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SERVICE MANUAL

Field Service

1050/1050P/
1050e/1050eP

2006.11
Ver. 3.0

FIELD SERVICE TOTAL CONTENTS


SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1
IMPORTANT NOTICE ................................................................................................S-1
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION .........................S-1
SAFETY WARNINGS .................................................................................................S-2
SAFETY INFORMATION ...............................................................................................S-11
IMPORTANT NOTICE ..............................................................................................S-11
INDICATION OF WARNING ON THE MACHINE .....................................................S-12
MEASURES TO TAKE IN CASE OF AN ACCIDENT ....................................................S-16
Composition of the service manual ................................................................................. C-1
Notation of the service manual ....................................................................................... C-2

bizhub PRO 1050/1050P/1050e/1050eP


OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 7
ADJUSTMENT/SETTING ........................................................................................... 317
TROUBLESHOOTING................................................................................................ 533
APPENDIX.................................................................................................................. 651
* For particulars, see the contents of the main body.

DF-603
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 27
* For particulars, see the contents of DF-603.

PF-701/PP-701
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 51
* For particulars, see the contents of PF-701/PP-701.

FD-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 49
* For particulars, see the contents of FD-501.

LS-501/502
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 23
* For particulars, see the contents of LS-501/502.

FS-503
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 39
* For particulars, see the contents of FS-503.

SD-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 9
ADJUSTMENT/SETTING ............................................................................................. 63
* For particulars, see the contents of SD-501.

PB-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 55
* For particulars, see the contents of RC-501.

RC-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
* For particulars, see the contents of PB-501.

IC Unit
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT / SETTING ........................................................................................... 23
TROUBLESHOOTING ................................................................................................. 25
* For particulars, see the contents of IC Unit.

ii

SAFETY AND IMPORTANT WARNING ITEMS

SAFETY AND IMPORTANT WARNING ITEMS


Read carefully the Safety and Important Warning Items described below to understand them before doing service work.

IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to
the product, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that
all servicing be performed only by KMBT-trained service technicians.
Changes may have been made to this product to improve its performance after this Service Manual was printed.
Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service
Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to the product while servicing the product for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the course of technical
training and even after that, for performing maintenance and control of the product properly.
Keep this Service Manual also for future service.

DESCRIPTION ITEMS FOR DANGER,


WARNING AND CAUTION
In this Service Manual, each of three expressions "

DANGER", "

WARNING", and "

CAUTION" is defined

as follows together with a symbol mark to be used in a limited meaning.


When servicing the product, the relevant works (disassembling, reassembling, adjustment, repair, maintenance,
etc.) need to be conducted with utmost care.

DANGER: Action having a high possibility of suffering death or serious injury


WARNING: Action having a possibility of suffering death or serious injury
CAUTION: Action having a possibility of suffering a slight wound, medium trouble and
property damage

Symbols used for safety and important warning items are defined as follows:

:Precaution when using the copier.


General precaution

Electric hazard

High temperature

:Prohibition when using the copier.


General prohibition

Do not touch with wet hand Do not disassemble

:Direction when using the copier.


General instruction

Unplug

Ground/Earth

S-1

SAFETY AND IMPORTANT WARNING ITEMS

SAFETY WARNINGS
1.

MODIFICATIONS NOT AUTHORIZED BY


KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.

Konica Minolta brand products are renowned for their high reliability. This reliability is achieved through highquality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.
For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such
modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the
reasoning behind this policy.

Prohibited Actions
DANGER
Using any cables or power cord not specified by KMBT.

Using any fuse or thermostat not specified by KMBT. Safety will not be
assured, leading to a risk of fire and injury.

Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object.

Disabling relay functions (such as wedging paper between relay contacts)

Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be
assured, leading to a risk of fire and injury.

Making any modification to the product unless instructed by KMBT

Using parts not specified by KMBT

S-2

SAFETY AND IMPORTANT WARNING ITEMS

2.

POWER PLUG SELECTION

In some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In
that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or
power cord set in order to connect the product to the supply.

Power Cord Set or Power Plug


WARNING
Use power supply cord set which meets the following criteria:
- provided with a plug having configuration intended for the connection

AC230V

to wall outlet appropriate for the product's rated voltage and current,
and
- the plug has pin/terminal(s) for grounding, and
- provided with three-conductor cable having enough current capacity,
and
- the cord set meets regulatory requirements for the area.
Use of inadequate cord set leads to fire or electric shock.

AC208V

240V

Attach power plug which meets the following criteria:


- having configuration intended for the connection to wall outlet appropriate for the product's rated voltage and current, and
- the plug has pin/terminal(s) for grounding, and
- meets regulatory requirements for the area.
Use of inadequate cord set leads to the product connecting to inadequate power supply (voltage, current capacity, grounding), and may result
in fire or electric shock.
Conductors in the power cable must be connected to terminals of the plug
according to the following order:
Black or Brown:

L (line)

White or Light Blue:

N (neutral)

Green/Yellow:

PE (earth)

Wrong connection may cancel safeguards within the product, and results
in fire or electric shock.

S-3

SAFETY AND IMPORTANT WARNING ITEMS

3.

CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

Konica Minolta brand products are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and CE from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE
must perform regular safety checks.

1.

Power Supply

Connection to Power Supply


WARNING

?V
Check that mains voltage is as specified.
Connection to wrong voltage supply may result in fire or electric shock.

Connect power plug directly into wall outlet having same configuration as
the plug.
Use of an adapter leads to the product connecting to inadequate power
supply (voltage, current capacity, grounding), and may result in fire or
electric shock.
If proper wall outlet is not available, advice the customer to contact qualified electrician for the installation.
Plug the power cord into the dedicated wall outlet with a capacity greater
than the maximum power consumption.
If excessive current flows in the wall outlet, fire may result.
If two or more power cords can be plugged into the wall outlet, the total load
must not exceed the rating of the wall outlet.
If excessive current flows in the wall outlet, fire may result.
Make sure the power cord is plugged in the wall outlet securely.
Contact problems may lead to increased resistance, overheating, and the
risk of fire.

Check whether the product is grounded properly.


If current leakage occurs in an ungrounded product, you may suffer electric shock while operating the product.
Connect power plug to grounded wall outlet.

S-4

kw

SAFETY AND IMPORTANT WARNING ITEMS

Power Plug and Cord


WARNING
When using the power cord set (inlet type) that came with this product,
make sure the connector is securely inserted in the inlet of the product.
When securing measure is provided, secure the cord with the fixture properly.
If the power cord (inlet type) is not connected to the product securely, a
contact problem may lead to increased resistance, overheating, and risk
of fire.

Check whether the power cord is not stepped on or pinched by a table and
so on.
Overheating may occur there, leading to a risk of fire.
Check whether the power cord is damaged. Check whether the sheath is
damaged.
If the power plug, cord, or sheath is damaged, replace with a new power
cord or cord set (with plug and connector on each end) specified by
KMBT.
Using the damaged power cord may result in fire or electric shock.

Do not bundle or tie the power cord.


Overheating may occur there, leading to a risk of fire.

Check whether dust is collected around the power plug and wall outlet.
Using the power plug and wall outlet without removing dust may result in
fire.

Do not insert the power plug into the wall outlet with a wet hand.
The risk of electric shock exists.

When unplugging the power cord, grasp the plug, not the cable.
The cable may be broken, leading to a risk of fire and electric shock.

S-5

SAFETY AND IMPORTANT WARNING ITEMS

Wiring
WARNING
Never use multi-plug adapters to plug multiple power cords in the same outlet.
If used, the risk of fire exists.
When an extension cord is required, use a specified one. Current that can
flow in the extension cord is limited, so using a too long extension cord may
result in fire.
Do not use an extension cable reel with the cable taken up. Fire may
result.

2.

Installation Requirements

Prohibited Installation Place


WARNING
Do not place the product near flammable materials or volatile materials that
may catch fire.
A risk of fire exists.
Do not place the product in a place exposed to water such as rain.
A risk of fire and electric shock exists.

When not using product for a long time


WARNING
When the product is not used over an extended period of time (holidays,
dust collected around the power plug and outlet may cause fire.

Ventilation
CAUTION
The product generates ozone gas during operation, but it will not be harmful
to the human body.
If a bad smell of ozone is present in the following cases, ventilate the
room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time

S-6

SAFETY AND IMPORTANT WARNING ITEMS

Fixing
CAUTION
Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the product may slide, leading to
a injury.

Inspection before Servicing


CAUTION
Before conducting an inspection, read all relevant documentation (service
manual, technical notices, etc.) and proceed with the inspection following
the prescribed procedure in safety clothes, using only the prescribed tools.
Do not make any adjustment not described in the documentation.
If the prescribed procedure or tool is not used, the product may break
and a risk of injury or fire exists.
Before conducting an inspection, be sure to disconnect the power plugs
from the product and options.
When the power plug is inserted in the wall outlet, some units are still
powered even if the POWER switch is turned OFF. A risk of electric shock
exists.

The area around the fixing unit is hot.


You may get burnt.

Work Performed with the product Powered


WARNING
Take every care when making adjustments or performing an operation
check with the product powered.
If you make adjustments or perform an operation check with the external
cover detached, you may touch live or high-voltage parts or you may be
caught in moving gears or the timing belt, leading to a risk of injury.
Take every care when servicing with the external cover detached.
High-voltage exists around the drum unit. A risk of electric shock exists.

S-7

SAFETY AND IMPORTANT WARNING ITEMS

Safety Checkpoints
WARNING
Check the exterior and frame for edges, burrs, and other damages.
The user or CE may be injured.
Do not allow any metal parts such as clips, staples, and screws to fall into
the product.
They can short internal circuits and cause electric shock or fire.
Check wiring for squeezing and any other damage.
Current can leak, leading to a risk of electric shock or fire.
Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona unit.
Current can leak, leading to a risk of product trouble or fire.

Check high-voltage cables and sheaths for any damage.


Current can leak, leading to a risk of electric shock or fire.

Check electrode units such as a charging corona unit for deterioration and
sign of leakage.
Current can leak, leading to a risk of trouble or fire.
Before disassembling or adjusting the write unit (P/H unit) incorporating a
laser, make sure that the power cord has been disconnected.
The laser light can enter your eye, leading to a risk of loss of eyesight.

Do not remove the cover of the write unit. Do not supply power with the
write unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of loss of eyesight.
When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose of the used lithium battery using the
method specified by local authority.
Improper replacement can cause explosion.
After replacing a part to which AC voltage is applied (e.g., optical lamp and
fixing lamp), be sure to check the installation state.
A risk of fire exists.

S-8

SAFETY AND IMPORTANT WARNING ITEMS

Safety Checkpoints
WARNING
Check the interlock switch and actuator for loosening and check whether
the interlock functions properly.
If the interlock does not function, you may receive an electric shock or be
injured when you insert your hand in the product (e.g., for clearing paper
jam).
Make sure the wiring cannot come into contact with sharp edges, burrs, or
other pointed parts.
Current can leak, leading to a risk of electric shock or fire.
Make sure that all screws, components, wiring, connectors, etc. that were
removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.

Handling of Consumable
WARNING
Toner and developer are not harmful substances, but care must be taken
not to breathe excessive amounts or let the substances come into contact
with eyes, etc. It may be stimulative.
If the substances get in the eye, rinse with plenty of water immediately.
When symptoms are noticeable, consult a physician.
Never throw the used cartridge and toner into fire.
You may be burned due to dust explosion.

S-9

SAFETY AND IMPORTANT WARNING ITEMS

Handling of Service Materials


CAUTION
Unplug the power cord from the wall outlet.
Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are
highly flammable and must be handled with care. A risk of fire exists.

Do not replace the cover or turn the product ON before any solvent remnants on the cleaned parts have fully evaporated.
A risk of fire exists.
Use only a small amount of cleaner at a time and take care not to spill any
liquid. If this happens, immediately wipe it off.
A risk of fire exists.

When using any solvent, ventilate the room well.


Breathing large quantities of organic solvents can lead to discomfort.

S-10

SAFETY AND IMPORTANT WARNING ITEMS

SAFETY INFORMATION
IMPORTANT NOTICE
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented
regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States.

This copier is certified as a "Class 1" laser product under the U.S.
Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation
Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined
within protective housings and external covers, the laser beam cannot escape during any phase of normal user
operation.

S-11

SAFETY AND IMPORTANT WARNING ITEMS

INDICATION OF WARNING ON THE MACHINE


Caution labels shown below are attached in some areas on/in the machine.
When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns
and electric shock.
For metric area:

This product employs a Class


3B Laser Diode that emits an
invisible laser beam. The cover
should not be opened when
the power is turned on.

This area generates high votage. Be


careful not to touch here when the
power is turned on to avoid getting an
electric shock.
1050sa001e

S-12

SAFETY AND IMPORTANT WARNING ITEMS


For inch area:

This product employs a Class


3B Laser Diode that emits an
invisible laser beam. The cover
should not be opened when
the power is turned on.

This area generates high votage. Be


careful not to touch here when the
power is turned on to avoid getting an
electric shock.
1050sa050e

S-13

SAFETY AND IMPORTANT WARNING ITEMS

This product employs a Class


3B Laser Diode that emits an
invisible laser beam. The
cover should not be opened
when the power is turned on.

1050sa002e

S-14

SAFETY AND IMPORTANT WARNING ITEMS

CAUTION
The paste tank
unit is very hot.
To avoid getting
burned DO NOT
TOUCH.

1050sa005e

CAUTION:
You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. And also, when the caution label is peeled off or soiled and
cannot be seen clearly, replace it with a new caution label.

S-15

SAFETY AND IMPORTANT WARNING ITEMS

MEASURES TO TAKE IN CASE OF


AN ACCIDENT
1. If an accident has occurred, the distributor who has been notified first must immediately
take emergency measures to provide relief to affected persons and to prevent further damage.
2. If a report of a serious accident has been received from a customer, an on-site evaluation
must be carried out quickly and KMBT must be notified.
3. To determine the cause of the accident, conditions and materials must be recorded
through direct on-site checks, in accordance with instructions issued by KMBT.
4. For reports and measures concerning serious accidents, follow the regulations given in
"Serious Accident Report/Follow-up Procedures."

S-16

Composition of the service manual


This service manual consists of the following sections and chapters:

<Theory of Operation section>


OUTLINE:

System configuration, product specifications, unit configuration, and


paper path

COMPOSITION/OPERATION:

Configuration of each unit, explanation of the operating system,


and explanation of the control system

This section gives, as information for the CE to get a full understanding of the product, a rough outline of the
object and role of each function, the relationship between the electrical system and the mechanical system,
and the timing of operation of each part.

<Field service section>


OUTLINE:

System configuration, and product specifications

MAINTENANCE:

Service schedule *, maintenance steps,


list of service tools and directions for use *,
firmware version up method *,
and removal/reinstallation methods of major parts

ADJUSTMENT/SETTING:

Utility mode *, service mode *, security *, mechanical adjustment and


POD corresponding adjustment

TROUBLESHOOTING *:

List of jam codes, their causes, operation when a jam occurs and its
release method, and list of error codes, their causes, operation when a
warning is issued and estimated abnormal parts.

APPENDIX *:

Parts layout drawings, connector layout drawings, timing chart, overall


layout drawing

This section gives, as information required by the CE at the site (or at the customer's premise), a rough outline of the service schedule and its details, maintenance steps, the object and role of each adjustment, error
codes and supplementary information.

The details of items with an asterisk "*" are described only in the service manual of the main
body.

C-1

Notation of the service manual


1. Product name
In this manual, each of the products is described as follows:
(1) IC board:

Standard printer

(2) KonicaMinolta bizhub PRO 1050/1050P/1050e/1050eP:Main body


(3) PS-502 PostScript3 Option:

PS3 Option

(4) Microsoft Windows 95:

Windows 95

Microsoft Windows 98:

Windows 98

Microsoft Windows Me:

Windows Me

Microsoft Windows NT 4.0:

Windows NT 4.0 or Windows NT

Microsoft Windows 2000:

Windows 2000

Microsoft Windows XP:

Windows XP

When the description is made in combination of the OS's mentioned above:


Windows 95/98/Me
Windows NT 4.0/2000
Windows NT/2000/XP
Windows 95/98/Me/ NT/2000/XP

2. Brand name
The company names and product names mentioned in this manual are the brand name or the registered
trademark of each company.

3. Electrical parts and signals


Those listed by way of example below are not exhaustive, but only some instances among many.
Classification Load symbol

Ex. of signal name

Description

IN
PS
Sensor

PS

Door PS1

Sensor detection signal

SIG
102 PS
24V
Solenoid

SD

DRV
SOL
24V

Clutch

CL

DRV
SOL

Motor

Drive signal
Power to drive the clutch
Drive signal

24V

Power to drive the motor

CONT

Drive signal

DRV1
DRV2
D1
D2

C-2

Power to drive the solenoid

Drive signals of two kinds

Classification Load symbol

Ex. of signal name

Description

_U
_V
_W
DRV1

Drive signals (control signals) of three kinds

DRV2
DRV3
D1
D2
D3
D4
DRV A
DRV A
DRV B

Drive signals (control signals) of four kinds

DRV B

Motor, phases A and B control signals

A
Motor

/A
B
/B
AB
BB
CLK, PLL

PLL control signal

LCK, Lock, LD

PLL lock signal

FR

Forward/reverse rotation signal

EM, Lock, LCK, LD

Motor lock abnormality

BLK

Drive brake signal

P/S

Power/stop

S/S
SS

Fan

Others
Ground

FM

Operating load start/stop signal

CW/CCW, F/R

Rotational direction switching signal

ENB

Effective signal

TEMP_ER

Motor temperature abnormality detection signal

24V

Power to drive the fan motor

CONT, DRIVE

Drive signal

HL

Speed control signal (2 speeds)

EM, Lock, LCK, FEM

Detection signal

TH1.S, ANG

Analog signal

SG, S.GND, S_GND

Signal ground

PG, P.GND

Power ground

C-3

Classification Load symbol

Serial communication

Ex. of signal name

Description

DCD

Data carrier detection

SIN

Serial input

SOUT

Serial output

DTR

Data terminal operation available

GND

Signal ground (earth)

DSR, DSET

Data set ready

RTS

Transmission request signal

CTS

Consent transmission signal

RI

Ring indicator

TXD

Serial transmission data

RXD

Serial reception data

4. Paper feed direction


When the direction in which paper is fed is in parallel with the longer side of paper, the paper feed direction
like this is referred to as the longitudinal feed.
And the paper feed direction that is perpendicular to the longitudinal feed is referred to as the transverse
feed.
When specifying the longitudinal feed, "S (abbreviation for Short Edge Feeding)" is added to the paper size.
For the transverse feed, no specific notation is employed.
However, when only the longitudinal feed is specified for one and the same paper size with no specification
made for the transverse feed, "S" is not added even when being fed longitudinally.

<Example>
Paper size
A4
A3

C-4

Feed direction

Notation

Transverse feed

A4

Longitudinal feed

A4S

Longitudinal feed

A3

SERVICE MANUAL

Field Service

1050/1050P/
1050e/1050eP
Main body

2006.11
Ver. 3.0

Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.

Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left ass they are.

Revision due to the addition of a new optional unit (PB)

2006/11

3.0

2005/04

2.0

2004/10

1.0

Date

Service manual Ver.

Revision mark

Revision due to the minor changes for enhancing its reliability


Revision due to the addition of a new option (SD, RC)
Issue of the first edition
Descriptions of revision

CONTENTS

CONTENTS
bizhub PRO 1050/1050P/1050e/1050eP
OUTLINE
1. SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2

Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3

Type of paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.5

Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.6

Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAINTENANCE
3. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1

Life value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2

Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3

3.4

3.5

Maintenance item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1

Main body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3.2

DF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3.3

PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3.4

FD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3.5

LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3.6

FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.7

SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.8

PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.3.9

RC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31


3.4.1

Main body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.4.2

Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4.3

Spot replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Maintenance procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.5.1

External section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.5.2

Photo conductor section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.5.3

Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

3.5.4

Toner supply section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

3.5.5

Cleaning/toner recycle section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

3.5.6

Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

3.5.7

Vertical conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

3.5.8

ADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

3.5.9

Fusing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

3.5.10

Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

4. SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
4.1

Service material list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

4.2

Jig list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

4.3

Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

4.4

Mail remote notification system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

CONTENTS

Field Service Ver3.0 Nov.2006

4.4.1

Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.2

Operating environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.3

Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4.4.4

Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

4.4.5

Operating instructions of the mail remote notification system . . . . . . . . . . . . . . . . . . . . . . . . . 203

4.4.6

Mail sending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

5. FIRMWARE VERSION UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205


5.1

ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5.1.1

5.2

Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

5.1.2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

5.1.3

Installation of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

5.1.4

Usage of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

5.1.5

Error list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

5.1.6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Internet ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227


5.2.1

Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.2

Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.3

Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

5.2.4

Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

5.2.5

Internet ISW using the Web Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

5.2.6

Notes for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

5.2.7

Internet ISW using the touch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

5.2.8

Authentication of the proxy server in Internet ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

6. OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
6.1

6.2
6.3

6.4

6.5

6.6

Items not allowed to be disassembled and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240


6.1.1

Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

6.1.2

CCD unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

6.1.3

Writing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

6.1.4

Developing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

6.1.5

Transfer/separation charger unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

6.1.6

Main body (write position adjusting shaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

List of parts to be disassembled and reassembled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249


Disassembling/reassembling procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
6.3.1

Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

6.3.2

Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

6.3.3

Writing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

6.3.4

Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

6.3.5

Registration section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

6.3.6

ADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

6.3.7

HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

Commercially available parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296


6.4.1

Status indicator light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

6.4.2

Coin vendor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

PCS corresponding parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304


6.5.1

PCS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

6.5.2

PCS corresponding parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

6.5.3

Procedure for reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

6.5.4

Periodic maintenance of the PCS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

CMS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313


6.6.1

ii

CMS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

CONTENTS

6.6.2

CMS corresponding parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

6.6.3

CMS corresponding parts counter management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT / SETTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
7.1

Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

8. LIST OF ADJUSTMENT ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318


9. UTILITY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
9.1

List of utility modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

10. SERVICE MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323


10.1

Setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

10.1.1

Start and exit service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

10.2 List of service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324


10.3

Machine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

10.3.1

Tray adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

10.3.2

Magnification adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328

10.3.3

Timing adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

10.3.4

Centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

10.3.5

Warp adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

10.3.6

Non-image area erase check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

10.3.7

ADF adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

10.3.8

Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

10.4

Process adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

10.4.1

High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

10.4.2

Drum peculiarity adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346

10.4.3

Drum peculiarity manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

10.4.4

User paper setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

10.4.5

Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

10.5

Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

10.5.1

PM count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

10.5.2

Data collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351

10.5.3

Copy count of part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

10.6

Machine condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380

10.6.1
10.7

List output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

10.7.1
10.8

I/O check mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380


List output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

Test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

10.8.1

Test pattern output mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

10.8.2

Test pattern density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

10.8.3

Running test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428

10.9

System setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429

10.9.1

Software DIPSW setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429

10.9.2

Telephone number setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448

10.9.3

Serial number setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449

10.9.4

Setting date input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449

10.10 ROM version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450


10.11 CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
10.11.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
10.11.2 Setup procedure of the CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system. . . . . . . 454

iii

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

CONTENTS

Field Service Ver3.0 Nov.2006

10.11.4 Detailed setup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455


10.11.5 Software DIPSW setting for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
10.11.6 Mail address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
10.11.7 Modem First Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
10.11.8 Receiving the initial connection mail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
10.11.9 Setup confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
10.11.10 Maintenance call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
10.11.11 Center call from manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
10.11.12 Confirm communication log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
10.11.13 Initialization of RAM for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
10.11.14 Error code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
10.11.15 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
10.12 ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
10.13 Finisher adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
10.13.1 Staple Finisher adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
10.13.2 Multi folder (hole-punch) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
10.13.3 Multi folder (Fold) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
10.13.4 Multi folder (PI) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
10.13.5 Stacker adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
10.13.6 Saddle stitcher adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
10.13.7 Perfect binder adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
10.13.8 Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
10.14 Machine manager setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
10.14.1 Manager authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
10.14.2 Machine manager password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
10.15 CE Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
10.15.1 CE authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
10.15.2 CE password setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
10.16 IP HDD format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
11. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
11.1 Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
11.1.1 Tray centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
11.1.2 Separation pressure adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
11.1.3 Pick-up roller load adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
11.1.4 Pick-up roller height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
11.1.5 Paper feed pick-up amount adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
11.1.6 Paper lift plate skew adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
11.2 REGISTRATION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
11.2.1

Registration roller paper skew adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510

11.3 ADU section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511


11.3.1 Pre-transfer roller nip pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
12. ADJUSTMENT FOR POD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
12.1 Before using the adjustment for POD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
12.2 The front and back registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
12.2.1

The front and back registration (printer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513

12.2.2

The front and back registration (scanner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516

12.2.3

The front and back registration (ADF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517

12.2.4

The front and back registration by user (by paper brand) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518

12.2.5

The front and back registration by user (for fine adjustments). . . . . . . . . . . . . . . . . . . . . . . . . 519

12.3 Image density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520

iv

CONTENTS

12.3.1

Darken image density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520

12.3.2

Lighten image density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521

12.4

Transfer jitter adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522

12.5

Overlay printing adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525

12.6

User setting of each paper brand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530

12.7

Settings for feeding carbonless paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530

TROUBLESHOOTING
13. JAM CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
13.1

Jam code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533

14. MALFUNCTION CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559


14.1

Malfunction code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559

APPENDIX
15. ELECTRICAL PARTS LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651
15.1

Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651

15.2

DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674

15.3

PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678

15.4

FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683

15.5

LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691

15.6

FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695

15.7

SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700

15.8

PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713

16. CONNECTOR LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728


16.1

Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728

16.2

DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738

16.2.1
16.3

PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740

16.3.1
16.4

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747

SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749

16.7.1
16.8

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745

FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747

16.6.1
16.7

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741

LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745

16.5.1
16.6

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740

FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741

16.4.1
16.5

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749

PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751

16.8.1

Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751

17. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753


17.1

Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753

17.2

DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 755

17.3

PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757

17.4

FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758

17.5

LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766

17.6

FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 770

17.7

SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773

17.8

PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779

18. OVERALL WIRING DIAGRAM


18.1

Main body 1/4

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

CONTENTS

Field Service Ver3.0 Nov.2006

18.2 Main body 2/4


18.3 Main body 3/4
18.4 Main body 4/4
18.5 DF-603
18.6 PF-701
18.7 FD-501
18.8 LS-501/502
18.9 FS-503
18.10 SD-501 1/4
18.11 SD-501 2/4
18.12 SD-501 3/4
18.13 SD-501 4/4
18.14 PB-501 1/4
18.15 PB-501 2/4
18.16 PB-501 3/4
18.17 PB-501 4/4
19. PAPER SETTING
19.1 Relationship between the optimum value and the control of each of setting items by paper brand
(U.S.A. paper) (for fusing hard roller)
19.2 Relationship between the optimum value and the control of each of setting items by paper brand
(U.S.A. paper) (for fusing soft roller)
19.3 Relationship between the optimum value and the control of each of setting items by paper brand
(European paper) (for fusing hard roller)
19.4 Relationship between the optimum value and the control of each of setting items by paper brand
(European paper) (for fusing soft roller)
19.5 Conversion table of paper weight

vi

1. SYSTEM CONFIGURATION

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

OUTLINE
1. SYSTEM CONFIGURATION
A. System configuration

[3]

[4]

[14]
[8]

[1]

[2]

[5]

[9]

[13]

[10]

[6]

[12]

[7]
[11]

1050to1001ea

bizhub PRO 1050/1050P


/1050e/1050eP

1. SYSTEM CONFIGURATION

Field Service Ver3.0 Nov.2006

[1]

Main body

[9]

Expanded memory: 256 MB (EM-701) for

[2]

Large capacity paper feed unit (PF-701)

[3]

Double sided original auto feeder (DF-603) *1

[10]

Side cover *2

[4]

Flat stapling finisher (FS-503)

[11]

Hand cart (LC-501)

[5]

Punch and multi folding finisher (FD-501)

[12]

Simplified perfect binding machine (PB-501)

[6]

Large capacity stacker (LS-501)

[13]

Saddle stitching trimmer finisher (SD-501)

[7]

Large capacity stacker (LS-502)

[14]

Overlay printing kit (PP-701)

[8]

Toner recycle cut kit (RC-501)

the image controller

*1

In the case of the 1050P, no scanner/DF function is provided.

*2

Attach the side cover when PF-701 is not connected. The side cover is available as the service parts.

B. Option coupling formation


NOTE
The option can be connected. However, be sure to take note of the AC connection mode.

Coupling combination of the main body and the finisher option


LS-502

AC power to be connected to

Main body

Main body

Main body

Main body

FD-501

SD-501

External (FD-501/SD-501)

Main body

FD-501

PB-501

External (FD-501/PB-501)

Main body

FD-501

SD-501

FS-503

Main body

FD-501

SD-501

PB-501 External (FD-501/SD-501/PB-501)

Main body

Main body

FD-501

FS-503

SD-501

External (SD-501)

FS-503
LS-501

External (FD-501)

External (FD-501/SD-501)

LS-501

FS-503

External (1st tandem LS-501)


External (2nd tandem LS-501)

10

Main body

LS-501

LS-502

External (LS-501)

11

Main body

LS-501

FS-503

External (LS-501)

12

Main body

LS-501

PB-501

External (LS-501/PB-501)

13

Main body

14

Main body

SD-501

PB-501

External (SD-501/PB-501)

15

Main body

SD-501

FS-503

External (SD-501)

16

Main body

LS-501

SD-501

External (LS-501/SD-501)

17

Main body

FD-501

LS-502

External (FD-501)

18

Main body

FD-501

PB-501

External (PB-501)

LS-501

FS-503

NOTE
Any coupling formation other than the above is unavailable.
PF-701 can be either connected or disconnected.

External (FD-501/LS-501)

2. PRODUCT SPECIFICATIONS

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

2. PRODUCT SPECIFICATIONS
2.1

Type

Type:

Console type (floor-mounted type)

Copying method:

Indirect electrostatic method

Original stand:

Fixed

Original alignment:

Left rear standard

Photosensitive material:

OPC

Sensitizing method:

Laser writing

Paper feed trays:

Two trays (1,500 sheets x 2, 20lb, 80 gsm)


PF-701 (2,000 x 3, 80 gsm) *1

*1

The PF-701 is optional.

2.2

Functions

Original:

Sheet, book, solid object

Maximum original size:

A3, or 11 x 17

Copy size:
Tray /1, /2:

Inch: 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11R, 51/2 x 81/2, A3, B4,
A4, B5, B5S, 8 x 13, 81/4 x 131/4, 81/4 x 13, 81/2 x 13, wide paper
(up to 324 mm x 460 mm), standard index paper
Metric:A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x
11, 8 x 13, 81/8 x 131/4 , 81/4 x 13, 81/2 x 13, wide paper (up to 324
mm x 460 mm), standard index paper

ADU:

A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 51/2
x 81/2, 81/2 x 11R, 8 x 13, 81/8 x 131/4, 81/4 x 13, 81/2 x 13, wide paper (up to
324 mm x 460 mm)

Magnification:
Fixed magnification:

Inch: x 1.000, x 2.000, x 1.545, x 1.294, x 1.214, x 0.785, x 0.772,


x 0.647, x 0.500
Metric:x 1.000, x 2.000, x 1.414, x 1.224, x 1.154, x 0.866, x 0.816,
x 0.707, x 0.500

Special magnification setting:

3 types

Zoom magnification:

x 0.250 to x 4.000 (at the step of 0.1%)

Vertical magnification:

x 0.250 to x 4.000 (at the step of 0.1%)

Horizontal magnification:

x 0.250 to x 4.000 (at the step of 0.1%)

Warm-up time

Hard roller: Less than 6 min. (under 20C, at rated voltage)


Soft roller: Less than 8 min. (under 20C, at rated voltage)

First copy out time

Hard roller: Less than 3.0 sec.


Soft roller: Less than 9.0 sec.

Continuous copy speed:

105 copies/min. (for A4/81/4 x 11)

Continuous copy count:

Up to 9,999 sheets

Copy density selection:

AE/AES, manual (9 steps), user density (2 steps)

Resolution:
Scan:

600 dpi x 600 dpi

Write:

600 dpi x 600 dpi

Memory:

256 MB (DRAM) + 10 GB (HDD1)

Interface section:

RJ45 Ethernet, Serial port (RS232-C): Main body right side

bizhub PRO 1050/1050P


/1050e/1050eP

2. PRODUCT SPECIFICATIONS

Field Service Ver3.0 Nov.2006


Serial port (USB Type B), Parallel port: Mounted on the Image processing board (IPB)

No. of originals to be stored:

More than 10,000 sheets


Under the following conditions:
Original: FAX#4CHART/A4
Density: Manual 5
Mode: Text/photo

2.3

Type of paper

Plain paper *2:

60 g/m2 to 90 g/m2, high-quality paper

Special paper *3:

OHP film, label paper, *4


coated paper, 60 g/m2 to 90 g/m2 recycled paper,
40 g/m2 to 60 g/m2, 16lb, high-quality paper (thin), *5
91 g/m2 to 300 g/m2, 25lb to 72lb, high-quality paper (thick) *6

*2

Standard specified paper:

*3

Inch:

Hammermill Tidal MP (75 g/m2),

Metric:

Konica Minolta Profi (80 g/m2),

Special paper/recommended paper:


Thick paper:

Inch:

HM-Cover65lb (176 g/m2), XeroxDigitalLasr65lb (176 g/m2),


DomterCdor65lb, COUGARCOVER65lb (176 g/m2)

Metric:

RDEREY200 (200 g/m2), RDEREY160 (160 g/m2), NEUCOLORCOPY (200 g/m2), XeroxColotech (200 g/m2), Xerox3R91798
(160 g/m2)

Thin paper:
Label paper:
Coated paper:

Inch:

Domter16lb (Doqupach16lb)

Metric:

Clair Mail (60 g/m2)

Inch:

AVERY 5160

Metric:

AVERY DSP24

Inch:

KROMEKOTE PLUSLASER HIGH GROSS 183 g/m2 (Smart


Paper Company),
Futural Laser 105 g/m2 (Stora Enso Paper Company)

Metric:

*4

Label paper is loaded and fed one sheet at a time.

*5

Carbonless paper is only for the A4S size in the simplex mode.
Carbonless paper and recycled high-quality paper are only for character image.
Carbonless paper output is only for the main tray output of the FS-503.
245 g/m2 to 300 g/m2 paper is available only for the middle stage tray of the PF-701.

*6

2.4

Maintenance

Maintenance:

Once every 750,000 prints

Machine service life:

40,000,000 prints or 7 years (whichever earlier)

2.5

2. PRODUCT SPECIFICATIONS

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Machine data

Power source:
Power consumption:

Inch:

AC208V to 240V 10%, 60Hz

Metric:

AC230V 10%, 50Hz

Inch:

Less than 3600W (full option)

Metric:

Less than 3450W (full option)

Weight:

1050/1050e: Approx. 330 kg (with DF provided) /


1050P/1050eP: Approx. 310 kg

Dimensions:
1050/1050e:

W 895 mm x D 775 mm x H 1190 mm

1050P/1050eP:

W 895 mm x D 775 mm x H 1020 mm

1050/1050e + PF-701 + FD-501 + FS-503:

W 2902 mm x D 775 mm x H 1190 mm

1050P/1050eP + PF-701 + LS-501 + LS-502:

W 3292 mm x D 775 mm x H 1020 mm

(with no operation board included in each case)

2.6

Operating environment

Temperature:

10C to 30C (50F to 86F)

Humidity:

10% RH to 80% RH

NOTE
The information herein May be subject to change for improvement without notice.

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

2. PRODUCT SPECIFICATIONS

Blank page

3. PERIODIC CHECK

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

MAINTENANCE
3. PERIODIC CHECK
3.1

Life value

A. Life value of materials


Item

No. of prints

Driving time

Drum

1,000,000

220h

Definition of driving time


The time during which the drum is being driven.
Idling time* is included in this time period.

Developer

1,000,000

220h

The time during which the developing roller is being


driven.
Idling time* is included in this time period.

B. Life value
The life value is a value for the number of prints or a value for the drive time, whichever is earlier.
The relationship between the driving time mentioned above and the actual number of prints has certain conditions. It is decided according to the amount of copy time and also idling time*. Accordingly, the number of prints
can vary substantially for the same amount of rotation time.
*

Idling time: Time period during which the drum or developing roller is rotating with no image created.

Reference: Relationship between the number of prints and the drive time
220 hours drive at A4 continuous output of 11 sheets per job is equivalent to 1,000,000 prints.
Caution:
Developer/drum replacement icon is generated only by print count or running time. The trigger
can be switched between print count and running time by setting of the DIPSW 15-7 in the service
mode.

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK

3.2

Field Service Ver3.0 Nov.2006

Schedule

Guarantee period (7 years or 40,000,000 prints)


Service item

No. of

Main body

Maintenance 1
Every 750,000 prints

z
z

Maintenance 2
Every 1,000,000 prints

z
z

z
z

z
z

z
z

z z xxxzxxx z

53
times
39
times

xxxzxxx

xxxzxxx

13
times

xxxzxxx

8 times

xxxzxxx

6 times

Maintenance 8
Every 10,000,000 prints

z z xxxzxxx

3 times

Maintenance 9
Every 15,000,000 prints

xxxzxxx

2 times

z
z
z

Maintenance 7
Every 6,000,000 prints

Maintenance 1
Every 750,000 prints

xxxzxxx

Maintenance 6
Every 4,500,000 prints

DF

Maintenance 5
Every 3,000,000 prints

Maintenance 2
Every 2,250,000 prints

Maintenance 3
Every 4,500,000 prints

PF

xxxzxxx

Maintenance 4
Every 2,250,000 prints

xxxzxxx

xxxzxxx

xxxzxxx

53
times
17
times
8 times

xxxzxxx

xxxzxxx

8 times

Maintenance 4
Every 10,000,000 prints

z z xxxzxxx

3 times

Maintenance 5
Every 15,000,000 prints

xxxzxxx

2 times

Maintenance 3
Every 4,500,000 prints

xxxzxxx

53
times
17
times

17
times

xxxzxxx

7 times

Maintenance 3
Every 10,000,000 prints

z z xxxzxxx

3 times

LS

Maintenance 1
Every 15,000,000 prints

xxxzxxx

2 times

FS

Maintenance 1
Every 2,250,000 prints

17
times

26
times

xxxzxxx

Maintenance 1
Every 750,000 prints
Maintenance 2
Every 2,250,000 prints

FD

executions

Maintenance 3
Every 1,500,000 prints

Maintenance 1
Every 750,000 prints

Maintenance 2
Every 5,250,000 prints

Maintenance 2
Every 3,000,000 prints
Maintenance 3
Every 5,250,000 prints

xxxxxx

3800
3825
3850
3900
3950
3975

0
75
100
150
200
225
250
300
350
375
400
450
500
525
550
600
650
675
700
750
800
825
850
900
950
975
1000
2000

x 10,000 prints

xxxzxxx

53
times

z
z

xxxzxxx

13
times

xxxzxxx

7 times

3. PERIODIC CHECK

Service item

No. of

SD

Maintenance 1
Every 750,000 prints

Maintenance 2
Every 1,500,000 prints

PB

Maintenance 2
Every 10,000,000 prints

RC

executions
53
times

xxxzxxx

26
times

xxxzxxx

4 times
1 time

xxxzxxx

z z xxxzxxx

Maintenance 2
10,000,000 prints
Maintenance 1
Every 750,000 prints

Maintenance 4
Every 20,000,000 prints
Maintenance 1
Every 750,000 prints

xxxzxxx

Maintenance 3
Every 8,000,000 prints

xxxxxx

3800
3825
3850
3900
3950
3975

0
75
100
150
200
225
250
300
350
375
400
450
500
525
550
600
650
675
700
750
800
825
850
900
950
975
1000
2000

x 10,000 prints

xxxzxxx

53
times
3 times

z z xxxzxxx

53
times
3 times

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK

3.3

Field Service Ver3.0 Nov.2006

Maintenance item

Caution:
For cleaning of the tools used, be sure to use a vacuum cleaner appropriate for cleaning toner.

NOTE
For the part number of periodically replaced parts, see "Parts guide manual."
For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure".
3.3.1

Main body

A. Maintenance 1 (Every 750,000 prints)


No.

Unit

Description

Quantity

classification
1

Preparations

Image check

Photo conductor

Cleaning of the photo

section

conductor section

Cleaning/

Toner seal board

recycle section

Cleaning blade

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z
z

Vacuum cleaner

Cleaning pad
z

Setting powder

Blade set mode


(in service mode)
56UA5351#
z

Cleaning of the inside of

Vacuum cleaner

the cleaning unit


z

Cleaning of the inside of


the recycle pipe
4

Charger

Cleaning of the back

Cleaning pad/drum

plate

cleaner/cotton
swab/blower brush

Charger control plate

56UA2508#
Charger wire
56UA2509#
Charger wire vibration
proof rubber
55VA2527#
Charger cleaning unit
55VA-255#
C-clip
45AA2040#
5

Developing

Cleaning of the devel-

section

oping suction section


Replacing of the suction

Vacuum cleaner
z

filter
56UA3108#
Cleaning of the developing section

10

Vacuum cleaner

No.

Unit

3. PERIODIC CHECK
Description

classification
5

Developing

Reinstallation to the

section

photo conductor sec-

Quantity

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

tion
6
7

Cleaning pad

Cleaning of each sensor

Blower brush

Cleaning of the pre-

Drum cleaner/

Writing

Cleaning of the dust-

section

proof glass

ADU

transfer roller
Cleaning of the loop

cleaning pad
z

roller
Cleaning of the ADU

exit roller
Cleaning of the ADU

conveyance roller /2
Cleaning of the ADU

conveyance roller /3
Cleaning of the ADU

conveyance roller /4
Cleaning of the ADU

conveyance roller /1
Cleaning of the ADU

reverse roller
Cleaning of the ADU

reverse/exit roller
Cleaning of the ADU

acceleration roller
Cleaning of the paper

exit roller /1
Cleaning of the paper

exit roller /2
Cleaning of the fusing

exit roller
Cleaning of the convey-

ance section
8

Registration

Cleaning of the paper dust

section

removing brush for the

Vacuum cleaner/
blower brush

registration roller /Lw


Cleaning of the paper dust

removing brush for the


registration roller /Up
Cleaning of the registra-

Blower brush

tion sensor section


Cleaning of each sensor

11

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK
No.

Field Service Ver3.0 Nov.2006

Unit

Description

Quantity

classification
9

Transfer/sep-

Cleaning of the back

aration

plate

charger

Cleaning of the transfer

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Cleaning pad/drum
cleaner/cotton
swab/blower brush

assist sheet assembly


Discharge wire

56UA2613#
Transfer presser rubber
56AA1783#
Transfer cleaning
assembly
56GA-276#
Separation cleaning
assembly /1
56GA-277#
Separation cleaning
assembly /2
56GA-278#
C-clip
45AA2040#
10 Fusing
section

Cleaning of the fusing

Roller cleaner/

claw /Up

cleaning pad/drum
cleaner

Cleaning of the fusing


claw /Lw
Cleaning web

56UA5351#
Fixing cleaning web
counter reset
(in service mode)
11 Paper feed

Cleaning of each sensor

Blower brush

Cleaning of the paper

Vacuum cleaner/

section
12 Vertical
conveyance

dust removing brush

section

Cleaning of each sensor

13 Paper exit
section

blower brush
z

Blower brush

Blower brush

Drum cleaner/

Removal of the paper


exit section
Cleaning of the paper
exit sensor
Cleaning of the main
body paper exit roller

14 Scanner
section

15 Toner supply
section

12

Cleaning of the original

cleaning pad
z

glass

Blower brush/drum
cleaner/cleaning

Cleaning of the slit glass

pad

Cleaning of the toner

Vacuum cleaner/

bottle insertion opening

blower brush

No.

Unit

3. PERIODIC CHECK
Description

Quantity

classification
16 Main body

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Cleaning of the cover/

Drum cleaner/

machine internal
17 Final check

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

cleaning pad
z

Check of the image and


the paper through (with
various types of adjustments included)

PM counter reset
(in service mode)

B. Maintenance 2 (Every 1,000,000 prints)


No.

Unit

Description

Quantity

classification

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Preparations

Image check

Photo conductor

Replacing of the drum

section

DR010

every 1,000,000

Sensitive drum

prints or 220 h. of

Replace it once for

counter reset (in ser-

driving time, which-

vice mode)

ever is earlier.
z

Cleaning of the photo

Drum cleaner/clean-

conductor section

ing pad/vacuum
cleaner

Replacing of the drum

claw
57GA2919#
3

Cleaning/

Cleaning of the clean-

recycle section

ing unit

Cleaning pad/
blower brush/vacuum cleaner

Developing

Cleaning of the devel-

section

oping section

Cleaning pad/vacuum cleaner


z

Developer

Main body

every 1,000,000

Developer counter

prints or 200 h. of

reset (in service

driving time, which-

mode)

ever is earlier.

Cleaning of the cover/

Drum cleaner/

machine internal
6

Final check

Replace it once for

DV010

Check of the image

cleaning pad
z

and the paper through


(with various types of
adjustments included)

13

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Maintenance 3 (Every 1,500,000 prints)


No.

Unit

Description

Quantity

classification
1

Toner supply

Agitator plate assem-

section

bly /1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Cleaning pad

56UA-347#
z

Agitator plate assembly /2


56UA-348#
2

Cleaning/

Cleaning of the clean-

recycle section

ing unit
Toner guide brush

Vacuum cleaner/
Cleaning pad

assembly
56UA-574#
Scattering prevention
felt
55VA5568#
Seal plate /Fr
56UA-559#
Seal plate /Rr
56UA-558#
3

Transfer/

Replacing of the trans-

separation

fer assist sheet assem-

charger

bly
56UA-281#

Fusing

Fusing roller /Up

section

56UA5304#

Tri-flow (soft roller)

(hard roller)
56UA5470#
(soft roller)
Heat insulating sleeve
45405339#
Fusing bearing /Up
45407504#
Fusing roller assembly
/Lw
56UA-528#
Fusing claw /Lw
25AA5329#
Fusing claw /Up
56UA5453#
Fusing cleaning sheet
assembly
56UA-547#
Cleaning of the fusing
heating roller

14

Cleaning pad/blower
brush

3. PERIODIC CHECK

D. Maintenance 4 (Every 2,250,000 prints)


No.

Unit

Description

Quantity

classification
1

Paper feed

Pick-up roller

section

55VA-484#
Paper feed roller

2
2

55VA-483#
Separation roller

55VA-483#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Actual replacement
cycle: 500,000

z
z

E. Maintenance 5 (Every 3,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Photo conductor

Replacing of the drum

section

temperature sensor

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

56GA-209#
2

Cleaning/

Toner seal board

recycle section

56UA-568#
Toner guide plate
assembly
56UA-561#

Fusing

Fusing heater lamp /1

section

55VB8302#
Fusing heater lamp /2
56UA8303#
Fusing heater lamp /3
55VA8304#
Fusing heating roller
55UA5307#
Heating roller bearing
56UA7507#
Heat insulating sleeve /
Lw
26AA5315#
Thermistor /2
55VA8804#
Thermistor /4
55VA8806#

Toner supply

Toner supply sleeve /1

section

55VA-334#
Toner supply sleeve /2
55VA-335#

15

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK
F.

Field Service Ver3.0 Nov.2006

Maintenance 6 (Every 4,500,000 prints)

No.

Unit

Description

Quantity

classification
1

Vertical

Pre-registration clutch /1

conveyance

56AA8201#

section

Pre-registration clutch /2

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Actual replacement
cycle: 3,000,000

56AA8201#
Vertical conveyance
clutch
55VA-574#
z

Paper dust guide brush


assembly
56UA-478#
2

Main body

Ozone filter /A

56UA1121#
Ozone filter /K
56UA1128#
Conveyance suction filter
56UA1129#
Developing suction filter
56UA1122#
z

Cleaning of the cover/

Drum cleaner/

machine internal

cleaning pad

G. Maintenance 7 (Every 6,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Charger

Charger unit

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

56UA-250#
2

Developing

Developing suction

section

assembly
56UA-325#
Developing unit
56UA-300#

ADU

Cleaning of the ADU

Blower brush

paper reverse sensor /1


z

Cleaning of the ADU


paper reverse sensor /2
Paper exit roller /1

56UA47432E
Paper exit roller /2

cycle: 6,000,000
1

assembly
56UA-035#
ADU acceleration roller
56UA4740#

16

Actual replacement

No.

Unit

3. PERIODIC CHECK
Description

Quantity

classification
3

ADU

ADU reverse/exit roller

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

56UA4741#
ADU reverse roller

Actual replacement
cycle: 6,000,000

56UA4741#
ADU conveyance roller /1
56UA47442E
ADU conveyance roller /2
56UA47442E
ADU conveyance roller /3
56UA4595#
ADU conveyance roller /4
56UA4683#
ADU exit roller
56UA4683#
Fusing exit roller
56UA4595#
4

Registration

Registration roller /Up

section

56UA46061E
Registration bearing
56UA7602#

Transfer/

Transfer/separation

separation

charger unit

charger

56UA-270#
TSL
55VA8308#

Fusing

Fusing gear

section

56UA7783#
Web motor
56GA8017#
Fusing actuator
56UA5383#

Paper exit

Cleaning of the paper

section

exit sensor
Main body paper exit

Blower brush

roller
56UA45571E
8

Cleaning/

Cleaning gear /A assem-

toner recycle

bly

section

56GA-556#

17

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

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/1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

H. Maintenance 8 (Every 10,000,000 prints)


No.

Unit

Description

Quantity

classification
1

ADU

Reverse gate

Implementation classification

Materials

Cleaning Check LubricationReplacement

Tools used

56UA4760#
2

Vertical

Conveyance roller /1

conveyance

56UA4413#

section

Conveyance roller /2

Actual replacement
cycle: 10,000,000

Actual replacement
cycle: 6,000,000

56UA44141E
Conveyance roller /3
56UA44641E
Pre-registration roller /1
56UA44111E
Pre-registration roller /2
56UA44111E
Conveyance exit roller
56UA4412#
Pre-registration bearing
56UA7603#
Cleaning gear /A
55VA7920#
3

Toner supply

Pump unit /Rt

section

56UA-790#
Pump unit /Lt
56UA-780#

I.

Maintenance 9 (Every 15,000,000 prints)

No.

Unit

Description

Quantity

classification
1

Paper feed

Paper feed clutch /1

section

56AA8201#
Paper feed clutch /2

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

cycle: 3,000,000
1

56AA8201#
Separation clutch /1
56AA8201#
Separation clutch /2
56AA8201#
2

Cleaning/

Cleaning gear /B

toner recycle

55VA7921#

section

18

Actual replacement

3.3.2

3. PERIODIC CHECK

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


DF

A. Maintenance 1 (Every 750,000 prints)


No.

Unit

Description

Quantity

classification
1

Preparations

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Original through check

Cover

Paper feed

Pick-up roller

Drum cleaner/

section

Paper feed roller

cleaning pad

Paper feed assist roller

Cleaning pad

Registration roller

Pre-handling rubber

Original count sensor

Original size sensor /Lt

Original size sensor /Rt

Conveyance

Original registration

section

sensor /Lt

Blower brush

Original registration
sensor /Rt
4

Read

Original conveyance

section

sensor

z
z

Original skew sensor /


Rr

Original skew sensor /Fr

Paper exit

Mirror on the driven

section

roller assembly
Original reverse sensor

Reverse jam sensor

Original reverse/exit

sensor
6

Final check

Paper through check


z

Cleaning of the cover

Drum cleaner/
cleaning pad

B. Maintenance 2 (Every 2,250,000 prints)


No.

Unit

Description

Quantity

classification
1

Paper feed

Separation roller

section

13GA4606#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Actual replacement
cycle: 400,000

19

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Maintenance 3 (Every 4,500,000 prints)


No.

Unit

Description

Quantity

classification
1

Paper feed

Pick-up roller

section

13GA4604#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Actual replacement
cycle: 800,000

Paper feed roller

15AS4605#
Paper feed assist roller
15AS4601#
Torque limiter
13GA-135#

3.3.3

PF

A. Maintenance 1 (Every 750,000 prints)


No.

Unit

Description

Quantity

classification

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Preparations

Paper through check

Tray section

Cleaning of each sensor

Conveyance

Cleaning of each sensor

Blower brush

section
4

Final check

Paper through check


z

Cleaning of the cover

Drum cleaner/
cleaning pad

B. Maintenance 2 (Every 2,250,000 prints)


No.

Unit

Description

Quantity

classification
1

Tray section

Pick-up roller

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

55VA-484#
Paper feed roller

cycle: 500,000
3

55VA-483#
Separation roller
55VA-483#

20

Actual replacement

3. PERIODIC CHECK

C. Maintenance 3 (Every 4,500,000 prints)


No.

Unit

Description

Quantity

classification
1

Conveyance

Pre-registration clutch /1

section

56AA8201#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Actual replacement
cycle: 3,000,000

Pre-registration clutch /2

56AA8201#
Pre-registration clutch /3
56AA8201#
Intermediate clutch /Up
56AA8201#
Intermediate clutch /Lw
56AA8201#
2

Tray section

Paper dust removing


brush
15BY5604#

D. Maintenance 4 (Every 10,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Preparations

Paper through check

Conveyance

Pre-registration roller

section

15BA45071E
Bearing

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z
z

Actual replacement
cycle: 6,000,000

56UA7603#
Conveyance roller
15BA45081E
PFU paper exit roller
15BA5011#
Torque limiter
57GA4430#
3

Final check

Paper through check


Cleaning of the cover

Drum cleaner/
cleaning pad

21

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

E. Maintenance 5 (Every 15,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Tray section

Paper feed clutch /1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

56AA8201#
Paper feed clutch /2

Actual replacement
cycle: 3,000,000

56AA8201#
Paper feed clutch /3
56AA8201#
Separation clutch /1
56AA8201#
Separation clutch /2
56AA8201#
Separation clutch /3
56AA8201#
Forced separation
clutch
56AA8201#

F.

Spotted replacement part (Every 50,000 cycle)

No.

Unit

Description

Quantity

classification
1

Tray section

Pick-up roller

(PP-701)

A08R5621#
Feed roller

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

A08R5622#
Separation roller
A08R5622#

22

3.3.4

3. PERIODIC CHECK

FD

A. Maintenance 1 (Every 2,250,000 prints)


No.

Unit

Description

Quantity

classification
1

Preparations

Paper through check

PI section

Paper feed rubber

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z
z

50BA-575#

Actual replacement
cycle: 100,000

Separation rubber

13QN-443#

Tray up/down

Cleaning of each sensor

Cleaning of each sensor

Cleaning of each sensor

Cleaning of each sensor

Blower brush

section
4

Punch
section

Conveyance
section

Final check

Paper through check


z

Cleaning of the cover

Drum cleaner/
cleaning pad

B. Maintenance 2 (Every 5,250,000 prints)


No.

Unit

Description

Quantity

classification
1

Preparations

PI section

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Paper through check


Pick-up rubber

50BA-574#
3
4

Tray up/down

Tray up down motor

section

129U-108#

Final check

Paper through check


Cleaning of the cover

Actual replacement
cycle: 200,000

Actual replacement
cycle: 5,000,000

z
z

Drum cleaner/
cleaning pad

23

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Maintenance 3 (Every 10,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Preparations

Paper through check

Punch

Punch motor

section

15AG-573#

Conveyance

Roller solenoid /1

section

15AG-493#

Roller solenoid /2

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z
z

Actual replacement
cycle: 5,000,000

15AG-493#
Roller solenoid /3
15AG-493#
Roller solenoid /4
15AG-493#
4

Final check

Paper through check


Cleaning of the cover

Drum cleaner/
cleaning pad

24

3.3.5

3. PERIODIC CHECK

LS

A. Maintenance 1 (Every 15,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Preparations

Paper through check

Conveyance

Paper press solenoid /3

section

15AV8255#
Paper press solenoid /1

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

z
z

Actual replacement
cycle: 5,000,000

15AV8252#
Paper press solenoid /2
15AV8251#
Rear stopper solenoid
15AV8253#
Stacker tray up down
motor
15AV8003#
Cleaning of each sensor
3

Final check

z
z

Paper through check


Cleaning of the cover

Blower brush

Drum cleaner/
cleaning pad

25

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK
3.3.6

Field Service Ver3.0 Nov.2006

FS

A. Maintenance 1 (Every 750,000 prints)


No.

Unit

Description

Quantity

classification

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Preparations

Paper through check

Main tray

Paper exit roller /A

section

122H4825#

Stacker

Cleaning of each sensor

Blower brush

Conveyance

Cleaning of the paper

Vacuum cleaner/

section

dust removing brush

Stapler

Cleaning of staple

section

scraps box

Final check

Paper through check

section
4
5
6

blower brush
z
z
z

Cleaning of the cover

Drum cleaner/
cleaning pad

B. Maintenance 2 (Every 3,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Stapler

Stapler unit /Fr

section

15AA4222#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Actual replacement
cycle: 500,000

Stapler unit /Rr

15AA-450#

C. Maintenance 3 (Every 5,250,000 prints)


No.

Unit

Description

Quantity

classification
1

Stacker

Intermediate roller

section

release solenoid
15AA-449#

26

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

3.3.7

3. PERIODIC CHECK

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


SD

A. Maintenance 1 (Every 750,000 prints)


No.

Unit

Description

Quantity

classification
1
2

Right angle

Right angle conveyance

conveyance

sensor /1

section

Right angle conveyance

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Blower brush

sensor /2
3

Right angle conveyance

Drum cleaner/

roller /1
4

cleaning pad
z

Right angle conveyance


roller /2

Right angle conveyance


roller /3

Right angle conveyance


roller /4

Folding

Folding main scan align-

section

ment home sensor /Fr1

z
z

Folding main scan align-

Blower brush

ment home sensor /Fr2


9

Folding entrance roller /1

Drum cleaner/

10

Folding entrance roller /2

cleaning pad

11

Folding entrance roller /3

Saddle stitching paper

12 Saddle
stitching

Blower brush

sensor

13 section

Bundle sensor /1

14 Bundle pro-

Bundle sensor /2

15 Trimmer

Trimmer scraps full sensor

16 section

Trimmer board assembly

cessing section

15AN5282#

Actual replacement
cycle: 18,900 cuts

B. Maintenance 2 (Every 1,500,000 prints)


No.

Unit

Description

Quantity

classification
1

Trimmer

Trimmer blade assembly

section

15AN-570#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Actual replacement
cycle: 37,500 cuts

27

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Maintenance 3 (Every 8,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Trimmer

Trimmer blade motor

section

15AN8002#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Actual replacement
cycle: 200,000 cuts

Trimmer press motor

15AN8002#

D. Maintenance 4 (Every 20,000,000 prints)


No.

Unit

Description

Quantity

classification
1
2

Right angle

Roller release solenoid /1

conveyance

15AN8251#

section

Roller release solenoid /2

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

cycle: 5,000,000
1

15AN-239#
3

Right angle gate solenoid

Saddle

Stapler assembly /Rt

stitching

15AN-550#

section

Stapler assembly /Lt

Folding

Roller release solenoid /3

section

15AN8251#

Bundle pro-

Bundle press stage

Actual replacement
cycle: 5,000,000

Actual replacement
cycle: 1,000,000

15AN-550#
6

Actual replacement
cycle: 5,000,000

15AN-249#
4

Actual replacement

Actual replacement
cycle: 1,000,000

Actual replacement
cycle: 5,000,000

Actual replacement

cessing sec- gear

cycle: 500,000 books

tion

(Bundle exit tray

15AN7719#

exit)

28

3.3.8

3. PERIODIC CHECK

PB

A. Maintenance 1 (Every 750,000 prints)


No.

Unit

Description

Quantity

classification
1

Conveyance

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Entrance sensor

Blower brush

Glue tank

Tweezers, industrial wiper

section
2

Glue tank
section

Filter
A0753724#

Cover paper

Cover paper folding

section

plate

z*1

Tweezers, industrial wiper

z*1

Book spine backing


plate

Glue supply

Pellet hopper

Book stock

Book load limit sensor

section

Book upper limit LED

Cover paper

Paper dust removing

tray section

brush

10

Blower brush

Paper dust removing


roller

11 SC section

Switchback roller
13GQ4519#

*1

Cleaning of the cover paper folding plate and the book spine backing plate is an abbreviated cleaning.
Remove adhered glue as necessary.

B. Maintenance 2 (Every 10,000,000 prints)


No.

Unit

Description

Quantity

classification
1

Cutter sec-

Roller cutter blade Assy

tion

A0754421#

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

C. Spotted replacement part (Every 500,000 cycle)


No.

Unit

Description

Quantity

classification
1

Cover paper

Pick-up roller

tray section

55VA-484#
Paper feed roller

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

55VA-483#
Separation roller
55VA-483#

29

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

D. Spotted replacement part (Every 3,000,000 cycle)


No.

Unit

Description

Quantity

classification
1

Cover paper

Cover paper pick up

tray section

clutch

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

56AA8201#

3.3.9

RC

A. Maintenance 1 (Every 750,000 prints)


No.

Unit

Description

Quantity

classification
1

Waste toner

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Hose /3

Drum cleaner/

conveyance

cleaning pad

section
2

Waste toner

Waste toner collecting

collecting

box

box

14RT-970#

B. Maintenance 2 (Every 10,000,000 prints)


No.

Unit

Description

Quantity

classification
1
2

Waste toner

Accumulator

conveyance

14RT-230#

section

Recycle pump
14RT-210#

30

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

Blower brush

3.4

3. PERIODIC CHECK

Replacement parts list

NOTE
For the part number of periodically replaced parts, see "Parts guide manual."
For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure".
The parts count No. given in the table below represents the number of the fixed parts number in
the service mode.
3.4.1
No.

Main body
Classification

Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle
1

Main body

Ozone filter /A

56UA1121#

4,500,000

32

Ozone filter /K

56UA1128#

4,500,000

32

Conveyance suction filter

56UA1129#

4,500,000

33

Developing suction filter

56UA1122#

4,500,000

33
22

Photo con-

Drum temperature sensor

56GA-209#

3,000,000

ductor section

Drum

DR010

* 1,000,000

Drum claw

57GA2919#

1,000,000

Charger unit

56UA-250#

6,000,000

34

Charger control plate

56UA2508#

750,000 4

10

Charger wire

56UA2509#

750,000 3

11

Charger rubber vibration isolator

55VA2527#

750,000

12

Charger cleaning unit

55VA-255#

750,000 5

13

C-clip

45AA2040#

750,000

Developing unit

56UA-300#

6,000,000

36

15

Developing suction assembly

56UA-325#

6,000,000

37

16

Suction filter

56UA3108#

17

Developer

DV010

* 1,000,000

18

Agitator plate assembly /1

56UA-347#

1,500,000

153

19

Agitator plate assembly /2

56UA-348#

1,500,000

153

Toner supply sleeve /1

55VA-334#

3,000,000

23

21

Toner supply sleeve /2

55VA-335#

3,000,000

24

22

Pump unit /Lt

56UA-780#

10,000,000 52

23

Pump unit /Rt

56UA-790#

10,000,000 51

7
8

14

Charger

Developing
section

20

Toner supply

750,000 6

section

24

Cleaning/

Cleaning blade

56UA5351#

750,000 2

25

recycle sec-

Toner seal board

56UA-568#

3,000,000

25

26

tion

Toner guide brush assembly

56UA-574#

1,500,000

12

27

Scattering prevention felt

55VA5568#

1,500,000

28

Seal plate /Fr

56UA-559#

1,500,000

14

29

Seal plate /Rr

56UA-558#

1,500,000

13

The actual replacement cycle of the drum and developer is 1,000,000 prints or 220 hours of use, whichever is earlier.

31

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

3. PERIODIC CHECK

No.

Field Service Ver3.0 Nov.2006

Classification

Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle

32

30

Cleaning/

Toner guide plate assembly

56UA-561#

3,000,000

26

31

recycle sec-

Cleaning gear /A assembly

56GA-556#

6,000,000

167

32

tion

Cleaning gear /B

55VA7921#

15,000,000

172

33

Paper feed

Pick-up roller

55VA-484#

500,000

53,57

34

section

Paper feed roller

55VA-483#

500,000

54,58

35

Separation roller

55VA-483#

500,000

54,58

36

Paper feed clutch /1

56AA8201#

3,000,000

55

37

Paper feed clutch /2

56AA8201#

3,000,000

59

38

Separation clutch /1

56AA8201#

3,000,000

56

39

Separation clutch /2

56AA8201#

3,000,000

60

40

Vertical con-

Conveyance roller /1

56UA4413#

6,000,000

82

41

veyance sec-

Conveyance roller /2

56UA44141E

6,000,000

83

42

tion

Conveyance roller /3

56UA44641E

6,000,000

83

43

Pre-registration roller /1

56UA44111E

6,000,000

84

44

Pre-registration roller /2

56UA44111E

6,000,000

85

45

Conveyance exit roller

56UA4412#

6,000,000

77

46

Paper dust guide brush assembly

56UA-478#

3,000,000

76

47

Pre-registration bearing

56UA7603#

6,000,000

48

Pre-registration clutch /1

56AA8201#

3,000,000

79

49

Pre-registration clutch /2

56AA8201#

3,000,000

81

50

Vertical conveyance clutch

56AA8201#

3,000,000

80

51

Cleaning gear /A

55VA7920#

6,000,000

52

Transfer/sep-

Transfer/separation charger unit

56UA-270#

6,000,000

38

53

aration

Discharge wire

56UA2613#

750,000

54

charger

Transfer presser rubber

56AA1783#

750,000

55

Transfer cleaning assembly

56GA-276#

750,000

56

Separation cleaning assembly /1

56GA-277#

750,000

57

Separation cleaning assembly /2

56GA-278#

750,000

58

C-clip

45AA2040#

750,000

59

Transfer assist sheet assembly

56UA-281#

1,500,000

10, 11

60

TSL

55VA8308#

6,000,000

39

61

Registration

Registration roller /Up

56UA46061E

6,000,000

40

62

section

Registration bearing

56UA7602#

6,000,000

40

63

ADU section

Paper exit roller /1

56UA47432E

6,000,000

44

64

Paper exit roller /2 assembly

56UA-035#

6,000,000

65

ADU accelerate roller

56UA4740#

6,000,000

41

66

Reverse/exit roller

56UA4741#

6,000,000

42

67

ADU reverse roller

56UA4741#

6,000,000

43

68

ADU conveyance roller /1

56UA47442E

6,000,000

45

No.

Classification

3. PERIODIC CHECK
Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle
69

ADU section

ADU conveyance roller /2

56UA47442E

6,000,000

45

70

ADU conveyance roller /3

56UA4595#

6,000,000

45

71

ADU conveyance roller /4

56UA4683#

6,000,000

45

72

ADU exit roller

56UA4683#

6,000,000

45

73

Fusing exit roller

56UA4595#

6,000,000

46

74

Reverse gate

56UA4760#

10,000,000

75

Fusing sec-

Cleaning web

56UA5351#

750,000 1

76

tion

Fusing heater lamp /1

55VB8302#

3,000,000

77

Fusing heater lamp /2

56UA8303#

3,000,000

78

Fusing heater lamp /3

55VB8304#

3,000,000

79

Fusing roller /Up

56UA5304#

1,500,000

15

56UA5470#
80

Heat insulating sleeve

45405339#

1,500,000

19

81

Fusing bearing /Up

45407504#

1,500,000

20

82

Heating roller bearing

56UA7507#

3,000,000

28

83

Fusing gear

56UA7783#

6,000,000

48

84

Fusing roller /Lw assembly

56UA-528#

1,500,000

16

85

Fusing heating roller

56UA5307#

3,000,000

31

86

Heat insulating sleeve /Lw

26AA5315#

3,000,000

27

87

Fusing claw /Up

56UA5453#

1,500,000

17

88

Fusing claw /Lw

25AA5329#

1,500,000

18

89

Thermistor /2

55VA8804#

3,000,000

29

90

Thermistor /4

55VA8806#

3,000,000

30

91

Fusing actuator

56UA5383#

6,000,000

50

92

Web motor

56GA8017#

6,000,000

49

93

Fusing cleaning sheet assembly

56UA-547#

1,500,000

21

Main body paper exit roller

56UA45571E

6,000,000

47

94

Paper exit
section

33

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

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/1050e/1050eP

3. PERIODIC CHECK
3.4.2

Field Service Ver3.0 Nov.2006

Option

No.

Classification

Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle
1

Pick-up roller

13GA4604#

800,000 141

Paper feed roller

15AS4605#

800,000 142

Paper feed auxiliary roller

15AS4601#

800,000 144

Separation roller

13GA4606#

400,000 143

Torque limiter

13GA-135#

800,000 145

Pick-up roller

55VA-484#

500,000 61,66,71

Paper feed roller

55VA-483#

500,000 62,67,72

Separation roller

55VA-483#

500,000 62,67,72

Paper dust removing brush

15BY5604#

3,000,000

10

Paper feed clutch /1

56AA8201#

3,000,000

63

11

Paper feed clutch /2

56AA8201#

3,000,000

68

12

Paper feed clutch /3

56AA8201#

3,000,000

73

13

Separation clutch /1

56AA8201#

3,000,000

64

14

Separation clutch /2

56AA8201#

3,000,000

69

15

Separation clutch /3

56AA8201#

3,000,000

74

16

Forced separation clutch

56AA8201#

3,000,000

70

17

Pre-registration clutch /1

56AA8201#

3,000,000

90

18

Pre-registration clutch /2

56AA8201#

3,000,000

91

19

Pre-registration clutch /3

56AA8201#

3,000,000

92

20

Torque limiter

57GA4430#

6,000,000

21

Intermediate clutch /Up

56AA8201#

3,000,000

93

22

Intermediate clutch /Lw

56AA8201#

3,000,000

94

23

Pre-registration roller

15BA45071E

6,000,000

86,87,88

24

Bearing

56UA7603#

6,000,000

25

Conveyance roller

15BA45082F

6,000,000

86,88

26

PFU paper exit roller

15BA5011#

6,000,000

89

Pick-up rubber

50BA-574#

200,000 114,117

28

Paper feed rubber

50BA-575#

100,000 116,119

29

Separation rubber

13QN-443#

100,000 115,118

30

Roller solenoid /1

15GA-493#

5,000,000

121

31

Roller solenoid /2

15GA-493#

5,000,000

121

32

Roller solenoid /3

15GA-493#

5,000,000

122

33

Roller solenoid /4

15GA-493#

5,000,000

122

34

Punch motor

15GA-573#

5,000,000

120

35

Tray up down motor

129U-108#

5,000,000

123

Stacker tray up down motor

15AV8003#

5,000,000

128, 133

37

Paper press solenoid /1

15AV8252#

5,000,000

124, 129

38

Paper press solenoid /2

15AV8251#

5,000,000

126, 131

39

Paper press solenoid /3

15AV8255#

5,000,000

125, 130

27

36

34

DF

PF

FD

LS

No.

Classification

3. PERIODIC CHECK
Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle
40

LS

Rear stopper solenoid

15AV8253#

5,000,000

127, 132

41

FS

Intermediate roller release solenoid

15AA-449#

5,000,000

113

42

Stapler unit /Fr

15AA4222#

500,000

111

43

Stapler unit /Rr

15AA-450#

500,000

112

44

Paper exit roller /A (sponge roller)

122H4825#

750,000

Roller release solenoid /1

15AN8251#

5,000,000

139

46

Roller release solenoid /2

15AN-239#

5,000,000

140

47

Roller release solenoid /3

15AN8251#

5,000,000

140

48

Right angle gate solenoid

15AN-249#

5,000,000

138

49

Stapler assembly /Rt

15AN-550#

1,000,000

134

50

Stapler assembly /Lt

15AN-550#

1,000,000

135

51

Trimmer blade assembly

15AN-570#

37,500 136

52

Trimmer board assembly

15AN5282#

18,900 137

53

Trimmer blade motor

15AN8002#

200,000

54

Trimmer press motor

15AN8002#

200,000

55

Bundle press stage gear

15AN7719#

500,000

Switchback roller

13GQ4519#

750,000

158

57

Cover paper separation clutch

56AA8201#

3,000,000

162

58

Roller cutter blade Assy

A0754421#

100,000

163

59

Filter

A0753724#

750,000

164

Recycle pump

14RT-210#

10,000,000

151

Accumulator

14RT-230#

10,000,000

152

Waste toner recycle box

14RT-970#

750,000

150

45

56

60

SD

PB

RC

61
62

(including the waste toner filter)

3.4.3
No.

Spot replacement parts list


Classification

Part name

Part number

Qt.

Actual

Parts count

replacement

No.

cycle
1

Pick-up roller

55VA-484#

500,000

159

Paper feed roller

55VA-483#

500,000

160

Separation roller

55VA-483#

500,000

160

Cover paper pick up clutch

56AA8201#

3,000,000

161

Pick-up roller

A08R5621#

50,000 61,66,71

Paper feed roller

A08R5622#

50,000 62,67,72

Separation roller

A08R5622#

50,000 62,67,72

PB

PF (PP-701)

35

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3. PERIODIC CHECK

3.5

Field Service Ver3.0 Nov.2006

Maintenance procedure

Caution:
When replacing periodically replaced parts, be sure to unplug the power cord of the main body
from the power outlet.

3.5.1

External section

A. Replacing the ozone filters /A, /K and the conveyance suction filter
(1) Periodically replaced parts/cycle
Ozone filter /A: Every 4,500,000 prints
Ozone filter /K: Every 4,500,000 prints
Conveyance suction filter: Every 4,500,000 prints
(2) Procedure

1.

[1]

Loosen 2 screws [1] and remove the exhaust


cover [2].

[2]

1050fs2053c

2.

[1]

/K [2], and the conveyance suction filter [3].

3.
[2]

[3]

1050fs2054c

36

Remove 2 ozone filters /A [1] and the ozone filter


Reinstall the above parts following the removal
steps in reverse.

3. PERIODIC CHECK

B. Replacing the developing suction filter


(1) Periodically replaced parts/cycle
Developing suction filter: Every 4,500,000 prints
(2) Procedure

1.

Loosen 2 screws [1] and remove the filter cover


[2].

[1]

[2]

1050fs2055c

[1]

2.
3.

Remove the developing suction filter [1].


Reinstall the above parts following the removal
steps in reverse.

1050fs2056c

37

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3. PERIODIC CHECK
3.5.2

Field Service Ver3.0 Nov.2006

Photo conductor section

A. Removing/reinstalling the photo conductor section


NOTE
When the drum section has been removed, be sure to store it in a dark place with the drum cover
provided.
When removing/reinstalling the photo conductor section, be careful not to rotate the drum in any
direction other than the specified direction. Rotating it in the opposite direction to the rotational
direction while printing may cause damage to the cleaning blade.
When removing/reinstalling the photo conductor section, be absolutely sure not to touch the drum
claw.
(1) Procedure

1.
2.

[1]

Open the front doors /Rt and /Lt.


Bring down lever A of the ADU.
(See P.112)

3.

Loosen 3 screws [1] and remove the photo conductor section cover [2].

[2]

1050fs2089c

[3]

4.
5.

[2]

Remove screw [1].


Loosen screw [2] and pull out the intermediate
toner hopper [3].

[1]

1050fs2090c

38

3. PERIODIC CHECK

6.

[2]

Release the lock [1] and open the intermediate


toner hopper [2].

[1]

1050fs2091c

7.
8.

[1]

Remove the 2 screws [1].


Remove the screw [2], pull the knob [3] toward
you and lock the toner recycle pipe [4] while raising it up in the arrow-marked direction.

[4]

[3]

[2]

1050fs2092c

9.

[5]

Remove the screw [1] and pull out the coupling


[2].

10. Hold the sections marked with [3] and [4] and
pull out the photo conductor section [5].

11. Reinstall the above parts following the removal


steps in reverse.
NOTE
For reinstallation of the coupling, see "B.
Cleaning/reinstallation of the coupling" in the
next section.

[3]

[1]

[2]

[4]

1050fs2093c

39

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B. Cleaning/reinstallation of the coupling


NOTE
Be sure to conduct this operation when removing the photo conductor section.
(1) Procedure

1.

[1]

Clean the periphery of the coupling with drum


cleaner.

2.

Insert the coupling so that the protrusions [2] of


the coupling [1] get into the depressed portions

[2]

[4] of the drum [3].


NOTE
An detent [5] is provided on the inside of the
coupling [1]. So be sure to set it into the key
groove [7] of the drum shaft [6].

[4]

[7]
[3]

[6]

[2]

[5]

40

fs503fs2094c

3. PERIODIC CHECK

3.

While attaching a plus driver lightly to the coupling [1], rotate the coupling [1] clockwise until its
meshing surface fits the external surface of the
bearing [2].

[1]

[2]

1050fs2420c

4.

Tighten the coupling [2] with the screw [1].

[2]

[1]

1050fs2095c

41

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Replacing the charger unit


NOTE
When removing the charger unit, be careful not to touch the mesh portion of the charger control
plate with bear hands.
When cleaning the charger control plate, blow off dirt with the blower brush.
(1) Periodically replaced parts/cycle
Charger unit: Every 6,000,000 prints
(2) Procedure

1.
[3]

Pull the photo conductor section out of the main


body. (See P.38)

2.

Disconnect the connector [1] and remove the


wiring harness of the charger from the harness
clamps [2] at the 3 places.

3.

[2]

Hold the portions marked with [3] and [4] and


remove the charger unit [5].

4.

Reinstall the above parts following the removal


steps in reverse.

[1]
[5]

[4]

42

1050fs2096c

3. PERIODIC CHECK

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Field Service Ver3.0 Nov.2006


D. Replacing the charger control plate
(1) Periodically replaced parts/cycle
Charger control plate: Every 750,000 prints
(2) Procedure

1.

Remove the charger unit.


(See P.42)

2.

Slide the lever [1] in the arrow-marked direction


[2] to release the lock [3] and remove the charger

[4]

control plate [4].


NOTE
Be sure to avoid loosening or removing the
screw [5] that fastens the lever.

3.

Reinstall the above parts following the removal


steps in reverse.

[3]
[5]

[4]

[1]

[2]

1050fs2104c

43

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

E. Replacing the charger wire/charger vibration proof rubber


(1) Periodically replaced parts/cycle
Charger wire: Every 750,000 prints
Charger vibration proof rubber: Every 750,000 prints
(2) Procedure

[2]

1.
2.
3.

[5]

Remove the charger unit. (See P.42)


Remove the charger control plate. (See P.43)
Remove the spark arrester plates /Fr [1] and /Rr
[2].

4.

Remove the springs [3], one each, and then


remove the charger wires [4] and the charger
vibration proof rubber [5], one each.

NOTE
When reinstalling the charger wire, be sure to
insert each of the wires into the cut [6] of the

[6]
[4]

[5]

charger vibration proof rubber.


Be sure to reinstall the charger wires so that
the hook [7] of each spring turns to the inside.

5.

Reinstall the above parts following the removal


steps in reverse.

[7]

[4]

44

[3]

[1]

[7]

1050fs2105c

F.

3. PERIODIC CHECK

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


Replacing the charger cleaning unit/C-clip

(1) Periodically replaced parts/cycle


Charger cleaning unit: Every 750,000 prints
C-clip: Every 750,000 prints
(2) Procedure

1.
2.
3.
4.

[4]

[3]

Remove the charger unit.(See P.42)


Remove the charger control plate. (See P.43)
Remove the charger wire. (See P.44)
Remove the C-clip [3], one each, from the shaft
[2] of the charger cleaning unit [1].

[2]

5.

Reverse the charger unit [4] and remove the 2


charger cleaning units.

6.

Remove the collar [5] from the shaft of each of


the charger cleaning units.

7.

When the charger back plate is stained, clean it


with drum cleaner and a cleaning pad.

[4]

[1]

NOTE
Be careful that the collar inserted into the
shaft of the charger cleaning unit does not

[6]

drop off.
Be sure to reinstall the charger cleaning unit
so that the marking "F" [6] turns in the same
direction as shown in the drawing.

8.

Reinstall the above parts following the removal


steps in reverse.

[1]

[2]

[5]

1050fs2106c

45

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

G. Replacing the drum temperature sensor


(1) Periodically replaced parts/cycle
Drum temperature sensor: Every 3,000,000 prints
(2) Procedure

[2]

1.
2.
3.

Pull out the photo conductor section.(See P.38)


Remove the charger unit. (See P.42)
Remove 2 connectors [1] and then remove the
wiring harness from the wiring harness clamp.

NOTE
Take note of the direction of the connector to
be removed.

4.

port stay assembly [3].

[3]

[1]

[2]

46

Loosen 2 screws [2] and remove the sensor sup-

[1]

1050fs2097c

3. PERIODIC CHECK

5.
6.

[3]

Disconnect the connector [1].


Remove the screw [2] and then remove the drum
temperature sensor [3].

7.

Reinstall the above parts following the removal


steps in reverse.

[1]

[2]

1050fs2098c

47

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Field Service Ver3.0 Nov.2006

H. Replacing the drum/cleaning of the photo conductor section


NOTE
Be careful not to touch or damage the drum and the cleaning blade with bare hands.
When storing the drum, be sure to store it in dark place with the drum cover attached.
When reinstalling the drum, the cleaning blade and the toner guide brush, be sure to apply setting
powder all around the drum and the cleaning blade regardless of these parts being new or used
ones.
When the drum is applied with setting powder, be sure to conduct the following operations before
installing the photo conductor section to the main body:
1) With the charger and the developing section removed, rotate the drum one full turn (to prevent
splashing of setting powder to the charger and prevent the image from getting blurred).
2) When installing a new drum, be sure to reset the photo conductor counter in the service mode.
If not reset, image fogging and toner splash may result.(See P.350)
(1) Periodically replaced parts/cycle
Drum: 1,000,000 prints or 220 hours drive, whichever is earlier
(2) Procedure

1.

[1]

Pull out the photo conductor section.


(See P.38)

2.

Remove the charger unit.


(See P.42)

3.

Remove the sensor support stay assembly.


(See P.46)

4.

Remove the developing unit.


(See P.53)

5.

Remove the cleaning section.


(See P.72)

6.

1050fs2099c

48

Remove the drum [1].

3. PERIODIC CHECK

7.

Clean toner adhered around the drum installation


section [1] and the developing suction duct [2].

8.

Clean the maximum density sensor [3] and the


gamma sensor [4] on the toner control sensor
board (TCSB) with a cleaning pad.

[3]

[4]

[1]

[2]

1050fs2100c

9.

Clean toner in the recycle pipe [1] and on the


toner receiving plate [2] with a vacuum cleaner.

NOTE
When cleaning toner with a vacuum cleaner,
be sure to turn the shutter section [3] in the
arrow-marked direction.
When cleaning the recycle pipe, be sure to tap
the pipe softly to let toner that adheres to the
inner wall drop off, and then rotate the gear
[4] to discharge the toner.

[4]

[1]

[2] [3]

1050fs2400c

10. Reinstall the above parts following the removal


steps in reverse.

49

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3. PERIODIC CHECK
I.

Field Service Ver3.0 Nov.2006

Replacing the drum claw

NOTE
When reinstalling the drum claw, take note of the direction and position of the claw.
(1) Periodically replaced parts/cycle
Drum claw: Every 1,000,000 prints
(2) Procedure

[4]

[3]

1.
2.
3.
4.

Pull out the photo conductor section.(See P.38)


Remove the cleaning unit. (See P.72)
Remove the drum. (See P.48)
Disconnect the connector [1] and remove the
spring [2].

5.

Remove 2 screws [3] and then remove the drum


claw unit [4].

[1]

50

[3]

[2]

1050fs2101c

3. PERIODIC CHECK
NOTE

[3]

When reinstalling the drum claw unit [1], be


sure to set the projection [2] of the drum claw
unit to the guide hole [4] of the photo conductor section [3].

[4]

[3]
[4]

[2]

[1]

1050fs2102c

51

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3. PERIODIC CHECK

6.

[3]

Remove the C-clip [1], pull out the shaft [2] in the
arrow-marked direction and remove the 3 drum
claws [3].

7.

Remove the springs [4], one each, from each of


the dram claws.

[2]
NOTE
When reinstalling the drum claws, be sure to
clean the shaft with drum cleaner and a
cleaning pad. Reinstalling the separation
claws with toner adhered causes the operation to slow down.
When reinstalling the drum claws, be sure to

[3]

insert the C-clip between the ribs [5].


After reinstalling the dram claws, check to
see if they move smoothly.

[4]

[1]

Reinstall the above parts following the removal


steps in reverse.

[5]

52

8.

1050fs2103c

3.5.3

3. PERIODIC CHECK

Developing section

A. Replacing the suction filter


(1) Periodically replaced parts/cycle
Suction filter: Every 750,000 prints
(2) Procedure

1.

[2]

Pull the photo conductor section out of the main


body.
(See P.38)

[1]

2.

Open the cover of the developing suction assembly [1].

3.
4.

Remove the suction filter [2].


Clean the outside and the inside of the developing suction assembly with the cleaner.

NOTE
When reinstalling the suction filter, be sure to
1050fs2107c

expand the filter opening before installation.


When reinstalling it, make sure that the cover
of the developing suction assembly has been
closed thoroughly.

5.

Reinstall the above parts following the removal


steps in reverse.

B. Replacing the developing suction assembly


(1) Periodically replaced parts/cycle
Developing suction assembly: Every 6,000,000 prints
(2) Procedure

1.

Pull the photo conductor section out of the main


body.
(See P.38)

2.

Remove the screw [1] and then remove the


developing suction assembly [2].

[2]

3.

Reinstall the above parts following the removal


steps in reverse.

[1]

1050fs2108c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Cleaning of the developing unit


(1) Procedure

1.

[1]

Pull the photo conductor section out of the main


body.
(See P.38)

2.

Remove the developing suction assembly.


(See P.53)

3.

Remove the developing unit.


(See P.55)

4.

Remove the developing unit cover /1.


(See P.55)

[3]

[3]

[2]

5.

Clean up the developer regulation blade [1], the


underside of the developing roller [2] and both

1050fs2401c

sides of the developer roller [3] with a vacuum


cleaner.
NOTE
Be careful not vacuum too much developer
necessarily. Cleaning should be restricted
only to stained sections.
Be careful not to bend the lower sheet.

6.

[1]

Clean up the rear side of the developing unit


cover /1 [1] with a vacuum cleaner.

7.

Clean up the suction duct [2] of the developing


unit cover /1 with a vacuum cleaner.

8.

Reinstall the above parts following the removal


steps in reverse.

[2]

1050fs2402c

54

3. PERIODIC CHECK

D. Replacing the developing unit


(1) Periodically replaced parts/cycle
Developing unit: Every 6,000,000 prints
(2) Procedure

1.

Pull the photo conductor section out of the main


body.
(See P.38)

2.

Remove the developing suction assembly.


(See P.53)

3.

Release the developing pressure lever [2] while


holding down the right side [1] of the developing
unit.

NOTE

[2]

[1]

1050fs2109c

When releasing the developing pressure lever,


be careful not to touch the front panel and the
rear panel of the photo conductor section.

4.

Hold the sections [1] and [2] with both hands and
remove the developing unit [3].

[2]
[1]
[3]

1050fs2110c

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Field Service Ver3.0 Nov.2006


NOTE
When reinstalling the developer unit, make
sure that the developing unit stopper roller [1]
is in contact with the developing unit stopper
plate [2]. (DS secured)
When the developing unit stopper roller is too

[2]

easily rotated, remove it once and then reinstall it.

[1]

[1]

1050fs2116c

5.

Reinstall the above parts following the removal


steps in reverse.

[2]

NOTE
When reinstalling the developer unit, be careful that the front panel of the photo conductor
section does not come into contact with the

[1]

1050fs2111c

developing roller [1].


Never rotate the developing gear to the
arrow-marked direction [2].

56

3. PERIODIC CHECK

E. Replacing the developer


NOTE

[2]

When replacing the developer, be careful that


dirt does not get into it.
When rotating the developing roller [1], be
sure to rotate the developing gear to the
arrow-marked direction [2] with the flat blade
driver.
When putting in new developer, be sure to
reset the developer counter in the service
mode. If not reset, image fogging and toner

[1]

splash may result. (See P.350)

1050fs2112c

(1) Periodically replaced parts/cycle


Developer: 1,000,000 prints or 220 hours drive, whichever is earlier
(2) Procedure

1.
[4]

Pull the photo conductor section out of the main


body.

[2]

(See P.38)

2.

Remove the developing suction assembly.


(See P.53)

[3]

3.

Remove the developing unit.


(See P.55)

[1]

1050fs2113c

4.

Release 2 hooks [1] and remove the developing


unit cover /1 [2].

5.

Release 2 hooks [3] and remove the developing


unit cover /2 [4].

57

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

[4]

6.

[2]

With the developing unit [1] tilted to about 45


[2], rotate the developing gear to the arrowmarked direction [3] with a flat blade screwdriver
to discharge the developer [4] in the developing

[1]

unit thoroughly.

7.

Use cleaner to clean the developer adhered to


the developing roller.

NOTE
Any used developer remaining in the developing roller may cause gray background to the
image.

[3]

1050fs2114c

8.

[3]

Pour new developer [1] evenly from above the


mixing screw [2].

[4]

9.

Rotate the developing gear [5] counterclockwise


so that the developer gets fully into the developing unit [4].

10. Repeat the steps 8 and 9 to pour the developer


completely.

[1]

[5]

11. Rotate the developing gear counterclockwise


and check the height of developer across the
entire developing roller [6].

[2]

58

[6]

1050fs2115c

12. Reinstall the above parts following the removal


steps in reverse.

3.5.4

3. PERIODIC CHECK

Toner supply section

A. Replacing/cleaning of the toner bottle


(1) Procedure

[3]

1.

Open the toner supply door [1] and pull out the
toner supply cover /A assembly [2].

2.

Remove the toner bottle [3].

3.

Clean around the toner bottle insertion opening

[1]

[2]

1050fs2004c

[1]

[1] with a blower brush and a vacuum cleaner.

4.

Reinstall the above parts following the removal


steps in reverse.

1050fs2005c

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Field Service Ver3.0 Nov.2006

B. Replacing the agitator plate assembly


(1) Periodically replaced parts/cycle
Agitator plate assembly /1: Every 1,500,000 prints
Agitator plate assembly /2: Every 1,500,000 prints
(2) Procedure

1.
2.
3.

[2]

Open the front doors /Rt and /Lt.


Bring down the lever A of the ADU.(See P.112)
Remove the cover on the photo conductor section and pull out the intermediate toner hopper to
open it.(See P.38)

4.

Close up the connection opening [1] of the intermediate toner hopper with a cleaning pad [2].

5.

Attach the toner recovery bag [4] beneath the


shutter section [3] connected to the developing
unit.

NOTE
For the toner recovery bag, use a paper bag
made by folding a sheet of paper, or a vinyl
bag. Be sure to fix it at an appropriate place

[3]

[4]

[1]

so that toner does not spill over. And also,

1050fs2783c

make sure that the bag does not come down


by the toner's own weight.
The intermediate toner hopper contains toner
about half as much as the volumetric capacity
of the hopper. Be sure to set up a bag that
accommodates of the entire toner amount.

[3]

[2]

[5]

6.

[4]

Enter 54-00 in "I/O check mode" in the service


mode and press the start button.

7.

Insert the connecting shutter [1] fully deep and


open it to discharge toner in the hopper. (This
takes about 5 minutes.)

NOTE
While discharging, be sure to rotate the gear
[2] several times in the arrow-marked direction [3] once in a while so that toner that is
above the agitator plate assembly is discharged.
When rotating the gear [2] and no more toner
is discharged, it is considered that almost all
toner has been recovered.

[1]

[6]

1050fs2784c

Be sure to avoid sucking toner in the intermediate toner hopper with a vacuum cleaner.
Using a cleaner may cause damage electrostatically to the toner remaining sensor /1
(PS31).

60

3. PERIODIC CHECK

[2]

8.
9.

[1]

Press the stop button.


Remove 5 screws [1] and then remove the intermediate toner hopper cover assembly [2] in the
arrow-marked direction [3].

NOTE
The intermediate toner hopper cover assembly [5] will also be adhered with toner. Be
careful that it does not scatter.

[3]

[1]

1050fs2802c

10. Rotate the gear [1] in the arrow-marked direction

[2]

until 2 screws [3] that hold the agitator plate


assembly [2] turns up.
NOTE
At this time, the sheet of the agitator plate
assembly /1 jumps up. Be sure to cover about
half of it with paper so that toner does not
scatter.

11. Remove 2 screws [3] and then remove the agitator plate assembly /1 [2].

[5]

[3]

[4]

1050fs2785c

NOTE
Be sure not to rotate the gear [1] after removing the agitator plate assembly /1. Rotating it
may cause a phase lag with the agitator plate
assembly /2 [5], thus making it impossible to
detect the remaining amount of toner properly.

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3. PERIODIC CHECK

[2]

12. Remove the two screw [1] and remove the stirring plate /2 assembly [2].

13. Reinstall the above parts following the removal


steps in reverse.
NOTE
The recovered toner may get mixed with
impurities. Be sure to dispose of it, do not put
it back in the intermediate toner hopper.

[1]

62

1050fs5101c

3. PERIODIC CHECK

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C. Replacing the toner supply sleeves /1 and /2
(1) Periodically replaced parts/cycle
Toner supply sleeve /1: Every 3,000,000 prints
Toner supply sleeve /2: Every 3,000,000 prints
(2) Procedure

[1]

1.
2.

Remove the left cover.(See P.250)


Open the front doors /Rt [1] and /Lt [2] and the
toner supply door [3].

[2]

3.
4.
5.

Remove the toner bottle [4]. (See P.59)

6.

Remove 6 screws [1] and then remove the toner

Remove the toner supply door. (See P.254)


Replace the toner supply cover /A assembly [5].

[4]

[3]
[5]

[1]

1050fs2006c

[2]

[1]

supply protective assembly [2].

7.

Pull out the toner supply cover /A assembly [3]


until the lock is released.

NOTE
If the toner supply cover /A assembly [3] is
set, the lock section [5] remains in contact
when the toner supply lock assembly [4] is
removed. Be sure to pull out the toner supply
cover /A assembly [3].

8.
9.
10.
11.

[7]

[5] [3] [4]

[6]

Remove 2 screws [6].


Remove 2 screws [7].
Pull out tray /2.
Remove the toner supply lock assembly [4].

1050fs2007c

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3. PERIODIC CHECK

12. Remove 2 connectors [1] and the wiring harness


from the wiring harness clamp.

[1]

1050fs2008c

13. Release 2 hose clamps [1] and remove 2 hoses

[5]

[2]

[3] from the toner feed case [2].


NOTE
Keep each of the released hose clamps [1]
near the connecting opening of each hose [3].
When the hose [3] is removed from the toner
feed case [2], toner may spill out of each
hose. Be careful that the inside of the main
body does not get stained with toner.
The hose connecting section of the toner feed
case [2] and the hose [3] are provided with the

[3]

toner supply installation label [4] that indicates the respective points to which a con-

[1]

[3]

nection is made. When installing each hose,


be sure to make a connection between the
points having the corresponding toner supply
installation label [4].

[2]

14. Release the cable clamp [5] and pull out the hose
[3] to the outside of the main body.
NOTE
The hose [3] may be damaged when the toner

[4]

64

[4]

1050fs2009c

supply unit [6] is being removed. Be sure to


pull it out to the outside of the main body.

3. PERIODIC CHECK

[2]

15. Remove the screws [1] and [2], and pull out and

[1]

[3]

remove the toner supply unit [3].

1050fs2010c

NOTE

[1]

When reinstalling the toner supply unit [1], be


sure to insert 2 guide pins [2] on the rear side

[4]

and 2 guide pins [3] on the front side into the


respective guide holes [4] of the main body
frame.

[3]

[1]
[4]

[2]

1050fs2011c

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3. PERIODIC CHECK

16. Remove 4 screws [1] and then remove the toner


supply protective plate [2].

[2]

[1]
[2]

[1]

1050fs2012c

17. Remove 4 screws [1] and then remove the cover


[2]

[1]
[2]

[1]
1050fs2404c

66

/Up [2].

3. PERIODIC CHECK
NOTE

[6]

When reinstalling the cover /Up [2], set the

[8]

projection [5] of the cover /Lw [4] to the positioning hole [3] of the cover /Up [2] and then
insert the projection [6] of the cover /Up [2]
into the slit [8] of the drive board [7].

[7]
[2]

[3]

[4]

[5]
[2]

[3]

[4]

[5]
1050fs2013c

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3. PERIODIC CHECK

18. Remove the toner supply sleeves /1 [1].


19. Push the coupling in the arrow-marked direction
[3]

[2] and remove the toner supply sleeve /2 [3].

[1]

[2]

1050fs2014c

NOTE

[2]

[1]

Be sure to reinstall the toner supply sleeves /1


[1] and /2 [2] in the direction as shown in the
drawing.

20. Reinstall the above parts following the removal


steps in reverse.
NOTE
After completion of disassembly/assembly of
the toner supply unit, be sure to select the
code 54-09 (rotation of the toner pump motor
(M28) and the air pump motor (M29)) in the I/O
check mode of the service mode and then
press the start button.
When toner drops off into the mixing section
due to the vibration of the disassembly/
assembly, this may cause the codes SC23-14
and SC23-17. (See chapter III "4.6.1 G.
Removing toner from the toner mixing section" in the Field Service for the main body.)

[1]

68

[2]

1050fs2015c

3. PERIODIC CHECK

D. Replacing the pump units /Lt and /Rt


(1) Periodically replaced parts/cycle
Pump unit /Lt: Every 10,000,000 prints
Pump unit /Rt: Every 10,000,000 prints
(2) Procedure

1.

Remove the rear cover and the upper covers /


Rr1 and /Rr2.(See P.250)

2.

Remove 4 screws [1] and then remove the exterior mounting plate [2].

[1]

[2]

[1]

1050fs2016c

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3. PERIODIC CHECK

[2]

[1]

[3]

[5]

3.
4.

Disconnect 2 connectors [1].


Release 2 hose clamps [2] and remove 2 hoses
[4] from the pump unit /Rt [3].

NOTE
Keep each of the released hose clamps [2]
near the connecting opening of each hose [4].
When the hose [4] is removed from the pump
unit /Rt [3], the toner may spill out of each
hose. Be careful that the inside of the main
body does not get stained with the toner.
The hose connecting section of the pump unit
/Rt [3] and the hose [4] are provided with the
toner supply installation label [5] that indi-

[5]

[4]

cates the respective points to which a con-

[5]

nection is made. When installing each hose,

1050fs2017c

be sure to make a connection between the


points having the corresponding toner supply
installation label [5].

[3]

[1]

5.
6.

[2]

Disconnect 2 connectors [1].


Release 2 hose clamps [2] and remove 2 hoses
[4] from the pump unit /Lt [3].

NOTE
Keep each of the released hose clamps [2]
near the connecting opening of each hose [4].
When the hose [4] is removed from the pump
unit /Lt [3], the toner may spill out of each
hose. Be careful that the inside of the main
body does not get stained with the toner.
The hose connecting section of the pump unit
/Lt [3] and the hose [4] are provided with the
toner supply installation label [5] that indicates the respective points to which a con-

[5]

[4]

[5]

1050fs2405c

nection is made. When installing each hose,


be sure to make a connection between the
points having the corresponding toner supply
installation label [5].

70

3. PERIODIC CHECK

7.

Remove the screws [1], two each, and remove


the pump unit /Lt [2] and the pump unit /Rt [3].

[3]
[2]

[1]

NOTE
When reinstalling each pump unit, be sure to

[1]

insert the toner supply spacer [4] between the


attaching surfaces.

8.

Reinstall the above parts following the removal


steps in reverse.

[4]

[4]

1050fs2018c

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3.5.5

Field Service Ver3.0 Nov.2006

Cleaning/toner recycle section

A. Removing/reinstalling the cleaning section


NOTE
Be sure to avoid touching the edge of the cleaning blade with bare hands.
Before reinstalling the cleaning section, be sure to clean the cleaning section with a blower brush
and a cleaning pad.
When reinstalling the cleaning section, be sure to apply setting powder to the entire periphery of
the drum and the cleaning blade regardless of these parts being new or used ones.
When the drum is applied with setting powder, be sure conduct the following operations before
installing the photo conductor section to the main body:
1) To obtain an accurate toner density, clean setting powder splashed onto the gamma sensor
and the maximum density sensor on the toner control sensor board (TCSB) with a cleaning pad
soaked in drum cleaner.
2) With the charger unit and the developing unit removed, rotate the drum one full turn (for splash
prevention of setting powder to the charger and prevention against the image getting blurred).
(1) Procedure

1.

Rotate the drum one full turn by hand.

NOTE

[7]

Be sure to rotate the drum one full turn to prevent the toner on the guide brush inside the
cleaning section from falling down.

2.

Pull the photo conductor section out of the main


body. (See P.38)

3.

[1]

Release the 2 levers [1] that holding the cleaning


section.

4.

Remove the connector [2], remove the wiring


harness from the clamp [3] and then remove the
cleaning section [4].

[4]
NOTE
When removing the cleaning section, be sure

[3]

to move it along the ribs [5] of the photo con-

[2]

ductor section with the opposite side of the


drum contacting section slanted to about 15.
When reinstalling it, be sure to set the reference pin [6] of the photo conductor section to
the notch [7] of the cleaning section.

5.
[5]

[6]

72

1050fs2117c

Reinstall the above parts following the removal


steps in reverse.

3. PERIODIC CHECK

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B. Replacing the cleaning blade
NOTE

When replacing the cleaning blades, be sure to replace 2 blades at the same time.
Be sure to avoid touching the edge of the cleaning blade with bare hands.
(1) Periodically replaced parts/cycle
Cleaning blade: Every 750,000 prints
(2) Procedure

1.

Pull the photo conductor section out of the main


body. (See P.38)

[1]

2.
3.

Remove the cleaning section. (See P.72)


Remove the screw [1] and then remove the
cleaning blade /2 [2].

4.

[2]

Reinstall a new cleaning blade /2.

1050fs2119c

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Field Service Ver3.0 Nov.2006

5.

With the blade release arm [1] raised in the


arrow-marked direction [2], rotate the blade
replacement lever [3] in the arrow-marked direction [4] to turn the cleaning blade /2.

[2]

NOTE
Be sure to keep the blade release arm raised
up, do not let go of it.

[1]

[3]

[4]

1050fs2120c

74

3. PERIODIC CHECK

6.

Bring down the blade release arm [1] in the


arrow-marked direction [2].

NOTE

[1]

Be sure to keep hold of the blade replacement


lever [3] being rotated, do not let go of it.

[2]

7.

Release the hand that is holding the blade


replacement lever.

[3]

1050fs2121c

8.

Remove the screw [1] and then remove the


cleaning blade /1 [2].

[1]

9. Install a new cleaning blade /1.


10. Remove toner adhered to the lower [3] and
upper [4] blade sides of the cleaning section with
a cleaning pad.

[4]

[3]

[2]

1050fs2503c

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11. Reinstall the parts after that following the removal

[2]

steps in reverse.
NOTE
After replacing the cleaning blades /1 and /2,
be sure to check to see if the blade replacement lever [1] has been pulled.
After replacing the cleaning blades /1 and /2,
be sure to conduct the blade set mode in the
service mode to prevent the blade from curling up.(See P.346)
Be sure to avoid using the blade set mode

[1]

fs503fs2153c

other than when replacing the cleaning blade.


Otherwise, the cleaning blade count of the
fixed parts count is reset so that the blade is
not replaced automatically at the correct timing.

76

3. PERIODIC CHECK

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C. Cleaning/replacing the toner seal board
NOTE
Be sure to avoid touching the edge of the cleaning blade with bare hands.
(1) Periodic cleaning cycle
Toner seal board: Every 750,000 prints
(2) Periodically replaced parts/cycle
Toner seal board: Every 3,000,000 prints
(3) Procedure

[4]

[6]

1.

[5]

Pull the photo conductor section out of the main


body. (See P.38)

2.
3.

Remove the cleaning section. (See P.72)


Remove the screws [1] and [2], and then remove
the toner seal board [3].

4.

Clean the sheet section [4] of the toner seal


board with a blower brush and a cleaning pad.

[3]

NOTE
When reinstalling the toner seal board, be
sure to first of all install the screw [1].
When both sides [5] of the sheet section of
the toner seal board get inside of the toner
guide brush [6], an overflow toner may result.
On such an occasion, a correction should be

[1]

[3]

made so that the warp of the sheet section

[2]

becomes parallel to the toner guide brush or

1050fs2122c

it turns a little to this side (less than 1 mm).

5.

Reinstall the above parts following the removal


steps in reverse.

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Field Service Ver3.0 Nov.2006

D. Replacing the toner guide brush/scattering prevention felt/seal plate


NOTE
Be sure to avoid touching the edge of the cleaning blade with bare hands.
When reinstalling the toner guide brush, apply setting powder uniformly with the toner guide brush
removed.
Be absolutely sure to avoid touching the brush section of the toner guide brush with bare hands.
Also, be careful that the brush section does not come in direct contact with other objects.
(1) Periodically replaced parts/cycle
Toner guide brush: Every 1,500,000 prints
Scattering prevention felt: Every 1,500,000 prints
Seal plate /Fr: Every 1,500,000 prints
Seal plate /Rr: Every 1,500,000 prints
(2) Procedure

1.

[2]

Pull the photo conductor section out of the main


body. (See P.38)

2.
3.
4.

Remove the cleaning section. (See P.72)


Remove the toner seal board.(See P.77)
Remove the screw [1] and then remove the seal
plate /Fr [2].

5.

Remove the screw [3] and then remove the seal


plate /Rr [4].

[1]

[4]

[3]

1050fs2118c

78

3. PERIODIC CHECK

6.

Move the toner guide brush [1] in the order of the


arrow-marks [2] and [3] and remove it.

NOTE
When reinstalling the toner guide brush, be
sure to set the pin [6] of the toner guide brush
to the coupling slit [5] of the cleaning section
[4].

[6]

7.
[2]

[1]

After removal of the toner guide brush, clean up


the installation section of the seal plates /Fr and /
Rr by a vacuum cleaner.

[4]

[5]

[3]

1050fs2123c

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Field Service Ver3.0 Nov.2006

8.

[2]

Remove the C-clip [3], the bearing [4], the scattering prevention felt [5], the bearing fixing member [6] and the toner prevention collar [7] in this
order from the shaft [2] of the toner guide brush

[3]

[1].

[1]

NOTE
Be careful that the toner prevention collar
does not get lost.

9.
[5]

steps in reverse.

[6]

[4]

[7]
1050fs2124c

80

Reinstall the above parts following the removal

3. PERIODIC CHECK

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E. Replacing the toner guide plate assembly
(1) Periodically replaced parts/cycle
Cleaning gear /A assembly: 6,000,000 prints
Cleaning gear /B: 15,000,000 prints
Toner guide plate assembly: Every 3,000,000 prints
(2) Procedure

1.

body. (See P.38)

[2]
[1]

[5]

Pull the photo conductor section out of the main

2.
3.
4.
5.

Remove the cleaning section. (See P.72)


Remove the toner seal board. (See P.77)
Remove the seal plate. (See P.78)
Remove the E-rings [1], one each, and then
remove 2 cleaning mounting lever collars [2].

[4]

6.

Remove the screws [3] (B tight M3 x 8) and [4]


(TPM3 x 6) and then remove the drive reinforcing
plate [5].

[3]

[2]

[1]

1050fs2125c

NOTE
When installing the drive reinforcing plate, be
careful not to confuse the screw [3] with the
screw [4].
When installing the drive reinforcing plate, be
sure to tighten the screw [3] and the screw [4]
in this order after fastening each of the cleaning mounting lever collar with the E-ring.

7.

[1]

Remove the cleaning gear /A assembly [1].

1050fs2423d

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Field Service Ver3.0 Nov.2006

[4][5]

[3]

[2]

8.

[1]

Remove the E-ring [2] from the toner guide shaft


[1], and remove the cleaning gear /B [3].

NOTE
While removing the cleaning gear /A assembly
or the cleaning gear/B [3], the bearing [4] and
the splash prevention felt [5] may come off. If
the felt become detached, make sure to
replace it with a new one.

1050fs2424d

[2]

9.

[1]

Remove the E-ring [2] from the toner guide shaft


[1].

1050fs2425d

[1]

[2]

10. Remove the C-clip [1] and remove the bearing

[3]

[2].

11. Pull out the toner guide shaft [3] to remove it.

1050fs2426d

82

3. PERIODIC CHECK
NOTE

[1][2]

When reinstalling the toner guide shaft, be


sure to insert it while holding it down from the
outside so that the bearing [1] does not come
off.
If the bearing and the splash prevention felt
[2] become detached while inserting the toner
guide shaft, make sure to replace the splash
prevention felt with a new one.

1050fs2427d

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

12. Remove 2 screws [1] and then remove the toner

[1]

guide plate assembly [2].


NOTE
When reinstalling the toner guide plate
assembly, be sure to hit it against the lower
side before fixing it.

13. Clean up the exterior of the cleaning unit with a


cleaning pad and a blower brush.

14. Reinstall the above parts following the removal


steps in reverse.

[2]

[1]

84

1050fs2130c

F.

3. PERIODIC CHECK

Cleaning when removing the cleaning unit (when conducting maintenance work)

NOTE
When removing the cleaning unit, be sure to clean thoroughly both the inside and the inner wall of
the cleaning unit and the recycle pipe with as little toner left as possible. When cleaning is insufficient, toner may spill over the conveyance section.
(1) Procedure

1.

Pull out the photo conductor section from the


main body. (See P.38)

2.
3.
4.

Remove the cleaning section.(See P.72)


Remove the toner seal board.(See P.77)
Remove the toner guide brush/seal plates Fr and
Rr.(See P.78)

5.

Tap the casing [1] section softly to let the recycled toner adhering to the inner wall drop off.

[1]

1050fs2431c

6.

Rotate the gear [1] in the arrow-marked direction


to discharge toner to the outside.

7.

Repeat the steps 5 and 6 until there is no toner


discharged. And finally, clean the inside with a
vacuum cleaner.

[1]

1050fs2432c

8.

Tap the recycle pipe softly to let the recycled toner


adhering to the inner wall drop off into the pipe.

9.

Rotate the gear [1] of the recycle screw counterclockwise and open the shutter section [2] to discharge toner.

10. Repeat the steps 8 and 9 until there is no toner


discharged.

11. Clean the cleaning unit mounting place (photo


conductor section) with a vacuum cleaner.
NOTE

[1]

[2]

When cleaning it with a vacuum cleaner, be


1050fs2433c

careful that the vacuum cleaner does not


come into contact with drum.

12. Reinstall the above parts following the removal


steps in reverse.

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3. PERIODIC CHECK
3.5.6

Field Service Ver3.0 Nov.2006

Paper feed section

A. Removing/reinstalling the pick-up roller assembly/separation roller assembly


NOTE
The pick-up roller assembly/separation roller assembly are CMS corresponding parts.
(1) Procedure
NOTE
The method for replacing the pick-up roller assembly/separation roller assembly is the same for
tray /1 and tray /2. The explanation here is given for tray /1.
After completion of the installation, rotate the pick-up roller in the direction of the paper feed
(counterclockwise as seen from the front) to check to see if the paper feed roller, the belt and the
coupling section rotate smoothly. The rotation of the pick-up roller is restricted only to the direction of the paper feed (counterclockwise as seen from the front) and be absolutely sure not to turn
it clockwise.
Be sure to take note that the direction of the pick-up roller is different for the main body and the
PF.

1.

When the power switch is off, open the toner


supply door.

2.
[2]

[1]

1050fs2700c

86

Raise up the tray lock lever [1] lightly and pull out
the tray [2].

[2]

3. PERIODIC CHECK

3.

[3]

Rotate the pick-up roller [1] in the arrow-marked


direction (counterclockwise as seen from the
front) and place the coupling [2] in the longitudinal direction.

[1]
NOTE
The rotation of the pick-up roller [1] is
restricted only to the arrow-marked direction
(counterclockwise). It does not rotate in the
reverse direction (counterclockwise). So, be
sure not to turn it in this direction forcibly.

1050fs2701c

[2]

4.

Remove 2 C-clips [3].

5.
6.

Remove the bearing /Fr [1].


Slide the bearing /Rr [2] to the rear side.

NOTE
When installing the bearing /Fr [1], /Rr [2],
insert it in the notch [5] of the metal frame

[1]

while pressing down a little the metal frame


[3] of the pick-up roller assembly to make
level the flat portion [4] of the bearing /Rr [2].
And then insert the bearing /Fr [1] in the same
manner as with the bearing /Rr.

[4]
[5]

[2]

[3]

1050fs2702c

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Field Service Ver3.0 Nov.2006

7.

Hold the pick-up roller assembly [1] by hand and


lift the paper feed roller [3] up to tilt while rotating
it around the shaft [2] of the pick-up roller, and

[7]

then remove it from the notch [4] of the bearing


and the coupling [5].
NOTE
When removing the pick-up roller [1], be careful not to damage the sensor [7] with the
metal frame [6].

[5]

[3]

[6]

[4]

[2]

88

[1]

1050fs2703c

3. PERIODIC CHECK

8.

Remove the pick-up roller shaft [2] from the arm


[1] of the paper feed guide plate and then remove

[3]

the pick-up roller assembly [3].

[2]
[1]

[3]

1050fs2704c

9.

[2]

[1]

Remove 2 screws [1] and then remove the


entrance guide plate [2].

1050fs2705c

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10. Remove 2 screws [1].

[2]

NOTE
When reinstalling it, fasten it with the screws
while pressing down the separation roller
assembly [2].

[1]

1050fs2706c

11. After pulling out the front side of the separation


roller assembly [1], remove the coupling [2] in the
rear from the joint [3].

[3]
NOTE
When reinstalling it, be sure to engage the
coupling pin [2] with the joint [3] before instal-

[2]

lation.

12. Reinstall the above parts following the removal


steps in reverse.
NOTE

[1]

After completion of the installation, hold the


pick-up roller lightly and rotate it in the direction of the paper feed (counterclockwise as
seen from the front) to check to see if the
paper feed roller, the belt and the coupling
section rotate smoothly. (The rotation of the
pick-up roller is restricted only to the direc-

1050fs2707c

tion of the paper feed (counterclockwise as


seen from the front) and be absolutely sure
not to turn it clockwise.)

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3. PERIODIC CHECK

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B. Replacing the pick-up roller/paper feed roller
(1) Periodically replaced parts/cycle
Pick-up roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints)

Paper feed roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints)
(2) Procedure
NOTE
The outward appearance of the collar is identical for the paper feed roller and the separation roller.
However, a one-way mechanism is provided on the inside of the collar of the paper feed roller with
no mechanism provided for the separation roller. Be careful not to confuse one with the other.

1.
2.

Remove the pick-up roller assembly.


Remove the C-clip [1], remove the coupling bearing [2] and then remove the mounting bracket [3].

[2]

[1]

[3]

1050fs2708

3.

Pull out the shaft [3] from the collar [1] and
remove the pick-up roller [2] from the collar [1].

NOTE
When reinstalling it, take note of the direction
of the pick-up roller. Be sure to insert the collar [1] from the side provided with the groove
[4].

[3]

[1]

[2]

[4]

1050fs2709c

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[2]

Field Service Ver3.0 Nov.2006

4.

[3]

Remove the C-clip [1] and pull out the collar [2]
and the paper feed roller [3].

NOTE
When reinstalling it, take note of the direction
of the paper feed roller. Be sure to insert the
collar [2] from the side provided with the
groove [4].

[1]

5.

Reinstall the above parts following the removal


steps in reverse.

[4]

[3]

[2]

1050fs2710c

92

3. PERIODIC CHECK

C. Replacing the separation roller


(1) Periodically replaced parts/cycle
Separation roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints)
(2) Procedure
NOTE
The outward appearance of the collar is identical for the separation roller and the paper feed roller.
However, a one-way mechanism is provided on the inside of the collar of the paper feed roller with
no mechanism provided for the separation roller. Be careful not to confuse one with the other.

[1]

1.
2.

Remove the separation roller assembly.


Remove the C-clip [1], slide the shaft and remove
the separation roller [3] together with the shaft
[2].

[3]

[2]

[1]

1050fs2711c

[4]

[5]

[3]

[2]

3.

Pull out the gear [2], the collar [3] and the separation roller [4] from the shaft [1] in the arrowmarked direction and remove them.

NOTE
When reinstalling it, take note of the direction
of the separation roller. Be sure to insert it
into the shaft [2] from the side provided with
the groove [5].
The outward appearance is identical for the

[6]

collar [6] of the separation roller and the col-

[7]

lar [7] of the paper feed roller. However, the


one-way mechanism is provided on the inside
of the collar [7] of the paper feed roller with

[8]

no mechanism provided for the collar [6] of


the separation roller. Be careful not to confuse one with the other.

4.

Reinstall the above parts following the removal


steps in reverse.

1050fs2712c

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Field Service Ver3.0 Nov.2006

D. Removing/reinstalling the tray

Caution:
The tray is heavy. Be sure to conduct this operation with two people.

NOTE
The procedure for removing/reinstalling the trays /1 to /2 is identical. The explanation here is made
of the tray /1.
When raising up the tray, be sure to hold it at the specified positions. Holding it at positions other
than those specified may cause damage to the tray, thus resulting in a paper feed jam.
(1) Procedure

1.
2.

Open the toner supply door.


Lightly raise up the tray lock lever [1] and pull out
the tray [2].

[2]

[1]

1050fs2715c

94

3.

When paper remains in the tray, take it all out.

[2]

3. PERIODIC CHECK

4.

[1]

Remove the stopper screws [2], one each, provided at either side of the rail [1] and pull the tray
further out.

[2]

1050fs2716c

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[1]

Field Service Ver3.0 Nov.2006

[2]

[4]

[3]

5.

Remove the screws [1], one each, provided at


either side of he rail, hold the tray [2] at the specified positions [3] and raise it up to remove it.

NOTE
When raising up the tray, be sure to hold it at
the specified positions [3] and raise it up with
two persons.
Be absolutely sure to avoid holding it at positions [4] that can be easily deformed. This
may affect the paper tray, thus resulting in a

[3]

jam.

[1]

When reinstalling it, be sure to check to see if


the knobs [5] provided at the 4 places on the
rail are securely in the notches [6] of the tray.

6.

Reinstall the above parts following the removal


steps in reverse.

[5]

96

[6]

1050fs2717c

3. PERIODIC CHECK

E. Replacing the paper feed clutch/separation clutch


(1) Periodically replaced parts/cycle
Paper feed clutch /1 (CL4), /2 (CL6): Every 15,000,000 prints (actual replacement cycle: every 3,000,000
prints)
Separation clutch /1 (CL5), /2 (CL7): Every 15,000,000 prints (actual replacement cycle: every 3,000,000
prints)

[1]

1.

[2]

Remove the rail stopper screw of the tray and


pull out the tray.

2.

Remove 3 screws [1] and then remove the clutch


cover [2].

1050fs2713c

[4]

3.

[7]

Disconnect 2 connectors [1] and remove the 2


wire binding bands [2].

4.
[3]

Remove 2 C-clips [3] and then remove the paper


feed clutch [4] and the separation clutch [5].

[6]

[5]

NOTE
When reinstalling it, be sure to engage the

[6]

stopper [6] of the clutch with the stopper sec-

[7]

tion [7].

5.

Reinstall the above parts following the removal


steps in reverse.

[2]

[1]

1050fs2714c

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3. PERIODIC CHECK
3.5.7

Field Service Ver3.0 Nov.2006

Vertical conveyance section

A. Removing/reinstalling the vertical conveyance unit


(1) Procedure

[2]

[1]

1.
2.

[3]

Remove the right cover.


Pull the knob [1] and remove the paper dust
guide holder [2].

NOTE
The roller may get stained with paper dust
that has gathered in the paper dust guide

[4]

[4]

holder [2]. Be sure to remove it when removing the vertical conveyance unit.

3.
4.
[5]

[6]

Disconnect the connector [3].


Remove 4 screws [4] and then remove the vertical conveyance unit [5].

NOTE
When placing the vertical conveyance unit, be
sure to place it with the jam open/close door
side down. Placing it with the roller side down

1050fs2732c

may cause damage to the gear [6]. When


placing it with the roller side down, be sure to
remove 2 gears [6].

5.

Reinstall the above parts following the removal


steps in reverse.

NOTE
Pulling out the main body tray with the vertical conveyance unit removed may damage
the guide roller that brings down forcibly the
pick-up roller of the main body tray. Be absolutely sure not to pull out the main body tray
with the vertical conveyance unit removed.
When reinstalling it, be sure to move the vertical conveyance unit [5] to the rear side and
tighten it up with the screws [4].

98

3. PERIODIC CHECK

B. Replacing the pre-registration clutch/vertical conveyance clutch


(1) Periodically replaced parts/cycle
Pre-registration clutch /1 (CL1), /2 (CL3): Every 4,500,000 prints (actual replacement cycle: every 3,000,000
prints)
Vertical conveyance clutch (CL2): Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints)
(2) Procedure

1.
2.
3.

[2]

Remove the right cover.


Remove the vertical conveyance unit. (See P.98)
Remove 2 C-clips [1] and then remove 2 gears
[2].

NOTE
When reinstalling it, take note of the direction
of the gears.

[1]

1050fs2733c

4.
[5]

[4]

[3]

[6]

Disconnect 3 connectors [1] and remove the 3


wire binding bands [2].

5.

Remove 3 C-clips [3] and then remove the preregistration clutch /1 (CL1) [4], the vertical conveyance clutch (CL2) [5], and the pre-registration
clutch /2 (CL3) [6].

NOTE
When reinstalling it, set the stopper [7] of the

[8]

[7]

[1]

[2]

clutch to the screw [8].

6.

Reinstall the above parts following the removal


steps in reverse.

1050fs2734c

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Field Service Ver3.0 Nov.2006

C. Replacing the pre-registration roller /1, /2, the registration bearing and the conveyance rollers /2
and /3
(1) Periodically replaced parts/cycle
Pre-registration roller /1 and /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
Pre-registration bearing /1 and /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
Conveyance roller /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
Conveyance roller /3: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
(2) Procedure

[4]

[2] [6]
[4]

[5]

1.
2.
3.

Remove the right cover.


Remove the vertical conveyance unit.(See P.98)
Remove the pre-registration clutches /1 (CL1)
and /2 (CL3) and the vertical conveyance clutch
(CL2). (See P.99)

4.

Disconnect 2 connectors [1] and the connector


[2], and remove the wire binding bands [3] at the

[3]

5 places.

5.

Remove 4 screws [4] (one each at either side of


each roller) and then remove the roller covers /1

[7]

[3]

[5] and /2 [6].

[1]

NOTE

[8]

Be careful that no damage is caused to the


sensor.
When removing the roller covers /1 [5] and /2

[9]

[6], be sure to pull up the upper side.


When reinstalling the roller covers /1 [5] and /
2 [6], be sure to set the grooves at both sides
to the projection [8] and then press it lightly in
the direction of the paper through slit [9].

1050fs2735c

100

3. PERIODIC CHECK

6.

[4]

Remove the E-rings [1], one each provided at the


4 places, the bearings [2], one each, the pre-registration roller /1 [3] and the pre-registration roller
/2 [4].

NOTE

[3]

When removing and reinstalling the pre-registration rollers /1 [3] and /2 [4], be careful that
they are not damaged by the corners of the
guide plate.

[1]

When reinstalling the bearing [2], be sure to


raise the conveyance guide plate so that it is
in the jam release condition.

[2]

1050fs2736c

7.
[2]

[1]

Remove 2 screws [1] and then remove the cover


[2].

1050fs2738c

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8.

[5]

Remove 2 E-rings [1], 2 belt stoppers [2], the belt


[3], 2 pulleys [4] and 2 pins [5].

[4]

[3]

[2]

[1]
1050fs2739c

[5]

9.

[4]

Remove the E-rings [1], one each provided at 4


places, and then remove the plastic washers [2],
one each, the bearing [3], one each, the vertical
conveyance roller /2 [4] and the vertical conveyance roller /3 [5].

10. Reinstall the above parts following the removal


steps in reverse.
NOTE
After completion of the installation, check to
see if each roller rotates smoothly.

[3]
[1]

[2]

1050fs2740c

102

3. PERIODIC CHECK

D. Replacing the conveyance roller /1


(1) Periodically replaced parts/cycle
Conveyance roller /1: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
(2) Procedure

1.
2.
3.

Remove the right cover.


Remove the vertical conveyance unit. (See P.98)
Remove the E-ring [1] and then remove the gear
[2] and the pin [3].

[1]

NOTE
When installing the E-ring [1], be careful not
to damage the teeth of the gear [2].

[2]

[3]

1050fs2741c

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Field Service Ver3.0 Nov.2006

4.

[4]

Remove 2 E-rings [1], and then remove 2 plastic


washers [2], 2 bearing [3] and the conveyance
roller /1 [4].

NOTE
When removing and reinstalling the conveyance roller /1 [4], be careful that it does not
get damaged by the corners of the guide
plate.

[1]

When reinstalling the bearing [3], be sure to


raise the conveyance guide plate so that it
gets into the jam release condition.

[3]
[2]

5.

Reinstall the above parts following the removal


steps in reverse.

NOTE
After completion of the installation, check to
see if the roller rotates smoothly.

[3]
[2]
[1]

1050fs2742c

104

3. PERIODIC CHECK

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E. Replacing the conveyance exit roller
(1) Periodically replaced parts/cycle

Conveyance exit roller: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
Cleaning gear /A: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
(2) Procedure

1.
2.
3.

[2]

Remove the right cover.


Remove the vertical conveyance unit. (See P.98)
Remove 4 screws [1] and then remove the cover
[2].

[1]
[1]

1050fs2743c

4.

Remove the E-ring [1] and then remove the gear


[2] and the pin [3].

[3]

[2]

[1]

1050fs2744c

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5.

Remove 2 screws [1] and then remove the gear


cover [2] and the bearing [3].

[2]

[1]

NOTE
When installing the bearing [3], be sure to
install it from the inside to the gear cover [2].

[3]

1050fs2745c

6.

Remove the E-ring [1] and then remove the gear


[2] and the pin [3].

NOTE
The gear removed at the step 4 is different

[3]

from the one removed at the step 6. Be careful not to confuse one with the other.

[2]

[2]

[1]

1050fs2746c

106

3. PERIODIC CHECK

7.

[1]

Remove the E-ring [1] and then remove the


Cleaning gear /A [2].

1050fs5103c

[2]

[1]

[3]

8.

Remove the E-ring [1] and then remove the gear


[2] and the pin [3].

1050fs2747c

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[1]

[2]

Field Service Ver3.0 Nov.2006

[4]

9.

[3]

Disconnect the connector [1] and remove 2 wire


binding bands [2].

10. Remove 4 screws [3] and then remove the sensor mounting plate [4].

[3]

1050fs2748c

108

[3]

[2]

[1]

3. PERIODIC CHECK

[1]

11. Remove 2 E-rings [1], 2 washers [2] and 2 bear-

[2] [3]

ings [3], and take out the conveyance exit roller


[4].
NOTE
When taking out the conveyance exit roller
[4], the bearing [6] of the paper dust guide
brush assembly [5] is displaced. When reinstalling it, be sure to get it back to the original
place.

12. Reinstall the above parts following the removal


steps in reverse.

[4]

[5]
[6]

[6]

1050fs2749c

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F.

Field Service Ver3.0 Nov.2006

Replacing the paper dust guide brush assembly

(1) Periodically replaced parts/cycle


Paper dust guide brush assembly: Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints)
(2) Procedure

1.

[1]

Pull the knob [1] and remove the paper dust


guide holder [2].

[2]

1050fs2750c

[2]

2.

[3]

from the shaft [3] of the paper dust guide brush.

[1]

1050fs2751c

110

Remove the screw [1] and pull out the holder [2]

3. PERIODIC CHECK

[1]

3.

[2]

Remove the shaft [1] of the paper dust guide


brush assembly from the coupling [2] and then
remove the paper dust guide brush assembly
and the bearing [4].

4.

[3]

Reinstall the above parts following the removal


steps in reverse.

[4]

1050fs2752c

G. Cleaning of the paper dust guide holder


(1) Procedure

1.

[1]

Pull the knob [1] and remove the paper dust


guide holder [2].

2.

Clean the paper dust guide holder [2] with the air
brush.

3.

[2]

Reinstall the above parts following the removal


steps in reverse.

1050fs2753c

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3. PERIODIC CHECK
3.5.8

Field Service Ver3.0 Nov.2006

ADU

A. Pulling out/reinstallation of the ADU

Caution:
Be absolutely sure to avoid forcibly turning ON the interlock switches /1 (MS1) and /2 (MS2) with
the ADU pulled out. Otherwise, a high voltage may unexpectedly develop.

(1) Procedure

1.
[2]

[1]

Open the front door /Rt [1] and the front door /Lt
[2].

2.

While pressing the lock release lever [3] with a


driver in the arrow-marked direction, pull out the
ADU and bring the lever [4] down to pull out the
ADU section [5].

3.

When reinstalling it, push in the ADU and bring


up the lever that pulls out the ADU section.

[5]

[4]

[3]

112

1050fs2001c

3. PERIODIC CHECK

B. Cleaning of the paper dust removing brush for the registration roller /Lw
(1) Periodic cleaning cycle
Paper dust removing brush for the registration roller /Lw: Every 750,000 prints
(2) Procedure

1.
2.

[3]

Pull out the ADU from the main body. (See P.112)
After sliding once the paper dust removing lever
[1] in the arrow-marked direction [2], pull out and
remove the paper dust removing brush [3] for the
registration roller /Lw.
(The picture shows the lever that has been pulled

[2]

out a little.)
NOTE
When reinstalling the paper dust removing
brush for the registration roller /Lw, be sure to
insert it fully until it hits against the back.

[1]

When the paper dust removing brush for the

1050fs2131c

registration roller /Lw is not inserted fully, this


may block the light path of detection of the
registration sensor (PS40), thus resulting in a
jam.

3.

[1]

Clean the cleaning section [2] of the paper dust


removing brush [1] for the registration roller /Lw
with the blower brush.

4.

Reinstall the above parts following the removal


steps in reverse.

[2]

fs503fs2132c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

C. Cleaning of the paper dust removing brush for the registration roller /Up
(1) Periodic cleaning cycle
Paper dust removing brush for the registration roller /Up: Every 750,000 prints
(2) Procedure

[2]

1.
2.

[3]

Pull out the ADU from the main body. (See P.112)
Push out the projections [1], two each, and
release the lock to remove 2 paper dust removing brushes /1 [2] and /2 [3] for the registration
roller /Up.

[3]

[1]

1050fs2133c

3.

[1]

Clean each of 2 cleaning sections [2] of the


paper dust removing brush [1] for the registration
roller /Up.

4.

Reinstall the above parts following the removal


steps in reverse.

[2]

114

fs503fs2134c

3. PERIODIC CHECK

D. Cleaning of the registration sensor


(1) Periodic cleaning cycle
Registration sensor: Every 750,000 prints
(2) Procedure

[1]

[2]

1.
2.

Pull out the ADU from the main body. (See P.112)
Remove 2 screws [1] and release the fixing of the
sensor mounting piece [2].

fs503fs2135c

3.

[2]

Turn over the sensor mounting piece [1] and


clean the registration sensor (PS40) [2] with the
blower brush.

4.

Reinstall the above parts following the removal


steps in reverse.

[1]

fs503fs2136c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

E. Replacing the transfer/separation charger unit


(1) Periodically replaced parts/cycle
Transfer/separation charger unit: Every 6,000,000 prints
(2) Procedure

1.
2.

[1]

Pull out the ADU from the main body. (See P.112)
Remove the screw [1] and then remove the connector cover [2].

[2]

1050fs2019c

3.

[3]

Disconnect the connector [1].

NOTE
When the transfer/separation charger unit is a
PCS corresponding part (See "6.5 PCS corresponding parts"), remove also the connector
[2].

4.

Loosen 2 screws [3] and remove the transfer/


separation unit [4].

5.

Reinstall the above parts following the removal


steps in reverse.

[4]

[3]
[1]

116

[2]

1050fs2020c

F.

3. PERIODIC CHECK

Removing/reinstalling the ADU cover

(1) Procedure

1.
2.

Pull out the ADU from the main body. (See P.112)
Remove the screw [1] and then remove the lever
[2] that pulls out the ADU section.

[6]

3.

Loosen 2 screws [4] and remove the ADU cover /


Lt [5].

[4]

4.

Loosen 2 screws [6] and remove the ADU cover /


Rt [7].

5.

Reinstall the above parts following the removal


steps in reverse.

[5]

[7]
[3]

[1]

[2]
1050fs2023c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

G. Removing/reinstalling the registration section


(1) Procedure

1.
2.
3.

[2]

Pull out the ADU from the main body. (See P.112)
Remove the ADU cover. (See P.117)
Remove 2 screws [1] and then remove the multi
feed sensor cover [2] while removing the wire
harness from the cord clamp.

[1]

fs503fs2138c

4.

[1]

[1]

[1]

118

1050fs2139c

Remove 5 connectors [1].

3. PERIODIC CHECK

5.

Remove the screw [1] and check the position of


the graduation in the screw [1] section.

[1]

6.
7.

Remove 3 screws [2].


Reinstall the above parts following the removal
steps in reverse.

[2]

NOTE
Reinstall the registration section so that it
comes to the same graduation as that used
for removal.

[3]

[2]

1050fs2140c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

H. Replacing the discharge wire/transfer presser rubber


(1) Periodically replaced parts/cycle
Discharge wire: Every 750,000 prints
Transfer presser rubber: Every 750,000 prints
(2) Procedure

[2]

[1]

1.
2.

[1]

Pull out the ADU from the main body. (See P.112)
Remove the transfer/separation charger unit.
(See P.116)

3.
[5]

the plunging prevention plates /1 [2] and /2 [3].

4.
[4]
[1]

[1]

120

Release the locks [1] at the 6 places and remove

[3]

1050fs2146c

Remove the spark arrester plates /Fr [4] and /Rr


[5].

3. PERIODIC CHECK

5.

[1]

Remove the springs [1], one each, 3 discharge


wires [2] and 3 transfer presser rubbers [3].

NOTE
When reinstalling the discharge wire, be sure
to insert each wire into the notch [4] of each
of the transfer presser rubbers.
Reinstall the discharge wire so that the hook
[5] of each spring turns to the inside.

6.
[2]

[5]

Reinstall the above parts following the removal


steps in reverse.

[3]

[4]
[3]

[2]
1050fs2147c

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3. PERIODIC CHECK
I.

Field Service Ver3.0 Nov.2006

Replacing the transfer cleaning assembly/separation cleaning assemblies /1 and /2 and C-clips

(1) Periodically replaced parts/cycle


Transfer cleaning assembly: Every 750,000 prints
Separation cleaning assembly /1: Every 750,000 prints
Separation cleaning assembly /2: Every 750,000 prints
C-clip: Every 750,000 prints
(2) Procedure

1.
2.

[2]

Pull out the ADU from the main body. (See P.112)
Remove the transfer/separation charger unit.
(See P.116)

3.
4.

[1]

Remove the discharge wire. (See P.120)


Remove 3 C-clips [2] from the shaft [1] of each of
the cleaning assemblies.

[3]

5.

Turn over the transfer/separation charger unit [3]


and remove the transfer cleaning assembly [4]
and the separation cleaning assemblies /1 [5]
and /2 [6].

6.

Reinstall the above parts following the removal


steps in reverse.

[4]

[5]

[6]

122

1050fs2148c

J.

3. PERIODIC CHECK

Replacing the transfer assist sheet assembly

(1) Periodically replaced parts/cycle


Transfer assist sheet assembly: Every 1,500,000 prints
(2) Procedure

[2]

1.
2.

Pull out the ADU from the main body. (See P.112)
Remove the transfer/separation charger unit.
(See P.116)

3.

Remove 2 screws [1] and then remove the transfer assist sheet assembly [2].

[1]

1050fs2149c

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3. PERIODIC CHECK

[2]

NOTE
When reinstalling the transfer assist sheet
assembly [1], make sure that the projections
[2] at both ends get into the spring [3].
When cramping it with a screw, be sure to put
the spacer [5] in the stepped section of the
screw [4]. At this time, take note that the
spacer does not get caught by the stepped
section of the screw.
After completion of installation, be sure to
check to see if the transfer assist sheet
assembly [1] moves smoothly in the arrow-

[1]

[3]

marked direction.

4.

Reinstall the above parts following the removal


steps in reverse.

[5]

[4]

124

1050fs2406c

3. PERIODIC CHECK

K. Replacing the TSL


(1) Periodically replaced parts/cycle
TSL: Every 6,000,000 prints
(2) Procedure

1.
2.

Pull out the ADU from the main body.(See P.112))


Remove the transfer/separation charger unit.
(See P.116)

3.
4.

Remove the ADU cover.(See P.117)


Remove 4 screws [1] and then remove the transfer exposure cover [2].

5.

Remove the connector [3] and then remove the


TSL [4].

6.

Reinstall the above parts following the removal


steps in reverse.

[1]

[4]

[1]

[2]

[3]

1050fs2141c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

L. Replacing the registration roller /Up and the registration bearing


(1) Periodically replaced parts/cycle
Registration roller /Up: Every 6,000,000 prints
Registration bearing: Every 6,000,000 prints
(2) Procedure

1.
2.

Pull out the ADU from the main body.(See P.112)


Remove the paper dust removing brush for the
registration roller /Lw. (See P.113)

3.

Remove the paper dust removing brush for the


registration roller /Up. (See P.114)

4.
5.

Remove the registration section.(See P.118)


Remove the screw [1] and then remove the knob
[2].

[3]

[4]

6.

Remove 2 screws [3] and then remove the gear


[4].

[1]
[2]

126

1050fs2150c

3. PERIODIC CHECK

7.

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Remove 2 springs [1].

[1]

[1]

1050fs2151c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

8.

Remove the E-ring [1] and then remove the registration bearing [2].

[2]

[1]

9.

Remove the E-ring [3] and then remove the gear


[4] and the pin [5].

10. Remove the E-ring [6] and then remove the registration bearing [7].

11. Open the pre-transfer jam handler [8] and move


and remove the registration roller /Up [9] in the
arrow-marked directions [10] and [11] in this
order.

[8]

[9]

12. Reinstall the above parts following the removal


steps in reverse.

[11]

[10]

[4]

[3]

[7]

[6]

[5]

128

1050fs2152c

3. PERIODIC CHECK

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M. Replacing the ADU exit roller, ADU conveyance rollers /2, /3 and /4
(1) Periodically replaced parts/cycle
ADU exit roller: Every 6,000,000 prints
ADU conveyance roller /2: Every 6,000,000 prints
ADU conveyance roller /3: Every 6,000,000 prints
ADU conveyance roller /4: Every 6,000,000 prints
(2) Procedure

1.
2.
3.
4.
5.

[1]

Pull out the ADU from the main body.(See P.112)


Remove the ADU cover.(See P.117)
Remove the registration section.(See P.118)
Disconnect the connector [1].
Remove 3 screws [2] and then remove the registration cooling fan (FM17) [3].

[3]

[4]

[2]

1050fs2154c

[3]

[1]

[4]

6.

Disconnect all the connectors [2] (8 pcs.) that are


connected to the ADU drive board /2 [1]and
intermediate connector [3].

7.

Remove 2 screws [4] and then remove the stay


[5] while removing the wiring harness from the
wiring harness clamp.

[2]

[5]

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Field Service Ver3.0 Nov.2006

8.

[1]

Remove 4 screws [1] and then remove the loop


motor assembly [2].

[2]

[1]

[2]

9.

[1]

[1]

130

1050fs2156c

Remove 3 screws [1] and then remove the registration motor assembly [2].

1050fs2157c

3. PERIODIC CHECK

10. Remove 3 connectors [1], the 2 connector [2],


the 1 connector [3] and the 1 connector [4].

[1]

[2]

[3]

[4]

1050fs2158c

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3. PERIODIC CHECK

11. Remove 4 screws [1] and then remove the stay


[2] while removing the wiring harness from the
wiring harness clamp.

12. Remove 2 screws [3] and then remove the ADU


lock solenoid assembly [4].

[1]

[1]

[1]

[2]

[1]

[4]
[3]

1050fs2159c

132

3. PERIODIC CHECK

13. Remove the E-ring [1] and then remove the gear
[2] and the pin [3].

14. Remove 2 screws [4] and then remove the bearing [5].

15. Pull out the ADU exit roller [6] and remove it.
[6]

NOTE
The roller is provided with one E-ring. Be sure
to remove also this E-ring when replacing the
roller.

[1]
[2]

[4]

[5]

[3]

[6]

1050fs2160c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

16. Remove the E-ring [1] and then remove the

[8]

[9]

spacer [2].

17. Remove the belt [3] and then remove the pulley
[4] and the pin [5].

18. Remove 2 screws [6] and then remove the bearing [7].

19. Pull out the ADU conveyance roller /4 [8] and


remove it.

20. Following the steps 16 to 19, remove the ADU


conveyance roller /3 [9].
NOTE
Each roller is provided with one E-ring. Be
sure to remove also this E-ring when replacing the roller.

[2]

[1]

[3]

[4]

[6]

[8]

[7]

134

[5]

1050fs2161c

3. PERIODIC CHECK

21. Remove the E-ring [1].


22. Remove 2 screws [2] and pull out and remove
the ADU conveyance roller /2 [4].

[4]

[4]

[1]

[2]

[3]

1050fs2162c

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3. PERIODIC CHECK

23. Remove 5 E-ring [2], the gear [3], the pin [4] and

[7]

the bearing [5] and [6] from the ADU conveyance


roller /2 [1].

[2]
[6]
[2]

NOTE
When reinstalling the bearing [6], be sure that
the flange [7] turns outside.

24. Reinstall the above parts following the removal


steps in reverse.

[1]

[3]

[2]
[4]
[2]

[5]

136

[2]

1050fs2195c

3. PERIODIC CHECK

N. Replacing the ADU conveyance roller /1 /ADU reverse roller/Reverse/exit roller/ADU acceleration
roller/paper exit rollers /1 and /2 assembly
(1) Periodically replaced parts/cycle
ADU conveyance roller /1: Every 6,000,000 prints
ADU reverse roller: Every 6,000,000 prints
Reverse/exit roller: Every 6,000,000 prints
ADU acceleration roller: Every 6,000,000 prints
Paper exit roller /1: Every 6,000,000 prints
Paper exit roller /2 assembly: Every 6,000,000 prints
(2) Procedure

1.
2.
3.
4.
5.

[1]

[3]

Pull out the ADU from the main body.(See P.112)


Remove the fusing section.(See P.153)
Open the paper reverse/exit section [1].
Remove the connector [2].
Remove the connectors [4] and [5], 16 pcs in all,
that are connected to the ADU drive board /1
(ADUDB1) [3].

[2]

NOTE
It is not necessary to remove the connector

[4]

[5]

[7] of the ADU cooling fan /1 (RM15) [6].

[8]

It is possible to remove the connector [8] on


the wiring harness side instead of removing
the connector [5].

[6]

[4]

[7]

[4]

[4]

[4]

[4]
1050fs2189c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

6.
[1]

[3] [4]

Remove 3 screws [1] and then remove the stay


[2].

NOTE
When reinstalling the stay, be sure to set the
projection [4] of the ADU to the positioning
hole [3].

[2]

[1]

138

1050fs2190c

3. PERIODIC CHECK

7.

Remove 3 screws [1] and then remove the ADU


acceleration motor assembly [2].

NOTE
When reinstalling the ADU acceleration motor
assembly, be sure to set the projection [4] of
the ADU to the positioning hole [3].

[3]
[4]

[2]

[1]

[3] [4]

[1]

1050fs2191c

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3. PERIODIC CHECK

8.

Remove 2 screws [1] and then remove the thick


paper assist solenoid assembly [2].

NOTE
When reinstalling the thick paper assist solenoid assembly, be sure to set the projection
[4] of the ADU to the positioning hole [3].

[3] [4]

[2]

[1]

[3] [4]

1050fs2192c

9.

[4]

Loosen 3 screws [1] and release the tension of


the belt [4] while sliding the ADU reverse motor
assembly [2] in the arrow-marked direction [3].

[5]

NOTE

[6]

When setting the belt, the tension is automat-

[7]
[8]

ically adjusted by the spring [5]. Be sure to


tighten up the screw [1] after the belt has
been set.

10. Remove 3 screws [6] and then remove the ADU


[3]

[6]

[2]

reverse motor assembly [2].


NOTE
When reinstalling the ADU reverse motor
assembly, be sure to set the projection [8] of
the ADU to the positioning hole [7].

[1]

[7] [8]

140

1050fs2193c

3. PERIODIC CHECK

11. Remove 2 screws [2] and pull out the ADU conveyance roller /1 [3].

[2]

[3]

[1]

1050fs2194c

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3. PERIODIC CHECK

12. Remove 5 E-ring [2], the gear [3], the pin [4] and

[7]

the bearing [5] and [6] from the ADU conveyance


roller /1 [1].

[2]
[6]
[2]
[1]

[3]

[2]
[4]
[2]

[5]

142

[2]

1050fs2195c

NOTE
When reinstalling the bearing [6], be sure that
the flange [7] turns outside.

3. PERIODIC CHECK

[1]

[5]

13. Remove 3 screws [1] and then remove the belt


[4] while sliding the pulley [2] of the reverse/exit
motor (M13) in the arrow-marked direction [3].
NOTE
When setting the belt, the tension is automatically adjusted by the spring [5]. Be sure to
tighten up the screw [1] after the belt has
been set.

[4]

[3]

[2]

1050fs2196c

14. Remove the pierce ring [1], the spacer [2], the
pulley [3] and the pin [4].

15. Remove 2 screws [5] and pull out the ADU


reverse roller [6].

[2]

[3]

[1]

[6]

[5]

[4]

1050fs2197c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

16. Remove 2 pierce rings [2] and the bearing [3]

[4]

from the ADU reverse roller [1].

[3]

NOTE
When reinstalling the bearing [3], be sure that
the flange [4] turns outside.

[2]

[1]

[2]

1050fs2198c

17. Following the steps 14 to 16, remove the


reverse/exit roller [1] and the ADU acceleration
roller [2].

[2]

144

[1]

1050fs2199c

3. PERIODIC CHECK

18. Remove the E-ring [1] and then remove the


spacer [2].

19. Remove the belt [3] and then remove the pulley
[4] and the pin [5].

20. Remove 2 screws [6] and pull out the paper exit
roller /2 assembly [7].

[1]

[2]

[3]

[4]

[6]
[7]

[5]

1050fs2200c

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3. PERIODIC CHECK

21. Following the steps 18, 19 and 20, pull out the
paper exit roller /1 [1].

[1]

1050fs2202c

22. Remove 2 E-rings [2] and the bearing [3] from the

[4]

paper exit roller /1 [1].

[3]

NOTE
When reinstalling the bearing [3], be sure that

[2]

the flange [4] turns outside.

23. Reinstall the above parts following the removal


steps in reverse.

[1]

[2]

146

1050fs2203c

3. PERIODIC CHECK

O. Replacing the reverse gate


(1) Periodically replaced parts/cycle
Reverse gate: Every 10,000,000 prints
(2) Procedure

1.
2.

Pull out the ADU from the main body.(See P.112)


Loosen 3 screws [1] and remove the reverse section cover [2].

[1]
[2]

1050fs2204c

[2]

[5]

[7]

[5]

[6]

3.
4.
5.

Disconnect the connector [1].


Remove the spring [2].
Remove the screw [3] and release the fixing of
the actuator [4].

6.

Remove 2 screws [5] and then remove the


reverse/exit solenoid assembly [6].

NOTE
Reinstall the reverse/exit solenoid assembly
so that it comes to the same graduation [7] as
that used for removal.

[1]

[4]

[3]

1503fs2205c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

7.

Remove the E-rings [1], one each, and then


remove 2 bearings [2].

[1]

[2]

8.

Open the reverse door [3] and remove the


reverse gate assembly [4] while sliding it in the
arrow-marked directions [5] and [6] in this order.

[6]

[5]

[4]
[3]

[2]

[1]

1050fs2206c

9.

[2]

Remove the screws [1], one each, and then


remove 7 reverse gates [2].

10. Reinstall the above parts following the removal


steps in reverse.

[1]

1050fs2207c

148

P.

3. PERIODIC CHECK

Replacing the fusing exit roller

(1) Periodically replaced parts/cycle


Fusing exit roller: Every 6,000,000 prints
(2) Procedure

1.

[1]

Open the front doors /Rt and /Lt, and pull out the
ADU from the main body. (See P.112)

2.

Loosen 3 screws [1] and remove the reverse section cover [2].

[2]

1050fs2786c

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3. PERIODIC CHECK

3.
4.

[2]

Remove 2 connectors [1].


Remove 2 stepped screws [2] and then remove
the paper reverse/exit section [3].

NOTE
When attaching the stepped screw [2], make
sure that it gets in securely up to the step of
the screw.

[3]

[2]

[2]

[5]

[1]

[7]

1050fs2787c

[5]

[6]

5.
6.
7.

Disconnect the connector [1].


Remove the spring [2].
Remove the screw [3] and release the fixing of
the actuator [4].

8.

Remove 2 screws [5] and then remove the


reverse/exit solenoid assembly [6].

NOTE
Reinstall the reverse/exit solenoid assembly
so that it comes to the same graduation [7] as
that used for removal.

[1]

150

[4]

[3]

1503fs2205c

3. PERIODIC CHECK

9.

Remove 2 screws [1] and then remove the bearing.

[1]

1050fs2792c

[2]

[3]

[1]

10. Remove the E-ring [1] and 2 screws [2], and slide
the bearing [3] in the arrow-marked direction.

1050fs2788c

11. Pull out and remove gently the shaft [1] of the
fusing exit roller so that it does not touch the
guide plate.

[1]
1050fs2789c

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3. PERIODIC CHECK

[2]

12. Remove the E-ring [1].


13. Remove 4 E-rings [2] and slide 4 pins [3] in the
direction in which they can be removed. And
then pull out 4 fusing exit rollers [4] in the opposite direction to remove them.

14. Reinstall the above parts following the removal


steps in reverse.

[4]

[1]

152

[3]

1050fs2790c

3.5.9

3. PERIODIC CHECK

Fusing section

A. Replacing the cleaning web

Caution:
Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing
section is very hot and you may get burnt. Be sure to start operations when the temperature cools
down sufficiently.

(1) Periodically replaced parts/cycle


Cleaning web: Every 750,000 prints
(2) Procedure

1.
2.

[2]

Pull out the ADU from the main body. (See P.112)
Remove 2 screws [1] and then remove the web
cover [2].

[1]

1050fs2163c

3.

Release the couplings [1] provided at the 2


places in the arrow-marked direction and remove
the used cleaning web [2].

[2]

[1]

1050fs2164c

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4.
[2]

Set the shaft [2] on the unused side of the new


cleaning web [1] to the driven couplings /Rr [3]
and /Fr [4].

[3]
[6]

NOTE
Be sure to set each detent [5] on the driven
couplings to the notch [6] of the shaft on the

[5]

unused side. When the web is installed in the


wrong direction, it does not coincide with the
notch.

5.

Hold either side [8] of the shaft [7] on the take-up


side of the new cleaning web with both hands,

[7]
[1]

and take up the new cleaning web until the blue


line [9] disappears.
NOTE
The performance of the new cleaning web is
guaranteed from the position in which the
blue line disappears. Be sure to take up the
cleaning web up to this position.

[8]
[9]

[4]
[6]

[2]

154

[5]

1050fs2165c

3. PERIODIC CHECK

6.

[4]

Set the shaft [2] on the take-up side of the new


cleaning web [1] to the take-up couplings /Rr [3]
and /Fr [4].

NOTE
Be sure to set each detent [5] on the driven
coupling to the notch [6] of the shaft on the
unused side.

7.
[1]

[2]

[6]

The reinstallation hereafter should be made following the removal steps in reverse.

[5]

NOTE
When the cleaning web is replaced, be sure to
reset the counter of the fusing cleaning web
in the service mode.(See P.373)

[3]

[5]

[6] [2]

1050fs2166c

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B. Removing/reinstalling the fusing section

Caution:
Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing
section is very hot and you may get burnt. Be sure to start operations when the temperature cools
down sufficiently.

(1) Procedure

[3]
[1]

1.
2.
3.
4.

Pull out the ADU from the main body.(See P.112)


Open the paper reverse/exit section [1].
Open the fusing paper exit section [2].
Remove 2 screws [3] and then remove the fusing
cover [4].

[4]

[2]

156

1050fs2002c

3. PERIODIC CHECK

5.

Remove the screw [1] and then remove the lever


assist plate [2].

6.

Remove the screw [3] and release the fixing of


the fusing section [4].

NOTE
When fixing the fusing section [4], be sure to
tighten up the screw [3] while pressing it
toward the rear side.

[2] [4]

[7]

[1]

7.
8.

Close the fusing paper exit section [5].


Slide the fusing section [4] diagonally to the front
side and hold it up with both hand to remove it.

NOTE

[5]

When holding up the fusing section, be sure


to hold it at the jam release knob [6] and the
handle [7].
When reinstalling it, be sure to slide it with the
fusing section set to the reversal section side.

[6]

9.

Reinstall the above parts following the removal


steps in reverse.

[3]

1050fs2003c

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C. Opening/closing of the web section


(1) Procedure

1.
2.
3.
4.

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Open the fusing paper exit section [1].
Insert the driver [4] into the hole [3] of the shaft
[2], and rotate the shaft to release pressure.

NOTE
When the web is closed and fixed, be sure to
rotate the shaft to apply pressure.
Opening the web section disrupts the stabil-

[5] [6]

ity. Be careful it does not fall down.

5.

Remove 4 screws [6] and open the web section


[5].

[4]

6.

Reinstall the above parts following the removal


steps in reverse.

[1]

[6]

158

[2]

[3]

1050fs2167c

3. PERIODIC CHECK

D. Replacing the fusing heater lamps /1 and /2


NOTE
Be sure to avoid touching the lamp section of the fusing heater lamps /1 and /2 with bare hands.
When touched, be sure to clean it with the roller cleaner.
(1) Periodically replaced parts/cycle
Fusing heater lamp /1: Every 3,000,000 prints
Fusing heater lamp /2: Every 3,000,000 prints
(2) Procedure

[3]
[2]
[1]

1.
2.
3.
4.

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Open the web section [1]. (See P.158)
Remove 2 screws [1] and then remove the 2 wiring harness clamps [2].

5.

Remove 2 faston terminals [4] of the fusing


heater lamp /1 [3].

[4]
NOTE
Be sure to fit in the fusing heater lamps /1 and
/2 with the manufacturer's mark in this side.
When reinstalling the fusing heater lamp /1,
be sure to insert it securely while taking note
of the position in which the faston terminal is
installed.

6.

Remove the screw [5] and then remove the wiring harness clamp [6].

NOTE

[3]

When reinstalling the wiring harness clamp,


be sure to install it in the correct position.

[5]

When it is installed in a wrong position, the


fusing cover cannot be attached.

[6]

[4]

1050fs2168c

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3. PERIODIC CHECK

7.

[1]

Remove 2 faston terminals [2] of the fusing


heater lamp /2 [1].

NOTE
When reinstalling the fusing heater lamp /2,
be sure to insert it securely while taking note
of the position in which the faston terminal is
installed.

8.

Remove 2 screws [3] and then remove the lamp


fixing plate /Fr [4].

9.

Pull out and remove each of the fusing heater


lamps in the arrow-marked direction [5].

NOTE

[2]

When reinstalling each of the fusing heater

[6]

lamps, check to see if either end of each lamp


is set in the fitting holes of the lamp fixing
plates /Fr [4] and /Rr [6].
After each of the fusing heater lamps is

[5]

installed, check to see if it is in touch with the


inner face of the fusing roller /Up [7].

10. Reinstall the above parts following the removal


steps in reverse.

[7]

[4]

160

[3]

[5]

[2]

1050fs2407c

3. PERIODIC CHECK

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E. Replacing the fusing roller /Up, the heat insulating sleeve, the bearing and the fusing gear
(1) Periodically replaced parts/cycle
Fusing roller /Up: Every 1,500,000 prints
Heat insulating sleeve: Every 1,500,000 prints
Bearing: Every 1,500,000 prints
Fusing gear: Every 6,000,000 prints
(2) Procedure

1.
2.
3.
4.

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Open the web section [1]. (See P.158)
Remove the fusing heater lamps /1 and /2.
(See P.159)

[1]

5.

Remove the fusing roller /Up [1].

6.

Remove the C-ring [2], the fusing gear [3], the

1050fs2169c

[7]

gear [4] (part not replaced), the heat insulating


sleeve [5] and the bearing [6] from the fusing
roller /Up [1].
NOTE
When reinstalling the heat insulating sleeve
and the bearing, make sure that the flange [7]
turns outside.

7.
[2] [3]

[4]

[5] [1] [6]

Remove the C-ring [8], the heat insulating sleeve


[9] and the bearing [10] from the fusing roller /Up
[1].

NOTE
When reinstalling the heat insulating sleeve
and the bearing, make sure that the flange
[11] turns outside.

[10]

[11]

8.

Reinstall the above parts following the removal


steps in reverse.

[9]

[8]
1050fs2170c

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F.

Field Service Ver3.0 Nov.2006

Replacing the fusing roller /Lw assembly

(1) Periodically replaced parts/cycle


Fusing roller /Lw assembly: Every 1,500,000 prints
(2) Procedure

1.
2.
[3]

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)

NOTE
When removing the fusing roller /Lw assembly with the web section open, the web section may become unstable. So, be sure to
remove the cleaning web in advance.
(See P.153)

3.
4.

[1]

Open the web section [1]. (See P.158)


Remove the fusing heater lamps /1 and /2.
(See P.159)

5.
6.

Remove the fusing roller /Up. (See P.161)


Remove the screw [1] and then remove the jam
release knob [2].

[2]

7.

Remove the fusing roller /Lw assembly [3].

1050fs2171c

NOTE
Before the roller is pressured, fix the pressure
spring end [1] in front and rear at 2 to 4 mm
[3] from the pressure plate end [2].
When this operation is not made, insufficient
fusing may result when printing a thick paper.
Standard: [3] 2 mm to 4 mm
Color of the pressure spring varies depending
on the type of the roller.
Soft roller: Black
Hard roller: Silver

8.

Reinstall the above parts following the removal


steps in reverse.

[3]
[1]

[2]
1050fs2919c

162

3. PERIODIC CHECK

G. Replacing the fusing cleaning sheet assembly


(1) Periodically replaced parts/cycle
Fusing cleaning sheet assembly: Every 1,500,000 prints
(2) Procedure

1.
2.
3.
4.

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Open the web section [1].(See P.158)
Remove the fusing heater lamps /1 and /2.
(See P.159)

5.
6.

Remove the fusing roller /Up.(See P.161)


Remove the fusing roller /Lw assembly.
(See P.162)

7.

Remove 2 screws [1] and then remove the fusing


cleaning unit [2].

[2]

[1]

[1]

1050fs2172c

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8.

