Calculation for Dairy ETP-Rajarambapu

Parameter
Flow
BOD (mg/l)
COD (mg/l)
Equalization tank

Value

CIVIL

MECHANICA
L

ELECTRICAL
Connected

Working

2x2=4

2x1=2

2x1=2

2x1=2

300
1500
3000
100 cum

Lifting Pumps 2(1W + 1S)

=
=
=

30 cum/hr

1.00

Water Flow Meter

= 1no. 30 cum/hr

1.90

34 sqm

4.16

2nos. 15
cum/hr

Sludge flow meter

= 1no. 15 cum/hr

1.00

1no. 5 cum/hr

Auto pH Adjustment System

Anaerobic Digester
C.O.D. concentration (mg/L)
Flow (cum)
Total C.O.D. Load (Kg / Day)
Loading Rate
Volume of Anaerobic Digester
(cum)
Height (m)
With 10 m Height, Diameter

0-10 LPH

=
=
=
=
=

3000
300
900
5
180

=
=

10
5

1.20

Parameter

Value

CIVIL

MECHANICA
L

ELECTRICAL

Required (m)
Pumps for Sparger Grid
Rate of Recirculation (Times Flow)
Total Effluent Recirculated via
sparger grid
Capacity of Pumps required (m3/hr)
HP of Pumps required

=
=

6
1800

=
=

90
7.5

Provision: 2 pumps, Capacity:

7.5HP each.
Diffusion Grid Piping in SS 304 and
Jet Mixers
Degasser
With 100% sludge recycled, Total
Flow Subjected
Retention time (minutes)
Therefore, Volume required (cum)
Height of the Tank (m)
Therefore, Diameter required (m)
Gas Holder
COD Load (Kg/d)
With 65% Reduction, Total COD
Load Reduced
Total Gas Generation (cum/day)
(COD Red. *0.5)

3.00

7.5 x 2 =
15

7.5 x 1 =
7.5

2x1=2

2x1=2

7.00

600

=
=
=
=

30
15
9
1.5

=
=

900
585

263.25

Parameter
Retention Time (minutes)
Volume required (cum)
Height (m)
Required Diameter (m)
Gas Blowers
Gas Generation (cum/day)
Capacity of Blowers required
(cum/hr)(20 hrs)
HP of Blowers
Provide 2 blowers of capacity
Lamella Clarifier
Flow to Lamella (100% Sludge)
(cum/hr)
Provide a Lamella Clarifier Suitable
for a flow of 30 cum/hr
Sludge Recirculation Pumps for
Lamella
Flow
Provide 2 Sludge Recirculation
pumps
Biodigester instrumentation

Value

CIVIL

MECHANICA
L

=
=
=
=
=

13 cum/hr
30
6.5
4
1.4

=
=

263.25
13

=
=

0.5
0.5 HP

1.00

30

5.00

15 cum/hr

0.70

2.00

ELECTRICAL

0.5

1x 2 = 2

1x1=1

Parameter
Aeration Tank- I
Flow (cum)
B.O.D. (mg/L)
As 70% Reduction in B.O.D. in
Anaerobic Digester
B.O.D. (70% reduced) (mg/L)
B.O.D. Load (Kg/d)
F / M ratio
MLSS required (Kg/d)
Taking MLSS conc. (mg/L)
Volume of Aeration Tank (cum)
Depth of the Aeration Tank (m)
Area (sq.m)
Air Required
2kg O2 per kg BOD
HP required at 1.2 kg O2 for 21 hrs.
Blowers with capacity (HP)
Diffusers
Clarifier- I
Flow (24 Hour) (cum/day)
Sludge Generated (cum/day)
Taking Sludge Recycle as 70%
Sludge to be recycled (cum/day)
Flow subjected to clarifier
(cum/day)
Taking weir overflow rate

Value

=
=

300
1500

=
=
=
=
=
=
=
=

450
135
0.15

CIVIL

MECHANICA
L

ELECTRICAL

900
3000
300

4
75

11.81

=
=
=

270
10
10 (1+1)

2.50

55

1.37

=
=

360
108

=
=

75.6
435.6

15

10 x 2 =
20

10 x 1 =
10

Parameter
Area required (sq.m)
Dia. of clarifier (m)
Provide clarifier with 6m diameter
and 2.5 m SWD.
Aeration Tank- II
Flow (cum/day)
B.O.D. (mg/L)
As 75% Reduction in B.O.D.
B.O.D. (75% reduced) (mg/L)
B.O.D. Load (Kg/day)
F / M ratio
MLSS required (Kg/day)
Taking MLSS conc. (mg/L)
Volume of Aeration Tank (cum)
Depth of the Aeration Tank (m)
Area (sq.m)
Air Required
2kg O2 per kg BOD
HP required at 1.2 kg O2 for 21 hrs.
Provide Blowers with HP
Blowers with capacity (cum/hr)
Diffusers
Air diffusion grid

Value
=
=

CIVIL

MECHANICA
L

ELECTRICAL

3.50

3.50

1x1=1

1x1=1

1.00
0.38

3 x 2 =6

3 x 1 =3

29.04
6

=
=

300
450

=
=
=
=
=
=
=
=

112.5
33.75
0.1
337.5
2500
135
3
45

=
=
=
=
=

67.5
3
3 (1+1)

105
15

5.51

1.00

Parameter

Value
I = 350 m3/hr
II = 105 m3/hr

Air rotameters
Clarifier- II
Flow (24 Hour) (cum/day)
Sludge Generated (cum/day)
Taking Sludge Recycle as 70%
Sludge to be recycled (cum/day)
Flow subjected to clarifier
(cum/day)
Taking weir overflow rate
Area required (sq.m)
Dia. of clarifier (m)
Provide clarifier with 6m diameter
and 2.5 m SWD.

CIVIL

=
=

360
108

=
=

75.6
435.6

=
=
=

15
29.04
6

3.50

3.50

1x1=1

1x1=1

0.80

1.00

2x2=4

2x1=2

1.00

1x2=2

1x2=2

4.00
=
=
=

50
20
5

Filter Feed Pumps(cum/hr)

15

Dosing Systems (2 Nos.)

Sludge Recycle Pumps (4 Nos.)

(cum/hr)

ELECTRICAL

0.50

Centrifuge
Lifting Sump (6 Hours) (cum)

MECHANICA
L

0 10 LPH

2.10

Parameter

Value

Multigrade filter (cum/hr)

15

MECHANICA
L
3.00

ACF(cum/hr)

15

4.50

Softener (cum/hr)

15

6.00

Water Sump for Filtered Water

(cum)

50
20

Piping

CIVIL

2.10

10.00

Foundations

6.00

Shed

6.00

Electrical control panel

6.00

Level switches & timer

mechanism

3.50

TOTAL

ELECTRICAL