9/27/2012

KHOA CNG NGH

B MN K THUT C KH

CHNG 3

BI GING

K THUT THIT K
HNH HC SN PHM NHA

CNG NGH CH TO
KHUN MU

3.1. QUI TRNH CNG NGH THIT K KHUN

Tin s Nguyn Vn Cng
nvcuong@ctu.edu.vn

3.2. THIT K HNH HC SN PHM NHA

3.1. QUI TRNH CNG NGH THIT K

KHUN

3.1. QUI TRNH CNG NGH THIT K

KHUN

Qui trnh cng ngh thit k khun nha nh th no?

3.2. THIT K HNH HC SN PHM NHA

3.2.1. B DY SN PHM

3.2. THIT K HNH HC SN PHM NHA

3.2.1. B DY SN PHM

Ty thuc vo tng loi sn phm m b dy SP s khc nhau (thng t 0,5

4 mm). Trong mt s trng hp c bit, sn phm cn t cc tnh cht cch
in, chu nhit, th dy s cao hn.

hn ch cc h hng trn b mt v bn trong sn phm khi khun, cn

thit k cc on chuyn tip.

Khi c th, b dy sn phm cng mng v cng ng u cng tt, v lc ny

vic in y lng khun v s co rt ca nha lng t hiu qu tt nht, ng
sut trong gim i ng k.
Mt khi nhn thy sn phm khng bn th c th:
Tng b dy nu c th
Dng vt liu khc c tnh bn cao hn

Cch thit k phn chuyn tip

To cc gn tng cng hoc cc gc ln tng bn

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3.2. THIT K HNH HC SN PHM NHA

3.2.1. B DY SN PHM

3.2. THIT K HNH HC SN PHM NHA

3.2.1. B DY SN PHM

Hiu qu thit k

Cc khuyt tt thng gp khi thit k b dy khng ph hp

Vt lm

Rt ngn thi gian chu k ch to khun

Gim gi thnh sn phm v khun
L rng bn trong

Tit kim vt liu nha m vn mang li hiu qu s dng sn phm

Trnh c mt s h hng trn sn phm

Cong vnh

ng hn v l kh

3.2. THIT K HNH HC SN PHM NHA

3.2.2. GC BO

3.2. THIT K HNH HC SN PHM NHA

3.2.2. GC BO

Bn knh bo (bn knh trong) = 25% - 60% b dy sn phm, tt nht bng

50%.
Bn knh ngoi = bn knh trong + b dy sn phm.
Khi iu ny khng tha th sn phm d b cong vnh bi s ngui khng
ng u gia phn nha bn trong v bn ngoi sn phm khin s co rt
khng u, ng sut tp trung tng ln.

Quan h gia t s R/T v ng sut tp trung

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3.2. THIT K HNH HC SN PHM NHA

3.2.2. GC BO

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3.2. THIT K HNH HC SN PHM NHA

3.2.2. GC BO

Cc khuyt tt thng gp khi gc bo khng hp l

Hiu qu thit k:
Sn phm c lm ngui ng u
Gim kh nng b cong vnh sn phm
Gim s cn dng, gim s tp trung ng sut

Np gp b mt
Vt nt

Nha lng d in y lng khun

Vt kha hnh V
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3.2. THIT K HNH HC SN PHM NHA

3.2.3. GN

3.2. THIT K HNH HC SN PHM NHA

3.2.3. GN

B dy gn khng vt qu b dy ch t gn
B dy gn c tc ng n s u tin dng chy trong khun,
l nguyn nhn dn n cc khuyt tt, ng hn, r kh,
Cc thng s hnh hc ca gn

Hiu qu thit k:
Tng bn
Tng kh nng chng un

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3.2. THIT K HNH HC SN PHM NHA

3.2.3. GN

3.2. THIT K HNH HC SN PHM NHA

3.2.3. GN

Cc gn c thit k song song, khong cch gia cc gn t

nht bng 2 ln b dy
Cc gn c t dc theo mt hng t cng vng
tt, c th t gn nm ngang nhng hiu qu khng cao.

Cc kiu t gn

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C th dng cc np gp thay th gn

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3.2. THIT K HNH HC SN PHM NHA

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3.2. THIT K HNH HC SN PHM NHA

3.2.4. GN TNG LC CNG

3.2.3. GN TNG LC

Tng cng cho cc gc, mt bn v cc vu li ca sn phm

Cc kiu gn cho nhau: ch
chuyn tip nn l mt im
m bo cng v kh nng
chng li ng sut.

Cc kch thc thit k ca gn tng cng

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3.2. THIT K HNH HC SN PHM NHA

3.2.5. VU LI

3.2. THIT K HNH HC SN PHM NHA

3.2.5. VU LI

Cc vu li dng bt vt hay cht lp rp cc chi tit li vi nhau.

Vt lm mt i din

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Cc thng s thit k vu li

3.2. THIT K HNH HC SN PHM NHA

3.2.5. VU LI

3.2. THIT K HNH HC SN PHM NHA

3.2.6. THNG S THIT K GN TNG CNG & VU LI

tng bn, cc vu li t cch xa thnh sn phm nn thit k thm gn

tng cng. Cc vu ny nn t cch thnh t nht 3 mm tit kim vt
liu v gim thi gian chu k.
Khong cch gia 2 gn bng t nht 2 ln b dy thnh sn phm trnh
hin tng kh ngui.

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3.2. THIT K HNH HC SN PHM NHA

3.2.6. THNG S THIT K GN TNG CNG & VU LI

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3.2. THIT K HNH HC SN PHM NHA

3.2.7. L TRN SN PHM

Cc thng s thit k l
khng thng sut
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3.2. THIT K HNH HC SN PHM NHA

3.2.7. L TRN SN PHM

3.2. THIT K HNH HC SN PHM NHA

3.2.7. L TRN SN PHM

Cc thng s thit k l thng sut

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3.2. THIT K HNH HC SN PHM NHA

3.2.8. GC VT THOT KHUN

Cc dng l thng dng

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3.2. THIT K HNH HC SN PHM NHA

3.2.8. GC VT THOT KHUN
Khi khng thit k hay thit k khng ng gc vt thot khun, th ma st gia
b mt sn phm v mt khun s rt ln, dn n sn phm b kt trong khun,
hoc nu ly ra c th b mt sn phm cng b li bi lc cht y qu ln.

Gc vt v chiu cao vt

Gc vt ph thuc vo tnh
cht nha v chiu cao vt
Khi chiu cao vt < 5mm th
khng cn to gc thot
khun do ma st nh.

Sn phm b kt li trong khun

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Sn phm thot khun d dng

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HT CHNG 3

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