0177P1 PDF

Maintenance Manual
Bently Nevada Asset Condition Monitoring
3300/15 Dual Vibration Monitor
Part Number 80177-01

Rev. P (08/07)
3300/15 Dual Vibration Monitor Maintenance Manual
Copyright 1987. Bently Nevada LLC.

All rights reserved.
The information contained in this document is subject to change without notice.
The following are trademarks of General Electric Company in the United States and other
countries:
Keyphasor and Proximitor
Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
Mailing Address
Telephone
Fax
Internet
ii
1631 Bently Parkway South

Minden, Nevada USA 89423
USA
1.775.782.3611
1.800.227.5514
1.775.215.2873
www.ge-energy.com/bently
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
3300 System Overview (Part Number 80171-01)

3300 System Installation Instructions (Part Number 80172-01)
3300/12 AC Power Supply (Part Number 89602-01)
3300/14 DC Power Supply (Part Number 101256-01)
3300/15 Dual Vibration Monitor Operation (Part Number 80176-01)
3300 Internal Barrier Installation (Part Number 88837-01)
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
SYMBOLS
Special symbols are used in the manual to illustrate specifics in the step-by-step process.
For example:
iii
Contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
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20.
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22.
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24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
iv
DUAL VIBRATION MONITOR SYSTEM................................................................................................... 1

MONITOR FUNCTIONS ............................................................................................................................... 2
MONITOR OPTIONS ..................................................................................................................................... 4
PROGRAMMABLE OPTIONS ..................................................................................................................... 5
OK....................................................................................................................................................................... 6
BYPASS ............................................................................................................................................................. 7
ALERT ................................................................................................................................................................ 8
DANGER ........................................................................................................................................................... 9
MONITOR RANGES.....................................................................................................................................10
READ CHANNEL VIBRATION .............................................................................................................11
READ GAP VOLTAGE ............................................................................................................................12
READ ALERT SETPOINT LEVELS .......................................................................................................13
READ DANGER SETPOINT LEVELS ..................................................................................................14
SELF TEST .................................................................................................................................................15
ERROR CODES ........................................................................................................................................19
DISASSEMBLY PROCEDURE ..............................................................................................................20
FRONT PANEL ASSEMBLY REMOVAL ............................................................................................21
SIGNAL INPUT RELAY MODULES ....................................................................................................22
INSTALLED PROGRAMMABLE OPTIONS.......................................................................................24
FIRST OUT,ALARM DELAYS,FREQUENCY RESPONSE ..............................................................25
ALERT MODE, DANGER MODE, DANGER VOTING....................................................................26
RECORDER OUT,MONITOR OK,DANGER BYPASS SWITCH...................................................27
REPLACE METER SCALE ......................................................................................................................28
MONITOR FULL SCALE OPTIONS ....................................................................................................29
EXPANDER BOARD INSTALLATION/REMOVAL ..........................................................................30
ALARM SET POINT ADJUST ...............................................................................................................32
CHANNEL BYPASS ................................................................................................................................33
DANGER BYPASS ...................................................................................................................................34
TEST CHANNEL ALARMS ....................................................................................................................35
CALIBRATE CHANNEL..........................................................................................................................38
TEST OK LIMITS ......................................................................................................................................40
FIELD WIRING DIAGRAMS .................................................................................................................44
RECOMMENDED SPARE PARTS .......................................................................................................49
SPECIFICATIONS ....................................................................................................................................50
INDEX .........................................................................................................................................................52
Section 1 - DUAL VIBRATION MONITOR SYSTEM
1. DUAL VIBRATION MONITOR SYSTEM
2. MONITOR FUNCTIONS
RADIAL VIBRATION - Radial vibration is defined as shaft dynamic motion in a direction
perpendicular to the shaft centerline. The Dual Vibration Monitor displays vibration values for two
channels (Channels A and B).
PROBE GAP VOLTAGE - Probe gap is measured as a negative dc voltage that is directly
proportional to the gap distance between the face of a proximity probe and the surface being
monitored. Probe gap voltage for each channel is displayed on the front panel meter by pressing
the GAP switch.
OK - When the Proximitor output voltage is within its upper/lower OK voltage limits, the
transducer is defined as OK. The OK detection circuit controls the channel OK LED and the
monitor relay drive to the OK Relay.
OK RELAY - The OK Relay is located on the Power Input Module. Every channel in the rack must be
OK or bypassed to energize the OK Relay.
TIMED OK/CHANNEL DEFEAT - Timed OK/Channel Defeat minimizes the chance of false alarms
caused by faulty transducer wiring. If the probe input signal level on a given channel is not within
upper/lower limits, that channel OK LED goes off, the BYPASS LED goes on, the channel is disabled,
and the OK Relay deenergizes. Once the channel input signal level is restored within the
upper/lower OK limits for 30 seconds, the channel OK LED will start flashing at 1 Hz to indicate the
OK state is restored, the BYPASS LED goes off, and monitoring is enabled. The RESET switch on the
front panel of the System Monitor must be pressed to stop the OK LED from flashing (it will then
remain on steadily). If the channel remains in the NOT OK state, a Channel Bypass switch on the
monitor circuit board can be set to put the channel "out of service". The monitor can then be
operated as a single-channel monitor. Without this feature, the OK Relay could not be
reactivated. In the Timed OK/Channel Defeat and Channel Bypass modes, the recorder is clamped
to its minimum value and the meter registers zero.
ALARM - Pressing the ALERT or DANGER switch on the front panel of the monitor causes the
corresponding Alert (first-level alarm) or Danger (second-level alarm) alarm setpoints on both
channels to be displayed on the front panel meter. ALERT and DANGER LEDs light when the
vibration signal level exceeds preset levels for the selected time delay, and appropriate Alert and
Danger alarm relay contacts are activated. AND or OR voting logic options determine when the
Danger alarm relay contacts are activated.
FIRST OUT - Separate First Out circuits exist for Alert and Danger alarms. A monitor with the First
Out option selected flashes a channel alarm LED if that channel was the first channel in the rack
to go into alarm since the last reset or power up. Pressing the RESET switch acknowledges the
First Out condition. This allows the next channel in the rack that goes from non-alarm-to-alarm
condition to indicate First Out by flashing its alarm LED.
ALARM RELAYS - Monitor alarms can be programmed for either latching or non-latching mode. In
the nonlatching mode, the alarm resets automatically when the alarm no longer exists. In the
latching mode, the alarm condition must be reset manually by pressing the RESET switch on the
2
Section 2 - MONITOR FUNCTIONS

