Professional Documents
Culture Documents
Phone:
+971/2/418 9400
Fax:
+971/2/665 3975 (Business Devt)
E-mail:
info.og@ilf.com
Webpage: www.ilf.com
REVISION
Rev.
21.08.2016
Date
Issue, Modification
I L F C O N S U LTIN G E N G IN E E R S
A.Mathew
L.Sabu
M.Sevilla
A. Sen
G. Singh
Prepared
Checked
Approved
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Contents
INTRODUCTION
EXECUTIVE SUMMARY
TENDERERS DECLARATION
14
14
6.1
Project Management
15
6.2
16
6.3
16
6.4
17
6.5
17
6.6
Process
17
6.7
18
6.8
Piping Design
18
6.9
Pipeline Design
18
6.10
6.11
Electrical Design
6.12
19
SUB-CONTRACTORS
20
20
10
21
10.1
Project Schedule
21
10.2
22
10.3
23
10.4
Progress S-Curve
23
11
SOFTWARE
23
12
25
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12.1
25
12.2
26
12.3
26
12.4
Quality Reporting
26
12.5
Quality Improvement
27
12.6
27
27
13.1
HSE PLAN
27
13.2
28
13.3
29
14
LIST OF DISCREPANCY
29
15
29
16
30
17
PROPOSAL VALIDITY
30
18
30
19
APPENDICES
32
13
Appendix 1
Appendix 2
Appendix 3
Sub-Contractors to Tenderer
Appendix 4
Appendix 5
Tenderers Declaration
Appendix 6
Company License
Appendix 7
Power of Attorney
Appendix 8
Appendix 9
List of Deliverables
Appendix 10
Appendix 11
Appendix 12
Appendix 13
Project Schedule
Appendix 14
CTR Sheets
Appendix 15
Appendix 16
Appendix 17
Appendix 18
Appendix 19
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Appendix 20
List of Experience
INTRODUCTION
ILF Consulting Engineers (ILF or CONTRACTOR or ENGINEERING
CONTRACTOR) was invited by Dubai Supply Authority (DUSUP or
CLIENT) to submit a technical and commercial proposal for the Concept
Study (SERVICES or WORKS) for Backup Dubai Gas Distribution System
(BDGDS) Project (PROJECT) Tender No.: 2016072101, via Request for
Tender (RFT) letter (RFT No.: 2000000224) dated 21st July 2016.
ILF hereby submits the Part 1 of Tender: Unpriced Technical Proposal
(N523-ILFUEO-OD-0002/ Rev.0) for the requested SERVICES as defined in
Section III - Scope of
Work, pre-bid meeting clarification meeting/ site visit arranged by DUSUP on 27 th July 2016 and Pre-Bid
Clarifications 1 to 2 issued by DUSUP. This proposal has been prepared in compliance with Section V
Submission Requirements of Unpriced Technical Proposal of the tender package.
EXECUTIVE SUMMARY
DUSUP operates gas supply, transportation and distribution network including a Gas Control Station
(GCS), Margham Gas Field / Plant, Jebel Ali Terminal and LNG Import terminal in the Emirate of
Dubai, U.A.E.
DUSUP intends to engage an ENGINEERING CONTRACTOR to perform a detailed Concept Study. The
Study involves review of existing facilities, review of preliminary concept report and further define / assess
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options to meet project objectives with respect to the latest codes and standards, Client procedures and
Customer requirements with the basic objective of providing continuous gas supply to Customers without
any human intervention in case of catastrophic failure / shutdown of the existing GCS facility or
components.
ILF, one of the leading consulting and engineering companies in the field of oil & gas, who has been
engaged in the Middle East and U.A.E in the successful execution of significant oil and gas projects, have
prepared this proposal for DUSUP in response to the RFT. The SERVICES for the PROJECT will be fully
managed and executed from ILF Abu Dhabi office by ILFs own local-based Engineers headed by the
Project Manager who will be the main focal point to DUSUP. ILF will complete the Scope of work within 3
months from the Purchase/ Service Order award date.
