Professional Documents
Culture Documents
PERTAMINA-HESS
JAMBl MERANG
rn
Eg
pEuTamlNn
JOB NO
' 9468
DOC. NO.
REV.
SK- CL - C - 130
1 OF 25
PAGE :
PT. TRIPATRA
'rlxtlb.i,rf< ENGINEERS AND CONSTRUCTORS
CALCLILATION
. .
:
FOR COMMENTIAPPROVAL
...
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ENGR MGR
r
REV
DATE
PAGES
DESCRIPTION
PREP'D
CHK'D
By
Date
APP'D
CLIENT
TABLE OF CONTENTS
Page
1
GENERAL ................. .
.
.
......................................................................
1.1
Purpose ...........................................................................................
1.2
1.3
MATERIALS ...........................................................................................
. .
3.1
Abbrev~at~on
.........
............................................................................
3.2
3.3
3.4
3.5
I0
15
4.1
Abbrev~at~on
........
.
.....
.
.
........................................................................................
15
4.2
16
4.3
17
4.4
21
4.5
22
Table 1
Table 2
9468-SK-CL-130-C
Page 2 of 25
GENERAL
1.1. Purpose
This calculation is to determine the allowable forces of standard connection for steel structure for EPC
Gas Production Facilities Ja~nbiMerang Pro.ject. This manual is intended to guide the engineer about
the iterns that shall be checkedlconsidered in calculating steel member connection capacity
GL, SP C 100
GL SP S 600
MATERIALS
I.',
= 2400
kglcm7
9468-SK-CL-130-C
Page 3 of 25
3.1
Abbreviation
v1
v2
v3
v4
MI
M2
M3
N,M
11,m
Fv
A bolt
d
tf
tw
twb
Fy
Pu
Fp
Ft
Fv
Lv
k!
s
k
tP
1
db
bp
Pec
Pe
Me
ff
Ff
Pf
Bfb
Wx
2 Ab
Af
Aw
K1
Ca
Cb
9468-SK-CL-130-C
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Page 4 of 25
9468-SK-CL-130-C
Page 6 of 25
3.2
9468-SK-CL-130-C
Page 5 of 25
3.3
n . Fv , A bolt
where :
n
Fv
=
=
number of bolts
allowable shear per one bolt
where :
E70= 0.3 x 62x 70.31 = 1300 kglcm'
g = leg offillct weld on web of beam requirement due to shear stress
Allowable bolt bearing on end plate "V4"
whcre :
Fp
Pp
Fp
Fp
Lv
=
=
=
=
=
where
1.13
Page 7 of 25
Ff' =
tfc
3.4
M
('l - H )
+ 0.5P
d[6~e1(0.75Fy.
bp)]]
LqI-";"'
Allowable nio~nentof this connection part is the smallest value among M I . M2, ~ 3 , & 4 ( ~ 4
-.
and shown as follows:
'7
1 2
Force equilibrium :
Weff, -d,
ZAbhY
wi
5
where :
8. ff
bj
=thickness of column flange
= location ol' neutral axis from bottom edge of plate
d
(input data, by trial and error)
Y= c.g of bolt tension from neutral axis
Z Ab =total area of bolt tension.
Weff
lyb
9468-SK-CL-130-C
Z Ab.dy
Weff , d 3
-
Page 8 of 25
Section Modulus :
=Ft. Sb'
where
Ft
fv
= (442 =
4.39f~')"~
Vmin I ( n . Abolt)
M2
= (Ff -
0.5 P) . (d - tt)
where :
. ( ~ f l ~ w ) ". (~eldb)"'
'
a In
= CaCb
Ca
Cb
bp
Fb
Pe
tP
bp
Ff
Me
Pe
Pf
bfb
= constant =
1.13
I bp)Ii2
= bfb + 2.5 cm (maximi~nieffective width)
= 0.75Fy
= Pf - (d bl4)
= end plate thickness
= end plate width
= Flange lbrce
= extreme fibrc bcnding moment in end plate
= effective bolt distance liom top of bearn flange
bolt distance Fro111top of bean1 flange
= beam flange width in end plate
= (bfb
9468-SK-CL-1304
Page 9 of 25
3.5
Example Calculation
MH 148 with properties :
d = 148 mm, tf = 9 mm, tw = 6 mm, bf = I00 mm, Ix = 1.02E+05
with type connection type A
llSB : m = 4, n = 2 M 22
Allowable shear of this connection is the s~nallestvalue among V1, V2, V3, V4 and is show11
as follows:
Allowable shear of bolt "VI"
V1
. Fv . A bolt
=1nxnx~vxx14xd~~
= 4 * 2 * 700 * 3.1414 * (2.2)'
= 21276 kg
=n
F p = 1.2Fu; i f L v 2 1 . 5 d b a n d s 2 3 d b
Fp = 0.5 Fu (sldb - 0.5); if Lv 2 1.5db and s < 3 db
F p = ( L v . F u ) l 2 d b < 1.2Fu;Lv<1.5db
9468-SK-CL-130-12
Page 10 of 25
where :
where :
Ft
= (442 -
= (44'
4.39f~*)"~
= 43.71
fv
Vmin I (n . Abolt)
- 2.43 hsi
y
= M - b d l =308-40-90=
Iyb
x 1 4 * d2 [2y'
1781nm
M2
9468-SK-CL-130-C
= (Ff
Page 1 I of 25
Ca.Cb . ( ~ f l ~ w . )(l'eldb)"'
"~
1.13 * 0.8165 (I 1538.5)"' (30 965122)'
= 1 054049
Pc
l'f - (dbl4) al db/4 - 0.707 *g
= 40-2214 0 707 5
= 30 965 cm
Ca = 1.13 (constant)
Cb = (bfm)' = (1001150)"' = 0.8165
(AflAw) = [bf * tf ] I [ (d - 2 *tf) tw]
= [100*9] I [(I48 - 2 * 9) * 61
= 1.15385
am
'
M3
= 0.617y .
