,1206,1%,1/8W,NP
SRES,150,1206,1%,1/8W,TR,NP
64
S25006-10R0
10
SRES,10,
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
S25050-2SMT
S25051-6SMT
S25050-1SMT
S25051-4SMT
S25051-7SMT
S24020-4
S24020-6
S24020-2
S18248-10
S18248-16
S24020-16
S24020-12
S24020-8
S20353-4SMT
S25065-2SMT
S25070-7SMT
S15000-28SMT
S20353-5
S25082-1SMT
S20353-1SMT
S25067-3SMT
S17900-1SMT
S15128-13SMT
S15128-18SMT
S25069-3SMT
S25069-4SMT
M15101-14SMT
S25068-8SM
S25065-3SMT
S25057-3SMT
M15105-9SMT
S15018-21SMT
S25067-2SMT
S25070-3SMT
S25069-2SMT
S15128-21SMT
S19869-8
S25066-2SMT
S25068-7SMT
S25070-4SMT
S20620-1003
S25040-12SMT
S25020-SMT
S25000-1000SMT
T12702-60
T12702-59
S25049-2SMT
S25001-3320SMT
S25040-6SMT
5
2
9
2
1
3
1
2
1
1
2
1
1
1
1
1
4
1
1
1
2
1
1
3
1
1
1
1
2
2
1
2
1
1
1
2
1
1
1
1
4
8
5
6
2
2
4
6
6
STRA,2N4403,SO23,TR,(500475),N
STRA,IRLR120N,10A,100V,MOSFET,
STRA,MMBT4401LT,NPN,SOT-23
STRA,2N7002,TR,NP
SICS,IRF7103,NP
CON,4P,TIN,MINI,NP
CON,6P,TIN,MINI,NP
CON,2P,TIN,MINI,NP
CON,10P,MINI,NP
CON,16P,MINI,NP
CON,16P,TIN,MINI,NP
CON,12P,TIN,MINI,NP
CON,8P,TIN,MINI,NP (or TH600-265)
SICS,MAX485ESA,NP
SICS,74ACT573,OCTAL,TRANS.,LAT
SICS,TMS320F240PQA,NP
SICS,HCPL-0601,OPTOCOUPLER
SICS,AN82527
SXTL,16MHZ,HC40,20PF,NP
SICS,MC145407,RECEIVER/DRVR,RS
SICS,ADG417,SPST,CMOS,SWT,SO8
74HC245, NEW PACKAGE
SICS,OP-27G,OPAMP,SO8,TR,NP
SICS,MC33074,QUAD,OPAMP,SO14,T
SICS,28F800B5-90,FLASH RO,90n
SICS,128Kx16,20nS,TSOP
SICS,MC68332
SICS,MC79L05ABD
SICS,74VHC14,NP
SICS,AD8403ARU10
SICS,7945 (old package)
ICS,MIC4451BM
SICS,ADG409BR
ICS,XC9536-15 VQ44
SICS,25128,SERIAL EEPR,NP
SICS,LT1016,COMPARATOR
SWT,78B08S,DIP,SPST,8P,NP
SICS,AD7862,DUAL,12BIT,250kSPS
SICS,4.6V,2%,VOLT. DETECTOR,SO
SICS,XCS20,FPGA
RES,100K,AX,5%,1/2W,HI VOLT,TR
SDIO,MURS320T3,3A,200V,ULTRAFAS
SCAP,100pF,0805,COG,100V,5%
SRES,100,0805,1%,1/10W
DIO,1N5358B
DIO,1N5333B
SDIO,MBRA130LT3,1A,30V,SCHOTKY
SRES,332,1206,1%,1/4W
SDIO,BAV70
(8.09)
BUY AS
N.E.
L11088-1D0
PART NO.
IDENTIFICATION CODE
NOTES:
N.A. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY
STATIC ELECTRICITY. LINCOLN ELECTRIC TO SEE E2454
BEFORE HANDLING.
N.B. SECURE P.C. BOARD ASSEMBLY IN PLACE WITH (ITEM 3)
(2 PLACES).
N.C. TOP OF THESE COMPONENTS MUST BE FREE OF POTTING
MATERIAL.
N.D. IDENTIFY COMPLETE ASSEMBLY WITH A PRINTED LABEL PER E3867.
N.E. THERE ARE COMPONENTS ON BOTTOM SIDE OF P.C. BOARD.
N.F. PROGRAM ITEM 89 WITH ITEM 6.
N.G. PROGRAM ITEM 98 WITH ITEM 7.
N.J. PLACE CONNECTOR KEYING PLUG (ITEM 9) OVER HEADER PIN,
IN LOCATION SHOWN. PLUG SHOULD BE INSERTED BELOW
CONNECTOR TOP SURFACE.
N.K. ALL CONNECTORS MUST BE GREASED WITH (ITEM 5) PRIOR
TO ENCAPSULATION.
N.L. ENCAPSULATION PER E1911-E TO A MINIMUM DEPTH, SUCH
THAT ALL COMPONENT LEADS ARE COVERED.
CAPACITORS = MFD/VOLTS
INDUCTANCE = HENRIES
RESISTANCE = OHMS
EN-168
NOTE:
"X" INFO.
XM5626
DESIGN INFORMATION
DRAWN BY:
REFERENCE:
F.V.
