Budget Excel File

NTPC -11x660 MW Bulk Tender
Adoptions & Assumption:

A
Exchange Rate considered as on 27 Feb 2012

US $
Yen
Euro
SEK
49.44
0.612
66.74
7.6
Manufacturing Allowance 5% for Pressure and Non Pressure Parts
No design variation consideed
Mega project status available for all units

No input CD, ED
No Terminal ED
VAT / Sales Tax to be included separately
Freight to Job site -NOT INCLUDED
BOM furnished by HPE vetted & revised by Engg and BOI Vendor recommended by
recommended by Engg

Services
Sl No
Product/Description
Erection supervision services
1
Air pre Heater
2
Circulating Pump
No of eqpts
Man days
4
1
60
10
70
140
=70 mandays x 2000 $/dayx 1.1 Tax x 50

Stay & Incidentals 40%
To&Fro 14 Er x 2Times x 1Lakh
Total site E&C supervision cost
Fans,HTM,SB Supervision
External Quality control assistance
Total
External engineering assistance
IBR and Misc Payments
Standards 2 sets
Instruction Manual
Total
Total per boiler
Man days info collected from Mr Venkat Rao
Table 5
Rs lakhs
77
31
28
136
56
50
242
50
20
30
20
120
No services

Sl No DOW No
BGR supply Item description
Table 4
Quantit
y per
Contrac
t
Aux Boiler 50 TPH

19.10
19.10
19.10
19.11
19.14
19.15
19.17
GP Maintenance tool
SP Maintenance tool
Intrascope
QES( red 280 Lakhs)
Tube thickness measurements
YGP Machine (5.41)
Sky climber
Total with Aux Boiler
Rate
Currency Ex Rate
Rs
Lakhs
Freight
to site
in Rs
Lakhs
1
1
1
1
1
1
1
1
Set
Set
Set
Set
Set
Set
Set
Total Cost
on site in
Rs Lakhs
1495.32
15.00
12.00
1900000
932000
RS Lakhs
RS Lakhs
Yen
Euro
6.00 RS Lakhs
203080 Euro
0.10
0.10
0.612
66.74
15.00
12.00
11.63
622.02
66.74
6.00
135.54
0.10
1.00
6.00
15.10
12.10
11.63
628.02
6.10
136.54
2304.80
979.54
Vendor Name
Thermax offer+2%
Date of
offer
27/12/2011
Estd
Estd
J Mitra
27/11/2009
Instant upright
5/1/2010
To be estimated by MrSatish
Ducom Instruments
3/102/2009
Sky climber
21.07.2011
BGR supply Item description
Circulating Pump (1)

Safety Valves& ERV for SH/RH/Separator
Safety Valve &ERVSilencers
General Valves Imported+ control valves
General Valves Domestic
Condensate tank
Sootblowers / Wallblowers
Supports + silenser supports
Primary Steam Coil Air Pre-Heater
Secondary Steam Coil Air Pre-Heater
Pry APH
Scy APH
Primary Air (PA) Fans, including:
- Electric Motor Drives
- Inlet Silencers
Secondary Air Fans (SA), including: FD Fan
- Inlet Silencers
Induced Draft Fans (ID), including:
Seal Air Fans, including:HTM etc
Expansion Joints
Dampers and Gates
Fuel Feeders system from BB to Mill top
Mill electric motor drives (8)
Coal Conduits -Hangers
gate valve Electric (64 Nos)
CoalConduits-Expansion Joints
Coal Conduits -Ceramic Bends
Platform Steel - Floor GrillSheeting Work of
Fasteners ,Hangers & Castable
HSFG Bolt
Al sheet
Lagging + Fan Insulation
Maintenance hoists
Total

Bought out Items
Change
0.85
Weight Mt Domestic Importe
Total
per boiler
Bought
d
Cost in
outs in Rs Boutout Rs lakhs
lakhs
Cost In
Rs Lakhs
10
192
192
20
266
267
84
141
141
150
409
409
100
333
333
60
60
100
442
442
17
17
20
8
18
18
12
82
82
718
511
662
1173
1166
882
779
1661
21
381
381
20
71
71
6
20
20
21
441
441
20
76
76
6
20
20
104
721
721
20
160
160
5
20
20
308
197
197
567
702
702
56
540
540
80
170
170
18
51
51
22
109
109
8
47
47
150
303
303
1080
550
550
53
53
119
119
200
51
51
274
373
373
1679
371
371
201
201
7053
8231
2309
10541
Mega power ICB tender- Hence NO input ED and CD considered

No terminal ED is applicable
No terminal Sales Tax added
Table 3
Vendor Name
Offer
Date
Torishima 8% discout
on
Sempell
CCI
Presta/BW/HPValves
L&T
Estd
Clyde
Estd
Patel Air temp india Ltd
Patel Air temp india Ltd
Alstom
Alstom
TLT Babcock
TNEIC
Estd
TLT Babcock
TNEIC
Estd
TLT Babcock
Weg
ACCEL
Meshwell
DEMECH- ???
Stock
Siemens/Estd
Estd
Estd
Flexatherm
DEMECH
Kanade Anand
Alfa steel
Estd
Estd
HINDALCO
Minwool rock fibre
Consolidated Hoist
24/1/201
1
2/11/201
3/1/2012
1
23/1/201
23/1/201
2
21/2/201
2
27/2/201
27/2/201
20/12/20
9/1/2012
11
20/12/20
9/1/2012
11
20/12/20
11/1/201
11
21/12/20
27/12/20
11
4/2/2012
11
22/4/201
2
03/08/20
26/12/20
11
20/12/20
11
11
HPE
Mail
No
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
DOW No BGR supply Item

description
1.1.1
1.1.1
1.1.1
1.1.1
1.1.1
1.1.1
1.1.2
1.1.2
1.1.2
1.1.2
1.6.2.2
1.6.2.2
1.6.2.2
1.6.2.2
1.8
1.8
1.8
1.8
1.10
1.10
1.10
1.10
1.10
Hopper
coiled Fins 17 x 6
Forgings/spl
components
Buck stay
Plates
Rods
Spiral wall
Fins16/17.8x6
Wall box
Pendulam+TB
Headers- pipe
Headers- tube
Headers- forgings
Headers- plates
SH Coil- tube
SH Coil- tube
SH Coil- tube
Plates
RH Coil -tubes
RH Coil -tubes
RH Coil -tubes
Armour Plate
Tube
Total
Material
Specification
T12
SA 387 Gr 12
SA 182 F12
CS Plate
CS Plate
CS rods
T12
SA 387 Gr 12
SA 387 Gr 12
SA 387 Gr 12
P91
T22
CS
CS
T91
TP 304 H Super
T22
SA240 Gr 309S
TP 304 H Super
T91
T22
SA 240 Gr 310
SA 240 Gr 309 S

PRESSURE PARTS
DV
0.85
0.85
Table 2 A
MA
1.03
1.03
Finished Domestic Imported
Cost of
Cost of
Total Cost in
weight in
Raw
Raw
MaterialMaterialRs lakhs
MT
Material
Material
Domestic Imported In
Rate
Rate Rs/MT Rs lakhs
Rs Lakhs
Rs/MT
a
b
c
d=axbxMA d=axbxMA
F=d+e
97.67
12.84
0.66
48.60
4.90
0.44
335.34
43.61
107.08
6.79
146.21
21.10
7.20
10.10
332.00
96.00
50.60
26.80
119.83
77.06
17.38
3.00
1.80
1567.00

