Professional Documents
Culture Documents
TC Corrective Maintenance
Handbook
Status
RELEASED
Short title
Maintenance Handbook
All rights reserved. Passing on and copying of this document, use
and communication of its contents not permitted without written
authorization from Alcatel-Lucent.
2 / 36
Contents
Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
5
9
10
10
10
10
11
11
12
12
13
14
14
14
14
14
15
17
18
18
19
20
22
26
26
26
26
30
32
35
35
35
35
36
36
36
36
3 / 36
Tables
Tables
Table 1: Transmission RITs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 / 36
Preface
Preface
Purpose
Whats New
In Edition 12
Description improvement in:
MT120 in TCIL or no Direct Connection to the Board (Section 3.1.3.1)
Install the New Board (Section 3.2.4).
.
In Edition 11
Description improvement in:
Procedure 2 (Section 3.1.4)
Install the New Board (Section 3.2.4)
Upgrade the EPLD Component (Section 3.2.5).
In Edition 10
Description improvement in:
Replace JBTCIF (Section 3.2)
5 / 36
Preface
6 / 36
Preface
In Edition 09
Description improvement in:
Tools and Materials (Section 3.1.1)
MT120 in HSI or MT120 in TCIL with Direct Connection to the Board
(Section 3.1.3.2)
Replace JBTCIF (Section 3.2).
In Edition 08
Description improvement in:
Replace MT120 Board for G2 TC and 9125 TC not Equipped with STM1-IP
Subrack (Section 3.1.4.1)
Replace MT120 Board in 9125 TC Equipped with STM1-IP Subrack
(Section 3.1.4.2)
Replace JBTCIF (Section 3.2).
In Edition 07
Section Replace JBTCIF (Section 3.2) was added.
Description improvement in:
Replace MT120 Board for G2 TC and 9125 TC not Equipped with STM1-IP
Subrack (Section 3.1.4.1)
Replace MT120 Board in 9125 TC Equipped with STM1-IP Subrack
(Section 3.1.4.2).
In Edition 06
The following sections were updated:
Replace FANU for TCIF Boards (Section 3.4)
Tools and Materials (Section 3.1.1)
Procedure 2 (Section 3.1.4).
In Edition 05
Description update in Procedure 2 (Section 3.1.4).
In Edition 04
Description update in Replace MT120 (Section 3.1).
In Edition 03
Update for new equipment naming.
In Edition 02
The following sections were added:
Handling Optical Fiber Devices (Section 1.2.5)
Handling Coaxial and Optical Fiber Cables (Section 1.2.6)
Replace JBTCIF (Section 3.2).
7 / 36
Preface
In Edition 01
Creation in B10.
Audience
Assumed Knowledge
8 / 36
9 / 36
1.2.1 Environment
Ensure that work benches, stools, and floor mats have a conducting surface
connected to ground. Before handling static-sensitive components and
assemblies, ground yourself to the conducting surface using an anti-static
wrist strap.
When handling static-sensitive components and assemblies, do not wear
or use clothes made of wool, nylon or any other synthetic material. Such
fabrics are major sources of static build-up.
When handling static-sensitive components and assemblies, do not use
gloves and finger covers, unless they are made of cotton.
1.2.2 Tools
Ensure that all the tools which come into contact with static-sensitive
components are at the same voltage level as the conducting work surfaces
and floor mats.
These tools include soldering irons, oscilloscopes, power supplies, and
metal parts of tools and fixtures that are used to hold, assemble or test PBAs.
Do not use rough cleaners or erasers to clean the gold-plated contacts
on PBAs.
Do not mark a PBA with a lead pencil or any other writing instrument.
Do not use synthetic brushes to clean equipment, and do not use dry
cleaning methods.
10 / 36
11 / 36
12 / 36
2 G2 TC Transmission RITs
2 G2 TC Transmission RITs
This chapter tells you how to remove and replace Transmission RITs of the
TC G2
13 / 36
2 G2 TC Transmission RITs
2.1.1 Prerequisites
Note the following conditions. You must:
Have read Chapter 1 before performing any maintenance procedures.
Be familiar with electrostatic precautions. Refer to Section Electrostatic
Precautions (Section 1.2) for more information.
Know the location of the RIT to be replaced.
The location of the RIT to be replaced is defined in terms of the site,
cabinet, shelf and slot position. This information is obtained from the 9153
OMC-R operator.
