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Operation Manual

2201 Monitoring System

Part Number 100875-01


Rev. J (01/08)

2201 Monitoring System Operation Manual

Copyright 1996 Bently Nevada LLC


All rights reserved.
The information contained in this document is subject to change without notice.
The following are trademarks of General Electric Company in the United States and other
countries:
Bently Nevada, Keyphasor, Proximitor, Seismoprobe, and Velomitor

Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
Mailing Address

Telephone
Fax
Internet

ii

1631 Bently Parkway South


Minden, Nevada USA 89423
USA
1.775.782.3611
1.800.227.5514
1.775.215.2873
www.ge-energy.com/bently

Additional Information
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
Safety Notices
Bently Nevada Corporation has attempted to identify areas of risk created by improper
installation and/or operation of this product. These areas of information are noted as
WARNING or CAUTION for your protection and for the safe and effective operation of the
product. Read all instructions before installing or operating the product. Pay particular
attention to those areas designated by notices that look like this:

Danger

High voltage may be present at the Keyphasor connector block. Contact


with exposed wires can cause injury or death. Remove all power to the
TDIX and to the startup and shutdown relays before connecting wires to
the Keyphasor connector block.
Notice:
When the channel is configured for integration, be sure to enable the
high pass filter.

iii

2201 Monitoring System Operation Manual


Symbols
The following figure shows the special symbols used in this manual to illustrate specifics
in the step-by-step processes:

OBSERVE

iv

DISCONNECT

CONNECT

FLASHING

PRESS

SCREWDRIVER

Contents
Contact Information ..........................................................................................ii
1.

System Description ................................................................. 1-1

1.1
Monitor Options ................................................................................................. 1-3
1.2
Programmable Options ...................................................................................... 1-4
1.3
Features and Functions of the 2201 Monitoring System .................................... 1-4
1.3.1 Types of Monitoring ....................................................................................... 1-5
1.3.2 Signal Conditioning ........................................................................................ 1-5
1.3.3 Buffered Outputs............................................................................................ 1-6
1.3.4 OK Circuitry ................................................................................................... 1-6
1.3.5 Self-Tests....................................................................................................... 1-6

2.
2.1
2.2
2.3

3.

Setting Programmable Options .............................................. 2-8


System Monitor Disassembly............................................................................. 2-8
System Monitor.................................................................................................. 2-9
Four Channel Monitor Programming ................................................................ 2-10

Installing the System ............................................................... 3-1

3.1
Checking the Power Supply Requirements ........................................................ 3-2
3.2
Checking that Other Modules in the Rack are Compatible with the 2201 System3-2
3.3
Installing the 2201 Monitoring System Backplane .............................................. 3-3
3.3.1 Mounting a Backplane on a Type 1 PLC ........................................................ 3-3
3.3.2 Mounting a Backplane on a Type 2 PLC ........................................................ 3-6
3.3.3 Attaching the 2201 Backplane to the Retention Plates ................................... 3-7
3.4
Installing the System Monitor and the Four Channel Monitors ........................... 3-8
3.5
Connecting the Inputs from Vibration and Keyphasor Transducers.................... 3-8
3.5.1 Wiring Vibration Transducers ......................................................................... 3-8
3.5.2 Wiring Keyphasor Transducers ...................................................................... 3-8
3.5.3 Important Earthing Guidelines........................................................................ 3-8
3.6
Notes on Wiring and Installation ...................................................................... 3-12

4.

Configuring the System .......................................................... 4-1

4.1
Methods for Configuring the System .................................................................. 4-1
4.1.1 Default Configuration ..................................................................................... 4-2
4.1.2 Using the PLC Software to Configure Block Transfer Writes .......................... 4-2
4.1.3 Using the Configuration Software and a PC ................................................... 4-3
4.2
List of Configuration Parameters........................................................................ 4-3
4.2.1 Monitor Address............................................................................................. 4-4

2201 Monitoring System Operation Manual


4.2.2 Over Setpoints................................................................................................4-5
4.2.3 Voltage of Probe at Zero Thrust Position (Zero Voltage).................................4-6
4.2.4 Scale Factor, Frequency Response, Turn Channel Off, External Barriers ....4-10
4.2.5 Alarm Time Delay, Full-Scale Range ............................................................4-12
4.2.6 Low Pass Filters, Buffered Transducer Output, Thrust Direction, Integrator
Position, Timed OK/Channel Defeat .........................................................................4-16
4.2.7 High Pass Filtering, Transducer Type...........................................................4-21
4.2.8 Thrust Position Under Setpoints ...................................................................4-26

5.
5.1
5.2

6.
6.1
6.2
6.3
6.4
6.5
6.6

7.
7.1
7.2

8.

Operating the System ..............................................................5-1


Status Indicators on the System Monitor ............................................................5-1
Status Indicators on the Four Channel Monitors .................................................5-1

System Status ..........................................................................6-1


Block Transfer Reads .........................................................................................6-1
System Status Information .................................................................................6-3
System Monitor Voltage Node Errors .................................................................6-5
Four Channel Monitor Voltage Node and SPI Errors ..........................................6-6
Channel Current Value, OK, Danger and Alert ...................................................6-7
Channel Gap Voltage and Error Codes ............................................................6-13

System Discrete Alarm Data ...................................................7-1


PLC Two Slot Addressing...................................................................................7-1
PLC One Slot and Half Slot Addressing .............................................................7-2

System Verification..................................................................8-1

8.1
Test OK Limits....................................................................................................8-1
8.2
Channel Calibration for Vibration and Filtered Vibration Proximity Transducer
Options...........................................................................................................................8-4
8.3
Channel Calibration for Thrust Proximity Transducer Options ............................8-6
8.4
Channel Calibration for Velocity and Velomitor Transducer Options...................8-9
8.4.1 Calibrating Channels with Bently Nevada 9200, 47633, and CEC4-126 Velocity
Transducers..............................................................................................................8-12
8.5
Channel Calibration for Acceleration Transducer Options ................................8-14

9.

Specifications ..........................................................................9-1

10.

Appendices ............................................................................ 10-7

10.1 Block Transfer Data Format..............................................................................10-8


10.2 TestVU Interface Cable ....................................................................................10-1
10.2.1
9-Way RS-232 Cable Assembly................................................................10-1
10.2.2
25-Way RS-232 Cable Assembly..............................................................10-3
10.3 TDIX Interface Cable ........................................................................................10-1
10.4 A PLC Ladder Logic Program Example ............................................................10-1

vi

10.5 Transducer OK Limits ...................................................................................... 10-1


10.5.1
Thrust Ranges ......................................................................................... 10-1
10.5.2
Vibration Ranges...................................................................................... 10-1
10.5.3
Filtered Vibration Ranges......................................................................... 10-2
10.5.4
Velocity Ranges ....................................................................................... 10-2
10.5.5
Acceleration Ranges ................................................................................ 10-3
10.6 Transducer Dependent Configuration Data...................................................... 10-4
10.6.1
Thrust Ranges ......................................................................................... 10-4
10.6.2
Vibration Ranges...................................................................................... 10-6
10.6.3
Filtered Vibration Ranges......................................................................... 10-8
10.6.4
Velocity Ranges ..................................................................................... 10-10
10.6.5
Acceleration Ranges .............................................................................. 10-13

vii

Setting Programmable Options

1. System Description
The 2201 Monitoring System is a machinery monitoring system designed by
Bently Nevada to operate in an Allen-Bradley 1771 rack and interface to an AllenBradley PLC either directly (in local chassis) or indirectly through a remote I/O
adapter (in remote chassis). This figure shows a diagram of the system with only

a Four Channel Monitor installed.

1-1

2201 Monitoring System Operation Manual

Notice:
If your system contains 2201/06 Low Speed Monitors, installation and
operation will differ from the procedures in this manual. Refer to
manual 131699-01 for information about the 2201/06 monitors.
The system is regarded as an intelligent I/O module by the PLC and uses +5 volt
power provided by an Allen Bradley Supply. The communication interface
between the PLC and the system is controlled by the PLC and is done by means of
block transfers of data (read and write) and single data transfers (read only). Each
system consists of a System Monitor, from one to six monitor modules, and a
backplane. A Four Channel Monitor is a universal element that has four general
purpose monitoring channels. Each channel can be configured via the PLC to
monitor thrust, radial vibration, velocity, and acceleration, and can provide two
levels of alarm. (The function of individual channels in a Four Channel Monitor
depends on which option you choose. See Section 1.1). This figure summarizes
some of the features of the System Monitor and the Four Channel Monitor.

Indicates that the


System Monitor is
operating
correctly and
communicating
with the PLC.
Buffered Keyphasor
output.
Data port for
communication
with an External
Data Manager or a
host computer.
Data port for
communication
with an External
Data Manager.
Signal input from
two Keyphasor
transducers.

1-2

Indicates that the Four


Channel Monitor is
operating correctly and
communicating with the
System Monitor.
Buffered Transducer
output:
Direct signal from
displacement
transducers.

Direct or conditioned
signal from seismic
transducers.

Signal input from four


vibration transducers.
(See Programmable
Options in this section for
a list of transducer types).

Setting Programmable Options


Software called TestVU is available to help you troubleshoot your system. The
software runs on an IBM PC or compatible machine and displays current values,
alarm setpoints, system and channel configurations, and various other data. If
faults develop in the 2201 Monitoring System, TestVU details the nature of the
fault. TestVU also lets you store data on a disk or print it as a text file. Although
TestVU provides detailed information about the system operation, it does not play
any role in the actual monitoring and the 2201 system could operate without it.
Configuration Software is also available to help you configure the 2201 system.
This software runs on an IBM compatible PC and lets you display current channel
data and configure the system.
Both these programs are included with the 2201 software, part number 2201/04.

1.1 Monitor Options


A
Part number 2201/01A

2201 System Backplane Kits


01
02
03
04
05
06

2 position kit
3 position kit
4 position kit
5 position kit
6 position kit
7 position kit

A
Part number 2201/02A

2201 System Monitor


02

Each 2201 Monitoring System must have one System Monitor.

A
Part number 2201/03A

Type of Four Channel Monitor


01

Proximitor transducer input on all four channels.

02

Channels 1 and 2 accept Proximitor inputs. Channels 3 and 4


accept all transducer types and allow integration and signal
processing (filtering, RMS, peak to peak, and zero to peak).

03

All channels accept all transducer types and allow filtering, RMS,
peak to peak, and zero to peak signal processing. Integration is
1-3

2201 Monitoring System Operation Manual


not allowed.
A
Part number 2201/04A

Configuration and TestVU Software


02 3.5 inch diskettes

1.2 Programmable Options


The 2201 Monitoring System includes the following options that are set by
installing or removing plug-in jumpers. The solid squares indicate default options
as shipped from the factory. Section 2 explains how to set these options.
PLC Addressing Mode:

Two-slot, single density

One-slot, double density/half-slot, quad density
Transducer Option:

Proximitor with no filters

Proximitor with filters

Bently Nevada 47633 velocity transducer

Bently Nevada 9200 velocity transducer or Bell & Howell CEC4-126

Bently Nevada High Temperature Velomitor transducer

Bently Nevada Velomitor transducer

Accelerometer

1.3 Features and Functions of the 2201 Monitoring


System
The 2201 Monitoring System can have up to 24 channels of monitoring by
installing up to six monitor modules and connecting the appropriate
displacement (proximity) and/or seismic (velocity, Velomitor and Accelerometer)
transducers to their inputs.
The 2201 System Monitor also provides for two Keyphasor transducers. These
inputs are used by the 2201/06 Low Speed Monitors.

Notice:
2201/06-01 Low Speed Monitors provide other types of monitoring. Refer
to 2201 Monitoring System with 2201/06-01 Low Speed Monitors manual,
part number 131699-01 for information.

1-4

Setting Programmable Options

1.3.1 Types of Monitoring


The system can monitor thrust, radial vibration, velocity and acceleration. When
2201/06 Low Speed Monitors are used, other types of monitoring are available.
THRUST is the average position, or change in position, of a rotor in the axial
direction with respect to some fixed reference. Normal thrust direction can be
towards or away from the probe face.
RADIAL VIBRATION is the dynamic motion of the shaft in a direction perpendicular
to the shaft centerline.
VELOCITY is measured by a mechanically activated velocity transducer or a
Velomitor and is used to evaluate the response of the machine housing and other
structures.
ACCELERATION is measured with piezoelectric Accelerometers and is typically
used to evaluate the high frequency response of the machine casing or bearing
housing.

1.3.2 Signal Conditioning


You can condition the signals in the 2201 Monitoring System by setting high and
low pass filters, integration and signal detection for RMS or peak.
FILTERS are available on channels 3 and 4 of 2201/03-02 monitors and all
channels of 2201/03-03 monitors except when the channel is configured for
thrust position monitoring. The filters can be low pass, high pass, or band pass to
filter a specific frequency band of a signal. All filter characteristics are four pole
Butterworth except on channels one and two of the 2201/03-03 monitor. These
channels have two pole Butterworth filter characteristics. The corner frequency
of these filters can be selected from a wide choice of available frequencies and
are programmed using the PLC block transfer write.
INTEGRATOR circuits electronically integrate the signals from seismic transducers
and convert acceleration signals to velocity or velocity signals to displacement.
Attempting to integrate signals from displacement transducers causes a
configuration error.
RMS SIGNAL LEVEL is a measure of the energy contained in the transducer signal.
Unlike a peak to peak measurement, RMS measurement can mask low energy
signal transients that may indicate the condition of a machine. RMS detection is
only used to measure velocity or acceleration.
PEAK SIGNAL LEVEL is a measure of the absolute value of the peak of the signal
measured from the average signal level.
PEAK TO PEAK SIGNAL LEVEL is the difference between the most positive and
negative values of a signal.

1-5

2201 Monitoring System Operation Manual


GAP VOLTAGE is the value of the negative dc output signal of a proximity probe
that is proportional to the distance between the face of the probe tip and the
observed surface.Alarms and Alarm Setpoints
ALARM SETPOINTS in the 2201 system are set by block transfer writes from the
PLC. Thrust channels have four alarms - two for under alarms and two for over
alarms. Other channels have two alarms - Alert and Danger.
ALARM TIME DELAY is the minimum time a signal must continuously exceed an
alarm setpoint before the alarm is set.

1.3.3 Buffered Outputs


BUFFERED OUTPUTS of all transducer input signals are available at the front panel
co-axial connectors. These connectors may be used to connect external
diagnostic equipment. With displacement transducers, the buffered signal
always goes directly to the connector. With seismic transducers, the buffered
signal can either go directly to the connector (direct) or through the integrator
and/or filter circuits and then to the connector (conditioned). Some restrictions
apply to conditioned buffered signals. (See Section 4.2.6).
KEYPHASORS, the System Monitor accepts up to two Keyphasor transducer inputs
for use with 2201/06-01 Low Speed Monitors. These signals are buffered and
available at two co-axial connectors on the front of the System Monitor to
connect to external diagnostic equipment.

1.3.4 OK Circuitry
CHANNEL OK indicates that the channel has passed all monitor, system, and
channel self-tests and that it is correctly configured. OK also indicates that the
transducer input signal is within the upper and lower OK voltage limits.
TIMED OK/CHANNEL DEFEAT prevents faults in transducer wiring and certain
types of transducer faults from causing spurious alarms. When Timed
OK/Channel Defeat is enabled, the transducer must be OK for 30 seconds
following a not OK condition before monitoring is resumed. This option will defeat
alarms when the channel is not OK.

1.3.5 Self-Tests
Four Channel Monitors have three levels of self-test; Power-up, Cyclic, and SelfTest with Calibration.

1-6

Power-up self-test is performed automatically upon power-up and detects


hardware problems in the 2201 system.