XE-UF
ENGINEER: T. O'DONNEL
APPROVED:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
INVERTER WELDERS
CONTROL P.C. BOARD AS'BLY
DATE: 4-6-99
DRAWING No.:
L 11088-1
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-9
G-9
ELECTRICAL DIAGRAMS
+5V
D18
2
10
11
Vref 1
D3
1A
600V
VCC
OUT
VREF
VFB
RT/CT
COMP 1
4
5
CS
GND
J41
10.0
X5
R5
100K
100K
IN
3A
600V
X8
Vfb1
T1
Machine Control
Shut Down
Capacitor
OCI1
CNY17-3
2
D21
1.0A
30V
OV1
C11
33
25V
T1
R8
6.19K
OUT
ADJ
R3
+t
R15
R10
J42
D19
4
R55
.750 Amp
D24
DZ8
18V
3W
Vfb1
+15Volts
Q1
21A
200V
475
C14
0.1
50V
C47
1.0
35V
1.21K
.33W
R52
1.82K
221K
R14
J41
R16
12
R61
Vref 1
R51
R60
G
DC Input (+)
33.2
10.0
10.0
C13
1
200V
33.2
332
R53
R9
D22
1.0A
30V
C39
0.1
50V
C41
100
10V
44.2K
10.0K
T1
R46
10.0K
R27
R2
R4
T1
10.0K
+t
.13
60V
LED2
C12
.0015
2000V
10-55 VDC
Operation
J42
3
6A
200V
47.5
R6
47.5
R7
47.5
47.5
R58
R57
D4
6A
200V
C8
820p
50V
R39
R12
56.2K
5.62K
C45
150p
100V
3W
0.05
C32
10p
100V
J41
3
R11
C7
0.1
50V
C6
4.7
35V
C42
R13
2700p
50V
10.0K
DZ1
24V
3W
R36
30.1
30.1
R35
IN
OCI2
2
G
C27
C26
1
200V
150p
100V
GND
CS
R31
OV2
D20
1.0A
30V
C4
820p
50V
Vfb2
75K
C53
.1
X4
C2
0.1
50V
C3
4.7
35V
Overvoltage
Shutdown
R29
J43
DZ7
18V
3W
R38
R28
56.2K
5.62K
C23
1.0
35V
C25
0.1
50V
C24
4.7
35V
T2
1.21K
.33W
15Volts, .250Amps
12
SPI
C28
10p
100V
249
3W
0.05
J43
R40
3
+t
.13
60V
D16
16A
200V
LED1
C37
100
10V
T2
D13
C36
100
10V
C35
100
10V
C34
0.1
50V
+5Volts, 3 Amps
13
150
.33W
150
.33W
150
.33W
SPI
Vref 2
332
C33
4.7
35V
5
IN
OUT
1A
600V
C5
0.1
50V
C30
1.0
35V
R44
C1
4.7
35V
T2
GND
150
.33W
OCI3
CNY17-3
CAN
11
+t
C17
4.7
35V
C18
4.7
35V
C21
0.1
50V
R19
10
T2
.24
2.49K
.33W
R21
IN
10
T2
8
RS232
C20
4.7
35V
C19
4.7
35V
C22
0.1
50V
R23
C29
1.0
35V
R20
.24
GND
R25
T2
OUT
C16
R22
2700p
50V
10.0K
+t
D6
1A
600V
2.49K
.33W
+20Volts
.200 Amps
Gate Drive
8
X2
TL431 REF
6
R18
X6
1.82K
J43
D1
C9
0.1
50V
Vfb2
475K
C46
150p
100V
J43
R24
C10
4.7
35V
J43
D12
1A
600V
+20Volts
.200 Amps
Gate Drive
J43
J43
R17
D7
1A
600V
43.2K
X7
R42
J43
D15
15
44.2K
OV1
D17
DZ4
3.3V
3W
OUT
ADJ
100K
C52
150p
> 55 VDC
D14
D9
1A
600V
X3
IN
R43
5.62K
COMP 1
Q2
21A
200V
R41
gnd_mcps
VFB
R63
DZ3
27V
.5W
VREF
RT/CT
R32
15.0
R33
R1
221K
6
2
15.0K
R56
10.0K
R34
OUT
VCC
R30
R62
Vref 2
C49
.022
D10
D
4
DZ2
27V
.5W
R45
D25
CNY17-3
J42
C31
.0015
2000V
D23
1.0A
30V
J42
gnd_mcps
R37
D2
1A
600V
J42
D8
1A
600V
R64
R26
Operation
30-55 VDC
1.00K
J42
OUT
X9
14
+5V
1.21K
.33W
-15Volts, .100Amp
ADJ
T2
Undervoltage
Detect
<30VDC
R48
C40
1.0
35V
R49
C44
0.1
50V
C38
4.7
35V
T1
OV2
8
X1
TL431 REF
GND
43.2K
J41
DC Input (-)
J43
11
J43
J43
9
J43
1
12
FILENAME: G3631-2D0
GENERAL INFORMATION
NOTES :
RESISTORS = Ohms (
DIODES =
1A, 400V
C-
LABELS
D-
SUPPLY
VOLTAGE NET
EN-170
"X" INFO.
XM5626
XB
DESIGN INFORMATION
REFERENCE:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
Digital Systems
Digital Power Supply
DATE: 11-30-98 DRAWING No.:
G 3631
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-10
G-10
ELECTRICAL DIAGRAMS
N.G.
PART NUMBER
REQ'D.
DESCRIPTION
REFERENCE
DESIGNATOR
G3632-D
1
POWER PC BOARD BLANK
M19436-3
1
POTTING TRAY
S8025-80
2
SELF TAPPING SCREW
E2527
115g (4.1 oz) EPOXY ENCAPSULATIOG RESIN
E2861
AS REQ'D ELECTRICAL INSULATING COMPOUND
FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT
SPECIFICATIONS
PART NUMBER
QTY.
DESCRIPTION
REFERENCE
N/A
1
PCB,MTP,DC POWER ASSY,NP
N/A
S25001-1821SMT
2
SRES,1.82K,1206,1%,1/8W,NP
R14 R20
S25001-5621SMT
3
SRES,5.62K,1206,1%,1/8W,TR,NP
R12 R28 R45
S25001-1002SMT
6
SRES,10K,1206,1%,1/4W,(09X-007
R4 R13 R22 R2 R27 R56
S25001-5622SMT
2
SRES,56.2K,1206,1%,1/8W,NP(500
R38 R39
S25001-1003SMT
3
SRES,100K,TKF,1206,1%,1/8W,TR,
R5 R10 R29
S25001-3320SMT
2
SRES,330,1206,5%,1/4W
R41 R53
S25001-2490SMT
1
SRES,249,1206,1%,1/4W,TR,NP
R33
S25001-2213SMT
2
SRES,221K,1206,1%,1/8W,TR,NP
R34 R52
S25005-1SMT
2
SRES,0.05,1%,2W,TR,NP
R11 R30
S25009-1001SMT
1
SRES,1K,5%,2W,TR,NP
R26
S25001-33R2SMT
2
SRES,33.2,1206,1%,1/4W,TR,NP
R15 R16
S25001-4322SMT
2
SRES,43.2K,1206,1%,1/4W,TR,NP
R18 R49
S25001-4422SMT
2
SRES,44.2K,1206,1%,1/4W,TR,NP
R42 R51
S25084-1SMT
1
SRES,THERMISTOR,POS TEMP,TR,NP
R50
S25084-2SMT
2
SRES,THERMISTOR,POS TEMP,TR,NP
R17 R24
C1 C10 C17 C18 C19 C20 C24
S25024-12SMT
11
SCAP,4.7uF,TAN,35V,20%,TR,NP
C33 C38 C3 C6
S25024-2SMT
5
SCAP,1uF,TAN,3528,35V,TR,NP
C23 C29 C30 C40 C47
S25020-4SMT
2
SCAP,820pF,0805,50V,COG,5%,TR,
C4 C8
S25020-5SMT
2
SCAP,2700pF,0805,5OV,X7R,5%,TR
C16 C42
C2 C5 C7 C9 C14 C21 C22 C25
C34 C39 C44 C53
S25020-3SMT
12
SCAP,0.1uF,0805,50V,X7R,10%,TR
S25020-18SMT
2
SCAP,10pF,CER,0805,100V,5%,TR,
C28 C32
S25026-1SMT
1
SCAP,33uF,TAN,7343,25V,10%,TR,LOW ESR C11
S25026-2SMT
5
SCAP,100uF,TAN,7343,10V,20%,TR
C35 C36 C37 C41 C43
1
2
3
4
5
ITEM
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
(3.64)
22
23
24
25
26
27
28
29
DR
N.A.
