9/27/2012

KHOA CNG NGH

B MN K THUT C KH

CHNG 4

BI GING

CNG NGH CH TO
KHUN MU
Tin s Nguyn Vn Cng
nvcuong@ctu.edu.vn

K THUT
THIT K KHUN NHA
NI DUNG
3.1. QUI TRNH CNG NGH THIT K KHUN
3.2. THIT K HNH HC SN PHM NHA
3.3. THIT K KHUN P PHUN

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Nha lng sau khi vo khun phi c lm ngui tht nhanh

t c hnh dng mong mun.
Nu lm ngui khng tt th nha nng s gia nhit cho khun,
qu trnh nh hnh s ko di, lm tng thi gian chu k p phun.
H thng lm ngui c vai tr rt quan trng v quyt nh ton
b chu k p phun.

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Lm ngui khun bng kh: nh vo

s bc x nhit ca thp lm khun ra
mi trng xung quanh
Cc phng php
lm ngui khun

Lm ngui khun bng nc hoc hn

hp ethylene glycol nc: nh vo
cc knh dn cha cht lm ngui
c b tr trong cc tm khun.

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc b phn trong h thng lm ngui khun

Lm ngui khun bng nc

Lm ngui khun bng kh
Lm ngui khun bng hn hp
ehtylene glycol nc

H thng lm ngui trn khun

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4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Nhng iu cn lu

Cc b phn trong h thng lm ngui khun

- m bo lm ngui ng u sn phm, cn lm ngui ch dy nht ca SP

H thng lm ngui trn khun

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Nhng iu cn lu
- Knh lm ngui c t gn mt lng khun khi c th lm ngui tt hn

Nhng iu cn lu
- chnh lch nhit vo v ra t = 2 3 C
- Nhit vo thp hn nhit khun t 10 20 C
-Khng nn thit k chiu di knh ngui qu di do b mt p v tng nhit
-Cn to ra dng chy ri trong ng do dng chy ri trao i nhit tt hn 3-5
ln so vi chy tng

B tr knh dn ngui lm ngui u sn phm

B tr knh dn ngui khng nn qu di

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Nhng iu cn lu
- Dng chy ri v c trng ch s Reynold

Kch thc knh

lm ngui khun

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4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit khun cn lm ngui

1. Li khun v lng khun

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit khun cn lm ngui

1. Li khun v lng khun

Lm ngui li khun

Lm ngui lng khun

4.6. THIT K KHUN P PHUN

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit khun cn lm ngui

2. Cht (Li khun c kch thc nh)

Lm ngui li khun v lng khun bng knh xon c v dng trn

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Kiu b tr knh lm ngui

1. Tng knh ring bit

Lm ngui bng khng kh

khi d nh
Khi d > 40 mm
Dng ng dn nhit t cht xung knh lm ngui

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Kiu b tr knh lm ngui

2. Kiu vng 1 cp

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Kiu b tr knh lm ngui

3. Kiu vng nhiu cp

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4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit dng cho h thng lm ngui