Cyclic self-test is performed continuously during monitor operation. If the


test finds an error it will disable one channel, the Four Channel Monitor, the
System Monitor, or the entire 2201 system depending on the severity of
the error.

Setting Programmable Options


Self-Test with Calibration is performed when a full block transfer write is
used to configure the 2201 system. This self-test detects incorrect
configuration and hardware problems. The test also calibrates the system
and can take up to two minutes to complete depending on the number
and type of Four Channel Monitors in the system. If no configuration is
received within 60 seconds of power-up, the 2201 system will load an
internal default configuration. This will cause a Self-Test with Calibration.
(See Section 4 for a description of the system default configuration).

1-7

2201 Monitoring System Operation Manual

2.

Setting Programmable Options

2.1 System Monitor Disassembly


Application Alert
The 2201 Monitoring System contains electrostatic sensitive devices.
Personnel should be grounded prior to monitor disassembly. Failure to
use proper handling procedures for electrostatic sensitive devices will
damage equipment or degrade performance.

Loosen the four captive retaining screws and pull the two monitor sides apart.
Main Board.

Loosen screws in four


places.

2-8

Plug-in Board.

Setting Programmable Options

2.2 System Monitor


The System Monitor contains a main board and a plug-in board. The plug-in
board has a user-programmable option which must be set to correspond to the
PLC slot addressing mode. Change this option by disassembling the System
Monitor (as shown on the previous page) and removing or installing jumper W1 on
the plug-in printed circuit board.

Figure 2-1. System Monitor Jumper Locations

Table 2-1. Option Settings on System Monitor


PLC Addressing Mode

Jumper
Install

Remove

W1

One Slot Addressing - Double


Density

W1*

Half Slot Addressing - Quad Density

W1*

Two Slot Addressing - Single Density

* Option setting as shipped from the factory.

2-9

2201 Monitoring System Operation Manual

Notice:
When using the 2201 System with the PLC chassis configured for halfslot addressing, the slot to the left of the 2201 System Monitor must not
contain any other modules which use High Density Discrete Data
(including power supplies). Discrete Data from the 2201 System Monitor
may be invalid if this requirement is not met.

2.3 Four Channel Monitor Programming


A 2201/03-02 monitor has a Two Channel Seismic plug-in board that lets you
connect two seismic transducers to channels 3 and 4 for integration and RMS
conversion, and filter signals from two seismic or radial vibration transducers. A
2201/03-03 monitor has a Four Channel Seismic board that lets you connect four
seismic transducers and filter the signal from four seismic or radial vibration
transducer inputs.
Each seismic board has several user-programmable options which can be set
without disassembling the monitor. Change the options by removing and
installing jumpers on the bottom edge of the seismic printed circuit board.

Figure 2-2. Jumper Locations - Two Channel Seismic Board

* Option setting as shipped from the factory.


2-10

Setting Programmable Options


Table 2-2. Option Settings on Two Channel Seismic Board
Transducer Option

Channel

Jumper
Install

Proximitor, No Filters *

Proximitor, With Filters

Velocity, Bently Nevada


47633

Velocity, Bently Nevada


9200 or Bell & Howell
CEC4-126

Velocity, Bently Nevada


Velomitor

Accelerometer

Remove

3
4

W1
W10

W4-W7,

3
4

W7
W16

W1, W4-W6,
W10, W13-W15

3
4

W5
W14

3
4

W6
W15

3
4

W4
W13

W1, W5-W7,

3
4

W7
W16

W1, W4-W6,
W10, W13-W15

W13-W16

W1, W4, W6,


W7, W10, W13,
W15, W16

W1, W4, W5,


W7, W10, W13,
W14, W16

W10, W14-W16

* Option setting as shipped from the factory.

2-11

2201 Monitoring System Operation Manual

Figure 2-3. Jumper Locations - Four Channel Seismic Board

Application Alert
Be advised that under transient conditions, velocity transducers and
Accelerometers may experience short duration, high amplitude
vibration that may cause the signal to exceed the OK range of the
transducer.

2-12

Setting Programmable Options

Table 2-3. Option Settings on Four Channel Seismic Board

Transducer Option

Channel

Jumper
Install

Remove

Proximitor, No Filters *

1
2
3
4

W2A
W1A
W4A
W3A

W2B-E
W1B-E
W4B-E
W3B-E

Proximitor, With Filters or


Accelerometer

1
2
3
4

W2E
W1E
W4E
W3E

W2A-D
W1A-D
W4A-D
W3A-D

Velocity, Bently Nevada


47633

1
2
3
4

W2C
W1C
W4C

W2A,B,D,E
W1A,B,D,E
W4A,B,D,E
W3A,B,D,E

1
2
3
4

W2D
W1D
W4D

1
2
3
4

W2B
W1B
W4B

Velocity, Bently Nevada


9200 or Bell & Howell
CEC4-126

Velocity, Bently Nevada


Velomitor

W3C

W3D

W3B

W2A-C,E
W1A-C,E
W4A-C,E
W3A-C,E
W2A,C-E
W1A,C-E
W4A,C-E
W3A,C-E

* Option setting as shipped from the factory.

2-13

Installing the System

3.

Installing the System


Application Alert
Remove power from the 1771 I/O chassis before installing or removing
any part of the 2201 Monitoring System. Failure to remove power from
the chassis will damage equipment or degrade performance.

Application Alert
Using more than two High Frequency Accelerometers with a Four
Channel Monitor may cause the monitor to fail because of excessive
transducer supply requirements. Connect no more than two
Accelerometers to a single Four Channel Monitor.

Use this approach to install a 2201 Monitoring System in an Allen-Bradley 1771


Rack:

Check the power supply requirements.

Check that other modules in the rack are compatible with the 2201
system.

Install the 2201 Monitoring System backplane.

Install the System Monitor and the Four-Channel Monitors.

Ground the system.

Connect the inputs from transducers.

Notice:
If you are also using 2201/06 Low Speed Monitors, refer to manual
131699-01 for details of power supply requirements, wiring, and
installation for this type of monitor.

3-1

2201 Monitoring System Operation Manual

3.1 Checking the Power Supply Requirements


Before you install the 2201 Monitoring System, be sure that the Allen-Bradley
chassis has sufficient power for the monitoring system and other modules in the
chassis. To calculate the chassis power supply requirement, use the following
table to work out the monitoring system power requirement and add it to the
total power requirement of the other modules installed in the chassis.

System Element

Part Number

Description

Current from
PLC +5 V
Supply (A)

System Monitor

2201/02-XX

System Monitor

1.0

Four Channel
Monitor

2201/03-01

Displacement
inputs

0.7

2201/03-02

One to two
seismic inputs

1.0

2201/03-03

One to four
seismic inputs

1.3

Four Channel
Monitor

Four Channel
Monitor

3.2 Checking that Other Modules in the Rack are


Compatible with the 2201 System
Take the following precautions to ensure that the 2201 system will operate
properly with other modules in the Allen-Bradley 1771 rack:

3-2

When using PLC 2-slot addressing, the 2201 Monitoring System must
begin in the left hand slot (slot 0) of any group in the rack.

When using PLC half-slot addressing, there must be no high density


modules in the slot to the left of the 2201 System Monitor.

Since the inputs to the 2201 Monitoring System are low voltage analog
signals, locate the system away from ac modules or high voltage dc
modules wherever possible to minimize the effects of radiated electrical
noise.

Installing the System

Connect the 2201 Monitoring System to a single earth point. Read the
important earthing guidelines at the end of this section very carefully
before attempting to operate the system.

3.3 Installing the 2201 Monitoring System Backplane


The 2201 Monitoring System has its own backplane that mounts inside the PLC
chassis in front of the PLC backplane. The System Monitor and all the Four
Channel Monitors connect to both of these backplanes. The monitoring system
uses the monitoring system backplane to communicate data between the
System Monitor and the Four Channel Monitors.
The monitoring system backplane is mounted on one or more backplane
retention plates. Mount these plates between two adjacent PLC backplane
connectors by using one of the following procedures. The procedure to use
depends on the connector used on your PLC backplane. If one procedure does
not work, use the other one.

3.3.1 Mounting a Backplane on a Type 1 PLC


1. Place the retention plate over the PLC
connectors as shown.

3-3

2201 Monitoring System Operation Manual


2. Lower the left side of the plate and
insert the fingers under the PLC
connectors.

3-4

Installing the System


3. Twist the other side so the plate
lies flat on the PLC backplane
surface and the right hand
edges are inserted under the
adjacent PLC connectors.

The plate stays loosely in place


until the monitoring backplane
is installed and its screws are
tightened to the plate.

3-5

2201 Monitoring System Operation Manual

3.3.2 Mounting a Backplane on a Type 2 PLC


1. Place the plate over the PLC
connectors so that the threaded
inserts of the plate face you, the
fingers are on the left hand side,
and the notch is resting on the
PLC lower connector.
2. Lower the top end of the plate
and push it under the PLC upper
connectors.
3. Slide the bottom end of the plate
under the PLC lower connectors
until the notch touches the lower
connector on the PLC.

3-6

Installing the System

3.3.3 Attaching the 2201 Backplane to the Retention Plates


The 2201 backplane is firmly retained on the retention plates when the screws
are tightened to the plates. The 2201 system backplane comes in 2, 3, 4, 5, 6, and
7 position versions. The System Monitor occupies the left position and the Four
Channel Monitors occupy the other positions. You need to install one retention
plate for each Four Channel Monitor in your monitoring backplane. This figure
shows the retention plates and backplane for a four position 2201 Monitoring

System.
3-7

2201 Monitoring System Operation Manual

3.4 Installing the System Monitor and the Four Channel


Monitors
The system will not operate without a System Monitor. The System Monitor has a
full-length connector and can only be plugged into the left-most position of the
monitoring system backplane. Make sure the System Monitor is correctly located
in the card guides and that it is securely inserted into the backplane connectors.
Monitor modules (Four Channel Monitors and Low Speed Monitors) have halflength connectors and can be located in any position in the monitoring system
backplane except the left-most position which is reserved for the System Monitor.
Make sure the monitor is correctly located in the card guides and that it is
securely inserted into the backplane connector.
Once all the modules have been correctly installed in the rack, lower the latch bar
to secure them in place.

3.5 Connecting the Inputs from Vibration and


Keyphasor Transducers
This section shows how to connect transducers to the 2201 System Monitor and
Four Channel Monitors with or without zener barriers and lists some important
guidelines for grounding the system.

3.5.1 Wiring Vibration Transducers


Each Four Channel Monitor comes with a wiring connector for connecting four
transducers (displacement and/or seismic) to the monitor. The two figures on
page 3-8 show the connections for three different transducers with and without
zener safety barriers. Notice that on both these figures the fourth channel is not
used.

3.5.2 Wiring Keyphasor Transducers


Two Keyphasor transducers can also be connected to the System Monitor. The
two figures on page 3-9 show how to connect Keyphasor transducers to the
System Monitor with and without safety zener barriers.

3.5.3 Important Earthing Guidelines

Warning

3-8

Installing the System


Failure to follow these earthing guidelines could result in the 2201
system to float without reference. This may cause high voltage to be
present which can cause shock, burns, or death.
Since the 2201 Monitoring System is not earthed internally, it must be terminated
to an external earth ground. The System Monitor, all monitor modules, and all
field wiring shields must be individually connected to a single earth point. The
cable used to connect the System Monitor and all monitor modules to the earth
point must be a wide, flat, braided wire or a stranded cable with a large cross
sectional area. The single earth point could be an Allen-Bradley chassis, safety
zener barrier earth rail, or other suitable point such as a cabinet earthing point.

Figure 3-1. Transducer connections

3-9

2201 Monitoring System Operation Manual

Figure 3-2. Transducer connections with safety zener barriers

3-10

Installing the System

Figure 3-3. Keyphasor transducer connections

Figure 3-4. Keyphasor transducer connections with safety zener barriers

3-11

2201 Monitoring System Operation Manual

3.6 Notes on Wiring and Installation


1. Wiring recommendations:
Solid or stranded cables, with braid or foil shield and insulating sheath
should be used. Cross sectional area and number of wires in the cable
depend on transducer type used:
Type of Channel

Recommended Wiring
No. Wires

AWG

mm2

Acceleration and
vibration.

14 to 18

0.8 to 2

Thrust.

18 to 22

0.32 to 0.8

Velocity.
2
18 to 22
0.32 to 0.8
2. Shields are joined as shown, terminating at safety zener barrier ground.
Shields should be insulated.
3. Use MTL safety barrier .
4. Safety zener barriers are mounted on the barrier rail. The barrier rail is the
system ground and is used to terminate the potential equalization bus.
The total earth loop impedance must not exceed 1 .
5. Maximum total cable length between the monitor and the transducer
must not exceed 1000 feet (305 meters).
6. The interface module case must be electrically isolated from earth ground.
The electrical isolation must be 500 Vac minimum. Bently Nevada
isolation kit, part number 19094-01, may be used to satisfy the isolation
requirement.
7. Unless 3300 Proximitors are used, the Proximitor case must be electrically
isolated from earth ground. The electrical isolation must be 500 Vac
minimum. Isolation kit, part number 19094-01, may be used to satisfy the
isolation requirement.
8. Safety zener barriers located in division 2 or zone 2 hazardous areas must
be installed in NEMA 4 or IP 54, or otherwise approved protective housing.

3-12

Installing the System

Notice:
Wiring recommendations for 2201/06-01 Low Speed Monitors are given
in 2201 Monitoring System with 2201/06-01 Low Speed Monitors
manual, part number 131699-01. This manual is for Four Channel
Monitors only.

3-13

Configuring the System

4.

Configuring the System


Before the 2201 Monitoring System can operate properly, the components of the
system need to be defined and certain options need to be set by using a process
called configuration. This section shows how to configure the 2201 system by
describing the two methods for configuring the system and then listing all the
parameters to be configured. Both methods of configuration involve writing a
PLC ladder logic program to control the sending of the Block Transfer Writes to
the 2201 System Monitor.

Notice:
This manual is used for Four Channel Monitors only. If your system
contains Low Speed Monitors, use 2201 Monitoring System with
2201/06-01 Low Speed Monitors manual, part number 131699-01, as a
reference for your ladder logic program and configuration data.

4.1 Methods for Configuring the System


We recommend that you use Bently Nevada Configuration Software (part number
2201/04-01 or -02) to build the data table for the 2201 system. If you use this
software, use the information in this section of the manual as a reference and
configure the system in English rather than binary terms. This software is
provided with the System Monitor or may be ordered separately.
The second method for configuring the 2201 Monitoring System is using the PLC
software to prepare up to 29 16-bit words of digital data for each Four Channel
Monitor. The System Monitor uses this data to set options. If you use this method,
use the information in this section to determine the function of the bits in these
data tables.
Following system configuration, it is recommended that TestVU Software is used
to make a record of the current configuration. TestVU Software will prepare both
printed reports and disk files recording the system configuration.

Application Alert
If your system contains both Four Channel Monitors and Low Speed
Monitors, the BTWs for the Four Channel Monitors are still formatted as
described in this section. For information regarding BTW length and
format of Low Speed Monitors please refer to manual 131699-01.
4-1

2201 Monitoring System Operation Manual

4.1.1 Default Configuration


If the 2201 system does not receive a configuration within one minute after
power-up, the System Monitor will load a default configuration. This configuration
can help troubleshoot and test the system. A full Block Transfer Write will clear
the default configuration. The default configuration is as follows:
Table 4-1. Default Configuration

Monitor

Option

Value

Danger setpoints

75 % of full-scale

Alert setpoints

25 % of full-scale

2201/03-01, 2201/03-02,

Danger time delay

0.15 seconds

and 2201/03-03 All

Alert time delay

0.15 seconds

Channels.