[1]

Remove 2 screws [1] and then remove the fusing


cleaning sheet assembly [2].

9.

Remove the paper dust that has gathered in [3]


of the fusing cleaning unit.

10. Reinstall the above parts following the removal


steps in reverse.

[2]

164

[3]

1050fs2408c

3. PERIODIC CHECK

H. Removing/reinstalling the fusing heating roller assembly


(1) Procedure

[5]

[1]

1.
2.
3.

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Remove the spring [1] (long one) and [2] (short
one).

NOTE
The springs [1] and [2] are different in size and
length. When installing them, take note of the
positions in which they are installed.

4.

Remove the screw [3] and then remove the


ground terminal [4].

5.

Remove 2 screws [5] and then remove the thick


paper conveyance assist plate [6].

NOTE
When reinstalling the thick paper conveyance
assist plate [6], be sure to install the springs
[1] and [2] and the ground terminal [4] and
then push the thick paper conveyance assist

[5]

[6]

plate in the direction of the paper exit. The


plate must move smoothly.

[4]

[3]

[2]

1050fs2173c

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3. PERIODIC CHECK

6.

Remove 2 screws [1] and then remove the fixing


plate [2].

NOTE

[1]

When reinstalling the fixing plate, be sure to


set the positioning hole [3] and the positioning slot [4] to 2 projections [5] of the fusing
section.

[2]

[3] [5]

[1]

[4] [5]

166

1050fs2174c

3. PERIODIC CHECK

7.
8.

Remove 2 springs [1].


Remove the screw [2] and open the fusing heating roller assembly [3].

[2]

[3]

[1]

[1]

1050fs2175c

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3. PERIODIC CHECK
NOTE

When reinstalling the fusing heating roller


assembly [1], be sure to set the guide hole [3]
of the fusing heating roller assembly to the

[1]

guide pin [2] of the fusing section.

9.

Reinstall the above parts following the removal


steps in reverse.

[2]

[3]

168

1050fs2176c

I.

3. PERIODIC CHECK

Replacing the fusing heater lamp /3

NOTE
Be careful not to touch the lamp section of the fusing heater lamp /3 with bare hands. When
touched, be sure to clean it with the roller cleaner.
(1) Periodically replaced parts/cycle
Fusing heater lamp /3: Every 3,000,000 prints
(2) Procedure

[1]

1.
2.
3.

Pull out the ADU from the main body.(See P.112)


Remove the fusing section. (See P.156)
Open the fusing heating roller assembly.
(See P.165)

[2]

4.

Cut off the wire binding band [1] and remove the
connector [2].

5.
[8]

Cut off the wire binding band [3].

NOTE
When attaching a new wiring band, be sure to

[7]

[9]
[10]

use a heat-resistant one.

6.
[16]

Remove the screw [4] and then remove the wiring harness clamp [5].

7.

Remove the faston terminal [6].

NOTE
Be sure to fit in the fusing heater lamp /3 with

[15]

the manufacturer's mark in this side.


When reinstalling the faston terminal, be sure
to insert it securely.

[17]
[6]

8.

Remove the screw [7] and then remove the fixing


plate /Rr [8].

[3]

NOTE

[5]

When reinstalling the fixing plate /Rr, be sure


to set the positioning hole [9] to the projection

[4]

[10] of the fusing heating roller assembly.

9.
[12]

[13][14]

[11]

1050fs2177c

Remove the screw [11] and then remove the fixing plate /Fr [12].

NOTE
When reinstalling the fixing plate /Fr, be sure
to set the positioning hole [13] to the projection [14] of the fusing heating roller assembly.

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10. Pull out the fusing heater lamp /3 [1] from the
front side [3] of the fusing heating roller assembly
[2] and remove it.

[2]

NOTE
When reinstalling the fusing heater lamp /3,
be sure to take note of the direction.
After completion of the installation of the fus-

[1]

ing heater lamp /3, check to see if it is in

[3]

roller.

touch with the inner face of the fusing heating

1050fs2801c

11. Reinstall the above parts following the removal


steps in reverse.

170

J.

3. PERIODIC CHECK

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Replacing the fusing heating roller, the heat insulation sleeve /Lw and the bearing

(1) Periodically replaced parts/cycle


Fusing heating roller: Every 3,000,000 prints
Heat insulating sleeve /Lw: Every 3,000,000 prints
Bearing: Every 3,000,000 prints
(2) Procedure

[5]

[2]

1.
2.
3.

[4]

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Open the fusing heating roller assembly.
(See P.165)

4.
5.

Remove the fusing heater lamp /3. (See P.169)


Remove the fusing cleaning sheet assembly.
(See P.163)

6.

Remove the C-rings [1], one each, and then


remove the bearings [2], one each, to remove the
fusing heating roller [3].

NOTE
When reinstalling the bearing, be sure to take

[3]

note of the direction of the flange [4].

[1]

7.

Remove the heat insulating sleeves /Lw [5], one


each, from the fusing heating roller.

NOTE
When reinstalling the heat insulating sleeves /
Lw, make sure that each of the flanges turn to
the fusing heating roller side.

8.

Reinstall the above parts following the removal


steps in reverse.

[1]

[4] [2]

[5]

1050fs2178c

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K. Replacing the fusing claw /Lw


(1) Periodically replaced parts/cycle
Fusing claw /Lw: Every 1,500,000 prints
(2) Procedure

1.
2.
3.

Pull out the ADU from the main body.(See P.112)


Remove the fusing section. (See P.156)
Open the fusing paper exit section
.(See P.158)

4.

Remove the screw [1] and then remove 2 fusing


claw /Lw assemblies [2].

NOTE
When reinstalling the fusing claw /Lw assembly, be sure to set the positioning hole [3] to
the projection [4] of the fusing paper exit section.

[3]
[4]

[1]

[3]

[2]

[2]

[4]

1050fs2179c

[1]

5.

Remove the spring [2] from each of the fusing


claw /Lw assembly [1] and then remove the fusing claw /Lw [3].

NOTE
When reinstalling the fusing claw /Lw, be sure
to take note of the position [4] to which the
spring is hooked.

6.

Reinstall the above parts following the removal


steps in reverse.

[4]

172

1050fs2180c

3. PERIODIC CHECK

L. Replacing the fusing claw /Up


NOTE
The procedure for replacing the fixing claw/Up differs depending on whether the separation claw
shaking mechanism exist or not.
(1) Periodically replaced parts/cycle
Fusing claw /Up: Every 1,500,000 prints
(2) Procedure (when not equipped with the shaking mechanism)

1.
2.
3.

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Open the fusing paper exit section.
(See P.158)

4.

Remove the springs [1], one each, and then


remove 6 fusing claws /Up [2].

5.

Reinstall the above parts following the removal


steps in reverse.

[2]

[1]
1050fs2181c

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(3) Procedure (when equipped with the shaking mechanism)

1.
2.
3.
4.

Pull out the ADU from the main body.(See P.112)


Remove the fusing section. (See P.156)
Open the fusing paper exit section. (See P.158)
Remove the springs [1], one each, and then
remove 6 fusing claws /Up [2].

5.

Reinstall the above parts following the removal


steps in reverse.

[2]

[1]
1050fs2920c

174

3. PERIODIC CHECK

M. Replacing the fusing actuator


(1) Periodically replaced parts/cycle
Fusing actuator: Every 6,000,000 prints
(2) Procedure

1.
2.
3.
4.

[1]

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Open the fusing paper exit section.(See P.158)
Remove the fusing sensor cover [1].

1050fs2182c

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[10]

5.

[6]

Remove the screw [1] and then remove the fusing sensor cover plate [2].

[7]
[8]

NOTE
When reinstalling the fusing sensor cover
plate, be sure to set the positioning hole [3] to

[5]

the projection [4] of the fusing paper exit section.

6.

Remove the screw [5] and then remove the fusing claw /Lw assembly [6].

[1]

[2]

[9]

NOTE
When reinstalling the fusing claw /Lw assembly, be sure to set the positioning hole [7] to
the projection [8] of the fusing paper exit section.

7.

Remove 2 screws [9] and then remove the fusing


actuator assembly [10].

[3][4]

176

1050fs2183c

3. PERIODIC CHECK

8.

Pull out the shaft fixing member [1], release the


spring [2] and remove the fusing actuator [4] from
the fusing actuator assembly [3].

NOTE
When reinstalling the fusing actuator, be sure
to take note of the position [5] to which the
spring is hooked.
When reinstalling the shaft fixing member, be

[1]

[5]

sure to take note of its direction.

[3]

9.

Reinstall the above parts following the removal


steps in reverse.

[4]

[2]

[5]

1050fs2184c

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Field Service Ver3.0 Nov.2006

N. Replacing the thermistor /2

Caution:
After completion of the installation of the thermistor /2, be sure to check to see if it is in touch with
the fusing roller /Up.

(1) Periodically replaced parts/cycle


Thermistor /2: Every 3,000,000 prints
(2) Procedure

1.

Open the front doors /Rt and /Lt, and pull out the
ADU from the main body.(See P.112)

2.
3.
4.

Remove the fusing section. (See P.156)


Open the fusing paper exit section [1].
Insert the driver [4] into the hole [3] of the shaft [2]
and rotate the shaft [2] clockwise to release pressure.

NOTE
Not releasing pressure may cause damage to
the fusing heater lamp. Be sure to release it.

[1]

[2]

[3]

When reinstalling it, be sure to rotate the shaft


[2] counterclockwise to apply pressure.

5.
6.

Remove the connector [5].


Remove 4 screws [6] and 2 stepped screws [7],
and then remove the web unit [8].

NOTE
When attaching the stepped screw [7], make
sure that it gets in securely up to the step of
the screw.
Be sure to remove the web section with it
closed. If the web is removed with it open, the
web section becomes unstable and you may
get injured.

[2]

178

1050fs2185c

3. PERIODIC CHECK

7.

Cut off the wiring band [1].

[4]
NOTE
When attaching a new wiring band, be sure to
use a heat-resistant one.

8.

Remove the screw [2] and then remove the thermistor /2 assembly [3].

NOTE

[3]

When reinstalling the thermistor /2 assembly,

[2]

check surely to see if it is in touch with the


fusing roller /Up [4].

9.

Remove the connector [5] of the thermistor /2.

NOTE
There are 4 connectors for the thermistor provided at the same place and it is difficult to
identify

[5]

corresponding

connector

in

advance. Therefore, the connector to be


removed can be identified by following the
wiring harness of the thermistor /2.

[1]

1050fs2186c

10. Remove the screw [1] and then remove the ther-

[1]

mistor /2 [2].

11. Reinstall the above parts following the removal


steps in reverse.

[2]

1050fs2409c

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

O. Replacing the thermistor /4

Caution:
After completion of the installation of the thermistor /4, check to ensure it is in touch with the fusing heating roller.

(1) Periodically replaced parts/cycle


Thermistor /4: Every 3,000,000 prints
(2) Procedure

1.
2.
3.

Pull out the ADU from the main body.(See P.112)


Remove the fusing section. (See P.156)
Open the fusing heating roller assembly.
(See P.165)

4.
5.
[8]

[5]

Cut off 2 wiring bands [1].


Remove the screw [2] and then remove the wiring harness clamp [3].

[9]

6.

Remove the screw [4] and then remove the thermistor /4 assembly [5].

NOTE
When reinstalling the thermistor /4 assembly,
be sure to set the attaching hole [6] to the
projection [7] of the fusing heating roller
assembly.
When reinstalling the thermistor /4 assembly,
check to see if it is in touch with the fusing
heating roller [8].

[3]

[2]

[6][7] [4]

[1]
1050fs2187c

7.

Remove the connector [9] of the thermistor /4


assembly.

NOTE
There are 4 connectors for the thermistor provided at the same place and it is difficult to
identify

corresponding

connector

in

advance. Therefore, the connector to be


removed can be identified by following the
wiring harness of the thermistor /4.

180

3. PERIODIC CHECK

8.
9.

Cut off the wiring band [1].


Remove the screw [2] and then remove the thermistor /4 [3].

[2]

NOTE
When attaching the wiring band, be sure to
use a heat-resistant one.

10. Reinstall the above parts following the removal


steps in reverse.

[3]

[1]

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3. PERIODIC CHECK
P.

Field Service Ver3.0 Nov.2006

Replacing the web motor

(1) Periodically replaced parts/cycle


Web motor: Every 6,000,000 prints
(2) Procedure

[2]

[1]

1.
2.
3.

[3]

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Remove the screw [1] and then remove the wiring harness clamp [2].

4.
5.

Remove the connector [3].


Remove 3 screws [4] and then remove the web
motor unit [5] in the arrow-marked direction.

[4]

[5]

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3. PERIODIC CHECK

6.
7.

[1]

Remove 2 screws [1].


Loosen the screw [2] and pull out the web motor
[3] in the arrow-marked direction.

NOTE
When reinstalling the web motor, be sure to
align the D-cut face of the web motor shaft
with the direction of the screw [2].

8.

Reinstall the above parts following the removal


steps in reverse.

[3]

[2]

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Q. Removing/reinstalling the thermistor /1


NOTE
Be sure to make the position adjustments when the roller has cooled down.
When reinstalling the thermistor /1, adjust it with the temperature sensor positioning jig /A before
fixing it. Be sure to apply Screw-lock to the screw that has been fixed.
After completion of the reinstallation of the thermistor /1, be sure to check the wiring harness to
see if it is in touch with the fusing roller /Up.
(1) Procedure for removal

[3]

1.
2.
3.
4.

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Remove the web section. (See P.178)
Cut off the wiring band [1].

NOTE

[2]

When attaching a wiring band, be sure to use


a heat-resistant one.

5.

Remove the screw [2] and then remove the thermistor /1 [3].

NOTE
For the method for installing the thermistor /
1, see "(2) Procedure for reinstallation."

6.

Remove the connector [4] of the thermistor /1.

NOTE
There are 4 connectors for the thermistor provided at the same place and it is difficult to
identify

[4]

corresponding

connector

removed can be identified by following the


wiring harness of the thermistor /1.

[1]
1050fs2208c

184

in

advance. Therefore, the connector to be

3. PERIODIC CHECK

(2) Procedure for reinstallation

1.

Insert the temperature sensor positioning jig /A


[3] between the thermistor /1 [1] and the fusing

[3]

roller /Up [2].

2.

Adjust the position of the thermistor /1 so that it


become flush with the temperature sensor positioning jig /A, and then fix it with the screw [4].

NOTE
Be sure to adjust the distance a [5] between
the thermistor /1 and the fusing roller /Up so
that it becomes equal to the thickness of the

[1]

[4]

temperature sensor positioning jig /A.


Specified value: a = 0.75 0.1 mm
Make sure that the thermistor /1 is parallel to
the roller.

[5]

3.
4.

Apply Screw-lock to the screw [4].


For the parts to be reinstalled hereafter, reinstall
them following the removal steps in reverse.

[2]

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3. PERIODIC CHECK

Field Service Ver3.0 Nov.2006

R. Removing/reinstalling the thermistor /3


NOTE
Be sure to make the position adjustments when the roller has cooled down.
When reinstalling the thermistor /3, adjust it with the temperature sensor positioning jig /A before
fixing it. Be sure to apply Screw-lock to the screw that has been fixed.
After completion of the reinstallation of the thermistor /3, be sure to check the wiring harness to
see if it is in touch with the fusing heating roller.
(1) Procedure for removal

[6]

[3]

1.
2.
3.

Pull out the ADU from the main body. (See P.112)
Remove the fusing section. (See P.156)
Open the fusing heating roller assembly.
(See P.165))

4.

Cut off 2 wiring bands [1].

NOTE

[1]

When attaching a wire binding band, be sure


to use a heat-resistant one.

[2]

5.

Remove the screw [2] and then remove the 2 wiring harness clamp [3].

6.

Remove 2 screws [4] and then remove the thermistor /3 [5].

NOTE
For the method for installing the thermistor /
3, see "(2) Procedure for reinstallation."

7.
[4]

Remove the connector [6] of the thermistor /3.

NOTE
There are 4 connectors for the thermistor provided at the same place and it is difficult to
identify

[5]

corresponding

connector

in

advance. Therefore, the connector to be


removed can be identified by following the
wiring harness of the thermistor /3.

1050fs2210c

186

3. PERIODIC CHECK

(2) Procedure for reinstallation

1.

Insert the temperature sensor positioning jig /B


[3] between the thermistor /3 [1] and the fusing
heating roller [2].

2.

Adjust the position of the thermistor /3 so that it


become flush with the temperature sensor positioning jig /B, and then fix it with 2 screws [4].

NOTE
Be sure to adjust the distance a [5] between
the thermistor /3 and the fusing heating roller
so that it becomes equal to the thickness of

[4]

the temperature sensor positioning jig /A.

[1]

Specified value: a = 0.7 0.1 mm


Make sure that the thermistor /3 is parallel to

[3]

the roller.

[5]

[2]

3.
4.

Apply Screw-lock to 2 screws [4].


For the parts to be reinstalled hereafter, reinstall
them following the removal steps in reverse.

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S. Removing/reinstalling the thermostat /1


NOTE
Be sure to make the position adjustments when the roller has cooled down.
When reinstalling the thermostat /1, adjust it with the thermostat positioning jig /A before fixing it.
Be sure to apply Screw-lock to the screw that has been fixed.
After completion of the reinstallation of the thermostat /1, be sure to check the wiring harness to
see if it is in touch with the fusing roller /Up.
(1) Procedure for removal

1.
2.
3.
4.
5.

[1]

Pull out the ADU from the main body.(See P.112)


Remove the fusing section. (See P.156)
Remove the web section. (See P.178)
Remove 2 faston terminals [1].
Remove the screw [2] and then remove the thermostat /1 [3].

[2]

NOTE
For method for reinstalling the thermostat /1,
see "(2) Procedure for reinstallation."

[3]

1050fs2212c

188

3. PERIODIC CHECK

(2) Procedure for reinstallation

1.
[3]

Install 2 faston terminals [2] to the thermostat /1


[1].

2.

Insert the thermostat positioning jig /A [4]


between the thermostat /1 [1] and the fusing
roller /Up [3].

3.

Adjust the position of the thermostat /1 so that it


become flush with the thermostat positioning jig /
A, and then fix it with the screw [5].

[2]

NOTE
Be sure to adjust the distance a [6] between
the thermostat /1 and the fusing roller /Up so

[5]

that it becomes equal to the thickness of the


thermostat positioning jig /A.

[4]

Specified value: a = 3.0 0.2 mm

4.
5.

Apply Screw-lock to the screw [5].


For the parts to be reinstalled hereafter, reinstall
them following the removal steps in reverse.

[1]
[6]
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3. PERIODIC CHECK
T.

Field Service Ver3.0 Nov.2006

Removing/reinstalling the thermostat /2

NOTE
Be sure to make the position adjustments when the roller has cooled down.
When reinstalling the thermostat /2, adjust it with the thermostat positioning jig /B before fixing it.
Be sure to apply Screw-lock to the screw that has been fixed.
After completion of the reinstallation of the thermostat /2, be sure to check the wiring harness to
see if it is in touch with the fusing heating roller.
(1) Procedure for removal

1.
2.
3.

[1]

Pull out the ADU from the main body.(See P.112)


Remove the fusing section. (See P.156)
Open the fusing heating roller assembly.
(See P.165)

[3]

4.
5.

Remove 2 faston terminals [1].


Remove the screw [2] and then remove the thermostat /2 [3].

[2]

NOTE
For method for reinstalling the thermostat /2,
see "(2) Procedure for reinstallation."

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3. PERIODIC CHECK

(2) Procedure for reinstallation

1.

[2]

Install 2 faston terminals [2] to the thermostat /2


[1].

2.

Insert the thermostat positioning jig /B [4]


between the thermostat /2 [1] and the fusing

[1]

heating roller [3].

3.

Adjust the position of the thermostat /2 so that it


become flush with the thermostat positioning jig /
B, and then fix it with the screw [5].

[5]

NOTE
Be sure to adjust the distance a [6] between
the thermostat /2 and the fusing heating roller
so that it becomes equal to the thickness of
the thermostat positioning jig /B.
Specified value: a = 3.0 0.2 mm

4.
5.

Apply Screw-lock to the screw [5].


For the parts to be reinstalled hereafter, reinstall
them following the removal steps in reverse.

[3]

[4]
[6]
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3. PERIODIC CHECK
3.5.10

Field Service Ver3.0 Nov.2006

Paper exit section

A. Removing/reinstalling the paper exit section


(1) Procedure

1.
2.
3.

[1]

Remove the left cover. (See P.250)


Disconnect the connector [1].
Remove 4 screws [2] and then remove the paper
exit section [3].

[2]

[2]

NOTE
When reinstalling the paper exit section, be
sure to hook the retention hole [4] to the projection [5] of the frame and then set the posi-

[4][5]

[3] [6][7]

tioning hole [6] to the positioning pin [7] of the

1050fs2216c

frame.

4.

Reinstall the above parts following the removal


steps in reverse.

B. Cleaning of the paper exit sensor


(1) Periodic cleaning cycle
Paper exit sensor: Every 6,000,000 prints
(2) Procedure

1.
2.
3.

Remove the left cover. (See P.250)


Remove the paper exit section.(See P.192)
Clean the paper exit sensor (PS3) [1] with the
blower brush.

4.

Reinstall the above parts following the removal


steps in reverse.

[1]

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C. Replacing the main body paper exit roller
(1) Periodically replaced parts/cycle
Main body paper exit roller: Every 6,000,000 prints
(2) Procedure

[7]

1.
2.
3.

[6]

Remove the left cover. (See P.250)


Remove the paper exit section.(See P.192)
Remove the E-ring [1] and then remove the gear
[2] and the pin [3].

4.

Remove the E-ring [4] and then remove the bearing [5].

[8]

5.

Remove the E-ring [6] and then remove the bearing [7].

6.

Move the main body paper exit roller [8] in the


arrow-marked directions [9] and [10] in this order,

[10]

and remove it.

7.

Reinstall the above parts following the removal


steps in reverse.

[9]

[5]

[1]

[2]

[3]

[4]
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4. SERVICE
4.1

194

Service material list

Material No.

Name

000V-16-0

Drum cleaner

200 ml

000V-17-0

Roller cleaner

200 ml

000V-19-0

Setting powder

25 g

000V-18-0

Cleaning pad

10 pcs/1 pack

Shape

Remark

4.2

4. SERVICE

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Jig list

Parts No.

Name

55VAJG011

Temperature sensor

Shape

Quantity

Remark

positioning jig /A (for


fusing roller /Up)

55VAJG021

Temperature sensor

positioning jig /B (for


fusing heating roller)

55VAJG031

Thermostat position-

ing jig /A (for fusing


roller /Up)

55VAJG041

Thermostat position-

ing jig /B (for fusing


heating roller)

7050K0020

Optics unit position-

ing jig

00M6-2-00

Door switch jig

403479400#

Test chart (A3 size)

403479410#

Test chart

(11 x 17 size)

00VC-2-00

Drum cover

00VD-1000

Blower brush

00VE-1003

Tester

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Parts No.

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Name

Shape

Quantity

Remark

120A1052#

Positioning shaft

2pc/set

For DF adjustment

120A9711#

Adjustment chart

For DF adjustment

120A9712#

White chart

For DF adjustment

4.3

4. SERVICE

Materials

A. Item
Parts name

Useful life

Type name

Toner bottle

80,000 prints

TN010

Drum

1,000,000 prints or 220 hours

DR010

Developer

1,000,000 prints or 220 hours

DV010

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4.4

Mail remote notification system

4.4.1

Outline

"Mail remote notification system" is a system that allows you to obtain a list print which can be output by a
copier using the Internet mail (E-mail).
Using this system dispenses not only with printing the list on paper but also visiting the users.
Sending a mail filled-in with a simple keyword to the copier allows you to receive by mail all sorts of print information of the copier.
4.4.2

Operating environments

In order to use the functions of "Mail remote notification system", the following conditions must be met. The
operation of the functions is available while in jams, SC and a low power mode. A mail sent to the copier that is
not operating does not get lost, but it is handled when the copier is activated again.
(1) The copier has a server that can receive a mail using POP3 or IMAP protocol.
(2) The copier has a mail server that can send a mail using SMTP protocol.
(3) In the following 4 cases, "Mail remote notification system" does not operate in the copier.
When the main power switch (SW1) is turned off.
When the power switch (SW2) is turned off.
While the copier is in auto shut-off.
When the security enhanced mode is set to ON (the use of the main body NIC is not allowed.)
In this manual, the network interface card installed in the main body is called the main body NIC.
4.4.3

Major functions

Sending a mail with a simple keyword allows you to use the following functions.
(1) The list print information of the copier you want to obtain can be received by mail.
List prints that can be obtained are the following 11 lists.
Mode memory list
User setting list
Font pattern list
Management list
Adjustment list
Parameter list
Use management list
Counter list
Pixel ratio list
Remote diagnostic report
Audit log report
(2) The counter list can be checked by cell phone.
(3) A password used for certification of a mail can be change.
(4) Directions for use of "Mail remote notification system" can be received by mail.
To make use of the above functions, it is necessary to send a mail with a simple keyword (command).
For particulars of the command, See "4.4.5 Operating instructions of the mail remote notification
system"

198

4.4.4

4. SERVICE

Initialization

To make use of "Mail remote notification system", it is necessary to register the network parameter on the copier
main body and the account on the mail server.
A. Setting from the touch panel
Set the IP address of the copier from the touch panel to connect the copier to the network. When already set,
proceed to "(2) Setting from the Web browser".
(1) Procedure
Step

Operating instructions

Select [Utility/counter] on the operation board.

Select "06 Machine Manager Setting."

Select "04 Network Setting."

Select "01 Machine NIC Setting."

Enter "IP address," "Subnet mask," and "Gateway Address."

Restart the copier.

NOTE
The IP address of the copier is normally assigned by the system administrator. For particulars,
contact the system administrator.
B. Setting from the Web Utilities
Enter the setting of the mail server from the Web Utilities. To use the Web Utilities, make preparations of a PC
that can be connected to the network.
NOTE
No space is available in all items to be set. The following characters cannot be used for setting an
E-mail address.
()<>;:[]
When an improper entry or setting is made on the Web browser, be sure to make corrections following the error massage. When no correction is made, a down load error of the program may
result.
The Web layout is subject to change without notice.

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(1) Procedure
Step
1

Operating instructions
Start the Web browser.
When a proxy is set on the Web browser, the main body Web may not be accessible. For particulars, contact the network administrator. For Web browser, Internet Explorer or Netscape Navigator
is recommended. However, no setting should be made from two or more browsers simultaneously.

Specify the IP address of the copier main body that is entered from "A. Setting from the operating
panel."
"Main page" is displayed when an access is made to the Web Utilities of the copier main body.

Click "Extension for maintenance" on "Main page."

Enter the user name or the CE password in "Extension for maintenance" and press "OK."

User name: ce (cannot be changed)


Password: CE Enter the password. (Default: "92729272")

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4. SERVICE

Step
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Operating instructions
Click "E-Mail Initial Setting" to display the screen for setting.

Set item

Details

Enable E-mail

When using the mail remote notification system, select "Use." Default is "Not

notification

use."

Time difference

The time at which a mail was send out is calculated based on this value. For
time difference setting, enter the difference from the standard time UTC in the
range from -1200 (- 12 hour 00 minute) to +1200 (-12 hour 00 minute). When
no value is entered, +0000 (UTC) is set. (Ex.: In the case of Japan, enter +
900.)

Sending mail

Set the IP address of the SMTP server.

(SMTP) server
SMTP port

Set the port No. of the SMTP server. For default, 25 is set.

number
Sending mail

For SMTP default, 5-minute is set.

(SMTP) server
time out
Interval between

The copier check the receiving mail server to see if a mail is newly received.

fetching mails

(An interval can be specified in the range from 1 minute to 60 minutes.) Taking
into consideration the load on the network, this is usually set at the interval of
10 minutes.

Receiving mail

Set the IP address of the incoming mail server.

server
Kind of mail

Select either of POP3 and IMAP. For default, [POP3] is selected.

spool
Pop3 (IMAP)

When 110 is used for POP3 and 143 is used for IMAP, select "Use the default

port number

value." When any value other than the default, select "Setting" and enter a
port number to be used in the text box.

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Step

Operating instructions
Set item

Details

User name on

Enter an account name assigned to the copier by the incoming mail server.

the server
Password

Enter a password to the account name above.

E-mail address

Enter the mail address of the copier its own. This is normally "mail account

of this copy

name@incoming mail server name."

machine
Nickname

Enter a nickname that is added to the title (subject) of a mail sent from the
copier. No entry cause no problem.

CE password

Enter a password that is added to the title (subject) of a mail sent to the
copier. The copier uses this password for security purpose.

Also Notice to

Not transfer: Default

the Administra-

Transfer an unright mail: When a mail received by the copier is not con-

tor

form to the above password, or when the mail size is exceeding the specified size (10k bytes), a selection is made if the mail is communicated.
Transfer all transmission mails: Transfer all mails that use "Mail remote
notification system."

Administrator

When "Transfer an unright mail" or "Transfer all transmission mails" is

E-mail address

selected, enter an E-mail address for transfer.

Announce delay

A selection is made if the difference (time required) between the time when a

time in replay

mail was sent to the copier and the time when the copier handled the mail is

mail

indicated in the mail. For default, "Not indicate" is selected.

Enable POP

After authentication is made by the mail receiving server, a selection is made

(IMAP) before

to decide whether to send out the mail or not. For default, "Send" is selected.

SMTP
6

After completion of entry, click the [Apply] key.

Conduct the mail sending/receiving test.


Click "Sending and Receiving test" and a sending test and a receiving test are conducted collectively to check to see if a test mail sent is correctly received.
When a test failed, re-check the set items following the error message.
Click "Sending and Receiving test" to show the results of the sending and receiving test.
Sending test

A mail sending test is made on the SMTP server. A test mail is sent to "E-mail
address for the copier" set in Step 2.

202

Receiving

A receiving test is made on the incoming mail server. A test mail is received from

test

"E-mail address of the copier" set in Step 2.

Restart the copier.

4.4.5

4. SERVICE

Operating instructions of the mail remote notification system

For commands for communications with the copier and the details of options, see the table below.
Command

Option

Description

Minimum
input

GETLOG

[List option name]

Send back by mail the list print information specified

in [List print name].


ModeMemory

Send back [Mode memory list] by mail.

UserSetting

end back by [User setting list] mail.

FontPattern

Send back [Font pattern list] by mail.

Management

Send back [Management list] by mail.

Ma

Adjustment

Sent back [Adjustment list] by mail.

Parameter

Send back [Parameter list] by mail.

UserManagement

Send back [User management list] by mail.

Counter

Send back [Counter list] by mail.

PixelRatio

Send back [Pixel ratio list] by mail.

Pi

CommunicationLog

CommunicationLog Send back [Communication log

Co

UseM

list] by mail.
AuditLog

Send back [Audit log report] by mail.

Au

ALL

Send back all of the above list prints in mail.

AL

Not specified

[Counter list] is edited so that it can be shown by cell


phone. And this is sent back by mail.

CHPASS

HELP

[OldPasswd][New-

Change a password to be used for certification of a

Passwd]

mail.

[OldPasswd]

Specify a password that is currently used.

[NewPasswd]

Specify a new password.

Not specified

Send a help mail that describes the operating

instructions of the commands above.

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4. SERVICE
4.4.6

Field Service Ver3.0 Nov.2006


Mail sending

A command (option) printed on the mail is not case sensitive and can be identified from the minimum input listed
on the preceding page.
A. Notes
When sending a mail to the copier, take note of the following.
(1)Mail software can be used without discrimination by OS and a hand-held device or a free mail
using browser.
(2)Use the mail software in the text mode.
(3)For the mail software, as a condition for reception, 128 characters or more are recommended as
the maximum number of characters displayed in a line.
(4)There are one or more spaces or TAB's required between a command and an option that are
written in the mail. (However, a line feed is not allowed.)
(5)Enter all the commands that are written in the mail in alphanumeric characters (ASCII characters). When any other characters are used, an error message "No command found" is sent
back.
(6)Start a command written in the mail from the line head with not space.
When there is a space or TAB found at the line head, the line is ignored.
(7)The maximum number of commands available in a mail is ten. Commands exceeding ten are
ignored.
(8)Avoid attaching a file to a mail that is sent to the copier.
(9)A signature on a mail that is sent to the copier may be handled as a command with an error
message sent back.
(10)When the power is shut off while the copier is sending a mail or when the copier main body is
printing the list print, the same mail may be sent back twice.
(11)The copier can receive up to 5 mails from the mail server at the same time.
When more than 5 mails have been received by the mail server, the copier receives the
remaining mails from the mail server next time.

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5. FIRMWARE VERSION UP
5.1

ISW

5.1.1

Outline

A. ISW (In-System Writer)


This is an operation in which a control program stored in the flush ROM that is built in each control board in
the copier is rewritten with the board built in the copier main body. Conducting the ISW allows the version up
of control program without changing the board and the installation of the up to date program when replacing
the board. As a tool to conduct the ISW, (ISWTrns (PC software)) can be used for rewriting with the personal
computer (PC) connected to the copier. This tool can rewrite directly a control program in the flush ROM built
in the copier main body.
B. ISWTrns
This is a software for Windows to rewrite the copier flush ROM and is used for the rewrite of programs (data
transfer) with the copier main body and the personal computer connected with a parallel cable or the USB
cable.
NOTE
When this machine uses the USB to conduct the ISW, it is necessary to install the USB driver of the
ISWTrns. For procedure for installation, see "5.1.4 A. Installation of the USB driver (Windows2000/
XP)" When using the USB, be sure to turn on the radio button of the USB on the ISWTrns [Setting
(S)] - [Communications setting (C)], and then press the OK button.

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Specifications

A. ISWTrns (PC software)


(1) ISWTrns disk composition
Setup disk: 2
Rewritable disk: Varies for each copier
(2) Operating environment of the software
OS: Windows95/98/98SE/Me/NT4.0/2000/XP
CPU: Pentium 75 MHz or above
Memory: 16 MB or more for abroad/ 32 MB or more for domestic
Free space in hard disk: 100 MB or more
Others: PC provided with parallel (printer) or USB interface
(3) Idling time
Varies according to each PC
(4) Parts required to conduct the ISW
Personal computer (PC): 1
IBM-compatible PC/AT: Provided with D-sub25 pin parallel interface
ISWTrns setup program
Parallel cable or USB cable: 1
Item
Board to be rewritten

Specifications
Overall control board, Printer control board, RADF control board, FD
control board, LS control board, IC control board, SD control board,
PB control board

Method for rewriting program

1. Local ISW from the PC


2. Web Utilities directional type ISW by using the Internet
3. Operation panel directional type ISW by using the Internet

Protocol

FTP, HTTP

Network connection

Use of the NIC of the copier main body

Rewritable program

Image control

I1 to I4 collectively, I1- I4

Printer control

C1 to C2 collectively, C1, C2

DF

FD, FS, LS, SD, PB

H1, N1, S1-1/S1-2, B1, J1

Controller

P1

Conditions

Main body power turned on and program server provided

NOTE
To execute the ISW, check surely to see if the power source of the main body has been turned on
in advance.
For rewritable programs, it is not possible to rewrite plural programs at a time.
When using the Internet ISW, it is required for it to be connected to the network environment by
using the main body NIC. As a network environment, programs must be down-loadable from the
program server on the Internet by using a ftp or http protocol.

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Installation of the ISWTrns

Install the ISWTrns program to the PC.


(1) Procedure
Step

Operation

Remarks

Start the PC.

Copy the setup disk to the PC and double click the

When there remains the ISWTrns.exe of

[Setup.exe] icon to start the install program.

the old version, uninstall the old version


first, and then install the new version.

"ISWTrns setup screen"


Following the instructions on the screen, check the

1. For default, "C:\Program Files\KONI-

folder to which an installation is made, and then click

CAMINOLTA\ISWTrns" is set as a folder to

[Next].

which an installation is made.


2. When changing the folder to which an
installation is made, click [Reference] and
specify one as you please.

"Program confirmation screen"


Following the instructions on the screen, check the

1. For default, "ISWTrns" is set as a folder

folder to which the ISWTrns program is stored and

to which an installation is made.

then click [Next].

2. When changing the folder to which an


installation is made, enter an folder name
directly, or select one from the existing
folder displayed.

"Information dialog screen"


Following the instructions on the screen, click [OK].

"Setup completion screen"


Following the instructions on the screen, click [Completed].

The installation of the ISWTrns program is automatically completed.

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Usage of the ISWTrns

A. Installation of the USB driver (Windows2000/XP)


When a connection is made between the PC and the copier main body with a USB cable, the installation of the
USB driver is automatically started by the plug-and-play. However, this May result in the installation of the Windows USB driver (USBPRINT.SYS) and be sure to set the USB driver following the steps given below.
(1) Procedure
Step

Operation

From the screen below, select "Install from the list or the specified location," and then click [Next].

In the "Select the retrieve and install option screen," select "Select a driver for installation with no
retrieval," and then click [Next].

Select the UBS driver in the driver selection screen and click "Next" to start installation.
Driver name: Konica Minolta bizhub 1050/P USB Driver (ISW)

When the [Completed] in the "Hardware update wizard completed screen" is displayed, click
[Completed] to exit the installation.

Check the "Device manager screen" to see if the USB driver has been correctly installed.
Driver name: Konica Minolta bizhub 1050/P USB Driver (ISW)

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B. Setting of the communication method


(1) Setting up of the parallel port
When sending the parallel port data by using the ISWTrns program, it is necessary to release the ECP mode setting of the PC parallel port. The ISWTrns does not correspond to the data transmission through the parallel port.
Accordingly, sending data in the ECP mode may result in an error while in transmission. Therefore, when using
the ISWTrns with the PC set in the ECP, it is necessary to release the ECP mode.
1)

ECP port release procedure

The following procedure shows the release of the ECP mode.


Step

Operation

Remarks

Start the PC.

Open "System" in "Control panel," select the

1. The LPT1 port is "ECP printer port (LPT1)," this is

"Device manager" tab and search LPT1 in

an ECP port.

"Port (COM/LPT)."

2. The LPT1 port is "Printer port (LPT1)," this is a


normal parallel port.

When the printer port is set to the ECP port,

The change of the BIOS varies depending on the

change the BIOS setting of the PC to release

PC. For release of the ECP mode, contact the sys-

the ECP port.

tem administrator.

Conduct a transmission test to check the

When a correct transmission is once made on the

operations.

copier, transmission is available for all types of


machines.

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(2) Preparations for transmission on the copier


1)

Checking of the ROM version

Before rewriting the ROM data, be sure to check the ROM version of the current control program by following
the procedure given below.
Step

Operation

Enter the service mode.

Press the [08 ROM version] key in "Service mode menu screen."

Press the [01 ROM version] key in the sub-menu displayed on the right side of the screen.

"ROM version screen"


Press the [08 ROM version] key and check the version information.

2)

Standby for the ISW transfer

Open the service mode of the copier and get into the standby of the ISW transmission.
Step

Operation

Enter the service mode.

Press the [10 ISW] key in "Service mode menu

Remarks

screen."
3

Press the [01 ISW] key in the sub menu displayed on the right side of the screen.

[Service mode menu]


Example: Image control: collective

The ISW standby status is a status in which the


[Start] key is shown in the display section.

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C. Firmware copy
(1) Creation of the folder
Start the ISWTrns program the installation of which has been completed, and set a folder into which a transferred file (rewritten data) is stored.
1)

Procedure
Step

Operation

Start the PC.

Select "ISWTrns" from the start menu or double

Remarks

click the "ISWTrns" icon on the desktop to start


up the "ISWTrns program."
3

"ISWTrns dialog screen"


This screen is displayed only when the
ISWTrns is started for the first time.

Click [OK] key to set a folder into which a transferred file (rewritten data) is stored.
4

"Option screen"
1. A folder (C:\Program Files\KonicaMinolta\ISWTrns)into which the ISWTrns program has been installed as a stored folder
(data folder) for default is set.
2. When changing a stored folder, click
[Browse] and specify any one as you please,
or make an entry directly in the editor box in
full path.
3. When the [Make Folder] key is clicked, a
hierarchical folder is created using the stored
Set a folder into which a transferred file (rewritten

folder set above as a route.

data) is stored and then click [Make Folder] key.

"Option screen"
Click [OK] key.

This operation stores the data folder created


in the step 4 into the INI file of the ISWTrns
program.

"ISWTrns screen"
The main screen of the ISWTrns program is displayed.

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(2) Data copy


Using the ISWTrns program, copy data (rewritten data) which is sent to the PC.
1)

Procedure
Step

Operation

Start the PC.

Select "ISWTrns" from the start menu or double

Remarks

click the "ISWTrns" icon on the desk top to start


up the "ISWTrns program."
3

Click the "Option" menu.

"Option screen"

Click [Data Copy] key.


5

"File copy screen"

Click [Browse] key.


6

Select the folder into which a file to be trans-

1. A folder selected is displayed in the upper dis-

ferred (data to be rewritten) is stored as a file

play section of the file from which a copy was

from which the copy is made.

made.
2. In the lower display section of a file from which
a copy was made, the transferred files (rewritten
data) stored in the elected folder are displayed.

Select a transferred file (rewritten data) you

1. A number of transferred files (rewritten data)

want to copy from the lower display section of a

can be selected.

file from which a copy was made.

2. When copying all of the transferred files (rewritten data) that are displayed, skip this step and
proceed to the step 8.

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Step

Operation

Remarks

Copy the transferred file (rewritten data)

1. When copying all of the transferred files (rewritten

selected by clicking [Copy] key into the

data) that are displayed in the lower display section of

folder created at the setup of the

the file from which a copy was made, click [Copy all] key

ISWTrns.

instead of [Copy] key.


2. In the upper display section of the file into which a
copy has been made, a folder name created at the
setup of the ISWTrns is displayed.
3. In the list shown in the lower display section of the file
into which a copy has been made, files the copy of
which has been successfully completed are listed in full
path. In the copy error file list, files the copy of which
have been failed are listed. As the causes of failure, following are considered.
A. There exists a file of the same name and "O/W" is not
checked.
B. A folder into which a file is stored is not found.
C. An overwrite is made on an overwrite-prohibited file.
4. When changing a transferred file (rewritten data) that
is currently stored into a new data, click the overwrite
check box to make a check mark.

After completion of copy, click [Refresh]


key.

10

Click [Return] to get back to "option


screen."

11

"Option screen"
Click [OK] key.

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D. Firmware
(1) Firmware data flow
The following shows the flow of the ISW data.

Image processing

PC

Overall control board

board

Printer control board


RADF control board
FNS control board
FD control board
SD control board
PB control board
LS control board
IC board

When conducting the ISW in the entire system, be sure to conduct it in the order shown below.
Step
1

*1

Type of programs

*1

FD (H1), FS (N1), SD (B1), PB (J1), LS (S1-2, S1-1)*2

DF (F), IC (P1), Printer control board (C1 to C2 collectively, C1, C2)

Image control (I1 to I4 collectively, I1, I2, I3, I4)


Be sure to conduct the low end first out of those set in the sequence 1.
Ex.) When the composition is made up of "LS-501 (1st set) + LS-501 (2nd set) + FS-503"
FS-503 (N1) LS-501 (S1-2) LS-501 (S1-1)

*2

When the LS is the coupling of 2 sets, the 1st set (main body side) is S1-1 and the 2nd set is S1-2.

NOTE
When the overall control board is replaced, be sure to conduct first of all the ISW of the image control program. When the image control program is not contained in the overall control board, other
programs cannot be written.

Programs are not stored in the image processing board. So, when the board is replaced, the ISW
is not required.

For FS and SD, be sure to take note of the followings.


NOTE
When FS, SD or PB is directly connected to the main body
Ex.1) Main body + FS
Connect the jumper connector to CN19 on the FNS control board (FNSCB)
Ex.2) Main body + SD
Connect the jumper connector to CN19 on the SD control board (SDCB)
Ex.3) Main body + PB
Connect the jumper connector to CN29 on the PB control board (PBCB)

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When other option is connected between the main body and FS, SD or PB
Ex.1) Main body + FD + FS
Connect the connector on the FS side to CN19 on FNSCB
Ex.2) Main body + FD + SD
Connect the connector on the SD side to CN19 on SDCB
Ex.3) Main body + FD + SD + FS
Connect the connector on the SD side to CN19 on SDCB
Connect the connector on the FS side to CN19 on FNSCB
Ex.4) Main body + FD + PB
Connect the connector on the PB side to CN29 on PBCB

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[When the main power switch (SW1) is required to be turned OFF/ON in the middle of the ISW]
When the system configuration is as shown below, the SW1 is required to be turned OFF/ON in the middle of
the ISW.
Case 1: Main body + IC + DF-603 + LS-501 (1st set) + LS-501 (2nd set) + FS-503
ISW sequence: FS-503 LS-501 (2nd set) SW1 OFF/ON LS-501 (1st set) DF-603 IC Main
body
Case 2: Main body + IC + DF-603 + LS-501 (1st set) + LS-501 (2nd set)
ISW sequence: LS-501 (1st set) SW1 OFF/ON LS-501 (2nd set) DF-603 IC Main body
However, when the LS-501 (2nd set) is conducted first, the SW1 is not required to be turned OFF/ON.
(2) Types of the transfer mode
There are 2 types of the ISW transfer mode on the machine side as shown below.
1)

When writing a new program (when replacing a board or when failed in writing a program)

Overall control board

Displayed normally when starting up

Method for ISW transmission

Power save LED flashing

Power ON mode

No display on operation board


Others

Error code display

Service mode

When there is an abnormality found with the image processing program of the image processing board, or an
error is found with date displayed on the operation panel, a startup is normally unavailable. In the condition like
this, when the power switch is turned on, the system gets into the ISW standby status.
And when an abnormality occurs while in rewriting the image processing program and the contents of the memory is damaged, the power save LED is flashing when the power is turned on again, and the system gets into
the ISW standby status.
When the image processing program is in the normal condition and there is an abnormality found with other programs, an SC error is normally display on the touch panel while in the startup.
2)

When in the version up of the program


Displayed normally when starting up

Method for ISW transmission

Overall control board

Normal

Service mode

Others

Normal

Service mode

(3) Use of each transmission mode


Power ON mode
This mode is used when there is no program installed in the overall control board (OACB) of the copier main
body, or when an error code is displayed.
When the image control program of the OACB is not installed, the OACB can be written with the power
switch ON.
Service mode
This mode is used when the image control program of the OACB has been already installed.

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E. Connection to the main body
(1) When using the parallel cables
Preparations are made of the following when a connection is made.
PC into which transferred files (rewritten data) have been copied.
Parallel cables
1)

Procedure
Step

Operations

Turn OFF the power of the copier.

Turn OFF the power of the PC.

Remove 5 screws and then remove the upper right cover.

Connect the IEEE1284 port and the PC with the cable.

Connect the parallel cables of the PC to the ISW connectors of the copier.

NOTE
When exiting the ISW, be sure to clean each mirror of the scanner.

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(2) When using the USB cables


Preparations are made of the following when a connection is made.
PC into which transferred files (rewritten data) have been copied.
UBS cables
1)

Procedure
Step

Operations

Turn OFF the power of the copier.

Turn OFF the power of the PC.

Remove 5 screws and then remove the upper right cover.

Connect the USB port and the PC with the cables.

Connect the USB cables of the PC to the ISW connectors.

NOTE
When exiting the ISW, be sure to clean each mirror of the scanner.

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Rewriting of firmware

(1) Relationship between the ISW and the display on the operation board
When the ISWTrns program starts up, the main screen of the ISWTrns is displayed. In the main screen, the
selection of transferred files (rewritten data), the display of information, the confirmation of a transferred file
(rewritten data) and the transmission of the transferred file (rewritten data) are conducted. For detailed information of the functions, see the following.

[9]

[10]

[1]
[2]
[3]
[4]

[8]

[5]
[6]
[7]

[1] Version selection frame


When transferred files of plural versions are stored in a folder, a selection is made if the version is transferred.
[2] Version stored folder edit box
When the condition selection frame of [10] is decided, according to the data folder set in the option screen
and the INI file information, a folder name in full path is displayed. When a transferred file is in a folder other
than a data folder, a change can be made by using the [Browse] button of [4] or rewriting directly the folder
name. A transferred file that meets the INI file conditions displayed here in the folder is displayed in the list box
of [3].
[3] Version file selection list box
Files to be displayed that exist in the folder selected in [2] above are displayed. The files to be displayed are
described with the wild card name in the ISWTrns.INI file. Accordingly, when there are plural version files in the
same file, plural versions are to be displayed in this list box. The list displayed here is sorted in the order of
names, and when the list is displayed, an item displayed last is selected. Changing an item of selection
decides the version of a transferred file that is transmitted.
[4] Browse key
This key is used when the transfer folder is in a folder other than the default data folder. Display the folder
selection screen to select the folder of [2].
[5] Transferred file information display list
Display a list of files that are actually transferred when the version file is selected at [3]. The number of files
actually transferred is described in the checksum file attached to the transferred file (rewritten data). When all
of the transferred files are not stored in the folder of [2], or when unnecessary files are included in the folder,
an error message "No transferred files found or a file with an illegal name found in the folder. Make sure of it"
is displayed. When [File check] key of [6] is pressed, the checksum of all the files displayed is calculated. The
value obtained is compared with the checksum value stored in the checksum file (*.SUM) attached to the
transferred files (rewritten data) and the result is displayed.
[6] File check key
When this button is pressed with the transferred files displayed in "Transferred file information display list" of
[5], the file checksum (checksum of the entire files) of each transferred file displayed is calculated and the
result is shown by the side of each transferred file. And the result of the checksum calculation and the checksum file attached to the transferred file (rewritten data) are compared and the result of comparison is displayed in the format shown below.

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"OK": Accord
"NG": Not accord
"??": A corresponding checksum not found
[7] File Send key
The transmission of the transferred files is started.
[8] Send file information frame
A list of files actually transferred is displayed based on the information selected in the frames [1] and [10], and
pressing the [File Check] key displays the checksum of files and the consistency of the checksum (OK, NG,
??).
[9] File detailed information list
When the version file of [3] is selected, the detailed information of a file are displayed.
[10] Condition selection frame
The condition of the transferred file (rewritten data) is checked. When all the 4 types of combo boxes are
selected, the folder of [2] is set based on the information set in the INI file. The contents of the combo box
selected is stored in the ISWTrns.INI file by "Transmission," and initialized and displayed when being started
next time.
(2) Rewrite procedure
Ex.: When the image control program is written collectively.
Step

Operations

Copy the data to the PC. (For the procedure, see "C. Firmware copy.")

Start the ISWTrns program.

Select the machine type, the destination and the board types.
Machine type: bizhub 1050, Destination: KBJ, Board type: 11 to 14 collectively

The data to be used is displayed in the version file selection box and the transmitted file information
frame.

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Press the [File Check] key to check if the data to be used has any problem.

5. FIRMWARE VERSION UP

Step

Operations

Place the copier main body in the standby for the ISW transfer. (For the procedure, see "2) Standby
for the ISW transfer.")

Press the [Start] key on the copier main body side first, and then press the [File Send] key of the
ISWTrns.

The following window is displayed on the PC while in the data transfer.

When the data transfer is completed, the following window is displayed.


[PC side]

[Copier side]

10

When transmitting other data, press the [Yes] key.


When exiting the rewrite, press the [No] key.
When pressing the [No] key, the copier main body is automatically rebooted.

11

Check the ROM version information in the service mode to see if the rewrite operation is completed
normally.
It is not completed normally, repeat the procedure from the step 2.

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5.1.5

Field Service Ver3.0 Nov.2006

Error list

Detection function
When the copier main body detects an abnormal condition after turning on the power, the copier does not
display it on the main body touch panel, but inform you of it by lighting or flashing the LED (with the ISW
placed in the standby condition). For the LED display, see the table given below.
No.

Transaction

Power save LED

CPU in initialization when the power is turned on

OFF

Flush memory in checking

OFF

When an error is detected while in memory check (ISW standby status)

Flashing in orange

ISW processing (data being received from the PC and flush memory being

Flashing in green

written)
5

When an abnormality is detected while in data transmission

Flashing alternately in
red and green

When an error is detected while in writing flush memory

Flashing in red

Memory check successfully completed: while in rebooting

OFF

(1) ISWTrns error list


The ISWTrns displays messages when an error is shown or the transaction is completed. The table below
shows the contents of the message and the status of the ISWTrns.
Message

Status of the ISWTrns

The opening of the file the checksum of which is

The opening of the checksum file failed. The file is in use

to be taken is not available.

or damaged.

The opening of the file the checksum of which is

The reading of the checksum file failed. The memory is

to be taken cannot be read.

insufficient or the OS is in trouble.

The file cannot be opened.

The opening of the transferred file failed. The file is in use


or damaged.

The LPT port cannot be opened

The opening of the LPT port failed.

Communication port setting acquisition error

The access to GetCommState failed.

Communication port setting error

The access to GetCommState failed.

The transferred file cannot be opened.

The opening of the transferred file is unavailable. The file


is in use or damage.

The Term Test file cannot be transmitted.

The transmission of the communication test block failed.


1. The copier side is not in the receiving condition.
2. The cable is disconnected.
3. The transferred file is wrong.

Transmission of the file failed.

The transmission of the transferred file failed. Communication troubles such as a disconnected cable.

The transmission to the LPT port failed.

The output to the LPT port failed. Communication troubles such as a disconnected cable.

The folder name is illegal.

The name of the input folder is illegal. Be sure that the


input be started with the drive name such as "C:\"

The generation of the thread failed.

The generation of the thread failed.

The transferred file is not found.

A file that copies a file is not selected or does not exist in


the folder.

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Message
Some files cannot be copied.

Status of the ISWTrns


1. When the folder into which files are stored is not
found.
2. When a file is copied into the folder in which a file of
the same name is contained with "Overwrite check box"
not checked.
3. When overwriting is made on an overwrite prohibited
file.
4. The file is used by another application. OS trouble.

The transferred file is not found, or a file with an

The number of divisions of the transferred file written in

illegal name is found in the folder. Make sure of

the checksum file does not correspond with the number

it.

of files that actually exist.


1. When a file with an illegal name is in the data folder, or
a file name that seems to be illegal is displayed in the
folder list.
2. The number of divided files is insufficient. Check the
insufficient number of files in the folder list and copy
them again.
3. When the checksum file is damaged, copy it again to
the folder.

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(2) Main body error list


The table below shows error codes.
Error code

Description

Program applicable

0x02

The internal work space cannot be secured.

0x04

The DIMM space cannot be secured.

0x05

The DIMM space cannot be opened.

0x06

Data transmission to the DIMM failed.

0x21

The DIMM space on the controller side cannot be secured.

0x41

The format of the input data is abnormal.

0x42

The type name of input data is abnormal.

0x43

The board name of input data is abnormal.

0x64

Rewritten address error

0x81

Input device such as input time out is abnormal.

0xC1

The erasing of the flush ROM failed.

0xC2

The writing of the flush ROM failed.

0xC3

The ROM checksum is abnormal.

0xC4

Output device such as output time out is abnormal.

0xE1

Program SUM check error.

Controller I/F writing error.

0xE2

0xE3

Common

F
Common
I

Common

Erasure error.

C/ H/ N/ S/ J

Writing error.

C/ H/ N/ S/ J

Controller I/F verify error.

Blanc check error.

Communication error.

C/ H/ N/ S/ J

NOTE
When rewriting the IC firmware, the execution of the ISW is inhibited if the initialization of the IC is
not completed.
When any one of the errors shown above occurs, an error code is not displayed, but the message
"Now initializing Controller" is shown in the touch panel section.

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Troubleshooting

When an error occurs while in the execution of the ISWTrns program.


Condition
1

Cause

Measure taken

The ISWTrns does

The ISWTrns file is damaged

Set it up again.

not start up.

The setup disk itself is damaged.

Check the setup disk and set it up


again.

The screen is dis-

The Japanese DLL[RCJP.DLL] is

played in English.

damaged.
The INI file is set incorrectly. (The INI

Set it up again.
Check the ISWTrns.INI file.

file in English version is used.)


3

When an item in the

The transferred file is not stored in

Check to see if the relevant file is stored

combo box is

the relevant folder.

in the folder displayed in the "Folder"

selected, the trans-

text box of "Select version." When a

ferred file is not dis-

folder into which a file is stored is not

played.

found, use the "File copy" function.


The data folder in the option screen

Check the setting of the data folder.

is set incorrectly.

When a folder into which a file is stored


is not found, use the "File copy" function.

The file name is illegal (or has been

The file name must be used with no

changed.)

change made. When the file name is


changed, the display or selection of the
file becomes unavailable. When the file
name is changed, return it to former
state.

The folder name is illegal (or has

When the folder name created by the

been changed.)

"Create folder" button in the option


screen has been changed, it cannot be
found. Return it to former state and
check it again.

"NG" is displayed

The transferred file is damaged.

while in the file check.

Copy the file and check it again. When


"NG" still recurs, contact the supplier of
the file.

"??" is displayed

When the transferred file was cop-

while in the file check. ied to the PC, the copying of the

Copy the checksum file to the same file


as the one for the transferred file at the

checksum file (*.SUM) was forgot-

same time. (If you use the "Copy a file"

ten.

function, a copy is made automatically.)

The transfer of the file


failed.
An error "The file can- The file is being used by anther pro-

Exit another program. The error still

not be opened" is

gram or system.

recurs, reboot Windows.

An error "Term Test

The connection of the cable is loos-

Check the cable to see if it is connected

file cannot be sent" is

ened.

securely or if there is any problem found

displayed.

displayed.

with the cable itself.


The main body is not in the receiv-

Check the main body to see if it is in the

ing condition.

receiving condition.

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Condition
6

Cause

Measure taken

An error "The transmis-

The connection of the cable is

Check the cable to see if it is con-

sion to the LPT port

loosened.

nected securely or if there is any prob-

failed" is displayed.

lem found with the cable itself.


Wrong data has been sent.

Check the file information screen to see


if the receiving mode on the copier side
(type of receiving board) corresponds
with the transferred file.
If the file is sent for the first time, contact the file supplier.

226

The length of the cable is out

Use a cable the length of which is less

of specifications.

than 2 m.

The parallel port of the PC is

See the PC manual to release the ECP

set to the ECP mode.

mode.

There is a compatibility prob-

Conduct a test with a PC with an actual

lem between the parallel port

performance of transmission, and

of the PC and the port on the

check to see if there is a compatibility

copier main body side.

problem found.

5.2

Internet ISW

5.2.1

Outline

5. FIRMWARE VERSION UP

"Internet ISW" is a system in which instructions are given to the ISW by using browser so that the copier automatically obtain the program from the program server. Using the Web functions allows you to conduct the ISW
at the user's premise without taking the programs with you.
5.2.2

Operating environment

To make use of the Internet ISW functions, the following conditions must be met.
The copier must be connected to the network environment that allows the download of programs
from the Internet by using ftp or http protocol.
In the following 4 cases, the "Internet ISW" does not operate on the copier.
The main power switch (SW1) is off.
The power switch (SW2) is off.
The copier is in the auto shut-off.
When the security enhanced mode is set to ON (the use of the main body NIC is not allowed.)
NOTE
It operates while in the jam, SC and lower power mode.

5.2.3

Major functions

"Internet ISW" allows you to use the following functions.


Internet ISW using the Web Utilities
Programs can be rewritten by accessing the Web Utilities of the copier main body on the Web browser of the
PC. However, this requires a Web terminal that is connected to the copier through the network.
Internet ISW using the operation panel
Programs can be rewritten by using the touch panel of the copier. However, this requires a Web terminal that
is connected to the copier through the network.

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5.2.4

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Initialization

To make use of the Internet ISW, it is necessary to set in advance the network parameter, program server
address and the fire wall address of the copier.
A. Setting from the operation panel
To introduce the copier main body into the network, set the IP address of the copier from the operation panel.
When this setting has been already made, proceed to "(2) Setting from the Web browser."
(1) Procedure
Step

Operating instructions

Press the [Utility/counter] button on the operation panel.

Select "06 Machine Manager Setting."

Select "04 Network Setting."

Select "01 Machine NIC Setting."

Enter "IP address," "Subnet mask," and "Gateway Address."

Restart the copier.

NOTE
The IP address of the copier is normally assigned by the system administrator. For particulars,
contact the system administrator.

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5. FIRMWARE VERSION UP

B. Setting from the Web Utilities


Enter the setting of the program server from the Web browser. At this time, in order to use the Web browser,
make preparations of the PC that can be introduced into the network.
NOTE
No "space" is allowed in all set items.
When an incorrect setting is made on the Web browser, be sure to correct it following the error
message. Correcting no input error may result in the download error of the program.
The Web layout is subject to change without notice.
(1) Procedure
Step
1

Operations
Start up the Web browser.
When the proxy is set on the Web browser, the main body Web may not be accessed.
For particulars, contact the network administrator. For Web browser, Internet Explorer or Netscape
Navigator is recommended. However, be sure to avoid setting from two or more browsers at a
time.

Specify the IP address of the copier main body that is entered thorough "A. Setting from the operation panel".
When you access the Web Utilities of the copier main body, "Main page" is displayed.

Click [Extension for maintenance] in "Main page."

Enter the user name and the CE password in the "Extension for maintenance" and then press
[OK].

User name: ce (cannot be changed)


Password: CE Enter the password. (Default: "92729272")

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Step

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Operations

Click [Internet ISW] in "Extension for maintenance."

Click [Initial Setting].

5. FIRMWARE VERSION UP

Step
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Operations
Set the proxy server.
When using no proxy server (fire wall), proceed to the step 9.

Enable Proxy

Select the following:


When using no proxy: "Connect to the program server."
When using ftp proxy: "Use ftp proxy."
When using http proxy: "Use http proxy."

Proxy Server

When selecting "Use ftp proxy" in "Use of proxy," then select a proxy server

Type

type from among the below.


Type 1: "User user@host name"
Type 2: "OPEN host name"
Type 3: "FW host name => FW password => SITE host name"
Type 4: "FW host name => FW password => User user@host name"
NOTE
For types 2, 3 and 4, no guarantee is made.
For authentication of proxy server, see "3.2.7 Authentication of
the proxy server in the Internet ISW."

Proxy Server IP

When using the proxy server, set the IP address of the proxy server.

Address
Port Number

When using the proxy server, set the number of the port that uses the proxy
server.

User name on

When selecting the type 1 or type 2 in "Type of proxy server" above set the

the Proxy Server

account of the proxy server.

Password for the

When selecting the type 1 or type 2 in "Type of proxy server" above set the

Proxy Server

password of the proxy server.

After completion of entry, click [Next] and then after checking the set items in the setting check
screen, click [Next]. However, if there is an input error, click [Back] following the message shown in
red and then re-set the item.

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Step
9

Operations
Set the program server. (Proxy is used.)

Program server address

Set the address of the server into which the program to be


down loaded is stored. Select the protocol to be used from
the pull-down menu left and enter the address after that in
the text box on the right. In the case of ftp, it is a relative path
from the home directory.

User name on the Program

Enter the account name of the program server.

Server
Password for the Program

Enter the password of the program server.

Server
Receiving time out

Set the receiving time out of the program. When the time is
out, the down load of the program forcibly comes to an end,
and the system returns to the normal mode without conducting the ISW.

10

After completion of entry, click [Next]. Then after checking the set items in the setting check
screen, click [Completed]. However, if there is an input error, click [Back] following the message
shown in red and then re-set the item.

11

Set the program server. (Proxy is not used.)


Protocol

Select the protocol that receives the program.

Program Server IP Address

Set the IP address of the server into which the program to


be down loaded is stored.

Target directory

In the case of http, set the path after the host domain. In
the case of ftp, set the relative path from the home directory.

User name on the Program

Enter the account name of the program server.

Server
Password for the Program

Enter the password of the program server.

Server
Receiving time out

Set the receiving time out of the program. When the time is
out, the down load of the program forcibly comes to an
end, and the system returns to the normal mode without
conducting the ISW.

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Step
12

5. FIRMWARE VERSION UP

Operations
After completion of entry, click [Next]. Then after checking the set items in the setting check
screen, click [Complete]. However, if there is an input error, click [Back] following the message
shown in red and then re-set the item.

13

Conduct the Download test.


In the down load test, "test.dat" is down loaded from the program server set in the initialization
to check the settings. When the down load test failed, re-check the set items following the error
message.
When the down load test is successfully completed, the communication speed and the
expected down load time are displayed as shown below. Refer to the "Receiving time out" setting.

When the down load test failed, the response error code from the server is display as shown
below. Since there may be a setting error, re-check the initialization.

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5.2.5

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Internet ISW using the Web Utilities

Using the Web Utilities of the copier allows the customer engineer, by just making a click from the browser, to
download the programs from the program server automatically for rewriting.
(1) Procedure
Step
1

Operations
Proceed to "Internet ISW" on the Web Utilities.
The ROM version of the board is displayed beside each of the board names.

Select one of the ISW-intended boards in the item "ISW," and check its check box. When specifying the file name to be down loaded, enter it in the "File name" text box column. When specifying
no file name, obtain the following from the specified program server address.

After completion of entry, click the [ISW] key.


If there is an input error, click [Back] following the message displayed in red and then enter the item
again.

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Step
4

5. FIRMWARE VERSION UP

Operations
Checking of the ISW conditions.
From the screen shown below, you can check the current processing condition to see if there is any
error.
"ISW in communication"
"ISW in rewriting"
"Completed successfully": Be sure to avoid pressing the "Read again" key of the browser to
reboot after successful completion.
"Aborted due to a communication error."
"Aborted due to a communication time error."
"Aborted due to a writing error."

When the ISW is completed successfully, the copier restarts automatically to complete the ISW.
NOTE
Clicking the [Check progress] key allows you to abort the ISW only while in programming.

After restart of the copier main body, check the ROM version in "Internet ISW main screen" to see if
it is being updated successfully.

5.2.6

Notes for use

(1) Notice to the administrator


When conducting Internet ISW, be sure to notify the administrator of it and get approval from him in advance.
And conduct this operation when the copier is not used. When the copier is in use (with jobs accompanied),
Internet ISW does not operate.
(2) When the power supply is cut off while writing the image control program in the overall control
board (OACB).
When the main power switch (SW1) turns off due to a power failure, the copier does not start up.
If the main power switch is turned off due to the failure of power supply and Internet ISW is abnormally terminated, be sure to go to the copier that has been conducting the Internet ISW and use the ISWTrns to reperform
the rewriting of the program.
(3) Failure while in low power mode
When ISW failed due to the down load of the program or the data check error, get it back in the normal mode.

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5.2.7

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Internet ISW using the touch panel

When the customer engineer uses the Internet ISW from the touch panel, with no PC brought with, the copier
can download programs from the program server to rewrite them automatically.
(1) Procedure
Ex.: When the image control program is rewritten collectively.
Step

236

Operations

Display "ISW rewrite screen."

Press [Internet ISW] key provided below the screen.

Press [Collective] key of <Image processing system>.

Step
4

5. FIRMWARE VERSION UP
Operations

Pressing the [Start] key starts the download of the latest program for rewriting.
In a case in which the download of an old version programs is required, press the [File Name Input]
key and enter the file name by hand for execution.

5
6

When ISW is completed normally, the copier is rebooted and exits ISW automatically.
After the copier main body is rebooted, check the [ROM version screen] to see if the ROM version
has been updated normally.

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5.2.8

Field Service Ver3.0 Nov.2006

Authentication of the proxy server in Internet ISW

A. Proxy server
Proxy server which is provided on the inside of the fire wall is the generic name of a mail server that serves the
proxy of a client who receives an access demand (HTTP and FTP) from the client.
B. Authentication of the proxy server
There are 4 types of authentication methods for the proxy server.
The Internet ISW is corresponding to these 4 types.
C. Authentication type of the proxy server and the command list
(1) Type 1: User user name@host name
When accessing the outside through the proxy, authentication to the proxy server is not required.
When accessing the outside through the proxy server, or when the entry of the user name and password of the
proxy server is not required, this proxy authentication is likely to be used.
Command
Command

Parameter

Reply Code

USER

User name@host

331

name
PASS

Password

Description
Transmit the user name of the program server and the
program server address

230

Transmit the password for the user name above

(2) Type 2: OPEN host name


This is almost the same as the type 1, except for the exchange of commands while in authentication.
When all the settings are made correctly and no communication is available with type 1 authentication, this setting is used.
Command
Command

Parameter

OPEN

Host name

Reply Code
ftp expanded function,

Description
Transmit the user name of the program server

defined for each server


USER

User name

331

Transmit the user name of the program server

PASS

Password

230

Transmit the password for the user name above

(3) Type 3: FW user name => FW password => SITE host name
This is a type that requires the authentication to the proxy server itself when accessing the outside.
The information of the server you want to access and the user name and password of the proxy server (F/W) are
required.
When accessing the outside through the proxy server and when the user name and the password of the proxy
server are required, this proxy authentication is likely to be used.

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Command
Command

Parameter

Reply Code

Description

USER

FW user name

331

Transmit the user name of the proxy server

PASS

FW password

230

Transmit the password for the user name above

SITE

Host name

ftp expanded

Transmit the user name of the program server

function, defined
for each server
USER

User name

331

Transmit the user name of the program server

PASS

Password

230

Transmit the password for the user name above

(4) Type 4: FW user name => FW password => USER user name@host name
This is almost the same as the type 3, except for the exchange of commands while in authentication.
When all the settings are made correctly and no communication is available with type 3 authentication, this setting is used.
Command
Command

Parameter

Reply Code

USER

FW user name

331

Transmit the user name of the proxy server

PASS

FW password

230

Transmit the password for the user name above

USER

User name@host

331

Transmit the user name of the program server and the

name
PASS

Password

Description

program server address


230

Transmit the password for the user name above

D. Remarks
For fwtk2.1 (for Unix) and Black Jumbo Dog (for Windows), the type 1 authentication is used.
For most of the proxy servers, the type 1 authentication is used.
When the authentication type of the proxy server is not known, you are recommended to make settings in type
1 authentication as a temporary measure.

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6. OTHERS
6.1

Items not allowed to be disassembled and adjusted

6.1.1

Scanner section

A. Read position adjusting plates /Fr and /Rr


(1) Positions from which the screws are not allowed to be removed
Attaching screws, one each, of the read position adjusting plates /Fr and /Rr

[2]

[1]

[1]

[3]

1050fs2073c

[1]

Screws not allowed to be removed

[2]

Read position adjusting plate /Fr

[3]

Read position adjusting plate /Rr

(2) Reason of prohibition


The read position adjusting plates /Fr and /Rr hold in place the slit glass that becomes the read position while in
the DF scan. The displacement of the slit glass may cause the image read by the DF to be deformed. Accordingly, this position of installation is not allowed to be changed.

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B. Mirror unit/exposure unit
(1) Position not allowed to be adjusted
Installation positions of the mirror unit and the exposure unit

[2]

[1]

1050fs2219c

[1]

Mirror unit

[2]

Exposure unit

(2) Reason of prohibition


The distance between the mirror unit and the exposure unit affects the magnifications of the original to be read
in the sub scan direction. Therefore, the installation positions of the mirror unit and the exposure unit must not
be arbitrarily adjusted. However, when the exposure unit and the scanner wire have been removed, these parts
must be reinstalled using the optics unit positioning jig.

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6.1.2

Field Service Ver3.0 Nov.2006


CCD unit

(1) Positions from which the screws are not allowed to be removed
9 screws used to assemble the CCD unit
4 attaching screws of the lens reference plate assembly

[4]

[3]

[1]

[2]
[2]

[5]

[1]

[1]

[5]

1050fs2504c

[1]

Screws not allowed to be removed

[4]

Lens reference plate assembly

[2]

Screws not allowed to be removed

[5]

Attaching screw of the CCD unit (allowed to

[3]

CCD unit

be removed when replacing the CCD unit)

(2) Reason of prohibition


The accuracy of the CCD unit is guaranteed as a unit, and if disassembled, its accuracy is not guaranteed.
Accordingly, screws that lead up to the disassembly of the CCD unit are not allowed to be removed.
The lens reference plate assembly acts as the basis for the installation position of the CCD unit. Removing this
assembly may cause the displacement of the optical axis of the CCD unit. So, be sure not to remove the attaching screws of the lens reference plate assembly.

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6.1.3

6. OTHERS

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Writing section

(1) Positions from which the screws are not allowed to be removed
11 attaching screws of the writing section cover

[1]

[2]

[1]

[1]
[1]

Screws not allowed to be removed

[2]

1050fs2220c

Writing section cover

(2) Reason of prohibition


The inside of the writing section becomes the laser light path. Opening the cover allows dust and dirt to get
inside, which may block the laser light path. Therefore, the screws of the writing section cover are not allowed to
be removed.

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6.1.4

Field Service Ver3.0 Nov.2006


Developing unit

(1) Positions from which the screws are not allowed to be removed
2 fixing screws of the developer regulation blade
1 fixing screw of the magnet angle adjusting knob

[5]

[1]

[4]

[3]

[2]

[1]

Screws not allowed to be removed

[4]

Developing roller

[2]

Screws not allowed to be removed

[5]

Developer regulation blade

[3]

Magnet angle adjusting knob

1050fs2221c

(2) Reason of prohibition


The developer regulation blade and the magnet angle adjusting knob both decide the heights of the developer in
the developing roller. They have been adjusted to an appropriate value in advance. Accordingly these fixing
screws are not allowed to be removed.

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6.1.5
A.

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Transfer/separation charger unit

Transfer guide plate/transfer assist home sensor assembly

(1) Positions from which the screws are not allowed to be removed
5 attaching screws of the transfer guide plate
2 attaching screws of the transfer assist home sensor assembly

[4]

[1]

[3]

[2]

1050fs2222c

[1]

Screws not allowed to be removed

[3]

Transfer assist home sensor assembly

[2]

Screws not allowed to be removed

[4]

Transfer guide plate

(2) Reason of prohibition


The transfer guide plate decides the approach angle of paper against the transfer position and the displacement
of the installation position may result in poor transfer. Accordingly, the attaching screws of the transfer guide
plate are not allowed to be removed.
The transfer assist home sensor (PS37) detects the starting point to drive the transfer assist sheet assembly and
the displacement of this position may result in poor transfer or damage to the drum. Accordingly, the attaching
screws of the transfer assist home sensor assembly are not allowed to be removed.

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B. Transfer assist sheet assembly


(1) Positions from which the screws are not allowed to be removed
2 attaching screws of the actuator

[1]

[2]
[1]

Actuator

[2]

1050fs2223c

Screws not allowed to be removed

(2) Reason of prohibition


The accuracy of the transfer assist sheet assembly is guaranteed as a unit, and if disassembled, its accuracy is
not guaranteed. Accordingly, screws that lead up to the disassembly of the transfer assist sheet assembly are
not allowed to be removed.

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C. Separation support member
(1) Positions from which the screws are not allowed to be removed
Separation support member, 2 pcs

[1]

[1]
[1]

1050fs2225c

Separation support member

(2) Reason of prohibition


The separation support members decide the distance from the transfer wire and the separation wire to paper,
and removing them changes the attaching height of the wire, thus resulting in the reduced performance of the
transfer and the separation. Accordingly, the separation support members are not allowed to be removed.

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6.1.6

Field Service Ver3.0 Nov.2006


Main body (write position adjusting shaft)

(1) Positions from which the screws are not allowed to be removed
2 attaching screws of the write position adjusting shaft fixing plate

[1]

[3]
[1]

Screws not allowed to be removed

[2]

Write position adjusting shaft fixing plate

[2]

1050fs2224c

[3]

Write position adjusting shaft

(2) Reason of prohibition


The write position adjusting shaft is the reference angle of the installation of the write section to the drum.
Removing it may undermine the parallelism of the drum with the write section, thus causing the image to be
deformed. Therefore, be sure not to remove the attaching screw of the fixing plate of the write position adjusting
shaft.

248

6.2

6. OTHERS

List of parts to be disassembled and reassembled

NOTE
This list shows the explanation of the disassembly and reassembly of the parts which are considered necessary to replace (other than periodically replaced parts). However, these parts except for
the covers are not required to be disassembled while in normal service operations.
For the method of replacing the periodically replaced parts, see "3.5 Maintenance procedure".

No

Section

Cover

Parts name

Page referred to

Front door Rt

P.251

Front door Lt

P.252

Toner supply door

P.254

Rear cover

P.250

Right cover

P.250

Left cover

P.251

Upper cover /Rr1

P.255

Upper cover /Rr2

P.255

Upper cover /Rt

P.256

10

Upper cover /Lt

P.257

11

Upper cover /Fr

P.257

12

Original glass

P.256

CCD unit

P.260

14

Exposure lamp

P.262

15

Exposure unit

P.264

16

Scanner wire

P.266

Writing section

P.269

Lift wire

P.284

19

Paper feed assist fan

P.277

20

Paper lift motor

P.284

13

Scanner section

17

Writing section

18

Paper feed section

21

Registration section

22

Multi feed detection board /1


Multi feed detection board /2

P.289

23

ADU

ADU

P.291

24

HDD

Hard disk /1

P.294

Hard disk /2

P.295

25

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6.3

Field Service Ver3.0 Nov.2006

Disassembling/reassembling procedure

Caution:
When disassembling/reassembling the parts, be sure to unplug the power cord of the main body
from the power outlet.

6.3.1

Cover

A. Removing/reinstalling the rear cover


(1) Procedure

[2]

1.

[1]

Remove 9 screws [1] and then remove the rear


cover [2].

2.

steps in reverse.

[1]

[1]

Reinstall the above parts following the removal

1050fs2057c

B. Removing/reinstalling the right cover


(1) Procedure

1.

[2]

Remove 6 screws [1] and then remove the right


cover [2].

2.

Reinstall the above parts following the removal


steps in reverse.

[1]

[1]

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250

6. OTHERS

C. Removing/reinstalling the left cover


(1) Procedure

1.

Remove 6 screws [1] and then remove the left


cover [2].

2.

Reinstall the above parts following the removal


steps in reverse.

[1]

[1]

[2]
1050fs2059c

D. Removing/reinstalling the front door /Rt


(1) Procedure

1.
2.

Open the front door /Rt [1].


Loosen 2 screws [2] and bring down the shaft
[3].

3.
4.

Remove the front door /Rt [1].


Reinstall the above parts following the removal
steps in reverse.

[3]

[2]

[1]

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E. Removing/reinstalling the front door /Lt


(1) Procedure

1.
2.

Open the front door /Lt [1].


Loosen 2 screws [2], bring down the shaft [3]
and remove the front door /Lt [1].

[1]

[2]

[3]

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252

6. OTHERS
NOTE
When reinstalling the front door /Lt [1], be

[3]

sure to insert the projection [4] of the hinge


[3] into the hole [2] provided in the lower section of the front door /Lt.

[4]

3.

Reinstall the above parts following the removal


steps in reverse.

[1]

[2]

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F.

Field Service Ver3.0 Nov.2006

Removing/reinstalling the toner supply door

(1) Procedure

1.
2.

Open the toner supply door [1].


Remove the screw [2] and then remove the hinge
[3] together with the toner supply door [1].

[3]

NOTE
When reinstalling the toner supply door [1], be
sure to insert the projection [6] of the hinge

[2]

[5] into the hole [4] provided in the lower section of the toner supply door.

[1]

3.

Reinstall the above parts following the removal


steps in reverse.

[6]

[4]
[5]

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254

6. OTHERS

G. Removing/reinstalling the upper cover /Rr1


NOTE
The same removal and reinstallation procedure is applicable when the DF-603 is provided.
(1) Procedure

1.

Remove 3 screws [1] and then remove the upper


cover /Rrl [2].

[2]

2.

Reinstall the above parts following the removal


steps in reverse.

[1]

1050fs2064c

H. Removing/reinstalling the upper cover /Rr2


NOTE
The same removal and reinstallation procedure is applicable when the DF-603 is provided.
(1) Procedure

1.
2.

[3]

Remove 2 screw caps [1].


Remove 2 screws [2] and then remove the upper
cover /Rr2 [3].

3.

Reinstall the above parts following the removal


steps in reverse.

[2]

[1]

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I.

Field Service Ver3.0 Nov.2006

Removing/reinstalling the upper cover /Rt

NOTE
The same removal and reinstallation procedure is applicable when the DF-603 is provided.
(1) Procedure

1.
2.

[3]
[2]

Remove 5 screws [2] and then remove the upper


cover /Rt [3].

3.

[2]

Remove 3 screw caps [1].

Reinstall the above parts following the removal


steps in reverse.

[1]

1050fs2066c

J.

Removing/reinstalling the original glass

NOTE
The same removal and reinstallation procedure is applicable when the DF-603 is provided.
When reinstalling the original glass, be sure that the shading correction plate (white) is on the
upper side of the glass.
(1) Procedure

[3]

1.

[6]

(See P.256)

2.

[4]

Remove the upper cover /Rt.

[5]

Remove 2 screws [1] and then remove the original stopper plate /Lt [2].

3.

Remove 3 screws [3] and then remove the original stopper plate /Rr [4].

4.

[1]

Remove 2 screws [5] and then remove the original stopper plate /Rt [6].

[2]

5.
6.

Remove the original glass [7].


Reinstall the above parts following the removal
steps in reverse.

[7]

256

1050fs2067c

6. OTHERS

K. Removing/reinstalling the upper cover /Lt


NOTE
The same removal and reinstallation procedure is applicable when the DF-603 is provided.
(1) Procedure

1.

[1]

Remove 2 screws [1] and then remove the original stopper plate /Lt [2].

2.

[4]
[2]

Remove 2 screws [3] and then remove the upper


cover /Lt [4].

3.

Reinstall the above parts following the removal


steps in reverse.

[3]

1050fs2068c

L. Removing/reinstalling the upper cover /Fr


NOTE
The same removal and reinstallation procedure is applicable when the DF-603 is provided.
a.

Procedure

1.

[1]

Remove the upper cover /Rt.


(See P.256)

2.

Remove the original glass.


(See P.256))

3.

Remove the upper cover /Lt.


(See P.257)

4.

Remove the original glass guide /Fr [1].

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5.

Remove the front door /Rt.


(See P.251)

6.

Remove the front door /Lt.


(See P.257)

7.

the upper cover /Fr [1].

[2]

[1]

[2]

[2]

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258

Remove 4 screws [2] provided on the bottom of

[1]

6. OTHERS

[2]

8.

Remove 4 screws [1] and then remove the upper


cover /Fr [2].

9.

Reinstall the above parts following the removal


steps in reverse.

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6.3.2

Field Service Ver3.0 Nov.2006


Scanner section

A. Removing/reinstalling the CCD unit


NOTE
After completion of reinstallation of the CCD unit, be sure to conduct the image adjustments in of
the service mode. (See P.317)
(1) Procedure

[1]

1.

Remove the upper cover /Rt.


(See P.257)

2.

Remove the original glass.


(See P.256)

3.

Remove 10 screws [1] and then remove the lens


light blocking cover [2].

[1]

[2]

[1]

1050fs2074c

4.

Remove 2 screws [1] and then remove the cable


cover [2].

[2]

[1]

1050fs2075c

5.

[2]

[1]

260

Remove the ribbon cable [2] from the CCD board


(CCDB) [1].

1050fs2076c

6. OTHERS
NOTE

[2]

When removing the ribbon cable [1], bring


down the lock lever [3] of the connector [2] in
the direction as shown in the drawing to
release the lock and pullout the ribbon cable.

[3]

[1]

1050fs2077c

When reinstalling the ribbon cable [1], make

[3]

sure that the lock lever [2] is released. And


insert the ribbon cable fully into the connector
[3] while taking care that the conductor side
of the ribbon cable comes to the under side of
the lock lever.

[1]

[2]

1050fs2078c

And then return the lock lever [1] to its original position and lock the ribbon cable [2].

[1]

[2]

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6. OTHERS

6.

[4]

Remove the screw [1] and then remove the


ground terminal [2].

7.

Remove 2 screws [3] and then remove the CCD


unit [4].

8.

Reinstall the above parts following the removal


steps in reverse.

[3]

[1]

[2]
1050fs2080c

B. Removing/reinstalling the exposure lamp


(1) Procedure

1.
[2]

[1]

Remove the upper cover /Rt.


(See P.256)

2.

Remove the original glass.


(See P.256)

3.

Remove the upper cover /Lt.


(See P.257)

4.
5.

1050fs2081c

262

Remove the original glass guide /Fr [1].


Remove the original glass guide /Rr [2].

6. OTHERS

6.

Move the exposure unit [1] to the notch [2] of the


main body frame.

[9]

7.

Remove the screw [3] and then remove the cable


clamp [4].

[8]

8.
9.

Remove the connector [5].


Remove the screws [6], one each, and then
remove the lamp presser plates /Fr [7] and /Rr
[8].

[6]

10. Remove 2 screws [9] and then remove the exposure lamp [10].

11. Reinstall the above parts following the removal

[2]

steps in reverse.

[10]

[1]
[2]
[3]

[5]

[9]

[6]
[4]

[7]
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C. Removing/reinstalling the exposure unit


(1) Procedure for removal

[5]

1.

[6]

Remove the upper cover /Rt.


(See P.256)

2.
[3]

Remove the original glass.


(See P.256)

3.

Remove the upper cover /Lt.


(See P.257)

[8]

4.

Remove the upper cover /Fr.


(See P.257)

5.
[7]

[2] of the main body frame.

6.
[4]
[2]

Move the exposure unit [1] to the notch position


Remove 2 screws [3] and then remove the cord
presser member [4].

7.
[1]

Remove the screw [5] and then remove the


ground terminal [6].

8.
9.

Remove the connector [7].


Remove 4 screws [8] and then remove the exposure unit [1].

[2]

[8]

1050fs2083c

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6. OTHERS

(2) Procedure for reinstallation

1.

Move the V-mirror unit [1] toward the V-mirror


positioning hole [2].

2.

Insert the optics unit positioning jig [3] into the Vmirror positioning hole [2] and fix the V-mirror unit
[1].

[3]

NOTE
Be sure to insert the optics unit positioning jig
[3] from the front side and pass it through the

[1]

[7]

V-mirror unit [1].

[2]

Be care full not to confuse the V-mirror positioning hole [2] with the unused hole [4].

[5]

3.

exposure unit positioning hole [5].

4.
[6]
[4]
[3]

Insert the optics unit positioning jig [6] into the


Press the exposure unit [7] against the optics unit
positioning unit [2].

5.
6.
7.

Reinstall the exposure unit with 4 screws.


Remove 2 optics unit positioning jigs.
For the parts to be installed hereafter, reinstall
them following the removal steps in reverse.

[3]

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D. Stretching of the scanner wire


NOTE
Be sure to wind the wire closely without overlapping each other.
When re-stretching or replacing the scanner wire, be sure to use the optics unit positioning jig.
When re-stretching or replacing the scanner wire, be sure to conduct the image adjustment in the
service mode.(See P.317)
(1) Procedure

[1]

[2]

[4]
[3]

[3]

[3]

1050fs2226c

1.
2.
3.
4.
5.
6.
7.

Remove the upper cover /Rt. (See P.256)


Remove the original glass. (See P.256)
Remove the upper cover /Lt. (See P.257)
Remove the upper cover /Fr. (See P.257)
Move the exposure unit. (See P.264)
Move the V-mirror unit [1] toward the V-mirror positioning hole [2].
Insert the optics unit positioning jig [3] into the V-mirror positioning hole [2] and fix the V-mirror unit [1].

NOTE
Be sure to insert the optics unit positioning jig [3] from the front side and pass it through the V-mirror unit [1].
Be care full not to confuse the V-mirror positioning hole [2] with the unused hole [4].

266

6. OTHERS

[6]

[3]

[6]

[7]
[12]

[5]

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[3]
[5]

[2]

[13]

[9]

[22]
[13]

[15]
[14]
[17]

[22]
[4]
[8]

[16]

[11]

[21]

[1]

[8]
[18]
[10]

[4]
[20]
[18]

[17]

[15]

[7]

[16]

[11]
1050fs2227c

8.

Drop the metal ball [3] in between the scanner wire /Fr [1] and /Rr [2] into the installation hole of the drive
pulley [4]. And with this hole as a starting point, wind the wire 4 turns [5] outwards and 5 turns [6] inwards.

NOTE
Be sure to wind the scanner wire with the metal ball [7] at the end outwards and the scanner wire
with the wire terminal [8] at the end inwards.
For both scanner wires, be sure to pull out the one wound outwards in the paper feed direction [9]
from above the drive pulley and the one wound inwards in the paper exit direction [10] from above
the drive pulley.

9.

For each scanner wire that has been wound round the drive pulley, fasten it to the respective wire stoppers
through the wire stopper /Fr [11] or /Rr [12] pulley /1 [13] and via the outside of the pulley [15] of the V-mirror unit [14].

NOTE
Each wire stopper is provided with 2 grooves. Fix the metal ball [7] in the groove on the outside for
the wire stopper /Fr [11], and fix it in the groove on the inside for the wire stopper /Rr [12].

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10. For each scanner wire that has been wound round the drive pulley, after reversing it by the pulley /2 [16],
pass it through the inside of the pulley [15] of the V-mirror unit [14] and pulley /3 [17] and hook the wire terminal [8] to the spring fixing plate [18].

[11][12]

11. Paste the wire restriction sheet [19] to the wire

[19]

stoppers /Fr [11] and /Rr [12]. (The sheet is common to both the front and rear stoppers.)
NOTE
Be sure to paste it so that the wire restriction
sheet comes in contact with the wire.

1050fs2421c

12. Fasten tentatively each of the spring fixing plates with the screw [20].
13. Loosen once the screw [20], attach the spring [21] between 2 spring fixing plate [18] and then fix each
spring fixing plate with the screw [20].
NOTE
After attaching each of the scanner wires, check the respective exposure unit mounting brackets
[22] if they turn to the inside.

14. For the parts to be installed hereafter, reinstall them following the removal steps in reverse.

268

6.3.3

6. OTHERS

Writing section

Cautions:
Be absolutely sure not to turn on the writing section with it displaced from its regular position.
Be absolutely sure not to remove the writing section cover. If laser beams get in your eyes, you
may suffer loss of sight.
After turning off the main power switch (SW1) or the power switch (SW2), be absolutely sure not to
remove the writing section for about 2 minutes.

A. Removing/reinstalling the writing section


(1) Procedure

1.

Remove the right cover.


(See P.250)

2.

Remove 8 screws [1] and then remove the writing section cover [2].

[4]
[3]

NOTE
When reinstalling the writing section cover
[2], hold it by inserting the notch holes [3] at
either side into the hooks [4] of the main body
frame.

[1]

[2]

[1]
[1]

[3]

[4]

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3.
4.

[1]

Remove 3 connectors [1].


Loosen 2 screws [2] and pull out the writing section [3] for removal.

5.

Reinstall the above parts following the removal


steps in reverse.

[3]

[2]

270

1050fs2086c

6.3.4

6. OTHERS

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Paper feed section

A. Removing/reinstalling the lift wire


NOTE
The same procedure for removing/reinstalling the lift wire is used for both the trays /1 and /2.
(1) Procedure

1.

Remove the tray.


(See P.94)

2.

Remove 2 screws [1] and the 2 screws [2] with


washer.

3.

[3]

[1] [4]

Remove the connector [3] and then remove the


tray front cover [4].

[1]

[2]

[2]

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[6]

Field Service Ver3.0 Nov.2006

[4]

4.
5.
6.
7.

[2]

Remove the E-ring [1].


Remove 5 screws [2].
Remove the screw [3].
Remove the bearing [5], the bearing [6] and the
torque restriction gear [7] together with the gear
mounting plate [4].

[3]
NOTE

[5]

When removing the gear mounting plate [4],


take note that the gear comes off freely.

[1]
[2]

When reinstalling it, make sure that the step

[7]

[8] of each shaft gets in the gear mounting


plate [4] securely.
Be sure to reinstall the bearing (large) [5] from
the outside of the gear cover [4] and the bearing (small) [6] from the inside.

[4]

[8]

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272

6. OTHERS

8.

Remove the E-ring [1] and then remove the gear


[2] and the pin [3].

9.

[1]

[4]

Remove the E-ring [4].

[2]

[2]

[3]

1050fs2756c

10. Slide the pulley [1] and remove the wire end [2]

[2]

from the shaft hole [3].


NOTE
When reinstalling it, lift up the paper lift plate
a little to give slack to the lift wire you want to
insert. Then insert the wire ends [2] into the
shaft hole [3] one at a time and fix it with the
pulley [1].

[3]

[1]

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[5]

[4]

[3]

[1]

[2]

11. Remove the E-rings [1], one each provided at the


2 places and then remove the wire covers [2],
one each.

12. Remove the lift wires /Fr1 [4] and /Fr2 [5] from
the pulley [3].
NOTE
When reinstalling it, make sure that the lift
wires /Fr1 [4] and /Fr2 [5] are contained in the
wire cover [2] and they are not crossing each
other.

[4]

[5]
1050fs2758c

[2]

13. Pull out from up to down the lift wires /Fr1 and /

[1]

Fr2 [2] from the arm [1] of the paper lift plate.
NOTE
Be sure to pull out the lift wire gently and take
care that the lift wire does not get damaged
by the edges of the metal frame.

1050fs2759c

274

6. OTHERS

14. Remove the screw [1] and then remove the


[3]

[5]

ground [2].

15. Remove 3 screws [3] and then remove the cover


[4].

16. Remove 4 screws [5] and then remove the connector mounting plate [6].

[4]

[2] [1]

[6]

1050fs2760c

[2]

17. Remove the E-ring [1].


18. Slide the pulley [2] and remove the wire end [3]

[3]

from the hole [4].

[4]

[1]

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[1]

[2]

[3]

[5]

[4]

19. Remove the E-rings [1], one each provided at the


2 places and then remove the wire covers [2],
one each.

20. Remove the lift wires /Rr1 [4] and /Rr2 [5] from
the pulley [3].
NOTE
When reinstalling it, make sure that the lift
wires /Rr1 [4] and /Rr2 [5] are contained in the
wire cover [2] and they are not crossing each
other.

[5]

[4]

[2]

1050fs2762c

21. Pull out from up to down the lift wires /Rr1 and /

[1]

Rr2 [2] from the arm [1] of the paper lift plate.
NOTE
Be sure to pull out the lift wire gently and take
care that the lift wire does not get damaged
by the edges of the metal frame.

22. Reinstall the above parts following the removal


steps in reverse.
NOTE
The lift wire /Fr is grey in color and /Rr black
in color.
Make sure that the lift wires do not cross
each other.
After completion of installation, check the
1050fs2763c

276

paper lift plate to ensure it is level.

6. OTHERS

B. Removing/reinstalling the paper feed assist fan


NOTE
The same removal and reinstallation procedures of the paper feed assist fans /Fr1 (FM20), /Rr1
(FM21) and /Fr2 (FM22), /Fr2 (FM23) are used for trays /1 and /2.
(1) Procedure

[2]

[3]

[1]

1.

Remove the tray.


(See P.94)

2.
3.

Loosen a screw [1].


With the release lever [2] placed at its original
position, hold the stopper [3] and tighten the
screw [1] to fix the stopper.

4.

Remove the tray front cover and lift wire.


(See P.271)

1050fs2422c

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[4]

[5]

5.

[3]

Loosen the screws [1], one each provided at the


4 places and slide the bracket [2] in the arrowmarked direction.

6.

Hold down the paper stopper [3] and pull out the
lift plate cover [4] upward to remove it.

NOTE
When removing the lift plate cover [4], raise
up the pick-up roller [5] in the arrow-marked
direction to move it out of the way.
When reinstalling the bracket [2], push it
lightly in the opposite direction of removal
and fix it with screws.

[1]

[2]

1050fs2764c

278

6. OTHERS

7.

Rotate the gear of the drive section by hand and


raise the paper lift plate [1] upward. Move the
coupling gear [2] in the arrow-marked direction
and then fix the lift plate.

[1]

[2]

1050fs2765c

8.

Remove the connectors [1], one each, and the


wire binding bands [2], one each.

NOTE
To make it clear, the picture shows the condition in which the lift plate is removed.

[1]

[2]

[1]

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[1]

9.

[3]

Remove the screw [1], the screw [2], the screw


[3] and the screws [4], 3 each.

10. Remove the paper guides /Fr [5] and /Rr [6].
NOTE
When reinstalling it, be sure to fasten the
paper guides /Fr [5] and /Rr [6] with the
screws [2] and the screws [3], 3 each. Then
tentatively tighten the screws [1] and the
screws [4], 3 each and tighten them up fully
after placing the paper guides /Fr and /Rr in a

[5]

[6]

horizontal position.
To check the verticality of the paper guides,
move the guide plate up and down with copy
paper placed on the lift plate and check the
clearance of the paper guide.

[2]

280

[4]
1050fs2768c

6. OTHERS

11. Remove the screws [1], 2 each, of the paper

[1]

guide /Rr and then remove the paper guide cover


[2].

[2]

1050fs2769c

[2]

12. Remove the screws [1], 2 each, and then remove

[1]

the paper stopper mounting plate [2].

13. Remove 6 screws [3], the screw (with a washer


and a spring washer) [4], 3 screws [5] and the fan

[3]

motor mounting plate [6].

[6]

[5]

[3]

[4]

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14. Remove the connector [1].


15. Remove 2 screws (nuts) and the paper feed

[3]

assist fans /Rr1 (FM21) and /Rr2 (FM23) [3].

[2]

[1]

1050fs2771c

16. Remove the screws [1], 2 each of the paper

[1]

guide /Fr and then remove the paper guide cover


[2].

17. Remove 2 screws [3] and then remove the lever


[2]

[3]

[4]

1050fs2772c

282

cover [4].

6. OTHERS

18. Remove 2 screws [1] and then remove the paper

[1]

[3]

[2]

stopper mounting plate [2].

19. Remove 6 screws [3], the screw (with a washer


and a spring washer) [4] and 3 screws [5], and
then remove the fan motor mounting plate [6].

[6]
[3]

[5]

[4]

1050fs2773c

20. Cut off the connector [1] and the wire binding
band [2].

21. Remove 2 screws [3] and the paper feed assist


fans /Fr1 (FM20), /Fr2 (FM22) [4].

[3]

[4]

NOTE
When reinstalling it, be sure to replace the
wire binding band with a new one.

22. Reinstall the above parts following the removal


steps in reverse.

[2]
NOTE
After completion of reinstallation, be sure to

[1]

conduct the paper size detection adjust1050fs2774c

ments. (See chapter III "4.3.1 Tray adjustment.")

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C. Removing/reinstalling the paper lift motor


NOTE
The same removal and reinstallation procedures are employed for the paper lift motors /1 (M25)
and /2 (M26) of the trays /1 and /2.
(1) Procedure

1.

Remove the tray.


(See P.94)

2.

Remove 2 screws [1] and 2 screws [2] with


washer.

3.

[3]

[1] [4]

tray front cover [4].

[1]

[2]

[2]

1050fs2775c

284

Remove the connector [3] and then remove the

6. OTHERS

4.

[1]

[2]

Remove 4 screws [1] and then remove the cover


[2] and the stopper [3].

[3]

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5.
6.
7.
8.

[2]

[4]

Remove the E-ring [1].


Remove 5 screws [2].
Remove the screw [3].
Remove the bearing [5], the bearing [6] and the
torque restriction gear [7] together with the gear

[6]
[3]
[5]

mounting plate [4].

[1]

NOTE

[7]

When removing the gear mounting plate [4],


take note that the gear comes off freely.
When reinstalling it, make sure that the step
[8] of each shaft gets in the gear mounting
plate [4] securely.

[2]

Be sure to reinstall the bearing (large) [5] from


the outside of the gear cover [4] and the bearing (small) [6] from the inside.

[4]

[8]

1050fs2777c

286

6. OTHERS

9.

Remove the E-ring [1] and then remove the gear


[2] and the pin [3].

[2]

[1]

[2]

[3]

1050fs2778c

10. Remove 2 screws [1].

[1]

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[3]

[1]

[2]

11. Remove the connector [1] and the wire binding


band [2], and then remove the paper lift motors /
1 (M25) and /2 (M26) [3].
NOTE
For ease of the removal and reinstallation
operations, press the release lever [4] so that
the coupling gear [5] can raise.

12. Reinstall the above parts following the removal


steps in reverse.

[4]

288

[5]

1050fs2780c

6.3.5

6. OTHERS

Registration section

A. Removing/reinstalling the multi feed detection board


NOTE
The multi feed detection boards /1 and /2 were adjusted as a unit during the production process.
Be sure to replace it as a unit when replacing one.
When replacing the multi feed detection board /1 and /2, be sure to conduct the sensitivity adjustments of the multi feed sensor. (See P.380)
(1) Procedure

1.

Remove the registration section.


(See P.112)

2.

Remove 2 screws [1] and the remove the multi


feed detection board /2 (MFDB2) [2].

[2]

[1]

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3.

Turn over the registration section and remove the


connector [1].

4.

Remove 2 screws [2] and then remove the multi


feed detection board /1 (MFDB1) [3].

5.

Reinstall the above parts following the removal


steps in reverse.

[3]

[1]

290

[2]

1050fs2229c

6.3.6

6. OTHERS

ADU

A. Removing/reinstalling the ADU


NOTE
The ADU is very heavy. So when removing and/or reinstalling it, be sure to conduct the operation
with 2 people.
(1) Procedure

1.

Pull out the ADU main body.


(See P.112)

2.
[1]

Remove the fusing section.


(See P.153)

3.

Remove the transfer/separation section.


(See P.112)

4.

Remove the registration section.


(See P.112)

5.
6.

Open the paper reverse/exit section [1].


Remove 2 screws [2] and then remove the connector cover [3].

7.
[4] [5]

[2]

When reinstalling the connector cover, be sure to


set the positioning hole [4] to the projection [5] of
the ADU.

[3]

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6. OTHERS

8.

Remove 4 connectors [1].

9.

Remove 3 screws [1] and remove the cable arm

[1]

[1]

1050fs2143c

[2].

[2]
[1]

1050fs2144c

292

6. OTHERS

10. Remove the screws [1], 3 each, and release the


[6]

ADU from the guide rails /Lt [3] and /Rt [4].

11. Hold the stay [5] and the paper reverse/exit section [6] with 2 people and remove the ADU.
NOTE
Be sure place the ADU in a horizontal place.
Placing the ADU from the front side diagonally
may deform the open/close door /A [7]. Be
absolutely sure to avoid this.

[4]

[1]

12. Reinstall the above parts following the removal


steps in reverse.

[7]

[2]

[5]

[1]

[3]

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6.3.7

Field Service Ver3.0 Nov.2006


HDD

A. Removing/reinstalling the hard disk /1


(1) Procedure

1.
[4]

[1]

Remove the upper cover /Rt.


(See P.256)

2.
3.

Remove 12 screws [1].


Raise the cover [2] and remove 2 connectors [4]
connected to the image processing board (IPB)
[3].

[1]

[2]
[1]

[1]

[3]

1050fs2230c

4.
5.

[5]

Remove 2 connectors [1].


Remove 4 screws [2] and then remove the hard
disk mounting bracket [3].

[1]

6.

Remove 4 screws [4] and then remove the hard


disk /1 (HDD1) [5].

7.

Reinstall the above parts following the removal


steps in reverse.

[4]

[2]

[3]

[2]

294

[4]

1050fs2231c

6. OTHERS

B. Removing/reinstalling the hard disk /2


(1) Procedure

1.

Remove the rear cover.


(See P.250)

2.
3.

Remove 2 connectors [1].


Remove 4 screws [2] and then remove the hard
disk mounting bracket [3].

4.

Remove 4 screws [4] and the remove the hard


disk /2 (HDD2) [5].

5.

Reinstall the above parts following the removal


steps in reverse.

[1]

[3]

[4]
[2]

[2]

[5]

[4]

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6.4

Commercially available parts

6.4.1

Status indicator light

A. Connecting connector
(1) Connector position

[1]

1050fs2233c

[1]

296

CN160

6. OTHERS

(2) Connector specifications


Connector

Pin No.
1

Signal name
PAT1

Description
Light ON signal

Output timing
L signal output when the

Type of signal
Open collector

printing available
2

PAT2

L signal output while in the


scanning or printing operation

PAT3

L signal output when an


abnormal stop occurs due to
jams, error codes, no paper,

160

or no toner
4

PAT4

L signal output when the


toner supply message is displayed

24V

24V DC source

At all times

24V,
500 mA

P.GND

Power ground

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B. Procedure for reinstallation


(1) Preparation in advance
Be sure set the wiring harness pin assignment on the status indicator light to the pin assignment of CN160 on
the main body side so that the CN can be connected.
(2) Procedure on the main body side

[2]

[1]

1.

Remove the rear cover (See P.250) and the upper


cover /Rt (See P.256)

2.

Remove 2 screws [1] and then remove the


adjusting knob [2]. Remove 2 screws [3] and
then remove the arm cover /1 [4].

[3]

[4]

1050fs2412c

3.

[1]

[2]

298

Remove 2 screws [1] and then remove the arm


cover /2 [2].

1050fs2413c

6. OTHERS

4.

[1]

[2]

Remove 3 screws [1] and then remove the arm


cover /3 [2].

1050fs2423c

5.

[1]

Remove the IC board unit. (See IC unit Field Service "4.2.1 Removal / Installation of IC Unit").

6.

Remove 3 screws [1] and then remove the exterior mounting plate /A [2].

[2]

[1]

1050fs2414c

[2]

7.

Peel off the label [2] of the arm cover /3 [1].

1050fs2415c

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[2]

[3]

[1]

8.

With the bolt section [1] of the status indicator


light provided with the nut [2] and washer [3],
pass the wiring harness of the status indicator
light through the arm cover /3 [4], the washer [5]
and the nut [6] and tighten up the nut [6].

[4]

[5]

[6]

1050fs2416c

300

6. OTHERS

[1]

[2]

9.

Pass the wiring harness [1] of the status indicator


light through the operation unit support member
[2] and install the arm cover /3 [4] with 3 screws
[3].

10. Reinstall the arm cover /1, the arm cover /2 and
the adjusting knob following the removal steps in
reverse.

[3]

[4]

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[2]

11. Connect the connector [1] of the status indicator

[1]

light to the connector [2] on the main body for


wiring.
NOTE
When wiring, be sure that the wiring harness
does not come in contact with the drive section.

12. Reinstall the upper cover /Rt and the rear cover
following the removal steps in reverse.

1050fs2418c

302

6.4.2

6. OTHERS

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Coin vendor

A. Connecting connector
(1) Connector position

[1]

[4]

[3]
[2]

1050fs2234c

[1]

AC drive board (ACDB)

[3]

CN37 (Serial)

[2]

CN36 (Parallel)

[4]

Printer control board (PRCB)

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6.5

PCS corresponding parts

6.5.1

PCS corresponding parts

"PCS" stands for "proactive customization support," and three types of items are set so that the demands
expected in the POD market and Product printing market can be met. Providing these parts allows customization adequate to the user's type of usage.
6.5.2

PCS corresponding parts list

A. Transfer assist sheet


(1) Purpose
For the transfer assist sheet, A3 and A4 sizes (metric)/11 inches size (inch) are provided as standard equipment.
When paper sizes other than the standard sizes are used more frequently, the transfer assist sheet can be
changed to these sizes.
(2) Characteristics
8 types of the transfer assist sheets are provided according to the paper sizes. However, when changing to
sizes other than those provided as standard equipment, it is necessary to add a new relay wiring harness and
size detection connector.
It is possible to use a number of the transfer/separation assist sheets. On that occasion, however, after adding
the relay wiring harness mentioned above, it is necessary to purchase a transfer assist sheet that has been
incorporated into the transfer/separation charger unit. This transfer/separation charger unit must be provide with
a size detection connector.
NOTE
When using plural sizes jointly, the transfer/separation unit of standard equipment (A3 and A4/
metric, 11 inches) requires the size detection connector.
Since no individual counter is equipped, when the unit is replaced for each size, the management
of the counter is unavailable.
(3) Counter management of the transfer/separation unit in the PCS correspondence
The copy count (fixed parts count) by parts that need to be replaced is equipped with a counter for each size.
When making the transfer/separation charger unit PCS corresponding, be sure to conduct the counter management with this counter. However, this counter counts any relevant size regardless of the size of the transfer assist
sheet installed to the main body. So, to manage the counter correctly, the user must replace the transfer/separation charger unit with an appropriate one.
Reference:
Double sided print job on the following condition
Transfer size: 8.5 inches
Weight: 91 g/m2 or less
No. of prints: 10
Size of the transfer assist sheet: A4S, A5
The copy count by parts that need to be replaced on this condition is as shown below. On this occasion, even if
the transfer assist sheet size is A4S or A5, the transfer size is "8.5 inches" and the count is up at 8.5 inches
No. 107 8.5 inches. double sided paper through count 10 counts
No. 108 A4S, A5 double sided paper through count

304

0 count

Unit

6. OTHERS
Type

Wire color of the

Remarks

size detection
connector
Transfer/separation Used exclusively for A3, A4
charger unit

Used exclusively for 11 inches

Brown
Red

Used exclusively for 8K, 16K

Orange

Used exclusively for B4, B5

Yellow

Used exclusively for 8.5 inches

Pink

Used exclusively for A4S, A5

Blue

Used exclusively for 8, 8.125, 8.25 inches


Used exclusively for B5S
Transfer assist

Used exclusively for A3, A4

sheet assembly

Used exclusively for 11 inches

Default size for metric area


Default size for inch area

Purple
Gray

Default size for metric area


Default size for inch area

Used exclusively for 8K, 16K


Used exclusively for B4, B5
Used exclusively for 8.5 inches
Used exclusively for A4S, A5
Used exclusively for 8, 8.125, 8.25 inches
Used exclusively for B5S
B. Cleaning brush
(1) Purpose
A cleaning brush is used while in the overlay printing in which coated paper is used. For coated paper while in off-set printing, ink gets dry slowly. Therefore, to prevent the transfer of ink onto the backside of the paper, powder is normally sprinkled.
The cleaning brush is used to prevent the occurrence of a no feed condition due to this powder.
However, to maintain the specified performance, the cleaning brush needs to be cleaned every 2,000 sheets of
paper through while in overlay printing.
Do not use the cleaning brush for the paper with many paper powders. The cleaning brush may be clogged by
the paper powder and the conveyance power may be reduced.
(2) Characteristics
The cleaning brush can clean the pick-up roller and the paper feed roller.
Since it is used while in the overlay printing, it can be installed only in the tray 4 of PF-701 that is used while in
the overlay printing.
C. Paper feed assist plate
(1) Purpose
The paper feed assist plate is used to adjust the pick-up pressure on paper by changing the load on the pick-up
roller. Adjustments can be made according to the type of paper to increase the paper feed performance.
Improve a non feed condition that is apt to occur when feeding paper, such as a thick paper, that is hard to convey.
(2) Characteristics
The paper feed assist plate weighs about 10g and the pick-up roller can be equipped with up to 4 plates.
Increasing or decreasing the number of plates allows you to adjust the pick-up pressure corresponding to the
type of paper.
4 plates only are packaged together with the main body and they can be purchased as service parts when
required.

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6.5.3

Field Service Ver3.0 Nov.2006


Procedure for reinstallation

A. Transfer assist sheet


(1) Preparation
When changing from the standard size to any other size, it is necessary to purchase the following parts.
PCS corresponding (other than the standard size) transfer /separation charger unit (assembled with the transfer assist sheet) *
Size detection connector
Relay wiring harness
Wire binding band
*

Other than the transfer/separation charger unit assembled with each size of the transfer assist sheet, it is
possible to purchase the transfer assist sheet assembly.

(2) Addition of the size detection connector

1.

[1]

Pull out the ADU.


(See P.112)

2.

Remove the screw [1] and then remove the connector cover [2].

[2]

1050fs2019c

306

6. OTHERS

3.
4.

[2]

Disconnect the connector [1].


Loosen 2 screws [2] and remove the transfer/
separation charger unit [3].

[3]

[1]

[2]

1050fs2021c

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6. OTHERS

5.

Turn over the transfer/separation charger unit [1]


and tighten the wiring harness of the existing
connector [2] and the wiring harness of the size
detection connector [3] with the wiring band [4].

NOTE
Be sure to install the wiring harness of the
size detection connector [3] so that the rear
end section [5] does not protrude from the
inner end [7] of the connector bracket plate

[6]

[1]

[6]. If it is protruding, the wiring harness may


be broken.
For the size detection connector, it is necessary to install the one corresponding to the
size to be used. This can be identified by the

[5]

wire color of the size detection connector.


(See P.306)

[7]

[4]
[2]

[3]
1050fs2022c

6.

Remove the screw [1] and then remove the lever


A [2].

[6]

7.
8.

Open the open/close guide /1 [3].


Loosen 2 screws [4] and remove the ADU cover /
Lt [5].

[4]

9.

Loosen 2 screws [6] and remove the ADU cover /


Rt [7].

[5]

[7]
[3]

[1]

[2]
1050fs2023c

308

6. OTHERS

10. Connect the connector [2] of the relay wiring har-

[4]

ness [1] to the CN599 of the ADU drive board /1


[3].

11. Pull around the relay wiring harness [1] as shown


in the drawing and hold it with the relay wiring
clamps [4] provided at the 12 placed.

[4]

[1]

[3]
[1]

[2]

[4]

[1]

1050fs2024c

12. Reinstall the transfer/separation charger unit [1].


13. Connect the size detection connector [4] to the

[3]

connector [3] of the relay wiring harness [2].

14. Reinstall the ADU covers /Rt and /Lt and the
lever A.

15. Put the ADU back to the inside of the main body.
16. Change the software DIPSW settings in the service mode to the following.
DIPSW26-0: On (1)
DIPSW26-1: On (1)
NOTE
When the above software DIPSW is changed,

[4]

[2]

1050fs2025c

the size detection connector is required by


the transfer/separation charger of standard
size. When the size detection connector is not
installed, the transfer assist sheet does not
operate.

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B. Paper feed assist plate


(1) Checking of the contents of the package
The package contains the following as a set.
[1] Paper feed assist plate:4 pcs.
[2] Screw:2 pcs (TP3 x 8)

[1]

[2]
1050fs2722c

(2) Procedure
For the main body, see "11.1.3 Pick-up roller load adjustment".
For the PF, see"5.3 Adjusting the pick-up roller pressure" in the Field Service for the PF-701.

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Periodic maintenance of the PCS corresponding parts

A. Maintenance Item
No.

Unit

Description

Quantity

classification
1

Transfer/

Implementation classification

Materials

Cleaning Check Lubrication Replacement

Tools used

(1) Removal of trans-

separation

fer/separation unit

charger unit
(2) Replacing of trans-

fer assist sheet


assembly

B. Periodically replaced parts list


No.

Classification

Parts name

Quan-

Actual replacement

tity

cycle

Transfer assist sheet

Exclusively used for A3 and A4

1,500,000

assembly * 1

Exclusively used for 11 inches

1,500,000

Exclusively used for 8K and 16K

1,500,000

Exclusively used for B4 and B5

1,500,000

Exclusively used for 8.5 inches

1,500,000

Exclusively used for A4S and A5

1,500,000

Exclusively used for 8, 8.125 and 8.25 inches

1,500,000

Exclusively used for B5S

1,500,000

Transfer/separation

Exclusively used for A4

6,000,000

10

charger unit

Exclusively used for 11 inches

6,000,000

11

Exclusively used for 8K and 16K

6,000,000

12

Exclusively used for B4 and B5

6,000,000

13

Exclusively used for 8.5 inches

6,000,000

14

Exclusively used for A4S and A5

6,000,000

15

Exclusively used for 8, 8.125 and 8.25 inches

6,000,000

16

Exclusively used for B5S

6,000,000

* 1 For the PCS corresponding transfer assist assembly, the counter management is not available. The numerical values given here are reference.

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Field Service Ver3.0 Nov.2006

C. Maintenance procedure

Caution:
When replacing the periodically replaced parts, be sure to unplug the power cord of the main body
from the power outlet.

(1) Replacing the transfer assist sheet assembly


1)

Periodically replaced parts/cycle

Transfer assist sheet assembly: Every 1,500,000 prints


2)

Procedure

See 3.5.8 J. Replacing the transfer assist sheet assembly.

312

6.6

CMS corresponding parts

6.6.1

CMS corresponding parts

6. OTHERS

"CMS" stands for "customer maintenance support," and this is applicable when the user wants to change parts
by himself.
For CMS corresponding parts, 9 types of parts are set. However, some parts provided as an assembly of parts
larger than those replaced normally by the CE so that the user can easily conduct the part replacement operation.
6.6.2

CMS corresponding parts list

A. Pick-up roller unit


(1) Purpose
To return to normal operation in a short time when the paper feedability goes down due to deterioration of the
pick-up roller.
(2) Replacement cycle
Pick-up roller unit (Main body): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints)
Pick-up roller unit (DF-603): Every 4,500,000 prints (Periodically replaced cycle: 800,000 prints)
Pick-up roller unit (PF-701): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints)
Pick-up roller unit (PP-701): Periodically replaced cycle: 50,000 prints
(3) Replacement procedure
1)

Pick-up roller unit (Main body)

See "3.5.6 A. Removing/reinstalling the pick-up roller assembly/separation roller assembly.


NOTE
The steps 1 to 8 are applicable.
2)

Pick-up roller unit (DF-603)

See DF-603 Service Manual (Field service)


"2.1.2 Replacing the separation roller/torque limiter".
NOTE
The steps 1 to 5 are applicable.
3)

Pick-up roller unit (PF-701/PP-701)

See PF-701,PP-701 Service Manual (Field service)


"2.1.1 Removing/reinstalling the pick-up roller Assy/separation roller Assy".
NOTE
The steps 1 to 8 are applicable.

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6. OTHERS

Field Service Ver3.0 Nov.2006

B. Separation roller unit


(1) Purpose
To return to the normal operation in a short time when the paper feedability goes down due to deterioration of
the separation roller.
(2) Replacement cycle
Separation roller unit (Main body): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints)
Separation roller unit (DF-603): Every 2,250,000* prints (Periodically replaced cycle: 400,000 prints)
Separation roller unit (PF-701): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints)
Pick-up roller unit (PP-701): Periodically replaced cycle: 50,000 prints
* For the torque limiter and the separation roller that are the component parts of the separation roller unit (DF603), the periodically replaced cycle is different. So, the cycle of the separation roller that is the shorter of
the two is employed.
(3) Replacement procedure
1)

Separation roller unit (Main body)

See "3.5.6 A. Removing/reinstalling the pick-up roller assembly/separation roller assembly.


NOTE
The steps 9 to 11 are applicable.
2)

Separation roller unit (DF-603)

See DF-603 Service Manual (Field service)


"2.1.2 Replacing the separation roller/torque limiter".
NOTE
The steps 1 to 2 are applicable.
3)

Separation roller unit (PF-701/PP-701)

See PF-701/PP-701 Service Manual (Field service)


"2.1.1 Removing/reinstalling the pick-up roller Assy/separation roller Assy".
NOTE
The steps 9 to 11 are applicable.
C. Transfer/separation charger unit
(1) Purpose
To return to normal operation in a short time when the transfer or separation performance goes down due to
deterioration of the transfer/separation charger unit.
(2) Replacement cycle
Transfer/separation charger unit: 6,000,000 prints
(3) Replacement procedure
See "E. Replacing the transfer/separation charger unit".

314

6. OTHERS

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D. Waste toner recycle box
1)

Purpose

To return to the normal operation as soon as possible when the waste toner recycle box of RC-501 is full.
2)

Replacement cycle

Waste toner recycle box (RC-501) : 750,000 prints


3)

Replacement procedure

See RC-501 Service Manual (Field service)


"3.1.2 Waste toner recycle box"
NOTE
The steps 1 to 4 are applicable.
6.6.3

1.

CMS corresponding parts counter management

When the user replaces CMS corresponding parts, the counter needs to be reset. By changing the CMS
corresponding parts counter from DIPSW15-0 to 1, [CMS Parts Count] is displayed in the utility menu
screen.

2.

The parts name/parts number/limit value of [CMS Parts Count] is registered by the user, and can also be
reset. In addition, as this count value uses the value of [Count of each part] in service mode, when
DIPSW15-0 is set to 1, the contents of the [Count of each part] settings are displayed in the [Utility] mode.

3.

The counting method of the [CMS Parts Count] is shown in the table below.

DIPSW

CMS Function

Counter No.

Apply

1 to 30

Counting Method

15-0
0

1 count for each paper exit in the single side mode, 2 counts in
the double side mode.

Ignore

1 to 2

When paper in tray 1 is used, 1 count for each paper exit.

3 to 4

When paper in tray 2 is used, 1 count for each paper exit.

5 to 6

When paper in tray 3 is used, 1 count for each paper exit.

7 to 8

When paper in tray 4 is used, 1 count for each paper exit.

9 to 10

When paper in tray 5 is used, 1 count for each paper exit.

11 to 12

When the document is scanned from the ADF, 1 count for each
paper exit.

13 to 14

1 count for each paper exit.

15 to 30

1 count for each paper exit in the single side mode, 2 counts in
the double side mode.

31

For waste toner box of RC-501


Displayed when the DIPSW5-1, 5-4, 12-5, 15-0 are all "1".
Timing of pre-full display, full warning display can be changed
by DIPSW5-0

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6. OTHERS

Blank page

316

7. HOW TO USE THE ADJUSTMENT / SETTING SECTION

ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT / SETTING SECTION

B. Checkpoints when conducting on-site ser-

7.1

repairing the machine.

Composition

vice
Due attention should be paid to the following when

1.

Be sure to unplug the power cord from the

This part "ADJUSTMENT/SETTING" describes items

power outlet. Also, when operating the machine

to be adjusted and the method of adjustment that is

with the power supplied, be careful of the scan

required by this machine, it also gives detailed expla-

of the exposure unit and be sure not to get

nations.

caught by the gear.

2.

not to get burnt when handling it.

A. Checking before starting work


When conducting claims in the field, it is necessary to

The fusing section may be very hot. Be careful

3.

The developing unit is strongly magnetized. Be

check first the following:

careful not to bring a watch and instrument near

1.

to the unit.

Are the power supply and voltage secured in


accordance with the specifications?

2.
3.

Is the power supply properly grounded?


Is any equipment that repeatedly consumes a lot

4.
5.

Be careful not to damage the drum with a tool.


Be careful not to touch IC directly with bare
hands.

of electricity connected to the same power supply? (e.g.: Electric noise sources such as elevator and air conditioner)

4.

Are environmental conditions suitable for the


machine?
High temperature and high humidity, direct
sunlight, air ventilation, etc.
Levelness of the location on which the
machine is installed.

5.

Does the cause of poor images lie in the original


itself?

6.
7.
8.
9.

Is density selected properly?


Is the original glass stained?
Is proper paper used for copy?
Are copy consumables replaced with new ones
at their life? (e.g.: Developer, drum, cleaning
blade, etc)

10. Is toner filled?

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Field Service Ver3.0 Nov.2006

8. LIST OF ADJUSTMENT ITEMS

Machine adjustment

Magnification adjustment

Timing adjustment

Centering adjustment
Warp adjustment

ADF adjustment

Process
adjustment

Counter

ISW
Finisher adjustment
IP HDD format
Others

318

High voltage adjustment


Drum peculiarity adjustment

Count

Copy count of special parts


ISW mode
Stacker adjustment

Regist line speed adjustment


Printer drum clock adjustment (Side1)
Printer horizontal adjustment (Side1)
Scanner drum clock adjustment
ADF drum clock adjustment
Printer drum clock adjustment (Side2)
Printer horizontal clock adjustment (Side2)
Printer restart timing adjustment (Side1)
Scanner restart timing adjustment
ADF restart timing adjustment
ADF regist loop adjustment
Printer centering adjustment
ADF Centering adjustment
Scanner (Glass) warp (Main)
Scanner (Glass) warp (Deputy)
Scanner (ADF) warp (Main)
Scanner (ADF) warp (Deputy)
ADF density adjustment
ADF original size adjustment
ADF sensor sensitivity adjustment
ADF incline offset adjustment
ADF centering sensor adjustment
High voltage auto adjustment
Blade setting mode
Auto drum potential adjustment
Auto maximum density adjustment
Auto dot diameter adjustment
LD offset adjustment
Auto gamma adjustment (1dot)
Cartridge set mode
PM cycle setting counter reset
Developer setting counter reset
Sensitive drum setting counter reset
Fixing cleaning web

Slit glass

Cleaning web

Toner guide brush

Replacement parts/Others

Cleaning blade

Adjustment items

Developer

This table shows the list of adjustment items when replacing a part. Items are numbered in a circle by the
priority if there is any.

Drum

After PM Implementation

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8. LIST OF ADJUSTMENT ITEMS

e
f
g
h
i
j
k

e
f
g
h
i
j

{
c
e
c

Paper width adjustment


Paper length adjustment

IP HDD format
Setting powder application
Dust-proof glass cleaning (Write unit)
Mirror unit positioning (require the jigs)
Blade auto replacement spring charge
Fusing lamp's installation direction (Maker's mark in front)
Thermistor positioning (require the jig)
Thermostat positioning (require the jig)
Parameter board (PB) replacement
EEPROM replacement
Grip conveyance home sensor adjustment
Trimmer board solenoid operation counter clear
Multi feed detection board adjustment

c
d

d
d

When replacing the image processing board (IPB) due to the IPB being damaged, the parameter board (PB)
that was installed on the damaged IPB should be used on the new IPB. Contact the service manager of the
authorized distributor if it is considered that the PB is also damaged.
The parameter board (PB) stores various adjustment data, setting data and counter data. Therefore, when
replacing the PB, perform all adjustments and settings, and be sure to replace the parts for control correction (Drum, developer, cleaning blade, cleaning web). For details, contact the service manager of the
authorized distributor.

e
f
g
h

c
d
e

{
c
{

h
i
j
k

e
h

g
f
i
g

d
j

f
d
k
e

f
g
h
i
j
k

c
c
e
f
d
d

d
d
d

When replacing a board due to the PB control board (PBCB), the SD control board (SDCB), FD control

board (FDCB) or the FNS control board (FNSCB) being damaged, the non-volatile memory (EEPROM) that

was installed on the damaged control board should be used on the new control board. Install the new EEP-

ROM and perform all adjustments for the PB, SD, FD or FS if it is considered that the EEPROM is also dam-

aged.

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PI drive board (PIDB)

ADU drive board /1


(ADUDB1)

Trimmer board assembly

PB control board
(PBCB)

SD control board
(SDCB)

Hard disk /2 (HDD2)

FNS control board


(FNSCB)

FD control board (FDCB)

c
d

LS control board (LSCB)

RADF control board


(RADFCB)

Operation board /1
(OB1)

Printer control board


(PRCB)

Overall control board


(OACB)

High voltage unit /1, /2


(HV1, /2)

Thermostat /2 (TS2)

Thermostat /1 (TS1)

Thermistor /3 (TH3)

Thermistor /1 (TH1)

Fusing heater lamp /3 (L4)

Fusing heater lamp /2 (L3)

Fusing heater lamp /1 (L2)

Multi feed detection board


/1, /2 (MFDB /1, /2)

Registration roller

Write unit

CCD unit

Scanner wire mirror


unit

Field Service Ver3.0 Nov.2006


8. LIST OF ADJUSTMENT ITEMS

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9. UTILITY MODE

Field Service Ver3.0 Nov.2006

9. UTILITY MODE
9.1

List of utility modes

Note
For details on the utility mode, refer to "User's guide."
01 System Setting 01 Language Setting
02 Buzzer Setting

01 Buzzer On/Off, Volume Setting


02 Buzzer for Job Stop Setting

03 1 SHOT Indication Time


04 Default Screen Setting
05 Auto Reset Setting
06 Key Response Time
07 Change User Password
08 Function Key Setting
02 Function

01 Feed Tray Setting

Setting

01 Feed Tray Auto Selection


02 ATS Permit
03 Auto Paper Type

02 Each Function Setting


03 Density Setting

01 Density Shift for Enhance Mode


02 User Density Setting
03 Photo Mode Density Selection
04 Image Density Selection

04 Preset Zoom
05 Tandem Setting

01 Batch Reading Mode


02 Wait/Proof Mode
03 Shift Value Setting
04 Tandem Setting after JOB

06 User Paper Selection


03 Copy Setting

01 Reset Setting

01 Initial Setting
02 Reset Function Setting
03 Initial by Key Counter Insert

02 Each Function Setting


04 Scanner Set-

01 Default Address Setting

ting

02 Each Function Setting

05 Touch Screen Adjustment


06 Machine
Manager Setting

01 System Setting

01 Power Save Setting


02 Time and Date Setting
03 Weekly Timer

01 Weekly Timer On/Off Setting

Setting

02 Time Setting
03 Timer Action On/Off Setting
04 Lunch Hour Off Setting
05 Set Password for Timer Interrupt

04 Management List Print

320

06 Machine

01 System Setting

9. UTILITY MODE

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Field Service Ver3.0 Nov.2006


05 Operation Prohibit Setting

Manager Setting
06 Expert

01 Original Scan Area Setting

Adjustment

02 ADF Frame Erasure Setting


03 Non Image Area Erase Setting

07 Size Setting
08 Annotation Setting
09 Perfect Binding Mode Setting
02 Manager/Machine Register

01 Machine Manager Register

03 User Auth./Volume

01 Authentication Method

Track

02 Authentication Setting
02 Section Management Setting

02 Volume Track
03 User Authentication Set
04 Non register/Output Set
04 Network Setting

01 Machine NIC Setting


02 Controller NIC

01 TCP/IP

Setting

02 NetWare
03 IPP
04 FTP
05 SNMP
06 SMB
07 AppleTalk
08 E-Mail

01 E-Mail Send Setting


02 E-Mail Receive Setting
03 Title Setting
04 Sentence Setting

09 HDD
10 Alert Mail
11 CSRC

01 CSRC Send Setting


02 CSRC Receive Setting
03 CSRC Communication Test

12 AP I/F
13 PSWC
14 Network Setting Clear
15 SNMP Trap
05 Copy/Printer Setting

01 Job Offset Operating


02 Continuation print(Print)
03 Page No. pos.(Booklet)
04 Fixing Prerotation Set
05 Image Auto Rotation
06 Interruption Suspend
07 Copy Reserve Operation
08 Scan Stop (pull out tray)
09 Continuation Print (Copy)

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9. UTILITY MODE
06 Machine

Field Service Ver3.0 Nov.2006


05 Copy/Printer Setting

Manager Setting

10 Original Glass SDF


11 SDF Auto Setting

06 System Connection

01 User Call

07 Security Setting

01 Machine Manager Password


02 HDD Management

01 Folder Box List/Delete

Setting

02 HDD Data Auto Delete Period Setting


03 Change HDD Lock Password

03 Security Strengthen Mode


08 Scanner Address
Register

322

01 Send Address Edit/Delete

10. SERVICE MODE

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Field Service Ver3.0 Nov.2006

10. SERVICE MODE


10.1 Setting method
This machine is provided with a service mode for various adjustments/settings. Data adjusted/set in this
mode is stored in the parameter board (PB).
10.1.1

Start and exit service mode

You can access the service mode while the power is


both turned ON and OFF. In either way, the started
service mode is the same, but how to exit differs.
A. Starting and exiting service mode while the
power
p
is ON

1.

Be sure that the ordinary copy screen is displayed.

2.
3.

Press the Utility/Counter button.


"Utility Menu screen"
On the Operation panel, press the following buttons.
Stop 0 0 Stop 0 1
When the CE password has been set, you must
enter the password to enter the service mode.

4.

"Service mode menu screen"


The service mode appears.

5.

Press the key for an item you want to configure.


The setting screen for each item appears.

6.

Press the [Exit] key to go back to the "Utility


Menu" screen.

7.

The new settings become effective.

B. Starting and exiting service mode while the


p
power
is OFF

1.

While pressing the Utility/Counter button, turn


ON the power switch (SW2).
When the CE password has been set, you must
enter the password to enter the service mode.

2.

"Service mode menu screen"


The service mode appears.

3.

Press the key for an item you want to configure.


The setting screen for each item appears.

4.
5.

Turn OFF the SW2.


After the reboot, the new settings become effective.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.2 List of service mode


01 Machine Adjustment

01 Tray Adjustment
02 Magnification

01 Regist Line Speed Adjustment

Adjustment

02 Printer Drum Clock Adjustment <SIDE1>


03 Printer Drum Clock Adjustment <SIDE2>
04 Printer Horizontal Adjustment <SIDE1>
05 Printer Horizontal Adjustment <SIDE2>
06 Scanner Drum Clock Adjustment
07 ADF Drum Clock Adjustment

03 Timing Adjustment

01 Printer Restart Timing Adjustment <SIDE1>


02 Printer Restart Timing Adjustment <SIDE2>
03 Printer Regist Loop Adjustment
04 Printer Pre-regist Adjustment
05 Printer Lead Edge Timing Adjustment
06 Transfer Assistance Timing Adjustment
07 Scanner Restart Timing Adjustment
08 ADF Restart Timing Adjustment
09 ADF Regist Loop Adjustment

04 Centering Adjust-

01 Printer Centering Adjustment

ment

02 Scanner Centering Adjustment


03 ADF Centering Adjustment

05 Warp Adjustment
06 NonImage Area Erase Check
07 ADF Adjustment

01 ADF Density Adjustment


02 ADF Original Size Adjustment
03 ADF Sensor Sensitivity Adjustment
04 ADF Incline Offset Adjustment
05 ADF Centering Sensor Adjustment

02 Process Adjustment

08 Recall Standard Data

Recall standard data: Machine adjustment

01 High Voltage

01 High Voltage Auto Adjustment

Adjustment

02 HV Adjustment (Charge)
03 HV Adjustment (Transfer)
04 HV Adjustment (Separation AC)
05 HV Adjustment (Separation DC)
06 HV Adjustment (Charging grid voltage)
07 HV Adjustment (Bias of development DC)
08 Transfer Guide Confirm

02 Drum Peculiarity Adj.

01 Blade Setting Mode


02 Auto Drum Potential Adjustment
03 Auto Maximum Density Adjustment
04 Auto Dot Diameter Adjustment
05 LD Offset Adjustment

324

02 Process Adjustment

10. SERVICE MODE


02 Drum Peculiarity

06 Auto Gamma Adjustment (1dot)

Adjustment

07 LD1 Bias Adjustment

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Field Service Ver3.0 Nov.2006

08 LD2 Bias Adjustment


09 Cartridge Set Mode
03 Drum Peculiarity Manual
04 User Paper Setting
05 Recall Standard Data
03 Counter

01 PM Count
02 Data Collection

01 Total count of each paper size


02 Copy count of each paper size
03 Print count of each paper size
04 Large size count
05 ADF Count
06 Pixel ratio of each section
07 Pixel ratio ranking list
08 JAM data of time series
09 JAM Count
10 Count of each copy mode
11 SC data of time series
12 SC Count
13 JAM count of each section
14 SC count of each section

03 Parts Counter

01 Count of special parts


02 Count of each parts

04 Machine Condition

01 I/O Check mode

05 List Output

01 List Output

06 Test Mode

01 Test Pattern Output Mode


02 Test Pattern Density
03 Running Test Mode

07 System Setting

01 Software SW Setting
02 Telephone Number Setting
03 M/C Serial Number Setting
04 Setting Date Input

08 ROM Version

01 ROM Version

09 CS Remote Care

01 CS Remote Care

01 E-Mail
02 Modem

10 ISW

01 ISW

11 Finisher Adjustment

01 Stapler Position Adj.

01 Stapling Center Position Adjustment


02 Paper Width Adjustment

02 Multi Folder (Punch)

01 Paper Width Adjustment

Adj.

02 Hole-Punch Vertical Position Adjustment

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10. SERVICE MODE


11 Finisher Adjustment

Field Service Ver3.0 Nov.2006


03 Multi Folder (Fold)

01 Folding Position Adjustment

Adj.

02 Letter Fold-in Position Adjustment


03 Letter Fold-out Pos. Adjustment
04 Double Parallel Position Adjustment
05 Z-Fold Position Adjustment
06 Gate Position Adjustment
07 Fold Regist Loop Adjustment

04 Multi Folder (PI) Adj.


05 Stacker Adjustment

01 Paper Width Adjustment


02 Paper Length Adjustment

06 Saddle Stitcher Adj.

01 Stapling Centring Adjustment


02 Stapling Paper Width Adjustment
03 Stapling Pitch Adjustment
04 Folding Position Adjustment
05 Three-Fold Position Adjustment
06 Fold Paper Width Adjustment
07 Trimming Adjustment

07 Perfect Binder

01 Cover Trimming Adjustment

Adjustment

02 Cover Lead Edge Adjustment


03 Spine Corner forming Position Adj.
04 Pasting Start Postion Adjustment
05 Pasting Finish Position Adjustment
06 Paste Formation Finish Position Adj.
07 Temperature Adjustment
08 Sub Compile CD Width Adjustment
09 Clamp CD Width Adjustment
10 Cover Up/Down CD Width Adjustment
11 Clamp FD Position Adjustment

08 Recall Standard Data


12 Machine Manager Setting 01 Manager Authentication
02 Machine Manager Password
13 CE Setting

01 CE Authentication Setting
02 CE Password Setting

14 IP HDD Format

326

01 IP HDD Format

10. SERVICE MODE

10.3 Machine adjustment

5. Pull out the selected tray and widen the paper


guide [1] to the max. width. Narrow the paper

10.3.1

Tray adjustment

guide [1] slowly to fill a gap [3] between the lift

Adjust the paper size from tray /1 to tray /5.

plate cover [2] and the paper guide [1] until it

This adjustment is needed when a paper size is not

reaches the scale "250"[4]. (The scale inside

detected properly.

the paper guide is 250 mm)

(1) Procedure

[2]

[3]

[1]

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [01 Tray Adjustment] key on the sub
menu.

4. "Tray adjustment screen"


Tray adjustment includes the following items.
Press the [Next] key or the [Back], and select
(1) of the tray you adjust.

[4]

[Tray 1 (1)]
[Tray 1 (2)]
[Tray 2 (1)]
[Tray 2 (2)]
[Tray 3 (1)]

Info HJG:
1. 250mm
2. 297mm

250mm

[Tray 3 (2)]
[Tray 4 (1)]
[Tray 4 (2)]
[Tray 5 (1)]
[Tray 5 (2)]

[1]

Note
Be sure to select (1) of the tray you adjust.

1050fs3021c

6. Set the tray.


7. Press the [Start] key on the screen.

Info HJG:
Wichtig: Zum Ausfhren Justage mssen
die Papiermagazine eingeschoben sein !

The current position of the selected tray is read


in. When the adjustment is done, the message
"Complete" appears.

8. Press the [Next] key and select (2) of the trays


you want to adjust.
Note
Be sure to select (2) of the trays you want
to adjust.

9. Pull out the tray and widen the paper guide to


the max. width. Narrow the paper guide slowly
to fill a gap between the lift plate cover and the
paper guide until it reaches the scale "A3A4".
(The scale inside the paper guide is 297 mm)

10. Set the tray.

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10. SERVICE MODE

11. Press the [Start] key on the screen.


The current position of the selected tray is read

Field Service Ver3.0 Nov.2006


10.3.2

Magnification adjustment

Adjust various kinds of image magnification.

in. When the adjustment is done, the message


"Complete" appears.

12. To adjust other trays, repeat steps 4 to 11.

A. Regist line speed adjustment


Change the line speed of the registration roller to
match the line speed of the drum.
NOTE

Info HJG:
Geschwindigkeit der Registrierrollen

This adjustment changes the line speed of


the registration roller only. Unless properly
adjusted, it may cause a transfer jitter at a
position 145 mm from the paper trailing edge.
Usually, do not use this adjustment in the
field. Use this only when replacing the registration roller and when a transfer jitter occurs
at a position 145 mm from the paper trailing
edge.
(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [02 Magnification Adjustment] key on
the sub menu.

4. "Magnification adjustment mode menu screen"


Press the [01 Regist Line Speed Adjustment]
key.

5. "Regist Line Speed Adjustment screen"


Confirm that the [Inside Pattern] is displayed
"16", and press the [COPY] key.

6. Set A3 or 11 x 17 paper (130 g/m2 or 35 lb


Bond) in the tray. Press the Start button to output the test pattern (No.16).
Note
Select [72-91g] for the basic weight setting.

328

10. SERVICE MODE

7. Measure the magnification of the sub scan


direction with a scale.

15. Check the transfer jitter around 145 mm from


the paper trailing edge, and find an output with

Standard value: 0.5% or less (When in life-size)

the least transfer jitter (Density of half-tone is


even with surrounding area).

0 mm
Within 102.8
-0.5

16. Press the [SERVICE] key.


17. "Regist Line Speed Adjustment screen"
Through the numeric keys, enter the adjusted

102.8 -0.5

step number of the output paper you selected


in step 15, and press the [Set] key.
Setting range:-40 (short) to +55 (long)
1 step = 0.05%

1050fs3001c

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Regist Line Speed Adjustment screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-40 (short) to +55 (long)
1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value


can be obtained.

11. "Regist Line Speed Adjustment"


Press the [Inside Pattern] key and enter 9 with
the numeric key. Press the [Set] key.
Press the [Inside Pattern] key again and press
the [COPY] key.
Note
The density of "Test pattern density setting" is reflected. So, be sure to check the
set value of "Test pattern density setting"
to ensure it is "255."

12. Set A3 or 11 x 17 paper (130 g/m2 or 35 lb


Bond) in the tray. Press the Start button to output the test pattern (No.9).

13. Press the [SERVICE] key to return to the [Regist


Line Speed Adjustment] screen.

14. Repeat steps 11 to 13 to output test patterns


for two steps before and after the value you
entered in step 10.
e.g.: When the adjusted value is "-1"
Output 5 test patterns for -3, -2, -1, 0, 1.

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bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

B. Printer drum clock adjustment (Side 1)

C. Printer drum clock adjustment (Side 2)

Adjust the magnification of the sub scan direction on

Adjust the magnification of the sub scan direction on

only side 1 of the printer system.

only side 2 of the printer system.

This adjustment changes the line speed of the drum

This adjustment changes the line speed of the drum

and the registration roller on side 1 evenly.

and the registration roller on side 2 evenly.

Info HJG: Mastab in FD der Seite 1

Info HJG: Mastab in FD der Seite 2


(1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

screen.

screen.

Press the [02 Magnification Adjustment] key on

Press the [02 Magnification Adjustment] key on

the sub menu.

the sub menu.

4. "Magnification adjustment mode menu screen"

4. "Magnification adjustment mode menu screen"

Press the [02 Printer Drum Clock Adjustment

Press the [03 Printer Drum Clock Adjustment

<SIDE1>] key.

<SIDE2>] key.

5. "Printer Drum Clock Adjustment <SIDE1>


screen"

5. "Printer Drum Clock Adjustment <SIDE2> screen"


Tray can be adjusted by each (tray /1 to /5).

Press the [COPY] key.

Press the [Next] or the [Back] key to select the


2

6. Set A3 or 11 x 17 paper (130 g/m or 35 lb


Bond) in the tray. Press the Start button to output the test pattern (No.16).

item you adjust, and press the [COPY] key.

6. Set A3 or 11 x 17 paper (130 g/m2 or 35 lb


Bond) in the tray. Press the Start button to out-

7. Measure the magnification of the sub scan

put the test pattern (No.16).

7. Measure the magnification of the sub scan

direction with a scale.


Standard value: 0.5% or less (When in life-size)

direction with a scale.


Standard value: 0.5% or less (When in life-size)

Within 205.7 1 mm

Within 205.7 1 mm

205.7 1
205.7 1

1050fs3002c
1050fs3003c

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Printer Drum Clock Adjustment <SIDE1>

press the [SERVICE] key.

9. "Printer Drum Clock Adjustment <SIDE2> screen"

screen"
Enter a numeric value through the numeric keys

Enter a numeric value through the numeric keys

and press the [Set] key.

and press the [Set] key.

Setting range:-10 (short) to +10 (long)

Setting range:-10 (short) to 0 (long)

1 step = 0.05%

1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value

10. Repeat steps 5 to 9 until the standard value

can be obtained.

330

8. When the value is not within the standard value,

can be obtained.

10. SERVICE MODE

D. Printer horizontal adjustment (Side 1)

E. Printer horizontal adjustment (Side 2)

Adjust the magnification of the main scan direction on

Adjust the magnification of the main scan direction on

only side 1 of the printer system.

only side 2 of the printer system.

This adjustment changes the horizontal magnification

This adjustment changes the horizontal magnification

in image processing prior to the laser exposure.

in image processing prior to the laser exposure.

Info HJG: Mastab in CD der Seite 1

Info HJG: Mastab in CD der Seite 2


(1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [01 Machine Adjustment] key.

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

3. A sub menu appears on the right side of the

screen.

screen.

Press the [02 Magnification Adjustment] key on

Press the [02 Magnification Adjustment] key on

the sub menu.

the sub menu.

4. "Magnification adjustment mode menu screen"

4. "Magnification adjustment mode menu screen"

Press the [04 Printer Horizontal Adjustment

Press the [05 Printer Horizontal Adjustment

<SIDE1>] key.

<SIDE2>] key.

5. "Printer

Horizontal

Adjustment

<SIDE1>

5. "Printer Horizontal Adjustment <SIDE2> screen"

screen"

Tray can be adjusted by each (tray /1 to /5).

Press the [COPY] key.

Press the [Next] or the [Back] key to select the

6. Select A3 or 11 x 17 paper. Press the Start but-

item you adjust, and press the [COPY] key.

6. Select A3 or 11 x 17 paper. Press the Start but-

ton to output the test pattern (No.16).

7. Measure the magnification of the main scan

ton to output the test pattern (No.16).

7. Measure the magnification of the main scan

direction with a scale.


Standard value: 0.5% or less (When in life-size)

direction with a scale.


Standard value: 0.5% or less (When in life-size)

Within 190 1 mm

Within 190 1 mm

190
190

1050fs3004c
1050fs3005c

8. When the value is not within the standard value,

8. When the value is not within the standard value,

press the [SERVICE] key.

9. "Printer

Horizontal

Adjustment

<SIDE1>

press the [SERVICE] key.

9. "Printer Horizontal Adjustment <SIDE2> screen"

screen"
Enter a numeric value through the numeric keys

Enter a numeric value through the numeric keys

and press the [Set] key.

and press the [Set] key.

Setting range:-10 (short) to +10 (long)


1 step = 0.1%

10. Repeat steps 5 to 9 until the standard value


can be obtained.

Setting range:-5 (short) to 0 (long)


1 step = 0.1%

10. Repeat steps 5 to 9 until the standard value


can be obtained.

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bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


F.

Field Service Ver3.0 Nov.2006


G. ADF drum clock adjustment

Scanner drum clock adjustment

Adjust the magnification of the main scan direction of

Adjust the magnification of the main scan direction of

the scanner system.

the scanner system.

This adjustment changes the scanning speed of the

This adjustment changes the scanning speed of the

exposure unit.

ADF.

Info HJG: Mastab in FD vom Originalglas

Info HJG: Mastab in FD vom Feeder

(1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

screen.

screen.

Press the [02 Magnification Adjustment] key on

Press the [02 Magnification Adjustment] key on

the sub menu.

the sub menu.

4. "Magnification adjustment mode menu screen"

4. "Magnification adjustment mode menu screen"

Press the [06 Scanner Drum Clock Adjustment]

Press the [07 ADF Drum Clock Adjustment]

key.

key.

5. "Scanner (Orig. Glass) drum clock adj. screen"


Press the [COPY] key.

5. "Scanner (ADF) drum clock adj. screen"


Press the [Next] and [Back] key to select the

6. Select A3 or 11 x 17 paper, and set the "test

magnification you adjust. Press the [COPY] key.

chart" on the original glass. Press the Start but-

The magnification changes as follows:

ton.

100% 75% 200% 400%

7. Measure the magnification of the sub scan

6. Select A3 or 11 x 17 paper, and set the "adjustment chart" on the ADF. Press the Start button.

direction with a scale.


Standard value: 0.5% or less (When in life-size)

7. Measure the magnification in the sub scan


direction with a scale.

Within 200 1 mm

Standard value: 0.5% or less (When in life-size)


Within 190 1 mm

200

1050fs3006c

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Scanner (Orig. Glass) drum clock adj. screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-40 (short) to +40 (long)
1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value


can be obtained.

190

1050fs3007c

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Scanner (ADF) drum clock adj. screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-40 (short) to +40 (long)
1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value


can be obtained.

332

10.3.3

10. SERVICE MODE

Timing adjustment

9. "Printer Restart Timing Adjustment <SIDE1>

Adjust various image timing.

screen"
Enter a numeric value through the numeric keys

A. Printer restart timing adjustment (Side 1)


Adjust the image leading edge timing on only side 1.

and press the [Set] key.


Setting range:-30 (short) to +30 (long)

This adjustment changes the laser writing start timing.

Info HJG: Drucker Neustart - Bildanfang Seite 1

1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

can be obtained.

NOTE
Be sure the printer drum clock adjustment
(Side 1) has been adjusted.

B. Printer restart timing adjustment (Side 2)


Adjust the image leading edge timing on only side 2.

(1) Procedure

This adjustment changes the laser writing start timing.

1. Enter the service mode.

Info HJG: Drucker Neustart - Bildanfang Seite 2

2. "Service mode menu screen"

NOTE

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

Be sure the printer drum clock adjustment


(Side 2) has been adjusted.

screen.
Press the [03 Timing Adjustment] key on the

(1) Procedure

sub menu.

1. Enter the service mode.

4. "Timing adjustment menu screen"


Press the [01 Printer Restart Timing Adjustment

2. "Service mode menu screen"


Press the [01 Machine Adjustment] key.

<SIDE1>] key.

5. "Printer Restart Timing Adjustment <SIDE1>

3. A sub menu appears on the right side of the

screen"

screen.

Tray can be adjusted as a whole and by each

Press the [03 Timing Adjustment] key on the

(tray /1 to /5). Press the [Next] or the [Back] key

sub menu.

to select the item you adjust, and press the

4. "Timing adjustment menu screen"


Press the [02 Printer Restart Timing Adjustment

[COPY] key.

6. Select A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

7. Measure the leading edge timing with a scale.

<SIDE2>] key.

5. "Printer Restart Timing Adjustment <SIDE2>


screen"
Tray can be adjusted by each (tray /1 to /5).

Standard value:20 0.5 mm

Press the [Next] or the [Back] key to select the


item you adjust, and press the [COPY] key.

20

6. Select the A3 or 11 x 17 paper. Press the Start


button to output the test pattern (No.16).

1050fs3008c

8. When the value is not within the standard value,


press the [SERVICE] key.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

7. Measure the leading edge timing with a scale.


Standard value:20 0.5 mm

5. "Printer regist loop adj. screen"


Press the [Next] or the [Back] key to select the
item you adjust, and press the [COPY] key.
The item changes as follows:

20

Side 1 Side 2 Side 1 thick Side 2 thick


Note
The adjustment values for "Side 1" and
"Side 2" are reflected on the paper weight
50 to 161 g/m2.
The adjustment values for "Side 1 thick"
1050fs3009c

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Printer Restart Timing Adjustment <SIDE2>


screen"

and "Side 2 thick" are reflected in 162 to


300 g/m2.

6. Set the copy according to the item that has


been adjusted and press the Start button to
output a test pattern (No. 16).

7. When the trouble is not solved, press the

Enter a numeric value through the numeric keys


and press the [Set] key.
Setting range:-30 (short) to +30 (long)
1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value

[SERVICE] key.

8. "Printer regist loop adj. screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-10 (small) to +10 (large)

can be obtained.

1 step = 1 ms

9. Repeat the steps 5 to 8 until an appropriate


C. Printer regist loop adjustment

value is obtained.

Adjust the paper loop amount in the registration roller


section to remove paper skew and wrinkle, or paper
jamming in the registration section.

Info HJG: Bausch - Registrierrollen


(1) Procedure

D. Printer pre-regist adjustment


Adjust the paper loop amount in the pre-registration
roller section to remove paper skew and wrinkle, or
paper jamming in the pre-registration section.

1. Enter the service mode.

Info HJG: Bausch - Vor-Registrierrollen

2. "Service mode menu screen"

(1) Procedure

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Timing Adjustment] key on the
sub menu.

4. "Timing adjustment menu screen"


Press the [03 Printer Regist Loop Adjustment]
key.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Timing Adjustment] key on the
sub menu.

4. "Timing adjustment menu screen"


Press the [04 Printer Pre-regist Adjustment]
key.

5. "Printer pre-regist adj. screen"


Tray can be adjusted by each (tray /1 to /5).
Press the [Next] or the [Back] key to select the
item you adjust, and press the [COPY] key.

334

6. Select A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

7. When the trouble is not solved, press the


[SERVICE] key.

8. "Printer pre-regist adj. screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-10 (small) to +10 (large)
1 step = 1ms

9. Repeat the steps 5 to 8 until an appropriate


value is obtained.

10. SERVICE MODE


F.

Transfer assist timing adjustment

Adjust the pressure/release timing and the pressure


amount of the transfer assist sheet when transfer
error (such as missing image portions) occurs.
Preparation:
Select the appropriate paper setting beforehand
so that the transfer assist sheet (50 to 91 g/m2)
can be fed through.
NOTE
Perform "Transfer Assist Pressure Level adj."
properly, or the photoconductor may get

E. Printer lead edge timing adjustment


Adjust the image erasure amount of the leading edge.

damaged.
Only perform this adjustment when the trans-

Info HJG: Lschbereich am Bildanfang

fer error still occurs after performing "Trans-

(1) Procedure

fer Assist Push Position adjustment" and


"Transfer Assist Release Position adj."

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

Always perform "Transfer Assist Push Position

adjustment"

Release

Position

and

"Transfer

adj."

after

Assist

performing

"Transfer Assist Pressure Level adj."

screen.
Press the [03 Timing Adjustment] key on the
sub menu.

(1) Procedure

1. Enter the service mode.

4. "Timing adjustment menu screen"


Press the [05 Printer Lead Edge Timing Adjustment] key.

5. "Printer lead edge timing adjustment screen"


Press the [COPY] key.

6. Select A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

7. Check the printer lead edge timing.


Standard value:within 4 mm

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Printer lead edge timing adjustment screen"

2. "Service mode menu screen"


Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Timing Adjustment] key on the
sub menu.

4. "Timing adjustment menu screen"


Press the [06 Transfer Assistance Timing
Adjustment] key.
Press the [NEXT] or the [Back] key to select the
item to be adjusted, and press [COPY].

5. "COPY screen"

Enter a numeric value through the numeric keys

Change the print mode to [1 - 2], and select the

and press the [Set] key.

tray in which the transfer assist sheet is loaded.

Setting range:-20 (small) to +40 (large)


1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value


can be obtained.

6. Press [START] to print the test pattern (No. 16).


Print a halftone image or the original as necessary.

7. If the transfer error still occurs, press the


[SERVICE] key.

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bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

8. Enter a numeric value through the numeric keys

G. Scanner restart timing adjustment


Adjust image leading edge timing of original scanning

and press the [Set] key.


[Transfer Assist Push Position adjustment]

from the original glass.

[Transfer Assist Release Position adj.]

In this adjustment, the starting position for reading

Setting range:-32 (earlier) to +31(later)

while in the original scanning mode is adjusted.

Info HJG: Scanner Neustart

1 step = 0.5mm

(1) Procedure vom Originalglas fr Bildanfang

[Transfer Assist Pressure Level adj.]


Setting range:-10 (pressure amount-low) to
+10 (pressure amount-high)
1 step = 0.1 mm

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

Note
The following table shows the relation

screen.

among pressure amount, pressure point,

Press the [03 Timing Adjustment] key on the

release point, and limit step of the adjust-

sub menu.

ment. If the adjustment value exceeds the

4. "Timing adjustment menu screen"

limit steps, the transfer assist sheet may

Press the [07 Scanner Restart Timing Adjust-

contact and damage the photoconductor.

ment] key.

(Note that the steps described below are

5. "Scanner (Orig. Glass) restart timing adj.


screen"

only used as a guide.)

Press the [COPY] key.


Pressure amount

Pressure point

Release point

(Step)

(Step)

(Step)

-10

+12

-10

-20

+22

+10

+2

6. Select A3 or 11 x 17 paper, and set the "test


chart" on the original glass. Press the Start button.

7. Check the leading edge timing.


Standard value:within 1.5 mm

8. When the value is not within the standard value,


9. Repeat the steps 4 to 7 until an appropriate
value is obtained.

press the [SERVICE] key.

9. "Scanner (Orig. Glass) restart timing adj.


screen"
Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-40 (image, fast) to
+40 (image, slow)
1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value


can be obtained.

336

10. SERVICE MODE

H. ADF restart timing adjustment

I.

Adjust image leading edge timing of original scanning

Adjust the original loop amount in the ADF registra-

from the ADF.

tion roller section to remove paper skew and wrinkle,

In this adjustment, the starting position for reading

or original jamming in the registration section.

while in the ADF scanning mode is adjusted.

Info HJG: ADF Originalbausch

Info HJG: ADF Neustart - Bildanfang


(1) Procedure

ADF regist loop adjustment

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

2. "Service mode menu screen"


Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.

screen.

Press the [03 Timing Adjustment] key on the

Press the [03 Timing Adjustment] key on the

sub menu.

sub menu.

4. "Timing adjustment menu screen"

4. "Timing adjustment menu screen"


Press the [08 ADF Restart Timing Adjustment
key.

Press the [09 ADF Regist Loop Adjustment]


key.

5. "ADF regist loop adj. screen"

5. "ADF restart timing adj. screen"

Press the [Next] or the [Back] key to select the

Press the [Next] or the [Back] key to select the

side of original you adjust, and press the

side of original you adjust, and press the

[COPY] key.

[COPY] key.

The side of original changes as follows:

The side of original changes as follows:

SIDE1 SIDE2

SIDE1 SIDE2
Note
SIDE 1 represents the front side and SIDE 2

Note
SIDE 1 represents the front side and SIDE 2
represents the back side.

6. Select A3 or 11 x 17 paper, and set the "adjustment chart" on the ADF. Press the Start button.

7. Check the image leading edge timing.


Standard value: 2 mm

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "ADF restart timing adj. screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-50 (image, fast) to
+50 (image, slow)

represents the back side.

6. Select the A3 or 11 x 17 paper, and set the


"adjustment chart" on the ADF. Press the Start
button.

7. When the ADF regist loop amount is not appropriate, press the [SERVICE] key.

8. "ADF regist loop adj. screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-10 (small) to +10 (large)
1 step = 0.1 mm

9. Repeat the steps 5 to 8 until an appropriate


value is obtained.

1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value


can be obtained.

337

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Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


10.3.4

Field Service Ver3.0 Nov.2006

Centering adjustment

B. Scanner centering adjustment

Adjust the mis-centering of images in the main scan

Adjust the mis-centering of images when scanning

direction.

from the original glass.

This adjustment changes the laser writing start tim-

Info HJG: Scannerzentrierung Originalglas

ing.

NOTE
Be sure the printer centering has been

A. Printer centering adjustment

adjusted.

Adjust the mis-centering of images on the printer.

Info HJG: Drucker Zentrierung CD


(Siehe untere Info)

NOTE

Be sure the printer horizontal adjustment


(Side 1) and the printer horizontal adjustment
(Side 2) have been adjusted.

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.