9468-SK-CL-130-C
Page 12 of 25
9468-SK-CL-130-C
Page 13 of 25
9468-SK-CL-130-C
Page 14 of 25
4.1
Abbreviation
v1
v2
v3
v4
v5
V6
v7
T1
T2
T3
N, M
n. m
Fv
A bolt
d
tf
tw
tg
twb
FY
Iu
Fp
Ft
Fv
Lv
g
S
I(
tP
I
db
bp
PCC
Pe
Me
ff
1:s
Pf
13tb
Wx
z Ab
e
9468-SK-CL-130-C
Page 15 of 25
4.2
Page 16 of 25
4.3
4.3.1
= stress
frnb
= stress
fv
= d ( f ~ b ) ~ + ( f m b ) ~ 5 Fv
therefore :
Page 17 of 25
fvb
=
=
fiiib
=
=
fv
+ sp + st?)
fvb + finb I Fv
therefore :
Vlb
4.3.2
f i * z* & ?
4
=-l/n+(117+sp+0.5*.s)/.s
-
I;II * dh * .tg
v2 =
d(1/n)'
where : sp = 15 ~ n m
+ [{(lh+ sp)r)/ x r i 2 r
v2 =
4.3.3
Fp * dh * .tg
(1 I n ) + (lh + sp + 0,5 * .Y) I s
Page 18 of 25
Shear are
--
Shear area
-
Tens~learea
-~- -~~
V3
Ih
eq
$ 1 ~
Av . Fv + A t . Ft
( 0.3 FLI) + At ( 0.5 Fu )
= Av
where
Fv
Fv
For Type I
; Av
At
4.3.4
= allow
; Av = {(n-I) ( s-dh)
At
For Type I1
= allow.
=(
=
+ (lv-0.5 dl1 ) ) tg
lh-0.5 dh ) tg
( lv-0.5 dl1 ) tg
s + 111 1 .5 dh ) tg
=(
= d.
tw. 0.4 Fy
= ( d - n . dh ) tw 0.3 Fu
(gross area)
(net.Area) ; n
=(
V4d
d - 2 k ) tg. 0.4 Fy
( gross area )
9468-SK-CL-130-C
Page 19 of 25
4.3.5
tg * (d - 2k)* F'b
6 * (lh + .sp)
4.3.6
Fp*db*t
x+z
Where :
e =Ih+sp+O.5s
Where :
e
=lh+sp
Zb = n x ( n + l ) x s / 6
4.3.7
Allowable Capacity Based on Gusset Welding Shear Capacity (V7) (for column)
V7
0.3 * Fu
Where :
Aw
=2
x 0.707 x a x Lw
Page 20 of 25
4.4
4.4.1
ft 1
ft2
Fv
eY
4.4.2
+ ft2
_<
1.2Fu
T2
=Fpxdbxt/(l /n+ey/Zb)
= thickness
4.4.4
Fv
= stress
4.4.3
+ ft2 <
0 . 6 1 ; ~I ( 1 / Ag + ey / Zgross )
= gross
Zg
= section
Ag
Zg
Ag
Zg
= Lg
x tg
( for gusset plate )
x Lg / 6 ( for gusset plate )
=dxtw
( for beam )
= tw x d 1 6
( for beam )
= tg
where:
Va
= allowable
= smallest
shear capacity
of V1, V2, V3, V4, V5, V6, V7
hence,
9468-SK-CL-130-C
Page 21 of 25
4.5
Example Calculation
C-75 with properties :
d = 75 mm, bf = 40, tw = 50 mm. tf = 7, tg = 9 mm, a = 7 mm, k = 7.5 mm, Iv = 30 mm, Ih = 35