Barriers

Not used

Turn channel off

All channels on

Timed OK Channel Defeat

Disabled

Channel type

Radial vibration
monitor

2201/03-01 All Channels,

Transducer type

3300 Proximitor

and 2201/03-02 Channels

Frequency response

60 to 240,000
cpm

1 & 2.

Full-scale range

5 mil pp

Scale factor

200 mV/mil

Channel type

Peak acceleration,
no integration

2201/03-02 Channels 3

High pass filter

Enabled, 100 Hz

& 4, and 2201/03-03 All

Low pass filter

Enabled, 1000 Hz

Channels.

Full-scale range

5 g pk

Scale factor

100 mV/g

4.1.2 Using the PLC Software to Configure Block Transfer Writes


BLOCK TRANSFER WRITES configure the 2201 system using a series of block
transfers of data from the PLC to the System Monitor. These blocks of data are
known as Block Transfer Writes (BTW). One BTW is required for each of the Four
Channel Monitors in a system. Six BTWs are needed to configure a full 24
channel, 6 monitor system. Each BTW consists of a maximum of twenty-nine
4-2

Configuring the System


words of data. Each word is sixteen bits long. You can configure a monitor by
transferring a short block transfer write or a full block of data.
SHORT BLOCK TRANSFER WRITES are between one and nine words long. These
nine words are Word 0 through Word 8. After a short BTW the monitor will not
perform a self-test. Use the short BTW to change monitor setpoints and thrust
channel zero voltages without causing the system to perform a self-test and
calibration which can take up to two minutes to complete.
FULL BLOCK TRANSFER WRITES are a full block of data that contains all twentynine words of data. Use a full BTW to initiate a monitor self-test and calibrate the
system.
The full BTW data format is described in Appendix A.

4.1.3 Using the Configuration Software and a PC


The configuration software runs on an IBM PC or compatible machine connected
to the PLC as a programming terminal. The configuration software manual
describes how to install and run the configuration software.

4.2 List of Configuration Parameters


Configuration parameters define the components of the 2201 system and set
certain options that govern how the system will operate. The parameters that
follow are listed by the BTW word where the bit(s) for the parameter are located.
The full BTW data format is described in Appendix A. Some of these parameters
have valid values which change according to the transducer type in use.
Appendix F contains tables which show the valid values of these parameters.

4-3

2201 Monitoring System Operation Manual

4.2.1 Monitor Address

Bit 15

14

13

12

11

10

09

08

07

06

05

04

03

02

01

00

Word 0
Not Used - Set to 0

Monitor Address
Not Used - Set to 0

Reserved - Set to 0
Parameter Select

Application Alert
All bits in the Block Transfer Writes which are not used should be set to
zero. Failure to set unused bits to zero could result in loss of monitoring.

MONITOR ADDRESS ranges from zero to five and indicates where the monitor is in
the rack with respect to the System Monitor. The six Four Channel Monitors are
addressed left to right starting from the first slot position directly to the right of
the System Monitor.

4-4

Configuring the System


PARAMETER SELECT is used for systems containing 2201/06-01 Low Speed
Monitors. Refer to 2201 Monitoring System with 2201/06-01 Low Speed Monitors
manual, part number 131699-01 for more information about Parameter Select. If
there are no Low Speed Monitors in the system, these bits can be ignored. For
systems containing Low Speed Monitors, Parameter Select should be included in
the BTW for monitor position 0.

4.2.2 Over Setpoints


Bit 15

14

13

12

11

10

09

08

07

06

05

04

03

02

01

00

Word 1
Channel 2 Vibration Danger Setpoint
(Over for Thrust Position)

Bit 15

14

13

12

11

10

09

08

Channel 1 Vibration Danger Setpoint


(Over for Thrust Position)

07

06

05

04

03

02

01

00

Word 2
Channel 4 Vibration Danger Setpoint
(Over for Thrust Position)

Bit 15

14

13

12

11

10

09

08

Channel 3 Vibration Danger Setpoint


(Over for Thrust Position)

07

06

05

04

03

02

01

00

Word 3
Channel 2 Vibration Alert Setpoint
(Over for Thrust Position)

Bit 15

14

13

12

11

10

09

Channel 1 Vibration Alert Setpoint


(Over for Thrust Position)

08

07

06

05

04

03

02

01

00

Word 4
Channel 4 Vibration Alert Setpoint
(Over for Thrust Position)

Channel 3 Vibration Alert Setpoint


(Over for Thrust Position)

4-5

2201 Monitoring System Operation Manual


ALARM SETPOINTS are specified in binary as a percentage of the current full-scale
range. For example, 00000001 = 1 %, 00110010 = 50 %, and 01100100 = 100 %.

Notice:
1. All alarms have a hysteresis of 0.5 % of current full-scale range.
2. Words one through four specify the Alert and Danger setpoints for
the channel. For channels configured for thrust monitoring, these
words specify the over direction Alert and Danger setpoints.

4.2.3 Voltage of Probe at Zero Thrust Position (Zero Voltage)


THRUST PROBE ZERO GAP is the gap of the thrust probe when the monitored
surface is in the zero position. Thrust values are given as a deviation from this
zero position. When installing the probe in the machine, set the rotor at its zero
position and then gap the probe as specified in table 4.2.

Application Alert
Failure to set thrust zero voltage within the limits specified in table 4.2
could result in loss of machine protection. Verify alarm functions if you
use values outside table 4.2.

4-6

Configuring the System


Table 4-2. Thrust Zero Voltages
Thrust Transducer
(Code)
3300 8mm
Proximitor (1)

7200 5/8mm
Proximitor (2)

7200 11mm
Proximitor (3)

Full-Scale Range (Code)


10-0-10 mil (68)
250-0-250 m (74)
25-0-25 mil (69)
30-0-30 mil (70)
500-0-500 m (75)
40-0-40 mil (71)
1.0-0-1.0 mm (76)
10-0-10 mil 68)
250-0-250 m (74)
25-0-25 mil (69)
30-0-30 mil (70)
500-0-500 m (75)
40-0-40 mil (71)
1.0-0-1.0 mm (76)
10-0-10 mil (68)
250-0-250 m (74)
25-0-25 mil (69)
30-0-30 mil (70)
500-0-500 m (75)
40-0-40 mil (71)
50-0-50 mil (72)
1.0-0-1.0 mm (76)
75-0-75 mil (73)
2.0-0-2.0 mm (77)

Zero Voltage
without Barriers
-16.31 V to
-3.50 V
-12.31 V to
-7.50 V

Zero Voltage
with Barriers
-15.58 V to
-3.35 V
-11.74 V to
-7.19 V

-10.31 V to
-9.50 V
-16.31 V to
-3.50 V
-12.31 V to
-7.50 V

-9.82 V to
-9.11 V
-15.58 V to
-3.35 V
-11.74 V to
-7.19 V

-10.31 V to
-9.50 V
-18.58 V to
-4.35 V
-16.58 V to
-6.35 V

-9.82 V to
-9.11 V
-17.76 V to
-4.16 V
-15.84 V to
-6.08 V

-14.58 V to
-8.35 V

-13.92 V to
-8.00 V

-11.71 V to
-11.22 V

-11.16 V to
-10.76 V

4-7

2201 Monitoring System Operation Manual


Thrust Transducer
(Code)
7200 14mm
Proximitor (4)

3000 Series
Proximitor (5)

3300 RAM
Proximitor (40)

Bit 15

14

Full-Scale Range (Code)


10-0-10 mil (68)
250-0-250 m (74)
25-0-25 mil (69)
30-0-30 mil (70)
500-0-500 m (75)
40-0-40 mil (71)
50-0-50 mil (72)
1.0-0-1.0 mm (76)
75-0-75 mil (73)
2.0-0-2.0 mm (77)
10-0-10 mil (68)
250-0-250 m (74)
25-0-25 mil (69)
500-0-500 m (75)
10-0-10 mil (68)
250-0-250 m (74)
25-0-25 mil (69)
500-0-500 m (75)
13

12

11

10

09

08

Zero Voltage
without Barriers
-16.97 V to
-2.75 V
-14.97 V to
-4.75 V

Zero Voltage
with Barriers
-16.22 V to
-2.63 V
-14.30 V to
-4.55 V

-12.97 V to
-6.75 V

-12.38 V to
-6.47 V

-10.10 V to
-9.62 V
-10.56 V to
-3.41 V
-7.56 V to
-6.41 V
-10.56 V to
-3.41 V
-7.56 V to
-6.41 V

-9.62 V to
-9.23 V
-10.09 V to
-3.27 V
-7.21 V to
-6.15 V
-10.09 V to
-3.27 V
-7.21 V to
-6.15 V

07

06

05

04

03

02

01

00

02

01

00

Word 5
Not Used-Set to 0

Bit 15

14

13

12

Channel 1 Zero Voltage

11

10

09

08

07

06

05

04

03

Word 6
Not Used-Set to 0

4-8

Channel 2 Zero Voltage

Configuring the System


Bit 15

14

13

12

11

10

09

08

07

06

05

04

03

02

01

00

02

01

00

Word 7
Not Used-Set to 0

Bit 15

14

13

12

Channel 3 Zero Voltage

11

10

09

08

07

06

05

04

03

Word 8
Not Used-Set to 0

Channel 4 Zero Voltage

Application Alert
All bits in the Block Transfer Writes which are not used should be set to
zero. Failure to set unused bits to zero could result in loss of monitoring.

CHANNEL ZERO VOLTAGE only applies to channels configured for thrust


monitoring. Channels configured for other monitor types will ignore the zero
voltage words. When the average input voltage of the transducer for the channel
is equal to the zero voltage, the monitor channel will indicate zero thrust position.
The zero voltage code consists of a 12-bit binary code ranging from 0 to 4095
that corresponds to a zero voltage ranging from 0.0 to -24.0 Vdc.

Calculate the zero voltage using the following equation:


Zero voltage code = Integer((Zero Voltage / -24.0) * 4095)
Example of calculating zero voltage code:
Zero voltage = -9.20 Vdc.
Zero voltage code = Integer((-9.20 / -24.0) * 4095) = 1570
Zero voltage code = binary 0110 0010 0010
Zero voltage code = hex 622

4-9

2201 Monitoring System Operation Manual

4.2.4 Scale Factor, Frequency Response, Turn Channel Off, External


Barriers
Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Ch1, Word 09
Ch2, Word 13
Ch3, Word 17
Ch4, Word 21
Transducer Scale Factor
Peak to Peak Low
Frequency Response
Turn Channel Off
External Barrier
Not Used - Set to 0

Application Alert
All bits in the Block Transfer Writes which are not used should be set to
zero. Failure to set unused bits to zero could result in loss of monitoring.

EXTERNAL BARRIER adjusts the OK limits to compensate for the barriers


attenuation of the signal. To enable this option set the bit to one. The scale factor
must also be adjusted to compensate for this attenuation. See notice below in
TRANSDUCER SCALE FACTOR section.
TURN CHANNEL OFF disables the channel when this bit is set to one. A disabled
channel will respond as follows:

4-10

Configuring the System

The monitor OK LED will remain on if the other enabled channels in the
monitor are OK. If all channels in the monitor are turned off, the monitor
OK LED will remain on unless any channel fails self-test.

All channel data values will be zero.

Self-test failures will be reported.

Channel OK, Alert and Danger alarms will be inactive.

PEAK TO PEAK LOW FREQUENCY RESPONSE controls the low frequency response
of the channel when configured for radial vibration monitoring. Setting this bit to
one extends the low frequency response to 60 cpm from the normal 240 cpm.
This slows the peak to peak charge and discharge times used in the system
micro-controller program causing the monitor to respond more slowly to
changing vibration levels.
TRANSDUCER SCALE FACTOR is binary coded in English engineering units (mV/mil).
The scale factor may be programmed to be up to 20 % of the nominal value for
the selected transducer type to compensate for system variances. Scale factors
outside these limits will produce configuration errors.

Notice:
Using external barriers reduces the nominal scale factor of the channel
by 4 % for Proximitors and Accelerometers, 7.5 % for 47633 Velocity
Seismoprobes and 16.6 % for 9200 and CEC4-126 Velocity
Seismoprobes. Decreasing the nominal, programmed scale factor will
compensate for this reduction.

Set the scale factor code to the required value in English engineering units as
shown in Table 4.3.
Scale factors are dependent on the transducer type selected. Appendix F gives
the range of acceptable scale factors for each transducer type.

4-11

2201 Monitoring System Operation Manual


Table 4-3. Scale Factors
Scale Factor
100 mV/mil
3.94 V/mm
200 mV/mil
7.87 V/mm

Scale Factor Code


Integer
100
100
200
200

100 mV/(in/s)
3.94 mV/(mm/s)
145 mV/(in/s)
5.71 mV/(mm/s)
500 mV/(in/s)
19.69 mV/(mm/s)

100
100
145
145
500
500

25 mV/g
2.5 mV/(m/s2)
100 mV/g
10 mV/(m/s2)

25
25
100
100

4.2.5 Alarm Time Delay, Full-Scale Range


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Ch1, Word 10
Ch2, Word 14
Ch3, Word 18
Ch4, Word 22
Full-Scale Range

Danger Time
Delay

Alert Time Delay

ALARM TIME DELAY binary codes correspond to the time delays shown in Table
4.4 below. The time delay is the time period that a channel input signal must
continuously exceed an alarm setpoint in order for the channel to cause an alarm.
Table 4-4. Alert and Danger Time Delays
4-12

Configuring the System


CODE
INTEGER
TIME
DELAY
(Seconds)

10

11

12

0.15

0.2

0.3

0.5

0.6

1.0

2.0

3.0

5.0

6.0

10.0

20.0

FULL-SCALE RANGE binary code corresponds to the full-scale ranges shown in


Table 4.5. The valid full-scale range codes vary according to the transducer type
selected. Appendix F gives the valid full-scale range codes for each transducer
type.
Table 4-5. Full-Scale Ranges

Channel Type
Radial vibration,
peak to peak.

Velocity, zero to peak, no


integration.

Velocity input with integration,


radial vibration, peak to peak
output.

Velocity, RMS, no integration.

Range Code Integer


01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Full-Scale Range
0 - 3 mil
0 - 5 mil
0 - 10 mil
0 - 15 mil
0 - 20 mil
0 - 100 m
0 - 150 m
0 - 200 m
0 - 250 m
0 - 400 m
0 - 500 m
0 - 0.5 in/s
0 - 1.0 in/s
0 - 2.0 in/s
0 - 10 mm/s
0 - 20 mm/s
0 - 50 mm/s
0 - 5 mil
0 - 10 mil
0 - 20 mil
0 - 100 m
0 - 200 m
0 - 500 m
0 - 0.5 in/s rms
0 - 1.0 in/s rms
0 - 2.0 in/s rms
0 - 10 mm/s rms
0 - 20 mm/s rms
0 - 50 mm/s rms
4-13

2201 Monitoring System Operation Manual


Channel Type
Acceleration input with
integration, velocity output, zero
to peak.

Acceleration input with


integration, velocity output,
RMS.

Channel Type
Acceleration, zero to peak,
no integration.