Establish an efficient means of communication with an 9153 OMC-R
operator in order to lock (disable) and unlock (initialize) the appropriate
MO (SBL) when required.
2.1.4 Restrictions
None.
14 / 36
2 G2 TC Transmission RITs
Description
ASMC
ATBX
DT16
JBFAN
Fan Unit
MT120
MT120 WB
MT120 NB
15 / 36
2 G2 TC Transmission RITs
16 / 36
3 9125 TC RITs
3 9125 TC RITs
This chapter tells you how to replace 9125 TC RITs.
It contains procedures for replacing the following RITs:
MT120
MT120 WB
MT120 NB
TCIF
Fan cassettes.
17 / 36
3 9125 TC RITs
18 / 36
3 9125 TC RITs
19 / 36
3 9125 TC RITs
3.1.3 Procedure 1
This procedure must be used when replacing a board by a similar one (MT120
by MT120, MT120 WB by MT120 WB or MT120 NB by MT120 NB).
20 / 36
3 9125 TC RITs
3.1.3.2 MT120 in HSI or MT120 in TCIL with Direct Connection to the Board
To replace a MT120 board which is running in HSI management mode ( or
MT120 in TCIL with direct connection available) :
1. Unlock and open the front door of the TC rack.
2. Using a direct connection (serial cable for MT120 legacy or Ethernet
crossed cable for MT120 NB/WB board), physically connect to the board to
be replaced.
3. Start the TC-NEM on serial (for MT120 legacy) or MMI (for MT120 NB/WB)
connection.
4. Execute the MT120 board replacement command on TC NEM. For details
see Replace a Board in 9125 TC NEM User Guide.
5. The operator must check that the PCM links of the MT120 he wants to
remove carry no telecom traffic (indicated by the link connection status
DISCONNECTED on the display) (recommended).
6. Unbolt the MT120 board. As there is no disable command, carefully extract
the MT120 board from the backplane and fully withdraw it from the slot.
7. Replace it by a new one of the same type and follow the replacement
procedure.
Backplane Damage
Do not use excessive force when inserting the new MT120 board.
8. If the new board is a MT120 NB/WB board you must:
check its IP address
configure TC NEM PC Ethernet network interface so as the IP address
of the TC NEM PC is in the same subnetwork with the IP address of
the new MT120 NB/WB board
start the TC-NEM on MMI connection using the IP address of the new
MT120 NB/WB board.
9. After the new board is up and running, make sure that the [ Connect ] button
of the TC-NEM is pressed in order to continue the procedure using the
Replacement Wizard dialog box.
10. At the TC NEM check the Qmux clusters and MT120 mapping.
Note: Even if the new board is running in TCIL mode and the old one was
running in HSI mode, at the end of the replacement the new board
will be running in HSI without any Change Mode command necessary.
11. Set up the MT120 Remote Inventory (e.g. commissioning date, network
identity, logical site name, etc.). For details see Modify the Remote Inventory
in 9125 TC NEM User Guide.
12. Disconnect the TC NEM.
13. Shut the front door of the TC rack and lock it.
21 / 36
3 9125 TC RITs
3.1.4 Procedure 2
This procedure must be used when replacing a board by a different one (MT120
by MT120 NB, MT120 by MT120 WB, MT120 WB by MT120, MT120 WB by
MT120 NB, MT120 NB by MT120 or MT120 NB by MT120 WB).
In case a MT120 legacy must be replaced by a MT120 NB/WB, before inserting
the MT120 NB/WB in the rack, all the MT120 legacy boards must be upgraded
to the software version that will run on the MT120 NB/WB board.
The following two cases describe how to replace manually a MT120 board:
G2 TC and 9125 TC not equipped with STM1-IP subrack
9125 TC rack equipped with STM1-IP subrack.
3.1.4.1 Replace MT120 Board for G2 TC and 9125 TC not Equipped with STM1-IP
Subrack
To replace a MT120 board manually if the Replacement Command is not
possible:
1. Unlock and open the front door of the TC rack.
2. Connect the TC NEM to the TC rack, connection to any MT120 board with
no autotest failure, indicated by a permanent red LED.
For more information how to connect TC NEM to G2/9125 TC see Log On in
9125 Transcoder NEM User Guide.
3. Check that the PCM links of the MT120 that you want to remove carry no
telecom traffic (indicated by the link connection status DISCONNECTED on
the display).
4. Unbolt the MT120 board. As there is no disable command, carefully extract
the MT120 board from the backplane and fully withdraw it from the slot.