Conversion cost based on the offers from Vendors
S/C rate adopted from the offer from Cethar vessel 12 April 2010
Offered Rate + 15% for period escalation on labour
60000
60000
90000
60000
130000
120000
130000
120000
210000
450000
120000
210000
120000
100000
450000
160000
250000
310000
700000
160000
700000
310000
160000
25.53
2.57
0.35
5.31
30.50
3.15
2.05
69.46
102.61
23.61
2.60
0.00
0.00
0.00
352.31
80.18
112.50
5.94
576.03
29.56
15.76
0.00
901.06
588.34
70.88
0.00
734.37
209.14
24.35
0.00
0.00
3829.23
102.61
23.61
2.60
25.53
2.57
0.35
352.31
80.18
112.50
5.94
576.03
29.56
15.76
5.31
901.06
588.34
70.88
30.50
734.37
209.14
24.35
3.15
2.05
3898.69
Out
sourcing
Rate
Rs/Kg
g
30.00
12.00
45.00
15.00
15.00
15.00
0.85
Total Cost
in Rs
lakhs
h=a x g
12.39
0.50
0.17
3.42
0.38
0.23
17.09
Mail No DOW No BGR supply Item

description
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
1.2.1
1.2.1
1.2.1
1.2.1
1.2.2
1.2.2
1.2.2
1.2.2
1.6.1.1
1.6.1.1
1.6.1.1
1.6.1.2
1.6.1.2
1.6.1.2
1.6.1.2
1.6.1.3
1.6.1.3
1.6.1.3
1.6.1.3
1.7
1.7
1.7
1.7
1.9
1.9
1.9
1.9
1.9
1.9
1.11
1.11
1.11
1.11
1.11
1.14
1,16,1
1,16,1
1,16,1
1,16,2
1,16,2
Material
Specification
Vertical wall
T12
Fins22x6
SA 387 Gr 12
Spl components-HPE
SA 182 F12
Pendulam+TB (4x148)
SA 387 Gr 12
Vertical wall
T12
Fins 79x8
SA 387 Gr 12
Spl components- HPE
SA 182 F12
Pendulam+TB(111+3x1
SA
387 Gr 12
48)
IB Piping- >219
SA 106 GR C
IB Piping <219
SA 106 GR C
Reducers,Tee,fittings
AS Forgings
Headers- pipe >219
SA 106 GR C
Headers- tube
T22
Headers- forgings
CS
Headers- plates
CS
Connectors
T91
Connectors
T22
Connectors
T12
Connectors
210 Gr C
SH Coil- tube
T91
Forgings/spl
SA 182 F91
Plates
F22
components
Plates
SS 310 plate
RH Coil -tubes
T12
RH Coil -tubes
T 91
RH Coil -tubes
T 22
RH Coil -tubes
304 H
Armour Plate
SA 240 Gr 304
Plates
SA 240 Gr 321
Economiser-tube
210 Gr C
Economiser-tube
304 H
Economiser-plate
SA 387 Gr
Economiser-tube
TP
91
12/22
Economiser-plate SS
SS 304 plate
Access Doors
SA 105
Uncooled roof
210 Gr C
Uncooled roof fins 79x6
387 Cl 12
Pendulam+TB
Forging
Uncooled wall
210 Gr C
Uncooled wall -fins etc
387 Cl 12

PRESSURE PARTS
Change
0.85
0.85
Table 2
MA
1.03
1.03
Finished DomesticR Imported
Cost of
Cost of
Total Cost in
weight in aw Material
Raw
MT
Rate Rs/MT Material
Rate Rs/MT Rs lakhs
Rs Lakhs
a
b
c
d=axbxMA d=axbxMA
F=d+e
142.80
22.59
2.00
9.76
75.64
49.06
3.16
9.15
223.31
18.40
12.00
80.00
7.00
5.00
6.00
21.49
86.40
89.63
126.60
88.03
1.20
12.03
1.00
545.60
1.29
154.44
1.07
50.85
8.63
1201.00
100.00
58.00
2.00
0.00
16.83
16.04
1.20
50.50
35.50
80000
80000
170000
80000
80000
120000
210000
450000
100000
120000
210000
450000
100000
90000
80000
280000
90000
160000
250000
50000
310000
160000
120000
310000
800000
320000
160000
120000
310000
160000
360000
160000
140000
250000
170000
310000
90000
210000
280000
210000
88.67
841.18
2.98
11.79
35.37
150.02
41.53
7.88
8.54
79.47
90.19
12.43
8.01
175.96
12.89
29.42
63.04
9.81
10.94
2.63
58.32
121.03
94.17
0.00
238.92
8.40
33.70
1.40
573.21
3.51
216.33
3.37
71.23
10.57
0.00
0.00
148.84
157.41
0.00
0.00
0.00
29.48
2.94
0.00
65.27
150.02
41.53
7.88
8.54
79.47
90.19
12.43
8.01
175.96
12.89
29.42
63.04
9.81
10.94
2.63
58.32
121.03
94.17
88.67
238.92
8.40
33.70
1.40
573.21
3.51
216.33
3.37
71.23
10.57
841.18
0.00
148.84
157.41
2.98
0.00
11.79
29.48
2.94
35.37
65.27
Change
Out
sourcing
Rate
Rs/MT
g
120.00
120.00
300.00
12.00
12.00
15.00
15.00
15.00
45.00
Mail No DOW No BGR supply Item

description
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
732
413,bgr
413,bgr
Change
1,16,3
1,16,2
1,16,3
1,16,3
1.18
1.21
15.5,6
15.5,6
15.5,6
15.5,6
15.10,11
15.10,11
15.10,11
15.10,11
15.20
15.20
15.20
15.20
3.3
3.3
3.3
7.9,10
7.9
15.5,6
Pendulam + TB (370)
Uncooled wall -frame
Boiler suspensions
Boiler suspensions
Boiler Accessories
Conservation System
Start up system Piping
Hangers,anchors
Plates
Drain & Vent piping
Drain & Vent piping
Drain & Vent piping
Hangers,anchors
Spray water piping
Spray water piping
Spray water piping
Hangers,anchors
SB piping
SB piping
Hangers,anchors
Inst.. air/oil piping'
Inst.. air/oil piping' str
Total
Material
Specification
Forgings
SA 387 Gr 12
CS Plate
SA 105 Rod
CS Plate
AS Plate
106 Gr C
P91
AS
SA 387 Gr 12
P22
P91
Gr C
AS
P11
P91
GrC
AS
Gr C
P1
AS
106 Gr C/P11
CS Plate
P91

PRESSURE PARTS
Change
0.85
0.85
Table 2
MA
1.03
1.03
Finished DomesticR Imported
Cost of
Cost of
Total Cost in
weight in aw Material
Raw
MT
Rate Rs/MT Material
Rate Rs/MT Rs lakhs
Rs Lakhs
a
b
c
d=axbxMA d=axbxMA
F=d+e
7.32
280000
17.94
17.94
4.68
170000
6.97
6.97
112.17
42000
41.24
0.00
41.24
80.00
90000
63.04
63.04
182.82
42000
67.22
0.00
67.22
0.15
170000
0.22
0.22
126.46
80000
88.57
88.57
1.00
470000
4.11
4.11
9.00
160000
12.61
12.61
5.00
170000
7.44
7.44
9.55
160000
13.38
13.38
18.00
450000
70.92
70.92
23.00
100000
20.14
20.14
4.73
160000
6.63
6.63
14.35
210000
26.38
26.38
2.00
470000
8.23
8.23
1.00
80000
0.70
0.70
1.00
160000
1.40
1.40
44.71
130000
50.89
50.89
3.00
190000
4.99
4.99
5.00
160000
7.00
7.00
196.00
80000
137.28
137.28
43.00
42000
15.81
0.00
15.81
237.00
470000
866.23
866.23
4466.11
1104.27
3955.93
5060.20

Conversion cost based on the offers from Vendors
S/C rate adopted from the offer from Cethar vessel 12 April 2010
Offered Rate + 15% for period escalation on labour
Change
Out
sourcing
Rate
Rs/MT
g
12.00
45.00
12.00
12.00
80.00
150.00
12.00
12.00
80.00
90.00
60.00
80.00
80.00
90.00
60.00
80.00
60.00
50.00
80.00
30.00
12.00
150.00
0.9
Total Cost
in Rs
lakhs
h=a x g
241.17
19.87
32.40
1.30
0.11
6.86
1.16
0.27
0.00
0.9
Total Cost
in Rs
lakhs
h=a x g
12.11
32.40
19.74
0.02
91.05
1.35
0.97
0.54
6.88
14.58
12.42
3.41
10.33
1.62
0.54
0.72
24.14
1.35
3.60
52.92
4.64
319.95
918.44

NON-PRESSURE PARTS
Change
1
Change
MA
1.03
Raw
Finished
Raw
Conversion
Material
Remarks
weight in
Material
Rate in
Rate in
MT
cost
Rs/ MT
Rs/ MT
a
b
c=axbx MA
e
Mail No BGR supply Item description
635
635
635
635
635
635
635
656
656
656
656
656
656
656
656
656
656
656
656
Flues and Ducts