4-14

Range Code Integer


30
31
32
33
34
35
36
37
38
39

Full-Scale Range
0 - 1.0 in/s pk
0 - 2.0 in/s pk
0 - 25 mm/s pk
0 - 50 mm/s pk
0 - 100 mm/s pk
0 - 1.0 in/s rms
0 - 2.0 in/s rms
0 - 25 mm/s rms
0 - 50 mm/s rms
0 - 100 mm/s rms

Range Code Integer


40
41
42
43
44
45
46
47
48
49
50
51
52
53

Full-Scale Range
0 - 2 g pk
0 - 5 g pk
0 - 10 g pk
0 - 20 g pk
0 - 25 g pk
0 - 40 g pk
0 - 50 g pk
0 - 20 m/s2 pk
0 - 50 m/s2 pk
0 - 100 m/s2 pk
0 - 200 m/s2 pk
0 - 250 m/s2 pk
0 - 400 m/s2 pk
0 - 500 m/s2 pk

Configuring the System


Acceleration, RMS, no
integration.

Thrust.

54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77

0 - 2 g rms
0 - 5 g rms
0 - 10 g rms
0 - 20 g rms
0 - 25 g rms
0 - 40 g rms
0 - 50 g rms
0 - 20 m/s2 rms
0 - 50 m/s2 rms
0 - 100 m/s2 rms
0 - 200 m/s2 rms
0 - 250 m/s2 rms
0 - 400 m/s2 rms
0 - 500 m/s2 rms
10 - 0 - 10 mil
25 - 0 - 25 mil
30 - 0 - 30 mil
40 - 0 - 40 mil
50 - 0 - 50 mil
75 - 0 - 75 mil
250 - 0 - 250 m
500 - 0 - 500 m
1.0 - 0 - 1.0 mm
2.0 - 0 - 2.0 mm

4-15

2201 Monitoring System Operation Manual

4.2.6 Low Pass Filters, Buffered Transducer Output, Thrust Direction,


Integrator Position, Timed OK/Channel Defeat
Bit 15 14 13 12 11 10 09 08 07 06 05 04 0
3

0
2

0
1

Ch1, Word 11
Ch2, Word 15
Ch3, Word 19
Ch4, Word 23
Low Pass Filter Frequency

Low Pass Filter


Range
Low Pass Filter Enable

Not
UsedSet to 0

Buffered Transducer
Output Conditioning
Normal Thrust Direction
Integrator Position
Enable Timed OK/Channel Defeat

Application Alert
All bits in the Block Transfer Writes which are not used should be set to
zero. Failure to set unused bits to zero could result in loss of
monitoring.

TIMED OK/CHANNEL DEFEAT is enabled when this bit is set to one. Timed
OK/Channel Defeat is used to prevent false alarms when monitoring vibration.
See Section 1 for a description of Timed OK/Channel Defeat.

4-16

0
0

Configuring the System

Application Alert
Failure to enable Timed OK/Channel Defeat could result in false alarms
caused by faulty transducer wiring.

Application Alert
On reciprocating machines monitored with velocity or Velomitor
sensors a sudden mechanical impact can over-range the sensor output.
If the monitor is configured with Timed OK/Channel Defeat enabled and
the over-range signal exceeds the OK limits the monitor may not
annunciate an alarm. This may result in a missed alarm and temporary
loss of machine protection. On Reciprocating Machines monitored with
velocity or Velomitor sensors disable Timed OK/Channel Defeat.

4-17

2201 Monitoring System Operation Manual


INTEGRATOR POSITION bit specifies the location of the seismic board integrator relative
to the high and low pass filters. The Integrator Position bit is only required for a 2201/0302 monitor.
Integrator Position Bit

Location of Integrator

1
0

Before filtering
After filtering

NORMAL THRUST DIRECTION relates the physical movement of the monitored


surface relative to the proximity probe to upscale (increasing percentage of fullscale) output from the thrust channel. This bit is ignored for channels not
configured for thrust monitoring.
Thrust Direction Bit

Increasing Thrust Reading


Corresponds to the Monitored
Surface Moving:

1
0

Towards the transducer


Away from the transducer

BUFFERED TRANSDUCER OUTPUT selects the buffered transducer signal available


at the Four Channel Monitor front panel coaxial connector, and at the External
Dynamic Data Manager (DDIX) connector on the front panel of the System
Monitor. The buffered signal is conditioned according to the filtering and
integrator position described in the table below.

4-18

Configuring the System


Buffered
Transducer
Output Bit

Integrator
Position Bit

Low Pass Filter


Enabled Bit
or
High Pass Filter
Enabled Bit
X

Buffered
Output

Direct

Either bit = 1

Not integrated,
filtered

Either bit = 1

Integrated,
filtered

Notice:
1. The high pass filter must be enabled when a channel is configured
for integration.
2. Integration is not permitted with 2201/03-03 monitors.

LOW PASS FILTER ENABLE is used with 2201/03-02 and 2201/03-03 monitors to enable
the low pass filter option. Filtering is available on channels 3 and 4 of the 2201/03-02
monitor and on all four channels of the 2201/03-03 monitor. The low pass filter must be
enabled when the monitor is used with velocity, Velomitor and Filtered Proximitor
transducer types. Filtering is not permitted on channels configured for thrust monitoring.
Set the Low Pass Filter Enable bit to one to enable low pass filtering.
LOW PASS FILTER FREQUENCY is determined by the 8-bit Low Pass Frequency code and
the Low Pass Frequency Range bit. The low pass corner frequency must be at least four
times the value of the high pass filter corner frequency. The following table describes the
limitations of the low pass filter frequency value for various transducer types.

4-19

2201 Monitoring System Operation Manual


Transducer Type
Bently Nevada 9200 Velocity
Seismoprobe.

Full-Scale
Range

Maximum Low Pass


Filter Frequency

All ranges
(except 10 mm/s)

2 kHz
Low pass frequency
range bit = 0

10 mm/s

1 kHz
Low pass frequency
range bit = 0

All ranges
(except those below)

5 kHz

1 in/s, 20 mm/s

2 kHz
Low pass frequency
range bit = 0

0.5 in/s, 10 mm/s

1 kHz
Low pass frequency
range bit = 0

All ranges (except 2 g


and 20 m/s2)

22 kHz

2 g and 20 m/s2

5 kHz

All ranges

4 kHz

CEC4-126 Velocity Transducer.


Bently Nevada 47633 Velocity
Seismoprobe.

Velomitor.

Accelerometer.

Proximitor.

Low pass frequency range restrictions are to reduce zero offset errors. Setting low
pass filter corners higher than these recommended frequencies may cause the
monitor to have up to a 5 % offset at zero. Full-scale calibration is not affected.

4-20

Configuring the System


Low Pass Frequency Range bit

Use this equation to set the Low Pass


Frequency code, N

1
0

N = f / 86.287 (Integer)
N = f / 8.017 (Integer)

Where f is the low pass corner frequency.

Application Alert
Due to physical limitations of the operational amplifiers in the filters,
there are constraints on the actual range of the digital input, N, which
can be used. At low values of N, the offsets in the filter circuit become
large enough to reduce the available signal range below the required
levels. This means that for both high and low pass filters the minimum
value of N is 3 (decimal). Failure to set N to a valid value could result in
loss of monitoring.

Examples of calculating the Low Pass Frequency code:


1.

Low pass frequency = 1000 Hz


Low Pass Frequency Range bit = 1
Low Pass Frequency code (Integer) = 1000 / 86.287 = 12

2.

Low Pass Frequency = 200 Hz


Low Pass Frequency Range bit = 0
Low Pass Frequency code (Integer) = 200 / 8.017 = 25

4.2.7 High Pass Filtering, Transducer Type

4-21

2201 Monitoring System Operation Manual


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Ch1, Word 12
Ch2, Word 16
Ch3, Word 20
Ch4, Word 24
High Pass Filter Frequency

Transducer Type

Not Used - Set to 0


High Pass Filter Enable

Application Alert
All bits in the Block Transfer Writes which are not used should be set to
zero. Failure to set unused bits to zero could result in loss of monitoring.

HIGH PASS FILTER ENABLE is used with 2201/03-02 and 2201/03-03 monitors to
enable the high pass filter option. Filtering is available on channels 3 and 4 of the
2201/03-02 monitor and on all four channels of the 2201/03-03 monitor. The
high pass filter must be enabled for channels using seismic transducers. Filtering
is not permitted on channels configured for thrust monitoring. Set the High Pass
Filter Enable bit to one to enable high pass filtering.

HIGH PASS FILTER FREQUENCY is determined by the 8-bit High Pass Frequency
code. The high pass corner frequency must be less than one quarter the value of
the low pass filter corner frequency. The following table describes the limitations
of the high pass filter frequency value for various transducer types. You must not
select a high pass filter frequency less than these otherwise the System Monitor
will flag a configuration error.

4-22

Configuring the System


Transducer Type

Minimum High Pass Filter


Frequency

Bently Nevada 9200 Velocity Seismoprobe.


Bently Nevada 47633 Velocity Seismoprobe.
CEC4-126 Velocity Transducer.
Velomitor.
No Integration

3 Hz

Bently Nevada 9200 Velocity Seismoprobe.


Bently Nevada 47633 Velocity Seismoprobe.
CEC4-126 Velocity Transducer.
Velomitor.
With Integration

10 Hz

Accelerometer.
No Integration
With Integration

10 Hz
25 Hz
3 Hz

Proximitor.

Application Alert
Due to physical limitations of the operational amplifiers in the filters,
there are constraints on the actual range of the digital input, N, which
can be used. At low values of N, the offsets in the filter circuit become
large enough to reduce the available signal range below the required
levels. This means that for both high and low pass filters the minimum
value of N is 3 (decimal). Failure to set N to a valid value could result in
loss of monitoring.

Use this equation to determine the High Pass Filter Frequency code, N:
N = f / 0.995 (Integer)
Where f is the desired high pass corner frequency.
Example of calculating High Pass Filter Frequency code:
High Pass Filter Frequency = 200 Hz
High Pass Filter Frequency code (Integer) = 200 / 0.995 = 201

4-23

2201 Monitoring System Operation Manual


TRANSDUCER TYPE selects the transducer input and power supply for each
channel. The codes for each transducer type are shown in the table below.
Failure to use a transducer type capable of supporting the programmed meter
scale range will cause configuration errors.

Application Alert
Be advised that under transient conditions, velocity transducers and
Accelerometers may experience short duration, high amplitude
vibration that may cause the signal to exceed the OK range of the
transducer.
Code

4-24

Transducer Type

Scale Factor

Transducer
Voltage (Vdc)

1
2
3
4
5
40

Thrust Channel
3300 Proximitor
7200 5/8mm Proximitor
7200 11mm Proximitor
7200 14mm Proximitor
3000 series Proximitor
3300 RAM Proximitor

200 mV/mil
200 mV/mil
100 mV/mil
100 mV/mil
200 mV/mil
200 mV/mil

-24
-24
-24
-24
-18
-24

6
7
8
9
10
41

Radial Vibration Channel


3300 Proximitor
7200 5/8mm Proximitor
7200 11mm Proximitor
7200 14mm Proximitor
3000 series Proximitor
3300 RAM Proximitor

200 mV/mil
200 mV/mil
100 mV/mil
100 mV/mil
200 mV/mil
200 mV/mil

-24
-24
-24
-24
-18
-24

11
12
13

Velocity Channel, Bently Nevada 9200


Peak Velocity, no integration
Peak to Peak Velocity, with integration
RMS Velocity, no integration

-7.5
-7.5
-7.5

14
15
16

Velocity Channel, Bently Nevada 47633


Peak Velocity, no integration
Peak to Peak Velocity, with integration
RMS Velocity, no integration

500
mV/(in/s)
500
mV/(in/s)
500
mV/(in/s)

17
18

Velocity Channel, CEC4-126


Peak Velocity, no integration
Peak to Peak Velocity, with integration

500
mV/(in/s)
500
mV/(in/s)
500
mV/(in/s)

-7.5
-7.5
-7.5

-7.5
-7.5

Configuring the System


Code

Transducer Type

19

RMS Velocity, no integration

20
21
22

Velocity Channel, Velomitor


Peak Velocity, no integration
Peak to Peak Velocity, with integration
RMS Velocity, no integration

23
24
25

Velocity Channel, High Temp. Velomitor


Peak Velocity, no integration
Peak to Peak Velocity, with integration
RMS Velocity, no integration

26
27
28
29

Acceleration Channel,
100 mV/g Interface Module
Peak Acceleration, no integration
Peak Acceleration, with integration
RMS Acceleration, no integration
RMS Acceleration, with integration

30
31
32
33

Acceleration Channel,
25 mV/g Interface Module
Peak Acceleration, no integration
Peak Acceleration, with integration
RMS Acceleration, no integration
RMS Acceleration, with integration

34
35
36
37
38
39

Filtered Radial Vibration Channel


3300 Proximitor
7200 5/8mm Proximitor
7200 11mm Proximitor
7200 14mm Proximitor
3000 Proximitor
3300 RAM Proximitor

Scale Factor

145
mV/(in/s)
145
mV/(in/s)
145
mV/(in/s)

100
mV/(in/s)
100
mV/(in/s)
100
mV/(in/s)

145
mV/(in/s)
145
mV/(in/s)
145
mV/(in/s)

100 mV/g
100 mV/g
100 mV/g
100 mV/g

25 mV/g
25 mV/g
25 mV/g
25 mV/g

Transducer
Voltage (Vdc)
-7.5

-24 (3 mA)
-24 (3 mA)
-24 (3 mA)

-24 (3 mA)
-24 (3 mA)
-24 (3 mA)

-24
-24
-24
-24

-24
-24
-24
-24

-24
-24
-24
-24
-18
-24

200 mV/mil
200 mV/mil
100 mV/mil
4-25

2201 Monitoring System Operation Manual


Code

Transducer Type

Scale Factor

Transducer
Voltage (Vdc)

100 mV/mil
200 mV/mil
200 mV/mil

Notice:
Seismic transducers and filtered radial vibration are only permitted on
channels 3 and 4 of a 2201/03-02 monitor and all four channels of a
2201/03-03 monitor.

Application Alert
Proximitors used for radial vibration measurements do not normally
require filtering for accurate monitoring. Setting filters improperly on
radial vibration channels could result in the loss of machine protection
due to filter attenuation of critical frequencies.

4.2.8 Thrust Position Under Setpoints


Bit 15

14

13

12

11

10

09

08

07

06

05

04

03

02

01

00

Word 25
Channel 2 Thrust Position Under
Danger Setpoint

Bit 15

14

13

12

11

10

09

Channel 1 Thrust Position Under


Danger Setpoint

08

07

06

05

04

03

02

01

Word 26
Channel 4 Thrust Position Under
Danger Setpoint

4-26

Channel 3 Thrust Position Under


Danger Setpoint

00

Configuring the System


Bit 15

14

13

12

11

10

09

08

07

06

05

04

03

02

01

00

Word 27
Channel 2 Thrust Position Under Alert
Setpoint

Bit 15

14

13

12

11

10

09

08

Channel 1 Thrust Position Under Alert


Setpoint

07

06

05

04

03

02

01

00

Word 28
Channel 4 Thrust Position Under Alert
Setpoint

Channel 3 Thrust Position Under Alert


Setpoint

ALARM SETPOINTS are specified in binary as a percentage of the current full-scale


range. For example, 00000001 = 1 %, 00110010 = 50 %, and 01100100 = 100 %.

Notice:
All alarms have a hysteresis of 0.5 % of current full-scale range.

4-27

Operating the System

5.

Operating the System


When the system is powered up, it performs a power-up self-test to determine
what elements are present in the system and if they are in good working order.
On successful completion of the self-test, the system waits for a valid
configuration to be loaded. When the system receives a valid configuration, it
carries out a further self-test and calibration. This can take up to two minutes,
depending on the number and type of Four Channel Monitors installed.
Monitoring will not start until the self-test and calibration are successfully
completed.

5.1 Status Indicators on the System Monitor


The System Monitor has two green status indicators that display the operating
condition of the monitor.