front panel of the System Monitor (or by closing external Reset contacts). The alarm will not reset
if the alarm condition still exists.
DANGER BYPASS - For maintenance functions, a Danger Bypass switch on the monitor circuit
board is set to inhibit the Danger relay drive. This function turns on the BYPASS LEDs. Other front
panel functions are not affected. This function can be enabled using a jumper within the monitor.
BUFFERED OUTPUT - The Channels A and B coaxial cable connectors on the front panel of the
monitor and terminals on the Signal Input Relay Module provide buffered signals from the
respective channel transducers. These connectors can be used for connection of external
equipment.
TRIP MULTIPLY - The Trip Multiply function multiplies set points by 2X or 3X in response to an
external contact closure through terminals on the Power Input Module. The front panel meter
and recorder outputs could saturate in this mode.
RECORDER OUTPUTS - Depending on the option selected, the recorder output levels proportional
to measured vibration are either 0 to -10 Vdc, +1 to +5 Vdc, or +4 to +20 mA.
SELF TEST - The monitor has three categories of self test: cyclic, power up, and user-invoked.
! Power up self test is performed automatically each time the monitor power is turned on. A
series of basic tests and transducer OK tests are performed. Upon completion of the tests,
if no errors are present the monitor will perform Timed OK/Channel Defeat and monitoring
will resume in 30 seconds.
! Cyclic self test is performed automatically during monitor operation. Errors encountered
during cyclic tests disable the monitor and flash a LCD bargraph error code. Should the
error be intermittent the monitor will return to operation, but the error codes are stored for
retrieval during user-invoked self test. Stored error codes are indicated by OK LEDs flashing
at 5 Hz provided that the channel is OK.
! User-invoked self test performs power up self test and allows error messages stored during
cyclic tests to be read and cleared. Stored errors are annunciated by flashing the OK LEDs
at 5 Hz and displaying the error codes on the front panel LCD bargraph.
3. MONITOR OPTIONS
DUAL VIBRATION MONITOR
PART NUMBER
FULL SCALE RANGE
TRANSDUCER INPUT
3300/15 AXX 01 = 0 - 3 MILS pk-pk
BXX -
CXX -
01 = 7200 5mm & 8mm
02 = 0 - 5 MILS pk-pk
ALARM RELAY
00 = NONE
Prox
APPROVALS
DXX 00 = NONE
01 = CSA
03 = 0 - 10 MILS pk-pk
or
01 = 5A EPOXY
04 = 0 - 15 MILS pk-pk
3300 8mm Prox
SEALED
05 = 0 - 20 MILS pk-pk
200 mV/mil
11 = 0 - 100 Atm pk-pk
02 = BASEEFA
03 = FM
04 = CITY OF LA
02 = 5A HERMETI-
12 = 0 - 150 Atm pk-pk
02 = 3000 Prox
13 = 0 - 200 Atm pk-pk
200 mV/mil
CALLY SEALED
14 = 0 - 400 Atm pk-pk
03 = QUAD RELAYS
15 = 0 - 500 Aim pk-pk
EPOXY SEALED
BARRIERS USED
TRIP MULTIPLY
EXX -
FXX
00 = NONE
01 = EXTERNAL
02 = INTERNAL
00 = NONE
01 = 2X TRIP MULTIPLY
02 = 3X TRIP MULTIPLY
NOTE:
Verify that the transducer power supply level (-Vt) is appropriate for the transducer being used.
Both the Power Supply and the System Monitor must be programmed to supply the correct
voltage. The 3000 transducer requires a supply voltage of -18 Vdc, while the 3300 and 7200
transducers require -24 Vdc.
Section 4 - PROGRAMMABLE OPTIONS
4. PROGRAMMABLE OPTIONS
PROGRAMMABLE OPTIONS
ENABLED *
DISABLED
ALARM DELAYS
1 SECOND
1 SECOND
3 SECONDS *
6 SECONDS
FIRST OUT
FREQUENCY
RESPONSE
ALERT MODE
240-240,000 RPM *
DANGER MODE
RECORDER
OUTPUTS
DANGER VOTING
60-36,000 RPM
LATCHING *
NON-LATCHING
LATCHING *
NON-LATCHING
+4 TO +20 mA *
+1 TO +5 Vdc
0 TO -10 Vdc
OR VOTING FOR RELAY DRIVE *
AND VOTING FOR RELAY
DRIVE
DANGER BYPASS
ENABLE
DISABLE *
STANDARD CONFIGURATION
5. OK
NOTE: Each channel in the system controls the OK relay. Therefore, any channel can cause
a not OK relay condition (Deenergized relay).
LED DISPLAY
CONDITION
OK RELAY DRIVE *
A
B
OK
OK
OK
OK
OK
CHANNEL A AND B IN
OPERATING RANGE.
ON
RESPECTIVE CHANNEL A OR B
TRANSDUCER IN NOT OK CONDITION, OR
BYPASSED. *
OFF *
MONITOR IN SELF TEST, OR BOTH