(1) Procedure

Press the [04 Centering Adjustment] key on the

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.

4. "Centering adjustment mode menu screen"


Press the [02 Scanner Centering Adjustment]
key and press the [COPY] key.

5. Select A3 or 11 x 17 paper, and set the "test

Press the [04 Centering Adjustment] key on the

chart" on the original glass. Press the Start but-

sub menu.

ton.

4. "Centering adjustment mode menu screen"

6. Fold the printed paper into two along the center

Press the [01 Printer Centering Adjustment] key

in the main scan direction, and measure how

and press the [COPY] key.

much the left and right lines misalign from each

5. Select A3 or 11 x 17 paper. Press the Start button to output the test pattern (No.16).

6. Fold the printed paper into two along the center


in the main scan direction, and measure how
much the left and right lines misalign from each
other.

7. When the value is not within the standard value,


press the [SERVICE] key.

8. "Printer centering adjustment screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-64 (image in front) to
+63 (image in back)
1 step = 0.1 mm

9. Repeat steps 5 to 8 until the standard value


can be obtained.

Info HJG:
Fr die Justage mu DIPSW 12 (Bit 3) auf 1 gesetzt
werden (Zentrierungssensor ist dann fr die
Justage = deaktiviert) !
Nach der Justage mu der Bit wieder auf 0 gesetzt
werden !
2

other.
Standard value: within 2 mm

7. When the value is not within the standard value,


press the [SERVICE] key.

8. "Scanner (Orig. Glass) centering Adj. screen"


Enter a numeric value through the numeric keys

Standard value: within 1.5 mm

338

sub menu.

and press the [Set] key.


Setting range:-30 (image in front) to
+30 (image in back)
1 step = 0.1 mm

9. Repeat steps 5 to 8 until the standard value


can be obtained.

10. SERVICE MODE

C. ADF Centering adjustment

Note

Adjust the mis-centering of images when scanning

SIDE 1 represents the front side and SIDE 2

from the ADF.


NOTE

Info HJG: ADF Zentrierung


(Siehe untere Info)

Be sure the printer centering has been


adjusted.

represents the back side.


"Small" represents paper which is smaller
than 300 mm in the sub-scan direction.
However, this excludes A4 or 8.5 x 11 which
is automatically adjusted by the centering
sensor.

(1) Procedure

"Large" represents paper which is larger

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

than 300 mm in the sub-scan direction.


However, this excludes A3 or 11 x 17 which
is automatically adjusted by the centering
sensor.
When adjusting ADF centering sensor

screen.

adjustment (SIDE1:8.5 x 11) and (SIDE1:11 x

Press the [04 Centering Adjustment] key on the

17), change the centering sensor /Fr posi-

sub menu.

tion to "LT" side. Then, turn OFF/ON the

4. "Centering adjustment mode menu screen"

power switch, and follow the procedure of

Press the [03 ADF Centering Adjustment] key

this adjustment. (See chapter III "1.5

and press the [COPY] key.

Centering sensor switchover adjustment"

5. "ADF centering adjustment screen"


Press the [Next] or the [Back] key to select the

in the Theory of Operation for DF-603)

6. Select paper according to the adjusted item.

item you adjust, and press the [COPY] key.

Set the "adjustment chart" on the ADF and

The item switches as follows:

press the Start button.

ADF Centering Adjustment (SIDE1:Small)

ADF Centering Adjustment (SIDE2:Small)

ADF Centering Adjustment (SIDE1:Large)

ADF Centering Adjustment (SIDE2:Large)

ADF Centering Sensor Adjustment (SIDE1:A4)


or (SIDE1:8.5 x 11)*1

ADF Centering Sensor Adjustment (SIDE1:A3)


or (SIDE1:11 x 17)*1

7. Fold the printed paper into two along the center


in the main scan direction, and measure how
much the left and right lines misalign from each
other.
Standard value: within 2 mm

8. When the value is not within the standard value,


press the [SERVICE] key.

9. [ADF centering adjustment screen]


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-30 (image in front) to
+30 (image in back)
1 step = 0.1 mm

*1

When the power switch is ON, the ADF's


centering correction sensor /Fr position is

10. Repeat steps 5 to 9 until the standard value


can be obtained.

automatically detected and displayed.

Info HJG:
Formate A4 und A3 werden automatisch
ber den Centringsensor justiert (siehe bei Note)

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10. SERVICE MODE


10.3.5

Field Service Ver3.0 Nov.2006

Warp adjustment

10.3.6

Non-image area erase check

Adjust the image distortion in scanning.

When installing the copier or moving its installation

Info HJG: Schrgeinzug - Originalglas/ADF

location, check to see if the non-image area erase

(1) Procedure

function of the copy application functions works sat-

1. Enter the service mode.

isfactorily. This also automatically adjusts sensitivity to


correctly detect the non-image area.

2. "Service mode menu screen"


Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.

Preparation:
Open fully the DF.
There should not be anything on the original glass.

Press the [05 Warp Adjustment] key on the sub

Clean the original glass.

Info HJG: Lschung Bildfreier Bereich

menu.

4. "Warp adjustment menu screen"


Press the [Next] or the [Back] key to select the
item you adjust, and press the [COPY] key.
The item switches as follows:
Scanner (Orig. Glass) warp adj. (Main) FD

Scanner (Orig.Glass)warp adj. (Deputy) CD

Scanner (ADF) warp adj. (Main) FD

Scanner (ADF) warp adj. (Deputy) CD

5. Select A3 or 11 x 17 paper. Set the "test chart"

A. Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [06 Non Image Area Erase Check]
key on the sub menu.

4. "Non image area erase check screen"


Press the [Start] key.

5. Make sure the following message appears.

at the position (original glass or ADF) according


to the adjusted item, and press the Start but-

NORMAL adjustment selected.

ton.

The machine is set to appropriate parame-

6. Measure the image distortion with a scale.

ters for Non-image area erase.

Standard value: 0.5% or less (difference in the


diagonals of 200 mm square

If any other message appears, refer to "B. Error

must be 1.4 mm or less)

message and Handling", and perform the non-

7. When the value is not within the standard value,


press the [SERVICE] key.

8. "Warp adjustment menu screen"


Enter a numeric value through the numeric keys
and press the [Set] key.
Setting range:-50 (counterclockwise) to
+50 (clockwise)
1 step = 0.05%

9. Repeat steps 4 to 8 until the standard value


can be obtained.

340

image area erase check again.

10. SERVICE MODE

B. Error message and Handling

10.3.7

ADF adjustment

If an error is detected while performing the "Non

A. ADF density adjustment

Image Area Erase Check" mode, the following error

Since the slit glass of the scanning section is coated

message will be displayed.

with electrical conductive material, The way it refracts


light from the exposure lamp is different from that of

(1) Error message 1

the original glass. Thus, perform this adjustment


when replacing the slit glass.

Adjust for Moderate Brightness.

Info HJG: Belichtungsintensitt


ber ADF fr die kleine Glasplatte

The Non-image area erase function may not

Preparation:

operate correctly with dark (density) origi-

Clean the slit glass.

nals.

Make sure the white chart is not dirty. (Partial dirt


can be ignored)

Handling 1
When the non-image area erase function is not used
very frequently, or when copy originals that have a
dark background are not copied very frequently in
non-image area erase, the copier can be used in the
current installation location. However, when copy
originals that have a dark background are frequently

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the

copied, install the copier in a location where less

screen.

external light gets in (darker) than the present loca-

Press the [07 ADF Adjustment] key on the sub

tion, and check the non-image area erase check

menu.

mode again.

4. "ADF adjustment mode menu screen"


Press the [01 ADF Density Adjustment] key.

(2) Error message 2

5. "ADF density adjustment screen"


Set the "white chart" on the ADF.

Adjust for Extreme Brightness.


In many case, the non-image area erase

Note

function will not operate correctly.

Set the "white chart" in the A4-direction.

6. Press the [Start] key.


Handling 2
When the non-image area erase function is not
used very frequently, the copier can be used in
the current installation location. However, if the
non-image area erase function is frequently
used, install the copier in a location where less
external light gets in (darker) than the present

The white chart is scanned, and density is


automatically adjusted.

7. When an error message appears, turn OFF/ON


the power switch (SW2) of the main body.
Repeat steps 1 to 6 until it is completed properly.

location, and check the non-image area erase


check mode again. At this time, when there is a
bright light source such as a fluorescent light
installed directly above the copier, reconsider the
installation location, or take some measures to
shield the light source and check the mode
again.

B. ADF original size adjustment


Conduct this adjustment when the ADF original size is
not properly detected.
(1) Procedure

Info HJG:
ADF Originalformaterkennung

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

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10. SERVICE MODE

3. A sub menu appears on the right side of the

Field Service Ver3.0 Nov.2006

5. "ADF sensor sensitivity adjustment screen"

screen.

Press the [Start] key.

Press the [07 ADF Adjustment] key on the sub

The ADF sensor sensitivity is automatically

menu.

adjusted, and the message of completion

4. "ADF adjustment mode menu screen"


Press the [02 ADF Original Size Adjustment]
key.

5. "ADF original size adj. (A4 or 8.5 x 11) 1/2


screen"

appears.

6. Press the [COPY] key to check to see if there is


any malfunction.

7. When malfunction is found, press the [SERVICE] key to repeat steps 5 and 6.

Set A4 paper (for metric machine) or 8.5 x 11


paper (for inch machine) on the ADF and press
the [Start] key.

6. Confirm the message of completion, press the


[Next] key.

7. "ADF original size adj. (A5R or 5.5 x 8.5R) 2/2


screen"

D. ADF incline offset adjustment


Adjust image skew in the ADF scanning mode.
This adjustment is reflected on the skew adjustment
control in ADF scanning mode.

Info HJG: ADF Schrgeinzug


(1) Procedure

Set A5R paper (for metric machine) or 5.5 x


8.5R paper (for inch machine) on the ADF and

1. Enter the service mode.

press the [Start] key.

2. "Service mode menu screen"

8. Confirm the message of completion, press the


[COPY] key.

9. Make sure the ADF original size is properly


detected.

Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [07 ADF Adjustment] key on the sub
menu.

C. ADF sensor sensitivity adjustment


Conduct this adjustment when a malfunction (JAM
display does not disappear despite no paper JAM)
occurs in the reflective type sensors.

Info HJG: ADF Sensorempfindlichkeit


Preparation:
Clean each of the ADF reflective sensors.

4. "ADF adjustment mode menu screen"


Press the [04 ADF Incline Offset Adjustment]
key.

5. "ADF Incline offset adjustment screen"


Press the [COPY] key.

6. Set the "adjustment chart" on the ADF and


press the Start button.

7. Measure the image skew with a scale.


(1) Procedure

Standard value:within 0.5%


Difference between a and b is 2.1mm or less

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [07 ADF Adjustment] key on the sub
menu.

4. "ADF adjustment mode menu screen"


b

ment] key.

Press the [03 ADF Sensor Sensitivity Adjust1050fs3026c

8. When the value is not within the standard value,


press the [SERVICE] key.

342

9. "ADF Incline Offset Adjustment screen"


Enter a numeric value through the numeric keys

10. SERVICE MODE

6. Remove one screw [1] to remove the sensor


cover [2].

and press the [Set] key.


Setting range:-60 (counterclockwise) to
+60 (clockwise)
1 step = 0.05%

10. Repeat steps 5 to 9 until the standard value


can be obtained.

E. ADF centering sensor adjustment


Adjust sensitivity of the centering sensor /Fr.

Info HJG: ADF Sensorempfindlichkeit


NOTE
Be sure to conduct adjustment for both A4
and 8.5 x 11.

[1]

[2]

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [07 ADF Adjustment] key on the sub
menu.

4. "ADF adjustment mode menu screen"


Press the [05 ADF Centering Sensor Adjustment] key.

5. "ADF Centering Sensor Adj. screen"


Press the [Next] or [Back] key to select "ADF

1050fs3022c

Centering Sensor Adj. (A4)".

7. Remove one screw [1] to place the sensor


mounting plate [2] to the "A4" side [3] impress,
the two locating projections [4] to their places.

[2]

[4]

[1]

[3]

[4]

1050fs3023c

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

8. "ADF Centering Sensor Adj. (A4) screen"

10.3.8

Recall standard data

Press the [Start] key. Sensitivity of the sensor is

Reset the adjustment values of the machine adjust-

adjusted, and message of completion is dis-

ment to the factory initial data or the installation initial

played.

data.

9. Press the [Next] key to select "ADF Centering


Sensor Adj. (8.5 x 11)."

10. Remove one screw [1] to place the sensor


mounting plate [2] to the "LT" side [3] impress,
the two locating projections [4] to their places.

Info HJG:
Rcksetzung auf Werks- / oder
A. Procedure Inst. Justagedaten (siehe untere Info)
1. Enter the service mode.
2. "Service mode menu screen"
Press the [01 Machine Adjustment] key.

3. A sub menu appears on the right side of the


[3]

[2]

screen.
Press the [08 Recall Standard Data] on the sub
menu.

4. "Recall standard data (Machine adjustment)


screen"
Press the [Factory Initial Data] or the [Installation Initial Data] key.
Note
Selecting [Factory initial data] recalls the
factory initial data.

[4]

[1]

1050fs3024c

11. "ADF Centering Sensor Adj. (8.5 x 11) screen"

Selecting [Installation initial data] recalls


the adjustment values stored when code

Press the [Start] key. Sensitivity of the sensor is

"91" of the I/O check mode was conducted.

adjusted, and message of completion is dis-

When selecting [Data at shipment] or [Data

played.

12. Replace the sensor plate to the position of orig-

at installation], the data returns with no display changed on the screen.

inal size (A4 or 8.5 x 11) that the customer


mainly uses.

344

Info HJG:
Erfolgte nderung im Speicher sichern
Servicemode
04 Machine condition
01 I/O check Mode
Eingabe 9 u. 1 <091-00>

10.4 Process adjustment

10. SERVICE MODE


G. HV adjustment (Bias of development DC)
Do not conduct this adjustment in the field.

Make various adjustments around the process.


H. Transfer guide confirm
10.4.1

High voltage adjustment

Do not use this adjustment in the field.

Adjust various high voltage values.


A. High voltage auto adjustment
Current values and voltage values of a transfer, separation (AC), separation (DC), developing bias are
automatically adjusted respectively.
Preparation:
The photo conductor section must be set.
(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [01 High Voltage Adjustment] key on
the sub menu.

4. "High voltage adjustment mode menu screen"


Press the [01 High Voltage Auto Adjustment]
key.

5. "HV adjustment (Auto adjustment) screen"


Press the [Start] key.
NOTE
When an error message appears during the
adjustment, check to see if the error unit is
properly installed and cleaned. Conduct the
adjustment again.
B. HV adjustment (Charge)
Do not conduct this adjustment in the field.
C. HV adjustment (Transfer)
Do not conduct this adjustment in the field.
D. HV adjustment (Separation AC)
Do not conduct this adjustment in the field.
E. HV adjustment (Separation DC)
Do not conduct this adjustment in the field.
F.

HV adjustment (Charging grid voltage)

Do not conduct this adjustment in the field.

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10. SERVICE MODE


10.4.2

Drum peculiarity adjustment

Field Service Ver3.0 Nov.2006

4. "Drum peculiarity adjustment mode menu

Make various adjustments related to image creation

screen"

to the drum.

Press the [02 Auto Drum Potential Adjustment]

Info HJG: Trommelbesonderheiten anpassen


A. Blade setting mode
Perform this adjustment when changing the cleaning
blade. In this mode, apply toner to the cleaning blade
and drum, to prevents damages to them.
NOTE

Info HJG: nur bei Cleaningblade Wechsel


machen. Achtung, siehe untere Info !

key.

5. "Auto drum potential adjustment screen"


Press the [Start] key. After the automatic
adjustment,

the

message

of

completion

appears.
NOTE

Perform this only when changing the cleaning

When the following error messages appear,

blade. Otherwise, the cleaning blade special

check to see if the drum potential sensor

parts counter is reset, thus making it impos-

(DPS) is properly installed and cleaned. Con-

sible to implement the auto blade change in

duct the adjustment again.

the right timing.

1) Error 1

Apply setting powder to the cleaning blade


and drum.

In the 0V check of the DPS, voltage over


100V is detected 5 times or more.
2) Error 2

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the


screen.

The drum potential after laser exposure is


detected to be over 350V, and it is determined that control patch detect signal is
not outputted.
3) Error 3
Drum potential has been corrected 10 or
more times, but it does not converge.

Press the [02 Drum Peculiarity Adj.] key on the


sub menu.

4. "Drum peculiarity adjustment mode menu

C. Auto maximum density adjustment


Automatically adjust maximum density of images.

screen"

Info HJG: Max. Kontrast - Dmax Sensor Justage

Press the [01 Blade Setting Mode] key.

(1) Procedure

5. "Blade setting mode screen"


Press the [Start] key. With toner applied, the
drum is cleaned with the cleaning blade. The
message of completion appears.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the


screen.
B. Auto drum potential adjustment

Press the [02 Drum Peculiarity Adj.] key on the

Measure the charging potential of drum, and adjust

sub menu.

automatically the developing bias value, charging


voltage and grid voltage.

4. "Drum peculiarity adjustment mode menu


screen"
Press the [03 Auto Maximum Density Adjust-

(1) Procedure

1. Enter the service mode.

ment] key.

5. "Auto maximum density adjustment screen"


Press the [Start] key.

2. "Service mode menu screen"


Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the

346

NOTE
When the following error messages appear,

screen.

check to see if the toner control sensor board

Press the [02 Drum Peculiarity Adj.] key on the

(TCSB) is properly installed and cleaned.

sub menu.

Conduct the adjustment again.

Info HJG:
Achtung, nur bei Cleaningblade Wechsel machen. Sonst wird beim Ausfhren nur der
Zhler auf 0 gesetzt, aber das Cleaningblade bleibt in vorheriger Position.

10. SERVICE MODE

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


E. LD offset adjustment

1) Error 1
The maximum density sensor (on the
TCSB) dirt correction has been corrected
10 or more times, but it does not converge.

Equally adjust two laser intensity.

Info HJG: LD Versatz


(1) Procedure

1. Enter the service mode.

2) Error 2
The auto maximum density adjustment is
not completed, when the developing roller
rotation speed reaches the specified

2. "Service mode menu screen"


Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the


screen.

value.

Press the [02 Drum Peculiarity Adj.] key on the

3) Error 3
No signal is outputted from the maximum
density sensor. Control patch detect signal is not outputted.

sub menu.

4. "Drum peculiarity adjustment mode menu


screen"
Press the [05 LD Offset Adjustment] key.

D. Auto dot diameter adjustment


Automatically adjust the diameter of laser beam.

Info HJG: Punktdurchmesser


(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [02 Drum Peculiarity Adj.] key on the
sub menu.

5. "LD offset adjustment screen"


Press the LD1 offset line speed [490 mm] key,
and press the [COPY] key.

6. Select A3 or 11 x 17 paper, and press the Start


button to output a test pattern.

7. Adjust laser intensity of LD1 and LD2.


Standard value: Compare image patterns created by the LD1 and LD2. Confirm that density
is uniform ( 1 gap is OK) as per the following
figure, and the highlighted patterns start
between the two reference lines.

4. "Drum peculiarity adjustment mode menu


screen"
Press the [04 Auto Dot Diameter Adjustment]

[1]

key.

5. "Auto dot diameter adjustment screen"


Press the [Start] key.
NOTE
When the following error messages appear,
check to see if the toner control sensor board
(TCSB) is properly installed and cleaned.
Conduct the adjustment again.
1) Error 1
The gamma sensor (on the TCSB) dirt correction has been corrected 10 or more

LD1 LD2 LD1 LD2 LD1 LD2 LD1 LD2

times, but it does not converge.


1050fs3010c

2) Error 2
The auto dot diameter adjustment com-

[1] Reference lines

pleted with an abnormal value.

8. When the value is not within the standard value,


press the [SERVICE] key.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

9. "LD Offset Adjustment screen"


Press the [490mm] key for the laser you want

G. LD1 bias adjustment

to adjust (LD1 offset or LD2 offset). Enter a

Do not conduct this adjustment in the field.

numeric value through the numeric keys and


press the [Set] key and then the [COPY] key.
Setting range:-128 (lighter) to +127 (darker)

H. LD2 bias adjustment


Do not conduct this adjustment in the field.

10. Select A3 or 11 x 17 paper, and press the Start


button to output a test pattern.

11. When the value is not within the standard value,


press the [SERVICE] key to repeat steps 5 to
10 until the standard value can be obtained.

12. Adjust the line speed 425 mm and 290 mm

I.

Cartridge set mode

Conduct this adjustment when black spots (toner)


appear on the print-out after removing/inserting the
photo conductor section.
(1) Procedure

likewise as well.

1. Enter the service mode.


F.

Auto gamma adjustment (1 dot)

Automatically adjust image gradation (gamma).

Info HJG: Auto Gamma Anpassung 1dot


(1) Procedure

2. "Service mode menu screen"


Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [02 Drum Peculiarity Adj.] key on the

1. Enter the service mode.


2. "Service mode menu screen"
Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the


screen.

sub menu.

4. "Drum peculiarity adjustment mode menu


screen"
Press the [09 Cartridge Set Mode] key.

5. "Cartridge set mode screen"

Press the [02 Drum Peculiarity Adj.] key on the

Press the [Start] key. The development unit and

sub menu.

the drum rotate for 3 minutes to charge low-

4. "Drum peculiarity adjustment mode menu

charge toner.

screen"

6. After the rotation stops, press the [COPY] key.

Press the [06 Auto Gamma Adjustment (1dot)]

7. Select the A3 or 11 x 17 paper. Press the Start

key.

5. "Auto gamma adjustment (1dot) screen"


Press the [Start] key.

button to output 10 blank papers, thus cleaning


the drum. siehe unten

8. When the black spot does not disappear, press


the [SERVICE] key to repeat steps 5 to 7.

NOTE
When the following error messages appear,
check to see if the toner control sensor board
(TCSB) is properly installed and cleaned.
Conduct the adjustment again.
1) Error 1
The gamma sensor (on the TCSB) dirt correction has been corrected 10 or more
times, but it does not converge.
2) Error 2
No signal is outputted from the gamma
sensor. Control patch detect signal is not
outputted.
3) Error 3
Regression error during the gamma curve
calculation.

348

Wichtig:
Es mssen die 10 weien A3 Seiten
ausgedruckt werden. Sonst werden
die Daten nicht gespeichert !

10.4.3

10. SERVICE MODE

Drum peculiarity manual

Do not conduct this adjustment in the field.

10.4.5

Recall standard data

Reset the adjustment values of the process adjustment to the factory initial data or the installation initial

10.4.4

data.

User paper setting

Use this adjustment when the transfer and separation


functions do not work satisfactorily with the standard
adjustments because of using special papers, etc.
This setting is applied when you select [User] as the

A. Procedure

1. Enter the service mode.


2. "Service mode menu screen"

paper type.
By default, the following data are inputted.
2

For Japan: 62 to 71 g/m Normal paper


2

For inch area: 72 to 91 g/m Normal paper


2

For metric area: 72 to 91 g/m Normal paper

Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [05 Recall Standard Data] key on the
sub menu.

NOTE
Input data according to instructions of KMBT
field support section.

4. "Recall standard data (Process adjustment)


screen"
Press the [Factory initial data] or the [Installation
initial data] key.

A. Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [02 Process Adjustment] key.

3. A sub menu appears on the right side of the

Note
Selecting [Factory initial data] recalls the
factory initial data.
Selecting [Installation initial data] recalls
the adjustment values stored when code

screen.

"91-00" of the I/O check mode was con-

Press the [04 User Paper Setting] key on the

ducted.

sub menu.

4. "User Paper Setting screen"


Select one of the followings; [User Paper 1] /

When selecting [Data at shipment] or [Data


at installation], the data returns with no display changed on the screen.

[User Paper 2] / [User Paper 3]


Press the [Next] and [Back] key to select an
item you adjust.

5. Input data for the selected item, and press the


[Set] key.

6. Repeat steps 4 and 5 to configure other items.

User Paper Setting (Areas)


Bereich <Anfang bis A>: lead edge
Bereich <A bis B>: center 1
Bereich <B bis C>: center 2
Bereich <C bis D>: rear edge 1
Bereich <D bis Ende>: rear edge 2

349

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.5 Counter

Also, the Drum/Deve icon on the user


screen does not disappear.

Confirm and configure settings of various counters.


(1) Procedure
10.5.1

PM count

Configure the reset and cycle of the PM count, developer count and drum count.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [03 Counter] key.

3. A sub menu appears on the right side of the screen.

NOTE
The PM count is different in the count condition depending on the setting of DIPSW86.

4. "PM count/cycle screen"


Press the key for an item you reset, and press

When set to "0": 1 count for a single side of


each large paper exit, and
2 counts for a double side.
When set to "1": 2 counts for a single side

5. "Reset confirm screen"


Press the [Yes] key to reset the counter.
The counter is reset, and the start date is automatically inputted.

(the definition of large size

Press the [No] key not to reset the counter. You

paper is set by DIPSW10-3

return to the "PM count/cycle screen."

6. "PM count/cycle screen"

double side. For those

Pressing the [OK] key validates resetting.

other than the large size,

Pressing the [Cancel] key invalidates the count

the count is same as when

reset.

set to "0."
The developer count and the sensitive drum
count are made at all times 1 count for a single side and 2 counts for a double side for a
small size paper, 2 counts for a single count
and 4 counts for a double count for a large
size paper.
A. Counter reset
Reset the PM count, developer count and drum
count.
NOTE
Be sure to reset the PM count after implementing a periodic check (every 750,000
prints).
Otherwise, the periodic check alert message
and icon do not disappear.
Be sure to reset the developer count after
replacing a developer. Otherwise, gray background image and toner scatter may occur.
Also, the Drum/Deve icon on the user
screen does not disappear.
Be sure to reset the sensitive drum count
after replacing a drum. Otherwise, image gray
background and toner scatter may occur.

the [Count Reset] key.

of each large paper exit

and 4), and 4 counts for a

350

Press the [01 PM Count] key on the sub menu.

10. SERVICE MODE

B. PM cycle

10.5.2

Data collection

Configure settings of the PM cycle, developer cycle

It is possible to confirm various data held in the

and drum cycle.

machine. It is also possible to confirm collected data


by the CS Remote Care, list output and the mail

NOTE

remote notification system.

The PM cycle, developer cycle and drum


cycle are already inputted in the initial set-

A. Confirmation method

tings. Usually, do not change these settings.

(1) Procedure

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"

1. Enter the service mode.


2. "Service mode menu screen"
Press the [03 Counter] key.

3. A sub menu appears on the right side of the


screen.
Press the [01 PM Count] key on the sub menu.

4. "PM count/cycle screen"


Press the key for an item you configure.

5. Enter the first three digits of the cycle value


through the numeric keys

6. "PM count/cycle screen"

Press the [03 Counter] key.

3. A sub menu appears on the right side of the


screen.
Press the [02 Data Collection] key on the sub
menu.

4. "Data collection menu screen"


Data collection include the followings:
[01 Total count of each paper size]
[02 Copy count of each paper size]
[03 Print count of each paper size]
[04 Large size count]

Pressing the [OK] key returns you to the "Serv-

[05 ADF count]

ice mode menu screen."

[06 Pixel ratio of each section]

Press the [Cancel] key to invalidate the

[07 Pixel ratio ranking list]

changed settings.

[08 JAM data of time series]


[09 JAM count]
[10 Count of each copy mode]
[11 SC data of time series]
[12 SC count]
[13 JAM count of each section]
[14 SC count of each section]
Note Info HJG: Siehe DIPSW 30-1
When setting DIPSW30-1 to 1, 08 to 14 can be
confirmed.

5. Press the data collection item key you want to


confirm.

351

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

6. "Individual data confirmation screen"


Press the [Next] or [Previous] key to scroll the
screen.
Note
The [Count Reset] key is shown in the individual data confirmation screen of the [13
JAM count of each section] and the [14 SC
count of each section].
When pressing the [Count Reset] key,
"Count

reset

confirmation

screen"

is

shown, and when pressing the [Yes] key,


the section data is reset. Pressing the [No]
key returns to "Individual data confirmation
screen" with the interval data not reset.
Reset these data while in the PM implementation to confirm the jam or SC occurrence count after it was visited last time.

352

10. SERVICE MODE

B. Details of the data collection


(1) Data collection No. 1 to 3: Total, copy and print count of each paper size
Confirm the number of print of each paper size.
Note
Maximum count: 99,999,999
1 count is made for paper of all types regardless of the paper size.
All size of paper not included in the below table are counted as special. However, wide paper and
R-direction paper are counted as the same size.
Example: A4W and A4S are counted as A4.
8K is counted as B4, and 16K is counted as B5.
NO.

CSRC parameter

For

Remark

(B1, B6, B8)

Japan

Inch

Metric

00

A2

17 x 22

A2

01

A3

11 x 17

A3

02

B4

81/2 x 14

B4 (8K)

03

A4

81/2 x 11

A4

04

B5

5 /2 x 8 /2

B5 (16K)

05

A5

A5

06

B6

F4

07

81/2 x 14

08

8 /2 x 11

A4

10

09

Special

Special

Special

11

0A

PostCard

Not used

(2) Data collection No. 04: Large size count


Confirm the number of print of the large size paper.
Note
Maximum count: 99,999,999
Definition of the large size can be changed by DIPSW10-3, 4 (A3, 11 x 17, 12 x 18 for default).
NO.

CSRC command

Item

Remark

(Parameter)
1

BH (00)

Large size printer count

BI (00)

Large size copy count

F6 (01)

Large size scan count

353

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(3) Data collection No. 05: ADF count


Confirm the number of originals fed in each ADF mode.
Note
Maximum count: 99,999,999
No.1, 2 are not counted as No.3 to 8.
NO.

CSRC parameter

Item

Remark

(F0)

354

00

N of originals fed in ADF mode

Simplex mode

01

N of originals fed in RADF mode

Duplex mode

02

N of 1 sided SDF original fed

Single Feed mode

03

N of 2 sided SDF original fed

Single Feed mode

04

N of 1 sided mixed original fed

Mixed Original mode

05

N of 2 sided mixed original fed

Mixed Original mode

06

N of 1 sided Z-folded original fed

Z-Fold mode

07

N of 2 sided Z-folded original fed

Z-Fold mode

10. SERVICE MODE

(4) Data collection No. 06: Pixel ratio of each section


It is possible to confirm the average pixel ratio of 5,000 print sheets (At max. 30 data. Older data are deleted
first).
Note
This pixel ratio is a calculated value based on the colored area and the transfer paper area, and is
different from the print ratio when actually printed.
NO.

CSRC parameter

Item

(V0)
1

00

Average pixel

Remark

ratio (%)
Total count

01

Print count 1

02

Print count 2

03

Print count 3

04

Print count 4

05

Print count 5

06

Print count 6

07

Print count 7

08

Print count 8

10

09

Print count 9

11

0A

Print count 10

12

0B

Print count 11

13

0C

Print count 12

14

0D

Print count 13

15

0E

Print count 14

16

0F

Print count 15

17

10

Print count 16

18

11

Print count 17

19

12

Print count 18

20

13

Print count 19

21

14

Print count 20

22

15

Print count 21

23

16

Print count 22

24

17

Print count 23

25

18

Print count 24

26

19

Print count 25

27

1A

Print count 26

28

1B

Print count 27

29

1C

Print count 28

30

1D

Print count 29

31

1E

Print count 30

Displaying up to
the first place of a Newest data
decimal point

Oldest data

355

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(5) Data collection No. 7: Pixel ratio ranking list


Confirm data for the top 15 jobs with higher pixel ratio ranks.
To exclude faulty operations (skyshot) by a user, display only data for continuous 5 or more print-outs.
Note
This pixel ratio is a calculated value based on the colored area and the transfer paper area, and is
different from the print ratio when actually printed.
NO.
1

CSRC parameter

Pixel ratio

Print

(V1)

(%)

Quantity

Displaying

Displaying

00

01

02

03

04

05

06

07

08

10

09

11

0A

12

0B

13

0C

14

0D

15

0E

Paper Size

up to the first the number


place of a

Mode

Date

Remark

Copier or
Printer

of papers

decimal
point

(6) Data collection No. 08: JAM data of time series


With respect to the latest 100 jam data, it is possible to confirm jam code, total count, date of occurrence, time
of occurrence, tray, paper size and magnification.

356

10. SERVICE MODE

(7) Data collection No. 9, 13: JAM count, JAM

NO.

count of each section


code (except idling JAM).
NOTE
Maximum count: 999,999

CSRC

Jam code is shown on

Jam code is shown on

Section

parameter the operation panel when

Confirm the JAM occurrence count for each JAM

NO.

CSRC

Section

parameter the operation panel when


(J0)

DIPSW11-7 is set to 1

00

J11-01

01

J11-02

02

J11-03

03

J11-04

04

J12-01

05

J12-02

06

J12-03

07

J12-04

08

J13-01

10

09

J13-02

11

0A

J13-03

12

0B

J13-04

13

0C

J14-01

14

0D

J14-02

15

0E

J14-03

16

0F

J15-01

17

10

J15-02

18

11

J15-03

19

12

J15-04

20

13

J17-01

Paper feed

21

14

J17-02

conveyance

22

15

J17-03

23

16

J17-04

24

17

J17-05

25

18

J17-06

26

19

J17-12

27

1A

J18-01

28

1B

J18-02

29

1C

J18-03

Tray /4

30

1D

J18-04

Tray /5

31

1E

J18-05

32

1F

J18-06

Tray /3

33

20

J18-07

Tray /4

Tray /1

Tray /2

(J0)

DIPSW11-7 is set to 1

34

21

J18-08

Tray /5

35

22

J21-01

Sensitive drum

36

23

J31-01

Registration

37

24

J31-02

38

25

J32-01

39

26

J32-02

40

27

J32-03

41

28

J32-04

42

29

J32-05

43

2A

J32-06

44

2B

J92-01

45

2C

J92-02

46

2D

J93-01

47

2E

J94-01

48

2F

J19-01

Tray /5

Tray /3

ADU

Paper feed conveyance

Tray /3

Tray /4

Fixing/exit

49

30

J19-02

PF

50

31

J51-01

Main body

51

32

J61-01

DF

52

33

J61-02

53

34

J62-01

54

35

J62-02

55

36

J62-03

56

37

J62-04

57

38

J62-05

58

39

J62-06

59

3A

J62-07

60

3B

J62-08

61

3C

J62-09

62

3D

J62-10

63

3E

J63-01

64

3F

J63-02

65

40

J63-03

66

41

J63-04

67

42

J63-05

68

43

J63-06

69

44

J63-07

70

45

J63-08

71

46

J63-09

72

47

J63-10

73

48

J63-11

357

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10. SERVICE MODE


NO.

CSRC

Field Service Ver3.0 Nov.2006


Jam code is shown on

Section

NO.

parameter the operation panel when

358

(J0)

DIPSW11-7 is set to 1

74

49

J72-01

75

4A

76

CSRC

Jam code is shown on

parameter the operation panel when


(J0)

DIPSW11-7 is set to 1

115

72

J72-66

J72-02

116

73

J72-67

4B

J72-03

117

74

J72-68

77

4C

J72-04

118

75

J72-69

78

4D

J72-05

119

76

J72-70

79

4E

J72-06

120

77

J72-71

80

4F

J72-09

121

78

J72-72

81

50

J72-10

122

79

J72-73

82

51

J72-11

123

7A

J72-74

83

52

J72-12

124

7B

J72-75

84

53

J72-13

125

7C

J72-76

85

54

J72-14

126

7D

J72-77

86

55

J72-16

127

7E

J72-78

87

56

J72-17

128

7F

J72-79

88

57

J72-18

129

80

J72-80

89

58

J72-19

130

81

J72-81

90

59

J72-20

131

82

J72-82

91

5A

J72-21

132

83

J72-83

92

5B

J72-22

133

84

J72-84

93

5C

J72-23

134

85

J72-85

94

5D

J72-28

135

86

J72-86

95

5E

J72-30

136

87

J72-87

96

5F

J72-39

137

88

J72-88

97

60

J72-40

138

89

J72-89

98

61

J72-41

139

8A

J72-90

99

62

J72-42

140

8B

J72-99

100

63

J72-43

141

8C

J74-01

101

64

J72-44

142

8D

J74-02

102

65

J72-45

143

8E

J74-03

103

66

J72-46

144

8F

J74-04

104

67

J72-47

145

90

J74-05

105

68

J72-48

146

91

J74-06

106

69

J72-49

147

92

J74-07

107

6A

J72-50

148

93

J74-08

108

6B

J72-58

149

94

J74-09

109

6C

J72-59

150

95

J74-10

110

6D

J72-61

151

96

J74-11

111

6E

J72-62

152

97

J74-12

112

6F

J72-63

153

98

J74-19

113

70

J72-64

154

99

J74-31

114

71

J72-65

155

9A

J74-32

Section

FD

FS

FD

SD

SD

LS

NO.

CSRC

10. SERVICE MODE

Jam code is shown on

Section

NO.

parameter the operation panel when


(J0)

DIPSW11-7 is set to 1

156

9B

J74-33

157

9C

158

CSRC

Jam code is shown on

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Section

parameter the operation panel when


(J0)

DIPSW11-7 is set to 1

197

C4

J74-90

J74-34

198

C5

J74-91

9D

J74-35

199

C6

J74-92

159

9E

J74-36

200

C7

J74-93

160

9F

J74-37

201

C8

J74-96

161

A0

J74-38

202

C9

J74-97

162

A1

J74-39

203

CA

J74-98

163

A2

J74-40

204

CB

J74-99

164

A3

J74-41

165

A4

J74-42

166

A5

J74-49

167

A6

J74-60

168

A7

J74-61

169

A8

J74-62

170

A9

J74-63

171

AA

J74-64

172

AB

J74-65

173

AC

J74-66

174

AD

J74-67

175

AE

J74-68

176

AF

J74-69

177

B0

J74-70

178

B1

J74-71

179

B2

J74-72

180

B3

J74-73

181

B4

J74-74

182

B5

J74-75

183

B6

J74-76

184

B7

J74-77

185

B8

J74-78

186

B9

J74-79

187

BA

J74-80

188

BB

J74-81

189

BC

J74-82

190

BD

J74-83

191

BE

J74-84

192

BF

J74-85

193

C0

J74-86

194

C1

J74-87

195

C2

J74-88

196

C3

J74-89

LS

PB

PB

359

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(8) Data collection No. 10: Count of each copy mode


Confirm the status of use of each copy mode.
Note
Maximum count: 99,999,999

NO.

CSRC parameter

Item

(F1)

360

00

1-1 mode

01

1-2 mode

02

2-1 mode

03

2-2 mode

04

ADF 1-1 mode

05

ADF 1-2 mode

06

Mixed original mode

07

SDF mode

08

Z-folded original mode

10

09

LEF: Portrait/SEF: Landscape (Reg.)

11

0A

LEF: Landscape/SEF: Portrait (Reg.)

12

0B

LEF: Portrait/SEF: Landscape (Rev.)

13

0C

LEF: Landscape/SEF: Portrait (Rev.)

14

0D

Text & Photo

15

0E

Text

16

0F

Photo

17

10

Low contrast

18

11

Custom size

19

12

1 oblique staple (Upper left)

20

13

1 oblique staple (Upper right)

21

14

2 parallel staples (Left binding)

22

15

2 parallel staples (Upper binding)

23

16

Right & Left binding

24

17

2 parallel staples (Right binding)

25

18

Upper binding

26

19

Tab original

27

1A

Folding & Stapling

28

1B

Stacker1 5000 sheets full alarm

29

1C

Group

30

1D

Offset group

31

1E

Collated

32

1F

Offset collated

33

20

Face down

34

21

Face up

35

22

1 to N

36

23

N to 1

Count conditions

NO.

10. SERVICE MODE

CSRC parameter

Item

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Count conditions

(F1)
37

24

Stacker 2 5000 sheets full alarm

38

25

Cover sheet

39

26

Trimmer

40

27

Real size copy

41

28

Preset magnification E4

42

29

Preset magnification E3

43

2A

Preset magnification E2

44

2B

Preset magnification E1

45

2C

Preset magnification R4

46

2D

Preset magnification R3

47

2E

Preset magnification R2

48

2F

Preset magnification R1

49

30

Preset Zoom 1

50

31

Preset Zoom 2

51

32

Preset Zoom 3

52

33

ZOOM

53

34

Vertical/Horizontal ZOOM

54

35

Maximum ZOOM

55

36

Minimum ZOOM

56

37

APS

57

38

AMS

58

39

Auto density

59

3A

Preset density level 1

60

3B

Preset density level 2

61

3C

Interrupted copy

62

3D

Auto image rotation cancellation

63

3E

Sheet insertion

64

3F

Chapter control

65

40

Combination

66

41

Booklet copy

67

42

OHP interleave copy

68

43

OHP interleave blank

69

44

Image insert

70

45

Book copy

71

46

Program job

72

47

Non-image area erase

73

48

Neg-/Positive reverse

74

49

Auto repeat

75

4A

Manual repeat

76

4B

Standard size repeat

77

4C

Frame erasure

78

4D

Fold erasure

361

bizhub PRO 1050/1050P


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10. SERVICE MODE


NO.

Field Service Ver3.0 Nov.2006

CSRC parameter

Item

Count conditions

(F1)
79

4E

Image centering

80

4F

All-image area

81

50

Image shift

82

51

Reduction shift

83

52

Overlay

84

53

Watermark

85

54

Stamp

86

55

Date/Time

87

56

Page

88

57

Numbering

89

58

Set quantity 1

90

59

Set quantity 2-5

91

5A

Set quantity 6-10

92

5B

Set quantity 11 or more

93

5C

Time while power remote 1 is On

Accumulation of time during which the overall


control board/image processing board is powered (main power switch is ON). (in minutes)

94

5D

Time while power remote 2 is On

Time during which the main relay is ON. (in minutes)

95

5E

Time while power remote 3 is On

Time during which the power control signal


(REM3) is ON. (in minutes)

96

5F

Time while power remote 4 is On

Time during which the power control signal


(REM4) is ON. (in minutes)

97

60

Time during Low Power mode

Time in the LOW POWER mode. (in minutes)

98

61

Time during warm up time

Time for warm-up, except print ready time.


(in minutes)

99

62

Time during which the front door is

Time during which the front door is open.

open

(in seconds)

100

63

Ope.time in 1side straight exit

Time from the start of print and the end of

101

64

Ope.time in 1side reverse exit

print. (in seconds)

102

65

Operation time in 2side print

(Down time due to jam omitted)

103

66

Operation time in ADF mode

Time during which ADF operates. (in seconds)

104

67

Morning correction count

Counts 1 per image stabilization control (fixing temperature is 50C or lower)

105

68

Time during APS sensor On

Time during which the APS sensor is ON.


(in seconds)

106

69

107

6A

108

6B

N of folding & stapling used jobs

109

6C

N of ADF special error 5 occurred

Number of ADF double feed detection

110

6D

N of ADF NF occurred

Number of ADF no feed detection

111

6E

N of ADF special error 1 occurred

Number of wrong detection of original size

112

6F

N of ADF special error 2 occurred

Number of wrong detection of next original


information

362

NO.

10. SERVICE MODE

CSRC parameter

Item

Count conditions

(F1)
113

70

N of ADF special error 3 occurred

Number of error in size for which mixed


size mode is not allowed

114

71

N of scanner scanned

Counts 1 for pressing Start button in the


platen mode

115

72

N of electrode cleaned

116

73

N of memory overflow

Sum of No.124, 125, 126 plus HDD memory shortage

117

74

N of fixing alarm occurred

118

75

N of no toner stop occurred

119

76

N of AGC retry

120

77

Multi letter tray full alarm

121

78

N of mis-centering correct error

122

79

N of ADF distortion adjust error

123

7A

N of ADF distortion data error

124

7B

Compression memory overflow

Scanner compression/print compression


memory shortage

125

7C

Page memory overflow (scan)

Shortage in memory for receiving print data

126

7D

Page memory overflow (print)

Decompression page memory shortage

127

7E

Staple Finisher main tray alarm

128

7F

Staple Finisher staple alarm

129

80

Saddle Stitcher trash full alarm

130

81

N of ADF special error 4 occurred

131

82

Store for HDD (Sync.with Copying)

132

83

Store for HDD (Store Scan HDD)

133

84

Store for PC (Store Scan PC)

134

85

Store for PC (Store HDD PC)

135

86

Recall from HDD (Recall HDD)

136

87

Recall from PC (PC/JobEditer)

137

88

Saddle Stitcher staple alarm

138

89

Wide paper count (A3W or 11 x 17W)

139

8A

Wide paper count (A4W or 8.5 x 11W)

140

8B

Wide paper count (A4SW or 8.5 x 11SW)

141

8C

Wide paper count (A5W or 5.5 x 8.5W)

142

8D

Wide paper count (Others)

143

8E

Hole-Punch

144

8F

Z-Folding

145

90

Multi Folder trash full alarm

146

91

Mixplex (Simplex)

147

92

Mixplex (Duplex)

148

93

Right/Left binding originals

149

94

Upper binding originals

150

95

Inside print multi letter

Ready timeout error

363

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


NO.

Field Service Ver3.0 Nov.2006

CSRC parameter

Item

(F1)

364

151

96

Outside print multi letter

152

97

Inside print letter fold-in

153

98

Outside print letter fold-in

154

99

Inside print letter fold-out

155

9A

Outside print letter fold-out

156

9B

Inside print double parallel

157

9C

Outside print double parallel

158

9D

Inside print gate

159

9E

Outside print gate

160

9F

Multi Center

161

A0

Inside print folding

162

A1

Outside print folding

163

A2

Main tray output

164

A3

Stacker 1 tray output

165

A4

Stacker 2 tray output

166

A5

Stacker auto setting output

167

A6

Stacker pile setting permit

168

A7

Folding & Stapling tray output

169

A8

Three-Folding tray output

170

A9

Folding sub tray output

171

AA

Stacker 1 sub tray output

172

AB

Stacker 2 sub tray output

173

AC

Folding & Stapling sub tray output

174

AD

Stapling sub tray output

175

AE

Main tray output Job number

176

AF

Stacker 1 tray output Job number

177

B0

Stacker 2 tray output Job number

178

B1

Folding & Stapling output Job No.

179

B2

Three Folding tray output Job No.

180

B3

Folding sub tray Job number

181

B4

Stacker 1 sub tray Job number

182

B5

Stacker 2 sub tray Job number

183

B6

Fold & Staple sub tray Job number

184

B7

Stapling sub tray Job number

185

B8

Multi center Job number

186

B9

Inside print folding Job number

187

BA

Outside print folding Job number

188

BB

Arbitrary stamp

189

BC

Perfect binding blank cover mode

190

BD

Perfect binding 1 in 1 mode

191

BE

Perfect binding 2 in 1 mode

192

BF

Perfect binding 3 in 1 mode

Count conditions

NO.

10. SERVICE MODE

CSRC parameter

Item

Count conditions

(F1)
193

C0

PB cover paper tray mode

194

C1

Number of perfect binding cover

Number of books created by perfect binding machine.

195
196
197

C2
C3
C4

Number of perfect binding cover with

Number of books when cover paper trim-

trim

ming is set.

Number of perfect binding cover

Number of books when cover paper trim-

without trim

ming is not set.

Number of ejected paper on the sub


tray (perfect binding)

198

C5

Number of ejected paper on the


stacker (perfect binding)

199

C6

Number of times PB tray is pulled

200

C7

Number of times PB front door is


opened/closed

201

C8

Number of times PB upper door is


opened/closed

(9) Data collection No. 11: SC data of time series


With respect to the latest 20 SC, confirm SC code, total count, date of occurrence, time of occurrence and
machine condition (00: Idling, 01: Scanner operating, 02: Printer operating, 03: Scanner and printer operating).

365

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

(10) Data collection No. 12, 14: SC count, SC

NO.

count of each section

CSRC

SC code

Section

parameter

Confirm the number of SC occurrence of each SC


code.

(E0/E1)
28

1B

SC21-04

Transfer/separation

29

1C

SC21-05

cleaning motor

30

1D

SC21-06

abnormality

When the service mode DIPSW3-1 is 1

31

1E

SC21-07

Transfer assist motor

(Latched), SC34, 35, 36, 23-14 and 23-17 are

32

1F

SC21-08

abnormality

not counted.

33

20

SC23-01

Toner bottle motor

NOTE
Maximum count: 99,999,999

NO.

CSRC

SC code

abnormality

Section
34

parameter

21

SC23-02

(E0/E1)
1
2
3

00
01
02

03

SC13-01
SC13-02
SC13-03

SC13-05

Paper feed motor

35

22

SC23-03

Blade motor abnormality

abnormality

36

23

SC23-04

Paper feed motor

37

24

SC23-05

abnormality (PF)

38

25

SC23-06

Vertical conveyance

39

26

SC23-07

motor abnormality

40

27

SC23-08

(PF)

41

28

SC23-09

Exit conveyance motor

42

29

SC23-10

43

2A

SC23-11

Toner supply abnormality

abnormality (PF)

366

Developing motor
abnormality

Tray /1 abnormality

Drum motor abnormality

04

SC18-11

44

2B

SC23-12

05

SC18-12

45

2C

SC23-13

06

SC18-13

46

2D

SC23-14

07

SC18-10

47

2E

SC23-15

08

SC18-21

48

2F

SC23-17

10

09

SC18-22

49

30

SC23-20

11

0A

SC18-23

50

31

SC23-21

12

0B

SC18-20

51

32

SC23-22

13

0C

SC18-31

52

33

SC23-24

14

0D

SC18-32

53

34

SC23-25

15

0E

SC18-33

54

35

SC23-26

16

0F

SC18-30

55

36

SC24-01

Drum temperature

17

10

SC18-41

56

37

SC24-02

sensor abnormality

18

11

SC18-42

57

38

SC28-01

High voltage abnor-

19

12

SC18-43

mality

20

13

SC18-40

21

14

SC18-51

22

15

SC18-52

23

16

SC18-53

24

17

SC18-50

25

18

SC21-01

Charger cleaning

26

19

SC21-02

motor abnormality

27

1A

SC21-03

Tray /2 abnormality

Tray /3 abnormality

Tray /4 abnormality

Tray /5 abnormality

58

39

SC28-02

59

3A

SC28-03

60

3B

SC28-04

61

3C

SC29-01

62

3D

SC29-02

63

3E

SC29-03

64

3F

SC29-04

65

40

SC29-05

66

41

SC29-06

Process abnormality

NO.

CSRC

10. SERVICE MODE

SC code

Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

67

42

SC29-07

68

43

69

Process abnormality

SC code

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Section

108

6B

SC32-33

SC29-08

109

6C

SC32-34

44

SC29-09

110

6D

SC32-35

70

45

SC29-10

111

6E

SC32-36

71

46

SC29-11

112

6F

SC32-37

72

47

SC29-12

High voltage abnor-

113

70

SC32-38

73

48

SC29-13

mality

114

71

SC32-39

74

49

SC29-14

115

72

SC32-40

75

4A

SC29-15

116

73

SC32-41

76

4B

SC29-16

117

74

SC32-42

77

4C

SC32-01

118

75

SC32-43

78

4D

SC32-02

119

76

SC32-44

79

4E

SC32-03

120

77

SC32-45

80

4F

SC32-04

121

78

SC32-46

81

50

SC32-05

122

79

SC32-47

82

51

SC32-06

123

7A

SC32-48

83

52

SC32-07

124

7B

SC32-49

84

53

SC32-09

125

7C

SC32-50

85

54

SC32-10

126

7D

SC32-51

86

55

SC32-11

127

7E

SC32-52

87

56

SC32-12

128

7F

SC32-53

88

57

SC32-13

129

80

SC32-54

89

58

SC32-14

130

81

SC32-55

90

59

SC32-15

131

82

SC33-01

ADU drive board

91

5A

SC32-16

132

83

SC33-02

abnormality

92

5B

SC32-17

133

84

SC33-04

Printer control board

93

5C

SC32-18

134

85

SC33-05

abnormality

94

5D

SC32-19

135

86

SC33-06

95

5E

SC32-20

136

87

SC34-01

96

5F

SC32-21

137

88

SC34-02

97

60

SC32-22

138

89

SC34-03

98

61

SC32-23

139

8A

SC34-04

99

62

SC32-24

140

8B

SC35-01

100

63

SC32-25

141

8C

SC35-02

101

64

SC32-26

142

8D

SC36-01

102

65

SC32-27

143

8E

SC36-02

103

66

SC32-28

144

8F

SC36-03

104

67

SC32-29

145

90

SC36-04

105

68

SC32-30

146

91

SC36-05

106

69

SC32-31

147

92

SC36-06

107

6A

SC32-32

Fan abnormality

Fan abnormality

Fusing abnormality

367

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


NO.

148

368

CSRC

Field Service Ver3.0 Nov.2006


SC code

Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

93

SC41-01

Scanner abnormality

189

BC

SC code

SC46-36

Image processing
abnormality

149

94

SC41-02

190

BD

SC46-40

150

95

SC41-03

191

BE

SC46-41

151

96

SC41-10

192

BF

SC46-42

152

97

SC41-11

193

C0

SC46-43

153

98

SC42-01

194

C1

SC46-50

154

99

SC42-02

195

C2

SC46-51

155

9A

SC42-03

196

C3

SC46-61

156

9B

SC42-04

197

C4

SC46-62

157

9C

SC42-05

198

C5

SC46-63

158

9D

SC42-06

199

C6

SC46-64

159

9E

SC42-07

200

C7

SC46-66

160

9F

SC42-08

201

C8

SC46-80

161

A0

SC42-09

202

C9

SC46-81

162

A1

SC42-10

203

CA

SC46-82

163

A2

SC42-16

204

CB

SC46-83

164

A3

SC42-17

205

CC

SC46-90

165

A4

SC42-18

206

CD

SC46-91

166

A5

SC42-19

207

CE

SC46-99

167

A6

SC46-01

Image processing

208

CF

SC49-01

168

A7

SC46-02

abnormality

209

D0

SC49-03

169

A8

SC46-03

210

D1

SC49-04

170

A9

SC46-05

211

D2

SC49-05

171

AA

SC46-06

212

D3

SC49-06

172

AB

SC46-08

213

D4

SC50-01

173

AC

SC46-12

214

D5

SC50-02

174

AD

SC46-13

215

D6

SC50-03

175

AE

SC46-14

216

D7

SC50-04

176

AF

SC46-15

217

D8

SC50-05

177

B0

SC46-16

218

D9

SC50-10

178

B1

SC46-17

219

DA

SC50-11

179

B2

SC46-19

220

DB

SC52-01

180

B3

SC46-21

221

DC

SC52-02

181

B4

SC46-23

222

DD

SC52-03

182

B5

SC46-24

223

DE

SC52-04

183

B6

SC46-25

224

DF

SC52-05

184

B7

SC46-26

225

E0

SC52-06

185

B8

SC46-27

226

E1

SC52-07

186

B9

SC46-31

227

E2

SC52-08

187

BA

SC46-32

228

E3

SC52-09

188

BB

SC46-35

229

E4

SC52-10

Write abnormality

Fan abnormality

Section

Fan abnormality

NO.

230

CSRC

10. SERVICE MODE

SC code

Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

E5

SC52-11

Fan abnormality

268

0B

SC code

Section

SC70-01

Communication

269

0C

SC70-02

abnormality

Fusing motor abnormality

270

0D

SC76-01

LS abnormality

Total count abnormality

271

0E

SC76-02

272

0F

SC76-03

273

10

SC76-04

274

11

SC76-05

Power source abnor-

275

12

SC76-06

mality

276

13

SC76-07

277

14

SC76-08

278

15

SC76-09

SC53-12

279

16

SC76-10

F1

SC53-13

280

17

SC76-11

243

F2

SC53-14

281

18

SC76-31

244

F3

SC53-15

PF paper feed abnor-

282

19

SC76-32

245

F4

SC53-16

mality

283

1A

SC76-33

246

F5

SC53-17

Printer control board

284

1B

SC76-34

abnormality

285

1C

SC76-35

Erase lamp abnormality

286

1D

SC76-36

231

E6

SC52-12

232

E7

SC53-01

233

E8

SC53-02

234

E9

SC53-03

235

EA

SC53-04

236

EB

SC53-05

237

EC

SC53-06

238

ED

SC53-07

239

EE

SC53-08

240

EF

SC53-11

241

F0

242

247

F6

SC53-18

248

F7

SC53-19

249

F8

SC53-20

Key counter abnormality

Paper feed abnormality

Conveyance motor

287

1E

SC76-37

abnormality

288

1F

SC76-38

ADU reverse paper

289

20

SC76-39

290

21

SC76-40

291

22

SC76-41

292

23

SC77-01

293

24

SC77-02

294

25

SC77-03

295

26

SC77-04

296

27

SC77-05

297

28

SC77-06

298

29

SC77-07

299

2A

SC77-08

300

2B

SC77-11

301

2C

SC77-12

302

2D

SC77-15

303

2E

SC77-21

304

2F

SC77-22

305

30

SC77-25

306

31

SC77-28

exit motor abnormality


250

F9

SC60-01

251

FA

SC60-02

252

FB

SC60-03

253

FC

SC60-11

254

FD

SC67-01

255

FE

SC67-02

256

FF

SC67-03

257

00

SC67-04

258

01

SC67-05

259

02

SC67-06

260

03

SC67-07

261

04

SC67-08

262

05

SC67-09

263

06

SC67-10

264

07

SC67-11

265

08

SC67-12

266

09

SC67-13

267

0A

SC67-14

DF abnormality

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

FS abnormality

369

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


NO.

370

CSRC

Field Service Ver3.0 Nov.2006


SC code

Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

307

32

SC77-30

308

33

309

Section

SD abnormality

348

5B

SC77-82

SC77-31

349

5C

SC77-83

34

SC77-32

350

5D

SC77-84

310

35

SC77-33

351

5E

SC77-85

311

36

SC77-34

352

5F

SC77-86

312

37

SC77-35

353

60

SC77-87

313

38

SC77-36

354

61

SC77-88

314

39

SC77-37

355

62

SC77-89

315

3A

SC77-38

356

63

SC77-90

316

3B

SC77-39

357

64

SC77-95

317

3C

SC77-40

358

65

SC77-96

318

3D

SC77-41

359

66

SC77-97

319

3E

SC77-42

360

67

SC77-98

320

3F

SC77-43

361

68

SC77-99

321

40

SC77-44

362

69

SC80-01

Communication

322

41

SC77-48

363

6A

SC80-02

abnormality

323

42

SC77-49

364

6B

SC80-03

324

43

SC77-58

365

6C

SC80-1*

325

44

SC77-59

366

6D

SC80-30

326

45

SC77-60

367

6E

SC80-31

327

46

SC77-61

368

6F

SC80-32

328

47

SC77-62

369

70

SC80-40

329

48

SC77-63

370

71

SC80-41

330

49

SC77-64

371

72

SC80-42

331

4A

SC77-65

372

73

SC80-43

332

4B

SC77-66

373

74

SC80-44

333

4C

SC77-67

374

75

SC80-45

334

4D

SC77-68

375

76

SC90-01

335

4E

SC77-69

376

77

SC90-02

336

4F

SC77-70

377

78

SC90-03

Communication

337

50

SC77-71

378

79

SC90-04

abnormality

338

51

SC77-72

379

7A

SC93-01

ADU drive board

339

52

SC77-73

340

53

SC77-74

341

54

SC77-75

342

55

SC77-76

FD abnormality

SC code

SD abnormality

ISW abnormality

ADU abnormality

abnormality
380

7B

SC93-05

Power source abnormality

381

7C

SC93-06

ADU drive board

343

56

SC77-77

382

7D

SC93-07

abnormality

344

57

SC77-78

383

7E

SC93-08

PF drive board abnor-

345

58

SC77-79

346

59

SC77-80

347

5A

SC77-81

mality
384

7F

SC95-01

Fan abnormality

385

80

SC49-07

IC abnormality

NO.

CSRC

SC code

10. SERVICE MODE


Section

NO.

CSRC

parameter

parameter

(E0/E1)

(E0/E1)

386

81

SC49-08

387

82

388

IC abnormality

SC code

Section

PB abnormality

427

AA

SC78-38

SC49-09

428

AB

SC78-39

83

SC49-10

429

AC

SC78-40

389

84

SC77-91

SD abnormality

430

AD

SC78-41

390

85

SC23-50

Main body abnormality

431

AE

SC78-42

391

86

SC78-01

PB abnormality

432

AF

SC78-43

392

87

SC78-02

433

B0

SC78-44

393

88

SC78-04

434

B1

SC78-45

394

89

SC78-05

435

B2

SC78-46

395

8A

SC78-06

436

B3

SC78-47

396

8B

SC78-07

437

B4

SC78-48

397

8C

SC78-08

438

B5

SC78-49

398

8D

SC78-09

439

B6

SC78-50

399

8E

SC78-10

440

B7

SC78-51

400

8F

SC78-11

441

B8

SC78-52

401

90

SC78-12

442

B9

SC78-53

402

91

SC78-13

443

BA

SC78-54

403

92

SC78-14

444

BB

SC78-55

404

93

SC78-15

445

BC

SC78-56

405

94

SC78-16

446

BD

SC78-57

406

95

SC78-17

447

BE

SC78-58

407

96

SC78-18

448

BF

SC78-59

408

97

SC78-19

449

C0

SC78-60

409

98

SC78-20

450

C1

SC78-61

410

99

SC78-21

451

C2

SC78-62

411

9A

SC78-22

452

C3

SC78-63

412

9B

SC78-23

453

C4

SC78-64

413

9C

SC78-24

454

C5

SC78-91

414

9D

SC78-25

455

C6

SC78-92

415

9E

SC78-26

456

C7

SC78-93

416

9F

SC78-27

457

C8

SC78-94

417

A0

SC78-28

458

C9

SC78-96

418

A1

SC78-29

459

CA

SC78-97

419

A2

SC78-30

460

CB

SC78-98

420

A3

SC78-31

461

CC

SC78-99

421

A4

SC78-32

462

CD

SC80-46

422

A5

SC78-33

423

A6

SC78-34

424

A7

SC78-35

425

A8

SC78-36

426

A9

SC78-37

bizhub PRO 1050/1050P


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Field Service Ver3.0 Nov.2006

371

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


10.5.3

Copy count of part

A. Copy count of special parts


When a part is replaced, reset the counter of the part
that has been replaced to manage the service history.
(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [03 Counter] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Parts Counter] key on the sub
menu.

4. "Copy count of part menu screen"


Press the [01 Count of special parts] key.

5. "Count of special parts screen"


Press the [Next] or [Previous] key to scroll the
screen.
Press the [S] or [T] key to select an item you
want to reset.

6. Press the [Count Reset] key.


7. "Reset confirm screen"
Press the [Yes] key to reset the counter.
Press the [No] key not to reset the counter. You
return to the "Count of special parts screen."

372

Field Service Ver3.0 Nov.2006

10. SERVICE MODE

B. Count of special parts list


Note
Be sure to reset the fixing cleaning web counter (No.001) after replacing the cleaning web. Otherwise, fuser cleaning trouble may occur.
Be sure to perform the blade set mode of the service mode after replacing the cleaning blade. This
automatically resets the cleaning blade counter (No.002). Otherwise, the auto blade replacement
cannot be implemented.

NO

CSRC

Parts name

Parts No.

Count conditions

parameter
(Z1)
001

00

Fixing cleaning web

56UA5351

1 count for each paper exit in the single side

002

01

Cleaning blade

56UA5601

mode, 2 counts in the double side mode.

003

02

Charging wire

56UA2509

004

03

Charging grid

56UA2508

005

04

Charging cleaning unit

55VA-255

006

05

Develop suction filter

56UA3108

007

06

Trans./sep. wire

56UA2613

008

07

Trans./sep. CL unit

56GA-276/
56GA-277/
56GA-278

009

08

Drum Separation claws

55VA2919

2 counts for each A3, 11x17, 8K paper exit in


the single side mode, 4 counts for double.
Except these, 1 count for the single and 2
counts for the double.

010

09

Trans Assist PET1

56UA-281

For the paper type which is 297 mm width or


more and 91 g/m2 or less, 0 count for each
paper exit in the single side mode, and 1 count
for the double side mode.

011

0A

Trans Assist PET2

56UE-281

For the paper type which is between 279 and


297 mm width and 91 g/m2 or less, 0 count for
each paper exit in the single side mode, and 1
count for the double side mode.

012

0B

Cleaner fur brush

56UA-574

1 count for each paper exit in the single side


mode, 2 counts in the double side mode.

013

0C

Cleaner side seal R

56UA-558

014

0D

Cleaner side seal F

56UA-559

015

0E

Fix. roller (U)

56UA5304

016

0F

Fix. roller Unit (L)

56UA-528

017

10

Fixing claws upper

55VA5321

018

11

Fixing claws lower

25AA5329

019

12

Heat sleeve (Upper)

45405339

020

13

Upper roller bearing

45407504

021

14

Fixing CL sheet

56UA-547

022

15

Temperature sensor

56GA-209

023

16

Toner supply sleeve /1

55VA-334

373

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Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


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10. SERVICE MODE


NO

Field Service Ver3.0 Nov.2006

CSRC

Parts name

Parts No.

Count conditions

parameter
(Z1)
024

17

Toner supply sleeve /2

55VA-335

1 count for each paper exit in the single side

025

18

Cleaner toner tray

56UA-568

mode, 2 counts in the double side mode.

026

19

Fur brush scraper

56UA-561

027

1A

Heat sleeve (Heated)

26AA5315

028

1B

Heat roller bearing

56UA7507

029

1C

Upper roller sensor

55VA8804

030

1D

Heat roller sensor

55VA8806

031

1E

Fixing sub roller

56UA5307

032

1F

Ozone filter

56UA1121
56UA1128

033

20

Ozone suction filter

56UA1122
56UA1129

034

21

Charging corona

56UA-250

035

22

PCL

56UA-257

036

23

Developing unit

56UA-300

037

24

Develop suction box

56UA-325

038

25

Trans/Sep unit

56UA-270

039

26

TSL

55VA8308

040

27

Regis. feed count

56UA7602
56UA4606

041

28

ADU accelerator roller

56UA4740

1 count for each reverse exit paper in the single


side mode, 0 count for each 1side straight
mode, 1 count in the double side mode.

042

29

Reversal output roller

56UA4741

2 count for each reverse exit paper in the single


side mode, 0 count for each 1side straight
mode, 1 count in the double side mode.

043

2A

ADU reversal roller

56UA4741

2 count for each reverse exit paper in the single


side mode, 0 count for each 1side straight
mode, 2 count in the double side mode.

044

2B

Output convey roller

56UA4742

1 count for each reverse exit paper in the single

56UA4743

side mode, 0 count for each 1side straight


mode, 0 count in the double side mode.

045

2C

046

2D

ADU convey roller


Fixing exit roller

56UA4744

0 count for each paper exit in the single side

56UA4683

mode, 1 counts in the double side mode.

56UA4595

1 count for each paper exit in the single side

(N = 4)

374

047

2E

Output roller

56UA4557

048

2F

Fixing gear /2

56UA7783

049

30

Web Motor

56GA8017

050

31

Fixing output actuator

56UA5383

051

32

Toner pump /1

56UA-780

052

33

Toner pump /2

56UA-790

mode, 2 counts in the double side mode.

NO

CSRC

10. SERVICE MODE


Parts name

Parts No.

Count conditions

parameter
(Z1)
053

34

Tray 1 feed roller

55VA-464

054

35

Tray 1 conv/rev roller

55VA-463

055

36

Tray 1 feed clutch

56AA8201

056

37

Tray 1 handle clutch

56AA8201

1 count for each paper exit from tray /1.

1 count for each paper exit when the clutch is


turned ON by paper from tray /1.

057

38

Tray 2 feed roller

55VA-464

058

39

Tray 2 conv/rev roller

55VA-463

059

3A

Tray 2 feed clutch

56AA8201

060

3B

Tray 2 handle clutch

56AA8201

1 count for each paper exit from tray /2.

1 count for each paper exit when the clutch is


turned ON by paper from tray /2.

061

3C

Tray 3 feed roller

55VA-484

1 count for each paper exit from tray /3.

062

3D

Tray 3 conv/rev roller

55VA-483

063

3E

Tray 3 feed clutch

56AA8201

064

3F

Tray 3 handle clutch

56AA8201

1 count for each paper exit when the clutch is

065

40

Tray 3 reverse clutch

56AA8201

turned ON by paper from tray /3.

066

41

Tray 4 feed roller

55VA-484

1 count for each paper exit from tray /4.

067

42

Tray 4 conv/rev roller

55VA-483

068

43

Tray 4 feed clutch

56AA8201

069

44

Tray 4 handle clutch

56AA8201

1 count for each paper exit when the clutch is

070

45

Tray 4 reverse clutch

56AA8201

turned ON by paper from tray /4.

071

46

Tray 5 feed roller

55VA-484

1 count for each paper exit from tray /5.

072

47

Tray 5 conv/rev roller

55VA-483

073

48

Tray 5 feed clutch

56AA8201

074

49

Tray 5 handle clutch

56AA8201

1 count for each paper exit when the clutch is

075

4A

Tray 5 reverse clutch

56AA8201

turned ON by paper from tray /5.

076

4B

Paper fur brush

55VA-574

1 count for each paper exit.

077

4C

V-convey exit roller

56UA4412

078

4D

Paper powder scraper

56UA4419

079

4E

V-convey clutch top

56AA8201

1 count for each paper exit from tray /1 and /2.

080

4F

V-convey clutch mid.

56AA8201

1 count for each paper exit from tray /2.

081

50

V-convey clutch low

56AA8201

082

51

V-convey roller /1

56UA4413

1 count for each paper exit.

083

52

V-convey roller 2/3

56UA4414

1 count for each paper exit from tray /2.

56UA4464
084

53

Tray 1 pre-reg. roller

56UA4411

1 count for each paper exit from tray /1 and /2.

085

54

Tray 2 pre-reg. roller

56UA4411

1 count for each paper exit from tray /2.

086

55

PFU V-convey roller /T

15BA4507

1 count for each paper exit from tray /3.

15BA4508
087

56

PFU V-convey roller /M

15BA4507

1 count for each paper exit from tray /4.

088

57

PFU V-convey roller /L

15BA4507

1 count for each paper exit from tray /5.

15BA4508

375

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


NO

CSRC

Field Service Ver3.0 Nov.2006


Parts name

Parts No.

Count conditions

parameter
(Z1)
089

58

PFU output roller

15BA5011

1 count for each paper exit from tray /3, /4 and


/5.

090

59

PFU V-convey clutch /T

56AA8201

1 count for each paper exit from tray /3.

091

5A

PFU V-convey clutch /M

56AA8201

1 count for each paper exit from tray /4.

092

5B

PFU V-convey clutch /L

56AA8201

1 count for each paper exit from tray /5.

093

5C

PFU Mid-conv clutch /T

56AA8201

1 count for each paper exit from tray /3.

094

5D

PFU Mid-conv clutch /L

56AA8201

1 count for each paper exit from tray /5.

095

5E

Exposure On time

56UA8301

Accumulation of time lamp is on. 1 count per


second.

096

5F

Fixing cleaning roller

56UA5353

1 count for each paper exit in the single side

097

60

Web prevention part

56UA-544

mode, 2 counts in the double side mode.

098

61

Main Switch

55GA8601

1 count each time the main power switch turns


OFF the power.

099

62

Door Switch

40AA8501

1 count each time the front door is opened

100

63

Tray 1 feed count

56UA-400

1 count for each paper exit from tray /1.

101

64

Tray 2 feed count

56UA-400

1 count for each paper exit from tray /2.

102

65

Tray 3 feed count

15BA-300

1 count for each paper exit from tray /3.

103

66

Tray 4 feed count

15BA-400

1 count for each paper exit from tray /4.

104

67

Tray 5 feed count

15BA-300

1 count for each paper exit from tray /5.

105

68

8k,16k Duplex count

For the paper type which is between 270 mm


and 279 mm width and 91 g/m2 or less, 0
count for each paper exit in the single side
mode, and 1 count for the double side mode.

106

69

B4, B5 Duplex count

For the paper type which is between 257 mm


and 270 mm width and 91 g/m2 or less, 0
count for each paper exit in the single side
mode, and 1 count for the double side mode.

107

6A

8.5 Duplex count

For the paper type which is between 215 mm


and 257 mm width and 91 g/m2 or less, 0
count for each paper exit in the single side
mode, and 1 count for the double side mode.

108

6B

A4S, A5 Duplex count

For the paper type which is between 210 mm


and 215 mm width and 91 g/m2 or less, 0
count for each paper exit in the single side
mode, and 1 count for the double side mode.

109

6C

8, 8.125, 8.25 Dup.count

For the paper type which is between 203 mm


and 210 mm width and 91 g/m2 or less, 0
count for each paper exit in the single side
mode, and 1 count for the double side mode.

110

6D

B5R Duplex count

For the paper type which is between 182 mm


and 203 mm width and 91 g/m2 or less, 0
count for each paper exit in the single side
mode, and 1 count for the double side mode.

376

NO

CSRC

10. SERVICE MODE


Parts name

Parts No.

Count conditions

parameter
(Z1)
111

6E

FS Staple/Front

15AA4222

1 count for each paper exit in either of the 1staple at front or the 2-staple mode.

112

6F

FS Staple/Back

15AA4222

1 count for each paper exit in either of the 1staple at rear or the 2-staple mode.

113

70

FS solenoid /A

56QA8251

1 count for each paper exit in the non-sort


mode and the sort mode.

114

71

FD feed roller /A Top

50BA-574

Counts the paper feed from PI tray /Up.

115

72

FD reverse rubber /Top

13QN-443

116

73

FD feed roller /B Top

50BA-575

117

74

FD feed roller /A Low

50BA-574

118

75

FD reverse rubber /Low

13QN-443

119

76

FD feed roller /B Low

50BA-575

120

77

FD punch motor assy

15AG-573

1 count for each paper exit in the punch mode.

121

78

FD solenoid /A (release 1)

56QA8251

1 count for each paper exit in the punch or fold-

Counts the paper feed from PI tray /Lw.

ing mode (all size).


122

79

FD solenoid /A (release 2)

56QA8251

1 count for each paper exit in the folding


mode (all size)
1 count for each paper exit in the punch
mode (paper length 220 mm or larger).

123

7A

FD motor assy

129U-108

1 count for each paper exit to the main tray.

124

7B

LS1 solenoid (Lead)

15AV8252

1 count for each paper exit in the non-sort and

125

7C

LS1 solenoid (Rear)

15AV8253

sort mode (all size).

126

7D

LS1 solenoid (Center)

15AV8251

1 count for each paper exit in the non-sort and


sort mode (Length 295 mm or more and Width
226 or more).

127

7E

LS1 solenoid (Curl)

15AV8255

1 count for each paper exit in the non-sort


mode.

128

7F

LS1 Up/Down motor

15AV8003

Counts operation number of times of the


stacker tray up down motor.

129

80

LS2 solenoid (Lead)

15AV8252

1 count for each paper exit in the non-sort and

130

81

LS2 solenoid (Rear)

15AV8253

sort mode (all size).

131

82

LS2 solenoid (Center)

15AV8251

1 count for each paper exit in the non-sort and


sort mode (Length 295 mm or more and Width
226 or more).

132

83

LS2 solenoid (Curl)

15AV8255

1 count for each paper exit in the non-sort


mode.

133

84

LS2 Up/Down motor

15AV8003

Counts operation number of times of the


stacker tray up down motor.

134

85

SD Staple/Right

15AN-550

1 count for each paper exit in the saddle stitch

135

86

SD Staple/Left

15AN-550

mode.

136

87

SD trimmer edge

15AN-570

1 count for each paper exit in the trimming

137

88

SD trimmer receiver

15AN5282

mode.

377

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


NO

Field Service Ver3.0 Nov.2006

CSRC

Parts name

Parts No.

Count conditions

parameter
(Z1)
138

89

SD convey solenoid

15AN8251

1 count for each paper exit to the folding sec-

139

8A

SD solenoid

13QE8251

tion.

140

8B

SDFNS solenoid /2

12QR8252

1 count for each paper exit to the stacker.

141

8C

ADF pick up roller

13GA4604

Original feed count in all modes.

142

8D

ADF feed roller

15AS4605

143

8E

ADF retard roller

13GA4606

144

8F

ADF sub pick roller

13GA4601

145

90

ADF torque limiter

13GA-135

146

91

ADF SDF solenoid

13GA8252

147

92

ADF LSB solenoid

13GA8251

Total original feed count in the single feed mode.


1 count for each set of the large size original
single side mode.
1 count for each sheet of the large size original double side mode. *1

148

93

ADF press/release SD

13GA8251

1 count for each sheet of the large size original


double side mode. *1

149

94

ADF SSB solenoid

13GA8251

1 count for each sheet of the small size original


double side mode.

150

95

Toner collect box

14RT-970

1 count for each paper exit in the single side

151

96

Recycling cut pump

14RT-210

mode, 2 counts in the double side mode.

152

97

Accumulator

14RT-230

153

98

Stirring plate assy

56UA-347

1 count for each paper exit in the single side

56UA-348

mode, 2 counts in the double side mode.

154

99

PB sub tray exit solenoid

56QA8251

1 count for each paper exit on the sub tray.

155

9A

PB SC roller release

13GQ8005

1 count for each paper exit on the stacker.

motor
156

9B

PB SC stopper solenoid

15AA8251

157

9C

PB SC pressure arm sole-

15AA8251

noid
158

9D

PB switchback roller

13GQ4519

1 count for each paper exit.

159

9E

PB pick-up roller

55VA-464

1 count for each book exit in PB tray cover

160

9F

PB paper feed roller sep-

55VA-463

mode.

aration roller
161

A0

PB paper pick up clutch

56AA8201

162

A1

PB cover paper separa-

56AA8201

tion clutch
163

A2

PB roller cutter blade assy

A0756230

1 count for each book exit in cover trimming mode.

164

A3

PB filter /1

A0753724

1 count for each paper exit.

165

A4

PB filter /2

A0753734

166

A5

PB straight gate solenoid

56QA8251

1 count for each book exit except in PB tray


cover mode.

*1

The large size original represents all originals in the mixed original mode; A3, B4, A4S, B5S, 8K, 16KS, 11
x 17, 81/2 x 14, 81/2 x 11S, 8 x 13, 81/4 x 13, 81/8 x 13 and 81/2 x 13.

378

10. SERVICE MODE

C. Copy count of each part

(2) Resetting of each part counter

This is used when you want to control the service his-

1)

tory of each part not registered as a special part.


Confirm and reset part name, part number, limit value

Procedure

1. Enter the service mode.


2. "Service mode menu screen"

setting and print count.


Up to 30 data from No.01 to No.30 can be set.
1 count is taken for each passage of paper, regard-

Press the [03 Counter] key.

3. A sub menu appears on the right side of the


screen.

less of the paper size.

Press the [03 Parts Counter] key on the sub


(1) Setting of each part and confirmation of the
copy count
1)

menu.

4. "Copy count of part menu screen"

Procedure

Press the [02 Count of each parts] key.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [03 Counter] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Parts Counter] key on the sub
menu.

4. "Copy count of part menu screen"


Press the [02 Count of each parts] key.

5. "Copy count of each part screen"


Press the [Next] or [Previous] key to scroll the
screen.
Press the [S] or [T] key to select an item you
want to reset.

6. Press the [Count Reset] key.


7. "Reset confirm screen"
Press the [Yes] key to reset the counter.
Press the [No] key not to reset the counter. You
return to the "Copy count of each part screen."

5. "Copy count of each part screen"


Press the [Next] or [Previous] key to scroll the
screen.

NOTE

Press the [S] or [T] key to select a data

When the copy count is in excess of a limit

number.

value, an asterisk "*" is shown to the right of

6. Select either the [Name Setting], [P/N Setting]

the limit value.

or [Limit Setting] key.

7. Press one of the key you want to set or


change, and enter it with the alphanumeric
keys.
[Name Setting]

: Enter a part name (8 digits)

[P/N Setting]

: Enter a part number (9 digits)

[Limit Setting]

: Enter a limit value (8 digits)

8. Press the [OK] key to update data.


Press the [Cancel] key to cancel the update.

379

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

D. Relationship between each data number

10.6 Machine condition

and CSRC parameter


10.6.1

I/O check mode

NO.

NAME

P/N

COUNT

LIMIT

01

Z4:00

Z3:00

G0:00

H0:00

output check function) to check and adjust the vari-

02

Z4:01

Z3:01

G0:01

H0:01

ous signals and loads.

03

Z4:02

Z3:02

G0:02

H0:02

04

Z4:03

Z3:03

G0:03

H0:03

05

Z4:04

Z3:04

G0:04

H0:04

06

Z4:05

Z3:05

G0:05

H0:05

07

Z4:06

Z3:06

G0:06

H0:06

08

Z4:07

Z3:07

G0:07

H0:07

09

Z4:08

Z3:08

G0:08

H0:08

10

Z4:09

Z3:09

G0:09

H0:09

11

Z4:0A

Z3:0A

G0:0A

H0:0A

12

Z4:0B

Z3:0B

G0:0B

H0:0B

13

Z4:0C

Z3:0C

G0:0C

H0:0C

14

Z4:0D

Z3:0D

G0:0D

H0:0D

15

Z4:0E

Z3:0E

G0:0E

H0:0E

16

Z4:0F

Z3:0F

G0:0F

H0:0F

17

Z4:10

Z3:10

G0:10

H0:10

[1] I/O check code

18

Z4:11

Z3:11

G0:11

H0:11

[2] Multi code

19

Z4:12

Z3:12

G0:12

H0:12

[3] Input check

20

Z4:13

Z3:13

G0:13

H0:13

[4] Output check

21

Z4:14

Z3:14

G0:14

H0:14

22

Z4:15

Z3:15

G0:15

H0:15

23

Z4:16

Z3:16

G0:16

H0:16

24

Z4:17

Z3:17

G0:17

H0:17

1. Enter the service mode.

25

Z4:18

Z3:18

G0:18

H0:18

2. "Service mode menu screen"

26

Z4:19

Z3:19

G0:19

H0:19

27

Z4:1A

Z3:1A

G0:1A

H0:1A

28

Z4:1B

Z3:1B

G0:1B

H0:1B

29

Z4:1C

Z3:1C

G0:1C

H0:1C

30

Z4:1D

Z3:1D

G0:1D

H0:1D

This mode provides self-diagnostic functions (input/

A. I/O check screen

[1]

[2]

[3]

[4]

B. Input check method


(1) Procedure

Press the [04 Machine Condition] key.

3. A sub menu appears on the right side of the


screen.
Press the [01 I/O Check Mode] key on the sub
menu.

4. "I/O check mode screen"


Enter the input check code with the numeric
keys.

5. To use the multi mode, press the Access button.

6. Enter the multi code with the numeric keys.


7. Input check result will appear in the message
display area.

8. Repeat steps 3 to 7 to perform the other signal


input check.

380

C. Output check method


(1) Procedure

10. SERVICE MODE


(1) Procedure

1. Replace the multi feed detection board /1, /2.

1. Enter the service mode.

(See chapter II "Maintenance 4.3.5 Registration

2. "Service mode menu screen"

section")

Press the [04 Machine Condition] key.

3. A sub menu appears on the right side of the

2. Check the stamp letter [1] placed on the multi


feed detection board /1, /2, and rotate the

screen.

rotary switch [2] on the ADU drive board /1

Press the [01 I/O Check Mode] key on the sub

(ADUDB1) as shown in the table below.

menu.

[1]

4. "I/O check mode screen"


Enter the output check code with the numeric
keys.

5. To use the multi mode, press the Access button.

6. Enter the multi code with the numeric keys.


7. Press the Start button to perform the output
D

check.

8. Press the STOP button to stop it.


9. Repeat steps 4 to 8 to perform the other load
or signal output check.

[2]
D. Adjustment when replacing the multi feed
detection board (main body) Gert
When the multi feed detection board of the main
body is replaced, conduct this adjustment. And also
adjust it when multi feed is not detected properly due
to specific types of paper (such as thin paper, coated
paper with less stiffness, and thick paper).
However, multi feed detection control is not applicable to paper weight more than 210 g/m2 and coated
paper of 50 to 61 g/m2.

Justage vom Ultraschall Sensor


NOTE

1050fs3056c

The multi feed detection board /1 and /2 are


adjusted in the manufacturing process as a

Stamp letter

Rotary switch

Adjustment error may occur because of the

temperature of the sensor surface. Make the

adjustment at a temperature close to that in

which the copier is actually used (20 to 30C).

(In case you brought a new part from out-

pair of upper and lower. Be sure to replace


them as a pair.

doors, make the adjustment after the temperature of the sensor surface and the room
temperature become the same)

3. Select the input check code "56-00" of the I/O


check mode in the service mode.

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4. Insert one sheet of the paper (P/N 65AA-9910)

8. Insert one sheet of paper that customer mainly

between the multi feed detection board /1 and

use (paper weight 62 to 209 g/m2), and confirm

/2 (200 to 300 g/m paper can also be used).

that "L" appears on the input check display.

Be sure the paper does not trail down.

"L": no multi feed (0 or 1 sheet of paper)


"H": multi feed (2 sheets of paper)

Note
If the paper trails down, the angle of paper

Note

insertion is different from that of paper pas-

When "H" is once detected, the guide plate

sage, thus making it impossible to make an

to which the multi feed detection board /2

accurate adjustment.

is installed must be opened and closed.

5. Connect the tester (voltmeter) to the following

Otherwise, a return to "L" is not available.

9. Insert another sheet of paper (2 sheets in all),

positions of the ADUDB1.


+terminal: test pin No. TP60 (white) [1]

that customer mainly use and confirm that "H"

- terminal: test pin No. TP57 (green) [2]

appears on the input check display.

Range: DC 20 V

10. In case of detection error, return to step 4 to


conduct the adjustment again. In step 6, set
power voltage to the value 1.0 V lower than the
previous adjustment.

11. Repeat the steps 8 to 10 until detection error is


resolved.

12. Pull out the inserted papers, and install the


parts you removed.

E. Cleaning blade transportation lock


This separates the cleaning blade from the drum,
thus preventing any damage on the cleaning blade
while moving the machine or during a long-term stor-

[1]

[2]

1050fs3057c

age.
Use this when packing the machine while moving an
installation location.

Note
Because the ADU is powered, do not drop
any metal material on the board, or do not
connect the tester pin to an irrelevant terminal.
It may cause the board to short circuit and
be damaged.

6. In the multi feed detection board /2 volume, set

NOTE
While conducting this mode, the blade is
automatically replaced. In case the first
cleaning blade was used before packing, be
sure to perform a spring charge for the auto
blade replacement as you reinstall the
machine.

power voltage to the standard value.


Standard value: 8.0 0.2 V

(1) Procedure

7. Pull out the paper inserted in step 4.


1. Check whether the currently used cleaning
blade is the first one or the second one.

2. Enter the I/O check mode.


3. Enter "17" with the numeric keys. Confirm that
"17-00" is displayed in the message display
area.

382

4. Open the front door /Rt.

10. SERVICE MODE

6. The toner pump motor (M28) and the air pump


motor (M29) start rotating. Press the STOP but-

Note

ton to stop them after abut 1 minute.

If the front door /Rt is not open, the blade


motor (M22) does not rotate.

5. Press the Start button.


6. The blade motor (M22) starts rotating, and the
cleaning blade moves from the drum to the
transportation lock position.

H. Adjustment when replacing the multi feed


detection board (PI)
Adjust when replacing the multi feed detection board
of the PI section. Also, perform this adjustment when
multi feed of special paper (thin paper, coated paper
with less stiffness, thick paper) cannot be detected

F.

Scanner transportation lock

properly.

Move the scanner mirror to the transportation lock


position, thus making it easy to fix the mirror with

NOTE

screws.

The multi feed detection board /1 and /2 are

Use this when packing the machine while moving an

adjusted in the manufacturing process as a

installation location.

pair of upper and lower. Be sure to replace


them as a pair.

(1) Procedure

Adjustment error may occur because of the


temperature of the sensor surface. Make the

1. Enter the I/O check mode.

adjustment at a temperature close to that in

2. Enter "36" with the numeric keys. Confirm that

which the copier is actually used (20 to 30C).

"36-00" is displayed in the message display

(In case you brought a new part from out-

area.

doors, make the adjustment after the temper-

3. Press the Start button.

ature of the sensor surface and the room

4. The scanner motor (M27) starts rotating, and

temperature become the same)

the mirror moves to the left.

5. Fix the mirror with the lock screws of the scanner mirror you removed when unpacking the
machine.

(1) Procedure

1. Replace the multi feed detection board /1, /2.


(See "3.3.17 Removing/reinstalling the multi
feed detection boards /1 (MFDB/1) and /2
(MFDB/2)") in Field Service for FD-501)

G. Removing toner in the toner mixing section


After moving the installation location of the machine,
remove toner which may have dropped into the mixing section of the toner supply section.
(1) Procedure

1. Enter the I/O check mode.


2. Enter "54" with the numeric keys. Confirm that
"54-00" is displayed in the message display
area.

3. Press the Access button.


4. Enter "09" with the numeric keys. Confirm that
"54-09" is displayed in the message display
area.

5. Press the Start button.

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2. Check the stamp letter [1] placed on the multi

4. Open the FD upper door and front door to turn

feed detection board /1, /2, and rotate the

the jam clearing knob [1]. Insert one sheet of

rotary switch [2] on the PI drive board (PIDB) as

paper [2] (P/N 65AA-9910) between the multi

per following table.

feed detection board /1 and /2 [3] (200 to 300


g/m2 paper can also be used).
Note
Turn the jam clearing knob until the paper
hits the roller [4], thus confirming that the
paper is between the multi feed detection
board /1 and /2.

[2]
[1]

[2]

fd501fs3005c

[1]
Stamp letter

Rotary switch

Note
The rotary switch 5 is not used.

3. Select the output check code "70-82" of the I/


O check mode in the service mode.

384

[4]

[3]
fd501fs3006c

10. SERVICE MODE

5. Press the Start button to activate the output

12. Pull out the inserted papers, and install the

check mode. Connect the tester (voltmeter) to

parts you removed.

the following positions of the PIDB.


+ terminal: test pin No. TP51 (GAIN) [1]
- terminal: test pin No. TP11 (SGND) [2]

I.

FD/FS adjustment data EEPROM storage


(Installation initial data)

Range: DC 20 V

Backup adjustment data of the FD and FS which are


adjusted in the field are stored in the non-volatile

VR2

memory (EEPROM) of the FD control board (FDCB)


and the FNCB (FNS control board). When necessary,
it can be recalled with installation initial data of Recall
standard data (Finisher adjustment data) in the service mode.
NOTE
Only one type of data can be backed up.
When backed up again, data will be overwritten.
When the main body is connected to both the
FS and FD, data is backed up to both
EEPROMs. If you want to back up data to one

[1]

[2]

LED1

option only, connect only that option to the

fd501fs3007c

Note
Because the FD is powered, do not drop
any metal material on the board, or do not
connect the tester pin to an irrelevant ter-

main body.
(1) Procedure

1. Enter the I/O check mode.


2. Enter "90" with the numeric keys. Confirm that "9000" is displayed in the message display area.

minal.
It may cause the board to short circuit and

3. Press the Start button.

be damaged.

4. "NOW" is displayed while in the back-up. And


when completed, "FIN" is displayed and the

6. In the PIDB volume (VR2), set power voltage to


the standard value.

current finisher adjustment data is backed up in

Standard value: 8.0 0.2 V

the EEPROM.

7. Pull out the paper inserted in step 4.


8. Insert one sheet of paper that customer mainly
use (paper weight 50 to 300 g/m2), and confirm
that the PIDB's LED (LED1) can be turned on.
LED on: no multi feed (0 or 1 sheet of paper)
LED off: multi feed (2 sheets of paper)

9. Insert another sheet of paper (2 sheets in all),


that customer mainly use, and to see if the LED
is turned off.

J.

Main body adjustment data parameter


board storage (Installation initial data)

Adjustment data of the main body which are adjusted


in the field are backed up to the parameter board
(PB). When necessary, it can be recalled with installation data of Recall standard data (Machine adjustment data, Process adjustment data) in the service
mode.

10. In case of detection error, return to step 4 to


conduct the adjustment again. In step 6, set

NOTE

power voltage to the value 1.0 V lower than the

Only one type of data can be backed up.

previous adjustment.

11. Repeat steps 7 to 10 until detection error is

When backed up again, data will be overwritten.

resolved.

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(1) Procedure

Replace the HDD1 in case performing the

1. Enter the I/O check mode.


2. Enter "91" with the numeric keys. Confirm that "9100" is displayed in the message display area.

3. Press the Start button.


4. "NOW" is displayed while in the back-up. And
when completed, "FIN" is displayed and the
current machine adjustment data and the process adjustment data are backed up in the PB.
K. Hard disk check
Perform this operation if you want to check the
copier's hard disk /1 (HDD1) total capacity, the
remaining capacity, and the malfunction code (SC4640 to SC46-43) related to the hard disk.
(1) Procedure

1. Enter the I/O check mode.


2. Enter "99" with the numeric keys. Confirm that
"99-00" is displayed in the message display
area.

3. Press the Access button.


4. Enter one of the followings with the numeric
keys.
Check that "99-{{" ({{ represent multi code
number) appear in the message display area.
01: HDD1 total capacity check
02: HDD1 remaining capacity check
03: HDD1 bad sectors check and recovery

5. Press the Start button.


HDD1 total capacity check: The total capacity
is displayed
HDD1 remaining capacity check: Remaining
capacity is displayed
HDD1 bad sectors check and recovery:
During the operation-"NOW" appears
The operation succeeded - "OK" appears
The operation failed - "NG" appears
Press the Start button to perform the HDD1
bad sectors check and recovery again when
"NG" appears.
NOTE
The operation can not be cancelled during the
HDD1 bad sectors check and recovery (the STOP
button or the [Return] key are disabled).

386

HDD1 bad sectors check and recovery do not


prevent the malfunction code.

L.

10. SERVICE MODE

I/O check list

(1) Input check list


Classifica- Symbol Code
tion
Analog

Multi

Name

Display and signal source

code
PS31

01

01

Toner remaining sensor /1

PS32

02

Toner remaining sensor /2

PS33

03

Toner remaining sensor /3

PS34

04

Toner remaining sensor /4

No toner

L
Toner

signal

TH5

02

00

Drum temperature sensor

TH1

03

00

Thermistor /1

TH3

04

00

Thermistor /3

TCSB

05

00

Humidity sensor signal

06

00

Max. density sensor monitor signal

07

00

Max. density sensor output signal

08

00

Gamma sensor output signal

DPSB

09

00

Drum potential sensor output signal

TCSB

10

00

Drum jam sensor output signal

Paper

PS8

11

01

Paper empty sensor /1 (Tray /1)

feed

PS14

02

Paper empty sensor /2 (Tray /2)

PS73

03

Paper empty sensor /1 (Tray /3)

PS79

04

Paper empty sensor /2 (Tray /4)

PS85

05

Paper empty sensor /3 (Tray /5)

01

Remaining paper VR /1 (Tray /1)

VR2

02

Remaining paper VR /2 (Tray /2)

VR10

03

Remaining paper VR /1 (Tray /3)

VR12

04

Remaining paper VR /2 (Tray /4)

VR14

05

Remaining paper VR /3 (Tray /5)

01

Paper size sensor /Fr1 (Tray /1)

PS5

02

Paper size sensor /Rr1 (Tray /1)

PS10

03

Paper size sensor /Fr2 (Tray /2)

PS11

04

Paper size sensor /Rr2 (Tray /2)

PS75

05

Paper size sensor /Fr1 (Tray /3)

PS76

06

Paper size sensor /Rr1 (Tray /3)

PS81

07

Paper size sensor /Fr2 (Tray /4)

PS82

08

Paper size sensor /Rr2 (Tray /4)

PS87

09

Paper size sensor /Fr3 (Tray /5)

PS88

10

Paper size sensor /Rr3 (Tray /5)

01

Paper size VR /1 (Tray /1)

VR4

02

Paper size VR /2 (Tray /2)

VR11

03

Paper size VR /1 (Tray /3)

VR13

04

Paper size VR /2 (Tray /4)

VR15

05

Paper size VR /3 (Tray /5)

VR1

PS4

VR2

12

13

14

0 to 255

Paper

No paper

0 (FULL) to 4 (EMPTY)

ON

OFF

0 to 255

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Classifica- Symbol Code


tion
Paper
feed

Multi

Name

Display and signal source

code

15

01
02

Paper size signal (Tray /1)

0: 11 x 17, 1: A3, 2: B4,

Paper size signal (Tray /2)

3: 81/2 x 14, 4: A4S,


5: 81/2 x 11R, 6: B5S,
7: 81/2 x 11, 8: 51/2 x 81/2S,
9: A4, 10: A5S, 11: B5,
12: A5, 13: B6S,
14: 51/2 x 81/2, 15: B6,
16: Special,
17: 81/8 x 131/4,
18: 8 x 13, 19: 81/4 x 13,
20: 81/2 x 13

PS6

16

01

Upper limit sensor /1 (Tray /1)

PS12

02

Upper limit sensor /2 (Tray /2)

PS71

03

Upper limit sensor /1 (Tray /3)

PS77

04

Upper limit sensor /2 (Tray /4)

PS83

05

Upper limit sensor /3 (Tray /5)

01

Tray /1 set signal

02

Tray /2 set signal

03

Tray /3 set signal

04

Tray /4 set signal

05

Tray /5 set signal

01

Handle release sensor /1 (Tray /1)

PS15

02

Handle release sensor /2 (Tray /2)

PS74

03

Handle release sensor /1 (Tray /3)

PS80

04

Handle release sensor /2 (Tray /4)

PS86

05

Handle release sensor /3 (Tray /5)

01

Paper feed sensor /1 (Tray /1)

conveyance PS13

02

Paper feed sensor /2 (Tray /2)

PS72

03

Paper feed sensor /1 (Tray /3)

PS78

04

Paper feed sensor /2 (Tray /4)

PS84

05

Paper feed sensor /3 (Tray /5)

01

Pre-registration sensor /1 (Tray /1)

PS18

02

Pre-registration sensor /2 (Tray /2)

PS89

03

Pre-registration sensor /1 (Tray /3)

PS93

04

Pre-registration sensor /2 (Tray /4)

PS95

05

Pre-registration sensor /3 (Tray /5)

01

Vertical conveyance sensor /1

PS21

02

Vertical conveyance sensor /3

PS90

03

Vertical conveyance sensor /1 (PF)

PS96

04

Vertical conveyance sensor /3 (PF)

PS20

05

Vertical conveyance sensor /2

PS91

06

Intermediate sensor /Up

PS97

07

Intermediate sensor /Lw

PS9

Paper feed, PS7

PS17

PS19

388

17

18

20

21

22

Upper limit

Not at upper
limit

Set

Not set

ON

OFF

Paper

No paper

Classifica- Symbol Code


tion

10. SERVICE MODE


Multi

Name

code

Paper feed, PS41

01

Paper leading edge sensor

02

Loop sensor

PS40

03

Registration sensor

PS92

04

Loop sensor /1 (Tray /3)

PS94

05

Loop sensor /2 (Tray /4)

PS98

06

Loop sensor /3 (Tray /5)

PS99

07

PFU exit sensor

01

Fusing exit sensor

PS3

02

Paper exit sensor

PS48

03

Reverse sensor /1

PS47

04

Reverse sensor /2

PS23

05

Fusing jam sensor

PS50

06

ADU reverse paper exit sensor

01

Door switch /1

PS2

02

Door open/close sensor /2

PS1

03

Door open/close sensor /1

MS1/2

04

Interlock switch /1, /2

PS317

05

APS timing sensor

SW5

06

Door switch /2

07

Fusing section set detection signal

08

Sensitive drum section set detection signal

PS70

09

SW11

Paper

No paper

Open

Close

Set

Not set

Door open/close sensor (PF)

Open

Close

10

Vertical conveyance door switch /Up (PF)

ON

OFF

SW12

11

Vertical conveyance door switch /Lw (PF)

SW10

12

Door switch (PF)

Open

Close

SW13

13

Horizontal conveyance door switch (PF)

ON

OFF

01

Scanner home sensor

Home

Other than

position

home position

No original

Original

PS22

SW4

Scanner PS51
PS52

23

conveyance PS16

Peculiar

Display and signal source

24

25

30
31

01

APS sensor /1

PS53

02

APS sensor /2

PS317

08

APS timing sensor

Open

Close

CNT2

52

00

Key counter

Connected

Unconnected

functions PS37

53

00

Transfer assist home sensor

Home

Other than

PS26

54

01

Charger cleaning home sensor

position

home position

02

Charger cleaning limit sensor

Limit

Other than

position

limit position

Home

Other than

position

home position

Limit

Other than

position

limit position

ON

OFF

PS27
PS38

03

PS39
PS24
PS25

04
55

Transfer/separation home sensor


Transfer/separation limit sensor

01

Blade sensor /1

02

Blade sensor /2

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code


tion
Peculiar

Multi

Name

Display and signal source

code
MFDB1/2

56

00

H
Multi feed detection board /1, /2

Multi feed

functions
DF

FD

L
Other than
multi feed

PS303

Original size sensor /Lt

Paper

No paper

PS302

Original size sensor /Rt

PS306

Original registration sensor /Lt

PS308

Original conveyance sensor

PS309

Original reverse sensor

PS307

Original exit sensor /Lt

PS313

Original reverse exit sensor

PS314

Original exit sensor /Rt

PS305

Original empty sensor

PS301

10

RADF open/close sensor

Open

Close

MS301

11

Cover open/close sensor

PS318

12

Original registration sensor /Rt

Paper

No paper

PS304

13

Reverse jam sensor

PS311

14

Original skew sensor /Fr

PS310

15

Original count sensor

PS312

16

Original skew sensor /Rr

MFS1

17

Multi feed sensor /1

18

19

01

FD entrance sensor

No paper

Paper

PS4

02

PI exit sensor

Paper

No paper

PS5

03

Punch conveyance sensor

No paper

Paper

PS7

04

Main tray folding paper full sensor

Full

Other than full

PS8

05

2 holes punch home sensor

Other than

Home
position

PS1

60

70

PS9

06

3 holes/4 holes home sensor

home position

PS10

07

Alignment plate home sensor

Home

Other than

PS11

08

Punch registration home sensor

position

home position

PS12

09

Punch scraps box set sensor

Set

Not set

PS23

10

Intermediate conveyance sensor

Paper

No paper

PS16

11

Sub tray paper exit sensor

PS17

12

Sub tray paper full sensor

Other than full

Full

PS18

13

Main tray paper exit sensor

Paper

No paper

PS20

14

Main tray upper limit sensor

Upper limit

Other than
upper limit

PS22

15

Main tray lower limit sensor

Lower limit

Other than
lower limit

390

PS23

16

Main tray empty sensor

Other than full

Full

PS26

17

Punch scraps full sensor

Other than full

Full

18

19

Classifica- Symbol Code


tion
FD

10. SERVICE MODE


Multi

Name

Display and signal source

code

70

20

DCPS

21

24 V output

Normal

Abnormal

PS2

22

Folding exit sensor

Paper

No paper

CN90

23

Main tray connection recognition (CN90

Unconnected

Connected

No paper

Paper

Pressure

Non-pressure

Paper

No paper

OFF

ON

connection)
PS51

24

1st folding conveyance sensor

PS52

25

Folding entrance sensor

PS53

26

2nd folding conveyance sensor

PS54

27

3rd folding conveyance sensor

PS55

28

1st folding cam home sensor

PS56

29

2nd folding cam home sensor

PS57

30

3rd folding cam home sensor

PS58

31

S size conveyance sensor

PS6

32

Punch registration sensor

FDOB

33

Staple selection switch

FDOB

34

Punch selection switch

FDOB

35

Folding selection switch

FDOB

36

Start/Stop switch

FDOB

37

Multi feed function select switch

PS46

39

Sub tray paper full sensor

Full

Other than full

PS31

40

PI conveyance sensor /Up

Paper

No paper

PS37

41

PI conveyance sensor /Lw

PS32

42

PI upper limit sensor /Up

Upper limit

Other than
upper limit

PS33

43

PI paper empty sensor /Up

Other than full

Full

PS34

44

PI lift plate home sensor /Up

Home

Other than

position

home position

No paper

Paper

PS35

45

L size sensor /Up

PS36

46

S size sensor /Up

47

PS38

48

PI upper limit sensor /Lw

Upper limit

Other than
upper limit

PS39

49

PI paper empty sensor /Lw

Other than full

Full

PS40

50

PI lift plate home sensor /Lw

Home

Other than

position

home position

No paper

Paper

PS41

51

L size sensor /Lw

PS42

52

S size sensor /Lw

PS43

53

PI cover open/close sensor

Close

Open

PS44

54

PI paper set sensor /Up

No paper

Paper

PS45

55

PI paper set sensor /Lw

56

57

391

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code


tion
FD

SD

Name

Display and signal source

code

59

60

PS47

61

PI max paper size sensor /Up

PS48

62

PI max paper size sensor /Lw

01

Entrance sensor

PS2

02

Horizontal conveyance sensor /1

PS3

03

Horizontal conveyance sensor /2

PS4

04

Horizontal conveyance exit sensor

PS5

05

Right angle conveyance sensor /1

PS6

06

Right angle conveyance sensor /2

PS7

07

Folding sensor /1

PS8

08

PS17

09

PS1

70

58

71

No paper

Paper

Paper

No paper

No paper

Paper

Folding passage sensor

Paper

No paper

Overlap home sensor

Home

Other than

position

home position

PS18

10

Folding main scan alignment home sensor /Fr1

Other than

Home

PS49

11

Folding main scan alignment home sensor /Fr2

home position

position

PS20

12

1st folding blade home sensor /1

PS21

13

1st folding blade home sensor /2

Home

Other than

position

home position

Other than

Home

home position

position

PS22

392

Multi

14

2nd folding blade home sensor /1

PS23

15

2nd folding blade home sensor /2

Home

Other than

PS24

16

Folding exit home sensor

position

home position

PS9

17

Tri-folding exit sensor

Paper

No paper

PS10

18

Tri-folding paper full sensor

Other than full

Full

PS11

19

Subtray exit sensor

Paper

No paper

PS12

20

Subtray paper full sensor

Other than full

Full

PS44

21

Folding sensor /2

No paper

Paper

PS19

22

Folding main scan alignment home sensor /Rr

Home

Other than
home position

PS46

23

Guide shaft home sensor

position

HS2/HS4

24

Clincher start sensors /Rt and /Lt

No clinch

Clinch

25

26

27

28

29

30

31

32

PS13

33

Saddle stitching paper sensor

No paper

Paper

PS14

34

Bundle sensor /1

Classifica- Symbol Code


tion
SD

10. SERVICE MODE


Multi

Name

Display and signal source

code
PS15
PS16
PS25
PS26
PS27

71

35

Bundle sensor /2

No paper

Paper

36

Bundle registration plate home sensor

Other than

Home

home position

position

37
38
39

Stapler movement home sensor

Home

Other than

position

home position

Other than

Home

home position

position

Saddle stitching press home sensor

Home

Other than

position

home position

Upper limit

Other than

Clincher up down home sensor

PS28

40

Saddle stitching alignment home sensor /Rt

PS29

41

Saddle stitching alignment home sensor /Lt

PS33

42

Bundle clip upper limit sensor

upper limit
PS30

43

Bundle clip lower limit sensor

Lower limit

Other than
lower limit

PS32

44

Bundle arm home sensor

Home

Other than

PS31

45

Bundle arm rotation home sensor

position

home position

PS34

46

Bundle registration home sensor

PS35

47

Bundle press stage up down home sensor

PS45

48

Bundle press stage up down limit sensor

Upper limit

Other than
upper limit

PS37
PS47

49
50

Bundle press home sensor


Bundle press lower limit sensor

Other than

Home

home position

position

Other than

Lower limit

lower limit
PS48

51

Scraps press home sensor

Other than

Home

home position

position

PS40

52

Scraps box set sensor

Set

Not set

PS41

53

Trimmer scraps full sensor

Other than full

Full

PS36

54

Bundle press movement home sensor

Home

Other than

PS38

55

Bundle arm assist home sensor

position

home position

PS39

56

Bundle arm assist upper limit sensor

Upper limit

Other than
upper limit

SW1

57

Staple empty switch /Rt

No staple

Staple

SW2

58

Staple empty switch /Lt

HS1

59

Stapler home sensor /Rt

Other than

Home

HS3

60

Stapler home sensor /Lt

home position

position

61

62

63

64

PS42

65

Front door sensor /Rt

Open

Close

PS43

66

Front door sensor /Lt

393

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code


tion
SD

Name

Display and signal source

code
PS54

71

PS55
PS56

FS

Multi

67

Bundle sensor /4

Paper

No paper

68

Trimmer registration sensor

Registration

Other than regis-

position

tration position

69

Folding sub scan alignment home sensor

Home

Other than

position

home position

PS57

70

Bundle exit sensor /2

No paper

Paper

PS58

71

Bundle tray set sensor

Not set

Set

PS59

72

Trimmer board replacement sensor

Replace

Not replace

73

74

PS61

75

Bundle tray paper full sensor

Full

Other than full

76

PS60

77

Folding entrance sensor

No paper

Paper

01

Rear stopper home sensor

Home

Other than

position

home position

Other than

Home

home position

position

Home

Other than

position

home position

Other than

Home

home position

position

Home

Other than

position

home position

Scraps box

No scraps

PS35

72

PS33

02

PS32

03

PS14

04

PS11

05

PS34

06

Intermediate roller home sensor


Stack assist home sensor
Stapler rotation home sensor
Stapler movement home sensor
Staple scraps box set sensor

box
PS30

07

Sub tray paper full sensor

Other than full

Full

PS1

08

Sub tray paper exit sensor

Paper

No paper

PS5

09

Stacker entrance sensor

PS4

10

FNS entrance sensor

No paper

Paper

PS15

11

Counter reset sensor

Reset

Other than
reset

PS12

12

Paper exit opening sensor

Other than

Home

home position

position

PS10

13

Main tray paper exit sensor

Paper

No paper

PS3

14

Tray lower limit sensor

Lower limit

Other than
lower limit

PS7

15

Stapler paper exit upper limit sensor

Other than

Upper limit

upper limit
PS2

16

Tray upper limit sensor

Upper limit

Other than
upper limit

FS

394

17

18

19

72

Classifica- Symbol Code


tion

10. SERVICE MODE


Multi

Name

Display and signal source

code

20

PS47

21

Staple ready sensor /Fr

Other than

Ready

ready
PS43

22

Cartridge set sensor /Fr

No cartridge

Cartridge

PS45

23

Staple empty sensor /Fr

No staple

Staple

PS41

24

Stapler home sensor /Fr

Other than

Home

home position

position

Other than

Ready

PS46

25

Staple ready sensor /Rr

ready
PS42

26

Cartridge set sensor /Rr

No cartridge

Cartridge

PS44

27

Staple empty sensor /Rr

No staple

Staple

PS40

28

Stapler home sensor /Rr

Other than

Home

home position

position

29

PS20

30

Stacker empty sensor

No paper

Paper

PS9

31

Paper exit arm home sensor

Home

Other than

position

home position

MS1

32

Door switch

Open

Close

PS31

33

Alignment home sensor /Fr

Home

Other than

PS8

34

Alignment home sensor /Rr

position

home position

01

Entrance sensor

Paper

No paper

Upper limit

Other than

LS

PS4

tandem

73

PS11

02

Sub tray paper exit sensor

(1st)

PS7

03

Conveyance sensor /1

PS16

04

Conveyance sensor /2 (LS-501 only)

PS17

05

Conveyance sensor /3 (LS-501 only)

PS18

06

Tandem exit sensor (LS-501 only)

PS3

07

Stacker tray upper limit sensor

upper limit
PS6

08

Paper empty sensor

Full

Other than full

PS13

09

2,000 sheets stacked sensor

ON

OFF

10

PS14

11

5,000 sheets stacked sensor

ON

OFF

PS9

12

Sub tray full sensor

Full

Other than full

PS1

13

Stacker tray set sensor

Set

Not set

RS1

14

Hand cart reset switch

PS15

15

Stacker tray arm release sensor

ON

OFF

TOB

16

Paper exit switch

MS1

17

Door switch

Open

Close

RS2

18

JAM door switch

PS8

19

Sub tray door sensor

395

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code

Name

Display and signal source

code

tion
LS

Multi

MS2

73

20

H
Stacker tray upper limit switch

Upper limit

tandem
(1st)

L
Other than
upper limit

MS3

21

Stacker tray lower limit switch

Lower limit

Other than
lower limit

PS12

22

Alignment home sensor

Home

Other than

PS11

23

Shift unit home sensor

position

home position

PS5

24

Grip conveyance home sensor

01

Entrance sensor

Paper

No paper

Upper limit

Other than

LS

PS4

74

tandem

PS11

02

Sub tray paper exit sensor

(2nd)

PS7

03

Conveyance sensor /1

PS16

04

Conveyance sensor /2 (LS-501 only)

PS17

05

Conveyance sensor /3 (LS-501 only)

PS18

06

Tandem exit sensor (LS-501 only)

PS3

07

Stacker tray upper limit sensor

upper limit
PS6

08

Paper empty sensor

Full

Other than full

PS13

09

2,000 sheets stacked sensor

ON

OFF

10

PS14

11

5,000 sheets stacked sensor

ON

OFF

PS9

12

Sub tray full sensor

Full

Other than full

PS1

13

Stacker tray set sensor

Set

Not set

RS1

14

Hand cart reset switch

PS15

15

Stacker tray arm release sensor

ON

OFF

TOB

16

Paper exit switch

MS1

17

Door switch

Open

Close

MS4

18

JAM door switch

PS8

19

Sub tray door sensor

MS2

20

Stacker tray upper limit switch

Upper limit

Other than
upper limit

MS3

21

Stacker tray lower limit switch

Lower limit

Other than
lower limit

PB

396

PS12

22

Alignment home sensor

Home

Other than

PS11

23

Shift unit home sensor

position

home position

PS5

24

Grip conveyance home sensor

01

Entrance sensor

No paper

Paper

PS2

02

SC entrance sensor

PS3

03

Cover paper entrance sensor

PS4

04

Sub tray exit sensor

PS5

05

Sub tray full sensor

Other than full

Full

M2

06

Intermediate conveyance motor

Abnormal

Normal

M91

07

Sub tray exit motor

Normal

Abnormal

PS1

75

Classifica- Symbol Code


tion
PB

10. SERVICE MODE


Multi

Name

Display and signal source

code
PS12

75

08

H
SC switchback arm pressure detection

OFF

ON

ON

OFF

Home

Other than

position

home position

sensor
PS13

09

SC switchback spring pressure detection sensor

PS14

10

SC alignment HP sensor

PS16

11

SC paper detection sensor

No paper

Paper

PS17

12

SC roller release sensor

Press the

Release the

roller

roller

Home

Other than

position

home position

Press the

Release the

roller

roller

PS18
PS19

13
14

Clamp entrance movement HP sensor


Clamp entrance roller release sensor

PS21

15

Clamp alignment HP sensor

Home

Other than

PS22

16

Clamp HP sensor

position

home position

PS23

17

Clamp pressure sensor

ON

OFF

PS24

18

Clamp rotation HP sensor

Home

Other than

position

home position

Pressurize

Not pressur-

PS25

19

Clamp rotation pressure sensor

ize
PS26

20

Cover paper table upper limit sensor /Fr

Upper limit

Not at upper

PS27

21

Cover paper table upper limit sensor /Rr

PS28

22

Clamp paper sensor

No paper

Paper

PS29

23

Book thickness sensor

Detection

No detection

PS31

24

Glue tank movement limit sensor

Upper limit is

Not reached

limit

reached
PS32

25

Glue apply position detection sensor

No paper

Paper

PS33

26

Glue tank HP sensor

Home

Other than

position

home position

PS36

27

Pellet remain sensor

No Pellet

Pellet

PS37

28

Pellet count sensor

No detection

Detection

PS38

29

Pellet supply arm upper limit sensor

Upper limit

Not at upper
limit

PS39

30

Pellet supply arm lower limit sensor

Lower limit

Not at lower
limit

M32

31

Glue apply roller motor

Normal

Abnormal

PS3

32

Paper exit sensor

No paper

Paper

PS41

33

Cover paper alignment HP sensor

Home

Other than

Cover paper conveyance arm HP sensor

position

home position

No paper

Paper

PS42

34

/Rt
PS43

35

Cover paper conveyance arm HP sensor


/Lt

PS44

36

Cover paper switchback sensor

397

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code


tion
PB

Multi

Name

Display and signal source

code
PS45

75

37

Cover paper sensor /Rt

PS46

38

Cover paper sensor /Lt

PS47

39

PS53

No paper

Paper

Cover paper table HP sensor /Fr

Other than

Home

40

Cover paper table HP sensor /Rr

home position

position

PS48

41

Cover paper folding plate HP sensor /Rt

Home

Other than

PS49

42

Cover paper folding plate HP sensor /Lt

position

home position

PS50

43

Cover paper folding plate encorder sensor

Detection

No detection

PS51

44

Cover paper folding plate position sensor

At the refer-

Not at the

ence posi-

position

tion
PS52

45

Cover paper folding pressure sensor

Pressurize

Not pressurize

SW41
SW42

46
47

Cutter HP sensor
Cutter HP sensor

Other than

Home

home position

position

Other than

End position

end position
MS2

48

Front door switch

Close

Open

49

PS61

50

Book end sensor

Detection

No detection

PS62

51

Cover paper conveyancebelt movemen-

Home

Other than

tHP sensor

position

home position

Lower limit

Not at lower

PS63

52

Cover paper belt HP sensor

PS64

53

Cover paper belt lower limit sensor

limit
PS65

54

Book load limit sensor

Not at upper

Upper limit

limit
PS66

55

Book sensor /1

PS67

56

Book sensor /2

PS68

57

Book stopper HP sensor

No paper

Paper

Home

Other than

position

home position

PS69

58

Cart set sensor

Set

Not set

OB/2

59

Book stock operation board

SW OFF

SW ON

60

SW1

61

Upper door switch

Open

Close

M81

62

Exhaust fan /2

Abnormal

Normal

M4

63

Pellet supply cooling fan

PBCB

64

FNS connection detection signal

Connected

Not
connected

65

Cover paper tray set detection signal

Not set

Set

PS71

66

Cover paper empty sensor

No paper

Paper

67

power cord connection detection signal

Connected

Not
connected

398

Classifica- Symbol Code


tion
PB

10. SERVICE MODE


Multi

Name

Display and signal source

code
PS74

75

68

H
Cover paper tray upper limit sensor

Upper limit

L
Not at upper
limit

PS75

69

Cover paper conveyance sensor /1

No paper

Paper

PS76

70

Cover paper conveyance sensor /2

PS77

71

Cover paper conveyance sensor /3

PS78

72

Cover paper conveyance sensor /4

PS79

73

Cover paper conveyance sensor /5

PS80

74

Waste box full sensor

Other than full

Full

PS81

75

Waste box set sensor

Set

Not set

M71

76

Cover paper tray fan /1

Abnormal

Normal

M72

77

Cover paper tray fan /2

M74

78

Cover paper feed motor

Abnormal

Normal

M80

79

Exhaust fan /1

PS82

80

Cover paper tray knob sensor

Locked

Unlocked

TH2

81

Glue tank temperature sensor /up

0 to 255

TH3

82

Glue tank temperature sensor /Md

0 to 255

TH4

83

Glue tank temperature sensor /Md

0 to 255

TH1

84

Glue apply roller temperature sensor

0 to 255

OB/1

85

Manual operation board

Glue apply

Glue apply

SW OFF

SW ON

Alignment

Alignment

SW OFF

SW ON

Start SW

Start SW

OFF

ON

OB/1

86

OB/1

87

Manual operation board


Manual operation board

MS1

88

Pellet supply door switch

Close

Open

TH1

89

Glue apply roller temperature sensor

Abnormal

Normal

Paper

No paper

(overheat abnormality)
TH1

90

Glue apply roller temperature sensor


(low-temperature abnormality)

TH2

91

Glue tank temperature sensor /up


(overheat abnormality)

TH2

92

Glue tank temperature sensor /up


(low-temperature abnormality)

TH3

93

Glue tank temperature sensor /Md


(overheat abnormality)

94

Glue tank temperature sensor /Md


(low-temperature abnormality)

TH

95

Glue tank temperature sensor /Lw


(overheat abnormality)

96

Glue tank temperature sensor /Lw


(low-temperature abnormality)

ADU

PS35
PS43

80

01

ADU conveyance sensor /1

02

ADU exit sensor

399

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE

Field Service Ver3.0 Nov.2006

Classifica- Symbol Code


tion
ADU

400

Multi

Name

code
PS49

80

Display and signal source


H

03

ADU accelerate sensor

PS42

04

ADU deceleration sensor

PS44

05

PS46

Paper

No paper

ADU handle release sensor

Release

Set

06

ADU reverse sensor /1

Paper

No paper

PS45

07

ADU reverse sensor /2

PS36

08

ADU conveyance sensor /2

10. SERVICE MODE

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(2) Output check list
Note
Do not output codes which are not described in the output check list.
Classifi- Symbol

Code

cation

Multi

Name

code

Analog

L1,FM19

00

00

Exposure lamp + Scanner cooling fan

signal

M6

01

00

Toner bottle motor

02

00

03

00

04

00

05

00

06

00

07

00

08

00

09

00

15

01

Data collection count clear

02

Mode memory clear

98

CS Remote Care memory initialization

Data

Remark

clear

Used in the CS Remote


Care mode

Paper
feed

M22

17

00

Cleaning blade packing lock move

18

01

CL11

02

Forced separation clutch (Tray /4)

03

01

Separation clutch /1 (Tray /1)

CL7

02

Separation clutch /2 (Tray /2)

CL7

03

Separation clutch /1 (Tray /3)

CL10

04

Separation clutch /2 (Tray /4)

CL13

05

Separation clutch /3 (Tray /5)

M4,

06

Paper feed motor + Separation clutch /1

CL5

19

CL5

(Tray /1)

M4,

07

CL7

Paper feed motor + Separation clutch /2


(Tray /2)

M40,

08

CL7

Paper feed motor + Separation clutch /1


(Tray /3)

M40,

09

CL10

Paper feed motor + Separation clutch /2


(Tray /4)

M40,

10

CL13
SD3

Used in re-packing

Paper feed motor + Separation clutch /3


(Tray /5)

20

01

Pick-up solenoid /1 (Tray /1)

SD4

02

Pick-up solenoid /2 (Tray /2)

SD14

03

Pick-up solenoid /1 (Tray /3)

SD15

04

Pick-up solenoid /2 (Tray /4)

SD16

05

Pick-up solenoid /3 (Tray /5)

401

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation

Multi

Remark

code

Paper

CL4

01

Paper feed clutch /1 (Tray /1)

feed

CL6

02

Paper feed clutch /2 (Tray /2)

CL6

03

Paper feed clutch /1 (Tray /3)

CL9

04

Paper feed clutch /2 (Tray /4)

CL12

05

Paper feed clutch /3 (Tray /5)

01

Vertical conveyance clutch /1

CL3

02

Vertical conveyance clutch /3

CL1

03

Pre-registration clutch /1 (Tray /3)

CL3

04

Pre-registration clutch /2 (Tray /4)

CL4

05

Pre-registration clutch /3 (Tray /5)

CL2

06

Vertical conveyance clutch /2

CL2

07

Intermediate clutch /Up (PF)

CL5

08

Intermediate clutch /Lw (PF)

M8

09

Vertical conveyance motor (290 mm/s)

10

Vertical conveyance motor (425 mm/s)

11

Vertical conveyance motor (490 mm/s)

12

Vertical conveyance motor (1000 mm/s)

13

Paper feed motor + Vertical conveyance

CL1

21

22

M4,
CL1

clutch /1

M4,

14

CL3
15

CL1

Paper feed motor + Pre-registration


clutch /1 (PF)

M40,

16

CL3

Paper feed motor + Pre-registration


clutch /2 (PF)

M40,

17

CL4

Paper feed motor + Pre-registration


clutch /3 (PF)

M4,

18

CL2

Paper feed motor + Vertical conveyance


clutch /2

M40,

19

CL2

Paper feed motor + Intermediate clutch /


Up (PF)

M40,

20

CL5
M25

Paper feed motor + Vertical conveyance


clutch /3

M40,

Paper feed motor + Intermediate clutch /


Lw (PF)

01

Paper lift motor /1 (Tray /1)

From the tray lowering

M26

02

Paper lift motor /2 (Tray /2)

position to the upper limit

M42

03

Paper lift motor /1 (Tray /3)

M43

04

Paper lift motor /2 (Tray /4)

M44

05

Paper lift motor /3 (Tray /5)

01

Tray lock solenoid /1 (Tray /1)

SD2

02

Tray lock solenoid /2 (Tray /2)

SD10

03

Tray lock solenoid /1 (Tray /3)

SD11

04

Tray lock solenoid /2 (Tray /4)

SD12

05

Tray lock solenoid /3 (Tray /5)

SD1

402

Name

23

24

Classifi- Symbol

Code

cation
Paper

10. SERVICE MODE


Multi

Name

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code
M5

25

feed

M18

M9

26

27

M13

M4

28

M40

01

Conveyance motor (290 mm/s)

02

Conveyance motor (425 mm/s)

03

Conveyance motor (490 mm/s)

01

Loop motor (1000 mm/s)

02

Loop motor (825 mm/s)

03

Loop motor (520 mm/s)

04

Loop motor (490 mm/s)

05

Loop motor (425 mm/s)

06

Loop motor (290 mm/s)

01

Paper exit motor /1 (290 mm/s)

02

Paper exit motor /1 (425 mm/s)

03

Paper exit motor /1 (490 mm/s)

04

Paper exit motor /1 (520 mm/s)

05

Paper exit motor /1 (825 mm/s)

06

Paper exit motor /1 (1000 mm/s)

10

Reverse paper exit motor (1000 mm/s)

11

Reverse paper exit motor (825 mm/s)

12

Reverse paper exit motor (520 mm/s)

01

Paper feed motor

02

Paper feed motor (PF)

SD5

29

00

Drum claw solenoid

M41

30

01

PF exit conveyance motor (290 mm/s)

02

PF exit conveyance motor (1000 mm/s)

03

PF exit conveyance motor (490 mm/s)

04

PF exit conveyance motor (425 mm/s)

Scanner M27

31

00

Home search + Scan

M21,

32

00

Polygon motor (low speed) + Polygon

FM18

cooling fan
01

Polygon motor (middle speed) + Polygon


cooling fan

02

Polygon motor (high speed) + Polygon


cooling fan

M27,L1

34

00

Shading correction

M27,

35

00

DF scan position move + Scanner cooling

FM19

fan

M27

36

00

Scanner packing lock move

Used in re-packing

37

LDB, M21

38

00

LD current value measurement (LD alarm level) Can be confirmed with list output

403

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation
Main

Multi

Name

code
M1

40

body

M2,M3

41

00

Fusing motor

01

Fusing motor (290 mm/s)

02

Fusing motor (425 mm/s)

03

Fusing motor (490 mm/s)

00

Drum motor + Developing motor

01

Drum motor (290 mm/s) + Developing


motor

02

Drum motor (425 mm/s) + Developing


motor

03

Drum motor (490 mm/s) + Developing


motor

FM19

01

Scanner cooling fan

02

Suction fan /1 (high speed)

03

Suction fan /1 (low speed)

FM5

04

Developing suction fan

FM1

06

Cooling fan /1 (high speed)

07

Cooling fan /1 (low speed)

08

Cooling fan /2 (high speed)

09

Cooling fan /2 (low speed)

10

Cooling fan /3 (high speed)

11

Cooling fan /3 (low speed)

13

Suction fan /2, /3 (high speed)

14

Suction fan /2, /3 (low speed)

FM18

15

Polygon cooling fan

FM9

16

Paper exit cooling fan /1

FM10

17

Paper exit cooling fan /2

FM20,

18

Paper feed assist fan /Fr1, /Rr1 (Tray /1)

19

Paper feed assist fan /Fr2, /Rr2 (Tray /2)

20

Paper feed assist fan /Fr1, /Rr1 (Tray /3)

21

Paper feed assist fan /Fr2, /Rr2 (Tray /4)

22

Paper feed assist fan /Fr3, /Rr3 (Tray /5)

FM4

23

Transfer/separation suction fan

FM25,

24

Power supply cooling fan /1, /2

FM12

25

IPB cooling fan

FM11

26

Pump cooling fan

FM27

27

Power supply cooling fan /3 (high speed)

28

Power supply cooling fan /3 (low speed)

FM6

FM2

FM3

FM7,8

42

FM21
FM22,
FM23
FM41,
FM42
FM43,
FM44
FM45,
FM46

FM26

404

Remark

Classifi- Symbol

Code

cation

10. SERVICE MODE


Multi

Name

Remark

code

Main

CNT1

body

01

Total counter

CNT2

02

Key counter

PS54

03

Centering sensor LED

01

Transfer assist motor

M19

43

44

Perform with ADU pulled


out to prevent drum damage

M24

45

06

Web motor

Peculiar M23

46

00

Charger cleaning motor (shuttle)

01

Charger cleaning motor (to the back)

02

Charger cleaning motor (to the front)

00

Transfer/separation cleaning motor (shut-

functions

M20

47

tle)
01

Transfer/separation cleaning motor (to the


back)

02

Transfer/separation cleaning motor (to the


front)

OB2

48

00

Illuminate all LEDs

M20,

49

00

Charger cleaning + Transfer/separation

M23

cleaning (shuttle)

M3,M2

50

00

Developing motor + Drum motor

EL

51

00

Erase lamp

TSL

52

00

Transfer exposure lamp

53

01

Status indicator lamp PAT1 ON

02

Status indicator lamp PAT2 ON

03

Status indicator lamp PAT3 ON

04

Status indicator lamp PAT4 ON

00

Intermediate hopper motor

M7

03

Toner hopper motor

M28

04

Toner pump motor (high speed)

05

Toner pump motor (low speed)

06

Air pump motor (high speed)

07

Air pump motor (low speed)

08

Toner pump motor (high speed) +

M11

54

M29

M28,
M29

Air pump motor (high speed)


09

M10

Toner pump motor (low speed) +

Used after moving the

Air pump motor (low speed)

machine

10

Air separation motor

LCDB

55

00

Message test

M30

56

00

Recycle cut motor

57

58

59

PCS part

405

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation
DF

Multi

Name

code
M302

60

Original feed motor forward rotation

M302

Original feed motor reverse rotation

M301

Original conveyance motor forward rotation

M301

Original conveyance motor reverse rotation

M304

Original exit motor /1 forward rotation

M304

Original exit motor /1 reverse rotation

M305

Original exit motor /2 forward rotation

M305

Original exit motor /2 reverse rotation

M303

Tray up down motor forward rotation

M303

10

Tray up down motor reverse rotation

SD302

11

Paper press release solenoid

SD303

12

Gate solenoid

SD304

13

Paper exit gate solenoid

SD301

14

SDF switch solenoid

FM301,

15

Cooling fan /Lt + cooling fan /Rt

01

Entrance conveyance motor

M2

02

Punch conveyance motor

M3

03

Intermediate conveyance motor

M4

04

1st folding motor forward

M4

05

1st folding motor reverse

M5

06

2nd folding motor forward

M5

07

2nd folding motor reverse

M6

08

3rd folding motor forward

M6

09

3rd folding motor reverse

M7

10

PI conveyance motor

M8

11

Paper lift motor /Up (down)

M8

12

Paper lift motor /Up (up)

M9

13

Paper lift motor /Lw (down)

M9

14

Paper lift motor /Lw (up)

M17

15

Main tray paper exit motor

M10

21

Punch motor (3 holes/4 holes)

M10

22

Punch motor (2 holes)

M11

23

Tray up down motor (home search)

M12

24

Alignment motor (home search)

M13

26

Punch registration motor (home search)

M14

27

FM302
FD

M1

70

1st folding release motor (conveyance


position move)

M14

28

1st folding release motor (folding position


move)

406

Remark

Classifi- Symbol

Code

cation
FD

10. SERVICE MODE


Multi

Name

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code
M15

70

29

2nd folding release motor (conveyance


position move)

M15

30

2nd folding release motor (folding position


move)

M16

31

3rd folding release motor (conveyance


position move)

M16

32

3rd folding release motor (folding position


move)

SD

SD1

61

Entrance gate solenoid

SD3

62

S size gate solenoid

SD4

63

L size gate solenoid

SD5

64

Roller solenoid /1

SD6

65

Roller solenoid /2

SD7

66

Roller solenoid /3

SD8

67

Roller solenoid /4

SD9

68

Sub tray gate solenoid

SD12

69

Paper exit solenoid

SD13

70

PI pick-up solenoid /Up

SD14

71

PI pick-up solenoid /Lw

SD15

72

Folding gate solenoid

73

SD18

74

2nd folding roller solenoid

CL1

75

PI registration clutch /Up

CL2

76

PI registration clutch /Lw

81

MFDB1

82

Multi feed detection board /1 (CLK output)

FDOB

89

FD operation board (lit all LEDs)

JAMIB

90

Jam indicator board (lit all LEDs)

99

01

Entrance conveyance motor

M2

02

Horizontal conveyance motor

M3

03

Folding entrance motor

M4

04

Folding conveyance motor

M4

05

Folding conveyance motor

M6

06

Right angle conveyance motor

M29

07

Stapler motor /Rt (stapling)

M30

08

Stapler motor /Lt (stapling)

M5

09

Bundle exit motor

M8

10

Folding sub scan alignment exit motor

M5

21

Bundle exit motor (home search)

M7

24

Folding main scan alignment motor /Fr

M1

71

(home search)

407

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation
SD

Multi

Name

Remark

code
M7

71

25

Folding main scan alignment motor /Fr


(alignment)

M8

27

Folding sub scan alignment exit motor


(home search)

M9

29

Saddle stitching alignment motor /Rt


(home search)

M9

30

Saddle stitching alignment motor /Rt


(inward movement)

M10

31

Bundle arm motor (home search)

M10

32

Bundle arm motor (inward movement)

M11

33

Bundle clip motor (home search)

M12

34

Bundle registration motor (home search)

M13

35

Overlap motor (home search)

M14

36

Folding main scan alignment motor /Rr


(home search)

M14

37

Folding main scan alignment motor /Rr


(forward movement)

M15

39

Stapler movement motor (home search)

M15

40

Stapler movement motor

M16

41

Saddle stitching alignment motor /Lt


(home search)

M16

42

Saddle stitching alignment motor /Lt


(inward movement)

M17

43

Bundle press movement motor (home


search)

M18

44

1st folding blade motor (home search)

M19

45

2nd folding blade motor (home search)

M20

46

Clincher up down motor (home search)

M20

47

Clincher up down motor (stapling)

M21

48

Saddle stitching press motor (home search)

M22

49

Bundle arm rotation motor (home search)

M23

50

Bundle press motor (home search)

M24

51

Bundle press stage up down motor


(home search)

M25

52

Guide shaft motor (home search)

M31

53

Trimmer blade motor (home search)

M31

54

Trimmer blade motor (trimming position)

Available after 71-53


(home search)

M32

55

Trimmer press motor (home search)

M32

56

Trimmer press motor (upper limit search)

M32

57

Trimmer press motor (pressing)

Available after 71-55


(home search)

408

Classifi- Symbol

Code

cation
SD

10. SERVICE MODE


Multi

Name

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code
M32

71

58

Trimmer press motor (movement to trim-

Available after 71-55

mer board release position)

(home search)

M10

59

Bundle arm motor (inward movement)

M23

60

Bundle press motor (pressing)

M24

61

Bundle press stage up down motor (up)

M24

62

Bundle press stage up down motor (home


search for the bundle registration plate)

FS

M26

63

Bundle arm assist motor (home search)

SD1

71

Entrance gate solenoid

SD2

72

Right angle conveyance gate solenoid

SD3

73

Horizontal conveyance gate solenoid

SD4

74

Roller release solenoid /4

SD5

75

Roller release solenoid /1 (roller press)

SD5

76

Roller release solenoid /1 (roller release)

SD6

77

Roller release solenoid /2

SD7

78

Roller release solenoid /3 (roller press)

SD7

79

Roller release solenoid /3 (roller release)

SD8

80

Folding unit lock solenoid (lock)

SD8

81

Folding unit lock solenoid (release)

SD11

82

Trimmer board solenoid (ON once)

SD11

83

Trimmer board solenoid (ON twice)

CL1

86

Tri-folding exit clutch

FM1

87

Scraps removal fan motor

95

Trimmer board solenoid operation

Reset after replace the

counter reset

trimmer board.

M1
M3

M22

72

01

Conveyance motor (1000 mm/sec)

06

Tray up down motor (home search)

07

Tray up down motor (lower limit move)

08

Tray up down motor (staple mode up down)

11

Alignment motor /Fr (home search)

12

Alignment motor /Fr (A4S standby position move)


Note: effective after 72-11 home search

13

Alignment motor /Fr (A4S position move)


Note: effective after 72-12 A4S standby
position move

14

Alignment motor /Fr (A4S standby position move)


Note: effective after 72-13 A4S position move

M7

M8

16

Main tray paper exit motor (800 mm/sec)

17

Main tray paper exit motor (205 mm/sec)

21

Paper exit opening motor (home search)

409

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation
FS

Multi

Name

code
M8

72

22

Paper exit opening motor (full opening:


approx. 55)

23

Paper exit opening motor (half opening:


approx. 44)

24

Paper exit opening motor (small opening:


approx. 27)

M31

M30

M11

26

Stapler motor /Fr (needles out, empty staple)

27

Stapler motor /Fr (staple)

28

Stapler motor /Rr (needles out, empty staple)

29

Stapler motor /Rr (staple)

31

Stapler movement motor (home search)

32

Stapler movement motor (A4 1 staple


position move)

M13

36

Stacker entrance motor (1000 mm/sec)

M26

41

Rear stopper motor (home search)

42

Rear stopper motor (stopper release)

SD5

46

Bypass solenoid

SD2

47

Gate solenoid

SD9

48

Paper exit opening solenoid (ON/OFF)

SD7

49

Intermediate roller release solenoid

M24

51

Stacker assist motor (home search)

M24

52

Stacker assist motor (assist position move)

M25

56

Intermediate roller open/close motor


(home search)

57

Intermediate roller open/close motor


(reserve position move)

M23

61

Paper exit arm motor (home search)

62

Paper exit arm motor (800 mm/sec)

63

Paper exit arm motor (400mm/sec)

M6

66

Sub tray paper exit motor (1000 mm/sec)

M5

71

Alignment motor /Rr (home search)

72

Alignment motor /Rr (A4S standby position move)


Note: effective after 72-71 home search

73

Alignment motor /Rr (A4S position move)


Note: effective after 72-72 A4S standby
position move

74

Alignment motor /Rr (A4S standby position move)


Note: effective after 72-73 A4S position move

M2

76

Paddle motor (ON/OFF)

M5,

78

Alignment motor /Rr, /Fr (home search)

M22

410

Remark

Classifi- Symbol

Code

cation
FS

10. SERVICE MODE


Multi

Name

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code
M5,

78

79

M22

Alignment motor /Rr, /Fr (A4 standby


position move)
Note: effective after 72-78 home search

80

Alignment motor /Rr, Fr (A4 position move)


Note: effective after 72-79 A4 standby
position move

JAMIB

90

Jam indicator board (illuminate all LEDs)

99

No paper running mode


20 sheets of A3 with 2 staples

LS

M2

01

Conveyance motor (490 mm/s)

02

Conveyance motor (1000 mm/s)

03

Sub tray paper exit motor (490 mm/s)

04

Sub tray paper exit motor (1000 mm/s)

05

Tandem conveyance motor (490 mm/s)

06

Tandem conveyance motor (1000 mm/s)

07

Grip conveyance motor (490 mm/s)

08

Grip conveyance motor (1300 mm/s)

09

Alignment motor (initial operation)

10

Alignment motor

11

Shift unit motor (home search)

12

Shift unit motor

13

Stacker tray up down motor (down)

14

Stacker tray up down motor (up)

SD1

15

1st gate solenoid

SD10

16

2nd gate solenoid (LS-501 only)

SD9

17

Front stopper solenoid

SD3

18

Rear stopper solenoid

SD8

19

Paper press solenoid /3

SD6

20

Paper press solenoid /1

SD4

21

Front door lock solenoid

SD5

22

Entrance conveyance lock solenoid

tandem
(1st)

M3

M6

M4

M7

M5

M1

73

SD11

Tandem conveyance lock solenoid

SD2

23

Job partition solenoid

SD7

24

Paper press solenoid /2

FM1, FM3,

25

Paper cooling fan /Fr, /Mi

FM2, FM6
FM5

Paper cooling fan motor /1, /2


26

Paper cooling fan /Rr

411

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation
LS

Name

code
M2

74

01

Conveyance motor (490 mm/s)

02

Conveyance motor (1000 mm/s)

03

Sub tray paper exit motor (490 mm/s)

04

Sub tray paper exit motor (1000 mm/s)

05

Tandem conveyance motor (490 mm/s)

06

Tandem conveyance motor (1000 mm/s)

07

Grip conveyance motor (490 mm/s)

08

Grip conveyance motor (1300 mm/s)

09

Alignment motor (initial operation)

10

Alignment motor

11

Shift unit motor (home search)

12

Shift unit motor

13

Stacker tray up down motor (down)

14

Stacker tray up down motor (up)

SD1

15

1st gate solenoid

SD10

16

2nd gate solenoid (LS-501 only)

SD9

17

Front stopper solenoid

SD3

18

Rear stopper solenoid

SD8

19

Paper press solenoid /3

SD6

20

Paper press solenoid /1

SD4

21

Front door lock solenoid

SD5

22

Entrance conveyance lock solenoid

tandem
(2nd)

Multi

M3

M6

M4

M7

M5

M1

SD11

Tandem conveyance lock solenoid (LS501 only)

SD2

23

Job partition solenoid

SD7

24

Paper press solenoid /2

FM1,

25

Paper cooling fan /Fr, Mi

26

Paper cooling fan /Rr

01

Entrance conveyance motor

M2

02

Intermediate conveyance motor

SD1

03

Entrance gate solenoid

SD2

04

Bypass gate solenoid

SD3

05

Sub tray gate solenoid

SD4

06

Sub tray exit solenoid

M11

07

SC entrance conveyance motor

M12

08

SC switchback conveyance motor

FM3
FM5
PB

M1

75

(F rotation)
09

SC switchback conveyance motor


(R rotation)

412

Remark

Classifi- Symbol

Code

cation
PB

10. SERVICE MODE


Multi

Name

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code
M13

75

10

SC switchback release motor


(home position search)

11

SC switchback release motor


(High pressing position move)

12

SC switchback release motor


(Low pressing position move)

M15

13

SC alignment motor (home position


search)

14

SC alignment motor (A4 standby position

75-13 must have been

move)

performed in advance.

15

SC alignment motor (alignment)

M17

16

SC bundle conveynace motor

M18

17

SC roller release motor


(home position search)

18

SC roller release motor


(movement to the pressing position)

M19

19

Clamp entrance movement motor (home


position search)

20

Clamp entrance movement motor(move-

The following adjust-

ment to the entrance position)

ments must have been


made in advance.
1. 75-19
2. 75-29
3. 75-31
4. 75-32

M20

21

Clamp entranse roller release motor


(home position search)

22

Clamp entranse roller release motor


(pressing position move)

SD11

23

FD alignment solenoid

SD12

24

SC stopper solenoid

SD13

25

SC pressure arm solenoid

M21

26

Clamp alignment motor (home position


search)

27

Clamp alignment motor (A4 standby position move)

M22

28

Clamp alignment motor (alignment)

29

Clamp motor (home position search)

30

Clamp motor (movement to the clamp


position)

M23

31
32

Clamp rotation motor (home position

75-19 must have been

search)

performed in advance.

Clamp rotation motor (movement to the

75-19 must have been

compile position)

performed in advance.

413

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation
PB

Multi

Name

Remark

code
SD91
M31

75

33

Straight gate solenoid

34

Glue tank movement motor (home posi-

The following adjust-

tion search)

ments must have been


made in advance.
1. 75-55
2. 75-29

35

Glue tank movement motor (tank forward

The following adjust-

movement )

ments must have been


made in advance.
1. 75-55
2. 75-29
3. 75-34
4. 75-49
5. 75-51

36

Glue tank movement motor (tank back-

The following adjust-

ward movement )

ments must have been


made in advance.
1. 75-35
2. 75-29
3. 75-34
4. 75-49
5. 75-51
6. 75-35

M32

37

Glue apply roller motor

SD31

38

Glue tank up solenoid /1

SD32

39

Cover paper glue up solenoid

H1

40

Glue tank heater

H2

41

Glue apply roller heater

M33

42

Pellet supply motor

The following adjustments must have been


made in advance.
1. 75-55
2. 75-29
3. 75-34
4. 75-44

M34

43

Pellet supply arm motor


(home position search)

44

Pellet supply arm motor

The following adjust-

(movement to the supply position)

ments must have been


made in advance.
1. 75-55
2. 75-29
3. 75-34

M41

414

45

Cover paper alignment motor

75-55 must have been

(home position search)

performed in advance.

Classifi- Symbol

Code

cation
PB

10. SERVICE MODE


Multi

Name

Remark

code
M41

75

46

Cover paper alignment motor

The following adjust-

(A3 standby position move)

ments must have been


made in advance.
1. 75-55
2. 75-45
3. 75-57
4. 75-60

47

Cover paper alignment motor (alignment)

The following adjustments must have been


made in advance.
1. 75-55
2. 75-45
3. 75-57
4. 75-60
5. 75-46

M42

48

Book exit motor

75-55 must have been


performed in advance.

M43

49

Cover paper conveyance arm motor /Rt

The following adjust-

(home position search)

ments must have been


made in advance.
1. 75-55
2. 75-29
3. 75-34

50

Cover paper conveyance arm motor /Rt

The following adjust-

(roller pressure)

ments must have been


made in advance.
1. 75-55
2. 75-29
3. 75-34
4. 75-49

M44

51

Cover paper conveyance arm motor /Lt

The following adjust-

(home position search)

ments must have been


made in advance.
1. 75-55
2. 75-29
3. 75-34

52

Cover paper conveyance arm motor /Lt

The following adjust-

(roller pressure)

ments must have been


made in advance.
1. 75-55
2. 75-29
3. 75-34
4. 75-51

415

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation
PB

Multi

Name

Remark

code
M45

75

53
54

M46

55

M47

Cover paper conveyance motor (F rota-

75-55 must have been

tion)

performed in advance.

Cover paper conveyance motor (R rota-

75-55 must have been

tion)

performed in advance.

Cover paper table up down motor /Fr, /Rr


(home position search)

56

Cover paper table up down motor /Fr, /Rr

The following adjust-

(book spine corner creation)

ments must have been


made in advance.
1. 75-55
2. 75-29
3. 75-34
4. 75-49
5. 75-50
6. 75-51
7. 75-52
8. 75-19
9. 75-31
10. 75-30
11. 75-32
12. 75-45
13. 75-58
14. 75-61

M48

57
58

Cover paper folding motor /Rt

75-55 must have been

(home position search)

performed in advance.

Cover paper folding motor /Rt

The following adjust-

(movement to the open position)

ments must have been


made in advance.
1. 75-55
2. 75-45

59

Cover paper folding motor /Rt

The following adjust-

(movement to the close position)

ments must have been


made in advance.
1. 75-55
2. 75-45
3. 75-58

M49

60
61

Cover paper folding motor /Lt

75-55 must have been

(home position search)

performed in advance.

Cover paper folding motor /Lt

The following adjust-

(movement to the open position)

ments must have been


made in advance.
1. 75-55
2. 75-45

416

Classifi- Symbol

Code

cation
PB

10. SERVICE MODE


Multi

Name

Remark

code
M50

75

62

Cutter motor (home position search)

75-55 must have been


performed in advance.

63

Cutter motor(cut position movement)

75-55 must have been


performed in advance.

SD41

64

Cover paper lift solenoid

65

66

M61

67

Cover paper belt motor

M62

68

Cover paper belt movement motor


(home position search)

69
70

Cover paper belt movement motor

75-68 must have been

(A4 standby position move)

performed in advance.

Cover paper belt movement motor


(book stock alignment)

M63

71

Cover paper belt up down motor


(home position search: upper limit)

72

Cover paper belt up down motor

The following adjust-

(movement to the lower position)

ments must have been


made in advance.
1. 75-68
2. 75-69

M64

73

Book movement motor

M65

74

Book stopper motor


(home position search)

75

Book stopper motor

75-74 must have been

(A4 standby position move)

performed in advance.

M73

76

Cover paper tray lift motor

M74

77

Cover paper feed motor

SD71

78

Cover paper pick up solenoid

SD72

79

Cover paper tray solenoid

M71

80

Cover paper tray fan /1

M72

81

Cover paper tray fan /2

MC71

82

Cover paper pick up clutch

MC72

83

Cover paper separation clutch

SD80

84

Front door lock solenoid (locked)

85

Front door lock solenoid (released)

M80

86

Exhaust fan /1

87

Multi feed clock output signal

JAMIB/

88

Jam indicator board /1 /2 (all the lights on)

89

Manual operation board (all the lights on)

1
JAMIB/
2
OB/1

417

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Field Service Ver3.0 Nov.2006

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10. SERVICE MODE


Classifi- Symbol

Field Service Ver3.0 Nov.2006


Code

cation
PB

Name

code
M81

75

90

Exhaust fan /2

91

Book door solenoid (lock)

92

Book door solenoid (release)

01

Reverse/exit solenoid

SD6

02

ADU lock solenoid

SD8

03

Thick paper assist solenoid

01

Registration motor (490 mm/s)

02

Registration motor (290 mm/s)

03

Registration motor (425 mm/s)

01

Reverse motor (F rotation: 1000 mm/s)

02

Reverse motor (F rotation: 490 mm/s)

03

Reverse motor (R rotation: 1000 mm/s)

04

Reverse motor (F rotation: 520 mm/s)

05

Reverse motor (F rotation: 290 mm/s)

06

Reverse motor (R rotation: 520 mm/s)

07

Reverse motor (F rotation: 825 mm/s)

08

Reverse motor (F rotation: 425 mm/s)

09

Reverse motor (R rotation: 825 mm/s)

01

ADU conveyance motor /1 (1000 mm/s)

02

ADU conveyance motor /1 (490 mm/s)

03

ADU conveyance motor /1 (520 mm/s)

04

ADU conveyance motor /1 (290 mm/s)

05

ADU conveyance motor /1 (825 mm/s)

06

ADU conveyance motor /1 (425 mm/s)

07

ADU conveyance motor /2 (1000 mm/s)

08

ADU conveyance motor /2 (490 mm/s)

09

ADU conveyance motor /2 (520 mm/s)

10

ADU conveyance motor /2 (290 mm/s)

11

ADU conveyance motor /2 (825 mm/s)

12

ADU conveyance motor /2 (425 mm/s)

01

Reverse paper exit motor (F rotation:

SD61

ADU

Multi

SD7

M17

M12

M15

80

83

84

85

M16

M13

86

1000 mm/s)
02

Reverse paper exit motor (F rotation: 490


mm/s)

03

Reverse paper exit motor (R rotation:


1000 mm/s)

04

Reverse paper exit motor (F rotation: 520


mm/s)

05

Reverse paper exit motor (F rotation: 290


mm/s)

06

Reverse paper exit motor (R rotation: 520


mm/s)

418

Remark

Classifi- Symbol

Code

cation
ADU

10. SERVICE MODE


Multi

Name

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Remark

code
M13

86

07

Reverse paper exit motor (F rotation: 825


mm/s)

08

Reverse paper exit motor (F rotation: 425


mm/s)

09

Reverse paper exit motor (R rotation: 825


mm/s)

FM13,

00

ADU cooling fan /3

FM14,

ADU cooling fan /1

FM15

ADU cooling fan /2

M14

Others

87

88

90
91

01

ADU accelerate motor (1000 mm/s)

02

ADU accelerate motor (490 mm/s)

03

ADU accelerate motor (520 mm/s)

04

ADU accelerate motor (290 mm/s)

05

ADU accelerate motor (825 mm/s)

06

ADU accelerate motor (425 mm/s)

00

FD/FS adjustment data EEPROM storage

Perform after installation

(installation data)

adjustment

Main body adjustment data parameter

Perform after installation

board storage (installation data)

adjustment

00

92

00

Parameter board data reset

Cannot adjust in the field

93

00

FD/FS adjustment data each EEPROM

Cannot adjust in the field

storage

94

00

Adjustment data display

96

00

Main body adjustment data parameter

Cannot adjust in the field

board storage (initial data)

97

00

Image memory (DRAM) capacity check

98

00

Image memory (DRAM) check

HDD1

99

01

HDD1 total capacity

02

HDD1 remaining capacity check

03

HDD1 bad sectors check and recovery

Gert

HDD 2 ist vom Controller

419

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.7 List output

tion modes and the results of communications


are displayed in the numbers of 4 digit number.

Conduct various list outputs, test pattern outputs and

For the meaning of them, refer to the table

running tests.

below.

10.7.1

Communication mode

List output

Results of
communication

Output various lists.


0000

Transmitted
successfully

(1) Procedure
0001 Initial transmission

1. Enter the service mode.

Connection time out


when transmitting

2. "Service mode menu screen"

0002 Emergency trans-

Press the [05 List Output] key.

3. A sub menu appears on the right side of the

mission
0004 Emergency recovery

screen.

transmission

Press the [01 List Output] key.

4. "List output mode menu screen"


The list output mode menu includes the following items.

Received
successfully

0005

Reception failed

0008 Transmission for

warning
0010 Warning recovery

Machine Management List

transmission

Adjustment Data List

0020 Maintenance start

Pixel Ratio Data List

transmission

Parameter List

0040 Maintenance com-

Font Pattern

pletion transmission

Communication Log List *1


Memory Dump List

0080 Administrator trans-

mission
Note

0100 Fixed date transmis-

If you set DIPSW30-1 to 1, the parameter


list and after are displayed.

sion
0200 Response transmis-

Do not use the parameter list and the memory dump list in the field because they are
for development.

5. Press the key for an item you want to output.


6. "List output mode menu screen"
Press the [COPY] key.

7. Press the Start button to output the selected


list.

To output other lists, repeat steps 4 to 8.


Prints out the latest 30 items of the sending and
receiving history of the mail remote notification
system and the CS Remote Care. The start time
of communications, the time period of communi(modem

only),

the communication

modes, the results of communications, and the


senders (mail only) are printed. The communica-

420

0***

Transmission failed

1000 Enquiry

2000 Data rewrite

4000 Response reception

8000 Test mail

RFC1846, 2554 and 2821 are displayed in this place

9. "List output mode menu screen"

cations

sion

The SMTP reply codes (200 to 554) prescribed in the

8. Press the [SERVICE] key.

*1

of ***.

10. SERVICE MODE

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

10.8 Test mode


10.8.1

Test pattern output mode

Output various test patterns to use them for troubleshooting.


NOTE
Do not use any test pattern number not
described in the service manual.
(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [06 Test Mode] key.

3. A sub menu appears on the right side of the


screen.
Press the [01 Test Pattern Output Mode] key.

4. "Test pattern output mode screen"


Enter the test pattern No. you want to output
through the numeric keys and press the [Set]
key and then press the [COPY] key.

5. Set A3 or 11 x 17 paper. Press the Start button


to output the test pattern.

6. Press the [SERVICE] key.


7. To output other test patterns, repeat steps 4 to
6.

421

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

halftone (8-bit output)


No.1 Overall
(created by random dot pattern)
[Check item]
When density is set to 70 (halftone)
If there are white stripes, black stripes, determine whether the fault is with the scanner system or the process system.
[Recommended checkpoints]: Developing unit, cleaning unit, charger unit, transfer/separation charger
unit, scanner mirrors, slit glass, original glass
When density is set to 0 (white)
If the test pattern is gray background image, determine whether the fault is with the process.
[Recommended checkpoints]: Charger, high voltage contact
When density is set to 255 (black)
If the density is light, determine whether the fault is with the process.
[Recommended checkpoints]: Write unit
*

For information about setting the density, see "10.8.2 Test pattern density".

Note
All print outputs in the user mode are outputted with 1-bit or 2-bit error diffusion. However, since
this pattern is output in 8-bit, an uneven density is apt to conspicuous. Therefore, when checking an uneven density in halftones (other than 0 and 255 in the density setting), be sure to use
the test pattern No. 9.

Test patterns
When the density is set to 70

When the density is set to 0

When the density is set to 255

1050fs3011c

422

10. SERVICE MODE

No.3 Gradation pattern (8-bit output)


[Check item]
Check the pattern to see if the laser output of LD1/LD2 is uniform with the gradation continuously reproduced.
[Recommended checkpoints]: Write unit, LD offset adjustment
*

For LD offset adjustment, see "10.4.2 Drum peculiarity adjustment".

Test patterns

LD1 LD2

1050fs3054c

423

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

No.5 Gradation pattern (8-bit output)


[Check item]
Check the pattern to see if the laser output of LD1/LD2 is uniform with the gradation continuously reproduced.
[Recommended checkpoints]: Write unit, LD offset adjustment
*

For LD offset adjustment, see "10.4.2 Drum peculiarity adjustment".

Wichtig: Test pattern density auf 255 einstellen !

Test patterns

LD1 LD2

1050fs3012c

424

10. SERVICE MODE

screen halftone (8-bit output)


No.9 Line
(created by line dot pattern)
[Check item]
Check if there is any uneven density or transfer jitter.
[Recommended checkpoints]: Moisture absorption of paper, developing unit, charger unit, transfer/separation charger unit, transfer jitter adjustment
*

For the transfer jitter adjustment see "12.4 Transfer jitter adjustment"

Note
The density of halftone changes according to the test pattern density adjustment.
All print outputs in the user mode are outputted with 1-bit or 2-bit error diffusion. However, since
this pattern is output in 8-bit, an uneven density is apt to conspicuous, but less conspicuous
than the test pattern No. 1.

Wichtig: Test pattern density auf 255 einstellen !

Test patterns

1050fs3055c

425

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

No.11 Beam check (8-bit output)


[Check Items 1]
Check the solid black pattern to see if there is uneven density found in the main scan and sub scan directions.
[Recommended checkpoints]: Charger unit, transfer/separation charger unit, developing unit, writing
dust-proof glass.
[Check Items 2]
Check to see if there is any image repelling in the gradation pattern at the leading/trailing edge of the test
pattern in the sub scan direction.
[Recommended checkpoints]: transfer/separation charger unit

Wichtig: Test pattern density auf 255 einstellen !

Test pattern

[1]

[2]

1050fs3013c

[1] Solid black pattern

426

[2] Gradation pattern

10. SERVICE MODE

No.16 Linearity evaluation pattern (1-bit error diffusion output)


[Check item]
Judge from this test pattern whether the scanner system or the printer system is abnormal.
Items that can be checked include main scan magnification, sub scan magnification, image skew, and leading
edge timing of the printer system. If the copy image is defective despite no abnormality being visible on the
test pattern, the scanner system is defective.

Wichtig: Test pattern density auf 255 einstellen !