On Indicates that the System Monitor


has passed the internal self-test.
On Indicates that the System Monitor and the PLC
are communicating correctly.
OFF Indicates that the communication has failed
for one second.
Flashing Indicates that block transfer is slower
than one second.

5.2 Status Indicators on the Four Channel Monitors


The Four Channel Monitors have two green status LEDs that indicate the
operating condition of the monitor. If any of the LEDs fail to come on or go off
during operation, a fault is indicated. The table on the following page shows the
condition and corrective action required.

5-1

2201 Monitoring System Operation Manual

ON Indicates that the Four Channel Monitor has


passed internal self-test and that all transducers
connected to the monitor are operating correctly.

OFF Indicates that the System Monitor has not


communicated with the monitor for 300 ms.

LED Extinguished
System Monitor

Condition

Corrective Action

MON OK

System Monitor has


failed its self-test.

Refer to Section 6, System Status


Information and System Monitor
Voltage Node Errors.

PLC COM OK

System Monitor to
PLC communications
have failed.

Refer to Section 6, System


Communications Time-Out Error.

The Four Channel


Monitor has not been
configured.

Configure the Four Channel


Monitor. See Section 4.

Four Channel Monitor


MON OK

OR
The Four Channel
Monitor has failed its
5-2

Refer to Section 6, Four Channel

Operating the System


self-test.
OR
Transducers not
connected.

MON COM OK

Four Channel Monitor


to System Monitor
communications
have failed.

Monitor Voltage Node and SPI


Errors, Channel OK, and Channel
Gap Voltage and Error codes.

Check transducers and field wiring.

Refer to Section 6, SPI Error.

5-3

System Status

6.

System Status
The 2201 system uses Block Transfer Reads (BTR) and Discrete I/O Data Transfer
to send data to the PLC. The system uses BTRs to communicate detailed system
information and the faster Discrete Data Transfer to communicate common OK
and alarm bits.
This section describes the content of the words in the BTR that communicates
with 2201/03-XX Four Channel Monitors only. Appendix A of this manual lists the
full content and data format of the block transfer read for a system containing
2201/03-XX Four Channel Monitors.
The BTRs used to communicate with a system containing 2201/06-01 Low Speed
Monitors are described in 2201 Monitoring System with 2201/06-01 Low Speed
Monitors manual, part number 131699-01.

6.1 Block Transfer Reads


Block Transfer Reads are used by the 2201 system to communicate all system
information to the PLC. This information includes current values, alarm status, OK
status, and error codes.
A BTR is a block of data that varies in length depending on the number and type
of monitors in the 2201 system. This table describes the BTRs for typical 2201
systems.

System Configuration
System Monitor and Four
Channel Monitor(s). No
Low Speed Monitor(s).

BTR Requirements
BTR variable length of 11 words minimum
to 56 words maximum depending on
number of monitors in system.
BTR length = 2 + (no. of monitors 9).

System Monitor and Low


Speed Monitor(s). No Four
Channel Monitor(s). *

BTR1 fixed length of 64 words (data from


monitors 0 to 2).
BTR2 fixed length of 63 words (data from
monitors 3 to 5).

System Monitor, Low


Speed Monitor(s), and
Four Channel Monitor(s). *

BTR1 fixed length of 64 words (data from


monitors 0 to 2).
BTR2 fixed length of 63 words (data from
monitors 3 to 5).
6-1

2201 Monitoring System Operation Manual


* The BTR data will be formatted as per appendix A of the 2201
Monitoring System with 2201/06-01 Low Speed Monitors manual, part
number 131699-01.

For example a system containing 6 Four Channel Monitors uses a BTR that is 56
words long, and a system with only one Four Channel Monitor uses 11 words. A
system containing both Four Channel Monitors and Low Speed Monitors uses 2
BTRs, BTR1 is 64 words long, BTR2 is 63 words long. Each word of data is 16 bits
long.

Notice:
If your system contains 2201/06-01 Low Speed Monitors you need to
refer to 2201 Monitoring System with 2201/06-01 Low Speed Monitors
manual, part number 131699-01 for information about the format of the
data in the BTRs.

Application Alert
Failure to set the correct BTR length for the type of system you are using
could result in loss of monitoring. Use only a BTR length of 11 to 56, 63
or 64 words depending on the monitor types in your system.

6-2

System Status

6.2 System Status Information


Bit 15

14

13

12

11

10

09

08

07

06

05

04

03

02

01

00

Word 0
Not Used
Self-Test in Progress
SPI Communications Failure
A/D Error
System Communications Time-Out Failure
RAM Test Failure
ROM Test Failure
PLC Missed Data from 2201 System
Power-Up/Send New Configuration

SELF-TEST IN PROGRESS indicates that the monitor is performing self-test and


calibration. Self-test is performed following a full block transfer write. A self-test
clears all Alert & Danger alarms and causes all channels to go not OK regardless
of their status before self-test. A self-test is in progress when this bit is one.
SPI COMMUNICATIONS FAILURE indicates that serial communications within the
System Monitor has failed. This failure also causes all channels to go not OK. If
this error occurs, replace the System Monitor. SPI Communications failure has
occurred if this bit is set to one.

A/D ERROR indicates that the System Monitor Analog to Digital Converter has
failed. This error causes all channels to go not OK. If this error occurs, replace the
System Monitor. An analog to digital converter error has occurred if this bit is set
to one.

6-3

2201 Monitoring System Operation Manual


SYSTEM COMMUNICATIONS TIME-OUT FAILURE indicates that errors have
occurred in the Block Transfer Read. These errors could indicate that the PLC has
not sent a BTR within the last second or that hardware errors exist within the
System Monitor. This error will normally be caused by a slow or missing BTR from
the PLC and will normally be corrected with the PLC program. This error could be
ignored if slow transfer of data is not a serious system problem. If the PLC is
operating normally and the error persists, replace the System Monitor. System
Communications Time-Out failure has occurred when this bit is one.

RAM TEST FAILURE indicates a failure of the RAM read-write test. This failure
causes all channels to go not OK. Replace the System Monitor. A RAM test failure
has occurred if this bit is set to one.

ROM TEST FAILURE indicates a failure of the ROM check sum test. This failure
causes all channels to go not OK. Replace the System Monitor. The ROM test
failure has occurred if this bit is set to one.

PLC MISSED DATA FROM 2201 SYSTEM indicates that the PLC did not retrieve the
last BTR data before the System Monitor updated the BTR data. The System
Monitor will update the BTR data every 50 milliseconds. This error will normally be
caused by a slow or missing BTR from the PLC and will normally be corrected with
the PLC program. This error may not be a serious problem because the 2201
system will communicate alarm and OK status to the PLC by using discrete data
transfers (See Section 7). It is very unlikely that this error could be caused by
defective hardware. The PLC has missed data from the 2201 system when this bit
is one.

POWER-UP/SEND NEW CONFIGURATION indicates a request for a full system


configuration. This bit will be set to one at power-up prior to initial system
configuration. This bit will also be set to one if the current configuration data has
been corrupted. A full BTW will clear this bit (See Section 4) if no errors occur
during the block transfer. If a verifiable full BTW does not clear this bit, replace
the System Monitor. Power-up/send new configuration request is active when
this bit is one.

6-4

System Status

6.3 System Monitor Voltage Node Errors


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01

Word 01
Not Used

System Monitor Voltage Nodes

The Table below describes each voltage node bit. Any bit set to one indicates an
active voltage node error. All voltage nodes are verified on power-up and
continuously with the cyclic self-test. Replace the System Monitor if any self-test
voltage node bit is set to one except codes 9 and 10 (-VTA and -VTB). These two
error codes can be caused by faulty transducers or field wiring. If disconnecting
the field wiring connector does not clear these errors, replace the System Monitor.
Any of these voltage node errors will cause all channels to go not OK, except for
those with a '*' in front of voltage node.

Voltage
Node
1

Node
Abbreviation
+VADR

Voltage Node Description


A/D converter +9 Vdc rough supply

-VADR

A/D converter -9 Vdc rough supply

*3
4
5
6
*7

(not used)
VISOR
+VAD
-VAD
(not used)

Isolated digital +9 Vdc rough supply


A/D converter +5 Vdc regulated supply
A/D converter -5 Vdc regulated supply

8
*9

VISO
-VTB

Isolated digital +5 Vdc regulated supply


Keyphasor 1-24 Vdc regulated supply

*10
*11

-VTA
-VTR

Keyphasor 2-24 Vdc regulated supply


Transducer -30 Vdc rough supply

12
13

+REF
-1.25REF

+2.5 Vdc system reference supply


-1.25 Vdc System Monitor reference supply

6-5

2201 Monitoring System Operation Manual

6.4 Four Channel Monitor Voltage Node and SPI Errors


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 0
Mon 1, Word 2

15 14 13 12 11 10

Mon 2, Word 11

15 14 13 12 11 10

Mon 3, Word 20

15 14 13 12 11 10

Mon 4, Word 29

15 14 13 12 11 10

Mon 5, Word 38

15 14 13 12 11 10

Mon 6, Word 47

15 14 13 12 11 10

Four Channel Monitor Voltage Node Errors


SPI Errors

FOUR CHANNEL MONITOR VOLTAGE NODE ERRORS - The table below describes
each voltage node bit. Any bit set to one indicates an active voltage node error.
All voltage nodes are verified on power-up and continuously with the cyclic selftest. Replace the Four Channel Monitor if any self-test voltage node bit is set to
one.

6-6

System Status
Voltage Node

Voltage Node Description

1
2
3
4

-1.25 V REF (-1.25 Vdc reference supply)


+2.5 V REF (+2.5 Vdc system reference supply)
+9 V (+9 Vdc rough supply)
-9 V (-9 Vdc rough supply)

5
*6

-5 V (-5 Vdc regulated supply)


BTR (+5 Vdc transducer buffer supply)

*7
*8

-VRA (Transducer A rough supply)


-VRB (Transducer B rough supply)

*9
10

-BTR (Transducer buffer negative supply)


+5 V (+5 Vdc regulated supply)

**11
12
*13

Plug-in Board +5 V (Plug-in board +5 Vdc rough supply)


-VTR (Transducer rough supply)
LED Drive failure

**14
**15

Plug-in Board +9 V (Plug-in board +9 Vdc rough supply)


Plug-in Board -9 V (Plug-in board -9 Vdc rough supply)

Any of the voltage node errors described on the previous page will cause all
channels of the Four Channel Monitor to go not OK, except for those with a '*' in
front of the voltage node. Those with a '**' in front of the voltage node will cause
2 or 4 channels to go not OK depending on the type of the Four Channel Monitor;
channels 3 & 4 of a 2201/03-02, and all channels of a 2201/03-03 are affected.

SERIAL PERIPHERAL INTERFACE (SPI) ERROR indicates that the communications


between the Four Channel Monitor and System Monitor have failed. If the SPI
communications bit for the System Monitor is zero (BTR Data Word 0, bit 9), verify
that the Four Channel Monitor has a piggyback board installed. If the Monitor has
a piggyback board then replace the Four Channel Monitor. If this bit is one,
inspect the backplane and System Monitor before replacing the Four Channel
Monitor. SPI errors have occurred if the bit is one. This error causes all channels
of the Four Channel Monitor to go not OK.

6.5 Channel Current Value, OK, Danger and Alert


CURRENT VALUE represents the magnitude of the measured parameter for the
channel as a percent of full-scale range. The value is specified as a seven bit
code ranging from 0 to 103 that represents a full-scale value ranging from 0 to
103 % of the current full-scale range. For example, a current value of 50 % of fullscale range is equal to a Current Value code of integer 50 and is represented by
the binary code 0110010.
6-7

2201 Monitoring System Operation Manual


Meaning of the Current Value Status Bits
BIT NAME

MEANING OF THE STATUS BIT


1
0

Current value sign

Direction of thrust value Direction of thrust value


is downscale
is upscale
Channel value is >100 % Channel value is 100 %
of full-scale
of full-scale
Channel value exceeds
Channel value is under
the Alert setpoint
the Alert setpoint
Channel value exceeds
Channel value is under
the Danger setpoint
the Danger setpoint
Channel value is not
Channel value is within
within OK voltage limits
OK voltage limits
or Timed OK/Channel
Defeat is active

Over range
Alert
Danger
Not OK

6-8

System Status

Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01

Mon 1, Word 3
Mon 2, Word 12
Mon 3, Word 21
Mon 4, Word 30
Mon 5, Word 39
Mon 6, Word 48

Channel 1 Current Value


Channel 1 Current Value Sign
Not Used
Channel 1 Over Range
Channel 1 Alert
Channel 1 Danger
Channel 1 Not OK

6-9

2201 Monitoring System Operation Manual


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
Mon 1, Word 4
Mon 2, Word 13
Mon 3, Word 22
Mon 4, Word 31
Mon 5, Word 40
Mon 6, Word 49

Channel 2 Current Value


Channel 2 Current Value Sign
Not Used
Channel 2 Over Range
Channel 2 Alert
Channel 2 Danger
Channel 2 Not OK

6-10

System Status

Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01

Mon 1, Word 5
Mon 2, Word 14
Mon 3, Word 23
Mon 4, Word 32
Mon 5, Word 41
Mon 6, Word 50

Channel 3 Current Value


Channel 3 Current Value Sign
Not Used
Channel 3 Over Range
Channel 3 Alert
Channel 3 Danger
Channel 3 Not OK

6-11

2201 Monitoring System Operation Manual


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
Mon 1, Word 6
Mon 2, Word 15
Mon 3, Word 24
Mon 4, Word 33
Mon 5, Word 42
Mon 6, Word 51

Channel 4 Current Value


Channel 4 Current Value Sign
Not Used
Channel 4 Over Range
Channel 4 Alert
Channel 4 Danger
Channel 4 Not OK

6-12

System Status

6.6 Channel Gap Voltage and Error Codes


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01

Mon 1, Word 7
Mon 2, Word 16
Mon 3, Word 25
Mon 4, Word 34
Mon 5, Word 43
Mon 6, Word 52

Channel 1 Gap Voltage


Channel 1 Invalid Configuration
Channel 1 Self Test Error
Channel 1 Transducer Supply Error
Not Used

6-13

2201 Monitoring System Operation Manual


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
Mon 1, Word 8
Mon 2, Word 17
Mon 3, Word 26
Mon 4, Word 35
Mon 5, Word 44
Mon 6, Word 53

Channel 2 Gap Voltage


Channel 2 Invalid Configuration
Channel 2 Self Test Error
Channel 2 Transducer Supply Error
Not Used

6-14

System Status

Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01

Mon 1, Word 9
Mon 2, Word 18
Mon 3, Word 27
Mon 4, Word 36
Mon 5, Word 45
Mon 6, Word 54

Channel 3 Gap Voltage


Channel 3 Invalid Configuration
Channel 3 Self Test Error
Channel 3 Transducer Supply Error
Not Used

6-15

2201 Monitoring System Operation Manual


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01

Mon 1, Word 10
Mon 2, Word 19
Mon 3, Word 28
Mon 4, Word 37
Mon 5, Word 46
Mon 6, Word 55

Channel 4 Gap Voltage


Channel 4 Invalid Configuration
Channel 4 Self Test Error
Channel 4 Transducer Supply Error
Not Used

GAP VOLTAGE is represented by a 12-bit code ranging from 0 to 2400 that


corresponds to a gap voltage of 0.00 to -24.00 Vdc. Use this equation to calculate
the channel gap voltage:

Gap voltage = -(Gap Voltage code / 100), measured in Vdc.