TRANSDUCERS NOT OK OR BYPASSED. *
FLASHING AT 5 Hz = ERROR
ENCOUNTERED DURING CYCLIC TEST.
READ ERROR MESSAGE. (SEE SECTION 14).
OFF *
ON
OK
OK
FLASHING AT 1 Hz = TRANSDUCER HAS

BEEN NOT OK SINCE LAST RESET.
ON
OK
NOT OK CHANNEL CAN BE BYPASSED TO RESTORE RELAY OK CONDITIONS.
Section 6 - BYPASS
6. BYPASS
LED DISPLAY
A
CONDITION
BYPASS
BYPASS
BYPASS
MONITOR IN DANGER BYPASS MODE

SYSTEM IN POWER UP MODE
USER INVOKED SELF TEST IN PROGRESS
TIMED OK CHANNEL DEFEAT
BOTH CHANNELS BYPASSED
CHANNEL A OR B
BYPASSED
BYPASS
BYPASS
BYPASS
TRIP MULTIPLY ACTIVATED. FLASHING

OVERRIDDEN BY:
CHANNEL BYPASS
DANGER BYPASS
7. ALERT
LED DISPLAY
CONDITION
ALERT
ALERT
ALERT
ALERT
ALERT
ALERT RELAY
DRIVE
ON
EITHER CHANNEL A OR B (OR BOTH) HAS

EXCEEDED ALERT ALARM LEVEL. (SEE SECTION 12).
ON
ON
ON
FIRST OUT CONDITION FOR RESPECTIVE A OR B

CHANNEL THAT HAS EXCEEDED ALARM LEVEL.
TWO CHANNELS MAY INDICATE FIRST OUT
FOLLOWING SELF TEST.*
ON
FIRST OUT RESOLUTION IS BETTER THAN 50 MILLISECONDS. IF TWO ALARMS OCCUR WITHIN
50 MILLISECONDS OF EACH OTHER, THEY COULD CAUSE BOTH LEDS TO FLASH.
Section 8 - DANGER
8. DANGER
DANGER
RELAY DRIVE
LED DISPLAY
A
CONDITION
DANGER
DANGER
DANGER
DANGER
DANGER
EITHER CHANNEL A OR B (OR BOTH) HAS

EXCEEDED DANGER ALARM LEVEL (SEE
OR
VOTING
AND
VOTING*
ON
OFF
ON
OFF
ON
ON
ON
OFF
ON
OFF
FIRST OUT CONDITION FOR RESPECTIVE A

OR B CHANNEL THAT HAS EXCEEDED
DANGER ALARM LEVEL. TWO CHANNELS
MAY INDICATE FIRST OUT FOLLOWING
SELF TEST **
* IF EITHER CHANNEL IS BYPASSED, DANGER RELAY IS ACTIVATED IF NONBYPASSED CHANNEL IS IN

ALARM.
** FIRST OUT RESOLUTION IS BETTER THAN 50 MILLISECONDS. IF TWO ALARMS OCCUR WITHIN 50
MILLISECONDS OR LESS OF EACH OTHER THEY COULD CAUSE BOTH LEDS TO FLASH.
9. MONITOR RANGES
3300/15 AXX - BXX - CXX - DXX EXX - FXX
AXX
FULL SCALE RANGE
01 = 0-3 MILS pk-pk
02 = 0-5 MILS pk-pk
03 = 0-10 MILS pk-pk
04=
0-15 MILS pk-pk
05 = 0-20 MILS pk-pk

11 = 0-100 MICROMETRES
12 =
pk-pk
0-150 MICROMETRES pk-pk
13 = 0-200 MICROMETRES pk-pk

14=
0-400 MICROMETRES pk pk
15=
0-500 MICROMETRES pk-pk
See Section 24 for Jumper Programming
10
Section 10 - READ CHANNEL VIBRATION
10. READ CHANNEL VIBRATION

Monitor continuously indicates measured vibration values for Channels A and B.
11
11. READ GAP VOLTAGE

1. Press GAP switch and read gap voltage for both Channel A and B on meter using
center meter scale.
12
Section 12 - READ ALERT SETPOINT LEVELS
12. READ ALERT SETPOINT LEVELS

1. Press ALERT switch and read alert setpoints (for both Channels A and B) on meter
scale.
13
13. READ DANGER SETPOINT LEVELS