1. Cc nt chnh dng (pressure plugs)

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit dng cho h thng lm ngui

2. Cc nt v que lm lch hng dng trn khun

Mt s loi nt v que
lch hng dng

Mt s loi nt chnh dng

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit dng cho h thng lm ngui

3. Cc ng ni lm ngui bng nc

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit dng cho h thng lm ngui

5. Cc vch mng phng hoc xon: nhm to ra dng chy ri trong

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit dng cho h thng lm ngui

4. Cc ng thi trn

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit dng cho h thng lm ngui

6. Cc ng dn nhit (thermal pin)

ng ng

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4.6. THIT K KHUN P PHUN

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

4.6.4. THIT K H THNG LM NGUI KHUN

Cc chi tit dng cho h thng lm ngui

Cc chi tit dng cho h thng lm ngui

7. Cc ng ni chuyn tip (elbow): ni cc on gp khc trn khun

8. Cc u ni (connector): kt ni ng dn cht lm ngui vi knh lm

lm ngui

ngui

4.6. THIT K KHUN P PHUN

4.6.4. THIT K H THNG LM NGUI KHUN

4.6. THIT K KHUN P PHUN

4.6.5. H THNG GIA NHIT KHUN

Cc chi tit dng cho h thng lm ngui

NC NNG

9. ng phn phi cht lm ngui: c lp trn khun

MI CHT GIA NHIT

DU NNG
HI NC

4.6. THIT K KHUN P PHUN

4.6.5. H THNG GIA NHIT KHUN

4.6.5. H THNG GIA NHIT KHUN

GIA NHIT BNG

NC NNG

CC PHNG PHP
GIA NHIT

4.6. THIT K KHUN P PHUN

GIA NHIT BNG

NC NNG

GIA NHIT BNG

DU NNG
GIA NHIT BNG
HI NC

Knh dn nc nng c khoan trong lng khun v li khun.

Nc c gia nhit v iu khin nhit bng in tr nhit.

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4.6. THIT K KHUN P PHUN

4.6.5. H THNG GIA NHIT KHUN

4.6. THIT K KHUN P PHUN

4.6.5. H THNG GIA NHIT KHUN

GIA NHIT BNG

DU NNG

GIA NHIT BNG

HI NC

Knh dn nc nng c khoan trong lng khun v li khun.

Du nng c gia nhit v iu khin nhit bng in tr nhit.

4.6. THIT K KHUN P PHUN

4.6.5. H THNG GIA NHIT KHUN

t c s dng cho khun c knh dn ngui v kh iu khin nhit v

khng an ton

4.6. THIT K KHUN P PHUN

4.6.5. H THNG GIA NHIT KHUN
BNG GIA NHIT

BNG GIA NHIT

CC CHI TIT TRONG

H THNG GIA NHIT

B GIA NHIT CC
B (CARTRIDGE)

CP NHIT IN

Dng trn my p: gia nhit cho

khoang cha vt liu v vi p phun.
Dng trn khun: gia nhit quanh
bc cung phun trnh s ng c
sm ca nha.
C 2 u c th gia nhit n 900 F =
482 C

LP CCH NHIT
CC BNG GIA NHIT

4.6. THIT K KHUN P PHUN

4.6. THIT K KHUN P PHUN

4.6.5. H THNG GIA NHIT KHUN

4.6.5. H THNG GIA NHIT KHUN

B GIA NHIT CC B
(CARTRIDGE)

Dng O NHIT trn trc vt, vi phun hay trn tm khun.

CP NHIT IN

Dng tng nhit no trn khun.

Thng dng gia nhit cho khun p nha nhit do hay khun c knh dn nng.
Thng c kt ni vi 1 modun iu khin nhit.

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4.6. THIT K KHUN P PHUN

4.6.5. H THNG GIA NHIT KHUN

4.6. THIT K KHUN P PHUN

4.6.6. H THNG THOT KH

LP CCH NHIT (insulator sheet)

Quyt nh n s hnh thnh v tnh thm m ca sn phm.

Lp cch nhit s dng cn c nhit cao trnh s mt nhit do s truyn

nhit gia tm kp v tm c nh, hay gia tm di ng v mt y khun.

Thng dng rnh thot kh trn mt phn khun v mt ngoi ti li (y) SP.
Thot kh khng tt
Lng khun in y
hon ton

4.6. THIT K KHUN P PHUN

4.6.6. H THNG THOT KH

4.6. THIT K KHUN P PHUN

4.6.6. H THNG THOT KH

1. Thit k rnh thot kh trn mt phn khun

Rnh thot kh nn b tr nhng ni vt liu c in y sau cng

trnh kt kh, gy ra vt chy hoc SP khng c in y hon ton.