Test pattern

[1]

237mm

20mm

31mm

190mm

0m
28

205.7mm

28

0m

190mm

[1]

190mm

1050fs3014c

[1] Edge of pager

427

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10. SERVICE MODE


10.8.2

Test pattern density

Set the density of test pattern.

Field Service Ver3.0 Nov.2006


10.8.3

Running test mode

Conduct a test while in the continuous print opera-

Wichtig: Test pattern density auf 255 einstellen ! tion.


(1) Procedure

1. Enter the service mode.

In this mode, the following items can be selected:


Intermittent copy mode

2. "Service mode menu screen"

After completion of the printing operation for the

Press the [06 Test Mode] key.

set print count, the machine changes into the

3. A sub menu appears on the right side of the


screen.
Press the [02 Test Pattern Density] key.

4. "Test pattern density setting screen"

ready state and waits for 0.5 sec. before resuming the same operation.
Paperless running mode
Without detecting paper or jam, the printing

Enter a numeric value through the numeric keys

operation is made nearly at the same timing as

and press the [Set] key and then press the

the normal operation. In the same manner as the

[COPY] key.

intermittent mode, after completion of the print-

Setting range: 0 (light) to 255 (dark).

5. Set the A3 or 11 x 17 paper. Press the Start


button to output the test pattern.

ing operation for the set print count, the machine


changes into the ready state and waits for 0.5
sec. before resuming the same operation.
Paperless mode
Without detecting paper or jam, the printing
operation is made nearly at the same timing as
the normal operation.
Paperless endless mode
The machine operates with the print count infinitely set automatically. In the same manner as
the paperless mode, without detecting paper or
jam, the printing operation is made nearly at the
same timing as the normal operation.
Running mode
The printing operation is made in the paperless
endless mode plus the scanning operation and
the auto paper feed tray switching.
(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [06 Test Mode] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Running Mode] key.

4. "Running mode menu screen"


Select a mode and press the [COPY] key.

5. Press the Start button to start the running test.


6. Press the STOP button to stop the running
test.

428

10.9 System setting


10.9.1
10.

10. SERVICE MODE

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

B. Software DIPSW setting screen

Software DIPSW setting

Configure settings for the software DIPSW.


Config
E
NOTE
W bits data are written into the parame DIPSW
ter board
d (PB) every time a change is made.
Do not change
hastily, for they cannot
ange data
d
be automatically
lly restored.
res
Do not change any switch
not described in
sw
the service manual.
A. Procedure

[1] [2] [3]

[4]

1. Enter the service mode.


2. "Service mode menu screen"
Press the [07 System Setting] key.

[1]

DIPSW number

[2]

8-bit switch values indicated in hexadecimals from 00 to FF.

3. A sub menu appears on the right side of the


screen.

[3]

Bit number (0 to 7)

Press the [01 Software SW Setting] key on the

[[4]

Bit data: On (1), Off (0)

sub menu.

4. "Software switch setting mode screen"


Press the [S], [T] key or the numeric keys to
select a DIPSW bit number.

5. Press the [On (1)] or [Off (0)] key to set the


selected bit number ON/OFF.

6. Press the [Return] key to return to the "Service


mode menu screen" on which the sub menu
was displayed.

Info HJG:
Siehe DIPSW Liste von HJG

429

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

C. List of software DIPSW


Note
Be sure not to change bits with no particular reference made of the function.

DIPSW
No Bit
DIP

DIPSW1
IPSW

Function

Default setting
Japan

Inch

Metric

Print stop condition after toner

*1

supply display

Print stop method after toner

*2

*2

supply display

Pro
Prohibition of printing when the

Enabled

Disabled

count is reached
PM c

DIPSW2

Print
number setting until printnt num

ing is prohibited
after PM is
prohib

displayed
ed

All charger cleaning


(fixaning cycle
c

ing temperature 50C o


or less

*4

*4

when turning ON)

e (afte
All charger cleaning cycle
(after

turned ON)

*5

*5

Blade auto replacement cycle

*6

*6

Disa
Disabled

Enabled

Unlatched
ched

Latched

7
DIPSW3

3
3
3

4
5

Transfer assist timing adjust-

3
3

ment
1

SC latch (SC23-14, 23-17, 34-**, 35-**, 36-**,


78-40 to 62)

Charger cleaning function

Enabled

Disabled
D

Transfer/separation charger

Enabled

Disabled
Disa

Disabled

Enabled
ed

cleaning function
5

I/O check mode output 15


memory clear

DIPSW4

430

PageScope JobEditor recognition

Disabled

Enabled

RADF auto skew adjustment

Enabled

Disabled

Key counter removal recovery

Disabled

Enabled

APS when change magnification

Enabled

Disabled

DIPSW No Bit

DIPSW4

10. SERVICE MODE


Function

Large-size paper count method

Count as 1

Count as 2

Default setting
Japan

Inch

Metric

(other than PM counter)


DIPSW5

Causes a message to notify a


waste toner full status when
using RC.

Printer operation at waste toner


full status

65 to 80%: Near- 45 to 65%: Nearfull

full

80% or more: Full 60% or more: Full


Not allowed

Allowed (switched to

(SC23-50)

toner recycling mode)


*7

Image density selection (laser

*7

PWM) for copier

D
Display of CMS button of the

toner collection box


tone

DIPSW6

Background
adjustnd density
den

*9

*9

ment (photo mode)

ontrol
Transfer assist control

Disabled

Enabled

Minimum black band


width in
nd wid

black band creation control


ontrol

10

Image stabilization controll

*11

*11

cycle

11

Drum potential auto adjust-

Enabled

Disabled

10
10

11

10

ment
DIPSW7

Background density adjustment

12

12

2
3

12

12

Control to change the black band

13

13

width
DIPSW8

Image density selection (laser

PWM) for printer

Fusing initial rotation condition

16

Count as 1

Count as 2

Long ( 1 )

Short (- 1 -)

431

14
15
15

Fusing initial rotation time

5
6

14

16
16

Large-size paper count

14
14
15
15
16

method (PM counter)


7

Page number dash length for


Stamp/Overlay mode

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit

DIPSW9

Function

Operation at key counter


removal (copier)

Operation at key counter

Same as

Immediate

the stop key

stop (jam)

Ignored

Same as

removal (printer)

Japan

Inch

Metric

DIPSW9-0
*

17

*18

*18

*18

*18

19

*19

*19

Message switchover

17
17

Copy quantity limit

18
18

e mem
Image
memory usable area

DIPSW11

Default setting

DIPSW10

19

17

18
18

Definition change
ge of th
the large size

paper in counter control


ontrol

lowed for
Number of pages allowed

21

saddle stitch (paper weight:


eight: 90
9

*21

*21

to 244 g/m2)

*21

*21

Automatic paper supply

Disabled
D

Enabled

Erasure amount of trailing edge

3m
mm

1 mm

F/E code
e screen
scre

F code screen

switch
h

only

Disabled

Enabled

2bitED

1b
1bitED

*22

*22

Disabled

Enabled

23

Disabled

20
20
21

20
20

of tab paper
3
4

SC screen switchover
Filter for jagged edges on
slanting lines

Gradation switchover in the


photo mode

Criterion for judging custom


paper or wide paper as large
size

DIPSW12

Jam code display

Control for high coverage origi-

23

nal correspondence
1

Switching of default Job List

Enabled

screen when using RC


2
3

Printer auto centering correction

Enabled

Disabled

RC recognition

Disabled

Enabled

Konica Minolta logo when

Enabled

Disabled

power switch is turned ON


7

432

DIPSW No Bit

DIPSW13

10. SERVICE MODE


Function

Default setting
Japan

Inch

Metric

Original size detection switchover 1

A5

51/2 x 81/2

Original size detection switchover 2

A4S

8 / x 11S

Original size detection switcho-

ver 3

24

8K/16K/16KS

Limited

Not limited

24
24

7
DIPSW14

24

Original size detection switcho- B4, 11 x 17/B5,


ver 4
ve

Wider
Wider-sized
paper + punch

12

24
24

8 /2 x 11/B5S
1

pport in printer mode


support

DIPSW15

CMS function

Not use

Use

*25

Number of "Fine" paper that


at

*25

can be stapled

*25

*25

Finishing option alarm stop

*26

*26

*2
26

*26

3
4
5

CS Remote Care recognition

Disabled
isabled

Enabled

Maximum density in printer mode

1.43
43

1.35

Trigger the display of developer/

Number of prints

Running time

Displayed

Not displayed

Enabled

Disabled
Disable

Disabled

Enabled
d

Enabled

Disabled

drum replacement icon


DIPSW16

Developer/drum running time


display

Copy reservation function

Count of the key counter in


printer mode

Utility mode installation date


display

Non-image area erase mode

judge level

27

NIC selection for E-Mail CS

Machine NIC

433

27
27

Controller NIC

27

Remote Care

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit

DIPSW17

Function

Default setting
Japan

Inch

Metric

*28

*28

Summer time setting

28

28

28

28

28

28

Density selection at scanning

tab paper

29

Rotates

Not rotate

29
29

6
7

29
29

29

Switching of custom size


S
paper in printer mode
pap

DIPSW18

DIPSW19

part isolation: Tray /1


Faulty p

Normal

Unavailable

Faulty
part isolation: Tray /2
ty par

Normal

Unavailable

Faulty part isolation:


Tray /3
is

Normal

Unavailable

Faulty partt isolation:


Tray /4
isolat

Normal

Unavailable

Faulty part isolation:


olation RADF

Normal

Unavailable

Faulty part isolation: HDD1


DD1

Normal

Unavailable

31

Fusing temperature setting


ng

29

29

29

29

29

29

29

Black band width when the

29

31

inside temperature is high


5

DIPSW20

Maximum black band width

(when connecting RC)

32

Group staple

En
Enabled

Image scanning area with

Origina
Original priority

d on
Based

32

32

32

Disabled
*33

Normal

*33

image shift
2

Total page number standard in Based on original


stamp mode

DIPSW21

434

transfer paper
per
ABC layout

ut
QWERTY layout

Normal

Unavailable

Tandem connection

34

Mixed size paper staple

Keyboard layout

Faulty part isolation: Tray /5

34

Allowed

Prohibited

(real-time output)

(batch output)

DIPSW No Bit

DIPSW21

10. SERVICE MODE


Function

Minimum custom size

main

main

Default setting
Japan

Inch

Metric

scanning: 182mm scanning: 150mm

Touch panel adjustment method

sub scanning:

sub scanning:

140mm

132mm

Utility/setting but-

hard key

Not target settings

ton +hard key


6

Target settings to judge

Target settings

unmatched paper type in front

(not overwrites the

and back registrations value of

front and back registrations value)

a job read out from HDD

DIPSW22

Machine
achine NIC setting

Number
ber of punch holes

2
3

Image position
on for tthe non-stan-

Disabled

Enabled

35

*35

*35

35

Based on user Based on APS at

dard size original


al (at DF)
D

selection

DF

er save button
Function of power

Enabled

Disabled

SD trimmer board moving tim-

Not displayed

Displayed

Request staple

Selectable staple

supply

supply or staple
0

ing adjustment
6

mpty
Operation when staple empty
of FNS

release
7
DIPSW23

Jam screen selection

Described by

display
disp

illustration

Toner density of developer

selection

36

*36

*36

DIPSW24

Jam position

36
36

36

Default settings of PageScope

Manual

Automatic

JobEditor when turned ON


2

Z-fold output number limit

*37

*37

4
5

DIPSW25

37

37

Z-fold + Staple output number

limit

38

PI size detection switchover 1

A5

5.5 x 8.5

PI size detection switchover 2

A4S

8.5 x 11S

38
38

38

435

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10. SERVICE MODE

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DIPSW No Bit

DIPSW25

Function

Default setting
Japan

Inch

Metric

*39

*39

39

8K/16K/16KS

PI size detection switchover 3

39
39

PI size detection switchover 4

B4, 11 x 17/B5,

39

8 / x 11/B5S
12

DIPSW26

PI size detection switchover 5

A3

12 x 18

T
Transfer assist control size

swi
switchover

40

Multi fe
feed detection control

Enabled

Disabled

Enabled

Disabled

Operate only in

Operate always

40
40

40

(main
ain body)
bod
3

Multi feed
detection control (PI)
eed de

Tray /4 forced
rced sseparation
clutch control
ol

high temp.

Multi feed detection contro


control

Enabled

Disabled

For Japan

For other than

(DF)
DIPSW27

Paper weight-line speed conontrol switchover

Fusing roller type

Japan
Hard roller
Ha

Soft roller

Image density selection (toner

control patch density)

41

41

Thin characters reproduction

Standard
d

Thin-character

41
4

improvement (usage of smaller

41

correspondent
c

laser dot)

DIPSW28

Selection of page margin method

set on main body for printer job


1
2

Side1 and side2 Side1 and


nd sid
side2
collectively

ely
separately

Changing direction of adjusting

To the direction

To the direction

print start position at back side

opposite to that

same as that of

in fine increments (other than

of the frontside

the frontside

Changing direction of adjusting

To the direction

To the direction

print start position at back side

same as that of

opposite to that

the frontside

of the frontside

book)
3

in fine increments (book)

436

DIPSW No Bit

DIPSW28

10. SERVICE MODE


Function

Standard of shifting with the

Based on image Based on paper

Default setting
Japan

Inch

Metric

shifting direction specified two


repeat.
7

SD-501 Limitation for multi half

Limited

Not Limited

fold
DIPSW
DIPSW29

Switching of suction fan /4


Sw

Idling

ON for 10 minutes

(FM29) operation control


(FM2

OFF

after finishing printing


(when the drum temperature is 45C
or more)

DIPSW30

Service mode, restriction


tion of

Restricted

Not restricted

data collection display

DIPSW31

DIPSW32

437

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit

DIPSW33

Function

Faulty part isolation: FD-fold/

Default setting
Japan

Inch

Metric

Normal

Unavailable

Normal

Unavailable

punch function
1
2

Faulty part isolation: FD main


tray paper exit

Faulty part isolation: PI function

Normal

Unavailable

Faulty part isolation: FD

Normal

Unavailable

Faulty part isolation: LS main


Fault

Normal

Unavailable

Normal

Unavailable

Normal

Unavailable

Normal

Unavailable

Normal

Unavailable

Normal

Unavailable

N
Normal

Unavailable

tray-tandem
(1st)
ay-tan
7

Faulty
ty part isolation: LS main
tray-tandem
ndem (2nd)

DIPSW34

Faulty partt isolation:


SD saddle
isolat
stitch

Faulty part isolation:


SD multi
tion: S
center fold

Faulty part isolation: SD mu


multi
tri-fold

mFaulty part isolation: SD trimming

Faulty part isolation: SD connection/ sub-tray exit

DIPSW35

Normal

Unavailable

Normal

Unavailable
Unav

Faulty part isolation: FS staple


function

Faulty part isolation: FS main


tray paper exit

Faulty part isolation: FS

Normal

ailable
Unavailable

Faulty part isolation: PB cover

Normal

Unavailable
able

Normal

Unavailable

Normal

Unavailable

paper insertion
4

Faulty part isolation: PB binder


function

DIPSW36

438

Faulty part isolation: PB

DIPSW No Bit

DIPSW36

DIPSW37

10. SERVICE MODE


Function

Default setting
Japan

Inch

Metric

PB perfect binding limit

Enabled

Disabled

(includes Z-fold)
3

Upper limit setting for the num- Limited according Limited accordber of papers to be stapled

to paper size, paper ing to the paper


weight, or paper

size

type, whichever is
the minimum.
4

setting for the numUpper limit


l

Limited by the

Limited by the

ber of papers
to be ejected for
pap

software

FS-503 main tray

stapling
folding
g or fo

DIPSW38

lower limit sensor

Default folder when


n selecting
selec

Private folder

Shared folder

box function
1

File name overwriting with box functio


function

Disabled

Enabled

age
Print quantity and output page

Enabled

Disabled

selection for Wait or Proof output for box function


3

Automatic change of tray set-

42

d
Disabled

Enabled

Buck side trailing edge erasure

*43

*43

amount with duplex output

43
4

Tray1 paper leading edge

Disabled

Enable
Enabled

Disabled

Enabled
ed

Disabled

Enabled

Disabled

Enabled

Disabled

Enabled

42

ting names
5

Peripheral image erasure of


custom size

DIPSW39

43

buckling prevention control


1

Tray2 paper leading edge


buckling prevention control

Tray3 paper leading edge


buckling prevention control

Tray4 paper leading edge


buckling prevention control

Tray5 paper leading edge


buckling prevention control

439

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No Bit

DIPSW40

Function

Default setting
Japan

Inch

Metric

Cover sheet single fold control

with folding&stapling/multi

44

44

2
3

44

44

center

DIPSW42

DIPSW43

print
TIFF direct
d

Not output

Output

TIFF
direct print
F direc

45

APS target
paper size (F4)
arget p

*45

*45

Change of the scanner comom-

MMR

MH

45

pression method

DIPSW46

440

Visual Counter Master counter

value read-off intervals

46

46

46

46

10. SERVICE MODE


*5

NOTE

All charger cleaning cycle (after turned ON)

Bold boxes show default settings.


Mode
*

Print stop condition after toner supply display


Mode

1-1

1-0

Stops after 500 prints

Stops after 750 prints

Stops after 1,000 prints

Stops after 2,000 prints

*2

1-2

the machine
Stops at a break between

Every 10,000 prints

Every 20,000 prints

Every 30,000 prints

Every 5,000 prints

Blade auto replacement cycle


Mode

1-3

Stops after exit paper in

2-4

*6

Print stop method after toner supply display


Mode

2-5

2-7

2-6

Every 375,000 prints

Every 250,000 prints

Every 300,000 prints

Every 500,000 prints

*7

print set

Image density selection (laser PWM) for copier

Change the image writing laser PWM to make image

Stops at the end of the

lighter.

NOTE

current job
Does not stop

There are two kinds of DIPSWs to lighten


*3

Print number setting until printing is prohibited

image density: laser PWM (5-2/3) and toner

after PM is displayed

control patch density (27-2/3). As a priority of


adjustment, adjust in the following order.

Mode

1-7

1-6

1-5

1,000 prints

2,000 prints

down

3,000 prints

Using this setting alone may cause white

4,000 prints

spot on the solid section. Be sure to use

5,000 prints

together with DIPSW23-2/3/4 (toner den-

1,000 prints

1,000 prints

1,000 prints

*4

1) Laser PWM
2) Toner control patch density: approx. 0.5%

sity of developer) approx. 0.25% up or


0.5% up.

Mode

5-3

5-2

All charger cleaning cycle (fixing temperature

Standard (*200/200/186)

50C or less when turning ON)

Lighter (*167/167/137)

2-3

2-2

2-1

Lightest (*142/142/112)

Cleaning every time

Standard (*200/200/186)

At 5,000 prints

At 10,000 prints

At 15,000 prints

At 20,000 prints

At 25,000 prints

At 30,000 prints

No cleaning

Mode

0 (white) to 255 (black) represent density within


the image density range. Numbers represent
each image density at the line speed 490 mm/s,
425 mm/s, 290 mm/s from left.

441

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006


*12 Background density adjustment

*8

Change the charging potential and set the image

Toner collection box CMS display

density of the highlight section.


Mode

5-4
7-3

7-2

Standard

Dark (25 V down)

NOTE

Lighter (25 V up)

This setting is enabled when DIPSW5-1, 12-5,

Lightest (50 V up)

Disabled

Enabled

Mode

and 15-0 are set to "1".


*13 Black band width change control
*9

Background density adjustment (photo mode)

Change the laser PWM and set the image density for

Set black band to prevent the overflow toner and the


cleaning fault.

the highlight section while in the photo mode.


The numerical values given in the table represent the

Mode

7-7

density in the image density range of 0 (white) to 255

Changes in synchronization

(black).

with toner supply amount


Mode

Black band width fixed

6-1

6-0

PWM 16

PWM 0

Change the image writing laser PWM to make image

PWM 8

lighter.

PWM 24

*14 Image density selection (laser PWM) for printer

Mode

8-1

8-0

Standard (*200/200/186)

Lighter (*167/167/137)

Specifies Minimum black band width of black band

Lightest (*142/142/112)

creation control

Standard (*200/200/186)

*10 Minimum black band width of black band creation control

Mode

6-4

6-3

0.25 mm

0.5 mm

0.75 mm

No black band

*11 Image stabilization control cycle


Changes cycle of the image stabilization control
(drum potential, maximum density, gamma auto
adjustment).
Mode

442

6-6

6-5

Every 20,000 prints

Every 30,000 prints

Every 40,000 prints

Every 50,000 prints

0 (white) to 255 (black) represent density within


the image density range. Numbers represent
each image density at the line speed 490 mm/s,
425 mm/s, 290 mm/s from left.

10. SERVICE MODE


*18 Copy quantity limit

*15 Fusing initial rotation condition


In the low temperature environment, fusibility may be

Mode

insufficient immediately after the power is turned ON.

9-7

9-6

9-5

9-4

So, rotate the fusing roller while in the warm-up to

No limit

obtain an even heat distribution of the fusing roller to

1 prints

avoid the insufficient fusing.

3 prints

In this adjustment, determine the environment in

5 prints

which you implement the fusing initial rotation.

9 prints

10 prints

20 prints

rotation in the low and normal temperature envi-

30 prints

ronment

50 prints

99 prints

No limit

Low temperature: perform the fusing initial rotation


in the low temperature environment only.
Low/normal temperature: perform the fusing initial

Low/normal/high temperature: perform the fusing


initial rotation in all environments.
8-3

8-2

No limit

Low temperature

No limit

Low/normal temperature

No limit

Low/normal/high temper-

No limit

Mode

ature
No preparatory rotation

*19 Image memory usable area


Changes the usable area of DRAM (256 MB) on the
image processing board (IPB). Compression memory

*16 Fusing initial rotation time

is used within the memory area of compressed image


8-5

8-4

data, and expansion memory is used for page mem-

180 sec

ory of expanded image data. There are 2 types of

300 sec

image memory; DRAM on IPB and hard disk/1 (10

60 sec

0 sec

Mode

GB of total 40 GB is used). DRAM is used by priority.


If hard disk/1 is damaged and memory overflow
occurs during scanning or transferring data from PC,
increase compression memory. If memory overflow

*17 Message switchover

occurs before printing starts, increase expansion


memory.

Mode

9-3

9-2

Please insert key counter

Please insert copy card

Compression memory

Please insert coin

187MB

Please insert key counter

Expansion memory 69 MB

Mode

Compression memory

10-1

10-0

220MB
Expansion memory 36 MB
Compression memory
159MB
Expansion memory 97 MB
Compression memory
46MB
Expansion memory 210 MB

443

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

*20 Definition change of the large size paper in


counter control

NOTE
When this setting is enabled, the background
optical density (DIPSW7-2 and 7-3) must be

Mode

10-3

10-4

A3 11 x 17 12 x 18

When this setting is enabled, be sure to carry

Small size only

out cleaning of the conveyance belt every

A3 11 x 17 12 x 18

20,000 prints.

set to " Lighter (50V up)".

Print density may drop immediately after

81/2 x 14 B4 8K
A3 11 x 17 12 x 18

changing the setting from "enabled" to "disabled".

81/2 x 14 B4 8K F4

The density will return to normal

while printing a dozen pages.


*21 Allowable number of pages for saddle stitch with
2

Enabling this setting increases toner consumption. Print density becomes lower as

paper weight 92 to 244 g/m

the remaining amount of toner gets lower. Be


Mode
+0

10-7

10-6

10-5

careful not to cause a cartridge empty status


while printing is in progress.

+5

Transfer/separation output value of this con-

+10

trol is [User paper 1 to 3]. Be sure to set the

+15

appropriate current value.

+20

+25

+30

*24 Original size detection switchover 3


Default setting for inch is 8.5 x 14 and 8 x 13 for metric.
Mode

*22 Criterion for judging custom size or wide size


paper as large size
Mode

11-6

330mm*

298mm

Only valid when DIPSW10-3 and 10-4 are 0/1


and 1/1,respectively.

*23 Control for printing high print ratio pages


Supports originals with high printing coverage by
measuring

developing

conditions,

toner

supply

period, and changes in line speed. Valid when "1" is


selected for this setting and the paper settings are as
follows: (RC-501 must be installed to use this function.)
Paper type: Rough paper
Paper weight: 131 to 161 g/m2
Mode

444

12-0

Disabled

Enabled

13-7

13-6

13-5

8 x 13

8.25 x 13

8.125 x 13.25

8.5 x 13

8.5 x 14

Not used

Not used

Not used

10. SERVICE MODE

*25 Number of "Fine" paper that can be stapled

Mode

17-3 17-2 17-1 17-0

15-2

15-1

110 minutes

100 sheets

120 minutes

50 sheets

130 minutes

40 sheets

140 minutes

30 sheets

150 minutes

Mode

*29 Density selection at scanning tab paper

*26 Finishing operation alarm stop


Alarm stop means the following full detection func-

Mode

17-6

17-5

17-4

tions. FD/FS/LS tray lower limit, FD/FS/LS/SD num-

80

ber of sheets on the tray, FD punch, FS staple

40 (Lightest)

60

scraps, SD trim scraps.


Mode
Stops immediately after

15-4

15-3

100

120

160

200

255 (Darkest)

detection
Stops at a break between
print set after detection
Does not stop while printing

*30 Fusing temperature setting

Does not stop while print-

Temperature up: Decrease insufficient fusing or wrap-

ping jam at fusing.

ing

Temperature down: decrease paper exit curling or


waving.

*27 Non-image area erase mode judge level


Mode

Mode

16-6

16-5

Standard

Standard

Correspond to dark origi-

(default for a soft roller)

nal
Correspond to light inter-

ference
Not used
*28 Summer time setting
Mode

19-3 19-2 19-1 19-0


0

Standard + 5C

Standard + 10C

Standard + 15C

Standard -5C

10 C lower than the

standard
17-3 17-2 17-1 17-0

(default for a hard roller)

0 minute

Standard -15C

10 minutes

Standard -20C

20 minutes

Standard -25C

30 minutes

Standard -30C

40 minutes

Standard -35C

50 minutes

Standard -40C

60 minutes

Standard -45C

70 minutes

Standard -50C

80 minutes

Standard -55C

90 minutes

Standard -60C

100 minutes

445

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10. SERVICE MODE

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*31 Black band width when internal temperature

*35 Number of punch holes

Black band is created with the width set in DIPSW6Mode

3, 4 when "1" is selected for this setting and the drum

22-2

22-1

temperature sensor (TH5) detects temperature above

Not used

45 C.

2 and 3 holes

2 and 4 holes

Not used

Mode

19-4

Changes in synchronization with toner

supply amount

*36 Toner density of developer selection

Fixed black band width*


*

Width set in DIPSW6-3 and 6-4.

Change developing roller rotation and toner density of


developer (toner and carrier ratio) to change only
toner density of developer without changing image

*32 Maximum black band width (when connecting


RC)

density.
If increasing toner density of developer resulted in

Sets the maximum width of the black band in black

image background, decrease toner density. If lighten-

band creation control.

ing image in other DIPSW (5-0/1, 27-2/3) resulted in

Only valid when RC is installed.

white spot on the solid section, increase toner den-

Mode

sity.

19-7

19-6

20mm

10mm

After change the DIPSW, image density does

5mm

not appear as the setting value until printing

Follows the DIPSW6-3 and 6-4

about 500 prints because it need to add toner

NOTE

to increase toner density of developer or

settings

need to consume toner to reduce it.


*33 Image scanning area with shift function
Mode

Normal: Compare the original size and the transfer

23-4

23-3

23-2

paper size, the smaller one is to be the image area.

Standard toner density

Original priority: Original size is to be the image area.

Approx. 0.5% down

Approx. 1.0% down

Approx. 1.5% down

Approx. 0.25% up

Approx. 0.5% up

*34 Tandem connection mode

Approx. 0.75% up

Select "Enabled" in the setting to make the tandem

Approx. 1.0% up

Mode

20-1

Normal

Original priority

connection.
The firmware of the main unit must have been set to

*37 Z-fold output number limit

use the option. And the fusing rollers must be the

Mode

same type; hard rollers or soft rollers.

24-4

50 sheets

20-7

40 sheets

Disabled

30 sheets

Enabled

20 sheets

Mode

446

24-5

10. SERVICE MODE


*41 Image density selection (toner control patch den-

*38 Z-fold + Staple output number limit

sity)
Mode

24-7

24-6

5 sheets

bias for the toner control patch formed on the drum

8 sheets

to determine the toner density.

10 sheets

3 sheets

Changes the image density by setting the developing

NOTE
After changing the DIPSW, image density

*39 PI size detection switchover 3

does not appear as the setting value until

Default setting for inch is 8.5 x 14 and 8 x 13 for met-

printing about 500 prints because it needs to

ric.

add toner to increase the toner density of


developer or consume toner to reduce it.
Mode

25-4

25-3

25-2

8 x 13

background or toner spillage. Be sure to use

8 /4 x 13

together with DIPSW23-2/3/4 (toner density

81/8 x 131/4

of developer) approx. 0.5% down or 1.0%

81/2 x 13

down.

81/2 x 14

Not used

Not used

of adjustment, adjust in the following order.

Not used

1) Laser PWM

Using this setting alone may cause image

There are two kinds of DIPSWs to lighten


image density: laser PWM (5-2/3) and toner
control patch density (27-2/3). For the priority

2) Toner control patch density: approx. 0.5%


*40 Transfer assist control size switchover

down

Default setting for inch is "Between 279 mm and 297

Using this setting alone may cause white

mm" and "297 mm or more" for metric.

spots on the solid section. Be sure to use


together with DIPSW23-2/3/4 (toner den-

NOTE

sity of developer) approx. 0.25% up or

When you make the transfer assist sheet

0.5% up.

PCS-compliant, be sure to set this switch to


Mode

27-3

27-2

Standard

Approx. 0.5% up

Approx. 1.0% up

Approx. 0.5% down

"Correspond to PCS."

Mode

26-1

26-0

297 mm or more

Between 279 mm and

Do not transfer assist

Correspond to PCS

297 mm

*42 Tray name is automatically changed.


Mode

38-4
0

Automatically changes the name to


the name of selected paper type,
when the name has been set to
"paper type".

Automatically changes the name to


the name of selected paper type,
when paper type, paper weight, color,
and punch settings are changed.

447

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bizhub PRO 1050/1050P


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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

*43 Buck side trailing edge erasure amount with

10.9.2

Telephone number setting

Set the telephone number and FAX number of the

duplex output

service center displayed when malfunction occurs.


Mode

38-7

38-6

6mm

1. Enter the service mode.

8mm

2. "Service mode menu screen"

10mm

* 2mm (copier)

A. Procedure

0mm (printer)

It becomes 4 mm when the paper size is userdefined with the DIPSW38-5 has been set to "1".

*44 Cover sheet single fold control with folding&sta-

Press the [07 System Setting] key.

3. A sub menu appears on the right side of the


screen.
Press the [02 Telephone Number Setting] key
on the sub menu.

4. "Customer support TEL/FAX setting screen"

pling/multi center
Enabling this setting improves accuracy of folding

Press either the [Service Center Tel (16)] or the

cover paper.

[Service Center Fax (16)] key you want to set.

5. Enter the telephone number or FAX number


Mode

40-3

40-2

Normal control

* Enables the control

under a certain condition


Enables the control all the

sure to use hyphen to fill up the blanks.

6. Press the [OK] key to register data.

Enables the control only when the weight of


cover paper fed from the main body is 131 g/m2
or heavier.

*45 TIFF direct print APS target paper size (F4)


Mode

42-1

42-2

8 x 13

8.5 x 13

8.25 x 13

8.125 x 13.25

*46 Visual Count Master counter value read-off intervals


Mode

448

Note
When a number is less than 16 digits, be

time

you register through the numeric keys.

46-0

46-1

Once every 10 minutes

Once every 1 minute

Not read off

Once every 1 hour

Press the [Cancel] key to cancel the setting you


entered.

10.9.3

Serial number setting

10. SERVICE MODE


10.9.4

Setting date input

Set and display the serial number of the main body

Set the starting date of the total counter that is dis-

and options.

played on the utility mode.


When setting the DIPSW 16-4 to 1, the starting date

Caution:
Never change the serial number of the main
body. Otherwise, the fixing temperature
abnormality or the drum damage may occur.

of the total counter is not displayed.


A. Procedure

1. Enter the service mode.


2. "Service mode menu screen"

A. Procedure

Press the [07 System Setting] key.

3. A sub menu appears on the right side of the


1. Enter the service mode.

screen.

2. "Service mode menu screen"

Press the [04 Setting Date Input] key on the

Press the [07 System Setting] key.

3. A sub menu appears on the right side of the

sub menu.

4. "Setting date input screen"

screen.

Enter the starting date through the numeric

Press the [03 M/C Serial Number Setting] key

keys.

on the sub menu.

4. "Serial number setting mode screen"


Press the key for the option you want to set,

5. Press the [OK] key to update data.


Press the [Cancel] key to cancel the setting you
updated.

and enter the serial number through the


numeric keys.

5. Press the [OK] key to register data.


Press the [Cancel] key to cancel the setting you
entered.
NOTE
When the entered data is incorrect, a notice
screen appears. Press the [OK] key to close
the screen and enter data again.

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10. SERVICE MODE

10.10 ROM version


Display the ROM version of the main body and
options.
NOTE
The [Image control] that is displayed on the
screen represents the ROM version of the
overall control board (OACB).
(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [08 ROM Version] key.

3. A sub menu appears on the right side of the


screen.
Press the [01 ROM Version]] key on the sub
menu.

4. "Indication of ROM version screen"


Each ROM version is displayed.

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10. SERVICE MODE

10.11 CS Remote Care


10.11.1 Outline
The CS Remote Care is a system that manages the main body by sending and receiving various kinds of the
management data of the main body between the main body and the CS Remote Care center computer through
the phone line or E-mail.
It enables the main body to call the center computer, and the center computer to inquire regularly the main body
for various data.
The data handled by the CS Remote Care can be classified into the 3 following groups.
a. Data that allow you to grasp the use conditions of the main body, such as the total count and the PM count.
b. Data that give us the general information of when and how often an abnormality occurred with the main body.
c. All sorts of adjustment data
Note
When the security enhanced mode is set to ON, the use of the main body NIC is not allowed.
10.11.2 Setup procedure of the CS Remote Care
When a change in use is made between the main body NIC and the controller NIC, or when the mail remote
notification system is jointly used, care should be taken of the mail account and the DIPSW setting.
For particulars, see "10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system".
In case you setup again the once setup main body, clear the RAM for CS Remote Care and start from step 5.
About how to clear the RAM for CS Remote Care, see "10.11.3 List of combinations of E-Mail CS Remote Care
and Mail remote notification system"
Step

Operation
When using the phone line modem

When using the E-mail


Main body NIC

Controller NIC

Registered the machine ID in the application on the CS Remote Care center side.
When the machine ID is not registered, no initial connection cannot be made.

Modem connection

When using the E-mail, remove the modem for the

Turn off the power of the modem, connect the

phone line.

main body and the modem with a modem cable,


and the modem and the wall outlet with a modular cable.
* For the connection of a modular cable, see the
instructions of the modem to be used.
2

I/O check mode and data collection clear available


(Service mode 07 System Setting 01 Software SW Setting Set 03-6 to "On (1)")

CS Remote Care memory initialization


(Service mode 04 Machine Condition 01 I/O Check Mode [1] [5] [ACCESS] [9] [8] [Start]
button ON)

CS Remote Care function ON


(Service mode 07 System Setting 01 Software SW Setting Set 15-5 to "On (1)")

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10. SERVICE MODE


Step

Field Service Ver3.0 Nov.2006


Operation

When using the phone line modem

When using the E-mail


Main body NIC

Proceed to the step 6.

Controller NIC

CS Remote Care used

CS Remote Care used

NIC selection (main

NIC selection (controller

body NIC used)

NIC used)

(Service mode 07

(Service mode 07

System Setting 01

System Setting 01

Software SW Setting

Software SW Setting

Set 16-7 to "On (1)")

Set 16-7 to "Off (0)")

CS Remote Care function selection

CS Remote Care function selection

(Service mode 09 CS Remote Care 01 CS

(Service mode 09 CS Remote Care 01 CS

Remote Care Set 02 Modem)

Remote Care Set 01 E-mail)

No. code entry


(Service mode 09 CS Remote Care 01 CS Remote Care Press No. Code Enter the No.
code* Press No. Code)
* For the No. code, enter a specified code.

Date and time setting for the CS Remote Care


(Enter the No. code Detail setting 02 Date and time setting Press Setting Time Enter the
current time Press SET Press Time Zone Enter the time zone)

Center ID setting
(Enter the No. code Detail setting 01 Basic setting Press the Center No. Enter the center
No.*)
* Enter the center No. in five digits.

10

11

Center telephone Number setting

Response time out setting: Optional

(Enter the No. code Detail setting 01 Basic

(Enter the No. code Detail setting 03

setting Press Center Telephone Number

Response time out setting Enter the response

Enter the center telephone Number*)

time out time)

* Make an entry using "T" and "P" as required.

(This is usually left as default.)

Machine telephone Number setting

Proceed to the step 12.

(Enter the No. code Detail setting 01 Basic


setting Press Machine Telephone Number
Enter the machine telephone Number *)
* Make an entry using "T" and "P" as required.
12

452

Modem initialization AT command entry

Main body mail address

Controller mail address

(Enter the No. code Detail setting 04 AT

setting

setting

command Press First command Enter the

This is set from the Web

This is set by the admin-

initialization command *)

utility on the browser of

istrator set network set-

* For particulars of the initialization command,

the PC connected to

ting through the

see the instructions of the modem to be used.

the main body NIC by

operation panel of the

the network.

main body.

Be sure to conduct the

Be sure to conduct the

sending and receiving

sending and receiving

test.

test.

Step

10. SERVICE MODE


Operation

When using the phone line modem

When using the E-mail


Main body NIC

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DIPSW setting for the CS Remote Care

Controller NIC

Proceed to the step 14.

(Enter the No. code Detail setting Software


SW setting)
(Baud rate setting: Select the baud rate at the
software DIPSW setting 01-4 to 7.)
14

Turn on and off the power switch (SW2) of the main body.

15

First call execution

Initial connection mail

Initial connection mail

(Service mode 09 CS Remote Care 01 CS

reception

reception

Remote Care Press No. Code twice Detail

The initial connection

The initial connection

setting 01 Basic setting First call*)

mail is sent to the mail

mail is sent to the mail

* When the connection to the center completes

address of the main

address of the controller

successfully, the CS Remote Care setting screen

body NIC from the cen-

NIC from the center.

is displayed.

ter.

* When the CS Remote

* When the CS Remote

Care related window is

Care related screen is

opened while receiving

opened while receiving

the initial connection

the initial connection

mail from the center, the

mail from the center, the

information being cre-

information being cre-

ated is destroyed and

ated is destroyed and

the CS Remote Care

the CS Remote Care

setting screen is dis-

setting screen is dis-

played.

played.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system
To change a combination of E-Mail CS Remote Care and Mail remote notification system, refer to this table to
configure the DIPSW setting or the mail account setting.
Case

Mail remote

E-Mail CS

E-Mail CS

notification

Remote Care

Remote Care

system

Setting item

Value

"Use the mail remote notification

Use

Remark

using the main using the conbody NIC

troller NIC
system" of the main body NICs
Web utility

"Service mode - Software

(*3)

DIPSW": 15-5 (*1)


"Service mode - Software

DIPSW": 16-7 (*2)


"Use the mail remote notification

Use

system" of the main body NIC


Web utility
2

"Service mode - Software

(*4)

DIPSW": 15-5 (*1)


"Service mode - Software

DIPSW": 16-7 (*2)


"Use the mail remote notification

Use

system" of the main body NIC


Web utility
3

"Service mode - Software

DIPSW": 15-5 (*1)


"Service mode - Software

DIPSW": 16-7 (*2)


"Use the mail remote notification
system" of the main body NIC

Do not
use

Web utility
4

"Service mode - Software

DIPSW": 15-5 (*1)


"Service mode - Software

DIPSW": 16-7 (*2)


"Use the mail remote notification
system" of the main body NIC

Do not
use

Web utility
5

"Service mode - Software

DIPSW": 15-5 (*1)


"Service mode - Software

DIPSW": 16-7 (*2)


*1

Service mode - Software DIPSW: 15-5 (CS Remote Care function ON, 0=OFF, 1=ON)

*2

Service mode - Software DIPSW: 16-7 (NIC selection of E-Mail CS Remote Care, 0=controller NIC, 1=main
body NIC)

*3

Mail remote notification system and CS Remote Care using the main body NIC share the same mail account

*4

Mail remote notification system and CS Remote Care using the controller NIC use separate mail accounts

454

10.11.4 Detailed setup procedure


A. I/O check mode, data collection clear valid

1. Enter the service mode.


2. "Service mode menu screen"
Press the [07 System Setting] key.

3. "Sub menu screen"

10. SERVICE MODE

5. Set the bit data to "On (1)".


On (1): CS Remote Care function enabled
Off (0): CS Remote Care function disabled
(default)

6. Press the [Return] key to finish the configuration.

Press the [01 Software SW Setting] key.

4. "Software SW Setting screen"


Set "03" with the DIPSW number.
Set "6" with the DIPSW bit number.

5. Set the bit data to "On (1)".


On (1): I/O check mode, data collection clear
enabled
Off (0): I/O check mode, data collection clear
disabled (default)

6. Press the [Return] key to finish the configuration.

D. NIC selection for E-Mail CS Remote Care

1. Enter the service mode.


2. "Service mode menu screen"
Press the [07 System Setting] key.

3. "Sub menu screen"


Press the [01 Software SW Setting] key.

4. "Software SW Setting screen"


Set "16" with the DIPSW number.
Set "7" with the DIPSW bit number.

5. Set the bit data to the NIC you use.


On (1): Use the main body NIC
B. CS Remote Care memory initialization

1. Enter the service mode.

Off (0): Use the controller NIC (default)

6. Press the [Return] key to finish the configuration.

2. "Service mode menu screen"


Press the [04 Machine Condition] key.

3. "Sub menu screen"


Press the [01 I/O Check Mode] key.

4. "I/O Check Mode screen"


Enter "15" with the numeric keys. Confirm that
"15-00" is displayed on the message display
area.

5. Press the [Access] button.


6. Enter "98" with the numeric keys.
7. Press the [Start] button.
Confirm that the output check display switches
to "FIN."

E. CS Remote Care function selection (E-Mail/


Phone line modem)

1. Enter the service mode.


2. "Service mode menu screen"
Press the [09 CS Remote Care] key.

3. "Sub menu screen"


Press the [01 CS Remote Care] key.

4. "CS Remote Care setting screen"


Select the key for the function you use.
01 E-Mail: Use the E-Mail CS Remote Care
02 Modem: Use the Modem CS Remote Care

5. Press the [No. Code] key.


C. CS Remote Care function ON

1. Enter the service mode.


2. "Service mode menu screen"
Press the [07 System Setting] key.

3. "Sub menu screen"


Press the [01 Software SW Setting] key.

4. "Software SW Setting screen"


Set "15" with the DIPSW number.
Set "5" with the DIPSW bit number.

6. Enter the No. code* with the numeric keys.


7. Press the [No. Code] key.
8. Press the [Detail setting] key.
9. "Setting menu screen"
Press the [02 Date and time setting] key.

10. Enter the date with the numeric keys, and


press the [Set] key.

11. Enter the month with the numeric keys, and


press the [Set] key.

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10. SERVICE MODE

12. "Date and Time setting screen"

Field Service Ver3.0 Nov.2006


*1

When entering the telephone number, keys on

Enter the year in 2 digits with the numeric keys,

the screen other than numeric keys represent

and press the [Set] key.

the followings.

13. Enter time with the numeric keys, and press the
[Set] key.

14. Press the [Time Zone] key.


15. Enter the time zone with the numeric keys, and
press the [Set] key.

16. Press the [OK] key to return to the "Setting


menu screen."
*

Enter the No. code that is assigned in advance.

F.

Modem initial setting

[ , ] Pause: holds the self-dial delivery for some time


[W] Wait: detects the destination dial tone
[T] Tone dial: tone dialing
[P] Pulse dial: pulse dialing
[] Number delimiter: ignored when actually dialed
[*] [#] []: use as necessary
*2

Change the modem initialization command if


necessary (Usually, there is no need to change).
For details, refer to the manual of the modem.

G. Baud rate setting

1. "Modem setting menu screen"


Press the [01 Basic setting] key.

2. "Basic setting screen"


Press the [Center No.] key.

3. Enter the center ID with the keyboard, and


press the [OK] key.

4. Press the [Center Telephone Number] key.


5. Enter the center telephone number with the

NOTE
In case you changed bit data by accident, be
sure to restore the previous state.

1. "Modem setting menu screen"


Press the [05 Software SW setting] key.

2. "Software SW Setting screen"


Set "01" with the DIPSW number.

numeric and symbolic keys.

Set the modem baud rate using the DIPSW bit

Use [T]s and [P]s depending on the modem

number "4 to 7".*

and the phone line. *1

6. Press the [Machine Telephone Number] key.

3. Press the [Return] key to return to the "Modem


setting menu screen."

7. Enter the machine telephone number with the


numeric and symbolic keys.
Use [T]s and [P]s depending on the modem
and the phone line. *1

8. Press the [OK] key to return to the "Modem setting menu screen."

9. "Modem setting menu screen"


Press the [04 AT command] key.

10. "AT command setting screen"


Press the [First command] key.

11. Enter the modem initialization command with


the keyboard, and press the [OK] key. *2

12. Press the [OK] key to return to the "Modem setting menu screen."

456

* Modem baud rate


Baud rate

01-7 01-6 01-5 01-4

1200 bps

2400 bps

4800 bps

9600 bps

19200 bps

38400 bps

57600 bps

10. SERVICE MODE

H. E-Mail initial setting

10.11.5 Software DIPSW setting for CS Remote


Care

1. "E-Mail Setting Menu screen"


Press the [01 Basic setting] key.

2. "Basic setting screen"

NOTE
DIPSW bits data are written into the Parame-

Press the [Center No.] key.

ter board (PB) every time a change is made.

3. Enter the center ID with the keyboard, and

In case you changed bit data by accident, be

press the [OK] key.

sure to restore the previous state.

4. Press the [OK] key to return to the "E-Mail Setting Menu screen."

5. "E-Mail Setting Menu screen"


Press the [03 Response time out setting] key. *

6. Enter the response time out time with the


numeric keys. (in minutes)

7. Press the [OK] key to return to the "E-Mail Setting Menu screen."

A. Input procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [09 CS Remote Care] key.

3. "Sub menu screen"


Press the [01 CS Remote Care] key.

4. "CS Remote Care setting screen"


Press the [No. Code] key.

NOTE
The response time out setting is automati-

5. Use the sheet setting keys to enter the No.


code. *1

cally set on receiving the initial connection


mail. Change the setting if necessary.

6. Press the [No. Code] key.


7. Press the [Detail setting] key.
8. "Setting menu screen"
Press the [05 Software SW Setting] key.

9. "Software SW Setting screen"


Select the DIPSW number.
Use the left arrow key or the numeric keys.

10. Select the DIPSW bit number.


Use the right arrow key or the numeric keys.

11. Select DIPSW On (1), Off (0).


Use the [On (1)], [Off (0)] key.

12. Press the [Return] key to return to the "Setting


menu screen."
*1

If the No. code is already entered, confirm that


No. code.

NOTE
About functions of each switch, see to "B.
List of software DIPSW for CS Remote Care".

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

B. List of software DIPSW for CS Remote Care


Note
Do not change any bit not described on this table.
DIPSW No

Bit

DIPSW1

Modem reception

DIPSW2

Functions

Default

Receive*1

Do not receive*1

Baud rate

*2

*2

*2

*2

*2

*2

*2

*2

Auto call on SC occurrence

Do not call

Call

Auto call on date specification

Do not call

Call

Auto call on the part replacement

Do not call

Call

Auto call on the drum replacement

Do not call

Call

Auto call on the periodic maintenance

Do not call

Call

(PM)

DIPSW3

Auto call on the toner supply

Do not call

Call

Auto call on frequent JAM occurrence

Do not call

Call

CS Remote Care communication mode

*3

*3

*3

*3

Modem redial interval

*4

*4

*4

*4

*4

*4

*4

*4

Modem redial times

*5

*5

*5

*5

*5

*5

*5

*5

*5

*5

*5

*5

*5

*5

Do not redial

Redial

3 to 7
DIPSW4

0
1
2 to 7

DIPSW5

4 to 7
DIPSW6

DIPSW7

Redial for response time out

1 to 7

458

10. SERVICE MODE

DIPSW No

Bit

Functions

Default

DIPSW8

Retransmission interval on E-Mail delivery

*6

*6

error

*6

*6

*6

*6

*6

*6

Retransmission times on E-Mail delivery

*7

*7

error

*7

*7

*7

*7

*7

*7

*7

*7

*7

*7

*7

*7

4 to 7
DIPSW9

DIPSW10

DIPSW11

DIPSW12

DIPSW13

Time zone setting

*8

*8

*8

*8

*8

*8

*8

*8

*8

*8

*8

*8

*8

*8

*8

*8

Timer 1

*9

*9

RING reception CONNECT reception

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

*9

Timer 2

*10

*10

Dial request completed CONNECT

*10

*10

reception

*10

*10

*10

*10

*10

*10

*10

*10

*10

*10

*10

*10

Timer 3

Not used

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

DIPSW No

Bit

DIPSW13

5
6

Functions

Default

Timer 3

Not used

Timer 4

*11

*11

Line connection Start request telegram

*11

*11

delivery

*11

*11

*11

*11

*11

*11

*11

*11

*11

*11

*11

*11

7
DIPSW14

DIPSW15

DIPSW16

DIPSW17

DIPSW18

Timer 5

*12

*12

Wait time for other side's response

*12

*12

*12

*12

*12

*12

*12

*12

*12

*12

*12

*12

*12

*12

Retry data, timer 6

*13

*13

Initialization OK Dial request

*13

*13

*13

*13

*13

*13

*13

*13

*13

*13

*13

*13

*13

*13

Call JAM date (main body)

*14

*14

Valid copy quantity

*14

*14

Call ADF JAM date

*15

*15

Valid original feed quantity

*15

*15

Call JAM date

*16

*16

MCBJ setting

*16

*16

Call ADF JAM date

*17

*17

MOBJ setting

*17

*17

Attention display

Do not call

Call

1 to 7

DIPSW19 to 0 to 7

DIPSW40

460

*1

10. SERVICE MODE

Modem reception

*6

Mode

Mode

01-1

Receive

Issue ATA by RING delivery


Do not receive

Do not issue ATA by RING delivery


*2

Retransmission interval on E-Mail delivery error

Baud rate
Mode

01-7 01-6 01-5 01-4

08-3 08-2 08-1 08-0

0 minute

10 minutes

20 minutes

30 minutes

40 minutes

50 minutes

60 minutes

1200 bps

70 minutes

2400 bps

80 minutes

4800 bps

90 minutes

9600 bps

100 minutes

19200 bps

110 minutes

38400 bps

120 minutes

57600 bps

1
*7

*3

Retransmission times on E-Mail delivery error

CS Remote Care communication mode


Mode
Mode

03-0

Data modem

0 to 9 times

FAX (not used)

10 times

E-Mail

11 to 99 times

Reservation

1
*8

Modem redial interval

000 0000 to 000 1001


0

000 1011 to 110 0011

DIPSW10

05-3 05-2 05-1 05-0

1 minute

-12 to -1

2 minutes

3 minutes

1 to 12

4 minutes

5 minutes

6 minutes

7 minutes

Mode

8 minutes

DIPSW11

9 minutes

0 to 31 sec

10 minutes

32 sec

*9

1111 0100 to 1111 1111


0

0000 0001 to 0001100

Timer 1 (RING reception CONNECT reception)

33 to 255 sec
*5

Time zone setting


Mode

Mode

DIPSW09

03-1

*4

0000 0000 to 0001 1111


0

0010 0001 to 1111 1111

Modem redial times


Mode

DIPSW06
0 to 9 times
10 times
11 to 99 times

000 0000 to 000 1001


0

000 1011 to 110 0011

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

*10 Timer 2 (Dial request completed CONNECT

Valid original feed quantity

reception)
Mode

DIPSW12
0 to 63 sec
64 sec

0000 0000 to 0011 1111


0

65 to 255 sec

0100 0001 to 1111 1111

*11 Timer 4 (Line connection Start request telegram delivery)


Mode

Mode

17-3

17-2

600 sheets

1200 sheets

1800 sheets

2400 sheets

17-5

17-4

1000

2000

3000

5000

17-7

17-6

100

200

400

600

*16 Call JAM date


MCBJ setting

DIPSW14
0 to 31 (x 100 msec)
32 (x 100 msec)

*15 Call ADF JAM date

0000 0000 to 0001 1111


0

33 to 255

0010 0001 to 1111 1111

Mode

(x 100 msec)
*17 Call ADF JAM date
*12 Timer 5 (Wait time for other side's response)
Mode

MOBJ setting
0

DIPSW15
0 to 29 sec
30 sec

0000 0000 to 0001 1101


0

31 to 255 sec

0001 1111 to 1111 1111

*13 Retry data, timer 6 (Initialization OK Dial


request)
Mode

DIPSW16
0 to 254 (x 5 msec)
255 (x 5 msec)

0000 0000 to 1111 1110


1

*14 Call JAM date (main body)


Valid copy quantity
Mode

462

17-1

17-0

3000 copies

6000 copies

9000 copies

12000 copies

Mode

10.11.6 Mail address setting


A. Procedure for setting the main body NIC

10. SERVICE MODE

5. Click [E-Mail Initial Setting]. The mail initial setting screen is displayed.

Display the Web utility on the browser of the PC that


is connected to this machine by the network to set
the mail address. The mail setting method of the CS
Remote Care that uses the main body NIC is the
same as that for the mail remote notification system.
Corresponding browser: Internet Explorer 5.5 or
Netscape4.7x or above

1. Start up the PC that is connected to this


machine by the network.

2. Open the browser and select "Open" in the file


menu.

3. Enter the IP address of this machine or the host


name, and press the [Enter] key. The main page
of the Web utility screen of this machine is displayed.

4. Click [Extension for maintenance].


Enter "ce" for the user name and then enter the
8-digit CE password (default: 92729272) for
the password, and then click the [OK] button.
The CE extended function screen is displayed.

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10. SERVICE MODE

6. Set the following items.


Enable E-mail notification:

Field Service Ver3.0 Nov.2006


Supplement:
[Communication log]

Select "Yes."

The CE extended function page shows 5 sent-out

The setting method of the CS Remote Care

and 5 received mail logs. The CS Remote Care

that uses the main body NIC is the same as

related mails are displayed as "Kind: CS Remote

that of the mail remote notification system.

Care Mail."

Sending mail (SMTP) server:


Set the IP address of the sending mail server.
Interval between fetching mails:
Set the intervals from 1 minute to 60 minutes to
check the receiving mail server to see if a mail is
newly received.
Receiving mail server:
Set the IP address of the receiving mail server.
Kind of mail spool:
Select either of POP3 and IMAP according to
the mail server to be used by the main body.
Default: "POP3"
User name on the server:
Enter the account name assigned to the main
body by the receiving mail server.
Password:
Enter the password to the above account
name.
E-mail address of this copy machine:

1. Press the [Utility] button on the operation panel.


2. "Utility menu screen"
Press the [06 Machine Manager Setting] key.

3. "Machine manager setting menu screen"


Press the [04 Network Setting] key.

4. "Sub menu screen"


Press the [02 Controller NIC Setting] key.

5. "Controller NIC setting menu screen"


Press the [11 CSRC] key.

6. "CSRC setting menu screen"


Press the [01 CSRC Send Setting] key.

7. Configure the following items.


CSRC Send
Select [Yes].
SMTP Server Address

Enter the mail address assigned to the main

Specify the SMTP server address. You can use

body.

symbols and alphanumeric characters within

CE password:
Enter any alphanumeric characters (including
symbols) up to 20 characters.
Enable POP (IMAP) before SMTP:
After authentication is made by the receiving

63 characters.
Port Number
Specify the SMTP port number within the range
from 1 to 65535. Default is [25].
Connection Time Out Time

mail server, a selection is made if the mail is to

Specify the SMTP time out time with in the

be sent out or not. Default: "To be sent."

range from 30 to 300 (sec). Default is [60] sec-

* : Change "SMTP port No." and "POP (IMAP)

onds.

port No." as necessary.

Machine Manager From Address

* : "Nickname for the copier," "Mail transfer

Specify the From address of mails from the

option," "E-mail address for transfer" and "Dis-

controller NIC.

play of the time required in the mail" are set for

==========================

the mail remote notification system. Set them

In case you use a server in which authentication is

as necessary.

required for sending and receiving mails, press the

7. Press the [Apply] button to decide the entry.

[Next] key to configure necessary settings.

8. Click the [Sending and Receiving test] button to

8. Press the [OK] key.

conduct the sending and receiving test of the


mail.
When the test is completed successfully, proceed to the next step. When the test fails,
check the setting again according to the error
message to conduct the test once more.

464

B. Procedure for setting the Controller NIC

9. "CSRC setting menu screen"


Press the [02 CSRC Receive Setting] key.

10. Configure the following items.

10. SERVICE MODE


10.11.7 Modem First Call

CSRC Receive

Send the machine ID and telephone number to the

Select [Yes].

CS Remote Care center computer to establish con-

POP Server Address


Specify the POP server address. You can use
symbols and alphanumeric characters within
63 characters.

nection with the center.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [09 CS Remote Care] key.

User Name
Enter the user name to login to the POP server.

3. "Sub menu screen"


Press the [01 CS Remote Care] key.

You can use symbols and alphanumeric characters within 63 characters.

4. "CS Remote Care setting screen"


Press the [No. Code] key.

Password
Enter the password to login to the POP server.

5. Enter the No. code with the numeric keys. *1

You can use symbols and alphanumeric char-

6. Press the [No. Code] key.

acters within 16 characters.

7. Press the [Detail setting] key.

APOP

8. "Setting menu screen"

Select [On] to use the APOP function.


Port Number
Specify the POP port number within the range

Press the [01 Basic setting] key.

9. "Basic setting screen"


Press the [First Call] key.

from 1 to 65535. Default is [110].


Connection Time Out Time

10. Confirm that the connection with the center is

Specify the POP time out time with in the range

properly completed. *2

from 30 to 300 (sec). Default is [60] seconds.

When properly completed, the "CS Remote


Care setting screen" appears.

Press the [Next] key to configure the following two

*1

No. code.

settings.
Auto Check
Select [Yes].
Auto Check Interval Time
Specify the interval between checking new

If the No. code is already entered, confirm that

*2

In case an error occurred in the communication


with the center, check the displayed code. For
details on error codes, see "10.11.14 Error code
list".

mails within the range from 1 to 60 (minutes).


Default is 15 minutes.

11. Press the [OK] key.


12. "CSRC setting menu screen"
Press the [03 CSRC Communication Test] key.

13. "CSRC Communication Test"


Press the [Start] key.
Confirm that the sending and receiving are correctly performed and go to next step. If the test
failed, re-confirm the settings and perform the
test again following the error message.

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10. SERVICE MODE


10.11.8 Receiving the initial connection mail
In case E-Mails are used, after settings are done on
the main body, the center needs to send an initial
connection mail to the mail address of the main body,
thus enabling mail transmission between the center
and the main body.

Field Service Ver3.0 Nov.2006


10.11.9 Setup confirmation

1. Enter the service mode.


2. "Service mode menu screen"
Press the [09 CS Remote Care] key.

3. "Sub menu screen"


Press the [01 CS Remote Care] key.

MEMO:
About how to send the initial connection mail, refer
to the CS Remote Care center's manual.
Mail transmission are possible only between the
center and the main body that the initial connection has been established.
The initial connection mail is sent from the center.
The mail address of the center used then is stored
in the main body.
To check the center's mail address on the main
body, output "Machine Management List." Procedure: Service mode 05 List Output 01 List
Output Machine Management List. Press the
[COPY] key at upper left of the screen to output
the list from the basic screen.

466

4. "CS Remote Care setting screen"


Make sure that only selected items for
"Modem" or "E-Mail" are displayed.

10. SERVICE MODE

10.11.10 Maintenance call

10.11.11 Center call from manager

As the CE starts the maintenance, enter the ID code

If the setup of CS Remote Care is completed, the

of CE (7-digit number with which each CE is identi-

manager can call the center of CS Remote Care.

fied, managed by a distributor.) to notify the center


the start of maintenance. After the maintenance,
pressing the maintenance completion key notifies the
center the completion of maintenance.

1. Enter the utility mode.


2. "Utility Menu screen"
Press the [06 Machine Manager Setting] key.

3. "Machine manager setting menu screen"


<At the start of maintenance>

1. Enter the service mode.


2. "Service mode menu screen"
Press the [09 CS Remote Care] key.

3. "Sub menu screen"


Press the [01 CS Remote Care] key.

4. "CS Remote Care setting screen"

Press the [06 System Connection] key.

4. "Sub menu screen"


Press the [01 User Call] key.

5. "User Call screen"


Press the [Start] key.
If the setup is not completed, or if other call is
made, the [Start] key is grayed out, disabling to
make a call.

Press the [No. Code] key.

5. Enter the No. code with the numeric keys.

About how to call the center and send various data of

6. Press the [No. Code] key.

the main body on the specified date and time, refer to


the CS Remote Care center's manual.

During the maintenance, the [Start] button blinks until


the completion of the maintenance.
<At the end of maintenance>

1. Enter the service mode.


2. "Service mode menu screen"
Press the [09 CS Remote Care] key.

3. "Sub menu screen"


Press the [01 CS Remote Care] key.

4. "CS Remote Care setting screen"


Press the [Maintenance comp] key.

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10. SERVICE MODE


10.11.12 Confirm communication log

Field Service Ver3.0 Nov.2006


10.11.13 Initialization of RAM for CS Remote

You can output and confirm the communication log.

1. Enter the service mode.

Care
Initializing the RAM for CS Remote Care enables you
to perform the setup again.

2. "Service mode menu screen"


1. Enter the service mode.

Press the [05 List Output] key.

2. "Service mode menu screen"

3. "Sub menu screen"

Press the [09 CS Remote Care] key.

Press the [01 List Output] key.

3. "Sub menu screen"

4. "List output mode menu screen"

Press the [01 CS Remote Care] key.

Press the [Communication Log List] key.

4. "CS Remote Care setting screen"

5. Press the [COPY] key to output the list from the

Press the [No. Code] key.

basic screen.

5. Enter the No. code with the numeric keys. *1


For details of logs, see "10.7 List output".

6. Press the [No. Code] key.


7. Press the [Detail setting] key.
8. "Setting menu screen"
Press the [04 RAM Clear] key.

9. "RAM Clear setting screen"


10. The confirmation screen appears.
Press the [OK] key.

11. The RAM is cleared, and the "CS Remote Care


setting screen" appears.

12. Perform the setup again if necessary.


*

If the No. code is already entered, confirm that


No. code.

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10. SERVICE MODE

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Field Service Ver3.0 Nov.2006


10.11.14 Error code list
Error code
K00_00

Error
Connection NG (Cannot connect from the modem,

Solution
Redial and wait for re-reception.

timed out).
K00_01

No response (After connection, no start telegram

Redial and wait for re-reception.

from the center detected).


K00_02

Copying. Could not be written in non-volatile memory, and line disconnected.

K00_03

Center ID mismatch.

Confirm the center ID.

K00_04

Serial number mismatch.

Confirm the serial number.

Grammar error (when receiving undefined com-

Redial.

K00_05

mands or parameters).
K00_06

Received a write order for an unwritable item.

K00_07

Unread item error.

K00_08

Signal reception time out after a response detection

Redial.

(after the start telegram shuttled).


K00_09

Already registered serial number.

K00_10

Communication error occurred because of the car-

Redial.

rier OFF (NO CARRIER detected in the modem).


K00_11

Dialtone (NO DIALTONE) detected in the modem.

Redial.

K00_12

Busy signal (BUSY) detected in the modem.

Redial.

K00_13

NO ANSWER detected in the modem.

Redial.

K00_14

Telegram error (irregular telegram received in

Retry standard times, and redial.

response to the telegram you sent).


K00_15

Serial number not registered in the center (4 x 40


telegrams received).

K00_16

Errors not defined in the above -00 to 15 (last 2 dig-

Redial.

its).
K00_17

Telephone number you must call was not registered.

K01_00

DSR turned OFF or remains turned OFF.

K01_01

Error on creating a message queue.

K01_02

Error on generating a task.

K01_03

Error on sending a message.

K01_04

Error on receiving a message.

K01_05

Received an error (NG) from the timer task.

K02_01

Modem initialization NG.

K03_00

Center call evacuation buffer is full. Cannot evacuate


any more.

K05_90

Because of memory shortage, unable to secure


enough area for sending a mail.

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Error code
K05_92

Error

Solution

Controller in operation: unable to send a mail

In the manual transmission, retry

because the controller is in operation.

when the controller is idling. In the


auto transmission, an automatic retry
is performed after 1 minute.

K05_93

Mail sending error: an error was returned on sending

In the auto transmission, an auto-

a mail.

matic retry is performed after the


specified time. Check if there is no
fault in the network environment and
the network settings.

K05_94

Machine in operation: unable to send a mail because

In the manual transmission, retry

the machine is in operation.

when the machine is idling. In the


auto transmission, an automatic retry
is performed after 1 minute.

K05_95
K05_96

Controller not connected: unable to send a mail

Check the connection between the

because the controller is not connected.

controller and the main body.

Controller-driven SC: unable to send a mail because

In case of the controller-driven SC, a

of a controller-driven SC (49-xx).

mail cannot be sent through the controller. Use a telephone. This error do
not occur in the main body NIC.

The shaded error codes are the ones that may occur when a transmission is made from the main body to
the center.

10.11.15 Troubleshooting
Check the followings when the main body neither receives the initial connection mail nor returns a response.
1) The center ID or the machine ID are not set in the main body.
2) The center ID or the machine ID are different (A machine ID error is not returned at the initial connection).
3) CS Remote Care function is disabled, or the phone line is selected in the CS Remote Care function selection.
4) Communication between the main body and the mail server is not proper (Check this with a transmission
test).

470

10. SERVICE MODE

10.12 ISW

9. "Stapling Center Position Adjustment screen"


Enter a value through the numeric keys and

See "5. FIRMWARE VERSION UP".

press the [Set] key.


Setting range:-20 (in front) to +20 (in back)

10.13 Finisher adjustment

1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value


10.13.1 Staple Finisher adjustment

can be obtained.

Conduct various settings of the FS.


A. Stapling center position adjustment

B. Paper width adjustment s.u.

Adjust the center position of the staple while in sta-

When there is an uneven edge found with the bundle

pling.

of paper, conduct this adjustment.


This adjustment adjusts the position of the alignment
plate while in alignment.

(1) Procedure

1. Enter the service mode.

(1) Procedure

2. "Service mode menu screen"


Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

screen.
Press the [01 Staple Position Adj.] key on the
sub menu.

3. A sub menu appears on the right side of the


screen.

4. "Staple Finisher adjustment mode screen"


Press the [01 Stapling Center Position Adjust-

Press the [01 Staple Position Adj.] key on the


sub menu.

4. "Staple Finisher adjustment mode screen"

ment] key.

5. "Stapling Center Position Adjustment screen"

Press the [02 Paper Width Adjustment] key.

5. "Stapling Paper Width Adj. screen"

Press the [COPY] key.

6. Select A3 or 11 x 17 paper, and select the 2


staplings. Press the Start button to output the
test pattern (No.16).

Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust. Press the Start button to output the test

7. Fold the outputted paper in half in the paper


feed direction to check the misalignment with
the stapling center position.
Standard value: a = 3mm

pattern (No.16).

Achtung:
Mit FW ver 4x ist es mglich folgende
Justagen separat durchzufhren.
a) Straight Mode (reine Blattausgabe)
b) Staple Mode (Heftmodus)
Wichtig:
Im Straight Mode darf bei Eingabe der

[1]

Kopienanzahl, nur "1" eingegeben werden !

a
[2]

fs503fs3011ca

[1] Paper center

[2] Stapling center position

8. When the value is not within the standard value,


press the [SERVICE] key.

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10. SERVICE MODE

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7. Check to see if the bundle of papers is misaligned (a: a misalignment occurs when the

10.13.2 Multi folder (hole-punch) adjustment


Conduct the FD punch related adjustment.

paper width setting is larger than the paper


width) and if the bundle is curved (b: the curve

A. Paper width adjustment

occurs when the paper width setting is smaller

When a large mis-alignment is found with the position

than the paper width).

of a punch hole, use a corresponding paper size to

Standard value:

a = 1.0 mm or less

adjust the width of the alignment plate.

(16 sheets or less)


a = 1.5 mm or less
(from 17 to 100 sheets)

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [02 Multi Folder (Punch) Adj.] key on
the sub menu.

4. "Multi Folder (Hole-Punch) adj. menu screen"


Press the [01 Paper Width Adjustment] key.
fs503fs3012c

5. "Paper Width Adjustment screen"


Press the [COPY] key.

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Stapling Paper Width Adj. screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. Enter a value through the numeric keys and


press the [Set] key.
Setting range:-20 (wide) to +20 (narrow)
1 step = 0.1 mm

11. Repeat steps 5 to 10 until the standard value


can be obtained.

6. Set paper you want to adjust in the tray, the


number of copies is set to 10 and press the
Start button.

7. Check the diameter of the through-hole when


the ejected paper is stacked.
No. of holes

Standard value (mm)

2 & 4 holes

5.0 or larger

3 holes

6.5 or larger

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Paper Width Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. Enter the set value through the numeric keys


and press the [Set] key.
Setting range:-20 (narrow) to +20 (wide)
1 step = 0.1 mm
Note
When the alignment plate is wider than an
appropriate position, the punch centering
is displaced, and when too narrow, the
punch holes are apt to disperse.

11. Repeat steps 5 to 10 until the standard value


can be obtained.

472

10. SERVICE MODE

B. Hole-punch vertical position adjustment


Adjust punch holes in the sub scan direction.

11. Enter a value through the numeric keys and


press the [Set] key.
Setting range:-40 (wide) to +40 (narrow)

(1) Procedure

1 step = 0.1 mm

12. Repeat steps 5 to 11 until the standard value

1. Enter the service mode.

can be obtained.

2. "Service mode menu screen"


Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

13. To configure other punch hole/paper size,


repeat steps 5 to 11.

screen.
Press the [02 Multi Folder (Punch) Adj.] key on
the sub menu.

4. "Multi Folder (Hole-Punch) adj. menu screen"


Press the [02 Hole-Punch Vertical Position
Adjustment] key.

5. "Punch Vertical Position Adj. screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust in the tray, and select the number of
punch holes. Press the Start button to output
the test pattern (No.16).

7. Check the distance a from the outputted paper


leading edge to the punch holes center position.

fs503fs3013c

Holes

Standard value a (mm)

2 & 4 holes

10.5 5.0

3 holes

9.5 5.0

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Punch Vertical Position Adj. screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. Press the punch hole key you want to adjust.

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

10.13.3 Multi folder (Fold) adjustment

B. Letter fold-in position adjustment

Conduct the FD folding related adjustment.

Adjust the folding position on the letter fold-in printing

Broschren Falz

mode.

A. Folding position adjustment


Adjust the folding position on the fold printing.

Brief Falz inne

NOTE
When adjusting both the single fold and the

(1) Procedure

double fold, be sure to start with the double


fold.

1. Enter the service mode.

The position of the single fold is based on the

2. "Service mode menu screen"

leading edge of paper and the position of the

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

double fold is based on the position of the


single fold. So, the dimension "b" in the step

screen.

7 varies when either position of the single fold

Press the [03 Multi Folder (Fold) Adj.] key on the

and the double fold is changed.

sub menu.

4. "Multi Folder (Fold) adj. mode screen"


Press the [01 Folding Position Adjustment] key.

5. "Folding Position Adjustment screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust in the tray. Press the Start button to output the test pattern (No.16).

7. Check the misalignment "a" on the edge of the


outputted paper.

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Multi Folder (Fold) Adj.] key on the
sub menu.

4. "Multi Folder (Fold) adj. mode screen"

Standard value a: 1.5 mm

Press the [02 Letter Fold-in Position Adjust-

ment] key.

5. "Letter Fold-in Position Adjustment screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to


fs503fs3014c

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Folding Position Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. Enter a value through the numeric keys and


press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
In the case of the mis-alignment given in the
step 7, enter a set value on the positive side.

11. Repeat steps 5 to 10 until the standard value


can be obtained.

12. To configure other paper size, repeat steps 5 to


11.

474

adjust in the tray. Press the Start button to output the test pattern (No.16).

10. SERVICE MODE


C. Letter fold-out position adjustment

7. Check "a" and "b" on the outputted paper.

Adjust the folding position on the letter fold-out printing mode.

b
[1]

The position of the single fold is based on the


double fold is based on the position of the

a03uf3c019ca

Paper size

NOTE
leading edge of paper and the position of the

[2]

[1] Single fold

Brief Falz aussen

[2] Double fold

single fold. So, the dimension "a" and "b" in


the step 7 varies when either position of the
single fold and the double fold is changed.

Standard value (mm)


(1) Procedure

a 1.5

b 1.5

A3

139.0

142.0

1. Enter the service mode.

B4

120.3

123.3

2. "Service mode menu screen"

A4S

98.0

101.0

12 x 18

151.4

154.4

11 x 17

142.9

145.9

screen.

81/2 x 14

117.5

120.5

Press the [03 Multi Folder (Fold) Adj.] key on the

81/2 x 11S

92.1

95.1

8K

129.0

132.0

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Letter Fold-in Position Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. Press the [Double Fold] key.

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

sub menu.

4. "Multi Folder (Fold) adj. mode screen"


Press the [03 Letter Fold-out Pos. Adjustment]
key.

5. "Letter Fold-out Pos. Adjustment screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust in the tray. Press the Start button to output the test pattern (No.16).

11. Enter a value through the numeric keys and


press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 7 gets larger
when the set value is moved to the positive side
and gets smaller when moved to the negative
side.

12. Press the [Single Fold] key.


13. Enter a value through the numeric keys and
press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "b" in the step 7 gets larger
when the set value is moved to the positive side
and gets smaller when moved to the negative
side.

14. Repeat steps 5 to 13 until the standard value


can be obtained.

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10. SERVICE MODE

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D. Double parallel position adjustment

7. Check "a" and "b" on the outputted paper.

Adjust the folding position on the double parallel position.

Doppelparallel Falz
NOTE

[1]

a
[2]

a03uf3c020ca

[1] Single fold


Paper size

[2] Double fold


Standard value (mm)
b 1.5

A3

282.0

144.0

B4

243.7

123.3

A4S

199.0

101.0

12 x 18

306.8

156.4

11 x 17

289.9

147.9

81/2 x 14

238.1

120.5

81/2 x 11S

187.3

95.1

8K

262.0

134.0

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Letter Fold-out Pos. Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. Press the [Single Fold] key.


11. Enter a value through the numeric keys and
press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 7 gets larger
when the set value is moved to the plus side
and gets smaller when moved to the minus
side.

12. Press the [Double Fold] key.


13. Enter a value through the numeric keys and
press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "b" in the step 7 gets larger
when the set value is moved to the positive side
and gets smaller when moved to the negative
side.

14. Repeat steps 5 to 13 until the standard value

476

double fold, be sure to start with the double


fold.
The position of the single fold is based on the
leading edge of paper and the position of the

a 1.5

can be obtained.

When adjusting both the single fold and the

double fold is based on the position of the


single fold. So, the dimension "b" in the step
7 varies when either position of the single fold
and the double fold is changed.
(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Multi Folder (Fold) Adj.] key on the
sub menu.

4. "Multi Folder (Fold) adj. mode screen"


Press the [04 Double Parallel Position Adjustment] key.

5. "Double Parallel Pos. Adj. screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust in the tray. Press the Start button to output the test pattern (No.16).

10. SERVICE MODE

7. Check "a" and "b" on the outputted paper.

E. Z-fold position adjustment


Adjust the folding position on the Z-fold position.

Z Falz
NOTE

[1]

double fold, be sure to start with the single

fold.

[2]

The position of the single fold is based on the


a03uf3c021ca

[1] Single fold


Paper size

When adjusting both the single fold and the

[2] Double fold

leading edge of paper and the position of the


double fold is based on the position of the
single fold. So, the dimension "b" in the step

Standard value (mm)

7 varies when either position of the single fold


and the double fold is changed.

a 1.5

b 1.5

A3

208.5

103.8

B4

180.5

89.8

A4S

147.0

73.0

1. Enter the service mode.

12 x 18

227.1

113.1

2. "Service mode menu screen"

11 x 17

214.4

106.7

81/2 x 14

176.3

87.7

81/2 x 11S

138.2

68.6

8K

193.5

96.3

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Double Parallel Pos. Adj. screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. Press the [Single Fold] key.


11. Enter a value through the numeric keys and

(1) Procedure

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Multi Folder (Fold) Adj.] key on the
sub menu.

4. "Multi Folder (Fold) adj. mode screen"


Press the [05 Z-Fold Position Adjustment] key.

5. "Z-Fold Position Adjustment screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust in the tray. Press the Start button to output the test pattern (No.16).

press the [Set] key.


Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 7 gets smaller
when the set value is moved to the positive side
and gets larger when moved to the negative
side.

12. Press the [Double Fold] key.


13. Enter a value through the numeric keys and
press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "b" in the step 7 gets smaller
when the set value is moved to the positive side
and gets larger when moved to the negative
side.

14. Repeat steps 5 to 13 until the standard value


can be obtained.

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7. Check "a" and "b" on the outputted paper.

13. Enter a value through the numeric keys and


press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm

The dimension "b" in the step 7 gets smaller

[2]

[1]

when the set value is moved to the positive side


a03uf3c022ca

and gets larger when moved to the negative


side.

14. Repeat steps 5 to 13 until the standard value


8 1214
[1]

can be obtained.

a
a03uf3c031ca

[1] Single fold

[2] Double fold

Paper size

Standard value (mm)


a 1.5

b 1.5

A3

105.5

108.5

B4

91.5

94.5

A4S

74.8

77.8

12 x 18

114.8

117.8

11 x 17

108.5

111.5

81/2 x 14

94.0

81/2 x 11S

70.4

73.4

8K

98.0

101.0

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Z-Fold Position Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. Press the [Single Fold] key.


11. Enter a value through the numeric keys and
press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 7 gets smaller
when the set value is moved to the positive side
and gets larger when moved to the negative
side.

12. Press the [Double Fold] key.

478

F.

Gate position adjustment

10. SERVICE MODE

7. Check "a" and "b" on the outputted paper.

Adjust the folding position on the gate position.


NOTE

Altar Falz

When adjusting the single fold, the double

fold and the triple fold, be sure to conduct the

[1]

single fold, the double fold and the triple fold


in this order.
The position of the single fold is based on the

[3]

[2]

leading edge of paper and the position of the

a03uf3c023ca

double fold is based on the position of the


single fold. So, the dimension "a" and "b" in
the step 7 varies when either position of the

[1] Single fold [2] Double fold [3] Triple fold


Paper size

single fold and the double fold is changed.

Standard value (mm)


a 1.5

b 1.5

c 1.5

A3

103.5

213.0

106.5

B4

89.5

185.0

92.5

1. Enter the service mode.

A4S

72.8

151.5

75.8

2. "Service mode menu screen"

12 x 18

112.8

231.6

115.8

11 x 17

106.5

218.9

109.5

8 /2 x 14

87.4

180.8

90.4

81/2 x 11S

68.4

142.7

71.4

8K

96.0

198.0

99.0

(1) Procedure

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Multi Folder (Fold) Adj.] key on the
sub menu.

4. "Multi Folder (Fold) adj. menu screen"


Press the [06 Gate Position Adjustment] key.

5. "Gate Position Adjustment screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Gate Position Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

adjust in the tray. Press the Start button to out-

10. Press the [Single Fold] key.

put the test pattern (No.16).

11. Enter a value through the numeric keys and


press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 7 gets smaller
when the set value is moved to the positive side
and gets larger when moved to the negative
side.

12. Press the [Double Fold] key.


13. Enter a value through the numeric keys and
press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "b" in the step 7 gets larger
when the set value is moved to the positive side
and gets smaller when moved to the negative
side.

14. Press the [Triple Fold] key.

479

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15. Enter a value through the numeric keys and


press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm

10.13.5 Stacker adjustment


Conduct the LS related adjustments.

LS-501 / 502
A. Paper width adjustment

The dimension "c" in the step 7 gets smaller

Conduct this adjustment when a paper exit mis-align-

when the set value is moved to the positive side

ment occurs in the main scan direction of the stacker

and gets larger when moved to the negative

tray.

side.

This adjusts the position of the alignment plate while

16. Repeat steps 5 to 14 until the standard value

in alignment.

can be obtained.
(1) Procedure
G. Fold regist loop adjustment
Adjust the paper loop amount at the registration roller
section to adjust the folding skew, the wrinkling of
paper or a jam at the registration section.

Registrations Bausch

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [05 Stacker Adjustment] key on the

(1) Procedure

sub menu.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [03 Multi Folder (Fold) Adj.] key on the
sub menu.

4. "Multi Folder (Fold) adj. menu screen"


Press the [07 Fold Regist Loop Adjustment]
key.

5. "Fold Regist Loop Adjustment screen"


Press the [COPY] key.

6. Select A3 or 11 x 17 paper and press the start


button to output the test pattern (No. 16).

7. When the trouble recurs, press the [SERVICE]


key.

Press the [01 Paper Width Adjustment] key.

5. "Paper Width Adjustment screen"


Press the [COPY] key.

6. Select A3 or 11 x 17 paper and press the start


button to output the test pattern (No. 16).

7. When a paper exit mis-alignment occurs, press


the [SERVICE] key.

8. "Paper Width Adjustment screen"


Press the [Next] or [Back] key to select either
the stacker 1 or the stacker 2.

9. Enter a value through the numeric keys and


press the [Set] key.
Setting range:-20 (narrow) to +20 (wide)
1 step: 0.1 mm

10. Repeat the steps 5 to 9 until an appropriate

8. "Fold Regist Loop Adjustment screen"


Enter a value through the numeric keys and
press the [Set] key.
Setting range:-50 (small) to +50 (large)
1 step = 0.1 mm

9. Repeat the steps 5 to 8 until an appropriate


value is obtained.

10.13.4 Multi folder (PI) adjustment


This is not used in the field.

480

4. "Stacker Adjustment Mode Menu screen"

value is obtained.

10. SERVICE MODE

B. Paper length adjustment

10.13.6 Saddle stitcher adjustment

Conduct this adjustment when a paper exit mis-align-

Conduct various adjustment related to SD

ment occurs in the sub scan direction of the stacker


tray.

A. Stapling center position adjustment

This adjusts the position of the leading edge stopper.

Adjust the center position of the staple for the saddle


stitching mode.

Broschrenfinisher SD-501

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen.

screen.
Press the [05 Stacker Adjustment] key on the

Press the [06 Saddle Stitcher Adj.] key on the

sub menu.

sub menu.

4. "Stacker Adjustment Mode Menu screen"


Press the [02 Paper Length Adjustment] key.

5. "Paper Length Adjustment screen"


Press the [COPY] key.

6. Select A3 or 11 x 17 paper and press the start


button to output the test pattern (No. 16).

7. When a paper exit mis-alignment occurs, press


the [SERVICE] key.

8. "Paper Length Adjustment screen"

4. "Saddle Stitcher Adjustment Menu screen"


Press the [01 Staple Center Adjustment] key.

5. "Stapling Center Position Adjustment screen"


Press the [COPY] key.

6. Select A3 or 11 x 17 paper and press the start


button to output the test pattern (No. 16).

7. Check the misalignment between the staplecenter and the paper center.
Standard value: a = 2 mm

Press the [Next] or [Back] key to select either


the stacker 1 or the stacker 2.

9. Enter a value through the numeric keys and


press the [Set] key.
Setting range:-20 (narrow) to +20 (wide)
1 step: 0.1 mm

[2]

[1]

10. Repeat the steps 5 to 9 until an appropriate


value is obtained.

a
[1] Single fold

fs503fs3300c

[2] Stapling center

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Stapling Center Position Adjustment screen"


Enter a value through the numeric keys and
press the [Set] key.
Setting range:-20 (right) to +20 (left)
1 step = 0.1 mm

10. Repeat steps 5 to 9 until the standard value


can be obtained.

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B. Stapling paper width adjustment

9. "Staple Paper Width Adj.screen"

When there is an uneven edge found with the bundle

Use the [Next] and [Back] key to select the

paper at the saddle stitching mode, conduct this

paper size you want to adjust.

adjustment.

10. Enter a value through the numeric keys and

This adjustment adjusts the position of the saddle


stitching alignment plate.

press the [Set] key.


Setting range:-20 (narrow) to +20 (wide)
1 step = 0.1 mm

NOTE
Make sure that the folding skew adjustment
of the mechanical adjustment has been com-

11. Repeat steps 5 to 10 until the standard value


can be obtained.

pleted.
C. Staple pitch adjustment
(1) Procedure

Adjust the stapling interval for the saddle stitching


mode.

1. Enter the service mode.


2. "Service mode menu screen"

(1) Procedure

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

1. Enter the service mode.


2. "Service mode menu screen"

screen.
Press the [06 Saddle Stitcher Adj.] key on the
sub menu.

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen.

4. "Saddle Stitcher Adjustment Menu screen"


Press the [02 Stapling Paper Width Adjustment] key.

Press the [06 Saddle Stitcher Adj.] key on the


sub menu.

4. "Saddle Stitcher Adjustment Menu screen"

5. "Staple Paper Width Adj. screen"

Press the [03 Staple Pitch Adjustment] key.

Press the [COPY] key.

5. "Staple Pitch Adjustment screen"

6. Set the paper of the paper size you want to


adjust. Press the Start button to output the test
pattern (No. 16).

Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust. Press the Start button to output the test

7. Check to see if the bundle of papers is misaligned (a: a misalignment occurs when the
paper width setting is larger than the paper
width) and if the bundle is curved (b: the curve

pattern (No. 16).

7. Check the interval "a" between the staples


against the paper size "b."
Standard value: a = (b/2) 2 mm

occurs when the paper width setting is smaller


than the paper width).
Standard value a: 1.0 mm or less

a
b

fs503fs3011c
fs503fs3012c

8. When the value is not within the standard value,


press the [SERVICE] key.

8. When the value is not within the standard value,


press the [SERVICE] key.

482

9. "Staple Pitch Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

10. SERVICE MODE

7. Check the misalignment "a" on the edge of the


outputted paper.
Standard value a: 1.5 mm or less

10. Enter a value through the numeric keys and


press the [Set] key.

Setting range:-20 (narrow) to +20 (wide)


1 step = 1 mm
Setting range is restricted by the paper size.
Minimum value is determined based on the stapler movable range and the maximum value is
determined so that the saddle stitching alignment plate and stapler do not interfere with

fs503fs3014c

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Folding Position Adjustment screen"

each other.
B5S: Setting is not possible (fixed to 91 mm)

Use the [Next] and [Back] key to select the

B4: -20 to +20 mm (108.5 to 148.5 mm)

paper size you want to adjust.

A4S: -14 to +14 mm (91 to 119 mm)

10. Enter a value through the numeric keys and

A3: -20 to +16.5 mm (128.5 to 165 mm)

press the [Set] key.

81/2 x 14, 81/2 x 11S: -16.95 to +16.95 mm

Setting range: -20 to +20


1 step = 0.1 mm

(91 to 124.9 mm)


11 x 17, 8 /2 x 11: -20 to +20 mm
1

(119.7 to 159.7 mm)

11. Repeat steps 5 to 10 until the standard value


can be obtained.

In case of the misalignment given in the step 7,


enter a set value on the positive side.

11. Repeat steps 5 to 10 until the standard value


can be obtained.

D. Folding position adjustment

E. Three-Fold position adjustment

Adjust the folding position at the center folding mode.

Adjust the folding position on the multi letter folding


mode.

(1) Procedure
NOTE

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

When adjusting both the single fold and the


double fold, be sure to start with the double
fold.
The position of the single fold is based on the

screen.

leading edge of paper and the position of the

Press the [06 Saddle Stitcher Adj.] key on the

double fold is based on the position of the

sub menu.

single fold. So, the dimension "b" in the step

4. "Saddle Stitcher Adjustment Menu screen"


Press the [04 Folding Position Adjustment] key.

7 varies when either position of the single fold


and the double fold is changed.

5. "Folding Position Adjustment screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust. Press the Start button to output the test
pattern (No. 16).

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [06 Saddle Stitcher Adj.] key on the
sub menu.

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4. "Saddle Stitcher Adjustment Menu screen"


Press the [05 Three-Fold Position Adjustment] key.

F.

Fold paper width adjustment

When there is an uneven edge found with the bundle


paper at the folding or multi letter folding mode, con-

5. "Three-Folding Position Adj. screen"

duct this adjustment.

Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust. Press the Start button to output the test
pattern (No. 16).

This adjustment adjusts the alignment width for the


main scan alignment.
(1) Procedure

7. Check "a" and "b" on the outputted paper.


1. Enter the service mode.
2. "Service mode menu screen"

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the screen.


Press the [06 Saddle Stitcher Adj.] key on the
sub menu.

4. "Saddle Stitcher Adjustment Menu screen"


fs503fs3015c

Press the [06 Fold Paper Width Adjustment] key.

5. "Fold Paper Width Adjustment screen"


Paper size

Standard value (mm)


a

Press the [COPY] key.

6. Set the paper of the paper size you want to

A4S

97.5 2.5

102.0 2.5

adjust. Press the Start button to output the test

81/2 x 11S

91.6 2.5

96.1 2.5

pattern (No. 16).

7. Check the printed pages for misalignment.


8. When the value is not within the standard value,
press the [SERVICE] key.

9. "Three-Folding Position Adj. screen"

a. When the paper width setting is set to wider


than the actual paper width, misalignment
occurs at random.

Use the [Next] and [Back] key to select the

b. When the paper width setting is set to nar-

paper size you want to adjust.

rower than the actual paper width, misalign-

10. Press the [Double fold] key.

ment occurs in one direction.

11. Enter a value through the numeric keys and


press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 7 gets larger
when the set value is moved to the positive side

and gets smaller when moved to the negative


side.

12. Press the [Single-folding] key.


13. Enter a value through the numeric keys and
press the [Set] key.
Setting range: -50 to +50, 1 step = 0.1 mm

The dimension "b" in the step 7 gets larger


fs503fs3302ca

when the set value is moved to the positive side


and gets smaller when moved to the negative
side.

14. Repeat steps 5 to 13 until the standard value


can be obtained.

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Fold Paper Width Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

484

10. SERVICE MODE

10. Enter a value through the numeric keys and


press the [Set] key.

10. Enter a value through the numeric keys and


press the [Set] key.

Setting range:-20 (narrow) to +20 (wide)

Setting range:-400 (smaller) to +400 (larger)

1 step = 0.1mm

1 step = 0.1mm

11. Repeat steps 5 to 10 until the standard value

11. Repeat steps 5 to 10 until the standard value

can be obtained.

can be obtained.

G. Trimming adjustment
When there is misalignment in the trimmed fore-edge
or the trimming is too much, conduct this adjustment.
(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [06 Saddle Stitcher Adj.] key on the
sub menu.

4. "Saddle Stitcher Adjustment Menu screen"


Press the [07 Trimming Adjustment] key.

5. "Trimming Adjustment screen"


Press the [COPY] key.

6. Set the paper of the paper size you want to


adjust. Press the Start button to output the test
pattern (No. 16).

7. Check the trimming distance "a" on the cover


paper.
Standard value: a = 2 mm or more
Note
Trimming distance less than 2mm may
cause trimming fault.

fs503fs3301c

8. When the value is not within the standard value,


press the [SERVICE] key.

9. "Trimming Adjustment screen"


Use the [Next] and [Back] key to select the
paper size you want to adjust.

485

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10.13.7 Perfect binder adjustment

10. "Cover Trimming Adjustment"

A. Cover trimming adjustment

Enter a value through the numeric keys and

Adjusts the trimming position of the right side edge of


the cover paper.

press the [Set] key.


Setting range: -128 (reduces the trimming amount) to
+127 (enlarges the trimming amount)

Klebebinder PB-501

NOTE

1 step = 0.1mm

In order to align the leading edges on the left


and right covers, perform the adjustments in

11. Repeat the steps 5 to 10 until an appropriate


value is obtained.

the order shown below:


1. B Cover lead edge adjustment
B. Cover lead edge adjustment

2. A Cover trimming adjustment

Sets the length that the left side of cover paper


exceeds the length (width) of inside pages.

(1) Procedure

1. Enter the service mode.

(1) Procedure

2. "Service mode menu screen"


1. Enter the service mode.

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

2. "Service mode menu screen"


Press the [11 Finisher Adjustment] key.

screen.
Press the [07 Perfect Binder Adjustment] key
on the sub menu.

4. "Perfect

Binder

3. A sub menu appears on the right side of the


screen.

adjustment

mode

menu

Press the [07 Perfect Binder Adjustment] key


on the sub menu.

screen"
Press the [01 Cover Trimming Adjustment] key.

5. "Cover Trimming Adjustment screen"


Press the [Next] or [Back] key to select PB Tray
or Main Tray.

4. "Perfect Binder adjustment mode menu screen"


Press the [02 Cover Lead Edge Adjustment] key.

5. "Cover Lead Edge Adj. screen"


Press the [Main Tray] or [PB Tray] key to select
PB tray or tray on the main body.

6. Press the [COPY] key.


7. Select the paper type and press the start but-

6. Press [Next] or [Back] key to select the paper

ton to make test prints and carry out perfect

size from the following options.

binding.

All Size

8. Check the cover of the created book if its right

8.5 x 11

side edge and left side edge align with each

5.5 x 8.5R

other.

A4
A5R
B5

[3]

A5
5.5 x 8.5
Special
16K
8.5 x 11W

[2]

[1]

1050fs3357c

5.5 x 8.5W
A4W

[1] Trimming position [2] Right cover paper

A5W

[3] Left cover paper

B5W

9. Press the [SERVICE] key to change the trimming position of the right cover paper.

Note
Above paper sizes are book (the inside
pages) finished sizes.

486

10. SERVICE MODE


C. Spine corner forming position adjustment

7. Press the [COPY] key.


8. Select the paper type and press the start but-

Adjusts the corner folding position of the cover paper.

ton to make test prints and carry out perfect


(1) Procedure

binding.

9. Check that the width of the left cover paper is


longer than that of the inside pages by specified amount.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


[3]

[4]

screen.

[5]
[1]

Press the [07 Perfect Binder Adjustment] key


on the sub menu.

4. "Perfect

Binder

adjustment

mode

menu

screen"
Press the [03 Spine Corner forming Position

[2]

1050fs3358c

[1] Inside pages

[2] Right cover paper

[3] Left cover paper

[4] Length differential

[5] Edge of the left cover paper

10. To change the width of the left cover paper,


press the [SERVICE] key.

11. "Cover Lead Edge Adj. screen"

Adj.] key.

5. "Spine Corner forming Up/Down Adj. screen"


Press the [COPY] key.

6. Select the paper type and press the start button to make test prints and carry out perfect
binding.

7. Check that the corner edges of the cover paper

Enter a value through the numeric keys and

are created uniformly in the main scan direc-

press the [Set] key.

tion.

Setting range:-128 (short) to +127 (long)


1 step = 0.1mm

[4]

12. Repeat the steps 5 to 11 until an appropriate


[1]

value is obtained.

[2]

[3]

1050fs3359c

[1] Right cover paper [2] Main scanning direction


[3] Cover paper

[4] Left cover paper

8. When the corner edges of the cover paper are


not created uniformly, press the [SERVICE] key.

9. "Spine Corner forming Up/Down Adj. screen"


Press [Next] or [Back] key to Select the front
edge/rear edge adjustment

10. Enter a value through the numeric keys and


press the [Set] key.
Setting range:-128 (down) to +127(up)
1 step = 0.1mm

11. Repeat the steps 5 to 10 until an appropriate


value is obtained.

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10. SERVICE MODE


D. Pasting start postion adjustment
Adjusts the start position for applying glue to inside

Field Service Ver3.0 Nov.2006

9. Check that the glue applying start position to


the inside pages is appropriate.

pages.

[3]

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

[1]

screen.
Press the [07 Perfect Binder Adjustment] key

[2]

on the sub menu.

4. "Perfect Binder adjustment mode menu screen"


Press the [04 Pasting Start Postion Adjustment]
key.

5. "Pasting Start Pos. Adj. screen"


Press [Go Ahead] or [Go Back] to select which
start position, for applying during frontward
movement or backward movement, to be
adjusted.

6. Press [Next] or [Back] key to select the paper


size from the following options.
All Size
8.5 x 11
A4
B5
A5
5.5 x 8.5
16K
A4W
B5W
A5W
8.5 x 11W
5.5 x 8.5 W
Special
Note
Above paper sizes are book (the inside
pages) finished sizes.

7. Press the [COPY] key.


8. Select the paper type and press the start button to make test prints and carry out perfect
binding.

488

1050fs3360c

[1] Start position for frontward applying


[2] Start position for backward applying
[3] Inside pages

10. To adjust the start position, press the [SERVICE] key.

11. "Pasting Start Pos. Adj. screen"


Enter a value through the numeric keys and
press the [Set] key.
Setting range:-128 (earlier) to +127 (later)
1 step = 0.1mm

12. Repeat the steps 5 to 11 until an appropriate


value is obtained.

E. Pasting finish position adjustment


Adjusts the position to finish applying glue.

10. SERVICE MODE

9. Check that the glue applying finish position to


the inside pages is appropriate.

(1) Procedure

[3]

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


[1]

screen.
Press the [07 Perfect Binder Adjustment] key
on the sub menu.

[2]

4. "Perfect Binder adjustment mode menu screen"


Press the [05 Pasting Finish Position Adjustment] key.

5. "Paste Finish Pos. Adj. screen"


Press [Go Ahead] or [Go Back] to select which
finish position, for applying during frontward
movement or backward movement, to be
adjusted.

6. Press [Next] or [Back] key to select the paper


size from the following options.
All Size
8.5 x 11
A4
B5

1050fs3361c

[1] Finish position for frontward applying


[2] Finish position for backward applying
[3] Inside pages

10. To adjust the finish position, press the [SERVICE] key.

11. "Paste Finish Pos. Adj. screen"


Enter a value through the numeric keys and
press the [Set] key.
Setting range:-128 (earlier) to +127 (later)
1 step = 0.1mm

12. Repeat the steps 5 to 11 until an appropriate


value is obtained.

A5
5.5 x 8.5
16K
A4W
B5W
A5W
8.5 x 11W
5.5 x 8.5 W
Special
Note
Above paper sizes are book (the inside
pages) finished sizes.

7. Press the [COPY] key.


8. Select the paper type and press the start button to make test prints and carry out perfect
binding.

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10. SERVICE MODE


F.

Field Service Ver3.0 Nov.2006

Paste formation finish position adjustment

10. "Paste Formation Finish Adj. screen"

Adjusts the finish position of the process to make a

Enter a value through the numeric keys and

uniform layer of glue applied on the inside pages

press the [Set] key.

spine.

Setting range:-128 (earlier) to +127 (later)


1 step = 0.1mm

(1) Procedure

11. Repeat the steps 5 to 9 until an appropriate


value is obtained.

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.
Press the [07 Perfect Binder Adjustment] key
on the sub menu.

4. "Perfect

Binder

adjustment

mode

menu

screen"
Press the [06 Paste Formation Finish Position
Adj.] key.

5. "Paste Formation Finish Adj. screen"


Press [Next] or [Previous] key to select the
paper size from the following options.
All Size
8.5 x 11
A4
B5
A5
5.5 x 8.5
16K
A4W
B5W
A5W
8.5 x 11W
5.5 x 8.5 W
Special
Note
Above paper sizes are book (the inside
pages) finished sizes.

6. Press the [COPY] key.


7. Select the paper type and press the start button to make test prints and carry out perfect
binding.

8. Check that the finish position of the process to


make a uniform layer of glue on the inside
pages spine is appropriate.

9. When adjusting the the finish position of the


process to make a uniform layer of glue,
press the [SERVICE] key.

490

10. SERVICE MODE

G. Temperature adjustment

10. Enter a value through the numeric keys and

Sets the temperatures to be detected by the glue


apply roller temperature sensor (TH1), the glue tank

press the [Set] key.


Melt Tank - Top

temperature sensor/Up (TH2), the glue tank tempera-

Setting range: 10 to 200 C

ture sensor/Md (TH3), and the glue tank temperature

Default: 132 C

sensor/Lw (TH4) provided in the glue tank.

Melt Tank - Mid


Setting range: 140 to 200 C

(1) Procedure

Default: 145 C
Melt Tank - Low

1. Enter the service mode.

Setting range: 140 to 200C

2. "Service mode menu screen"

Default: 185 C

Press the [11 Finisher Adjustment] key.

Pasting Roller

3. A sub menu appears on the right side of the


screen.

Default: 165 C

Press the [07 Perfect Binder Adjustment] key


on the sub menu.

4. "Perfect

Setting range: 140 to 200 C

Binder

adjustment

mode

menu

11. Repeat the steps 5 to 10 until an appropriate


value is obtained.

screen"
Press the [07 Temperature Adjustment] key.

5. "Temperature Adjustment screen"


Press the [COPY] key.

6. Select the paper type and press the start button to make test prints and carry out perfect
binding.

7. Check that the glue applied has dried appropriately.

8. To adjust the dryness of the glue, press the


[SERVICE] key.

9. "Temperature Adjustment screen"


Press the [NEXT] or the [Back] key to select the
option of which the temperature is set.
The following options are provided.
Melt Tank - Top
Melt Tank - Mid
Melt Tank - Low
Pasting Roller

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10. SERVICE MODE

Field Service Ver3.0 Nov.2006

H. Sub Compile CD width adjustment

I.

Adjusts the alignment width of the inside pages when

Adjusts the alignment width of the inside pages when

aligning in the main scan direction.

aligning in the main scanning direction.

(1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

screen.

screen.

Press the [07 Perfect Binder Adjustment] key

Press the [07 Perfect Binder Adjustment] key

on the sub menu.

on the sub menu.

4. "Perfect Binder adjustment mode menu screen"

4. "Perfect Binder adjustment mode menu screen"

Press the [08 Sub Compile CD Width Adjust-

Press the [09 Clamp CD Width Adjustment]

ment] key.

key.

5. "Sub Compile CD Width Adj. screen"

5. "Clamp CD Width Adj. screen"

Press [Next] or [Back] key to select the paper

Press [Next] or [Back] key to select the paper size

size from the following options.

from the following options.

All Size

All Size

8.5 x 11

8.5 x 11

A4

A4

B5

B5

A5

A5

5.5 x 8.5

5.5 x 8.5

16K

16K

A4W

A4W

B5W

B5W

A5W

A5W

8.5 x 11W

8.5 x 11W

5.5 x 8.5 W

5.5 x 8.5 W

Special

Special

Note

Note

Above paper sizes are book (the inside

Above paper sizes are book (the inside

pages) finished sizes.

6. "Sub Compile CD Width Adj. screen"

pages) finished sizes.

6. "Clamp CD Width Adj. screen"

Enter a value through the numeric keys and press

Enter a value through the numeric keys and press

the [Set] key.

the [Set] key.

Setting range:-20 (wider) to +20 (narrower)

492

Clamp CD width adjustment

Setting range:-20 (wider) to +20 (narrower)

1 step = 0.1mm

1 step = 0.1mm

7. Create multiple books in normal copy mode,

7. Create multiple books in normal copy mode,

and check the alignment of the second and

and check the alignment of the second and

later book. Change set value set in Step 5 until

later book. Change set value set in Step 5 until

an properly aligned book is created.

an properly aligned book is created.

J.

10. SERVICE MODE

Cover up/down CD width adjustment

K. Clamp FD position adjustment

Adjusts the positional relation in the main scan direc-

Adjusts the alignment width of the inside pages when

tion between the cover paper and the inside pages.

aligning in the sub scan direction.

(1) Procedure

(1) Procedure

1. Enter the service mode.

1. Enter the service mode.

2. "Service mode menu screen"

2. "Service mode menu screen"

Press the [11 Finisher Adjustment] key.

Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the

3. A sub menu appears on the right side of the

screen.

screen.

Press the [07 Perfect Binder Adjustment] key

Press the [07 Perfect Binder Adjustment] key

on the sub menu.

on the sub menu.

4. "Perfect

Binder

adjustment

mode

menu

4. "Perfect

Binder

adjustment

mode

menu

screen"

screen"

Press the [10 Cover Up/Down CD Width

Press the [11 Clamp FD Position Adjustment]

Adjustment] key.

key.

5. "Cover Up/Down CD Width Adj. screen"

5. "Clamp FD Position Adj. screen"

Press the [Next] and [Back] key to select PB

Press [Next] or [Back] key to select the paper

Tray or Main Tray on the main body.

size from the following options.

6. Press the [COPY] key.

All Size

7. Select the paper type and press the start but-

8.5 x 11

ton to make test prints and carry out perfect

A4

binding.

B5

8. Check if the relation between the main-scanning position of the cover and that of the inside
pages are appropriate.

9. To adjust the relation of their main-scanning


positions, press the [SERVICE] key.

10. "Cover Up/Down CD Width Adj. screen"

A5
5.5 x 8.5
16K
A4W
B5W
A5W
8.5 x 11W

Enter a value through the numeric keys and

5.5 x 8.5 W

press the [Set] key.

Special

Setting range:-20 (wider) to +20 (narrower)


1 step = 0.1mm

11. Repeat the steps 5 to 10 until an appropriate


value is obtained.

Note
Above paper sizes are book (the inside
pages) finished sizes.

6. Press the [COPY] key.


7. Select the paper type and press the start button to make test prints and carry out perfect
binding.

8. Check if the sub-scanning direction of all the


inside pages are properly aligned.

9. To adjust the alignment width in sub-scanning


direction of the inside pages, press the [SERVICE] key.

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10. "Clamp FD Position Adj. screen"


Enter a value through the numeric keys and
press the [Set] key.
Setting range:-20 (wider) to +20 (narrower)
1 step = 0.1mm

11. Repeat the steps 5 to 10 until an appropriate


value is obtained.
Note
If the setting is too wide, pages are misplaced in sub-scanning direction.
If the setting is too narrow, mark of the FD
alignment plate may appear.

494

10.13.8 Recall standard data

10. SERVICE MODE

10.14 Machine manager setting

Reset various setting values of the finisher adjustment


to the factory initial data or the installation initial data.
NOTE
The stacker adjustments cannot recall.
A. Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [11 Finisher Adjustment] key.

3. A sub menu appears on the right side of the


screen.

Important
The use of the security strengthen mode in
the machine manager setting in the utility
mode is limited only when the manager
authentication is set to "Authentication On."

10.14.1 Manager authentication


To strengthen security of the machine manager setting of the utility mode, configure the setting so that a
password is required to enter the machine manager
setting.

Press the [07 Recall Standard Data] key on the


sub menu.

4. "Recall Standard Data (Finisher adj.) screen"


Pressing [Factory Initial Data] or [Installation Initial Data] displays "Standard data is returning."
When completed, the data returns with "Standard data has returned" displayed.

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [12 Machine Manager Setting] key.

3. A sub menu appears on the right side of the


screen.

Note
Selecting [Factory Initial Data] recalls the
factory initial data.
Selecting [Installation Initial Data] recalls
the adjustment values stored when code
"90-00" of the I/O check mode was con-

Press the [01 Manager Authentication] key.

4. "Manager Authentication Setting screen"


Press the [Authentication On] key and press the
[OK] key to confirm.

5. To disable the authentication setting, press the


[Cancel] key or [Authentication Off] key.

ducted.

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10. SERVICE MODE


10.14.2 Machine manager password

Field Service Ver3.0 Nov.2006

10.15 CE Setting

Configure a password to enter the machine manager


setting of the utility mode.
The machine manager password can also be set in
the machine manager setting of the utility mode.
NOTE
The selection of the [Machine Manager Pass-

Important
The use of the security strengthen mode in
the machine manager setting in the utility
mode is limited only when the CE authentication setting is set to "Authentication On."

word] key is limited only when the [Manager


Authentication] is set to "Authentication On."
Do not use anything easily guessed by others
such as your name, birthday.

10.15.1 CE authentication
To strengthen security of the service mode, configure
the setting so that a password is required to enter the
service mode.

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [12 Machine Manager Setting] key.

3. A sub menu appears on the right side of the


screen.
Press the [02 Machine Manager Password] key.

4. "Machine Manager Password setting screen"


Enter an 8-digit password with alphanumeric

1. Enter the service mode.


2. "Service mode menu screen"
Press the [13 CE Setting] key.

3. A sub menu appears on the right side of the


screen.
Press the [01 CE Authentication Setting] key.

4. "CE Authentication Setting screen"

keys.

Press the [Authentication On] key and press the

Default is "00000000."

[OK] key to confirm.

5. Press the [OK] key to register data.


Press the [Cancel] key to cancel the setting you
entered.

496

(1) Procedure

5. To disable the authentication setting, press the


[Cancel] key or [Authentication Off] key.

10.15.2 CE password setting


Configure a password to enter the service mode.

10. SERVICE MODE

10.16 IP HDD format


Controller HDD
Format the hard disk /2 (HDD2) on the print controller.

NOTE

Formatting enables you to secure space/delete inter-

The selection of the [CE Password Setting]

nal data.

key is limited only when the CE authentication setting is set to "Authentication On."
Do not use anything easily guessed by others
such as your name, birthday.
CE should not inform other people of the
password.

(1) Procedure

1. Enter the service mode.


2. "Service mode menu screen"
Press the [14 IP HDD Format] key.

3. A sub menu appears on the right side of the


(1) Procedure

screen.
Press the [01 IP HDD Format] key on the sub

1. Enter the service mode.


2. "Service mode menu screen"
Press the [13 CE Setting] key.

3. A sub menu appears on the right side of the

menu.

4. "IP HDD Format screen"


HDD format includes the following five items.
[ALL]

screen.

[Document]

Press the [02 CE Password Setting] key.

[Parameter]

4. "CE Password Setting screen"


Enter an 8-digit password with alphanumeric

[Font]
[Spool]

keys.

5. Press the item you want to format.

Default is "92729272."

6. "Format confirmation screen"

5. Press the [OK] key to register data.

The message "Execute Format Yes/No?"

Press the [Cancel] key to cancel the setting you

appears.

entered.

Press the [Yes] key.

(2) Purpose of each item


[ALL]
Formats all areas of the hard disk.
This is equal to performing the following four
operations at once. Conduct this on such occasions as replacing the hard disk /2 (HDD2).
[Document]
Formats the document storage area. Conduct
this when deleting the Scan to HDD job.
[Parameter]
Formats the storage area for the controller setting information.
Conduct this when deleting the whole setting
information on the print controller (the network
setting and default settings of each port, etc).
NOTE
Be sure to output the settings information list
before formatting parameters.

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10. SERVICE MODE


[Font]
Formats the font data storage area.
Conduct this when deleting downloaded external font data.
NOTE
By formatting, all downloaded external fonts
are deleted.
[Spool]
Formats the spool area.
There is no need to format this area alone.

498

Field Service Ver3.0 Nov.2006

11. MECHANICAL ADJUSTMENT

11. MECHANICAL ADJUSTMENT


11.1 Paper feed section
11.1.1

Tray centering adjustment

This adjustment is made when the mis-centering of paper varies each paper supplied from the trays /1 and /2.
The mis-centering is automatically adjusted in the image processing unit, and this adjustment is made only when
a mis-centering exceeding the range of auto correction (5 mm) occurs.

1. Disable (data=1) the Software DIPSW12-3 "Printer

[2]

mis-centering correction. (See P.429).

2. Perform copying/printing without automatic correction to check the mis-centering of image.

3. Pull out the paper feed tray.


4. If any paper remaining, remove it.
5. If the paper guide [1] is at the small size position,
stretch the guide.

6. Loosen 2 screws [2].


7. Move the paper guide [1]. According to the miscentering you checked in step 2, adjust the center
position using the marking line [3].

[1]

[1]

[3]

8. Tighten 2 screws [2].


9. Insert a paper and set the tray.
10. Make a copy/print and check to see if the miscentering is within the standard value (2 mm).

11. When not up to the standard value, repeat the


steps 3 to 10.

12. Enable (data=0) the Software DIPSW12-3 "Printer


mis-centering correction."

1050fs3028c

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11. MECHANICAL ADJUSTMENT


11.1.2

Field Service Ver3.0 Nov.2006

Separation pressure adjustment

Perform the separation pressure adjustment when the no feed (a paper is conveyed to the paper feed roller section but stops there) or the double feed occurs at the paper feed.
Note
Affected by the paper type and the operating environment (the no feed is likely in the low temperature environment and the double feed is likely in the high temperature environment).
Excess adjustment may reverse the symptom.

1. Pull out the paper feed tray.


2. Change the position of the spring adjustment
lever [1].
Note
The separation pressure is strengthened
when the lever is moved to the direction [2]
and is weakened when the lever is moved to
the direction [3].
Weak: a double feed jam is improved.

[2]

[1]

[3]

Strong: a no feed jam is improved.


Reference
The spring load changes 10% as the spring is
moved one step.

3. Set the tray to perform copying/printing. Check


whether the no feed or the double feed occurs or
not.

4. In case either jam occurs, repeat steps 1 to 3.

1050fs3029c

500

11.1.3

11. MECHANICAL ADJUSTMENT

Pick-up roller load adjustment

In case a no feed jam occurs frequently, perform the pick-up roller load adjustment.

[2]

1. Pull out the paper feed tray.


2. In the pick-up roller section [1], put paper feed

[1]

assist plate [3] on the paper feed assist plate


holder [2], and fix them with accompanying screw
(M3 x 8 mm) [4].

3. Set the tray.


4. Perform copying/printing to check whether the no
feed or the double feed occurs or not.
Note
The maximum number of the paper feed
assist plates that can be attached is 4 plates.

[4]

[3]

[4]

For the number of plates to be attached, see


chapter V "5. Paper setting."
The paper feed assist plate is approx. 10g
each.

1050fs3030c

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11. MECHANICAL ADJUSTMENT


11.1.4

Field Service Ver3.0 Nov.2006

Pick-up roller height adjustment

Perform this adjustment when the following situations occurred.

A no feed jam is not improved by the pick-up roller load adjustment

A no feed jam in which a thick paper is stuck on the entrance guide (a metallic guide plate near the separation roller)

A double feed jam is not improved by the separation pressure adjustment

Note
On performing the pick-up roller height adjustment, the paper feed pick-up amount is changed. Be
sure to confirm the paper feed pick-up amount in the paper feed pick-up amount adjustment.
(See P.505)

[2]

[3]

[1]

1.
2.
3.
4.

Pull out the paper feed tray.


If any paper remaining, remove it.
Loosen a screw [1].
With the release lever [2] placed at its original
position, hold the stopper [3] and tighten the
screw [1] to fix the stopper.

1050fs3031c

502

11. MECHANICAL ADJUSTMENT

5. Set the tray. Confirm that the paper lift finished its

[1]

elevation to the top by hearing the sound of the


paper lift motor. Pull out the tray again.

6. Remove 2 screws [1] to remove the paper feed


cover [2].

[2]

[1]

[3]

1050fs3032c

7. Check whether the actuator [1] of the pick-up

[2]

roller section matches with the center [3] position


of the upper limit sensor /1 (PS6), /2 (PS12) [2].

8. Remove the pick-up roller section [4]. (See P.86)

[4]

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11. MECHANICAL ADJUSTMENT

[2]

Field Service Ver3.0 Nov.2006

[3]

[1]

9. Record a mark for the height of the sensor placing


plate.

10. Remove 2 screws [3], and place them temporarily


in the slotted hole on the upper limit sensor placing plate [1].

11. Adjust the height of the sensor placing plate [1],


and fix it with the screws [3].
Note
Place the upper limit sensor placing plate [1]
horizontally.

[4]

[1]
Adjustment standard
Lifting the upper limit sensor position lowers
the height of the pick-up roller [5]. (The difference of elevation [7] between the paper feed
roller [6] and the pick-up roller [5] becomes
larger.)
Lowering the upper limit sensor position lifts
the height of the pick-up roller [5]. (The difference of elevation [7] between the paper feed

[3]
[5]

roller [6] and the pick-up roller [5] becomes

[6]

smaller.)
In case a no feed occurred, lower the upper
limit sensor.
In case a double feed occurred, lift the upper
limit sensor.

[7]

12. Place the pick-up roller section, and replace the


stopper of step 4 to the original position.

1050fs3034c

Note
If you set the tray without placing the pick-up
roller, the paper lift does not stop at the upper
limit, thus damaging the tray. Be sure to place
the roller.

13. Insert a paper, and set the tray.


14. Perform copying/printing to confirm that the no
feed or jam do not occur. In case they are not
improved, repeat steps 7 to 14.

15. Confirm the paper feed pick-up amount.


(See P.505)

16. Reinstall the above parts following the removal


steps in reverse.
Note
After the adjustment, be sure to replace the
stopper of the release lever to the original
position.

504

11.1.5

11. MECHANICAL ADJUSTMENT

Paper feed pick-up amount adjustment

Perform the paper feed pick-up amount adjustment as you have done the pick-up roller height adjustment.

[2]

[3]

[1]

1.
2.
3.
4.

Pull out the paper feed tray.


If any paper remaining, remove it.
Loosen a screw [1].
With the release lever [2] placed at its original
position, hold the stopper [3] and tighten the
screw [1] to fix the stopper.

1050fs3035c

5. Set the tray. Confirm that the paper lift finished its

[1]

elevation to the top by hearing the sound of the


paper lift motor. Pull out the tray again.

6. Remove 2 screws [1] to remove the paper feed


cover [2].

[2]

1050fs3036c

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11. MECHANICAL ADJUSTMENT

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[1]

7. Pull the plunger [2] of the pick-up solenoid [1] to

[2]

measure the gap "A" between the pick-up roller


[3] and the paper lift plate [4] with the gap gauge.
Standard value A = 0.1 to 1.5 mm
If it is not within the standard value, follow step 8
and after.

8. Loosen the screw [5].


Note
Before loosening the screw [5], record the
position of the pick-up solenoid [1] with the
marking line [6].

9. With the plunger [2] pulled, adjust the position of


[5]

[3]

[6]

[4]

the pick-up solenoid [1] so that the standard value


can be obtained for the gap A between the pickup roller [3] and the paper lift plate [4].

10. Tighten the screw [5] to fix the pick-up solenoid


[1].

11. Replace the stopper of step 4 to the original posi-

tion.

12. Insert a paper, and set the tray.


13. Perform copying/printing to confirm that the no
1050fs3037c

feed does not occur.

14. Reinstall the above parts following the removal


steps in reverse.
Note
After the adjustment, be sure to replace the
stopper of the release lever to the original
position.

506

11.1.6

11. MECHANICAL ADJUSTMENT

Paper lift plate skew adjustment

Perform the paper lift plate skew adjustment after replacing a lift wire or when the paper lift plate is skewed.

[2]

[3]

[1]

1.
2.
3.
4.

Pull out the paper feed tray.


If any paper remaining, remove it.
Loosen a screw [1].
With the release lever [2] placed at its original
position, hold the stopper [3] and tighten the
screw [1] to fix the stopper.

1050fs3038c

[1]

5. Set the tray. Confirm that the paper lift finished its

[2]

elevation to the top by hearing the sound of the


paper lift motor. Pull out the tray again.

6. Remove 2 screws [2] of the stopper of the rails [1]


on the right and left side. Pull out the tray.

1050fs3039c

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11. MECHANICAL ADJUSTMENT

Field Service Ver3.0 Nov.2006

7. Remove 2 screws (with washers) on the right and

[1]

left side[1] and 2 screws on the upper side [2].


Note
Removing the screws [1] and [2] causes the
tray front cover [3] to fall. Support the cover
not to drop.

8. Remove the connector [4] to remove the tray front


cover [3].

[1]

Note
Be sure to connect the connector as you
place it. Otherwise, all trays in the main body
become unable to be pulled out.

[2]

[3]

[4]
1050fs3040c

508

11. MECHANICAL ADJUSTMENT

[3]

9. Lift up the pick-up roller [1].


10. In case the paper guide [2] is open, close it to the

[4]

smallest-size position.

11. Remove the screw [3], and place them temporarily


in the slotted screw hole [4].

12. While holding the pulley placing plate being


placed with the screw [5], loosen the screw [5] to
adjust the skewed paper lift plate [7] with the
marking line [6].

13. Confirm that the paper lift plate is horizontal, and


fix the screw [5] and [8].

14. Pull down the pick-up roller [1].


15. Place the tray front cover.
16. Insert a paper, and set the tray.
17. Perform copying/printing to confirm that the no
jam occurs, and that papers are properly fed.

18. Reinstall the above parts following the removal


steps in reverse.

[5]

[7]

[1]

[6]

[8]

Note
After the adjustment, be sure to replace the
stopper of the release lever to the original
position.

[2]

1050fs3041c

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11. MECHANICAL ADJUSTMENT

Field Service Ver3.0 Nov.2006

11.2 REGISTRATION SECTION


11.2.1

Registration roller paper skew adjustment

Perform this adjustment when there is skew in the registration section.

1. Remove the screw [1] and then make sure the


graduation of the screw [1].

[1]

2. Loosen 3 screws [2].


3. Move the registration section [3] to the arrow on
the basis of the graduation.

[2]

Info HJG:
Justage der Passergenauigkeit ist ein
Zusammenspiel der Position der
<Druckeinheit> und der Einstellung
der<Registrationseinheit> !
Achtung: Vor dem lsen der Druckeinheit,
vorher Gert ausschalten !

[3]

[2]

510

4. Tighten the screw [1] and screws [2].


5. Perform copy/printing to check the paper skew.
6. In case it is not improved, repeat steps 1 to 5.

1050fs3070c

11. MECHANICAL ADJUSTMENT

11.3 ADU section


11.3.1

Pre-transfer roller nip pressure adjustment

This adjustment enables you to up/down the pre-transfer roller nip pressure.
Perform this adjustment when a transfer jitter occurred. For more information on how to perform this adjustment, see "12.4 Transfer jitter adjustment".
A. Nip pressure up adjustment procedure

1. Pull out the ADU. (See P.36)


2. Remove the ADU cover /Lt, /Rt. (See P.36)
3. Twist counterclockwise the conveyance roller /T
axis [1] until the axis stopper [2] is locked.
Note
To restore the previous nip pressure, twist
clockwise the conveyance roller /T axis until
the axis stopper is locked.

4. Reinstall the above parts following the removal


steps in reverse.

[2]

[1]

1050fs3025c

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11. MECHANICAL ADJUSTMENT

Field Service Ver3.0 Nov.2006

B. Nip pressure down adjustment procedure

[5]

[4]

[3]

[6]

1. Pull out the ADU.


(See P.112)

2. Remove the ADU cover /Lt, /Rt.


(See P.117)

3. Remove the registration section.


(See P.118)

4. Twist clockwise the conveyance roller /T axis [1] to


make the nip pressure standard.
(See P.511)

5. Remove 2 springs /Fr [2], /Rr [3] from the hook


hole /Up [4], /Lw [5]. (By removing the spring, pretransfer roller's own weight becomes the only nip
pressure.)

[1]

[7]

Note
To restore the standard nip pressure, place
the spring /Fr [2], /Rr [3].
Removing/placing the spring with the nip
pressure up tends to stretch the spring. Thus,
remove/place the spring with the standard nip
pressure. If tension of the spring /Fr and /Rr
differs, a transfer misalignment occurs. When
restoring the standard nip pressure, in case
the spring was stretched, do not use it and
replace it with a new one.
In case the spring /Fr [2], /Rr [3] are not easily
removed from the hook hole /Lw [5], remove it
from the hook hole /Up [4] first. Then, while
holding the spring not to drop, twist counterclockwise (nip pressure up) the conveyance
roller /T axis [1] and rotate the cam [6] to
make a gap, thus making it easy to remove
the spring.
Be careful not to drop the spring. Put a paper
over the ADU section [7] so that the spring
does not fall inside the machine.

6. Reinstall the above parts following the removal


steps in reverse.

[2]

512

[6]

[5]

[4]
1050fs3058c

12. ADJUSTMENT FOR POD

12. ADJUSTMENT FOR POD


12.2.1

The front and back registration (printer)

A. Procedure

12.1 Before using the adjustment


for POD

Info HJG: Justage durch Kunden unter Button <System> !

This section describes how to make adjustments to


improve image quality (The front and back registration, image density, transfer jitter) and paper feeding

1. Adjust the paper skew on both side.


With the registration roller paper skew adjustment in the mechanical adjustment, adjust the
skew of the sub scan direction on both side to
be parallel to each other.

so as to satisfy the needs of customers (especially


POD customers) who demand even higher quality of
image and feeding than the factory settings.

12.2 The front and back registration


Align image printing position on the front side and
back side.
Misalignment of image printing position occurs for the
following reasons.
The image leading edge on the front and back side
are different. Thus, in case leading edge timings
are misaligned, image positions on the front and
back side are misaligned.
Even the standard size papers are not cut off
according to the standard size.
A paper that passes the fusing section becomes
smaller because of moisture evaporation of the
paper due to heat. In duplex printing, the front side

[1]

passes the fusing section twice and the back side

[2]

passes once, thus image on the front side


becomes smaller than the back side.

[1] Front

1050fs3350c

[2] Back

The shrinkage ratio in passing the fusing section is


different depending on the paper type, paper
brand, temperature/humidity of a paper storage
location. To adjust misalignment due to these factors, use the front and back adjustment in the user
mode, selecting [MACHINE] - [Paper Set] - [Register Type/Weight]. To adjust misalignment due to
individual difference of each tray, select the tray
you want to adjust in the user mode, selecting
[MACHINE] - [Paper Set] - [Tray Setting]. Then,
select [Change] - [Both Sides Adj.] to make an
adjustment.

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2. Adjust distortion in the main scan direction on both sides.


Remove the photo conductor cover and open the

3. Use the service mode to adjust various image


timing in the front side of printer system.

intermediate toner hopper. Mark current position of


the positioning plate [1] as a reference point with

Note

something like a pencil. Loosen 2 screws [2] to move

With the [Printer Centering Adjustment] in

the positioning plate [1] side to side and move the

the service mode, there is no adjustment

shaft [3] that positions the write unit, thus adjusting

for individual tray. In case you need to

the distortion and making the lines in the main scan

adjust individual tray, select the user mode,

direction parallel on both sides.

selecting [MACHINE] - [Paper Set] - [Tray

When distortion is found as shown in the drawing

Setting]. Then, select [Change] - [Both

below, move the positioning plate to the right.

Sides Adj.] to make adjustment with the


Image Shift function.

Reference

4. Adjust the leading edge timing of the back side.

Attaching the long screw M4 to the shaft [3]


makes the adjustments easy.

Use

[Printer

Restart

Timing

Adjust-

ment<SIDE2>] in the service mode. Use the


cross on the figure A to align the leading edge

[3]

timing of the back side to that of the front side.

[2]

[1]

[1]
[2]
[1] Front

[4]
[5]
[4] Front

514

1050fs3042c

[5] Back

1050fs3043c

[2] Back

12. ADJUSTMENT FOR POD

5. Align the magnification of the back side to the

6. Adjust the centering of the back side.

front side.

At the user mode, select the tray you want to

Use [Printer Drum Clock Adjustment <SIDE2>]

adjust from [MACHINE] - [Paper Set] - [Tray

and [Printer Horizontal Adjustment <SIDE2>] to

Setting]. Then, select [Change] - [Both Sides

align magnification of the back side to the front

Adj.] to make adjustment. Use the Image Shift

side.

function to align the centering of the back side


on the figure A to the front side.
Note
With the [Printer Centering Adjustment] in
the service mode, there is no adjustment
for individual tray.
Since a test pattern cannot be output in the
user mode, output an image from a PC so
you can confirm the image centering or use
[Test Pattern Output Mode] in Service
mode.
The [Tray Setting] you set in step 5 is an
individual adjustment, in which the updated
settings are not applied to the registered
paper type. Thus, to change the registered
paper type, select the paper name key you
want to adjust in [MACHINE] - [Paper Set] -

[1]

[Register Type/Weight]. Make the adjust-

[2]

1050fs3044c

ment with the Image Shift function of [Both


Sides Adj.].

[1] Front

[2] Back

[1]
[2]
[1] Front

1050fs3045c

[2] Back

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12. ADJUSTMENT FOR POD


12.2.2

Field Service Ver3.0 Nov.2006

The front and back registration (scanner)

5. Adjust the original skew.


Remove the original stopper plate /Rr, and

A. Procedure

mark the current position of the adjustment

1. Set a test chart on the original glass. Make the


sub scan magnification with [Scanner Drum
Clock Adjustment] in the service mode.

2. Set a test chart on the original glass. Adjust distortion with [Scanner (Orig. Glass) warp
adj.(Main)] and [Scanner (Orig.Glass) warp adj.

plate [1] with something like a pencil. Loosen


the screw [2] to move the adjustment plate [1]
up and down, thus adjusting the mounting
position of the original stopper plate /Rr.

[1]

[2]

(Deputy)] in the service mode.

3. Align the leading edge timing of both sides.


Use [Scanner Restart Timing Adjustment] in the
service mode. Use the cross on the figure A to
align the leading edge timing of both sides.

[1]
[2]
[1] Front

1050fs3046c

[2] Back

4. Align the centering of both sides.


Use [Scanner Centering Adjustment] in the
service mode to align the centering of both
sides on the figure A.

[1]
[2]
[1] Front

516

[1]

1050fs3047c

[2] Back

[2]
[1] Front

1050fs3048c

[2] Back

12. ADJUSTMENT FOR POD

6. Perform steps 3 and 4 to adjust the misalign-

4. Align the centering of both sides.

ments of timing and centering caused by the

Use [ADF centering adj.(SIDE2)] in the service

original skew adjustment and the magnification

mode to align the centering of the back side on

adjustment.

the figure A to the front side.

12.2.3

The front and back registration (ADF)

A. Procedure

1. Set an adjustment chart on the ADF. Make the


sub scan magnification, leading edge timing
and centering adjustment on the front side with
[Scanner(ADF) drum clock adj.], [ADF restart
timing

adj.(SIDE1)]

and

[ADF

centering

adj.(SIDE1)] in the service mode.

2. Set the "adjustment chart" on the ADF. Adjust a


distortion with [Scanner(ADF) warp adj.(Main)]

[1]

and [Scanner(ADF) warp adj.(Deputy)] in the

[2]

service mode.

3. Align the leading edge timing of both sides.


Use [ADF restart timing adjustment(SIDE2)] in

[1] Front

1050fs3050c

[2] Back

5. Adjust the ADF paper skew.

the service mode. Use the cross on the figure A

With the ADF paper skew adjustment in the

to align the leading edge timing of the back

mechanical adjustment, adjust the skew on the

side to the front side.

front and back side.

[1]
[2]
[1] Front

1050fs3049c

[2] Back

[1]
[2]
[1] Front

1050fs3051c

[2] Back

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6. Perform steps 3 and 4 to adjust the misalign-

3. Press the name key of paper you want to

ments of timing and centering caused by the

change, or press [Next] key to register paper

ADF paper skew adjustment.

newly.

12.2.4

The front and back registration by user


(by paper brand)

Even when conducting the front and back registration


in 12.2.1 to 12.2.3, adjustments may be required
depending on the type and brand of paper to be
used.
NOTE
Check to see if the front and back registrations in 12.2.1 to 12.2.3 are completed.
A. Procedure

4. Enter the type of paper, the name of paper, the


weight, the color paper and the punch hole. For

1. From "MACHINE screen" in the user mode,


press the [Paper Set] key.

2. Press the [Register Type/Weight] key.

the type of paper and the weight, see "19.


PAPER SETTING"."

5. Press the [Both Sides Adj.] key, and adjust the


front and back registration.

518

12.2.5

The front and back registration by user


(for fine adjustments)

12. ADJUSTMENT FOR POD

3. Press the tray key you want to adjust, and then


press the [Change] key.

Even when conducting the adjustments for brand of


paper as described in 12.2.4, an adjustment may be
required depending on the number of tray in which
paper is fed, the storage condition (temperature and
humidity) of paper and the temperature and humidity
in the room, etc.
This adjustment describes the method for fine adjustment of each tray to the front and back adjustment of
the paper brand setting described in 12.2.4.
NOTE
Check to see if the front and back registrations in 12.2.1 to 12.2.4 are completed.

4. Press the [Both Sides Adj.] key.

1. From "MACHINE screen" in the user mode,


press the [Paper Set] key.

2. Press the [Tray Setting] key.

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12. ADJUSTMENT FOR POD

5. Register the front and back of the paper.

Field Service Ver3.0 Nov.2006

12.3 Image density adjustment

There are two modes for the registration, automatic (adjustment) and manual (adjustment).
Manual registration (adjustment)

12.3.1

Darken image density

Print industry customers may demand image settings


with dark image density in the shadow area such as
the offset printing.
This section describes how to adjust the shadow
area (max. density) to make its image density darker.
If the adjustment to make image density darker is not
performed properly, toner spillage or image background occurs. By this procedure, the density can be
adjusted more safely, minimizing occurrences of
these problems. However, perform this adjustment
only when necessary.
Related adjustments are as follows.
Utility mode
1) Image density selection

Automatic registration (adjustment)


Press [Chart Adjustment] to execute the automatic registration (adjustment).

This setting changes the charger voltage and the


developing bias.
Service mode
1) DIPSW23-2, 3, 4 toner density of developer
This setting changes the developing roller rotation and toner density, thus changing the toner
density of developer without changing image
density.
2) DIPSW27-2, 3 image density selection (toner control patch density)
This setting changes the developing bias for creating the toner control patch formed on the drum
to determine toner density, thus changing toner
density of developer to change image density.

6. When adjusting another tray, repeat the steps 3


to 5.

A. Procedure

1. With the image density selection of the density


setting in the utility mode, set Darker [+1].

2. In the test pattern output mode, output the test


pattern No.11 to check image density.

3. When image density is insufficient, set the


image density selection "approx. 0.5% up" in
the DIPSW27-2, 3.

4. With the DIPSW23-2, 3, 4 toner density of


developer,

set

"approx.

0.5%

down"

or

"approx. 1.0% down" to prevent from image


background and toner spillage.

520

5. Output 500 prints of test pattern No.11 in the


test pattern output mode.

12. ADJUSTMENT FOR POD


A. Procedure

1. With the image density selection of the density


setting in the utility mode, set Lighter [-1].

Note
The settings in steps 3 and 4 change the
toner density of developer. Thus, image
density does not change without making
prints.

6. Confirm image density.


7. When image density is insufficient, set the
image density selection "approx. 1.0% up" in
DIPSW27-2, 3.

8. With DIPSW23-2, 3, 4 toner density of developer, set "approx. 1.5% down."

9. Output 500 prints of the test pattern No.11 in


the test pattern output mode.

2. Output test pattern No.11 in the test pattern


output mode to confirm image density.

3. When image density is insufficient, repeat steps


1 and 2 until "-5."

4. When image density is insufficient, set as


"lighter" in the DIPSW5-2, 3.

5. Output test pattern No.11 in the test pattern


output mode to confirm image density.

6. When image density is insufficient, set as "lightest" in the DIPSW5-2, 3.

7. Output test pattern No.11 in the test pattern


output mode to confirm image density.

10. Confirm image density.

12.3.2

Lighten image density

Such printing materials as books use lighter letters so


as to reduce readers' eyestrain. Thus, print industry
customers may demand light image settings.
This section describes how to lighten image density
of the shadow section (max. density) without changing image density of the highlight section.
If the adjustment to make image density lighter is not
performed properly, white spots in the shadow section occurs. By this procedure, the density can be
adjusted more safely, minimizing occurrences of
problems. However, perform this adjustment only
when necessary.
Related adjustments are as follows.
Utility mode
1) Image density selection
This setting changes the charger voltage and the
developing bias.
Service mode
1) DIPSW5-2, 3 image density selection (laser PWM) for copier
This setting changes the image writing laser
PWM.

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12.4 Transfer jitter adjustment

B. Cause and tendency of occurrence


(1) 250 mm from the trailing edge
1)

Describes how to adjust transfer jitter.

When the trailing edge of the paper passed


through the loop roller, the stiffness of the

A. Preparation:

paper caused the loop created to try and

Adjustments differ depending on the position at

revert.

which transfer jitter occurs. Thus, locate the position

This may be found with paper weight 161 g/

where transfer jitter occurs. Measure with a scale.

m2 or less. (Because less loop is created for


paper weight 162 g/m2 or more by paper

(1) Procedure

loop control.)

1. Output No.9 of the "test pattern output mode"


with A3 paper.

(2) 145 mm from the trailing edge


1)

When the line speed of the registration roller


is faster than that of the drum, paper is

Note

pushed out from the registration roller to

Check to ensure the test pattern density is

the drum and a loop is formed between the

set to 255.

registration roller and the drum. Accord-

2. Confirm the position where transfer jitter

ingly, the paper conveyance speed may

occurs.

change when paper passes through the registration roller.


2)

[1]

When the trailing edge of the paper passed


through the registration roller, the load

[2]

decreased and the transfer paper speed

[5]

became faster momentarily.


Possible with thick papers 200 g/m2 or
heavier.
(3) 138 mm from the trailing edge
1)

Fluctuation of load when the paper entered


the fusing roller.
Possible with thick papers 130 g/m2 or

[3][4]

heavier
2)

leading edge of paper hits against the

1050fs3052c

entrance guide plate and the paper does not

[1]: Approx. 250 mm from the trailing edge

enter smoothly. Possible with paper weight

[2]: Approx. 145 mm from the trailing edge

80 g/m2 or less.

[3]: Approx. 138 mm from the trailing edge


[4]: Approx. 138 to 103 mm from the trailing edge
[5] Approx. 40 mm from the trailing edge
Transfer jitter occurs randomly other than the
above

When paper gets into the fusing unit, the

(4) 138 to 103 mm from the trailing edge


1)

When paper gets into the fusing unit, the


leading edge of paper hits against the
entrance guide plate, and the resulting
shock creates a loop between the drum and

NOTE
The position where transfer jitter occurs differs depending on the paper type, paper
weight or paper conveyance behavior.

the pre-transfer roller. The stiffness of paper


causes the loop created to try and revert,
thus resulting in transfer jitter of band
shape.
Possible with paper weight around 160 g/m2
at a low humidity.

522

(5) 40 mm from the trailing edge


1)

When the trailing edge of the paper passed


through the pre-transfer roller, the load
decreased and the paper speed became

12. ADJUSTMENT FOR POD


(3) Approx. 138 mm from the trailing edge

1. Strengthen the nip pressure of the pre-transfer


roller. (See P.511)

faster momentarily.
Possible with thick papers 200 g/m2 or
heavier.

Note
If the nip pressure is strengthened it is possible that transfer jitter 40 mm from the

(6) Random occurrence


1)

Transfer jitter that occurs when the leading


edge of paper touches the conveyance section. Main causes are as follows.

Speed change of the conveyance belt itself


Speed difference between the registration roller
and the conveyance belt
Rough paper movement while it passes through
the conveyance belt
Shock because of the paper leading edge touching the conveyance belt

trailing edge may occur. In this instance


select whichever image is best. (before
pressure increase or after)
If transfer jitter occurs at around 140 mm
from the trailing edge, it may be impossible
to determine if the jitter is caused by the
registration roller (145 mm) or by the fusing
unit (138 mm). In this instance cut 20 mm
off the trailing edge of an A3 sheet and
print a test pattern to the cut paper. If the
position of the jitter changes in relation to
the leading edge the cause can be deter-

C. Procedure
(1) Approx. 250 mm from the trailing edge

mined to be the registration roller.

2. Remove 2 screws [2] to remove 2 suction covers [1] at the lower side of the conveyance belt

1. With the [Printer Regist Loop Adjustment] in the


service mode, reduce loop amount.

on both sides of the conveyance section so as


to improve the conveyance suction ability.

(2) Approx. 145 mm from the trailing edge

[2]

[1]

1. Adjust the registration line speed. (See P.328))


2. Strengthen the nip pressure of the pre-transfer
roller. (See P.511)
Note
If the nip pressure is strengthened it is possible that transfer jitter 40 mm from the
trailing edge may occur. In this instance
select whichever image is best. (before
pressure increase or after)
If transfer jitter occurs at around 140 mm
from the trailing edge, it may be impossible
to determine if the jitter is caused by the

[2]

registration roller (145 mm) or by the fusing

[1]

1050fs3053c

unit (138 mm). In this instance cut 20 mm


off the trailing edge of an A3 sheet and

Note

print a test pattern to the cut paper. If the

If the transfer suction ability is increased it

position of the jitter changes in relation to

is possible that transfer jitter may occur

the leading edge the cause can be deter-

145 mm from the trailing edge. Select

mined to be the registration roller.

whichever image is best. (before adjustment or after)

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12. ADJUSTMENT FOR POD

3. Reverse the paper set direction in the tray. Set


paper so that the curling direction of paper
becomes concave on the conveyance section.
When the curling is convex, the leading edge of

Field Service Ver3.0 Nov.2006


(5) Approx. 40 mm from the trailing edge

1. Remove 2 pressure springs of the pre-transfer


roller.
(See P.511)

paper hits against the entrance guide plate and


this may be apt to cause a transfer jitter.
(6) Random occurrence
(4) Approx. 138 to 103 mm from the trailing
edge

1. Strengthen the nip pressure of the pre-transfer

1. Remove the 2 suction covers provided under


the conveyance belts on both sides of the conveyance section.

roller. (See P.511)


Note
If the transfer jitter is due to the speed dif-

Note
If the nip pressure is strengthened it is pos-

ference between the registration roller and

sible that transfer jitter 40 mm from the

the conveyance belt, the transfer jitter

trailing edge may occur. In this instance

occurs

select whichever image is best. (before

image is best. (before adjustment or after)

pressure increase or after)


If transfer jitter occurs at around 140 mm
from the trailing edge, it may be impossible
to determine if the jitter is caused by the
registration roller (145 mm) or by the fusing
unit (138 mm). In this instance cut 20 mm
off the trailing edge of an A3 sheet and
print a test pattern to the cut paper. If the
position of the jitter changes in relation to
the leading edge the cause can be determined to be the registration roller.

2. Remove the 2 suction covers provided under


the conveyance belts on both sides of the conveyance section.
Note
If the transfer suction ability is increased it
is possible that transfer jitter may occur
145 mm from the trailing edge. Select
whichever image is best. (before adjustment or after)

3. Reverse the paper set direction in the tray. Set


paper so that the curling direction of paper
become concave on the conveyance section.
When the curling is convex, the leading edge of
paper hits against the entrance guide plate and
this may be apt to cause a transfer jitter.

524

more

easily.

Select

whichever

12.5 Overlay printing adjustment

12. ADJUSTMENT FOR POD


A. Preparation

1.

user mode.

Overlay printing is to re-print the company name, the


address, the logo, etc. on offset printed paper.

Set paper on which overlay printing has been


made.

When performing overlay printing, take notice the following description.

Make the following settings with the tray /4 in the

Set the type of paper to [Coated B].


Set the air assist setting to [On].

Reference:
The surface of coated paper is applied with a coat-

NOTE

ing agent and so it takes more time for the ink of

Registration of back and front sides must be

offset printing to dry. Therefore, to prevent block-

checked every day before starting printing.

ing (back transfer), the entire surface of paper is


applied with powder.

2.

The powder drastically reduces the conveyance

Set software DIPSW26-4 to 1. (Sets tray /4 forced

forces of the pick-up roller and the paper feed

separation clutch control to the operation at all times.)

roller, and this may be apt to cause a no feed jam

When performing overlay printing on both front

Make the following settings in the service mode.

and back sides of paper weighing 91 g/m2 or

or a double feed jam.

lighter, set the software DIPSW6-2 to "1". (this disNOTE


Before overlay printing, be sure to take note

ables the transfer assist control.)


Set the DIPSW2-4/5 to "1". (sets the cleaning

of following.
a) Be sure to install the PP-701 (urethane

cycle of the charging corona to every 5,000 prints )


When using paper other than coated paper for

roller)

overlay printing, make the paper type setting to

b) We recommend use of RC-501 for the

other than "coated B" and set the software DIPSW

overlay printing.

corresponds to the selected paper tray to "1".

c) Apply as little powder as possible when

tray 1: DIPSW39-0

offset printing.

tray 2: DIPSW39-1

d) Get paper loosened sufficiently before

tray 3: DIPSW39-2

setting it in the tray /4.

tray 4: DIPSW39-3

e) Adjust paper condition with the same

tray 5: DIPSW39-4

environments (temperature and humidity)


as those for the main body. When left in a

NOTE

high humidity environment, paper strongly

When the above mentioned DIPSW is set to

adhere to each other making them unable

"1", paper feed control will be the same as

to feed.

that of [Coated paper B]. This improves the


endurance of the urethane roller, however,

A paper centering error is likely to occur due

double feed may occur at frequent intervals.

to contamination of the centering sensor

The above mentioned DIPSW will not work

(PS54) with powder. Clean the sensor if the

when [Coated paper A] or [Paper weight 92 g/

error occurs or before starting overlay print-

m2] or more is selected for the paper setting.

ing.
Registration of paper must be checked every
30,000 prints.

3.

Install the paper feed assist plate.


(See "5.3 Adjusting the pick-up roller pressure"
in the Field Service for the PF-701.)

NOTE
The number of paper feed assist plates varies
according to the paper weight.
130 g/m2 or less None
131 g/m2 or more 4 pcs.

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12. ADJUSTMENT FOR POD

Field Service Ver3.0 Nov.2006

B. Air assist adjustment

4. Check the measurement "a" between the

Check to see if the height of the air supply opening of

center position [1] (The center is 4.5 mm from

the paper feed assist fan and the upper surface of

the upper edge [2].) of the air supply openings

paper are appropriate. Otherwise air assist is not con-

of the paper feed assist fan /Fr and /Rr and the

ducted properly and this may result in a jam occur-

upper surface of paper [3].

rence.

Standard value a: within 4.5 2.5 mm

(1) Procedure

When the value is not within the standard, con-

1. Pull out tray /4 and set about 10 sheets of

duct step 7 and succeeding steps.

coated paper that have been printed.

2. Push in the release lever [1], insert the screw [2]


into the hole [3] to fix the release lever, and then
set the tray /4.

[1]

[2]

[2]

[3]
[3]

[1]
1050fs3067c

3. After stop sound of the paper lift motor operation (when the paper lift plate gets to the upper
limit position), pull out tray /4 again.

1050fs3059c

5. Release the release lever that was fixed at step


2 and bring down the paper lift plate.

6. Pull out tray /4 and load it fully with coated


paper that has been printed, and perform steps
2 to 5.

7. Conduct the following adjustments according


to the curling condition of paper.
1) When there is no paper curling with no paper
slant.
Conduct "Pick-up roller height adjustment."
(See "5.2 Adjusting the pick-up roller height" in
the Field service for the PF-701.)

526

12. ADJUSTMENT FOR POD

2) If there is slant found due to paper curling:

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Field Service Ver3.0 Nov.2006

3) When there is a convex curling found with


paper:

1050fs3060c

1050fs3062c

Put the underlays (included in the PP package)


[1] under the lower side of the stacked paper.

Put the underlays (included in the PP package)


Note

[1] under the both sides of the stacked paper.

To prevent air from blowing upon the pad


when the remaining paper gets low, place

Note

the pad to the right side of the air supply

To prevent air from blowing upon the pad

opening position [2].

when the remaining paper gets low, place


the pad to the right side of the air supply

[2]

opening position [2].

[1]

[2]

[1]

1050fs3351c

1050fs3352c

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12. ADJUSTMENT FOR POD

Field Service Ver3.0 Nov.2006

4) When there is a concave curling found with


paper:

9. Remove the PF right cover.


(See chapter II "2.2.1 A. Removal/reinstallation of the
right cover" in the Field service for the PF-701.)

10. Select the code 42-21 of the service mode - I/


O check and press the Start button to operate
the paper feed assist fan.

11. After checking the paper separation condition


[1] from the right side of the PF, press the Stop
button to complete the I/O check.

12. Conduct the respective operations depending


on the condition of separation.
a. Air is blown upon more than 10 sheets of
paper and separate a sheet each.
b. Paper separation is not made for one sheet each, but 10
or more sheets of paper are being floated by air.
c. The number of sheets of paper that are being
1050fs3064c

floated by air is less than 4 or 5.


d. No paper is floated

Put the underlays (included in the PP package)


[1] under the center part of the stacked paper.
Note
To prevent air from blowing upon the pad
when the remaining paper gets low, place

[1]

the pad to the right side of the air supply


opening position [2], hitting it against the
paper rear guide plate [3].
In the case of a concave curling, it is normally possible to adjust curling by placing a
pad at the center position 40 mm away
from the front and rear paper guides.

[2]

[1]

1050fs3066c

In the cases of "a" and "b," conduct step 12


and succeeding steps.
In the cases of "c" and "d," repeat step 1 to
1050fs3353c

8. After adjustment, repeat step 1 to step 6 to


check again the paper height at the air supply
opening section.

528

step 11.

12. ADJUSTMENT FOR POD

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Field Service Ver3.0 Nov.2006

13. Conduct a test print to check to see if a jam


[2]

occurs.
When a jam occurs, conduct "C. Paper feed
pressure adjustment."

14. Reinstall the above parts following the removal


steps in reverse.
Note
Be sure to release the release lever that
has been fixed at the step 2.
C. Paper feed pressure adjustment

[5]

[1]

[6]

Despite the paper separation being made correctly by


air from the paper feed assist fan, when a paper jam
occurs, conduct the following adjustments.
(1) Procedure

1. Conduct the respective operations depending


on the condition of jam.
J14-01 (Paper is not conveyed to the separation roller due to slipping of pick-up roller.)
Add paper feed assist plates to raise pressure
on the pick-up roller. (See "5.3 Adjusting the

[3]

[4]
1050fs3354c

pick-up roller pressure" in PF-701 Field Service.)

J14-01 with thick paper (Paper is not conveyed


Note
4 sheets of paper feed assist plate are normally used. However, when a no feed condition recurs, it is possible to use up to 8
sheets.

to the separation roller due to paper being unable to get over the entrance guide plate.)
Up the pick-up roller height. (Down the sensor
position. 2 mm as a tentative)
(See "5.2 Adjusting the pick-up roller height" in
PF-701 Field Service.)

J14-01 (paper bumps against the both

J14-01 (Jam with a crushed leading edge of

sides [2] of the entrance guide plate [1] and

paper)

cannot go over the entrance guide plate

Increase the separation pressure.

[1].) Put the underlays (included in the PP

(See "5.4 Adjusting the separation pressure" in

package) [3] on the bottom of the tray

PF-701 Field Service.)

locating them directory below [4] the both


edges [2] of the entrance guide plate [1].

J14-02 (No feed occurs before the pre-registration roller.)


Increase the separation pressure.

Be sure to set the underlays [3] so that


those top edges are not contacted with the
surface [5] of the tray, otherwise they may
interfere with the paper lift plate operation.
Put the underlays [3] avoiding the paper
empty sensor [6].

(See "5.4 Adjusting the separation pressure" in


PF-701 Field Service.)
J17-02 (Double feed)
Down the pick-up roller height. (Up the sensor
position. 2 mm as a tentative)
(See "5.2 Adjusting the pick-up roller height" in
the Field Service for the PF-701.)

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12. ADJUSTMENT FOR POD

Field Service Ver3.0 Nov.2006

12.6 User setting of each paper


brand

12.7 Settings for feeding carbonless paper

For the user setting method for paper which is com-

When using carbonless paper (thin paper), take the

monly used in the POD market, see "19. PAPER SET-

following measures.

TING", by paper brand.


This document shows the optimum set values for

Reference

paper brands tested by KMBT.

The carbonless paper adheres to the conveyance

However, it does not assure the same image quality

belt under suction while it is conveyed by the belt.

and paper feed ability as the paper specified by

This makes the paper reading edge to be flipped

KMBT. Only the basic performance under usual envi-

up when it comes to the fusing section, and the

ronment (temperature and humidity) has been tested

reading edge is rubbed against the fusing entrance

and confirmed.

guide causing soiled on the printed side.

Information on other brand of paper will be also provided when the test is finished, by updating the docu-

NOTE

ment.

When feeding carbonless paper, take the following countermeasures.


a) When

printing

on

carbonless

middle

sheets, 50mm width of the sheet leading


edge reacts by the pressure and changes
in color. If this cannot be allowed, use
middle sheets 60 mm longer in main scan
direction, and 20 mm longer in sub scan
direction to trim off the discolored portion.
b) Set carbonless paper in SEF position (the
narrower side of paper comes to the
paper feed roller side).
c) Set the paper so that the paper curls convexly in the conveyance section.
d) Allowable curl amount is less than 3 mm.
When using paper curled more than 3 mm,
use the overlays included in the PP-701
package to correct the curl.
e) Only [Simplex mode] is acceptable for
carbonless paper.
A. Preparation

1.

Configure the settings below in user mode.

Set the paper type to [Coated A].


Set the air-blow setting to [ON].
Set the output setting to [Face-down].

2.

Carry out the following mechanical adjustment.

Weaken the separation pressure of the paper feed


section for 1 step. (See P.500)

530

12. ADJUSTMENT FOR POD

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B. Procedure

1. Pull out the ADU main body. (See P.291)


2. Turn over the conveyance belt [1] so that the
suction holes [2] can be seen.

[2]

[1]

1050fs3355c

3. Install the cover [2] with the screw [1].


4. Reinstall the above parts following the removal
steps in reverse.

[2]

[1]

1050fs3356c

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12. ADJUSTMENT FOR POD

Blank page

532

13. JAM CODE

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Field Service Ver3.0 Nov.2006

TROUBLESHOOTING
13. JAM CODE
13.1 Jam code list
Jam

cation

code

Tray 1

J11-01

J11-02

Cause

Resulting

Correction

operation
During operation

Classifi-

J11-03

The paper feed sensor /1 (PS7) does

If there is a sheet

Pull out tray /1 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the paper feed clutch /1 (CL4)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /1 (PS17)

main body com-

Open tray /1 and the

does not turn ON within a specified

pletes the paper

main body vertical con-

period of time after the paper feed

exit before stop-

veyance door, and

clutch /1 (CL4) turns ON.

ping operations.

remove jammed paper if


any.

The vertical conveyance sensor /1


(PS19) does not turn ON within a specified period of time after the pre-registration sensor /1 (PS17) turns ON.
When the trailing edge of paper is pass- After completion

J11-05

When idling

J11-04

J11-06

ing through the vertical conveyance

of the exit of the

sensor /1 (PS19), the pre-registration

preceding paper,

sensor /1 (PS17) is turned ON by the

the main body

succeeding paper.

stops operations.

The vertical conveyance sensor /1

(PS19) turns ON while in idling.

Open the main body vertical conveyance door


and remove jammed
paper if any.

The pre-registration sensor /1 (PS17)

Pull out tray /1 and

turns ON while in idling.

remove jammed paper if

Tray 2

J12-01

J12-02

J12-03

During operation

any.
The paper feed sensor /2 (PS13) does

If there is a sheet

Pull out tray /2 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the paper feed clutch /2 (CL6)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /2 (PS18)

main body com-

Open tray /2 and the

does not turn ON within a specified

pletes the paper

main body vertical con-

period of time after the paper feed-

exit before stop-

veyance door, and

clutch /2 (CL6) turns ON.

ping operations.

remove jammed paper if

The vertical conveyance sensor /3

any.

(PS21) does not turn ON within a specified period of time after the pre-registration sensor /2 (PS18) turns ON.

533

Field Service Ver3.0 Nov.2006

cation

code

Tray 2

J12-04

J12-05

Cause

Resulting

Correction

operation
Open tray /2 and the

During operation

Jam

When the trailing edge of paper is pass- After completion


ing through the vertical conveyance

of the exit of the

main body vertical con-

sensor /3 (PS21), the pre-registration

preceding paper,

veyance door, and

sensor /2 (PS18) is turned ON by the

the main body

remove jammed paper if

succeeding paper.

stops operations.

any.

When idling

Classifi-

The vertical conveyance sensor /3

Open the main body ver-

J12-06

(PS21) turns ON while in idling.

tical conveyance door


and remove jammed
paper if any.

The pre-registration sensor /2 (PS18)

Pull out tray /2 and

turns ON while in idling.

remove jammed paper if

Tray 3

J13-01

(PF)

J13-02

During operation

any.

J13-03

The paper feed sensor /1 (PS72) does

If there is a sheet

Pull out tray /3 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the pick-up clutch /1 (CL6)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /1 (PS89)

main body com-

Open tray /3, the PF

does not turn ON within a specified

pletes the paper

front door and the verti-

period of time after the pick-up clutch /

exit before stop-

cal conveyance door /

1 (CL6) turns ON.

ping operations.

Up, and remove jammed


paper if any.

The vertical conveyance sensor /1


(PS90) does not turn ON within a specified period of time after the pre-registration sensor /1 (PS89) turns ON.
When the trailing edge of paper is pass- After completion

J13-04

J13-05

When idling

bizhub PRO 1050/1050P


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13. JAM CODE

ing through the vertical conveyance

of the exit of the

sensor /1 (PS90), the pre-registration

preceding paper,

sensor /1 (PS89) is turned ON by the

the main body

succeeding paper.

stops operations.

The vertical conveyance sensor /1

(PS90) turns ON while in idling.

Open the PF front door


and the vertical conveyance door /Up and
remove jammed paper if
any.

J13-06

The pre-registration sensor /1 (PS89)

Pull out tray /3 and

turns ON while in idling.

remove jammed paper if


any.

534

Jam

cation

code

Tray 4

J14-01

(PF)

J14-02

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

J14-03

The paper feed sensor /2 (PS78) does

If there is a sheet

Pull out tray /4 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the pick-up clutch /2 (CL9)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /2 (PS93)

main body com-

Open tray /4, the PF

does not turn ON within a specified

pletes the paper

front door and the hori-

period of time after the pick-up clutch /

exit before stop-

zontal conveyance jam

2 (CL9) turns ON.

ping operations.

release lever and remove


jammed paper if any.

When the trailing edge of paper is passing through the loop sensor /2 (PS94),
the pre-registration sensor /2 (PS93) is

J15-01

(PF)

J15-02

The pre-registration sensor /2 (PS93)

The paper feed sensor /3 (PS84) does

If there is a sheet

Pull out tray /5 and

not turn ON within a specified period of

of paper being

remove jammed paper if

time after the pick-up clutch /3 (CL12)

printed when a

any.

turns ON.

jam occurs, the

The pre-registration sensor /3 (PS95)

main body com-

Open tray /5, the PF

does not turn ON within a specified

pletes the paper

front door and the verti-

period of time after the pick-up clutch /

exit before stop-

cal conveyance door /

3 (CL12) turns ON.

ping operations.

Lw, and remove jammed

J15-03

turns ON while in idling.

Pull out tray /4 and


remove jammed paper if
any.

paper if any.