1. Press DANGER switch and read danger setpoints (for both Channels A and B) on meter
scale.
14
Section 14 - SELF TEST
14. SELF TEST

The monitor has three levels of self test:
Self Test
Performed
Power-up
When the monitor is turned on.
Cyclic
Continuous during monitoring

operations.
User-invoked
When you initiate the self test by

temporarily shorting the self test
pins.
When the monitor detects an error, it displays an error

condition in one of two ways depending on whether the
error is active or stored. An active error is an error that
currently exists. A stored error indicates that a storable
error has occurred since the last time errors were
cleared but that this error is no longer active.
If the monitor detects an active error, the following
events occur:
Monitoring stops until the problem is resolved.
The error code is stored in memory and flashes

on the LCD bargraph.
If
The BYPASS LEDs come on.
The OK LEDs flash at 5 Hz.
the monitor no longer detects an active error and a

stored error exists, the following events occur:
Monitoring resumes
If the OK LED would otherwise be on, the OK

LEDs flash at 5 Hz to indicate that an error code
has been stored.
15

Recall stored error codes by using the Userinvoked self test. Use the following steps to
run the User- invoked self test, read error
codes, and clear stored error codes:
CAUTION
Machine protection provided by
this monitor will be lost for the
duration of the self test.
NOTE: User -invoked self test cannot be
initiated if any error is active. Refer to the
Error Codes section for more information
on the error codes.
STEP 1 - Initiate the User-invoked self test
by shorting the two self test pins (ST) with a
screwdriver.
All the LEDs and LCD elements will come on
for 5 seconds.
If an active or stored error is present at the end of the self test,

the BYPASS LEDs remain on, the OK LEDs flash at 5 Hz, and the
first error code flashes at 2 Hz.
The error code is given by the number of flashing segments in
one column of the bargraph. For example, the monitor to the
right is indicating error code number 6.
16
Section 14 - SELF TEST

STEP 2 - Read any other stored error codes
by pressing and holding the ALERT switch
for approximately one second.
For example, the display to the far right
contains a second stored error code number 10.
When you reach the end of the error code list,

the LCD bargraph comes on at full scale range
and the OK LEDs turn off.
You may read through the list again by
continuing to press the ALERT switch.
STEP 3 - When the LCD bargraph is at full scale, clear

error codes from memory by pressing and holding the
DANGER switch for approximately one second.
After you clear the error codes (and after the Timed
OK/Channel Defeat period elapses), the OK LEDs will
flash at 1 Hz to indicate that the monitor has been not
OK.
17

When you press the RESET switch on the
System Monitor, the OK LEDs will stop
flashing.
18
Section 15 - ERROR CODES
15. ERROR CODES

Refer to the Self Test section for information about displaying and clearing stored error
codes.
ERROR
CODE
DESCRIPTION
EXPLANATION/RECOVERY
ROM checksum failed.
Tested at Power-up and User-invoked self test.

This error is displayed on the front panel, but is
not stored in memory. Install your spare monitor
or contact your local Bently Nevada office for
service.
Nonrecoverable EEPROM failure.
Tested only at Cyclic self test. Install your spare

monitor or contact your local Bently Nevada
office for service.
EEPROM failure.
May be corrected by adjusting alarm setpoints

in the monitor (See Section 26). If setpoint
adjustment fails to correct this error, install your
spare monitor or contact your local Bently
Nevada office for service.
+7.5V/-VT node out of tolerance.
+VRH node out of tolerance.
+5V node out of tolerance.
MVREF node out of tolerance.
Tested cyclically. If it is a stored error, recall and

clear the error codes as described in the Self Test
section.
If it is an active error, replace the monitor with a
spare or contact your local Bently Nevada office
for service.
+7.5V node out of tolerance.
10
+VRL node out of tolerance.
11
MVREF/-6.5V node out

of tolerance.
12
+5V/-7.5V node out of tolerance.
13
Clock OK voltage out of tolerance.
14
RAM failure.
17
COP watchdog not configured.
Tested only at Power-up and User-invoked self

test. These errors are displayed on the front
panel but not stored in memory. Install your
spare monitor or contact your local Bently
NOTE: If the monitor experiences recurring stored errors contact your local Bently
19
16. DISASSEMBLY PROCEDURE

1. Loosen screws and pull Vibration Monitor from rack.
CAUTION
Machine protection provided by this
monitor will be lost while the
monitor is removed from the rack.
2. Remove side cover by pinching protruding tip on each standoff.
20
Section 17 - FRONT PANEL ASSEMBLY REMOVAL
17.
FRONT PANEL ASSEMBLY REMOVAL
21
18. SIGNAL INPUT RELAY MODULES

NOTE: For relay configuration of monitors with internal safety barriers, refer to the 3300 Internal
Barrier Installation Manual or the 3300 System Installation Manual.
WARNING
High voltage present could cause
shock, burns or death.
Do not touch exposed wires or
terminals.
Alert Relay
* For additional configuration information refer to

Installation Manual
Normally Energized
Normally De-energized
JUMPER*
IN
OUT
W3
W4, W11
W4, W11
Danger Relay
JUMPER*
IN
Normally Energized
Normally De-energized
22
W3
W2
W1, W12
OUT
W1, W12
W2
Section 18 - SIGNAL INPUT RELAY MODULES
WARNING
shock burns or death.
terminals.
SIGNAL INPUT/QUAD RELAY CARD OPTION *