In preparing our proposal we have given considerable thought to the way in which we can provide the most
appropriate support to meet the objectives of DUSUP and to achieve success for the PROJECT. We believe
that our appointment will result in direct benefits to the DUSUP as follows:
- ILF is a fully licensed Abu Dhabi based company and can timely provide full support to the
PROJECT Team.
- We have indicated in our proposal a strong team of key personnel, including a Project
Manager, Senior Discipline Engineers, Quality, HSE and Planning Engineer and full
PROJECT support team who are locally based and
full-time employed by ILF Abu
Dhabi. Hence, a fully capable PROJECT Team can be mobilized within 2 weeks from award
and can closely coordinate with DUSUP for smooth execution of the PROJECT.
- The proposed PROJECT Team has worked on a number of assignments for oil and gas
operating companies in the U.A.E., which brings out vast, local knowledge and hands-on
experience to the PROJECT.
- Our team has the ability to draw on a large multi-disciplinary resource base within the ILF
Group, who can provide all the necessary skills and expertise support on an as need basis for
the entire duration of the PROJECT.
ILFs world class interdisciplinary project team, close ongoing communication and DUSUPs commitment
to making timely decisions will be the key factors to PROJECT success.
I L F C O N S U LTIN G E N G IN E E R S
(N523-ILF-
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TENDERERS DECLARATION
Please refer to Appendix 5 for the duly signed and stamped Tenderers Declaration (N462-ILF-UEO-AS0006) with the following supporting documents:
- Appendix 6 Company License
- Appendix 7 Power of Attorney
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P.O.
ILF operates main offices in Rum/Innsbruck (Austria) and Munich (Germany), and more than thirty offices
worldwide. Permanent staff of about 2,000 is employed to develop
convincing project solutions for
demanding customers. ILF combines world class
consulting expertise and a broad international
background with project-specific
know-how and an in-depth understanding of local
requirements due to a stable,
long-established presence in its markets.
For more details, please refer to Appendix 8 ILF Abu Dhabi Company Profile and Group Brochure and
Appendix 10 Company and Project Organization Charts.
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Project Name
Location
Client Name
Year
Consultancy
Services, Project
Management and
Supervision for
Sohar and Salalah
Gas Pipeline
Muscat Sohar
Crude Oil Pipeline
Oman
Oman Gas
Company
1999-2002
Oman
Oman Refinery
Company
2003-2005
Taweelah to Fujairah
Gas Pipeline (TFP)
Abu
Dhabi,
UAE
Dolphin Energy
Limited
Eastern Gas
Distribution
System
Abu
Dhabi,
UAE
Dolphin Energy
Limited
Imported gas from Qatar for the UAE EGDS via a new 48
offshore pipeline arriving at Taweelah. Gas from UAE gas elds
in Habshan and Bab will enter the EGDS at Maqta. The EGDS
network of gas transport pipelines (18 to 48") will be upgraded
to supply gas entering the system at Maqta and Taweelah to
various customers in the UAE at locations like
2004-2005
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2006-2009
S.No.
Project Name
Location
Client Name
Year
Conceptual design
Cost estimation
EPC scope of work
Basic design
FEED / Tender design
Cost estimate
2011
Abu
Dhabi,
UAE
Dolphin Energy
Limited
Abu
Dhabi,
Fujairah
Dolphin Energy
Limited
UAE
2007
2007
UAE
10
UAE
IPIC
11
Abu
Dhabi,
UAE
ADCO
Conceptual study
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2013-2014
2007-2008
2007 - 2015
2010-2011
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S.No.
12
Project Name
Habshan
Degassing/
Treatment Area
Trunk Lines
Replacement, Flow
and Trunk Lines
Rehabilitation, Direct
Depressurisation Habshan
Location
Client Name
Abu
Dhabi,
UAE
ADCO
Year
- Conceptual Study
- Basic Engineering
- Detail Engineering
- EPC Cost Estimation
- Tender Documents
Part A OGD-I: Prepare engineering package for replacement of
existing trunk lines.
Part B OGD-lll: Identify causes for dislocated trunk lines and
owlines. Prepare rehabilitation and modication report.