6-16

System Status
Example of gap voltage:

Gap Voltage code = 1200 (10010110000 binary)


Actual channel gap voltage = -(1200 / 100) = -12.00 Vdc

Meaning of the Error Code Status Bar


BIT NAME
Invalid Configuration
Self-Test Error

Transducer Supply Error

MEANING OF THE STATUS BIT


1
0
Channel configuration is
Channel configuration is
invalid
valid
The monitor channel has
The monitor channel
failed either the self-test or passed the self-test and
the self calibration
the self calibration
Transducer supply voltage
Transducer supply
is not within tolerance
voltage is within
tolerance

Notice:
1. If the Invalid Configuration bit is set to one, verify the monitor
channel configuration. If the configuration is invalid, correct and reconfigure the monitor. (See Section 4).
2. If the Self-Test Error bit is set to one, initiate a monitor self-test. (See
Section 4). If the Self-Test Error bit remains set to one following
configuration, then replace the monitor.
3. If the Transducer Supply Error bit is set to one, disconnect the field
wiring connector on the front of the monitor. If the bit remains set to
one, replace the monitor.
4. All these errors cause the channel to go not OK.

6-17

System Discrete Alarm Data

7.

System Discrete Alarm Data


The 2201 Monitoring System uses Discrete Data Transfer to quickly communicate
OK and alarm status to the PLC. The discrete data consists of up to two words in
the PLC Input Image Table, the location of the words in the Image Table also
depends on the physical position of the System Monitor in the rack. The number
of bits used in the Image Table depends on the PLC addressing mode.
PLC Addressing Mode

Number of bits in the Image


Table
Bits
Words
27
2
4
1

Single slot or half slot


Two slot

Notice:
The location of the word(s) containing the Discrete Data Transfer bits
will vary in the Input Image Table depending on the type of PLC
addressing mode selected and the position of the System Monitor in the
chassis. For further information, consult your Allen-Bradley PLC5
documentation.

These discrete data bits correspond to the 2201 Monitoring System OK and alarm
status as shown below.

7.1 PLC Two Slot Addressing

7-1

2201 Monitoring System Operation Manual


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02

01

0
0

Input Word 1

Not Used
Monitor 1, Channel 1 Danger
Common System Alert
Common System Danger
Common System OK
Not Used

If this bit is set to one...


Common System Alert

One or more channels in the 2201


Monitoring System is in Alert alarm.

Common System Danger

One or more channels in the 2201


Monitoring System is in Danger alarm.

Common System OK

All of the channels in the 2201 Monitoring


System are OK or OFF.

7.2 PLC One Slot and Half Slot Addressing


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02

Input Word 1

7-2

01

0
0

System Discrete Alarm Data


Input Word 1 Discrete Data Format
Input Word Data Bit (Octal)
00
01
02
03
04
05
06
07
10
11
12
13
14
15
16
17

OK and Alarm Status


Not Used
Common System OK
Common System Danger
Common System Alert
Monitor 1, Channel 1 Danger
Not Used
Not Used
Not Used
Monitor 1, Channel 2 Danger
Monitor 1, Channel 3 Danger
Monitor 1, Channel 4 Danger
Monitor 2, Channel 1 Danger
Monitor 2, Channel 2 Danger
Monitor 2, Channel 3 Danger
Monitor 2, Channel 4 Danger
Monitor 3, Channel 1 Danger

If this bit is set to one...


Common System Alert

One or more channels in the 2201


Monitoring System is in Alert alarm.

Common System Danger

One of more channels in the 2201


Monitoring System is in Danger alarm.

Channel Danger

The monitor channel is in Danger alarm.

Common System OK

All of the channels in the 2201 Monitoring


System are OK or OFF.

7-3

2201 Monitoring System Operation Manual


Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02

01

Input Word 2

Input Word 2 Discrete Data Format


Input Word Data Bit (Octal)
00
01
02
03
04
05
06
07
10
11
12
13
14
15
16
17

OK and Alarm Status


Monitor 3, Channel 2 Danger
Monitor 3, Channel 3 Danger
Monitor 3, Channel 4 Danger
Monitor 4, Channel 1 Danger
Monitor 4, Channel 2 Danger
Monitor 4, Channel 3 Danger
Monitor 4, Channel 4 Danger
Monitor 5, Channel 1 Danger
Monitor 5, Channel 2 Danger
Monitor 5, Channel 3 Danger
Monitor 5, Channel 4 Danger
Monitor 6, Channel 1 Danger
Monitor 6, Channel 2 Danger
Monitor 6, Channel 3 Danger
Monitor 6, Channel 4 Danger
Not Used

CHANNEL DANGER bit is set to one if the monitor channel is in Danger alarm.

7-4

0
0

System Verification

8.

System Verification
Before you put your 2201 Monitoring system online, use the procedures in this
section to verify that all channels in the system are operating properly. To verify a
channel, first use Section 8.1 to test the OK Limits and then use one of the
calibration procedures (Sections 8.2 through 8.5) to calibrate the channel. Use the
following table to determine which calibration procedure to use:

Channel Type

Calibration Procedure
Section

Page

Vibration and Filtered Vibration Proximity


Transducer.

8.2

8-3

Thrust Position Proximity Transducer.

8.3

8-4

Velocity and Velomitor Transducer.

8.4

8-6

Acceleration Transducer.

8.5

8-10

Application Alert
Tests will exceed alarm setpoint levels, causing alarms to activate.

Notice:
2201/06-01 Low Speed Monitors provide other types of monitoring. If
your system contains 2201/06 Low Speed Monitors, system verification
tests may differ from the procedures in this manual. Refer to manual
131699-01 for information about the 2201/06 monitors.

8.1 Test OK Limits


1. Disconnect the transducer wiring from the signal input terminals of all four
channels 1 to 4 on the front of the 2201/03-XX monitor.
8-1

2201 Monitoring System Operation Manual


2. Connect the power supply to SIG and COM of the channel 1 terminals, noting
the polarity, as shown in the diagram on the following page.

Notice:
Make sure all jumpers on 2201/03-02 and -03 Four Channel Monitors are
set correctly and a valid configuration is downloaded.

3. On the remaining three channels, connect resistors of the values shown in the
following table, between PWR and SIG of the signal input terminals.

8-2

System Verification

Transducer Type

OK Resistor Value

Vibration (All Types)

12 k

Filtered Vibration (All Types)

12 k

Thrust (All Types)

12 k

Acceleration (All Types)

12 k

Velocity:
Velomitor (Inc. High Temp.)

3.9 k

9200, 47633, and CEC4-126

390

4. Apply a dc voltage within the range specified by the transducer OK limits in


Appendix E for the type of vibration transducer being used. Check that the
Monitor OK LED comes on. If the Timed OK/Channel Defeat option is selected,
there will be a delay of 30 seconds.

5. Slowly increase the input voltage until the Monitor OK LED goes off. Verify that
the voltage corresponds to the upper transducer OK limit for the transducer type.
Decrease the voltage slightly and wait until the Monitor OK LED comes back on.
Slowly decrease the voltage until the Monitor OK LED goes out. Verify that the
voltage corresponds to the lower transducer OK limit.

8-3

2201 Monitoring System Operation Manual


6. Return the dc voltage to a mid-value between the transducer OK limits and
wait for the Monitor OK LED to come on.

7. Repeat this procedure for all channels on all


2201/03-XX Four Channel Monitors installed in the
rack. Remember to check the correct transducer
OK limits for the type of transducer system
installed, and to connect OK resistors to the other
three channels to make the monitor go OK.

8. Re-connect the transducer wiring of all probes


to the signal input terminals of the Four Channel
Monitors.

8.2 Channel Calibration for


Vibration and Filtered Vibration Proximity Transducer
Options
1. Disconnect the transducer wiring from the signal input terminals of the
channel being calibrated from the front of the 2201/03-XX monitor.

2. Connect the power supply and function generator to the SIG and COM
terminals of the channel being calibrated as shown in the following diagram.

8-4

System Verification

3. Adjust the dc power supply to a mid-value between the transducer OK limits as


specified in Appendix E. Set the function generator output to a 1 kHz sine wave
and adjust the amplitude so that the channel reads full-scale. For filtered
vibration proximity transducers, choose a frequency within the band-pass region
of the filter configuration. Use table 8.1 to verify that the simulated ac vibration
amplitude corresponds to the Current Value reading in the block transfer read.

Notice:
When you use filtered vibration proximity probes, be sure that the
function generator signal frequency is within the band-pass region of
the filter configuration.

Example: For a 7200 5mm transducer without barriers and configured for 5 mils
full-scale range, table 8.1 shows a conversion factor of 1 mil = 200 mV pp.
Therefore the full-scale peak to peak input voltage amplitude will be 5 200 mV
pp = 1 V pp.

Table 8-1. Proximity Transducer Scale Factor Conversion Factors.


Transducer Type
7200 5mm and 8mm, 3300 8mm,
3000 Series and 3300 RAM (200
mV/mil).

Barriers
No

Conversion Factor
1 mil = 200 mV pp
10 m = 78.7 mV pp

Yes

1 mil = 192 mV pp
10 m = 75.6 mV pp

7200 11mm and 14mm (100 mV/mil).

No

1 mil = 100 mV pp
10 m = 39.4 mV pp

Yes

1 mil = 96 mV pp
10 m = 37.8 mV pp

4. Repeat this procedure for all channels configured to use vibration or filtered
vibration proximity transducers.

8-5

2201 Monitoring System Operation Manual

8.3 Channel Calibration for Thrust Proximity Transducer


Options
1. Disconnect the transducer wiring from the signal input terminals of the
channel being calibrated from the front of the 2201/03-XX monitor.

2. Connect the power supply to the SIG and COM terminals of the channel being
calibrated as shown in the diagram on the following page.

3. Set the zero voltage in the block transfer write for channel A to -8.00 Vdc and
initiate a self-test.

Application Alert
This procedure may require you to alter your monitor configuration.
Remember to return configuration back to normal after completing test.

4. After the self-test has completed, set the power supply to -8.00 Vdc and verify
that the monitor display reads 0 mils (0 mm).

5. Set the power supply voltage so that the channel reads positive full-scale.
Refer to table 8.2 to calculate the correct dc input and verify that it corresponds
to the power supply reading.
8-6

System Verification

Notice:
If the normal direction is toward the probe, then the full-scale value is
the zero voltage minus the full-scale voltage. If the normal direction is
away from the probe, then the full-scale value is the zero voltage plus
the full-scale voltage.

8-7

2201 Monitoring System Operation Manual


Table 8-2. Thrust Transducer Scale Factor Conversion Factors.
Transducer Type
7200 5mm and 8mm, 3300 8mm,
3000 Series and 3300 RAM (200
mV/mil).

Barriers
No

Conversion Factor
1 mil = 200 mV
1 mm = 7.87 V
10 m = 78.7 mV

Yes

1 mil = 192 mV
1 mm = 7.56 V
10 m = 75.6 mV

7200 11mm and 14mm (100 mV/mil).

No

1 mil = 100 mV
1 mm = 3.94 V
10 m = 39.4 mV

Yes

1 mil = 96 mV
1 mm = 3.78 V
10 m = 37.8 mV

Example: For a 3300 8mm transducer without barriers and configured for 40-040 mils full-scale range, table 8.2 shows a conversion factor of 1 mil = 200 mV.
Therefore the full-scale dc input voltage change will be 40 200 mV = 8.00 Vdc. If
the normal direction is toward the probe with a zero voltage of -8.00 Vdc, then the
full-scale value will be: -8.00 Vdc- (-8.00 Vdc) = 0.00 Vdc. If the normal direction is
away from the probe with a zero voltage of -8.00 Vdc, then the full-scale value will
be: -8.00 Vdc + (-8.00 Vdc) = -16.00 Vdc.

6. Set the power supply voltage so that the channel reads negative full-scale and
verify that the calculated value corresponds to the new power supply reading.

7. Repeat this procedure for all channels configured to use thrust proximity
transducers.

8-8

System Verification

8.4 Channel Calibration for Velocity and Velomitor


Transducer Options
Calibrating velocity channels requires different test setups depending on the type
of transducer connected to the channel. For channels with Velomitors and High
Temperature Velomitors, use section 8.4.1. For channels with Bently Nevada
9200, 47633, and CEC4-126 velocity transducers, use section 8.4.2.Calibrating
Channels with Velomitors or High Temperature Velomitors
1. Disconnect the transducer wiring from the signal input terminals of the
channel being calibrated from the front of the 2201/03-XX monitor.

2. Connect the function generator, capacitor, and resistor to the PWR, SIG and
COM terminals of the channel to be calibrated as shown in the following diagram.

3. Set the function generator output to a 100 Hz sine wave with 0 Vdc offset and
adjust the amplitude so that the channel reads full-scale. Use table 8.3 to verify
that the simulated ac velocity amplitude signal corresponds to the Current Value
reading in the block transfer read.

8-9

2201 Monitoring System Operation Manual

Notice:
When you use Velomitor Piezo-velocity Sensors, check that the function
generator signal frequency is within the band-pass region of the filter
configuration. Section 4 shows how to change the filter corner
frequencies.

Application Alert
This procedure may require you to alter your filter configuration.
Remember to return configuration back to normal after completing the
test.

8-10

System Verification

Table 8-3. Velomitor Scale Factor Conversion Factors.


Transducer Type
Velomitor Piezo-velocity
Sensor (100 mV/(in/s)).

Barriers
No

Conversion Factor
1 in/s pk = 200 mV pp
1 mm/s pk = 7.87 mV pp
1 in/s rms = 282.84 mV pp
1 mm/s rms = 11.14 mV pp
1 mil pp = 62.83 mV pp @ 100 Hz
1 m pp = 2.47 mV pp @ 100 Hz

Yes

1 in/s pk = 166 mV pp
1 mm/s pk = 6.54 mV pp
1 in/s rms = 234.76 mV pp
1 mm/s rms = 9.24 mV pp
1 mil pp = 52.15 mV pp @ 100 Hz
1 m pp = 2.05 mV pp @ 100 Hz

High Temperature
Velomitor (145m V/(in/s)).

No

1 in/s pk = 290 mV pp
1 mm/s pk = 11.42 mV pp
1 in/s rms = 410.12 mV pp
1 mm/s rms = 16.15 mV pp
1 mil pp = 91.11 mV pp @ 100 Hz
1 m pp = 3.59 mV pp @ 100 Hz

Yes

1 in/s pk = 242 mV pp
1 mm/s pk = 9.53 mV pp
1 in/s rms = 342.24 mV pp
1 mm/s rms = 13.47 mV pp
1 mil pp = 76.03 mV pp @ 100 Hz
1 m pp = 2.99 mV pp @ 100 Hz

Example: For a Velomitor Piezo-velocity Sensor without barriers and configured


for 2 in/s full-scale range, table 8.3 shows a conversion factor of 1 in/s pk = 200
mV pp. Therefore the full-scale peak to peak input voltage amplitude will be 400
8-11

2201 Monitoring System Operation Manual


mV pp. Note: A multimeter will read an ac voltage as an rms voltage, Vrms,
where: Vrms = (0.707/2) (V pp), for a sine wave input. Hence, if a full-scale signal
of 400 mV pp is applied, the multimeter will read: Vrms = (0.707/2) (400 mV) =
141.42 mV rms.

4. Repeat steps 1 to 3 for all channels configured to use Velomitor Piezo-velocity


Sensors.

8.4.1 Calibrating Channels with Bently Nevada 9200, 47633, and CEC4126 Velocity Transducers
1. Connect the function generator, capacitor, and resistor to the PWR, SIG and
COM terminals of the channel being calibrated as shown in the following diagram.
2. Set the function generator output to a 100 Hz sine wave with 0 Vdc offset and
adjust the amplitude so that the channel reads full-scale. Use table 8.4 to verify
that the simulated ac velocity amplitude signal corresponds to the Current Value
reading in the block transfer read.