RELAY OPTIONS
ALERT RELAYS NORMALLY
DE-ENERGIZED
INSTALL REMOVE
W2,3C
W3A,4C
W3D,4D
ALERT RELAYS NORMALLY

ENERGIZED
W3A,4C W2,3C
W3D,4D
DANGER RELAYS
NORMALLY DE-ENERGIZED
W1,3B
W4A,4E
W4B,4F
DANGER RELAYS
NORMALLY ENERGIZED
W4B,4F
W1B,3B
W4A,4E
* For additional configuration information refer to Installation Manual.
23
19. INSTALLED PROGRAMMABLE OPTIONS

The Vibration Monitor is shipped with the following options installed:
24
FIRST OUT - ENABLED

ALARM DELAYS - 3 SECONDS
FREQUENCY RESPONSE - 240 TO 240,000 RPM
ALERT MODE - LATCHING
DANGER MODE - LATCHING
RECORDER OUTPUT - +4 TO +20 mA
DANGER VOTING - OR VOTING
FULL SCALE RANGE (AS ORDERED)
TRIP MULTIPLY (AS ORDERED)
TRANSDUCER INPUT (AS ORDERED)
DANGER BYPASS - DISABLED
Section 20 - FIRST OUT,ALARM DELAYS,FREQUENCY RESPONSE
20. FIRST OUT,ALARM DELAYS,FREQUENCY

RESPONSE
25
21. ALERT MODE, DANGER MODE, DANGER

VOTING
26
Section 22 - RECORDER OUT,MONITOR OK,DANGER BYPASS SWITCH
22. RECORDER OUT,MONITOR OK,DANGER

BYPASS SWITCH
27
23. REPLACE METER SCALE

1. Verify monitor full scale option (See section 24).
2. Obtain meter scale from rear of manual and insert in front panel as shown.
NOTE:
To ensure correct fitting and alignment, cut the meter scale from the plastic
sheet exactly along the marked outline.
28
Section 24 - MONITOR FULL SCALE OPTIONS
24. MONITOR FULL SCALE OPTIONS
*Remove jumpers from W2-A,B,C,D W3-A,B,C,D and W6-C,D,E,F before changing to a

different full scale option.
29
25. EXPANDER BOARD

INSTALLATION/RE
MOVAL
Remove monitor from rack and
remove side cover. (See section 16).
CAUTION
this monitor will be lost while the
monitor is removed from the rack.
View showing expander board removed. If expander board is not present jumpers must
be installed as shown.
View showing expander board installed.
30
Section 25 - MONITOR FULL SCALE OPTIONS
31
26. ALARM SET POINT ADJUST

NOTE
SET POINTS CAN NOT BE ADJUSTED
WITH TRIP MULTIPLY INSTALLED AND
ACTIVATED BY CONTACT CLOSURE.
1. Open front panel, set Channel A Adjust (AA) or Channel B Adjust (AB) switch to the left (ON).
Respective channel bargraph starts flashing.
2. To adjust ALERT or DANGER set points, press and hold ALERT or DANGER switch on front panel.
3. Use 8 or 9 switches on System Monitor to adjust set point level up or down.
4. Reset AA or AB set switch to the right (OFF). Close front panel.
NOTE MONITOR RESPONDS TO PREVIOUS
SET POINT LEVEL UNTIL THE COMPLETION
OF STEP 4.
32
Section 27 - ALARM SET POINT ADJUST
27. CHANNEL BYPASS

CAUTION
this channel will be lost while
Channel Bypass is on.
Set BA (Channel A Bypass) or BB (Channel B Bypass) switch to the left (ON). Corresponding BYPASS
LED goes on, OK LED goes off, and amplitude goes to 0.
NOTE
When Channel Bypass is switched on,
channel alarms are cleared.
33
28. DANGER BYPASS

CAUTION
Machine protection provided by this
monitor will be lost while Danger
Bypass is on.
NOTE:
Danger Bypass can be enabled by setting the
Danger Bypass switch option to enable. (See section 22).
Set DB (Danger Bypass) switch to the left (ON); both channel BYPASS LEDs come on. DANGER
Alarm LEDs on front panel can go on but Danger relay drive will not be activated if a danger set
point is exceeded. See section 13 to read danger set points.
34
Section 29 - TEST CHANNEL ALARMS
29. TEST CHANNEL ALARMS

CAUTION
WARNING
Test will exceed alarm set point levels causing

alarms to activate. This will cause the relay
contacts to change state. (See section 28 for
information on preventing the Danger relay
from activating.)