A new gas pipeline branching from the Taweelah-Fujairah
Pipeline into the Emirate of Sharjah, complete with all facilities.
- Stage1 Conceptual Study
- Stage 2 FEED with 36 pipeline
- Stage 3 Concept Study with 48 pipeline and Taweelah
Receiving Facility Revamp
- Stage 4 : ReFEED with 48 pipeline
Study and FEED for power upgrade project
2012-2013
13
Northern Emirates
Pipeline
Abu
Dhabi,
UAE
Dolphin Energy
Limited
14
Miscellaneous
Engineering Works,
Jebel Dhanna
Terminal, FEED for
Power Upgrade
Project
EPCM Field Gas
Compressor Station
Hespenbusch
Abu
Dhabi,
UAE
ADCO
Germany
ExxonMobil
Production
Deutschland GmbH
Conceptual Design
Study Gas Lift
Orenburg East
Oilfield
Russia
GazpromNeft
Orenburg East oil field: Oil & gas (sour) H2S 6 mol-%
Evaluation of the existing field operation
15
16
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2013-2014,
2015-2016
2011-2012
2007-2010
2013
S.No.
Project Name
Location
Client Name
17
Basic Engineering
Gas Field
Development
Kunnar-Pasakhi
Pakistan
18
FEED Interim
Compression Project
Qadirpur
Pakistan
19
Brownfield
Re-Development
Project
Germany
20
Conceptual Design
Study Gas Lift
Orenburg East
Oilfield
Onshore Field
Development Halfaya
Basic Design
Verification And
Integrity Review
Russia
23
24
21
22
Year
2007-2009
2009
2013
GazpromNeft
2013
Iraq
PetroChina
2011-2013
Pakistan
OMV (Pakistan
Exploration GmbH
Onshore Field
Development
Middle
East
Confidential, Middle
East
2010-2011
Common Seawater
Supply Project
(CSSP)
Iraq
2013-2016
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2012
S.No.
Project Name
Location
Client Name
25
Austria
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OMV Gruppe;
Snamprogetti
Year
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2005
In addition to the above, more project references can be found on the following:
- Appendix 19 Capability Statements on:
Gas Pipelines
Upstream
Cost Estimation
Safety Engineering
- Appendix 20 List of Experience
1.1
Project Management
ILF Consulting Engineers will nominate a full-time Project Manager
(PM) for the services based in the ILF Abu Dhabi
office with long
term and comprehensive management and technical experience, who
will render the following services:
- Ensure full compliance with all obligations required for
the project
- Monitor/control the resource allocation and timely
mobilization
- Prepare and closely monitor the project schedule
- Issue project control procedures including document
control
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- Prepare and issue regular project progress reports (weekly flash reports)
- Prepare and lead regular project meetings on all working levels
- Issuance of all deliverables to DUSUP
Upon award of the contract, ILF Consulting Engineers will immediately mobilize within
1 week the
Project Team under the direction of the Project Manager. Thereafter, ILF will organise and execute a project
Kick-off Meeting (KOM) with presentation to DUSUP. In general, the PROJECT execution will be carried
out as per the following:
- Letter of Assistance to be provided by DUSUP within 3 working days after issue of request
by ILF for the same.
- A PROJECT Kick Off Meeting with Client and internal project review meeting with all
relevant discipline in ILF will be held.
- The planning engineer will prepare the project schedule based on the inputs from Senior
Discipline Engineers.
- Subsequently the Engineering Document and Drawing Register (EDDR) and Overall Project
Schedule will be prepared by the planning engineer with inputs from the Senior Discipline
Engineers.
- To monitor the project progress, monthly project review meetings will be held at DUSUP
office and weekly and monthly project reports will be issued.
- The site visits will be conducted after receipt of Letter Of Award (LOA) and a site visit
report will be submitted
- The deliverables for the conceptual study will be prepared as per approved EDDR.
- The deliverables will be submitted to DUSUP as one reproducible soft copy and one hard
copy for review and approval. DUSUP comments will be incorporated and final documents
will be issued.