The vertical conveyance sensor /3


(PS96) does not turn ON within a specified period of time after the pre-registration sensor /3 (PS95) turns ON.
When the trailing edge of paper is pass- After completion

J15-04

J15-05

When idling

Tray 5

When idling

J14-04

During operation

turned ON by the succeeding paper.

ing through the vertical conveyance

of the exit of the

sensor /3 (PS96), the pre-registration

preceding paper,

sensor /3 (PS95) is turned ON by the

the main body

succeeding paper.

stops operations.

The vertical conveyance sensor /3

(PS96) turns ON while in idling.

Open the PF front door


and the vertical conveyance door /Lw and
remove jammed paper if
any.

J15-06

The pre-registration sensor /3 (PS95)

Pull out tray /5 and

turns ON while in idling.

remove jammed paper if


any.

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Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

Cause

Resulting

Correction

operation
If there is a sheet

Open the main body

turn ON within a specified period of

of paper being

front doors /R and /L,

time after the ADU deceleration sensor

printed when a

pull out the ADU section

(PS42) turns ON.

jam occurs, the

and remove jammed

The ADU deceleration sensor (PS42)

main body com-

paper if any.

mon to

does not turn ON within a specified

pletes the paper

each

period of time after the loop sensor

exit before stop-

tray)

(PS16) turns ON.

ping operations.

J17-01

feed
conveyance
(com-

J17-02

During operation

The registration sensor (PS40) does not

Paper

The loop sensor (PS16) does not turn

After completion

Open the main body ver-

feed

ON within a specified period of time

of the exit of the

tical conveyance door

convey-

after the vertical conveyance sensor /1

preceding paper,

and remove jammed

ance

(PS19) turns ON.

the main body

paper if any.

Paper

J17-03

stops operations.

(trays 1/
and /2)
Paper

J17-04

The vertical conveyance sensor /2

feed

(PS20) does not turn ON within a speci-

convey-

fied period of time after the vertical con-

ance

veyance sensor /3 (PS21) turns ON.

(tray /2)

J17-05

The vertical conveyance sensor /1


(PS19) does not turn ON within a specified period of time after the vertical conveyance sensor /2 (PS20) turns ON.
The loop sensor (PS16) does not turn

Open the PF front door

feed

ON within a specified period of time

and the horizontal con-

convey-

after the PF exit sensor (PS99) turns

veyance jam release

ance (PF)

ON.

lever, and remove

Paper

J17-06

Paper

J17-07

feed
convey-

J17-08

ance

When idling

jammed paper if any.

J17-09

The paper leading edge sensor (PS41)

J17-10

front doors /R and /L,

The registration sensor (PS40) turns ON

pull out the ADU section

while in idling.

and remove jammed

The ADU deceleration sensor (PS42)

paper if any.

The loop sensor (PS16) turns ON while


in idling.

J17-11

The vertical conveyance sensor /2


(PS20) turns ON while in idling.

J17-12

The multi feed detection boards /1 and

If there is a sheet

/2 detect a double feed.

of paper being
printed when a
jam occurs, the
main body completes the paper
exit before stopping operations.

536

Open the main body

turns ON while in idling.

turns ON while in idling.

During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

Jam

cation

code
J18-01

feed
conveyance (PF)
J18-02

Resulting

Correction

operation

J18-03

The intermediate sensor /Up (PS91)

If there is a sheet

Open the PF front door

does not turn ON within a specified

of paper being

and the PF vertical con-

period of time after the vertical convey-

printed when a

veyance door /Up, and

ance sensor /1 (PS90) turns ON.

jam occurs, the

remove jammed paper if

The loop sensor /1 (PS92) does not

main body com-

any.

turn ON within a specified period of

pletes the paper

time after the intermediate sensor /Up

exit before stop-

(PS91) turns ON.

ping operations.

The loop sensor /2 (PS94) does not

Open the PF front door

turn ON within a specified period of

and the horizontal con-

time after the pre-registration sensor /2

veyance jam release

(PS93) turns ON.

lever, and remove


jammed paper if any.

J18-04

J18-05

The intermediate sensor /Lw (PS97)

Open the PF front door

does not turn ON within a specified

and the PF vertical con-

period of time after the vertical convey-

veyance door /Lw, and

ance sensor /3 (PS96) turns ON.

remove jammed paper if

The loop sensor /3 (PS98) does not

any.

turn ON within a specified period of


time after the intermediate sensor /Lw
(PS97) turns ON.
J18-06

The PF exit sensor (PS99) does not turn

Open the PF front door,

ON within a specified period of time

the PF vertical convey-

after the loop sensor /1 (PS92) turns

ance door /Up and the

ON.

horizontal conveyance
jam release lever, and
remove jammed paper if
any.

J18-07

The PF exit sensor (PS99) does not turn

Open the PF front door

ON within a specified period of time

and the PF horizontal

after the loop sensor /2 (PS94) turns

conveyance jam release

ON.

lever, and remove


jammed paper if any.

J18-08

The PF exit sensor (PS99) does not turn

Open the PF front door,

ON within a specified period of time

the PF vertical convey-

after the loop sensor /3 (PS98) turns

ance door /Lw and the

ON.

horizontal conveyance
jam release lever, and
remove jammed paper if
any.

J18-09
J18-10

When idling

Paper

Cause

During operation

Classifi-

13. JAM CODE

The intermediate sensor /Up (PS91)

Open the PF front door

turns ON while in idling.

and the PF vertical con-

The loop sensor /1 (PS92) turns ON

veyance door /Up, and

while in idling.

remove jammed paper if


any.

537

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006


Jam

cation

code

Paper

J18-11

feed
conveyance (PF)

Cause

Resulting

Correction

operation
When idling

Classifi-

The loop sensor /2 (PS94) turns ON

while in idling.

Open the PF front door


and the horizontal conveyance jam release
lever, and remove
jammed paper if any.

J18-12
J18-13

The intermediate sensor /Lw (PS97)

Open the PF front door

turns ON while in idling.

and the PF vertical con-

The loop sensor /3 (PS98) turns ON

veyance door /Lw, and

while in idling.

remove jammed paper if


any.

J18-14

The PF exit sensor (PS99) turns ON

Open the PF front door

while in idling.

and the horizontal conveyance jam release


lever, and remove

Convey-

J19-01

ance
PF

J19-02

During operation

jammed paper if any.


The main body vertical conveyance

The main body

Close the vertical con-

door is opened while in printing.

stops immedi-

veyance door.

ately.
The PF front door is opened while in

The main body/

printing.

PF stops immedi-

Close the PF front door.

ately.
While in the print sequence, the maxi-

If there is a sheet

Open the main body

paper

mum density sensor detects paper at

of paper being

front doors /R and /L,

exit

the specified timing.

printed when a

pull out the ADU section

jam occurs, the

and remove jammed

main body com-

paper if any.

Fusing/

J21-01

pletes the paper


exit before stopJ21-02

J31-01

J31-02

J32-01

When idling

ping operations.
While in idling, the maximum density

During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

The paper leading edge sensor (PS41)

If there is a sheet

does not turn ON within a specified

of paper being

period of time after the registration

printed when a

motor (M17) turns no.

jam occurs, the

The fusing exit sensor (PS22) does not

main body com-

turn ON within a specified period of

pletes the paper

time after the paper leading edge sen-

exit before stop-

sor (PS41) turns ON.

ping operations.

timing.

The paper exit sensor (PS3) does not


turn ON within a specified period of
time after the fusing exit sensor (PS22)
turns ON.

538

sensor detects paper at the specified

Jam

cation

code

Fusing/

J32-02

paper
exit
J32-03

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

J32-04

The ADU acceleration sensor (PS49)

If there is a sheet

Open the main body

does not turn ON within a specified

of paper being

front doors /R and /L,

period of time after the fusing exit sen-

printed when a

pull out the ADU section

sor (PS22) turns ON.

jam occurs, the

and remove jammed

The reverse sensor /1 (PS48) does not

main body com-

paper if any.

turn ON within a specified period of

pletes the paper

time after the ADU acceleration sensor

exit before stop-

(PS49) turns ON.

ping operations.

The PS46 does not turn ON again


within a specified period of time after
the reverse sensor /1 (PS48) turns ON.

J32-05

The paper exit sensor (PS3) does not


turn ON within a specified period of
time after the reverse sensor /1 (PS48)
turns ON.

J32-06

The paper exit sensor (PS3) does not


turn OFF within a specified period of

J32-07
J32-08

When idling

time after the PS3 turns ON.

J32-09

The paper exit sensor (PS3) turns ON

while in idling.
The ADU acceleration sensor (PS49)
turns ON while in idling.
The fusing exit sensor (PS22) turns ON
while in idling.

J32-10

The reverse/exit sensor (PS50) turns


ON while in idling.

J32-11

The fusing jam sensor (PS23) turns ON


while in idling.

J32-12

The reverse sensor /1 (PS48) turns ON


while in idling.

J32-13

The reverse sensor /2 (PS47) turns ON

External

J51-01

During operation

while in idling.
The front door/R, /L of the main body

The main body

Open the main body

was opened while printing.

stops immedi-

front doors /R and /L,

ately.

pull out the ADU section


and remove jammed
paper if any.

539

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

DF

J61-1
J61-2
J62-1

Cause

Resulting

The RADF open/close sensor (PS301)

The DF stops

Open the DF open/close

turns OFF while in operation.

immediately. If

cover and remove

The cover open/close switch (MS301)

there is paper

jammed paper if any.

turns OFF while in operation.

being transferred

The original registration sensor /Rt

or having been

(PS306) does not turn OFF within a

transferred, the

specified period of time after the pre-

main body com-

feed start.

pletes the paper


exit before stopping operations.

J62-2

The original conveyance sensor


(PS308) does not turn ON within a
specified period of time after the prefeed start of the front side of the double
sided original (including the single sided
original).

J62-3

The original conveyance sensor


(PS308) does not turn ON within a
specified period of time after the prefeed start of the back side of the double
sided original.

J62-4

While in the forward rotation of the original conveyance motor (M301), the original conveyance sensor (PS308) does
not turn OFF within a specified period of
time after it turns ON.

J62-5

While in the reverse rotation of the original conveyance motor (M301), the original conveyance sensor (PS308) does
not turn OFF within a specified period of
time after it turns ON.

J62-6

When entering a large size double sided


original in the reverse section, the original reverse sensor (PS309) does not
turn ON within a specified period of
time after the original conveyance sensor (PS308) turns ON.

J62-7

When exiting a large size single sided


original, the original exit sensor /Lt
(PS307) does not turn ON within a
specified period of time after the original
conveyance sensor (PS308) turns ON.

540

Correction

operation
During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

Jam

cation

code

DF

J62-8

J62-9

J62-10

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

When exiting a large size double sided

The DF stops

Open the DF open/close

original, the original exit sensor /Lt

immediately. If

cover and remove

(PS307) does not turn ON within a

there is paper

jammed paper if any.

specified period of time after the original

being transferred

reverse sensor (PS309) turns ON.

or having been

When exiting a large size single sided

transferred, the

original, the original exit sensor /Lt

main body com-

(PS307) does not turn OFF within a

pletes the paper

specified period of time after it turns

exit before stop-

ON.

ping operations.

When exiting a large size double sided


original, the original exit sensor /Lt
(PS307) does not turn OFF within a
specified period of time after it turns
ON.

J63-1

When outputting a large size double


sided original from the reverse section,
the original reverse sensor (PS309)
does not turn ON.

J63-2

When entering a large size double sided


original into the reverse section, the
original reverse sensor (PS309) does
not turn OFF within a specified period of
time after it turns ON.

J63-3

When outputting a large size double


sided original from the reverse section,
the original reverse sensor (PS309)
does not turn OFF within a specified
period of time after it turns ON.

J63-4

When exiting a small size single sided


original, the original exit sensor /Rt
(PS314) does not turn OFF within a
specified period of time after the original
reverse sensor (PS309) turns ON.

J63-5

When exiting a small size double sided


original, the original exit sensor /Rt
(PS314) does not turn OFF within a
specified period of time after the original
reverse/exit sensor (PS313) turns ON.

J63-6

When exiting a small size single sided


original, the original exit sensor /Rt
(PS314) does not turn OFF within a
specified period of time after it turns
ON.

541

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

DF

J63-7

J63-8

Cause

The DF stops

Open the DF open/close

original, the original exit sensor /Rt

immediately. If

cover and remove

(PS314) does not turn OFF within a

there is paper

jammed paper if any.

specified period of time after it turns

being transferred

ON.

or having been

When entering a small size double

transferred, the

sided original into the reverse section,

main body com-

the original reverse sensor (PS309)

pletes the paper

does not turn ON within a specified

exit before stop-

period of time after original conveyance

ping operations.

When outputting a small size double


sided original from the reverse section,
the original reverse sensor (PS309)
does not turn ON within a specified
period of time after original conveyance
sensor (PS308) turns ON.

J63-10

When entering a small size double


sided original into the reverse section,
the original reverse sensor (PS309)
does not turn OFF within a specified
period of time after it turns ON.

J63-11

When outputting a small size double


sided original from the reverse section,
the original reverse sensor (PS309)
does not turn OFF within a specified
period of time after it turns ON.

J65-1

The original registration sensor /Rt


(PS306) turns ON while in idling.

J65-2

The original conveyance sensor


(PS308) turns ON while in idling.

J65-4

The original reverse sensor (PS309)


turns ON while in idling.

J65-8

The original exit sensor /Lt (PS307)


turns ON while in idling.

J65-10

The original reverse/exit sensor (PS313)


turns ON while in idling.

J65-20

The original exit sensor /Rt (PS314)


turns ON while in idling.

J65-40

The reverse jam sensor (PS304) turns


ON while in idling.

J65-80

The original registration sensor /Lt


(PS318) turns ON while in idling.

542

Correction

When exiting a small size double sided

sensor (PS308) turns ON.


J63-9

Resulting
operation

During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

Jam

cation

code

FD

J72-01

J72-02

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

The FD entrance sensor (PS1) does not

The FD and the

Remove jammed paper if

turn ON within a specified period of

main body stop

any from the FD/main

time after the main body paper exit sen- immediately.

body.

sor (PS3) turns ON.


The intermediate conveyance sensor
(PS13) does not turn ON within a specified period of time after the FD entrance
sensor (PS1) turns ON.

J72-03

The main tray exit sensor (PS18) does


not turn ON within a specified period of
time after the intermediate conveyance
sensor (PS13) turns ON.

J72-04

The main tray exit sensor (PS18) does


not turn OFF within a specified period of
time after it turns ON.

J72-05

The sub tray paper exit sensor (PS16)


does not turn ON within a specified
period of time after the intermediate
conveyance sensor (PS13) turns ON.

J72-06

The sub tray paper exit sensor (PS16)


does not turn OFF within a specified
period of time after it turns ON.

J72-09

The punch conveyance sensor (PS5)


does not turn ON within a specified
period of time after the FD entrance
sensor (PS1) turns ON.

J72-10

The 3rd folding conveyance sensor


(PS54) does not turn ON within a specified period of time after the punch conveyance sensor (PS5) turns ON.

J72-11

The punch registration sensor (PS6)


does not turn ON within a specified
period of time after the punch conveyance sensor (PS5) turns ON.

J72-12

The 1st folding conveyance sensor


(PS51) does not turn ON within a specified period of time after the punch registration sensor (PS6) turns ON.

J72-13

The 3rd folding conveyance sensor


(PS54) does not turn ON within a specified period of time after the 1st folding
conveyance sensor (PS51) turns ON.

J72-14

The intermediate conveyance sensor


(PS13) does not turn ON within a specified period of time after the 3rd folding
conveyance sensor (PS54) turns ON.

543

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

FS

J72-16

J72-17

Cause

The FS and the

Remove jammed paper,

not turn ON within a specified period of

main body stop

if any, from the FS/main

time after the main body paper exit sen-

immediately.

body.

sor (PS3) turns ON.


The main tray exit sensor (PS10) does
time after the stacker entrance sensor
(PS5) turns OFF.
The stacker entrance sensor (PS5)
does not turn ON within a specified
period of time after the FNS entrance
sensor (PS4) turns ON.

J72-19

While in stapling, the stacker entrance


sensor (PS5) does not turn OFF within a
specified period of time after the
stacker entrance motor (M13) turns
ON. While in any other operations than
stapling, the PS5 does not turn OFF
within a specified period of time after it
turns ON.

J72-20

While in stapling a small size paper, the


main tray exit sensor (PS10) does not
turn ON within a specified period of
time after the paper exit arm motor
(M23) turns ON.

J72-21

While in stapling a large size paper, the


main tray exit sensor (PS10) does not
turn OFF within a specified period of
time after the paper exit arm motor
(M23) turns ON.

J72-22

While in exiting paper in the sub tray,


the sub tray paper exit sensor (PS1)
does not turn ON within a specified
period of time after the FNS entrance
sensor (PS4) turns ON.

J72-23

While in exiting paper in the sub tray,


the sub tray paper exit sensor (PS1)
does not turn OFF within a specified
period of time after the PS1 turns ON.

J72-28

While in the straight/shift of the small


size paper, the main tray paper exit sensor (PS10) does not turn OFF within a
specified period of time after the PS10
turns ON.

544

Correction

The FNS entrance sensor (PS4) does

not turn OFF within a specified period of

J72-18

Resulting
operation

During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

Jam

cation

code

FS

J72-30

J72-39
FD

J72-40

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

While in stapling a small size paper, the

The FS and the

Remove jammed paper,

main tray paper exit sensor (PS10) does

main body stop

if any, from the FS/main

not turn OFF within a specified period of

immediately.

body.

The door switch (MS1) turns OFF while

The copier stops

Close the front door.

in the copy/print.

immediately.

While in the folding operation, the 2nd

The FD and the

Remove jammed paper if

folding conveyance sensor (PS53) does

main body stop

any from the FD/main

not turn ON within a specified period of

immediately.

body.

time after the PS10 turns ON.

time after the 1st folding motor (M4)


starts to accelerate.
J72-41

While in the folding operation, the 3rd


folding conveyance sensor (PS54) does
not turn ON within a specified period of
time after the 1st folding motor (M4)
starts to accelerate.

J72-42

While in the folding operation, the 3rd


folding conveyance sensor (PS54) does
not turn ON within a specified period of
time after the 2nd folding motor (M5)
starts to accelerate.

J72-43

While in the folding operation, the intermediate conveyance sensor (PS13)


does not turn ON within a specified
period of time after the 3rd folding
motor (M6) starts to accelerate.

J72-44

While in the folding operation, the 3rd


folding conveyance sensor (PS54) does
not turn ON within a specified period of
time after the 2nd folding conveyance
sensor (PS53) turns ON.

J72-45

While in the folding operation, the intermediate conveyance sensor (PS13)


does not turn ON within a specified
period of time after the 3rd folding conveyance sensor (PS54) turns ON.

J72-46

The PI conveyance sensor /Up (PS31)


does not turn ON within a specified
period of time after the PI pick-up solenoid /Up (SD13) turns ON.

J72-47

The PI exit sensor (PS4) does not turn


ON within a specified period of time
after the PI conveyance sensor /Up
(PS31) turns ON.

545

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

FD

J72-48

J72-49

Cause

Resulting

Correction

operation
During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

The PI conveyance sensor /Lw (PS37)

The FD and the

Remove jammed paper if

does not turn ON within a specified

main body stop

any from the FD/main

period of time after the PI pick-up sole-

immediately.

body.

noid /Lw (SD14) turns ON.


The PI exit sensor (PS4) does not turn
ON within a specified period of time
after the PI conveyance sensor /Lw
(PS37) turns ON.

J72-50

The FD entrance sensor (PS1) does not


turn ON within a specified period of
time after the PI exit sensor (PS4) turns
ON.

SD

J72-58

The PI multi feed is detected.

J72-59

The door switch (MS1) turns OFF.

J72-61

The entrance sensor (PS1) does not

The SD and the

Remove jammed paper if

turn ON within a specified period of

main body stop

any from the SD/main

time after the exit sensor (PS3) on the

immediately.

body.

main body turns ON.


J72-62

The horizontal conveyance sensor /1


(PS2) does not turn ON within a specified period of time after the entrance
sensor (PS1) turns ON.

J72-63

The horizontal conveyance sensor /2


(PS3) does not turn ON within a specified period of time after the horizontal
conveyance sensor /1 (PS2) turns ON.

J72-64

The horizontal conveyance exit sensor


(PS4) does not turn ON within a specified period of time after the horizontal
conveyance sensor /2 (PS3) turns ON.

J72-65

The horizontal conveyance exit sensor


(PS4) does not turn OFF within a specified period of time after it turns ON.

J72-66

The subtray exit sensor (PS11) does


not turn ON within a specified period of
time after the horizontal conveyance
sensor /1 (PS2) turns ON.

J72-67

The subtray exit sensor (PS11) does


not turn OFF within a specified period of
time after it turns ON.

J72-68

The entrance sensor (PS1) does not


turn ON within a specified period of
time after the exit sensor (PS3) on the
main body turns ON.

546

Jam

cation

code

SD

J72-69

J72-70

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

The right angle conveyance sensor /2

The SD and the

Remove jammed paper if

(PS6) does not turn ON within a speci-

main body stop

any from the SD/main

fied period of time after the right angle

immediately.

body.

conveyance motor (M6) turns ON.


The folding sensor /1 (PS7) does not
turn ON within a specified period of
time after the folding entrance motor
(M3) turns ON.

J72-71

The saddle stitching paper sensor


(PS13) does not turn ON within a specified period of time after the folding sub
scan alignment exit motor (M8) turns
ON.

J72-72

The bundle sensor /1 (PS14) does not


turn ON within a specified period of
time after the bundle arm rotation motor
(M22) turns ON.

J72-73

The bundle sensor /2 (PS15) does not


turn ON within a specified period of
time after the bundle clip motor (M11)
turns ON.

J72-74

The bundle sensor /4 (PS54) does not


turn ON within a specified period of
time after the bundle sensor /2 (PS15)
turns ON.

J72-75

The entrance sensor (PS1) does not


turn Off within a specified period of time
after it turns ON.

J72-76

The horizontal conveyance sensor


(PS3) does not turn OFF within a specified period of time after the entrance
sensor (PS1) turns ON.

J72-77

The right angle conveyance sensor /2


(PS6) does not turn OFF within a specified period of time after the folding
entrance motor (M3) turns ON.

J72-78

The folding sensor /2 (PS44) does not


turn OFF within a specified period of
time after the folding sub scan alignment exit motor (M8) turns ON.

J72-79

The saddle stitching paper sensor


(PS13) does not turn OFF within a
specified period of time after the folding
sub scan alignment exit motor (M8)
turns ON.

547

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006


Jam

cation

code

SD

J72-80

J72-81

Cause

Resulting

Correction

operation
During operation

Classifi-

The bundle sensor /1 (PS14) does not turn

The SD and the

Remove jammed paper if

OFF within a specified period of time after

main body stop

any from the SD/main

the bundle clip motor (M11) turns ON.

immediately.

body.

Open the FS front door

The bundle sensor /2 (PS15) does not


turn OFF within a specified period of
time after the bundle registration motor
(M12) turns ON.

J72-82

With paper bundle exit, the bundle sensor /4 (PS54) does not turn OFF within
a specified period of time after the bundle registration motor (M12) turns ON.

J72-83

The folding passage sensor (PS8) does


not turn ON within a specified period of
time after the folding conveyance motor
(M4) turns ON.

J72-84

The tri-folding exit sensor (PS9) does


not turn ON within a specified period of
time after the folding conveyance motor
(M4) turns ON.

J72-85

The folding sub scan alignment exit


motor (M8) does not turn OFF within a
specified period of time after it turns ON.

J72-86

The folding passage sensor (PS8) does


not turn OFF within a specified period of
time after the folding conveyance motor
(M4) turns ON.

J72-87

The tri-folding exit sensor (PS9) does


not turn OFF within a specified period of
time after it turns ON.

J72-88

With paper bundle exit, the bundle sensor /2 (PS15) does not turn OFF within a
specified period of time after it turns ON.

J72-89

The trimmer registration sensor (PS55)


does not turn OFF within a specified
period of time after the bundle press
movement motor (M17) turns ON.

J72-90

The trimmer registration sensor (PS55)


does not turn ON within a specified
period of time after the bundle registration motor (M12) turns ON.

J72-99

During printing, either the SD front door


switch /Rt (MS1) or /Lt (MS2) turns OFF.

FS

J73-01
J73-02

548

When idling

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

The stacker entrance sensor (PS5)


turns ON while in idling.

and the jam release lever,

The FNS entrance sensor (PS4) turns

and remove jammed

ON while in idling.

paper, if any.

Jam

cation

code

FS

J73-03

J73-04

Cause

Resulting

Correction

operation
When idling

Classifi-

13. JAM CODE

The main tray paper exit sensor (PS10)

Open the FS front door

turns ON while in idling. Or, the stack

and the jam release lever,

empty sensor (PS20) turns ON while

and remove jammed

turning ON the power source.

paper, if any.

The sub tray paper exit sensor (PS1)


turns ON while in idling.

FD

J73-05

Either of the FD entrance sensor (PS1),

Open the FD front door,

the punch conveyance sensor (PS5)

open then the entrance

and the punch registration sensor (PS6)

conveyance jam release

turns ON while in idling.

levers /1 and /2 and the


punch conveyance jam
release levers /1 and /2,
and then remove
jammed paper, if any.

J73-06

J73-07

Either of the intermediate conveyance

Open the FD front door

sensor (PS13), the sub tray paper exit

and the intermediate

sensor (PS16) and the main tray paper

conveyance jam lever,

exit sensor (PS18) turns ON while in

and remove the jammed

idling.

paper, if any.

Either of the 1st folding conveyance

Open the FD front door,

sensor (PS51), the 2nd folding convey-

pull out the folding con-

ance sensor (PS53), the 3rd folding

veyance section, open

conveyance sensor (PS54), the S size

the folding conveyance

conveyance sensor (PS58), the folding

jam release levers /1 to /

entrance sensor (PS52) and the folding

5, and remove jammed

exit sensor (PS2) turns ON while in

paper, if any.

idling.
J73-08

Either of the PI conveyance sensor /Up

Open the FD upper door

(PS31), the PI conveyance sensor /Lw

and remove jammed

(PS37) and the PI exit sensor (PS4)

paper, if any. When

turns ON while in idling.

jammed paper gets in


the PI exit, open the
entrance conveyance
jam release lever /1 and
remove the jammed
paper.

SD

J73-09
J73-10

The entrance sensor (PS1) turns ON

Open the SD front door /

while in idling.

Rt and remove jammed

Either of the horizontal conveyance

paper, if any.

sensor /1 (PS2), the horizontal conveyance sensor /2 (PS3), or the subtray


exit sensor (PS11) turns ON while in
idling.
J73-11

The horizontal conveyance exit sensor

Open the SD front door /

(PS4) turns ON while in idling.

Lt and remove jammed


paper, if any.

549

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

SD

J73-12

J73-13

Cause

Resulting

Correction

operation
When idling

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

Either of the right angle conveyance

Open the SD front door /

sensor /1 (PS5) or the right angle con-

Rt and remove jammed

veyance sensor /2 (PS6) turns ON while

paper, if any.

in idling.
Either of the folding sensor /1 (PS7), the
folding passage sensor (PS8), the trifolding exit sensor, or the folding sensor
/2 (PS44) turns ON while in idling.

J73-14
J73-15

The saddle stitching paper sensor

Open the SD front door /

(PS13) turns ON while in idling.

Lt and remove jammed

Either of the bundle sensor /1 (PS14),

paper, if any.

the bundle sensor /2 (PS15), the bundle


sensor /4 (PS54), or the bundle exit
sensor /2 (PS57) turns ON while in
idling.
LS

J73-17

The entrance sensor (PS4) of the tan-

Open the tandem (1st)

dem (1st) LS turns ON while in idling.

LS front door, open then


entrance conveyance
jam release lever and
remove jammed paper, if
any.

J73-18

The sub tray exit sensor (PS10) of the

Open the tandem (1st)

tandem (1st) LS turns ON while in idling.

LS sub tray cover, and


remove jammed paper, if
any.

J73-19

Either of the conveyance sensors /1, /2

Open the tandem (1st)

and /3 (PS7, 16 and 17) of the tandem

LS JAM door, and

(1st) LS turns ON while in idling.

remove jammed paper, if


any.

J73-20

The coupling exit sensor (PS18) of the

Open the tandem (1st)

tandem (1st) LS turns ON while in idling.

LS front door, open then


the coupling exit jam
release lever, and
remove jammed paper, if
any.

J73-21

The entrance sensor (PS4) of the tan-

Open the tandem (2nd)

dem (2nd) LS turns ON while in idling.

LS front door, open then


entrance conveyance
jam release lever and
remove jammed paper, if
any.

J73-22

The sub tray paper exit sensor (PS10)

Open the tandem (2nd)

of the tandem (2nd) LS turns ON while

LS sub tray cover, and

in idling.

remove jammed paper, if


any.

550

Jam

cation

code

LS

J73-23

Cause

Resulting

Correction

operation
When idling

Classifi-

13. JAM CODE

Either of the conveyance sensors /1, /2

Open the tandem (2nd)

and /3 (PS7, 16 and 17) of the tandem

LS JAM door, and

(2nd) LS turns ON while in idling.

remove jammed paper, if

However, in the case of LS-502, only

any.

the conveyance sensor /1 (PS7) is


applicable.
J73-24

The coupling exit sensor (PS18) of the

Open the tandem (2nd)

tandem (2nd) LS turns ON while in

LS front door, open then

idling.

the coupling exit jam

However, in the case of LS-501 only.

release lever and remove


jammed paper, if any.

PB

J73-30

The entrance sensor (PS1) turns ON

Open the front door and

while in idling.

remove jammed paper, if

The SC entrance sensor (PS2) turns ON

any.

while in idling.
The cover paper entrance sensor (PS3)
turns ON while in idling.
The sub tray exit sensor (PS4) turns ON

Open the upper door

while in idling.

and remove jammed


paper, if any.

J73-31
J73-32

The SC paper detection sensor (PS16)

Open the front door and

turns ON while in idling.

remove jammed paper, if

The clamp paper sensor (PS28) turns

any.

ON while in idling.
J73-33

The cover paper switchback sensor


(PS44) turns ON while in idling.
The cover paper sensor/Rt (PS45) turns
ON while in idling.
The cover paper sensor/Lt (PS46) turns
ON while in idling.

J73-34

The book end sensor (PS61) turns ON

Open the stacker door

while in idling.

and remove jammed


paper, if any.

J73-35

The cover paper conveyance sensor /1

Pull out the paper feed

(PS75) turns ON while in idling.

tray and remove jammed

The cover paper conveyance sensor /2

paper, if any.

(PS76) turns ON while in idling.


The cover paper conveyance sensor /3
(PS77) turns ON while in idling.
The cover paper conveyance sensor /4
(PS78) turns ON while in idling.
The cover paper conveyance sensor /5
(PS79) turns ON while in idling.

551

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006


Jam

cation

code

LS

J74-01

J74-02

Cause

The LS and the

Remove jammed paper,

dem (1st) LS does not turn ON within a

main body stop

if any, from the LS/main

specified period of time after the main

immediately.

body.

body paper exit sensor (PS3) turns ON.


The entrance sensor (PS4) of the tanspecified period of time after it turns ON.

J74-04

The sub tray exit sensor (PS10) does


not turn ON within a specified period of
time after the entrance sensor (PS4) of
the tandem (1st) LS turns ON.
The sub tray exit sensor (PS10) of the
tandem (1st) LS does not turn OFF
within a specified period of time after it
turns ON.

J74-05

The conveyance sensor /1 (PS7) does


not turn ON within a specified period of
time after the entrance sensor (PS4) of
the tandem (1st) LS turns ON.

J74-06

The conveyance sensor /1 (PS7) of the


tandem (1st) LS does not turn OFF
within a specified period of time after it
turns ON.

J74-07

The conveyance sensor /2 (PS16) does


not turn ON within a specified period of
time after the conveyance sensor /1
(PS7) of the tandem (1st) LS turns ON.

J74-08

The conveyance sensor /2 (PS16) of


the tandem (1st) LS does not turn OFF
within a specified period of time after it
turns ON.

J74-09

The conveyance sensor /3 (PS17) does


not turn ON within a specified period of
time after the conveyance sensor /2
(PS16) of the tandem (1st) LS turns ON.

J74-10

The conveyance sensor /3 (PS17) of


the tandem (1st) LS does not turn OFF
within a specified period of time after it
turns ON.

J74-11

The coupling exit sensor (PS18) does


not turn ON within a specified period of
time after the conveyance sensor /3
(PS17) of the tandem (1st) LS turns ON.

552

Correction

The entrance sensor (PS4) of the tan-

dem (1st) LS does not turn OFF within a


J74-03

Resulting
operation

During operation

Classifi-

During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

Jam

cation

code

LS

J74-12

J74-19

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

The coupling exit sensor (PS18) of the

The LS and the

Remove jammed paper,

tandem (1st) LS does not turn OFF

main body stop

if any, from the LS/main

within a specified period of time after it

immediately.

body.

turns ON.
The LS front door open jam. While in
any other modes than the tandem
mode, the front door switch (MS1) of
the tandem (1st) LS turns OFF while in
the print/print.

J74-31

The entrance sensor (PS4) of the tandem (2nd) LS does not turn ON within a
specified period of time after the coupling exit sensor (PS18) of the tandem
(1st) LS turns ON.

J74-32

The entrance sensor (PS4) of the tandem (2nd) LS does not turn OFF within a
specified period of time after it turns ON.

J74-33

The sub tray exit sensor (PS10) does


not turn ON within a specified period of
time after the entrance sensor (PS4) of
the tandem (2nd) LS turns ON.

J74-34

The sub tray exit sensor (PS10) of the


tandem (2nd) LS does not turn OFF
within a specified period of time after it
turns ON.

J74-35

The conveyance sensor /1 (PS7) does


not turn ON within a specified period of
time after the entrance sensor (PS4) of
the tandem (2nd) LS turns ON.

J74-36

The conveyance sensor /1 (PS7) of the


tandem (2nd) LS does not turn OFF
within a specified period of time after it
turns ON.

J74-37

The conveyance sensor /2 (PS16) does


not turn ON within a specified period of
time after the conveyance sensor /1
(PS7) of the tandem (2nd) LS turns ON.

J74-38

The conveyance sensor /2 (PS16) of


the tandem (2nd) LS does not turn OFF
within a specified period of time after it
turns ON.

J74-39

The conveyance sensor /3 (PS17) does


not turn ON within a specified period of
time after the conveyance sensor /2
(PS16) of the tandem (2nd) LS turns
ON.

553

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

LS

J74-40

J74-41

Cause

Resulting

Correction

operation
During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

The conveyance sensor /3 (PS17) of

The LS and the

Remove jammed paper,

the tandem (1st) LS does not turn OFF

main body stop

if any, from the LS/main

within a specified period of time after it

immediately.

body.

The entrance sensor (PS1) does not

The PB and the

Remove jammed paper,

turn ON within a specified period of

main body stop

if any, from the PB/main

time after the main body paper exit sen-

immediately.

body.

turns ON.
The coupling exit sensor (PS18) does
not turn ON within a specified period of
time after the conveyance sensor /3
(PS17) of the tandem (2nd) LS turns
ON.

J74-42

The coupling exit sensor (PS18) of the


tandem (2nd) LS does not turn OFF
within a specified period of time after it
turns ON.

J74-49

The LS front door open jam. While in


any other modes other than the tandem
mode, the front door switch (MS1) of
the tandem (2nd) LS turns OFF while in
the print/print.

PB

J74-60

sor (PS3) turns ON.


J74-61

The SC entrance sensor (PS2) does not


turn ON within a specified period of
time after the entrance sensor (PS1)
turns ON.

J74-62

The SC entrance sensor (PS2) does not


turn OFF within a specified period of
time after it turns ON.

J74-63

The cover paper entrance sensor (PS3)


does not turn ON within a specified
period of time after the main body
paper exit sensor (PS3) turns ON.

J74-64

The sub tray exit sensor (PS4) does not


turn ON within a specified period of
time after the entrance sensor (PS1)
turns ON.

J74-65

The sub tray exit sensor (PS4) does not


turn OFF within a specified period of
time after it turns ON.

J74-66

The SC paper detection sensor (PS16)


does not turn ON within a specified
period of time after the SC entrance
sensor (PS2) turns ON.

554

Jam

cation

code

PB

J74-67

J74-68

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

The SC paper detection sensor (PS16)

The PB and the

Remove jammed paper,

does not turn OFF within a specified

main body stop

if any, from the PB/main

period of time after it turns ON.

immediately.

body.

When conveying two pages at a time,


the SC paper detection sensor (PS16)
does not turn ON within a specified
time period after the SC entrance sensor (PS2) turns ON.

J74-69

When conveying two pages at a time,


the SC paper detection sensor (PS16)
does not turn OFF within a specified
period of time after it turns ON.

J74-70

The SC paper detection sensor (PS16)


does not turn OFF within a specified
period of time after the SC bundle conveynace motor (M17) turns ON.

J74-71

The clamp paper sensor (PS28) does


not turn OFF within a specified period of
time after the Clamp motor (M22) turns
OFF.

J74-72

The glue apply position detection sensor (PS32) does not turn ON within a
specified period of time after reversal of
glue tank movement motor (the tank
moves back) turns ON.

J74-73

The glue apply position detection sensor (PS32) does not turn OFF within a
specified period of time after it turns
ON.

J74-74

The cover paper sensor/Rt (PS45) does


not turn ON within a specified period of
time after the cover paper pick up
clutch (MC71) turns ON.

J74-76

When starting trimming of the cover


paper fed from the PB, the cover paper
switchback sensor (PS44) does not
turn ON within a specified time period
after the cover paper conveyance
motor (M45) turns ON.

J74-77

When trimming of the cover paper fed


from the PB is complete, the cover
paper switchback sensor (PS44) does
not turn OFF within a specified time
period after the cover paper conveyance motor (M45) turns ON.

555

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

Classifi-

Jam

cation

code

PB

J74-78

Cause

The PB and the

Remove jammed paper,

the cover paper fed from the PB, the

main body stop

if any, from the PB/main

cover paper sensor/Lt (PS46) does not

immediately.

body.

turn OFF within a specified time period


after the cover paper conveyance
When positioning the leading edge of
the cover paper fed from the PB, the
cover paper sensor/Lt (PS46) does not
turn ON within a specified time period
after the cover paper conveyance
motor (M45) turns ON.

J74-80

When cover paper is fed from the main


body, the cover paper sensor/Rt (PS45)
does not turn OFF within a specified
time period after the cover paper
entrance sensor (PS3) turns ON.

J74-82

When starting trimming of the cover


paper fed from the main body, the
cover paper switchback sensor (PS44)
does not turn ON within a specified
period of time after the cover paper
conveyance motor (M45) turns ON.

J74-83

When trimming of the cover paper fed


from the main body is complete, the
cover paper switchback sensor (PS44)
does not turn OFF within a specified
period of time after the cover paper
conveyance motor (M45) turns ON.

J74-84

When positioning the leading edge of


the cover paper fed from the main
body, the cover paper sensor/Lt (PS46)
does not turn OFF within a specified
time period after the cover paper conveyance motor (M45) turns ON.

J74-85

When positioning the leading edge of


the cover paper fed from the main
body, the cover paper sensor/Lt (PS46)
does not turn ON within a specified
time period after the cover paper conveyance motor (M45) turns ON.

J74-86

The book end sensor (PS61) does not


turn ON within a specified period of
time after the book conveyance belt
motor (M61) turns ON.

556

Correction

When positioning the leading edge of

motor (M45) turns ON.


J74-79

Resulting
operation

During operation

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

Jam

cation

code

PB

J74-87

J74-88

Cause

Resulting

Correction

operation
During operation

Classifi-

13. JAM CODE

When loading first book, the book sen-

The PB and the

Remove jammed paper,

sor /1 (PS66) does not turn ON within a

main body stop

if any, from the PB/main

specified period of time after the book

immediately.

body.

conveyance belt up down motor (M63)


turns ON.
When first row of book moves, the
book sensor /2 (PS67) does not turn
ON within a specified period of time
after the book movement motor (M64)
turns ON.

J74-89

When feeding paper, the cover paper


conveyance sensor /1 (PS75) does not
turn ON within a specified period of
time after the cover paper pick up
clutch (MC71) turns ON.

J74-90

The cover paper conveyance sensor /2


(PS76) does not turn ON within a specified period of time after the cover paper
conveyance sensor /1 (PS75) turns ON.

J74-91

When re-feeding paper, the cover paper


conveyance sensor /3 (PS77) does not
turn ON within a specified period of
time after the cover paper pick up
clutch (MC71) turns ON.

J74-92

The cover paper conveyance sensor /4


(PS78) does not turn ON within a specified period of time after the cover paper
conveyance sensor /3 (PS77) turns ON.

J74-93

The multi feed detection board /2


(MFDTB72) turns OFF.

J74-96

The cover paper switchback sensor


(PS44) does not turn ON within a specified period of time after the cover paper
feed motor (M74) turns ON.

J74-97

No paper is detected (the paper has


removed) when restarting the job after
recovery.

J74-98

A cover paper has not been conveyed


to the cover paper table section when
clamping of inside pages is finished.

J74-99

The front door switch (MS2), the upper


door switch (MS3) and the stacker door
switch (MS4) became OFF during printing.

557

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006


Jam

cation

code

ADU

J92-01

J92-02

Cause

Resulting

Correction

operation
During operation

Classifi-

The ADU reverse sensor /1 (PS46) does

If there is a sheet

Open the main body

not turn ON within a specified period of

of paper being

front doors /R and /L,

time after the reverse sensor /1 (PS48)

printed when a

pull out the ADU section

turns ON.

jam occurs, the

and remove jammed

The ADU reverse sensor /1 (PS46) does

main body com-

paper if any.

not turn ON again within a specified

pletes the paper

period of time after the PS46 turns ON.

exit before stop-

J92-04
J93-01

During operation

J92-03

When idling

ping operations.
The ADU reverse sensor /1 (PS46)

turns ON while in idling.


The ADU reverse sensor /2 (PS45)
turns ON while in idling.
The ADU exit sensor (PS43) does not

If there is a sheet

Open the main body

turn ON within a specified period of

of paper being

front doors /R and /L,

time after the ADU reverse sensor /1

printed when a

pull out the ADU section

(PS46) turns ON.

jam occurs, the

and remove jammed

main body com-

paper if any.

pletes the paper


exit before stop-

J93-03
J94-01

During operation

J93-02

When idling

ping operations.
The ADU conveyance sensor /1 (PS35)

turns ON while in idling.


The ADU conveyance sensor /2 (PS36)
turns ON while in idling.
The ADU deceleration sensor (PS42)

If there is a sheet

does not turn ON within a specified

of paper being

period of time after the ADU exit sensor

printed when a

(PS43) turns ON.

jam occurs, the


main body completes the paper
exit before stopping operations.

J94-03

558

When idling

bizhub PRO 1050/1050P


/1050e/1050eP

13. JAM CODE

The ADU exit sensor (PS43) turns ON


while in idling.

14. MALFUNCTION CODE

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

14. MALFUNCTION CODE


14.1 Malfunction code list
A. Note for use
Turn OFF/ON the power switch (SW2) of the main body when releasing an abnormal condition.
B. Code list
NOTE
For codes with "*" in the code column, "Turn ON the power switch again" is displayed on the touch
panel. For other codes, "Please call service" is displayed.
For codes with "**" in the code column (SC78-40 to 62: perfect binding tank temperature abnormality related), always repair defective parts then set the DipSW3-1 software of service mode to 0.
If DipSW3-1 is set to 0 before defective parts are fixed, it may cause fire.

Classification

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation
Drive

The main body

Paper feed motor (M4)

paper feed motor (M4) is checked.

stops immediately

Printer control board (PRCB)

An error detection signal is

to turn OFF the

detected twice in succession a

RL1 (main).

SC13-01 An abnormal speed signal of the

specified period of time after M4


was turned ON (the first signal is

PF

ignored).
SC13-02 An abnormal speed signal of the
PFU paper feed motor (M40) is

Paper feed motor (M40)


PF drive board (PFUDB)

checked.
An error detection signal is
detected twice in succession a
specified period of time after M40
was turned ON (the first signal is

Main body

ignored).
SC13-03 The blowout of a fuse for the verti-

Printer control board (PRCB)

cal conveyance motor (M8) in the

Vertical conveyance motor

printer control board (PRCB) is

(M8)

checked.
An error detection signal (blowout
of a fuse) of M8 is detected when

PF

M8 is turned ON.
SC13-05 The blowout of a fuse for the exit

PF exit conveyance motor

conveyance motor (M41) in the PF

(M41)

drive board (PFUDB) is checked.

PF drive board (PFUDB)

An error detection signal (blowout


of a fuse) of M41 is detected when
M41 is turned ON.

559

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

The main body

Paper lift motor /1 (M25)

/1 (M25) is detected.

stops immediately

Upper limit sensor /1 (PS6)

An error detection signal of M25 is

to turn OFF the

detected while M25 is ON.

RL1 (main).

Tray /1 SC18-10 The locking of the paper lift motor

Error code is not

DC power supply /2 (DCPS/

(PS6) is OFF, PS6 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /1 (M25) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

SC18-11 When the upper limit sensor /1

SC18-12 When the upper limit sensor /1

the lifting opera-

(PS6) is OFF, PS6 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /1 (M25) turns ON

"Set paper in the

for lifting operation. And at this

tray 1" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

Printer control board (PRCB)

Paper lift motor /1 (M25)

SC18-13 When the upper limit sensor /1


(PS6) is OFF, PS6 does not turn
ON within 20 seconds after the
paper lift motor /1 (M25) turns ON
for lifting operation. And at this
time, an error detection signal is
not detected.
The main body

Paper lift motor /2 (M26)

/2 (M26) is detected.

stops immediately

Upper limit sensor /2 (PS12)

When M26 is ON, an error detec-

to turn OFF the

tion signal of the M26 is detected.

RL1 (main).

Tray /2 SC18-20 The locking of the paper lift motor

Error code is not

DC power supply /2 (DCPS/

(PS12) is OFF, PS12 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /2 (M26) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

SC18-21 When the upper limit sensor /2

SC18-22 When the upper limit sensor /2

560

the lifting opera-

(PS12) is OFF, PS12 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /2 (M26) turns ON

"Set paper in the

for lifting operation. And at this

tray 2" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

Printer control board (PRCB)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Tray /2 SC18-23 When the upper limit sensor /2

Error code is not

(PS12) is OFF, PS12 does not turn

displayed on the

ON within 20 seconds after the

operation panel,

paper lift motor /2 (M26) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal is

tion, the list output

not detected.

and CSRC. Since

Paper lift motor /2 (M26)

the lifting operation of the tray is


not completed,
"Set paper in the
tray 2" is displayed
on the operation

PF

board.
The main body

Paper lift motor /1 (M42)

/1 (M42) is detected.

stops immediately

Upper limit sensor /1 (PS71)

When M42 is ON, an error detec-

to turn OFF the

tion signal of the M42 is detected.

RL1 (main).

Tray /3 SC18-30 The locking of the paper lift motor

Error code is not

DC power supply /2 (DCPS/

(PS71) is OFF, PS71 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /1 (M42) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

SC18-31 When the upper limit sensor /1

SC18-32 When the upper limit sensor /1

the lifting opera-

(PS71) is OFF, PS71 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /1 (M42) turns ON

"Set paper in the

for lifting operation. And at this

tray 3" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

PF drive board (PFUDB)

Paper lift motor /1 (M42)

SC18-33 When the upper limit sensor /1


(PS71) is OFF, PS71 does not turn
ON within 20 seconds after the
paper lift motor /1 (M42) turns ON
for lifting operation. And at this
time, an error detection signal is
not detected.
The main body

Paper lift motor /2 (M43)

/2 (M43) is detected.

stops immediately

Upper limit sensor /2 (PS77)

When M43 is ON, an error detec-

to turn OFF the

tion signal of the M43 is detected.

RL1 (main).

Tray /4 SC18-40 The locking of the paper lift motor

561

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
PF

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Error code is not

DC power supply /2 (DCPS/

(PS77) is OFF, PS77 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /2 (M43) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

Tray /4 SC18-41 When the upper limit sensor /2

SC18-42 When the upper limit sensor /2

the lifting opera-

(PS77) is OFF, PS77 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /2 (M43) turns ON

"Set paper in the

for lifting operation. And at this

tray 4" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

SC18-43 When the upper limit sensor /2

Error code is not

(PS77) is OFF, PS77 does not turn

displayed on the

ON within 20 seconds after the

operation panel,

paper lift motor /2 (M43) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal is

tion, the list output

not detected.

and CSRC. Since

PF drive board (PFUDB)

Paper lift motor /2 (M43)

the lifting operation of the tray is


not completed,
"Set paper in the
tray 4" is displayed
on the operation
board.
The main body

Paper lift motor /3 (M44)

/3 (M44) is detected.

stops immediately

Upper limit sensor /3 (PS83)

When M44 is ON, an error detec-

to turn OFF the

tion signal of the M44 is detected.

RL1 (main).

Tray /5 SC18-50 The locking of the paper lift motor

Error code is not

DC power supply /2 (DCPS/

(PS83) is OFF, PS83 does not turn

displayed on the

2)

ON within 20 seconds after the

operation panel,

paper lift motor /3 (M44) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal

tion, the list output

(24V cut off) is detected.

and CSRC. Since

SC18-51 When the upper limit sensor /3

SC18-52 When the upper limit sensor /3

562

the lifting opera-

(PS83) is OFF, PS83 does not turn

tion of the tray is

ON within 20 seconds after the

not completed,

paper lift motor /3 (M44) turns ON

"Set paper in the

for lifting operation. And at this

tray 5" is displayed

time, an error detection signal

on the operation

(blowout of a fuse) is detected.

board.

PF drive board (PFUDB)

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

PF

operation
Error code is not

Tray /5 SC18-53 When the upper limit sensor /3


(PS83) is OFF, PS83 does not turn

displayed on the

ON within 20 seconds after the

operation panel,

paper lift motor /3 (M44) turns ON

but displayed only

for lifting operation. And at this

on the data collec-

time, an error detection signal is

tion, the list output

not detected.

and CSRC. Since

Paper lift motor /3 (M44)

the lifting operation of the tray is


not completed,
"Set paper in the
tray 5" is displayed
on the operation

Main body

board.
Wire

SC21-01 It is checked that the time for the

The main body

Charger cleaning motor

cleaning

charger cleaning motor (M23)

stops immediately

(M23)

abnor-

operations is over.

to turn OFF the

Charger cleaning home sen-

mality

When the charger cleaning RL1 (main).


home sensor (PS26) is OFF

sor (PS26)
Printer control board (PRCB)

with the main power switch


(SW1) ON, PS26 does not turn
ON within 35 seconds after
the M23 turns ON for home
position

research

operation

(return operation). At this time,


an

error

detection

signal

(blowout of a fuse) is not


detected.
PS26 does not turn OFF within
15 seconds after the reverse
operation (return operation) is
started. At this time, an error
detection signal (blowout of a
fuse) is not detected.
The charger cleaning limit sensor (PS27) does not turn ON
within a specified period of
time after the reverse operation

(return

operation)

is

started for detection of PS26


being OFF. Or, PS26 does not
turn ON within a specified
period of time after PS27 turns
ON. At this time, an error
detection signal (blowout of a
fuse) is not detected.

563

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Wire

SC21-02 The blowout of a fuse for the

The main body

Charger cleaning motor

cleaning

charger cleaning motor (M23) in

stops immediately

(M23)

abnor-

the printer control board (PRCB) is

to turn OFF the

Printer control board (PRCB)

mality

checked.

RL1 (main).

When the charger cleaning


home sensor (PS26) is OFF
with the main power switch
(SW1) ON, PS26 does not turn
ON within 35 seconds after
the M23 turns ON for home
position

research

operation

(return operation). And at this


time, an error detection signal
(blowout of a fuse) is detected.
PS26 does not turn OFF within
15 seconds after the reverse
operation (return operation) is
started. And at this time, an
error detection signal (blowout
of a fuse) is detected.
The charger cleaning limit sensor (PS27) does not turn ON
within a specified period of
time after the reverse operation

(return

operation)

is

started for detection of PS26


being OFF. Or, PS26 does not
turn ON within a specified
period of time after PS27 turns
ON. At this time, an error
detection signal (blowout of a
fuse) is detected.
SC21-03 The locking of the charger cleaning motor (M23) is detected.

(M23)

A motor lock signal is detected

Charger/cleaning member

while moving from the charger


cleaning limit sensor (PS27) side
to the charger cleaning home sensor (PS26) side, and after a retry
operation, a fifth motor lock signal
is detected.

564

Charger cleaning motor

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation
Wire

SC21-04 It is checked that the operations of

The main body

Transfer/separation clean-

cleaning

the transfer/separation cleaning

stops immediately

ing motor (M20)

abnor-

motor (M20) are over.

to turn OFF the

Transfer/separation clean-

RL1 (main).

ing home sensor (PS38)

mality

When the transfer/separation


cleaning home sensor (PS38)

Transfer/separation clean-

is OFF with the main power

ing limit sensor (PS39)

switch (SW1) ON, PS38 does

ADU drive boards /1, /2

not turn ON within a specified

(ADUDB/1, /2)

period of time after the transfer/separation cleaning motor


(M20) turns ON for a home
position

research

operation

(return operation). At this time,


an

error

detection

signal

(blowout of a fuse) is not


detected.
PS38 does not turn OFF within
a specified period of time after
the reverse operation (return
operation) is started. At this
time, an error detection signal
(blowout of a fuse) is not
detected.
The transfer/separation cleaning limit sensor (PS39) does
not turn ON within a specified
period of time after the reverse
operation (return operation) is
started for detection of PS38
being OFF. Or, PS38 does not
turn ON within a specified
period of time after PS39 turns
ON. At this time, an error
detection signal (blowout of a
fuse) is not detected.

565

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Wire

SC21-05 The blowout of a fuse for the

The main body

Transfer/separation clean-

cleaning

transfer/separation cleaning motor

stops immediately

ing motor (M20)

abnor-

(M20) in the ADU drive boards /1

to turn OFF the

ADU drive boards /1, /2

mality

and /2 (ADUDB/1 and /2)is

RL1 (main).

(ADUDB/1, /2)

checked.
When the transfer/separation
cleaning home sensor (PS38)
is OFF with the main power
switch (SW1) ON, PS38 does
not turn ON within a specified
period of time after the transfer/separation cleaning motor
(M20) turns ON for a home
position

research

operation

(return operation). At this time,


an

error

detection

signal

(blowout of a fuse) is detected.


PS38 does not turn OFF within
a specified period of time after
the reverse operation (return
operation) is started. At this
time, an error detection signal
(blowout of a fuse) is detected.
PS39 does not turn ON within
a specified period of time after
the reverse operation (return
operation) is started for detection of PS38 being OFF. Or,
PS38 does not turn ON within
a specified period of time after
PS39 turns ON. At this time,
an

error

detection

signal

(blowout of a fuse) is detected.


SC21-06 The locking of the transfer/separa-

ing motor (M20)

detected.

Transfer/separation charger/

Motor lock signals are detected

Transfer/separation clean-

while moving from the transfer/

ing member

separation limit sensor (PS39) side


to the transfer/separation home
sensor (PS38) side, and after a
retry operation, a fifth motor lock
signal is detected.

566

Transfer/separation clean-

tion cleaning motor (M20) is

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Wire

SC21-07 The home position search time of

The main body

Transfer assist motor (M19)

cleaning

the transfer assist motor is out.

stops immediately

Transfer assist home sensor

abnor-

The transfer assist home sensor

to turn OFF the

(PS39)

mality

(PS39) does not turn ON within a

RL1 (main).

ADU drive boards /1, /2

specified period of time after the

(ADUDB/1, /2)

home position search operation of


the transfer assist motor (M19) is
started.
SC21-08 An error is detected while in the

Transfer assist motor (M19)

operation of the transfer assist

Transfer/separation clean-

motor.

ing limit sensor (PS39)

An error is detected of the transfer

Transfer assist home sensor

assist motor (M19) while in the

(PS39)

print operation.
Motor

SC23-01 The speed error signal of the toner

Toner bottle motor (M6)

abnor-

bottle motor (M6) is checked.

Printer control board (PRCB)

mality

An error detection signal is

Toner bottle/large capacity

detected twice in succession a

hopper

specified period of time after M6


turns ON (the first signal is
ignored).
SC23-02 The speed error signal of the
developing motor (M3) is checked.

Developing motor (M3)


Printer control board (PRCB)

Since an error detection signal is


detected a second after M3 turns
ON, turn OFF M3 for 0.5 seconds.
Then, an error detection signal is
detected again a second after it is
turned ON again.
SC23-03 The locking of the blade motor is

Blade motor (M22)

detected.

Blade sensor /1 (PS24), /2

The error detection signal (over

(PS25)

current) of M22 is detected.


SC23-04 It is checked that the movement of
the blade motor (M22) is not com-

DC power supply /2 (DCPS/


2)

pleted, and the 24V power source


is also checked.
The drum READY1 signal (READY
condition) cannot be detected
within a specified period of time
after the drum motor (M2) turns
ON. Or, the drum READY1 signal
(READY release condition) cannot
be detected within a specified
period of time after M2 turns OFF.
At this time, an error detection signal (24V cut out) is detected.

567

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Motor

SC23-05 The blowout of a fuse for the

The main body

Blade motor (M22)


Printer control board (PRCB)

abnor-

blade motor (M22) in the printer

stops immediately

mality

control board (PRCB) is checked.

to turn OFF the

The drum READY1 signal (READY

RL1 (main).

condition) cannot be detected


within a specified period of time
after the drum motor (M2) turns
ON. Or, the drum READY1 signal
(READY release condition) cannot
be detected within a specified
period of time after M2 turns OFF.
At this time, the error detection
signal (blowout of a fuse) of the
blade motor (M22) is detected.
SC23-06 It is checked that the movement of
the blade motor (M22) is not completed.
The drum READY1 signal (READY
condition) cannot be detected
within a specified period of time
after the drum motor (M2) turns
ON. Or, the drum READY1 signal
(READY release condition) cannot
be detected within a specified
period of time after M2 turns OFF.
At this time, an error detection signal is not detected.
SC23-07 It is checked that the movement of
the blade motor (M22) is not completed, and 24V power source is
also checked.
The blade READY signal (READY
condition) cannot be detected
within a specified period of time
after the blade replacement signal
turns ON. Or, the blade READY
signal (READY release condition)
cannot be detected within a specified period of time after the blade
replacement signal turns OFF. At
this time, an error detection signal
(24V cut off) is detected.

568

DC power supply /2 (DCPS/


2)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Motor

SC23-08 The blowout of a fuse for the

The main body

Blade motor (M22)


Printer control board (PRCB)

abnor-

blade motor (M22) in the printer

stops immediately

mality

control board (PRCB) is checked.

to turn OFF the

The blade READY signal (READY

RL1 (main).

condition) cannot be detected


within a specified period of time
after the blade replacement signal
turns ON. Or, the blade READY
signal (READY release condition)
cannot be detected within a specified period of time after the blade
replacement signal turns OFF. At
this time, an error detection signal
(blowout of a fuse) of the blade
motor (M22) is detected.
SC23-09 It is checked that the movement of
the blade motor (M22) is not completed. The blade READY signal
(READY condition) cannot be
detected within a specified period
of time after the blade replacement signal turns ON. Or, the
blade READY signal (READY
release condition) cannot be
detected within a specified period
of time after the blade replacement signal turns OFF. At this
time, an error detection signal is
not detected.
SC23-10 It is checked that the drum motor
(M2) does not start. The drum

Drum motor (M2)


Printer control board (PRCB)

READY2 signal (READY signal) is


not detected within a specified
period of time after M2 turns ON.
SC23-11 The blowout of a fuse for the inter-

Intermediate hopper motor

mediate hopper motor (M11) in

(M11)

the printer control board (PRCB) is

Printer control board (PRCB)

checked.
An error detection signal (blowout
of a fuse) is detected when M11
turns ON.

569

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Motor

SC23-12 The blowout of a fuse for the air

The main body

Air separation motor (M10)


Printer control board (PRCB)

abnor-

separation motor (M10) in the

stops immediately

mality

printer control board (PRCB) is

to turn OFF the

checked.

RL1 (main).

An error detection signal (blowout


of a fuse) is detected when M10
turns ON.
Toner

SC23-13 Air separation motor (M10) rota-

Air separation motor (M10)

convey-

tion abnormality. Since an error is

Air motor encoder sensor

ance

detected when M10 turns ON,

(PS30)

abnor-

turn it OFF. An error is still

Resetting of the intermedi-

mality

detected when turn it ON again.

ate toner hopper section

SC23-14 The toner conveyance abnormality

Toner pump motor (M28)

is detected. When toner is sup-

Air pump motor (M29)

plied for 8 minutes and the toner

Toner remaining sensor /1

remaining sensor /1 (PS31) does

(PS31)

not turn ON, it is found that the

Toner remaining sensor /3

toner remaining sensor /3 (PS33)

(PS33)

of the large capacity hopper turns


ON for the last 15 seconds in succession.

Note:
When the code SC2314 occurs, be sure to
repair defective parts
before

setting

the

software DIPSW3-1 to
0.

Setting

the

DIPSW3-1 to 0 without repairing defective parts may cause


toner

to

overflow

inside and outside of


the machine.
SC23-15 Toner remaining detection sensor /
3 (PS33) abnormality. When the

(PS32)

toner remaining sensor /1 (PS31)

Toner remaining sensor /3

does not turn ON even if toner is

(PS33)

supplied for 8 minutes, it is found


that the toner remaining sensor /2
(PS32) of the large capacity hopper turns ON for the last 15 seconds in succession, and the toner
remaining sensor /3 (PS33) turns
OFF.

570

Toner remaining sensor /2

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation
Toner

SC23-17 Leakage at the mixing section is

The main body

Toner pump motor (M28)

convey-

detected. When the toner pump

stops immediately

Air pump motor (M29)

ance

motor (M28) is operating, the

to turn OFF the

Toner remaining sensor /4

abnor-

toner remaining sensor /4 (PS34)

RL1 (main).

(PS34)

mality

detects the toner being provided


Note:

in succession for 20 seconds.

When the code SC2317 occurs, be sure to


repair defective parts
before

setting

the

software DIPSW3-1 to
0.

Setting

the

DIPSW3-1 to 0 without repairing defective parts may cause


toner

to

overflow

inside and outside of


the machine.
SC23-20 Toner pump motor (M28) abnor-

DC power supply /2 (DCPS/

mality. The rotation of the toner

2)

pump motor (M28) and the 24 V

Toner pump motor (M28)

power source are checked. While


M28 is rotating, an error detection
signal (abnormal rotation) is
detected for more than 1 second.
At this time, an error detection signal (24V cut off) is detected.
SC23-21

Toner

pump

motor

(M28)

Printer control board (PRCB)

abnormality. The blowout of a

Toner pump motor (M28)

fuse for the toner pump motor

Recycle cut motor (M30)

(M28) in the printer control


board (PRCB) is checked.
While M28 is rotating, an error
detection

signal

(abnormal

rotation) is detected for more


than 1 second. At this time, an
error detection signal (blowout
of a fuse) is detected, but an
error signal (24V cut off) is not
detected.
When recycle cut motor (M30)
is

operating,

abnormality

detection signal was continuously detected twice for the


specified

time.

(First

time

ignored)

571

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Toner

SC23-22 Toner pump motor (M28) abnor-

The main body

Toner pump motor (M28)

convey-

mality. The rotation of the toner

stops immediately

Pump encoder sensor /1

ance

pump motor (M28) is checked.

to turn OFF the

(PS28)

abnor-

While M28 is rotating, an error

RL1 (main).

mality

detection signal (abnormal rotation) is detected for more than 1


second. At this time, error signals
(blowout of a fuse and 24V cut off)
are not detected.
SC23-24 Air pump motor (M29) abnormal-

DC power supply /2 (DCPS/

ity. The rotation of the air pump

2)

motor (M29) and the 24V power

Air pump motor (M29)

source are checked.


While M29 is rotating, an error
detection signal (abnormal rotation) is detected for more than 1
second. At this time, an error signal (24V cut off) is detected.
SC23-25 Air pump motor (M29) abnormality. The blowout of a fuse for the

Printer control board (PRCB)


Air pump motor (M29)

air pump motor (M29) in the


printer control board (PRCB) is
checked.
While M29 is rotating, an error
detection signal (abnormal rotation) is detected for more than 1
second. At this time, an abnormality signal (blowout of a fuse) is
detected, but no abnormality signal (24V cut off) is detected.
SC23-26 Air pump motor (M29) abnormal-

Pump encoder sensor

motor (M29) is checked for more

(PS29)

than 1 second. An error detection

Load of the pump

signal (abnormal rotation) is


detected for more than 1 second.
At this time, error signals (blowout
of a fuse and 24V cut off) are not
detected.

572

Air pump motor (M29)

ity. The rotation of the air pump

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Toner

SC-23-50 Toner collection box detected full

When the waste

convey-

toner amount

ance

exceeds 80% of

abnor-

the toner collec-

mality

tion box, a warn-

Toner collection box

ing message is
displayed in the
operation panel
and the recycle
cut motor (M30) is
stopped after specific printing.
Drum

The main body

Drum temperature sensor

of the drum temperature sensor

stops immediately

(TH5)

(TH5) is less than -2C a specified

to turn OFF the

period of time after the main

RL1 (main).

SC24-01 When the change in temperature

power switch (SW1) turns ON to


start the control of the dehumidification heater /1 (HTR1) and the
drum temperature is below 10C
after the elapse of 1 minute.
SC24-02 When the main power switch
(SW1) turns ON with the fusing
temperature below 50C, the
detected temperature of the drum
temperature sensor (TH5) is more
than 52C, and when the detected
temperature is above 52C after a
specified period of time.
High

SC28-01 A charge leak is detected. After a

Charger

voltage

charge error detection signal is

Power feeding contact

power

detected while in the charge ON,

High voltage unit /1 (HV1)

source

up to 5 charge ON/OFF opera-

abnor-

tions occur in succession while in

mality

10 prints.
SC28-02 A transfer leak is detected. After a

Transfer/separation charger

transfer error detection signal is

Power feeding point

detected while in the transfer ON,

High voltage unit /2 (HV2)

up to 5 transfer ON/OFF operations occur in succession while in


10 prints.
SC28-03 A separation leak is detected.
After a separation error detection
signal is detected while in the separation ON, up to 5 separation
ON/OFF operations occur in succession while in 10 prints.

573

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

High

SC28-04 The error detection signal (blowout

The main body

ADU drive boards /1, /2

voltage

of a 24V fuse) of the high voltage

stops immediately

(ADUDB1, 2)

power

unit /2 (HV2) is detected.

to turn OFF the

High voltage unit /2 (HV2)

source

RL1 (main).

abnormality
Process

Toner control sensor board

SC29-01 The dirt correction of the sensor is

abnor-

not completed. While in the maxi-

mality

mum density correction, the dirt

(TCSB)

correction of the maximum density


sensor is not sufficient. When this
condition is detected 10 times in
succession, the error code is displayed.
Error code is not

Toner control sensor board

is not completed. While in the

displayed on the

(TCSB)

maximum density correction, the

operation panel,

Developing motor (M3)

number of rotations of the devel-

but displayed only

oping sleeve gets to the maxi-

on the data collec-

mum.

tion, the list output

SC29-02 The maximum density correction

and the CSRC.

Toner control sensor board

put abnormality. While in the maxi-

The control of the

(TCSB)

mum density correction, a patch

main body is

Write unit

for control is not output. (No out-

made by using a

Image processing board

put is made from the maximum

data previously

(IPB)

density sensor.)

obtained.

Overall control board

SC29-03 The maximum density sensor out-

(OACB)
The main body

Toner control sensor board

not completed. While in gamma

stops immediately

(TCSB) (gamma sensor

correction, the dirt correction of

to turn OFF the

cleaning required)

the gamma sensor is not suffi-

RL1 (main).

SC29-04 The dirt correction of the sensor is

cient. When gamma sensor less


than the specified value is
detected ten times in succession,
this error code is displayed.

574

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
SC29-05 The gamma sensor output abnor-

Error code is not

Toner control sensor board

abnor-

mality. While in the gamma correc-

displayed on the

(TCSB)

mality

tion, a patch for control is not

operation panel,

Write unit

output. (No output is made from

but displayed only

Image processing board

the gamma sensor.)

on the data collec-

(IPB)

tion, the list output

Overall control board

and the CSRC.

(OACB)

The control of the

Image processing board

defective. The gamma correction

main body is

(IPB)

output is abnormal. A regression

made by using a

Printer control board (PRCB)

error when carrying out a gamma

data previously

curve operation while in the

obtained.

Process

SC29-06 The gamma correction data is

gamma correction.
The main body

Toner control sensor board

not completed. While in the dot

stops immediately

(TCSB) (gamma sensor

diameter correction, the dirt cor-

to turn OFF the

cleaning required)

rection of the gamma sensor is

RL1 (main).

SC29-07 The dirt correction of the sensor is

not sufficient. When gamma sensor less than the specified value is
detected five times in succession,
this error code is displayed.
SC29-08 Correction abnormality. While in

Error code is not

Image processing board

the dot diameter correction, the

displayed on the

(IPB)

correction is terminated with an

operation panel,

Printer control board (PRCB)

abnormal value.

but displayed only


on the data collection, the list output
and the CSRC.
The control of the
main body is
made by using a
data previously
obtained.
The main body

Drum potential sensor (DPS)

put abnormality. While in the 0V

stops immediately

Printer control board (PRCB)

check of the DPS, more than

to turn OFF the

100V of the drum surface potential

RL1 (main).

SC29-09 Drum potential sensor (DPS) out-

is detected more than 5 times.


When the error code is detected 5
times in succession, this error
code is displayed.

575

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Process

SC29-10 Drum potential sensor (DPS) out-

The main body

Drum potential sensor (DPS)


Printer control board (PRCB)

abnor-

put abnormality. While in the drum

stops immediately

mality

potential correction, a patch for

to turn OFF the

control is not output with the V1

RL1 (main).

getting to more than 350V. When


this condition is detected 5 times
in succession, the error code is
displayed.
SC29-11 The data is defective. While in the
drum potential correction, no convergence is obtained even after
correction is made more than 10
times. When this condition is
detected 5 times in succession,
the error code is displayed.
SC29-12 Auto adjustment monitor value

Error code is not

abnormality. No convergence is

displayed on the

made in the auto adjustment of

operation panel,

the transfer current.

but displayed only

SC29-13 Auto adjustment monitor value

on the data collec-

abnormality. No convergence is

tion, the list output

made in the auto adjustment of

and the CSRC.

the separation (AC) current.

The control of the

SC29-14 Auto adjustment monitor value

High voltage unit /2 (HV2)

main body is

abnormality. No convergence is

made by using a

made in the auto adjustment of

data previously

the separation (DC) current.

obtained.
High voltage unit /1 (HV1)

SC29-15 Auto adjustment monitor value


abnormality. No convergence is
made in the auto adjustment of
the developing bias.
The main body

Drum

tion abnormality. When the

stops immediately

Drum potential sensor (DPS)

charger grid/developing bias is in

to turn OFF the

excess of the limit of correction,

RL1 (main).

SC29-16 Drum charger capacity deteriora-

lower the developing potential/


fogging margin potential in steps
of 50V. And as a result, less than
50V of the difference with the target charger potential is detected
10 times in succession.

576

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fan

SC32-01 The rotation of the IPB cooling fan

The main body

DC power supply /1 (DCPS/


1)

abnor-

(FM12) is checked, and the 24V

stops immediately

mality

power source is also checked. An

to turn OFF the

abnormal signal condition occurs

RL1 (main).

a specified period of time after


FM12 is turned ON. This abnormal
condition recurs even a specified
period of time after FM12 is turned
OFF and then turned ON, and an
error detection signal (24V cut off)
is detected.
AC drive board (ACDB)

SC32-02 The blowout of a fuse for the IPB

IPB cooling fan (FM12)

cooling fan (FM12) in the AC drive


board (ACDB) is checked.
An abnormal condition occurs
with the FM12 EM signal a specified period of time after FM12 is
turned ON. This abnormal condition recurs even a specified period
of time after FM12 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-03 The rotation of the IPB cooling fan
(FM12) is checked.
An abnormal condition occurs
with the FM12 EM signal a specified period of time after FM12 is
turned ON. This abnormal condition recurs even a specified period
of time after FM12 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.
Error code is not

AC drive board (ACDB)

signal of the PB cooling fan

displayed on the

IPB cooling fan (FM12)

(FM12) turns ON.

operation panel,

SC32-04 When the print is started, the EM

but displayed only


on the data collection, the list output
and the CSRC.
The control of the
main body is
made by using a
data previously
obtained.

577

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-05 The rotation of the pump cooling

The main body

DC power supply /2 (DCPS/


2)

abnor-

fan (FM11) is checked, and the

stops immediately

mality

24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM11 EM signal a specified period of time after FM11 is
turned ON. This abnormal condition recurs even a specified period
of time after FM11 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-06 The blowout of a fuse for the
pump cooling fan (FM11) in the

Pump cooling fan (FM11)


Printer control board (PRCB)

printer control board (PRCB) is


checked.
An abnormal condition occurs
with the FM11 EM signal a specified period of time after FM11 is
turned ON. This abnormal condition recurs even a specified period
of time after FM11 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected.
SC32-07 The rotation of the pump cooling
fan (FM11) is checked.
An abnormal condition occurs
with the FM11 EM signal a specified period of time after FM11 is
turned ON. This abnormal condition recurs even a specified period
of time after FM11 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

578

Pump cooling fan (FM11)


Printer control board (PRCB)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fan

SC32-09 The rotation of the transfer/sepa-

The main body

DC power supply /1 (DCPS/


1)

abnor-

ration suction fan (FM4) is

stops immediately

mality

checked, and the 24V power

to turn OFF the

source is also checked.

RL1 (main).

An abnormal condition occurs


with the FM4 EM signal a specified
period of time after FM4 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM4 is turned OFF and
then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-10 The blowout of a fuse for the

Transfer/separation suction

transfer/separation suction fan

fan (FM4)

(FM4) in the printer control board

Printer control board (PRCB)

(PRCB) is checked.
An abnormal condition occurs
with the FM4 EM signal a specified
period of time after FM4 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM4 is turned OFF and
then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-11 The rotation of the transfer/sepa-

Transfer/separation suction

ration suction fan (FM4) is

fan (FM4)

checked.

Printer control board (PRCB)

An abnormal condition occurs


with the FM4 EM signal a specified
period of time after FM4 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM4 is turned OFF and
then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

579

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-12 The rotation of the developing

The main body

DC power supply /1 (DCPS/


1)

abnor-

suction fan (FM5) is checked, and

stops immediately

mality

the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM5 EM signal a specified
period of time after FM5 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM5 is turned OFF and
then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-13 The blowout of a fuse for the

Developing suction fan

developing suction fan (FM5) in

(FM5)

the printer control board (PRCB) is

Printer control board (PRCB)

checked.
An abnormal condition occurs
with the FM5 EM signal a specified
period of time after FM5 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM5 is turned OFF and
then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-14 The rotation of the developing
suction fan (FM5) is checked.

(FM5)

An abnormal condition occurs

Printer control board (PRCB)

with the FM5 EM signal a specified


period of time after FM5 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM5 is turned OFF and
then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

580

Developing suction fan

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fan

SC32-15 The rotation of the paper exit cool- The main body

abnor-

ing fan /1 (FM9) is checked, and

stops immediately

mality

the 24V power source is also

to turn OFF the

checked.

RL1 (main).

DC power supply /1 (DCPS/


1)

An abnormal condition occurs


with the FM9 EM signal a specified
period of time after FM9 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM9 is turned OFF and
then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-16 The blowout of a fuse for the

Paper exit cooling fan /1

paper exit cooling fan /1 (FM9) in

(FM9)

the printer control board (PRCB) is

Printer control board (PRCB)

checked.
An abnormal condition occurs
with the FM9 EM signal a specified
period of time after FM9 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM9 is turned OFF and
then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-17 The rotation of the paper exit cool-

Paper exit cooling fan /1

ing fan /1 (FM9) is checked.

(FM9)

An abnormal condition occurs

Printer control board (PRCB)

with the FM9 EM signal a specified


period of time after FM9 is turned
ON. This abnormal condition
recurs even a specified period of
time after FM9 is turned OFF and
then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

581

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-18 The rotation of the paper exit cool-

The main body

DC power supply /1 (DCPS/


1)

abnor-

ing fan /2 (FM10) is checked, and

stops immediately

mality

the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM10 EM signal a specified period of time after FM10 is
turned ON. This abnormal condition recurs even a specified period
of time after FM10 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-19 The blowout of a fuse for the
paper exit cooling fans /2 (FM10)

Paper exit cooling fans /2


(FM10), /3 (FM28)

and /3 (FM28) in the printer control


board (PRCB) is checked.
An abnormal condition occurs
with the FM10 EM signal a specified period of time after FM10 is
turned ON. This abnormal condition recurs even a specified period
of time after FM10 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-20 The rotation of the paper exit cooling fans /2 (FM10) and /3 (FM28)
is checked.
An abnormal condition occurs
with the FM10 EM signal a specified period of time after FM10 is
turned ON. This abnormal condition recurs even a specified period
of time after FM10 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

582

Paper exit cooling fans /2


(FM10), /3 (FM28)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fan

SC32-21 The rotation of the paper feed

The main body

DC power supply /1 (DCPS/


1)

abnor-

assist fan /Fr1 (FM20) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM20 EM signal a specified period of time after FM20 is
turned ON. This abnormal condition recurs even a specified period
of time after FM20 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-22 The blowout of a fuse for the

Paper feed assist fan /Fr1

paper feed assist fan /Fr1 (FM20)

(FM20)

in the printer control board (PRCB)

Printer control board (PRCB)

is checked.
An abnormal condition occurs
with the FM20 EM signal a specified period of time after FM20 is
turned ON. This abnormal condition recurs even a specified period
of time after FM20 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-23 The rotation of the paper feed

Paper feed assist fan /Fr1

assist fan /Fr1 (FM20) is checked.

(FM20)

An abnormal condition occurs

Printer control board (PRCB)

with the FM20 EM signal a specified period of time after FM20 is


turned ON. This abnormal condition recurs even a specified period
of time after FM20 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

583

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-24 The rotation of the paper feed

The main body

DC power supply /1 (DCPS/


1)

abnor-

assist fan /Rr1 (FM21) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM21 EM signal a specified period of time after FM21 is
turned ON. This abnormal condition recurs even a specified period
of time after FM21 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-25 The blowout of a fuse for the

Paper feed assist fan /Rr1

paper feed assist fan /Rr1 (FM21)

(FM21)

in the printer control board (PRCB)

Printer control board (PRCB)

is checked.
An abnormal condition occurs
with the FM21 EM signal a specified period of time after FM21 is
turned ON. This abnormal condition recurs even a specified period
of time after FM21 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-26 The rotation of the paper feed
assist fan /Rr1 (FM21) is checked.

(FM21)

An abnormal condition occurs

Printer control board (PRCB)

with the FM21 EM signal a specified period of time after FM21 is


turned ON. This abnormal condition recurs even a specified period
of time after FM21 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

584

Paper feed assist fan /Rr1

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fan

SC32-27 The rotation of the paper feed

The main body

DC power supply /1 (DCPS/


1)

abnor-

assist fan /Fr2 (FM22) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM22 EM signal a specified period of time after FM22 is
turned ON. This abnormal condition recurs even a specified period
of time after FM22 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-28 The blowout of a fuse for the

Paper feed assist fan /Fr2

paper feed assist fan /Fr2 (FM22)

(FM22)

in the printer control board (PRCB)

Printer control board (PRCB)

is checked.
An abnormal condition occurs
with the FM22 EM signal a specified period of time after FM22 is
turned ON. This abnormal condition recurs even a specified period
of time after FM22 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected.
SC32-29 The rotation of the paper feed

Paper feed assist fan /Fr2

assist fan /Fr2 (FM22) is checked.

(FM22)

An abnormal condition occurs

Printer control board (PRCB)

with the FM22 EM signal a specified period of time after FM22 is


turned ON. This abnormal condition recurs even a specified period
of time after FM22 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

585

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-30 The rotation of the paper feed

The main body

DC power supply /1 (DCPS/


1)

abnor-

assist fan /Rr2 (FM23) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM23 EM signal a specified period of time after FM23 is
turned ON. This abnormal condition recurs even a specified period
of time after FM23 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-31 The blowout of a fuse for the

Paper feed assist fan /Rr2

paper feed assist fan /Rr2 (FM23)

(FM23)

in the printer control board (PRCB)

Printer control board (PRCB)

is checked.
An abnormal condition occurs
with the FM23 EM signal a specified period of time after FM23 is
turned ON. This abnormal condition recurs even a specified period
of time after FM23 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-32 The rotation of the paper feed
assist fan /Rr2 (FM23) is checked.

(FM23)

An abnormal condition occurs

Printer control board (PRCB)

with the FM23 EM signal a specified period of time after FM23 is


turned ON. This abnormal condition recurs even a specified period
of time after FM23 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

586

Paper feed assist fan /Rr2

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PF

operation
Fan

SC32-33 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/


2)

abnor-

assist fan /Fr1 (FM41) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM41 EM signal a specified period of time after FM41 is
turned ON. This abnormal condition recurs even a specified period
of time after FM41 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-34 The blowout of a fuse for the

Paper feed assist fan /Fr1

paper feed assist fan /Fr1 (FM41)

(FM41)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked.
An abnormal condition occurs
with the FM41 EM signal a specified period of time after FM41 is
turned ON. This abnormal condition recurs even a specified period
of time after FM41 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-35 The rotation of the paper feed

Paper feed assist fan /Fr1

assist fan /Fr1 (FM41) is checked.

(FM41)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM41 EM signal a specified period of time after FM41 is


turned ON. This abnormal condition recurs even a specified period
of time after FM41 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

587

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
PF

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-36 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/


2)

abnor-

assist fan /Rr1 (FM42) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM42 EM signal a specified period of time after FM42 is
turned ON. This abnormal condition recurs even a specified period
of time after FM42 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-37 The blowout of a fuse for the

Paper feed assist fan /Rr1

paper feed assist fan /Rr1 (FM42)

(FM42)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked.
An abnormal condition occurs
with the FM42 EM signal a specified period of time after FM42 is
turned ON. This abnormal condition recurs even a specified period
of time after FM42 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-38 The rotation of the paper feed
assist fan /Rr1 (FM42) is checked.

(FM42)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM42 EM signal a specified period of time after FM42 is


turned ON. This abnormal condition recurs even a specified period
of time after FM42 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

588

Paper feed assist fan /Rr1

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PF

operation
Fan

SC32-39 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/


2)

abnor-

assist fan /Fr2 (FM43) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM43 EM signal a specified period of time after FM43 is
turned ON. This abnormal condition recurs even a specified period
of time after FM43 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-40 The blowout of a fuse for the

Paper feed assist fan /Fr2

paper feed assist fan /Fr2 (FM43)

(FM43)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked.
An abnormal condition occurs
with the FM43 EM signal a specified period of time after FM43 is
turned ON. This abnormal condition recurs even a specified period
of time after FM43 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-41 The rotation of the paper feed

Paper feed assist fan /Fr2

assist fan /Fr2 (FM43) is checked.

(FM43)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM43 EM signal a specified period of time after FM43 is


turned ON. This abnormal condition recurs even a specified period
of time after FM43 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

589

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
PF

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-42 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/


2)

abnor-

assist fan /Rr2 (FM44) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM44 EM signal a specified period of time after FM44 is
turned ON. This abnormal condition recurs even a specified period
of time after FM44 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-43 The blowout of a fuse for the

Paper feed assist fan /Rr2

paper feed assist fan /Rr2 (FM44)

(FM44)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked.
An abnormal condition occurs
with the FM44 EM signal a specified period of time after FM44 is
turned ON. This abnormal condition recurs even a specified period
of time after FM44 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-44 The rotation of the paper feed
assist fan /Rr2 (FM44) is checked.

(FM44)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM44 EM signal a specified period of time after FM44 is


turned ON. This abnormal condition recurs even a specified period
of time after FM44 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

590

Paper feed assist fan /Rr2

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PF

operation
Fan

SC32-45 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/


2)

abnor-

assist fan /Fr3 (FM45) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM45 EM signal a specified period of time after FM45 is
turned ON. This abnormal condition recurs even a specified period
of time after FM45 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-46 The blowout of a fuse for the

Paper feed assist fan /Fr3

paper feed assist fan /Fr3 (FM45)

(FM45)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked.
An abnormal condition occurs
with the FM45 EM signal a specified period of time after FM45 is
turned ON. This abnormal condition recurs even a specified period
of time after FM45 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-47 The rotation of the paper feed

Paper feed assist fan /Fr3

assist fan /Fr3 (FM45) is checked.

(FM45)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM45 EM signal a specified period of time after FM45 is


turned ON. This abnormal condition recurs even a specified period
of time after FM45 is turned OFF
and then turned ON, and no error
detection signal (24V cut off/blowout of a fuse) is detected.

591

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
PF

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-48 The rotation of the paper feed

The main body

DC power supply /2 (DCPS/


2)

abnor-

assist fan /Rr3 (FM46) is checked,

stops immediately

mality

and the 24V power source is also

to turn OFF the

checked.

RL1 (main).

An abnormal condition occurs


with the FM46 EM signal a specified period of time after FM46 is
turned ON. This abnormal condition recurs even a specified period
of time after FM46 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-49 The blowout of a fuse for the

Paper feed assist fan /Rr3

paper feed assist fan /Rr3 (FM46)

(FM46)

in the printer control board (PRCB)

PF drive board (PFUDB)

is checked.
An abnormal condition occurs
with the FM46 EM signal a specified period of time after FM46 is
turned ON. This abnormal condition recurs even a specified period
of time after FM46 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V normal.
SC32-50 The rotation of the paper feed
assist fan /Rr3 (FM46) is checked.

(FM46)

An abnormal condition occurs

PF drive board (PFUDB)

with the FM46 EM signal a specified period of time after FM46 is


turned ON. This abnormal condition recurs even a specified period
of time after FM46 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

592

Paper feed assist fan /Rr3

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PF

operation
Fan

SC32-51 The rotation of the cooling fan

The main body

DC power supply /2 (DCPS/


2)

abnor-

(FM20) is checked, and the 24V

stops immediately

mality

power source is also checked.

to turn OFF the

An abnormal condition occurs

RL1 (main).

with the FM46 EM signal a specified period of time after FM46 is


turned ON. This abnormal condition recurs even a specified period
of time after FM46 is turned OFF
and then turned ON, and an error
detection signal (24V cut off) is
detected.
SC32-52 The blowout of a fuse for the cooling fan (FM20) in the printer con-

Cooling fan (FM20)


PF drive board (PFUDB)

trol board (PRCB) is checked.


An abnormal condition occurs
with the FM46 EM signal a specified period of time after FM46 is
turned ON. This abnormal condition recurs even a specified period
of time after FM46 is turned OFF
and then turned ON, and an error
detection signal (blowout of a
fuse) is detected with the 24V nor-

Main body

mal.
SC32-53 The rotation of the cooling fan
(FM20) is checked.
An abnormal condition occurs
with the FM46 EM signal a specified period of time after FM46 is
turned ON. This abnormal condition recurs even a specified period
of time after FM46 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.

593

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC32-54 The rotation of the power supply

The main body

DC power supply /2 (DCPS/


2)

abnor-

cooling fan /3 (FM27) is checked.

stops immediately

mality

An abnormal condition occurs

to turn OFF the

with the FM27 EM signal a speci-

RL1 (main).

fied period of time after FM27 is


turned ON. This abnormal condition recurs even a specified period
of time after FM27 is turned OFF
and then turned ON, and no error
detection signal (24V cut off/blowout of a fuse) is detected.
SC32-55 The EM signal of the power supply

Error code is not

cooling fan /3 (FM27) is ON when

displayed on the

starting the print.

operation panel,
but displayed only
on the data collection, the list output
and the CSRC.
The control of the
main body is
made by using a
data previously
obtained.

ADU

SC33-01 The blowout of a fuse for the

ADU drive board /2

sec-

motor of the registration section in

stops immediately

(ADUDB2)

tion

the ADU drive board /2 (ADUDB2)

to turn OFF the

ADU conveyance motor /2

motor

is checked.

RL1 (main).

(M16)

abnor-

An error detection signal (blowout

Registration motor (M17)

mality

of a fuse) of the ADU conveyance

Loop motor (M18)

motor /2 (M16)/ registration motor


(M17)/loop motor (M18) is
detected after the print is started.
At this time, the closing of the
door detection/PFU door is
detected 10 times in succession.

594

The main body

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
ADU

SC33-02 The blowout of a fuse for the ADU

The main body

ADU drive board /1

sec-

motor in the ADU drive board /1

stops immediately

(ADUDB1)

tion

(ADUDB1) is checked.

to turn OFF the

Reverse/exit motor (M13)

motor

An error detection signal (blowout

RL1 (main).

ADU accelerate motor (M14)

abnor-

of a fuse) of the reverse/exit motor

ADU conveyance motor /1

mality

(M13)/ADU acceleration motor

(M15)

(M14)/ ADU conveyance motor /1

ADU reverse motor (M12)

(M15)/ADU reverse motor (M12) is


detected after the print is started.
At this time, the closing of the
door detection/PFU door is
detected 10 times in succession.
SC33-04 The blowout of a fuse for the
transfer assist motor (M19) in the

Printer control board (PRCB)


Transfer assist motor (M19)

printer control board (PRCB) is


checked.
When M19 turns ON from OFF, an
error detection signal (blowout of a
fuse) is detected. At this time, the
closing of the door is detected 10
times in succession.
SC33-05 The blowout of a fuse for the web
motor (M24) in the printer control

DC power supply /2 (DCPS/


2)

board (PRCB) is checked, and the


24V power source is also
checked.
When M24 turn ON from OFF,
error detection signals (blowout of
a fuse and the 24V cut off) are
detected.
SC33-06 The blowout of a fuse for the web
motor (M24) in the printer control

Printer control board (PRCB)


Web motor (M24)

board (PRCB) is checked.


When M24 turns ON from OFF, an
error detection signal (blowout of a
fuse) is detected. At this time, an
error detection signal (24V cut off)
is not detected.

595

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fusing

SC34-01 Thermistor /1 (TH1) high tempera-

Printer control board (PRCB)

high tem-

ture detection (software).

stops immediately

AC drive board (ACDB)

perature

TH1 detects a temperature of

to turn OFF the

Fusing heater lamp /1 (L2)

abnor-

210C or above 5 times in a

RL1 (main).

Fusing heater lamp /2 (L3)

mality

period of 1 second.
SC34-02 Thermistor /3 (TH3) high temperaTH3 detects a temperature of

Thermistor /3 (TH3)

230C or above 5 times in a

Thermistor /4 (TH4)
Caution:
When SC34-**, SC35-

ture detection (hardware).

** or SC36-** (fusing

An abnormal condition is detected

temperature

with the fusing error detection sig-

abnormalities) occur,

nal 1.

be

SC34-04 Thermistor /3 (TH3) high temperature detection (hardware). An


abnormal condition is detected
with the fusing error detection signal 4.
SC35-01 Thermistor /1 (TH1) low tempera-

low tem-

ture detection (software). TH1

perature

does not get to 50C when a

abnor-

specified period of time elapses

mality

after the main switch (SW1) is


turned ON for the fusing ON control.
SC35-02 Thermistor /3 (TH3) low temperature detection (software). TH3
does not get to 50C when a
specified period of time elapses
after the main switch (SW1) is
turned ON for the fusing ON control.

Fusing

Thermistor /1 (TH1)
Thermistor /2 (TH2)

SC34-03 Thermistor /1 (TH1) high tempera-

Fusing

Fusing heater lamp /3 (L4)

ture detection (software).

period of 1 second.

SC36-01 Thermistor /1 (TH1) high tempera-

sensor

ture detection (long time/soft-

abnor-

ware). TH1 detects a temperature

mality

of 200C or above 30 times in a


row in a period of 1 second.
SC36-02 Thermistor /3 (TH3) high temperature detection (long time/software). TH3 detects a temperature
of 220C or above 30 times in a
row in a period of 1 second.

596

The main body

sure

to

related
repair

defective parts before


setting the software
DIPSW3-1 to 0. Setting the DIPSW3-1 to
0 with defective parts
not

repaired

result in a fire.

may

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fusing

SC36-03 Thermistor /1 (TH1) low tempera-

The main body

Printer control board (PRCB)

sensor

ture detection (hardware). TH1

stops immediately

AC drive board (ACDB)

abnor-

detects an abnormal condition

to turn OFF the

Fusing heater lamp /1 (L2)

mality

with the fusing error detection sig-

RL1 (main).

Fusing heater lamp /2 (L3)

nal 2.
SC36-04 Thermistor /1 (TH1) low tempera-

Fusing heater lamp /3 (L4)


Thermistor /1 (TH1)

ture detection (hardware). TH3

Thermistor /2 (TH2)

detects an abnormal condition

Thermistor /3 (TH3)

with the fusing error detection sig-

Thermistor /4 (TH4)
Caution:

nal 5.
SC36-05 Thermistor /3 (TH3) low tempera-

When SC34-**, SC35-

ture detection (hardware). TH1

** or SC36-** (fusing

detects an abnormal condition

temperature

with the fusing error detection sig-

abnormalities) occur,

nal 3.

be

sure

related

to

repair

defective parts before

SC36-06 Thermistor /3 (TH3) low tempera-

setting the software

ture detection (hardware). TH3

DIPSW3-1 to 0. Set-

detects an abnormal condition

ting the DIPSW3-1 to

with the fusing error detection sig-

0 with defective parts

nal 6.

not

repaired

may

result in a fire.
Scanner

SC41-01 It is checked that the movement

abnor-

time for the scanner motor (M27)

mality

is over, and the 24V power source

DC power supply /1 (DCPS/


1)

is also checked. The scanner


home sensor (PS51) or the APS
sensor /1 (PS52) does not turn
ON within a specified period of
time after the home position
search is started. And an error
detection signal (24V cut off) is
detected with the scanner motor
(M27).
SC41-02 The blowout of a fuse for the
scanner motor (M27) in the scan-

Scanner drive board (SDB)


Scanner motor (M27)

ner drive board (SDB) is checked.


The scanner home sensor (PS51)
or the APS sensor /1 (PS52) does
not turn ON within a specified
period of time after the home position search is started. And an error
detection signal (blowout of a
fuse) is detected with M27. At this
time, an error detection signal
(24V cut off) is not detected with
the M27.

597

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Scanner

SC41-03 The time for the movement of the

The main body

Scanner drive board (SDB)

abnor-

scanner motor (M27) is over. The

stops immediately

Scanner motor (M27)

mality

scanner home sensor (PS51) or

to turn OFF the

Scanner home sensor

the APS sensor /1 (PS52) does

RL1 (main).

(PS51)

not turn ON within a specified


period of time after the home position search is started. And an error
detection signal (blowout of a
fuse/24V cut off) is not detected
with the M27.
Write

SC41-10 The abnormal speed of the poly-

abnor-

gon motor (M21) is checked, and

mality

the 24V power source is also

DC power supply /1 (DCPS/


1)

checked. When switching the


speed of M21, the lock signal of
M21 is not detected within a
specified period of time after the
switchover is started, and an error
detection signal (24V cut off) is
detected.
SC41-11 The abnormal speed of the polygon motor (M21) is checked.

Polygon motor (M21)


Printer control board (PRCB)

When switching the speed of


M21, the lock signal of M21 is not
detected within a specified period
of time after the switchover is
started.
Fan

SC42-01 The rotation of the scanner cool-

abnor-

ing fan (FM19) is checked, and

mality

24V power source is also


checked. An abnormal condition
occurs with the FM19 EM signal a
specified period of time after
FM19 turns ON. This abnormal
condition recurs even a specified
period of time after FM19 is turned
OFF and then turned ON, and an
error detection signal (24V cut off)
is detected.

598

DC power supply /2 (DCPS/


2)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fan

SC42-02 The blowout of a fuse for the

The main body

Scanner drive board (SDB)


Scanner cooling fan (FM19)

abnor-

scanner cooling fan (FM19) in the

stops immediately

mality

scanner drive board (SDB) is

to turn OFF the

checked. An abnormal condition

RL1 (main).

occurs with the FM19 EM signal a


specified period of time after
FM19 turns ON. This abnormal
condition recurs even a specified
period of time after FM19 is turned
OFF and then turned ON, and an
error detection signal (blowout of a
fuse) is detected. At this time, an
error detection signal (24V cut off)
is not detected.
SC42-03 The rotation of the scanner cool-

Scanner cooling fan (FM19)

ing fan (FM19) is checked. An


abnormal condition occurs with
the FM19 EM signal a specified
period of time after FM19 turns
ON. This abnormal condition
recurs even a specified period of
time after FM19 is turned OFF and
then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.
SC42-04 The rotation of the suction fan /1
(FM6) is checked, and 24V power

DC power supply /2 (DCPS/


2)

source is also checked. An abnormal condition occurs with the FM6


EM signal a specified period of
time after FM6 turns ON. This
abnormal condition recurs even a
specified period of time after FM6
is turned OFF and then turned
ON, and an error detection signal
(24V cut off) is detected.

599

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC42-05 The blowout of a fuse for the suc-

The main body

AC drive board (ACDB)


Suction fan /1 (FM6)

abnor-

tion fan /1 (FM6) in the AC drive

stops immediately

mality

board (ACDB) is checked. An

to turn OFF the

abnormal condition occurs with

RL1 (main).

the FM6 EM signal a specified


period of time after FM6 turns ON.
This abnormal condition recurs
even a specified period of time
after FM6 is turned OFF and then
turned ON, and an error detection
signal (blowout of a fuse) is
detected. At this time, an error
detection signal (24V cut off) is not
detected.
SC42-06 The rotation of the suction fan /1
(FM6) is checked. An abnormal
condition occurs with the FM6 EM
signal a specified period of time
after FM6 turns ON. This abnormal condition recurs even a specified period of time after FM6 is
turned OFF and then turned ON,
and an error detection signal (24V
cut off/blowout of a fuse) is not
detected.
SC42-07 The EM signal of the suction fan /1

Suction fan /1 (FM6)

(FM6) is ON when the printing is


started.
SC42-08 The rotation of the suction fans /2
(FM7) and /3 (FM8) is checked,
and the 24V power source is also
checked. An abnormal condition
occurs with the FM7/FM8 EM signal a specified period of time after
FM7/FM8 turns ON. This abnormal condition recurs even a specified period of time after FM7/FM8
is turned OFF and then turned
ON, and an error detection signal
(24V cut off) is detected.

600

DC power supply /2 (DCPS/


2)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fan

SC42-09 The blowout of a fuse for the suc-

The main body

AC drive board (ACDB)

abnor-

tion fans /2 (FM7) and /3 (FM8) in

stops immediately

Suction fan /2 (FM7)

mality

the AC drive board (ACDB) is

to turn OFF the

Suction fan /3 (FM8)

checked. An abnormal condition

RL1 (main).

occurs with the FM7/FM8 EM signal a specified period of time after


FM7/FM8 turns ON. This abnormal condition recurs even a specified period of time after FM7/FM8
is turned OFF and then turned
ON, and an error detection signal
(blowout of a fuse) is detected. At
this time an error detection signal
(24V cut off) is not detected.
SC42-10 The rotation of the suction fans /2
(FM7) and /3 (FM8) is checked. An
abnormal condition occurs with
the FM7/FM8 EM signal a specified period of time after FM7/FM8
turns ON. This abnormal condition
recurs even a specified period of
time after FM7/FM8 is turned OFF
and then turned ON, and an error
detection signal (24V cut off/blowout of a fuse) is not detected.
SC42-16 The rotation of the polygon cooling fan (FM18) is checked, and the

DC power supply /2 (DCPS/


2)

24V power source is also


checked. An abnormal condition
occurs with the FM18 EM signal a
specified period of time after
FM18 turns ON. This abnormal
condition recurs even a specified
period of time after FM18 is turned
OFF and then turned ON, and an
error detection signal (24V cut off)
is detected.

601

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Code

Field Service Ver3.0 Nov.2006


Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC42-17 The blowout of a fuse for the poly-

The main body

AC drive board (ACDB)


Polygon cooling fan (FM18)

abnor-

gon cooling fans (FM18) in the AC

stops immediately

mality

drive board (ACDB) is checked.

to turn OFF the

An abnormal condition occurs

RL1 (main).

with the FM18 EM signal a specified period of time after FM18


turns ON. This abnormal condition
recurs even a specified period of
time after FM18 is turned OFF and
then turned ON, and an error
detection signal (blowout of a
fuse) is detected. At this time, an
error detection signal (24V cut off)
is not detected.
SC42-18 Rotation of the polygon cooling
fans (FM18) is checked. An abnormal condition occurs with the
FM18 EM signal a specified period
of time after FM18 turns ON. This
abnormal condition recurs even a
specified period of time after
FM18 is turned OFF and then
turned ON, and an error detection
signal (24V cut off/blowout of a
fuse) is not detected.
SC42-19 The EM signal of the polygon

Error code is not

cooling fan (FM18) is ON when the

displayed on the

printing is started.

operation panel,
but displayed only
on the data collection, the list output
and the CSRC.
The control of the
main body is
made by using a
data previously
obtained.

602

Polygon cooling fan (FM18)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Image

SC46-01* APC abnormality. While in the

If there is a copy

Write unit

pro-

image write, APC is not applicable

being made, the

Power connector of the

cess-

for the correction of the sub scan

main body com-

image processing board

ing

beam. Due to the 12V DC power

pletes the paper

(IPB)

abnor-

for the laser drive not supplied, the

exit before stop-

mality

MPC being wrong and the laser

ping operations.

defective, the laser does not light

Turn OFF the RL1

up.

(main).

Also, due to the rotation of the


polygon mirror unavailable, the
displacement of the index sensor,
and the index sensor being defective, the index sensor cannot
detect the laser.
SC46-02* Scanner FIFO abnormality. FIFO
address abnormality for the scan-

Image processing board


(IPB)

ner.
While in the image read, the compression of image data that is read
in is not correctly terminated.
SC46-03* FIFO address abnormality for the
printer.
While in the image write, the
expansion processing of image
data that is read in is not correctly
terminated.
SC46-05* Compression input FIFO abnormality. An error interrupt occurs
with the compression/expansion
chip FIFO.
SC46-06* Elongation abnormality. Due to the
elongation of data the compression of which is not completed,
the destruction of the compressed
data and the abnormal length of
data, an elongation abnormality is
detected.
SC46-08* Index sensor abnormality. While in

Write unit

the execution of APC, no change

Power connector of the

is found in the output of the index

image processing board

sensor.

(IPB)

SC46-12* SVV length abnormality. After


negation of SVV, the compression

Image processing board


(IPB)

of images that are read in and their


development into the page memory are not terminated within a
specified period of time.

603

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Image

SC46-13* Scanner time out. While in the

If there is a copy

Image processing board

pro-

image read, the compression pro-

being made, the

(IPB)

cess-

cessing from the scanner into the

main body com-

ADF

ing

memory does not terminate within

pletes the paper

Printer control board (PRCB)

abnor-

a specified period of time. The

exit before stop-

mality

development from the scanner

ping operations.

into the page memory does not

Turn OFF the RL1

terminate within a specified period

(main).

of time. The SVV is not detected


within a specified period of time.
SC46-14* Printer time out. While in the

Image processing board

image write, the expansion pro-

(IPB)

cessing from the memory to the

Printer control board (PRCB)

printer does not terminate within a


specified period of time.
The output from the page memory
to the printer does not terminate
within a specified period of time.
The PVV is not detected within a
specified period of time.
SC46-15* Expansion device access abnormality. While in the image write,

(IPB)

despite of no resource provided,

Image processing program

an inappropriate processing such


as accessing to the elongation
device is made.
SC46-16* Compression device access
abnormality. When writing images,
in spite of no resource provided,
an inappropriate processing such
as an access to the compression
device is made.
SC46-17* Filter coefficient abnormality.
When processing images, a filter
coefficient cannot be created normally.
SC46-19* When accessing to the memory
device, a defective software is
detected.

604

Image processing board

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation
Image

SC46-21* Memory time out. The expansion

If there is a copy

Image processing board

pro-

processing from the memory to

being made, the

(IPB)

cess-

the pate memory is not terminated

main body com-

Image processing program

ing

within a specified period of time.

pletes the paper

Printer control board (PRCB)

abnor-

The compression processing from

exit before stop-

mality

the page memory to the memory

ping operations.

is not terminated within a specified

Turn OFF the RL1

period of time.

(main).

The development from the memory into the page memory is not
terminated within a specified
period of time. The transmission of
the compressed data from memory to memory is not terminated
within a specified period of time.
SC46-23* SVV off abnormality. While in the
image read, SVV does not turn

Image processing board


(IPB)

OFF within a specified period of


time and the preparation for scanning the next page cannot be
started.
SC46-24* Shading correction abnormality
(GA abnormality).
SC46-25* AOC/AGC adjustment level abnor-

Image processing board


(IPB)
Image processing program

mality.
The light blocking cover at the
read section and the lens
cover are removed.
The connector of the A/D converter board is disconnected.

The power cable of the A/D


converter board is unplugged.

The IC protector of the A/D


converter board is cut off.
The light volume of the exposure lamp is excessive.
The exposure lamp does not
light up.

605

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Image
pro-

SC46-26 The adjustment data evacuated


by resolutions is not available.

cess-

mality

Image processing board

displayed on the

(IPB)

operation panel,

ing
abnor-

Error code is not

but displayed only


SC46-27 A density conversion gamma
curve cannot be created normally.

on the data collection, the list output


and the CSRC.
The control of the
main body is
made by using a
data previously
obtained.

SC46-31* Despite of the MPC not being ter-

If there is a copy

Image processing board

minated, the initial sampling of the

being made, the

(IPB)

APC is attempted.

main body com-

Image processing program

SC46-32* While executing the APC, the execution of the MPC is attempted.
SC46-35* Sequentially shot page area

pletes the paper


exit before stopping operations.

abnormality. Due to an image area

Turn OFF the RL1

abnormality on the memory,

(main).

images cannot be developed on


the memory.
Write section

SC46-36* Initial APC timing abnormality. The


PVV is turned ON before the initial

Printer control program

APC start processing is com-

Image processing program

pleted.
The main body

Image processing board

The hard disk is defective, or the

stops immediately

(IPB)

connector is poorly connected.

to turn OFF the

Image processing program

(1050,1050e only)

RL1 (main).

Hard disk /1 (HDD1)

SC46-40 Hard disk initialization abnormality.

SC46-41 The JOB information cannot be


stored on the hard disk.
(1050,1050e only)
SC46-42 While in a periodical cleaning,
opening the rote to hard disk is
not succeed. (1050,1050e only)
SC46-43 Hard disk access defective.
The hard disk is defective or the
connector is connected improperly. (1050,1050e only)
SC46-50 Communication error is detected
during tandem operation.
SC46-51 Communication error is detected
during tandem image transmission.

606

Image processing board


(IPB)
Image processing program

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Image

SC46-61 The scan operation starts before

Error code is not

ADF

pro-

the original skew adjustment is

displayed on the

Original skew sensor /Fr

cess-

terminated. (The skew adjustment

operation panel,

(PS312), /Rr (PS311)

ing

is too late.)

but displayed only

abnormality

SC46-62 The print operation starts before

on the data collec-

the paper mis-centering adjust-

tion, the list output

ment is terminated. (The mis-cen-

and the CSRC.

tering adjustment is too late.)

The control of the

SC46-63 The AGC is retried due to the

main body is

decreased light volume of the

made by using a

exposure lamp. However, no error

data previously

occurs.

obtained.

SC46-64 A PWM gamma curve is not cre-

Centering sensor (PS54)

Exposure lamp (L1)

Toner control sensor board

ated properly.

(TCSB)

SC46-66 Shift amount abnormality while in


the repeat (when the width is
specified, or in the auto mode).
When the shift amount while in the
repeat is negative (-).
SC46-80* The message queue is insufficient
or destroyed.
SC46-81* The parameter value is in excess
of the permissible limits.
SC46-82* The ID of the task that sends the
message queue is undefined.
SC46-83* The receiving event of the message is undefined.

If there is a copy

Image processing program

being made, the


main body com-

Image processing board

pletes the paper

(IPB)

exit before stopping operations.


Turn OFF the RL1
(main).

SC46-90* Memory access abnormality.


SC46-91* Header readout address abnormality.
SC46-99* DIMM memory abnormality. An
error is detected in the DIMM
memory check at the start.
IC
Controller
abnormality

SC49-01 Printer controller initial communication abnormality


SC49-03 Transfer error to the main body
image memory
SC49-04 Hard disc /2 (HDD2) abnormality

The main body

IC board (ICB)

stops immediately

Hard disk /2 (HDD2)

to turn OFF the

IC board (ICB)

RL1 (main).
IC board (ICB)
Hard disk /2 (HDD2)

SC49-05 IC cooling fan (FM24) lock abnor-

IC board (ICB)

mality
SC49-06 Unregulations IP error.

SC49-07 The CF version is different from

Hard disk /2 (HDD2)

the version information in the hard

format HDD2

disc /2 (HDD2).

607

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

IC

SC49-08 While in the security ON, the

The main body

Hard disk /2 (HDD2)


format HDD2

Con-

unlock of the HDD results in a fail-

stops immediately

troller

ure due to the mismatched pass-

to turn OFF the

abnor-

word of the hard disk /2 (HDD2).

RL1 (main).

mality

SC49-09 Unlocked hard disk/2 (HDD2) is


detected when security turns ON.
SC49-10 An unformatted hard disc /2
(HDD2) is detected.

Drive

SC50-01* Main body drive serial input abnor-

Printer control board (PRCB)

abnor-

mality 1.

PF drive board (PFUDB)

mality

In the I/O initial communication

The connector between the

check in the printer control board

PF and the main body.

(PRCB) from the power on ACK, a


serial data is not received from the
main body drive unit within a
specified period of time.
SC50-02* Main body drive serial input abnormality 2.
In the I/O initial communication
check in the printer control board
(PRCB) from the power on ACK, a
serial data is not received from the
main body drive unit within a
specified period of time.
SC50-03* Main body drive serial input abnormality 3.
In the I/O initial communication
check in the printer control board
(PRCB) from the power on ACK, a
serial data is not received from the
main body drive unit within a
specified period of time.
SC50-04* Main body drive serial input abnormality 4.
In the I/O initial communication
check in the printer control board
(PRCB) from the power on ACK, a
serial data is not received from the
main body drive unit within a
specified period of time.
Commu- SC50-05* Drive communication reception
nication
abnormality

error detection abnormality.


SC50-06* Drive communication reception
error detection abnormality.
SC50-07* Drive communication reception
error detection abnormality.

608

Printer control board (PRCB)

Classification

14. MALFUNCTION CODE

Code

Causes

Resulting

Estimated abnormal parts

Main body

operation
Commu- SC50-08* Drive communication reception

The main body

nication

stops immediately

abnormality

error detection abnormality.


SC50-10 When the power switch is turned
ON, the printer control board
(PRCB) cannot receive initial data

Printer control board (PRCB)

to turn OFF the

Printer control board (PRCB)

RL1 (main).

Image processing board


(IPB)

from the image processing board


(IPB) within a specified period of
time.
SC50-11 Any of the following error is

Printer control board (PRCB)

detected during data reception

Image processing board

between image processing board

(IPB)

(IPB) and printer control board

The connector between the

(PRCB).

PRDB and the IPB.

Data head error


Data checksum error
Undefined command reception error
Occurrence of communication GA error vector
SC51-01* Drive communication reception
error detection abnormality.
SC51-02* Drive communication reception
error detection abnormality.

Printer control board (PRCB)


PF drive board (PFUDB)
The connector between the
PF and the main body.

SC51-03* Drive communication reception


error detection abnormality.
Fan

SC52-01 The rotation of the cooling fan /1

abnor-

(FM1) is checked, and +24V

mality

power source is also checked. An

DC power supply /2 (DCPS/


2)

abnormal condition occurs with


the FM1 EM signal a specified
period of time after FM1 turns ON.
This abnormal condition recurs
even a specified period of time
after FM1 is turned OFF and then
turned ON, and an error detection
signal (24V cut off) is detected.

609

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC52-02 The blowout of a fuse for the cool-

The main body

AC drive board (ACDB)

abnor-

ing fan /1 (FM1) in the AC drive

stops immediately

Cooling fan /1 (FM1)

mality

board (ACDB) is checked. An

to turn OFF the

Printer control board (PRCB)

abnormal condition occurs with

RL1 (main).

the FM1 EM signal a specified


period of time after FM1 turns ON.
This abnormal condition recurs
even a specified period of time
after FM1 is turned OFF and then
turned ON, and an error detection
signal (blowout of a fuse) is
detected. At this time, an error
detection signal (24V cut off) is not
detected.
SC52-03 Rotation of the cooling fan /1

AC drive board (ACDB)

(FM1) is checked. An abnormal

Cooling fan /1 (FM1)

condition occurs with the FM1 EM

Printer control board (PRCB)

signal a specified period of time


after FM1 turns ON. This abnormal condition recurs even a specified period of time after FM1 is
turned OFF and then turned ON,
and an error detection signal (24V
cut off/blowout of a fuse) is not
detected.
SC52-04 The rotation of the cooling fan /2
(FM2) is checked, and +24V
power source is also checked. An
abnormal condition occurs with
the FM2 EM signal a specified
period of time after FM2 turns ON.
This abnormal condition recurs
even a specified period of time
after FM2 is turned OFF and then
turned ON, and an error detection
signal (24V cut off) is detected.

610

DC power supply /2 (DCPS/


2)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Fan

SC52-05 The blowout of a fuse for the cool- The main body

AC drive board (ACDB)

abnor-

ing fan /2 (FM2) in the AC drive

stops immediately

Cooling fan /2 (FM2)

mality

board (ACDB) is checked. An

to turn OFF the

Printer control board (PRCB)

abnormal condition occurs with

RL1 (main).

the FM2 EM signal a specified


period of time after FM2 turns ON.
This abnormal condition recurs
even a specified period of time
after FM2 is turned OFF and then
turned ON, and an error detection
signal (blowout of a fuse) is
detected. At this time, an error
detection signal (24V cut off) is not
detected.
SC52-06 Rotation of the cooling fan /2

AC drive board (ACDB)

(FM2) is checked. An abnormal

Cooling fan /2 (FM2)

condition occurs with the FM2 EM

Printer control board (PRCB)

signal a specified period of time


after FM2 turns ON. This abnormal condition recurs even a specified period of time after FM2 is
turned OFF and then turned ON,
and an error detection signal (24V
cut off/blowout of a fuse) is not
detected.
SC52-07 The rotation of the cooling fan /3
(FM3) is checked, and +24V

DC power supply /2 (DCPS/


2)

power source is also checked. An


abnormal condition occurs with
the FM3 EM signal a specified
period of time after FM3 turns ON.
This abnormal condition recurs
even a specified period of time
after FM3 is turned OFF and then
turned ON, and an error detection
signal (24V cut off) is detected.

611

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Fan

SC52-08 The blowout of a fuse for the cool-

The main body

AC drive board (ACDB)

abnor-

ing fan /3 (FM3) in the AC drive

stops immediately

Cooling fan /3 (FM3)

mality

board (ACDB) is checked. An

to turn OFF the

Printer control board (PRCB)

abnormal condition occurs with

RL1 (main).

the FM3 EM signal a specified


period of time after FM3 turns ON.
This abnormal condition recurs
even a specified period of time
after FM3 is turned OFF and then
turned ON, and an error detection
signal (blowout of a fuse) is
detected. At this time, an error
detection signal (24V cut off) is not
detected.
AC drive board (ACDB)

SC52-09 Rotation of the cooling fan /3


(FM3) is checked. An abnormal

Cooling fan /3 (FM3)

condition occurs with the FM3 EM

Printer control board (PRCB)

signal a specified period of time


after FM3 turns ON. This abnormal condition recurs even a specified period of time after FM3 is
turned OFF and then turned ON,
and an error detection signal (24V
cut off/blowout of a fuse) is not
detected.
SC52-10 The EM signal of the cooling fan /1

Error code is not

(FM1) is ON when the print is

displayed on the

started.

operation panel,

SC52-11 The EM signal of the cooling fan /2

but displayed only

(FM2) is ON when the print is

on the data collec-

started.

tion, the list output

SC52-12 The EM signal of the cooling fan /3

and the CSRC.

(FM3) is ON when the print is

The control of the

started.

main body is

Cooling fan /1 (FM1)

Cooling fan /2 (FM2)

Cooling fan /3 (FM3)

made by using a
data previously
obtained.
Power SC53-01 A speed error signal of the fusing

The main body

abnor-

motor (M1) is checked. An error

stops immediately

mality

detection signal is detected twice

to turn OFF the

in succession a specified period of

RL1 (main).

time after M1 turns ON. (The first


signal is ignored.)

612

Fusing motor (M1)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Power SC53-02 The 24V power source for the total

The main body

DC power supply /2 (DCPS/

abnor-

counter (CNT1) is checked. When

stops immediately

2)

mality

CNT1 is turned ON from OFF, an

to turn OFF the

error detection signal (blowout of a

RL1 (main).

fuse/24V cut off) is detected.


SC53-03 The blowout of a fuse for the total

Main relay (RL1)

counter (CNT1) in the AC drive

Total counter (CNT1)

board (ACDB) is checked. When

AC drive board (ACDB)

CNT1 is turned ON from OFF, an


error detection signal (blowout of a
fuse) is detected. However, an
error detection signal (24V cut off)
is not detected.
SC53-04 The 24V power source for the key
counter (CNT2) is checked. When

DC power supply /2 (DCPS/


2)

CNT2 is turned ON from OFF, an


error detection signal (blowout of a
fuse/24V cut off) is detected.
SC53-05 The blowout of a fuse for the key

Key counter (CNT2)

counter (CNT2) in the AC drive


board (ACDB) is checked. When
CNT2 is turned ON from OFF, an
error detection signal (blowout of a
fuse) is detected. However, an
error detection signal (24V cut off)
is not detected.
SC53-06 The blowout of a 12V fuse for the

AC drive board (ACDB)

AC drive board (ACDB) is


checked. In the serial initial communication, a signal of the blowout of a 12V fuse (AC drive) is
detected.
SC53-07 The blowout of a 5V fuse for the
AC drive board (ACDB) is
checked. In the serial initial communication, a signal of the blowout of a 5V fuse (AC drive) is
detected.
SC53-08 The 12V power source in the

DC power supply /1 (DCPS/

printer control board (PRCB) is

1)

checked. An error detection signal

Printer control board (PRCB)

of the 12V in PRCB is detected.

613

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Power SC53-11 The blowout of a SD/CL fuse in

The main body

DC power supply /1 (DCPS/

abnor-

the tray is detected 1. The 24V

stops immediately

1)

mality

power source for the SD/CL in the

to turn OFF the

printer control board (PRCB) is

RL1 (main).

checked. At the start, an error


detection signal (blowout of a fuse
for the solenoid/clutch) is
detected, and an error detection
signal (24V cut off) is also
detected.
SC53-12 The blowout of a SD/CL fuse in

Paper feed clutch /1 (CL4), /

the tray is detected 2. The blow-

2 (CL6)

out of a fuse for the SD/CL in the

Separation clutch /1 (CL5), /

printer control board (PRCB) is

2 (CL7)

checked. At the start, an error

Printer control board (PRCB)

detection signal (blowout of a fuse


for the solenoid/clutch) is
detected. However, an error
detection signal (24V cut off) is not
detected.
SC53-13 The blowout of a fuse for SD/CL in
the vertical conveyance is

DC power supply /1 (DCPS/


1)

detected 1. The 24V power


source for SD/CL in the printer
control board (PRCB) is checked.
At the start, an error detection signal (blowout of a fuse for the solenoid/clutch) is detected, and an
error detection signal (24V cut off)
is detected.
SC53-14 The blowout of a fuse for SD/CL in

/2 (SD2), /3 (SD5)

detected 2. The blowout of a fuse

Drum claw solenoid (SD5)

for SD/CL in the printer control

Pre-registration clutch /1

board (PRCB) is checked. At the

(CL1), /2 (CL3)

start, an error detection signal

Vertical conveyance clutch

(blowout of a fuse for the solenoid/

(CL2)

clutch) is detected. However, an

Printer control board (PRCB)

error detection signal (24V cut off)


is not detected.

614

Tray lock solenoid /1 (SD1),

the vertical conveyance is

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Power SC53-15 The blowout of a fuse for SD/CL in

The main body

abnor-

the PF is detected 1. The 24V

stops immediately

mality

power source for SD/CL in the PF

to turn OFF the

drive board (PFUCB) is checked.

RL1 (main).

PF drive board (PFUDB)

At the start, an error detection signal (blowout of a fuse for the solenoid/clutch) is detected, and an
error detection signal (24V cut off)
is detected.
SC53-16 The blowout of a fuse for SD/CL in
the PF is detected 2. The blowout
of a fuse for SD/CL in the PF drive
board (PFUDB) is checked. At the
start, an error detection signal
(blowout of a fuse for the solenoid/
motor) is detected. However, an
error detection signal (24V cut off)
is not detected.
Printer control board (PRCB)

SC53-17 The blowout of the sensor 5VICP


is detected. An error detection
signal of the blowout of the 5VICP
is detected.
SC53-18 The fall-off of the erase lamp (EL)

The main body

CN is detected. When turning ON

stops immediately

the power, an error detection sig-

to turn OFF the

nal (fall-off) is detected a specified

RL1 (main).

Erase lamp (EL)

period of time after the fall-off


detection control signal of the EL
CN turns ON.
SC53-19 An M5 EM error detection signal is
detected twice in succession a

Conveyance motor (M5)


Printer control board (PRCB)

specified period of time after the


conveyance motor (M5) turns ON.
SC53-20 An M31 EM error detection signal

ADU reverse paper exit

is detected twice in succession a

motor (M31)

specified period of time after the

Printer control board (PRCB)

ADU reverse/exit motor (M31)


turns ON.
SC56-02 The communication between the

Operation board /1 (OB1)

image processing board (IPB) and

Overall control board

the operation board /1 (OB1) is

(OACB)

checked. An initial communication from the main body to the


operation board is not sent within
30 seconds after the power is
turned ON.

615

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
DF

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

SC60-01* Although the main body sent out

If there is a copy

Image processing board

abnor-

data according to the data trans-

being made, the

(IPB)

mality

mission request by the DF, the

main body and the

same request is received again.

DF complete the

DF

paper exit before

RADF control board

SRGA reception error was

stopping opera-

(ADFCB)

detected while in the reception in

tions. Turn OFF

serial communication, a signal

the RL1 (main).

SC60-02* When a checksum error or an

was sent to make a request for


sending data again. And when
data is being received upon this
request, a checksum error or an
SRGA reception error is detected
again.
RADF control board

SC60-03* When the main power switch

(ADFCB)

(SW1) is ON, there is no response


to the initial communication
request from the main body to the
DF even after a specified period of
time elapses.

RADF control board

SC60-11 When the main power switch


(SW1) is ON, a region into which

(ADFCB)

no write was made by the ISW is

RADF program

detected in the DF control program.


SC67-01 Original registration sensor /Rt

If there is a copy

Original registration sensor /

(PS306) abnormality.

being made, the

Rt (PS306)

main body com-

Original conveyance sensor

(PS308) abnormality.

pletes the paper

(PS308)

SC67-03 Original reverse sensor (PS309)

exit before stop-

Original reverse sensor

ping operations.

(PS309)

SC67-02 Original conveyance sensor

abnormality.
SC67-04 Non-volatile memory error
SC67-05 Cooling fan /Lt (FM301) abnormal-

Turn OFF the RL1


(main).

RADF control board


(ADFCB)
Cooling fan /Lt (FM301)

ity.
SC67-06 Original reverse sensor (PS309)
abnormality.
SC67-07 Original reverse/exit sensor
(PS313) abnormality.
SC67-08 Tray up/down motor (M303)

Original reverse sensor


(PS309)
Original reverse/exit sensor
(PS313)
Tray up/down motor (M303)

abnormality.
SC67-09 Original skew sensor /Fr (PS312)
abnormality.
SC67-10 Original skew sensor /Rr (PS311)
abnormality.

616

Original skew sensor /Fr


(PS312)
Original skew sensor /Rr
(PS311)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

DF

operation
DF
abnor-

SC67-11 Original registration sensor /Lt


(PS318) abnormality.

mality

If there is a copy

Original registration sensor /

being made, the

Lt (PS318)

main body comSC67-12 Mis-centering sensor /Fr (PS320)


abnormality.
SC67-13 Mis-centering sensor /Rr (PS321)
abnormality.
SC67-14 Multi feed sensor /1 (MFS1)

pletes the paper

Centering sensor /Fr

exit before stop-

(PS320)

ping operations.

Centering sensor /Rr

Turn OFF the RL1

(PS321)

(main).

Multi feed sensor /1 (MFS1)

FS, FD, SD

abnormality.
Commu- SC70-01 FS, FD, SD serial receive error.

The main body ,

FNS control board (FNSCB)

nication

During re-transmission demand,

the FS, The FD

FD control board (FDCB)

abnor-

either one of the error vector

and the SD stop

SD control board (SDCB)

mality

occurrence or data checksum

immediately to

error was continuously detected

turn OFF the main

for specified time.

relay (RL1).

SC70-02 FS, FD, SD start up response


error.
When there is no response to
operation starting order, even after

LS

several retries.
LS

SC76-01 The Stacker tray encoder sensor

The main body

Stacker tray up down motor

abnor-

(PS2) does not turn ON within a

and the LS stop

(M1)

mality

specified period of time after the

immediately to

LS control board (LSCB)

stacker tray up down motor (M1)

turn OFF the main

of the tandem (1st) LS turns ON.

relay (RL1).

Or, the initial operation or the


stacker tray down operation is not
completed within a specified
period of time.
SC76-02 The shift unit home sensor (PS11)
does not turn OFF within a speci-

Shift unit motor (M5)


LS control board (LSCB)

fied period of time after the shift


unit motor (M5) of the tandem (1st)
LS turns ON. Or, PS11 does not
turn ON within a specified period
of time.
SC76-03 The alignment plate home sensor
(PS12) does not turn OFF within a

Alignment motor (M7)


LS control board (LSCB)

specified period of time after the


alignment motor (M7) of the tandem (1st) LS turns ON. Or, PS12
does not turn ON within a specified period of time.

617

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
LS

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

LS

SC76-04 The grip conveyance home sensor

The main body

abnor-

(PS5) does not turn ON within a

and the LS stop

mality

specified period of time after the

immediately to

grip conveyance motor (M4) of the

turn OFF the main

tandem (1st) LS turns ON.

relay (RL1).

SC76-05 The stacker tray upper limit switch

Grip conveyance motor (M4)

Stacker tray up down motor

(MS2) is ON when the stacker tray

(M1)

up down motor (M1) of the tan-

Stacker tray upper limit

dem (1st) LS is in the up opera-

switch (MS2)

tion.
SC76-06 The stacker tray lower limit switch

Stacker tray up down motor

(MS3) is ON when the stacker tray

(M1)

up down motor (M1) of the tan-

Stacker tray upper limit

dem (1st) LS is in the down opera-

switch (MS3)

tion.
SC76-07 An error detection signal is

Paper cooling fan motor /Fr

detected for a specified period of

(FM1)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Fr (FM1) of the


tandem (1st) LS is ON.
SC76-08 An error detection signal is
detected for a specified period of

Cooling fan motor /1 (FM2)


LS control board (LSCB)

time in succession while the cooling fan motor /1 (FM2) of the tandem (1st) LS is ON.
SC76-09 An error detection signal is

Paper cooling fan motor /Mi

detected for a specified period of

(FM3)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Mi (FM3) of the


tandem (1st) LS is ON.
SC76-10 An error detection signal is

Motor cooling fan motor

detected for a specified period of

(FM4)

time in succession while the motor

LS control board (LSCB)

cooling fan motor (FM4) of the tandem (1st) LS is ON.


SC76-11 An error detection signal is
detected for a specified period of

(FM5)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Rr (FM5) of the


tandem (1st) LS is ON.

618

Paper cooling fan motor /Rr

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

LS

operation
LS

SC76-31 The stacker tray encoder sensor

The main body

Stacker tray up down motor

abnor-

(PS2) does not turn ON a speci-

and the LS stop

(M1)

mality

fied period of time after the

immediately to

LS control board (LSCB)

stacker tray up down motor (M1)

turn OFF the main

of the tandem (2nd) LS turns ON.

relay (RL1).

Or, the initial operation or the


stacker tray down operation is not
completed within a specified
period of time.
SC76-32 The shift unit home sensor (PS11)
does not turn OFF within a speci-

Shift unit motor (M5)


LS control board (LSCB)

fied period of time after the shift


unit motor (M5) of the tandem
(2nd) LS turns ON. Or, PS11 does
not turn ON within a specified
period of time.
SC76-33 The alignment plate home sensor
(PS12) does not turn OFF within a

Alignment motor (M7)


LS control board (LSCB)

specified period of time after the


alignment motor (M7) of the tandem (2nd) LS turns ON. Or, PS12
does not turn ON within a specified period of time.
SC76-34 The grip conveyance home sensor

Grip conveyance motor (M4)

(PS5) does not turn ON within a


specified period of time after the
grip conveyance motor (M4) of the
tandem (2nd) LS turns ON.
SC76-35 The stacker tray upper limit switch

Stacker tray up down motor

(MS2) is ON when the stacker tray

(M1)

up down motor (M1) of the tan-

Stacker tray upper limit

dem (2nd) LS is in the up opera-

switch (MS2)

tion.
SC76-36 The stacker tray lower limit switch

Stacker tray up down motor

(MS3) is ON when the stacker tray

(M1)

up down motor (M1) of the tan-

Stacker tray lower limit

dem (2nd) LS is in the down oper-

switch (MS3)

ation.
SC76-37 An error detection signal is

Paper cooling fan motor /Fr

detected for a specified period of

(FM1)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Fr (FM1) of the


tandem (2nd) LS is ON.

619

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

LS

operation
LS

SC76-38 An error detection signal is

The main body

Paper cooling fan motor /1,

abnor-

detected for a specified period of

and the LS stop

/2 (FM2, FM6)

mality

time in succession while the paper

immediately to

LS control board (LSCB)

cooling fan motor /1, /2 (FM2,

turn OFF the main

FM6) of the tandem (2nd) LS is

relay (RL1).

ON.
Paper cooling fan motor /Mi

SC76-39 An error detection signal is


detected for a specified period of

(FM3)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Mi (FM3) of the


tandem (2nd) LS is ON.
Motor cooling fan motor

SC76-40 An error detection signal is


detected for a specified period of

(FM4)

time in succession while the motor

LS control board (LSCB)

cooling fan motor (FM4) of the tandem (2nd) LS is ON.


Paper cooling fan motor /Rr

SC76-41 An error detection signal is


detected for a specified period of

(FM5)

time in succession while the paper

LS control board (LSCB)

cooling fan motor /Rr (FM5) of the


tandem (2nd) LS is ON.
FS

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

FS

SC77-01 The conveyance motor (M1) oper-

The main body

FNS control board (FNSCB)

abnor-

ates for more than the allowed

and the FS stop

FNS drive board (FNSDB)

mality

time at a speed out of the speci-

immediately to

Conveyance motor (M1)

fied one.

turn OFF the main

SC77-02 The tray up down motor (M3)

relay (RL1).

FNS control board (FNSCB)

does not turn OFF even when a

FNS drive board (FNSDB)

specified period of time elapses

Tray up down motor (M3)

after it starts operations. Or, it

Tray upper limit sensor (PS2)

operates for more than the

Tray lower limit sensor (PS3)

allowed time at a speed out of the


specified one.
SC77-03 The alignment home sensors /Rr

FNS control board (FNSCB)

(PS8) and /Fr (PS31) do not turn

FNS drive board (FNSDB)

ON within a specified period of

Alignment motor /Rr (M5)

time after the home position

Alignment motor /Fr (M22)

search operation of the alignment

Alignment home sensor /Rr

motors /Rr (M5) and /Fr (M22)

(PS8)

starts.

Alignment home sensor /Fr


(PS31)

SC77-04 The main tray paper exit motor

FNS drive board (FNSDB)

allowed time at a speed out of the

Main tray exit motor (M7)

specified one.

620

FNS control board (FNSCB)

(M7) operates for more than the

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

FS

operation
FS

SC77-05 The paper exit opening unit does

The main body

FNS control board (FNSCB)

abnor-

not get to the specified opening

and the FS stop

FNS drive board (FNSDB)

mality

position within a specified period

immediately to

Paper exit opening motor

of time after the paper exit open-

turn OFF the main

(M8)

ing motor (M8) starts operations.

relay (RL1).

Paper exit opening sensor


(PS12)

SC77-06 The stapler movement home sen-

FNS control board (FNSCB)

sor (PS11) does not turn ON

FNS drive board (FNSDB)

within a specified period of time

Stapler movement motor

after the home position search

(M11)

operation of the stapler movement

Stapler movement home

motor (M11) starts.

sensor (PS11)

SC77-07 The stapler rotation home sensor

FNS control board (FNSCB)

(PS14) does not turn ON within a

FNS drive board (FNSDB)

specified period of time after the

Stapler rotation motor (M4)

home position search operation of

Stapler rotation home sen-

the stapler rotation motor (M4)

sor (PS14)

starts.
SC77-08 The stapler rotation home sensor

FNS control board (FNSCB)

(PS14) does not turn OFF within a

FNS drive board (FNSDB)

specified period of time after the

Stapler rotation motor (M4)

home position search operation of

Stapler rotation home sen-

the stapler rotation motor (M4)

sor (PS14)

starts.
SC77-11 After the stapler motor /Fr (M31)

FNS control board (FNSCB)

starts operations, it does not com-

FNS drive board (FNSDB)

plete operations within a specified

Stapler board (SB)

period of time, and the stapler

Stapler motor /Fr (M31)

home sensor /Fr (PS41) does not

Stapler home sensor /Fr

turn ON.

(PS41)

SC77-12 After the stapler motor /Rr (M30)

FNS control board (FNSCB)

starts operations, it does not com-

FNS drive board (FNSDB)

plete operations within a specified

Stapler board (SB)

period of time, and the stapler

Stapler motor /Rr (M30)

home sensor /Rr (PS40) does not

Stapler home sensor /Rr

turn ON.

(PS40)

SC77-15 After the paper exit arm motor

FNS control board (FNSCB)

(M23) starts operations, it does

FNS drive board (FNSDB)

not complete operations within a

Paper exit arm motor (M23)

specified period of time, and the

Paper exit arm home sensor

paper exit arm sensor (PS9) does

(PS9)

not turn ON. Or, it operates for


more than the allowed time at a
speed out of the specified one.

621

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

FS

operation
FS

SC77-21 After the home position search

The main body

FNS control board (FNSCB)

abnor-

operation of the rear stopper

and the FS stop

FNS drive board (FNSDB)

mality

motor (M26) starts, the rear stop-

immediately to

Rear stopper motor (M26)

per home sensor (PS35) does not

turn OFF the main

Rear stopper home sensor

turn ON within a specified period

relay (RL1).

(PS35)

of time.
FNS control board (FNSCB)

SC77-22 After the home position search


operation of the stack assist guide

FNS drive board (FNSDB)

motor (M24) starts, the stack

Stack assist guide motor

assist home sensor (PS32) does

(M24)

not turn ON within a specified

Stack assist home sensor

period of time.

(PS32)
FNS control board (FNSCB)

SC77-25 After the home position search


operation of the intermediate roller

FNS drive board (FNSDB)

open close motor (M25) starts, the

Intermediate roller open

intermediate roller home sensor

close motor (M25)

(PS33) does not turn ON within a

Intermediate roller home

specified period of time.

sensor (PS33)

SC77-28 Data was resent according to the

FNS control board (FNSCB)

re-dispatch request of communication data, but the error recurs.


FD

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

FD

SC77-30 After the 1st folding release motor

1st folding release motor

abnor-

(M14) turns ON, the 1st folding

and the FD stop

(M14)

mality

cam home sensor (PS55) does

immediately to

Folding drive board (FDB)

not turn ON within a specified

turn OFF the main

1st folding cam home sen-

period of time.

relay (RL1).

sor (PS55)

SC77-31 After the 2nd folding release motor

2nd folding release motor

(M15) turns ON, the 2nd folding

(M15)

cam home sensor (PS56) does

Folding drive board (FDB)

not turn ON within a specified

2nd folding cam home sen-

period of time.

sor (PS56)

SC77-32 After the 3rd folding release motor

3rd folding release motor

(M16) turns ON, the 3rd folding

(M16)

cam home sensor (PS57) does

Folding drive board (FDB)

not turn ON within a specified

3rd folding cam home sen-

period of time.

sor (PS57)

SC77-33 The 2 holes punch home sensor

Punch motor (M10)

(PS8) does not turn OFF within a

Punch drive board (PDB)

specified period of time after the 2

2 holes punch home sensor

holes punch home position return

(PS8)

operation starts. Or, after the


punch motor (M10) turns ON, the
2 holes punch home sensor (PS8)
does not turn OFF.

622

The main body

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

FD

operation
FD

SC77-34 The 3 holes/4 holes punch home

The main body

Punch motor (M10)

abnor-

sensor (PS9) does not turn OFF

and the FD stop

Punch drive board (PDB)

mality

within a specified period of time

immediately to

3 holes/4 holes punch home

after the 3 holes/4 holes punch

turn OFF the main

sensor (PS9)

home position return operation

relay (RL1).

starts. Or, after the punch motor


(M10) turns ON, the 3 holes/4
holes punch home sensor (PS9)
does not turn OFF.
SC77-35 The alignment plate home sensor

Alignment motor (M12)

(PS10) does not turn ON within a

Punch drive board (PDB)

specified period of time after the

Alignment plate home sen-

alignment plate home position

sor (PS10)

return operation starts. Or, after


the alignment motor (M12) turns
ON, the alignment plate home
sensor (PS10) does not turn OFF.
SC77-36 The punch registration home sen-

Punch registration motor

sor (PS11) does not turn ON

(M13)

within a specified period of time

Punch drive board (PDB)

after the punch registration claw

Punch registration home

home position return operation

sensor (PS11)

starts. Or, after the punch registration motor (M13) turns ON, the
punch registration home sensor
(PS11) does not turn OFF.
SC77-37 The main tray upper limit sensor

Tray up down motor (M11)

(PS20) does not turn ON within a

Main tray upper limit sensor

specified period of time after the

(PS20)

main tray home position search

Punch drive board (PDB)

starts. Or, after the tray up down


motor (M11) turns ON, the main
tray upper limit sensor (PS20)
does not turn OFF.
SC77-38 The main tray lower limit sensor

Tray up down motor (M11)

(PS22) does not turn ON within a

Punch drive board (PDB)

specified period of time after the

Main tray lower limit sensor

tray up down motor (M11) is in the

(PS22)

down operation.

623

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
FD

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

FD

SC77-39 After the FD paper lift motor /Up

The main body

Paper lift motor /Up (M8)

abnor-

(M8) is in the down operation, the

and the FD stop

PI drive board (PIDB)

mality

PI lift plate home sensor /Up

immediately to

PI lift plate home sensor /Up

(PS34) does not turn ON within a

turn OFF the main

(PS34)

specified period of time. Or, after

relay (RL1).

PI tray upper limit sensor /

the paper lift motor /Up (M8) is in

Up (PS32)

the up operation, the PI tray upper


limit sensor /Up (PS32) does not
turn ON.
SC77-40 After the FD paper lift motor /Lw

Paper lift motor /Lw (M9)

(M9) is in the down operation, the

PI drive board (PIDB)

PI lift plate home sensor /Lw

PI lift plate home sensor /Lw

(PS40) does not turn ON within a

(PS40)

specified period of time. Or, after

PI tray upper limit sensor /

the paper lift motor /Lw (M9) is in

Lw (PS38)

the up operation, the PI tray upper


limit sensor /Lw (PS38) does not
turn ON.
SC77-41 The entrance conveyance motor

Entrance conveyance motor

(M1) detects an error detection

(M1)

signal for a specified period of

Punch drive board (PDB)

time in succession.
SC77-42 The intermediate conveyance

Intermediate conveyance

motor (M3) detects an error detec-

motor (M3)

tion signal for a specified period of

Punch drive board (PDB)

time in succession.
SC77-43 The PI conveyance motor (M7)
detects an error detection signal

PI conveyance motor (M7)


PI drive board (PIDB)

for a specified period of time in


succession.
SC77-44 The main tray paper exit motor

Main tray paper exit motor

(M17) detects an error detection

(M17)

signal for a specified period of

Punch drive board (PDB)

time in succession.
SC77-48 Resending of communication data
due to an error is not available.
SC77-49 When non-volatile memory is
being accessed, no response is

Main body I/F wiring harness


FD control board (FDCB)
EEPROM

obtained for a specified period of


time.
SC77-58* When the FD is unready, a signal
to start operations is received from
the main body.
SC77-59* Communication error in FD

624

Software bug

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

SD

operation
SD

SC77-60 Scraps press home sensor (PS48)

The main body

Bundle exit motor (M5)

abnor-

does not turn ON within a speci-

and the SD stop

Scrap press home sensor

mality

fied period of time after the bundle

immediately to

(PS48)

drive motor (M5) starts the home

turn OFF the main

SD control board (SDCB)

position search operation.

relay (RL1).

SD drive board (SDDB)

SC77-61 Folding main scan alignment

Folding main scan alignment

home sensor /Fr1 (PS18) does not

motor /Fr (M7)

turn ON within a specified period

Folding main scan alignment

of time after the folding main scan

home sensor /Fr1 (PS18)

alignment motor /Fr (M7) starts

SD control board (SDCB)

the home position search opera-

SD drive board (SDDB)

tion.
Or, even after a specified period of
time after M7 starts the operation,
it does not stop.
SC77-62 Folding exit home sensor (PS24)

Folding sub scan alignment

does not turn ON within a speci-

exit motor (M8)

fied period of time after the folding

Folding exit home sensor

sub scan alignment paper exit

(PS24)

motor (M8) starts the home posi-

SD control board (SDCB)

tion search operation.

SD drive board (SDDB)

Or, even after a specified period of


time after M8 starts to decelerate,
it does not stop.
SC77-63 Saddle stitch alignment home

Saddle stitching alignment

sensor /Rt (PS28) does not turn

motor /Rt (M9)

ON within a specified period of

Saddle stitching alignment

time after the saddle stitch align-

home sensor /Rt (PS28)

ment motor /Rt (M9) starts the

SD control board (SDCB)

home position search operation.

SD drive board (SDDB)

Or, even after a specified period of


time after M9 starts the operation,
it does not stop.
SC77-64 Bundle arm home sensor (PS32)

Bundle arm motor (M10)

does not turned ON within a spec-

Bundle arm home sensor

ified period of time after the bun-

(PS32)

dle arm motor (M10) starts the

SD control board (SDCB)

home position search operation.

SD drive board (SDDB)

Or, even after a specified period of


time after M10 starts the operation, it does not stop.

625

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
SD

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

SD

SC77-65 Bundle clip upper limit sensor

The main body

Bundle clip motor (M11)

abnor-

(PS33) does not turned ON within

and the SD stop

Bundle clip upper limit sen-

mality

a specified period of time after the

immediately to

sor (PS33)

bundle clip motor (M11) starts the

turn OFF the main

Bundle clip lower limit sen-

home position search operation.

relay (RL1).

sor (PS30)

Or, even after a specified period of

SD control board (SDCB)

time after M11 starts the opera-

SD drive board (SDDB)

tion, it does not stop.


SC77-66 Bundle registration home sensor

Bundle registration motor

(PS34) does not turned ON within

(M12)

a specified period of time after the

Bundle registration home

bundle registration motor (M12)

sensor (PS34)

starts the home position search

SD control board (SDCB)

operation.

SD drive board (SDDB)

Or, even after a specified period of


time after M12 starts the operation, it does not stop.
SC77-67 Overlap home sensor (PS17) does

Overlap motor (M13)

not turned ON within a specified

Overlap home sensor

period of time after the overlap

(PS17)

motor (M13) starts the home posi-

SD control board (SDCB)

tion search operation.

SD drive board (SDDB)

Or, even after a specified period of


time after M13 starts the operation, it does not stop.
SC77-68 Folding main scan alignment

Folding main scan alignment

home sensor /Rr (PS19) does not

motor /Rr (M14)

turned ON within a specified

Folding main scan alignment

period of time after the folding

home sensor /Rr (PS19)

main scan alignment motor /Rr

SD control board (SDCB)

(M14) starts the home position

SD drive board (SDDB)

search operation.
Or, even after a specified period of
time after M14 starts the operation, it does not stop.
SC77-69 Stapler moving home sensor

(M15)

a specified period of time after the

Stapler movement home

stapler moving motor (M15) starts

sensor (PS25)

the home position search opera-

SD control board (SDCB)

tion.

SD drive board (SDDB)

Or, even after a specified period of


time after M15 starts the operation, it does not stop.

626

Stapler movement motor

(PS25) does not turned ON within

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

SD

operation
SD

SC77-70 Saddle stitching alignment home

The main body

Saddle stitching alignment

abnor-

sensor /Lt (PS29) does not turned

and the SD stop

motor /Lt (M16)

mality

ON within a specified period of

immediately to

Saddle stitching alignment

time after the saddle stitching

turn OFF the main

home sensor /Lt (PS29)

alignment motor /Lt (M16) starts

relay (RL1).

SD control board (SDCB)

the home position search opera-

SD drive board (SDDB)

tion.
Or, even after a specified period of
time after M16 starts the operation, it does not stop.
SC77-71 Bundle press movement home

Bundle press movement

sensor (PS36) does not turned ON

motor (M17)

within a specified period of time

Bundle press movement

after the bundle press movement

home sensor (PS36)

motor (M17) starts the home posi-

SD control board (SDCB)

tion search operation.

SD drive board (SDDB)

Or, even after a specified period of


time after M17 starts the operation, it does not stop.
SC77-72 1st folding blade home sensor /2

1st folding blade motor

(PS21) does not turned ON within

(M18)

a specified period of time after the

1st folding blade home sen-

1st folding blade motor (M18)

sor /1 (PS20), /2 (PS21)

starts the home position search

SD control board (SDCB)

operation.

SD drive board (SDDB)

Or 1st folding blade home sensor


/1 (PS20) does not turned ON
within a specified period of time
after M18 starts the operation.
SC77-73 2nd folding blade home sensor /2

2nd folding blade motor

(PS23) does not turned ON within

(M19)

a specified period of time after the

2nd folding blade home

2nd folding blade motor (M19)

sensor /1 (PS22), /2 (PS23)

starts the home position search

SD control board (SDCB)

operation.

SD drive board (SDDB)

Or the 2nd folding blade home


sensor /1 (PS22) does not turned
ON within a specified period of
time after M19 starts the operation.

627

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
SD

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

SD

SC77-74 Clincher up down home sensor

The main body

Clincher up down motor

abnor-

(PS26) does not turned ON within

and the SD stop

(M20)

mality

a specified period of time after the

immediately to

Clincher up/down home

clincher up down motor (M20)

turn OFF the main

sensor (PS26)

starts the home position search

relay (RL1).

SD control board (SDCB)


SD drive board (SDDB)

operation.
Or, even after a specified period of
time after M20 starts the operation, it does not stop.

Saddle stitching press

SC77-75 Saddle stitching press home sensor (PS27) does not turned ON

motor (M21)

within a specified period of time

Saddle stitching press home

after the saddle stitching press

sensor (PS27)

motor (M21) starts the home posi-

SD control board (SDCB)

tion search operation.

SD drive board (SDDB)

Or, even after a specified period of


time after M21 starts the operation, it does not stop.
Bundle arm rotation motor

SC77-76 Bundle arm rotation home sensor


(PS31) does not turned ON within

(M22)

a specified period of time after the

Bundle arm rotation home

bundle arm rotation motor (M22)

sensor (PS31)

starts the home position search

SD control board (SDCB)

operation.

SD drive board (SDDB)

Or, even after a specified period of


time after M22 starts the operation, it does not stop.
Bundle press motor (M23)

SC77-77 Bundle press home sensor (PS37)


does not turned ON within a spec-

Bundle press home sensor

ified period of time after the bun-

(PS37)

dle press motor (M23) starts the

Bundle press lower limit

home position search operation.

sensor (PS47)

Or, even after a specified period of

SD control board (SDCB)

time after M23 starts the opera-

SD drive board (SDDB)

tion, it does not stop.


SC77-78 Bundle press stage up down
turned ON within a specified

Bundle press stage up

period of time after the bundle

down home sensor (PS35)

press stage up down motor (M24)

Bundle press stage up

starts the home position search

down limit sensor (PS45)

operation.

SD control board (SDCB)

Or PS35 or the bundle press

SD drive board (SDDB)

(PS45) does not turned ON after a


specified period of time M24
starts the operation.

Bundle press stage up


down motor (M24)

stage up down upper limit sensor

628

home sensor (PS35) does not

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

SD

operation
SD

SC77-79 Guide shaft home sensor (PS46)

The main body

Guide shaft motor (M25)

abnor-

does not turned ON within a spec-

and the SD stop

Guide shaft home sensor

mality

ified period of time after the guide

immediately to

(PS46)

shaft motor (M25) starts the home

turn OFF the main

SD control board (SDCB)

position search operation.

relay (RL1).

SD drive board (SDDB)

Or, even after a specified period of


time after M25 starts the operation, it does not stop.
SC77-80 Stapler home sensor /Rt (HS1) or

Stapler assembly /Rt

clincher start sensor /Rt (HS2)

SD control board (SDCB)

does not turned ON within a spec-

SD drive board (SDDB)

ified period of time after the stapler


motor /Rt (M29) starts the operation.
SC77-81 Stapler home sensor /Lt (HS3) or

Stapler assembly /Lt

clincher start sensor /Lt (HS4)

SD control board (SDCB)

does not turned ON within a spec-

SD drive board (SDDB)

ified period of time after the stapler


motor /Lt (M30) starts the operation.
SC77-82 Trimmer blade motor (M31) does

Trimmer blade motor (M31)

not turned OFF within a specified

Trimmer blade home sensor

period of time after it turned ON.

(PS50)
Trimmer blade upper limit
sensor (PS51)
SD control board (SDCB)
SD drive board (SDDB)

SC77-83 Trimmer press motor (M32) does

Trimmer press motor (M32)

not turned OFF within a specified

Trimmer press home motor

period of time after it turned ON.

(PS53)
Trimmer press upper limit
sensor (PS52)
SD control board (SDCB)
SD drive board (SDDB)

SC77-84 Bundle arm assist motor (M26)

Bundle arm assist motor

does not turned OFF within a

(M26)

specified period of time after it

Bundle arm assist home

turned ON.

sensor (PS38)
Bundle arm assist upper
limit sensor (PS39)
SD control board (SDCB)
SD drive board (SDDB)

SC77-85 An error detection signal is

Entrance conveyance motor

detected for a specified period of

(M1)

time in succession while the

SD control board (SDCB)

entrance conveyance motor (M1)

SD drive board (SDDB)

is ON.

629

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
SD

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

SD

SC77-86 An error detection signal is

The main body

Horizontal conveyance

abnor-

detected for a specified period of

and the SD stop

motor (M2)

mality

time in succession while the hori-

immediately to

SD control board (SDCB)

zontal conveyance motor (M2) is

turn OFF the main

SD drive board (SDDB)

ON.

relay (RL1).

SC77-87 An error detection signal is

Folding entrance motor (M3)

detected for a specified period of

SD control board (SDCB)

time in succession while the fold-

SD drive board (SDDB)

ing entrance motor (M3) is ON.


SC77-88 An error detection signal is

Folding conveyance motor

detected for a specified period of

(M4)

time in succession while the fold-

SD control board (SDCB)

ing conveyance motor (M4) is ON.

SD drive board (SDDB)

SC77-89 An error detection signal is

Bundle exit motor (M5)

detected for a specified period of

SD control board (SDCB)

time in succession while the bun-

SD drive board (SDDB)

dle exit motor (M5) is ON.


SC77-90 An error detection signal is detected

Folding sub scan alignment

for a specified period of time in suc-

exit motor (M8)

cession while the folding sub scan

SD control board (SDCB)

alignment exit motor (M8) is ON.

SD drive board (SDDB)

SC77-91 An error detection signal is

Scraps removal fan motor

detected for a specified period of

(FM1)

time in succession while the

SD control board (SDCB)

scraps removal fan motor (FM1) is

SD drive board (SDDB)

ON.
And normal operation is not
detected after the restart (retry).
(even after being started for the
specified times)
Or, an error detection is detected
at the start operation and normal
operation is not detected even
after the restart (retry). (normal
operation is not detected after the
start of the specified times after
error detection)
SC77-95 5VDC power supply error detection signal is detected for a speci-

SD drive board (SDDB)


SD control board (SDCB)

fied period of time in succession.


SC77-96 Resending of communication data
to the main body is not available
due to an error.

630

SD control board (SDCB)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

SD

operation
SD

SC77-97 When non-volatile memory is being

The main body

SD control board (SDCB)


EEPROM

abnor-

accessed, no response is obtained

and the SD stop

mality

for a specified period of time.

immediately to

SC77-98* When the SD is unready, a signal


to start operations is received from

turn OFF the main

Software bug

relay (RL1).

the main body.

PB

SC77-99* Communication error in SD


The main body

PB control board (PBCB)

abnor-

trol board (PBCB) sends an

and the PB stop

PB drive board (PBDB)

mality

entrance conveyance start signal

immediately to

Entrance conveyance motor

to the sub CPU, a signal to notify

turn OFF the main

(M1)

the completion of the procvess is

relay (RL1).

PB

SC78-01 After the main CPU in the PB con-

not returned to the main CPU


within a specified time period.
SC78-02 An error detection signal is

PB control board (PBCB)

detected continuously for a speci-

PB drive board (PBDB)

fied time period while the interme-

Intermediate conveyance

diate conveyance motor (M2) is

motor (M2)

driving.
SC78-04 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a SC

PB drive board (PBDB)

entrance conveyance start signal

SC entrance conveyance

to the sub CPU, a signal to notify

motor (M11)

the completion of the process is


not returned to the main CPU
within a specified time period.
SC78-05 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a SC

PB drive board (PBDB)

switchback conveyance start sig-

SC switchback conveyance

nal to the sub CPU, a signal to

motor (M12)

notify the completion of the process is not returned to the main


CPU within a specified time
period.
SC78-06 The switchback roller release

PB control board (PBCB)

operation has not completed

PB drive board (PBDB)

within a specified time period after

SC switchback release

the SC switchback release motor

motor (M13)

(M13) turns ON.


SC78-07 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends an

PB drive board (PBDB)

SC alignment start signal to the

SC alignment motor (M15)

sub CPU, a signal to notify the


completion of the process is not
returned to the main CPU within a
specified time period.

631

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
PB

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

PB

SC78-08 After the main CPU on the PB

The main body

PB control board (PBCB)

abnor-

control board (PBCB) sends an

and the PB stop

PB drive board (PBDB)

mality

SC pages conveyance start signal

immediately to

SC bundle conveynace

to the sub CPU, a signal to notify

turn OFF the main

motor (M17)

the completion of the process is

relay (RL1).

not returned to the main CPU


within a specified time period.
SC78-09 The SC roller release operation

PB control board (PBCB)

has not completed within a speci-

PB drive board (PBDB)

fied time period after the SC roller

SC roller release motor

release motor (M18) turns ON.

(M18)

SC78-10 The movement of the SC entrance

PB control board (PBCB)

has not completed within a speci-

PB drive board (PBDB)

fied time period after the clamp

Clamp entranse movement

entrance movement motor (M19)

motor (M19)

turns ON.
SC78-11 The SC entrance roller release

PB control board (PBCB)

operation has not completed

PB drive board (PBDB)

within a specified time period after

Clamp entranse roller

the clamp entrance roller release

release motor (M20)

motor (M20) turns ON


SC78-12 After clamp alignment motor

PB control board (PBCB)

(M21) turns on, the alignment

PB drive board (PBDB)

operation is not complete within

Clamp alignment motor

the specified time.

(M21)

SC78-13 After clamp motor (M22) turns on,

PB control board (PBCB)

the open/close process of the

PB drive board (PBDB)

clamp section is not complete

Clamp motor (M22)

within the specified time.


SC78-14 The rotation of the clamp section

PB control board (PBCB)

has not completed within a speci-

PB drive board (PBDB)

fied time period after the clamp

Clamp rotation motor (M23)

rotation motor (M23) turns ON.


SC78-15 The movement of the glue tank
has not completed within a speci-

PB drive board (PBDB)

fied time period after the glue tank

Glue tank movement motor

movement motor (M31) turns ON.

(M31)

SC78-16 An error detection signal is

632

PB control board (PBCB)

PB control board (PBCB)

detected continuously for a speci-

PB drive board (PBDB)

fied time period while the glue

Glue apply roller motor

apply roller motor (M32) is driving.

(M32)

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PB

operation
PB

SC78-17 The count of a specified number

The main body

PB control board (PBCB)

abnor-

of pellets, which is counted by the

and the PB stop

PB drive board (PBDB)

mality

pellet count sensor (PS37), has

immediately to

Pellet supply motor (M33)

not been reached after the pellet

turn OFF the main

supply motor (M33) turns ON. The

relay (RL1).

status was detected by a specified number of times in succession.


SC78-18 The movement of the pellet supply

PB control board (PBCB)

arm has not completed within a

PB drive board (PBDB)

specified time period after the pel-

pellet supply arm motor

let supply arm motor (M34) turns

(M34)

ON.
SC78-19 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a SC

PB drive board (PBDB)

alignment start signal to the sub

Cover paper alignment

CPU, a signal to notify the com-

motor (M41)

pletion of the process is not


returned to the main CPU within a
specified time period.
SC78-20 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a

PB drive board (PBDB)

book ejection start signal to the

Book exit motor (M42)

sub CPU, a signal to notify the


completion of the process is not
returned to the main CPU within a
specified time period.
SC78-21 After the main CPU on the PB

PB control board (PBCB)

control board (PBCB) sends a

PB drive board (PBDB)

driven arm/Rt shaking operation

Cover paper conveyance

start signal to the sub CPU, a sig-

arm motor /Rt (M43)

nal to notify the completion of the


process is not returned to the
main CPU within a specified time
period.
SC78-22 After the main CPU in the PB con-

PB control board (PBCB)

trol board (PBCB) sends a driven

PB drive board (PBDB)

arm/Lt shaking operation start sig-

Cover paper conveyance

nal to the sub CPU, a signal to

arm motor /Lt (M44)

notify the completion of the process is not returned to the main


CPU within a specified time
period.