terminals.
1. Disconnect COM and IN

wiring from channel
terminals on Signal Input
Relay Module.
2. Connect multimeter and
function generator (with 100
Hz sine wave and -7Vdc bias)
as shown. Adjust amplitude
so that it is below the alarm
set point levels.
3. Wait for Timed
OK/Channel Defeat delay
time to elapse (OK LED will
come on, flashing at 1Hz)
then press RESET switch on
System Monitor.
4. Verify OK LEDs are on, and
ALERT and DANGER LEDs are
off.
35
5. Increase function generator amplitude past alert set point level and verify
that ALERT LED goes on (flashing if First Out option is enabled).
6. Verify that Alert relay changed state.
7. Press RESET switch and verify that ALERT LED remains on steady.
8. Increase function generator amplitude past danger set point level and
verify that DANGER LED goes on (flashing if First Out option is enabled).
9. Verify that Danger relay changed state. If danger
"AND" voting logic selected, relay will not change
state until other channel exceeds danger setpoint.
If Danger Bypass is on, the Danger relay will not
change state.
10. AND voting is not active if second channel is
bypassed.
36
Section 29 - TEST CHANNEL ALARMS
11. Press RESET switch. Verify ALERT and DANGER LEDs remain on and steady.
12.. Reduce function generator amplitude to below alarm set point levels and observe that ALERT and
DANGER LEDs go off (if nonlatching). Press RESET switch to reset latching alarms. If monitor Trip Multiply
option FF is -01 or -02 (see section 3), this test must be repeated in Trip Multiply mode. In Trip Multiply mode,
set points are multiplied by either 2x or 3x.
13. When finished, disconnect the function generator and the multimeter and reconnect the COM and IN
wiring to the channel A terminals on the Signal Input Relay Module. Verify that the OK LED comes on and the
OK Relay energizes.
If the Channel Bypass or Danger Bypass functions were activated for this procedure deactivate them by
setting the appropriate switches (BA,BB, or DB) to the right (off).
37
30. CALIBRATE CHANNEL

CAUTION
Procedure will exceed alarm set point levels
causing alarms to activate. This will cause the
relay contacts to change state. (See section 28
for information on preventing the Danger relay
from activating).
1. Disconnect the
COM and IN wiring
from channel A
terminals on Signal
Input Module.
2. Connect the
multimeter and
function generator as
shown.
3. Adjust the function
generator (with 100 Hz

sine wave and -7 Vdc
bias). Adjust amplitude
for meter full scale. " 1
mil = 200 mV p-p (10
micrometers = 79 mV
p-p)
38
WARNING
shock, burns, or death.
terminals.
Section 30 - CALIBRATE CHANNEL

4. Loosen retaining screws, slide front panel to the right, and measure proportional signal output at
appropriate channel test point (A or B).
Trip Multiply Option
Proportional Output
No Trip Multiply
+5.00 Vdc
2X Trip Multiply
+2.50 Vdc
3X Trip Multiply
+1.67 Vdc
5. Adjust Gain Potentiometer (GA or GB) so that the voltage measured at the appropriate channel test point is
equal to the proportional full scale output shown above for the Trip
Multiply option that is
installed.
era
6. Verify that the recorder output is at full scale.

7. When finished, disconnect the function generator and multimeter and reconnect the COM and IN wiring
to the channel A terminals on the Signal Input Relay Module. Verify that the OK LED comes on and the OK
Relay energizes. If the Channel Bypass or Danger Bypass functions were activated for this procedure
deactivate them by setting the appropriate switches (BA, BB, or DB) to the right (off).
39
31. TEST OK LIMITS

CAUTION
terminals.
1. Connect multimeter to channel A of Signal Input Relay Module.

2. Disconnect extension cable from probe.
3. Reconnect extension cable to an identical substitute probe and install in TK3 spindle micrometer
calibration instrument.
40
Section 31 - TEST OK LIMITS

4. Set gap voltage for approximately -9 Vdc by adjusting probe gap..
5. Verify that channel B OK LED is on. Press RESET and verify both OK LEDs are on before continuing.
CAUTION
Procedure could exceed alarm set
point levels causing alarms to
activate. This could result in relay
contacts changing state. See section
28 for information on preventing the
Danger relay from activating.
41

6. Increase gap until OK LED goes off (upper limit).
7. Check probe gap voltage on multimeter:
Acceptable Gap Voltage
Upper Limit
Transducer Type
-15.8 Vdc to -16.8 Vdc
7200 5mm & 8mm Proximitor

or 3300 8mm Proximitor
-10.5 Vdc to -11.6 Vdc
3000 Proximitor
8. Verify that the OK Relay changed states. Note that all channels must be OK or bypassed in order for the
ARM and NO contacts of the OK Relay (normally energized) to be connected.
42
Section 31 - TEST OK LIMITS

9.
Gradually decrease probe gap to -9 Vdc and wait 30 seconds. The OK LED should come on, flashing
at 1 Hz. Press RESET to stop the OK LED from flashing (it will then remain on steadily). OK LED should be on
between upper and lower OK limits.
10. Decrease probe gap until OK LED goes off (lower limit).
11. Check probe gap voltage on multimeter:
Acceptable Gap Voltage

Lower Limit
Transducer Type
-2.7 Vdc to -3.3 Vdc
7200 5mm & 8mm Proximitor

or 3300 8mm Proximitor
-1.7 Vdc to -2.1 Vdc
3000 Proximitor
12. When finished, disconnect the substitute probe and reconnect the actual probe to the
extension cable. Verify that the OK LED comes on and the OK Relay energizes. If the Channel
Bypass or Danger Bypass functions were activated for this procedure deactivate them by setting
the appropriate switches (BA, BB, or DB) to the right (off).
43
32. FIELD WIRING DIAGRAMS