(6.14)
N.A.
N.A.
N.B.
N.B.
N.B.
N.A.
N.A.
N.A., N.F.
NOTES:
N.F.
N.E.
55
45
51
56
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
S25040-2SMT
S25080-1SMT
S25040-3SMT
S25049-2SMT
S25040-13SMT
S25044-13SMT
S25046-5SMT
S25044-12SMT
S25044-5SMT
S25001-1502SMT
S25001-6191SMT
S25040-11SMT
S15128-10SMT
S25071-2SMT
S15000-10
S18104-5
S18380-15
S18380-16
T11577-62
S20375-9
S20375-10
T12704-93
S24020-4
S24020-6
S24020-12
N/A
N/A
S25040-8SMT
S20500-4
S25020-2SMT
S25020-13SMT
S25002-47R5SMT
S25000-10R0SMT
S25002-30R1SMT
S25068-9SMT
S15128-6SMT
S25068-10SMT
S25002-2491SMT
S25002-1211SMT
S25002-1500SMT
S25001-4750SMT
N/A
S25001-4753SMT
S25001-15R0SMT
E1868
S25001-7502SMT
S25068-1SMT
7
2
2
4
1
1
2
1
2
1
1
8
2
2
3
2
1
1
2
1
1
2
1
1
1
2
2
1
2
1
4
4
3
2
1
1
1
2
3
5
1
2
1
2
0.002
1
2
SDIO,1A,400V,DO-214BA,GLS,NP
SLED,RED,1206,TR,NP
SDIO,MURD620CT,6A,200V,ULTRA-F
SDIO,MBRA130LT3,1A,30V,SCHOTTK
SDIO,MURB1620CT,16A,200V
SDIO,1SMB5934BT3,24V,3W
SDIO,MMSZ5254BT1,0.5W,27V,5%,T
SDIO,1SMB5913BT3,3W,3.3V,5%,TR
SDIO,1SMB5931BT3,3W,18V,5%,TR,
SRES,15K,FXD,1206,1%,1/8W,TR
SRES,6.19K,1206,1%,1/8W,TR,NP
SDIO,MURS160,1A,600V,FAST RECO
SICS,TL4311D,LIN,V-REF,36V,-40
SICS,PWM CONTROLLER,I-MODE,NP
TRA,CNY17-3,NP
HSS,MTP,VERT MOUNT,TO220,NP
RES,THERMISTOR,PTC,POS TEMP,TR
RES,THERMISTOR,NTC,NEG TEMP,NP
CAP,1uF,PEMF,200V,10%,NP
TFM,L-5763-3,FLYBACK,NP
TFM,L-5764-3,FLYBACK,NP
TRA,BUZ30A,NMF,21A,200V,T0220,
CON,4P,TIN,MINI,NP
CON,6P,TIN,MINI,NP
CON,12P,TIN,MINI,NP
SCREW
WASHER
SDIO,MURS360T3,NP
CAP, 1500pF,2000V,MET POLYPROP
SCAP,0.022uF,50v, X7R
SCAP,150pF,0805,100V,COG,5%
SRES,47.5,1210,5%,1/2W,TR,NP
SRES,10,TKF,0805,1%,1/10W
SRES,30.1,FXD,1210,5%,1/2W,TR
STRA,78M15C,DPACK
STRA,7815C,DPACK
STRA,79M15C,DPACK
SRES,2.49K,1210,5%,1/2W,T/R
SRES,1.21K,1210,5%,1/2W,TR,NP
SRES,150,1210,5%,1/2W,TR,NP
SRES,475,1206
SHSS,MTP,D2PACK,TO263
SRES,475K,1206,1%,1/8W
SRES,15,1206,1%,1/8W
THERMALLOY THERMALCOTE 251
SRES,75K,1206,1%
SICS,78M05,DPAK,V-REG
CAPACITORS = MFD/VOLTS
INDUCTANCE = HENRIES
RESISTANCE = OHMS
BUY AS
G3632-2D0
IDENTIFICATION CODE
PART NO.
EN-170
NOTE:
"X" INFO.
XM5626
XA
XB
DESIGN INFORMATION
REFERENCE:
G3632-1C1
ENGINEER: T. KOOKEN
SUPERSEDING:
APPROVED:
INVERTER WELDERS
DIGITAL POWER PC BD. ASBLY.
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
G 3632-2
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
V350-PRO
G-11
ELECTRICAL DIAGRAMS
G-11
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-12
G-12
ELECTRICAL DIAGRAMS
PC BOARD ASSEMBLY-SWITCH
ITEM
G38301
V35
0
SWITCH
R2
R1
J21
N.E., N.F.
R127
R126
7
R92
R107
R14
R13
R3
C18
OCI2
B201
R98
DZ17
DZ4
R21
C12
EYELET DETAIL
DZ9
R93
C15
R44
DZ16
DZ15
R78
C10
DZ2
DZ3
D9
B211
R97
N.C.
Q2
R87
R59
R45
DZ10
Q3
D1
B217
D16
C21
C4
N.J.
(8 PLACES)
R81
R80
R66
D20
C31
R35
R60
C7
R51
R34
C1
NON-COMPONENT
SIDE
R99
R86
R20
B207
R41
R43
B218
R85
C29
R77
R75
R63
R15
R19
C5
D8
R40
R42
B208
X2
.275
.285
MAX.
.105
CRIMP
HEIGHT
C14
R84
R62
R76
R64
R74
R73
R120
R125
T2
T3
R4
R65
R72
C32
R39
R38
R .045
X4
R135
D21
B213
R124
DZ11
R37
C9
OCI3
C3
B203
R83
R122
DZ22
R123
C22
X1
C23
C13
C20
R5
R128
DZ1
DZ23
R49
R48
R50
R33
R6
R129
A1
R68
C11
X3
D14
A2
C2
C24
R46
R47
R134
R32
R82
B216
B212
R53
B204
DZ12
D12
R69
R70
DZ18
DZ19
DZ13
DZ7
R26
C6
D4
R28
N.D.
(16 PLACES)
R67
C28
R61
R79
R22
Q5
Q4
R52
B205
D17
R106
R27
DZ20
R100
DZ5
DZ6
Q1
DZ8
B206
R105
C16
B202
R101
R133
R130
R29
R8
R9
R131
MANUFACTURED AS:
R132
R57
R10
R56
R55
R12
R7
R36
C8
R31
N.K.
(4 PLACES)
N.K.
(4 PLACES)
R58
R30
TRI1
R11
G3830-1B1
TP1
T1
N.L.
R138
R137
OCI1
R140
R139
CR2
CR1
C25
N.H.
(2 PLACES)
OCI4
N.N.
(2 PLACES)
D18
N.P.
C27
R141
Q6
R109
D19
D7
C30
R142
R143
J20
C26
PART NO.