Air Ducts
Hangers
Door
Gas Flues
- boiler to airheater
Hangers
Door
- airheater to dust collector-BGR
- dust collector to stack-BGR
Seal Air Ducts / Piping
Coal Feed System
Coal Conduits (PF-pipe760 IDx12.7)
Mill Steam Inerting System
Structural Steel
Boiler Structural and Support Steel
E250
E350
Boiler
E250 Structural and Support Steel
E350
Bunker Structural E250
Tippler floor E250
Tippler floor E350
Roof structure E 250
Roof sytructure E 350
Boiler House Str E 250
BGR
BGR
BGR
BGR
1554
73
16
40800
120000
40800
653.05
90.23
6.72
15000
60000
24000
561
123
2
1250
600
7
40800
120000
40800
40800
40800
90000
235.75
152.03
0.84
525.30
252.14
6.49
15000
60000
24000
15000
15000
24000
359
50000
184.89
24000
400
2800
1000
300
42800
44800
42800
44800
176.34
1292.03
440.84
138.43
30000
32000
30000
32000
1300
200
2440
250
42800
44800
42800
44800
573.09
92.29
1075.65
115.36
18000
20000
18000
20000

NON-PRESSURE PARTS
Change
1
Change
MA
1.03
Raw
Finished
Raw
Conversion
Material
Remarks
weight in
Material
Rate in
Rate in
MT
cost
Rs/ MT
Rs/ MT
a
b
c=axbx MA
e
Mail No BGR supply Item description
656
656
656
656
656
656
656
656
Lift structure E 250

Railing and ladder E 250
Cheq Plate E 250
Stairs
Monorails
Buckstays E 250
Buckstays 10 Cr Mo 910
Anchorages
Structurals+handling
Drainage
support+
Fixing Components & Inner Casing

Garbage Chutes 500x10-125 mtr
BGR
BGR
Total
Reduced after disc with HPE on 27/2/2012- 5.30 PM
Structurals
Ducts
PF lines
390
210
60
25
60
1120
105
30
1040
42800
42800
42800
42800
42800
42800
50000
80000
42800
171.93
92.58
26.45
11.02
26.45
493.74
54.08
24.72
458.47
18000
18000
18000
18000
18000
18000
24000
60000
18000
130
40
42800
42800
57.31
17.63
15000
24000
16445
7445.85
11900
4186
359
5338
1923
185
Raw Material rate is an average rate furnished by Mr Venkataraman CSPG on Feb 2012
Conversion rate basedon the offer from Vasan engg and derived rate of Simplex
0.9
Table 1
Conversion
Total Cost
Cost in Rs
Rs lakhs
lakhs
f=axe
g=c+f
209.79
39.42
3.46
862.84
129.65
10.18
75.74
66.42
0.43
168.75
81.00
1.51
311.49
218.45
1.27
694.05
333.14
8.00
77.54
262.43
108.00
806.40
270.00
86.40
284.34
2098.43
710.84
224.83
210.60
36.00
395.28
45.00
783.69
128.29
1470.93
160.36
0.9
Table 1
Conversion
Total Cost
Cost in Rs
Rs lakhs
lakhs
f=axe
g=c+f
63.18
34.02
9.72
4.05
9.72
181.44
22.68
16.20
168.48
235.11
126.60
36.17
15.07
36.17
675.18
76.76
40.92
626.95
17.55
8.64
74.86
26.27
3217.42
10663.27
2493
647
78
7832
2569
262
Insulation - Consolidated Values of Weight Estimation For TANDA 2 x 660 MW

Total Weight
Sl.
No
1
2
3
4
5
6
Component
Description
Total
Surface
Area by
HPE
(m2)
11093
4034
4521
7563
6266
5853
weight of
wool
(including
wire
netting)
(kg)
267746
53250
59679
120190
171058
202820
20309
268079
2350
73024
Boiler
Duct From FD fan to Air Heater
Duct From PA fan to Air Heater
Secondary hot air duct
to wind box
Primary
air duct
afterduct
air heater
Gas
from
boiler to AH
Gas duct from AH to chimney
Assumed (Same as 800 MW)
Feed water pipe
Main steam pipe
2084
66980
10
11
12
13
14
15
16
17
Cold Reheat pipe
1909
26761
3475
13809
280
513
267
2000
500
160885
116277
3696
6772
3524
52800
5600
86827
1659141
Hot reheat pipe

Drain Vent and intermitttant flow
FD Fan
PA Fan
ID Fan
Air Pre Heater
Vessels & Tank
Net Total
Weight in Tons
1659
For TANDA 2 x 660 MW

Total Weight
Weight of
Weight
Fixing
of
Componen
Aluminium
ts
(kg)
(kg)
48811
16640
10005
6051
11212
6782
18756
11345
15539
9399
14516
8780
50366
30464
10016
3525
6825
3126
7095
2864
13615
37654
694
1272
662
4960
2200
5212
20713
420
770
401
3000
750
254200
130240
254
130
660 MW Shop Labour Hours

Phase 1
Wall panel
Wall Panel
Roof
Walls
MT/Blr
169
134
34
96
Headers
HPE
Indication in Shop Production
Hours
Hours
16842
33684
11742
23484
3205
6410
8426
16852
Sub total
DL Cost
@160
Rs/Hr
80430
128.69
97
6801
13602
13602
21.76
Connectors
SH
RH
Economizer
293
104
750
1374
11856
11765
17966
32927
23712
23530
35932
65854
149028
238.44
Boiler suspension
Boiler accessories
Piping
Start up piping
Drains
Vents
Spray water piping
SB piping
192
183
254
135
50
6
10
53
3934
9093
14658
7686
4430
3150
286
661
1830
163324
243060
243060
388.90
160
496
185
535
212
1588
19144
49977
15885
29045
6405
120456
38288
99954
31770
58090
12810
240912
138242
31770
221.19
50.83
70900
240912
113.44
385.46
Phase 2
Hopper wall
Spiral wall
Headers
SH
RH
NO
Sr Artisan
Artisan
Jr Artisan
Cr/Year
61
183
367
3.36720
7.49202
10.97330
611
21.83252
357324
160
Per Hour rate
Hours per Year

No of days
Sundays
Holidays
Leave
No of effective days
Hours/year/Artisan
@8hrs/day
365
52
10
24
279
2232
Cost of welding consumables with 10% wastage
Kg
14781
6445
2194
4689
Cost Rate of
WM Rs/Kg
180
180
180
180
Cost in Rs
lakhs/Blr
29.27
12.76
4.34
9.28
Headers
2312
180
4.58
4.58
Connectors
SH
RH
Economizer
308
168
2830
4659
180
240
240
180
0.61
0.44
7.47
9.22
17.75
Phase 1
Wall panel
Wall Panel
Roof
Walls
Boiler suspension
Boiler accessories
Piping
Start up piping
Drains
Vents
Spray water piping
SB piping
Phase 2
Hopper wall
Spiral wall
Headers
SH
RH
Total
1586
674
255
30
59
269
41259
4088
36549
6668
3497
436
51238
Sub total
55.66
77.98
180
180
200
300
300
8.09
72.37
14.67
11.54
1.44
80.46
14.67
12.98
108.11
Indirect labour Cost

Total work force /CTC Table
Category
President
HOD
GM
SM
SE
Supervisor
Sr Artisan
Artisan
Jr Artisan
Total per Year
Total
Production
1
7
28
112
134
211
61
183
367
1104
3
10
40
64
161
61
183
367
889
81%
Others
Rs Cr/Year
1.15
5.796
15.456
33.488
21.574
24.265
248
552
1196
1030
1852
115
331
994
2153
1127
575
215
19%
101.729
4878
5295
976
1059
Cost of packing
169
134
34
96
Rs lakhs
12.31
9.76
2.48
6.99
97
7.06
7.06
Connectors
SH
RH
Economizer
293
104
750
1308
21.34
7.57
54.63
95.27
178.81
Boiler suspension
Boiler accessories
Piping
Start up piping
Drains
Vents
Spray water piping
SB piping
192
183
254
135
50
6
10
53
3868
217.41
217.41
160
496
185
535
212
1588
11.65
36.13
13.47
38.97
15.44
115.66
Headers
Phase 2
Hopper wall
Spiral wall
Headers
SH
RH
MT
333.07
Crate weight
2 MT
Crate construction c
12000 Rs/MT
Material cost
45000 Rs/MT
Cost of one crate
1.140 Rs lakhs
Other packing mater
15%
Cost of one crate
1.311 Rs lakhs
Weight of finished
18 MT
Cost of packing per MT
of goods
0.073 Rs Lakhs/MT
Rs lakhs
Others
1
4
18
72
70
50
Total per Boiler
Phase 1
Wall panel
Wall Panel
Roof
Walls
Prodn
Sub total
31.54
47.78
13.47
54.41
115.66
Cost of Power , water and Gas Consumption cost working for one boiler
Cost of Power working
Base Cost
350 Rs/KVA
6000 KVA
2100000 Rs/Month
Fixed Cost
Variable cost
Hour per day
90% of load
factor
Units per day
Days per Month
Power Tarriff
Power cost
16
5400
70%
60480
25
3.5
5292000 Rs/Month
Total power cost per month