mm, s = 60 mm
with type connection type I I
HSB : n = 2 M 2 2
Allowable shear of this connection is thc s~nallestvalue among VI, V2, V3, V4,V5,V6,V7 and is
shown as follows :
Vlb
2.914 ton
Fp * db * .tg
, where :
(lln)+(lh+.sp+0,5*s)/s
= Iv. Fu 12db I 1.2 l'u
; if Iv < 1.5 db
= 30*4.07 I (2*22) =2.775 ton
=
=
(2.775/100*22*9)/(1/2 +(40+15+0.5*60)160]
2.867 ton
[(n-l)(s-dh)+(lv
05 dh ) tg (0.5 Fu)
d . tw . 0 . 4 . Fy
75 * 50 * 0.4 * 2.411 000
= 3.6 ton
= (d - 11. d l ~ tw
) 0.3 FLI
= (75
1 *23.5) * 50 * 0.3 * 4.0711000
= 3.144 ton
=(d-2k) tg 0.4 Fy
= (75 - 2 * 7.5) * 9 * 0.4 * 2.41100
=5.184ton
= [(d - 2 k) - n . dh] tg . 0.3 . Fu
= [(75 - 2*7.5) - 1 . 23.51 * 9 * 0.3 * 4.0711 000
= 4.01 1 ton
=
=
lR(d - 2k)2~h
6(1h + sp + s 12)
= [9*(75 - 2 * 7.51~
* 1.441 I [6*(40+ 15 + 6012)l
= 0.91 ton
-
9468-SK-CL-130-C
Page 22 of 25
+ (8.5 1 34.7)2]1'2
= [0.3*4.07] 1 [(1/14.4)~
= 4.79
Where :
ton
Aw = 2 x 0.707 x a x Lw = 2
* 0.707 * 7 *
14.5 = 14.4
T2 = F p x d b x t / ( l / n + e y / Z b )
= [(Fu*lv*db*tw) / ( 2 * db)J / [ I/n +{dl2 ( I< + Iv + Ll2)} 1 {n ( n i l ) * d2/6}]
= 1(4.07*30*16*5)/ ( 2 * 16*100)]! [ 112 + ( 7512 (7.5 1 30 I 0)}1{2*(2+1)*75~/6)]
= 6.1 I ton
Gross Tension Capacity of Gusset Plate and Beam Web. T3
-
AIlowablc Tensile Capacity TaII,,,is T minimum among '1'1,T2,T3w, T3g So T,II,w= 5.4 ton
For completed other shape can be seen on the table of beam pin connection
9468-SK-CL-130-C
Page 23 of 25
ma&
type
C-75
C-100
C-125
C -150
C-180
C -200
C -250
C -300
11
11
11
11
1
1
H-150
H -200
H -250
H -300
H -350
H -400
H -450
H -500
H -600
11
1
1
1
1
1
1
H -148
H-194
H -244
H-294
H-340
H -390
H -440
H-488
H-588
H-700
H -800
H-900
G PL
tg
(mm)
9
9
9
9
C
9
12
12
9
3
3
9
9
."
:2
11
1
1
1
1
1
1
1
1
1
1
1
9
9
Leg
a
(mm)
7
7
7
7
7
9
'
7
7
7
n
2
2
2
2
2
Z
3 3
2
2
3
3
4
7
7
2
2
12
16
16
7
5
3 3
I12
-2
.'io
12
1
5
16
16
19
19
19
22
12
42
72
<2
9468-SK-CL-130-C
6
7
9
10
12
H.S.B.