IDENTIFICATION
2
2
2
2
2
2
2
4
9
S20500-4
S13490-130
S20500-7
T11577-57
S13490-93
S16668-7
S20500-1
S16668-6
S16668-5
CAPACITOR,PPMF,.0047,1000V,BOX
CAPACITOR,PCF,0.27,50V,5%
CAPACITOR,PPMF,.047,1600V,BOX,10%
CAPACITOR,PEF,0.1,400V,10%
CAPACITOR,TAEL,27,35V,10%
CAPACITOR,CEMO,820p,50V,5%
CAPACITOR,PPMF,0.1,1000V,10%,BOX
CAPACITOR,CEMO,4700p,50V,10%
CAPACITOR,CEMO,.022, 50V,20%
3
2
4
9
S16668-9
S14293-18
T12705-59
T12199-1
CAPACITOR,CEMO,150p, 100V,5%
RELAY,DPST,12VDC,AG-CDO
DIODE,AXLDS,3A,600V,UFR
DIODE,AXLDS,1A,400V
10
T12702-29
2
4
1
4
2
1
3
1
1
4
1
16
T12702-4
T12702-40
T12702-19
T12702-45
S24016-8
S24016-4
S15000-22
S15000-29
T12704-75
T12704-73
T12704-69
T14648-5
4
6
1
1
1
2
1
12
S19400-1503
S19400-3321
S19400-3570
S19400-1500
S19400-4750
S19400-1652
S19400-39R2
S19400-10R0
RESISTOR,MF,1/4W,150K,1%
RESISTOR,MF,1/4W,3.32K,1%
RESISTOR,MF,1/4W,357,1%
RESISTOR,MF,1/4W,150,1%
RESISTOR,MF,1/4W,475,1%
RESISTOR,MF,1/4W,16.5K,1%
RESISTOR,MF,1/4W,39.2,1%
RESISTOR,MF,1/4W,10.0,1%
4
16
S19400-1000 RESISTOR,MF,1/4W,100,1%
S19400-1003 RESISTOR,MF,1/4W,100K,1%
4
3
14
S19400-6191 RESISTOR,MF,1/4W,6.19K,1%
S19400-2213 RESISTOR,MF,1/4W,221K,1%
S19400-1002 RESISTOR,MF,1/4W,10.0K,1%
2
2
2
2
9
S19400-4752
T12300-79
S19400-3322
S19400-2000
S19400-1001
RESISTOR,MF,1/4W,47.5K ,1%
RESISTOR,WW, 1W,1.0,1%
RESISTOR,MF,1/4W,33.2K,1%
RESISTOR,MF,1/4W,200,1%
RESISTOR,MF,1/4W,1.00K,1%
4
2
2
2
1
2
1
1
2
2
S24376-3
S19400-8251
S19400-2001
S16296-5
S13000-46
M19612
T13640-24
S15161-27
S15128-10
S15128-18
RESISTOR,WW,10W,100,5%
RESISTOR,MF,1/4W,8.25K,1%
RESISTOR,MF,1/4W,2.00K,1%
TRIMMER,MT,1/2W,10K, 10%,LINEAR
TRANSFORMER,PCB;
CURRENT-TRANSDUCER,125-TURN
MOV,175VRMS,120J,20MM
TRIAC,T220,8A,800V
VOLTAGE REF,ADJ, PRECISION,431I
OP-AMP,QUAD, HIGH-PERF,33074
IDENTIFICATION CODE
J22
B209
REQ'D
C1,C23
C10,C11
C2,C24
C25,C26
C3,C18
C31,C32
C4,C21
C5,C6,C15,C16
C7,C12,C13,C14,C20,C27,C28
C29,C30
C8,C9,C22
CR1,CR2
D1,D4,D16,D17
D7,D8,D9,D12,D14,D18,D19
D20,D21
DZ1,DZ2,DZ3,DZ5,DZ6,DZ15
DZ16,DZ18,DZ19,DZ23
DZ11,DZ22
DZ4,DZ7,DZ17,DZ20
DZ8
DZ9,DZ10,DZ12,DZ13
J20,J21
J22
OCI1,OCI2,OCI3
OCI4
N.A. Q1
N.A. Q2,Q3,Q4,Q5
Q6
R1,R2,R3,R4,R7,R8,R9,R10
R124,R125,R126,R127,R130
R131,R132,R133
R11,R12,R30,R31
R13,R39,R43,R60,R81,R92
R137
R138
R139
R14,R107
R140
R15,R20,R21,R22,R27,R28
R97,R98,R99,R100,R101,R106
R29,R83,R122,R141
R32,R33,R34,R48,R49,R50
R51,R62,R63,R74,R75,R85
R86,R87,R134,R135
R35,R52,R73,R84
R36,R37,R123
R38,R40,R42,R45,R53,R59
R66,R69,R70,R72,R80,R82
R142,R143
R41,R67
R44,R68
R46,R76
R47,R64
R5,R6,R19,R26,R93,R105
R109,R128,R129
R55,R56,R57,R58
R61,R77
R65,R120
R78,R79
T1
T2,T3
TP1
TRI1
X1,X4
X2,X3
PART NO.
NOTES:
N.A. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY
STATIC ELECTRICITY. LINCOLN ELECTRIC TO SEE E2454
BEFORE HANDLING.
N.B. SNAP POWER TERMINALS INTO COMPONENT SIDE OF BOARD.
N.C. THIS AREA TO BE COVERED ON BOTH SIDES OF BOARD (WHERE
POSSIBLE) WITH SEALANT PRIOR TO ENCAPSULATION.
N.D. INJECT SEALANT ITEM 8 THROUGH THE PC BOARD TO SEAL MODULE LEADS
(16 PLACES), AND ALL COMPONENT LEADS ON THE NONO-COMPONENT
SIDE OF THE BOARD, THAT ARE COVERED BY MODULE CASE.
N.E. FEMALE EYELET TO BE AGAINST THE NON-COMPONENT SIDE AS SHOWN
EYELET MUST NOT SPIN AFTER CLINCHING.
N.F. SOLDER EYELET SO THAT SOLDER COVERS ENTIRE EYELET
AND ALL AROUND EYELET ON COPPER SIDE ONLY.
NO ICICLES OR SOLDER BLOBS PERMITTED.
N.G. AFTER SOLDERING, INSPECT POWER TERMINAL CONNECTIONS
TO ENSURE SOLDER HAS PROPERLY WET COMPONENT SIDE PAD
ON A MINIMUM OF 3 OF THE 4 LEGS OF THE POWER TERMINAL.
N.H. BAR MUST BE FREE OF ENCAPSULATION MATERIAL ON BOTH SURFACES
AROUND MOUNTING HOLES AND ENTIRE LENGTH OF MOUNTING SURFACE.
ENCAPSULATION MATERIAL MUST NOT EXTEND BEYOND THE MOUNTING
SURFACE PLANE. (2 PLACES)
N.J. DO NOT COAT WITH ENCAPSULATION MATERIAL, TOP AND BOTTOM, .80 +/- .05 DIA.