7392000 Rs /Month
Power cost per boiler
177
Rs lakhs/Boiler
73.92 Lakhs x 12 months/5 Boilers
Cost of Water working

10% of Power cost
17.74 Rs lakhs/Boiler
Cost of Gas used for one boiler shop production
Oxygen
LP Gas (heating)
Argon
Total
Total PWG
CBM/MT
1250
1250
1250
514
Rs/CBM
20
52
43
Rs/CBM
25
65
53
Rs/MT
31250
81250
66250
MT/Month
20
40
16
RS/Month
625000
3250000
1060000
Rs Lakhs/Yr
125
1300
170
RsLakhs/Blr
25
260
34
319
Option 3 - ( BGR Shop Loading with projected Expenses )

FG&D
PFPipe
Struct
Weight in MT
4186
359
11900
Material Cost
1923
185
5338
Direct Labour Cost
Welding Consumables
Packing Cost
Power water & gas
Sub contracting-Others
647
78
2493
OH
7%
Total Cost
2569
262
7832
Margin
0%
0
0
0
Price
2569
262
7832
Coils
Headers
2475
98
2553
86
238
22
18
5
179
7
158
14
179
3325
0
3325
6
140
0
140
Walls
Others
446
1447
568
1853
129
56
32
85
918
40
130
909
2901
0
0
909
2901
Coils
Headers
693
185
2528
627
113
51
13
15
54
13
75
34
177
2961
0
2961
44
783
0
783
Walls
Others
604
86
680
64
221
80
48
147
17
48
4
1224
86
0
0
1224
86
BOI
Common
7053
10541
980
10541
0
10541
980
0
980
Total
29531
27925
774
186
333
514
4153
627
34513
0
34513
Weight
in MT
Non Pressure Parts
Flues and Ducts
Coal feed system
Structural steel
Sub Total
Value
in Rs Lakhs
Cost of Material
Value
Rs/MT
in Mill Euro
Euro/MT
Conversion
Value
Value
Rs/MT
in Rs Lakhs in Mill Euro
Total
Euro/MT
Value
in Rs Lakhs
4186
359
11900
16445
1923
185
5338
7446
2.881
0.277
7.999
11.157
45928
51500
44861
45277
688
772
672
678
647
78
2493
3217
0.969
0.116
3.736
4.821
15445
21600
20953
19565
231
324
314
293
2569
262
7832
10663
Pressure Parts (Local)

Coils
Headers
Walls
Others
Sub total
2475
98
446
1447
4466
2553
86
568
1853
5060
3.826
0.129
0.851
2.776
7.582
103177
88175
127258
128016
113302
1546
1321
1907
1918
1698
772
54
341
1048
2215
1.157
0.081
0.511
1.570
3.319
31195
55001
76432
72427
49598
467
824
1145
1085
743
3325
140
909
2901
7275
Pressure Parts (HPE)

Coils
Headers
Walls
Others
Sub total
693
185
604
86
1567
2528
627
680
64
3899
3.788
0.939
1.018
0.096
5.842
364880
339447
112543
74998
248799
5467
5086
1686
1124
3728
433
157
544
22
1155
0.649
0.235
0.815
0.032
1.731
62507
84818
90040
25229
73713
937
1271
1349
378
1104
2961
783
1224
86
5054
Bought out Items

Circulating Pump
Valves
Soot Blowers
SCAPH
APH
Fans with Motors
Damper & Gates
Fuel Feeder system
10
354
120
20
1884
223
875
56
192
1210
459
99
2834
1910
899
540
Mill Motors
Coal conduits
Platform steel
Insulation etc
Maintenance hoist
80
198
1280
1953
0
170
509
772
744
201
Sub total
7053
10541
29531
33535
TOTAL
Services
Common items
Spares
G .TOTAL
980
29531
34515
EX Rate
66.74
Total Cost
Value
Rs/MT
in Mill Euro
Euro/MT
3.849
0.393
11.735
15.977
61373
73100
65813
64842
920
1095
986
972
4.983
0.210
1.362
4.346
10.901
134372
143176
203690
200442
162900
2013
2145
3052
3003
2441
4.437
1.174
1.833
0.128
7.572
427388
424265
202583
100227
322512
6404
6357
3035
1502
4832
0.288
1.813
0.688
0.149
4.247
2.862
1.347
0.809
0.255
0.763
1.157
1.115
0.301
15.793
40.374
1.468
41.842
PAC
Applicable for Unit 1 &2
Import Items
Circulating Pump
Safety Valve
HP valves
APH Primary
APH Secondary
Domestic Items ( INR )

Condensate tank
Pry APH
Scy APH
- Inlet Silencers
- Inlet Silencers
Expansion Joints
Dampers and Gates
HSFG Bolt
Al sheet
Maintenance hoists
PAC
Import Items
Circulating Pump
Valves
APH
P Parts Tubes
Domestic Items ( INR )