633

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
PB

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

PB

SC78-23 After the main CPU on the PB

The main body

PB control board (PBCB)

abnor-

control board (PBCB) sends a

and the PB stop

PB drive board (PBDB)

mality

cover paper conveyance start sig-

immediately to

Cover paper conveyance

nal to the sub CPU, a signal to

turn OFF the main

motor (M45)

notify the completion of the pro-

relay (RL1).

cess is not returned to the main


CPU within a specified time
period.
SC78-24 The cover paper table up or down

PB control board (PBCB)

movement has not completed

PB drive board (PBDB)

within a specified time period after

Cover paper table up down

the cover paper table up down

motor /Fr (M46)

motor/Fr (M46) turns ON.


SC78-25 The cover paper table up or down

PB control board (PBCB)

movement has not completed

PB drive board (PBDB)

within a specified time period after

Cover paper table up down

the cover paper table up down

motor /Rr (M47)

motor/Rr (M47) turns ON.


SC78-26 The movement of the cover paper

PB control board (PBCB)

folding plate/Rt has not completed

PB drive board (PBDB)

within a specified time period after

Cover paper folding motor /

the cover paper folding motor/Rt

Rt (M48)

(M48) turns ON.


SC78-27 The movement of the cover paper

PB control board (PBCB)

folding plate/Lt has not completed

PB drive board (PBDB)

within a specified time period after

Cover paper folding motor /

the cover paper folding motor/Lt

Lt (M49)

(M49) turns ON.


SC78-28 The trimming of the cover paper

PB control board (PBCB)

has not completed within a speci-

PB drive board (PBDB)

fied time period after the cutter

Cutter motor (M50)

motor (M50) turns ON.


SC78-30 After the main CPU in the PB con-

PB control board (PBCB)

trol board (PBCB) sends a car-

PB drive board (PBDB)

riage belt driving operation start

Book conveyance belt

signal to the sub CPU, a signal to

motor (M61)

notify the completion of the process is not returned to the main


CPU within a specified time
period.
SC78-31 The carriage section movement

PB drive board (PBDB)

completed after the book convey-

Book conveyance belt

ance belt movement motor (M62)

movement motor (M62)

turns ON.

634

PB control board (PBCB)

according to paper size has not

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PB

operation
PB

SC78-32 The up/down process of the car-

The main body

PB control board (PBCB)

abnor-

riage section has not completed

and the PB stop

PB drive board (PBDB)

mality

within a specified time period after

immediately to

Book conveyance belt up

the cover paper conveyance belt

turn OFF the main

down motor (M63)

up/down motor (M63) turns ON.

relay (RL1).

SC78-34 The pressing of the back edge of

PB control board (PBCB)

the book process has not com-

PB drive board (PBDB)

pleted within a specified time

Book stopper motor (M65)

period after the book stopper


motor (M65) turns ON.
SC78-35 An error detection signal is

PB control board (PBCB)

detected continuously for speci-

PB drive board (PBDB)

fied time period while the cover

Cover paper tray fan /1

paper tray fan/1 (M71) is started or

(M71)

driving.
SC78-36 An error detection signal is

PB control board (PBCB)

detected continuously for speci-

PB drive board (PBDB)

fied time period while the cover

Cover paper tray fan /2

paper tray fan/2 (M72) is started or

(M72)

driving.
SC78-37 The tray up movement has not

PB control board (PBCB)

completed within a specified time

PB drive board (PBDB)

period after the cover paper tray

Cover paper tray lift motor

lift motor (M73) turns ON.

(M73)

SC78-38 An error detection signal is

PB control board (PBCB)

detected continuously for a speci-

PB drive board (PBDB)

fied time period while the cover

Cover paper feed motor

paper feed motor (M74) is driving.

(M74)

SC78-39 An error detection signal is

PB control board (PBCB)

detected continuously for speci-

PB drive board (PBDB)

fied time period while the ventila-

Exhaust fan /1 (M80)

tion fan/1 (M80), /2 (M81) is

Exhaust fan /2 (M81)

started of driving.
SC78-40 After the warm-up is started, tem**

AC drive board (ACDB)

perature detected by the glue tank

Glue tank heater (H1)

temperature sensor /Md (TH3) has

Glue apply roller heater (H2)

not risen to a prescribed level

PB control board (PBCB)

within a specified time period.

PB drive board (PBDB)


Glue apply roller motor
(M32)
Glue tank temperature sensor /Md (TH3)

635

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

operation
PB

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

PB
abnor-

The main body

AC drive board (ACDB)

perature detected by the glue tank

and the PB stop

Glue tank heater (H1)

temperature sensor /Lw (TH4) has

immediately to

Glue apply roller heater (H2)

not risen to a prescribed level

turn OFF the main

PB control board (PBCB)

within a specified time period.

relay (RL1).

PB drive board (PBDB)

SC78-41 After the warm-up is started, tem**

mality

Glue apply roller motor


(M32)
Glue tank temperature sensor /Lw (TH4)
SC78-42 After the warm-up is started, tem**

AC drive board (ACDB)

perature detected by the glue

Glue tank heater (H1)

apply roller temperature sensor

Glue apply roller heater (H2)

(TH1) has not risen to a prescribed

PB control board (PBCB)

level within a specified time

PB drive board (PBDB)

period.

Glue apply roller motor


(M32)
Glue apply roller temperature sensor (TH1)

SC78-43 After the pellet supply, tempera**

AC drive board (ACDB)

ture detected by the glue tank

Glue tank heater (H1)

temperature sensor/Up (TH2) has

Glue apply roller heater (H2)

not risen to a prescribed level

PB control board (PBCB)

within a specified time period.

PB drive board (PBDB)


Glue apply roller motor
(M32)
Glue tank temperature sensor /Up (TH2)

SC78-44 During standby, after the glue tank


**

AC drive board (ACDB)

heater (H1) is turned ON, temper-

Glue tank heater (H1)

ature detected by the glue tank

Glue apply roller heater (H2)

temperature sensor /Md (TH3) has

PB control board (PBCB)

not risen to a prescribed level

PB drive board (PBDB)

within a specified time period.

Glue apply roller motor


(M32)
Glue tank temperature sensor /Md (TH3)

SC78-45 When control temperature is


**

AC drive board (ACDB)

reached, after the glue tank heater

Glue tank heater (H1)

(H1) is turned ON, temperature

Glue apply roller heater (H2)

detected by the glue tank temper-

PB control board (PBCB)

ature sensor/Lw (TH4) has not

PB drive board (PBDB)

risen to a prescribed level within a

Glue apply roller motor

specified time period.

(M32)
Glue tank temperature sensor /Lw (TH4)

636

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PB

operation
PB
abnor-

The main body

AC drive board (ACDB)

reached, after the glue tank heater

and the PB stop

Glue tank heater (H1)

(H1) is turned ON, temperature

immediately to

Glue apply roller heater (H2)

detected by the glue apply roller

turn OFF the main

PB control board (PBCB)

temperature sensor (TH1) has not

relay (RL1).

PB drive board (PBDB)

SC78-46 When control temperature is


**

mality

risen to a prescribed level within a

Glue apply roller motor

specified time period.

(M32)
Glue apply roller temperature sensor (TH1)

SC78-47 An abnormal high temperature is


**

AC drive board (ACDB)

detected by the glue apply roller

Glue tank heater (H1)

temperature sensor (TH1).

Glue apply roller heater (H2)


PB control board (PBCB)
PB drive board (PBDB)
Glue apply roller motor
(M32)
Glue apply roller temperature sensor (TH1)

SC78-48 An abnormal high temperature is


**

AC drive board (ACDB)

detected by the glue tank temper-

Glue tank heater (H1)

ature sensor /Up (TH2).

Glue apply roller heater (H2)


PB control board (PBCB)
PB drive board (PBDB)
Glue apply roller motor
(M32)
Glue tank temperature sensor /Up (TH2)

SC78-49 An abnormal high temperature is


**

AC drive board (ACDB)

detected by the glue tank temper-

Glue tank heater (H1)

ature sensor /Md (TH3).

Glue apply roller heater (H2)


PB control board (PBCB)
PB drive board (PBDB)
Glue apply roller motor
(M32)
Glue tank temperature sensor /Md (TH3)

SC78-50 An abnormal high temperature is


**

AC drive board (ACDB)

detected by the glue tank temper-

Glue tank heater (H1)

ature sensor /Lw (TH4).

Glue apply roller heater (H2)


PB control board (PBCB)
PB drive board (PBDB)
Glue apply roller motor
(M32)
Glue tank temperature sensor /Lw (TH4)

637

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Code

Field Service Ver3.0 Nov.2006


Causes

Resulting

Estimated abnormal parts

operation
PB

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

PB
abnor-

The main body

AC drive board (ACDB)

sensor (TH1) high temperature

and the PB stop

Glue tank heater (H1)

hardware detection.

immediately to

Glue apply roller heater (H2)

An abnormal high temperature is

turn OFF the main

PB control board (PBCB)

detected by the glue apply roller

relay (RL1).

PB drive board (PBDB)

SC78-51 The glue apply roller temperature


**

mality

temperature sensor (TH1).

Glue apply roller motor


(M32)
Glue apply roller temperature sensor (TH1)

SC78-52 The glue tank temperature sensor


**

AC drive board (ACDB)

/Up (TH2) high temperature hard-

Glue tank heater (H1)

ware detection.

Glue apply roller heater (H2)

An abnormal high temperature is

PB control board (PBCB)

detected by the glue tank temper-

PB drive board (PBDB)

ature sensor /Up (TH2).

Glue apply roller motor


(M32)
Glue tank temperature sensor /Up (TH2)

SC78-53 The glue tank temperature sensor


**

AC drive board (ACDB)

/Md (TH3) high temperature hard-

Glue tank heater (H1)

ware detection.

Glue apply roller heater (H2)

An abnormal high temperature is

PB control board (PBCB)

detected by the glue tank temper-

PB drive board (PBDB)

ature sensor /Md (TH3).

Glue apply roller motor


(M32)
Glue tank temperature sensor /Md (TH3)

SC78-54 The glue tank temperature sensor


**

AC drive board (ACDB)

/Lw (TH4) high temperature hard-

Glue tank heater (H1)

ware detection.

Glue apply roller heater (H2)

An abnormal high temperature is

PB control board (PBCB)

detected by the glue tank temper-

PB drive board (PBDB)

ature sensor /Lw (TH4).

Glue apply roller motor


(M32)
Glue tank temperature sensor /Lw (TH4)

SC78-55 An abnormal low temperature is


**

AC drive board (ACDB)

detected by the glue apply roller

Glue tank heater (H1)

temperature sensor (TH1), after

Glue apply roller heater (H2)

completion of warm-up.

PB control board (PBCB)


PB drive board (PBDB)
Glue apply roller motor
(M32)
Glue apply roller temperature sensor (TH1)

638

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PB

operation
PB
abnor-

The main body

AC drive board (ACDB)

detected by the glue tank temper-

and the PB stop

Glue tank heater (H1)

ature sensor /Up (TH2), after

immediately to

Glue apply roller heater (H2)

reaching glue supply control tem-

turn OFF the main

PB control board (PBCB)

perature.

relay (RL1).

PB drive board (PBDB)

SC78-56 An abnormal low temperature is


**

mality

Glue apply roller motor


(M32)
Glue tank temperature sensor /Up (TH2)
SC78-57 An abnormal low temperature is
**

AC drive board (ACDB)

detected by the glue tank

Glue tank heater (H1)

temperature sensor /Md (TH3),

Glue apply roller heater (H2)

after the warming-up is com-

PB control board (PBCB)

pleted.

PB drive board (PBDB)


Glue apply roller motor
(M32)
Glue tank temperature sensor /Md (TH3)

SC78-58 An abnormal low temperature is


**

AC drive board (ACDB)

detected by the glue tank temper-

Glue tank heater (H1)

ature sensor /Lw (TH4), after the

Glue apply roller heater (H2)

warming-up is completed.

PB control board (PBCB)


PB drive board (PBDB)
Glue apply roller motor
(M32)
Glue tank temperature sensor /Lw (TH4)

SC78-59 Glue apply roller temperature sen**

AC drive board (ACDB)

sor (TH1) low temperature abnor-

Glue tank heater (H1)

mality hardware detection.

Glue apply roller heater (H2)

TH1 detected low temperature

PB control board (PBCB)

abnormality of the glue apply roller

PB drive board (PBDB)

abnormality detection signal after

Glue apply roller motor

the warming-up is completed.

(M32)
Glue apply roller temperature sensor (TH1)

SC78-60 Glue tank temperature sensor/Up


**

AC drive board (ACDB)

(TH2) low temperature abnormality

Glue tank heater (H1)

hardware detection .

Glue apply roller heater (H2)

TH2 detected low temperature

PB control board (PBCB)

abnormality of the glue tank

PB drive board (PBDB)

abnormality detection signal after

Glue apply roller motor

reaching the glue supply control

(M32)

temperature.

Glue tank temperature sensor /Up (TH2)

639

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Code

Field Service Ver3.0 Nov.2006


Causes

Resulting

Estimated abnormal parts

operation
PB

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

PB
abnor-

The main body

AC drive board (ACDB)

(TH3) low temperature abnormality

and the PB stop

Glue tank heater (H1)

hardware detection.

immediately to

Glue apply roller heater (H2)

TH3 detected low temperature

turn OFF the main

PB control board (PBCB)

abnormality of the glue tank

relay (RL1).

PB drive board (PBDB)

SC78-61 Glue tank temperature sensor/Md


**

mality

abnormality detection signal after

Glue apply roller motor

the warming-up is completed.

(M32)
Glue tank temperature sensor /Md (TH3)

SC78-62 Glue tank temperature sensor /Lw


**

AC drive board (ACDB)

(TH4) low temperature abnormality

Glue tank heater (H1)

hardware detection.

Glue apply roller heater (H2)

TH4 detected low temperature

PB control board (PBCB)

abnormality of the glue tank

PB drive board (PBDB)

abnormality detection signal after

Glue apply roller motor

the warming-up is completed.

(M32)
Glue tank temperature sensor /Lw (TH4)

SC78-63 Abnormal rotation of the exhaust

AC drive board (ACDB)

fan/2 (M81) on start-up does not

PB control board (PBCB)

recover by reboot.

PB drive board (PBDB)

Abnormal rotation of the exhaust

Exhaust fan /2 (M81)

fan/2 (M81) during M81 is on does


not recover by reboot.
SC78-64 Abnormal rotation of the pellet

AC drive board (ACDB)

cooler fan (M4) on start-up does

PB control board (PBCB)

not recover by reboot.

PB drive board (PBDB)

Abnormal rotation of the pellet

Pellet supply cooling fan

cooler fan (M4) during M4 is on

motor (M4)

does not recover by reboot.


SC78-91 Message queue full or the control
abnormality of Sub CPU1 in the

PB control board (PBCB)


Control program

PB control board (PBCB).


SC78-92 Message queue full or the control
abnormality of Sub CPU2 in the

PB control board (PBCB)


Control program

PB control board (PBCB).


SC78-93 Communication abnormality
between Main CPU in the PB con-

PB control board (PBCB)


Control program

trol board (PBCB) and Sub CPU1.


SC78-94 Communication abnormality
between Main CPU in the PB con-

PB control board (PBCB)


Control program

trol board (PBCB) and Sub CPU2.


SC78-96 Paper feed abnormality between
the main body and the PB.
SC78-97 Non-volatile memory error in the
PB control board (PBCB).

640

PB control board (PBCB)


Control program
PB control board (PBCB)
Control program

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

PB

operation
PB

SC78-98 PB operation prohibition abnor-

The main body

abnor-

mality.

and the PB stop

mality

PB received operation start signal

immediately to

from the main body when the PB

turn OFF the main

is unready.

relay (RL1).

SC78-99 Message queue of the communi-

Control program

Control program

cation among tasks in the PB is

Main body

full.
Commu- SC80-01 In the communication check

The main body

Overall control board

nication

between the image processing

stops immediately

(OACB)

abnor-

board (IPB) and the printer control

to turn OFF the

Printer control board (PRCB)

mality

board (PRCB), the printer control

main relay (RL1).

Loose connection

does not respond within a specified period of time after the main
power switch (SW1) and the sub
power switch (SW2) turn ON.
Or ISW information is not written
on PRCB.
SC80-02 In the communication check
between the image processing
board (IPB) and the printer control
board (PRCB), an error is detected
from PRCB. Or transmission is not
completed.
SC80-03 In the communication check

Overall control board

between the image processing

(OACB)

board (IPB) and the operation

Operation board /1 (OB1)

board (OB1), an error is detected

Loose connection

from the OB1. Or transmission is


not completed.
SC80-11 ISW information is not written on

Printer control board (PRCB)

Printer control board (PRCB).


SC80-30 No normal header is transmitted

Overall control board

within a specified period of time

(OACB)

after ISW is started.

ISW Cable

SC80-31 An error is detected while downloading ISW.

Overall control board


(OACB)
ISW file abnormality
ISW Cable

FD

SC80-32 An error is detected because ISW

ROM on each board

data cannot be written on image

Inter-board communication

processing board (IPB).

harness

SC80-40 The firmware is not written on FD

FD firmware

or an error is detected during the

FD control board (FDCB)

ROM check.

Wiring harness between the


FDCB and the main body

641

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classification

Field Service Ver3.0 Nov.2006

Code

Causes

Resulting

Estimated abnormal parts

SD

operation
Commu-

SC80-41 The firmware is not written on SD

The main body

SD firmware

nication

or an error is detected during the

stops immediately

SD control board (SDCB)

abnor-

ROM check.

to turn OFF the

Wiring harness between the

main relay (RL1).

SDCB and the main body

mality
FS

SC80-42 The firmware is not written on FS

FS firmware

or an error is detected during the

FNS control board (FNSCB)

ROM check.

Wiring harness between the


FNSCB and the main body

LS

SC80-43 The firmware is not written on first

LS firmware

LS or an error is detected during

LS control board (LSCB)

the ROM check.

Wiring harness between the


LSCB and the main body

SC80-44 The firmware is not written on sec-

LS firmware

ond LS or an error is detected

LS control board (LSCB)

during the ROM check.

Wiring harness between the


LSCB and the main body

IC

SC80-45 The firmware is not written on ICB


or an error is detected during the

IC firmware
IC board (ICB)

ROM check.
PB

SC80-46 The firmware is not written on PB


or an error is detected during the

PB firmware
PB control board (PBCB)

ROM check.
SC90-01 In the initial communication check

Main body

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

Printer control board (PRCB)

between ADU drive board /1

ADU drive board /1

(ADJDB1) and printer control

(ADJDB1)

board (PRCB), no response is

Loose connection

returned from ADUDB1 after a


specified time from turning ON of
the main power switch (SW1) and
sub power switch (SW2) (ID=0).
SC90-02 In the initial communication check

Printer control board (PRCB)

between ADU drive board /1

ADU drive board /1

(ADJDB2) and printer control

(ADJDB1)

board (PRCB), no response is

Loose connection

returned from ADUDB2 after a


specified time from turning ON of
the main power switch (SW1) and
sub power switch (SW2) (ID7).
SC90-03 In the communication check between
ADU drive board /1 (ADUDB1) and

ADU drive board /1

printer control board (PRCB), an error

(ADJDB1)

was detected (ID=0).

Loose connection

SC90-04 In the communication check between

642

Printer control board (PRCB)

Printer control board (PRCB)

ADU drive board /1 (ADUDB2) and

ADU drive board /1

printer control board (PRCB), an error

(ADJDB1)

was detected (ID=').

Loose connection

Classification

Code

14. MALFUNCTION CODE


Causes

Resulting

Estimated abnormal parts

Main body

operation
Commu- SC90-05 In the initial communication check

The main body

Printer control board (PRCB)

nication

between ADU drive board /1

stops immediately

ADU drive board /1

abnor-

(ADJDB1) and printer control

to turn OFF the

(ADJDB1)

mality

board (PRCB), no response is

Rl1 (main).

Loose connection

returned from ADUDB1 after a


specified time from turning ON of
the main power switch (SW1) and
sub power switch (SW2) (ID=11).
SC90-06 In the communication check

Printer control board (PRCB)

between ADU drive board /1

ADU drive board /1

(ADUDB1) and printer control

(ADJDB1)

board (PRCB), an error was

Loose connection

detected (ID=11).
Power SC93-01 Error detection signal (blown fuse)

ADU drive board /1

abnor-

of ADU drive board /1 (ADUDB1)

(ADJDB1)

mality

was detected.
SC93-05 Error detection signal (blown fuse)
of offset sensor (PS54) or transfer

DC power supply /1
(DCPS1)

exposure lamp (TSL) was


detected and an error signal (24V
disconnection) was detected.
SC93-06 Error detection signal (blown fuse)

Centering sensor (PS54)

of offset sensor (PS54) or transfer

Transfer exposure lamp

exposure lamp (TSL) was

(TSL)

detected but no error signal (24V

ADU lock solenoid (SD6)

disconnection) is detected.

Reverse/exit solenoid (SD7)


Thick paper assist solenoid
(SD8)

SC93-08 Error detection signal (24V blown

PF drive board (PFUDB)

fuse) of PF drive board (PFUDB)


was detected.
Fan

SC95-01 The EM signal is found abnormal a

ADU drive board /1

abnor-

specified period of time after the

(ADJDB1)

mality

ADU cooling fans /1 (FM14), /2

ADU cooling fan /1 (FM14), /

(FM15) and /3 (FM13), the sensor

2 (FM15), /3 (FM13)

cooling fan (FM16) and the regis-

Sensor cooling fan (FM16)

tration cooling fan (FM17) turn on.

Registration cooling fan

And the signal is still found abnor-

(FM17)

mal a specified period of time after


it turns on again after turning off,
and the door close of the door
open/close sensors /1 (PS1) and /
2 (PS2) and the PF door open/
close sensor (PS70) has been
detected 10 times in a row.

643

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Field Service Ver3.0 Nov.2006

C. Function to detach defective sections


For those abnormalities listed in the table below, defective units can be detached temporarily to use other control units.
While detached, an error detection is not carried out on these detached units.
There are 2 methods of setting for limited use.
(1) User operation
When an error code occurs, press the HELP key following the message on the LCD and then turn the power
switch (SW2) OFF and ON. This allows you to use it temporarily until the main power switch (SW1) is OFF and
ON (including an OFF/ON operation by the weekly timer) next time.
(2) DIPSW setting
Turning the main switch OFF and ON after setting the specified software DIPSW bit allows you to make a limited
use of it until the bit setting is released next time (this requires the OFF/ON operation of the main power switch
(SW1)).
Classifi- Error code

Description

Control while detached

DIPSW

Main body

PF

Main body

cation

DF

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

644

SC18-10

Paper lift motor /1 abnormality

Paper feed in tray /1 is unavail-

SC18-11

Tray /1 up abnormality 1

able

SC18-12

Tray /1 up abnormality 2

(The operation panel is displayed

SC18-13

Tray /1 up abnormality 3

SC18-20

Paper lift motor /2 abnormality

Paper feed in tray /2 is unavail-

SC18-21

Tray /2 up abnormality 1

able

SC18-22

Tray /2 up abnormality 2

(The control panel is displayed in

SC18-23

Tray /2 up abnormality 3

SC18-30

Paper lift motor /3 abnormality

Paper feed in tray /3 is unavail-

SC18-31

Tray /3 up abnormality 1

able

SC18-32

Tray /3 up abnormality 2

(The control panel is displayed in

SC18-33

Tray /3 up abnormality 3

SC18-40

Paper lift motor /4 abnormality

Paper feed in tray /4 is unavail-

SC18-41

Tray /4 up abnormality 1

able

SC18-42

Tray /4 up abnormality 2

(The control panel is displayed in

SC18-43

Tray /4 up abnormality 3

SC18-50

Paper lift motor /5 abnormality

Paper feed in tray /5 is unavail-

SC18-51

Tray /5 up abnormality 1

able

SC18-52

Tray /5 up abnormality 2

(The control panel is displayed in

SC18-53

Tray /5 up abnormality 3

SC46-40

HDD initialization abnormality

The use of HDD is unavailable

SC46-41

JOB RAM storage abnormality

(not connected)

SC46-42

HDD periodic cleaning abnormality

SC46-43

HDD access error

SC67-01

Original registration abnormality

DF mode unavailable

SC67-02

Original conveyance abnormality

(DF connection not recognized)

SC67-03

Original reverse abnormality

SC67-04

RADF control board abnormality

DIPSW18-0

in hatching)
DIPSW18-1

hatching)
DIPSW18-2

hatching)
DIPSW18-3

hatching)
DIPSW20-4

hatching)
DIPSW18-7

DIPSW18-4

Classifi- Error code

14. MALFUNCTION CODE


Description

Control while detached

DIPSW

LS

DF

cation
SC67-05

Cooling fan abnormality

DF mode unavailable

SC67-06

Original reverse abnormality

(DF connection not recognized)

SC67-07

Original reverse/exit abnormality

SC67-08

Tray up/down abnormality

SC76-01

Tandem (1st) LS stacker tray up down

The use of the tandem (1st) LS is

abnormality

unavailable.

SC76-02

Tandem (1st) LS shift unit drive abnormality

SC76-03

Tandem (1st) LS alignment plate drive

DIPSW18-4

DIPSW33-06

abnormality
SC76-04

Tandem (1st) LS grip drive abnormality

SC76-05

Tandem (1st) LS stacker tray upper


limit abnormality

SC76-06

Tandem (1st) LS stacker tray lower limit


abnormality

SC76-07

Tandem (1st) LS paper cooling fan /Fr


drive abnormality

SC76-08

Tandem (1st) LS cooling fan drive


abnormality

SC76-09

Tandem (1st) LS paper cooling fan /Mi


drive abnormality

SC76-10

Tandem (1st) LS motor cooling fan


drive abnormality

SC76-11

Tandem (1st) LS paper cooling fan /Rr


drive abnormality

SC76-31

Tandem (2nd) LS stacker tray up down

The use of the tandem (2nd) LS

abnormality

is unavailable

SC76-32

Tandem (2nd) LS shift unit drive abnormality

SC76-33

Tandem (2nd) LS alignment plate drive

DIPSW33-07

abnormality
SC76-34

Tandem (2nd) LS grip drive abnormality

SC76-35

Tandem (2nd) LS stacker tray upper


limit abnormality

SC76-36

Tandem (2nd) LS stacker tray lower


limit abnormality

SC76-37

Tandem (2nd) LS paper cooling fan /Fr


drive abnormality

SC76-38

Tandem (2nd) LS cooling fan drive


abnormality

SC76-39

Tandem (2nd) LS paper cooling fan /Mi


drive abnormality

SC76-40

Tandem (2nd) LS motor cooling fan


drive abnormality

SC76-41

Tandem (2nd) LS paper cooling fan /Rr


drive abnormality

645

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classifi- Error code

Field Service Ver3.0 Nov.2006


Description

Control while detached

DIPSW

FS

cation
SC77-02

Tray up down drive abnormality

The use of sorting and stapling

SC77-03

Alignment drive abnormality

functions is unavailable

SC77-04

Paper exit roller drive abnormality

SC77-05

Paper exit opening drive abnormality

SC77-06

Staple abnormality

SC77-07

Staple rotation drive abnormality (skew

DIPSW35-1

The use of staple is unavailable

DIPSW35-0

DIPSW35-1

rotation)
SC77-08

Staple rotation abnormality (vertical


rotation)

SC77-11

Staple unit /Fr abnormality

SC77-12

Staple unit /Rr abnormality

SC77-15

Paper exit arm drive abnormality

The use of sorting and stapling

SC77-21

Rear stopper drive abnormality

functions is unavailable

SC77-22

Stack assist drive abnormality

SC77-25

Intermediate roller open/close drive

FD

abnormality
SC77-30

1st folding cam drive abnormality

The use of the folding function

SC77-31

2nd folding cam drive abnormality

and the punch section is unavail-

DIPSW33-0

able
SC77-32

3rd folding cam drive abnormality

SC77-33

2 holes punch drive abnormality

SC77-34

3 holes/4 holes punch drive abnormality

SC77-35

Punch alignment plate drive abnormality

SC77-36

Punch paper rear registration drive


abnormality

SC77-37

Main tray upper limit abnormality

Main tray paper exit is unavail-

DIPSW33-2

able

SD

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

SC77-38

Main tray lower limit abnormality

SC77-39

PI lift plate /Up up/down abnormality

The use of the PI section

SC77-40

PI lift plate /Lw up/down abnormality

unavailable

SC77-41

Entrance conveyance drive abnormality

The use of the entire FD unavail-

SC77-42

Intermediate conveyance drive abnormality

able

SC77-43

PI conveyance drive abnormality

SC77-44

Paper exit conveyance drive abnormality

SC77-60

Bundle exit drive abnormality

DIPSW33-3

DIPSW33-4

The use of the saddle stitching, multi

DIPSW34-0,

center folding and trimmer unavail-

1, 3

able
SC77-61
SC77-62

Folding main scan alignment drive

The use of the saddle stitching,

DIPSW34-0,

abnormality

multi center folding, multi letter

1, 2, 3

Folding sub scan alignment paper exit

folding and trimmer unavailable

drive abnormality

646

Classifi- Error code

14. MALFUNCTION CODE


Description

Control while detached

DIPSW

Saddle stitching alignment/Rt drive

The use of the saddle stitching,

DIPSW34-0,

abnormality

multi center folding and trimmer

1, 3

SC77-64

Bundle arm drive abnormality

unavailable

SC77-65

Bundle clip drive abnormality

SC77-66

Bundle registration drive abnormality

SC77-67

Overlap drive abnormality

The use of the saddle stitching,

DIPSW34-0,

Folding main scan alignment /Rr drive

multi center folding, multi letter

1, 2, 3

abnormality

folding and trimmer unavailable

Stapler movement drive abnormality

The use of the saddle stitching,

DIPSW34-0,

Saddle stitching alignment /Lt drive

multi center folding and trimmer

1, 3

abnormality

unavailable

SD

cation
SC77-63

SC77-68
SC77-69
SC77-70
SC77-71

Bundle press movement drive abnormality

SC77-72

1st folding blade drive abnormality

The use of the saddle stitching,

DIPSW34-0,

multi center folding, multi letter

1, 2, 3

folding and trimmer unavailable


SC77-73

2nd folding blade abnormality

The use of the multi center fold-

DIPSW34-2

ing unavailable
SC77-74

Clincher up down drive abnormality

The use of the saddle stitching,

SC77-75
SC77-76

Saddle stitching press drive abnormality multi center folding and trimmer
unavailable
Bundle arm rotation drive abnormality

SC77-77

Bundle press drive abnormality

SC77-78

Bundle press stage up down drive

DIPSW34-0,
1, 3

abnormality
SC77-79

Guide shaft drive abnormality

SC77-80

Stapler /Rt drive abnormality

The use of the saddle stitching

DIPSW34-0,

SC77-81

Stapler /Lt drive abnormality

and trimmer unavailable

SC77-82

Trimmer blade drive abnormality

The use of the trimmer unavailable

DIPSW34-3

SC77-83

Trimmer press drive abnormality

SC77-84

Bundle arm assist drive abnormality

The use of the saddle stitching, multi

DIPSW34-0,

center folding and trimmer unavailable 1, 3


SC77-86

Horizontal conveyance drive abnormal-

The use of the coupling exit and

DIPSW34-4

ity

subtray paper exit unavailable

SC77-87

Folding entrance drive abnormality

The use of the saddle stitching,

DIPSW34-0,

SC77-88

Folding conveyance drive abnormality

multi center folding, multi letter

1, 2, 3

folding and trimmer unavailable


SC77-89

Bundle exit drive abnormality

The use of the saddle stitching, multi

DIPSW34-0,

center folding and trimmer unavailable 1, 3


SC77-90

Folding sub scan alignment paper exit

The use of the saddle stitching,

DIPSW34-0,

drive abnormality

multi center folding, multi letter

1, 2, 3

folding and trimmer unavailable


SC77-91

Scraps removal fan drive abnormality

The use of the trimmer unavail-

DIPSW34-3

able

647

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classifi- Error code

Field Service Ver3.0 Nov.2006


Description

Control while detached

Entrance conveyance drive abnormal-

The use of the PB is unavailable

DIPSW

cation
SC78-01

PB

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

DIPSW35-5

ity
SC78-02
SC78-04

Intermediate conveyance drive abnor-

Ejecting onto the sub tray is pos- DIPSW35-4

mality

sible.

SC entrance conveyance drive abnormality

SC78-05

SC switchback conveyance drive


abnormality

SC78-06

SC switchback roller release drive


abnormality

SC78-07

SC alignment drive abnomality

SC78-08

SC paper detection conveyance drive


abnormality

SC78-09

SC roller release drive abnormality

SC78-10

SC clamp entrance movement drive


abnomality

SC78-11

SC clamp entrance roller release drive


abnormality

SC78-12

Clamp alignment drive abnormality

SC78-13

Clamp open/close drive abnormality

SC78-14

Clamp rotation drive abnormality

SC78-15

Glue tank movement drive abnormality

SC78-16

Glue apply roller rotation drive abnormality

SC78-18

Pellet supply arm drive abnormality

SC78-19

Up/down cover paper alignment drive


abnormality

SC78-20

Up/down cover paper book paper exit


drive abnormality

SC78-21

Driven arm /Rt drive abnormality

SC78-22

Driven arm /Lt drive abnormality

SC78-23

Up/down cover paper conveyance


drive abnormality

SC78-24

Up/down cover paper/Fr up/down


drive abnormality

SC78-25

Up/down cover paper/Rr up/down


drive abnormality

SC78-26

Cover paper folding board /Rt drive


abnormality

SC78-27

Cover paper folding board /Lt drive


abnormality

SC78-28

Cover paper trimming cutter drive


abnormality

SC78-30

648

Carriage belt drive abnormality

Classifi- Error code

14. MALFUNCTION CODE


Description

Control while detached

DIPSW

PB

cation
SC78-31

Carriage size movement drive abnor-

Ejecting onto the sub tray is pos- DIPSW35-4

mality

sible.

SC78-32

Carriage up/down drive abnormality

SC78-33

Book movement drive abnormality

SC78-34

Book stopper drive abnormality

SC78-35

Cover paper tray fan /1 drive abnomal- Paper feed from the PB is
ity

SC78-36

DIPSW35-3

unavailable.

Cover paper tray fan /2 drive abnomality

SC78-37

Cover paper tray up/down drive


abnomality

SC78-38

Cover page conveyance drive abnormality

SC78-39

Exhaust fan drive abnormality

Ejecting onto the sub tray is pos- DIPSW35-4


sible.

SC78-40

Warming-up abnormality

The use of the PB is unavailable

DIPSW35-5

Glue tank middle temperature abnormality


SC78-41

Warming-up abnormality
Glue tank low temperature abnormality

SC78-42

Warming-up abnormality
Glue apply roller temperature abnormality

SC78-43

Glue supply abnormality


Glue tank high temperature abnormallity

SC78-44

Heater continuous energization abnormality


Glue tank middle temperature abnormality

SC78-45

Heater continuous energization abnormality


Glue tank low temperature abnormality

SC78-46

Heater continuous energization abnormality


Glue apply roller temperature abnormality

SC78-47

High temperature abnormality


Glue apply roller temperature abnormality

SC78-48

High temperature abnormality


Glue tank high temperature abnormallity

649

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

Classifi- Error code

Field Service Ver3.0 Nov.2006


Description

Control while detached

DIPSW

cation
SC78-49

PB

bizhub PRO 1050/1050P


/1050e/1050eP

14. MALFUNCTION CODE

High temperature abnormality


Glue tank middle temperature abnormality

SC78-50

High temperature abnormality


Glue tank low temperature abnormality

SC78-51

High temperature abnormality


Glue apply roller temperature abnormality

SC78-52

High temperature abnormality


Glue tank high temperature abnormallity

SC78-53

High temperature abnormality


Glue tank middle temperature abnormality

SC78-54

High temperature abnormality


Glue tank low temperature abnormality

SC78-55

High temperature abnormality


Glue apply roller temperature abnormality

SC78-56

Low temperature abnormality


Glue tank high temperature abnormallity

SC78-57

Low temperature abnormality


Glue tank middle temperature abnormality

SC78-58

Low temperature abnormality


Glue tank low temperature abnormality

SC78-59

Low temperature abnormality


Glue apply roller temperature abnormality

SC78-60

Low temperature abnormality


Glue tank high temperature abnormallity

SC78-61

Low temperature abnormality


Glue tank middle temperature abnormality

SC78-62

Low temperature abnormality


Glue tank low temperature abnormality

650

The use of the PB is unavailable

DIPSW35-5

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

APPENDIX
15. ELECTRICAL PARTS LAYOUT DRAWING
15.1 Main body
A. Switch/sensor
(1) Main body rear side

[3]

[2]

[1]
1050fs5001c

[1]

Pump encoder sensor /1 (PS28)

[2]

Pump encoder sensor /2 (PS29)

[3]

Dehumidification heater switch (SW3)

651

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(2) Main body upper surface

[6]
[5]
[7]

[8]

[9] [1]

[4]
[3]

[2]
1050fs5002c

652

[1]

Air motor encoder sensor (PS30)

[6]

Door open/close sensor /1 (PS1)

[2]

Main power switch (SW1)

[7]

Scanner home sensor (PS51)

[3]

Interlock switch /2 (MS2)

[8]

APS sensor /1 (PS52)

[4]

Door open/close sensor /2 (PS2)

[9]

APS sensor /2 (PS53)

[5]

Interlock switch /1 (MS1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(3) Cleaning section

[2]

[1]
[1]

Blade sensor /1 (PS24)

1050fs5003c

[2]

Blade sensor /2 (PS25)

(4) Charger unit

[2]
[1]

Charger cleaning home sensor (PS26)

[1]
[2]

1050fs5004c

Charger cleaning limit sensor (PS27)

653

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(5) Toner supply section

[1]

[2]

[3]
[4]
[5]

1050fs5005c

[1]

Toner remaining sensor /1 (PS31)

[4]

Toner remaining sensor /3 (PS33)

[2]

Door switch /2 (SW5)

[5]

Toner remaining sensor /4 (PS34)

[3]

Toner remaining sensor /2 (PS32)

(6) Photosensitive material section

[2]

[1]
1050fs5006c

[1]

654

Drum temperature sensor (TH5)

[2]

Drum potential sensor (DPS)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(7) Paper feed section

[8]

[6]

[7]

[5]

[1]
[4]

[3]

[2]

1050fs5062c

[1]

Handle release sensor /1 (PS9), /2 (PS15)

[5]

Remaining paper VR /1 (VR1), /2 (VR3)

[2]

Paper size VR /1 (VR2), /2 (VR4)

[6]

Upper limit sensor /1 (PS6), /2 (PS12)

[3]

Paper size sensor /Rr1 (PS5), /2 (PS11)

[7]

Paper feed sensor /1 (PS7), /2 (PS13)

[4]

Paper size sensor /Fr1 (PS4), /Fr2 (PS10)

[8]

Paper empty sensor /1 (PS8), /2 (PS14)

655

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(8) Vertical conveyance section

[1]

[7]

[6]

[5]

[2]
[4]

[3]

1050fs5063c

656

[1]

Loop sensor (PS16)

[5]

Vertical conveyance sensor /2 (PS20)

[2]

Door switch /1 (SW4)

[6]

Pre-registration sensor /1 (PS17)

[3]

Pre-registration sensor /2 (PS18)

[7]

Vertical conveyance sensor /1 (PS19)

[4]

Vertical conveyance sensor /3 (PS21)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(9) Registration section

[2]

[3]

[4]

[1]

1050fs5007c

[1]

ADU deceleration sensor (PS42)

[3]

Paper leading edge sensor (PS41)

[2]

Centering sensor (PS54)

[4]

Registration sensor (PS40)

(10) ADU section 1

[6]

[5]

[7]

[8]

[9]

[4]

[10]

[3]

[2]

[1]

[1]

ADU exit sensor (PS43)

[6]

Paper exit sensor (PS3)

[2]

ADU conveyance sensor /2 (PS36)

[7]

Reverse sensor /1 (PS48)

[3]

ADU conveyance sensor /1 (PS35)

[8]

Reverse sensor /2 (PS47)

[4]

ADU accelerate sensor (PS49)

[9]

ADU reverse sensor /1 (PS46)

[5]

ADU reverse paper exit sensor (PS50)

[10]

ADU reverse sensor /2 (PS45)

1050fs5008c

657

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(11) ADU section 2

[3]

[1]

[2]

1050fs5009c

[1]

Transfer/separation cleaning limit sensor (PS39)

[2]

Transfer/separation cleaning home sensor (PS38)

[3]

ADU handle release sensor (PS44)

(12) Transfer/separation charger unit

[1]

1050fs5010c

[1]

658

Transfer assist home sensor (PS37)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(13) Fusing section

[8]
[7]
[6]

[3]
[4]

[5]

[2]

[1]
1050fs5011c

[1]

Fusing jam sensor (PS23)

[5]

Thermistor /4 (TH4)

[2]

Fusing exit sensor (PS22)

[6]

Thermostat /1 (TS1)

[3]

Thermistor /3 (TH3)

[7]

Thermistor /1 (TH1)

[4]

Thermostat /2 (TS2)

[8]

Thermistor /2 (TH2)

(14) Operation panel section

[1]

1050fs5012c

[1]

Power switch (SW2)

659

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Load
(1) Main body rear side

[14]

[15]

[16] [17] [18]

[19]

[20] [21]

[13]

[1]
[2]
[3]

[12]
[11]

[4]

[10]
[5]
[9]

[6]

[8]

660

[7]

[1]

Pump cooling fan (FM11)

[12]

Vertical conveyance motor (M8)

[2]

Cooling fan /1 (FM1)

[13]

IC cooling fan (FM24)

[3]

Paper exit motor /1 (M9)

[14]

Developing motor (M3)

[4]

ADU reverse paper exit motor (M31)

[15]

Drum motor (M2)

[5]

Conveyance motor (M5)

[16]

Cooling fan /3 (FM3)

[6]

Transfer/separation suction fan (FM4)

[17]

Scanner motor (M27)

[7]

Power supply cooling fan /3 (FM27)

[18]

Cooling fan /2 (FM2)

[8]

Power supply cooling fan /2 (FM26)

[19]

Fusing motor (M1)

[9]

Power supply cooling fan /1 (FM25)

[20]

Air pump motor (M29)

[10]

Paper feed motor (M4)

[21]

Toner pump motor (M28)

[11]

Developing suction fan (FM5)

1050fs5013d

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(2) Main body upper surface

[3]

[1]

[2]

[4]
1050fs5014c

[1]

Air separation motor (M10)

[3]

Scanner cooling fan (FM19)

[2]

IPB cooling fan (FM12)

[4]

Suction fan /4 (FM29) (1050e/1050eP only)

(3) Main body right side

[1]

[2]

[3]
[4]

1050fs5015c

[1]

Polygon cooling fan (FM18)

[3]

Suction fan /2 (FM7)

[2]

Suction fan /1 (FM6)

[4]

Suction fan /3 (FM8)

661

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(4) Main body left side

[3]

[2]

[1]

1050fs5016c

[1]

Paper exit cooling fan /2 (FM10)

[2]

Paper exit cooling fan /3 (FM28)

[3]

Paper exit cooling fan /1 (FM9)

(5) Cleaning section

[1]

1050fs5017c

[1]

662

Blade motor (M22)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(6) Charger unit

[1]

[1]

1050fs5018c

Charger cleaning motor (M23)

(7) Toner supply section

[5]

[1]

[4]

[2]

[3]

1050fs5019c

[1]

Tray lock solenoid /1 (SD1)

[4]

Toner hopper motor (M7)

[2]

Tray lock solenoid /2 (SD2)

[5]

Toner bottle motor (M6)

[3]

Intermediate hopper motor (M11)

663

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(8) Drum claw unit

[1]

1050fs5020c

[1]

Drum claw solenoid (SD5)

(9) Paper feed section

[5]

[6]

[4]

[1]

[3]

[2]

1050fs5064c

664

[1]

Paper feed clutch /1 (CL4), /2 (CL6)

[4]

Pick-up solenoid /1 (SD3), /2 (SD4)

[2]

Separation clutch /1 (CL5), /2 (CL7)

[5]

Paper feed assist fan /Fr1 (FM20), /Fr2 (FM22)

[3]

Paper lift motor /1 (M25), /2 (M26)

[6]

Paper feed assist fan /Rr1 (FM21), /Rr2 (FM23)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

[1]

[2]
1050fs5066c

[1]

Dehumidification heater /1 (HTR1)

[2]

Dehumidification heater /2 (HTR2)

(10) Vertical conveyance section

[3]

[2]

[1]
1050fs5065c

[1]

Pre-registration clutch /2 (CL3)

[2]

Vertical conveyance clutch (CL2)

[3]

Pre-registration clutch /1 (CL1)

665

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(11) ADU

[1]

[2]

[3]

[4]

[6]

[7]
[17]

[11]

[16] [5] [15] [14] [13] [12]

[8]
[10]
[9]

1050fs5021c

666

[1]

Reverse/exit solenoid (SD7)

[10]

Registration cooling fan (FM17)

[2]

ADU cooling fan /3 (FM13)

[11]

Loop motor (M18)

[3]

Thick paper assist solenoid (SD8)

[12]

ADU cooling fan /1 (FM14)

[4]

Transfer assist motor (M19)

[13]

Registration motor (M17)

[5]

Reverse paper exit motor (M13)

[14]

ADU lock solenoid (SD6)

[6]

ADU conveyance motor /2 (M16)

[15]

Transfer/separation cleaning motor (M20)

[7]

ADU accelerate motor (M14)

[16]

ADU reverse motor (M12)

[8]

ADU cooling fan /2 (FM15)

[17]

Sensor cooling fan (FM16)

[9]

ADU conveyance motor /1 (M15)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(12) Writing section

[1]

1050fs5022c

[1]

Polygon motor (M21)

(13) Fusing section

[1]

1050fs5023c

[1]

Web motor (M24)

667

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

C. Boards and others


(1) Main body rear side

[24]

[25]

[6]
[18] [19] [20] [21]

[22]

[23]

[7] [8]

[9]

[1]
[2]
[3]
[4]
[5]

[17]

668

[16]

[15]

[14] [13] [12]

[11]

[10]

[1]

Recycle cut drive board (RCDB)

[13]

Coil (L)

[2]

High voltage unit /1 (HV1)

[14]

Transformer /2 (T2)

[3]

PCI relay board (PCIRB)

[15]

DC power supply /2 (DCPS2)

[4]

Printer control board (PRCB)

[16]

Hard disk /2 (HDD2)

[5]

AC drive board (ACDB)

[17]

DC power supply /1 (DCPS1)

[6]

Transformer /1 (T1)

[18]

Parameter board (PB)

[7]

Noise filter /2 (NF2)

[19]

Image processing board (IPB)

[8]

Noise filter /1 (NF1)

[20]

Hard disk /1 (HDD1)

[9]

Outlet

[21]

Overall control board (OACB)

[10]

Circuit breaker (CBR)

[22]

IC board (ICB)

[11]

Sub relay (RL2)

[23]

Scanner drive board (SDB)

[12]

Main relay (RL1)

[24]

Triac /2 (TRC2)

[25]

Triac /1 (TRC1)

1050fs5024c

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(2) Main body upper surface

[4]

[3]

[2]

[1]

1050fs5025c

[1]

CCD board (CCDB)

[3]

Exposure lamp (L1)

[2]

L1 inverter (L1 INVB)

[4]

Total counter (CNT1)

(3) Charger unit

[1]
[1]

1050fs5031c

Erase lamp (EL)

669

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(4) Photosensitive material section

[2]

[1]

1050fs5026c

[1]

Drum potential sensor board (DPSB)

[2]

Toner control sensor board (TCSB)

(5) Registration section

[2]

[1]

670

Multi feed detection board /2 (MFDB2)

[1]

[2]

1050fs5027c

Multi feed detection board /1 (MFDB1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(6) ADU section

[1]

[4]

[3]

[2]

1050fs5028c

[1]

Transfer exposure lamp (TSL)

[3]

ADU drive board /2 (ADUDB2)

[2]

High voltage unit /2 (HV2)

[4]

ADU drive board /1 (ADUDB1)

671

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(7) Writing section

[2]

[3]

[1]
1050fs5029c

[1]

Polygon motor drive board (PMDB)

[2]

Index board (INDEXB)

[3]

Laser drive board (LDB)

(8) Fusing section

[2]

[3]

[1]

1050fs5030c

672

[1]

Fusing heater lamp /2 (L3)

[2]

Fusing heater lamp /3 (L4)

[3]

Fusing heater lamp /1 (L2)

15. ELECTRICAL PARTS LAYOUT DRAWING

(9) Operation panel section

[1] [2] [3]


[8]
[4]

[5]

[6] [7]

1050fs5032c

[1]

LCD board (LCDB)

[5]

Operation board /3 (OB3)

[2]

Backlight /1

[6]

Operation board /1 (OB1)

[3]

Backlight /2

[7]

Panel key board (PKB)

[4]

Operation board /2 (OB2)

[8]

OB inverter (OB INVB)

673

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

15.2 DF-603
A. Front side

[1]

[5]

[4]

674

[3]

[2]

df603fs5001c

[1]

Multi feed detection board /2 (MFDB2)

[4]

Gate solenoid (SD303)

[2]

Exit gate solenoid (SD304)

[5]

RADF open/close sensor (PS301)

[3]

Pressure roller release solenoid (SD302)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


B. Rear side

[12]

[13]

[14] [15]

[1]

[2]
[3]
[4]

[5]
[11]

[10]

[9]

[8]

[7]

[6]

df603fs5002c

[1]

Original conveyance motor (M301)

[9]

Original paper exit motor /1 (M304)

[2]

Original skew sensor /Rr (PS311)

[10]

Original paper exit motor /2 (M305)

[3]

Original conveyance sensor (PS308)

[11]

RADF control board (RADFCB)

[4]

Original skew sensor /Fr (PS312)

[12]

Cooling fan /Rt (FM302)

[5]

Cooling fan /Lt (FM301)

[13]

Tray up/down motor (M303)

[6]

APS timing sensor (PS317)

[14]

Cover open/close switch (MS301)

[7]

Original feed motor (M302)

[15]

Tray lower limit sensor (PS316)

[8]

SDF switching solenoid (SD301)

675

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

C. Upper surface

[15] [16] [17]

[1]

[2]

[3]

[5]
[6]

[11]

[7]

[8]

[10]

[14] [13] [12]

[4]

[9]

df603fs5003c

676

[1]

Original count sensor (PS310)

[10]

Multi feed sensor /2 (MFS2)

[2]

Original size sensor /Lt (PS303)

[11]

Original registration sensor /Lt (PS306)

[3]

Original size sensor /Rt (PS302)

[12]

Original reverse sensor (PS309)

[4]

Reverse jam sensor (PS304)

[13]

Centering LED sensor /Fr (PS319)

[5]

Original empty sensor (PS305)

[14]

Centering sensor /Fr (PS320)

[6]

Tray upper limit sensor (PS315)

[15]

Centering sensor /Rr (PS321)

[7]

Original registration sensor /Rt (PS318)

[16]

Centering LED sensor /Rr (PS322)

[8]

Multi feed sensor /1 (MFS1)

[17]

Original exit sensor /Lt (PS307)

[9]

Multi feed detection board /1 (MFDB1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


D. Upper tray rear side

[1]

[2]

df603fs5004c

[1]

Tray board (TB)

[2]

Original size VR (VR301)

E. Reverse tray rear side

[1]

[2]
[1]

Original exit sensor /Rt (PS314)

[2]

df603fs5005c

Original reverse/exit sensor (PS313)

677

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

15.3 PF-701
A. Configuration front side

[1]
[6]

[2]
[5]

[4]

[3]
pf701fs5001c

[1]

Dehumidification heater /1 (HTR1)

[4]

Tray lock solenoid /3 (SD12)

[2]

Dehumidification heater /2 (HTR2)

[5]

Tray lock solenoid /2 (SD11)

[3]

Dehumidification heater /3 (HTR3)

[6]

Tray lock solenoid /1 (SD10)

B. Configuration left side/exit conveyance section

[1]
[6]
[2]
[5]

[4]

[3]
pf701fs5002c

678

[1]

Door open/close sensor (PS70)

[4]

PF exit sensor (PS99)

[2]

Door switch (SW10)

[5]

Horizontal conveyance door switch (SW13)

[3]

Paper feed motor (M40)

[6]

PF exit conveyance motor (M41)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


C. Configuration rear side

[1]
[2]
[3]
[7]
[4]
[5]

[6]

pf701fs5003c

[1]

Pre-registration clutch /1 (CL1)

[5]

Intermediate clutch /Lw (CL5)

[2]

Intermediate clutch /Up (CL2)

[6]

Pre-registration clutch /3 (CL4)

[3]

Cooling fan (FM20)

[7]

PF drive board (PFUDB)

[4]

Pre-registration clutch /2 (CL3)

679

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

D. Vertical conveyance section

[1]
[2]

[12]

[3]

[4]

[5]
[6]

[11]

[7]

[8]
[10]

[9]

pf701fs5004c

680

[1]

Pre-registration sensor /1 (PS89)

[7]

Intermediate sensor /Lw (PS97)

[2]

Vertical conveyance sensor /1 (PS90)

[8]

Vertical conveyance sensor /3 (PS96)

[3]

Intermediate sensor /Up (PS91)

[9]

Pre-registration sensor /3 (PS95)

[4]

Loop sensor /1 (PS92)

[10]

Loop sensor /2 (PS94)

[5]

Pre-registration sensor /2 (PS93)

[11]

Vertical conveyance door switch /Lw (SW12)

[6]

Loop sensor /3 (PS98)

[12]

Vertical conveyance door switch /Up (SW11)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


E. Tray section 1

[1]

[2]

[3]
[10]

[4]

[5]
[9]

[8]
[7]
[1]

[6]

Paper feed assist fan /Fr1, /Fr2, /Fr3

pf701fs5005c

[6]

(FM41/FM43/FM45)

Remaining paper VR /1, /2, /3 (VR10/VR12/


VR14)

[2]

Pick-up solenoid /1, /2, /3 (SD14/SD15/SD16)

[7]

Forced separation clutch (CL11) (tray 4 only)

[3]

Paper feed sensor /1, /2, /3 (PS72/PS78/PS84)

[8]

Separation clutch /1, /2, /3 (CL7/CL10/CL13)

[4]

Upper limit sensor /1, /2, /3 (PS71/PS77/PS83)

[9]

Pick-up clutch /1, /2, /3 (CL6/CL9/CL12)

[5]

Paper lift motor /1, /2, /3 (M42/M43/M44)

[10]

Paper feed assist fan /Rr1, /Rr2, /Rr3


(FM42/FM44/FM46)

681

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING


F.

Field Service Ver3.0 Nov.2006

Tray section 2

[4]

[1]

[3]
[1]

Paper size VR /1, /2, /3 (VR11/VR13/VR15)

[2]

Paper size sensor /Rr1, /Rr2, /Rr3 (PS76/


PS82/PS88)

[2]
[3]

pf701fs5006c

Paper size sensor /Fr1, /Fr2, /Fr3 (PS75/


PS81/PS87)

[4]

Paper empty sensor /1, /2, /3 (PS73/PS79/


PS85)

G. PP-701 (OPTIONAL)

[1]

[2]

[3]

[4]

a08rf5c001ca

682

[1]

Rear paper feed assist fan /1 (FM50)

[3]

Rear paper feed assist fan /3 (FM52)

[2]

Rear paper feed assist fan /2 (FM51)

[4]

Front side direction

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

15.4 FD-501
A. Conveyance section front side/right side

[9]

[10]

[11]

[12]

[1]

[2]

[3]
[4]

[8]

[5]

[7]

[6]
fd501fs5001c

[1]

Multi feed detection board /1 (MFDB1)

[7]

Door switch (MS1)

[2]

FD entrance sensor (PS1)

[8]

Jam indicator board (JAMIB)

[3]

Roller solenoid /1 (SD5)

[9]

Temperature sensor board (TSB)

[4]

Roller solenoid /2 (SD6)

[10]

Multi feed detection board /2 (MFDB2)

[5]

Roller solenoid /3 (SD7)

[11]

PI exit sensor (PS4)

[6]

Roller solenoid /4 (SD8)

[12]

FD operation board (FDOB)

683

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Major boards in the power source section

[1]

[2]

[3]

[4]
[5]
[6]
[11]

[7]
[10]

684

[9]

[8]

[1]

PI drive board (PIDB)

[7]

Noise filter (NF1)

[2]

FD control board (FDCB)

[8]

Inlet

[3]

Punch drive board (PDB)

[9]

Circuit breaker /1 (CBR1)

[4]

DC power supply (DCPS)

[10]

Circuit breaker /2 (CBR2)

[5]

Folding drive board (FDB)

[11]

Relay (RL1)

[6]

Outlet

fd501fs5002c

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


C. Conveyance section rear side/left side

[1]
[3]

[4]

[2]
[19]

[18]
[17]
[16]
[15]
[14]

[7]

[6]

[5]

[13]
[8]
[12]

[11]

[10]

[9]

fd501fs5003c

[1]

Sub tray paper full sensor (PS46)

[11]

Tray up down motor (M11)

[2]

Paper exit solenoid (SD12)

[12]

L size gate solenoid (SD4)

[3]

Sub tray paper exit sensor (PS16)

[13]

S size gate solenoid (SD3)

[4]

Sub tray paper full sensor (PS17)

[14]

Alignment motor (M12)

[5]

Main tray paper exit sensor (PS18)

[15]

Punch conveyance motor (M2)

[6]

Main tray upper limit sensor (PS20)

[16]

Intermediate conveyance motor (M3)

[7]

Sub tray gate solenoid (SD9)

[17]

Entrance gate solenoid (SD1)

[8]

Main tray empty sensor (PS23)

[18]

Entrance conveyance motor (M1)

[9]

Main tray folding paper full sensor (PS7)

[19]

Main tray paper exit motor (M17)

[10]

Main tray lower limit sensor (PS22)

685

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

D. PI rear side

[6]

[7]

[8]

[1]

[2]

[3]

[4]

[5]

fd501fs5004c

[1]

Paper lift motor /Up (M8)

[5]

PI registration clutch /Lw (CL2)

[2]

PI lift plate home sensor /Up (PS34)

[6]

PI conveyance sensor /Up (PS31)

[3]

Paper lift motor /Lw (M9)

[7]

PI conveyance motor (M7)

[4]

PI lift plate home sensor /Lw (PS40)

[8]

PI registration clutch /Up (CL1)

E. PI upper surface

[1]

[2]

[3]

[4]

[5]

[6]

[13]

686

[12]

[11] [10]

[9]

[8]

[7]

fd501fs5005c

[1]

PI paper set sensor /Up (PS44)

[7]

PI paper empty sensor /Up (PS33)

[2]

S size sensor /Up (PS36)

[8]

PI paper empty sensor /Lw (PS39)

[3]

PI max paper size sensor /Up (PS47)

[9]

PI conveyance sensor /Lw (PS37)

[4]

L size sensor /Up (PS35)

[10]

PI upper limit sensor /Lw (PS38)

[5]

Paper size VR /Up (VR31)

[11]

PI upper limit sensor /Up (PS32)

[6]

PI cover open/close sensor (PS43)

[12]

PI pick-up solenoid /Lw (SD14)

[13]

PI pick-up solenoid /Up (SD13)

F.

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


PI lower tray

[5]

[4]

[3]

[2]

[1]

fd501fs5006c

[1]

PI paper set sensor /Lw (PS45)

[4]

L size sensor /Lw (PS41)

[2]

Paper size VR /Lw (VR32)

[5]

PI max paper size sensor /Lw (PS48)

[3]

S size sensor /Lw (PS42)

687

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

G. Punch section

[1]

[12]

[11]

[10]

[9]

[2]

[8]
[3]
[7]

688

[6]

[5]

[4]

fd501fs5007c

[1]

Punch registration home sensor (PS11)

[7]

Punch conveyance sensor (PS5)

[2]

Punch motor (M10)

[8]

Punch scraps box set sensor (PS12)

[3]

3 holes/4 holes home sensor (PS9)

[9]

Alignment plate home sensor (PS10)

[4]

2 holes punch home sensor (PS8)

[10]

Punch scraps full sensor (PS26)

[5]

Punch registration motor (M13)

[11]

Folding exit sensor (PS2)

[6]

Punch registration sensor (PS6)

[12]

Intermediate conveyance sensor (PS13)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


H. Folding unit front side/right side

[1]

[10]

[2]

[9]
[3]

[8]

[7]

[4]

[6]

[5]

fd501fs5008c

[1]

S size conveyance sensor (PS58)

[6]

1st folding release motor (M14)

[2]

2nd folding roller solenoid (SD18)

[7]

2nd folding release motor (M15)

[3]

Folding entrance sensor (PS52)

[8]

2nd folding cam home sensor (PS56)

[4]

1st folding conveyance sensor (PS51)

[9]

3rd folding release motor (M16)

[5]

1st folding cam home sensor (PS55)

[10]

3rd folding cam home sensor (PS57)

689

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING


I.

Field Service Ver3.0 Nov.2006

Folding unit rear side/left side

[1]

[2]

[6]

[5]

[4]

[3]

690

fd501fs5009c

[1]

3rd folding conveyance sensor (PS54)

[4]

2nd folding motor (M5)

[2]

2nd folding conveyance sensor (PS53)

[5]

Folding gate solenoid (SD15)

[3]

1st folding motor (M4)

[6]

3rd folding motor (M6)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

15.5 LS-501/502
A. Front side

[14]

[15]

[16]

[17]

[18]

[19] [20]

[21]

[22]
[1]
[2]

[3]
[4]
[5]
[6]
[7]
[10]

[13]

[12]

[9]

[8]

[11]

ls502fs5013c

[1]

Entrance conveyance lock solenoid (SD5)

[13]

Grip conveyance home sensor (PS5)

[2]

Entrance sensor (PS4)

[14]

Relay board /1 (RLB/1)

[3]

Paper press solenoid /1 (SD6)

[15]

Shift unit home sensor (PS11)

[4]

Paper cooling fan motor /Rr (FM5)

[16]

Stacker tray set LED (LED1)

[5]

Paper cooling fan motor /Mi (FM3)

[17]

Alignment plate home sensor (PS12)

[6]

Paper cooling fan motor /Fr (FM1)

[18]

Coupling conveyance lock solenoid (SD11)

[7]

Front door lock solenoid (SD4)

[8]

Front door switch (MS1)

[19]

Paper press solenoid /2 (SD7)

[9]

Hand cart set switch (RS1)

[20]

Alignment motor (M7)

[10]

Stacker tray set sensor (PS1)

[21]

2nd gate solenoid (SD10) (LS-501 only)

[11]

Stacker tray upper limit sensor (PS3)

[22]

Coupling conveyance motor (M6) (LS-502 only)

[12]

Paper detection sensor (PS19)

(LS-501 only)

691

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Upper surface

[9]

[8]

692

[10] [11]

[7]

[12]

[6]

[1]

[5]

[4]

[3]

[2]

ls502fs5002c

[1]

Conveyance sensor /3 (PS17) (LS-501 only)

[7]

Paper cooling fan motor /1 (FM2)

[2]

Jam indication board (JAMIB)

[8]

Stacker tray operation board (TOB)

[3]

Coupling exit sensor (PS18) (LS-501 only)

[9]

Conveyance sensor /1 (PS7)

[4]

JAM door switch (RS2) (LS-501 only)

[10]

Sub tray full sensor (PS9)

[5]

Sub tray door sensor (PS8)

[11]

Sub tray exit sensor (PS10)

[6]

Paper cooling fan motor /2 (FM6)

[12]

Conveyance sensor /2 (PS16) (LS-501 only)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


C. Rear side

[20]
[19]
[1]
[18]

[2]

[17]

[3]
[4]

[16]

[15]

[5]

[6]
[14]
[13]

[7]

[12]

[11]

[10]

[9]

[8]

ls502fs5003c

[1]

Shift unit motor (M5)

[11]

2,000 sheets stacked sensor (PS13)

[2]

Stacker tray upper limit switch (MS2)

[12]

Inlet (LS-501 only)

[3]

Grip conveyance motor (M4)

[13]

Stacker tray up down motor (M1)

[4]

Coupling conveyance motor (M6) (LS-501 only)

[14]

Stacker tray encoder sensor (PS2)

[5]

LS control board (LSCB)

[15]

Job partition solenoid (SD2)

[6]

DC power supply (DCPS) (LS-501 only)

[16]

1st gate solenoid (SD1)

[7]

Stacker tray lower limit switch (MS3)

[17]

Conveyance motor (M2)

[8]

Outlet (LS-501 only)

[18]

Sub tray exit motor (M3)

[9]

Stacker tray arm release sensor (PS15)

[19]

Motor cooling fan motor (FM4)

[10]

5,000 sheets stacked sensor (PS14)

[20]

Rear stopper solenoid (SD3)

693

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

D. Shift unit

[3]

[4]

[2]

694

[1]

ls502fs5004c

[1]

Front stopper solenoid (SD9)

[3]

Paper press solenoid /3 (SD8)

[2]

Relay board /2 (RLB/2)

[4]

Paper empty sensor (PS6)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

15.6 FS-503
A. Rear side 1

[4]

[5]

[1]

[2]

[3]

fs503fs5001c

[1]

Counter reset sensor (PS15)

[4]

FNS drive board (FNSDB)

[2]

Tray lower limit sensor (PS3)

[5]

FNS control board (FNSCB)

[3]

Tray up down motor (M3)

695

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Rear side 2

[6]

[7]

[8]

[1]

[2]

[3]

[5]

[4]

fs503fs5002c

[1]

Main tray exit motor (M7)

[5]

Gate solenoid (SD2)

[2]

Paper exit opening solenoid (SD9)

[6]

Conveyance motor (M1)

[3]

Paper exit opening sensor (PS12)

[7]

Paper exit opening motor (M8)

[4]

Bypass solenoid (SD5)

[8]

Sub tray exit motor (M6)

C. Front side

[8]

[9]

[10]

[1]

[2]

[7]

[6]

[3]

[5]

[4]
fs503fs5003c

696

[1]

FNS entrance sensor (PS4)

[6]

Staple exit upper limit sensor (PS7)

[2]

Staple scraps box set sensor (PS34)

[7]

Tray upper limit sensor (PS2)

[3]

Door switch (MS1)

[8]

Main tray exit sensor (PS10)

[4]

Jam indication board (JAMIB)

[9]

Sub tray paper full sensor (PS30)

[5]

Stacker entrance sensor (PS5)

[10]

Sub tray paper exit sensor (PS1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


D. Stacker inside 1

[9]

[10]

[1]

[8]
[2]

[3]

[7]

[5]

[4]

[6]

fs503fs5004c

[1]

Intermediate roller open close motor (M25)

[6]

Paper exit arm home sensor (PS9)

[2]

Stacker entrance motor (M13)

[7]

Stacker empty sensor (PS20)

[3]

Paper exit arm motor (M23)

[8]

Alignment home sensor /Fr (PS31)

[4]

Paddle motor (M2)

[9]

Intermediate roller release solenoid (SD7)

[5]

Intermediate roller home sensor (PS33)

[10]

Alignment home sensor /Rr (PS8)

697

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

E. Stacker inside 2

[10]

[9]

[1]

[2]

[3]

[4]
[8]

[5]

[7]

698

[6]

fs503fs5005c

[1]

Alignment motor /Rr (M5)

[6]

Rear stopper motor (M26)

[2]

Alignment motor /Fr (M22)

[7]

Stapler movement motor (M11)

[3]

Stack assist guide motor (M24)

[8]

Stapler movement home sensor (PS11)

[4]

Stack assist home sensor (PS32)

[9]

Stapler rotation motor (M4)

[5]

Rear stopper home sensor (PS35)

[10]

Stapler rotation home sensor (PS14)

F.

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


Stapler

[6]

[5]
[1]

[4]

[2]
[3]

[1]

[2]

Stapler ready sensor /Rr (PS46)

[4]

Stapler board (STB)

Stapler ready sensor /Fr (PS47)

[5]

Staple empty sensor /Rr (PS44)

Stapler home sensor /Rr (PS40)


Stapler home sensor /Fr (PS41)

[3]

fs503fs5006c

Cartridge set sensor /Rr (PS42)

Staple empty sensor /Fr (PS45)


[6]

Stapler motor /Rr (M30)


Stapler motor /Fr (M31)

Cartridge set sensor /Fr (PS43)

699

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

15.7 SD-501
A. Horizontal conveyance section
(1) Entrance conveyance

[1]

[4]

[2]

[3]

15anf5c001na

[1]

Entrance gate solenoid (SD1)

[3]

Entrance sensor (PS1)

[2]

Entrance conveyance motor (M1)

[4]

Right side direction

(2) Horizontal conveyance

[5]

[6] [7]

[8]

[9]

[1]

[4]

700

[3]

[2]

15anf5c002na

[1]

Horizontal conveyance sensor /2 (PS3)

[6]

Roller release solenoid /4 (SD4)

[2]

Horizontal conveyance exit sensor (PS4)

[7]

Subtray exit sensor (PS11)

[3]

Horizontal conveyance motor (M2)

[8]

Front side direction

[4]

Horizontal conveyance gate solenoid (SD3)

[9]

Subtray paper full sensor (PS12)

[5]

Horizontal conveyance sensor /1 (PS2)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


B. Right angle conveyance section

[1]
[7] [8]

[9]

[2]
[3]

[4]
[5]

[6]

15anf5c003na

[1]

Right angle conveyance gate solenoid (SD2)

[6]

Front side direction

[2]

Right angle conveyance sensor /1 (PS5)

[7]

Roller release solenoid /2 (SD6)

[3]

Right angle conveyance motor (M6)

[8]

Right angle conveyance sensor /2 (PS6)

[4]

Overlap motor (M13)

[9]

Roller release solenoid /1 (SD5)

[5]

Overlap home sensor (PS17)

701

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

C. Folding section
(1) Top side /1

[10]
[1]
[9]

[2]

[8]

[3]

[7]

[4]
[6]
[5]
15anf5c004na

[1]

2nd folding blade motor (M19)

[6]

Roller release solenoid /3 (SD7)

[2]

Folding main scan alignment home sensor /Fr2 (PS49)

[7]

Folding sensor /2 (PS44)

[3]

Folding main scan alignment home sensor /Fr1 (PS18)

[8]

2nd folding blade home sensor /2 (PS23)

[4]

Folding entrance sensor (PS60)

[9]

2nd folding blade home sensor /1 (PS22)

[5]

Front side direction

[10]

Folding passage sensor (PS8)

(2) Top side /2

[4]

[3]
[1]
[2]

15anf5c005na

702

[1]

Folding sub scan alignment home sensor (PS56)

[3]

Folding sensor /1 (PS7)

[2]

Folding main scan alignment motor /Rr (M14)

[4]

Front side direction

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(3) Bottom side view

[12]

[8]

[9]

[10]

[11]

[1]

[2]

[7]
[3]

[6]

[5] [4]

15anf5c006na

[1]

1st folding blade motor (M18)

[7]

Front side direction

[2]

Folding conveyance motor (M4)

[8]

Folding main scan alignment motor /Fr (M7)

[3]

Folding main scan alignment home sensor /Rr (PS19)

[9]

Folding entrance motor (M3)

[4]

1st folding blade home sensor /2 (PS21)

[10]

Folding sub scan alignment exit motor (M8)

[5]

1st folding blade home sensor /1 (PS20)

[11]

Guide shaft home sensor (PS46)

[6]

Guide shaft motor (M25)

[12]

Folding exit home sensor (PS24)

703

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(4) Tri-folding exit

[4]

[1]

[2]

[3]

704

[1]

Tri-folding exit sensor (PS9)

[3]

Front side direction

[2]

Tri-folding paper full sensor (PS10)

[4]

Tri-folding exit clutch (CL1)

15anf5c007na

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(5) Others

[1]

[2]

15anf5c008na

[1]

Folding unit lock solenoid (SD8)

[2]

Front side direction

D. Saddle stitching section


(1) Bundle clip

[1]

[2]

[3]

[4]

15anf5c009na

[1]

Bundle sensor /1 (PS14)

[3]

Bundle clip motor (M11)

[2]

Bundle clip upper limit sensor (PS33)

[4]

Bundle clip lower limit sensor (PS30)

705

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(2) Front side

[7]

[1]

[6]

[2]

[3]
[5]
[4]
15anf5c010na

[1]

Clincher solenoid /Rt (SD9)

[5]

Saddle stitching paper sensor (PS13)

[2]

Saddle stitching alignment motor /Rt (M9)

[6]

Saddle stitching alignment motor /Lt (M16)

[3]

Bundle arm motor (M10)

[7]

Clincher solenoid /Lt (SD10)

[4]

Bundle arm home sensor (PS32)

(3) Rear side /1

[10]

[1]
[2]
[3]

[9]

[4]
[5]
[6]

[8]

[7]

706

15anf5c011na

[1]

Bundle arm assist upper limit sensor (PS39)

[6]

Stapler movement home sensor (PS25)

[2]

Saddle stitching alignment home sensor /Lt (PS29)

[7]

Back side direction

[3]

Bundle arm assist motor (M26)

[8]

Clincher up down motor (M20)

[4]

Stapler movement motor (M15)

[9]

Saddle stitching alignment home sensor /Rt (PS28)

[5]

Bundle arm assist home sensor (PS38)

[10]

Clincher up down home sensor (PS26)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(4) Rear side /2

[3]
[1]

[2]
15anf5c012na

[1]

Saddle stitching press home sensor (PS27)

[2]

Saddle stitching press motor (M21)

[3]

Front side direction

(5) Stapler

[4]

[1]

[3]

[2]

15anf5c013na

[1]

Stapler empty switches /Rt (SW1) and /Lt

[3]

(SW2)
[2]

Stapler motors /Rt (M29) and /Lt (M30)

Stapler home sensors /Rt (HS1) and /Lt


(HS3)

[4]

Clincher start sensor /Rt (HS2) and /Lt (HS4)

707

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

E. Bundle processing section


(1) Bundle press stage/bundle press bottom side

[10]

[9]

[8]

[1]

[7]
[2]

[6]

[5]

[3]
[4]

708

15anf5c014na

[1]

Bundle press movement home sensor (PS36)

[6]

Bundle press home sensor (PS37)

[2]

Bundle sensor /4 (PS54)

[7]

Bundle press motor (M23)

[3]

Bundle registration home sensor (PS34)

[8]

Bundle sensor /2 (PS15)

[4]

Bottom side view

[9]

Front side direction

[5]

Bundle press lower limit sensor (PS47)

[10]

Trimmer registration sensor (PS55)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(2) Bundle exit

[7]

[6]
[5]

[1]

[4]

[2]

[3]
15anf5c015na

F.

[1]

Bundle tray set sensor (PS58)

[5]

Scraps box set sensor (PS40)

[2]

Trimmer scraps full sensor (PS41)

[6]

Scraps press home sensor (PS48)

[3]

Bundle tray paper full sensor (PS61)

[7]

Bundle registration plate home sensor (PS16)

[4]

Bundle exit sensor /2 (PS57)

Trimmer section

[8]

[7]

[9]

[6]

[10]
[1]

[2]

[5]

[4]

[3]

15anf5c022na

[1]

Trimmer press motor (M32)

[6]

Trimmer blade motor (M31)

[2]

Trimmer paddle motor (M33)

[7]

Trimmer press upper limit sensor (PS52)

[3]

Trimmer board replacement sensor (PS59)

[8]

Trimmer press home sensor (PS53)

[4]

Trimmer blade home sensor (PS50)

[9]

Trimmer board solenoid (SD11)

[5]

Trimmer blade upper limit sensor (PS51)

[10]

Front side direction

709

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

G. Left side

[1]

[10]
[2]

[9]
[8]

[3]

[7]

[4]

[6]
[5]
[1]

Bundle arm rotation home sensor (PS31)

[6]

Bundle exit motor (M5)

[2]

Bundle press stage up down limit sensor (PS45)

[7]

Bundle press movement motor (M17)

[3]

Bundle arm rotation motor (M22)

[8]

Bundle registration motor (M12)

Bundle press stage up down home sensor

[9]

Scraps removal fan motor (FM1)

(PS35)

[10]

Bundle press stage up down motor (M24)

[4]

[5]

710

15anf5c017na

Left side view

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


H. Front side

[1]
[6]

[2]
[3]

[5]

[4]
15anf5c018na

[1]

Front door sensor /Rt (PS42)

[4]

Jam indication board /2 (JAMIB/2)

[2]

Front door switch /Rt (MS1)

[5]

Front door sensor /Lt (PS43)

[3]

Jam indication board /1 (JAMIB/1)

[6]

Front door switch /Lt (MS2)

711

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING


I.

Field Service Ver3.0 Nov.2006

Rear side

[1]
[9]
[2]

[3]
[4]
[5]

[8]

[6]
[7]

15anf5c019na

712

[1]

DC power supply /1 (DCPS1)

[6]

Noise filter (NF1)

[2]

DC power supply /2 (DCPS2)

[7]

Power relay (RL1)

[3]

DC power supply /3 (DCPS3)

[8]

SD control board (SDCB)

[4]

Circuit breaker /1 (CBR1)

[9]

SD drive board (SDDB)

[5]

Circuit breaker /2 (CBR2)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

15.8 PB-501
A. SC section
(1) Front side/Top side

[8]

[9]

[10]
[1]

[2]

[7]

[3]

[6]

[5]

[4]

a075f5c001ca

[1]

SC alignment HP sensor (PS14)

[7]

SC switchback conveyance motor (M12)

[2]

SC paper detection sensor (PS16)

[8]

SC switchback spring pressure detection

[3]

SC pressure arm solenoid (SD13)

[4]

SC roller release motor (M18)

[9]

SC switchback release motor (M13)

[5]

SC roller release sensor (PS17)

[10]

SC switchback arm pressure detection

[6]

SC stopper solenoid (SD12)

sensor (PS13)

sensor (PS12)

713

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(2) Rear side/Bottom side

[8]

[9]

[1]
[2]

[7]

[6]

[3]

[5]

[4]

a075f5c002ca

714

[1]

Clamp entrance movement motor (M19)

[6]

Clamp entrance roller release motor (M20)

[2]

Clamp entrance movement HP sensor (PS18)

[7]

SC bundle conveyance motor (M17)

[3]

SC alignment motor (M15)

[8]

SC entrance conveyance motor (M11)

[4]

FD alignment solenoid (SD11)

[9]

Straight gate solenoid (SD91)

[5]

Clamp entrance roller release sensor (PS19)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


B. Clamp section
(1) Top side

[8]

[9]

[1]

[2]

[3]
[7]

[6]

[5]

[4]

a075f5c003ca

[1]

Clamp rotation motor (M23)

[6]

Clamp paper LED (LED21)

[2]

Clamp rotation HP sensor (PS24)

[7]

Cover paper table upper limit sensor /Rr (PS26)

[3]

Clamp rotation pressure sensor (PS25)

[8]

Clamp motor (M22)

[4]

Cover paper table upper limit sensor /Fr (PS27)

[9]

Clamp alignment HP sensor (PS21)

[5]

Clamp paper sensor (PS28)

(2) Left side

[4]

[3]

[1]

[2]
a075f5c004ca

[1]

Book thickness sensor (PS29)

[3]

Clamp HP sensor (PS22)

[2]

Clamp pressure sensor (PS23)

[4]

Clamp alignment motor (M21)

715

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

C. Pellet supply section

[9]

[10]

[1]
[8]

[7]
[6]
[2]
[5]

[4]

[3]

716

a075f5c005ca

[1]

Pellet supply arm motor (M34)

[6]

Pellet count sensor (PS37)

[2]

Exhaust fan /1 (M80)

[7]

Pellet supply motor (M33)

[3]

Pellet count LED (LED32)

[8]

Pellet supply door switch (MS1)

[4]

Pellet supply arm upper limit sensor (PS38)

[9]

Pellet remain sensor (PS36)

[5]

Pellet supply arm lower limit sensor (PS39)

[10]

Pellet supply door sensor (PS40)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


D. Glue tank section
(1) Glue tank

[11]

[12]

[10]
[1]

[9]

[2]

[8]

[7]

[4]

[3]

[5]

[6]

a075f5c006ca

[1]

Glue tank heater (H1)

[7]

Glue tank up solenoid /2 (SD33)

[2]

Glue apply roller heater (H2)

[8]

Glue tank up solenoid /1 (SD31)

[3]

Glue tank temperature sensor /Lw (TH)

[9]

Cover paper glue up solenoid (SD32)

[4]

Glue tank temperature sensor /Md (TH3)

[10]

Glue apply roller temperature sensor (TH1)

[5]

Glue apply position detection sensor (PS32)

[11]

Glue tank temperature sensor /Up (TH2)

[6]

Glue apply position LED (LED31)

[12]

Glue apply roller motor (M32)

717

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(2) Glue tank unit movement

[1]
[2]

a075f5c007ca

[1]

718

Glue tank movement limit sensor (PS31)

[2]

Glue tank HP sensor (PS33)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


E. Cover paper supply section
(1) Inside

[1]

[2]

[3]

[7]

[4]

[5]
[6]

a075f5c019ca

[1]

Cover paper tray upper limit sensor (PS74)

[7]

Cover paper tray fan /1 (M71)

[2]

Cover paper conveyance sensor /1 (PS75)

[8]

Cover paper empty sensor (PS71)

[3]

Cover paper pick up solenoid (SD71)

[9]

Cover paper tray fan /2 (M72)

[4]

Cover paper tray knob sensor (PS82)

(2) Rear side

[1]

[2]

[5]

[4]

[3]

a075f5c020ca

[1]

Cover paper pick up clutch (MC71)

[4]

Cover paper conveyance sensor /2 (PS76)

[2]

Cover paper separation clutch (MC72)

[5]

Cover paper conveyance sensor /3 (PS77)

[3]

Cover paper tray lift motor (M73)

719

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING


F.

Field Service Ver3.0 Nov.2006

Cover paper lift section

(1) cover paper table unit

[16]

[15]

[17]

[18]

[19]

[20]

[1]

[14]

[2]
[3]

[13]

[12]

[11]

[10]

720

[9]

[8]

[7]

[6]

[5]

[4]

a075f5c008ca

[1]

Cover paper switchback sensor (PS44)

[11]

Cover paper folding plate position sensor (PS51)

[2]

Cover paper sensor /Rt (PS45)

[12]

Cover paper sensor /Lt (PS46)

[3]

Cover paper lift solenoid (SD41)

[13]

Book exit motor (M42)

[4]

Cover paper conveyance arm motor /Rt (M43)

[14]

Cover paper alignment HP sensor (PS41)

[5]

Cover paper folding pressure sensor (PS52)

[15]

Cover paper conveyance arm HP sensor /Lt (PS43)

[6]

Cover paper folding motor /Rt (M48)

[16]

Cover paper folding motor/Lt (M49)

[7]

Cover paper folding plate encorder sensor (PS50)

[17]

Cover paper conveyance motor (M45)

[8]

Cover paper alignment motor (M41)

[18]

Cover paper folding plate HP sensor /Rt (M48)

[9]

Cover paper folding plate HP sensor /Lt (PS49)

[19]

Cover Paper conveyance arm HP sensor /Rt (PS42)

[10]

Cover paper conveyance arm motor /Lt (M44)

[20]

Cutter motor (M50)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(2) Roller cutter assy

[2]

[3]

[1]

a075f5c009ca

[1]

Cutter HP switch (SW41)

[2]

Cutter end switch (SW42)

[3]

Cutter motor (M50)

721

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

G. Book stock section


(1) Rear side

[1]

[2]

[3]

[4]
[5]

[11]

[6]
[10]
[7]

[9]

722

[8]

[1]

Book conveyance belt up down motor (M63)

[7]

Book sensor /2 (PS67)

[2]

Book conveyance belt movement motor (M62)

[8]

Book movement motor (M64)

[3]

Book conveyance belt movement HP sensor (PS62)

[9]

Book stopper motor (M65)

[4]

Book conveyance belt motor (M61)

[10]

Book stopper HP sensor (PS68)

[5]

Book load limit sensor (PS65)

[11]

Book sensor /1 (PS66)

[6]

Cart set sensor (PS69)

a075f5c010ca

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(2) Inside

[7]

[6]
[5]

[4]

[3]
[2]

[1]

a075f5c011ca

[1]

Book conveyance belt lower limit sensor (PS64)

[5]

Book upper limit LED (LED61)

[2]

Book end sensor (PS61)

[6]

Book door solenoid (SD61)

[3]

Stacker door sensor (PS57)

[7]

Book conveyance belt HP sensor (PS63)

[4]

Stacker door switch (MS4)

723

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

H. Conveyance section and framework section


(1) Conveyance unit

[10]

[1]

[2]

[9]

[8]
[3]

[7]

[4]

[6]

[5]
a075f5c012ca

724

[1]

Sub tray exit solenoid (SD4)

[6]

Multi feed detection board /2 (MFDTB72)

[2]

Sub tray full sensor (PS5)

[7]

Entrance gate solenoid (SD1)

[3]

Entrance sensor (PS1)

[8]

Entrance conveyance motor (M1)

[4]

Cover paper entrance sensor (PS3)

[9]

Sub tray gate solenoid (SD3)

[5]

Waste box full sensor (PS80)

[10]

Sub tray exit sensor (PS4)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(2) Right side

[8]

[1]

[7]

[6]

[5]

[2]

[3]

[4]

a075f5c013ca

[1]

Upper door switch (SW1)

[5]

Front door lock solenoid (SD80)

[2]

Multi feed detection board /1 (MFDTB71)

[6]

Front door switch (MS2)

[3]

Cover paper conveyance sensor /5 (PS79)

[7]

SC entrance sensor (PS2)

[4]

Cover paper conveyance sensor /4 (PS78)

[8]

Bypass gate solenoid (SD2)

725

bizhub PRO 1050/1050P


/1050e/1050eP

15. ELECTRICAL PARTS LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(3) Rear side

[12]

[13]

[14]

[15]

[11]

[10]

[1]
[2]

[9]

[8]

[7]

[6]

726

[5]

[4]

[3]

a075f5c014ca

[1]

PB drive board (PBDB)

[9]

DC power supply unit /2 (DCPU/2)

[2]

Multi feed detection board /1 (MFDTB71)

[10]

Glue tank movement motor (M31)

[3]

Cover paper table up down motor /Rr (M47)

[11]

DC power supply unit /3 (DCPU/3)

[4]

Circuit breaker (CBR)

[12]

AC drive board (ACDB)

[5]

Noise filter (NF)

[13]

Intermediate conveyance motor (M2)

[6]

Cover paper table up down motor /Fr (M46)

[14]

Pellet supply cooling fan motor (M4)

[7]

Cover paper feed motor (M74)

[15]

Exhaust fan /2 (M81)

[8]

DC power supply unit /1 (DCPU/1)

15. ELECTRICAL PARTS LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(4) Inside

[3]

[2]

[1]
a075f5c015ca

[1]

Cover paper table HP sensor /Fr (PS47)

[2]

Cover paper table HP sensor /Rr (PS53)

[3]

Waste box set sensor (PS81)

727

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

16. CONNECTOR LAYOUT DRAWING


16.1 Main body
A. Connector in the board
(1) Printer control board

222(W : 18 pin)

216(W : 15 pin)

227(W : 10 pin)

214(W : 11 pin)

225(W : 16 pin)

223(W : 16 pin)

228(W : 26 pin) 401(W : 2 pin)

301(W : 2 pin)
224(W : 6 pin)

325(W : 6 pin)

293(W : 10 pin)

211(W : 15 pin)

422(W : 6 pin)

211(W : 15 pin)
212(W : 4 pin)

324(W : 7 pin)

215(W : 20 pin)

424(W : 4 pin)
210(W : 19 pin)

328(W : 6 pin)
323(W : 8 pin)
326(W : 4 pin)
322(W : 5 pin)

229(W : 17 pin)
300(W : 2pin)
320(W : 16pin)

213(W : 34 pin)

220(GY : 34 pin)

321(W : 4 pin)

200(W : 7 pin)
217(W : 15 pin)

327(W : 10 pin)

218(W : 9 pin)

1050fs5033c

(2) Image processing board

110 (W : 40 pin)

195 (GY : 40 pin)


103 (W : 4 pin)

124 (BK : 100 pin)

125 (W : 2 pin)
123 (BK : 100 pin)
134 (BK : 36 pin)

132 (W : 5 pin)

129 (W : 40 pin)

130 (W : 24 pin)

728

128 (W : 10 pin)

1050fs5034c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(3) Overall control board

136 (W : 40 pin)
104 (W : 4 pin)
112 (BK : 100 pin)

113 (BK : 100 pin)

111 (W : 4 pin)

109 (BK : 120 pin)

139 (BK : 9 pin)

137 (W : 15 pin)

138 (W : 15 pin)
100 (W : 6 pin)
135 (W : 19 pin)
101 (W : 12 pin)

1050fs5035c

(4) AC drive board

420 (W : 18 pin)

35 (W : 5 pin)
36 (W : 10 pin)
411 (W : 11 pin)

410 (W : 34 pin)

100 (W : 8 pin)

442 (W : 9 pin)
440 (W : 4 pin)

1050fs5036c

729

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(5) Scanner drive board

620 (W : 3 pin)

623 (W : 7 pin)

621 (W : 3 pin)
622 (W : 4 pin)

600 (W : 6 pin)

610 (W : 15 pin)

1050fs5037c

(6) ADU drive board /1

528 (W : 6 : pin)

520 (W : 6 pin)

620 (W : 3 pin)
521 (GY : 28 pin)

510 (GY : 2 pin)


534 (W : 3 pin)
529 (W : 6 pin)

510 (GY : 15 pin)


513 (W : 2 pin)
523 (GY : 19 pin)

527 (GY : 30 pin)


512 (W : 6 pin)
531 (W : 10 pin)
524 (W : 6 pin)
526 (GY : 30 pin)
511 (W : 5 pin)
500 (W : 9 pin)

730

1050fs5038c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(7) ADU drive board /2

594 (W : 6 pin)

590 (GY : 19 pin)

596 (W : 3 pin)

591 (GY : 2 pin)

592 (W : 6 pin)

593 (W : 6 pin)

595 (W : 5 pin)
1050fs5039c

(8) DC power supply /1

2 (W : 3 pin)

76 (W : 4 pin)

77 (W : 10 pin)

75 (W : 2 pin)

71 (W : 7 pin)

74 (W : 14 pin)

73 (W : 6 pin)

1050fs5040c

731

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(9) DC power supply /2

3 (W : 3 pin)

11 (W : 14 pin)
13 (W : 18 pin)
21 (W : 4 pin)
15 (W : 14 pin)
12 (W : 22 pin)
14 (W : 4 pin)

4 (W : 3 pin)

2 (W : 3 pin)

1 (W : 5 pin)

1050fs5041c

(10) High voltage unit /1

251 (W : 11 pin) 250 (W : 3 pin)

732

1050fs5056c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(11) High voltage unit /2

650 (W : 4 pin)
651 (W : 11 pin)

1050fs5042c

(12) Operation board /1

707 (W : 4 pin)
711 (W : 6 pin)
706 (W : 5 pin)
710 (W : 5 pin)
704 (W : 28 pin)
705 (W : 7 pin)
709 (W : 2 pin)

1050fs5043c

733

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(13) Operation board /2

708 (W : 4 pin)

700 (W : 40 pin)

703 (W : 28 pin)

701 (W : 4 pin)

702 (W : 41 pin)

1050fs5044c

(14) Operation board /3

712 (W : 7 pin)

1050fs5045c

(15) OB inverter

713 (W : 7 pin)

714 (W : 3 pin) 715 (W : 3 pin)

1050fs5046c

(16) CCD board

170 (W : 50 pin)
1050fs5047c

(17) Polygon motor drive board

131 (W : 6 pin)

734

133 (W : 11 pin)

1050fs5048c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(18) Laser drive board

56 (GY : 24 pin)

1050fs5049c

(19) Index board

51 (GY : 5 pin)

1050fs5050c

(20) L1 inverter

632 (W : 4 pin)

2 (W : 2 pin)

1050fs5051c

(21) Toner control sensor board

454 (W : 10 pin)

1050fs5057c

(22) Drum potential sensor board

457 (W : 5 pin)

458 (W : 4 pin)

1050fs5058c

735

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

(23) Multi feed detection board /1

490 (W : 3 pin)

1050fs5052c

(24) Multi feed detection board /2

491 (W : 6 pin)

1050fs5053c

(25) Parameter board

141 (W : 40 pin)

142 (W : 20 pin)

736

1050fs5059c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


(26) IC board

882 (BK : 160 pin)


881 (BK : 160 pin)
889 (BK : 9 pin)

893 (BK : 40 pin)

886 (BK : 4 pin)

885 (W : 4 pin)

897 (BK : 80 pin)

884 (B : 80 pin)

1050fs5054c

737

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

16.2 DF-603
16.2.1

Connector in the board

A. RADF control board

J1 (N.C.) J3 (N.C.)

5 (W : 3 pin)

7 (W : 12 pin)

3 (W : 7 pin)
4 (W : 4 pin)

6 (W : 4pin)

8 (GY : 34 pin)

J2 (N.C.)

2 (W : 8 pin)

9 (W : 5 pin)
1 (W : 4 pin)
10 (W : 6 pin)

17 (W : 4 pin)

14 (W : 6 pin)

16 (W : 3 pin)

15 (W : 9 pin)

13 (W : 6 pin)

11 (W : 6 pin)

12 (W : 7 pin)

df603fs5007c

B. Tray board

24 (W : 9 pin)

23 (W : 6 pin)

25 (W : 3 pin)

df603fs5008c

C. Multi feed detection board /1

26 (W : 3 pin)

27 (W : 2 pin)

738

df603fs5009c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


D. Multi feed detection board /2

22 (W : 2 pin)

21 (W : 3 pin)

df603fs5010c

739

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

16.3 PF-701
16.3.1

Connector in the board

A. PFU control board

720 (W : 10 pin)
714 (W : 3 pin)

710 (W : 14 pin)

724 (W : 6 pin)

701 (W : 2 pin)

716 (GY : 4 pin)

723 (W : 6 pin)

722 (W : 10 pin)

N.C.
711 (GY : 28 pin)

N.C.

721 (GY : 22 pin)

SW1
717 (GY : 10 pin)

712 (GY : 14 pin)

715 (W : 6 pin)

713 (GY : 15 pin)

700 (W : 7 pin)

705 (GY : 15 pin)


SW1
ON

1
2

pf701fs5007c

NOTE
Since the setting of DIP switch (SW1) is peculiar to the type, be sure not to change its setting.

740

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

16.4 FD-501
16.4.1

Connector in the board

A. FD control board

18 (W : 2 pin)

13 (GY : 9 pin)

17 (W : 8 pin)

9 (N.C.)

11 (GY : 6 pin)

7 (N.C.)

16 (W : 7 pin)
12 (N.C.)

8 (N.C.)
22 (N.C.)

20 (W : 4 pin)

15 (GY : 7 pin)

SW3
21 (N.C.)

2 (GY : 40 pin)

14 (GY : 18 pin)
1 (GY : 32 pin)
3 (GY : 16 pin)
4 (B : 32 pin)
ON

5 (B : 40 pin)

6 (B : 16 pin)

ON

SW3
1

C6500

1050

fd501fs5010c

741

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. Punch drive board


224 (GY : 20 pin)

210 (GY : 28 pin)

203 (GY : 18 pin)

201 (GY : 40 pin)

220 (GY : 24 pin)


219 (GY : 26 pin)

208 (GY : 9 pin)

222 (GY : 12 pin)

202 (GY : 32 pin)

206 (W : 4 pin)
221 (GY : 22 pin)

204 (GY : 40 pin)

223 (GY : 11 pin)

209 (GY : 34 pin)

215 (W : 8 pin)

211 (W : 4 pin)

217 (W : 9 pin)

207 (W : 6 pin)

216 (W : 12 pin)

205 (W : 5 pin)

fd501fs5011c

C. Folding drive board


500 (W : 4 pin)

508 (GY : 36 pin)

507 (GY : 15 pin)

501 (GY : 34 pin)

503 (GY : 16 pin)

506 (W : 6 pin)

505 (W : 12 pin)

742

fd501fs5012c

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


D. PI drive board

309 (W : 4 pin)

311 (GY : 26 pin)

314 (GY : 15 pin)

313 (GY : 8 pin)

306 (GY : 18 pin)

305 (GY : 16 pin)


318 (GY : 7 pin)

307 (GY : 20 pin)

315 (GY : 6 pin)


308 (W : 3 pin)
317 (GY : 4 pin)

300 (W : 2 pin)

303 (GY : 6 pin)

304 (GY : 28 pin) 301 (GY : 16 pin) 302 (GY : 32 pin)

fd501fs5013c

E. FD operation board

361 (GY : 26 pin)

fd501fs5014c

F.

Jam indicator board

370 (GY : 6 pin)

fd501fs5015c

743

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

G. DC power supply board

51 (W : 8 pin)

1 (W : 3 pin)

fd501fs5016c

H. Multi feed detection board /1, /2

490 (W : 3 pin)

fd501fs5025c

I.

Temperature sensor board

374 (GY : 4 pin)

fd501fs5026c

744

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

16.5 LS-501/502
16.5.1

Connector in the board

A. LS control board
22 (W : 2 pin) 5 (W : 9 pin)
21 (W : 4 pin)
11 (W : 6 pin)
2 (W : 15 pin)
24 (W : 12 pin)
6 (W : 3 pin)
23 (W : 11 pin)
30 (BL : 10 pin)
28 (W : 2 pin)

1 (W : 13 pin)
4 (W : 12 pin)

3 (W : 5 pin)

29 (W : 7 pin)
9 (W : 11 pin)

(N.C.) (N.C.)

26 (W : 5 pin)

8 (W : 8 pin)

27 (W : 4 pin)
12 (W : 6 pin)

25 (W : 6 pin)

13 (W : 7 pin)

14 (W : 2 pin)
10 (W : 10 pin)

20 (W : 4 pin)
19 (W : 3 pin)

18 (W : 7 pin)

15 (W : 12 pin) 17 (W : 6 pin)

7 (W : 14 pin)

16 (W : 13 pin)

ls502fs5005c

B. Relay board /1
4 (W : 17 pin)

1 (W : 3 pin)
2 (W : 2 pin)
3 (W : 4 pin)

ls502fs5006c

C. Relay board /2
4 (W : 17 pin)

1 (W : 3 pin)
2 (W : 2 pin)
3 (W : 4 pin)

ls502fs5007c

745

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

D. DC power supply

51 (W : 6 pin)
1 (W : 5 pin)
52 (W : 2 pin)
ls502fs5008c

746

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

16.6 FS-503
16.6.1

Connector in the board

A. FNS control board

19 (W : 4 pin)

9 (GY : 40 pin)

16 (W : 7 pin)
10 (GY : 3 pin) 12 (N.C.)
22 (GY : 20 pin)

20 (W : 4 pin)

23 (N.C.)

SW3
21 (W : 3 pin)

2 (GY : 40 pin)

1 (GY : 32 pin)
14 (GY : 18 pin)
3 (GY : 16 pin)
ON

ON
1 : ON
2 : ON
3 : ON
4 : ON

SW3
1

C6500

1 : ON
2 : OFF
3 : ON
4 : ON

SW3
1

1050
fs503fs5007c

747

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. FNS drive board

53 (W : 8 pin)

52 (W : 18 pin)

66 (W : 2 pin)

62 (GY : 16 pin)

70 (W : 8 pin)
55 (GY : 15 pin)

71 (GY : 6 pin)
61 (GY : 40 pin)

51 (W : 26 pin)

65 (GY : 3 pin)
56 (W : 22 pin)

64 (GY : 18 pin)
60 (W : 4 pin)

57 (GY : 40 pin)

58 (GY : 30 pin)
63 (GY : 32 pin)
54 (W : 15 pin)
59 (GY : 14 pin)

fs503fs5008c

C. Stapler board

4 (R : 3 pin)
2 (O : 3 pin)
3 (W : 3 pin)
5 (O : 3 pin)

1 (W : 7 pin)
fs503fs5009c

748

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

16.7 SD-501
16.7.1

Connector in the board

A. SD control board

19 (W : 4 pin)
18 (W : 2 pin)
17 (W : 8 pin)

10 (W : 3 pin) 12 (W : 8 pin) 9 (N.C.) 7 (W : 24 pin)

16 (W : 7 pin)
20 (W : 4 pin)
SW3

24 (W : 2 pin)

22 (N.C.)

23 (N.C.)
21 (N.C.)

2 (W : 40 pin)

3 (W : 16 pin)
14 (W : 18 pin)

4 (GY : 32 pin)

5 (GY : 40 pin)

6 (GY : 16 pin)

1 (W : 32 pin)
ON

1 2 3 4

1 : OFF
2 : ON
3 : ON
4 : ON

C6500

ON

1 2 3 4

1050

1 : OFF
2 : OFF
3 : ON
4 : ON

15anf5c020nb

749

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. SD drive board

101 (W : 6 pin) 153 (W : 36 pin)


144 (W : 30 pin)

148 (W : 6 pin)
143 (W : 6 pin)

164 (W : 8 pin)

141 (W : 15 pin) 154 (W : 12 pin)


165 (W : 14 pin)

147 (W : 8 pin)

162 (W : 6 pin)

142 (W : 11 pin)

155 (W : 8 pin)

146 (W : 22 pin)

157 (W : 12 pin)

145 (W : 36 pin)

140 (W : 40 pin)

120 (W : 32 pin)

170 (Y : 12 pin)

156 (GY : 14 pin)


152 (GY : 12 pin)

122 (W : 34 pin)
110 (W : 18 pin) 168 (W : 15 pin)
121 (W : 40 pin)

158 (W : 6 pin)
150 (W : 4 pin)
169 (W : 4 pin)
167 (W : 2 pin)
166 (W : 4 pin)

163 (W : 6 pin)

126 (W : 40 pin) 100 (W : 4 pin) 151 (W : 40 pin)


127 (W : 30 pin)

750

125 (W : 32 pin) 149 (W : 30 pin)

15anf5c021na

16. CONNECTOR LAYOUT DRAWING

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

16.8 PB-501
16.8.1

Connector in the board

A. PB control board (PBCB)

VR4

33(GY:20 pin)

30(GY:30 pin)

5(GY:11 pin)

39(W:3 pin)

31(GY:24 pin)

32(GY:28 pin)

18(GY:36 pin)

22(W:2 pin)
15(GY:40 pin)
SW1

38(W:5 pin)

7(N.C.)

VR2

16(GY:38 pin)

13(N.C.)
21(GY:6 pin)
14(N.C.)
29(W:4 pin)

8(N.C.)

3(N.C.)

53(N.C)

12(N.C.)

24(N.C.)

6(N.C.)

2(W:7 pin)
1(W:3 pin)

19(GY:34 pin)

SW2

20(GY:24 pin)

36(GY:40 pin)

11(N.C.)

44(W:4 pin)

17(GY:36 pin)

9(N.C.)

23(N.C.)

34(W:9 pin)
4(GY:12 pin)

10(N.C.)

35(GY:38 pin)

ON

3 4 5

B C DE

89
67

SW1

1 : ON
2 : OFF
3 : OFF
4 : OFF

DipSW
1

37(GY:18 pin)
62(GY:4 pin)
ON

1 : OFF
2 : OFF
3 : OFF
4 : OFF

DipSW

2 3 4
C6500

3 4
1050
a075f5c016ca

NOTE
Do not change the SW1 setting during maintenance and repair.

751

bizhub PRO 1050/1050P


/1050e/1050eP

16. CONNECTOR LAYOUT DRAWING

Field Service Ver3.0 Nov.2006

B. PB drive board (PBDB)

80(GY:26 pin)
57(GY:36 pin)

54(GY:40 pin)

88(N.C.)

81(GY:22 pin)

52(W:6 pin)

71(W:12 pin)

50(W:4 pin)
70(W:12 pin)

89(N.C.)

72(W:13 pin)

82(W:8 pin)

55(GY:38 pin)

90(N.C.)

83(GY:17 pin)

60(GY:6 pin)

58(GY:34 pin)

85(GY:16 pin)

87(GY:24 pin)

74(W:6 pin)

59(GY:24 pin)
56(GY:36 pin)

79(N.C.)

86(W:15 pin)

73(W:6 pin)

76(W:13 pin)

78(W:7 pin)

61(W:4 pin)
69(W:5 pin)

75(W:12 pin)

84(W:12 pin)
77(W:13 pin)

68(W:6 pin)
51(W:4 pin)
a075f5c017ca

C. AC drive board (ACDB)

41(W:7 pin)
45(W:6 pin)

40(W:3 pin)

43(W:3 pin)

46(W:2 pin)

42(W:5 pin)

752

a075f5c018ca

17. TIMING CHART

17. TIMING CHART


17.1 Main body
A. A4, life size, 2 single sided originals, single sided copy (1 copy), reversed paper exit, paper feed
tray /1, line speed 490 mm/sec
Time (sec)
Item
Paper feed sensor /1 (PS7)
Pre-registration sensor /1 (PS17)
Vertical conveyance sensor /1 (PS19)
Loop sensor (PS16)
ADU deceleration sensor (PS42)
Registration sensor (PS40)
Paper leading edge sensor (PS41)
Fusing exit sensor (PS22)
ADU accelerate sensor (PS49)
Reverse sensor /1 (PS48)
Reverse sensor /2 (PS47)
ADU reverse sensor /1 (PS46)
ADU reverse sensor /2 (PS45)
ADU exit sensor (PS43)
Paper exit sensor (PS3)

10

11

12

13

Transfer assist motor (M19)


Fusing motor (M1)
Paper feed motor (M4)
Separation clutch /1 (CL5)
Paper feed clutch /1 (CL4)
Pick-up solenoid /1 (SD3)
Pre-registration clutch /1 (CL1)
Vertical conveyance motor H
(M8)
L
H
Loop motor (M18)
L
Registration motor (M17)
Reverse/exit motor (M13)
Conveyance motor (M5)
H
Paper exit motor /1 (M9)
L
ADU conveyance motor /1 H
(M15)
L
ADU conveyance motor /2 H
(M16)
L
H
ADU reverse
F
L
paper exit motor
H
(M31)
R
L
H
Reverse motor
F
L
(M12)
H
R
L
H
ADU acceleration motor
L
Reverse/exit solenoid (SD7)
Drum motor (M2)
Developing motor (M3)
Charging
Developing bias
Erase lamp (EL)
Separation
Transfer
Drum claw solenoid (SD5)
Guide plate
Start button ON

1050fs5060c

753

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

B. A4, life size, 2 double sided originals, double sided copy (1 copy), straight paper exit, paper feed
tray /1, line speed 490 mm/sec
Time (sec)
Item
Paper feed sensor /1 (PS7)
Pre-registration sensor /1 (PS17)
Vertical conveyance sensor /1 (PS19)
Loop sensor (PS16)
ADU deceleration sensor (PS42)
Registration sensor (PS40)
Paper leading edge sensor (PS41)
Fusing exit sensor (PS22)
ADU accelerate sensor (PS49)
Reverse sensor /1 (PS48)
Reverse sensor /2 (PS47)
ADU reverse sensor /1 (PS46)
ADU reverse sensor /2 (PS45)
ADU exit sensor (PS43)
Paper exit sensor (PS3)

10

11

12

13

Transfer assist motor (M19)


Fusing motor (M1)
Paper feed motor (M4)
Separation clutch /1 (CL5)
Paper feed clutch /1 (CL4)
Pick-up solenoid /1 (SD3)
Pre-registration clutch /1 (CL1)
Vertical conveyance motor H
(M8)
L
H
Loop motor (M18)
L
Registration motor (M17)
Reverse/exit motor (M13)
Conveyance motor (M5)
H
Paper exit motor /1 (M9)
L
ADU conveyance motor /1 H
(M15)
L
ADU conveyance motor /2 H
(M16)
L
H
ADU reverse
F
L
paper exit motor
H
(M31)
R
L
H
Reverse motor
F
L
(M12)
H
R
L
H
ADU acceleration motor
L
Reverse/exit solenoid (SD7)
Drum motor (M2)
Developing motor (M3)
Charging
Developing bias
Erase lamp (EL)
Separation
Transfer
Drum claw solenoid (SD5)
Guide plate
Start button ON

1050fs5061c

754

Down

V-VALID signal

Original exit sensor /Rt (PS314)

620 mm/s
Original paper exit motor /2
(M305)
F 465 mm/s
370 mm/s
370 mm/s
465 mm/s
R
620 mm/s

Reverse jam sensor /Lt (PS304)

Original reverse sensor (PS309)

620 mm/s

620 mm/s
Original paper exit motor /1
F 465 mm/s
(M304)
250 mm/s
250 mm/s
465 mm/s
R 550 mm/s

620 mm/s
Original conveyance motor
F
465 mm/s
(M301)
465 mm/s
R
620 mm/s

Original conveyance sensor (PS308)

Original registration sensor /Lt (PS306)

R 550 mm/s

Original feed motor (M302) F 800 mm/s


465 mm/s

Original registration sensor /Rt (PS318)

Original empty sensor (PS305)

Original count sensor (PS310)

Tray up/down motor (M303)

Tray lower limit sensor (PS316)

Up

Time (sec)

Tray upper limit sensor (PS315)

Item

Start button ON

1st sheet of paper


scanned

2nd sheet of paper


scanned

3rd sheet of paper scanned

17.2 DF-603

A. A4, life size, single sided original, 3 originals

df603fs5011c

755

bizhub PRO 1050/1050P


1050e/1050eP

Exit of the 3rd


sheet of paper
completed

Field Service Ver3.0 Nov.2006


17. TIMING CHART

756
Down

465 mm/s

800 mm/s

R 550 mm/s

V-VALID signal

Exit gate solenoid (SD304)

Original exit sensor /Rt (PS314)

Original reverse/exit sensor (PS313)

620 mm/s
Original paper exit motor /2
(M305)
F 465 mm/s
370 mm/s
250 mm/s
R 465 mm/s
620 mm/s

Reverse jam sensor /Lt (PS304)

Original reverse sensor (PS309)

Original conveyance motor


(M301)

620 mm/s
465 mm/s
465 mm/s
R
620 mm/s
620 mm/s
Original paper exit motor /1
(M304)
F 465 mm/s
250 mm/s
250 mm/s
465 mm/s
R
550 mm/s
620 mm/s

Original conveyance sensor (PS308)

Original registration sensor /Lt (PS306)

Original feed motor (M302)

Original registration sensor /Rt (PS318)

Original empty sensor (PS305)

Original count sensor (PS310)

Tray up/down motor (M303)

Tray lower limit sensor (PS316)


Up

Time (sec)

Tray upper limit sensor (PS315)

Item
0

Start button
ON

Front of the 1st sheet


of paper scanned

Back of the
1st sheet of
paper
scanned

Front of the 2nd


sheet of paper
scanned

Back of the
2nd sheet
of paper
scanned

Front of the 3rd sheet


of paper scanned

Back of the 3rd sheet


of paper scanned

bizhub PRO 1050/1050P


/1050e/1050eP
17. TIMING CHART
Field Service Ver3.0 Nov.2006

B. A4, life size, double sided original, 3 originals

df603fs5012c

Time (sec)

Main body: Paper exit sensor (PS3)

PF exit conveyance motor (M41)

Pre-registration clutch /2 (CL3)

Forced separation clutch (CL11)

Pick-up solenoid /2 (SD15)

Paper feed clutch /2 (CL9)

Separation clutch /2 (CL10)

Paper feed motor (M40)

Exit sensor (PS99)

Loop sensor /2 (PS94)

Pre-registration sensor /2 (PS93)

Paper feed sensor /2 (PS78)

Item

Start button ON

17.3 PF-701

A. Tray 4, A4, 2 originals

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


17. TIMING CHART

pf701fs5008c

757

bizhub PRO 1050/1050P


/1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

17.4 FD-501
A. Letter fold-in, A3, 2 originals, 2 copies, sub tray paper exit

Time (sec)
Item

Main body paper exit sensor (PS3)


Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F
R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Roller solenoid /2 (SD6)
Roller solenoid /3 (SD7)
Roller solenoid /4 (SD8)
Folding gate solenoid (SD15)
Paper exit solenoid (SD12)

FD entrance sensor (PS1)


Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
3rd folding conveyance sensor (PS54)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)

Main body paper exit sensor (PS3) ON

fd501fs5017c

758

17. TIMING CHART

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


B. Letter fold-out, A3, 2 originals, 2 copies, sub tray paper exit
Time (sec)
Item

10

Main body paper exit sensor (PS3)


Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F
R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Roller solenoid /2 (SD6)
Roller solenoid /3 (SD7)
Roller solenoid /4 (SD8)
Folding gate solenoid (SD15)
Paper exit solenoid (SD12)

FD entrance sensor (PS1)


Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
3rd folding conveyance sensor (PS54)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)
Main body paper exit sensor (PS3) ON

fd501fs5018c

759

bizhub PRO 1050/1050P


/1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

C. Double parallel, A3, 2 originals, 2 copies, sub tray paper exit


Time (sec)
Item

Main body paper exit sensor (PS3)


Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F
R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Roller solenoid /2 (SD6)
Roller solenoid /3 (SD7)
Roller solenoid /4 (SD8)
Folding gate solenoid (SD15)
Paper exit solenoid (SD12)

FD entrance sensor (PS1)


Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
3rd folding conveyance sensor (PS54)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)
Main body paper exit sensor (PS3) ON

fd501fs5019c

760

17. TIMING CHART

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


D. Folding, A3, 2 originals, 2 copies, sub tray paper exit
Time (sec)
Item

Main body paper exit sensor (PS3)


Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F
R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Roller solenoid /2 (SD6)
Roller solenoid /3 (SD7)
Roller solenoid /4 (SD8)
Folding gate solenoid (SD15)
Paper exit solenoid (SD12)

FD entrance sensor (PS1)


Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
3rd folding conveyance sensor (PS54)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)
Main body paper exit sensor (PS3) ON

fd501fs5020c

761

bizhub PRO 1050/1050P


/1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

E. Gate fold, A3, 2 originals, 2 copies, sub tray paper exit


Time (sec)
Item

10

11

12

13

14

15

16

17

Main body paper exit sensor (PS3)


Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F
R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Roller solenoid /2 (SD6)
Roller solenoid /3 (SD7)
Roller solenoid /4 (SD8)
Folding gate solenoid (SD15)
Paper exit solenoid (SD12)

FD entrance sensor (PS1)


Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
3rd folding conveyance sensor (PS54)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)
Main body paper exit sensor (PS3) ON

fd501fs5021c

762

F.

17. TIMING CHART

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


Z-fold, A3, 2 originals, 2 copies, sub tray paper exit
Time (sec)
Item

Main body paper exit sensor (PS3)


Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F
R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Roller solenoid /2 (SD6)
Roller solenoid /3 (SD7)
Roller solenoid /4 (SD8)
Folding gate solenoid (SD15)
Paper exit solenoid (SD12)

FD entrance sensor (PS1)


Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
3rd folding conveyance sensor (PS54)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)
Main body paper exit sensor (PS3) ON

fd501fs5022c

763

bizhub PRO 1050/1050P


/1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

G. PI cover insertion, A4, 2 originals, 2 copies, sub tray paper exit


Time (sec)
Item

Main body paper exit sensor (PS3)


Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F
R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Roller solenoid /2 (SD6)
Roller solenoid /3 (SD7)
Roller solenoid /4 (SD8)
Folding gate solenoid (SD15)
Paper exit solenoid (SD12)

FD entrance sensor (PS1)


Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
3rd folding conveyance sensor (PS54)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)
Main body paper exit sensor (PS3) ON
Start button ON

764

fd501fs5023c

17. TIMING CHART

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


H. Punch, A4, 2 originals, 2 copies, sub tray paper exit
Time (sec)
Item

Main body paper exit sensor (PS3)


Entrance conveyance motor (M1)
Punch conveyance motor (M2)
Punch registration motor (M13)
Alignment plate motor (M12) F
R
Punch drive motor (M10)
1st folding motor (M4)
1st folding release motor (M14)
2nd folding motor (M5)
2nd folding release motor (M15)
3rd folding motor (M6)
3rd folding release motor (M16)
Intermediate conveyance motor (M3)
Main tray paper exit motor (M17)
Roller solenoid /1 (SD5)
Roller solenoid /2 (SD6)
Roller solenoid /3 (SD7)
Roller solenoid /4 (SD8)
Folding gate solenoid (SD15)
Paper exit solenoid (SD12)

FD entrance sensor (PS1)


Punch conveyance sensor (PS5)
Punch registration sensor (PS6)
1st folding conveyance sensor (PS51)
2nd folding conveyance sensor (PS53)
3rd folding conveyance sensor (PS54)
S size conveyance sensor (PS58)
Intermediate conveyance sensor (PS13)
Main tray paper exit sensor (PS18)
Sub tray paper exit sensor (PS16)
Main body paper exit sensor (PS3) ON

fd501fs5024c

765

766

Time (sec)

Conveyance sensor /1 (PS7)


Conveyance sensor /2 (PS16)
Conveyance sensor /3 (PS17)
Coupling exit sensor (PS18)
Sub tray exit sensor (PS10)

1st gate solenoid (SD1)


2nd gate solenoid (SD10)
Front stopper
Latch ON
solenoid (SD9)
Latch OFF
Rear stopper
Latch ON
solenoid (SD3)
Latch OFF
Job partition
Latch ON
solenoid (SD2)
Latch OFF
Paper press solenoid /1 (SD6)
Paper press solenoid /2 (SD7)
Paper press solenoid /3 (SD8)

Entrance sensor (PS4)


Conveyance motor
1000 mm/s
(M2)
490 mm/s
Sub tray exit motor
1000 mm/s
(M3)
490 mm/s
Coupling conveyance motor (M6)
1300 mm/s
Grip conveyance
motor (M4)
1000 mm/s
490 mm/s
Grip conveyance home sensor (PS5)
Alignment motor (M7)
Alignment plate home sensor (PS12)
Shift unit motor (M5)
Shift unit home sensor (PS11)

Item

Main body paper exit sensor (PS3) ON

bizhub PRO 1050/1050P


/1050e/1050eP
17. TIMING CHART
Field Service Ver3.0 Nov.2006

17.5 LS-501/502

A. A4, straight mode, 3 originals, 1 copy set

ls502fs5009c

Time (sec)

Conveyance sensor /1 (PS7)


Conveyance sensor /2 (PS16)
Conveyance sensor /3 (PS17)
Coupling exit sensor (PS18)
Sub tray exit sensor (PS10)

1st gate solenoid (SD1)


2nd gate solenoid (SD10)
Front stopper
Latch ON
solenoid (SD9)
Latch OFF
Rear stopper
Latch ON
solenoid (SD3)
Latch OFF
Job partition
Latch ON
solenoid (SD2)
Latch OFF
Paper press solenoid /1 (SD6)
Paper press solenoid /2 (SD7)
Paper press solenoid /3 (SD8)

Entrance sensor (PS4)


1000 mm/s
Conveyance motor
(M2)
490 mm/s
1000 mm/s
Sub tray exit motor
(M3)
490 mm/s
Coupling conveyance motor (M6)
Grip conveyance
1300 mm/s
motor (M4)
1000 mm/s
490 mm/s
Grip conveyance home sensor (PS5)
Alignment motor (M7)
Alignment plate home sensor (PS12)
Shift unit motor (M5)
Shift unit home sensor (PS11)

Item

Main body paper exit sensor (PS3) ON

B. A3, shift mode, 2 originals, 2 copies set

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


17. TIMING CHART

ls502fs5010c

767

768

Time (sec)

Conveyance sensor /1 (PS7)


Conveyance sensor /2 (PS16)
Conveyance sensor /3 (PS17)
Coupling exit sensor (PS18)
Sub tray exit sensor (PS10)

1st gate solenoid (SD1)


2nd gate solenoid (SD10)
Front stopper
Latch ON
solenoid (SD9)
Latch OFF
Rear stopper
Latch ON
solenoid (SD3)
Latch OFF
Job partition
Latch ON
solenoid (SD2)
Latch OFF
Paper press solenoid /1 (SD6)
Paper press solenoid /2 (SD7)
Paper press solenoid /3 (SD8)

Entrance sensor (PS4)


Conveyance motor
1000 mm/s
(M2)
490 mm/s
Sub tray exit motor
1000 mm/s
(M3)
350 mm/s
Coupling conveyance motor (M6)
1300 mm/s
Grip conveyance
motor (M4)
1000 mm/s
490 mm/s
Grip conveyance home sensor (PS5)
Alignment motor (M7)
Alignment plate home sensor (PS12)
Shift unit motor (M5)
Shift unit home sensor (PS11)

Item

Main body paper exit sensor (PS3) ON

bizhub PRO 1050/1050P


/1050e/1050eP
17. TIMING CHART
Field Service Ver3.0 Nov.2006

C. A4, Sub tray mode, 3 originals, 1 copy set

ls502fs5011c

Time (sec)

Conveyance sensor /1 (PS7)


Conveyance sensor /2 (PS16)
Conveyance sensor /3 (PS17)
Coupling exit sensor (PS18)
Sub tray exit sensor (PS10)

1st gate solenoid (SD1)


2nd gate solenoid (SD10)
Front stopper
Latch ON
solenoid (SD9)
Latch OFF
Rear stopper
Latch ON
solenoid (SD3)
Latch OFF
Job partition
Latch ON
solenoid (SD2)
Latch OFF
Paper press solenoid /1 (SD6)
Paper press solenoid /2 (SD7)
Paper press solenoid /3 (SD8)

Entrance sensor (PS4)


1000 mm/s
Conveyance motor
(M2)
490 mm/s
1000 mm/s
Sub tray exit motor
(M3)
490 mm/s
Coupling conveyance motor (M6)
Grip conveyance
1300 mm/s
motor (M4)
1000 mm/s
490 mm/s
Grip conveyance home sensor (PS5)
Alignment motor (M7)
Alignment plate home sensor (PS12)
Shift unit motor (M5)
Shift unit home sensor (PS11)

Item

Main body paper exit sensor (PS3) ON

D. A4, tandem mode, 3 originals, 1 copy set

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


17. TIMING CHART

ls502fs5012c

769

770

Time (sec)

Counter reset sensor (PS15)

Main tray exit sensor (PS10)

Stacker empty sensor (PS20)

Stacker entrance sensor (PS5)

FNS entrance sensor (PS4)

Main body side paper exit sensor (PS3)

Intermediate roller release solenoid (SD7)

Main tray exit motor (M7)

Stacker entrance motor (M13)

Conveyance motor (M1)

Intermediate roller open close motor (M25)

Rear stopper motor (M26)

Paper exit opening motor (M8)

Stack assist guide motor (M24)

Alignment motor /Rr (M5)

Alignment motor /Fr (M22)

Tray up down motor (M3)

Signal while in FS operation

Item

Start button ON

bizhub PRO 1050/1050P


/1050e/1050eP
17. TIMING CHART
Field Service Ver3.0 Nov.2006

17.6 FS-503

A. Sort, A4, 2 originals, 2 copies, Single side

fs503fs5010c

Time (sec)

Sub tray paper exit sensor (PS1)

Counter reset sensor (PS15)

Main tray exit sensor (PS10)

Stacker empty sensor (PS20)

Stacker entrance sensor (PS5)

FNS entrance sensor (PS4)

Main body side paper exit sensor (PS3)

Intermediate roller release solenoid (SD7)

Sub tray exit motor (M6)

Main tray exit motor (M7)

Stacker entrance motor (M13)

Conveyance motor (M1)

Intermediate roller open close motor (M25)

Rear stopper motor (M26)

Paper exit opening motor (M8)

Stack assist guide motor (M24)

Alignment motor /Rr (M5)

Alignment motor /Fr (M22)

Tray up down motor (M3)

Signal while in FS operation

Item

B. Sub tray, A4, 2 original, 2 copies, single side

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


17. TIMING CHART

fs503fs5011c

771

772

Time (sec)

Counter reset sensor (PS15)

Main tray exit sensor (PS10)

Stacker empty sensor (PS20)

Stacker entrance sensor (PS5)

FNS entrance sensor (PS4)

Main body side paper exit sensor (PS3)

Intermediate roller release solenoid (SD7)

Sub tray exit motor (M6)

Main tray exit motor (M7)

Stacker entrance motor (M13)

Conveyance motor (M1)

Intermediate roller open close motor (M25)

Rear stopper motor (M26)

Paper exit opening motor (M8)

Stack assist guide motor (M24)

Alignment motor /Rr (M5)

Alignment motor /Fr (M22)

Tray up down motor (M3)

Signal while in FS operation

Item

bizhub PRO 1050/1050P


/1050e/1050eP
17. TIMING CHART
Field Service Ver3.0 Nov.2006

C. Staple, A4, 2 originals, 2 copies, single side

fs503fs5012c

Time (sec)

Horizontal conveyance exit sensor (PS4)

Horizontal conveyance sensor /2 (PS3)

Horizontal conveyance sensor /1 (PS2)

Entrance sensor (PS1)

Entrance gate solenoid (SD1)

Entrance conveyance motor (M1)

Horizontal conveyance motor (M2)

Main body paper exit sensor (PS3)

Item

Main body start signal

10

11

17.7 SD-501

A. Coupling conveyance, A4, 3 sheets of paper, 2 set

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


17. TIMING CHART

15anf5c800na

773

774

Time (sec)

Roller release solenoid /4 (SD4)

Subtray exit sensor (PS11)

Horizontal conveyance sensor /1 (PS2)

Entrance sensor (PS1)

Horizontal conveyance gate solenoid (SD3)

Entrance gate solenoid (SD1)

Entrance conveyance motor (M1)

Horizontal conveyance motor (M2)

Main body paper exit sensor (PS3)

Item

Main body start signal

10

11

bizhub PRO 1050/1050P


/1050e/1050eP
17. TIMING CHART
Field Service Ver3.0 Nov.2006

B. Subtray exit, A4, 3 sheets of paper, 2 set

15anf5c801na

17. TIMING CHART

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


C. Overlap tri-folding, A4S, 3 sheets of paper, 3 set

Time (sec)

Item

10

11

12

Entrance conveyance motor (M1)


Entrance sensor (PS1)
Right angle
conveyance motor
(M6)

F
R
F

Overlap motor (M13)

R
Right angle conveyance gate solenoid (SD2)
Roller release solenoid /1 (SD5)
Roller release solenoid /2 (SD6)
Right angle conveyance sensor /1 (PS5)
Right angle conveyance sensor /2 (PS6)
Folding entrance motor (M3)
H

Folding conveyance
motor (M4)

L
R

Folding main scan


alignment motor /Fr
(M7)

Folding sub scan


alignment exit motor
(M8)

Folding main scan


alignment motor /Rr
(M14)

1st folding blade motor


(M18)

2nd folding blade


motor (M19)

1st

folding

2nd
folding

Roller release solenoid /3 (SD7)


Tri-folding exit clutch (CL1)
Folding entrance sensor (PS60)
Folding sensor /1 (PS7)
Folding passage sensor (PS8)
Tri-folding exit sensor (PS9)

Exit

Folding main scan alignment home sensor /Fr1 (PS18)


Folding main scan alignment home sensor /Fr2 (PS49)
Folding main scan alignment home sensor /Rr (PS19)
1st folding blade home sensor /1 (PS20)
1st folding blade home sensor /2 (PS21)
2nd folding blade home sensor /1 (PS22)
2nd folding blade home sensor /2 (PS23)
Folding exit home sensor
(PS24)
Folding sub scan alignment home sensor (PS56)
Main body start signal

15anf5c802na

775

bizhub PRO 1050/1050P


/1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

13

14

15

16

17

Time (sec)

18

19

20

21

22

Item
Entrance conveyance motor (M1)
Entrance sensor (PS1)
F

R
F

Right angle
conveyance motor
(M6)
Overlap motor (M13)

R
Right angle conveyance gate solenoid (SD2)
Roller release solenoid /1 (SD5)
Roller release solenoid /2 (SD6)
Right angle conveyance sensor /1 (PS5)
Right angle conveyance sensor /2 (PS6)
Folding entrance motor (M3)
H
L

Folding conveyance
motor (M4)

R
F

R
F

R
F

R
F

1st

folding

1st

folding

R
F

2nd
folding

2nd
folding

Folding main scan


alignment motor /Fr
(M7)
Folding sub scan
alignment exit motor
(M8)
Folding main scan
alignment motor /Rr
(M14)
1st folding blade motor
(M18)
2nd folding blade
motor (M19)

Roller release solenoid /3 (SD7)


Tri-folding exit clutch (CL1)
Folding entrance sensor (PS60)
Folding sensor /1 (PS7)
Folding passage sensor (PS8)
Exit

Exit

Tri-folding exit sensor (PS9)


Folding main scan alignment home sensor /Fr1 (PS18)
Folding main scan alignment home sensor /Fr2 (PS49)
Folding main scan alignment home sensor /Rr (PS19)
1st folding blade home sensor /1 (PS20)
1st folding blade home sensor /2 (PS21)
2nd folding blade home sensor /1 (PS22)
2nd folding blade home sensor /2 (PS23)
Folding exit home sensor
(PS24)
Folding sub scan alignment home sensor (PS56)

15anf5c803na

776

17. TIMING CHART

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


D. Saddle stitching (trimmer), A3, 5 sheets of paper, 2 set

Time (sec)
Item

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Entrance sensor (PS1)


Right angle
conveyance motor (M6)
Overlap motor (M13)

R
F
R

Right angle conveyance gate solenoid (SD2)


Right angle conveyance sensor /2 (PS6)
F
Folding conveyance
motor (M4)
R
Folding main scan alignment motor /Fr (M7)
Folding sub scan
alignment exit motor
(M8)

F
R
H
L
R
F

Folding main scan alignment motor /Rr (M14)

1st folding blade


motor (M18)

F
Folding

Folding

Folding

Folding

Guide shaft motor (M25)


Folding sensor /2 (PS44)
F

Saddle stitching alignment motor /Rt (M9)

Bundle arm motor


(M10)

Bundle clip motor (M11)

F
F
R

Saddle stitching alignment motor /Lt (M16)


Clincher up down motor
(M20)

F
R

F
R

Saddle stitching press motor (M21)


F

Bundle arm rotation


motor (M22)

Bundle arm assist


motor (M26)

Stapler motors /Rt (M29), /Lt (M30)

Staple

Clincher solenoids /Rt (SD9), /Lt (SD10)


Bundle sensor /1 (PS14)
Bundle exit motor (M5)

F
R
F

Bundle registration
motor (M12)

Bundle press
movement motor (M17)

Bundle press
motor (M23)

Bundle press stage up


down motor (M24)

F
F
F

Bundle sensor /2 (PS15)


Bundle registration plate home sensor (PS16)
Bundle press stage up down limit sensor (PS45)
Bundle sensor /4 (PS54)
Trimmer registration sensor (PS55)
Bundle exit sensor /2 (PS57)
F

Trimmer blade motor


(M31)

Trimmer press motor


(M32)

Main body start signal

15anf5c804na

777

bizhub PRO 1050/1050P


/1050e/1050eP

17. TIMING CHART

Field Service Ver3.0 Nov.2006

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Time (sec)
Item
Entrance sensor (PS1)
F
R
F

Right angle conveyance motor (M6)


Overlap motor (M13)

R
Right angle conveyance gate solenoid (SD2)
Right angle conveyance sensor /2 (PS6)
Folding conveyance
F
motor (M4)
R
F
R
H
L
R
F
R

Folding main scan alignment motor /Fr (M7)


Folding sub scan
alignment exit motor
(M8)
Folding main scan alignment motor /Rr (M14)

F
1st folding blade
motor (M18)
R
Guide shaft motor (M25)

Folding

Folding sensor /2 (PS44)


F
R
F

Saddle stitching alignment motor /Rt (M9)

Bundle arm motor


(M10)

Bundle clip motor (M11)

R
F
R

F
R

Saddle stitching alignment motor /Lt (M16)


Clincher up down motor
(M20)

Saddle stitching press motor (M21)


F
R
F
R

Bundle arm rotation


motor (M22)
Bundle arm assist
motor (M26)

Stapler motors /Rt (M29), /Lt (M30)

Staple

Clincher solenoids /Rt (SD9), /Lt (SD10)


Bundle sensor /1 (PS14)
F

Bundle exit motor (M5)

R
F
R
F
R
F
R
F
R

Bundle registration
motor (M12)
Bundle press
movement motor (M17)
Bundle press
motor (M23)
Bundle press stage up
down motor (M24)

Bundle sensor /2 (PS15)


Bundle registration plate home sensor (PS16)
Bundle press stage up down limit sensor (PS45)
Bundle sensor /4 (PS54)
Trimmer registration sensor (PS55)
Exit

Exit

Bundle exit sensor /2 (PS57)


F

Trim

Trim

R
F
R

Trimmer blade motor


(M31)
Trimmer press motor
(M32)

15anf5c805na

778

Sub tray exit sensor (PS4)

Entrance sensor (PS1)

Sub tray exit solenoid (SD4)

Bypass gate solenoid (SD2)

Entrance gate solenoid (SD1)

Entrance conveyance motor (M1)

Print start signal ON

17.8 PB-501

A. Sub tray paper exit, A4, originals, single side

bizhub PRO 1050/1050P


1050e/1050eP

Field Service Ver3.0 Nov.2006


17. TIMING CHART

15anf5c806c

779

780

Forward

Backward

Open
Close
Down
Up
Down
Up
Up
Down
Open
Close
Open
Close

Book conveyance belt motor (M61)


Open
Book conveyance belt
movement motor (M62)
Close
Book conveyance
Down
belt up down motor (M63) Up
Book end sensor (PS61)

Cover paper sensor /Lt (PS46)

Cover paper sensor /Rt (PS45)

Cutter motor (M50)

Cover paper alignment


motor (M41)
Cover paper conveyance
arm motor /Rt (M43)
Cover paper conveyance
arm motor /Lt (M44)
Cover paper table up
down motor /Fr (M46)
Cover paper folding motor
/Rt (M48)
Cover paper folding
motor /Lt (M49)

Glue tank up solenoid /1 (SD31)

Glue tank movement motor Forward


(M31)
Backward
Glue apply position detection
sensor (PS32)

Clamp paper sensor (PS28)

Clamp motor (M22)

Clamp alignment motor (M21)

Open
Close
Open
Close
Clamp rotation motor (M23) Left
Right

SC paper detection sensor (PS16)

SC pressure arm solenoid (SD13 )

FD alignment solenoid (SD11)

Clamp entranse roller release


motor (M20)

SC switchback conveyF
ance motor (M12)
R
SSC switchback release
F
motor (M13)
R
SC alignment motor(M15) Open
Close
SC roller release motor(M18)

SC entrance sensor (PS2)

Entrance sensor (PS1)

First book

(1)

Positioning (alignment)
to be trimmed

5
(40)

26
(1)

27

Clamp

28

Next book
29

Upright

30

31

32

Forward

(10)

33

Open

Backward

34

35

36

37

38

39

5 seconds waiting

Cover paper folding operation

(20)

40

41

42

43

Up

Book Release

(30)

Down

44

Rotation

45

46

48

Down of book

Positioning
(alignment)

47

49

bizhub PRO 1050/1050P


/1050e/1050eP
17. TIMING CHART
Field Service Ver3.0 Nov.2006

B. Perfect Binding, A4, 40 originals, 2 copies, single side, PB cover paper supply

15anf5c807c

(40)

51

Positioning (alignment)
to be trimmed

50

52

53

Clamp

54

Upright

55

Positioning
(alignment)

56

Forward

57

58

60

Open

Returning to HP

Backward

59

61

62

64

65

5 seconds waiting

Cover paper folding operation

63

66

Down

67

Up

Book Release

68

Down

69

Rotation

70

71

73

Down of book

Positioning
(alignment)

72

74

75

76

77

78

79

81

82

83

84

bizhub PRO 1050/1050P


1050e/1050eP

80

Field Service Ver3.0 Nov.2006


17. TIMING CHART

15anf5c808c

781

782

Forward

Backward

Book conveyance belt move- Close


Open
ment motor (M62)
Book conveyance belt up down Down
Up
motor (M63)
Book end sensor (PS61)

Book conveyance belt motor (M61)

Cover paper sensor /Lt (PS46)

Cover paper sensor /Rt (PS45)

Cutter motor (M50)

Cover paper alignment motor (M41) Close


Open
Cover paper conveyance
Down
arm motor /Rt (M43)
Up
Cover paper conveyance
Down
arm motor /Lt (M44)
Up
Cover paper table up down Up
motor /Fr(M46)
Down
Cover paper folding motor /Rt(M48) Open
Close
Cover paper folding motor /Lt(M49) Open
Close

Glue tank up solenoid /1 (SD31)

Glue apply position detection sensor (PS32)

SC paper detection sensor (PS16)


Clamp alignment motor (M21) Open
Close
Open
Clamp motor (M22)
Close
Clamp rotation motor (M23) Left
Right
Clamp paper sensor (PS28)
Forward
Glue tank movement motor (M31) Backward

FD alignment solenoid (SD11)

SC switchback conveyance F
motor (M12)
R
SC alignment motor (M15) Open
Close
Up
Clamp entranse movement motor (M19)
Down
Clamp entranse roller release motor
(M20)

SC entrance sensor (PS2)

Entrance sensor (PS1)

Bypass gate solenoid (SD2)

Entrance gate solenoid (SD1)

First book

(1)

22

23

24

25

26

(40)

27

29

Positioning
(alignment)

Change
Cover paper path
(1)

28

Clamp

30

Next book

Upright

31

Positioning
(alignment)

32

Forward

33

35

Open

Returning to HP

(10)

34

Backward

36

37

38



40

41

5 seconds waiting

Cover paper folding operation

39

Down

42

43



Rotation

45

Down

Book Release

44

46

47

bizhub PRO 1050/1050P


/1050e/1050eP
17. TIMING CHART
Field Service Ver3.0 Nov.2006

C. Perfect Binding, A4, 40 originals, 2 copies, single side, main body cover paper supply

15anf5c809c

49

50

Down

Positioning (alignment)
to be trimmed

Returning
to HP

Two pages

48

(40)

51

52

53

Change
Cover paper path

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

82

83

84

85

bizhub PRO 1050/1050P


1050e/1050eP

81

Field Service Ver3.0 Nov.2006


17. TIMING CHART

15anf5c810c

783

Field Service Ver3.0 Nov.2006

bizhub PRO 1050/1050P


/1050e/1050eP

17. TIMING CHART

Blank page

784

59

60

58

41

126
128
51

601-6

601-5

601-4

601-3

601-2

601-1

601-7

M27

G/Y

L1 INVB

L1

F/G

F/G

PS51

SCANNER

CN19-2

Noise filter /2

NF2

FT42

FT17

SDB

FM19

Noise filter /1

FT15

NF1
FT16

40

45

161

84

20

19

T2

550

46

44

81

87

35

32

162

131

92

85

34

31
33

10

200V
OUT

Outlet

For Option

CN14-2

PS52 PS53

503

SCANNER

101-1 12v(HDD)
101-2 S.G
101-3 12v(CCD)
101-4 S.G
101-5 5v1(IMAGE)
101-6 5v1(IMAGE)
101-7 S.G
101-8 S.G
101-9 S.G
101-10 5v1(HDD/OP)
101-11 S.G
101-12 12V(OP)

505

Triac /2

501

SW1

Main power switch

504

100-1 5v0
100-2 5v0
100-3 5v0
100-4 S.G
100-5 S.G
100-6 S.G

12

508

502

503

T2

T2

CN14-1

TRC2

T1

T1

Triac /1

TRC1

FT101

30

T1

509

FT19

CN18-1

510

FT100

507

506

11

FT18

RL1

10

Main relay

SW3

CN20-1

Dehumidification
heater switch

CN18-2

CN10-5

753-5

CN20-4
CN12-1

Transformer /1

CN19-1

753-6

FT14

FT13

Circuit breaker

FT11

Exposure lamp

CBR

632-3
632-4

631-5

Scanner cooling fan

Scanner home
sensor

305-5

CN12-4

283-2
305-2

APS
sensor /1

FT41

665-3

163-7-1

FT12

665-2

163-6-2

APS
sensor /2

665-1

666-3

FT10

300
301
308
302
309
303
310
304
311
305
312
306
313
307
314

600-3 24V
600-4 24V
600-1 5V
600-2 S.G
600-5 P.G
600-6 P.G

Power plug

18.1 Main body 1/4

Scanner motor

632-1
632-2

631-3
631-4

640-1-3

666-2

163-4-4

163-5-3

163-1-7

10
11

12

STATUS
INDICATOR
LAMP

G/Y

SW2

31
32
34

VR

36

SW
LED

35

OB1

33

DATA
LED

40
44
45
46

715-1 VH2
-2 NC
-3 VL2

714-1 VH1
-2 NC
-3 VL1

48

OB INVB

42

39

38

OACB

CN73-1 12V0
CN73-2 12V0
CN73-3 12V3
CN73-4 12V3
CN73-5 12V3
CN73-6 12V3
CN73-7 S.GND
CN73-8 S.GND
CN73-9 S.GND
CN73-10 S.GND
CN73-11 S.GND
CN73-12 S.GND

Power supply
FM26 cooling fan /2

OB2

CN72-1 5V0
CN72-2 5V0
CN72-3 5V0
CN72-4 S.GND
CN72-5 S.GND
CN72-6 S.GND

30

OACB

Power supply
FM25
cooling fan /1

Power switch

CN2-3
AC_NEU

CN2-1
AC_HOT

HDD2

HDD2

PRCB
PFU
OACB

49

758-1

50
51
52
54
56
57
59

SCB

58
60
61

PMDB

62
63
66

M4

65
67

72
73
74
75
76
77

PKB

M1/M2/M3 FNS

71

LCDB

70

Backlight /2

69

Backlight /1

PRCB

68

CN77-1 P.GND
CN77-2 P.GND
CN77-3 P.GND
CN77-4 P.GND
CN77-5 P.GND
CN77-6 P.GND
CN77-7 P.GND
CN77-8 P.GND
CN77-9 P.GND
CN77-10 P.GND

OB3

CN76-1 24v3
CN76-1 24v3
CN76-3 P.GND
CN76-4 P.GND

64

OACB 1/2

55

53

DCPS/1

CN74-1 24v2
CN74-2 24v2
CN74-3 24v2
CN74-8 24v2
CN74-9 24v2
CN74-10 24v2
CN74-4 P.GND
CN74-5 P.GND
CN74-6 P.GND
CN74-7 P.GND
CN74-11 P.GND
CN74-12 P.GND
CN74-13 P.GND
CN74-14 P.GND
CN75-1 36v
CN75-2 P.GND

FNS
ADF
ADUDB1
SDB
M21/RCDB
PRCB
FNS
ADF
ADUDB1
PRCB
PRCB

HV1

FT-1 24v3

78

MS2

712-6
-5
-4
-3
-2
-1

706-1 BRT
-2 5V1
-3 DATA_LED
-4 GND
-5 MAIN_LED
-6 SUB_LED

DCPS/2

142

716-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41

711-1 5V1
-2 ROM_RXDin
-3 Vpp
-4 ROM_TXDout
-5 ROM_RESET
-6 SGND

710-1 5V1
-2 MONI_CLKout
-3 MONI_RXDin
-4 MONI_TXDout
-5 SGND

CN10-4

CN10-3

160-5-2
160-6-1

707-1 SUB_SW
-2 SGND
-3 N.C.

713-1
-2
-3
-4
-5
-6
-7

705-1 12V2
-2 12V2
-3 SGND
-4 SGND
-5 RMT
-6 ALM
-7 BRT

702-1 SGND
-2 CLK
-3 SGND
-4 Hsync
-5 Vsync
-6 SGND
-7 SGND
-8 SGND
-9 R_0
-10 R_1
-11 R_2
-12 SGND
-13 R_3
-14 R_4
-15 R_5
-16 SGND
-17 SGND
-18 SGND
-19 G_0
-20 G_1
-21 G_2
-22 SGND
-23 G_3
-24 G_4
-25 G_5
-26 SGND
-27 SGND
-28 SGND
-29 B_0
-30 B_1
-31 B_2
-32 SGND
-33 B_3
-34 B_4
-35 B_5
-36 SGND
-37 LCD_EN
-38 R/L("H")
-39 3.3V
-40 3.3V
-41 U/D("L")

18. OVERALL WIRING DIAGRAM

620-1 U
620-2 V
620-3 W
631-1

623-1 24V

631-2

623-2 CONT
623-3 P.GND

640-2-2

621-2 EM

650-2
650-3

622-4 SIG

284-1

HTR2

283-1

305-6

285-1
285-2

666-1

163-2-6

163-3-5

160-2-5
160-3-4
160-4-3

700-A20 SGND
-A19 LCD_U/D
-A18 LCD_R/L
-A17 SGND
-A16 SGND
-A15 RXCLKIN+
-A14 RXCLKIN-A13 SGND
-A12 RXIN2+
-A11 RXIN2-A10 SGND
-A9 RXIN1+
-A8 RXIN1-A7 SGND
-A6 RXIN0+
-A5 RXIN0-A4 SGND
-A3 SGND
-A2 5V1
-A1 5V1
700-B20 CTS_IN
-B19 SGND
-B18 DSR_IN
-B17 SGND
-B16 RXD_IN
-B15 SGND
-B14 RTS_OUT
-B13 SGND
-B12 DTR_OUT
-B11 SGND
-B10 TXD_OUT
-B9 SGND
-B8 WT_LED
-B7 SHUT_LED
-B6 SW_SIG
-B5 SGND
-B4 SHUT_SIG
-B3 SW_LED
-B2 5V0
-B1 5V0

Field Service Ver3.0 Nov.2006

610-1 SCAN_CLK
610-2 SCAN_FR
610-3 SCAN_W23
610-4 SCAN_V0
610-5 SCAN_V1
610-6 SCAN_V2
610-7 LUMP_CONT
610-8 FAN_CONT
610-9 FAN_EM
610-10 HP_PS
610-11 LOVRUN_PS
610-12 TOP_PS
610-13 ROVRUN_PS
610-14 SCAN24V_FEM
610-15 S.GND

640-3-1

621-1 CONT

621-3 P.GND

650-1

622-1 5V
622-2 SIG
622-3 S.GND

Transformer /2

Dehumidification heater/2
284-2
305-1

Dehumidification heater/1
HTR1

CN137-1 APS/5V
CN137-2 SIG
CN137-3 S.GND
CN137-4 APS/5V
CN137-5 SIG
CN137-6 S.GND
CN137-7 LAMP_H/L

160-1-6

CN138-12 PAT1
CN138-13 PAT2
CN138-14 PAT3
CN138-15 PAT4

709-1 FOOT_SW
-2 SGND

704-A1
-A2
-A3
-A4
-A5
-A6
-A7
-A8
-A9
-A10
-A11
-A12
-A13
-A14
704-B1
-B2
-B3
-B4
-B5
-B6
-B7
-B8
-B9
-B10
-B11
-B12
-B13
-B14

703-A14 12V3
-A13 12V3
-A12 12V3
-A11 SHUT_SIG
-A10 SW_LED
-A9 WT_LED
-A8 SHUT_LED
-A7 5V0
-A6 SW_SIG
-A5 SGND
-A4 Y2
-A3 X1
-A2 Y1
-A1 X2
703-B14 5V1_1
-B13 5V1_1
-B12 CTS_IN
-B11 SGND
-B10 DSR_IN
-B9 SGND
-B8 RXD_IN
-B7 SGND
-B6 RTS_OUT
-B5 SGND
-B4 DTR_OUT
-B3 SGND
-B2 TXD_OUT
-B1 SGND

136-A1 SGND
136-A2 LCD_UD
136-A3 LCD_RL
136-A4 SGND
136-A5 SGND
136-A6 TXCLKOUT+
136-A7 TXCLKOUT136-A8 SGND
136-A9 TXOUT2+
136-A10 TXOUT2136-A11 SGND
136-A12 TXOUT1+
136-A13 TXOUT1136-A14 SGND
136-A15 TXOUT0+
136-A16 TXOUT0136-A17 SGND
136-A18 SGND
136-A19 LCD5V
136-A20 LCD5V
136-B1 RTS_OUT
136-B2 SGND
136-B3 DTR_OUT
136-B4 SGND
136-B5 TXD_OUT
136-B6 SGND
136-B7 CTS_IN
136-B8 SGND
136-B9 DSR_IN
136-B10 SGND
136-B11 RXD_IN
136-B12 SGND
136-B13 WT_LED
136-B14 SHUT_LED
136-B15 SW_SIG
136-B16 SGND
136-B17 SHUT
136-B18 SW_LED
136-B19 5V0
136-B20 5V0

CN71-1 5V_IN
CN71-2 S.GND
CN71-3 /REM1
CN71-4 /REM2
CN71-5 /REM3
CN71-6 CUR_EM
CN71-7 AC_OFF
CN71-8 FAN_H/L

701-1 X2
-2 Y1
-3 X1
-4 Y2

315

708-1 5V1
-2 SGND
-3 12V4
-4 SGND

316

104-1 5V1
-2 SGND
-3 12V4
-4 SGND

7
8

90-2

18. OVERALL WIRING DIAGRAM

90-1

138-1 5v0
138-2 POWER_RL
138-7 REM/5
138-6 REM/4
138-5 REM/3
138-10 POWER_EM
138-9 5v0_ACOFF
138-8 HT_RL
138-3 REM/1
138-4 REM/2
138-11 5v1_ACOFF

320
319
318
317

A
bizhub PRO 1050/1050P
1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

APS sensor /2

Status indicator lamp

Power supply cooling fan /1

Power supply cooling fan /2

DC power supply /1

Power switch

PS53

FM25

FM26

DCPS/1

SW2

Panel key board

Backlight /1

Backlight /2

LCDB

PKB

Operation board /3

LCD board

OB3

Operation board /2

APS sensor /1

PS52

OB inverter

Operation board /1

OB1

OB INVB

Outlet

OB2

Main power switch

SW1

HTR1

Dehumidification heater /2

Dehumidification heater /1

T2

Overall control board

Transformer /2

T1

OACB

Transformer /1

SW3

HTR2

Triac /2

Dehumidification heater switch

TRC2

Triac /1

TRC1

L1 inverter

L1 INVB

Main relay

Exposure lamp

L1

RL1

Noise filter /2

NF2

Scanner cooling fan

Noise filter /1

NF1

Scanner home sensor

Circuit breaker

CBR

PS51

Scanner drive board

SDB

FM19

Scanner motor

M27

Part name

Power plug

Symbol

Main body location list

18. OVERALL WIRING DIAGRAM

Location

7-D

7-D

7-D

6-D

5-G

5-D

5-D

5-D

5-A

5-A

5-A

4-G

4-G

4-G

4-E

4-C

4-A

3-H

3-G

3-G

3-E

3-E

3-D

3-C

3-B

3-A

2-F

2-F

2-F

2-E

2-A

2-A

2-A

1-G

1-F

1-A

Field Service Ver3.0 Nov.2006

63

172

319

173-2-4

173-5-1

173-5-1

172-4-6

172-9-1

173-1-5

172-8-2

172-7-3

USB

131-6

131-5

131-1

131-2

131-3

131-4

Amphenol
36pin

173-3-3

37

173-4-2

172-5-5

317

172-6-4

318

315

CONT
CLK 171
PLL_LK 170
62
36V
52
24V

P.GND

320

316

18.2 Main body 2/4

POLYGON MOTOR
DRIVE BOARD

CN134-1 STROBE
CN134-2 D0
CN134-3 D1
CN134-4 D2
CN134-5 D3
CN134-6 D4
CN134-7 D5
CN134-8 D6
CN134-9 D7
CN134-10 PTRCLK
CN134-14 PBUSY
CN134-12 ACK
CN134-13 xFLAG
CN134-14 HBUSY
CN134-15~18 N.C.
CN134-19~27 S.GND
CN134-28~30 N.C.
CN134-31 INIT
CN134-32 NDVALID
CN134-33~35 N.C.
CN134-36 1284ACT

CN125-1 VBUS
CN125-2 -D
CN125-3 +D
CN125-4 S.GND

Polygon motor

M21

7
8

CN10-2

FT103

CN3-1

INDEXB

WRITE UNIT

FT102

CN10-1

194-9

192-5-9

FT23

194-10

192-4-10

FT22

194-11

192-3-11

RL2

194-12

192-2-12

Sub relay

194-13

192-1-13

Coil

191-14-1

CN3-2

191-13-2
191-12-3
191-11-4
191-10-5
191-9-6
191-8-7

CN1-6
AC_NEU

79
80
81
141

LDB

CN1-5
AC_NEU

CN1-3
AC_HOT

191-6-9

CN11-1 5v1
CN11-2 5v1
CN11-3 5v1

161
162
85

OACB

84
86
87
88
89
90
91
92
93

51-1

94
95

OACB 2/2

82

142

190-2-11

CN11-4 5v1
CN11-5 5v1
CN11-6 12v1-1
CN11-7 12v1-2
CN11-8 S.GND
CN11-9 S.GND
CN11-10 S.GND
CN11-11 S.GND
CN11-12 S.GND
CN11-13 S.GND
CN11-14 S.GND

96

CN21-1 24v2
CN21-2 24v2
CN21-3 P.GND
CN21-4 P.GND

97
98
101
103
104
105

IPB

100

99
106
107

HDD1

CN12-1 24v1
CN12-2 24v1
CN12-3 24v1
CN12-4 12v2
CN12-5 12v2
CN12-6 5v2
CN12-7 5v2
CN12-8 5v2
CN12-9 5v2
CN12-10 5v2
CN12-11 -5v

113

CN 112

112

CN 123

114
115
116
117
118

120

M6

119

CN13-1 24v1
CN13-2 24v1

181
121
122

M31 M7

180

CN13-3 24v1
CN13-4 24v1

123
124
125
126
127
128
129
131

136

CN13-16 P.GND
CN13-17 P.GND
CN13-18 P.GND

130
137
140

PB

139

FNS

CN14-1 12v2
CN14-2 5v2
CN14-3 S.GND
CN14-4 S.GND

138

CN15-4 HT_RL
CN15-5 FAN_CONT
CN15-6 FAN_EM
CN15-10 REM/1
CN15-11 REM/2
CN15-14 AC_OFF

200
201

RJ45

135

CN 113

134

CN 124

183

CSRC I/F
(RS232C)

182

CCDB

133
343-2

M6 M31 M7

132

CN13-5 24v1
CN13-6 5v2
CN13-7 5v2
CN13-8 5v2
CN13-9 5v2
CN13-10 S.GND
CN13-11 S.GND
CN13-12 S.GND
CN13-13 S.GND
CN13-14 P.GND
CN13-15 P.GND

Power supply
cooling fan /3

343-1

FM27

321
322
328
334
323
329
335
324
330
336
331
337
325
326
332
338
327
333
339

111

109

108

CN12-12 S.GND
CN12-13 S.GND
CN12-14 S.GND
CN12-15 S.GND
CN12-16 S.GND
CN12-17 S.GND
CN12-18 P.GND
CN12-19 P.GND
CN12-20 P.GND
CN12-21 P.GND
CN12-22 24v1

DCPS/2

ACDB
PFU

ACDB
PFU
ADUDB1
ACDB
ADUDB1
PRCB
M3
ADUDB1
ACDB
ADUDB1

PRCB
ADUDB1
ACDB
PFU
ADUDB1
PRCB

DPSB
M6
M4
SDB
HV1
SDB
ADUDB1
OACB

DPSB

CN1-2
AC_HOT

191-7-8
191-5-10
191-4-11
191-3-12
190-12-1
190-11-2
190-10-3

PRCB
ADUDB1
OACB
PFU
DCPS/1,/2
OACB
ADF
OACB

190-9-4
190-8-5
190-7-6
190-6-7
190-5-8
190-4-9
190-3-10
190-1-12

MS2
PFU
ADUDB1
PFU

RL3

550

78

173-1-8

173-2-7

173-3-6

173-4-5

173-5-4

173-6-3

173-7-2

173-8-1

42

CN80-3

CN80-4

PCI RB

36

156 157

MS1

78-2A 78-2B 79-2B 79-2A

MS2

Interlock
switch /1

78-1A 78-1B 79-1B 79-1A

150 151 152 153 154 155

PRCB

CN80-1

CN80-2

83-1
83-2
83-3
83-4
83-5
81-6
82-1
82-2

Interlock
switch /2

HV1
M3
M2
M1
ADUDB1
ADUDB2

93

CN137-7 RXD
CN137-8 DSR(I)
CN137-9 RTS(O)
CN137-10 TXD
CN137-11 DTR(O)
CN137-12 CTS(I)
CN137-13 DDF_VV
CN137-14 COVER

Heater relay

10-6

CN887-1 GND
CN887-2 12V
CN887-3 12Vout
CN887-4 GND
CN887-5 GND
CN887-6 5Vout

CN130-A1 ENB
CN130-A2 ALM1
CN130-A3 S/HB1
CN130-A4 S/H1
CN130-A5 S.GND
CN130-A6 LD+5V
CN130-A7 LD+5V
CN130-A8 LPR5V
CN130-A9 S.GND
CN130-A10 -VIDEO2
CN130-A11 +VIDEO2
CN130-A12 S.GND
CN130-B1 LOAD
CN130-B2 DACLK
CN130-B3 DI
CN130-B4 S.GND
CN130-B5 ALM2
CN130-B6 S/HB2
CN130-B7 S/H2
CN130-B8 ALMRST
CN130-B9 S.GND
CN130-B10 -VIDEO1
CN130-B11 +VIDEO1
CN130-B12 S.GND

8
48
55
82
90

DF
DF-603

USB

RS232C

Compact Flash

DIMM

ICB

HDD2

IC cooling fan FM24

CN885-1 TD+
CN885-2 TDCN885-3 RD+
CN885-4 CT
CN885-5 CT
CN885-6 RDCN885-7 N.C.
CN885-8 CHS

CN888-1 STROBE
CN888-2 D0
CN888-3 D1
CN888-4 D2
CN888-5 D3
CN888-6 D4
CN888-7 D5
CN888-8 D6
CN888-9 D7
CN888-10 PTRCLK
CN888-14 PBUSY
CN888-12 ACK
CN888-13 xFLAG
CN888-14 HBUSY
CN888-15~18 N.C.
CN888-19~27 S.GND
CN888-28~30 N.C.
CN888-31 INIT
CN888-32 NDVALID
CN888-33~35 N.C.
CN888-36 1284ACT

CN1-1
CN1-2
CN1-3
CN1-4
CN1-5
CN1-6
CN1-7
CN1-8
CN1-9
CN1-10
CN1-11
CN1-12
CN1-13
CN1-14
CN1-15
CN1-16
CN1-17
CN1-18
CN1-19
CN1-20
CN1-21
CN1-22
CN1-23
CN1-24
CN1-25
CN1-26
CN1-27
CN1-28
CN1-29
CN1-30
CN1-31
CN1-32
CN1-33
CN1-34
CN1-35
CN1-36
CN1-37
CN1-38
CN1-39
CN1-40

Amphenol 36pin

18. OVERALL WIRING DIAGRAM

CN889-1 N.C
CN889-2 RXD
CN889-3 TXD
CN889-4 N.C
CN889-5 GND
CN889-6 N.C
CN889-7 RTS
CN889-8 CTS
CN889-9 N.C

Field Service Ver3.0 Nov.2006

CN132-1 INDPR
CN132-2 S.GND
CN132-3 IND
CN132-4 S.GND
CN132-5 5V

CN139-1 DCD
CN139-2 RXD
CN139-3 TXD
CN139-4 DTR
CN139-5 GND
CN139-6 DSR
CN139-7 RTS
CN139-8 CTS
CN139-9 RI

PRCB
OACB
ADUDB1
PFU
ADF
FNS
OACB

CN195- 1 RST
CN195- 2 S.GND
CN195- 3 D7
CN195- 4 D8
CN195- 5 D6
CN195- 6 D9
CN195- 7 D5
CN195- 8 D10
CN195- 9 D4
CN195-10 D11
CN195-11 D3
CN195-12 D12
CN195-13 D2
CN195-14 D13
CN195-15 D1
CN195-16 D14
CN195-17 D0
CN195-18 D15
CN195-19 S.GND
CN195-20 N.C.(KEY pin)
CN195-21 DMARQ
CN195-22 S.GND
CN195-23 DIOW
CN195-24 S.GND
CN195-25 DIOR
CN195-26 S.GND
CN195-27 IDRDY
CN195-28 CSEL
CN195-29 DMACK
CN195-30 S.GND
CN195-31 INT0
CN195-32 Reserved
CN195-33 DA1
CN195-34 PDAIG
CN195-35 DA0
CN195-36 DA2
CN195-37 CS0
CN195-38 CS1
CN195-39 DASP
CN195-40 S.GND

CN103-1 +5V1
CN103-2 S.GND
CN103-3 S.GND
CN103-4 +12V(HDD)

135-1 DF_CVR
135-2 ERR_T
135-3 PVV
135-4 TNVV
135-5 B_VV
135-6 S_VV
135-7 5V_MON
135-8 EE_VV
135-9 PRI_RST
135-10 RST_CONT
135-11 RXD
135-12 S.GND
135-13 RTS
135-14 S.GND
135-15 ERR_R
135-16 TXD
135-17 S.GND
135-18 CTS
135-19 S.GND

CN111-1 TD+
CN111-2 TDCN111-3 RD+
CN111-4 CT
CN111-5 CT
CN111-6 RDCN111-7 N.C.
CN111-8 CHS

24V
P.GND
5V
S.GND

S.GND CN170-50
TG
-49
TGOUT
-48
CLAMP
-47
ACLAMP
-46
PRDKEEP -45
S.GND
-44
LCLK+
-43
LCLK-42
S.GND
-41
RCK-40
RCK+
-39
S.GND
-38
S.GND
-37
TCK+
-36
TCK-35
S.GND
-34
S.GND
-33
SCLK
-32
SEN
-31
SDI
-30
SDO
-29
S.GND
-28
AD_D0-27
AD_D0+
-26
S.GND
-25
AD_D1-24
AD_D1+
-23
S.GND
-22
AD_D2-21
AD_D2+
-20
S.GND
-19
LVDSCLK- -18
LVDSCLK+ -17
S.GND
-16
ADRST
-15
APR
-14
PDWN
-13
S.GND
-12
+5V1
-11
+5V1
-10
+5V1
-9
+5V1
-8
+5V1
-7
+5V1
-6
S.GND
-5
+12V
-4
+12V
-3
+12V
-2
S.GND
-1

CN110-1 S.GND
CN110-2 TG
CN110-3 TG_OUT
CN110-4 CLAMP
CN110-5 A_CLAMP
CN110-6 PRDKEEP
CN110-7 S.GND
CN110-8 +LCLK
CN110-9 -LCLK
CN110-10 S.GND
CN110-11 -RCK
CN110-12 +RCK
CN110-13 S.GND
CN110-14 S.GND
CN110-15 +TCK
CN110-16 -TCK
CN110-17 S.GND
CN110-18 S.GND
CN110-19 SCLK
CN110-20 SEN
CN110-21 SDI
CN110-22 SDO
CN110-23 S.GND
CN110-24 -AD_D0
CN110-25 +AD_D0
CN110-26 S.GND
CN110-27 -AD_D1
CN110-28 +AD_D1
CN110-29 S.GND
CN110-30 -AD_D2
CN110-31 +AD_D2
CN110-32 S.GND
CN110-33 -LVDSCLK
CN110-34 +LVDSCLK
CN110-35 S.GND
CN110-36 ADRST
CN110-37 APR
CN110-38 LVDSPDN
CN110-39 S.GND
CN110-40 +5V1
CN110-41 +5V1
CN110-42 +5V1
CN110-43 +5V1
CN110-44 +5V1
CN110-45 +5V1
CN110-46 S.GND
CN110-47 +12V(CCD)
CN110-48 +12V(CCD)
CN110-49 +12V(CCD)
CN110-50 S.GND

CN 898

CN 899

758-1
758-2
758-3
758-4

CN886-1 VBUS
CN886-2 -D
CN886-3 +D
CN886-4 S.GND

RJ45

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

DC power supply /2

Power supply cooling fan /3

CCD board

Parameter board

Heater relay

Interlock switch /2

PCI relay board

Interlock switch /1

Hard disk /2

IC board

IC cooling fan

FM27

CCDB

PB

RL3

MS2

PCI RB

MS1

HDD2

ICB

FM24

Image processing board

IPB

Hard disk /1

Laser drive board

LDB

HDD1

Index board

INDEXB

DCPS/2

Coil

Polygon motor

M21

Part name

Sub relay

RL2

Symbol

Main body location list

18. OVERALL WIRING DIAGRAM

Location

8-F

8-D

8-C

8-A

7-D

7-A

7-A

6-F

5-C

5-A

3-C

3-A

2-E

2-C

2-C

2-D

2-A

2-A

Field Service Ver3.0 Nov.2006

M28

150
68
151

61
57
53

118
111
200
201
103

PS29

86

79
38

M10

2
PS32

PS5

271-3

PS4

PS31

270-1
270-2
270-3

271-2

250-6

Paper size
sensor /Fr1
Paper size
sensor /Rr1
Upper limit

277-2

250-3

277-3

TRAY1

M11

300
301
308
302
309
303
310
304
311
305
312
306
313
307

TONER SUPPLY

69

401-2 P.GND
401-1 24V3
301-2 P.GND
301-1 24V3
300-4 P.GND
300-3 P.GND
300-2 24V2
300-1 24V2
200-8 S.GND
200-7 S.GND
200-6 F_CONT
200-5 F_EM
200-4 5V2
200-3 5V1
200-2 12V3
200-1 NC
216-15 SCAN_CLK_O
216-14 SCAN_FR
216-13 SCAN_MGN
216-12 SCAN_CUR1
216-11 SCAN_CUR2
216-10 SCAN_CUR3
216-8 SCANFAN_CONT
216-7 SCANFAN_EM
216-6 SCANHP_PS
216-5 NC
216-4 NC
216-3 NC
216-2 SCAN24V_FEM
216-1 S.GND

222-B9 5V
222-B8 SIG
222-B10 GND

324-5 B
324-6 /B
328-1 24V
328-2 24V
328-3 A
328-4 /A

385-1-3
385-2-2

383-3-1

381-1

229-2 TONER_SIG
229-3 S.GND

383-2-2

381-2

385-3-1

220-A7 T1UP_PS

124

220-A12 T1FEED_PS

220-A12 T1_0PS

250-23

250-2

265-1

229-13 HOPM1_CONT
229-14 HOPM1_CLK

265-2

250-4

268-2

250-8

268-3
272-1-2
2

250-20

272-2-1
22
250-19

Remaining paper VR /1
Paper size VR /1

Pick-up solenoid /1

320-B7 T1 SEP CL_CONT

Paper feed clutch /1

320-A6 T1 FEED CL_CONT


320-A5 24V

FM18
8

FM29

FM8

FM7

FM6

FM12
2

FM3

FM2

FM1

FM10
0

FM28
8

FM11

271-3

Paper lift motor /1

277-1

Paper size
sensor /Fr2
Paper size
sensor /Rr2
Upper limit

277-2

276-3

220-B9 T2_0PS

276-2
276-1

251-2
264-1-3

275-3
265-1
265-2

251-4

4
CN18-3

508
CN450-8

TS1

Handle release sensor /2


Remaining paper VR /2
Paper size VR /2

Paper feed clutch /2

250-24

Separation clutch /2

251-10

L3

L2

L4

251-17

320-A4 UPT1M_CONT
320-A3 UPT1M24V

Paper feed assist


fan /Fr2
Paper feed assist
fan /Rr2

Paper lift motor /2

450-2

450-1

450-3

FAN

SD1

462-1

Fusing heater lamp /3

FM222 FM233

Fusing heater lamp /2

TS2 Thermostat /2

FUSING UNIT

272-1-2
2

251-20

VR4

FM9

Paper feed
assist fan /Fr1

220-A13 FAN/Fr EM

270-1
270-2
270-3

271-2

251-6

251-3

251-23

275-1

327-7 EXDWFAN_DRIVE

265-3

273-2
273-3

268-2

251-8

VR3

FM5

Paper feed
assist fan /Rr1

320-B3 T1FAN_CONT
220-A14 FAN/Rr EM
320-B5 P.GND
320-A2 UPT1M_CONT
320-A1 UPT1M24V
220-B1 T2_SET_P
220-B2 5V2
220-B3 T2SIZE_PS1
220-B4 S.GND
220-B5 T2SIZE_PS2

PS10 PS11

FM4

228-B8 FSFAN_EM
327-2 P.GND
327-3 GFAN_DRIVE

Handle release sensor /1

265-3

273-2
273-3
268-1

220-A11 T1SIZE_VR

320-A7 T1UPSD_CONT

SD3

396-10-5
61

349-7-2
349
72
349 6 3
349-6-3

92-2
92-3
89-1

228-B9 GFANEM
327-4 P.GND
88-9-3

VR2

Transfer/separation suction fan

89-2
89-3

88-8-4
8
8

VR1

Developing suction fan

327-5 EXUPFAN_DRIVE
327-10 P.GND
228-B10 EXUPFEM
327-6 P.GND

88-11-1

329-1 OP/FAN_CONT
220-B7 T2UP_PS

TRAY2

Paper exit cooling fan /1

97-4-1
76-1-3
76-2-2

220-B14 T2FEED_PS
59-2
59-3
88-3-9

220-B6 T2GRIP_PS
220-B10 A5V
220-B8 T2 REMAIN_VR

220-B11 T2SIZE_VR

Pick-up solenoid /2

251-19

320-B8 T2 SEP CL_CONT

F/G

Pump cooling fan

329-2 OP/FAN_EM
329-3 P.GND

F/G

Paper exit cooling fan /3

99-1-3

228-A13 MF1H/L
228-B1 MF1EM

268-1

171-7-7

595-3-1

321-1 24V
321-2 T1LKSD_CONT

228-B12 FAN_EM

172-9-1

507

510

505

5
501

222-A1 5V
222-A5 LOOP_PS
222-A4 S.GND

504

502

222-A2 T1VFIN_PS

222-A3 T2VFIN_PS

Tray lock solenoid /1

254-9-5

Loop sensor
254-8-6

Pre-registration
sensor /1

253-8-6

254-7-7

Pre-registration
sensor /2

253-7-7

254-1-13

Door switch /1

253-1-13

253-4-10

sensor /1
sensor /2

97

254-3-11

253-10-4

10

253-11-3

Pre-registration clutch /1
Vertical conveyance
clutch

11

Pre-registration clutch /2

Total counter

PS22

464-1
464-2

451-15

464-3

FUSING UNIT

CNT1

208-3 GND
208-6 GND
208-2 FUSING ROLLER_SIG
221-1 FIX_SET_P
221-2 5V
221-4 FEXIT_PS

213-A2 AC_ENB
213-A1 N.C.