N.K. PC BOARD HOLES TO BE FREE OF ENCAPSULATION MATERIAL AND SEALANT
FOR A DIAMETER OF .50 FOR THE LARGER HOLES, AND .25 FOR THE SMALLER
HOLES, BOTH SIDES OF BOARD. (4 PLACES).
N.L. THIS AREA TO BE COVERED ON COMPONENT SIDE OF BOARD WITH SEALANT
PRIOR TO ENCAPSULATION. MATERIAL MUST BE APPLIED FROM TOP TO
COMPLETELY FILL TO UNDERSIDE OF DEVICE. THEN APPLY SEALANT AROUND
BASE OF DEVICE.
N.M. THIS AREA TO BE COVERED ON OPPOSITE COMPONENT SIDE OF BOARD WITH
ITEM 8 PRIOR TO ENCAPSULATION. DO NOT COAT WITH ENCAPSULATION
MATERIAL ON THE TOP SURFACES NOR THE THREADS.
N.N. THESE SURFACES MUST BE MAINTAINEDCO-PLANAR WITHIN .010 THROUGH
ENTIRE SOLDERING AND SEALING PROCESS.
N.P. SEALANT HEIGHT BETWEEN MODULES NOT TO EXCEED .17 MAX.
CAPACITORS = MFD/VOLTS
INDUCTANCE = HENRIES
RESISTOR = OHMS
N.A.
ITEM
1
2
3
4
5
6
7
8
PART NO.
G3831-B
M16100-44
S23006
M19612
S24866
T9147-11
T9147-15
E2861
DESCRIPTION
P.C. BOARD BLANK
ELECTRONIC MODULE (A1, A2)
TERMINAL (B211,B218,B204,B205,B209)
CURRENT TRANSDUCER (T2, T3)
POWER TERMINAL (B201, B208)
EYELET-FEMALE
EYELET-MALE
SEALANT
QTY
1
2
5
2
2
8
8
5.0oz
EN-170
NOTE:
"X" INFO.
XM5626
XA
DESIGN INFORMATION
REFERENCE:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: FULL
INVERTER WELDERS
SWITCH P.C. BOARD ASSEMBLY
DATE:5-11-2000 DRAWING No.:
G 3830-1B1
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
V350-PRO
G-13
ELECTRICAL DIAGRAMS
G-13
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-14
G-14
ELECTRICAL DIAGRAMS
PC BOARD ASSEMBLY-DISPLAY
ITEM
PART NO.
G3656-C
DESCRIPTION
L11166-1
T15176-2
E3539
.01 oz
REFERENCE
DESIGNATOR
REQ'D
FLEX CIRCUIT
N.E.
S25020-3SMT
CAPACITOR,SMD,CERAMIC,0.1MF,50V,10%,X
C2,C3,C4,C5,C11,C12,C19,C20
S25020-9SMT
CAPACITOR,SMD,CERAMIC,47pF,50V,5%,COG
C13,C14,C15,C16,C17,C18
S25024-7SMT
CAPACITOR,SMD,TANTALUM,47MF,20V,10%,S
C1
CONNECTOR,MOLEX,MINI,PCB,10-PIN
J37
S18248-10
N.B.
S20496-1SMT
IC,SMD,CMOS,DRIVER,DISPLAY,LED,CC,MCU
N.B.
10
S17900-28SMT
X3
N.B.
11
S17900-8SMT
IC,SMD,CMOS,INVERTER,SCHMITT,HEX,HC14
X1
LED,T-1,RED,HLMP-K101
LED1,LED2,LED3,LED4
N.A.
12
T13657-6
N.A.,N.D.
13
S17395-6
LED,DISPLAY,7-SEGMENT,CC,BRIGHT
X5,X6,X7
DISP1,DISP2,DISP3,DISP4
DISP5,DISP6,DISP7,DISP8
N.A.
N.B.
14
X2
15
S17900-26SMT
IC,CMOS,SMD,MUX,DAT,8-INPUT,HC151(SS)
16
R21,R26
17
R6,R16
18
R24
19
R22,R23,R25
20
R9,R10,R11,R12,R13,R14
21
R27
R20
S17900-10SMT
X4
23
IC,SMDCMOS,REGISTER,SHFT,S-PI/SO,8-BI
3.50
1.90
1.78
12 N.C.
LED5,LED6,LED7
N.A., N.F.
N.A.
.31
LED,T-1,3/4,YELLOW,HI-INTENSITY
22
N.B.
T13657-12
1.45
N.A.
.50
NOTES:
N.A. DO NOT COAT WITH ENCAPSULATION MATERIAL.
.12
N.B.
0
.80
GROUND SIDE
6.14
N.C. USE ITEM 3 TO STAND ITEM 12 FROM THE P.C. BOARD. THERE MUST NOT
BE MORE THAN .020 GAP BETWEEN SPACER AND P.C. BOARD OR BETWEEN
SPACER AND LED. ENCAPSULATE P.C.BOARD, SPACER AND LOWER HALF OF LED.
6.20
N.A.
6.45
BUY AS:
ENCAPSULATE WITH HUMISEAL 1A27LU PER
E1844 OR WITH EQUIVALENT AS APPROVED
BY LINCOLN ELECTRIC COMPANY. (2 COATS)
L11130-2C0
IDENTIFICATION CODE
PART NO.
EN-168
NOTE:
"X" INFO.
XM5626
DESIGN INFORMATION
REFERENCE:
DRAWN BY:
G3443-1B2
F.V.
XD
ENGINEER:
APPROVED:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: FULL
MISCELLANEOUS
SPI DISPLAY P.C. BOARD ASSEMBLY
DATE: 11-19-99
DRAWING No.:
L 11130-2
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-15
ELECTRICAL DIAGRAMS
G-15
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-16
G-16
ELECTRICAL DIAGRAMS
PC BOARD ASSEMBLY-STATUS
ITEM
1
2
3
4
PART NO.
REQ'D
L11107-B
L11166-1
E3165
E3539
1
1
2
.01 oz.
DESCRIPTION
P.C. BOARD BLANK
FLEX ASSEMBLY
E3165-.25-.35-1.00
ELECTRICAL INSULATING COMPOUND
FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT SPECIFICATIONS
N.C.
N.A.
N.B.
N.F.
N.B.
N.B.
2.78
4.38
6.88
N.B.
N.A.
N.A.
N.B.
N.B.
2.30
2.06
N.A.
N.A.