- All applicable Conceptual Study reports/ drawings will be compiled into the Main
Conceptual Study report
- A FEED Scope of Work will be prepared.
- A Cost Estimate with an accuracy of +/- 30% will be prepared and issued to DUSUP.
- A project close-out report will be prepared and issued to DUSUP for approval.
1.2
1.3
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supply to Customers without any human intervention in case of catastrophic failure / shutdown of the
existing GCS facility or any failure of GCS components. The proposed Option-1 (48 low pressure header
and 24 high pressure header) identified in the Preliminary Concept Report, prepared by DUSUP, will be
studied for ease of tie-in, adequacy of mixing, pipeline routing and cost effectiveness. A desktop study will
also be performed to examine the feasibility of the identified Option-2 (48 High High Pressure Jebel
Ali Bypass Header through a new pipeline corridor). AlsoIn addition, Concept design for ESD / EDP of
the existing GCS shall also be performed. This will be examined within the constraints of safe venting of
the depressurized gas at the existing facility.
Please refer to Appendix 9 List of Deliverables.
1.4
1.5
6.1.1
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The Ffollowing will be the basis of option selectionshall be the basis for selecting the best option;
- Over all reliability and flexibility for gas distribution.
- Ease of tie-in without affecting existing operation and integrity of existing hardware.
- Adequate mixing of gas from all sources to meet gas quality requirements for all
Customerscustomers.
- Pipeline routing with respect to NOC issues, HSE issues, and Ease ease of installation
CCost effectiveness
- Type of Control and Shut down Valves
- Control and Data Acquisition
- Pipeline burial depth requirement, etc.
A Preliminary Technical Feasibility Study Report will be submitted to DUSUP to conclude the most
preferred option. Upon approval of the Technical Feasibility Study Report, ILF will shall develop the
Design Basis which will be outliningoutlining all appropriate basis and assumptions of for the Concept
Study.
Afterwards,Subsequently, ILF will perform a conceptual Conceptual study for new facilities and pipelines
to review the technical feasibility of the selected option. The detailed report will be submitted to DUSUP
for review and approval. The comprehensive report will be inclusive of all associated comprehensive
technical reports, relevant study deliverables, study findings / outcome, recommendations, PFDs,
P&IDs(hand marked up), applicable engineering documents / drawings etc. Also the existing
Consequences modelling and analysis (DSP-08-R-01) and QRA for GCS (DSP-10-R-01) reports will be
reviewed for the option selection. The detailed report will be submitted to DUSUP for review and
approval.
As part of the study, the following activities shall be performed:
- Develop/ update PFD and mark-up of existing P&IDs
- Steady state hydraulic studies for line size finalisation using WinFlow Product Suite and
WinTrans Product Suite
- Study the blending of all supply gases for the new facilities and ensure that the product is
meeting the required calorific value and HC dew point in customers gas.
- Developing preliminary Plot Plans and Pipelines routing plan.
- Preparation of process data sheet for Pipeline and Control Valves.
- Control Valves design selection including number of valves, valve type and control
characteristics etc. for the new Control Valve stations
- Preparation of Preliminary Load Lists and Single Line Diagrams
- Conduct HAZID, high level Project HSE Review (PHSER), Environmental Impact Studies
- Develop Operation and Control, Shutdown (pipelines), Drain and Vent and Tie-in
philosophies
- Develop Remote and Automated Operation and Control Scheme of new facilities and
pipelines; through SCADA network
- Identification of nearest AC Power Supply sources at all the six (6) locations. However, if
AC power is unavailable at the required locations, then the option of Solar Power will be
explored.
- Estimation of Power Requirement supported with Preliminary Load Lists and Single Line
Diagrams
- Study the requirement of utility, fencing with gates at each location.
- Obtain preliminary design NOCs from concerned entities
6.1.2
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capacities available in ESD, if available, and related hardware and software, vent system capacities,
utility requirements etc. Based on this review, ILF will recommend a feasible option as a way forward for
implementation. A detailed design basis and study report will be submitted to DUSUP by proposing the
most optimum scheme for achieving ESD/EDP in the existing. As part of this study, following activities are
envisaged;
- Propose location of ESD valves near the fence of GCS
- Identify the implementation limitation of the new ESD valves in the existing plant including
cold vent.