5. If a MT120 board is replaced by MT 120 NB/WB board, before inserting
the new one, all existing MT120 boards must be upgraded to the software
version that will run on the new board.
6. Replace the faulty board by a new one.
Backplane Damage
Do not use excessive force when inserting the new MT120 board.
7. Perform a software upgrade on the new MT120 (legacy or MT120NB/WB)
to the software version which is running on all existing MT120 boards in
the TC rack.
If the new MT120 is a:
MT120NB/WB (and it is running in AX32A, or AX32D or older or is not up
to date ) it is necessary to physically connect to the new MT120 NB/WB
board using an Ethernet crossed cable and to download and activate the
target software version that will run on this TC (software version which
was previously downloaded on all MT120 boards).
legacy MT120, it is necessary to physically connect to the new legacy
MT120 board using a serial cable and to download and activate the
22 / 36
3 9125 TC RITs
23 / 36
3 9125 TC RITs
24 / 36
3 9125 TC RITs
25 / 36
3 9125 TC RITs
3.2.3 Procedure
3.2.3.1 Check the Status of the Active TCIF Board
To check the status of the active TCIF board:
1. Open a putty session, on the active TCIF board:
Launch putty.exe
A PuTTY Configuration window opens.
In the Protocol area select <SSH>
Complete the Host Name (or IP address) field with TCIF<x> IP address
where:
x is 1 for TCIF1
x is 2 for TCIF2
Help: The TCIF<x> IP address is the IP address given at TC NEM, in
the "IP Conf" window.
Click on [ Open ] to start session
Press [ Yes ] to close the "Security Alert" window, if it is the case.
2. Type the username:
HDEV
and the password:
cit_ln
3. Change to super user, by typing:
su
4. When prompted for the password, type:
tcif
26 / 36
3 9125 TC RITs
3.2.3.2 Check the Firmware Version of the EPLD Component on the Active TCIF
To check the firmware version of the EPLD component:
1. Make sure that the putty connection on the active TCIF board established
during Check the Status of the Active TCIF Board (Section 3.2.3.1) is
still available.
2. Check the firmware version EPLD component on the active TCIF:
cd /opt/tcifR-1.1/bin
./TestOBCDrv.test Test_OBC_Drv test_ReadStm1Version
2>/dev/null
The output of the command is like following:
Running 1 testArchVersion: 1 TestVersion: <version>
The version number of the firmware is given by this <version>.
Write it down, because it will be needed later, when comparing the firmware
version with the one on the new TCIF board.
27 / 36
3 9125 TC RITs
28 / 36
3 9125 TC RITs
29 / 36
3 9125 TC RITs
30 / 36
3 9125 TC RITs
31 / 36
3 9125 TC RITs
32 / 36
3 9125 TC RITs
33 / 36
3 9125 TC RITs
34 / 36
3 9125 TC RITs
3.3.3 Procedure
To replace a FANU:
1. Unlock and open the front door of the TC rack
2. Connect the TC NEM to the TC rack
3. Start the program of the TC NEM; use the TCC window to locate the
defective fan cassette.
4. Unbolt the latch at the front to release the FANU, and then pull it out from
the backplanel and fully withdraw it from the slot.
Replace it by a new one. Check that the latch snaps into the locked position.
Backplane Damage
Do not use excessive force when inserting the new fan cassette.
5. Use the TCC window at the TC NEM to check that all fans are working
properly.
Measurement Interval
When checking the fan status the temperature measurement interval has
to be taken into account.
6. Disconnect the TC NEM.
7. Shut the front door of the TC rack and lock it.
35 / 36
3 9125 TC RITs
3.4.3 Procedure
To replace a FANU:
1. Unlock and open the front door of the TC rack.
2. Connect the TC NEM to the TC rack.
3. Start the program of the TC NEM; use the TCIF window to locate the
defective fan cassette.
4. Unbolt the latch at the front to release the FANU, and then pull it out from
the backpanel and fully withdraw it from the slot.
Replace it by a new one. Check that the latch snaps into the locked position.
Backplane Damage
Do not use excessive force when inserting the new fan cassette.
5. Use the TCIF window at the TC NEM to check that all fans are working
properly.
Measurement Interval
When checking the fan status the temperature measurement interval has
to be taken into account.
6. Disconnect the TC NEM.
7. Shut the front door of the TC rack and lock it.
36 / 36