Notice:
When you use velocity transducer systems, check that the function
generator signal frequency is within the band-pass region of the filter
configuration. Section 4 shows how to change the filter corner
frequencies.

8-12

System Verification

Application Alert
This procedure may require you to alter your filter configuration.
Remember to return configuration back to normal after completing the
test.

Example: For a CEC4-126 velocity transducer without barriers and configured for
2 in/s full-scale range, the conversion factor from table 8.4 is 1 in/s pk = 290 mV
pp. Therefore the full-scale peak to peak input voltage amplitude will be 580 mV
pp. Note: A multimeter will read an ac voltage as an rms voltage, Vrms, where:
Vrms = (0.707/2) (V pp), for a sine wave input. Hence, if a full-scale signal of 580
mV pp is applied, the multimeter will read: Vrms = (0.707/2) (580 mV) = 205.06
mV rms.

3. Repeat steps 1 to 3 for all channels configured to use BNC 9200, 47633 or
CEC4-126 velocity transducers.
Table 8-4. Velocity Transducer Scale Factor Conversion Factors.
Transducer Type
9200 (500 mV/(in/s)).

Barriers
No

Conversion Factor
1 in/s pk = 1 V pp
1 mm/s pk = 39.37 mV pp
1 in/s rms = 1.41 V pp
1 mm/s rms = 55.68 mV pp
1 mil pp = 314.16 mV pp @ 100 Hz
1 m pp = 12.37 mV pp @ 100 Hz

Yes

1 in/s pk = 834 mV pp
1 mm/s pk = 32.83 mV pp
1 in/s rms = 1.18 V pp
1 mm/s rms = 46.44 mV pp
1 mil pp = 262.01 mV pp @ 100 Hz
1 m pp = 10.32 mV pp @ 100 Hz

47633 (500 mV/(in/s)).

No

1 in/s pk = 1 V pp
1 mm/s pk = 39.37 mV pp
1 in/s rms = 1.41 V pp
8-13

2201 Monitoring System Operation Manual


1 mm/s rms = 55.68 mV pp
1 mil pp = 314.16 mV pp @ 100 Hz
1 m pp = 12.37 mV pp @ 100 Hz
Yes

1 in/s pk = 926 mV pp
1 mm/s pk = 36.46 mV pp
1 in/s rms = 1.31 V pp
1 mm/s rms = 51.56 mV pp
1 mil pp = 290.91 mV pp @ 100 Hz
1 m pp = 11.45 mV pp @ 100 Hz

CEC4-126 (145 mV/(in/s)).

No

1 in/s pk = 290 mV pp
1 mm/s pk = 11.42 mV pp
1 in/s rms = 410.12 mV pp
1 mm/s rms = 16.15 mV pp
1 mil pp = 91.11 mV pp @ 100 Hz
1 m pp = 3.59 mV pp @ 100 Hz

Yes

1 in/s pk = 242 mV pp
1 mm/s pk = 9.53 mV pp
1 in/s rms = 342.24 mV pp
1 mm/s rms = 13.47 mV pp
1 mil pp = 76.03 mV pp @ 100 Hz
1 m pp = 2.99 mV pp @ 100 Hz

8.5 Channel Calibration for Acceleration Transducer


Options
1. Disconnect the transducer wiring from the signal input terminals on the front
of the 2201/03-XX monitor for the channel being calibrated.
2. Connect the power supply and function generator to the SIG and COM
terminals of the channel being calibrated as shown in the following diagram.

8-14

System Verification

3. Adjust the dc power supply to a mid-value between the transducer OK limits as


specified in Appendix E. Set the function generator output to a 100 Hz sine wave
and adjust the amplitude so that the channel reads full-scale. Use table 8.5 to
verify that the simulated ac acceleration amplitude signal corresponds to the
Current Value reading in the block transfer read.

Notice:
When you use acceleration transducer systems, check that the function
generator signal frequency is within the band-pass region of the filter
configuration. Section 4 shows how to change the filter corner
frequencies.

Application Alert
This procedure may require you to alter your filter configuration.
Remember to return configuration back to normal after completing the
test.

Example: For an acceleration transducer (25 mV/g Interface Module) without


barriers and configured for 2 g full-scale range, table 8.5 shows a conversion
factor of 1 g pk = 50 mV pp. Therefore the full-scale peak to peak input voltage
amplitude will be 100 mV pp. Note: A multimeter will read an ac voltage as an
rms voltage, Vrms, where: Vrms = (0.707/2) (V pp), for a sine wave input. Hence,
if a full-scale signal of 100 mV pp is applied, the multimeter will read: Vrms =
(0.707/2) (100 mV) = 35.36 mV rms.
8-15

2201 Monitoring System Operation Manual


4. Repeat steps 1 to 3 for all channels configured to use acceleration transducers.

Table 8-5. Acceleration Transducer Scale Factor Conversion Factors.


Transducer Type

Barriers

Acceleration (25 mV/g


Interface Module).

No

Yes

Acceleration (100
mV/g Interface
Module).

No

Yes

8-16

Conversion Factor
1 m/s2 pk = 5 mV pp
1 g pk = 50 mV pp
1 m/s2 rms = 7.07 mV pp
1 g rms = 70.71 mV pp
1 mm/s pk = 3.20 mV pp @ 100 Hz
1 mm/s rms = 4.53 mV pp @ 100 Hz
1 m/s2 pk = 4.8 mV pp
1 g pk = 48 mV pp
1 m/s2 rms = 6.79 mV pp
1 g rms = 67.88 mV pp
1 mm/s pk = 3.07 mV pp @ 100 Hz
1 mm/s rms = 4.35 mV pp @ 100 Hz
1 m/s2 pk = 20 mV pp
1 g pk = 200 mV pp
1 m/s2 rms = 28.28 mV pp
1 g rms = 282.84 mV pp
1 in/s pk = 325.37 mV pp @ 100 Hz
1 mm/s pk = 12.81 mV pp @ 100 Hz
1 in/s rms = 460.14 mV pp @ 100 Hz
1 mm/s rms = 18.12 mV pp @ 100 Hz
1 m/s2 pk = 19.2 mV pp
1 g pk = 192 mV pp
1 m/s2 rms = 27.15 mV pp
1 g rms = 271.53 mV pp
1 in/s pk = 312.35 mV pp @ 100 Hz
1 mm/s pk = 12.30 mV pp @ 100 Hz
1 in/s rms = 441.73 mV pp @ 100 Hz
1 mm/s rms = 17.39 mV pp @ 100 Hz

Block Transfer Data Format

9.

Specifications

Physical Specifications

ITEM
inches
10 x 5.75 x 1.25

centimeters
25.4 x 14.6 x 3.2

WEIGHT
lb.
gram
1.6
800

10 x 5.75 x 1.25

25.4 x 14.6 x 3.2

1.3

650

10 x 5.75 x 1.25

25.4 x 14.6 x 3.2

1.8

900

10 x 5.75 x 1.25

25.4 x 14.6 x 3.2

1.8

900

2201/01-01 Two Position


Backplane

5.55 x 2.42 x 0.8

14.1 x 6.35 x 2.0

0.1

50

2201/01-02 Three Position


Backplane

5.55 x 3.67 x 0.8

14.1 x 6.35 x 2.0

0.14

69

2201/01-03 Four Position


Backplane

5.55 x 4.92 x 0.8

14.1 x 6.35 x 2.0

0.19

88

2201/01-04 Five Position


Backplane

5.55 x 6.17 x 0.8

14.1 x 6.35 x 2.0

0.22

107

2201/01-05 Six Position


Backplane

5.55 x 7.42 x 0.8

14.1 x 6.35 x 2.0

0.26

126

2201/01-06 Seven Position


Backplane

5.55 x 8.67 x 0.8

14.1 x 6.35 x 2.0

0.30

145

2201/02-02 System
Monitor

SIZE

2201/03-01 Four Channel


Monitor
2201/03-02 Four Channel
Monitor
2201/03-03 Four Channel
Monitor

For 2201/06-01 Low Speed Monitor specifications, refer to 2201 Monitoring System with
2201/06-01 Low Speed Monitors Manual, part number 131699-01.
9-1

2201 Monitoring System Operation Manual

System Environmental Specifications

Temperature and Humidity

Specification

Storage Temperature

-40 to +85 C

Operating Temperature

0 to +60 C

Relative Humidity

0 to 95 % non-condensing

Mechanical Shock and Vibration


The 2201 Monitoring System has been designed and tested to withstand the following
tests.
Test
Packaged Shock

Packaged Vibration

Test Details
Each individually packaged (in its shipping container) module
can withstand multiple drops of 48 inches onto a concrete
surface.

Each individually packaged (in its shipping container) module


to be subject to circular synchronous motion between 150
and 300 cpm at a total fixed displacement of one inch. The
test will last at least 60 minutes.

Unpacked Shock
Operating

The system can withstand three shocks of 15 g peak along


each axis. No loss of performance shall occur during or
following the test.

Not Operating

The system can withstand three shocks of 30 g peak along


each axis. No damage may occur to the system.

Unpacked Vibration
Operating

9-2

Vibration amplitude
Maximum acceleration
Frequency sweep
Sweep cycle
Duration of test

0.006 inch pp
2.5 g pk
5 to 500 Hz
15 minutes
60 minutes

Block Transfer Data Format

Electrostatic/Magnetic
The 2201 Monitoring System has been designed and tested to withstand the following
Standards.

Standard
Radiated Interference Field Strength
EN55022 Class A
Mains Terminal Interference Voltage
EN55022 Class A
Susceptibility to Radiated Electromagnetic Fields
IEC 801-3: 1984, Level 2 (3 V/m), frequencies 27 to 500 MHz
Electrostatic Discharge
IEC 801-2: 1984, Level 3
Susceptibility to Electrical Fast Transient
IEC 801-4: 1988, Level 2

Dielectric Withstand
The 2201 Monitoring System has been designed and tested to withstand the following
test voltages.

Voltage
Vac
500
500
500
600
600
600

Vdc
707
707
707
850
850
850

From Bently Nevada Common


To Allen-Bradley...

Duration

Common
Power input
Chassis
Common
Power input
Chassis

1 minute
1 minute
1 minute
1 second
1 second
1 second

9-3

2201 Monitoring System Operation Manual

Transducer Power Supply Outputs

Module Transducer

Output Voltage
(Vdc)

Current Limit
(mA)

-24

34.0

3300 Proximitor

-24

46.1

7200 5/8mm Proximitor

-24

46.1

7200 11mm Proximitor

-24

46.1

7200 14mm Proximitor

-24

46.1

3000 Series Proximitor

-18

20.8

3300 RAM Proximitor

-24

46.1

BNC 9200, Velocity

-7.5

8.7

BNC 47633, Velocity

-7.5

8.7

CEC4-126, Velocity

-7.5

8.7

Velomitor

-24

46.1

High Temperature Velomitor

-24

46.1

100 mV/g Interface Module Accelerometer

-24

46.1

25 mV/g Interface Module Accelerometer

-24

46.1

System Monitor Keyphasors


Four Channel Monitor Channel Transducer

9-4

Block Transfer Data Format

Buffered Output Specifications

Signal Output

Specification

System Monitor Buffered


Keyphasor Output

Amplitude Accuracy:
15 mV offset
2.4 % of input maximum

Four Channel Monitor


Unconditioned Buffered
Transducer Output

Amplitude Accuracy:
23 mV offset
2.5 % of input maximum

All System Buffered


Transducer Outputs when
used with external barriers

Supplemental
Information
Short circuit protected.
Maximum cable length:
100 ft at 100 pF/ft

Short circuit protected.


Maximum cable length:
100 ft at 100 pF/ft

Amplitude Attenuation:
Proximitors and
Accelerometers: 4 %
47633 Velocity
Seismoprobes: 7.5 %
9200 and CEC4-126 Velocity
Seismoprobes: 16.6 %

9-5

2201 Monitoring System Operation Manual

Performance Specifications

Parameter
Channel Current Value

System Bandwidth
Proximitor
Velocity Transducers
Velomitor
Accelerometer
Filters General

Low Pass Filter

High Pass Filter


Discrete Alarm Data
Self-Test/Calibration

9-6

Specification
Linearity:
1 % of full-scale
Offset:
1 % of full-scale, 2 % of
full-scale with full-scale
ranges of 0.5 in/s pk and 10
mm/s pk with transducer
type codes of 17, 20, and 23
1 to 4000 Hz
3 to 2000 Hz
3 to 5000 Hz
10 to 30,000 Hz
Corner Frequency Accuracy:
6 % of programmed
frequency
Filter Response:
Butterworth
Filter Roll-off: Channels 3
and 4, -80 dB per decade,
Channels 1 and 2, -40 dB
per decade
Range:
24 to 2040 Hz
259 to 22003 Hz
Range:
3 to 254 Hz
Time to Update:
50 ms maximum
Duration:
120 seconds maximum

Supplemental
Information
Reference page 4-20
for transducer type
codes

Specifications common
to both Low and High
Pass Filters

User Selected from two


sets of ranges
User Selected

Block Transfer Data Format

10. Appendices
Appendix

Title and Summary of Contents

10.1

Block Transfer Data Format contains tables that show


the meaning of the bits in all words in the block transfers.
The 2201 Monitoring System uses block transfers to
communicate with the Allen-Bradley PLC. Sections 4 and
6 contain more details about these blocks

10.2

TestVU Interface Cable shows how to prepare the


cables that connect a computer to the 2201 System
Monitor.

10.3

TDIX Interface Cable shows how to prepare the cable


that connects a Bently Nevada TDIX to the 2201 System
Monitor.

10.4

A PLC Ladder Logic Program Example shows a simple


PLC ladder logic program to configure and read data
from a 2201 Monitoring System.

10.5

Transducer OK Limits contains tables that show the


acceptable input voltage ranges for the transducers
used with the 2201 Monitoring System.

10.6

Transducer Dependent Configuration Data contains


tables that show how parameters such as Full-Scale
Ranges, Scale Factors and Filters must be configured for
each transducer type.

10-7

2201 Monitoring System Operation Manual

10.1

Block Transfer Data Format


The tables in this appendix show the meaning of the bits in all words contained in
the block transfers. The 2201 Monitoring System uses block transfers to
communicate with the Allen-Bradley PLC. Sections 4 and 6 contain more details
about these blocks.