- Preparation of depressurization calculation of existing vent system using DUSUP approved
software.
- Analyse the feasibility of installing Emergency Isolation Valves (EIVs) instead of ESD
valves.
- Study the requirement of Emergency De-pressurisation (EDP) using existing cold vent
system
- Develop philosophy and scheme for the new ESD and EDP system for GCS
- Develop preliminary process data sheets for ESDs and EDPs Valves.
- Identify the requirement of HIPPS and SIL studies.
6.1.3
6.1.4
Cost Estimate
The Cost Estimate shall be prepared in line with AACE Recommended Practice 18R-97 and related
Recommended Practices, as part of the conceptual study. The accuracy of the cost estimate shall be +/30%.
6.1.5
1.6
Process
The following Process engineering activities shall be carried out to meet the requirements for this
PROJECT:
- Information Gathering and Site Visits.
- Identify / validate the preferred option
- Process input to the Project Design Basis.
- Develop / update PFDs and overall PFD including new facilities; mark up / update of
existing P&IDs
- Carryout Steady State and Transient Hydraulic Studies and Preparation of Report
- Preparation of Heat and Material Balance, Equipment List, Control Valve Sizing
Calculations, Process Datasheet for Control Valves Stations and ESD Valves.
- Preparation of Shutdown (pipelines) and Tie-in philosophies
- Preparation of Cold Vent Study (Adequacy Study Report)
- Drain and Vent Philosophy
- Develop Operating and Control Philosophies
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1.7
Depressurization Study
Identify the requirement of SIL and HIPPS Study
Participate in HAZID Workshop
Input to the FEED Scope of Work
1.8
Piping Design
The following Piping Engineering Activities shall be carried out to meet the requirements of the PROJECT:
- Site Visit and data collection
- Input to the Project Design Basis
- Preparation of Material Selection Study Report
- Preparation of Preliminary Plot Plan drawings of the new above ground HP and LP Headers
based on desktop study.
- Input to Control Valve Datasheet (Preliminary)
- Input to ESD Valve Datasheet (Preliminary)
- Input to Tie-in Philosophy
- Input to the FEED Scope of Work
1.9
Pipeline Design
The following Pipeline Engineering Activities shall be carried out to meet the requirements for this
PROJECT:
- Site Visit and data collection.
- Coordination and obtaining Preliminary Design NOC Approvals for new Pipeline Routes
from all relevant government authorities & 3rd Parties present in the vicinity of the pipeline
routes with assistance from DUSUP.
- Preparation of Route Overview Map (Preliminary) of the new Pipeline Routes.
- Preliminary Pipeline Datasheet
- Participation in HAZID Workshop
- Input to the FEED Scope of Work
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contact with the DUSUP Project Manager. All engineering SERVICES will be performed under the
leadership of the Project Manager.
Project Role
Project Manager
Specialist HSE Engineer
Specialist QA/QC Engineer
Planning Engineer
Senior Hydraulic/Process Engineer
Senior Piping Engineer
Senior Control/ Instrumentation Engineer
Senior Civil Engineer
Senior Pipeline Engineer / NOC
Coordinator
10
Senior Cost Estimation Engineer
11
Senior Electrical Engineer
Please refer to Appendix 11 Key Personnel CVs.
Names
Abhijit Sen
Alok Singh
Asif Ibrahim
Sidra Kaleem
Lata Sabu/Paritosh Calla
Mintu Roy
Anitha Mathew
Sajal Goswami
Rocco Schreiber
Tony Mathew
Numair Ahmed
SUB-CONTRACTORS
ILF foresees to engage third party subcontractor for the following specialized service:
SN
Sub-Contractors Name
Activity
Vectra Middle East Limited
HAZID
1
Risktec
DNV GL
Vectra Middle East Limited
PHSER
2
Risktec
DNV GL
The third party subcontractor company will be finalized upon award of task order. ILF will prepare RFQs to
DUSUP-approved vendors for the subcontracted services, award and manage the respective work scope.