Fans
E joints
Mill Motor
Feeders
SAFans
APH
Soot Blowers
C Bends etc
P Parts (tubes)
Common for 2
Aux Boiler
In Rs Lakhs/Blr
192
267
409
662
779
In Rs Lakhs/Blr
141
333
60
442
17
18
82
511
882
381
71
20
441
76
20
721
160
20
197
702
540
170
51
109
47
303
550
53
119
51
Cry Likely
UKP,Yen,Euro
US $,Euro
US $,Euro
US $,Euro
US $,Euro
373
371
201
M Spares
In Rs Lakhs/Blr
282
326
463
89
Cry Likely
UKP,Yen,Euro
US $,Euro
US $,Euro
$,Euro
In Rs Lakhs/Blr
1130
276
28
44
21
468
85
165
375
Common for 2 Boilers
122
PAC
Imported Raw Materials
T91
T22
T12
106
P91
P11/22
SA 105 Rods
Coiled flats
387 Gr 12 Plates
Forgings etc
Domestic Raw Materials
210 Gr C
SS 304 pl
CS Plate
Applicable for Unit 2
Imported Raw Materials
T91
T22
Super 304 H
P91
Others
Imports
SD
RM
Spares
MT/Blr
In Rs Lakhs/Blr
169
248
855
713
258
27
80
224
88
71
458
347
898
549
809
45
63
366
113
158
MT/Blr
In Rs Lakhs/Blr
1395
2
338
977
3
124
MT/Blr
In Rs Lakhs/Blr
407
89
216
146
49
1105
125
1323
563
57
2310
3806
1160
2310
6978
16564
66.93
24748351
Million Euro
25
Cry Likely
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
$
$
$
$
$
$
$
$
$
$
Cry Likely
Cry Likely
Euro,US
Euro,US
Euro,US
Euro,US
Euro,US
$
$
$
$
$
4620
10784
1160
NTPC 6 x 660 MW
Contract 1
Contract 2
Contract 3
G total
CIF
CIF M Spares
CIF Type test'
Ex works
M spares
Type Test'
Local TPT
Local TPT for MS
Installation
53098500
5840000
91500
59030000
38760000
Euro
Euro
Euro
Euro
Euro
8292600000
611500000
7200000
38760000 Euro 8911300000
INR
INR
INR
INR
39509
108868
6115
72
115055
764362000
53138000
12000000 Euro
1483100000
12000000 Euro 2300600000
INR
INR
INR
INR
7644
531
22863
31038
15519
21%
59%
3%
0%
62%
0%
4%
0%
12%
17%
1.121E+010 INR
1
112119
185601
92801
100%
185601
92801
109790000 Euro
66.93
73482
19754
57528
Budget
NPP
Flues and Ducts
Air Ducts
Hangers
Door
Gas Flues
Hangers
Door
- airheater to dust collector-BGR
- dust collector to stack-BGR
Coal Feed System
Coal Conduits (PF-pipe760 IDx12.7)
Structural Steel
Boiler Structural and Support Steel E250
Tippler floor E250
Tippler floor E350
Roof structure E 250
Roof sytructure E 350
Lift structure E 250
Railing and ladder E 250
Cheq Plate E 250
Stairs
Monorails
Buckstays E 250
Buckstays 10 Cr Mo 910
Anchorages
Structurals+handling support+ Drainage
Fixing Components & Inner Casing
Garbage Chutes 500x10-125 mtr
PP
Vertical wall
Fins22x6
Spl components-HPE
Pendulam+TB (4x148)
Vertical wall
MT
DMC
1554
73
16
653
90
7
561
123
2
1250
600
7
236
152
1
525
252
6
359
185
400
2800
1000
300
176
1292
441
138
1300
200
2440
250
390
210
60
25
60
1120
105
30
1040
130
40
16445
573
92
1076
115
172
93
26
11
26
494
54
25
458
57
18
7446
143
23
2
10
76
150
42
8
9
79
Fins 79x8
Spl components- HPE
Pendulam+TB(111+3x148)
IB Piping- >219
IB Piping <219
Reducers,Tee,fittings
Headers- pipe >219
Headers- tube
Headers- forgings
Headers- plates
Connectors
Connectors
Connectors
Connectors
SH Coil- tube
Forgings/spl components
Plates
Plates
RH Coil -tubes
RH Coil -tubes
RH Coil -tubes
RH Coil -tubes
Armour Plate
Plates
Economiser-tube
Economiser-tube
Economiser-plate
Economiser-tube
Economiser-plate SS
Access Doors
Uncooled roof
Uncooled roof fins 79x6
Pendulam+TB
Uncooled wall
Uncooled wall -fins etc
Pendulam + TB (370)
Uncooled wall -frame
Boiler suspensions
Boiler suspensions
Boiler Accessories
Conservation
System
Hangers,anchors
Plates
Drain & Vent piping
Drain & Vent piping
Drain & Vent piping
49
3
9
223
18
12
80
7
5
6
21
86
90
127
88
1
12
1
546
1
154
1
51
9
1201
0
100
58
2
0
17
16
1
51
36
7
5
112
80
183
0
126
1
9
5
10
18
23
90
12
8
176
13
29
63
10
11
3
58
121
94
89
239
8
34
1
573
4
216
3
71
11
841
0
149
157
3
0
12
29
3
35
65
18
7
41
63
67
0
89
4
13
7
13
71
20
Hangers,anchors
Spray water piping
Spray water piping
Spray water piping
Hangers,anchors
SB piping
SB piping
Hangers,anchors
Inst.. air/oil piping'
Inst.. air/oil piping' str
PP2
Hopper
coiled Fins 17 x 6
Forgings/spl components
Buck stay
Plates
Rods
Spiral wall
Fins16/17.8x6
Wall box
Pendulam+TB
Headers- pipe
Headers- tube
Headers- forgings
Headers- plates
SH Coil- tube
SH Coil- tube
SH Coil- tube
Plates
RH Coil -tubes
RH Coil -tubes
RH Coil -tubes
Armour Plate
Tube
BOI
Circulating Pump (1)
Safety Valves& ERV for SH/RH/Separator
General Valves Imported+ control valves
Condensate tank
5
14
2
1
1
45
3
5
196
43
237
4466
7
26
8
1
1
51
5
7
137
16
866
5060
98
13
1
49
5
0
335
44
107
7
146
21
7
10
332
96
51
27
120
77
17
3
2
1567
103
24
3
26
3
0
352
80
112
6
576
30
16
5
901
588
71
31
734
209
24
3
2
3899
10
20
84
150
100
0
100
20
8
12
192
267
141
409
333
60
442
17
18
82
Pry APH
Scy APH
- Inlet Silencers
- Inlet Silencers
Expansion Joints
Dampers and Gates
HSFG Bolt
Al sheet
Maintenance hoists
718
1166
21
20
6
21
20
6
104
20
5
308
567
56
80
18
22
8
150
1080
0
200
0
274
1679
0
7053
1173
1661
381
71
20
441
76
20
721
160
20
197
702
540
170
51
109
47
303
550
53
119
51
373
371
201
10541
980
29531
26945
Common for contract

Total
Conv
210
39
3
76
66
0
169
81
2
78
108
806
270
86
211
36
395
45
63
34
10
4
10
181
23
16
168
18
9
3217
0
0
0
0
0
0
0
0
241
20
32
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
7
1
0
0
0
0
0
0
0
0
0
0
0
0
0
12
32
20
0
91
1
1
1
7
15
12
3
10
2
1
1
24
1
4
53
5
320
918
0
0
0
12
0
0
0
0
0
0
0
0
0
0
0
0
0
3
0
0
0
0
0
17
4153
Basis
L2 Network
L2 Network & Invoice value
L2 Network
L2 Network- qty x rate
L2 Network qty x rate
Master Budget ( Balance sheet)

Cash Budget
Cash Collection
Outstanding budget
Income Budget
Inventory Budget
Raw Material
Transit
Finished Goods
WIP
Sales Budget- Qty in Mt or No
Sales Budget- value
Production Budget-Qty
Material Budget
Out sourcing cost Budget
Power Budget
Direct Labour Budget
Over head budget
Admin S&D - Budget
Organize
Allocate
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y accounting
corrective
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Control
All Values are in Rs lakhs

Index #
1.0
WORK DESCRIPTION
Supply Unit 1
DMC
DMC
DMC
CC
Steam Generator
1,2,1
Convection Pass Wall Panels (Vertical Tube / T = 60

mm)
JV Boiler
208
1,2,2
Convection Pass Wall Panels (Vertical Tube / T =

120 mm)
JV Boiler
190
Start-Up System (Recirculation Pump)
JV Boiler
1,6,1,1
Internal Boiler Piping
JV Boiler
218
293
1,6.1,2
Headers
JV Boiler
86
1,6,1,3
Connectors
JV Boiler
362
1,6,2,1
Internal Boiler Piping
JV Boiler
866
320
1.7
Superheater Coils with supports / attachments

(ferritic/T91) without connectors
JV Boiler
282
1.9
Reheater Coils with supports / attachments

(ferritic/T91) without connectors
JV Boiler
878
1.11
Economizer Coils with supports / attachments
JV Boiler
1130
1.12
Hanger tubes
HPE/JV Boiler
Included above
Included above
1.14
Access/Observation Doors
JV Boiler
20
21
1.15
Wall Openings/Penetrations/Seals
HPE/JV Boiler
included above
included above
1.4
192
1,16,1
Uncooled roof
JV Boiler
44
1,16,2
Uncooled front wall, side walls, rear wall
JV Boiler
126
1,16,3
Boiler suspensions
JV Boiler
104
45
1.18
Boiler Accessories ( Buckstay

drumming Plates, dust brakes etc.)
JV Boiler
67
20
Corners,
anti-
1.21
Conservation System
(Headers, Pipework)
included in piping
JV Boiler
2.0
Boiler Mountings & Valves

(To check with PID's !!)
2.1
Feed water Check Valves
JV Boiler
2.2
Feedwater Regulating (Start-up By-pass valves)
JV Boiler
2.3
Main Steam Stop / Non-Return Valve
JV Boiler
2.4
Reheat Isolation Devices
JV Boiler
JV Boiler
JV Boiler
2.5
2,6,1
Valves Boiler Start-Up System (Recirculation Lines,

Discharge Pipes, Pipes upstream / downstream
Boiler Drain Condensate Tank)
Drain and Vent Valves
(Economiser, Evaporator, Recirculation System,
SH, RH)
2.9
SH and RH Spray Attemperator Regulating and

Isolation Valves
JV Boiler
2.10
Safety Valves for SH/RH/Separator
JV Boiler
2.11
Safety Valve Silencers, Start-up Vent Silencers
JV Boiler
2.12
Electrometric Relief Valves with Controller for SH/RH
JV Boiler
2.13
Electrometric Relief Valves Silencer for SH/RH
JV Boiler
2.14
Steam & Water Sample Shutoff Valves
JV Boiler
2.17
Nitrogen Blanket Valves
JV Boiler
2.18
Instrument Shutoff Valves
JV Boiler
2.19
Valves Auxiliary Steam System

(F.O. heating, tracing, atomizing steam, SCAPH,
inerting system mills, etc.)
JV Boiler/ BGR E
2.20
Valves Piping Condensate
JV Boiler/ BGR E
2.21
Valves for Soot Blowing System
JV Boiler
2.22
Steam Coil Valving
JV Boiler
1210
2.23
Steam Coil Air Heater Condensate Tanks
JV Boiler
2.24
Valves Closed Cooling Water System
JV Boiler/ BGR E
2.25
Valves Service Water System
JV Boiler/ BGR E
2.26
Valves Boiler Fill Water System
JV Boiler/ BGR E
2.27
Valves Air-Pre-Heater Wash Water System
JV Boiler/ BGR E
2.28
Valves Fire Water Supply for Fire Protection System

of Air Pre-Heaters and Coal Mills
JV Boiler/ BGR E
2,29,1
Valves Service Air System
JV Boiler/ BGR E
2,29,2
Valves Instrument Air System
JV Boiler/ BGR E
JV Boiler
JV Boiler
3.0
Valves Conservation System