X4
.00
C12
J311
J31
R4
C8
S1
R17
C11
13
T13657-11
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
S19400-1002
S19400-1001
S19400-4751
S19400-1212
S19400-1000
S19400-2670
S19400-4750
T13381-16
S17900-8
S17900-26
S17900-28
S17900-10
M15105-7
S20496-1
T13657-11
2
5
2
6
5
1
1
2
1
1
1
1
1
2
0
C1
C2,C3,C4,C5,C6,C8,C11,C12,C27
C7,C9, C26
C10,C21,C22, C25
C13,C14,C15,C16,C17,C18
C23,C24
J31
J311
LED 1,LED 2, LED 3, LED 4, LED 6,
LED 7, LED 9, LED 10, LED 11, LED
12, LED 13, LED 14, LED 15, LED 16
R1, R25
R2,R4,R6,R24,R27
R3,R22
R9,R10,R11,R12,R13,R14
R17,R18,R19,R23R26
R20
R21
S1,S2
X1
X2
X3
X4
X5
X6,X7
LED 5, LED 8
CAPACITOR,TAEL,39,20V,10%
CAPACITOR,CEMO,0.1, 50V,10%
CAPACITOR,TAEL,1.0,35V,10%
CAPACITOR,CEMO,.022, 50V,20%
CAPACITOR,CEMO,100P, 100V,5%
CAPACITOR,TAEL,2.7,50V,10%
CONNECTOR,MOLEX,MINI,PCB,10-PIN
CONNECTOR,MOLEX,MINI,PCB,4-PIN
RED LED
RESISTOR,MF,1/4W,10.0K,1%
RESISTOR,MF,1/4W,1.00K,1%
RESISTOR,MF,1/4W,4.75K,1%
RESISTOR,MF,1/4W,12.1K,1%
RESISTOR,MF,1/4W,100,1%
RESISTOR,MF,1/4W,267,1%
RESISTOR,MF,1/4W,475,1%
SWITCH,PUSHBUTTON,SPST
IC,CMOS,INVERTER,SCHMITT,HEX,HC14A(SS)
IC,CMOS,MUX,DAT,8-INPUT,HC151(SS)
IC,CMOS,HEX,BUFFER,3-STATE,2-BIT,4-BI
IC,CMOS,REGISTER,SHFT,S-PI/SO,8-BIT(SS)
IC,CMOS,CONVERTER,A/D,MPU, 10-BIT,(SS)
IC,CMOS,DRIVER,DISPLAY,LED, CC,MCU
RED LED
BUY AS:
.16
STATUS INPUT
L11107-2
1
9
3
4
0
2
1
1
C22
C21
R19
R23
R18
C24
C1
S13490-104
S16668-11
S13490-42
S16668-5
S16668-3
S13490-40
S18248-10
S24020-4
CAPACITORS = MFD/VOLTS
INDUCTANCE = HENRIES
RESISTANCE = OHMS
R21
C23
C25
R26
R24
R25
N.C.
X5
C26
C2
S2
C10
C5
C13
R22
R14
R9
R2
X6
C3
C27
C4
1.11
C7
R1
X2
C17
C6
X3
R13
R3
C9
R20
R6
X1
R12
X7
R10
C16
C14
R11
C18
R27
C15
5
6
7
8
9
10
11
12
.00
.18
3
N.D.
L11107-2B0
N.D.
7.58
7.80
GROUND SIDE
IDENTIFICATION CODE
PART NO.
N.B., N.E.
NOTES:
N.A. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC
ELECTRICITY. SEE E2454 BEFORE HANDLING.
N.B. DO NOT COAT WITH ENCAPSULATION MATERIAL.
N.C. DO NOT INSERT THESE COMPONENTS.
N.D. INSERT ITEM 3 BETWEEN ROWS OF LEDs. ITEM 3 MUST BE FLUSH
WITH LED BULB.
N.E. ALL CONNECTORS MUST BE GREASED WITH ITEM 4 PRIOR TO
ENCAPSULATION.
N.F. LED 1 THRU LED 16 MUST ALWAYS BE MATCHED BY VENDOR NAME
AND VENDOR PART NUMBER. DO NOT MIX DIFFERENT VENDORS OR
VENDOR PART NUMBERS ON THE SAME BOARD ASSEMBLY.
ENCAPSULATE WITH HUMISEAL 1A27LU PER
E1844 OR WITH EQUIVALENT AS APPROVED
BY LINCOLN ELECTRIC COMPANY. (2 COATS)
EN-168
NOTE:
"X" INFO.
XM5626
DESIGN INFORMATION
DRAWN BY:
REFERENCE:
F.V.
XD
ENGINEER:
APPROVED:
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
MISCELLANEOUS
SPI STATUS INPUT P.C. BOARD AS'BLY
DATE: 9-30-99 DRAWING No.:
L 11107-2
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-17
ELECTRICAL DIAGRAMS
G-17
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-18
G-18
ELECTRICAL DIAGRAMS
PART NO.
L11110-A
L11166-1
T15176-1
E3539
REQ'D
PC BOARD REFERENCE
DESIGNATORS
DESCRIPTION
1
1
10
.01 oz.
FOR ITEMS BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT SPECIFICATIONS
N.C.
N.A.
N.A.
N.A.
N.A.
6.90
N.D.
1
X2
C6
C2
LED2
R5
C8
S1
C31
C25
R19
R27
C23
R18
R25
C29
R23
R21
R3
R24
C10
C32
R16
R15
R26
C28
R14
C18
R10
C14
R13
C17
R17
R2
C22
X5
X1
LED5
S13490-104
S16668-11
S13490-42
S16668-5
S16668-2
S13490-40
S18248-10
T13657-11
S19400-1002
S19400-1001
S19400-4751
S19366-1
S19400-1501
S19400-1212
S19400-1000
S19400-2670
S19400-4750
T13381-17
S17900-8
S17900-26
S17900-28
S17900-10
M15105-7
S20496-1
1
8
2
5
0
4
1
5
1
2
3
2
1
6
7
1
2
1
1
1
1
1
1
1
C1
C2,C3,C4,C5,C6,C8,C11,C12
C7,C9
C10,C22,C23,C25,C28
C13,C14,C15,C16,C17,C18
C29,C30,C31,C32
J34
LED1,LED2,LED3,LED4,LED5
R1
R2,R4
R3,R24,R25
R5,R7
R6
R9,R10,R11,R12,R13,R14
R15,R16,R17,R18,R19,R26,R27
R20
R21,R23
S1
X1
X2
X3
X4
X5
X6
39/20V
0.1/ 50V
1.0/35V
.022/ 50V
47P/100V
2.7/50V
HEADER
RED LED
10.0K 1/4W
1.00K 1/4W
4.75K 1/4W
10K 1/2W TRIMMER
1.50K 1/4W
12.1K 1/4W
100 1/4W
267 1/4W
475 1/4W
PUSHBUTTON SWITCH,SPST
IC,HC14A(SS),SCHMITT INVERTER
IC,HC151(SS),8-INPUT MULTIPLEXER
IC,3-STATE,2-BIT BUFFER
IC,PI/SO 8-BIT(SS) SHIFT REGISTER
IC,10-BIT (SS) A/D CONVERTER
IC,LED DISPLAY DRIVER
CAPACITORS = MFD/VOLTS
INDUCTANCE = HENRIES
RESISTANCE = OHMS
R7
C15
C30
C11
R11
R9
C4
LED4
C13
R1
N.B.