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2.1
Project Schedule
ILF propose to complete the entire PROJECT within 3 months from the date of award:
- Award/ PROJECT start: 15th September 2016
- Concept Study completion: 15th December 2016
Approved Preliminary Design NNOCs shall be submitted by 15th January 2017
Please refer to Appendix 13 Project Schedule and Manpower Histogram and Appendix 14 CTR Sheets.
The project schedule will be developed for the orderly completion of the services in
accordance with the
contract. Within 1 week from effective date of task order award, ILF will prepare the detailed services
schedule which will serve as the project control tool for all engineering work activities performance.
The project baseline schedule will be agreed at the kick-off meeting and frozen
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Each document shall be cross referenced to its relevant activity in the Project Schedule through appropriate
activity coding structure and shall show Estimated Man-hours/ Weightage against each deliverable.
Engineering Document Deliverable Register shall also indicate plan, forecast and actual dates for
submission/approval, actual progress based on agreed % completion at each intermediate milestone
completion stage and Earned Man-hours/ Weightage for each deliverable.
Planned completion dates against each deliverable shall be in accordance with Project Schedule. Earned
Man-hours/ Weightage against each deliverable shall form the basis for computation of engineering
progress for each Area / Phase / Discipline etc.
While developing the Engineering Document Deliverable Register, a provision of about 5%-10% Manhours shall be made towards Miscellaneous Documents against each Discipline / Area / Phase, as a
contingency towards likely addition of documents during engineering stage.
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2.3
2.4
Progress S-Curve
ILF Consulting Engineers will prepare and maintain the progress S-curve based on the content of the
schedule and will be submitted for DUSUP review. The progress S-curve will show the planned, actual and
forecast rate of progress. The progress S-curve will be submitted along with weekly and/or monthly reports.
SOFTWARE
ILF Abu Dhabi is fully-equipped with office tools and licensed computer software from standard office
system up to highly sophisticated and advanced software for
executing various engineering and consultancy works.
This software are being used by the engineers on a
regular basis as applicable to the project at hand.
In general, ILF will use software that are compatible to
DUSUPs system to ensure consistency and uniformity
in all project documents.
Software Application
A4 Documents, Reports
DCC
Process Simulation
Desktop Routing
Route Mapping
Cost Estimation
Microsoft Excel
For more information regarding ILFs hardware and software facilities, please refer to Appendix 12 for
ILFs Capability Statement on Hardware and Software Facilities.
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4.1
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4.2
4.3
4.4
Quality Reporting
All quality measurements shall be covered by related Quality Reports, namely, internal audit reports,
external audit reports, non-conformance reports and corrective/preventive action reports. Although each of
these reports identifies individual improvement requirements, the overall quality measurement reporting
system shall be analysed periodically for a higher level of improvement opportunity.
4.5
Quality Improvement
Following the release of quality measurement reports, Management Review Meetings shall be held to
analyse the data to attain a high level of effectiveness with regard to the total Quality Management System
and its implementation. A resulting Quality Improvement Plan shall be established, based upon the AHARP
principle, and shall only be implemented if genuine and sustainable quality improvement can be achieved.
4.6
5.1
HSE PLAN
The commitment for an incident and injury free
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5.3
LIST OF DISCREPANCY
None.
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S.N.
Reference
1.
Process
2.
Process/Pipeline
3.
Process
4.
Process
5.
NOC
6.
Clients Purchase
Order (PO) Form &
Terms and
Conditions
PROPOSAL VALIDITY
This proposal is valid until 19th November 2016, 90 days from the date of submission.
10
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Mobile:
Fax:
+971
(2)
E-Mail:
Gurdial Singh
Managing Director, ILF Abu Dhabi
11
APPENDICES
Appendix 1
Appendix 2
Appendix 3
Sub-Contractors to Tenderer
Appendix 4
Appendix 5
Tenderers Declaration
Appendix 6
Company License
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Appendix 7
Power of Attorney
Appendix 8
Appendix 9
List of Deliverables
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