Any other Valves, not mentioned specially but
needed to complete the System, with Drives,
wherever required e.g. Valves in the hot Standby
Pipework
Sootblower System
H
3.1
JV Boiler
3.2
Pressure Reducing Station
JV Boiler
Included in Valves above
3.3
Main and Branch Piping
JV Boiler
56
3.4
Valves, Steam Traps, Fittings
JV Boiler
Included in Valves above
3.5
Supports
JV Boiler
Included in Structurals
2.34
2.35
459
3.6
Control Logic
JV Boiler
NA
NA
NA
3.7
Control Hardware
JV Boiler
NA
NA
NA
3.8
Control Panel Insert
JV Boiler
NA
NA
NA
4.0
Airheater
4.1
JV Boiler
4.2
JV Boiler
4.3
Primary Regenerative Air Pre-Heater
JV Boiler
4.4
Secondary Regenerative Air Pre-Heater
JV Boiler
5.0
Major Fans
5.1
JV Boiler
401
5.1.1
JV Boiler
71
5.1.2
- Inlet Vanes/Damper & Actuator
JV Boiler
Refer damper list
5.1.3
- Outlet Dampers & Actuator
JV Boiler
Refer damper list
5.1.4
- Inlet Silencers
JV Boiler
Included above
5.1.5
- Shaft Couplings w/Guard
JV Boiler
Included above
5.1.6
- Sole Plates
JV Boiler
Included above
5.1.7
- Forced Lubrication Bearings
JV Boiler
Included above
5.1.8
- Water/Oil Heat Exchanger
JV Boiler
Included above
5.1.9
- Tests/Dynamic Balancing
JV Boiler
Included above
Forced Draft Fans (FD), including:
JV Boiler
461
JV Boiler
76
5.2
5,2,1
2934
5,2,2
- Inlet Silencers
JV Boiler
Included above
5,2,3
JV Boiler
Included above
5,2,4
- Sole Plates
JV Boiler
Included above
5,2,5
JV Boiler
Included above
5,2,6
JV Boiler
Included above
5,2,7
JV Boiler
Included above
JV Boiler
721
5,3,1
JV Boiler
160
5,3,2
JV Boiler
Included above
5,3,3
- Sole Plates
JV Boiler
Included above
5,3,4
JV Boiler
Included above
5,3,5
JV Boiler
Included above
5,3,6
JV Boiler
Included above
5.4
Seal Air Fans, including:
JV Boiler
20
5,4,1
JV Boiler
Included above
5,4,2
- Inlet Vanes/Damper & Actuator
JV Boiler
Included above
5,4,3
- Outlet Dampers & Actuator
JV Boiler
Included above
5,4,4
JV Boiler
Included above
5,4,5
- Sole Plates
JV Boiler
Included above
5,4,6
- Seal Air Piping
JV Boiler
6.0
Flues and Ducts
5.3
Included in 6.1
6.1
Air Ducts
JV Boiler
1923
6.2
Air Flow Elements
JV Boiler
Included above
6.3
Gas Flues
JV Boiler
Included above
6,3,1
JV Boiler
Included above
6,3,2
- airheater to dust collector
JV Boiler
Included above
6,3,3
- dust collector to stack
JV Boiler
Included above
6.4
Access Doors
JV Boiler
Included above
6.5
Expansion Joints
JV Boiler
6.6
Airheater Fly Ash Hoppers
JV Boiler
6.7
Dampers and Gates
JV Boiler
6.8
JV Boiler
Included above
6.9
Support steel ducts
JV Boiler
Included above
7.0
Burner Systems
7,9,1
Instrument air, condensate, slop oil, steam trace

heating
JV Boiler/ BGR E
7,9,2
HFO. LDO
JV Boiler/ BGR E
7,9,3
Cooling air
JV Boiler
7,9,4
Atomizing steam, atomizing air
JV Boiler
647
197
Included above
702
8.0
Coal Feed System
8.4
Bunker Discharge Valves
JV Boiler
Included in 8.6 below
8.5
Flow Monitors / Belt weighter
JV Boiler
Included in 8.6 below
8.6
Fuel Feeders
JV Boiler
540
8.7
Transition Chute upstream/downstream Feeder
JV Boiler
Included above
8.8
Coal Bunker Evacuation Chutes

(Permanent Chutes Feeder Floor to Ground and
temporary Chutes (2) Bunker Downspout
Permanent Chutes)
JV Boiler
Included above
8.9
Remote operated Shut Off Gate
JV Boiler
Included above
- electric motor drives
JV Boiler
170
8.11
Coal Conduits (PF-pipes with Supports and Ceramic

Bends)
JV Boiler
8.12
Coal Conduits (Gate Valves, Dampers, 3-Way

Dampers, Expansion Joints and special Parts)
JV Boiler
8.14
JV Boiler
15.0
Piping Systems
15.5
Piping Boiler Start-up System (Recirculation Lines,

Discharge Pipes, Pipes upstream / downstream
Boiler Drain Condensate Tank)
JV Boiler
15,10,1
Drains Piping
(Economiser, Evaporator, Recirculation System,
SH, RH)
JV Boiler
Instrument Piping
JV Boiler
JV Boiler/ BGR E
JV Boiler/ BGR E
JV Boiler/ BGR E
JV Boiler
8,10,1
15.12
15,14,1
15,14,2
15.15
to
Piping Condensate
Piping after Condensate pumps to Water
treatment plant & Condenser
Piping Auxiliary Steam System
(Complete piping incl. F.O. heating, tracing,
atomizing steam, SCAPH, inerting system mills
etc.). Also steam piping from Auxiliary Boiler to Main
Boiler.
185
303
156
40
15.17
Seal Air Piping
15.18
Service Air Piping
JV Boiler/ BGR E
15.19
Instrument Air Piping
JV Boiler/ BGR E
51
78
15.20
Spray Water Piping for SH and RH
JV Boiler
15.24
Interconnecting Instrument Tubing
JV Boiler/ BGR E
15.25
Equipment Cooling Water System (ECW)

Piping Cooling Water System incl. Accessories,
incl. its Chemical Dosing System for Primary Circuit
JV Boiler/ BGR E
15.26
Piping Service Water System incl. Accessories
JV Boiler/ BGR E
15.27
Piping Boiler Fill Water System incl. Accessories
JV Boiler/ BGR E
15.28
Piping Air-Preheater Wash Water System incl.

Accessories
JV Boiler/ BGR E
15.29
Piping Fire Water Supply for Fire Protection System

of Air Pre-Heaters and Coal Mills incl. Accessories
JV Boiler/ BGR E
15.34
Weather Hoods for Pipes crossing Ceilings and

Walls
JV Boiler
15.35
Special Accessories like Floor Stands etc.
JV Boiler
15.37
Boiler Flash Tank incl. Vent Piping with Silencer,

Condensate Tank and Condensate Pump
JV Boiler
15.38
SCAPH Condensate Tank and Condensate Pump
JV Boiler
15.39
Tanks as described elsewere in the specification for

the above systems
JV Boiler
16.0
Instrumentation and Controls
16.1
Plant DCS / DAS (DDCMIS)
16.2
Combustion Controls
16.3
Burner Management
(BMS/FSS)
16.4
421
211
JV Boiler
NA
NA
JV Boiler
NA
NA
JV Boiler
NA
NA
Safety Interlocks
JV Boiler
NA
NA
16.5
Accoustic Steam Leak Detection System
JV Boiler
NA
NA
16.7
Airheater
JV Boiler
NA
NA
Fuel
Safety
System
16.9
Metal Thermocouples
JV Boiler
NA
NA
16.10
Ash Hopper Level Switches
JV Boiler
NA
NA
16.11
Process Thermocouples
JV Boiler
NA
NA
16.13
Metal Thermocouple Junction Boxes
JV Boiler
NA
NA
16.14
Retractable Furnace Temperature Probes
JV Boiler
NA
NA
16.18
Air Flow Elements
JV Boiler
NA
NA
16.19
Transmitters/Switches
JV Boiler
NA
NA
16.20
Interconnecting Wiring with DCS/Tubing/Hook-up

materials
JV Boiler
NA
NA
16.21
O2 Analyzers @ economizer outlet and AH gas

outlet
JV Boiler
NA
NA
16.22
CO Analyzers
JV Boiler
NA
NA
16.23
CEMs (SOx, NOx, CO, CO2, O2)
JV Boiler
NA
NA
16.24
Water/Steam Sampling Station
JV Boiler
NA
NA
16.25
Damper & Valves Actuators (electrical & pneumatic)
JV Boiler
NA
NA
16.28
Accoustic pyometer temperature device
JV Boiler
NA
NA
16.29
Flame Cameras
JV Boiler
NA
NA
16.30
PADO
JV Boiler
NA
NA
16.31
Provision of Creep Measurement on the Piping