Drawing
Number
# of Pages

Without Barriers
100308

With Barriers
100309
44
Section 32 - FIELD WIRING DIAGRAMS
45
46
Section 32 - FIELD WIRING DIAGRAMS
47
48
Section 33 - RECOMMENDED SPARE PARTS
33. RECOMMENDED SPARE PARTS

QTY PER
MON
DESCRIPTION
REPLACEMENT PART NUMBER
FRONT PANEL ASSEMBLY
81543-01 *
MONITOR CIRCUIT ASSEMBLY
78392-01 *
SIGNAL INPUT RELAY MODULE
81544-01
NO RELAY
* 81545-
EPOXY SEALED RELAY
01 *
QUAD EPOXY SEALED RELAY

HERMETICALLY SEALED RELAY
84152-01
* 8154601 *
NO RELAY,
WITH INTERNAL BARRIERS

EPOXY SEALED RELAY, WITH
INTERNAL BARRIERS
HERMETICALLY SEALED RELAY,
WITH INTERNAL BARRIERS
88984-03 *
SPARE JUMPERS (100 PIECES)
88706-01
88984-02 *
* TO ORDER REPLACEMENT PARTS,SPECIFY THE COMPLETE CATALOG NUMBER,

3300/15 AXX BXX CXX DXX EXX FXX, AND THE REPLACEMENT PART
NUMBER.
IF THE MONITOR HAS BEEN MODIFIED, SPECIFY THE MODIFICATION NUMBER ON THE PARTS
ORDER. CUSTOMER MUST SET PROGRAMMABLE OPTIONS - MONITOR SHIPPED AS SHOWN
IN SECTION 4 OF THIS MANUAL. IF IN DOUBT ABOUT THE PART NUMBER, CALL YOUR BENTLY
NEVADA REPRESENTATIVE BEFORE ORDERING.
49
34. SPECIFICATIONS
INPUT
Signal Input
Signal Scale Factor
SIGNAL CONDITIONING
Monitor Range
Frequency Response
Accuracy
ALARMS
Alarm Set Points
Alarm Delay
DISPLAYS
Meter
LEDs
CONTROLS
Front Panel
Internal
External
50
Two channels,proximity input, 10k input impedance

200mV/mil (7.87 V/mm)
Full scale meter range selected per Option Table.
240 to 240,000 rpm and 60 to 36,000 rpm.
0.33% of full scale error typical at 77EF (25EC).
1% of full scale error maximum at 77EF (25EC).
2% of full scale error maximum at 77EF (25EC) with 2x trip
multiply option selected.
3% of full scale error maximum at 77EF (25EC) with 3x trip
multiply option selected.
Alert/Danger alarm levels (adjustable from 0 to 100% of full
scale).
Alarm delay times are user-programmable.
LCD bargraph, dual scale with outside scales marked per
monitor full scale range and center scale marked for probe
gap voltage at 1.6% resolution.
Green LEDs annunciate transducer OK condition, red LEDs
annunciate DANGER, ALERT, and BYPASS conditions.
Front panel switches (3) for reading ALERT and DANGER setpoint
levels, and for reading probe Gap voltage.
Switches on circuit board for setpoint adjustment, Danger
Bypass, and Channel Bypass.
External remote controls: Reset, Trip Multiply, Inhibit, and
Setpoint Adjust ( 8 and 9 ).
Section 34 - SPECIFICATIONS
OUTPUT
Recorder
Transducer Power
Alarms & OK
Dual Relays
Quad Relays
ENVIRONMENTAL
Temperature
Humidity
Output proportional to selected full scale monitor range and