Bng tra chiu su

rnh t theo loi nha

4.6. THIT K KHUN P PHUN

4.6.6. H THNG THOT KH

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

2. Thit k rnh thot kh trn mt mi ti li SP

H thng y dng cht y

H thng y dng li y
Cc h thng y
thng dng

H thng y dng ng y
H thng y dng tm tho
H thng y dng kh nn

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4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

H thng y dng cht y

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y
y cc SP c thnh mng v hnh
dng phc tp

H thng y dng li y

Mt s loi cht y

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

H thng y dng ng y

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

H thng y dng tm tho

Dng tho cc SP hnh tr trn, hnh hp

ch nht c b dy thnh mng.
SP s khng c vt cht y nn t tnh
thm m cao.

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

H thng y dng kh nn
Dng y cc SP nh x, chu, c lng khun su, khi SP ngui th chn
khng trong lng v li khun kh ln, SP kh c th thot khun. Cn c 1 lc
y khun ln v phn b u y SP thot khun.

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

H thng y dng kh nn

Dng 2 dng kh

Cu to van kh

Nn dng lc kh nn kt hp tm tho y SP

Hai kiu van kh thng dng cho h thng thi kh 2 na khun

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4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

Gia tc thm cho cht y

Gia tc thm cho cht y

Gia tc thm cho tm y trn

iu khin
tm y

Tm y c n by
y kp

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

Gia tc thm cho tm y trn

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

Tm y c n by
Tm y c lp trn n by tng chiu cao y 1 pha gip SP thot
khun d dng.

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

y kp: Dng cho nhng SP c hnh dng phc tp, cn phi y tun t.

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

Cc h thng y c bit
1. H thng y 2 tng kiu 1

H thng y 2 tng
dng l xo

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4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

Cc h thng y c bit

Cc h thng y c bit

2. H thng y 2 tng kiu 2

4.6. THIT K KHUN P PHUN

4.6.7. H THNG Y

3. H thng y knh dn trong khun 3 tm

4.6. THIT K KHUN P PHUN

4.6.8. H THNG HI

Mt s iu cn lu khi thit k h thng y

Tm y hu nh lun c lp na khun di ng, tr 1 s trng
hp c bit.

C chc nng a tm y li v sau v gi c nh tm y trc khi

khun ng hon ton.
C th dng cht hi hoc cht khuu.

Cc cht y hay li y nn b tr cc gc, cnh, gn ca sn phm.

Hnh trnh y bng chiu su ln nht ca SP theo hng m khun
cng thm 5 10 mm.

- Cht hi: cht hi c l xo, cht hi tiu chun

- Cht khuu: kiu ch X, ch Y, ch Z

Cc nh cht y nn nm ngang mc so vi mt phn khun bo

m khng li vt trn b mt SP.
dy tm y chn theo din tch mt sn phm.

4.6. THIT K KHUN P PHUN

4.6.8. H THNG HI

4.6. THIT K KHUN P PHUN

4.6.8. H THNG HI

Cht hi

Cht hi

Cht hi tiu chun

Cht hi tiu chun
trn khun

Cht hi c l xo
Nguyn l hot ng

10

9/27/2012

4.6. THIT K KHUN P PHUN

4.6.8. H THNG HI

4.6. THIT K KHUN P PHUN

4.6.8. H THNG HI

Cht khuu

Cht khuu

Kiu Y

Kiu Z

Kiu X
Nguyn l lm vic

4.6. THIT K KHUN P PHUN

4.6.9. NH BNG KHUN

4.6. THIT K KHUN P PHUN

4.6.9. NH BNG KHUN

nh bng khun l giai on sau cng trc khi lp rp khun. Vic

ny quyt nh s thot khun v tnh thm m ca sn phm.

Cc loi gia

Hp cht cha ht mi

Bnh nh bng
Giy nhm & chi qut

Dng my mi tay vi cc u mi khc nhau

mi tay

HT CHNG 4_2

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