R12
C1
J34
LED3
C16
C9
X6
C7
MODE SELECT
ARB
R4
X3
C3
X4
C5
R20
R6
LED1
C12
2.10
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
BUY AS:
L11110-1
0
0
N.A., N.E.
N.A.
L11110-1A1
IDENTIFICATION CODE
GROUND SIDE
PART NO.
NOTES:
N.A. DO NOT COAT WITH ENCAPSULATION MATERIAL.
N.B. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC
ELECTRICITY. SEE E2454 BEFORE HANDLING.
EN-168
NOTE:
"X" INFO.
XM5626
DESIGN INFORMATION
REFERENCE:
G3443-1B2
ENGINEER:
SUPERSEDING:
XE
APPROVED:
SUBJECT:
MISCELLANEOUS
SPI MODE SELECT P.C. BD ASSEMBLY
SCALE: FULL
EQUIPMENT TYPE:
L 11110-1
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-19
ELECTRICAL DIAGRAMS
G-19
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-20
G-20
ELECTRICAL DIAGRAMS
PC BOARD ASSEMBLY-REMOTE
N.G.
N.B.
37
38
39
40
41
42
43
44
S25001-7500SMT
S25000-2213SMT
S25000-1001SMT
S25000-3570SMT
S25000-4752SMT
S25003-15R0SMT
S25010-2SMT
S25010-3SMT
1
1
1
1
1
3
2
6
RESISTOR,SMD,750OHMS,1/4W,1206,1%,TR
RESISTOR,SMD,METAL FILM,1/10W,221K,1%
RESISTOR,SMD,METAL FILM,1/10W,1.00K,1
RESISTOR,SMD,METAL FILM,1/10W,357OHMS
RESISTOR,SMD,METAL FILM,1/10W,47.5K,1
RESISTOR,SMD,1W,15.0OHMS,1%
RESISTOR,SMD,MF,121K,1/4W,1%,SURGE
RESISTOR,SMD,MF,1W,20.0K,1%,SURGE
45
S25000-4751SMT
11
RESISTOR,SMD,METAL FILM,1/10W,4.75K,1
46
S25000-1002SMT
10
RESISTOR,SMD,METAL FILM,1/10W,10.0K,1
47
48
49
50
51
52
53
S25000-2670SMT
S18380-14
S25001-3320SMT
S25001-2210SMT
S25001-1000SMT
S25000-3321SMT
S25000-6811SMT
1
5
2
2
2
5
6
RESISTOR,SMD,METAL FILM,1/10W,267OHMS
THERMISTOR,PTC,500OHMS,28mA
RESISTOR,SMD,332OHMS,1/4W,1206,1%,TR
RESISTOR,SMD,221OHMS,1/4W,1206,1%,TR
RESISTOR,SMD,100OHMS,1/4W,1206,1%,TR
RESISTOR,SMD,METAL FILM,1/10W,3.32K,1
RESISTOR,SMD,METAL FILM,1/10W,6.81K,1
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
S25000-6813SMT
S25000-9092SMT
S25000-2801SMT
S25000-1212SMT
S25000-2002SMT
S25001-6810SMT
S25004-2430SMT
S17900-8SMT
S20496-1SMT
S25068-5SMT
S15128-10SMT
S15018-22SMT
S15018-11SMT
M15458-4SMT
S17900-26SMT
S17900-10SMT
M15105-7SMT
S15128-18SMT
S17900-28SMT
2
2
2
6
2
1
5
1
1
1
1
1
1
1
1
2
1
2
1
RESISTOR,SMD,METAL FILM,1/10W,681K,1%
RESISTOR,SMD,METAL FILM,1/10W,90.9K,1
RESISTOR,SMD,METAL FILM,1/10W,2.80K,1
RESISTOR,SMD,METAL FILM,1/10W,12.1K,1
RESISTOR,SMD,METAL FILM,1/10W,20.0K,1
RESISTOR,SMD,681OHMS,1/4W,1206,1%,TR
RESISTOR,SMD,1W,243OHMS,1%
IC,SMD,CMOS,INVERTER,SCHMITT,HEX,HC14
IC,SMD,CMOS,DRIVER,DISPLAY,LED,CC,MCU
IC,SMD,VOLTAGE CONVERTER,SWITCHED-CAP
IC,SMD,VOLTAGE REF,ADJ, PECISION,431I
IC,SMD,ARRAY,CLAMPING,HEX,SOIC-8
IC,SMD,CMOS,SWITCH,ANALOG,QUAD,201(SS
IC,PWM-CONTROLLER,I-MODE,2842A, SOICIC,CMOS,SMD,MUX,DAT,8-INPUT,HC151(SS)
IC,SMDCMOS,REGISTER,SHFT,S-PI/SO,8-BI
IC,SMD,CMOS,CONVERTER,A/D,MPU, 10-BIT
IC,OP-AMP,SMT,QUAD,HIGH-PERF,33074D
IC,SMD,CMOS,HEX INVERTING BUFFER,3-ST
R135
R138
R139
R140
R141
R142,R143,R144
R15,R16
R17,R18,R76,R80,R119,
R120
R2,R3,R4,R5,R6,R7,R28,
R29, R39,R40,R116
R26,R27,R32,R33,R34,
R35,R36,R37,R38,R145
R41
R42,R43,R44,R64,R65
R46,R47
R48,R49
R51,R52
R55,R56,R57,R126,R127
R62,R63,R128,R129,
R130,R131
R66,R67
R68,R69
R70,R71
R8,R9,R10,R11,R12,R13
R82,R85
R86
R91,R92,R93,R99,R107
X1
X10
X11
X12
X14
X15
X16
X2
X3,X4
X5
X6,X7
X8
ITEM
1
2
3
4
5
6
PART NO.
G3709-A
M19436-4
S8025-80
L11166-1
E2527
E3539
REFERENCE
DESIGNATOR
REQ'D
1
1
2
1
DESCRIPTION
P.C. BOARD BLANK
POTTING TRAY
SELF TAPPING SCREW
FLEX CIRCUIT ASSEMBLY
66.7g ( 2.19 oz ) EPOXY ENCAPSULATION RESIN
.57g (.02 oz ) ELECTRICAL INSULATING COMPOUND
FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENTS DATABASE FOR COMPONENT
SPECIFICATIONS
N.F.