protected against continuous short circuit to ground:
+4 to +20mA, 12V compliance
+1 to +5 Vdc, 100-ohm output impedance
0 to -10 Vdc, 100-ohm output impedance
-24 Vdc or -18 Vdc determined by transducer option selected in
Power Supply, short-circuit protected.
Relay drives for alarms (ALERT and DANGER) and for monitor
transducer OK, which drives the system OK Relay located on
the Power Input Module.
5 Amps @120 Vac 50/60 Hz 5 Amps 28 Vdc
0.6 Amp @120 Vac 50/60 Hz 2 Amps 30 Vdc
Operating:
+32EF to 149EF (0EC to 65EC)
Storage:
-40EF to +185EF ( -40EC to +85EC)
0 to 95%, noncondensing
51
35. INDEX
A
Alarm Delays Options ........................................................................................................................................
Alarm Set Point Option ....................................................................................................................................
Alert .........................................................................................................................................................................
Alert Mode Option ...............................................................................................................................................
5,24,25
31
8
5,24,26
B
Bypass ..................................................................................................................................................................... 7
C
Calibrate Channel ................................................................................................................................................ 37
Channel Bypass .................................................................................................................................................. 32
D
Danger ....................................................................................................................................................................
Danger Bypass ......................................................................................................................................................
Danger Bypass Switch Option .......................................................................................................................
Danger Mode Option .........................................................................................................................................
Disassembly Procedure ....................................................................................................................................
Dual Vibration Monitor System .....................................................................................................................
9
33
5,24,27
5,24,26
20
1
E
Expander Board Installation/Removal ...................................................................................................... 30
Error Codes ............................................................................................................................................................. 19
F
Field Wiring Diagrams .......................................................................................................................................
First Out Option ....................................................................................................................................................
Frequency Response Option ..........................................................................................................................
Front Panel Removal ..........................................................................................................................................
43
5,24,25
5,25,25
21
I
Installed Programmable Options ................................................................................................................. 24
M
Monitor Full Scale Options ...............................................................................................................................
Monitor Functions ...............................................................................................................................................
Monitor OK Limits Option ................................................................................................................................
Monitor Options ...................................................................................................................................................
Monitor Ranges ....................................................................................................................................................
29
2
27
4
10,29
O
Options
Alarm Delays ................................................................................................................................................. 5,24,25
Alarm Set point .............................................................................................................................................. 31
Alert Mode ....................................................................................................................................................... 5,24,25
52
Section 35 - INDEX
Danger Bypass Switch ................................................................................................................................ 5,24,27
Danger Mode .................................................................................................................................................. 5,24,25
First Out ............................................................................................................................................................. 5,24,25
Frequency Response .................................................................................................................................. 5,24,25
Installed Programmable ........................................................................................................................... 24
Monitor Full Scale .......................................................................................................................................... 2
Monitor OK Limits ......................................................................................................................................... 27
Monitor Options ........................................................................................................................................... 4
Programmable .............................................................................................................................................. 5
Recorder Out .................................................................................................................................................. 5,24,27
P
Programmable Options .................................................................................................................................... 5
R
Read Alert Set Point Levels ............................................................................................................................. 13
Read Channel Vibration .................................................................................................................................... 11
Read Danger Set Point Levels ........................................................................................................................ 14
Read Probe Gap Voltage .................................................................................................................................. 12
Recommended Spare Parts ............................................................................................................................ 49
Recorder Out Options ........................................................................................................................................ 27
Replace Meter Scale ........................................................................................................................................... 27
S
Self Test ....................................................................................................................................................................15
Signal Input Relay Module ...............................................................................................................................22
Specifications ........................................................................................................................................................50
T
Test Channel Alarms .......................................................................................................................................... 34
Test OK Limits ........................................................................................................................................................ 32
53

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Maintenance Manual

Bently Nevada Asset Condition Monitoring

3300/15 Dual Vibration Monitor

Part Number 80177-01

3300/15 Dual Vibration Monitor Maintenance Manual

Copyright 1987. Bently Nevada LLC.

1631 Bently Parkway South

3300 System Overview (Part Number 80171-01)

3300/15 Dual Vibration Monitor Maintenance Manual

DUAL VIBRATION MONITOR SYSTEM................................................................................................... 1

Section 1 - DUAL VIBRATION MONITOR SYSTEM

1. DUAL VIBRATION MONITOR SYSTEM

3300/15 Dual Vibration Monitor Maintenance Manual

Section 2 - MONITOR FUNCTIONS

3300/15 Dual Vibration Monitor Maintenance Manual

3300/15 AXX 01 = 0 - 3 MILS pk-pk

01 = 7200 5mm & 8mm

3300 8mm Prox

11 = 0 - 100 Atm pk-pk

12 = 0 - 150 Atm pk-pk

13 = 0 - 200 Atm pk-pk

14 = 0 - 400 Atm pk-pk

15 = 0 - 500 Aim pk-pk

Section 4 - PROGRAMMABLE OPTIONS

OR VOTING FOR RELAY DRIVE *

AND VOTING FOR RELAY

3300/15 Dual Vibration Monitor Maintenance Manual

MONITOR IN SELF TEST, OR BOTH

FLASHING AT 1 Hz = TRANSDUCER HAS

NOT OK CHANNEL CAN BE BYPASSED TO RESTORE RELAY OK CONDITIONS.

MONITOR IN DANGER BYPASS MODE

TRIP MULTIPLY ACTIVATED. FLASHING

3300/15 Dual Vibration Monitor Maintenance Manual

EITHER CHANNEL A OR B (OR BOTH) HAS

FIRST OUT CONDITION FOR RESPECTIVE A OR B

EITHER CHANNEL A OR B (OR BOTH) HAS

FIRST OUT CONDITION FOR RESPECTIVE A

* IF EITHER CHANNEL IS BYPASSED, DANGER RELAY IS ACTIVATED IF NONBYPASSED CHANNEL IS IN

3300/15 Dual Vibration Monitor Maintenance Manual

0-15 MILS pk-pk

05 = 0-20 MILS pk-pk

0-150 MICROMETRES pk-pk

13 = 0-200 MICROMETRES pk-pk

0-500 MICROMETRES pk-pk

See Section 24 for Jumper Programming

Section 10 - READ CHANNEL VIBRATION

10. READ CHANNEL VIBRATION

3300/15 Dual Vibration Monitor Maintenance Manual

11. READ GAP VOLTAGE

Section 12 - READ ALERT SETPOINT LEVELS

12. READ ALERT SETPOINT LEVELS

3300/15 Dual Vibration Monitor Maintenance Manual

13. READ DANGER SETPOINT LEVELS

Section 14 - SELF TEST

14. SELF TEST

When the monitor is turned on.

Continuous during monitoring

When you initiate the self test by

When the monitor detects an error, it displays an error

Monitoring stops until the problem is resolved.

The error code is stored in memory and flashes

The BYPASS LEDs come on.

The OK LEDs flash at 5 Hz.