Fusing exit
sensor

465-1

221-3 5V
221-5 FJAM_PS
221-7 S.GND
221-6 FIX_SET_N

213-B16 HFAN2_CONT
213-B15 HFAN_FEM

Fusing jam
sensor

465-2
465-3

Thermistor /1

223-1 TH1+
223-2 TH1223-3 TH2+
223-4 TH2-

CNT2

223-5 TH3+
223-6 TH3-

CN77B

213-B13 HFAN3_FEM
213-B12 SFAN_CONT
213-B11 SFAN_FEM
213-B10 MCOOL F1_CONT
213-B8 MCOOL F1/F2_FEM
213-B7 POLYGON F_CONT
213-B5 POLYGON F_FEM
213-B4 S.GND

223-7 TH4+
223-8 TH4-

Thermistor /4

M24

424-3 WEBM_D3
424-4 WEBM_D4
424-1 WEBM_D1
424-2 WEBM_D2

213-B2 KEY_24FEM
213-B1 TCOP

Web
motor

18. OVERALL WIRING DIAGRAM

ACDB 1/2

CL1 CL2 CL3

100
106
108
113
114

Vertical conveyance
sensor /3

253-3-11

254-10-4

254-11-3

322-5 N.C.

L3_CONT
AC5V_FEM
AC12V_FEM
DH_CONT

VERTICAL
CONVEYANCE

322-4 VF_MC
322-3 VFDW_MC

213-A10 T1_CONT
213-A9 T2_CONT
213-A7
213-A6
213-A5
213-A4

Paper exit cooling fan /2

228-B11 EXDWFEM
327-8 P.GND

88-5-7

228-B2 MF2H/L
228-B3 MF2EM

320-A8 T2 FEED CL_CONT


320-B2 24V

171-8-6

228-B6 GFAN_EM

171-10-4

320-B4 T2FAN_CONT
220-B13 FAN/Rr EM
320-B6 P.GND

222-B5 HINF2_H/L
222-B6 HINF2_EM

171-6-8

172-7-3

78-1-3

171-11-3

78-1-3

222-B7 PFAN_EM

171-13-1

228-B12 EM
327-9 CONT
222-A9 VF_DOOR_PS
222-A6 VF_UPPS

222-A8 VF_PS

222-A7 VF_DWPS
322-2 VFUP_MC
322-1 24V

213-A17 MRL_CONT
213-A16 MRL_SIG
213-A15 TC_CONT
213-A14 TC_24FEM
213-A13 ACV_EM
213-A12 ZERO_CROSS

410-A1 MRL_CONT
410-A2 MRL_SIG
410-A3 TC_CONT
410-A4 TC_24FEM
410-A5 ACV_EM1
410-A6 ZERO_CROSS
410-A8 T1_CONT
410-A9 T2_CONT
410-A10 T3_CONT
410-A11 L3_CONT
410-A12 AC5V_FEM
410-A13 AC12V_FEM
410-A14 DH_CONT
410-A15 DH_OPEN
410-A16 AC_ENB
410-A17 N.C

Cooling fan /1

228-B4 MF3H/L
228-B5 MF3EM

320-B1 T2UPSD_CONT

77-1-3

171-9-5

222-B3 HINF1_H/L
222-B4 HINF1_EM

171-4-10

595-2-2

172-8-2

78-2-2

321-3 24V
321-4 T2LKSD_CONT

98-3-1

171-12-2

78-2-2

F/G

Cooling fan /2

Cooling fan /3

IPB cooling fan

F/G

Suction fan /1

Suction fan /2

98-2-2

222-B13 N.C.

400-1 24V1
400-2 12V
400-3 5V
400-4 S.GND
400-5 S.GND
400-6 P.GND

435-1 24V
435-2 PGND

420-A1 24V
420-B9 CONT

400-7 MRL_24V
400-8 MRL_CONT

326-1 P1_M24
326-2 P1_M

377-1-3
380-3

Intermediate hopper motor

328-6 /B

383-1-3

381-3

229-7 TP1_PS(30K)

229-10 TONM_EM

220-A6 T1GRIP_PS

Suction fan /3

220-B12 FAN/Fr EM

77A-1

18.3 Main body 3/4

370-1-2
370-2-1
371-1-2

326-3 P2_M24
326-4 P2_M

371-2-1

393-1-3

369-3

324-1 24V
324-2 24V
324-3 A

380-7
380-11

Toner remaining sensor /1

220-A1 T1_SET_P
220-A2 5V2
220-A3 T1SIZE_PS1
220-A4 S.GND
220-A5 T1SIZE_PS2

277-1
396-4-11

229-8 TONM_CONT
229-9 TONM_CLK
-66
-7
-8
8
-9
9
-10
0
-11

229-11 5V2
229-12 TP2_PS(CUP)

396 9 6

389-3

390-10-3
01

229-15 HOPM1_EM

349 5 4
349-5-4

229-16 TB_DOOR
229-17 S.GND

Door switch /2

Suction fan /4

171-5-9

90-3

35-1 24V
35-2 KEY_SIG
35-3 S.GND
35-4 C_DRIVE
35-5 P.GND

77A-2

Field Service Ver3.0 Nov.2006

Toner pump motor


Air pump motor

211-3 5V
211-2 SIG
211-1 GND

Pump encoder sensor /1

Pump encoder sensor /2

211-5 SIG
211-4 GND
377-3-1
377-2-2

Air motor encoder sensor

Air separation motor

384-1-9
384-2-8

Toner remaining sensor /2

229-4 T_SEN_CNT2
229-5 TOR_SIG2(60K)
229-6 S.GND
3
390-4-9

Toner remaining sensor /3

S.G.
CONT
CLK

Toner bottle
motor

P.G.
24V
24V

220-A10 A5V
220-A8 T1 REMAIN_VR
389-1
389-2

Toner remaining sensor /4

349 8 1
349-8-1

392 1
5V 392-1
-2
S.G.
-33
-4
4
-5
-6
6

Toner hopper
motor

Separation clutch /1

24V

327-1 FS_FAN_DRIVE

Polygon cooling fan

442-6 L3_DRV
440-1 T1_DRV
442-1 T2_DRV
440-2 T2_TRIG

88-2-10

75-1

77B-2

78-3-1

420-A2 P.GND
420-B8 N.C
420-A3 P.GND
420-B7 POLYGON F_CONT
420-A4 P.GND
420-B6 SUCTION F2_CONT
420-A5 P.GND
420-B5 SUCTION F1_CONT
420-A6 P.GND
420-B4 IMAGE F_CONT
420-A7 P.GND
420-B3 MAIN F3_CONT
420-A8 P.GND
420-B2 MAIN F2_CONT
420-A9 P.GND
420-B1 MAIN F1_CONT

440-6 ACN
442-8 ACN
442-4 ACH
440-4 T3_DRVG

88-1-11

75-2

90-4

77A-4
77B-1

Key counter

410-B2 HFAN2_CONT
410-B3 HFAN_FEM
410-B4 HFAN3_CONT
410-B5 HFAN3_FEM
410-B6 SFAN_CONT
410-B7 SFAN_FEM
410-B8 WRITE F1_CONT
410-B9 WRITE F2_CONT
410-B10 WRITE F_FEM
410-B11 POLYGON F_CONT
410-B12 N.C
410-B13 POLYGON F_FEM
410-B14 S.GND
410-B15 KEY_CONT
410-B16 KEY_24FEM
410-B17 TC_DRV

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Paper size sensor /Rr2

Paper feed clutch /1

Separation clutch /1

Paper feed assist fan /Fr1

CL4

CL5

FM20

Toner bottle motor

M6

PS11

Toner remaining sensor /4

PS34

Paper size sensor /Fr2

Paper size VR /1

VR2

PS10

Remaining paper VR /1

VR1

Toner hopper motor

Pick-up solenoid /1

SD3

Paper exit cooling fan /1

Handle release sensor /1

PS9

FM9

Paper empty sensor /1

M7

Paper feed sensor /1

Toner remaining sensor /1

PS31

PS8

Intermediate hopper motor

M11

PS7

Upper limit sensor /1

PS6

Toner remaining sensor /2

Paper size sensor /Rr1

PS5

Toner remaining sensor /3

Paper size sensor /Fr1

PS4

PS33

Air motor encoder sensor

PS30

PS32

Pump encoder sensor /1

Pump encoder sensor /2

Air pump motor

M29

PS29

Toner pump motor

M28

PS28

Air separation motor

M10

Part name

Printer control board

PRCB

Symbol

Main body location list

18. OVERALL WIRING DIAGRAM

4-B

4-B

4-B

4-B

4-B

4-F

3-G

3-G

3-F

3-B

3-B

3-B

3-B

3-B

3-B

2-F

2-F

2-F

2-F

2-B

2-B

2-B

1-F

1-F

1-F

1-F

1-F

1-F

1-C

Location

Symbol

TS1

FM7

FM6

FM12

FM8

FM3

FM23

FM22

CL7

CL6

SD4

SD1

M26

FM2

FM1

FM10

FM28

FM11

VR4

VR3

PS15

PS14

PS13

PS12

FM5

FM4

SW5

M25

FM21

Part name

Thermostat /1

Suction fan /2

Suction fan /1

IPB cooling fan

Suction fan /3

Cooling fan /3

Paper feed assist fan /Rr2

Paper feed assist fan /Fr2

Separation clutch /2

Paper feed clutch /2

Pick-up solenoid /2

Tray lock solenoid /1

Paper lift motor /2

Cooling fan /2

Cooling fan /1

Paper exit cooling fan /2

Paper exit cooling fan /3

Pump cooling fan

Paper size VR /2

Remaining paper VR /2

Handle release sensor /2

Paper empty sensor /2

Paper feed sensor /2

Upper limit sensor /2

Developing suction fan

Transfer/separation suction fan

Door switch /2

Paper lift motor /1

Paper feed assist fan /Rr1

6-H

6-F

6-F

6-F

6-F

6-F

6-B

6-B

6-B

6-B

6-B

6-B

6-B

5-F

5-F

5-F

5-F

5-F

5-B

5-B

5-B

5-B

5-B

5-B

4-F

4-F

4-F

4-B

4-B

Location

Symbol

TH4

TH3

TH2

TH1

PS23

M24

CNT2

CNT1

CL3

CL2

CL1

PS22

PS21

FM29

FM18

ACDB

SW4

PS20

PS19

PS18

PS17

PS16

SD2

L4

L3

L2

TS2

Part name

Thermistor /4

Thermistor /3

Thermistor /2

Thermistor /1

Fusing jam sensor

Web motor

Key counter

Total counter

Pre-registration clutch /2

Vertical conveyance clutch

Pre-registration clutch /1

Fusing exit sensor

Vertical conveyance sensor /3

Suction fan /4

Polygon cooling fan

AC drive board

Door switch /1

Vertical conveyance sensor /2

Vertical conveyance sensor /1

Pre-registration sensor /2

Pre-registration sensor /1

Loop sensor

Tray lock solenoid /2

Fusing heater lamp /3

Fusing heater lamp /2

Fusing heater lamp /1

Thermostat /2

9-B

9-B

9-B

9-B

9-B

9-B

9-I

8-H

8-B

8-B

8-B

8-B

8-B

7-F

7-F

7-F

7-B

7-B

7-B

7-B

7-B

7-B

7-B

6-H

6-H

6-H

6-H

Location

Field Service Ver3.0 Nov.2006

C
341-14

356-2-1

353-1-11

356-1-2

353-2-10

354-1

341-12

354-2

341-13

F/G

Coin vendor

341-18
341-24
341-17

353-11-1
353-10-2
353-9-3

355-1-9

341-15

355-2-8

341-16

359-2
359-3
359-1
356-2
356-1

356-5

355-5-5

341-21

356-4

355-4-6

341-20

356-3

355-3-7

341-19

356-8

355-8-2

356-7

355-7-3

356-6

355-6-4

360-1

353-3-9

360-3

F/G

360-1
360-2
360-3

123

350-4-2

458-1

350-3-3

458-2

F/G

350-2-4

458-3

136

350-1-5

458-4

Erase lamp

Charger
cleaning motor

Blade motor

360-1
360-2
360-3
360-1
360-2
360-3

PS26 PS27 DPSB

360-2

353-4-8
353-5-7
353-6-6
353-7-5

341-23

353-8-4
340-5
340-2
340-3
340-4
340-8

SEPARATION

TRANFER

GUIDE PLATE

TRANSFER/
SEPARATION
CHARGER

224-2 5V
224-1 D_SET

Drum claw
solenoid

F/G

ACDB 2/2

323-8 N.C
323-5 CONT

323-6 TM_D1
323-2 BLA_2
323-1 BLA_1
225-A1 5V
225-A2 SIG
225-A3 S.GND

341-22

225-A4 SIG

341-11

225-A5 SIG

225-A6 SIG

224-5 SIG
224-6 A.GND

M22

37-7 S.GND
37-8 5V
37-1 OP_TXD
37-2 OP_DTR
37-3 OP_CTS
37-4 OP_RXD
37-5 OP_DSR
37-6 OP_RTS

Blade sensor /1
Blade sensor /2

Charger cleaning home sensor


Charger cleaning limit sensor
457-1
457-2
457-3
457-4
457-5

Drum potential sensor

Drum potential
sensor board

340-1
351-4-1
351-3-2
340-7

224-4 THD224-3 THD+

351-1-4

340-6

Drum temperature sensor

TH5

351-2-3

341-1

M14

M8

454-1
454-3

341-3

454-2

341-2

454-5

341-5

454-4

341-4
341-6

5V
DCONT
Vref
Gamma CONT
JCONT

454-6

341-7

DSIG

454-7

341-8

Dmon

454-8

341-9

Toner control sensor board

Gamma SIG

454-9

341-10

JAM

454-10

A.GND

M12

M9

110

152

102

F/G

HV2

225-A7 5V
225-A8 DCONT
225-B1 Vref
225-B2 Gamma CONT
225-B3 JAMCONT
225-B4 DSIG
225-B5 DmonSIG
225-B6 Gamma SIG
225-B7 JAMSIG
225-B8 A.GND

TCSB

422-1 24V
422-2 24V
422-3 A
422-4 /A
422-5 B
422-6 /B
104

255-1

127

255-2

F/G

M13

M3

74

256-4
256-5
256-6
256-7
256-8
256-9

255-3

480-2

70-2-2

71
72
155

86-2

86-1

130-1-6

81-4-6

Paper exit sensor

Door open/close sensor /1

87-1

130-4-3

PS2

PS38 PS39

M1

480-3

70-3-1

130-2-5

81-5-5

PS1

87-2

130-5-2

87-3

130-6-1

Door open/close sensor /2

PS40 PS41

M5

110

125

SD6

172

SD7
SD8

M4

FM14

Paper feed motor

67 66 65 64

M2

FM15

154

FM16

73

Drum motor

FM13
FM17

181

TSL

182
180

TRANSFER
ASSIST ADAPTER

M31

183

756-6-1
756-5-2
756-4-3
756-3-4
756-2-5
756-1-6

138

48
91
54
130
137
139

24V
5V
S.GND
P.GND
P.GND
P.GND
5V
5V

757-3-3

S.GND

757-4-2

140

M19

F/G

217-5 REQ3
217-4 ACK3
217-3 ERR_OUT3
217-2 NC
217-1 NC
217-15 REQ13
217-14 ACK1
217-13 IO_URXD
217-12 ERR_OUT1
217-11 IO_UCLK
217-10 PFU_LATCH
217-9 S.GND
217-8 IO_DCLK
217-7 5V
217-6 IO_DTXD

76
77

ADUDB1

PS54

757-5-1

755-1
755-2
755-3
755-4
755-5
755-6
757-1-5
757-2-4

FS-503
FD-501
LS-501/502
(OPTION)

ADU reverse paper exit motor

RECYCLE CUT
(OPTION)

M30 Recycle cut motor

PS47 PS48 PS49 PS50

171

361-3
361-4
361-5
361-6
361-10

PS43 PS44 PS45 PS46

170

M20

102

41

PS42

43

Conveyance motor

47

37

360-1
360-2

RCDB

321
322
328
334
323
329
335
324
330
336
331
337
325
326
332
338
327
333
339

PRCB 2/2

PS37

480-1

70-1-3

81-2-8
81-3-7

86-3

130-3-4

81-6-4
81-7-3
81-8-2
81-9-1

PS3

Fusing motor

47

43

70

CHARGER
UNIT

PS35 PS36

153

M15

75

Developing motor

256-1
256-2
256-3

HV1

228-A3 EM
228-A12 GAIN

256-10
256-11

81-1-9

211-15 5V2
211-14 MEXIT_PS
211-13 S.GND
211-12 5V2
211-11 DOOR_PS1
211-10 S.GND
211-9 5V2
211-8 DOOR_PS2
211-7 S.GND

210-19 DF_OPEN
210-18 ERR_R
210-17 PVV
210-16 TONER_VV
210-15 APC
210-14 S_VV
210-13 5V_SIG
210-12 E_VV
210-11 RES_OUT
210-10 RES_CONT
210-9 SYS_TXD
210-8 S.GND
210-7 SYS_CTS
210-6 S.GND
210-5 ERR_T
210-4 SYS_RXD
210-3 S.GND
210-2 SYS_RTS
210-1 S.GND

GRID BIAS

83-4

227-11 S.GND
227-10CHARGE1 CONT
227-9 CHARGE2 CONT
227-8 CHARGE PWM
227-7 GRID PWM
227-6 DEV BIAS CONT
227-5 DEV BIAS PWM
227-4 CHARGE EM
227-3 DEV BIAS FB
227-2 DEV BIAS(AC) CONT
227-1 DEV BIAS(AC) PWM

220-A17 N.C.

220-B17 N.C.

212-1 R_POM_EM
212-2 R_POM_VR
212-3 R_POM_VS
212-4 R_POM_GND
212-5 R_POM_CONT
212-6 NC

228-A4 PWM
228-A5 F/R
228-A6 CONT
228-A7 EN

CHARGER

159-5

181-7

159-8

83-6

336-1-4
336-2-3
336-3-2
336-4-1

158-4

M23

159-1
159-2

228-A1 CONT
228-A2 CLK

159-3
159-4
159-6

181-8
181-10

182-1
182-3
182-4
182-5

182-10

207-5 5V
207-1 CONT
207-2 CLK
207-4 GND
207-3 LD

335-6

335-11

222-A10 POL_LOCK
222-B1 POL_CLK
222-B2 POL_CONT

53-1

183-2
183-4

158-1

180-1

158-5

SD5

181-1
181-2
181-3
181-4
181-5
181-6

159-7

181-9

159-9

181-11

228-A11 5V

182-2

228-A8 CONT
228-A9 CLK
228-B7 GND
228-A10 LD

182-6
182-7
182-8
182-9
182-11

335-1
335-2
335-3
335-4
335-5
335-7
335-8
335-9
335-10

183-1
183-3

220-A15 FEEDM_CONT
220-B15 FEEDM_CLK
220-B16 FEEDM_F/R
220-A16 FEEDM_EM

183-5
183-6
183-7
183-8
183-9
183-10
183-11

158-2

180-2
180-4

218-1 FIN_TXD
218-2 S.GND
218-3 FIN_CTS
218-4 S.GND
218-5 FIN_RXD
218-6 S.GND
218-7 FIN_RTS
218-8 S.GND
218-9 EXIT_PS

Centering
sensor

371-1-2

24V
24V

158-3

180-3
180-5

208-1 5V2
208-2 SIG
208-3 S.GND

219-1 5V

334-3
334-4
334-5
334-6
333-1-4
333-2-3
333-3-2
333-4-1

DPS

Vertical
conveyance
motor

Paper exit
motor /1

P.G.

F/R
EM

158-6

180-6

334-1
334-2

208-4 5V2
208-5 SIG
208-6 S.GND

219-2 CONT
219-3 CLK
219-4 F/R
219-5 LD

334-7
334-8
334-9
334-10
334-11

PS24 PS25

ADU
accelerate
motor

ADU reverse
motor

S.G.
CONT
CLK

24V

5V
S.G.
CONT
CLK
F/R
EM
H/L
P.G.

24V
PWM
CONT
P.G.

5V
S.G.
CONT
CLK
F/R
EM
S.G.
P.G.
P.G.
24V

EL

562-2

534-6-1

5V

Reverse/exit
motor

F/R
EM
H/L
P.G.
P.G.
24V
24V

CONT
CLK
F/R
EM
S.G.
P.G.
P.G.
24V

Transfer/
separation
cleaning
motor
ADU lock
solenoid
Reverse/exit
solenoid
Thick paper
assist
solenoid
ADU cooling
fan /1
ADU cooling
fan /2
Sensor
cooling fan
ADU cooling
fan /3
Registration
cooling fan
Transfer
exposure
lamp

24V

562-5

534-5-2

573-1

556-10-1

DEVELOPING
BIAS

562-1

534-4-3

573-2

556-9-2

559-6-1

571-8-3

F/G

540-14-2

560-5
560-1
560-3
560-4
560-6
561-2
561-5
561-1

562-3

534-3-4

567-3-1

573-3

556-8-3

559-5-2

571-7-4

Transfer
assist
motor

F/G

540-2-14
540-3-13
540-4-12
540-5-11
540-6-10
540-7-9
540-8-8
540-9-7
540-10-6
540-11-5
540-12-4
540-13-3
540-15-1

325-1 24V
325-2 24V
325-3 A
325-4 /A
325-5 B
325-6 /B

560-2

529-1 24V2
529-2 24V2
529-3 A
529-4 /A
529-5 B
529-6 /B

561-3

562-4

534-2-5

ADU
conveyance
motor /1

CONT

5V

564-2-1

571-2-9

569-1-3

567-2-2
567-1-3

573-4

573-7

556-4-7

559-1-6(A)

571-3-8

355-1-9

531-6 SHIFT SIG

561-4
561-6

562-6

534-1-6

563-9
563-1
563-5
563-7
563-11

5V
S.G.
CLK
F/R
EM
H/L
P.G.
P.G.
24V

S.G.

564-1-2

571-1-10

565-1-2

566-2-1
566-1-2

468-1-4569-3-1
468-2-3569-2-2

568-3-1
568-2-2
568-1-3

546-2-2
546-1-3

572-2-1

573-5

556-7-4

573-8

556-3-8

559-3-4(/A)

571-5-6

356-9

540-1-15

510-15 1mSEC TIMER


510-14 REQ1
510-13 REQ2
510-12 GND
510-11 FUSER EXIT PS
510-10 ACK2
510-9 EDGE PS
510-8 ERR
510-7 ACK
510-6 TXD
510-5 REQ
510-4 CLK_T
510-3 LATCH
510-2 CLK_R
510-1 RXD
531-1 24V
531-2 5V
531-3 TRANS G_CONT
531-4 TRANS_CONT
531-5 SEP_CONT

524-1 24V2
524-2 24V2
524-3 A
524-4 /A
524-5 B
524-6 /B

531-7 TRANS EM
531-8 SEP EM
531-9 S.GND
531-10 P.GND

528-1 24V2
528-2 24V2
528-3 A
528-4 A/
528-5 B
528-6 B/

563-3

520-1 24V2
520-2 24V2
520-3 A
520-4 A/
520-5 B
520-6 B/

526-A3 5V
526-A2 SIG
526-A1 S.GND
526-A6 5V
526-A5 SIG
526-A4 S.GND
526-A9 5V
526-A8 SIG
526-A7 S.GND
526-A12 5V
526-A11 SIG
526-A10 S.GND

24V

526-A15 5V
526-A14 SIG
526-A13 S.GND
526-B3 5V
526-B2 SIG
526-B1 S.GND
526-B4 5V
526-B5 SIG
526-B6 S.GND
526-B9 5V
526-B8 SIG
526-B7 S.GND

521-A10 D1
521-A11 D2

565-2-1

521-B1 24V
521-B2 CONT
527-B11 24V
527-B10 CONT
525-1 24V
525-2 CONT
534-1 CONT
534-2 EM
534-3 P.GND
527-A1 CONT
527-A2 EM
527-A3 P.GND
527-A4 CONT
527-A5 EM
527-A6 P.GND

546-3-1

527-B13 CONT
527-B14 EM
527-B15 P.GND

570-3-1
570-2-2
570-1-3

572-1-2

571-9-2

571-10-1

556-5-6

556-6-5

573-9

556-2-9

559-2-5(B)

571-4-7

DRUM UNIT

550-1-3

584-3

527-A7 5V
527-A8 SIG
527-A9 S.GND
527-A10 5V
527-A11 SIG
527-A12 S.GND
527-A13 5V
527-A14 SIG
527-A15 S.GND
527-B1 5V
527-B2 SIG
527-B3 S.GND
527-B4 5V
527-B5 SIG
527-B6 S.GND
527-B9 5V
527-B8 SIG
527-B7 S.GND

521-A1 CONT
521-A2 EM
521-A3 P.GND
521-B3 24V
521-B4 CONT

573-6

573-10

556-1-10

559-4-3(/B)

571-6-5

DRUM UNIT

550-2-2

584-2

S.GND

F/G

751-10-1

751-9-2

751-8-3

751-7-4

751-6-5

751-5-6

751-4-7

751-3-8

751-2-9

751-1-10

752-5-1

752-4-2

752-3-3

752-2-4

752-1-5

116
99
105
112
129

56

88
107
80
101
50
95
156

117

M18

754-4

754-3

754-2

754-1

753-6

753-5

753-4

753-3

753-2

753-1

94

98

19

M16

109

115
20

MFDB2

39

89

MFDB1

96

141

ADUDB2

12V

S.GND

P.GND

24V

HT

5V

HT

P.GND

S.GND

24V

M17

Connector
Faston
Crimp
Relay connector

18. OVERALL WIRING DIAGRAM

Symbol

157

PF-701
(OPTION)

542-8

258-8

550-3-1

584-1

542-7

258-7

551-1-3

585-3

542-6

258-6

549-3-7
549-2-8

545-3-1

580-1

551-2-2

585-2

553-1-3

587-3

542-5

258-5

259-3
259-4

543-3-1

538-3-1

549-6-4

577-1

547-3-4

545-2-2

580-2

551-3-1

585-1

553-2-2

587-2

554-3-1

542-4

258-4

541-3
541-4

Loop motor

Registration
motor

ADU
conveyance
motor /2

557-3-1

574-1

575-1

538-2-2

583-1

549-5-5

577-2

544-3-1

547-5-2

547-4-3

545-1-3

580-3

552-1-3

586-3

553-3-1

587-1

555-3-1

588-1

542-3

258-3

502-2
599-6
599-4
599-3
599-1
599-5
599-2
598-6
598-4
598-3
598-1
598-5
598-2
597-11
597-7
597-5
597-1
597-9
597-3

557-2-2

574-2

543-2-2

575-2

583-2

549-1-9

549-4-6

577-3

549-8-2

549-9-1

578-1

579-1

547-2-5
547-1-6

581-3

548-3-1
548-1-3

526-B12 5V
526-B11 SIG
526-B10 S.GND
526-B15 5V
526-B14 SIG
526-B13 S.GND

552-2-2

586-2

554-1-3

588-3

589-1

542-12

258-12

542-2

258-2

502-1

591-1 24V2
591-2 P.GND
594-6 /B
594-5 B
594-4 /A
594-3 A
594-2 24V2
594-1 24V2
592-6 /B
592-5 B
592-4 /A
592-3 A
592-2 24V2
592-1 24V2
593-6 /B
593-5 B
593-4 /A
593-3 A
593-2 24V2
593-1 24V2

596-1 CLK+
596-2 CLK596-3 GND

18.4 Main body 4/4

557-1-3

574-3

543-1-3

575-3

538-1-3

583-3

549-7-3

578-3

544-2-2

579-2

548-2-2

582-2

582-1
582-3
576-1
576-2
576-3

552-3-1

586-1

554-2-2

588-2

555-2-2

589-2

542-11

258-11

542-1

258-1

513-2 GND
513-1 24V
500-9 A.GND
500-8 5VA
500-3 P.GND
500-6 S.GND
500-5 S.GND
500-7 -5V
500-4 5V
500-2 12V
500-1 24V1
501-2 P.GND
501-1 24V2

323-4 CONT
323-3 24V

323-7 TM_D2

539-1-5
539-2-4
539-3-3
539-4-2

ADU exit sensor


ADU handle
release sensor
ADU reverse
sensor /2

578-2

544-1-3

579-3

547-6-1

581-1

581-2

ADU reverse
sensor /1
Reverse sensor /2

Reverse sensor /1
ADU accelerate
sensor

555-1-3

589-3

***-2-5
***-3-4
***-4-3

542-10

258-10

541-2

259-2

590-19 LOOP ENG


590-18 REG_CLK
590-17 REG_REF1
590-16 REG_REF2
590-15 REG_REF3
590-14 LOOP_CLK
590-13 LOOP_REF1
590-12 LOOP_REF2
590-11 LOOP_REF3
590-10 CONV/2_ENG
590-9 CONV/2_CLK
590-8 CONV/2_REF1
590-7 CONV/2_REF2
590-6 CONV/2_REF3
590-5 S.GND
590-4 RESET
590-3 CONV/2_FUSE
590-2 LOOP FUSE
590-1 RESIST FUSE
597-1 5V
597-2 S.GND
595-1 CLK
595-2 -12V
595-3 GND
595-4 12V
595-5 SHIELD

490-1 CLK+
490-2 CLK490-3 GND

Field Service Ver3.0 Nov.2006

214-11 KEY_SIG
214-10 S.GND
214-9 CVM1_SIG
214-8 CVFEED_SIG
214-7 CV_SIZE0
214-6 CV_SIZE1
214-5 CV_SIZE2
214-4 CV_SIZE3
214-3 CVDUP_SIG
214-2 CPF0
214-1 CPF1

411-1 KEY_SIG
411-2 S.GND
411-3 CVM1_SIG
411-4 CVFEED_SIG
411-5 CV_SIZE0
411-6 CV_SIZE1
411-7 CV_SIZE2
411-8 CV_SIZE3
411-9 CVDUP_SIG
411-10 OPF0
411-11 OPF1
36-1 M1_SIG
36-2 PAPER FEED_SIG
36-3 SIZE 0
36-4 SIZE 1
36-5 SIZE 2
36-6 SIZE 3
36-7 DUPLEX_SIG
36-8 CPF0
36-9 CPF1
36-10 P.GND

209- 1 SEP PWM(DC)


209- 2 SEP AC_FB
209- 3 TRANS/SEP DC_FB
209- 4 SEP PWM(AC)
209- 5 TRNANS PWM
215- 1 1MSEC_TIMER
215- 2 REQ1
215- 3 REQ2
215-4 S.GND
215- 5 FUSER EXIT PS
215- 6 ACK2
215- 7 EDGE PS
215- 8 ERR
215- 9 ACK
215-10 RXD
215-11 REQ
215-12 CLK_R
215-13 LATCH
215-14 CLK_T
215-15 TXD

539-5-1

CN650-1 24V
CN650-2 5V
CN651-1 TRANS G_CONT
CN651-2 TRANS_CONT
CN651-3 TRPWM
CN651-4 SEP_CONT
CN651-5 SPAC_PWM
CN651-6 SPDC_PWM
CN651-7 SHIFT SIG
CN651-8 TSDC_FB
CN651-9 SPAC_FB
CN651-10 TRANS EM
CN651-11 SEP EM
CN650-3 S.GND
CN650-4 P.GND

ADU conveyance
sensor /1
ADU conveyance
sensor /2
Transfer
assist home
sensor
Transfer/
separation cleaning
home sensor
Transfer/
separation cleaning
limit sensor
Registration
sensor
Paper leading
edge sensor

ADU deceleration
sensor

ADU reverse
paper exit sensor

***-1-6

599-1 S.GND
599- 2 SIZE_SIG1
599- 3 SIZE_SIG2
599- 4 SIZE_SIG3
599- 5 SIZE_SIG4
599-6 S.GND

***-5-2
***-6-1

521-B5 VIDEO
521-B6 SGND
521-B7 5V
521-B8 -5V
521-B9 S.GND
521-B10 SI
521-B11 S.GND
521-B12 CLK
521-B13 LED
521-B14 24V
521-A4 24V2
521-A5 24V2
521-A6 A
521-A7 /A
521-A8 B
521-A9 /B

521-A13 RESERVE SIG

542-9

258-9

541-1

259-1

523-1 LOOP ENG


523-2 REG_CLK
523-3 REG_REF1
523-4 REG_REF2
523-5 REG_REF3
523-6 LOOP_CLK
523-7 LOOP_REF1
523-8 LOOP_REF2
523-9 LOOP_REF3
523-10 CONV/2_ENG
523-11 CONV/2_CLK
523-12 CONV/2_REF1
523-13 CONV/2_REF2
523-14 CONV/2_REF3
523-15 S.GND
523-16 RESEET
523-17 CONV/2_FUSE
523-18 LOOP_FUSE
523-19 RESIST_FUSE
521-A12 5V
521-A14 S.GND
511-1 CLK
511-2 -12V
511-3 GND
511-4 12V
511-5 SHIELD

512-1 SHIELD
512-2 SIG
512-3 GND
512-4 -12V
512-5 12V
512-6 TH_SIG

491-6 TH_SIG
491-5 +12V
491-4 -12V
491-3 GND
491-2 SIG
491-1 SHELD

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Separation bias

Transfer/separation charger

Developing bias

Toner control sensor board

High voltage unit /1

Developing motor

Vertical conveyance motor

Paper exit motor /1

ADU reverse motor

Reverse/exit motor

TCSB

HV1

M3

M8

M9

M12

M13

Charger

Guide plate bias

Transfer bias

ADU accelerate motor

ADU drive board /1

ADUDB1

High voltage unit /2

Drum temperature sensor

TH5

HV2

Drum potential sensor board

DPSB

M14

Drum potential sensor

Blade sensor /2

PS25

DPS

Blade sensor /1

PS24

Charger cleaning home sensor

Coin vendor

Charger cleaning limit sensor

Charger cleaning motor

M23

PS27

Blade motor

M22

PS26

Drum claw solenoid

SD5

Part name

Erase lamp

EL

Symbol

Main body location list

18. OVERALL WIRING DIAGRAM

4-A

3-I

3-F

3-F

3-F

3-E

3-E

3-E

3-B

3-B

3-A

2-I

2-I

2-I

2-I

2-G

2-B

2-B

2-B

2-B

2-B

2-B

2-B

1-E

1-B

1-B

1-B

1-B

Location

Symbol

FM13

M31

M2

M30

PS45

PS44

PS43

PS42

PS41

PS40

SD8

SD7

SD6

M20

M5

M4

RCDB

PS39

PS38

PS37

PS36

PS35

M15

M1

PS3

PS2

PS1

Part name

ADU cooling fan /3

ADU reverse paper exit motor

Drum motor

Recycle cut motor

ADU reverse sensor /2

ADU handle release sensor

ADU exit sensor

ADU deceleration sensor

Paper leading edge sensor

Registration sensor

Thick paper assist solenoid

Reverse/exit solenoid

ADU lock solenoid

Transfer/separation cleaning motor

Conveyance motor

Paper feed motor

Recycle cut drive board

Transfer/separation cleaning limit sensor

Transfer/separation cleaning home sensor

Transfer assist home sensor

ADU conveyance sensor /2

ADU conveyance sensor /1

ADU conveyance motor /1

Fusing motor

Paper exit sensor

Door open/close sensor /2

Door open/close sensor /1

Grid bias

6-F

6-E

6-E

6-A

5-I

5-I

5-I

5-I

5-I

5-I

5-F

5-F

5-F

5-F

5-E

5-E

5-A

4-I

4-I

4-I

4-I

4-I

4-F

4-E

4-B

4-B

4-B

4-A

Location

Symbol

MFDB2

MFDB1

M18

M17

M16

ADUDB2

M19

PS54

PS50

PS49

PS48

PS47

PS46

TSL

FM17

FM16

FM15

FM14

Part name

Multi feed detection board /2

Multi feed detection board /1

Loop motor

Registration motor

ADU conveyance motor /2

ADU drive board /2

Transfer assist motor

Centering sensor

Transfer assist adapter

ADU reverse paper exit sensor

ADU accelerate sensor

Reverse sensor /1

Reverse sensor /2

ADU reverse sensor /1

Transfer exposure lamp

Registration cooling fan

Sensor cooling fan

ADU cooling fan /2

ADU cooling fan /1

9-H

9-G

9-E

9-E

9-E

8-F

7-F

7-F

6-I

6-I

6-I

6-I

6-I

6-I

6-F

6-F

6-F

6-F

6-F

Location

Field Service Ver3.0 Nov.2006

18.5 DF-603

PS322

APS timing Sensor

Centering LED sensor/Rr

PS319

Centering sensor/Fr

Original skew sensor/Rr

RADF open/close sensor

Original exit sensor/Lt

Tray upper limit sensor PS315

Original empty sensor PS305

Original registration sensor/Lt PS306

PS301

PS307

MFS2

Original reverse sensor PS309

Reverse jam
sensor PS304

Original size
VR VR301

Original count sensor PS310

Original size sensor/Lt PS303

Original size sensor/Rt PS302

MFDB2

To MAIN BODY

PS317

Centering sensor/Rr PS321

PS320

Original skew sensor/Fr PS312

PS311

Original conveyance sensor PS308

Multi feed sensor/2

Original registration sensor/Rt PS318

Centering LED sensor/Fr

Field Service Ver3.0 Nov.2006

Tray lower limit sensor PS316

Original reverse/exit sensor PS313

Original exit sensor/Rt PS314

TB

RADFCB

M301

M303

M305

M302

Original conveyance motor

Tray up/down motor

M304

Original paper exit motor/2

FM302

SD304

Original feed motor

FM301

MFS1

Gate solenoid

Connector
Faston
Crimp
Relay connector

Symbol

Multi feed sensor/1

Pressure roller release solenoid

SDF switching solenoid

Cooling fan/Lt

Paper exit gate solenoid

Cooling fan/Rt

SD303

SD302

SD301

MS301 Cover open/close switch

MFDB1

Original paper exit motor/1

18. OVERALL WIRING DIAGRAM


bizhub PRO 1050/1050P
1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Original conveyance sensor

Original reverse sensor

Original count sensor

Original skew sensor /Rr

Original skew sensor /Fr

Original reverse/exit sensor

Original exit sensor /Rt

Tray upper limit sensor

Tray lower limit sensor

PS308

PS309

PS310

PS311

PS312

PS313

PS314

PS315

PS316

Centering LED sensor /Fr

Centering sensor /Fr

Centering sensor /Rr

Centering LED sensor /Rr

Original size VR

RADF control board

PS319

PS320

PS321

PS322

VR301

RADFCB

APS timing sensor

Original exit sensor /Lt

PS307

Original registration sensor /Rt

Original registration sensor /Lt

PS306

PS318

Original empty sensor

PS305

PS317

Reverse jam sensor

Tray board

TB

PS304

Multi feed detection board /2

MFDB2

Original size sensor /Lt

Multi feed detection board /1

MFDB1

PS303

Multi feed sensor /2

MFS2

RADF open/close sensor

Multi feed sensor /1

MFS1

Original size sensor /Rt

Cover open/close switch

MS301

PS302

Paper exit gate solenoid

PS301

Pressure roller release solenoid

SD304

Tray up/down motor

M303

SD302

Original paper exit motor /2

M305

Cooling fan /Rt

Original paper exit motor /1

M304

Gate solenoid

Original feed motor

M302

SD303

Original conveyance motor

M301

FM302

SDF switching solenoid

SD301

Part name

Cooling fan /Lt

FM301

Symbol

DF-603 location list

18. OVERALL WIRING DIAGRAM

Location

5-A

3-D

2-I

2-H

2-H

1-H

2-D

2-I

4-C

2-E

4-B

4-B

2-G

2-G

3-D

3-F

2-G

2-F

2-E

2-E

3-E

3-D

3-C

2-F

4-C

3-C

7-A

2-C

9-A

7-B

7-G

8-B

8-C

7-C

6-E

6-D

7-D

7-F

6-F

8-B

8-G

Field Service Ver3.0 Nov.2006

18.6 PF-701

Field Service Ver3.0 Nov.2006

753-1

CN700-1 24V1

753-2

CN700-5 5V1

753-3

CN700-6 S.GND

753-4

795-2

796-2

797-2

N.C

751-1-10
751-2-9
751-3-8
751-4-7
751-5-6
751-6-5
751-7-4
751-8-3
751-9-2
751-10-1

705-10 RXD_DN
705-9 5V
705-8 CLK_DN
705-7 S.GND
705-6 /LATCH_DN
705-5 CLK_UP
705-4 /ERR_GA
705-3 TXD_UP
705-2 /ACK_GA
705-1 /REQ_GA

CN700-3 P.GND

217-6 IO_DTXD
217-7 5V
217-8 IO_DCLK
217-9 S.GND
217-10 PFU_LATCH
217-11 IO_UCLK
217-12 ERR_OUT1
217-13 IO_URXD
217-14 ACK1
217-15 REQ13

752-1-5
752-2-4
752-3-3
752-4-2
752-5-1

705-15 /EXIT PS OUT


705-14 NC
705-13 /IO ERR
705-12 /IO ACK
705-11 /IO REQ

775-1

217-1
217-2
217-3
217-4
217-5

PFU_EXPS
PFU_LPPS
ERR_OUT3
ACK3
REQ3

Door switch
SW10

FT1

FT2

775-2

Paper Paper
feed M feed M
P.GND
24V
2
3
1
4

CN701-1 24V2(I/L)

710-2 T1_SET_P
710-1 5V1
710-8 S.GND

760-12
760-14
760-22

CN701-2 P.GND

S.GND

710-3 /T1FEED_PS

760-23

760-2

263-1-6
263-2-5
263-3-4

277-1
277-2
277-3

Vertical conveyance

CL4

CL5

CL3

CL2

CL1

PS98

PS97

PS96

PS95

PS94

PS93

275-1
275-2
275-3

264-3-1
264-2-2
264-1-3

276-3
276-2
276-1

263-6-1
263-5-2
263-4-3

760-4

760-11

Upper limit
sensor /1
Paper feed
sensor /1
Paper empty
sensor /1

Paper size
sensor /Rr1

Paper size
sensor /Fr1

271-1
271-2
271-3

Handle release
sensor /1

270-1
270-2
270-3

265-1
265-2
265-3

267-3-1(CONT)
267-2-2(EM)
267-1-3(GND)

262-3-1
262-2-2
262-1-3

M42

PS92

710-6 /T1GRIP_PS

760-6

Paper size VR /1

266-3-1(CONT)
266-2-2(EM)
266-1-3(GND)

261-3-1
261-2-2
261-1-3

278-1(CONT)
278-2(24V)

Remaining
paper VR /1

Pick-up
solenoid /1
Paper feed
clutch /1
Separation
clutch /1

CL7

PS91

710-4 T1_0PS

CN712-3 5V1
CN712-2 /T1PRE_REG_PS
CN712-1 S.GND

710-14 T1SIZE_PS1

710-13 T1SIZE_PS2

266-1-2
266-2-1

SD14 CL6

PS90

745-3-10
745-2-11
745-1-12

CN712-6 5V1
CN712-5 /T1_CONV_PS
CN712-4 S.GND
CN712-9 5V1
CN712-8 /T1_CONV_MID_PS
CN712-7 S.GND

268-1
268-2
268-3
272-1-2
272-2-1
260-1-2
260-2-1

VR11

PS89

730-1
730-2
730-3

745-6-7
745-5-8
745-4-9
745-9-4
745-8-5
745-7-6

760-20

760-18

VR10

Pre-registration
sensor /1

731-1
731-2
731-3
732-1
732-2
732-3

273-1
273-2
273-3

760-7
760-5

760-8

760-19
760-15

PS76

Vertical conveyance
sensor /1

710-9 A5V
710-7 T1REMAIN_VR

CN712-12 5V1
CN712-11 /T1_LOOP_PS
CN712-10 S.GND

720-3 /T1UPSD_CONT

720-2 /T1FEEDCL_CONT
720-1 24V1
720-9 /T1HNDLNGCL_CONT

PS75

Intermediate
sensor /Up

745-12-1
745-11-2
745-10-3

733-1
733-2
733-3

710-10 T1SIZE_VR

CN713-15 5V1
CN713-14 /T2PRE_REG_PS
CN713-13 S.GND
CN713-12 5V1
CN713-11 /T2_LOOP_PS
CN713-10 S.GND
CN717-10 5V1
CN717-9 /T3PRE_REG_PS
CN717-8 S.GND

760-10
760-17
760-9
760-21

PS74

Loop sensor /1

746-6-1
746-5-2
746-4-3

734-1
734-2
734-3

746-3-4
746-2-5
746-1-6

735-1
735-2
735-3

720-4 T1FAN_CONT
710-12 /FAN_R_EM
720-6 P.GND

PS73

Pre-registration
sensor /2

747-5-1
747-4-2
747-3-3

736-1
736-2
736-3

710-11 /FAN_F_EM

CN713-6 5V1
CN713-5 /T3_CONV_MID_PS
CN713-4 S.GND

760-13
760-1

PS72

Loop sensor /2

744-3-7
744-2-8
744-1-9

CN713-3 5V1
CN713-2 /T3_CONV_PS
CN713-1 S.GND

744-6-4
744-5-5
744-4-6

720-8 UPM_CONT
720-7 UPM24V

FM41 FM42

Pre-registration
sensor /3

737-1
737-2
737-3
738-1
738-2
738-3

744-9-1
744-8-2
744-7-3

F/G

Vertical conveyance
sensor /1

711-A2 T2_SET_P
711-A1 5V1
711-A8 S.GND

PFDB

277-1
277-2
277-3

263-1-6
263-2-5
263-3-4

PS79

276-3
276-2
276-1

263-6-1
263-5-2
263-4-3

PS78

275-1
275-2
275-3

264-3-1
264-2-2
264-1-3

760-24

Paper feed
assist fan /Fr1
Paper feed
assist fan /Rr1

Paper lift motor /1

761-12
761-14
761-22

761-3

761-23

761-2

PS80

265-1
265-2
265-3

761-4

M40

PS82

VR12

273-1
273-2
273-3

271-1
271-2
271-3

270-1
270-2
270-3

Upper limit
sensor /2
Paper feed
sensor /2

795-2-2(EM)
795-1-3(GND)

790-1-2

795-3-1(CONT)

790-2-1

Paper empty
sensor /2
Handle release
sensor /2
Paper size
sensor /Fr2
Paper size
sensor /Rr2
Remaining
paper VR /2

1
2

721-A10 /T2HDNLNGCL_CONT

761-20

761-19
761-15
761-18

761-16

272-1-2
272-2-1
260-1-2
260-2-1
266-1-2
266-2-1
267-1-2
267-2-1

FM44

761-10

266-3-1(CONT)
266-2-2(EM)
266-1-3(GND)

261-3-1
261-2-2
261-1-3

FM43

SW12

CN712-14 /VER_DOOR_UPSW_SIG
CN712-13 S.GND

CN717-7 /VER_DOOR_LOSW_SIG
CN717-6 S.GND

761-17
761-9
761-21

267-3-1(CONT)
267-2-2(EM)
267-1-3(GND)

262-3-1
262-2-2
262-1-3

761-24

Paper feed
assist fan /Fr2
Paper feed
assist fan /Rr2

M43

Paper lift motor /2

Upper limit
sensor /3
Paper feed
sensor /3

796-2-2(EM)
796-1-3(GND)

791-1-2

796-3-1(CONT)

791-2-1

SW13

Paper empty
sensor /3

PS99
FM20

8
SD12

762-10
762-17
762-9
762-21

266-3-1(CONT)
266-2-2(EM)
266-1-3(GND)

261-3-1
261-2-2
261-1-3

267-3-1(CONT)
267-2-2(EM)
267-1-3(GND)

262-3-1
262-2-2
262-1-3

Paper feed
assist fan /Fr3
Paper feed
assist fan /Rr3

Paper lift motor /3

797-3-1(CONT)

792-2-1

FM52

797-2-2(EM)
797-1-3(GND)

792-1-2

721-B7 P.GND

Rear paper feed


assist fan /3

278-1(CONT)
278-2(24V)

762-13
762-1

M44

SD11

721-B5 T3FAN_CONT
711-B12 /FAN_R_EM
721-B6 P.GND
721-B9 UPM_CONT
721-B8 UPM24V

FM46

SD10

CN724-1 24V1
CN724-2 /T1_LOCKSD_CONT
711-B11 /FAN_F_EM

CN724-3 24V1
CN724-4 /T2_LOCKSD_CONT

CN724-5 24V1
CN724-6 /T3_LOCKSD_CONT

FM45

PS70

SD16 CL12 CL13

VR15

VR14

F/G

762-24

F/G

PS88

Handle release
sensor /3
Paper size
sensor /Fr3
Paper size
sensor /Rr3
Remaining paper
VR /3

PS87

Exit conveyance

M41

PS86

PS85

PS84

PS83

263-1-6 277-1
263-2-5 277-2
263-3-4 277-3

270-1
270-2
270-3

Paper size VR /3

Connector
Faston
Crimp
Relay connector

263-6-1 276-3
263-5-2 276-2
263-4-3 276-1

271-1
271-2
271-3

Pick-up
solenoid /3
Paper feed
clutch /3
Separation
clutch /3

Symbol

264-3-1 275-1
264-2-2 275-2
264-1-3 275-3

762-4

268-1
268-2
268-3

273-1
273-2
273-3

272-1-2
272-2-1

762-20

266-1-2
266-2-1

762-18

TRAY3

762-12
762-14
762-22

762-3

762-23

762-2

265-1
265-2
265-3

762-11

762-6
762-7
762-5

762-8

260-1-2
260-2-1

762-19
762-15

711-B8 S.GND

711-B5 /T3UP_PS

711-B6 /T3GRIP_PS

721-B10 T3HNDLNGCL_CONT

FM51

711-B2 T3_SET_P
711-B1 5V1

CN723-3 A
CN723-1 24V2(I/L)
CN723-4 /A
CN723-5 B
CN723-2 24V2(I/L)
CN723-6 /B

711-B4 T3_0PS

CN717-3 5V1
CN717-2 /EXIT_PS
CN717-1 S.GND

711-B9 A5V
711-B7 T3REMAIN_VR

721-B2 /T3FEEDCL_CONT
721-B1 24V1

CN714-1 5V1
CN714-2 /FRONTDOOR_PS
CN714-3 S.GND

Rear paper feed


assist fan /2

278-1(CONT)
278-2(24V)

761-13
761-1

SW11

Paper size VR /2

4
SD15 CL9 CL10 CL11

VR13

268-1
268-2
268-3

PS81

761-11

761-6
761-7
761-5

761-8

Pick-up
solenoid /2
Paper feed
clutch /2
Separation
clutch /2
Forced separation
clutch

F/G

721-A3 /T2UPSD_CONT

743-2-1
743-1-2

747-2-4
747-1-5

748-3
748-1
748-4
748-5
748-2
748-6

CN717-5 /HOR_DOOR_SW_SIG
CN717-4 S.GND

749-3-3
749-2-4
749-1-5

711-B13 T3SIZE_PS2

CN716-1 PFUFAN_CONT
CN716-2 EM
CN716-3 H/L
CN716-4 PGND

744-1-3
744-2-2
744-3-1

F/G

711-A10 T2SIZE_VR

PS77

711-A5 /T2UP_PS

711-A6 T2GRIP_PS

711-A9 A5V
711-A7 T2REMAIN_VR

TRAY2

CN722-1 24V1
CN722-2 /T1PRE_REGCL_CONT

CN722-3 24V1
CN722-4 /T1_CONVCL_CONT

CN722-5 24V1
CN722-6 /T2PRE_REGCL_CONT

711-A3 /T2FEED_PS

711-A4 T2_0PS

CN722-9 24V1
CN722-10 /T3PRE_REGCL_CONT

711-A13 T2SIZE_PS2

CN715-1 5V1
CN715-2 /CONT
CN715-3 CLK
CN715-4 F/R
CN715-6 /LD
CN715-5 H/L

A
24V
/A
B
24V
/B

749-5-1
749-4-2

724-1
724-2
724-3

779-1
779-2
779-3

773-1-6
773-2-5

773-3-4
773-4-3

773-5-2
773-6-1

18. OVERALL WIRING DIAGRAM

Door open/close
sensor

782-1
782-2

F/G

Intermediate
sensor /Lw

739-1
739-2
739-3

765-1-2
765-2-1

766-1-2
766-2-1

767-1-2
767-2-1

768-1-2
768-2-1

CN722-7 24V1
CN722-8 /T3_CONVCL_CONT

769-1-2
769-2-1

740-1
740-2

742-1
742-2

723-1
723-2
723-3
723-4
723-5
723-6

741-1
741-2

Tray lock solenoid /1

783-1
783-2

FM50

Loop sensor /3

CN713-9 5V1
CN713-8 /T3_LOOP_PS
CN713-7 S.GND

720-5 T1FAN_CONT

Vertical conveyance
door switch /Up

721-A11 /T2REVCL_CONT

Cooling fan

Tray lock solenoid /2

784-1
784-2

Rear paper feed


assist fan /1

Pre-registration
clutch /1

Intermediate
clutch /Up

Pre-registration
clutch /2

PS71

760-3

CN700-4 12V3
CN700-7

Intermediate
clutch /Lw

TRAY1

MAIN BODY DCPS

HTR 2

HTR 3

Dehumidification heater

795-1

796-1

797-1

770-2

MAIN BODY
PRCB

CN700-2 P.GND

Dehumidification heater/1
HTR 1

Dehumidification heater/2
753-5

Dehumidification heater/3
753-6

770-1

754-1

754-2

710-5 /T1UP_PS

754-3
754-4

Pre-registration
clutch /3

711-A14 T2SIZE_PS1

Paper feed motor

782-1 5V
780-1-6
782-2 S.GND(N.C)
782-3 CONT 780-2-5
782-4 CLK 780-3-4
782-5 F/R
780-4-3
782-6 LD
780-6-1
782-7 H/L
780-5-2
782-8 PGND
781-4
782-9 PGND
781-3
782-1024V
781-2
782-1124V
781-1

721-A2 /T2FEEDCL_CONT
721-A1 24V1

Vertical conveyance
door switch /Lw

711-A11 /FAN_F_EM
721-A5 T2FAN_CONT
711-A12 /FAN_R_EM
721-A6 P.GND
721-A9 UPM_CONT
721-A8 UPM24V

721-A4 T2FAN_CONT
721-A7 P.GND

PF exit
conveyance
motor

711-B3 /T3FEED_PS

Horizontal conveyance
door switch
PF exit conveyance
sensor

711-B14 T3SIZE_PS1

729-1-4
729-3-2
729-2-3
729-4-1

711-B10 T3SIZE_VR

721-B3 /T3UPSD_CONT

Tray lock solenoid /3

721-B4 T3FAN_CONT

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Door open/close sensor

Upper limit sensor /1

PS70

PS71

Handle release sensor /1

Paper size sensor /Fr1

Paper size sensor /Rr1

PS74

PS75

PS76

Paper feed sensor /1

PF drive board

PFUDB

Paper empty sensor /1

MC14

PS73

Separation clutch /3

CL13

PS72

Forced separation clutch

Paper feed clutch /3

CL12

Separation clutch /2

CL10

CL11

Paper feed clutch /2

CL9

CL7

MC8

Paper feed clutch /1

Separation clutch /1

CL6

Intermediate clutch /Lw

CL5

Intermediate clutch /Up

CL2

Pre-registration clutch /2

Pre-registration clutch /1

CL1

Pre-registration clutch /3

Paper lift motor /3

M44

CL4

Paper lift motor /2

M43

CL3

PF exit conveyance motor

Paper lift motor /1

Paper feed motor

M40

M42

Dehumidification heater /3

HTR3

M41

Dehumidification heater /2

HTR2

Rear paper feed assist fan /2

FM51

Rear paper feed assist fan /3

Rear paper feed assist fan /1

FM50

Dehumidification heater /1

Paper feed assist fan /Rr3

FM46

HTR1

Paper feed assist fan /Fr3

FM45

FM52

Paper feed assist fan /Fr2

Paper feed assist fan /Rr2

FM44

Paper feed assist fan /Rr1

FM42

FM43

Paper feed assist fan /Fr1

FM41

Part name

Cooling fan

FM20

Symbol

PF-701 location list

18. OVERALL WIRING DIAGRAM

3-C

3-C

3-C

3-C

3-C

3-C

8-G

1-C

8-C

8-C

8-C

6-C

6-C

6-C

4-C

4-C

4-C

5-G

5-G

5-G

5-G

5-G

9-C

7-C

4-C

7-G

6-G

2-G

2-G

2-G

9-A

7-A

4-A

8-C

8-C

6-C

6-C

4-C

4-C

8-G

Location

Symbol

VR15

VR14

VR13

VR12

VR11

VR10

SW13

SW12

SW11

SW10

SD16

SD15

SD14

SD12

SD11

SD10

PS99

PS98

PS97

PS96

PS95

PS94

PS93

PS92

PS91

PS90

PS89

PS88

PS87

PS86

PS85

PS84

PS83

PS82

PS81

PS80

PS79

PS78

PS77

Part name

Paper size VR /3

Remaining paper VR /3

Paper size VR /2

Remaining paper VR /2

Paper size VR /1

Remaining paper VR /1

Horizontal conveyance door switch

Vertical conveyance door switch /Lw

Vertical conveyance door switch /Up

Door switch

Pick-up solenoid /3

Pick-up solenoid /2

Pick-up solenoid /1

Tray lock solenoid /3

Tray lock solenoid /2

Tray lock solenoid /1

PF exit conveyance sensor

Loop sensor /3

Intermediate sensor /Lw

Vertical conveyance sensor /3

Pre-registration sensor /3

Loop sensor /2

Pre-registration sensor /2

Loop sensor /1

Intermediate sensor /Up

Vertical conveyance sensor /1

Pre-registration sensor /1

Paper size sensor /Rr3

Paper size sensor /Fr3

Handle release sensor /3

Paper empty sensor /3

Paper feed sensor /3

Upper limit sensor /3

Paper size sensor /Rr2

Paper size sensor /Fr2

Handle release sensor /2

Paper empty sensor /2

Paper feed sensor /2

Upper limit sensor /2

8-C

8-C

6-C

6-C

4-C

3-C

7-G

6-G

6-G

2-G

8-C

6-C

4-C

9-G

8-G

8-G

7-G

4-G

4-G

4-G

4-G

4-G

4-G

4-G

3-G

3-G

3-G

7-C

7-C

7-C

7-C

7-C

7-C

5-C

5-C

5-C

5-C

5-C

5-C

Location

Field Service Ver3.0 Nov.2006

Power plug

1
Inlet

FT2

FT1

YEL
BLK
RED
ORG
WIT
BLU

CN532- 1
CN532- 2
CN532- 3
CN532- 4
CN532- 5
CN532- 6

YEL
BLK
RED
ORG
WIT
BLU

CN531- 1
CN531- 2
CN531- 3
CN531- 4
CN531- 5
CN531- 6

CN530- 1
CN530- 2
CN530- 3
CN530- 4
CN530- 5
CN530- 6

CN505- 5 M4_B
CN505- 1 M4_24V
CN505- 6 M4_ B/
CN505- 3 M4_A
CN505- 2 M4_24V
CN505- 4 M4_A/

YEL
BLK
RED
ORG
WIT
BLU

BLK
Y/G
WIT

RED
RED
BLK
BLN
ORG
YEL

RT1

M16

RED
RED
BLK
BLN
ORG
YEL

M15

CN534-6- 1
CN534-5- 2
CN534-4- 3
CN534-3- 4
CN534-2- 5
CN534-1- 6

CN508-A 7 M15_24V
CN508-A 8 M15_24V
CN508-A 9 M15_A
CN508-A10 M15_A/
CN508-A11 M15_B
CN508-A12 M15_B/

FT6

FT5

CBR2
Circuit breaker/2

FT3

FT4

Circuit breaker/1
CBR1

WIT

BLK

NF1

FT8

FT7
FT9

FT10

JTAG

Interrupt

Outlet

WIT

BLK

CN181- 2

RT5

CN181- 1

BLK
Y/G
WIT

WIT

BLK FT11

CN183- 1
WIT

FT12 BLK

B
A

CN151- 2

M11

RL1

CN151- 1

M12

CN182- 2

To 5V (CCP)

CN182- 1

Relay

9 11

8 10

M2

FDB

CN507- 7 SD18_DRV
CN507- 8 SD_24V

CN507- 9 SD15_DRV
CN507-10 SD_24V

CN507-13 SGND
CN507-14 PS57 SIG
CN507-15 5V

Main tray lower


limit sensor

M14

Alignment motor

CN507- 1 SGND
CN507- 2 PS53 SIG
CN507- 3 5V

CN507- 4 SGND
CN507- 5 PS52 SIG
CN507- 6 5V

Punch conveyance
motor

Tray up down
motor

PS22

1st folding motor

2nd folding motor

3rd folding motor

1st folding release motor

2nd folding release motor

2nd folding cam home sensor

PS56

CN516- 3
CN516- 2
CN516- 1

3rd folding cam home sensor

PS57

CN517- 3
CN517- 2
CN517- 1

3rd folding conveyance sensor

PS54

CN514- 3
CN514- 2
CN514- 1

2nd folding conveyance sensor

PS53

Folding entrance sensor

PS52

SD18 2nd folding roller solenoid


SD15 Folding gate solenoid

S size conveyance
sensor

PS58

WIT

CN183-B2

CN183-B1

MS1

WIT
CN183-A2

BLK

CN183-A1

BLK

CN183- 2
CN183- 1
WIT

M1

CN183- 2

M17

RT2

WIT

BLK

Y/G

CN184-3
:neutral(N)

CN184-1
:line(L)

CN184-5
:frame GND

CN191-8
:+V/24V
CN191-7
:+V/24V
CN191-6
:+V/24V
CN191-5
:+V/24V
CN191-4
:-V/PGND
CN191-3
:-V/PGND
CN191-2
:-V/PGND
CN191-1
:-V/PGND

DCPS

Connector
Faston
Crimp
Relay connector

CN37- 3
CN37- 2
CN37- 1

CN220-A 1 SGND
CN220-A 2 PS17_SIG
CN220-A 3 5V

PS17 Sub tray paper full sensor


PS16 Sub tray paper exit sensor
PI exit sensor

PS4

FD entrance sensor

PS1

M3

Intermediate
conveyance motor

FDCB

PDB

PS26 Punch scraps full sensor

PDB

AC L
F.GND
AC N

AC OUTLET

27 30
18 22

Alignment plate home


sensor

CN361-A 1 OP_LED12
CN361-A 2 OP_LED13
CN361-A 3 OP_LED14
CN361-A 4 NC
CN361-A 5 NC
CN361-A 6 OPE_SW1
CN361-A 7 OPE_SW2
CN361-A 8 OPE_SW3
CN361-A 9 OPE_SW4
CN361-A10 OPE_SW5
CN361-A11 NC
CN361-A12 NC
CN361-A13 NC
CN361-B 1 5V
CN361-B 2 SGND
CN361-B 3 OP_LED 1
CN361-B 4 OP_LED 2
CN361-B 5 OP_LED 3
CN361-B 6 OP_LED 4
CN361-B 7 OP_LED 5
CN361-B 8 OP_LED 6
CN361-B 9 OP_LED 7
CN361-B10 OP_LED 8
CN361-B11 OP_LED 9
CN361-B12 OP_LED10
CN361-B13 OP_LED11

M13

FDOB

M10

CN311-A13 OP_LED12
CN311-A12 OP_LED13
CN311-A11 OP_LED14
CN311-A10 OP_LED15
CN311-A 9 OP_LED16
CN311-A 8 OPE_SW1
CN311-A 7 OPE_SW2
CN311-A 6 OPE_SW3
CN311-A 5 OPE_SW4
CN311-A 4 OPE_SW5
CN311-A 3 OPE_S1
CN311-A 2 OPE_S2
CN311-A 1 OPE_S3
CN311-B13 5V
CN311-B12 SGND
CN311-B11 OP_LED 1
CN311-B10 OP_LED 2
CN311-B 9 OP_LED 3
CN311-B 8 OP_LED 4
CN311-B 7 OP_LED 5
CN311-B 6 OP_LED 6
CN311-B 5 OP_LED 7
CN311-B 4 OP_LED 8
CN311-B 3 OP_LED 9
CN311-B 2 OP_LED10
CN311-B 1 OP_LED11

Punch scraps box set


sensor

PS12
PS10

Punch conveyance sensor

PS5

RU-503/504

14 12
15 13

Roller
solenoid/3

SD7

Roller
solenoid/4

SD8

S size gate
solenoid

SD3

L size gate
solenoid

SD4

CN374- 4
CN374- 3
CN374- 2
CN374- 1

CN317- 1 TH_SIG
CN317- 2 GND
CN317- 3 N.C
CN317- 4 5V

CN490- 2
CN490- 1
CN490- 2

CN308- 1 +
CN308- 2 CN300- 3 AGND

CN490- 3
CN490- 1
CN490- 2

CN309- 1 SGND
CN309- 2 +
CN309- 3 CN309- 4 NC

CN**-1 24V
CN**-2 5V
CN**-3 S.GND
CN**-4 P.GND
CN**-5 P.GND
CN**-6 F.GND

Punch registration
sensor

PS6

Temperature sensor board

TSB

Multi feed detection


board/2

MFDB2

CN602-1
CN602-2
CN602-3
CN602-4
CN602-5
CN602-6

CN326- 3
CN326- 2
CN326- 1

CN306- 4 SGND
CN306- 5 PS36_SIG
CN306- 6 5V

RT10

24
25

RT11

26
29

CN603-1
CN603-2
CN603-3
CN603-4
CN603-5
CN603-6

24V
5V
S.GND
P.GND
P.GND
F.GND

19

PIDB

23

28 31

CN329- 3
CN329- 2
CN329- 1

PS35
PS36

L size sensor/Up
S size sensor/Lw

VR31 Paper size VR/Up


PS44
PS47

PS31

PS38
PS39

PI paper set sensor/Up


PI max paper size sensor/Up

PI conveyance sensor/Up

PI upper limit sensor/Lw


PI paper empty sensor/Lw

7
8
10

17 21
16 20

9 11

PS41

3
2

AC L
F.GND
AC N

AC INLET

PS42

L size sensor/Lw

To Next Option

SD13 PI pick-up solenoid/Up

4
5

12
13
MAIN BODY

SSJC HYB6

FNS FDCB PDB


16 17 18 19

CN326- 3
CN326- 2
CN326- 1

S size sensor/Lw

VR32 Paper size VR/Lw

PS45

PI paper set sensor/Lw

PS48 PI mac paper size sensor/Lw

PI registration clutch/Lw

14
15
SGND
MAIN BODY

FNS FDCB PDB


20 21 22 23

PS37 PI conveyance sensor/Lw

PS40 PI lift plate home sensor/Lw

FNS
FNS FDCB PDB FDCB PDB
26 27 28 29 30 31

PS32 PI upper limit sensor/Up

24 MAIN BODY 25
5v
SGND

PS33 PI paper empty sensor/Up

CL1

PI registration clutch/Up

M8

Paper lift motor/Up

PS43 PI cover open/close sensor

M7

PI conveyance motor

RED
BLU

PS34 PI lift plate home sensor/Up

M9

Paper lift motor/Lw

18. OVERALL WIRING DIAGRAM

RED
BLU

CN333- 3
CN333- 2
CN333- 1

CN339- 2/1
CN339- 1/2

CN305-15 M9_DRV1
CN305-16 M9_DRV2

Sub tray folding paper full sensor

CL2

CN330- 3
CN330- 2
CN330- 1

CN315- 4 SGND
CN315- 5 PS40_SIG
CN315- 6 5V

CN323- 3
CN323- 2
CN323- 1

SD14 PI pick-up solenoid/Lw

CN345- 1
CN345- 2

CN314- 9 MC1_DRV
CN314-10 24V

CN338- 2/1
CN338- 1/2

CN314-11 M8_DRV1
CN314-12 M8_DRV2

CN314-13 SGND
CN314-14 PS43_SIG
CN314-15 5V

CN337-11
CN337-10
CN337- 9
CN337- 8
CN337- 7
CN337- 6
CN337- 5
CN337- 4
CN337- 3
CN337- 2
CN337- 1

CN305- 1 24V
CN305- 2 24V
CN305- 3 M7 PGND
CN305- 4 M7 PGND
CN305- 5 M7 H/L
CN305- 6 M7 LD
CN305- 7 M7 F/R
CN305- 8 M7 CLK
CN305- 9 M7 S/P
CN305-10 SGND
CN305-11 5V

CN324- 3
CN324- 2
CN324- 1

CN305-12 SGND
CN305-13 PS34_SIG
CN305-14 5V

Multi feed detection


board/1

MFDB1

CN325- 3
CN325- 2
CN325- 1

CN306- 1 SGND
CN306- 2 PS35_SIG
CN306- 3 5V

Sub tray gate


solenoid

CN341- 1
CN341- 2
CN341- 3

CN306- 7 SGND
CN306- 8 UPTRY_SIZ
CN306- 9 3.3V

Folding exit sensor

CN325- 3
CN325- 2
CN325- 1

CN306-13 SGND
CN306-14 PS47_SIG
CN306-15 5V

CN321- 3
CN321- 2
CN321- 1

CN306-16 SGND
CN306-17 PS31_SIG
CN306-18 5V

CN328- 3
CN328- 2
CN328- 1

CN313- 1 SGND
CN313- 2 PS38_SIG
CN313- 3 5V

CN343-1/1
CN343-2/2

CN331- 3
CN331- 2
CN331- 1

CN332- 3
CN332- 2
CN332- 1

CN342- 1
CN342- 2
CN342- 3

CN335- 3
CN335- 2
CN335- 1

CN307-13 SGND
CN307-14 PS48_SIG
CN307-15 5V

PS46

CN346- 1
CN346- 2

CN307-19 MC2_DRV
CN307-20 24V

CN322- 3
CN322- 2
CN322- 1

CN314- 1 SGND
CN314- 2 PS32_SIG
CN314- 3 5V
CN314- 4 SGND
CN314- 5 PS33_SIG
CN314- 6 5V

CN302-A16 KCIN_33
CN302-A15 KCIN_34
CN302-A14 KCIN_35
CN302-A13 KCIN_36
CN302-A12 KCIN_37
CN302-A11 KCIN_38
CN302-A10 KCIN_39
CN302-A 9 KCIN_40
CN302-A 8 KCIN_41
CN302-A 7 KCIN_42
CN302-A 6 KCIN_43
CN302-A 5 KCIN_44
CN302-A 4 KCIN_45
CN302-A 3 KCIN_46
CN302-A 2 KCIN_47
CN302-A 1 KCIN_48
CN302-B16 KCIN_49
CN302-B15 KCIN_50
CN302-B14 KCIN_51
CN302-B13 KCIN_52
CN302-B12 KCIN_53
CN302-B11 KCIN_54
CN302-B10 KCIN_55
CN302-B 9 KCIN_56
CN302-B 8 KCIN_57
CN302-B 7 KCIN_58
CN302-B 6 KCIN_59
CN302-B 5 KCIN_60
CN302-B 4 KCIN_61
CN302-B 3 KCIN_62
CN302-B 2 KCIN_63
CN302-B 1 KCIN_64
CN300- 1 24VDC
CN300- 2 PGND

JAMIB

SD9

Main tray paper exit


PS18
sensor

PS2

CN334- 3
CN334- 2
CN334- 1

CN306-10 SGND
CN306-11 PS44_SIG
CN306-12 5V

Main tray empty


sensor

PS23

Main tray upper


limit sensor

PS20

Main tray folding


paper full sensor

PS7

Intermediate
conveyance sensor

PS13

CN313- 4 SGND
CN313- 5 PS39_SIG
CN313- 6 5V
CN304-A14 M7_CLK7
CN304-A13 JYU_CLK7
CN304-A12 SGND
CN313- 7 SD13_DRV
CN304-A11 SGND
CN313- 8 SD_24V
CN304-A10 SGND
CN304-A 9 5VD
CN304-A 8 5VD
CN304-A 7 5VD
CN307- 1 SGND
CN304-A 6 NC
CN307- 2 PS41_SIG
CN304-A 5 NC
CN307- 3 5V
CN304-A 4 PANCH_S3 (Reserve)
CN304-A 3 NC
CN304-A 2 OP_LED15
CN304-A 1 OP_LED16
CN307- 4 SGND
CN304-B14 OP_LED 1
CN307- 5 PS42_SIG
CN307- 6 5V
CN304-B13 OP_LED 2
CN304-B12 OP_LED 3
CN304-B11 OP_LED 4
CN304-B10 OP_LED 5
CN307- 7 SGND
CN304-B 9 OP_LED 6
CN307- 8 LOWTRY_SZ
CN304-B 8 OP_LED 7
CN307- 9 3.3V
CN304-B 7 OP_LED 8
CN304-B 6 OP_LED 9
CN304-B 5 OP_LED10
CN304-B 4 OP_LED11
CN307-10 SGND
CN307-11 PS45_SIG
CN304-B 3 OP_LED12
CN307-12 5V
CN304-B 2 OP_LED13
CN304-B 1 OP_LED14

CN210-A 1 TCLKE_2
CN210-A 2 TCLKF_2
CN210-A 3 SGND
CN210-A 4 SGND
CN210-A 5 SGND
CN210-A 6 5V
CN210-A 7 5V
CN210-A 8 5V
CN210-A 9 NC
CN210-A10 NC
CN210-A11 SUBIN1
CN210-A12 NC
CN210-A13 KCOUT71
CN210-A14 KCOUT72
CN210-B 1 KCOUT57
CN210-B 2 KCOUT58
CN210-B 3 KCOUT59
CN210-B 4 KCOUT60
CN210-B 5 KCOUT61
CN210-B 6 KCOUT62
CN210-B 7 KCOUT63
CN210-B 8 KCOUT64
CN210-B 9 KCOUT65
CN210-B10 KCOUT66
CN210-B11 KCOUT67
CN210-B12 KCOUT68
CN210-B13 KCOUT69
CN210-B14 KCOUT70

CN303- 6 3.3V
CN303- 5 3.3V
CN303- 4 AD_1
CN303- 3 AD_2
CN303- 2 AD_3
CN303- 1 AD_4

CN327- 3
CN327- 2
CN327- 1

CN315- 1 SGND
CN315- 2 PS37_SIG
CN315- 3 5V

CN301-16 KCOUT_97
CN301-15 KCOUT_98
CN301-14 KCOUT_99
CN301-13 KCOUT_100
CN301-12 KCOUT_101
CN301-11 KCOUT_102
CN301-10 KCOUT_103
CN301- 9 KCOUT_104
CN301- 8 KCOUT_105
CN301- 7 KCOUT_106
CN301- 6 KCOUT_107
CN301- 5 KCOUT_108
CN301- 4 KCOUT_109
CN301- 3 KCOUT_110
CN301- 2 KCOUT_111
CN301- 1 KCOUT_112

CN 6- 1 KCOUT_97
CN 6- 2 KCOUT_98
CN 6- 3 KCOUT_99
CN 6- 4 KCOUT_100
CN 6- 5 KCOUT_101
CN 6- 6 KCOUT_102
CN 6- 7 KCOUT_103
CN 6- 8 KCOUT_104
CN 6- 9 KCOUT_105
CN 6-10 KCOUT_106
CN 6-11 KCOUT_107
CN 6-12 KCOUT_108
CN 6-13 KCOUT_109
CN 6-14 KCOUT_110
CN 6-15 KCOUT_111
CN 6-16 KCOUT_112

CN344-1/1
CN344-2/2

CN314- 7 SD14_DRV
CN314- 8 24V
CN4-A 1 KCIN_33
CN4-A 2 KCIN_34
CN4-A 3 KCIN_35
CN4-A 4 KCIN_36
CN4-A 5 KCIN_37
CN4-A 6 KCIN_38
CN4-A 7 KCIN_39
CN4-A 8 KCIN_40
CN4-A 9 KCIN_41
CN4-A10 KCIN_42
CN4-A11 KCIN_43
CN4-A12 KCIN_44
CN4-A13 KCIN_45
CN4-A14 KCIN_46
CN4-A15 KCIN_47
CN4-A16 KCIN_48
CN4-B 1 KCIN_49
CN4-B 2 KCIN_50
CN4-B 3 KCIN_51
CN4-B 4 KCIN_52
CN4-B 5 KCIN_53
CN4-B 6 KCIN_54
CN4-B 7 KCIN_55
CN4-B 8 KCIN_56
CN4-B 9 KCIN_57
CN4-B10 KCIN_58
CN4-B11 KCIN_59
CN4-B12 KCIN_60
CN4-B13 KCIN_61
CN4-B14 KCIN_62
CN4-B15 KCIN_63
CN4-B16 KCIN_64

CN46- 3
CN46- 2
CN46- 1

CN222- 1 SGND
CN222- 2 PS26_SIG
CN222- 3 5V

CN36- 3
CN36- 2
CN36- 1

CN220-A 4 SGND
CN220-A 5 PS16_SIG
CN220-A 6 5V

CN32- 3
CN32- 2
CN32- 1

CN222- 4 SGND
CN222- 5 PS12_SIG
CN222- 6 5V

CN24- 3
CN24- 2
CN24- 1

CN220-A 7 SGND
CN220-A 8 PS4_SIG
CN220-A 9 5V

CN30- 3
CN30- 2
CN30- 1

RED
BLU

RED
BLU

RED
BLU

RED
BLU

CN33- 3
CN33- 2
CN33- 1

RED
BLU

CN38- 3
CN38- 2
CN38- 1

CN224- 3 SGND
CN224- 4 PS18_SIG
CN224- 5 5V

3rd folding release motor

1st folding cam home sensor

PS55

CN515- 3
CN515- 2
CN515- 1

1st folding conveyance sensor

PS51

CN511- 3
CN511- 2
CN511- 1

CN513- 3
CN513- 2
CN513- 1

CN512- 3
CN512- 2
CN512- 1

CN536- 1
CN536- 2

CN536- 1
CN536- 2

CN517- 3
CN517- 2
CN517- 1

Entrance conveyance motor

SD12 Paper exit solenoid

Main tray paper exit motor

CN219-B 2 SD24V_2
CN219-B 1 SD7_DRV

CN21- 3
CN21- 2
CN21- 1

CN220-A10 SGND
CN220-A11 PS1_SIG
CN220-A12 5V

CN53- 1
CN53- 2
CN53- 3
CN53- 4
CN53- 5
CN53- 6
CN53- 7
CN53- 8
CN53- 9
CN53-10
CN53-11

CN220-B12 5V
CN220-B11 SGND
CN220-B10 M3_CONT
CN220-B 9 M3_CLK
CN220-B 8 M3_F/R
CN220-B 7 M3_LD
CN220-B 6 M3_H/L
CN220-B 5 PGND
CN220-B 4 PGND
CN220-B 3 24V
CN220-B 2 24V
CN220-B 1 NC

CN25- 3
CN25- 2
CN25- 1

CN222-10 SGND
CN222-11 PS5_SIG
CN222-12 5V

CN222- 7 SGND
CN222- 8 PS10_SIG
CN222- 9 5V

CN78- 1
CN78- 2

CN223- 1 SD8_DRV
CN223- 2 SD24V_2

CN74- 1
CN74- 2

CN223- 5 SD4_DRV
CN223- 6 SD24V_2

CN223- 9 SGND
CN223-10 PS6_SIG
CN223-11 5V

CN221-A10 SD1_DRV
CN221-A11 SD24V_1

CN79- 1
CN79- 2

CN33- 3
CN33- 2
CN33- 1

CN224- 6 SGND
CN224- 7 PS13_SIG
CN224- 8 5V

CN43- 3
CN43- 2
CN43- 1

CN224- 9 SGND
CN224-10 PS23_SIG
CN224-11 5V

CN40- 3
CN40- 2
CN40- 1

CN224-12 SGND
CN224-13 PS20_SIG
CN224-14 5V

Symbol

CN217- 3 5V
CN217- 4 RL_CONT

RED
BLU

M6

RED
RED
BLK
BLN
ORG
YEL

CN533-6- 1
CN533-5- 2
CN533-4- 3
CN533-3- 4
CN533-2- 5
CN533-1- 6

CN505- 11 M5_B
CN505- 7 M5_24V
CN505- 12 M5_B/
CN505- 9 M5_A
CN505- 8 M5_24V
CN505- 10 M5_A/
CN503-16 KCOUT_41
CN503-15 KCOUT_42
CN506- 5 M6_B
CN503-14 KCOUT_43
CN506- 1 M6_24V
CN506- 6 M6_B/
CN503-13 KCOUT_44
CN506- 3 M6_A
CN503-12 KCOUT_45
CN506- 2 M6_24V
CN503-11 KCOUT_46
CN506- 4 M6_A/
CN503-10 KCOUT_47
CN503- 9 KCOUT_48
CN503- 8 KCOUT_49
CN503- 7 KCOUT_50 CN508-A 1 M14_24V
CN503- 6 KCOUT_51 CN508-A 2 M14_24V
CN508-A 3 M14_A
CN503- 5 KCOUT_52
CN508-A 4 M14_A/
CN503- 4 KCOUT_53
CN508-A 5 M14_B
CN508-A 6 M14_B/
CN503- 3 KCOUT_54
CN503- 2 KCOUT_55
CN503- 1 KCOUT_56

CN535-6- 1
CN535-5- 2
CN535-4- 3
CN535-3- 4
CN535-2- 5
CN535-1- 6

CN501-A17 PS51_SIG CN508-A13 M16_24V


CN501-A16 PS52_SIG CN508-A14 M16_24V
CN501-A15 PS53_SIG CN508-A15 M16_A
M16_A/
CN501-A14 PS54_SIG CN508-A16
CN508-A17 M16_B
CN501-A13 PS55_SIG CN508-A18 M16_B/
CN501-A12 PS56_SIG
CN501-A11 PS57_SIG
CN501-A10 ORI_SET
CN501-A 9 M4_CONT1 CN508-B 1 SGND
CN508-B 2
CN501-A 8 M4_CONT2
CN508-B 3 5V
CN501-A 7 M4_F/R
CN508-B 4 SGND
CN501-A 6 M4_RESET CN508-B
5 PS57 SIG
CN501-A 5 SGND
CN508-B 6 5V
CN501-A 4 SGND
CN501-A 3 SGND
CN501-A 2 SGND
CN508-B 7 SGND
CN501-A 1 5V
8 PS56 SIG
CN501-B17 M4_ENBLECN508-B
CN508-B 9 5V
CN501-B16 M5_CONT1
CN501-B15 M5_CONT2
CN501-B14 M5_F/R
CN501-B13 M5_RESET CN508-B10 SGND
CN501-B12 M5_ENBLECN508-B11 PS55 SIG
CN508-B12 5V
CN501-B11 M6_CONT1
CN501-B10 M6_CONT2
CN501-B 9 M6_F/R
CN501-B 8 M6_RESET CN508-B13 SGND
CN501-B 7 M6_ENBLE CN508-B14 PS54 SIG
CN508-B15 5V
CN501-B 6 5V
CN501-B 5 5V
CN501-B 4 5V
CN501-B 3 M4_CLK
CN508-B16 SGND
CN501-B 2 M5_CLK
CN501-B 1 M6_CLK CN508-B17 PS51 SIG
CN508-B18 5V

CN500- 1 24VDC
CN500- 2 24VDC
CN500- 3 PGND
CN500- 2 PGND

CN62- 2
CN62- 5
CN62- 1
CN62- 3
CN62- 4
CN62- 6

RED
BLU

CN33- 3
CN33- 2
CN33- 1

CN224- 5 5V
CN217- 6 PS13_SIG
CN217- 7 SGND

CN82- 1
CN82- 2

M5

511-15A-1A
511-14A-2A
511-13A-3A
511-12A-4A
511-11A-5A
511-10A-6A
511-9A-7A
511-8A-8A
511-7A-9A
511-6A-10A
511-5A-11A
511-4A-12A
511-3A-13A
511-2A-14A
511-1A-15A
511-1A-15A
511-1A-15A
511-15B-1B
511-14B-2B
511-13B-3B
511-12B-4B
511-11B-5B
511-10B-6B
511-9B-7B
511-8B-8B
511-7B-9B
511-6B-10B
511-5B-11B
511-4B-12B
511-3B-13B
511-2B-14B
511-1B-15B
511-1B-15B
511-1B-15B

512-1-1
512-2-2
512-3-3
512-4-4

CN52- 2
CN52- 5
CN52- 1
CN52- 3
CN52- 4
CN52- 6

CN216-12 M12_24V
CN216-11 M12_24V
CN216-10 M12_A
CN216- 9 M 2_A/
CN216- 8 M 2_ B
CN216- 7 M 2_B/
CN216- 6 M12_24V
CN216- 5 M12_24V
CN216- 4 M12_A
CN216- 3 M12_A/
CN216- 2 M12_ B
CN216- 1 M12_B/
CN61- 1
CN61- 2

CN217- 1 M11 DRV1


CN217- 2 M11 DRV2

CN51- 1
CN51- 2
CN51- 3
CN51- 4
CN51- 5
CN51- 6
CN51- 7
CN51- 8
CN51- 9
CN51-10
CN51-11

CN219-A13 5V
CN219-A12 SGND
CN219-A11 M1_CONT
CN219-A10 M1_CLK
CN219-A 9 M1_F/R
CN219-A 8 M1_LD
CN219-A 7 M1_H/L
CN219-A 6 PGND
CN219-A 5 PGND
CN219-A 4 24V
CN219-A 3 24V
CN219-A 2 SD12_24V
CN219-A 1 SD12_DRV

CN67- 1
CN37- 2
CN67- 3
CN67- 4
CN67- 5
CN67- 6
CN67- 7
CN67- 8
CN67- 9
CN67-10
CN67-11

CN219-B13 5V
CN219-B12 SGND
CN219-B11 M17_CONT
CN219-B10 M17_CLK
CN219-B 9 M17_F/R
CN219-B 8 M17_LD
CN219-B 7 M17_H/L
CN219-B 6 PGND
CN219-B 5 PGND
CN219-B 4 24V
CN219-B 3 24V

M4

510-1A-16A

CN221-A 1 SGND
CN221-A 2 PS11_SIG
CN221-A 3 5V

PS11

Punch registration home sensor

CN77- 1
CN77- 2

CN223- 3 SD7_DRV
CN223- 4 SD24V_2

CN73- 1
CN73- 2

CN223- 7 SD3_DRV
CN223- 8 SD24V_2

CN224- 1 SD9_DRV
CN224- 2 SD24V_3

CN221-B 1 5V
CN221-B 2 LED1_SIG
CN221-B 3 LED2_SIG
CN221-B 4 LED3_SIG
CN221-B 5 LED4_SIG
CN221-B 6 LED5_SIG

CN221-B 7 SD6_DRV
CN221-B 8 SD24V_1

CN221-B 9 SD5_DRV
CN221-B10 SD24V_1

CN26- 3
CN26- 2
CN26- 1

CN224-15 SGND
CN224-16 PS7_SIG
CN224-17 5V

CN33- 3
CN33- 2
CN33- 1

CN224-18 SGND
CN224-19 PS13_SIG
CN224-20 5V

CN10-1 IRQ4
CN10-2 /IRQ3
CN10-3 IRQ

CN221-A 4 SGND
CN221-A 5 PS9_SIG
CN221-A 6 5V

PS9

3 holes/4 holes punch home sensor

CN71- 1
CN71- 2

CN71- 1
CN71- 2

CN206- 1 5VDC
CN206- 2 5VDC
CN206- 3 SGND
CN206- 4 SGND

CN23-1 TCK
CN23-2 TDO3
CN23-3 TDI
CN23-4 TMS
CN23-5 TRST

CN24-1 5V
CN24-2 RL_CONT

CN215- 8 M10 DRV1


CN215- 7 M10 DRV2
CN215- 6 M13 24V
CN215- 5 M13 24V
CN215- 4 M13 A
CN215- 3 M13 A/
CN215- 2 M13 B
CN215- 1 M13 B/

PS8

2 holes punch home sensor

CN71- 2
CN71- 1

SD1

SD6

Roller solenoid/2

CN18-2 FNS2_SIN
CN18-1 /FNS2_RTS

1 24VDC
2 PGND
3 24VDC
4 24VDC
5 PGND
6 PGND

BLK
WIT

RED

CN202-A16 KCIN_1
CN202-A15 KCIN_2
CN202-A14 KCIN_3
CN202-A13 KCIN_4
CN202-A12 KCIN_5
CN202-A11 KCIN_6
CN202-A10 KCIN_7
CN202-A 9 KCIN_8
CN202-A 8 KCIN_9
CN202-A 7 KCIN_10
CN202-A 6 KCIN_11
CN202-A 5 KCIN_12
CN202-A 4 KCIN_13
CN202-A 3 KCIN_14
CN202-A 2 KCIN_15
CN202-A 1 KCIN_16
CN202-B16 KCIN_17
CN202-B15 KCIN_18
CN202-B14 KCIN_19
CN202-B13 KCIN_20
CN202-B12 KCIN_21
CN202-B11 KCIN_22
CN202-B10 KCIN_23
CN202-B 9 KCIN_24
CN202-B 8 KCIN_25
CN202-B 7 KCIN_26
CN202-B 6 KCIN_27
CN202-B 5 KCIN_28
CN202-B 4 KCIN_29
CN202-B 3 KCIN_30
CN202-B 2 KCIN_31
CN202-B 1 KCIN_32

CN203-18 TIME_0
CN203-17 TIME_1
CN203-16 TIME_2
CN203-15 TIME_3
CN203-14 TIME_4
CN203-13 TIME_5
CN203-12 TIME_6
CN203-11 TIME_7
CN203-10 TIME_8
CN203- 9 TIME_9
CN203- 8 TIME_10
CN203- 7 TIME_11
CN203- 6 TIME_12
CN203- 5 TIME_13
CN203- 4 TIME_14
CN203- 3 TIME_15
CN203- 2 TIME_16
CN203- 1 TIME_17

CN14- 1 TIME_0
CN14- 2 TIME_1
CN14- 3 TIME_2
CN14- 4 TIME_3
CN14- 5 TIME_4
CN14- 6 TIME_5
CN14- 7 TIME_6
CN14- 8 TIME_7
CN14- 9 TIME_8
CN14-10 TIME_9
CN14-11 TIME_10
CN14-12 TIME_11
CN14-13 TIME_12
CN14-14 TIME_13
CN14-15 TIME_14
CN14-16 TIME_15
CN14-17 TIME_16
CN14-18 TIME_17

Punch motor
Punch registration motor

CN16-1 SYS_SIN
CN16-2 S.GND
CN16-3 /SYS_RTS
CN16-4 SYS_SOUT
CN16-5 S.GND
CN16-6 /SYS_CTS
CN16-7 /PAPEROUT_1

CN221-A 7 SGND
CN221-A 8 PS8_SIG
CN221-A 9 5V

Entrance gate solenoid

CN610-2
CN610-1

CN207CN207CN207CN207CN207CN207-

CN205- 1 24VDC
CN205- 2 PGND
CN205- 3 24VDC
CN205- 4 PGND
CN205- 5 PGND

CN15- 1 TIME_18
CN15- 2 TIME_19
CN15- 3 TIME_20
CN15- 4 TIME_21
CN15- 5 TIME_22
CN15- 6 TIME_23
CN15- 7 NC

CN11-1 3.3V
CN11-2 3.3V
CN11-3 AD_0
CN11-4 AD_1
CN11-5 AD_2
CN11-6 AD_3

CN7-A 1 KCIN_65
CN7-A 2 KCIN_66
CN7-A 3 KCIN_67
CN7-A 4 KCIN_68
CN7-A 5 KCIN_69
CN7-A 6 KCIN_70
CN7-A 7 KCIN_71
CN7-A 8 KCIN_72
CN7-A 9 KCIN_73
CN7-A10 KCIN_74
CN7-A11 KCIN_75
CN7-A12 KCIN_76
CN7-B 1 KCIN_77
CN7-B 2 KCIN_78
CN7-B 3 KCIN_79
CN7-B 4 KCIN_80
CN7-B 5 KCIN_81
CN7-B 6 KCIN_82
CN7-B 7 KCIN_83
CN7-B 8 KCIN_84
CN7-B 9 KCIN_85
CN7-B10 KCIN_86
CN7-B11 KCIN_87
CN7-B12 KCIN_88

18.7 FD-501

510-16A-1A
510-15A-2A
510-14A-3A
510-13A-4A
510-12A-5A
510-11A-6A
510-10A-7A
510-9A-8A
510-8A-9A
510-7A-10A
510-6A-11A
510-5A-12A
510-4A-13A
510-3A-14A
510-2A-15A

CN3- 1 KCOUT_41
CN3- 2 KCOUT_42
CN3- 3 KCOUT_43
CN3- 4 KCOUT_44
CN3- 5 KCOUT_45
CN3- 6 KCOUT_46
CN3- 7 KCOUT_47
CN3- 8 KCOUT_48
CN3- 9 KCOUT_49
CN3-10 KCOUT_50
CN3-11 KCOUT_51
CN3-12 KCOUT_52
CN3-13 KCOUT_53
CN3-14 KCOUT_54
CN3-15 KCOUT_55
CN3-16 KCOUT_56

CN222-9 /CPUIN_1(IRQ4)
CN209-A 1 KCIN_24
CN222-8 /CPUIN_2(IRQ3)
CN209-A 2 KCIN_25
CN222-7 CPUIN_3(IRQ1)
CN209-A 3 KCIN_26
CN222-6 CPUIN_4(TIM Input)
CN209-A 4 KCIN_27
CN222-5 NC
CN209-A 5 KCIN_28
CN222-4 CPUIN_7(TIM Input)
CN209-A 6 KCIN_29
CN222-3 GND
CN209-A 7 KCIN_30
CN222-2 CPUIN_8(TIM Input)
CN209-A 8 ORI_SET
CN222-1 NC
CN209-A 9 KCOUT_73
CN209-A10 KCOUT_74
CN209-A11 KCOUT_75
CN209-A12 KCOUT_76
CN209-A13 SGND
CN209-A14 SGND
CN209-A15 SGND
CN209-A16 SGND
CN209-A17 5V
CN209-B 1 KCOUT_77
CN209-B 2 KCOUT_78
CN209-B 3 KCOUT_79
CN209-B 4 KCOUT_80
CN209-B 5 KCOUT_81
CN209-B 6 KCOUT_82
CN209-B 7 KCOUT_83
CN209-B 8 KCOUT_84
CN209-B 9 KCOUT_85
CN209-B10 KCOUT_86
CN209-B11 KCOUT_87
CN209-B12 5V
CN209-B13 5V
CN209-B14 5V
CN209-B15 TIME0
CN209-B16 TIME2
CN209-B17 TIME3

CN13-1 /CPUIN_1(IRQ4)
CN13-2 /CPUIN_2(IRQ3)
CN13-3 CPUIN_3(IRQ1)
CN13-4 CPUIN_4(TIM Input)
CN13-5 NC
CN13-6 CPUIN_7(TIM Input)
CN13-7 SGND
CN13-8 CPUIN_8(TIM Input)
CN13-9 5V

PGC1
PGC2

CN201-A20 KCOUT_1
CN201-A19 KCOUT_2
CN201-A18 KCOUT_3
CN201-A17 KCOUT_4
CN201-A16 KCOUT_5
CN201-A15 KCOUT_6
CN201-A14 KCOUT_7
CN201-A13 KCOUT_8
CN201-A12 KCOUT_9
CN201-A11 KCOUT_10
CN201-A10 KCOUT_11
CN201-A 9 KCOUT_12
CN201-A 8 KCOUT_13
CN201-A 7 KCOUT_14
CN201-A 6 KCOUT_15
CN201-A 5 KCOUT_16
CN201-A 4 KCOUT_17
CN201-A 3 KCOUT_18
CN201-A 2 KCOUT_19
CN201-A 1 KCOUT_20
CN201-B20 KCOUT_21
CN201-B19 KCOUT_22
CN201-B18 KCOUT_23
CN201-B17 KCOUT_24
CN201-B16 KCOUT_25
CN201-B15 KCOUT_26
CN201-B14 KCOUT_27
CN201-B13 KCOUT_28
CN201-B12 KCOUT_29
CN201-B11 KCOUT_30
CN201-B10 KCOUT_31
CN201-B 9 KCOUT_32
CN201-B 8 KCOUT_33
CN201-B 7 KCOUT_34
CN201-B 6 KCOUT_35
CN201-B 5 KCOUT_36
CN201-B 4 KCOUT_37
CN201-B 3 KCOUT_38
CN201-B 2 KCOUT_39
CN201-B 1 KCOUT_40

CN2-A 1 KCOUT_1
CN2-A 2 KCOUT_2
CN2-A 3 KCOUT_3
CN2-A 4 KCOUT_4
CN2-A 5 KCOUT_5
CN2-A 6 KCOUT_6
CN2-A 7 KCOUT_7
CN2-A 8 KCOUT_8
CN2-A 9 KCOUT_9
CN2-A10 KCOUT_10
CN2-A11 KCOUT_11
CN2-A12 KCOUT_12
CN2-A13 KCOUT_13
CN2-A14 KCOUT_14
CN2-A15 KCOUT_15
CN2-A16 KCOUT_16
CN2-A17 KCOUT_17
CN2-A18 KCOUT_18
CN2-A19 KCOUT_19
CN2-A20 KCOUT_20
CN2-B 1 KCOUT_21
CN2-B 2 KCOUT_22
CN2-B 3 KCOUT_23
CN2-B 4 KCOUT_24
CN2-B 5 KCOUT_25
CN2-B 6 KCOUT_26
CN2-B 7 KCOUT_27
CN2-B 8 KCOUT_28
CN2-B 9 KCOUT_29
CN2-B10 KCOUT_30
CN2-B11 KCOUT_31
CN2-B12 KCOUT_32
CN2-B13 KCOUT_33
CN2-B14 KCOUT_34
CN2-B15 KCOUT_35
CN2-B16 KCOUT_36
CN2-B17 KCOUT_37
CN2-B18 KCOUT_38
CN2-B19 KCOUT_39
CN2-B20 KCOUT_40

CN1-A 1 KCIN_1
CN1-A 2 KCIN_2
CN1-A 3 KCIN_3
CN1-A 4 KCIN_4
CN1-A 5 KCIN_5
CN1-A 6 KCIN_6
CN1-A 7 KCIN_7
CN1-A 8 KCIN_8
CN1-A 9 KCIN_9
CN1-A10 KCIN_10
CN1-A11 KCIN_11
CN1-A12 KCIN_12
CN1-A13 KCIN_13
CN1-A14 KCIN_14
CN1-A15 KCIN_15
CN1-A16 KCIN_16
CN1-B 1 KCIN_17
CN1-B 2 KCIN_18
CN1-B 3 KCIN_19
CN1-B 4 KCIN_20
CN1-B 5 KCIN_21
CN1-B 6 KCIN_22
CN1-B 7 KCIN_23
CN1-B 8 KCIN_24
CN1-B 9 KCIN_25
CN1-B10 KCIN_26
CN1-B11 KCIN_27
CN1-B12 KCIN_28
CN1-B13 KCIN_29
CN1-B14 KCIN_30
CN1-B15 KCIN_31
CN1-B16 KCIN_32

CN204-A20 KCOUT_57
CN204-A19 KCOUT_58
CN204-A18 KCOUT_59
CN204-A17 KCOUT_60
CN204-A16 KCOUT_61
CN204-A15 KCOUT_62
CN204-A14 KCOUT_63
CN204-A13 KCOUT_64
CN204-A12 KCOUT_65
CN204-A11 KCOUT_66
CN204-A10 KCOUT_67
CN204-A 9 KCOUT_68
CN204-A 8 KCOUT_69
CN204-A 7 KCOUT_70
CN204-A 6 KCOUT_71
CN204-A 5 KCOUT_72
CN204-A 4 KCOUT_73
CN204-A 3 KCOUT_74
CN204-A 2 KCOUT_75
CN204-A 1 KCOUT_76
CN204-B20 KCOUT_77
CN204-B19 KCOUT_78
CN204-B18 KCOUT_79
CN204-B17 KCOUT_80
CN204-B16 KCOUT_81
CN204-B15 KCOUT_82
CN204-B14 KCOUT_83
CN204-B13 KCOUT_84
CN204-B12 KCOUT_85
CN204-B11 KCOUT_86
CN204-B10 KCOUT_87
CN204-B 9 KCOUT_88
CN204-B 8 KCOUT_89
CN204-B 7 KCOUT_90
CN204-B 6 KCOUT_91
CN204-B 5 KCOUT_92
CN204-B 4 KCOUT_93
CN204-B 3 KCOUT_94
CN204-B 2 KCOUT_95
CN204-B 1 KCOUT_96

CN5-A 1 KCOUT_57
CN5-A 2 KCOUT_58
CN5-A 3 KCOUT_59
CN5-A 4 KCOUT_60
CN5-A 5 KCOUT_61
CN5-A 6 KCOUT_62
CN5-A 7 KCOUT_63
CN5-A 8 KCOUT_64
CN5-A 9 KCOUT_65
CN5-A10 KCOUT_66
CN5-A11 KCOUT_67
CN5-A12 KCOUT_68
CN5-A13 KCOUT_69
CN5-A14 KCOUT_70
CN5-A15 KCOUT_71
CN5-A16 KCOUT_72
CN5-A17 KCOUT_73
CN5-A18 KCOUT_74
CN5-A19 KCOUT_75
CN5-A20 KCOUT_76
CN5-B 1 KCOUT_77
CN5-B 2 KCOUT_78
CN5-B 3 KCOUT_79
CN5-B 4 KCOUT_80
CN5-B 5 KCOUT_81
CN5-B 6 KCOUT_82
CN5-B 7 KCOUT_83
CN5-B 8 KCOUT_84
CN5-B 9 KCOUT_85
CN5-B10 KCOUT_86
CN5-B11 KCOUT_87
CN5-B12 KCOUT_88
CN5-B13 KCOUT_89
CN5-B14 KCOUT_90
CN5-B15 KCOUT_91
CN5-B16 KCOUT_92
CN5-B17 KCOUT_93
CN5-B18 KCOUT_94
CN5-B19 KCOUT_95
CN5-B20 KCOUT_96

CN20-1 5V
CN20-2 5V
CN20-3 S.GND
CN20-4 S.GND

MAIN BODY I/F

CN600-1
CN600-2
CN600-3
CN600-4
CN600-5
CN600-6

CN601-1
CN601-2
CN601-3
CN601-4
CN601-5

CN19-1 SYS_SIN
CN19-2 /SYS_RTS
CN19-3 FNS2_SIN
CN19-4 /FNS2_RTS

CN621-2
CN621-1

1
2

CN19-4 /FNS2_RTS
CN19-3 FNS2_SIN
CN19-2 /SYS_RTS
CN19-1 SYS_SIN

CN605-6
CN605-5
CN605-4
CN605-3
CN605-2
CN605-1

CN17-1 FNS1_SOUT
CN17- 2 S.GND
CN17-3 /FNS1_CTS
CN17-4 FNS1_SIN
CN17-5 /FNSSET
CN17-6 /FNS1_RTS
CN17-7 /PAPEROUT_2
CN17- 8 NC

CN604-5
CN604-4
CN604-3
CN604-2
CN604-1

1
2
3
4
5

CN606- 4

CN606- 6

CN606- 6

CN610- 3
CN610- 4

Field Service Ver3.0 Nov.2006

BLK
WIT

BLK

6
5
4
3
2
1

CN**-1 TXD
CN**-2 S.GND
CN**-3 CTS
CN**-4 RXD
CN**-5 S.GND
CN**-6 RTS

5
4
3
2
1

CN**-5 EXIT PS
CN**-4 S.GND
CN**-3 S.GND
CN**-2 5V
CN**-1 5V

2
1

CN**-5 SOUT
CN**-4 CTS

CN370- 6 5V
CN370- 5 LED1_SIG
CN370- 4 LED2_SIG
CN370- 3 LED3_SIG
CN370- 2 LED4_SIG
CN370- 1 NC

SD5

Roller solenoid/1

CN211- 1 24V
CN211- 2 5V
CN211- 3 SGND
CN211- 4 PGND

1
2
3
4
5
6

CN21-1 SYS_SIN
CN21-2 S.GND
CN21-3 /SYS_RTS
CN21-4 SYS_SOUT
CN21-5 S.GND
CN21-6 /SYS_CTS
CN21-7 /PAPEROUT_1
S.GND
S.GND
5V
5V

CN606- 3
CN606- 1

CN606- 5

CN606- 2

CN324- 3
CN324- 2
CN324- 1

CN307-16 SGND
CN307-17 PS46_SIG
CN307-18 5V

CN606- 3
CN606- 1

CN606- 4
CN606- 5

CN606- 2

CN610- 2
CN610- 1

CN610- 6
CN610- 7
CN610- 5

CN610- 8

CN8-A 1 KCOUT_113
CN8-A 2 KCOUT_114
CN8-A 3 KCOUT_115
CN8-A 4 KCOUT_116
CN8-A 5 KCOUT_117
CN8-A 6 KCOUT_118
CN8-A 7 KCOUT_119
CN8-A 8 KCOUT_120
CN9-A 9 KCOUT_121
CN8-A10 KCOUT_122
CN8-A11 KCOUT_123
CN8-A12 KCOUT_124
CN8-A13 KCOUT_125
CN8-A14 KCOUT_126
CN8-A15 KCOUT_127
CN8-A16 KCOUT_128
CN8-A17 NC
CN8-B 1 KCOUT_129
CN8-B 2 KCOUT_130
CN8-B 3 KCOUT_131
CN8-B 4 KCOUT_132
CN8-B 5 KCOUT_133
CN8-B 6 KCOUT_134
CN8-B 7 KCOUT_135
CN8-B 8 KCOUT_136
CN8-B 9 KCOUT_137
CN8-B10 KCOUT_138
CN8-B11 KCOUT_139
CN8-B12 KCOUT_140
CN8-B13 KCOUT_141
CN8-B14 KCOUT_142
CN8-B15 KCOUT_143
CN8-B16 KCOUT_144
CN8-B17 NC

CN318-1 NC
CN318-2 NC
CN318-3 NC
CN318-4 NC
CN318-5 NC
CN318-6 NC
CN318-7 JYU_CLK1

CN15-1 NC
CN15-2 NC
CN15-3 NC
CN15-4 NC
CN15-5 NC
CN15-6 NC
CN15-7 JYU_CLK1

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

2nd folding motor

3rd folding motor

PI conveyance motor

Paper lift motor /Up

Paper lift motor /Lw

Punch motor

Tray up down motor

Alignment motor

Punch registration motor

1st folding release motor

2nd folding release motor

M5

M6

M7

M8

M9

M10

M11

M12

M13

M14

M15

Punch scraps box set sensor

Intermediate conveyance sensor

Sub tray paper exit sensor

Sub tray paper full sensor

PS16

PS17

Punch registration home sensor

PS11

PS13

Alignment plate home sensor

PS10

PS12

2 holes punch home sensor

3 holes/4 holes home sensor

Main tray folding paper full sensor

PS7

PS9

Punch registration sensor

PS8

Punch conveyance sensor

PS1

PS6

FD entrance sensor

PIDB

PS5

PI drive board

PDB

Folding exit sensor

Punch drive board

NF1

PI exit sensor

Noise filter

MS1

PS4

Door switch

MFDB2

PS2

Multi feed detection board /1

Multi feed detection board /2

MFDB1

3rd folding release motor

1st folding motor

M4

Main tray paper exit motor

Intermediate conveyance motor

M3

M17

Punch conveyance motor

M2

M16

Jam indicator board

Entrance conveyance motor

M1

FD operation board

JAMIB

FD control board

FDOB

PI registration clutch /Lw

CL2

FDCB

PI registration clutch /Up

CL1

DC power supply

Circuit breaker /2

CBR2

Folding drive board

Circuit breaker /1

CBR1

FDB

Power plug

DCPS

Inlet

Part name

Outlet

Symbol

FD-501 location list

18. OVERALL WIRING DIAGRAM

4-D

4-D

7-D

5-D

5-E

5-D

5-E

5-E

6-D

6-D

5-D

4-D

6-D

4-D

4-B

1-D

2-H

3-I

5-A

6-A

4-D

1-B

1-B

1-B

5-F

3-D

3-D

5-F

9-A

9-A

9-A

1-B

1-B

1-B

4-D

2-D

3-D

6-F

4-A

1-G

1-B

4-H

8-A

8-A

2-H

2-H

1-H

1-H

2-I

Location

Symbol

TSB

VR32

VR31

SD18

SD15

SD14

SD13

SD12

SD9

SD8

SD7

SD6

SD5

SD4

SD3

SD1

RL1

PS58

PS57

PS56

PS55

PS54

PS53

PS52

PS51

PS48

PS47

PS46

PS45

PS44

PS43

PS42

PS41

PS40

PS39

PS38

PS37

PS36

PS35

PS34

PS33

PS32

PS31

PS26

PS23

PS22

PS20

PS18

Part name

Temperature sensor board

Paper size VR /Lw

Paper size VR /Up

2nd folding roller solenoid

Folding gate solenoid

PI pick-up solenoid /Lw

PI pick-up solenoid /Up

Paper exit solenoid

Sub tray gate solenoid

Roller solenoid /4

Roller solenoid /3

Roller solenoid /2

Roller solenoid /1

L size gate solenoid

S size gate solenoid

Entrance gate solenoid

Relay

S size conveyance sensor

3rd folding cam home sensor

2nd folding cam home sensor

1st folding cam home sensor

3rd folding conveyance sensor

2nd folding conveyance sensor

Folding entrance sensor

1st folding conveyance sensor

PI max paper size sensor /Lw

PI max paper size sensor /Up

Sub tray folding paper full sensor

PI paper set sensor /Lw

PI paper set sensor /Up

PI cover open/close sensor

S size sensor /Lw

L size sensor /Lw

PI lift plate home sensor /Lw

PI paper empty sensor /Lw

PI upper limit sensor /Lw

PI conveyance sensor /Lw

S size sensor /Up

L size sensor /Up

PI lift plate home sensor /Up

PI paper empty sensor /Up

PI upper limit sensor /Up

PI conveyance sensor /Up

Punch scraps full sensor

Main tray empty sensor

Main tray lower limit sensor

Main tray upper limit sensor

Main tray paper exit sensor

5-A

7-A

6-A

2-B

3-B

8-A

7-A

3-C

6-C

5-C

5-C

6-F

6-F

5-C

6-C

6-F

3-H

3-B

2-B

2-B

2-B

2-B

2-B

2-B

2-B

6-A

6-A

8-A

7-A

6-A

9-A

7-A

7-A

8-A

7-A

7-A

8-A

6-A

6-A

9-A

8-A

8-A

6-A

5-D

6-D

3-D

6-D

6-D

Location

Field Service Ver3.0 Nov.2006

18.8 LS-501/502

PS3
RLB/2

PS6

PS5

PS4

3
4
5

PS18

PS15

PS14

PS13

PS12

PS11

PS17

PS1

LED1

RS1

PS10

PS9

PS8

RS2

PS16

PS10

PS9

PS8

PS7
LS-502 only

PS19
LS-501 only

Paper detection
sensor

LS-502 only

Conveyance
sensor/1

LS-501 only

Sub tray door


sensor

LSCB

Sub tray full


sensor

LS-501 only

Sub tray exit


sensor

LS-501 only

Conveyance
sensor/2

Entrance
conveyance
lock solenoid
Paper press
solenoid/1

Paper cooling fan


motor/Fr

FM1

Front door lock


solenoid

SD4

Rear stopper
solenoid

SD3

Job partition
solenoid

SD2

1st gate solenoid

SD1

SD5

SD11

M1

JAM door
switch

2nd gate
solenoid

SD10

SD6

SD7

SW1

Sub tray door


sensor

JAMIB

Sub tray full


sensor

TOB

Sub tray exit


sensor

Paper cooling fan


motor/Mi

Conveyance
motor

Sub tray exit


motor

LS-501 only
M4

Hand cart reset


switch

Paper press
solenoid/2
Coupling
conveyance
lock solenoid
Stacker tray
encoder
sensor
Toggle switch

FM3

M3

Stacker tray set


LED

LS-501 only

FM5

Stacker tray
up down motor
M2

Stacker tray set


sensor

PS2

Conveyance
sensor/3

Paper cooling fan


motor/Rr

Shift unit home


sensor

Alignment home
sensor

2,000 sheets
stacked sensor

5,000 sheets
stacked sensor

RLB/1

SD8

Paper press
solenoid/3

Entrance
sensor

Stacker tray arm


release sensor

Field Service Ver3.0 Nov.2006

Stacker tray
upper limit sensor

SD9

Front stopper
solenoid

Paper empty
sensor

Grip conveyance
home sensor

Coupling exit
sensor

Grip conveyance
motor

M5

FM4

FM6

FM2

LS-501 only LS-502 only

Paper cooling fan


motor/1

M6

Paper cooling fan


motor/2

M6

Motor cooling fan


motor

Shift unit motor

Coupling
conveyance motor

Coupling
conveyance motor

M7

Alignment motor

MAIN BODY
I/F

MS1

MAIN BODY
I/F

Front Door switch

MS3

LS-501 only

Stacker tray
lower limit switch

Stacker tray
upper limit switch

MS2

CONVEYANCE
I/F
CONVEYANCE
I/F

Main
Body/LS

LS-501 only

LS/FS

Connector
Faston
Crimp
Relay connector

LS-501 only

DCPS

Symbol

18. OVERALL WIRING DIAGRAM

Outlet

LS-501 only

CONVEYANCE
I/F

MAIN BODY
I/F

Inlet
AC
CONVEYANCE
AC

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Part name

Front stopper solenoid

SD9

Stacker tray encoder sensor

Stacker tray upper limit sensor

Entrance sensor

PS2

PS3

PS4

Stacker tray set sensor

Paper press solenoid /3

SD8

PS1

Paper press solenoid /2

SD7

Stacker tray set LED

Paper press solenoid /1

SD6

Toggle switch

Entrance conveyance lock solenoid

SD5

LED1

Front door lock solenoid

SD4

SW1

Rear stopper solenoid

SD3

2nd gate solenoid

Job partition solenoid

SD2

Coupling conveyance lock solenoid

1st gate solenoid

SD1

SD11

Paper cooling fan motor /2

FM6

SD10

Motor cooling fan motor

Paper cooling fan motor /Rr

Paper cooling fan motor /Mi

FM3

FM5

Paper cooling fan motor /1

FM2

FM4

Alignment motor

Paper cooling fan motor /Fr

FM1

Coupling conveyance motor

M6

M7

Grip conveyance motor

Shift unit motor

M5

M3

M4

Conveyance motor

Sub tray exit motor

M2

Stacker tray up down motor

M1

Symbol

LS-501/502 location list

18. OVERALL WIRING DIAGRAM

Location

2-H

2-H

5-A

5-H

4-H

5-B

4-A (LS-501 only)

4-A (LS-501 only)

2-H

2-H

4-A

4-A

4-A

4-A

3-A

3-A

3-A

6-H

5-A

7-H

5-A

6-H

4-A

7-A

7-A (LS-502)

6-A (LS-501)

6-A

6-A

6-A

5-A

5-A

Symbol

DCPS

LSCB

RLB/2

RLB/1

JAMIB

TOB

MS3

MS2

MS1

RS2

RS1

PS19

PS18

PS17

PS16

PS15

PS14

PS13

PS12

PS11

PS10

PS9

PS8

PS7

PS6

PS5

Part name

DC power supply

LS control board

Relay board /2

Relay board /1

Jam indication board

Stacker tray operation board

Stacker tray lower limit switch

Stacker tray upper limit switch

Front door switch

JAM door switch

Hand cart set switch

Paper detection sensor

Coupling exit sensor

Conveyance sensor /3

Conveyance sensor /2

Stacker tray arm release sensor

5,000 sheets stacked sensor

2,000 sheets stacked sensor

Alignment plate home sensor

Shift unit home sensor

Sub tray paper exit sensor

Sub tray full sensor

Sub tray door sensor

Conveyance sensor /1

Paper empty sensor

Grip conveyance sensor

Location

8-H (LS-501 only)

8-G (LS-501 only)

2-D

2-G

2-F

3-A

2-A

7-A

7-A

7-A

4-H (LS-501 only)

2-I

6-H (LS-501 only)

5-H (LS-501 only)

3-H (LS-501 only)

6-H

5-H

5-H

5-H

5-H

4-H (LS-502)

3-H (LS-501)

4-H (LS-502)

3-H (LS-501)

4-H (LS-502)

3-H (LS-501)

3-H

3-H

2-H

Field Service Ver3.0 Nov.2006

18.9 FS-503

2
3
4

PS35

Rear stopper
home sensor

PS33

Intermediate roller
home sensor

PS32

Stack asist
home sensor

PS14

Stapler rotation
home sensor

PS11

Stapler movement
home sensor

CN204-8
CN204-9
CN204-10
CN204-11
CN204-12
CN204-13
CN204-14

CN124-1
CN124-2
CN124-3
CN124-4
CN124-5
CN124-6
CN124-7

CN205-3
CN205-4

CN123-1
CN123-2

CN204-1
CN204-2
CN204-3
CN204-4
CN204-5
CN204-6
CN204-7

CN122-1
CN122-2
CN122-3
CN122-4
CN122-5
CN122-6
CN122-7

CN205-1
CN205-2

CN121-1
CN121-2

CN209-1
CN209-2
CN209-3

CN127-3
CN127-2
CN127-1

CN200-A1
CN200-A2
CN200-A3

CN131-3
CN131-2
CN131-1

CN209-4
CN209-5
CN209-6

CN128-3
CN128-2
CN128-1

CN211-1
CN211-2
CN211-3

CN211-3
CN211-2
CN211-1

CN205-1
CN205-2
CN204-14
CN204-13
CN204-12
CN204-11
CN204-10
CN204-9
CN204-8

CN205-3
CN205-4
CN204-7
CN204-6
CN204-5
CN204-4
CN204-3
CN204-2
CN204-1

CN209-6
CN209-5
CN209-4
CN209-3
CN209-2
CN209-1
CN200-A12
CN200-A11
CN200-A10

CN60-1 R_DRV1
CN60-2 R_DRV2
CN59- 1 R_5V
CN59- 2 R_HP_SIG
CN59- 3 R_S.GND
CN59- 4 R_LS_SIG
CN59- 5 R_CD_SIG
CN59- 6 R_READY_SIG
CN59- 7 R_S.GND

SD5

-2
-1

CN51-B 1 SD5_24V
CN51-B 2 SD5_DRV

-2
-1

CN51-A12 SD2_24V
CN51-A13 SD2_DRV

CN60-3 F_DRV1
CN60-4 F_DRV2
CN59- 8 F_5V
CN59- 9 F_HP_SIG
CN59-10 F_S.GND
CN59-11 F_LS_SIG
CN59-12 F_CD_SIG
CN59-13 F_READY_SIG
CN59-14 F_S.GND

CN200-A4
CN200-A5
CN200-A6

CN132-3
CN132-2
CN132-1

CN206-6
CN206-5
CN206-4

CN200-B1
CN200-B2
CN200-B3

CN200-A9
CN200-A8
CN200-A7
CN200-A6
CN200-A5
CN200-A4

CN200-B12
CN200-B11
CN200-B10
CN200-B9
CN200-B8
CN200-B7
CN200-B6
CN200-B5
CN200-B4
CN200-B3
CN200-B2
CN200-B1

CN203-A18
CN203-A17
CN203-A16
CN203-A15
CN203-A14
CN203-A13

CN58-B 4 PS 8_S.GND
CN58-B 5 PS 8_SIG
CN58-B 6 PS 5_5V
CN58-B 7 PS20_S.GND
CN58-B 8 PS20_SIG
CN58-B 9 PS20_5V
CN58-B10 PS 9_S.GND
CN58-B11 PS 9_SIG
CN58-B12 PS 9_5V
CN58-B13 PS31_S.GND
CN58-B14 PS31_SIG
CN58-B15 PS31_5V

CN57-A 1 M22_24V
CN57-A 2 M22_24V
CN57-A 3 M22_DRV_A
CN57-A 4 M22_DRV_A/
CN57-A 5 M22_DRV_B
CN57-A 6 M22_DRV_B/

CN104-1
CN104-2

SD2

CN105-1
CN105-2

CN102-11
CN102-10
CN102-9
CN102-8
CN102-7
CN102-6
CN102-5
CN102-4
CN102-3
CN102-2
CN102-1
-6
-5
-4
-3
-2
-1

CN52-B 3 M8_24V
CN52-B 4 M8_24V
CN52-B 5 M8_DRV_A
CN52-B 6 M8_DRV_A/
CN52-B 7 M8_DRV_B
CN52-B 8 M8_DRV_B/
CN52-B 9 NC

-2
-1

CN53-7 SD9_24V
CN53-8 SD9_DRV

-6
-5
-4
-3
-2
-1

CN53-1 M6_24V
CN53-2 M6_24V
CN53-3 M6_DRV_A
CN53-4 M6_DRV_A/
CN53-5 M6_DRV_B
CN53-6 M6_DRV_B/

CN103-1
CN103-2
CN103-3
CN103-4
CN103-5
CN103-6

M8

CN106-1
CN106-2
CN106-3
CN106-4
CN106-5
CN106-6

M6

CN107-1
CN107-2

CN212-1
CN212-2
CN212-3

SD9

CN110-3
CN110-2
CN110-1

CN54- 7 PS 3_S.GND
CN54- 8 PS 3_SIG
CN54- 9 PS 3_5V

CN144-3
CN144-2
CN144-1

CN212-3
CN212-2
CN212-1

CN54- 4 PS 7_S.GND
CN54- 5 PS 7_SIG
CN54- 6 PS 7_5V

CN212-6
CN212-5
CN212-4

CN54- 1 PS 2_S.GND
CN54- 2 PS 2_SIG
CN54- 3 PS 2_5V

CN109-3
CN109-2
CN109-1

CN212-4
CN212-5
CN212-6

CN115-3
CN115-2
CN115-1

CN54-10 PS10_S.GND
CN54-11 PS10_SIG
CN54-12 PS10_5V

CN57-A 7 M 5_24V
CN57-A 8 M 5_24V
CN57-A 9 M 5_DRV_A
CN57-A10 M 5_DRV_A/
CN57-A11 M 5_DRV_B
CN57-A12 M 5_DRV_B/

CN54-13 PS12_S.GND
CN54-14 PS12_SIG
CN54-15 PS12_5V

CN57-A13 M24_24V
CN57-A14 M24_24V
CN57-A15 M24_DRV_A
CN57-A16 M24_DRV_A/
CN57-A17 M24_DRV_B
CN57-A18 M24_DRV_B/

CN213-3
CN213-2
CN213-1

CN213-1
CN213-2
CN213-3

CN111-3
CN111-2
CN111-1

CN113-3
CN113-2
CN113-1

CN55- 1 PS10_S.GND
CN55- 2 PS10_SIG
CN55- 3 PS10_5V

CN214-3
CN214-2
CN214-1

CN55- 7 PS30_S.GND
CN55- 8 PS30_SIG
CN55- 9 PS30_5V

CN214-1
CN214-2
CN214-3

CN116-3
CN116-2
CN116-1

CN217-1
CN217-2
CN217-3

CN112-3
CN112-2
CN112-1

CN213-3
CN213-2
CN213-1

CN114-3
CN114-2
CN114-1

M1

Conveyance motor

Gate solenoid
Bypass solenoid

M3

M7

Tray up down motor

Main tray exit motor

Paper exit opening motor

Sub tray exit motor

Paper exit opening solenoid

PS2
PS7
PS3

Tray upper limit


sensor
Staple exit upper
limit sensor
Tray lower limit
sensor

PS15 Counter reset sensor


PS4

FNS entrance sensor

Main tray paper exit


PS10 sensor

PS1

Sub tray paper exit


sensor

Sub tray paper full


PS30 sensor

PS5

Stacker entrance
sensor

Paper exit opening


PS12 sensor

JAMIB

Jam indication board

CN57-B19 M 4_24V
CN750-A

CN20-1 5V

CN57-B20 M 4_DRV

CN750-B

CN20-3 S.GND

CN751-A

CN20-2 5V

CN751-B

CN20-4 S.GND
CN19-1 NC
CN19-2 NC
CN19-3 FNS2_SIN
CN19-4 FNS2_RTS

CN757-2 SIN
CN757-1 RTS

CN16-1 SYS_SIN
CN16-2 S.GND
CN16-3 SYS_RTS
CN16-4 SYS_SOUT
CN16-5 S.GND
CN16-6 SYS_CTS

CN756-1 MTXD
CN756-2 S.GND
CN756-3 MCTS
CN756-4 MRXD
CN756-5 S.GND
CN756-6 MRTS

CN16-7 PAPEROUT_1

CN752-1

CN752-3 S.GND

CN750-B

CN752-2 S.GND

CN750-B

CN752-5 5V

CN750-A

CN752-4 5V

CN750-A

2
3
4

CN14-18
CN14-17
CN14-16
CN14-15
CN14-14
CN14-13
CN14-12
CN14-11
CN14-10
CN14- 9
CN14- 8
CN14- 7
CN14- 6
CN14- 5
CN14- 4
CN14- 3
CN14- 2
CN14- 1

CN3-16
CN3-15
CN3-14
CN3-13
CN3-12
CN3-11
CN3-10
CN3- 9
CN3- 8
CN3- 7
CN3- 6
CN3- 5
CN3- 4
CN3- 3
CN3- 2
CN3- 1

CN56-A 2 SD7_DRV

CN10- 3
CN10- 2
CN10- 1

CN66-1 M13_VREF
CN66-2 NC
CN62- 1 M8_A
CN62- 2 M8_A/
CN62- 3 M8_B
CN62- 4 M8_B/
CN62- 5 M24_A
CN62- 6 M24_A/
CN62- 7 M24_B
CN62- 8 M24_B/
CN62- 9 M26_A
CN62-10 M26_A/
CN62-11 M26_B
CN62-12 M26_B/
CN62-13 M11_A
CN62-14 M11_A/
CN62-15 M11_B
CN62-16 M11_B/

CN56-A 1 SD7_24V
CN65-1 STP_HP_SIG
CN65-2 PS8_SIG
CN65-3 PS31_SIG

CN56-A 3 M13_24V
CN56-A 4 M13_24V
CN56-A 5 M13_DRV_A
CN56-A 6 M13_DRV_A/
CN56-A 7 M13_DRV_B
CN56-A 8 M13_DRV_B/
CN56-A 9 NC
CN56-A10 NC
CN56-A11 NC
CN56-B 1 M23_24V
CN56-B 2 M23_24V
CN56-B 3 M23_P.GND
CN56-B 4 M23_P.GND
CN56-B 5 M23_H/L
CN56-B 6 M23_LD_SIG
CN56-B 7 M23_F/R
CN56-B 8 M23_CLK
CN56-B 9 M23_CONT
CN56-B10 M23_S.GND
CN56-B11 M23_5V

CN70-1 24V
CN70-2 5V
CN70-3 5V
CN70-4 F.GND
CN70-5 P.GND
CN70-6 P.GND
CN70-7 S.GND
CN70-8 S.GND

CN203-A1
CN203-A2
CN203-A3
CN203-A4
CN203-A5
CN203-A6

CN136-3
CN136-9
CN136-1
CN136-5
CN136-7
CN136-11

M22

Alignment motor/Fr

CN203-A12
CN203-A12
CN203-A10
CN203-A9
CN203-A8
CN203-A7
CN203-A6
CN203-A5
CN203-A4
CN203-A3
CN203-A2
CN203-A1

CN217-3
CN217-2
CN217-1

CN55-10 PS 5_S.GND
CN55-11 PS 5_SIG
CN55-12 PS 5_5V
CN55-13 PS12_S.GND
CN55-14 PS12_SIG
CN55-15 PS12_5V

CN370-6 5V
CN370-5 LED5
CN370-4 LED6
CN370-3 LED7
CN370-2 LED8
CN370-1 NC

M5

Alignment motor/Rr

CN203-A13
CN203-A14
CN203-A15
CN203-A16
CN203-A17
CN203-A18

-6
-5
-4
-3
-2
-1

CN137-1
CN137-2
CN137-3
CN137-4
CN137-5
CN137-6

CN203-B12
CN203-B11
CN203-B10
CN203-B9
CN203-B8
CN203-B7

CN203-B7
CN203-B8
CN203-B9
CN203-B10
CN203-B11
CN203-B12

-6
-5
-4
-3
-2
-1

CN139-1
CN139-2
CN139-3
CN139-4
CN139-5
CN139-6

CN108-3
CN108-2
CN108-1

CN55- 4 PS 1_S.GND
CN55- 5 PS 1_SIG
CN55- 6 PS 1_5V

CN57-A19 M25_DRV
CN57-A20 M25_24V
CN57-B 1 M26_24V
CN57-B 2 M26_24V
CN57-B 3 M26_DRV_A
CN57-B 4 M26_DRV_A/
CN57-B 5 M26_DRV_B
CN57-B 6 M26_DRV_B/

CN71-1 5V
CN71-2 LED5
CN71-3 LED6
CN71-4 LED7
CN71-5 LED8
CN71-6 NC

CN57-B13 M11_24V
CN57-B14 M11_24V
CN57-B15 M11_DRV_A
CN57-B16 M11_DRV_A/
CN57-B17 M11_DRV_B
CN57-B18 M11_DRV_B/

CN203-A7
CN203-A8
CN203-A9
CN203-A10
CN203-A11
CN203-A12

CN134-3
CN134-9
CN134-1
CN134-5
CN134-7
CN134-11

CN203-B14

CN203-B5

-2

CN138-1

CN100-11
CN100-10
CN100-9
CN100-8
CN100-7
CN100-6
CN100-5
CN100-4
CN100-3
CN100-2
CN100-1

CN145-11
CN145-10
CN145-9
CN145-8
CN145-7
CN145-6
CN145-5
CN145-4
CN145-4
CN145-2
CN145-1

CN51-B 3 M3_24V
CN51-B 4 M3_24V
CN51-B 5 M3_P.GND
CN51-B 6 M3_P.GND
CN51-B 7 M3_H/L
CN51-B 8 M3_LD_SIG
CN51-B 9 M3_F/R
CN51-B10 M3_CLK
CN51-B11 M3_CONT2
CN51-B12 M3_S.GND
CN51-B13 M3_5V

CN58-A 1 PS11_S.GND
CN58-A 2 PS11_SIG
CN58-A 3 PS11_5V
CN58-A 4 PS14_S.GND
CN58-A 5 PS14_SIG
CN58-A 6 PS14_5V
CN58-A 7 PS32_S.GND
CN58-A 8 PS32_SIG
CN58-A 9 PS32_5V

CN58-A13 PS35_S.GND
CN58-A14 PS35_SIG
CN58-A15 PS35_5V

CN200-A7
CN200-A8
CN200-A9

CN133-3
CN133-2
CN133-1

CN206-1
CN206-2
CN206-3

CN200-B4
CN200-B5
CN200-B6

M24

Stack asist guide


motor

CN203-B13

CN203-B6

-1

CN138-2

CN51-A 1 M1_24V
CN51-A 2 M1_24V
CN51-A 3 M1_P.GND
CN51-A 4 M1_P.GND
CN51-A 5 M1_H/L
CN51-A 6 M1_LD_SIG
CN51-A 7 M1_F/R
CN51-A 8 M1_CLK
CN51-A 9 M1_CONT
CN51-A10 M1_S.GND
CN51-A11 M1_5V

CN52-A 1 M7_24V
CN52-A 2 M7_24V
CN52-A 3 M7_P.GND
CN52-A 4 M7_P.GND
CN52-A 5 M7_H/L
CN52-A 6 M7_LD_SIG
CN52-A 7 M7_F/R
CN52-A 8 M7_CLK
CN52-A 9 M7_CONT
CN52-B 1 M7_S.GND
CN52-B 2 M7_5V

CN58-A10 PS33_S.GND
CN58-A11 PS33_SIG
CN58-A12 PS33_5V

CN58-B 1 PS34_S.GND
CN58-B 1 PS34_SIG
CN58-B 1 PS34_5V

CN117-3
CN117-2
CN117-1

CN206-3
CN206-2
CN206-1

CN200-B7
CN200-B8
CN200-B9

M25

Intermediate roller
open close motor

CN57-B 7 M 2_24V
CN57-B 8 M 2_24V
CN57-B 9 M 2_DRV_B/
CN57-B10 M 2_DRV_A/
CN57-B11 M 2_DRV_B
CN57-B12 M 2_DRV_A

CN203-B6
CN203-B5
CN203-B4
CN203-B3
CN203-B2
CN203-B1

CN203-B13
CN203-B14
CN203-B15
CN203-B16
CN203-B17
CN203-B18

-6
-5
-4
-3
-2
-1

CN146-1
CN146-2
CN146-3
CN146-4
CN146-5
CN146-6

CN208-8
CN208-7
CN208-6
CN208-5
CN208-4
CN208-3

FNSDB

PS34

Staple scraps box


set sensor

CN130-3
CN130-2
CN130-1

CN216-6
CN216-5
CN216-4

CN200-B10
CN200-B11
CN200-B12

M26

Rear stopper motor

CN208-1
CN208-2
CN208-3
CN208-4
CN208-5
CN208-6

-6
-5
-4
-3
-2
-1

CN135-1
CN135-2
CN135-3
CN135-4
CN135-5
CN135-6

CN201-8
CN201-7
CN201-6
CN201-5
CN201-4
CN201-3
CN201-2
CN201-1

CN750-A
CN751-A

PS8

Alignment home
sensor/Rr

CN206-4
CN206-5
CN206-6

CN129-3
CN129-2
CN129-1

CN216-1
CN216-2
CN216-3

CN216-3
CN216-2
CN216-1

M2

Paddle motor

CN208-2

CN208-7

CN210-2

CN210-1

-2

CN141-1

CN210-1

CN201-1
CN201-2
CN201-3
CN201-4
CN201-5
CN201-6
CN201-7
CN201-8

CN29-2
CN29-1

PS20

Stacker empty
sensor

CN126-3
CN126-2
CN126-1

CN216-4
CN216-5
CN216-6

M11

Stapler movement
motor

CN208-1

CN208-8

CN210-2

-1

CN141-2

-2

CN140-1

CN142-3
CN142-9
CN142-1
CN142-5
CN142-7
CN142-11

M13

Stacker entrance motor

CN751-A
CN751-B

PS9

Paper exit arm


home sensor

CN125-3
CN125-2
CN125-1

M4

Stapler rotation
motor

-1

CN140-2

M23

Paper exit arm motor

CN29-2
CN29-1

MS1

CN750-B
CN751-B

Field Service Ver3.0 Nov.2006

Stapler unit/Rr

Stapler unit/Fr

PS31

Alignment home
sensor/Fr

SD7

Intermediate roller
release solenoid

CN143-11
CN143-10
CN143-9
CN143-8
CN143-7
CN143-6
CN143-5
CN143-4
CN143-3
CN143-2
CN143-1

CN64- 1 NC
CN64- 2 NC
CN64- 3 NC
CN64- 4 NC
CN64- 5 NC
CN64- 6 NC
CN64- 7 M1_CLK
CN64- 8 M7_CLK
CN64- 9 NC
CN64-10 NC
CN64-11 M3_CLK
CN64-12 M23_CLK
CN64-13 M22_CLK
CN64-14 M5_CLK
CN64-15 NC
CN64-16 NC
CN64-17 NC
CN64-18 M13_CLK

CN755-1

Door switch
CN755-2
CN755-3
CN755-4
CN755-5
CN755-6

CN 1-A16
CN 1-A15
CN 1-A14
CN 1-A13
CN 1-A12
CN 1-A11
CN 1-A10
CN 1-A 9
CN 1-A 8
CN 1-A 7
CN 1-A 6
CN 1-A 5
CN 1-A 4
CN 1-A 3
CN 1-A 2
CN 1-A 1
CN 1-B16
CN 1-B15
CN 1-B14
CN 1-B13
CN 1-B12
CN 1-B11
CN 1-B10
CN 1-B 9
CN 1-B 8
CN 1-B 7
CN 1-B 6
CN 1-B 5
CN 1-B 4
CN 1-B 3
CN 1-B 2
CN 1-B 1

CN63-A 1 PS2_SIG
CN63-A 2 PS7_SIG
CN63-A 3 PS3_SIG
CN63-A 4 PS10_SIG
CN63-A 5 PS12_SIG
CN63-A 6 PS15_SIG
CN63-A 7 PS4_SIG
CN63-A 8 PS5_SIG
CN63-A 9 PS1_SIG
CN63-A10 PS30_SIG
CN63-A11 PS34_SIG
CN63-A12 PS11_SIG
CN63-A13 PS14_SIG
CN63-A14 PS32_SIG
CN63-A15 PS33_SIG
CN63-A16 PS35_SIG
CN63-B 1 24VDEC
CN63-B 2 PS9_SIG
CN63-B 3 PS20_SIG
CN63-B 4 NC
CN63-B 5 R_HP_SIG
CN63-B 6 R_LS_SIG
CN63-B 7 R_CD_SIG
CN63-B 8 R_READY_SIG
CN63-B 9 F_HP_SIG
CN63-B10 F_LS_SIG
CN63-B11 F_CD_SIG
CN63-B12 F_READY_SIG
CN63-B13 M1_LD_SIG
CN63-B14 M7_LD_SIG
CN63-B15 M3_LD_SIG
CN63-B16 M23_LD_SIG

CN 2-A20
CN 2-A19
CN 2-A18
CN 2-A17
CN 2-A16
CN 2-A15
CN 2-A14
CN 2-A13
CN 2-A12
CN 2-A11
CN 2-A10
CN 2-A 9
CN 2-A 8
CN 2-A 7
CN 2-A 6
CN 2-A 5
CN 2-A 4
CN 2-A 3
CN 2-A 2
CN 2-A 1
CN 2-B20
CN 2-B19
CN 2-B18
CN 2-B17
CN 2-B16
CN 2-B15
CN 2-B14
CN 2-B13
CN 2-B12
CN 2-B11
CN 2-B10
CN 2-B 9
CN 2-B 8
CN 2-B 7
CN 2-B 6
CN 2-B 5
CN 2-B 4
CN 2-B 3
CN 2-B 2
CN 2-B 1

FNSCB

Connector
Faston
Crimp
Relay connector

Symbol

CN61-A 1 M1_H/L
CN61-A 2 M1_F/R
CN61-A 3 M1_CONT
CN61-A 4 M7_H/L
CN61-A 5 M7_F/R
CN61-A 6 M7_CONT
CN61-A 7 LED5
CN61-A 8 M3_F/R
CN61-A 9 M3_CONT
CN61-A10 M6_A
CN61-A11 M6_A/
CN61-A12 M6_B
CN61-A13 SD2_CONT
CN61-A14 SD5_CONT
CN61-A15 M6_B/
CN61-A16 SD9_CONT
CN61-A17 STA_R_CONT
CN61-A18 STA_R_F/R
CN61-A19 STA_F_CONT
CN61-A20 STA_F_F/R
CN61-B 1 M4_CONT
CN61-B 2 SD7_CONT
CN61-B 3 M25_CONT
CN61-B 4 M23_H/L
CN61-B 5 M23_F/R
CN61-B 6 M23_CONT
CN61-B 7 LED8
CN61-B 8 M2_A
CN61-B 9 M2_A/
CN61-B10 M2_B
CN61-B11 M2_B/
CN61-B12 LED7
CN61-B13 M13_EN
CN61-B14 LED6
CN61-B15 M22_F/R
CN61-B16 M22_EN
CN61-B17 M22_VREF
CN61-B18 M5_F/R
CN61-B19 M5_EN
CN61-B20 M5_VREF

18. OVERALL WIRING DIAGRAM

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Intermediate roller open close motor

Rear stopper motor

Door switch

Sub tray paper exit sensor

Tray upper limit sensor

Tray lower limit sensor

FNS entrance sensor

Stacker entrance sensor

Staple exit upper limit sensor

M26

MS1

PS1

PS2

PS3

PS4

PS5

PS7

M31

M25

Stapler motor /Fr

M30

Stack assist guide motor

Stapler motor /Rr

M13

M24

Stacker entrance motor

M11

Alignment motor /Fr

Stapler movement motor

M8

Paper exit arm motor

Paper exit opening motor

M7

M23

Main tray exit motor

M6

M22

Alignment motor /Rr

Sub tray exit motor

M5

Tray up down motor

Paddle motor

M2

Stapler rotation motor

Conveyance motor

M1

M4

Jam indication board

JAMIB

M3

FNS drive board

FNSDB

Part name

FNS control board

FNSCB

Symbol

FS-503 location list

18. OVERALL WIRING DIAGRAM

Location

4-A

5-A

5-A

4-A

4-A

5-A

7-H

5-H

5-H

5-H

7-H

4-H

Inside the stapler unit /Fr

Inside the stapler unit /Rr

6-H

6-H

3-B

3-A

3-B

4-H

6-H

2-A

6-H

1-A

6-A

1-C

6-B

Symbol

STB

SD9

SD7

SD5

SD2

PS47

PS46

PS45

PS44

PS43

PS42

PS41

PS40

PS35

PS34

PS33

PS32

PS31

PS30

PS20

PS15

PS14

PS12

PS11

PS10

PS9

PS8

Part name

Stapler board

Paper exit opening solenoid

Intermediate roller release solenoid

Bypass solenoid

Gate solenoid

Stapler ready sensor /Fr

Stapler ready sensor /Rr

Staple empty sensor /Fr

Staple empty sensor /Rr

Cartridge set sensor /Fr

Cartridge set sensor /Rr

Stapler home sensor /Fr

Stapler home sensor /Rr

Rear stopper home sensor

Staple scraps box set sensor

Intermediate roller home sensor

Stack assist home sensor

Alignment home sensor /Fr

Sub tray paper full sensor

Stacker empty sensor

Counter reset sensor

Stapler rotation home sensor

Paper exit opening sensor

Stapler movement home sensor

Main tray paper exit sensor

Paper exit arm home sensor

Alignment home sensor /Rr

Location

4-B

6-H

2-B

2-B

Inside the stapler unit /Fr

Inside the stapler unit /Rr

Inside the stapler unit /Fr

Inside the stapler unit /Rr

Inside the stapler unit /Fr

Inside the stapler unit /Rr

Inside the stapler unit /Fr

Inside the stapler unit /Rr

3-H

3-H

3-H

3-H

4-H

5-A

4-H

4-A

3-H

5-A

2-H

5-A

4-H

3-H

Field Service Ver3.0 Nov.2006

C
SD1
SD2

PS17

CN252- 3 S.GND
CN252- 2 SIG
CN252- 1 5V

PS5

CN240- 3 S.GND
CN240- 2 SIG
CN240- 1 5V

PS1

CN236- 3 S.GND
CN236- 2 SIG
CN236- 1 5V

2
3

SDDB 1/2

4
5

29

6
7
8
9

J25- 1
J25- 2

CN147- 1 SD7_DRV1
CN147- 2 SD7_DRV2

SD5
SD8

M7

CN203-11 24V
CN203-10 24V
CN203- 9 P.GND
CN203- 8 P.GND
CN203- 7 H/L
CN203- 6 LD
CN203- 5 CW/CCW
CN203- 4 CLOCK
CN203- 3 START/STOP
CN203- 2 S.GND
CN203- 1 5V

M4

CN202-11 24V
CN202-10 24V
CN202- 9 P.GND
CN202- 8 P.GND
CN202- 7 H/L
CN202- 6 LD
CN202- 5 CW/CCW
CN202- 4 CLOCK
CN202- 3 START/STOP
CN202- 2 S.GND
CN202- 1 5V

M3

CN207-11 24V
CN207-10 24V
CN207- 9 P.GND
CN207- 8 P.GND
CN207- 7 H/L
CN207- 6 LD
CN207- 5 CW/CCW
CN207- 4 CLOCK
CN207- 3 START/STOP
CN207- 2 S.GND
CN207- 1 5V

M8

CN234- 2
CN234- 1

J25- 1
J25- 2

CN224- 2
CN224- 1

J25- 3
J25- 4

CN234- 1 24V
CN234- 2 DRV

SD7

M19

CN218- 1 DRV1
CN218- 2 DRV2

M18

CN217- 1 DRV1
CN217- 2 DRV2

M25

CN224- 1 DRV1
CN224- 2 DRV2

CN213- 1 COM
CN213- 2 COM
CN213- 3 A
CN213- 4 A/
CN213- 5 B
CN213- 6 B/

M14

PS18

CN253- 3 S.GND
CN253- 2 SIG
CN253- 1 5V

PS56

CN292- 3 S.GND
CN292- 2 SIG
CN292- 1 5V

PS7

CN242- 3 S.GND
CN242- 2 SIG
CN242- 1 5V

PS23

CN255- 3 S.GND
CN255- 2 SIG
CN255- 1 5V

PS22

CN256- 3 S.GND
CN256- 2 SIG
CN256- 1 5V

PS20

CN255- 3 S.GND
CN255- 2 SIG
CN255- 1 5V

PS21

CN256- 3 S.GND
CN256- 2 SIG
CN256- 1 5V

PS60

CN254- 3 S.GND
CN254- 2 SIG
CN254- 1 5V

PS19

CN254- 3 S.GND
CN254- 2 SIG
CN254- 1 5V

Entrance gate solenoid


Right angle conveyance gate solenoid
Entrance sensor
Right angle conveyance sensor/1
Overlap home sensor

Overlap motor

Entrance conveyance motor

Right angle conveyance sensor/2


Roller release solenoid/2
Roller release solenoid/1
Folding unit lock solenoid

Right angle conveyance motor

Front door sensor/Rt


Front door sensor/Lt

Tri-folding exit sensor


Tri-folding exit cluch
Horizontal conveyance sensor/1
Tri-folding paper full sensor

Subtray exit sensor


Subtray paper full sensor
Horizontal conveyance sensor/2
Horizontal conveyance gate solenoid
Roller release solenoid/4

Horizontal conveyance motor

Folding main scan alignment motor/Fr

Folding conveyance motor

Folding entrance motor

Folding sub scan alignment exit motor

Roller release solenoid/3


Guide shaft motor
1st folding blade motor
2nd folding blade motor

Folding main scan alignment motor/Rr

Folding main scan alignment home sensor/Rr

Folding unit

J25- 3
J25- 4

CN147- 3 M25_DRV_1
CN147- 4 M25_DRV_2

J25- 5
J25- 6
J25- 7
J25- 8
CN213- 6
CN213- 5
CN213- 4
CN213- 3
CN213- 2
CN213- 1

Horizontal conveyance

J25- 5
J25- 6

CN147- 5 M18_DRV_1
CN147- 6 M18_DRV_2

1
2
3
4
5
6

PS44

CN279- 3 S.GND
CN279- 2 SIG
CN279- 1 5V

Folding entrance sensor


1st folding blade home sensor/2
1st folding blade home sensor/1
2nd folding blade home sensor/1
2nd folding blade home sensor/2
Folding sensor/1
Folding sub scan alignment home sensor
Folding main scan alignment home sensor/Fr1
Folding sensor/2
Folding main scan alignment home sensor/Fr2