S25020-3SMT
38
CAPACITOR,SMD,CERAMIC,0.1MF,50V,10%,X
S25020-12SMT
CAPACITOR,SMD,CERAMIC,100pF,100V,5%,C
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
S25020-5SMT
S13490-184
S25020-7SMT
S25024-2SMT
S25024-5SMT
S25024-9SMT
S25024-7SMT
S25020-6SMT
S25020-2SMT
S25040-1SMT
S25049-2SMT
S25040-5SMT
S25040-2SMT
S25044-1SMT
S25046-4SMT
S25044-4SMT
S25044-6SMT
S25044-3SMT
S18248-10
S24020-12
S15000-25SMT
S25050-1SMT
S25050-2SMT
S25051-2SMT
S25000-2431SMT
S25000-2211SMT
S25000-3322SMT
S25003-2211SMT
2
1
2
1
1
1
2
1
1
1
1
3
4
3
1
1
1
4
1
1
1
4
1
1
1
2
1
3
CAPACITOR,SMD,CERAMIC,2700pF,50V,5%,X
CAPACITOR,ALEL,330,100V,20%
CAPACITOR,SMD,CERAMIC,0.22MF,50V,20%,
CAPACITOR,SMD,TANTALUM,1.0MF,35V,10%,
CAPACITOR,SMD,TANTALUM,4.7MF,35V,10%,
CAPACITOR,SMD,TANTALUM,100MF,20V,20%,
CAPACITOR,SMD,TANTALUM,47MF,20V,10%,S
CAPACITOR,SMD,CERAMIC,4700pF,50V,5%,
CAPACITOR,SMD,CERAMIC,0.022MF,50V,10%
DIODE,SMD,1A,400V,FAST RECOVERY,DO-21
DIODE,SMD,1A,30V,SMA,SCHOTTKY
DIODE,SMD,DUAL,0.200A,70V,UFR
DIODE,SMD,1A,400V,DO-214BA/AC
ZENER DIODE,SMD,3W,5.1V,5%, SMB
ZENER DIODE,SMD,0.5W,12V,5%,SOD-123
ZENER DIODE,SMD,3W,15V,5%, SMB
ZENER DIODE,SMD,3W,27V,5%, SMB
ZENER DIODE,SMD,3W,12V,5%, SMB
CONNECTOR,MOLEX,MINI,PCB,10-PIN
CONNECTOR,MOLEX,MINI,PCB,12-PIN,TIN
OPTOCOUPLER,SSR,FORM:1A+1B,0.17A,8-PI
TRANSISTOR,SMD,NPN,0.5A,40V,SOT-23,MM
TRANSISTOR,SMS,PNP,SOT23,0.5A, 40V,MM
TRANSISTOR,SMD,NMF,D2PAK,18A,200V,IRF
RESISTOR,SMD,METAL FILM,1/10W,2.43K,1
RESISTOR,SMD,METAL FILM,1/10W,2.21K,1
RESISTOR,SMD,METAL FILM,1/10W,33.2K,1
RESISTOR,SMD,1W,2.21K,1%
C2,C3,C4,C5,C6,C8,C9,
C10,C11,C12,C13,C14,
C15,C16,C17,C18,C19,
C20,C21,C22,C47,C48,
C49,C50,C51,C52,C53,
C54,C55,C56,C57,C58,
C59,C60,C61,C62,C65,
C66,
C23,C24,C25,C26,C27,
C29
C30,C32
C34
C35,C36
C37
C40
C41
C42,C46
C63
C64
D20
D21
D24,D25,D26
D3,D6,D7,D19
DZ1,DZ2,DZ3
DZ10
DZ11
DZ12
DZ6,DZ7,DZ8,DZ9
J33
J331
OCI1
Q2,Q3,Q4,Q7
Q6
Q8
R1
R113,R121
R115
R132,R133,R134
CAPACITORS = MFD/VOLTS
INDUCTANCE = HENRIES
RESISTANCE = OHMS
SHIELD SIDE
NOTES:
N.A. ALL CONNECTORS MUST BE GREASED WITH ITEM 6 PRIOR
TO ENCAPSULATION.
N.B.
CAUTION:
N.E.
BUY AS:
N.G.
N.C.
L11109-1A1
2.09
IDENTIFICATION CODE
PART NO.
6.59
N.C.
6-2-2000A
EN-168
NOTE:
"X" INFO.
XM5626
DESIGN INFORMATION
REFERENCE:
DRAWN BY:
G3443-1B2
M.D.
XC-UF
ENGINEER:
APPROVED:
INVERTER WELDERS
EQUIPMENT TYPE:
SUBJECT:
SUPERSEDING:
SCALE: FULL
DRAWING No.:
L 11109-1
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
3
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
V350-PRO
G-21
G-21
ELECTRICAL DIAGRAMS
6-2-2000
S24761
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
V350-PRO
G-22
G-22
ELECTRICAL DIAGRAMS
PC BOARD ASSEMBLY-SNUBBER
ITEM
C1,C2,C3,C4
R1,R3
R2,R4
REQ'D
4
2
2
PART NO.
DESCRIPTION
S20500-4 CAPACITOR,PPMF,.0047,1000V,BOX
T14648-20 RESISTOR,WW,5W,150,5%,SQ
T14648-25 RESISTOR,WW,5W,10,5%,SQ
N.A., N.B.
2.90 +.04
3
ITEM
1
2
3
4
C3
RW5F
M195321
BOXCP4
C1
BOXCP4
T14710
RW5F
1.92
R3
R1
QC1
6
R .045
RW5F
T14710
B40
NOTES:
N.A. FEMALE EYELET TO BE AGAINST THE COPPER SIDE AS SHOWN
EYELET MUST NOT SPIN AFTER CLINCHING.
N.B. SOLDER EYELET SO THAT SOLDER COVERS ENTIRE EYELET
AND ALL AROUND EYELET ON COPPER SIDE ONLY.
NO ICICLES OR SOLDER BLOBS PERMITTED.
EYELET DETAIL
0
0
.60
QTY
1
1
4
4
COPPER
SIDE
T14710
RW5F
R4
B30
T14710
SNUBBER
B20
.275
.285
.105
CRIMP
HEIGHT
BOXCP4
.55
R2
MAX.
C4
BOXCP4
DESCRIPTION
P.C. BOARD BLANK
TAB TERMINAL
EYELET-FEMALE
EYELET-MALE
B10
B1
C2
PART NO.
M19532-A
T13157-16
T9147-11
T9147-15
1.75
2.90
MANUFACTURED AS:
M19532-1A0
3.50 +.04
IDENTIFICATION CODE
EN-166
NOTE:
"X" INFO.
XM5626
XC-UF
DESIGN INFORMATION
DRAWN BY:
ENGINEER:
APPROVED:
REFERENCE:
F.V.
SUPERSEDING:
EQUIPMENT TYPE:
SUBJECT:
SCALE: NONE
INVERTER WELDERS
SNUBBER P.C. BOARD ASSEMBLY
DATE: 10-6-99
DRAWING No.:
M 19532-1
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
SOLID EDGE
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
V350-PRO
We need to know if there are errors in our manuals. We also value any suggestions as to
additional tests or procedures that would make this SVM a better tool for you.
If you discover new or different Problems or Symptoms that are not covered in the three column troubleshooting chart, please share this information with us. Please include the
machines code number and how the problem was resolved.
Thank You,
Technical Services Group
Lincoln Electric Co.
22801 ST. Clair Ave.
Cleveland, Ohio 44117-1199
FAX 216-481-2309
SD287 01/99