db
dh
(mm)
(mrn)
23.5
M 22
24
M 22
24
M 22
24
M 22
24
M 22
M 22
24
M 22
24
M 22
24
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
k
(rnm)
7.5
10
22.5
22.5
20
30
25
50
?:2
25
50
45
40
35
60
50
24
32
32
47
40
65
60
54
74
70
90
80
I
I
DIMENSION
Iv
Ih
s
(mm) (mm) (mm)
40
60
30
40
40
60
40
40
60
40
40
60
40
60
40
40
40
60
40
40
60
40
60
40
40
40
40
40
40
40
40
40
40
50
35
3 5
40
1 4 0
40
40
40
40
40
40
40
I
I
40
40
40
40
40
40
40
40
40
40
40
1 4400
40
40
40
40
40
40
40
40
L
(mrn)
60
60
60
60
60
60
60
60
60
60
60
120
120
535
5.35
986
9.86
60
120
120
180
240
300
300
420
5.35
9.86
9.86
1504
20.60
26.36
26.36
38.14
60
110
120
180
180
240
300
360
480
540
660
5.35
9.30
9.86
15.041
15.04
20.60
26.36
32.23
44.07
49.98
61.76
1
1
'
4.68
6.33
11.34
11.34
17.09
23.41
53.85
40.21
59.42
4.68
6.33
9.67
1 15 11
3 0 3 9
30.39
41 6 2
53.61
66.18
11001
126.31
159.76
V3b
(ton)
12.16
12.16
21.49
21 49
15.11
2.92
V3a
(ton)
11.19
14.80
14.80
14.80
V2
(ton)
2.87
4.68
4.68
4.68
2.92
60
60
55
60
60
60
60
60
60
60
Vlb
(ton)
2.92
2.92
2.92
2.92
Vla
(ton)
'
14.80
15.90
11.61
14.47
21.49
35.69
35.69
42.72
49.75
56.78
84 14
92.49
109.19
V4a
(ton)
3.60
4.80
7.20
9.36
12.10
14.40
21.60
28.80
SHARE CAPACITY
V4c
V5a
V4d
V4b
(ton)
(ton) , (ton)
(ton)
3.14
4.01
5.18
4.64
6.91
6 15
7.40
6 15
6.91
10.00
8.90
9.07
11.28
12.10
1011
7.70
13.92 1 12.10
1011
7.70
23.04
19.56
18.75
20.95
27.84
18.75
23.04
20.95
7.20
10.56
1440
1872
23.52
30.72
38.88
48.00
63.36
7.69
10.21
13.04
18.10
21.71
27.35
33.63
43.47
54.80
9.07
12.10
17.28
17.28
22.46
27.65
32.83
43.78
57.60
8.52
1117
16.40
22.58
29.38
37.44
46.46
51.53
67.74
87.36
107 52
138.24
9.08
10.70
14.70
2168
26.81
35.90
42.98
46.20
61.54
76.83
95.73
119.56
8.64
11 23
15.55
2304
39 94
39 94
4915
58 37
67.58
102.14
113.09
134.98
Page 24 of 25
8.90
10.11
14.07
14.07
18.02
21.98
25.93
34.58
45.13
8 35
901
11.87
18.75
32.04
32.04
39.07
46.10
53.14
79.80
88.16
104.86
7.70
15.71
15.71
26.55
:75.61
664
12 72
20 95
47 20
47 20
7149
100.82
135.17
260.00
318.70
454.01
V5b
(ton)
0.91
1 63
1 63
2.80
V6
(ton)
1.59
2.60
3.12
3.38
6.68
V7
(ton)
4.79
4.79
4.79
4.79
5.76
Vallow
(ton)
0.91
1.63
1.63
2.80
5.35
2.80
2.60
5.25
10 56
11.44
18.78
29.40
5385
47.04
74.87
4.79
7.50
12.53
18.24
24.39
30.78
48.34
56.39
73.28
2.60
5.25
9.86
9.86
15.04
20.60
2593
26.36
38.14
2.54
3.12
5.73
10.43
1408
24.15
26.83
40.43
51.75
69.02
102.23
124.86
176.32
4.79
6.96
11.88
22.54
39.66
50.55
61.68
72.48
95.01
120.08
113.39
140.02
2.54
5.35
9.30
9.86
15.04
15.04
20.60
26.36
32.23
44.07
49.98
61.76
Leg.
H.S.B.
DIMENSION
SAFE
LOAD
TENSILE CAPACITY
mark
C -75
C -100
C -125
C-150
C -180
C -200
C -250
C -300
40
40
40
40
40
40
Tallow
(ton)
5.40
7.20
9.77
7.05
11.18
11.18
16.76
16.76
H -150
H -200
H -250
H -300
H -350
H -400
H -450
H -500
H -600
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
5.75
8.95
14.65
15.87
22.35
27.94
33.53
33.53
44.70
0.45
0 59
0.67
0.62
0.67
0.74
0.77
0.79
0.85
H -148
H -194
H -244
H -294
H -340
H -390
H -440
H -488
H -588
H -700
H -800
H -900
50
35
35
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
11.18
8.55
14.96
16.76
22.35
22.35
27.94
33.53
39.12
50.29
55.88
67.06
0.23
0.63
0.62
0.59
0.67
0.67
0.74
0.79
0.82
088
0 89
0 92
9468-SK-CL-130-C
40
40
Page 25 of 25
a
0.17
0.23
0.17
0.40
0.48
0.48
0 59
0 59