Operating in Creep Region (viz. Main Steam, Hot
Reheat)
JV Boiler
NA
NA
16.32
Rota Probe Type Coal Sampling System
JV Boiler
NA
NA
16.33
Dirty Pitot Tube
JV Boiler
NA
NA
16.34
On Line Fuel Measurement Facility
JV Boiler
NA
NA
16.35
Adjustable Valve / Orifice
JV Boiler
NA
NA
16.36
Intrascope
JV Boiler
16.38
Furnace Draft Control
JV Boiler
NA
NA
16.39
Secondary Air Pressure FD Fan Control
JV Boiler
NA
NA
16.40
Primary Air Pressure - PA Fan
JV Boiler
NA
NA
16.41
Fuel Demand
JV Boiler
NA
NA
16.42
Coal Flow Control
JV Boiler
NA
NA
16.43
Mill Counter Pressure Control
JV Boiler
NA
NA
16.44
Mill Roller Pressure Control
JV Boiler
NA
NA
16.45
PA Flow Control
JV Boiler
NA
NA
16.46
PA Temperature Control
JV Boiler
NA
NA
16.47
Oil Pressure Control after Pump
JV Boiler
NA
NA
16.48
Atomising Steam Pressure and Temperature

Control
JV Boiler
NA
NA
16.49
Atomising Air Pressure Control
JV Boiler
NA
NA
16.50
Retractable Furnace Temperature Control
JV Boiler
NA
NA
16.51
Discharge Valve Control
JV Boiler
NA
NA
16.52
SH1, SH2, SH3 Drain Control
JV Boiler
NA
NA
16.53
RH1, RH2 Drain Control
JV Boiler
NA
NA
16.54
Super Heater 1 & 2 Temperature Control
JV Boiler
NA
NA
16.55
Reheater Temperature Control
JV Boiler
NA
NA
16.56
Feed Water Flow Control
JV Boiler
NA
NA
16.57
NPSH Injection Flow Control
JV Boiler
NA
NA
16.58
Auxiliary Boiler Control
JV Boiler
NA
NA
16.59
SG-DDCMIS
JV Boiler
NA
NA
16.60
Secondary Air Distrubution Control
JV Boiler
NA
NA
16.61
SCAPH Drain Level Control
JV Boiler
NA
NA
16.62
Fuel Oil Pumping and Heating Unit Control
JV Boiler
NA
NA
16.64
Mill Fire Control
JV Boiler
NA
NA
16.65
Mill Fire Detection System
JV Boiler
NA
NA
16.66
Mill Luboil System Control
JV Boiler
NA
NA
16.67
Flame Monitoring System & Flame Detection
JV Boiler
NA
NA
16.68
Coal Feeder Controls
JV Boiler
NA
NA
16.69
Electromatic Safety Valve Control
JV Boiler
NA
NA
16.70
Level Switching
(Conductivity)
JV Boiler
NA
NA
16.71
Air Heater Fire Detection System (temp. Elem.)
JV Boiler
NA
NA
16.72
Electrical Drives
Actuators
JV Boiler
NA
NA
17.0
Structural Steel
17.1
Foundations
JV Boiler
NA
NA
NA
NA
17.2
Concrete Floor Slabs
JV Boiler
NA
NA
NA
NA
17.3
Base Plates
JV Boiler
17.4
Anchor Bolts
JV Boiler
17.6
JV Boiler
17.7
Boiler Top Grid Steel
JV Boiler
System
HAT
for
Motors,
Drip
LT
Legs
Motors,
17.8
Boiler Area Platforms, handrails, etc.
JV Boiler
17.11
Conduit & Cable Trays Support Steel
JV Boiler
17.12
Monorails
JV Boiler
17.13
Elevator Framing, Machine Room incl. Structural

Steel Beams, Roof and Wall Beams etc.
JV Boiler
17.14
Buckstays
JV Boiler
17,15,1
a) Boiler Hangers
JV Boiler
17,15,2
b) Flue / Duct Hangers
JV Boiler
17.18
Platform Steel
JV Boiler
17.19
Checker Plate
JV Boiler
17.20
Handrail/Toeplate
JV Boiler
17.21
Stairtreads
JV Boiler
17.22
Caged Ladder
JV Boiler
17.23
Purlins & Girts
JV Boiler
17.24
Archetectural siding
JV Boiler
17.25
Doors, Windows & Ventilators,

glazing with polycarbonate Sheets
JV Boiler
17.26
Roof & Floor Drainage of SG supporting Structure,

Mill Bunker Building and TPs
JV Boiler/
BGR E
18.0
Electrical
18.1
Electric Motors
JV Boiler
NA
NA
18.2
Motor Control Centers
JV Boiler
NA
NA
Electric Motor Starters (non-integral)
JV Boiler
NA
NA
Wires / Cables
JV Boiler
NA
NA
18,2,1
18.3
5298
772
2493
18,3,1
Power
JV Boiler
NA
NA
18,3,2
Instrumentation and Controls
JV Boiler
NA
NA
18.4
Conduit & Cable Trays
JV Boiler
NA
NA
18.5
Lighting
JV Boiler
NA
NA
18.6
Grounding Systems
JV Boiler
NA
NA
18.7
Communications System
JV Boiler
NA
NA
18.8
LJB (Local Junction Box Including Cable)
JV Boiler
NA
NA
19.0
Miscellaneous
19.2
Insulation incl. metal sheeting
JV Boiler
19.3
Lagging
JV Boiler
19.4
Refractory
JV Boiler
19.9
Maintenance hoists
JV Boiler
19.11
One set of quick Erect Scaffolding erectable inside of

the Steam Generator
JV Boiler
19.13
Instrument for Tube Thickness Measurement
JV Boiler
19.14
Ultrasonic Thickness Gauges suitable for

Measurement of the Pressure Part Tube / Pipe
Thickness
JV Boiler
19.15
One Coal Abrasion Test Apparatus along with all

necessary Accessorries
JV Boiler
19.16
On Line Carbon in Ash Analyser with all Accessories
JV Boiler
19.17
Power Operated Sky Climber (Inspection Cradle)
JV Boiler
19.18
Garbage Chutes (from various levels to grade)
JV Boiler
19.20
Heat Tracing
JV Boiler/ BGR E
744
201
Included in Structurals above
JV Boiler
19.21
Pulverized Coal Sampling Device
19.22
Airheater Water Wash System
19.43
Performance Test Report
JV Boiler
19.44
Equipment / Systems for 3-D Model,

incl. Software and Hardware, incl. Licenses,
incl. Upgrades, incl. Server, Printer, Plotter etc.
JV Boiler
19.45
Pneumatic Emergency Retract Drives
JV Boiler
19.48
Economiser replacement / handling system
JV Boiler
22.0
Auxilliary Boiler
JV Boiler
JV Boiler/ BGR E
TOTAL
5060
7446
10541
4136
5060
7446
10541
4136
Shop conversion cost

Total of the above
Common items per Boiler
Total excluding M Spares
1297
27183
980
29460
Common items for contract of 2 Boilers value in Rs lakhs

16.36
Intrascope
JV Boiler
10
19.11
One set of quick Erect Scaffolding erectable inside of

the Steam Generator
JV Boiler
523
19.13
Instrument for Tube Thickness Measurement
JV Boiler
Included in C&I Package
19.14
Ultrasonic Thickness Gauges suitable for

Measurement of the Pressure Part Tube / Pipe
Thickness
JV Boiler
19.15
One Coal Abrasion Test Apparatus along with all

necessary Accessorries
JV Boiler
19.16
On Line Carbon in Ash Analyser with all Accessories
JV Boiler
19.17
Power Operated Sky Climber (Inspection Cradle)
JV Boiler
114
22.0
Auxilliary Boiler
JV Boiler
1308
REMARK
JV Boiler to provide the workshop and erection drawings for piping and supports, including supports for spring hangers and including the
support steel (secondary structural steel). HPE to provide technical specification of spring and constant hangers for purchase purpose.
JV Boiler to provide the workshop and erection drawings for piping and supports, including supports for spring hangers and including the
support steel (secondary structural steel). HPE to provide technical specification of spring and constant hangers for purchase purpose.
SH1
RH1
For respective scope
For respective scope.