J25- 7
J25- 8

CN147- 7 M19_DRV_1
CN147- 8 M19_DRV_2

J24J24J24J24J24J24-

PS49

CN285- 3 S.GND
CN285- 2 SIG
CN285- 1 5V

J24- 12
J24- 11
J24- 10
J24- 9
J24- 8
J24- 7

CN157- 1 24V
CN157- 2 24V
CN157- 3 M14_DRV_A
CN157- 4 M14_DRV_A/
CN157- 5 M14_DRV_B
CN157- 6 M14_DRV_B/

J24- 7
J24- 8
J24- 9
J24- 10
J24- 11
J24- 12
J11- 1
J11- 2
J11- 3
J11- 4
J11- 5
J11- 6

PS24

CN259- 3 S.GND
CN259- 2 SIG
CN259- 1 5V

J24- 6
J24- 5
J24- 4

CN157- 7 SG
CN157- 8 PS19_SIG
CN157- 9 5V

J11- 6
J11- 5
J11- 4
J11- 3
J11- 2
J11- 1

J21- 1
J21- 2
J21- 3

PS8

CN243- 3 S.GND
CN243- 2 SIG
CN243- 1 5V

J24- 3
J24- 2
J24- 1

CN157- 10 SG
CN157- 11 PS60_SIG
CN157- 12 5V

J22-A 1
J22-A 2
J22-A 3
J22-A 4
J22-A 5
J22-A 6

J22-A18
J22-A17
J22-A16

CN145-A 1 SG
CN145-A 2 PS21_SIG
CN145-A 3 5V

J21- 6
J21- 5
J21- 4

J21- 4
J21- 5
J21- 6

J22-A15
J22-A14
J22-A13

CN145-A 4 SG
CN145-A 5 PS20_SIG
CN145-A 6 5V

J22-A 7
J22-A 8
J22-A 9

J21- 3
J21- 2
J21- 1

PS46

CN282- 3 S.GND
CN282- 2 SIG
CN282- 1 5V

Folding exit home sensor


Folding passage sensor
Guide shaft home sensor

18. OVERALL WIRING DIAGRAM

J22-A12
J22-A11
J22-A10

CN145-A 7 SG
CN145-A 8 PS22_SIG
CN145-A 9 5V

J22-A10
J22-A11
J22-A12

J15- 1
J15- 2
J15- 3
J15- 4
J15- 5
J15- 6

J16- 3

J22-A 9
J22-A 8
J22-A 7

CN145-A10 SG
CN145-A11 PS23_SIG
CN145-A12 5V

J15- 6
J15- 5
J15- 4
J15- 3
J15- 2
J15- 1

J14- 1
J14- 2
J14- 3
J14- 4
J14- 5
J14- 6

PS6

CN241- 3 S.GND
CN241- 2 SIG
CN241- 1 5V

CN235- 1 DRV1
CN235- 2 DRV2

PS43

CN278- 3 S.GND
CN278- 2 SIG
CN278- 1 5V

PS2

CN237- 3 S.GND
CN237- 2 SIG
CN237- 1 5V

CN144-A 1 SG
CN144-A 2 PS 2_SIG
CN144-A 3 5V

J16- 1

J16- 6

CN148- 1 24V

CN206- 3 COM
CN206- 2 NC
CN206- 9 COM
CN206- 4 NC
CN206- 1 A
CN206- 6 NC
CN206- 5 A/
CN206- 8 NC
CN206- 7 B
CN206-10 NC
CN206-11 B/

J16- 4

J22-A13
J22-A14
J22-A15

J22-A 6
J22-A 5
J22-A 4

CN145-A13 SG
CN145-A14 PS 7_SIG
CN145-A15 5V

J14- 9
J14- 8
J14- 7
J14- 6
J14- 5
J14- 4

J14- 7
J14- 8
J14- 9
J12- 1
J12- 2
J12- 3

CN228- 1 24V
CN228- 2 DRV
CN229- 1 24V
CN229- 2 DRV

M13

CN212- 1 COM
CN212- 2 COM
CN212- 3 A
CN212- 4 A/
CN212- 5 B
CN212- 6 B/

SD6

CN233- 1 24V
CN233- 2 DRV
CN232- 1 DRV1
CN232- 2 DRV2

PS9

CN244- 3 S.GND
CN244- 2 SIG
CN244- 1 5V

PS10

CN245- 3 S.GND
CN245- 2 SIG
CN245- 1 5V

CN144-A 4 SG
CN144-A 5 PS10_SIG
CN144-A 6 5V
J19-1
J19-2
J19-3
J20-1
J20-2
J20-3

J16- 2

J16- 5

J22-A16
J22-A17
J22-A18

J22-A 3
J22-A 2
J22-A 1

CN145-A16 SG
CN145-A17 PS56_SIG
CN145-A18 5V

J22-B 1
J22-B 2
J22-B 3
J22-B 4
J22-B 5
J22-B 6

J14- 3
J14- 2
J14- 1
J12- 3
J12- 2
J12- 1

Right angle conveyance

CN228- 2
CN228- 1
CN229- 2
CN229- 1

CN212- 6
CN212- 5
CN212- 4
CN212- 3
CN212- 2
CN212- 1

M1

CN235- 2
CN235- 1

M6

PS42

CL1

CN280- 1 24V
CN280- 2 DRV

PS11

CN246- 3 S.GND
CN246- 2 SIG
CN246- 1 5V

J19-3
J19-2
J19-1

CN144-A 7 SG
CN144-A 8 PS11_SIG
CN144-A 9 5V

J20-3
J20-2
J20-1

J16- 4

CN148- 2 24V

CN148- 6 M7_DRV_B/

J39- 1
J39- 2
J39- 3
J39- 4
J39- 5
J39- 6
J39- 7
J39- 8
J39- 9
J39- 10
J39- 11

J22-B18
J22-B17
J22-B16

CN145-B 1 SG
CN145-B 2 PS18_SIG
CN145-B 3 5V

J22-B10
J22-B11
J22-B12

J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J9-1
J9-2
J9-3
J6-1
J6-2
J6-3
J6-4
J6-5
J6-6
J6-7
J6-8
J6-9

CN200-11 24V
CN200-10 24V
CN200- 9 P.GND
CN200- 8 P.GND
CN200- 7 H/L
CN200- 6 LD
CN200- 5 CW/CCW
CN200- 4 CLOCK
CN200- 3 START/STOP
CN200- 2 S.GND
CN200- 1 5V

CN233- 2
CN233- 1
CN232- 2
CN232- 1

CN205- 2 COM
CN205- 5 COM
CN205- 1 A
CN205- 3 A/
CN205- 4 B
CN205- 6 B/
CN277- 3 S.GND
CN277- 2 SIG
CN277- 1 5V

CN280- 2
CN280- 1

PS12

CN247- 3 S.GND
CN247- 2 SIG
CN247- 1 5V

CN144-A10 SG
CN144-A11 PS12_SIG
CN144-A12 5V

CN231- 1 24V
CN231- 2 DRV

SD4

J16- 3

CN148- 3 M7_DRV_A

J39- 11
J39- 10
J39- 9
J39- 8
J39- 7
J39- 6
J39- 5
J39- 4
J39- 3
J39- 2
J39- 1

CN142- 1 24V
CN142- 2 24V
CN142- 3 P.GND
CN142- 4 P.GND
CN142- 5 M4_H/L
CN142- 6 M4_LD
CN142- 7 M4_F/R
CN142- 8 M4_CLK
CN142- 9 M4_S/S
CN142- 10 S.GND
CN142- 11 5V

J23-A 1
J23-A 2
J23-A 3
J23-A 4
J23-A 5
J23-A 6
J23-A 7
J23-A 8
J23-A 9
J23-A10
J23-A11

J22-B15
J22-B14
J22-B13

CN145-B 4 SG
CN145-B 5 PS44_SIG
CN145-B 6 5V

J22-B 7
J22-B 8
J22-B 9

J22-B13
J22-B14
J22-B15
J22-B16
J22-B17
J22-B18

CN140-A20 NC

J2-1
J2-2
J2-3
J2-4
J2-5
J2-6
J2-7
J2-8
J2-9
J2-10
J2-11
J38-1
J38-2
J38-3
J38-4
J38-5
J10-1
J10-2

CN140-B19 SD8_DRV1
CN140-B20 SD8_DRV2
J5-1
J5-2
J5-3
J5-4
J5-5
J5-6
J3-1
J3-2
J3-3
J3-4
J3-5
J3-6
J8-1
J8-2
J8-3
J8-4
J8-5

PS3

CN238- 3 S.GND
CN238- 2 SIG
CN238- 1 5V

CN144-A13 SG
CN144-A14 PS 3_SIG
CN144-A15 5V

CN231- 2
CN231- 1

CN144-B 3 24V
CN144-B 4 SD4_DRV

CN201-11 24V
CN201-10 24V
CN201- 9 P.GND
CN201- 8 P.GND
CN201- 7 H/L
CN201- 6 LD
CN201- 5 CW/CCW
CN201- 4 CLOCK
CN201- 3 START/STOP
CN201- 2 S.GND
CN201- 1 5V

J16- 5

J16- 2

J23-A11
J23-A10
J23-A 9
J23-A 8
J23-A 7
J23-A 6
J23-A 5
J23-A 4
J23-A 3
J23-A 2
J23-A 1

CN146-A 1 24V
CN146-A 2 24V
CN146-A 3 P.GND
CN146-A 4 P.GND
CN146-A 5 M3_H/L
CN146-A 6 M3_LD
CN146-A 7 M3_F/R
CN146-A 8 M3_CLK
CN146-A 9 M3_S/S
CN146-A10 S.GND
CN146-A11 5V

J23-B 1
J23-B 2
J23-B 4
J23-B 4
J23-B 5
J23-B 6
J23-B 7
J23-B 8
J23-B 9
J23-B10
J23-B11

J22-B12
J22-B11
J22-B10

CN145-B 7 SG
CN145-B 8 PS49_SIG
CN145-B 9 5V

J22-B 6
J22-B 5
J22-B 4

CN145-B13 SG
CN145-B14 PS 8_SIG
CN145-B15 5V

18.10 SD-501 1/4

J1-5
J1-4

CN140-A 3 24V
CN140-A 4 SD2_DRV

J1-3
J1-2
J1-1

CN140-A 5 SG
CN140-A 6 PS1_SIG
CN140-A 7 5V

J9-3
J9-2
J9-1

CN140-A 8 SG
CN140-A 9 PS5_SIG
CN140-A10 5V

J6-9
J6-8
J6-7

CN140-A11 SG
CN140-A12 PS17_SIG
CN140-A13 5V

J6-6
J6-5
J6-4
J6-3
J6-2
J6-1

CN140-A14 24V
CN140-A15 24V
CN140-A16 M13_DRV_A
CN140-A17 M13_DRV_A/
CN140-A18 M13_DRV_B
CN140-A19 M13_DRV_B/

J2-11
J2-10
J2-9
J2-8
J2-7
J2-6
J2-5
J2-4
J2-3
J2-2
J2-1

CN140-B 1 24V
CN140-B 2 24V
CN140-B 3 PG
CN140-B 4 PG
CN140-B 5 M1_H/L
CN140-B 6 M1_LD
CN140-B 7 M1_F/R
CN140-B 8 M1_CLK
CN140-B 9 M1_S/S
CN140-B10 SG
CN140-B11 5V

J38-5
J38-4
J38-3

CN140-B12 SG
CN140-B13 PS6_SIG
CN140-B14 5V

J38-2
J38-1

CN140-B15 24V
CN140-B16 SD6_DRV

J10-2
J10-1

CN140-B17 SD5_DRV1
CN140-B18 SD5_DRV2

J5-6
J5-5
J5-4
J5-3
J5-2
J5-1

CN143- 1 24V
CN143- 2 24V
CN143- 3 M6_DRV_A
CN143- 4 M6_DRV_A/
CN143- 5 M6_DRV_B
CN143- 6 M6_DRV_B/

J3-6
J3-5
J3-4

CN141- 1 SG
CN141- 2 PS42_SIG
CN141- 3 5V

J3-3
J3-2
J3-1

CN141- 4 SG
CN141- 5 PS43_SIG
CN141- 6 5V

J8-5
J8-4
J8-3

CN141- 7 SG
CN141- 8 PS 9_SIG
CN141- 9 5V

J8-2
J8-1

CN141- 10 24V
CN141- 11 MC 1_DRV

SD3

CN230- 1 24V
CN230- 2 DRV

CN230- 2
CN230- 1

CN144-B 1 24V
CN144-B 2 SD3_DRV

M2

CN144-B 5 24V
CN144-B 6 24V
CN144-B 7 P.GND
CN144-B 8 P.GND
CN144-B 9 M2_H/L
CN144-B10 M2_LD
CN144-B11 M2_F/R
CN144-B12 M2_CLK
CN144-B13 M2_S/S
CN144-B14 S.GND
CN144-B15 5V

J16- 6

J16- 1

CN148- 5 M7_DRV_B

CN148- 4 M7_DRV_A/

J23-B11
J23-B10
J23-B 9
J23-B 8
J23-B 7
J23-B 6
J23-B 5
J23-B 4
J23-B 3
J23-B 2
J23-B 1

CN146-B 1 24V
CN146-B 2 24V
CN146-B 3 P.GND
CN146-B 4 P.GND
CN146-B 5 M8_H/L
CN146-B 6 M8_LD
CN146-B 7 M8_F/R
CN146-B 8 M8_CLK
CN146-B 9 M8_S/S
CN146-B10 S.GND
CN146-B11 5V

J22-B 9
J22-B 8
J22-B 7

CN145-B10 SG
CN145-B11 PS24_SIG
CN145-B12 5V

J22-B 3
J22-B 2
J22-B 1

CN145-B16 SG
CN145-B17 PS46_SIG
CN145-B18 5V

Field Service Ver3.0 Nov.2006

J1-7
J1-6

CN140-A 1 24V
CN140-A 2 SD1_DRV

CN120-A16 PS1_SIG
CN120-A15 PS2_SIG
CN120-A14 PS3_SIG
CN120-A13 PS4_SIG
CN120-A12 PS5_SIG
CN120-A11 PS6_SIG
CN120-A10 PS7_SIG
CN120-A 9 PS8_SIG
CN120-A 8 PS17_SIG
CN120-A 7 PS18_SIG
CN120-A 6 PS49_SIG
CN120-A 5 PS20_SIG
CN120-A 4 PS21_SIG
CN120-A 3 PS22_SIG
CN120-A 2 PS23_SIG
CN120-A 1 PS24_SIG
CN120-B16 PS9_SIG
CN120-B15 PS10_SIG
CN120-B14 PS11_SIG
CN120-B13 PS12_SIG
CN120-B12 PS44_SIG
CN120-B11 PS19_SIG
CN120-B10 PS46_SIG
CN120-B 9 CLI_TIM
CN120-B 8 M1_LD
CN120-B 7 M2_LD
CN120-B 6 M3_LD
CN120-B 5 M4_LD
CN120-B 4 M5_LD
CN120-B 3 M8_LD
CN120-B 2 24V_DET
CN120-B 1 5V_DET
CN121-A20 M1_S/S
CN121-A19 M1_F/R
CN121-A18 M1_H/L
CN121-A17 M2_S_S
CN121-A16 M2_F/R
CN121-A15 M2_H/L
CN121-A14 M18_CONT
CN121-A13 M18_F/R
CN121-A12 M3_S/S
CN121-A11 M3_F/R
CN121-A10 M3_H/L
CN121-A 9 M4_S/S
CN121-A 8 M4_F/R
CN121-A 7 M4_H/L
CN121-A 6 M19_CONT
CN121-A 5 M19_F/R
CN121-A 4 SD1_CONT
CN121-A 3 SD2_CONT
CN121-A 2 SD3_CONT
CN121-A 1 SD4_CONT
CN121-B20 SD5_CONT1
CN121-B19 SD5_CONT2
CN121-B18 SD7_CONT1
CN121-B17 SD7_CONT2
CN121-B16 M7_ENA
CN121-B15 M7_F/R
CN121-B14 M7_CONT1
CN121-B13 M7_CONT2
CN121-B12 M8_S/S
CN121-B11 M8_F/R
CN121-B10 M8_H/L
CN121-B 9 SD6_CONT
CN121-B 8 M6_ENA
CN121-B 7 M6_F/R
CN121-B 6 M6_CONT1
CN121-B 5 M6_CONT2
CN121-B 4 M5_S/S
CN121-B 3 M5_F/R
CN121-B 2 M5_H/L
CN121-B 1 MC1_CONT
CN122-A17 NC
CN122-A16 M13_A
CN122-A15 M13_A/
CN122-A14 M13_B
CN122-A13 M13_B/
CN122-A12 M14_A
CN122-A11 M14_A/
CN122-A10 M14_B
CN122-A 9 M14_B/
CN122-A 8 M15_A
CN122-A 7 M15_A/
CN122-A 6 M15_B
CN122-A 5 M15_B/
CN122-A 4 M16_A
CN122-A 3 M16_A/
CN122-A 2 M16_B
CN122-A 1 M16_B/

CN122-B17 NC
CN122-B16 LED1
CN122-B15 LED2
CN122-B14 LED3
CN122-B13 LED4
CN122-B12 LED5
CN122-B11 LED6
CN122-B10 LED7
CN122-B 9 LED8
CN122-B 8 SD8_CONT1
CN122-B 7 SD8_CONT2
CN122-B 6 TRI/M3_CONT
CN122-B 5 TRI/M3_F/R
CN122-B 4 Reserve output 1
CN122-B 3 Reserve output 2
CN122-B 2 Reserve output 3
CN122-B 1 Reserve output 4
CN125-A16 PS13_SIG
CN125-A15 PS14_SIG
CN125-A14 PS15_SIG
CN125-A13 PS16_SIG
CN125-A12 PS25_SIG
CN125-A11 PS26_SIG
CN125-A10 PS27_SIG
CN125-A 9 PS28_SIG
CN125-A 8 PS29_SIG
CN125-A 7 PS33_SIG
CN125-A 6 PS30_SIG
CN125-A 5 PS32_SIG
CN125-A 4 PS31_SIG
CN125-A 3 PS34_SIG
CN125-A 2 PS35_SIG
CN125-A 1 PS45_SIG
CN125-B16 PS37_SIG
CN125-B15 PS47_SIG
CN125-B14 PS48_SIG
CN125-B13 PS40_SIG
CN125-B12 PS41_SIG
CN125-B11 PS36_SIG
CN125-B10 PS38_SIG
CN125-B 9 PS39_SIG
CN125-B 8 STA/R_LOW
CN125-B 7 STA/L_LOW
CN125-B 6 STA/R_HP
CN125-B 5 STA/L_HP
CN125-B 4 TRI_START
CN125-B 3 TRI_END
CN125-B 2 TRI_UP
CN125-B 1 TRI_DOWN
CN126-A20 M9_ENA
CN126-A19 M9_F/R
CN126-A18 M9_CONT1
CN126-A17 M9_CONT2
CN126-A16 M10_ENA
CN126-A15 M10_F/R
CN126-A14 M10_CONT1
CN126-A13 M10_CONT2
CN126-A12 M22_ENA
CN126-A11 M22_F/R
CN126-A10 M22_CONT1
CN126-A 9 M22_CONT2
CN126-A 8 M12_ENA
CN126-A 7 M12_F/R
CN126-A 6 M12_CONT1
CN126-A 5 M12_CONT2
CN126-A 4 STA/R_CONT
CN126-A 3 STA/L_CONT
CN126-A 2 M26_CONT
CN126-A 1 M26_F/R
CN126-B20 TRI/M1_CONT
CN126-B19 TRI/M1_F/R
CN126-B18 TRI/M2_CONT
CN126-B17 TRI/M2_F/R
CN126-B16 M17_ENA
CN126-B15 M17_F/R
CN126-B14 M17_CONT1
CN126-B13 M17_CONT2
CN126-B12 M20_CONT
CN126-B11 NC
CN126-B10 M21_CONT
CN126-B 9 NC
CN126-B 8 M11_CONT
CN126-B 7 M11_F/R
CN126-B 6 M23_CONT
CN126-B 5 M23_F/R
CN126-B 4 M24_CONT
CN126-B 3 M24_F/R
CN126-B 2 M25_CONT
CN126-B 1 NC
CN127-A15 NC
CN127-A14 NC
CN127-A13 NC
CN127-A12 PS42_SIG
CN127-A11 PS43_SIG
CN127-A10 PS54_SIG
CN127-A 9 PS55_SIG
CN127-A 8 PS56_SIG
CN127-A 7 PS57_SIG
CN127-A 6 PS58_SIG
CN127-A 5 KCIN_72
CN127-A 4 M31_STOP
CN127-A 3 M32_STOP
CN127-A 2 KCIN_75
CN127-A 1 KCIN_76
CN127-B15 KCIN_77
CN127-B14 NC
CN127-B13 NC
CN127-B12 NC
CN127-B11 NC
CN127-B10 NC
CN127-B 9 NC
CN127-B 8 NC
CN127-B 7 NC
CN127-B 6 NC
CN127-B 5 NC
CN127-B 4 NC
CN127-B 3 (PULLUP)
CN127-B 2 PS6_SIG
CN127-B 1 (PULLUP)
CN110-18 M6_CLK
CN110-17 M7_CLK
CN110-16 M9_CLK
CN110-15 M10_CLK
CN110-14 M22_CLK
CN110-13 M12_CLK
CN110-12 M1_CLK
CN110-11 M2_CLK
CN110-10 M3_CLK
CN110- 9 M4_CLK
CN110- 8 M5_CLK
CN110- 7 M8_CLK
CN110- 6 (PULLUP)
CN110- 5 (PULLUP)
CN110- 4 (PULLUP)
CN110- 3 (PULLUP)
CN110- 2 M17_CLK
CN110- 1 (PULLUP)

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

1st folding blade motor

M18

Right angle conveyance sensor /2

Folding sensor /1

Folding passage sensor

Tri-folding exit sensor

Tri-folding paper full sensor

PS5

PS6

PS7

PS8

PS9

PS10

Roller release solenoid /4

Roller release solenoid /1

Roller release solenoid /2

Roller release solenoid /3

Folding unit lock solenoid

SD6

SD7

SD8

PS49

SD5

Folding main scan alignment home sensor /Fr2

PS46

SD4

Guide shaft home sensor

PS44

Horizontal conveyance gate solenoid

Folding sensor /2

PS43

SD3

Front door sensor /Lt

PS42

Right angle conveyance gate solenoid

Front door sensor /Rt

PS24

SD2

Folding exit home sensor

PS23

Entrance gate solenoid

2nd folding blade home sensor /2

PS22

SD1

2nd folding blade home sensor /1

PS21

Folding sub scan alignment home sensor

1st folding blade home sensor /2

PS20

Folding entrance sensor

1st folding blade home sensor /1

PS19

PS60

Folding main scan alignment home sensor /Rr

PS18

PS56

Overlap home sensor

Folding main scan alignment home sensor /Fr1

PS17

Subtray exit sensor

Right angle conveyance sensor /1

PS3

Subtray paper full sensor

Horizontal conveyance sensor /2

PS2

PS12

Horizontal conveyance sensor /1

PS1

PS11

Tri-folding exit clutch

Entrance sensor

CL1

2nd folding blade motor

Folding main scan alignment motor /Rr

M14

Guide shaft motor

Overlap motor

M13

M25

Folding sub scan alignment exit motor

M8

M19

Right angle conveyance motor

Folding main scan alignment motor /Fr

Folding conveyance motor

M4

M7

Folding entrance motor

M3

M6

Entrance conveyance motor

Horizontal conveyance motor

M2

Part name

M1

SD drive board

SDDB

Symbol

SD-501 location list

18. OVERALL WIRING DIAGRAM

Location

2-C

7-C

2-C

2-C

4-C

4-C

1-C

1-C

8-C

8-C

9-C

9-C

9-C

3-C

3-C

9-C

8-C

8-C

8-C

8-C

8-C

9-C

1-C

4-C

4-C

4-C

3-C

9-C

8-C

2-C

1-C

4-C

3-C

1-C

3-C

7-C

7-C

7-C

7-C

1-C

6-C

5-C

3-C

5-C

6-C

4-C

1-C

1-G

Field Service Ver3.0 Nov.2006

D
CN214- 6
CN214- 5
CN214- 4
CN214- 3
CN214- 2
CN214- 1

10
30

J44- 3
J44- 2
J44- 1

J44- 1
J44- 2
J44- 3

C
M16

CN215- 1 COM
CN215- 2 COM
CN215- 3 A
CN215- 4 A/
CN215- 5 B
CN215- 6 B/

M15

CN214- 1 COM
CN214- 2 COM
CN214- 3 A
CN214- 4 A/
CN214- 5 B
CN214- 6 B/

11

PS29

CN264- 3 S.GND
CN264- 2 SIG
CN264- 1 5V

PS27

CN262- 3 S.GND
CN262- 2 SIG
CN262- 1 5V

M26

CN225- 1 DRV1
CN225- 2 DRV2

M21

CN220- 2 DRV2
CN220- 1 DRV1

M20

CN219- 1 DRV1
CN219- 2 DRV2

M11

CN210- 1 DRV1
CN210- 2 DRV2

12

PS26

CN261- 3 S.GND
CN261- 2 SIG
CN261- 1 5V

PS25

CN260- 3 S.GND
CN260- 2 SIG
CN260- 1 5V

PS13

CN248- 3 S.GND
CN248- 2 SIG
CN248- 1 5V

PS32

CN267- 3 S.GND
CN267- 2 SIG
CN267- 1 5V

PS28

CN263- 3 S.GND
CN263- 2 SIG
CN263- 1 5V

PS39

CN274- 3 S.GND
CN274- 2 SIG
CN274- 1 5V

PS38

CN273- 3 S.GND
CN273- 2 SIG
CN273- 1 5V

Stapler movement motor

Saddle stitching alignment motor/Lt

Bundle clip motor


Clincher up down motor
Saddle stitching press motor
Bundle arm assist motor

Saddle stitching press home sensor

Saddle stitching alignment home sensor/Lt


Bundle arm assist home sensor
Bundle arm assist upper limit sensor
Saddle stitching alignment home sensor/Rt
Bundle arm home sensor

Saddle stitching paper sensor

Stapler movement home sensor

Clincher up down home sensor

12

SDDB 2/2

J28-A 4
J28-A 5
J28-A 6

J28-A15
J28-A14
J28-A13

PS14

CN249- 3 S.GND
CN249- 2 SIG
CN249- 1 5V

J28-A 7
J28-A 8
J28-A 9

J28-A12
J28-A11
J28-A10

PS30

CN265- 3 S.GND
CN265- 2 SIG
CN265- 1 5V

M10

Saddle stitching

J28-A10
J28-A11
J28-A12

J28-A 9
J28-A 8
J28-A 7

J27- 1
J27- 2
J27- 3

J 7- 1
J 7- 2
J 7- 3

J13- 1
J13- 2
J13- 3

PS33

CN268- 3 S.GND
CN268- 2 SIG
CN268- 1 5V

CN209- 2 COM
CN209- 5 COM
CN209- 1 A
CN209- 3 A/
CN209- 4 B
CN209- 6 B/

11

J28-A13
J28-A14
J28-A15

J28-A 6
J28-A 5
J28-A 4

J27- 3
J27- 2
J27- 1

J 7- 3
J 7- 2
J 7- 1

J13- 3
J13- 2
J13- 1

J31- 1
J31- 2
J31- 3

J31- 9
J31- 8
J31- 7

J28-B10
J28-B11
J28-B12

J28-B 9
J28-B 8
J28-B 7

1
2
3
4
5
6

J29- 1
J29- 2
J29- 3
J29- 4
J29- 5
J29- 6

J29-12
J29-11
J29-10
J29- 9
J29- 8
J29- 7

CN215- 6
CN215- 5
CN215- 4
CN215- 3
CN215- 2
CN215- 1

J30- 1
J30- 2
J30- 3
J30- 4
J30- 5
J30- 6
J30- 7
J30- 8

J28-A 1
J28-A 2
J28-A 3

J28-A16
J28-A17
J28-A18

J28-A 3
J28-A 2
J28-A 1

J28-B 1
J28-B 2
J28-B 3

J28-B 4
J28-B 5
J28-B 6

J28-B 7
J28-B 8
J28-B 9

J31- 4
J31- 5
J31- 6

J31- 6
J31- 5
J31- 4

J28-B13
J28-B14
J28-B15

J28-B 6
J28-B 5
J28-B 4

Bundle sensor
Bundle clip lower limit sensor
Bundle clip upper limit sensor

Bundle arm motor

13

13

J26J26J26J26J26J26-

J26- 13
J26- 12
J26- 11
J26- 10
J26- 9
J26- 8

J26- 8

31

J26- 9

J26- 13

J26- 2

10

CN153-A16 SG
CN153-A17 PS32_SIG
CN153-A18 5V

J28-B15
J28-B14
J28-B13

J28-B12
J28-B11
J28-B10

J31- 7
J31- 8
J31- 9

J31- 3
J31- 2
J31- 1

J28-B16
J28-B17
J28-B18

J28-B 3
J28-B 2
J28-B 1

J26- 7

J26- 7

CN208- 3 COM
CN208- 2 NC
CN208- 9 COM
CN208- 4 NC
CN208- 1 A
CN208- 6 NC
CN208- 5 A/
CN208- 8 NC
CN208- 7 B
CN208-10 NC
CN208-11 B/

J26- 10
J26- 11

J26- 13

J26- 1

18.11 SD-501 2/4

J29- 7
J29- 8
J29- 9
J29-10
J29-11
J29-12

J29- 6
J29- 5
J29- 4
J29- 3
J29- 2
J29- 1

J30- 6
J30- 5

J30- 2
J30- 1

J28-A18
J28-A17
J28-A16

CN153-A 1 SG
CN153-A 2 PS27_SIG
CN153-A 3 5V
CN153-A 4 SG
CN153-A 5 PS29_SIG
CN153-A 6 5V
CN153-A 7 SG
CN153-A 8 PS38_SIG
CN153-A 9 5V
CN153-A10 SG
CN153-A11 PS39_SIG
CN153-A12 5V
CN153-A13 SG
CN153-A14 PS28_SIG
CN153-A15 5V

J28-B18
J28-B17
J28-B16

CN153-B 1 SG
CN153-B 2 PS13_SIG
CN153-B 3 5V

CN153-B 4 SG
CN153-B 5 PS25_SIG
CN153-B 6 5V

CN153-B 7 SG
CN153-B 8 PS26_SIG
CN153-B 9 5V

CN153-B10 SG
CN153-B11 PS14_SIG
CN153-B12 5V

CN101-2 24V
CN101-3 24V

J26- 5
J26- 4

CN156-B 4 M 9_DRV_A/

J26- 3

CN156-B 5 M 9_DRV_B
CN156-B 6 M 9_DRV_B/
CN156-B 7 NC

Field Service Ver3.0 Nov.2006

CN154- 1 24V
CN154- 2 24V
CN154- 3 M15_DRV_A
CN154- 4 M15_DRV_A/
CN154- 5 M15_DRV_B
CN154- 6 M15_DRV_B/
CN154- 7 24V
CN154- 8 24V
CN154- 9 M16_DRV_A
CN154- 10 M16_DRV_A/
CN154- 11 M16_DRV_B
CN154- 12 M16_DRV_B/

J30- 8
J30- 7

CN155- 1 M11_DRV_1
CN155- 2 M11_DRV_2
CN155- 3 M20_DRV_1
CN155- 4 M20_DRV_2

J30- 4
J30- 3

CN155- 5 M21_DRV_1
CN155- 6 M21_DRV_2
CN155- 7 M26_DRV_1
CN155- 8 M26_DRV_2

CN170- 1 5V
CN170- 2 LED1
CN170- 3 LED2
CN170- 4 LED3
CN170- 5 LED4
CN170- 6 NC
CN170- 7 5V
CN170- 8 LED5
CN170- 9 LED6
CN170-10 LED7
CN170-11 LED8
CN170-12 NC

CN100-1 5V
CN100-2 5V
CN100-3 S.GND
CN100-4 S.GND

CN153-B13 SG
CN153-B14 PS30_SIG
CN153-B15 5V
CN153-B16 SG
CN153-B17 PS33_SIG
CN153-B18 5V
CN101-1 24V

CN156-A 1 24V
CN156-A 2 24V
CN156-A 3 M10_DRV_A
CN156-A 4 M10_DRV_A/
CN156-A 5 M10_DRV_B
CN156-A 6 M10_DRV_B/
CN156-A 7 NC
CN156-B 1 24V

CN101-4 P.GND
CN101-5 P.GND
CN101-6 P.GND

J26- 6

CN156-B 2 24V
CN156-B 3 M 9_DRV_A
CN162-1 24V
CN162-2 24V
CN162-3 24V
CN162-4 P.GND
CN162-5 P.GND

M9

Saddle stitching alignment motor/Rt

CN162-6 P.GND

J35- 1
J35- 2

CN150- 1 M23_DRV_1
CN150- 2 M23_DRV_2

CN163-1 24V

J35- 1
J35- 2

CN222- 1 DRV1
CN222- 2 DRV2

M23

Bundle press motor

CN163-2 24V
CN163-3 24V
CN150- 3 M24_DRV_1
CN150- 4 M24_DRV_2

CN163-4 P.GND

CN223- 1 DRV1
CN223- 1 DRV1

14

CN166-1 TRI/M1_DRV1
CN166-2 TRI/M1_DRV2
CN166-3 TRI/M2_DRV1
CN166-4 TRI/M2_DRV2

J37- 7
J37- 8
J37- 9

J37- 3
J37- 2
J37- 1

J37- 4
J37- 5
J37- 6

J37- 6
J37- 5
J37- 4

J37- 1
J37- 2
J37- 3

J37- 9
J37- 8
J37- 7

M24

PS54

CN290- 3 S.GND
CN290- 2 SIG
CN290- 1 5V

PS34

CN269- 3 S.GND
CN269- 2 SIG
CN269- 1 5V

PS15

CN250- 3 S.GND
CN250- 2 SIG
CN250- 1 5V

CN204-11 24V
CN204-10 24V
CN204- 9 P.GND
CN204- 8 P.GND
CN204- 7 H/L
CN204- 6 LD
CN204- 5 CW/CCW
CN204- 4 CLOCK
CN204- 3 START/STOP
CN204- 2 S.GND
CN204- 1 5V

M5

15

J34- 10
J34- 11
J34- 12

J34- 3
J34- 2
J34- 1

J34- 7
J34- 8
J34- 9

J34- 6
J34- 5
J34- 4

J34- 4
J34- 5
J34- 6

J34- 9
J34- 8
J34- 7

J34- 1
J34- 2
J34- 3

J34- 12
J34- 11
J34- 10

CN271- 3 S.GND
CN271- 2 SIG
CN271- 1 5V

J17- 1
J17- 2
J17- 3

PS36

PS55

CN291- 3 S.GND
CN291- 2 SIG
CN291- 1 5V

PS47

CN283- 3 S.GND
CN283- 2 SIG
CN283- 1 5V

PS37

CN272- 3 S.GND
CN272- 2 SIG
CN272- 1 5V

CN251- 3 S.GND
CN251- 2 SIG
CN251- 1 5V

PS16

Bundle press stage up down motor

Bundle sensor/2
Bundle registration home sensor
Bundle sensor/4

Bundle exit motor

Bundle press movement home sensor


Bundle press home sensor
Bundle press lower limit sensor
Trimmer registration sensor

Bundle registration plate home sensor

32

16

J43- 1
J43- 2
J43- 3

17

PS45

CN281- 3 S.GND
CN281- 2 SIG
CN281- 1 5V

CN149-B 1 SG
CN149-B 2 PS45_SIG
CN149-B 3 5V

PS48

CN284- 3 S.GND
CN284- 2 SIG
CN284- 1 5V

CN149-A13 SG
CN149-B 5 PS48_SIG
CN149-A15 5V

PS40

CN275- 3 S.GND
CN275- 2 SIG
CN275- 1 5V

CN149-A10 SG
CN149-A11 PS40_SIG
CN149-A12 5V

PS35

CN270- 3 S.GND
CN270- 2 SIG
CN270- 1 5V

CN149-A 7 SG
CN149-A 8 PS35_SIG
CN149-A 9 5V

PS31

CN266- 3 S.GND
CN266- 2 SIG
CN266- 1 5V

CN149-A 4 SG
CN149-A 5 PS31_SIG
CN149-A 6 5V

PS4

CN239- 3 S.GND
CN239- 2 SIG
CN239- 1 5V

CN149-A 1 SG
CN149-A 2 PS 4_SIG
CN149-A 3 5V

J45- 4
J45- 5
J45- 6

J45- 3
J45- 2
J45- 1

J45- 1
J45- 2
J45- 3

J45- 6
J45- 5
J45- 4

CN362- 1 24V
CN362- 2 LD

FM1

Horizontal conveyance exit sensor

Bundle arm rotation home sensor


Bundle press stage up down home motor
Scraps box set sensor
Scraps press home sensor
Bundle press stage up down limit sensor

Bundle tray paper full sensor


Bundle exit sensor/2

Bundle tray set sensor


Trimmer scraps full sensor

Scraps removal fan motor

Bundle press movement motor

18

18

Bundle arm rotation motor

Bundle registration motor

18. OVERALL WIRING DIAGRAM

CN362- 1

17

PS61

CN297- 3 S.GND
CN297- 2 SIG
CN297- 1 5V

CN149-B 4 SG
CN149-B 5 PS61_SIG
CN149-B 6 5V

CN362- 3 GND

CN169-1 24V
CN169-2 FAN/1_LOCK
CN169-3 PG
CN169-4 PG

16

J43- 3
J43- 2
J43- 1

PS57

CN293- 3 S.GND
CN293- 2 SIG
CN293- 1 5V

CN149-B 7 SG
CN149-B 8 PS57_SIG
CN149-B 9 5V

J36- 1
J36- 2
J36- 3

M17

CN216- 5 COM
CN216- 2 COM
CN216- 4 A
CN216- 6 A/
CN216- 3 B
CN216- 1 B/

CN158- 1 24V
CN158- 2 24V
CN158- 3 M17_DRV_A
CN158- 4 M17_DRV_A/
CN158- 5 M17_DRV_B
CN158- 6 M17_DRV_B/

Bundle

CN151-B19 NC
CN151-B20 NC

STA/R_DRV1
STA/R_DRV2
STA/L_DRV1
STA/L_DRV2
CLI/R_DRV1
CLI/R_DRV2
CLI/L_DRV1
CLI/L_DRV2

PS58

CN294- 3 S.GND
CN294- 2 SIG
CN294- 1 5V

J36- 4
J36- 5
J36- 6

J36- 3
J36- 2
J36- 1

J36- 6
J36- 5
J36- 4

M22

CN221- 2 COM
CN221- 5 COM
CN221- 1 A
CN221- 3 A/
CN221- 4 B
CN221- 6 B/

CN152-A 1 24V
CN152-A 2 24V
CN152-A 3 M22_DRV_A
CN152-A 4 M22_DRV_A/
CN152-A 5 M22_DRV_B
CN152-A 6 M22_DRV_B/

15

CN151-B 7 SG
CN151-B 8 PS47_SIG
CN151-B 9 5V
CN151-B10 SG
CN151-B11 PS55_SIG
CN151-B12 5V

J17- 3
J17- 2
J17- 1

14

CN163-5 P.GND
CN163-6 P.GND

CN151-A 1 SG
CN151-A 2 PS15_SIG
CN151-A 3 5V
CN151-A 4 SG
CN151-A 5 PS34_SIG
CN151-A 6 5V
CN151-A 7 SG
CN151-A 8 PS54_SIG
CN151-A 9 5V

CN151-A10 24V
CN151-A11 24V
CN151-A12 P.GND
CN151-A13 P.GND
CN151-A14 M5_H/L
CN151-A15 M5_LD
CN151-A16 M5_F/R
CN151-A17 M5_CLK
CN151-A18 M5_S/S
CN151-A19 S.GND
CN151-A20 5V

CN151-B 1 SG
CN151-B 2 PS36_SIG
CN151-B 3 5V

CN167-1 TRI/M3_DRV1
CN167-2 TRI/M3_DRV2

CN151-B 4 SG
CN151-B 5 PS37_SIG
CN151-B 6 5V

CN168-1 SG
CN168-2 TRI_START
CN168-3 5V
CN168-4 SG
CN168-5 TRI_END
CN168-6 5V
CN168-7 SG
CN168-8 TRI_UP
CN168-9 5V

CN151-B13 SG
CN151-B14 PS16_SIG
CN151-B15 5V
CN151-B16 SG
CN151-B17 KCIN_76
CN151-B18 5V

CN168-10 SG
CN168-11 TRI_DOWN
CN168-12 5V
CN168-13 SG
CN168-14 KCIN_72
CN168-15 5V

CN164-1
CN164-2
CN164-3
CN164-4
CN164-5
CN164-6
CN164-7
CN164-8

CN165- 1 5V
CN165- 2 5V
CN165- 3 SG
CN165- 4 SG
CN165- 5 STA/R_LOW
CN165- 6 STA/R_HP_IN
CN165- 7 CLI/R_TIM
CN165- 8 5V
CN165- 9 5V
CN165-10 SG
CN165-11 SG
CN165-12 STA/L_LOW
CN165-13 STA/L_HP_IN
CN165-14 CLI/L_TIM

PS41

CN276- 3 S.GND
CN276- 2 SIG
CN276- 1 5V

CN149-B10 SG
CN149-B11 PS58_SIG
CN149-B12 5V
CN149-B13 SG
CN151-B17 PS41_SIG
CN149-B15 5V

CN362- 3
CN362- 2

M12

CN211- 2 COM
CN211- 5 COM
CN211- 1 A
CN211- 3 A/
CN211- 4 B
CN211- 6 B/

CN152-B 1 24V
CN152-B 2 24V
CN152-B 3 M12_DRV_A
CN152-B 4 M12_DRV_A/
CN152-B 5 M12_DRV_B
CN152-B 6 M12_DRV_B/

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Part name

Bundle sensor /1

Bundle sensor /2

Bundle registration plate home sensor

PS14

PS15

PS16

Bundle arm rotation home sensor

Bundle clip upper limit sensor

Bundle registration home sensor

Bundle press stage up down home motor

Bundle press movement home sensor

Bundle press home sensor

Bundle arm assist home sensor

Bundle arm assist upper limit sensor

Scraps box set sensor

Trimmer scraps full sensor

Bundle press stage up down limit sensor

Bundle press lower limit sensor

Scraps press home sensor

Bundle sensor /4

Trimmer registration sensor

Bundle exit sensor /2

Bundle tray set sensor

Bundle tray paper full sensor

PS33

PS34

PS35

PS36

PS37

PS38

PS39

PS40

PS41

PS45

PS47

PS48

PS54

PS55

PS57

PS58

PS61

PS30

Bundle arm home sensor

Bundle clip lower limit sensor

PS29

PS32

Saddle stitching alignment home sensor /Lt

PS28

PS31

Saddle stitching press home sensor

Saddle stitching alignment home sensor /Rt

PS27

Stapler movement home sensor

Saddle stitching paper sensor

PS13

Clincher up down home sensor

Horizontal conveyance exit sensor

PS4

PS26

Bundle arm assist motor

PS25

Bundle press stage up down motor

M26

M21

M24

Saddle stitching press motor

M20

Bundle arm rotation motor

Clincher up down motor

M17

Bundle press motor

Bundle press movement motor

M16

M23

Saddle stitching alignment motor /Lt

M15

M22

Bundle registration motor

Stapler movement motor

M12

Bundle arm motor

Bundle clip motor

M11

M9

M10

Bundle exit motor

Saddle stitching alignment motor /Rt

M5

Scraps removal fan motor

FM1

Symbol

SD-501 location list

18. OVERALL WIRING DIAGRAM

Location

17-C

17-C

17-C

15-C

14-C

16-C

15-C

17-C

17-C

16-C

11-C

11-C

15-C

15-C

16-C

14-C

12-C

11-C

16-C

12-C

11-C

11-C

11-C

12-C

12-C

16-C

14-C

12-C

12-C

16-C

11-C

14-C

14-C

18-C

10-C

10-C

18-C

10-C

10-C

18-C

10-C

13-C

13-C

17-C

17-C

Field Service Ver3.0 Nov.2006

8
4
3

10

To front option or main body

CN20-1 5V
CN20-2 5V
CN20-3 S.GND
CN20-4 S.GND

CN19-4 FNS2_RTS
CN19-3 FNS2_SIN
CN19-2 NC(SYS_RTS)
CN19-1 NC(SYS_SIN)

2
1

11

13

16

SG

15

5V

12
17

5V

CN6- 1 KCOUT_97
CN6- 2 KCOUT_98
CN6- 3 KCOUT_99
CN6- 4 KCOUT_100
CN6- 5 KCOUT_101
CN6- 6 KCOUT_102
CN6- 7 KCOUT_103
CN6- 8 KCOUT_104
CN6- 9 KCOUT_105
CN6-10 KCOUT_106
CN6-11 KCOUT_107
CN6-12 KCOUT_108
CN6-13 KCOUT_109
CN6-14 KCOUT_110
CN6-15 KCOUT_111
CN6-16 KCOUT_112

CN192-4

CN192-8

CN190-5

18

10
14

19

20

SG

CN3- 1 KCOUT_41
CN3- 2 KCOUT_42
CN3- 3 KCOUT_43
CN3- 4 KCOUT_44
CN3- 5 KCOUT_45
CN3- 6 KCOUT_46
CN3- 7 KCOUT_47
CN3- 8 KCOUT_48
CN3- 9 KCOUT_49
CN3-10 KCOUT_50
CN3-11 KCOUT_51
CN3-12 KCOUT_52
CN3-13 KCOUT_53
CN3-14 KCOUT_54
CN3-15 KCOUT_55
CN3-16 KCOUT_56

29

20

17

18

19

16

15

CN4-A 1 KCIN_33
CN4-A 2 KCIN_34
CN4-A 3 KCIN_35
CN4-A 4 KCIN_36
CN4-A 5 KCIN_37
CN4-A 6 KCIN_38
CN4-A 7 KCIN_39
CN4-A 8 KCIN_40
CN4-A 9 KCIN_41
CN4-A10 KCIN_42
CN4-A11 KCIN_43
CN4-A12 KCIN_44
CN4-A13 KCIN_45
CN4-A14 KCIN_46
CN4-A15 KCIN_47
CN4-A16 KCIN_48
CN4-B 1 KCIN_49
CN4-B 2 KCIN_50
CN4-B 3 KCIN_51
CN4-B 4 KCIN_52
CN4-B 5 KCIN_53
CN4-B 6 KCIN_54
CN4-B 7 KCIN_55
CN4-B 8 KCIN_56
CN4-B 9 KCIN_57
CN4-B10 KCIN_58
CN4-B11 KCIN_59
CN4-B12 KCIN_60
CN4-B13 KCIN_61
CN4-B14 KCIN_62
CN4-B15 KCIN_63
CN4-B16 KCIN_64

To rear option

SDCB

CN191-5

18.12 SD-501 3/4

CN1-A 1 KCIN_1
CN1-A 2 KCIN_2
CN1-A 3 KCIN_3
CN1-A 4 KCIN_4
CN1-A 5 KCIN_5
CN1-A 6 KCIN_6
CN1-A 7 KCIN_7
CN1-A 8 KCIN_8
CN1-A 9 KCIN_9
CN1-A10 KCIN_10
CN1-A11 KCIN_11
CN1-A12 KCIN_12
CN1-A13 KCIN_13
CN1-A14 KCIN_14
CN1-A15 KCIN_15
CN1-A16 KCIN_16
CN1-B 1 KCIN_17
CN1-B 2 KCIN_18
CN1-B 3 KCIN_19
CN1-B 4 KCIN_20
CN1-B 5 KCIN_21
CN1-B 6 KCIN_22
CN1-B 7 KCIN_23
CN1-B 8 KCIN_24
CN1-B 9 KCIN_25
CN1-B10 KCIN_26
CN1-B11 KCIN_27
CN1-B12 KCIN_28
CN1-B13 KCIN_29
CN1-B14 KCIN_30
CN1-B15 KCIN_31
CN1-B16 KCIN_32
CN2-A 1 KCOUT_1
CN2-A 2 KCOUT_2
CN2-A 3 KCOUT_3
CN2-A 4 KCOUT_4
CN2-A 5 KCOUT_5
CN2-A 6 KCOUT_6
CN2-A 7 KCOUT_7
CN2-A 8 KCOUT_8
CN2-A 9 KCOUT_9
CN2-A10 KCOUT_10
CN2-A11 KCOUT_11
CN2-A12 KCOUT_12
CN2-A13 KCOUT_13
CN2-A14 KCOUT_14
CN2-A15 KCOUT_15
CN2-A16 KCOUT_16
CN2-A17 KCOUT_17
CN2-A18 KCOUT_18
CN2-A19 KCOUT_19
CN2-A20 KCOUT_20
CN2-B 1 KCOUT_21
CN2-B 2 KCOUT_22
CN2-B 3 KCOUT_23
CN2-B 4 KCOUT_24
CN2-B 5 KCOUT_25
CN2-B 6 KCOUT_26
CN2-B 7 KCOUT_27
CN2-B 8 KCOUT_28
CN2-B 9 KCOUT_29
CN2-B10 KCOUT_30
CN2-B11 KCOUT_31
CN2-B12 KCOUT_32
CN2-B13 KCOUT_33
CN2-B14 KCOUT_34
CN2-B15 KCOUT_35
CN2-B16 KCOUT_36
CN2-B17 KCOUT_37
CN2-B18 KCOUT_38
CN2-B19 KCOUT_39
CN2-B20 KCOUT_40

CN16-1 SYS_SIN
CN16-2 S.GND
CN16-3 /SYS_RTS
CN16-4 SYS_SOUT
CN16-5 S.GND
CN16-6 /SYS_CTS
CN16-7 /PAPEROUT_1

CN192-6

CN190-3
CN190-4
CN190-6

CN191-3
CN191-4
CN191-6

CN18-2 FNS2_SIN
CN18-1 /FNS2_RTS

CN17-1 MTXD
CN17-2 SG
CN17-3 MCTS
CN17-4 MRXD
CN17-5 SG
CN17-6 MRTS
CN17-7 /PAPEROUT_2
CN17-8 NC

CN12-1 NC
CN12-2 M33_CLK
CN12-3 NC
CN12-4 NC
CN12-5 NC
CN12-6 M33_CONT
CN12-7 M33_LD
CN12-8 M33_FR

J48-4 M33_CLK
J48-3 M33_CONT
J48-2 M33_LD
J48-1 M33_FR

CN363-11 24V
CN363-10 24V
CN363- 9 P.GND
CN363- 8 P.GND
CN363- 7 H/L
CN363- 6 LD
CN363- 5 CW/CCW
CN363- 4 CLOCK
CN363- 3 START/STOP
CN363- 2 S.GND
CN363- 1 NC

M33

AC INRET

Trimmer paddle motor

AC CODE

FT2

FT1

WIT

BLK

CBR2

CBR1

Circuit breaker/2

FT4

FT3

Circuit breaker/1

FT5

FT6
WIT FT8

BLK FT7

3
1

NF

FT9

FT10

BLK

WIT

NOISE FILTER

RL1

CN24-2 RL1_P.GND

Power relay

FT11
FT12
BLK

33

34

18. OVERALL WIRING DIAGRAM

CN10- 1 IRQ_4
CN10- 2 /IRQ_3
CN10- 3 /IRQ_1

CN24-1 RL1_CONT

FT13

Field Service Ver3.0 Nov.2006

CN9-A 1 5V
CN9-A 2 5V
CN9-A 3 NSW1-1
CN9-A 4 NSW1-2
CN9-A 5 NSW1-4
CN9-A 6 NSW1-8
CN9-A 7 NSW2-1
CN9-A 8 NSW2-2
CN9-A 9 NSW2-4
CN9-A10 NSW2-8
CN9-A11 NSW3-1
CN9-A12 NSW3-2
CN9-A13 NSW3-4
CN9-A14 NSW3-8
CN9-A15 NSW4-1
CN9-A16 NSW4-2
CN9-A17 NSW4-4
CN9-A18 NSW4-8
CN9-A19 NSW5-1
CN9-A20 NSW5-2
CN9-B 1 NSW5-4
CN9-B 2 NSW6
CN9-B 3 NSW8
CN9-B 4 NSW7
CN9-B 5 NLED0
CN9-B 6 NLED1
CN9-B 7 NLED2
CN9-B 8 NLED3
CN9-B 9 NLED4
CN9-B10 NLED5
CN9-B11 NLED6
CN9-B12 NLED7
CN9-B13 NC
CN9-B14 NC
CN9-B15 NC
CN9-B16 NC
CN9-B17 NC
CN9-B18 NC
CN9-B19 NC
CN9-B20 NC

CN111-1
CN111-2

CN104-1 MTXD
CN104-2 SG
CN104-3 MCTS
CN104-4 MRXD
CN104-5 SG
CN104-6 MRTS
CN107-1 PAPER_OUT
CN107-2 SG
CN107-3 SG
CN107-4 5V
CN107-5 5V
CN103-1 24V
CN103-2 5V
CN103-3 SG
CN103-4 PG
CN103-5 PG
CN103-6 FG

CN192-2
CN192-3
CN192-1

CN192-7
CN192-5

CN190-1

CN190-2

CN191-1

CN191-2

CN112-1
CN112-2

CN105-6 MTXD
CN105-5 SG
CN105-4 MCTS
CN105-3 MRXD
CN105-2 SG
CN105-1 MRTS
CN108-5 PAPER_OUT
CN108-4 SG
CN108-3 SG
CN108-2 5V
CN108-1 5V

CN106-1 24V
CN106-2 5V
CN106-3 SG
CN106-4 PG
CN106-5 PG
CN106-6 FG

CN106-1 24V
CN106-2 5V
CN106-3 SG
CN106-4 PG
CN106-5 PG
CN106-6 FG

J48-1
J48-2
J48-3
J48-4

CN5-A 1 KCOUT_57
CN5-A 2 KCOUT_58
CN5-A 3 KCOUT_59
CN5-A 4 KCOUT_60
CN5-A 5 KCOUT_61
CN5-A 6 KCOUT_62
CN5-A 7 KCOUT_63
CN5-A 8 KCOUT_64
CN5-A 9 KCOUT_65
CN5-A10 KCOUT_66
CN5-A11 KCOUT_67
CN5-A12 KCOUT_68
CN5-A13 KCOUT_69
CN5-A14 KCOUT_70
CN5-A15 KCOUT_71
CN5-A16 KCOUT_72
CN5-A17 KCOUT_73
CN5-A18 KCOUT_74
CN5-A19 KCOUT_75
CN5-A20 KCOUT_76
CN5-B 1 KCOUT_77
CN5-B 2 KCOUT_78
CN5-B 3 KCOUT_79
CN5-B 4 KCOUT_80
CN5-B 5 KCOUT_81
CN5-B 6 KCOUT_82
CN5-B 7 KCOUT_83
CN5-B 8 KCOUT_84
CN5-B 9 KCOUT_85
CN5-B10 KCOUT_86
CN5-B11 KCOUT_87
CN5-B12 KCOUT_88
CN5-B13 KCOUT_89
CN5-B14 KCOUT_90
CN5-B15 KCOUT_91
CN5-B16 KCOUT_92
CN5-B17 KCOUT_93
CN5-B18 KCOUT_94
CN5-B19 KCOUT_95
CN5-B20 KCOUT_96

CN7-A 1 KCIN_65
CN7-A 2 KCIN_66
CN7-A 3 KCIN_67
CN7-A 4 KCIN_68
CN7-A 5 KCIN_69
CN7-A 6 KCIN_70
CN7-A 7 KCIN_71
CN7-A 8 KCIN_72
CN7-A 9 KCIN_73
CN7-A10 KCIN_74
CN7-A11 KCIN_75
CN7-A12 KCIN_76
CN7-B 1 KCIN_77
CN7-B 2 KCIN_78
CN7-B 3 KCIN_79
CN7-B 4 KCIN_80
CN7-B 5 KCIN_81
CN7-B 6 KCIN_82
CN7-B 7 KCIN_83
CN7-B 8 KCIN_84
CN7-B 9 KCIN_85
CN7-B10 KCIN_86
CN7-B11 KCIN_87
CN7-B12 KCIN_88

FT14

CN14- 1 TIME_0
CN14- 2 TIME_1
CN14- 3 TIME_2
CN14- 4 TIME_3
CN14- 5 TIME_4
CN14- 6 TIME_5
CN14- 7 TIME_6
CN14- 8 TIME_7
CN14- 9 TIME_8
CN14-10 TIME_9
CN14-11 TIME_10
CN14-12 TIME_11
CN14-13 TIME_12
CN14-14 TIME_13
CN14-15 TIME_14
CN14-16 TIME_15
CN14-17 TIME_16
CN14-18 TIME_17

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Circuit breaker /1

Circuit breaker /2

Noise filter

Power relay

Trimmer paddle motor

CBR1

CBR2

NF

RL1

M33

Part name

SD control board

SDCB

Symbol

SD-501 location list

18. OVERALL WIRING DIAGRAM

Location

7-P

9-P

8-O

8-P

8-O

1-K

Field Service Ver3.0 Nov.2006

34

33

10

CN195-2

CN195-1

10

MS1

CN188-2B

CN188-1B

CN370- 6 5V
CN370- 5 LED1
CN370- 4 LED2
CN370- 3 LED3
CN370- 2 LED4
CN370- 1 NC

J46-1
-2
-3
-4
-5
-6

-6
-5
-4
-3
-2
-1

MS2
WIT

BLK

CN195-4

CN195-3

11

CN189-2B
WIT

BLK

WIT

BLK

G/Y

WIT

BLK

WIT

BLK

G/Y

G/Y

JAMIB/2

11

CN189-1B

30

Front door switch/Lt

WIT

BLK

CN189-2A

CN189-1A

ACSW

Front door switch/Rt

BLK

CN188-2A

CN188-1A

WIT

JAMIB/1

18.13 SD-501 4/4

CN370- 6 5V
CN370- 5 LED1
CN370- 4 LED2
CN370- 3 LED3
CN370- 2 LED4
CN370- 1 NC

12

CN185-3
: Neutral (N)

CN185-1
: Line (H)

CN185-5
: Frame GND

CN184-3
: Neutral (N)

CN184-1
: Line (H)

CN184-5
: Frame GND

CN183-3
: Neutral (N)

CN183-1
: Line (H)

CN183-5
: Frame GND

12

11

DCPS1

CN182-8
:+V/24V
CN182-7
:+V/24V
CN182-6
:+V/24V
CN182-5
:+V/24V
CN182-4
:-V/PGND
CN182-3
:-V/PGND
CN182-2
:-V/PGND
CN182-1
:-V/PGND

CN181-8
:+V/24V
CN181-7
:+V/24V
CN181-6
:+V/24V
CN181-5
:+V/24V
CN181-4
:-V/PGND
CN181-3
:-V/PGND
CN181-2
:-V/PGND
CN181-1
:-V/PGND

CN180-8
:+V/24V
CN180-7
:+V/24V
CN180-6
:+V/24V
CN180-5
:+V/24V
CN180-4
:-V/PGND
CN180-3
:-V/PGND
CN180-2
:-V/PGND
CN180-1
:-V/PGND

14

13

12

DCPS2

Field Service Ver3.0 Nov.2006

DCPS3

13

13
31

14

14

CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V

PS52

Trimmer press upper limit sensor

CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V

PS51

Trimmer blade upper limit sensor

CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V

PS50

Trimmer blade home sensor

CN2??- 1 24V
CN2??- 2 DRV

SD11

Trimmer board solenoid

CN2??- 1 24V
CN2??- 2 DRV

M32

Trimmer press motor

CN2??- 1 24V
CN2??- 2 DRV

M31

Trimmer blade motor

15

Trimmer unit

CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V

PS53

Trimmer press home sensor

15

CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V

PS59

Trimmer board replacement sensor

32

16

25
26

CN352-1 CLI_SD_DRV
CN352-2 CLI_SD_GND

21

23

SD9

Clincher solenoid/Rt

22

27

17

28

-10

-10

-9

-9

J33- 1
-2
-3
-4
-5
-6
-7
-8

J33- 1
-2
-3
-4
-5
-6
-7
-8

24
21
23
25
26
22

18

24

18

Connector
Faston
Crimp
Relay connector

M30

Stapler motor/Lt

18. OVERALL WIRING DIAGRAM

Symbol

Stapler/Clincher

J32- 1
-2
-3
-4
-5
-6
-7
-8
-9

17

J32-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1

-10
-11
-12
-13
-14

CN353-1 CLI_SD_DRV
CN353-2 CLI_SD_GND

16

M29

Stapler motor/Rt

CN350- 2 NC
CN350- 4 NC
CN350- 6 NC
CN350- 8 5V
CN350- 9 5V
CN350-10 S.GND
CN350-12 S.GND
CN350- 1 STA_LOW
CN350- 3 STA_HP
CN350- 7 CLINCH
CN350- 5 MOTOR_24V
CN350-11 MOTOR_DRV

SD10

Clincher solenoid/Lt

CN351- 5 MOTOR_24V
CN351-11 MOTOR_DRV
CN351- 2 NC
CN351- 4 NC
CN351- 6 NC
CN351- 8 5V
CN351- 9 5V
CN351-10 S.GND
CN351-12 S.GND
CN351- 1 STA_LOW
CN351- 3 STA_HP
CN351- 7 CLINCH

27
28

J
bizhub PRO 1050/1050P
1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Trimmer blade upper limit sensor

Trimmer press upper limit sensor

Trimmer press home sensor

Trimmer board replacement sensor

Clincher solenoid /Rt

Clincher solenoid /Lt

Trimmer board solenoid

DC power supply /1

DC power supply /2

DC power supply /3

PS53

PS59

SD9

SD10

SD11

DCPS1

DCPS2

DCPS3

Trimmer blade home sensor

PS50

PS52

Front door switch /Lt

MS2

PS51

Trimmer press motor

Trimmer blade motor

M31

Front door switch /Rt

Stapler motor /Lt

M30

MS1

Stapler motor /Rt

M29

M32

Jam indicator board /2

JAMIB/2

Part name

Jam indicator board /1

JAMIB/1

Symbol

SD-501 location list

18. OVERALL WIRING DIAGRAM

Location

12-Q

12-P

12-O

15-N

17-N

16-N

16-N

16-N

15-N

15-N

15-N

11-P

10-P

15-N

15-N

17-N

16-N

11-K

10-K

Field Service Ver3.0 Nov.2006

B
Entrance conveyance motor

4
5
6
7
8
9

SD2

52

51

M80

Intermediate conveyance
motor

Bypass gate solenoid


Entrance gate solenoid
Sub tray gate solenoid
Sub tray exit solenoid
Front door lock solenoid

Exhaust fan /1

52

51

Exhaust fan /2
Pellet supply cooling fan motor

SC entrance conveyance motor

SC switchback conveyance motor

Sub compile

SC alignment motor

SC bundle conveynace motor

Clamp entranse movement motor

SC switchback release motor


SC roller release motor

M17

CN107- 5 COM
CN107- 2 COM
CN107- 4 A
CN107- 6 A/
CN107- 3 B
CN107- 1 B/

M81

CN61- 1 M4_DRV

-3
-2
-1

M19

CN109- 1 COM
CN109- 2 COM
CN109- 3 A
CN109- 4 A/
CN109- 5 B
CN109- 6 B/

M18
SD12
SD11

SC stopper solenoid
FD alignment solenoid

Clamp entranse roller release motor

101

M20
SD13

SC pressure arm solenoid


Straight gate solenoid

Clamp alignment motor

Clamp motor

Clamp

PBDB(1/2)

SD91

Clamp rotation motor

4
5
6
7

Glue tank movement motor

8
9

Glue tank

Glue apply roller motor

Glue tank up solenoid /1


Glue tank up solenoid /2
Glue equalize up solenoid
Pellet supply arm motor

SD31
SD33

CN148- 1 24V
CN148- 2 DRV

M34

M33

SD1
SD3
SD4
SD80

M4

CN139- 1 DRV
CN139- 2 EM
CN139- 3 PGND

CN158- 1 DRV
CN158- 2 EM
CN158- 3 H/L
CN158- 4 PGND

CN61- 2 M4_PGND
CN61- 3 M80_DRV
CN61- 4 M80_PGND

M13

CN105- 2 DRV1
CN105- 1 DRV2
CN108- 1 DRV1
CN108- 2 DRV2
CN145- 1 24V
CN145- 2 DRV
CN144- 1 24V
CN144- 2 DRV

CN110- 1 DRV1
CN110- 2 DRV2
CN146- 1 24V
CN146- 2 DRV

M32

CN148- 1 24V
CN148- 2 DRV

SD32

CN149- 1 24V
CN149- 2 DRV
CN117- 1 DRV1
CN117- 2 DRV2

MS 1

CN116- 1 DRV1
CN116- 2 DRV2

Conveyance/Main frame

M1

M2

CN141- 1 24V
CN141- 2 DRV
CN140- 1 24V
CN140- 2 DRV
CN142- 1 24V
CN142- 2 DRV
CN143- 1 24V
CN143- 2 DRV
CN153- 1 DRV1
CN153- 2 DRV2

M11

CN103- 3 COM
CN103- 9 COM
CN103- 1 A
CN103- 5 A/
CN103- 7 B
CN103-11 B/

CN71- 1 M11_24V
CN71- 2 M11_24V
CN71- 3 M11_DRV_A
CN71- 4 M11_DRV_A/
CN71- 5 M11_DRV_B
CN71- 6 M11_DRV_B/

-2
-1

-1
-2

-2
-1

-1
-2

-2
-1

-3
-4

CN157- 1 24V
CN157- 2 DRV

M23

M31

CN115-11 24V
CN115-10 24V
CN115- 9 P.GND
CN115- 8 P.GND
CN115- 7 H/L
CN115- 6 LD
CN115- 5 CW/CCW
CN115- 4 CLOCK
CN115- 3 START/STOP
CN115- 2 S.GND
CN115- 1 5V

PS #110

FT-1
FT-2

CN100- 2 COM
CN100- 5 COM
CN100- 1 A
CN100- 3 A/
CN100- 4 B
CN100- 6 B/

(Glue tank movement motor M31)

CN101-11 24V
CN101-10 24V
CN101- 9 P.GND
CN101- 8 P.GND
CN101- 7 H/L
CN101- 6 LD
CN101- 5 CW/CCW
CN101- 4 CLOCK
CN101- 3 START/STOP
CN101- 2 S.GND
CN101- 1 5V
-2
-1

-1
-2

-2
-1

-1
-2

-2
-1

-3
-4

-2
-1

-5
-6

-2
-1

-7
-8

CN138- 1 DRV
CN138- 2 EM
CN138- 3 H/L
CN138- 4 PGND

M12

CN104- 3 COM
CN104- 9 COM
CN104- 1 A
CN104- 5 A/
CN104- 7 B
CN104-11 B/

CN71- 7 M12_24V
CN71- 8 M12_24V
CN71- 9 M12_DRV_A
CN71- 10 M12_DRV_A/
CN71- 11 M12_DRV_B
CN71- 12 M12_DRV_B/

-2
-1
J21- 2
J21- 1

J20-10
J20- 9
J20- 8
J20- 7

-2
-1

CN81-B 9 SD91_24V
CN81-B10 SD91_DRV
CN81-B11 NC

-1
-2

-3
-4

J31- 3
J31- 2

CN114- 2 COM
CN114- 5 COM
CN114- 1 A
CN114- 3 A/
CN114- 4 B
CN114- 6 B/

-A 1
-A 2
-A 3
-A 4
-A 5
-A 6
-A 7
-A 8
-A 9
-A10
-A11
-2
-1

-B 1
-B 2

-2
-1

-B 3
-B 4

-2
-1

-1
-2
-1

J47- 4

PS #110
-2
-1

-3
-4

CN70- 1 M1_24V
CN70- 2 M1_24V
CN70- 3 M1_DRV_A
CN70- 4 M1_DRV_A/
CN70- 5 M1_DRV_B
CN70- 6 M1_DRV_B/
CN70- 7 M31_24V
CN70- 8 M31_24V
CN70- 9 M31_DRV_A
CN70- 10 M31_DRV_A/
CN70- 11 M31_DRV_B
CN70- 12 M31_DRV_B/

CN80-A 1 M2_24V
CN80-A 2 M2_24V
CN80-A 3 M2_PGND
CN80-A 4 M2_PGND
CN80-A 5 M2_H/L
CN80-A 6 M2_LD
CN80-A 7 M2_F/R
CN80-A 8 M2_CLK
CN80-A 9 M2_CONT
CN80-A10 M2_SGND
CN80-A11 M2_5V
J16-6
J16-7

CN80-A12 SD2_24V
CN80-A13 SD2_DRV

J10-20
J10-19

CN80-B 1 SD1_24V
CN80-B 2 SD1_DRV

J10-18
J10-17

CN80-B 3 SD3_24V
CN80-B 4 SD3_DRV

J10-16
J10-15

CN80-B 5 SD4_24V
CN80-B 6 SD4_DRV

J10-14
J10-13

CN80-B 7 SD80_DRV1
CN80-B 8 SD80_DRV2
CN80-B 9 M4_LD
CN80-B10 M80_LD
CN80-B11 M80_H/L
CN80-B12 M81_LD
CN80-B13 M81_H/L

M15

CN106- 3 COM
CN106- 9 COM
CN106- 1 A
CN106- 5 A/
CN106- 7 B
CN106-11 B/

CN72- 1 M15_24V
CN72- 2 M15_24V
CN72- 3 M15_DRV_A
CN72- 4 M15_DRV_A/
CN72- 5 M15_DRV_B
CN72- 6 M15_DRV_B/
CN72- 7 NC
CN72- 8 M17_24V
CN72- 9 M17_24V
CN72- 10 M17_DRV_A
CN72- 11 M17_DRV_A/
CN72- 12 M17_DRV_B
CN72- 13 M17_DRV_B/
-6
-5
-4
-3
-2
-1

CN81-A 1 M19_24V
CN81-A 2 M19_24V
CN81-A 3 M19_DRV_A
CN81-A 4 M19_DRV_A/
CN81-A 5 M19_DRV_B
CN81-A 6 M19_DRV_B/
CN81-A 7 M13_DRV1
CN81-A 8 M13_DRV2

-2
-1

CN81-A 9 M18_DRV1
CN81-A10 M18_DRV2
CN81-A11 NC
CN81-B 1 SD12_24V
CN81-B 2 SD12_DRV
CN81-B 3 SD11_24V
CN81-B 4 SD11_DRV

CN81-B 5 M20_DRV1
CN81-B 6 M20_DRV2
CN81-B 7 SD13_24V
CN81-B 8 SD13_DRV

M21

J31- 5
J31- 4

-5

J31- 1

CN113- 1 DRV1
CN113- 2 DRV2

J42-A11
J42-A10
J42-A 9
J42-A 8
J42-A 7
J42-A 6
J42-A 5
J42-A 4
J42-A 3
J42-A 2
J42-A 1
J42-B11
J42-B10

J42-B 9
J42-B 8
J41-18
J41-17

-2

J47- 3
J47- 2
J47- 1

18.14 PB-501 1/4

1 SUB1_CONT2
2 SUB1_CONT1
3 SUB1_F/R
4 SUB1_EN
5 SUB1_MODE1
6 SUB1_CLK

M22

CN112- 1 DRV1
CN112- 2 DRV2

CN111- 3 COM
CN111- 9 COM
CN111- 1 A
CN111- 5 A/
CN111- 7 B
CN111-11 B/

CN73- 1 M21_24V
CN73- 2 M21_24V
CN73- 3 M21_DRV_A
CN73- 4 M21_DRV_A/
CN73- 5 M21_DRV_B
CN73- 6 M21_DRV_B/
CN82- 1 M22_DRV1
CN82- 2 M22_DRV2

CN82- 3 SD21_24V
CN82- 4 SD21_DRV

CN82- 5 M23_DRV1
CN82- 6 M23_DRV2
CN82- 7 RSV_SD1_24V
CN82- 8 RSV_SD1_DRV

(DB CN70)

CN83- 1 M32_24V
CN83- 2 M32_24V
CN83- 3 M32_PGND
CN83- 4 M32_PGND
CN83- 5 M32_H/L
CN83- 6 M32_LD
CN83- 7 M32_F/R
CN83- 8 M32_CLK
CN83- 9 M32_CONT
CN83- 10 M32_SGND
CN83- 11 M32_5V
CN83- 12 SD31_24V
CN83- 13 SD31_DRV

CN83- 14 SD32_24V
CN83- 15 SD32_DRV
CN83- 16 M34_DRV1
CN83- 17 M34_DRV2
CN68- 1 24V1_OUT
CN68- 2 PGND(NC)
CN68- 3 24V1_IN
CN83- 4 M33_DRV1
CN83- 5 M33_DRV2
CN68- 6 PGND(NC)

Field Service Ver3.0 Nov.2006

CN54-A 1 M15_MODE1
CN54-A 2 M15_CLK
CN54-A 3 M12_CONT2
CN54-A 4 M12_CONT1
CN54-A 5 M12_F/R
CN54-A 6 M12_EN
CN54-A 7 M12_MODE1
CN54-A 8 M12_CLK
CN54-A 9 M11_CONT2
CN54-A10 M11_CONT1
CN54-A11 M11_F/R
CN54-A12 M11_EN
CN54-A13 M11_MODE1
CN54-A14 M11_CLK
CN54-A15 M1_CONT2
CN54-A16 M1_CONT1
CN54-A17 M1_F/R
CN54-A18 M1_EN
CN54-A19 M1_MODE1
CN54-A20 M1_CLK
CN54-B 1 M4_CONT
CN54-B 2 SD61_F/R
CN54-B 3 SD61_CONT
CN54-B 4 SD91_CONT
CN54-B 5 M21_CONT2
CN54-B 6 M21_CONT1
CN54-B 7 M21_F/R
CN54-B 8 M21_EN
CN54-B 9 M21_MODE1
CN54-B10 M21_CLK
CN54-B11 M17_CONT2
CN54-B12 M17_CONT1
CN54-B13 M17_F/R
CN54-B14 M17_EN
CN54-B15 M17_MODE1
CN54-B16 M17_CLK
CN54-B17 M15_CONT2
CN54-B18 M15_CONT1
CN54-B19 M15_F/R
CN54-B20 M15_EN
CN55-A 1 M43_CLK
CN55-A 2 M42_CONT2
CN55-A 3 M42_CONT1
CN55-A 4 M42_F/R
CN55-A 5 M42_EN
CN55-A 6 M42_MODE1
CN55-A 7 M42_CLK
CN55-A 8 M41_CONT2
CN55-A 9 M41_CONT1
CN55-A10 M41_F/R
CN55-A11 M41_EN
CN55-A12 M41_MODE1
CN55-A13 M41_CLK
CN55-A14 M31_CONT2
CN55-A15 M31_CONT1
CN55-A16 M31_F/R
CN55-A17 M31_EN
CN55-A18 M31_MODE1
CN55-A19 M31_CLK
CN55-B 1 SOUT23
CN55-B 2 SOUT22
CN55-B 3 M45_CONT2
CN55-B 4 M45_CONT1
CN55-B 5 M45_F/R
CN55-B 6 M45_EN
CN55-B 7 M45_MODE1
CN55-B 8 M45_CLK
CN55-B 9 M44_CONT2
CN55-B10 M44_CONT1
CN55-B11 M44_F/R
CN55-B12 M44_EN
CN55-B13 M44_MODE1
CN55-B14 M44_CLK
CN55-B15 M43_CONT2
CN55-B16 M43_CONT1
CN55-B17 M43_F/R
CN55-B18 M43_EN
CN55-B19 M43_MODE1
CN57-A 1 SD2_CONT
CN57-A 2 SD1_CONT
CN57-A 3 M74_H/L
CN57-A 4 M74_F/R
CN57-A 5 M74_CLK
CN57-A 6 M74_CONT
CN57-A 7 M32_H/L
CN57-A 8 M32_F/R
CN57-A 9 M32_CLK
CN57-A10 M32_CONT
CN57-A11 M91_H/L
CN57-A12 M91_F/R
CN57-A13 M91_CLK
CN57-A14 M91_CONT
CN57-A15 M2_H/L
CN57-A16 M2_F/R
CN57-A17 M2_CLK
CN57-A18 M2_CONT
CN57-B 1 SOUT17
CN57-B 2 CL72_CONT
CN57-B 3 CL71_CONT
CN57-B 4 SD80_F/R
CN57-B 5 SD80_CONT
CN57-B 6 SD72_CONT
CN57-B 7 SD71_CONT
CN57-B 8 SD43_CONT
CN57-B 9 SD42_CONT
CN57-B10 SD41_CONT
CN57-B11 SD32_CONT
CN57-B12 SD31_CONT
CN57-B13 SD21_CONT
CN57-B14 SD13_CONT
CN57-B15 SD12_CONT
CN57-B16 SD11_CONT
CN57-B17 SD4_CONT
CN57-B18 SD3_CONT
CN60CN60CN60CN60CN60CN60-

CN56-A 1 M61_CONT2
CN56-A 2 M61_CONT1
CN56-A 3 M61_F/R
CN56-A 4 M61_EN
CN56-A 5 M61_MODE1
CN56-A 6 M61_CLK
CN56-A 7 M47_CONT2
CN56-A 8 M47_CONT1
CN56-A 9 M47_F/R
CN56-A10 M47_EN
CN56-A11 M47_MODE1
CN56-A12 M47_CLK
CN56-A13 M46_CONT2
CN56-A14 M46_CONT1
CN56-A15 M46_F/R
CN56-A16 M46_EN
CN56-A17 M46_MODE1
CN56-A18 M46_CLK
CN56-B 1 M80_H/L
CN56-B 2 M80_CONT
CN56-B 3 M81_H/L
CN56-B 4 M72_CONT
CN56-B 5 M71_H/L
CN56-B 6 M71_CONT
CN56-B 7 M65_/B
CN56-B 8 M65_B
CN56-B 9 M65_/A
CN56-B10 M65_A
CN56-B11 M62_/B
CN56-B12 M62_B
CN56-B13 M62_/A
CN56-B14 M62_A
CN56-B15 M19_/B
CN56-B16 M19_B
CN56-B17 M19_/A
CN56-B18 M19_A

-2
-1

Pellet supply door switch


Pellet supply motor

CN58-A 1 SOUT14
CN58-A 2 SOUT13
CN58-A 3 M48_CONT
CN58-A 4 M34_F/R
CN58-A 5 M34_CONT
CN58-A 6 M33_F/R
CN58-A 7 M33_CONT
CN58-A 8 M23_F/R
CN58-A 9 M23_CONT
CN58-A10 M23_F/R
CN58-A11 M22_CONT
CN58-A12 M20_F/R
CN58-A13 M20_CONT
CN58-A14 M18_F/R
CN58-A15 M18_CONT
CN58-A16 M13_F/R
CN58-A17 M13_CONT
CN58-B 1 SOUT16
CN58-B 2 SOUT15
CN58-B 3 M73_F/R
CN58-B 4 M73_CONT
CN58-B 5 M64_F/R
CN58-B 6 M64_CONT
CN58-B 7 M63_F/R
CN58-B 8 M63_CONT
CN58-B 9 M60_F/R
CN58-B10 M60_CONT
CN58-B11 M50_F/R
CN58-B12 M50_CONT
CN58-B13 M49_F/R
CN58-B14 M49_CONT
CN58-B15 M48_F/R
CN58-B16 SOUT10
CN58-B17 SOUT9

18. OVERALL WIRING DIAGRAM

CN59-A 1 M2_LD
CN59-A 2 AD_SUB1
CN59-A 3 VR71_SIG
CN59-A 4 PS82_SIG
CN59-A 5 PS77_SIG
CN59-A 6 PS76_SIG
CN59-A 7 PS75_SIG
CN59-A 8 PS74_SIG
CN59-A 9 SIN_9
CN59-A10 PS71_SIG
CN59-A11 TRAY_SET(SW71)
CN59-A12 24V_DEC
CN59-B 1 SIN_7
CN59-B 2 M81_LD
CN59-B 3 AD_SUB2
CN59-B 4 M4_LD
CN59-B 5 PS92_SIG
CN59-B 6 PS91_SIG
CN59-B 7 M80_LD
CN59-B 8 M74_LD
CN59-B 9 M72_LD
CN59-B10 M71_LD
CN59-B11 M32_LD
CN59-B12 M91_LD

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Part name

SC pressure arm solenoid

SD13

Straight gate solenoid

SC stopper solenoid

SD12

Front door lock solenoid

FD alignment solenoid

SD11

SD91

Sub tray exit solenoid

SD4

SD80

Sub tray gate solenoid

SD3

Glue tank up solenoid /2

Bypass gate solenoid

SD2

SD33

Entrance gate solenoid

SD1

Glue tank up solenoid /1

PB drive board

PBDB

Cover paper glue up solenoid

Pellet supply door switch

MS1

SD32

Exhaust fan /2

M81

SD31

Pellet supply arm motor

Exhaust fan /1

M80

M33

M34

Glue apply roller motor

Pellet supply motor

M32

Clamp rotation motor

Glue tank movement motor

M31

Clamp motor

M22

M23

Clamp alignment motor

M21

SC roller release motor

M18

Clamp entranse movement motor

SC bundle conveynace motor

M17

Clamp entranse roller release motor

SC alignment motor

M15

M20

SC switchback release motor

M13

M19

SC entrance conveyance motor

SC switchback conveyance motor

M12

M4

M11

Intermediate conveyance motor

Pellet supply cooling fan motor

M2

Entrance conveyance motor

M1

Symbol

PB-501 location list

18. OVERALL WIRING DIAGRAM

5-C

2-C

7-C

7-C

7-C

5-C

5-C

5-C

2-C

2-C

2-C

2-C

1-G

3-C

2-C

3-C

7-C

8-C

6-C

6-C

6-C

6-C

5-C

5-C

4-C

4-C

4-C

3-C

4-C

3-C

3-C

3-C

1-C

1-C

Location

Field Service Ver3.0 Nov.2006

10
11
12

CN127- * DRV1
CN127- * DRV2
CN150- 1 24V
CN150- 2 DRV

M49
M48
M50
SD41

Cover paper table up down motor /Fr

Cover paper table up down motor /Rr

Cover paper alignment motor

Booklet exit motor

Cover paper conveyance arm motor /Rt

Cover paper conveyance arm motor /Lt

Cover paper conveyance motor

Cover paper folding motor /Lt


Cover paper folding motor /Rt
Cutter motor
(Within the cutter unit)

12

-2
-1

M46

CN123- 5 COM
CN123- 2 COM
CN123- 4 A
CN123- 6 A/
CN123- 3 B
CN123- 1 B/

CN75- 1 M46_24V
CN75- 2 M46_24V
CN75- 3 M46_DRV_A
CN75- 4 M46_DRV_A/
CN75- 5 M46_DRV_B
CN75- 6 M46_DRV_B/

-1Red
-2Black

Cover paper table

M47

CN124- 5 COM
CN124- 2 COM
CN124- 4 A
CN124- 6 A/
CN124- 3 B
CN124- 1 B/

CN75- 7 M47_24V
CN75- 8 M47_24V
CN75- 9 M47_DRV_A
CN75- 10 M47_DRV_A/
CN75- 11 M47_DRV_B
CN75- 12 M47_DRV_B/

CN166-6
CN166-5

Cutter HP sensor

Booklet conveyance belt motor

13

PBDB(2/2)

Booklet

Booklet conveyance belt movement motor

Booklet conveyance belt up down motor

13

M61

CN129- 3 COM
CN129- 9 COM
CN129- 1 A
CN129- 5 A/
CN129- 7 B
CN129-11 B/

M41

CN118- 5 COM
CN118- 2 COM
CN118- 4 A
CN118- 6 A/
CN118- 3 B
CN118- 1 B/

-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13

CN125- 1 DRV1
CN125- 2 DRV2
-1
-2

M62

11

M42

CN119- 3 COM
CN119- 9 COM
CN119- 1 A
CN119- 5 A/
CN119- 7 B
CN119-11 B/

J94-13
J94-12
J94-11
J94-10
J94- 9
J94- 8
J94- 7
J94- 6
J94- 5
J94- 4
J94- 3
J94- 2
J94- 1

CN76- 1 M41_24V
CN76- 2 M41_24V
CN76- 3 M41_DRV_A
CN76- 4 M41_DRV_A/
CN76- 5 M41_DRV_B
CN76- 6 M41_DRV_B/
CN76- 7 NC
CN76- 8 M42_24V
CN76- 9 M42_24V
CN76- 10 M42_DRV_A
CN76- 11 M42_DRV_A/
CN76- 12 M42_DRV_B
CN76- 13 M42_DRV_B/

-1
-2
-3
-4
-5
-6

J95-12
J95-11
J95-10
J95- 9
J95- 8
J95- 7

J53-9
J53-8

M63

CN131- 1 DRV1
CN131- 2 DRV2

CN130- 1 COM
CN130- 2 COM
CN130- 3 A
CN130- 4 A/
CN130- 5 B
CN130- 6 B/

10

M43

CN120- 3 COM
CN120- 9 COM
CN120- 1 A
CN120- 5 A/
CN120- 7 B
CN120-11 B/

-7
-8
-9
-10
-11
-12

J95- 6
J95- 5
J95- 4
J95- 3
J95- 2
J95- 1

-1

J91- 9

CN126- 1 DRV1
CN126- 2 DRV2

-4
-5
-6
-7
-8
-9

M65

CN133- 1 COM
CN133- 2 COM
CN133- 3 A
CN133- 4 A/
CN133- 5 B
CN133- 6 B/

18.15 PB-501 2/4

M44

CN121- 3 COM
CN121- 9 COM
CN121- 1 A
CN121- 5 A/
CN121- 7 B
CN121-11 B/

CN77- 1 M43_24V
CN77- 2 M43_24V
CN77- 3 M43_DRV_A
CN77- 4 M43_DRV_A/
CN77- 5 M43_DRV_B
CN77- 6 M43_DRV_B/
CN77- 7 NC
CN77- 8 M44_24V
CN77- 9 M44_24V
CN77- 10 M44_DRV_A
CN77- 11 M44_DRV_A/
CN77- 12 M44_DRV_B
CN77- 13 M44_DRV_B/

-1
-2
-3
-4
-5
-6

-2
-3

J91- 8
J91- 7

J91- 2
J91- 1

-6
-5
-4
-3
-2
-1

-1
-2
-3
-4
-5
-6

CN85-A 7 M63_DRV1
CN85-A 8 M63_DRV2
-6
-5
-4
-3
-2
-1

-1
-2
-3
-4
-5
-6

Field Service Ver3.0 Nov.2006

M45

CN122- 5 COM
CN122- 2 COM
CN122- 4 A
CN122- 6 A/
CN122- 3 B
CN122- 1 B/

J56- 6
J56- 5
J56- 4
J56- 3
J56- 2
J56- 1

CN74- 1 M45_24V
CN74- 2 M45_24V
CN74- 3 M45_DRV_A
CN74- 4 M45_DRV_A/
CN74- 5 M45_DRV_B
CN74- 5 M45_DRV_B/

CN84- 1 M49_DRV1
CN84- 2 M49_DRV2

J91- 6
J91- 5

CN84- 3 M48_DRV1
CN84- 4 M48_DRV2

J91- 4
J91- 3

CN84- 5 M50_DRV1
CN84- 6 M50_DRV2
CN84- 7 SD41_24V
CN84- 8 SD41_DRV
CN84- 9 SD42_24V
CN84- 10 SD42_DRV
CN84- 11 SD43_24V
CN84- 12 SD43_DRV
CN78- 1 NC
CN78- 2 M61_24V
CN78- 3 M61_24V
CN78- 4 M61_DRV_A
CN78- 5 M61_DRV_A/
CN78- 6 M61_DRV_B
CN78- 7 M61_DRV_B/

J61-15
J61-14
J61-13
J61-12
J61-11
J61-10

CN85-A 1 M62_24V
CN85-A 2 M62_24V
CN85-A 3 M62_DRV_A
CN85-A 4 M62_DRV_A/
CN85-A 5 M62_DRV_B
CN85-A 6 M62_DRV_B/

J62-18
J62-17
J62-16
J62-15
J62-14
J62-13

CN85-B 1 M65_24V
CN85-B 2 M65_24V
CN85-B 3 M65_DRV_A
CN85-B 4 M65_DRV_A/
CN85-B 5 M65_DRV_B
CN85-B 6 M65_DRV_B/

Booklet stopper motor

J64- 8
J64- 7

CN85-B 7 M60_DRV1
CN85-B 8 M60_DRV2
CN69- 1 M64_DRV1
CN69- 2 M64_DRV2

CN132- 1 DRV1
CN132- 2 DRV2

M64

14

M74

SD61

CN153- 1 DRV1
CN153- 2 DRV2

CN69- 3 PGND(NC)
CN69- 4 SD61_DRV1
CN69- 5 SD61_DRV1

J92- 2
J92- 1

J70- 2
J70- 1

CN86- 12 SD72_24V
CN86- 13 SD72_DRV

-2
-1

-1
-2

-2
-1

-1
-2

CN152- 1 24V
CN152- 2 DRV

SD72

Booklet movement motor


Booklet door solenoid

14

CN137-11 24V
CN137-10 24V
CN137- 9 P.GND
CN137- 8 P.GND
CN137- 7 H/L
CN137- 6 LD
CN137- 5 CW/CCW
CN137- 4 CLOCK
CN137- 3 START/STOP
CN137- 2 S.GND
CN137- 1 5V

CN86- 1 M74_24V
CN86- 2 M74_24V
CN86- 3 M74_PGND
CN86- 4 M74_PGND
CN86- 5 M74_H/L
CN86- 6 M74_LD
CN86- 7 M74_F/R
CN86- 8 M74_CLK
CN86- 9 M74_CONT
CN86- 10 M74_SGND
CN86- 11 M74_5V

Cover paper feed motor

Cover paper tray solenoid

CN86- 14 RSV_SD2_24V
CN86- 15 RSV_SD2_DRV

-14
-12
-9
-10
-1
-13

J73-14
J73-12
J73- 9
J73-10
J73- 1
J73-13

-15
-21

J73-15
J73-21

-2
-1

-19

-1
-2
-3

-1
-2
-3

16

-1
-2
-3

J80-6
J80-5
J80-4

-4
-5
-6

J80-3
J80-2
J80-1

-3
-2
-1

SD71

CN151- 1 24V
CN151- 2 DRV

MC72

CN155- 1 24V
CN155- 2 DRV

MC71

CN154- 1 24V
CN154- 2 DRV

M73

CN136- 1 DRV1
CN136- 2 DRV2

PS76

CN225- 3 SGND
CN225- 2 SIG
CN225- 1 5V

PS71

CN222- 3 SGND
CN222- 2 SIG
CN222- 1 5V

PS75

CN224- 3 SGND
CN224- 2 SIG
CN224- 1 5V

PS74

CN223- 3 SGND
CN223- 2 SIG
CN223- 1 5V

PS82

CN231- 3 SGND
CN231- 2 SIG
CN231- 1 5V

PS77

CN226- 3 SGND
CN226- 2 SIG
CN226- 1 5V

CN134- 1 DRV
CN134- 2 EM
CN134- 3 PGND

CN135- 1 DRV
CN135- 2 EM
CN135- 3 PGND

M71
M72

Cover paper tray lift motor


Cover paper pick up clutch
Cover paper separation clutch
Cover paper pick up solenoid
Cover paper empty sensor
Cover paper conveyance sensor /2
Cover paper conveyance sensor /3
Cover paper tray knob sensor
Cover paper tray upper limit sensor

Cover paper tray

15

-2
-1

-18

-2
-1

-20
J83-3
J83-2
J83-1

-2

-11
J84-3
J84-2
J84-1

-16

-4

-3

-23

-22
-17

-3
-2
-1

-1
-2
-3

-1
-2
-3

16

J73-22
J73-17

J82-3
J82-2
J82-1

-24

15

J73-11

CN87-B 3 PS76_SIG

J73-23

CN87-B 7 PS75_SIG
CN87-B 8 RSV_PS1_SIG
CN87-B 9 NC
CN87-B10 NC
CN87-B11 SGND
CN87-B12 M71/72_DRV

CN64- 1 RSV_M2_DRV1
CN64- 2 RSV_M2_DRV2
CN64- 3 RSV_M3_DRV1
CN64- 4 RSV_M3_DRV2
CN64- 5 AD_SUB2

Cover paper conveyance sensor /1

Cover paper tray fan /1

Cover paper tray fan /2

CN88- 1 SGND
CN88- 2 PS91_SIG
CN88- 3 5V
CN88- 4 SGND
CN88- 5 PS92_SIG
CN88- 6 5V
CN88- 7 SGND
CN88- 8 RSV_PS2_SIG
CN88- 9 5V
CN88- 10 SGND
CN88- 11 AD_SUB1
CN88- 12 5V

CN89- 1 M91_24V
CN89- 2 M91_24V
CN89- 3 M91_PGND
CN89- 4 M91_PGND
CN89- 5 M91_H/L
CN89- 6 M91_LD
CN89- 7 M91_F/R
CN89- 8 M91_CLK
CN89- 9 M91_CONT
CN89- 10 M91_SGND
CN89- 11 M91_5V

J7-4

J7-3

J7-1

J7-2

AC CODE

17

BLK

WIT

DCPU/2

CN47-2A

CN47-1A

MS2

J8-2

J8-1

J8-3

J8-4

(with interlock)

CN47-1B

CN47-2B

WIT

WIT

BLK

BLK

FT5

FT6

Front door switch

J7-2

J7-1

J7-3

J7-4

AC INRET

WIT

19

13
14

20

18

17

16

15

11

WIT

BLK

12

102

NF1

FT13

FT14

Noise filter

DCPU/3

BLK

WIT

18

CN248-1A

CN248-2A

CN239-2B

CN239-1B

BLK FT11

WIT FT12

18

Upper door switch

MS4

FT9

FT10

MS3

DCPU/1

CN248-1B

CN248-2B

CN239-2A

CN239-1A

CBR

(without interlock)

BLK

WIT

J8-2 WIT

J8-1 BLK

J8-3

J8-4

BLK FT7

WIT FT8

Circuit breaker

WIT

18. OVERALL WIRING DIAGRAM

WIT

J2-2

WIT

17

BLK
CN66-5 :LINE(N)

CN66-1 :LINE(H)

BLK
CN67-5 :LINE(N)

CN67-1 :LINE(H)

J2-1

BLK

CN65-3 :LINE(N)

CN65-1 :LINE(H)

Cover paper feed

CN87-A 1 24V1
CN87-A 2 PGND
CN87-A 3 NC
CN87-A 4 NC
CN87-A 5 5V
CN87-A 6 TRAY_SET
CN87-A 7 M71_LD
CN87-A 8 M72_LD
CN87-A 9 M73_DRV1
CN87-A10 M73_DRV2

J73-19

CN87-A11 CL71_DRV

J73-18

CN87-A12 CL72_DRV

J73-20

CN87-B 1 SD71_DRV

J73- 2

CN87-B 2 PS71_SIG

CN50- 4 SGND
CN50- 3 SGND
CN50- 2 5V
CN50- 1 5V

J73-16

CN87-B 4 PS77_SIG

J73- 4

CN87-B 5 PS82_SIG

J73- 3

CN87-B 6 PS74_SIG
CN51-4 PGND
CN51-3 PGND
CN51-2 24V1
CN51-1 24V1

J81-3
J81-2
J81-1

J73-24

CN52-6 PGND
CN52-5 PGND
CN52-4 PGND
CN52-3 24V2
CN52-2 24V2
CN52-1 24V2

J2-4
J2-3

WIT

CN98-6 V/24V
CN98-5 V/24V
CN98-4 V/24V
CN98-3 -V/PGND
CN98-2 -V/PGND
CN98-1 -V/PGND

CN93-1 PS_ON
CN93-2 PGND

CN97-6 V/24V
CN97-5 V/24V
CN97-4 V/24V
CN97-3 -V/PGND
CN97-2 -V/PGND
CN97-1 -V/PGND

CN92-1 PS_ON
CN92-2 PGND

BLK

CN95-1
V/5V
CN95-2
V/5V
CN95-3
-V/SGND
CN95-4
-V/SGND

BLK

BLK
WIT

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Cover paper feed motor

Cover paper pick up clutch

Cover paper separation clutch

M74

MC71

MC72

Cover paper pick up solenoid

PS82

Cover paper tray solenoid

Cover paper tray knob sensor

PS77

SD72

Cover paper conveyance sensor /3

PS76

SD71

Cover paper conveyance sensor /2

PS75

Cover paper lift solenoid

Cover paper conveyance sensor /1

PS74

Booklet door solenoid

Cover paper tray upper limit sensor

PS71

SD61

Cover paper empty sensor

PBDB

SD41

Noise filter

PB drive board

NF

Stacker door switch

Cover paper tray lift motor

M73

MS4

Cover paper tray fan /2

M72

Front door switch

Cover paper tray fan /1

M71

Upper door switch

Booklet stopper motor

M65

MS3

Booklet movement motor

M64

MS2

Booklet conveyance belt up down motor

M63

Cutter motor

M50

Booklet conveyance belt motor

Cover paper folding motor /Lt

M49

Booklet conveyance belt movement motor

Cover paper folding motor /Rt

M48

M62

Cover paper table up down motor /Rr

M47

M61

Cover paper conveyance motor

Cover paper table up down motor /Fr

M46

Cover paper conveyance arm motor /Lt

M44

M45

Booklet exit motor

Cover paper alignment motor

M41

Cover paper conveyance arm motor /Rt

DC power supply unit /3

DCPU/3

M43

DC power supply unit /2

DCPU/2

M42

DC power supply unit /1

DCPU/1

Part name

Circuit breaker

CBR

Symbol

PB-501 location list

18. OVERALL WIRING DIAGRAM

14-C

15-C

14-C

12-C

16-C

15-C

15-C

16-C

16-C

15-C

10-H

18-A

18-B

18-C

17-C

15-C

15-C

14-C

15-C

16-C

16-C

13-C

13-C

13-C

13-C

12-C

12-C

12-C

12-C

10-C

10-C

11-C

11-C

11-C

10-C

10-C

18-F

17-F

17-F

18-A

Location

Field Service Ver3.0 Nov.2006

-3
-2
-1

CN30-B 5 SGND

J16- 7

CN240- 1 S.GND

J16- 6

CN240- 2 SIG

J16- 3
J16- 4
J16- 5

CN171- 3 S.GND
CN171- 2 SIG
CN171- 1 5V

SC entrance sensor PS2

J10-18
J10-19
J10-20

J17- 4
J17- 5
J17- 6

CN174- 3 S.GND
CN174- 2 SIG
CN174- 1 5V

Sub tray full sensor PS5

J17- 1
J17- 2
J17- 3

CN173- 3 S.GND
CN173- 2 SIG
CN173- 1 5V

Sub tray exit sensor PS4

J12- 1
J12- 2
J12- 3

CN172- 3 S.GND
CN172- 2 SIG
CN172- 1 5V

Cover paper entrance sensor PS3

J11- 1
J11- 2
J11- 3

CN170- 3 S.GND
CN170- 2 SIG
CN170- 1 5V

Entrance sensor PS1

Conveyance

Glue tank movement limit sensor PS31

J10- 9
J10-10
J10-11

-3
-2
-1

J10-12
J10-13
J10-14
J10-15
J10-16
J10-17

-6
-5
-4
-3
-2
-1

-12
-11
-10

CN30-A 1 SGND
CN30-A 2 PS1_SIG
CN30-A 3 5V

-9
-8
-7

CN30-A 4 SGND
CN30-A 5 PS3_SIG
CN30-A 6 5V

-6
-5
-4

CN30-A 7 SGND
CN30-A 8 PS4_SIG
CN30-A 9 5V

-3
-2
-1

CN30-A10 SGND
CN30-A11 SIN_10
CN30-A12 5V
CN30-A13 SGND
CN30-A14 PS5_SIG
CN30-A15 5V

Upper door switch SW1

-5
-4
-3

CN30-B 1 SGND
CN30-B 2 PS2_SIG
CN30-B 3 5V

-2

CN30-B 4 SW1

-1

1
2
3

Sub compile

Clamp

Clamp rotation HP sensor PS24

CN181- 3 S.GND
CN181- 2 SIG
CN181- 1 5V

Clamp entrance roller release sensor PS19

CN178- 3 S.GND
CN178- 2 SIG
CN178- 1 5V

SC paper detection sensor PS16

CN31-B 1 SGND
CN31-B 2 PS18_SIG
CN31-B 3 5V

CN180- 3 S.GND
CN180- 2 SIG
CN180- 1 5V

Clamp entrance movement HP sensor PS18

CN31-A10 SGND
CN31-A11 PS17_SIG
CN31-A12 5V

CN179- 3 S.GND
CN179- 2 SIG
CN179- 1 5V

SC roller release sensor PS17

CN177- 3 S.GND
CN177- 2 SIG
CN177- 1 5V

SC alignment HP sensor PS14

J27- 1
J27- 2
J27- 3

CN31-A 7 SGND
CN31-A 8 PS14_SIG
CN31-A 9 5V

-3
-2
-1

J20- 5
J20- 6
J20- 7
J22- 1
J22- 2
J22- 3

-3
-2
-1

J20- 8
J20- 9
J20-10

-6
-5
-4

CN31-B 4 SGND
CN31-B 5 PS16_SIG
CN31-B 6 5V

-3
-2
-1

CN31-B 7 SGND
CN31-B 8 PS19_SIG
CN31-B 9 5V
CN31-B10 SGND
CN31-B11 SIN_11
CN31-B12 5V
CN32-A 1 SGND
CN32-A 2 PS24_SIG
CN32-A 3 5V

-A13
-A12
-A11

CN32-A 7 SGND
CN32-A 8 PS22_SIG
CN32-A 9 5V
CN32-A10 SGND
CN32-A11 PS23_SIG
CN32-A12 5V
CN32-A13 PS28_SIG
CN32-A14 SGND
CN32-B 1 SGND
CN32-B 2 PS25_SIG
CN32-B 3 5V
CN32-B 4 SGND
CN32-B 5 PS26_SIG
CN32-B 6 5V

CN32-B 7 SGND
CN32-B 8 PS27_SIG
CN32-B 9 5V
CN32-B10 LED21_CONT
CN32-B11 SGND
CN32-B12 SGND
CN32-B13 PS29_SIG
CN32-B14 5V

PBCB(1/2)

CN33- 1 PS32_SIG
CN33- 2 SGND
CN33- 3 LED31
CN33- 4 5V

CN33- 5 SGND
CN33- 6 PS36_SIG
CN33- 7 5V
CN33- 8 PS37_SIG
CN33- 9 SGND
CN33- 10 LED32_CONT
CN33- 11 5V
CN33- 12 SGND
CN33- 13 PS38_SIG
CN33- 14 5V
CN33- 15 SGND
CN33- 16 PS39_SIG
CN33- 17 5V

CN34- 1 TH1_SIG
CN34- 2 SGND
CN34- 3 TH2_SIG

CN15-A20 M15_MODE1
CN15-A19 M15_CLK
CN15-A18 M12_CONT2
CN15-A17 M12_CONT1
CN15-A16 M12_F/R
CN15-A15 M12_EN
CN15-A14 M12_MODE1
CN15-A13 M12_CLK
CN15-A12 M11_CONT2
CN15-A11 M11_CONT1
CN15-A10 M11_F/R
CN15-A 9 M11_EN
CN15-A 8 M11_MODE1
CN15-A 7 M11_CLK
CN15-A 6 M1_CONT2
CN15-A 5 M1_CONT1
CN15-A 4 M1_F/R
CN15-A 3 M1_EN
CN15-A 2 M1_MODE1
CN15-A 1 M1_CLK
CN15-B20 M4_CONT
CN15-B19 M66_F/R
CN15-B18 M66_CONT
CN15-B17 SD91_CONT
CN15-B16 M21_CONT2
CN15-B15 M21_CONT1
CN15-B14 M21_F/R
CN15-B13 M21_EN
CN15-B12 M21_MODE1
CN15-B11 M21_CLK
CN15-B10 M17_CONT2
CN15-B 9 M17_CONT1
CN15-B 8 M17_F/R
CN15-B 7 M17_EN
CN15-B 6 M17_MODE1
CN15-B 5 M17_CLK
CN15-B 4 M15_CONT2
CN15-B 3 M15_CONT1
CN15-B 2 M15_F/R
CN15-B 1 M15_EN
CN16-A19 M43_CLK
CN16-A18 M42_CONT2
CN16-A17 M42_CONT1
CN16-A16 M42_F/R
CN16-A15 M42_EN
CN16-A14 M42_MODE1
CN16-A13 M42_CLK
CN16-A12 M41_CONT2
CN16-A11 M41_CONT1
CN16-A10 M41_F/R
CN16-A 9 M41_EN
CN16-A 8 M41_MODE1
CN16-A 7 M41_CLK
CN16-A 6 M31_CONT2
CN16-A 5 M31_CONT1
CN16-A 4 M31_F/R
CN16-A 3 M31_EN
CN16-A 2 M31_MODE1
CN16-A 1 M31_CLK
CN16-B19 SOUT23
CN16-B18 SOUT22
CN16-B17 M45_CONT2
CN16-B16 M45_CONT1
CN16-B15 M45_F/R
CN16-B14 M45_EN
CN16-B13 M45_MODE1
CN16-B12 M45_CLK
CN16-B11 M44_CONT2
CN16-B10 M44_CONT1
CN16-B 9 M44_F/R
CN16-B 8 M44_EN
CN16-B 7 M44_MODE1
CN16-B 6 M44_CLK
CN16-B 5 M43_CONT2
CN16-B 4 M43_CONT1
CN16-B 3 M43_F/R
CN16-B 2 M43_EN
CN16-B 1 M43_MODE1
CN18-A18 SD2_CONT
CN18-A17 SD1_CONT
CN18-A16 M74_H/L
CN18-A15 M74_F/R
CN18-A14 M74_CLK
CN18-A13 M74_CONT
CN18-A12 M32_H/L
CN18-A11 M32_F/R
CN18-A10 M32_CLK
CN18-A 9 M32_CONT
CN18-A 8 M3_H/L
CN18-A 7 M3_F/R
CN18-A 6 M3_CLK
CN18-A 5 M3_CONT
CN18-A 4 M2_H/L
CN18-A 3 M2_F/R
CN18-A 2 M2_CLK
CN18-A 1 M2_CONT
CN18-B18 SOUT17
CN18-B17 CL72_CONT
CN18-B16 CL71_CONT
CN18-B15 SD80_F/R
CN18-B14 SD80_CONT
CN18-B13 SD72_CONT
CN18-B12 SD71_CONT
CN18-B11 SD43_CONT
CN18-B10 SD42_CONT
CN18-B 9 SD41_CONT
CN18-B 8 SD32_CONT
CN18-B 7 SD31_CONT
CN18-B 6 SD21_CONT
CN18-B 5 SD13_CONT
CN18-B 4 SD12_CONT
CN18-B 3 SD11_CONT
CN18-B 2 SD4_CONT
CN18-B 1 SD3_CONT
CN21- 6 SUB1_CONT2
CN21- 5 SUB1_CONT1
CN21- 4 SUB1_F/R
CN21- 3 SUB1_EN
CN21- 2 SUB1_MODE1
CN21- 1 SUB1_CLK

CN34- 4 SGND
CN34- 5 TH3_SIG

CN34- 6 SGND
CN34- 7 TH4_SIG
CN34- 8 SGND
CN34- 9 NC

CN35-A 1 SGND
CN35-A 2 PS42_SIG
CN35-A 3 5V
CN35-A 4 SGND
CN35-A 5 PS48_SIG
CN35-A 6 5V
CN35-A 7 SGND
CN35-A 8 PS41_SIG
CN35-A 9 5V
CN35-A10 SGND
CN35-A11 PS43_SIG
CN35-A12 5V
CN35-A13 SW41

CN35-A14 SGND

CN35-A16 SGND
CN35-A17 SGND
CN35-A18 PS44_SIG
CN35-A19 5V
CN35-B 1 SGND
CN35-B 2 PS45_SIG
CN35-B 3 5V
CN35-B 4 SGND
CN35-B 5 PS46_SIG
CN35-B 6 5V
CN35-B 7 SGND
CN35-B 8 PS49_SIG
CN35-B 9 5V
CN35-B10 SGND
CN35-B11 PS50_SIG
CN35-B12 5V

CN20-A12 M2_LD
CN20-A11 AD_SUB1
CN20-A10 VR71_SIG
CN20-A 9 PS82_SIG
CN20-A 8 PS77_SIG
CN20-A 7 PS76_SIG
CN20-A 6 PS75_SIG
CN20-A 5 PS74_SIG
CN20-A 4 SIN_9
CN20-A 3 PS71_SIG
CN20-A 2 TRAY_SET(SW71)
CN20-A 1 24VDEC
CN20-B12 SIN_7
CN20-B11 SIN_6
CN20-B10 AD_SUB2
CN20-B 9 M4_LD
CN20-B 8 PS92_SIG
CN20-B 7 PS91_SIG
CN20-B 6 M80_LD
CN20-B 5 M74_LD
CN20-B 4 M72_LD
CN20-B 3 M71_LD
CN20-B 2 M32_LD
CN20-B 1 M91_LD

CN35-B13 SGND
CN35-B14 PS51_SIG
CN35-B15 5V
CN35-B16 SGND
CN35-B17 PS52_SIG
CN35-B18 5V
CN35-B19 NC

18. OVERALL WIRING DIAGRAM

Cover paper table

CN19-A17 SOUT14
CN19-A16 SOUT13
CN19-A15 M48_CONT
CN19-A14 M34_F/R
CN19-A13 M34_CONT
CN19-A12 M33_F/R
CN19-A11 M33_CONT
CN19-A10 M23_F/R
CN19-A 9 M23_CONT
CN19-A 8 M22_F/R
CN19-A 7 M22_CONT
CN19-A 6 M20_F/R
CN19-A 5 M20_CONT
CN19-A 4 M18_F/R
CN19-A 3 M18_CONT
CN19-A 2 M13_F/R
CN19-A 1 M13_CONT
CN19-B17 SOUT16
CN19-B16 SOUT15
CN19-B15 M73_F/R
CN19-B14 M73_CONT
CN19-B13 M64_F/R
CN19-B12 M64_CONT
CN19-B11 M63_F/R
CN19-B10 M63_CONT
CN19-B 9 M60_F/R
CN19-B 8 M60_CONT
CN19-B 7 M50_F/R
CN19-B 6 M50_CONT
CN19-B 5 M49_F/R
CN19-B 4 M49_CONT
CN19-B 3 M48_F/R
CN19-B 2 SOUT10
CN19-B 1 SOUT9

CN35-A15 SW42

-A 4
-A 3
-A 2
-A 1
-B19
-B18
-B17
-B16
-B15
-B14

Glue tank/Glue supply

-B 3
-B 2
-B 1

J42-B 9
J42-B10
J42-B11

CN17-A18 M61_CONT2
CN17-A17 M61_CONT1
CN17-A16 M61_F/R
CN17-A15 M61_EN
CN17-A14 M61_MODE1
CN17-A13 M61_CLK
CN17-A12 M47_CONT2
CN17-A11 M47_CONT1
CN17-A10 M47_F/R
CN17-A 9 M47_EN
CN17-A 8 M47_MODE1
CN17-A 7 M47_CLK
CN17-A 6 M46_CONT2
CN17-A 5 M46_CONT1
CN17-A 4 M46_F/R
CN17-A 3 M46_EN
CN17-A 2 M46_MODE1
CN17-A 1 M46_CLK
CN17-B18 M80_H/L
CN17-B17 M80_CONT
CN17-B16 M72_H/L
CN17-B15 M72_CONT
CN17-B14 M71_H/L
CN17-B13 M71_CONT
CN17-B12 M65_/B
CN17-B11 M65_B
CN17-B10 M65_/A
CN17-B 9 M65_A
CN17-B 8 M62_/B
CN17-B 7 M62_B
CN17-B 6 M62_/A
CN17-B 5 M62_A
CN17-B 4 M19_/B
CN17-B 3 M19_B
CN17-B 2 M19_/A
CN17-B 1 M19_A

CN33- 18 SGND
CN33- 19 PS40_SIG
CN33- 20 5V

-8

-A19
-A18
-A17

J90-A 1
J90-A 2
J90-A 3

J90-A16

-4

101

CN166-1

-B10
-B 9
-B 8

J30-B 4
J30-B 5
J30-B 6

-16
-15
-14

J41- 3
J41- 4
J41- 5

J43- 1

-A16
-A15
-A14

J90-A 4
J90-A 5
J90-A 6

CN242- * NO

SW42

J90-A17
J90-A18
J90-A19

CN32-A 4 SGND
CN32-A 5 PS21_SIG
CN32-A 6 5V

-A10
-A 9
-A 8

-B 5

J30-B 9

-13

J41- 6

-2

CN250- 1

-A13
-A12
-A11

J90-A 7
J90-A 8
J90-A 9

-A 6

J53-6

Brown-6

CN242- * COM

Cutter end position switch


(Within the cutter unit)

-3
-2
-1

-A 7

-A 5

J90-A14

Cover paper switchback switch PS44

J90-B 1
J90-B 2
J90-B 3

-3
-2
-1

-1

-A10
-A 9
-A 8

J90-A10
J90-A11
J90-A12
J90-A13

J90-A15

J53-7
J53-8
J53-9

CN201- 3 S.GND
CN201- 2 SIG
CN201- 1 5V

CN185- 3 S.GND
CN185- 2 SIG
CN185- 1 5V

J30-A 4
J30-A 5
J30-A 6

-B 4

J30-B10

CN160- 3 S.GND
CN160- 2 NC
CN160- 1 5V

-12

J41- 7

-7

J43- 2

-1

CN250- 2

-7
-6
-5

J52- 1
J52- 2
J52- 3

CN202- 3 S.GND
CN202- 2 SIG
CN202- 1 5V

Cover paper sensor /Rt PS45

Clamp alignment HP sensor PS21

J30-A 1
J30-A 2
J30-A 3
-3
-2
-1

-A 7
-A 6
-A 5

Clamp paper sensor PS28

-B 3
-B 2
-B 1

J30-B11
J30-B12
J30-B13

CN190- 1 S.GND
CN190- 2 SIG
CN190- 3 5V

-11

J41- 8

-6

J43- 3

-2

CN251- 1

J53-4
J53-5

Cover paper sensor /Lt PS46

-3
-2
-1

-B13
-B12
-B11

J90-B 7
J90-B 8
J90-B 9

CN30-B 6 SGND
CN30-B 7 PS31_SIG
CN30-B 8 5V

CN191- 3 S.GND
CN191- 2 SIG
CN191- 1 5V

CN30-B12 H1_CONT
CN30-B13 H2_CONT
CN30-B14 RL_CONT
CN30-B15 NC

CN182- 3 S.GND
CN182- 2 SIG
CN182- 1 5V

J30-A 7
J30-A 8
J30-A 9

-A 4
-A 3
-A 2
-A 1

J30-A10
J30-A11
J30-A12
J30-A13

CN186- 3 S.GND
CN186- 2 SIG
CN186- 1 5V

Clamp rotation pressure sensor PS25

-B 7

J42-B 5

-10

J41- 9

-5

J43- 4

-1

CN251- 2

J43- 8

J53-3

CN166-4

J90-B 4
J90-B 5
J90-B 6

J58- 1
J58- 2
J58- 3

CN203- 3 S.GND
CN203- 2 SIG
CN203- 1 5V

-B10
-B 9
-B 8

J90-B10
J90-B11
J90-B12

CN30-B 9 SGND
CN30-B10 PS33_SIG
CN30-B11 SGND

CN193- 3 S.GND
CN193- 2 SIG
CN193- 1 5V

Glue tank HP sensor PS33

(ACDB CN43)

J32- 1
J32- 2
J32- 3

CN183- 3 S.GND
CN183- 2 SIG
CN183- 1 5V

Clamp HP sensor PS22

-3
-2
-1

Cover paper table upper limit sensor /Fr PS26

-B 6

J42-B 6

-9
-8
-7

J41-10
J41-11
J41-12

-4

J43- 5

-2

CN252- 1

CN199- 3 S.GND
CN199- 2 SIG
CN199- 1 5V

Cover paper conveyance arm HP sensor /Rt PS42

Cutter unit
Yellow-3

CN206- 3 S.GND
CN206- 3 S.GND
CN206- 1 5V

Cover paper folding plate HP sensor /Lt PS49

-B 7
-B 6
-B 5

J90-B13
J90-B14
J90-B15

PS12

SC switchback arm pressure


detection sensor

J34- 1
J34- 2
J34- 3

CN184- 3 S.GND
CN184- 2 SIG
CN184- 1 5V

Clamp pressure sensor PS23

-B 7

J30-B 7

-B13
-B12
-B11

J30-B 1
J30-B 2
J30-B 3

CN187- 3 S.GND
CN187- 2 SIG
CN187- 1 5V

-B 5

J42-B 7

CN192- 3 SIG
CN192- 2 NC
CN192- 1 SGND

Pellet remain sensor PS36

CN196- 3 S.GND
CN196- 2 SIG
CN196- 1 5V

Pellet supply arm upper limit sensor PS38

-6
-5
-4

J41-13
J41-14
J41-15

-3

J43- 6

-1

-1

CN205- 3 S.GND
CN205- 2 SIG
CN205- 1 5V

Cover paper folding plate HP sensor /Rt PS48

CN166-3

Brown-4

CN241- * NO

CN207- 3 S.GND
CN207- 2 SIG
CN207- 1 5V

-B 4
-B 3
-B 2
-B 1

J90-B16
J90-B17
J90-B18
J90-B19

18.16 PB-501 3/4

CN31-A 1 SGND
CN31-A 2 PS12_SIG
CN31-A 3 5V

CN175- 3 S.GND
CN175- 2 SIG
CN175- 1 5V

-3
-2
-1

-1

J33- 2

-B 6

J30-B 8

Cover paper table upper limit sensor /Rr PS27

Booklet thickness sensor PS29

-B 4

J42-B 8

CN161- 3 S.GND
CN161- 2 NC
CN161- 1 5V

CN194- 3 S.GND
CN194- 2 SIG
CN194- 1 5V

CN162- 3 S.GND
CN162- 2 NC
CN162- 1 5V

CN197- 3 S.GND
CN197- 2 SIG
CN197- 1 5V

Pellet supply arm lower limit sensor PS39

-3
-2
-1

J41-16
J41-17
J41-18

-2

J43- 7

-2

CN252- 2

CN253- 2

CN253- 1

CN198- 3 S.GND
CN198- 2 SIG
CN198- 1 5V

Cover paper alignment HP sensor PS41

CN166-2

Yellow-5

CN241- * COM

Cover paper folding plate position sensor PS51

Cover paper folding plate encorder sensor PS50

CN209- 3 S.GND
CN209- 2 SIG
CN209- 1 5V

Field Service Ver3.0 Nov.2006

CN31-A 4 SGND
CN31-A 5 PS13_SIG
CN31-A 6 5V

CN176- 3 S.GND
CN176- 2 SIG
CN176- 1 5V

PS13

SC switchback spring pressure


detection sensor

J24- 1
J24- 2
J24- 3

-2

J33- 1

CN189- 3 SIG
CN189- 2 NC
CN189- 1 SGND

CN188- 3 S.GND
CN188- 2 SIG
CN188- 1 5V

Clamp paper LED LED21

Glue apply position detection sensor PS32


Glue apply position LED LED31

CN195- 3 SIG
CN195- 2 NC
CN195- 1 SGND

Pellet count sensor PS37


Pellet count LED LED32

CN249- 3 S.GND
CN249- 2 SIG
CN249- 1 5V

Pellet supply door sensor PS40

Glue apply roller temperature sensor TH1


Glue tank temperature sensor /up TH2
Glue tank temperature sensor /Md TH3
Glue tank temperature sensor /Lw TH4

CN200- 3 S.GND
CN200- 2 SIG
CN200- 1 5V

Cover paper conveyance arm HP sensor /Lt PS43


Cutter HP sensor
SW41
(Within the cutter unit)

CN208- 3 S.GND
CN208- 2 SIG
CN208- 1 5V

Cover paper folding pressure sensor PS52

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Clamp pressure sensor

Clamp rotation HP sensor

Clamp rotation pressure sensor

PS23

PS24

PS25

Glue tank temperature sensor /Up

Glue tank temperature sensor /Md

Glue tank temperature sensor /Lw

TH3

TH4

Glue apply roller temperature sensor

TH1

TH2

Cutter HP switch

Cutter end position switch

Upper door switch

SW1

SW42

Cover paper folding pressure sensor

PS52

SW41

Cover paper folding plate position sensor

PS51

Cover paper folding plate HP sensor/Rt

PS48

Cover paper folding plate HP sensor/Lt

Cover paper sensor/Lt

PS46

Cover paper folding plate encorder sensor

Cover paper sensor/Rt

PS45

PS50

Cover paper switchback sensor

PS44

PS49

Cover paper conveyance arm HP sensor/Lt

PS43

PS40

Cover paper alignment HP sensor

Pellet supply door sensor

PS39

Cover paper conveyance arm HP sensor/Rt

Pellet supply arm lower limit sensor

PS38

PS42

Pellet supply arm upper limit sensor

PS37

PS41

Pellet remain sensor

Pellet count sensor

PS36

Glue apply position detection sensor

Glue tank HP sensor

PS31

PS33

Glue tank movement limit sensor

PS29

PS32

Clamp paper sensor

Booklet thickness sensor

PS28

Cover paper table upper limit sensor/Fr

Clamp HP sensor

PS22

Cover paper table upper limit sensor/Rr

Clamp alignment HP sensor

PS21

PS27

Clamp entrance roller release sensor

PS19

PS26

SC roller release sensor

SC paper detection sensor

PS16

Clamp entrance movement HP sensor

SC alignment HP sensor

PS14

PS18

SC switchback spring pressure detection sensor

PS13

PS17

SC switchback arm pressure detection sensor

Cover paper entrance sensor

PS3

PS12

SC entrance sensor

PS2

Sub tray exit sensor

Entrance sensor

PS1

Sub tray full sensor

PB control board

PBCB

PS5

Glue apply position LED

LED32

PS4

Booklet upper limit LED

LED31

Part name

Clamp paper LED

LED21

Symbol

PB-501 location list

18. OVERALL WIRING DIAGRAM

7-O

7-O

7-O

7-O

8-O

8-O

2-O

9-O

9-O

9-O

9-O

7-O

8-O

8-O

8-O

8-O

7-O

8-O

7-O

6-O

6-O

6-O

6-O

2-O

5-O

2-O

5-O

4-O

5-O

5-O

5-O

4-O

4-O

4-O

4-O

4-O

3-O

3-O

3-O

3-O

3-O

3-O

1-O

1-O

1-O

2-O

1-O

1-J

6-O

6-O

5-O

Location

Field Service Ver3.0 Nov.2006

10

J62-16
J62-17
J62-18

-3
-2
-1

-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1

J63- 1
J63- 2
J63- 3

CN36-A 1 SGND
CN36-A 2 PS66_SIG
CN36-A 3 5V
CN36-A 4 SGND
CN36-A 5 PS68_SIG
CN36-A 6 5V
CN36-A 7 SGND
CN36-A 8 PS67_SIG
CN36-A 9 5V
CN36-A10 SGND
CN36-A11 PS69_SIG
CN36-A12 5V

11

Booklet

CN36-B 1 SGND
CN36-B 2 PS61_SIG
CN36-B 3 5V
CN36-B 4 SGND
CN36-B 5 PS62_SIG
CN36-B 6 5V
CN36-B 7 SGND
CN36-B 8 PS64_SIG
CN36-B 9 5V

CN36-B15 SGND
CN36-B16 PS57_SIG
CN36-B17 5V
CN36-B18 SGND
CN36-B19 PS58_SIG
CN36-B20 5V

CN 6- 1 MONI_TXD
CN 6- 2 SGND
CN 6- 3 MONI_RXD

CN 7-A20 NSW5-2
CN 7-A19 NSW5-1
CN 7-A18 NSW4-8
CN 7-A17 NSW4-4
CN 7-A16 NSW4-2
CN 7-A15 NSW4-1
CN 7-A14 NSW3-8
CN 7-A13 NSW3-4
CN 7-A12 NSW3-2
CN 7-A11 NSW3-1
CN 7-A10 NSW2-8
CN 7-A 9 NSW2-4
CN 7-A 8 NSW2-2
CN 7-A 7 NSW2-1
CN 7-A 6 NSW1-8
CN 7-A 5 NSW1-4
CN 7-A 4 NSW1-2
CN 7-A 3 NSW1-1
CN 7-A 2 5V
CN 7-A 1 5V
CN 7-B20 SGND
CN 7-B19 SGND
CN 7-B18 NC
CN 7-B17 NC
CN 7-B16 NC
CN 7-B15 NC
CN 7-B14 NC
CN 7-B13 NC
CN 7-B12 NLED7
CN 7-B11 NLED6
CN 7-B10 NLED5
CN 7-B 9 NLED4
CN 7-B 8 NLED3
CN 7-B 7 NLED2
CN 7-B 6 NLED1
CN 7-B 5 NLED0
CN 7-B 4 NSW7
CN 7-B 3 NSW8
CN 7-B 2 NSW6
CN 7-B 1 NSW5-4

12

CN 8- 1 /RES_CONT
CN 8- 2 FWE_CNT1
CN 8- 3 MD2
CN 8- 4 SGND
CN 8- 5 TXD1_OUT
CN 8- 6 SGND
CN 8- 7 TXD1_IN
CN 8- 8 5V
CN 8- 9 5V

CN 9- 1 MONI_TXD
CN 9- 2 SGND
CN 9- 3 MONI_RXD

13

JAMB/1

PBCB(2/2)

14

14

JAMB/2

CN10-A20 NSW5-2
CN10-A19 NSW5-1
CN10-A18 NSW4-8
CN10-A17 NSW4-4
CN10-A16 NSW4-2
CN10-A15 NSW4-1
CN10-A14 NSW3-8
CN10-A13 NSW3-4
CN10-A12 NSW3-2
CN10-A11 NSW3-1
CN10-A10 NSW2-8
CN10-A 9 NSW2-4
CN10-A 8 NSW2-2
CN10-A 7 NSW2-1
CN10-A 6 NSW1-8
CN10-A 5 NSW1-4
CN10-A 4 NSW1-2
CN10-A 3 NSW1-1
CN10-A 2 5V
CN10-A 1 5V
CN10-B20 SGND
CN10-B19 SGND
CN10-B18 NC
CN10-B17 NC
CN10-B16 NC
CN10-B15 NC
CN10-B14 NC
CN10-B13 NC
CN10-B12 NLED7
CN10-B11 NLED6
CN10-B10 NLED5
CN10-B 9 NLED4
CN10-B 8 NLED3
CN10-B 7 NLED2
CN10-B 6 NLED1
CN10-B 5 NLED0
CN10-B 4 NSW7
CN10-B 3 NSW8
CN10-B 2 NSW6
CN10-B 1 NSW5-4

13

Cover paper feed/


Booklet

1 SGND
2 SIN_12
3 5V
4 SGND
5 SIN_12
6 5V
7 NC

1 AGND
2 JCLK_OUT
3 JCLK_AGND
4 NC
5 NC

OB/1

CN12- 1 MONI_TXD
CN12- 2 SGND
CN12- 3 MONI_RXD

15

OB/2

15

16

FNS

16

-1
-2
-3
-4
-5
-6

-1
-2
-3
-4

J4-1
-2
-3
-4
-5
-6

J3-4
-3
-2
-1

17

18

17

16

15

14

13

3
2

18

102

ACDB

BLK
BLK
BLK
WIT
WIT
WIT

18

Connector
Faston
Crimp
Relay connector

Symbol

12

11

Main body

20

19

CN42- 1 5V
CN42- 2 SGND
CN42- 3 NC
CN42- 4 24V1
CN42- 5 PGND

17

CN43- 1 RL_CONT
CN43- 2 H2_CONT
CN43- 3 H1_CONT

12

CN53CN53CN53CN53CN53CN53CN53-

CN37- 1 SGND
CN37- 2 PS78_SIG
CN37- 3 5V
CN37- 4 SGND
CN37- 5 PS79_SIG
CN37- 6 5V

CN37- 13 SGND
CN37- 14 PS47_SIG
CN37- 15 5V
CN37- 16 SGND
CN37- 17 PS53_SIG
CN37- 18 5V
CN38CN38CN38CN38CN38-

CN39- 1 PCB72_IN
CN39- 2 PCB72_INCN39- 3 AGND

CN4- 1 5V
CN4- 2 JAM_OUT1
CN4- 3 JAM_OUT2
CN4- 4 JAM_OUT3
CN4- 5 JAM_OUT4
CN4- 6 NC
CN4- 7 5V
CN4- 8 JAM_OUT5
CN4- 9 JAM_OUT6
CN4-10 JAM_OUT7
CN4-11 JAM_OUT8
CN4-12 NC

CN5- 1 5V
CN5- 2 SW_1
CN5- 3 LED_1
CN5- 4 SGND

CN11- 1 /RES_CONT
CN11- 2 FWE_CNT1
CN11- 3 MD2
CN11- 4 SGND
CN11- 5 TXD1_OUT
CN11- 6 SGND
CN11- 7 TXD1_IN
CN11- 8 5V
CN11- 9 5V

CN5- 5 SW_4
CN5- 6 SW_5
CN5- 7 SW_6
CN5- 8 LED_2
CN5- 9 LED_3
CN5-10 LED_4
CN5-11 LED_RSV

-1

CN45- 1 AC_H(5V)
CN45- 2 AC_H(24V1)
CN45- 3 AC_H(24V2)
CN45- 4 AC_N(5V)
CN45- 5 AC_N(24V1)
CN45- 6 AC_N(24V2)

CN40- 1 AC_IN(H)
CN40- 2 NC
CN40- 3 AC_IN(N)

BLK
WIT

18. OVERALL WIRING DIAGRAM

J44- 1

CN164- 1

-2

11

PS69

Cart set sensor

CN36-A13 SGND
CN36-A14 PS59_SIG
CN36-A15 5V
CN36-A16 SGND
CN36-A17 PS60_SIG
CN36-A18 5V
CN36-A19 PS65_SIG
CN36-A20 SGND

-9
-8
-7

J61- 7
J61- 8
J61- 9

-3
-2
-1

J93- 1
J93- 2
J93- 3

CN232- 3 S.GND
CN232- 2 SIG
CN232- 1 5V

Stacker door sensor PS57

-9
-8
-7
-6
-5
-4

Booklet sensor /1 PS66

CN221- 3 S.GND
CN221- 2 SIG
CN221- 1 5V

-6
-5
-4
-3
-2
-1

-6
-5
-4

J61-10
J61-11
J61-12
J61-13
J61-14
J61-15

J71- 1
J71- 2
J71- 3

CN227- 3 S.GND
CN227- 2 SIG
CN227- 1 5V

Cover paper
conveyance sensor /4 PS78

-3
-2
-1

-6
-5
-4

J57-13
J57-14
J57-15

J44- 2

CN164- 3

CN41- 1 AC_HOT
CN41- 2 NC
CN41- 3 H1_DRIVE
CN41- 4 NC
CN41- 5 AC_HOT
CN41- 6 NC
CN41- 7 H2_DRIVE

-3
-4
-5

J44- 5

J62- 7
J62- 8
J62- 9

CN218- 3 S.GND
CN218- 2 SIG
CN218- 1 5V

CN217- 3 SIG
CN217- 2 NC
CN217- 1 SGND

Booklet load limit sensor PS65

-3
-2
-1

CN216- 3 S.GND
CN216- 2 SIG
CN216- 1 5V

J71- 4
J71- 5
J71- 6

CN228- 3 S.GND
CN228- 2 SIG
CN228- 1 5V

-3
-2
-1

J57-16
J57-17
J57-18

-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7

-11
-10
-9
-8

10

J62-10
J62-11
J62-12

CN220- 3 S.GND
CN220- 2 SIG
CN220- 1 5V

CN213- 3 S.GND
CN213- 2 SIG
CN213- 1 5V

Booklet end sensor PS61

J65- 1
J65- 2
J65- 3

CN36-B10 SGND
CN36-B11 PS63_SIG
CN36-B12 5V

CN215- 3 S.GND
CN215- 2 SIG
CN215- 1 5V

CN36-B14 5V
-3
-2
-1

J71- 7
J71- 8
J71- 9

Waste box full sensor PS80

Cover paper
conveyance sensor /5 PS79

CN246- 3 GND

-12
-11
-10
-9
-8
-7

J6-1
-2
-3
-4

CN48- 4 5V
CN48- 3 MAN_SW1
CN48- 2 MAN_LED1
CN48- 1 SGND

-7
-6
-5
-4
-3
-2
-1

CN62- 1 5V
CN62- 2 SW61
CN62- 3 OBOUT6
CN62- 4 SGND

CN29-1 SYS_SIN
CN29-2 SYS_RTS
CN29-3 ISW_SIN
CN29-4 ISW_RTS
CN24-1 FS_SOUT
CN24-2 S.GND
CN24-3 FS_CTS
CN24-4 FS_SIN
CN24-5 FSSET
CN24-6 FS_RTS
CN24-7 BACK_PAPER
CN24-8 NC

J44- 3

CN165- 1

-6

J44- 6

18.17 PB-501 4/4

Booklet sensor /2 PS67

Booklet stopper HP sensor PS68

CN214- 3 S.GND
CN214- 2 SIG
CN214- 1 5V

PS62

CN36-B13 LED61_CONT

CN163- 3 S.GND
CN163- 2 NC
CN163- 1 5V

CN37- 7 SGND
CN37- 8 PS80_SIG
CN37- 9 5V

CN229- 3 S.GND
CN229- 2 SIG
CN229- 1 5V

Waste box set sensor PS81

CN204- 3 S.GND
CN204- 2 SIG
CN204- 1 5V
CN210- 3 S.GND
CN210- 2 SIG
CN210- 1 5V

-4
-3
-2
-1

J74- 1
J74- 2
J74- 3
J74- 4

Multi feed
MFDTB71CN246- 1 CLK
CN246- 2 CLKdetection board /1

J5-1
-2
-3
-4
-5
-6

CN370 - 6 5V
CN370 - 5 LED1
CN370 - 4 LED2
CN370 - 3 LED3
CN370 - 2 LED4
CN370 - 1 NC

J57- 1
J57- 2
J57- 3
J57- 4
J57- 5
J57- 6
J57- 7
J57- 8
J57- 9
J57-10
J57-11
J57-12

-6
-5
-4
-3
-2
-1

-5
-6
-7
-8
-9
-10
-11

CN49- 7 MAN_SW2
CN49- 6 MAN_SW3
CN49- 5 NC
CN49- 4 MAN_LED2
CN49- 3 MAN_LED3
CN49- 2 MAN_LED4
CN49- 1 NC

-4
-3
-2
-1

CN23-1 TXD
CN23-2 RXD
CN23-3 SCK
CN23-4 RTS
CN23-5 CTS
CN238-2
CN238-1

CN237-1 MTXD
CN237-2 SG
CN237-3 MCTS
CN237-4 MRXD
CN237-5 SG
CN237-6 MRTS

CN236-1 PAPER_OUT
CN236-2 SG
CN236-3 SG
CN236-4 5V
CN236-5 5V

CN22- 1 24V1
CN22- 2 PGND
CN44- 1 5V
CN44- 2 5V
CN44- 3 SGND
CN44- 4 SGND

CN 1- 1 5V
CN 1- 2 NC
CN 1- 3 SGND

CN46- 1 5V2 (MAIN_RL CONT)


CN46- 2 SGND2(MAIN_RL GND )

J44- 4

CN165- 3

Field Service Ver3.0 Nov.2006

J62-13
J62-14
J62-15

CN219- 3 S.GND
CN219- 2 SIG
CN219- 1 5V

PS64

Booklet conveyance
belt lower limit sensor

Booklet conveyance belt


movement HP sensor

Booklet conveyance
PS63
belt HP sensor
Booklet upper limit LED LED61

CN37- 10 SGND
CN37- 11 PS81_SIG
CN37- 12 5V

CN230- 3 S.GND
CN230- 2 SIG
CN230- 1 5V

Cover paper
PS47
table HP sensor /Fr
Cover paper
PS53
table HP sensor /Rr

-3
-2
-1

J75- 1
J75- 2
J75- 3

CN247- 1 SIG
CN247- 2 SIGCN247- 3 GND

Multi feed
MFDTB72
detection board /2

-7
-8
-9
-10
-11
-12

CN371 - 6 5V
CN371 - 5 LED1
CN371 - 4 LED2
CN371 - 3 LED3
CN371 - 2 LED4
CN371 - 1 NC

J66-1
-2
-3
-4

CN48- 4 5V
CN48- 3 MAN_SW1
CN48- 2 MAN_LED1
CN48- 1 SGND
CN49- 7 MAN_SW2
CN49- 6 MAN_SW3
CN49- 5 NC
CN49- 4 MAN_LED2
CN49- 3 MAN_LED3
CN49- 2 MAN_LED4
CN49- 1 NC

CN13-A20 NSW5-2
CN13-A19 NSW5-1
CN13-A18 NSW4-8
CN13-A17 NSW4-4
CN13-A16 NSW4-2
CN13-A15 NSW4-1
CN13-A14 NSW3-8
CN13-A13 NSW3-4
CN13-A12 NSW3-2
CN13-A11 NSW3-1
CN13-A10 NSW2-8
CN13-A 9 NSW2-4
CN13-A 8 NSW2-2
CN13-A 7 NSW2-1
CN13-A 6 NSW1-8
CN13-A 5 NSW1-4
CN13-A 4 NSW1-2
CN13-A 3 NSW1-1
CN13-A 2 5V
CN13-A 1 5V
CN13-B20 SGND
CN13-B19 SGND
CN13-B18 NC
CN13-B17 NC
CN13-B16 NC
CN13-B15 NC
CN13-B14 NC
CN13-B13 NC
CN13-B12 NLED7
CN13-B11 NLED6
CN13-B10 NLED5
CN13-B 9 NLED4
CN13-B 8 NLED3
CN13-B 7 NLED2
CN13-B 6 NLED1
CN13-B 5 NLED0
CN13-B 4 NSW7
CN13-B 3 NSW8
CN13-B 2 NSW6
CN13-B 1 NSW5-4

CN235-1 24V
CN235-2 5V
CN235-3 SG
CN235-4 PG
CN235-5 PG
CN235-6 FG

CN14- 1 /RES_CONT
CN14- 2 FWE_CNT1
CN14- 3 MD2
CN14- 4 SGND
CN14- 5 TXD1_OUT
CN14- 6 SGND
CN14- 7 TXD1_IN
CN14- 8 5V
CN14- 9 5V

CN29-1 NC
CN29-2 NC
CN29-3 FNS2_RTS
CN29-4 FNS2_SIN

CN28-2
CN28-1
CN27-1 MTXD
CN27-2 SG
CN27-3 MCTS
CN27-4 MRXD
CN27-5 SG
CN27-6 MRTS

CN 2-1 SYS_SIN
CN 2-2 S.GND
CN 2-3 /SYS_RTS
CN 2-4 SYS_SOUT
CN 2-5 S.GND
CN 2-6 /SYS_CTS
CN 2-7 /PAPEROUT_1

CN26-1 PAPER_OUT
CN26-2 SG
CN26-3 SG
CN26-4 5V
CN26-5 5V
CN25-1 24V
CN25-2 5V
CN25-3 SG
CN25-4 PG
CN25-5 PG
CN25-6 FG

(CB CN30)

Glue tank heater


(Within the glue unit) H1
Glue apply roller heater
H2
(Within the glue unit)

bizhub PRO 1050/1050P


1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Cover paper conveyance sensor /5

Waste box set sensor

PS81

Cover paper conveyance sensor /4

PS78

Waste box full sensor

Cart set sensor

PS69

PS80

Booklet stopper HP sensor

PS79

Booklet sensor /2

Booklet conveyance belt lower limit sensor

PS64

PS68

Booklet conveyance belt HP sensor

PS63

PS67

Booklet conveyance belt movement HP sensor

PS62

Booklet load limit sensor

Booklet end sensor

PS61

Booklet sensor /1

Stacker door sensor

PS57

PS66

Cover paper table HP sensor /Rr

PS53

PS65

PB control board

Cover paper table HP sensor /Fr

Booklet stock operation board

OB/2

PS47

Manual operation board

OB/1

PBCB

DC power supply unit /3

Pellet count LED

LED61

Glue tank heater

JAM indication board /2

JAMB/2

MFDTB72

JAM indication board /1

JAMB/1

MFDTB71

Glue tank heater

Glue apply roller heater

H2

Part name

H1

AC drive board

ACDB

Symbol

PB-501 location list

18. OVERALL WIRING DIAGRAM

12-O

12-O

12-O

12-O

10-O

10-O

10-O

10-O

11-O

11-O

11-O

11-O

11-O

12-O

13-O

13-O

10-J

15-O

14-O

13-O

13-O

11-O

14-O

13-O

18-P

18-P

18-J

Location

Field Service Ver3.0 Nov.2006

Weight

-15

-15

Fusing temp. index (C)

-15

Fusing temp index. (C)

Disable

Standard temp.

490

Standard temp.

+5

490

Standard temp.

490

(24lb,90g/m2)*

+5

425

+5

290

+10

290

(67lb,145g/m2)

Gilbert Neutech 25% Cotton

Wasau Exact Velum Bristol

+5

425

(20lb,75g/m2)*

+5

425

+5

490

Gilbert Neutech 25% Cotton

Standard temp.

490

+5

490

+5

Frame in a thin line: No paper feed assist plate used

Marked with *: Paper the classification of which of smoothness or weight has been changed from the viewpoint of performance.

When using high quality printing paper, be sure to select a setting direction in which there occurs less amount of curling after printing.

NOTE

Frame in a thick line: 4 paper feed assist plates used

No halftone dot: Air auto

<Paper feed assist plate>

Halftone dot: Air ON

<Air assist setting>

Setting of the condition for paper feeding

3. Coated paper B: To be used when it is corresponding to overlay printing. For particulars, see chapter III "6.5 Overlay printing adjustment" in the Field Service.

2. Smoothness is a value measured by the Beck smoothness testing machine stipulated in the ISO 5627:1995, and the smaller the value, the coarser the paper grain. When the paper is not listed in this table and the setting condition of which

1. Line speed and fusing temperature are decided by setting the paper type and paper weight.

Fusing temp index. (C)

Line speed (mm/s)

(Smoothness: 5 to 10sec)

Embossed

Fusing temp. index (C)

Line speed (mm/s)

490

490
Standard temp.

Standard temp.

490

Domter Color (65lb,176 g/m2)

+5

490

+5

425

Cover 65lb 7885 (176g/m )

Cougar Opaque Digital Smooth

m2)

Cover Supersmooth (65lb,176g/

Gross (183 g/m )

Kromekote Cover Leser High

+5

490

+5

490

162 to 209 g/m2

HM Color (28lb, 105 g/m2)

490

+5

490

+5

490

131 to 161 g/m2

g/m )

Gilbert Neutech Color (28lb, 105

Standard temp.

490

Standard temp.

490

Futura Leser (105 g/m2)

92 to 130 g/m2

+10

290

Hamme-Cover (65lb,176g/m2)

+5

290

Cover (65lb, 176g/m2) *

Digital Laser Opaque Couverture

(65lb, 176g/m2)

-5

AVERY 5160

Recycle Eclips 20lb (20lb,75g/m2)

Husky Xerocopy (20lb,75g/m2)

Xerox4024 (20lb,75g/m2)

(20lb,75g/m2)

Great White Rycycle Content

Great White (20lb,75g/m2)

Domter (20lb,75g/m2)

(20lb, 75g/m2)

Wheyerhauser Recycled Laser

HM-Fore (20lb, 75g/m )

HM-T MP (20lb, 75g/m2)

-10

490

-10

490

-10

490

72 to 91 g/m2

(Smoothness: 10 to 20sec)

-5

490

-15

490

-15

425

-15

425

62 to 71 g/m2

Weyerhaeuser Cougar Cover

-5

Fusing temp index. (C)

490

Docupaque (16 lb, 60 g/m2)

-15

425

Domtar (16 lb, 60 g/m2)

-15

290

-15

290

50 to 61 g/m2

Book/News

490

Line speed (mm/s)

(Smoothness: 20 to 50sec)

Normal

290

Line speed (mm/s)

(Smoothness: 50 to 100sec)

Fine

290

Line speed (mm/s)

(Smoothness: over100sec)

Coated B

290

Fusing temp. index (C)

40 to 49 g/m2

Line speed (mm/s)

(Smoothness: over100sec)

Coated A

Paper type

This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check.

NOTE

19.1 Relationship between the optimum value and the control of each of setting items by paper brand (U.S.A. paper) (for fusing hard roller)

19. PAPER SETTING

Field Service Ver3.0 Nov.2006

Disable

+10

290

+5

290

+5

290

+5

425

+5

425

Tray/4

245 to 300 g/m2

(A fusing performance is not securable.)

+5

290

+5

290

+5

425

+5

490

+5

490

210 to 244 g/m2

19. PAPER SETTING


bizhub PRO 1050/1050P
1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

Weight

-20

Fusing temp index. (C)

-20

Fusing temp. index (C)

AVERY 5160

+15

490

Recycle Eclips 20lb (20lb,75g/m2)

Husky Xerocopy (20lb,75g/m2)

Xerox 4024 (20lb,75g/m2)

(20lb,75g/m2)

Great White Rycycle Content

Great White (20lb,75g/m2)

Domter (20lb,75g/m2)

(20lb, 75g/m2)

490
+15

425
+15

+15

290

Cover 65lb 7885(176g/m2)

Wheyerhauser Recycled Laser

490

425

290

+15

+15

290

+15

290
+15

Frame in a thin line: No paper feed assist plate used

Marked with *: Paper the classification of which of smoothness or weight has been changed from the viewpoint of performance.

When using high quality printing paper, be sure to select a setting direction in which there occurs less amount of curling after printing.

NOTE

Frame in a thick line: 4 paper feed assist plates used

No halftone dot: Air auto

<Paper feed assist plate>

Halftone dot: Air ON

<Air assist setting>

Setting of the condition for paper feeding

3. Coated paper B: To be used when it is corresponding to overlay printing. For particulars, see chapter III "6.5 Overlay printing adjustment" in the Field Service.

2. Smoothness is a value measured by the Beck smoothness testing machine stipulated in the ISO 5627:1995, and the smaller the value, the coarser the paper grain. When the paper is not listed in this table and the setting condition of which.

1. Line speed and fusing temperature are decided by setting the paper type and paper weight.

+15

Fusing temp index. (C)

425

(67lb,145g/m2)

490

Line speed (mm/s)

290

290
+15
Wasau ExactVelum Bristol

+15

Gilbert Neutech 25% Cotton (20lb/75g/m2)*

+15
Gilbert Neutech 25% Cotton (24lb/90g/m2)*

+15

(Smoothness: 5 to 10sec)

Fusing temp index. (C)

Embossed

490

+15

Line speed (mm/s)

Disable

+15

290

Cover (65lb, 176g/m2) *

Digital Laser Opaque Couverture

+10

290
+15
Cougar Opaque Digital Smooth

+15

m2)

HM-Fore (20lb, 75g/m2)

+15

490

Domter Color (65lb,176g/m2)


Cover Supersmooth (65lb,176g/

Gross (183g/m )

Kromekote Cover Leser High

+15

290

+15

290

162 to 209 g/m2

HM Color (28lb, 105g/m2)

425

+15

than 8.5-inch)

490 (425 when paper width is less

+15

than 8.5-inch)

490 (425 when paper width is less

131 to 161 g/m2

m )

GilbertNeutechColor (28lb, 105g/

+15

490

+15

490

Futura Leser (105 g/m2)

92 to 130 g/m2

HM-T MP (20lb, 75g/m2)

+10

490

Standard temp.

490

Standard temp.

490

72 to 91 g/m2

Cougar Cover (65lb, 176g/m2)

Standard temp.

490

+5

490

Standard temp.

425

Standard temp.

425

62 to 71 g/m2

(Smoothness: 10 to 20 sec)

Standard temp.

490

Docupaque (16 lb, 60)

Standard temp.

425

Domtar (16 lb, 60 g/m2)

Standard temp.

290

Standard temp.

290

50 to 61 g/m2

Book/News

Fusing temp. index (C)

Line speed (mm/s)

(Smoothness: 20 to 50sec)

490

-10

Fusing temp. index (C)

Normal

290

Line speed (mm/s)

(Smoothness: 50 to 100 sec)

Fine

290

Line speed (mm/s)

(Smoothness: over 100 sec)

Coated B

290

40 to 49 g/m2

Line speed (mm/s)

(Smoothness: over 100sec)

Coated A

Paper type

This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check.

NOTE

19.2 Relationship between the optimum value and the control of each of setting items by paper brand (U.S.A. paper) (for fusing soft roller)

19. PAPER SETTING

Disable

+15

290

+15

290

+15

290

+15

290

Tray/4

245 to 300 g/m2

(A fusing performance is not securable.)

+15

290

+15

290

+15

290

+15

290

210 to 244 g/m2

Field Service Ver3.0 Nov.2006

425

62 to 71 g/m2

490

72 to 91 g/m2

92 to 130 g/m2

-15

Fusing temp. index (C)

-15

Fusing temp. index (C)

Standard temp.

490

Standard temp.

490

-5

490

+5

490

Standard temp.

490

-5

490

Konicaminolta Profi (80g/m2)*

-15

490

-15.

425

-15

490

490

+5

425

Standard temp.

Classic White

(80g/m2)

BioTop3 (80g/m2)

Standard temp.

AVERY DSP24

Turbocopy80 (SB,BB) (80g/m2)

Turbocopy80 (80g/m2)

REPEAT (80g/m2)

(NEU Color Copy (90g/m2))

m2)

Konica Minolta Color + A4 (90g/

Konicaminolta Original (80g/m2)

NOPA Top (80g/m2)

Nautilaus (80g/m2)

-10

490

-10

490

-10

+5

290

+5

425

+5

490

Plano Jet90 (90g/m2)

Standard temp.

490

Standard temp.

490

Standard temp.

490

Color Copy (120g/m2)

+10

290

+5

425

Xerox3R91978 (160g/m2)

+5

490

+5

490

+5

490

+5

490

RDEREY (160g/m2)

131 to 161 g/m2

Frame in a thin line: No paper feed assist plate used

Marked with *: Paper the classification of which of smoothness or weight has been changed from the viewpoint of performance.

When using high quality printing paper, be sure to select a setting direction in which there occurs less amount of curling after printing.

NOTE

Frame in a thick line: 4 paper feed assist plates used

No halftone dot: Air auto

<Paper feed assist plate>

Halftone dot: Air ON

<Air assist setting>

Setting of the condition for paper feeding

3. Coated paper B: To be used when it is corresponding to overlay printing. For particulars, see chapter III "6.5 Overlay printing adjustment" in the Field Service.

2. Smoothness is a value measured by the Beck smoothness testing machine stipulated in the ISO 5627:1995, and the smaller the value, the coarser the paper grain. When the paper is not listed in this table and the setting condition of which

1. Line speed and fusing temperature are decided by setting the paper type and paper weight.

Fusing temp. index (C)

Line speed (mm/s)

(Smoothness: 5 to 10sec)

Embossed

Fusing temp. index (C)

Line speed (mm/s)

(Smoothness: 10 to 20sec)

Disable

-5

Fusing temp. index (C)

Book/News

490

Line speed (mm/s)

(NEU CEETEE COPIER (60g/m2))

(Smoothness: 20 to 50sec)

-15

425

Mondi CEETEE COPIER (60g/m2)

-15

Fusing temp. index (C)

Clair Mail (60g/m2)

-15

290

-15

Normal

290

Line speed (mm/s)

(Smoothness: 50 to 100sec)

Fine

290

Line speed (mm/s)

(Smoothness: over 100sec)

Coated B

290

Line speed (mm/s)

Schneidersohne Business Paper

290

50 to 61 g/m2

(Smoothness: over 100sec)

40 to 49 g/m2
PRIMASET115 (115g/m2)

Weight

Coated A

Paper type

This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check.

NOTE

19.3 Relationship between the optimum value and the control of each of setting items by paper brand (European paper) (for fusing hard roller)

Field Service Ver3.0 Nov.2006

+10

290

+5

290

Turbocopy (160g/m2)*

+5

425

+5

490

PRIMASET (170g/m2)

(NEU Color Copy (200g/m2))

Copy (200g/m2)

Mondi Business Paper Color

+5

490

+5

490

RDEREY (200g/m2)

162 to 209 g/m2

Disable

+10

290

+5

290

+5

290

+5

425

+5

425

Tray/4

245 to 300 g/m2

(A fusing performance is not securable.)

+5

290

+5

290

+5

425

+5

490

+5

490

210 to 244 g/m2

19. PAPER SETTING


bizhub PRO 1050/1050P
1050e/1050eP

bizhub PRO 1050/1050P


/1050e/1050eP

425

62 to 71 g/m2

490

72 to 91 g/m2

92 to 130 g/m2

-20

Fusing temp. index (C)

-20

Fusing temp. index (C)

425

490

490

490
+15

Fusing temp. index (C)

Fusing temp index. (C)

490

+15

490

+15

425

+15

290

+15

+15

290

+15

290

+15

490

PlanoJet90 (90g/m2)

+15

490

+15

490

+15

490

Color Copy (120g/m2)

425

+15

290

+15

290

Xerox3R91978 (160g/m2)

+15

425

+15

Frame in a thin line: No paper feed assist plate used

Marked with *: Paper the classification of which of smoothness or weight has been changed from the viewpoint of performance.

When using high quality printing paper, be sure to select a setting direction in which there occurs less amount of curling after printing.

NOTE

Frame in a thick line: 4 paper feed assist plates used

No halftone dot: Air auto

<Paper feed assist plate>

Halftone dot: Air ON

<Air assist setting>

Setting of the condition for paper feeding

3. Coated paper B: To be used when it is corresponding to overlay printing. For particulars, see chapter III "6.5 Overlay printing adjustment" in the Field Service.

+15

290

Turbocopy (160g/m2)*

+15

290

+15

290

PRIMASET (170g/m2)

(NEU Color Copy (200g/m2))

Copy (200g/m )

Copy(100g/m )*

Mondi Business Paper Color

+15

290

+15

290

RDEREY (200g/m2)

162 to 209 g/m2

Mondi Business Paper Color

+15

215mm or less)

490 (425 when paper width is

+15

215mm or less)

490 (425 when paper width is

RDEREY (160g/m2)

131 to 161 g/m2

2. Smoothness is a value measured by the Beck smoothness testing machine stipulated in the ISO 5627:1995, and the smaller the value, the coarser the paper grain. When the paper is not listed in this table and the setting condition of which

1. Line speed and fusing temperature are decided by setting the paper type and paper weight.

490

+15

Line speed (mm/s)

(Smoothness: 5 to 10sec)

Embossed

490

+15

Line speed (mm/s)

Disable

BioTop3 (80g/m2)

+10

AVERY DSP24

Turbocopy80 (SB,BB) (80g/m2)

Turbocopy80 (80g/m2)

REPEAT (80g/m2)

(NEU Color Copy (90g/m2))

m2)

Classic White (80g/m2)

Standard temp.

(80g/m2)

Konica Minolta Color + A4 (90g/

Konicaminolta Original

NOPA Top (80g/m2)

Nautilaus (80g/m2)

+10

490

Standard temp.

490

Standard temp.

(Smoothness: 10 to 20sec)

Standard temp.

Konicaminolta Profi (80g/m2)*

+5

490

Standard temp.

425

Standard temp.

Book/News

Fusing temp. index (C)

490

(NEU CEETEE COPIER (60g/m2))

Line speed (mm/s)

Mondi CEETEE COPIER (60g/m2)

Standard temp.

(Smoothness: 20 to 50sec)

-10

Fusing temp. index (C)

Clair Mail (60g/m2)

Standard temp.

290

Standard temp.

Normal

290

Line speed (mm/s)

(Smoothness: 50 to 100sec)

Fine

290

Line speed (mm/s)

(Smoothness: over 100sec)

Coated B

290

Line speed (mm/s)

Schneidersohne Business Paper

290

50 to 61 g/m2

(Smoothness: over100sec)

40 to 49 g/m2
PRIMASET115 (115g/m2)

Weight

Coated A

Paper type

This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check.

NOTE

19.4 Relationship between the optimum value and the control of each of setting items by paper brand (European paper) (for fusing soft roller)

19. PAPER SETTING

Disable

+15

290

+15

290

+15

290

+15

290

Tray/4

245 to 300 g/m2

(A fusing performance is not securable.)

+15

290

+15

290

+15

290

+15

290

210 to 244 g/m2

Field Service Ver3.0 Nov.2006

Divisor

13.3

13.9

14.4

16.0

17.0

17.7

18.3

19.3

20.2

21.3

22.3

23.4

24.0

26.2

26.6

27.9

28.8

29.3

32.0

34.1

34.6

37.3

39.9

42.6

45.3

47.9

50.6

53.3

55.9

58.6

61.3

63.9

66.6

69.2

71.9

74.6

77.2

79.9

50.0

52.3

54.2

60.2

64.0

66.3

68.7

72.3

75.9

80.0

83.7

88.0

90.0

98.3

100.0

104.7

108.0

110.0

120.0

127.9

130.0

140.0

150.0

160.0

170.0

180.0

190.0

200.0

210.0

220.0

230.0

240.0

250.0

260.0

270.0

280.0

290.0

300.0

3.7548

lb

10.7

40.0

(mm)

g/m2

Bond

17 x 22

432 x 559

(inch)

Cover

20 x 26

lb

2.7006

111.1

107.4

103.7

100.0

96.3

92.6

88.9

85.2

81.5

77.8

74.1

70.4

66.7

62.9

59.2

55.5

51.8

48.1

47.4

44.4

40.7

40.0

38.8

37.0

36.4

33.3

32.6

31.0

29.6

28.1

26.8

25.4

24.6

23.7

22.3

20.1

19.4

18.5

14.8

508 x 660

Index

lb

1.8056

166.2

160.6

155.1

149.5

144.0

138.5

132.9

127.4

121.8

116.3

110.8

105.2

99.7

94.2

88.6

83.1

77.5

72.0

70.8

66.5

60.9

59.8

58.0

55.4

54.4

49.8

48.7

46.4

44.3

42.0

40.0

38.0

36.7

35.4

33.3

30.0

29.0

27.7

22.2

648 x 775

25.5 x 30.5

Bristol

lb

2.1899

137.0

132.4

127.9

123.3

118.7

114.2

109.6

105.0

100.5

95.9

91.3

86.8

82.2

77.6

73.1

68.5

63.9

59.4

58.4

54.8

50.2

49.3

47.8

45.7

44.9

41.1

40.2

38.2

36.5

34.7

33.0

31.4

30.3

29.2

27.5

24.7

23.9

22.8

18.3

572 x 724

22.5 x 28.5

Tag
24 x 36
lb

1.6253

184.6

178.4

172.3

166.1

160.0

153.8

147.7

141.5

135.4

129.2

123.1

116.9

110.7

104.6

98.4

92.3

86.1

80.0

78.7

73.8

67.7

66.4

64.4

61.5

60.5

55.4

54.1

51.5

49.2

46.7

44.5

42.3

40.8

39.4

37.0

33.3

32.2

30.8

24.6

610 x 914
lb

1.4782

203.0

196.2

189.4

182.7

175.9

169.1

162.4

155.6

148.8

142.1

135.3

128.5

121.8

115.0

108.2

101.5

94.7

87.9

86.5

81.2

74.4

73.1

70.8

67.6

66.5

60.9

59.5

56.6

54.1

51.3

48.9

46.5

44.9

43.3

40.7

36.7

35.4

33.8

27.1

635 x 965

25 x 38

Book

The basis weight of a paper is the designated fixed weight of 500 sheets, measured in pounds, in that paper's basic sheet size.

It is important to note that the "basic size" is not the same for all types of paper.

Paper type Basic size

Basis Weight (lb):

Paper weight (g/m2):Unit showing the mass of a 1 m2 sheet of paper in gram.

Reference:

19.5 Conversion table of paper weight

Field Service Ver3.0 Nov.2006

19. PAPER SETTING


bizhub PRO 1050/1050P
1050e/1050eP

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