Included in index 1,1 and 1,2.
Scope includes common manifold and piping between the manifold and the stub on header.
Start-up flow and pressure to be defined by HPE

Not applicable for NTPC
NRV not applicable.
Distribution net by JV Boiler.

Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS).
Valves by BGR E / JV Boilers for the respective piping system.
See also index 3.2 & 3.4.
See interface drawing. Distribution net by JV Boiler.

Within boiler by JV Boiler and from boiler front by BGR E.
Within boiler by JV Boiler and from boiler front by BGR E.
Valves by BGR E / JV Boilers for the respective piping system - Connection for DM water with an isolation valve near C row at about 4m
above GL (Ground Level) by BGR E - within boiler by JV Boiler.
Valves by BGR E / JV Boilers for the respective piping system - Connection for DM water with an isolation valve near C row at about 4m
above GL (Ground Level) by BGR E - within boiler by JV Boiler.

Valves by BGR E / JV Boilers for the respective piping system - near D row column by BGR E - within boiler by JV Boiler.
See interface drawing.
See interface drawing.
See also index 2.21 Valves for Sootblowing System
See also index 2.21 Valves for Sootblowing System
Logics diagrams from similar plant as per MoM "I&C Clarification Meeting" between HPE and BGR dated 09.03.2010 (Doc. No.:
P2010-76-99-U003-00001)
HPE for logics only, controls in DCS by JV Boiler.
HPE for logics only, controls in DCS by JV Boiler.
Review for arrangement by HPE.


Special requirements (if any) will be provided by HPE.


See also index 16,18
ESP info by JV Boiler
Between boiler axis 0 (1OUHA) and chimney.
Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS). Within
boiler by JV Boilers - upto boiler front by BGR E as applicable.
From first column inside boiler house to burner racks - within boiler by JV Boilers - upto boiler front by BGR E.
TP: Cooling air fan (Cooling air fan arranged inside boiler house)
From steam/air control station to burners
Between RC Feeder and Coal Mill

included with pulverizer
Specification by HPE.
HPE interface: Nozzle at Mill
HPE to provide the workshop and erection drawings for piping and supports upstream of the terminal point (condensate pumps), including
supports for spring hangers and including the support steel for all systems (secondary structural steel). HPE to provide technical
specification of spring and constant hangers for purchase purpose. JV Boiler to provide all drawings for piping and supports downstream
of the terminal point.
HPE to provide connections on headers / pipe in HPE scope for instruments. Within boiler by JV Boilers and upto the boiler front
by BGR E.
PRDS completely in BGR E responsibility
PRDS completely in BGR E responsibility
See also index 5.4.6 "Seal Air Piping".
HPE is responsible for the engineering downstream of the terminal points:

For SH: From nozzle of feed water piping downstream non return valve, appr. +65m, inside boiler house
For RH: 1m from axis D-D, direction of C-C (inside boiler house)
For start-up pump: 1m from axis D-D, direction of C-C (inside boiler house)

Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS). Piping
within boiler by JV Boilers and from boiler front by BGR E.
Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and Interface Data Sheets (IDS). Piping
within boiler by JV Boilers and from boiler front by BGR E.
Piping within boiler by JV Boilers and from boiler front by BGR E - Connection for DM water with an isolation valve near C row at about 4m
above GL (Ground Level) by BGR E - within boiler by JV Boilers.
Piping within boiler by JV Boilers and from boiler front by BGR E - Connection for DM water with an isolation valve near C row at about 4m
above GL (Ground Level) by BGR E - within boiler by JV Boilers.
Piping within boiler by JV Boilerrs and from boiler front by BGR E near D row column by BGR E - within boiler by JV Boilers.
HPE to support with boiler/mill related info as outlined in this section. HPE to provide narratives, I/O count and instrument lists for its
scope.
HPE shall include: I/O list, Control Diagrams and HMI graphic definition
Logics by HPE
Logics by HPE
With airheater package
By ash handling system vendor
Piezometers for PAF, SAF; venturi for pulv.
BGR confirmed supply of analysers

At economizer outlet
At ESP outlet / stack.
HPE responsibility is only boiler specific criteria (if any).
for obtaining samples from PF outlets of the mills

for checking on line pulverized coal / primary air flow balance
for accurate measurement of coal mass floe rate / air fuel ratio
for adjustment of coal flow in PF pipelines
for inspection of all steam generator pressure parts
HPE for Design Criteriia of Boiler area only

Anchor bolt length / diameters and arrangement details by HPE only
HPE to define major cable tray routing in boiler areas in PDMS model.
To this see 19,9 "Maintenance hoists"
Boiler to APH by HPE; APH to stack by JV Boiler.
Boiler to have roof and burner deck weather enclosures.

Boiler to have roof and burner deck weather enclosures.
For Mill & TP by BGR E, for SG by JV Boilers
With driven equipment supplier.

HPE will give as Design Criteria the necessary data of the driven equipment.
Complete for HPE / JV Boiler scope
Specialty cables with equipment

With its supports
as required for equipment
HPE to provide specifications and attachment details for boiler

HPE to provide specifications and attachment details for boiler
HPE to spec refractory and requirements for boiler
More than 50 kg manual hoists / trolleys with runway beams etc.
Weighing 500 kg or more motorized hoistes and trolleys with runway beams etc.
common for all the units
one per steam generator

Electric / steam as required

HPE responsible for design criteria. Requirements of HPE consumers are defined in the Auxiliary Medium List (AML) and
Interface Data Sheets (IDS).
Extractor system for coal dust measurement

(Included in weight of item 8,11)
External to AH by BGR E.
for each type of soot blowers
Auxiliary steam is required for boiler start up. HPE will specify the required design data within HPE scope (auxiliary steam
demand within HPE scope for start up) to enable JV Boiler to specify the auxiliary steam boiler - including the requirements for
the start up period.
in Rs lakhs
for inspection of all steam generator pressure parts
one per steam generator

Auxiliary steam is required for boiler start up. HPE will specify the required design data within HPE scope (auxiliary steam
demand within HPE scope for start up) to enable JV Boiler to specify the auxiliary steam boiler - including the requirements for
the start up period.

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NTPC -11x660 MW Bulk Tender

Adoptions & Assumption:

Exchange Rate considered as on 27 Feb 2012

Manufacturing Allowance 5% for Pressure and Non Pressure Parts

No design variation consideed

Mega project status available for all units

Freight to Job site -NOT INCLUDED

NTPC -11x660 MW Bulk Tender

=70 mandays x 2000 $/dayx 1.1 Tax x 50

NTPC -11x660 MW Bulk Tender

BGR supply Item description

Aux Boiler 50 TPH

BGR supply Item description

Circulating Pump (1)

NTPC -11x660 MW Bulk Tender

Mega power ICB tender- Hence NO input ED and CD considered

DOW No BGR supply Item

NTPC -11x660 MW Bulk Tender

Mega power ICB tender- Hence NO input ED and CD considered

Mail No DOW No BGR supply Item

NTPC -11x660 MW Bulk Tender

Mail No DOW No BGR supply Item

NTPC -11x660 MW Bulk Tender

Mega power ICB tender- Hence NO input ED and CD considered

NTPC -11x660 MW Bulk Tender

Mail No BGR supply Item description

Flues and Ducts

NTPC -11x660 MW Bulk Tender

Mail No BGR supply Item description

Lift structure E 250

Fixing Components & Inner Casing

Insulation - Consolidated Values of Weight Estimation For TANDA 2 x 660 MW

Main steam pipe

Cold Reheat pipe

Hot reheat pipe

For TANDA 2 x 660 MW

660 MW Shop Labour Hours

Per Hour rate

Hours per Year

Cost of welding consumables with 10% wastage

Indirect labour Cost

Total per Boiler

Total power cost per month

73.92 Lakhs x 12 months/5 Boilers

Cost of Water working

Cost of Gas used for one boiler shop production

Option 3 - ( BGR Shop Loading with projected Expenses )

NTPC -11x660 MW Bulk Tender

Pressure Parts (Local)

Pressure Parts (HPE)

Bought out Items

Domestic Items ( INR )

Domestic Items ( INR )

Common for contract

Master Budget ( Balance sheet)

Direct Labour Budget

Over head budget

Admin S&D - Budget

All Values are in Rs lakhs

Convection Pass Wall Panels (Vertical Tube / T = 60

Convection Pass Wall Panels (Vertical Tube / T =

Start-Up System (Recirculation Pump)

Internal Boiler Piping

Internal Boiler Piping