10-8

Block Transfer Write Data Format

Bit

15

14

13

12

11

10

09

08

07

06

05

04

03

02

01

00

Word
00

Channel 1

Channel 2

Channel 3

Parameter Select

Monitor Address

01

Channel 2 Vibration Danger Setpoint (Over for Thrust)

Channel 1 Vibration Danger Setpoint (Over for Thrust)

02

Channel 4 Vibration Danger Setpoint (Over for Thrust)

Channel 3 Vibration Danger Setpoint (Over for Thrust)

03

Channel 2 Vibration Alert Setpoint (Over for Thrust)

Channel 1 Vibration Alert Setpoint (Over for Thrust)

04

Channel 4 Vibration Alert Setpoint (Over for Thrust)

Channel 3 Vibration Alert Setpoint (Over for Thrust)

05

Channel 1 Zero Voltage

06

Channel 2 Zero Voltage

07

Channel 3 Zero Voltage

08

Channel 4 Zero Voltage

09

Scale Factor

10

Full-Scale Range

LOFR

11

LPEN

12

HPEN

13

Scale Factor

14

Full-Scale Range

15

LPEN

16

HPEN

17

Scale Factor

18

Full-Scale Range

19

LPEN

20

HPEN

LPRNG

Danger Time Delay


Low Pass Corner Frequency
High Pass Corner Frequency

LPRNG

Danger Time Delay

BTRSEL

THRDIR

INTPOS

LOFR

OFF

BARR

TOK

Alert Time Delay

Low Pass Corner Frequency

BTRSEL

THRDIR

INTPOS

LOFR

OFF

BARR

TOK

Transducer Type

Danger Time Delay

Alert Time Delay

Low Pass Corner Frequency


High Pass Corner Frequency

BARR

Transducer Type

High Pass Corner Frequency

LPRNG

OFF

Alert Time Delay

BTRSEL

THRDIR

INTPOS

TOK

Transducer Type

10-9

Block Transfer Write Data Format

Bit

15

14

13

12

11

10

09

08

07

06

05

04

03

02

01

LOFR

OFF

BARR

00

Word
Channel 4

Thrust Position
Setpoints

21

Scale Factor

22

Full-Scale Range

23

LPEN

24

HPEN

25

Channel 2 Danger Under Setpoint

Channel 1 Danger Under Setpoint

26

Channel 4 Danger Under Setpoint

Channel 3 Danger Under Setpoint

27

Channel 2 Alert Under Setpoint

Channel 1 Alert Under Setpoint

28

Channel 4 Alert Under Setpoint

Channel 3 Alert Under Setpoint

LPRNG

Danger Time Delay

Alert Time Delay

Low Pass Corner Frequency

BTRSEL

High Pass Corner Frequency

THRDIR

INTPOS

TOK

Transducer Type

Legend:

10-10

LOFR

= Low Pass Filter Range

INTPOS

= Integrator Position, Before or After Filters

OFF

= Channel Off

TOK

= Timed OK/Channel Defeat

BARR

= Barriers used with a Channel

LPEN

= Low Pass Filter Enable

BTRSEL

= Buffered Transducer select, Conditioned or Unconditioned

LPRNG

= Low Pass Filter Frequency Range

THRDIR

= Normal Thrust Direction

HPEN

= High Pass Filter Enable

Block Transfer Read Data Format


Bit

15

14

13

12

11

10

09

08

07

PUB

DMISS

ROMCHK

RAMCHK

COMERR

ADERR

SYSSPI

STPROG

VST13

VST12

VST11

VST10

VST9

VST8

VMON12

VMON11

VMON10

VMON9

VMON8

06

05

04

03

VST6

VST5

VST4

VMON6

VMON5

VMON4

02

01

00

VST2

VST1

VMON2

VMON1

Word
System Monitor
Status

00
01

Monitor 1 Status

02

SPIERR

VMON15

VMON14

VMON13

Channel 1

03

NOTOK

Danger

Alert

OVRG

VALSGN

Channel 1 Current Value

Channel 2

04

NOTOK

Danger

Alert

OVRG

VALSGN

Channel 2 Current Value

Channel 3

05

NOTOK

Danger

Alert

OVRG

VALSGN

Channel 3 Current Value

Channel 4

06

NOTOK

Danger

Alert

OVRG

VALSGN

Channel 4 Current Value

Channel 1

07

VTERR

STERR

INVC

Channel 1 Gap Voltage

Channel 2

08

VTERR

STERR

INVC

Channel 2 Gap Voltage

Channel 3

09

VTERR

STERR

INVC

Channel 3 Gap Voltage

Channel 4

10

VTERR

STERR

INVC

Channel 4 Gap Voltage

VMON7

VMON3

NOTE: The number of Block Transfer Read (BTR) data words will vary depending on the number of Four Channel Monitors in a system.
A system with only one Four Channel Monitor will have 11 data words (as shown above) in the BTR.
A system with a maximum of six Four Channel Monitors will have 56 words in the BTR.

Legend:
PUB
DMISS
ROMCHK
RAMCHK
COMERR
ADERR
SYSSPI
STPROG
VST 1 to 13

= Power Up or Send New Configuration


= PLC has missed data from the 2201 System
= System Monitor ROM Test Failure
= System Monitor RAM Test Failure
= System Communications Time-Out Failure
= System Monitor Analogue to Digital Converter Test Failure
= System Monitor SPI Test Failure
= Self-Test in Progress
= System Monitor Voltage Node Test Failures

VMON 1 to 14
NOTOK
Danger
Alert
OVRG
VALSGN
VTERR
STERR
INVC

= Four Channel Monitor Voltage Node Test Failures


= Channel is Not OK
= Channel is in Danger Alarm
= Channel is in Alert Alarm
= Channel is Over Range Condition
= Channel Current Value Sign bit
= Channel Transducer Supply Voltage Failure
= Channel Self Test Failure
= Channel has an Invalid Configuration
10-11

TestVU Interface Cable

10.2

TestVU Interface Cable


Use the following cables to connect the 2201 Monitoring System to an IBM PC or
compatible machine with an RS-232 cable interface. This interface is provided for
the TestVU software utility and is connected to the 9-way Static connector on the
System Monitor. The cable interface to the System Monitor is detailed below.

10.2.1

9-Way RS-232 Cable Assembly

Cable Options:
A
Part number 102450 -

B
-

Cable Length
0010
0025
0050

10 feet
25 feet
50 feet

Assembly Option
01
02

Disassembled
Assembled

Parts List
Item
1
2
3
4
5
6
7
8

Part Number
00580320
00580356
00580355
00581053
00581054
04404530
02172700
03300370

Quantity
2
1
1
3
3
1
A/R
6 IN

Description
CONNECTOR BACKSHELL
CONNECTOR P1 (9 WAY)
CONNECTOR J1 (9 WAY)
CONNECTOR P1 SOCKETS
CONNECTOR J1 PINS
TOOL, PIN EXTRACT/INSERT
CABLE, 3 TW PR
0.375 IN SHRINK TUBE

10-1

2201 Monitoring System


Wiring Instructions
2201 System Monitor
Connector J1
J1 - 7
J1 - 3
J1 - 2

PC RS-232
Connector P1
P1 - 5
P1 - 3
P1 - 2

Assembly Instructions

10-2

TestVU Interface Cable


NOTES:
1.

Cable is supplied in the required length according to the part number option
selected. See Cable Options section above.

2.

Cut unused wire back even with the outside jacket.

3.

Mark part number on paper tag. Place under item 8 and shrink in place.

4.

Mark cable identification (if required) on paper tag. Place under item 8 and
shrink in place.

10.2.2

25-Way RS-232 Cable Assembly

Use this cable to connect the Static port on the System Monitor to a personal computer.
Cable Options:
A
Part number 102449 -

B
-

Cable Length
0010
0025
0050

10 feet
25 feet
50 feet

Assembly Option
01
02

Disassembled
Assembled
Parts List

Item
1
2
3
4
5
6
7
8
9

Part Number
00580320
00580355
00502011
02201612
00581053
00581054
04404530
02172700
03300370

Quantity
1
1
1
1
3
3
1
A/R
6 IN

Description
CONNECTOR BACKSHELL
CONNECTOR J1 (9 WAY)
CONNECTOR P1 (25 WAY)
CONNECTOR BACKSHELL
CONNECTOR P1 SOCKETS
CONNECTOR J1 PINS
TOOL, PIN EXTRACT/INSERT
CABLE, 3 TW PR
0.375 IN SHRINK TUBE

10-3

2201 Monitoring System


Wiring Instructions
2201 System Monitor
Connector J1
J1 - 7
J1 - 3
J1 - 2

PC RS-232
Connector P1
P1 - 7
P1 - 2
P1 - 3

Assembly Instructions

10-4

TestVU Interface Cable


NOTES:
1.

Cable is supplied in the required length according to the part number option
selected. See Cable Options section above.

2.

Cut unused wire back even with the outside jacket.

3.

Mark part number on paper tag. Place under item 9 and shrink in place.

4.

Mark cable identification (if required) on paper tag. Place under item 9 and
shrink in place.

10-5

TDIX Interface Cable

10.3

TDIX Interface Cable

Use the following cable to connect the 2201 Monitoring System to a Bently Nevada TDIX.
The cable interface to the System Monitor is detailed below.
Cable Options:
Part Number: 108186-01
Parts List
Item
1
2
3
4
5
6
7

Part Number
00502000
00580320
00580355
01660950
02172700
02201610
03300250

Quantity
1
1
1
9
10 FT
1
0.5 FT

Description
CONNECTOR J1 (15 WAY)
BACKSHELL FOR J2
CONNECTOR J2 (9 WAY)
CRIMP PINS, MALE
CABLE, 3 TW PR
BACKSHELL FOR J1
0.250 IN CLEAR SHRINK TUBE

Wiring Instructions
2201 System Monitor
Connector J2
J2 - 6
J2 - 7
J2 - 8
J2 - 9

TDIX Connector J1
J1 - 13
J1 - 12
J1 - 2
J1 - 1

10-1

2201 Monitoring System

NOTES:
1.

Cable part number is 108186-01. Cable length is 10 ft.

2.

Mark part number on paper tag. Place under item 7 and shrink in place.

3.

For customer use. Do not shrink.

10-2

A PLC Ladder Logic Program Example

10.4

A PLC Ladder Logic Program Example


Application Alert
The programming example shown below is for demonstration purposes
only. It should not be considered suitable for use as an online monitoring
or control system.

The ladder logic shown below can be used to configure a three position 2201 system,
and to read monitoring data from the system. The program has been tested using a
PLC5/15 in a rack configured for single slot addressing, with the 2201 System Monitor
(2201/02-01) in slot 1 of the PLC rack. Note that Control Blocks N10, N12, and N25 each
contain 5 words.

BTR EN
N25:0
]/[
15

PUB
N26:0
15

BTW1 EN
N10:0
]/[
15

BTW1 EN
N10:0
]/[
15

BTW2 EN
N12:0
]/[
15

BTW2 EN
N12:0
]/[
15

BLOCK TRANSFER READ


Rack
00
Group
1
Module
0
Control Block
N25:0
Data file
N26:0
Length
56
Continuous
N

(EN)

BLOCK TRANSFER WRITE


Rack
00
Group
1
Module
0
Control Block
N10:0
Data file
N11:0
Length
29
Continuous
N

(EN)

BLOCK TRANSFER WRITE


Rack
00
Group
1
Module
0
Control Block
N12:0
Data file
N13:0
Length
29
Continuous
N

(EN)

(DN)
(ER)

(DN)
(ER)

(DN)
(ER)

[END OF FILE]

10-1

2201 Monitoring System


If you use this program, you can use the 2201 Configuration Software to set
the configuration data and to display monitored values. You will need to set
the correct address values for the block transfers in the configuration
software. The following table shows the PLC block transfer addresses.

Module
Monitor 1 block transfer write control block
Monitor 1 block transfer write data block
Monitor 2 block transfer write control block
Monitor 2 block transfer write data block
Block transfer read control block
Block transfer read data block

PLC Block
Transfer
Address
N10:0
N11:0
N12:0
N13:0
N25:0
N26:0

If you have correctly entered the ladder logic program, configured your hardware, and
entered the correct data into the 2201 Configuration Software, you can use the
configuration software to edit monitor configurations and display monitored values.

10-2

Specifications

10.5

Transducer OK Limits

The following tables give the acceptable input voltage ranges for the transducer types
used with the 2201 Monitoring System. Input voltages within these ranges should ensure
that the channel is OK.

10.5.1

Thrust Ranges

This table gives the range of acceptable dc input voltages for channels configured for
thrust monitoring.
Thrust Transducer (Code)

10.5.2

3300 8mm Proximitor (1)

OK Limits without
External Barriers
-18.88 V to -1.24 V

OK Limits with
External Barriers
-18.04 V to -1.24 V

7200 5/8mm Proximitor (2)

-18.88 V to -1.24 V

-18.04 V to -1.24 V

7200 11mm Proximitor (3)

-20.23 V to -3.55 V

-20.23 V to -3.55 V

7200 14mm Proximitor (4)

-18.10 V to -1.65 V

-18.10 V to -1.65 V

3000 Series Proximitor (5)

-13.11 V to -1.10 V

N/A

3300 RAM Proximitor (40)

-13.15 V to -1.08 V

-12.35 V to -1.00 V

Vibration Ranges

This table gives the range of acceptable absolute (dc + ac) input voltages for channels
configured for vibration monitoring.
Vibration Transducer (Code)
3300 8mm Proximitor (6)

OK Limits without
External Barriers
-16.69 V to -2.74 V

OK Limits with
External Barriers
-16.69 V to -2.74 V

7200 5/8mm Proximitor (7)

-16.69 V to -2.74 V

-16.69 V to -2.74 V

7200 11mm Proximitor (8)

-19.65 V to -3.55 V

-19.65 V to -3.55 V

7200 14mm Proximitor (9)

-16.69 V to -2.74 V

-16.69 V to -2.74 V

3000 Series Proximitor (10)

-12.06 V to -2.45 V

N/A

3300 RAM Proximitor (41)

-12.55 V to -2.45 V

-12.16 V to -2.45 V

10-1

2201 Monitoring System

10.5.3

Filtered Vibration Ranges

This table gives the range of acceptable absolute (dc + ac) input voltages for channels
configured for filtered vibration monitoring.

10.5.4

Filtered Vibration Transducer


(Code)
3300 8mm Proximitor (34)

OK Limits without
External Barriers
-16.69 V to -2.74 V

OK Limits with
External Barriers
-16.69 V to -2.74 V

7200 5/8mm Proximitor (35)

-16.69 V to -2.74 V

-16.69 V to -2.74 V

7200 11mm Proximitor (36)

-19.65 V to -3.55 V

-19.65 V to -3.55 V

7200 14mm Proximitor (37)

-16.69 V to -2.74 V

-16.69 V to -2.74 V

3000 Series Proximitor (38)

-12.06 V to -2.45 V

N/A

3300 RAM Proximitor (39)

-12.55 V to -2.45 V

-12.16 V to -2.45 V

Velocity Ranges

This table gives the range of acceptable average (dc) input voltages for channels
configured for velocity monitoring.
Velocity Transducer (Code)

10-2

BNC 9200 (11 to 13)

OK Limits without
External Barriers
-10.20 V to -6.40 V

OK Limits with
External Barriers
-10.20 V to -6.40 V

BNC 47633 (14 to 16)

-9.77 V to -6.29 V

-9.77 V to -6.29 V

Bell & Howell CEC4-126 (17 to 19)

-10.20 V to -6.40 V

-10.20 V to -6.40 V

BNC Velomitor (20 to 22)

-19.85 V to -4.15 V

-19.85 V to -4.15 V

BNC High Temperature Velomitor


(23 to 25)

-21.26 V to -2.74 V

-21.26 V to -2.74 V

Specifications

10.5.5

Acceleration Ranges

This table gives the range of acceptable absolute (dc + ac) input voltages for channels
configured for acceleration monitoring.
Acceleration Transducer (Code)

OK Limits without
External Barriers
BNC Accelerometer, 100 mV/g (26 -15.05 V to -2.75 V
to 29)

OK Limits with
External Barriers
-12.01 V to -3.60 V

BNC Accelerometer, 25 mV/g (30


to 33)

-12.01 V to -3.60 V

-12.01 V to -3.60 V

10-3

2201 Monitoring System

10.6

Transducer Dependent Configuration Data

The following tables give the configuration requirements for Full-Scale Range, Scale
Factor and Filters for each transducer type.

10.6.1

Thrust Ranges

Transducer Type (Code)

Full-Scale Range
(Code)

Transducer
Scale Factor

Filter Configuration
HP Min.
-

LP Max.
-

Thrust, 3300 8mm


Proximitor (1)

10-0-10 mil (68)


25-0-25 mil (69)
30-0-30 mil (70)
40-0-40 mil (71)
250-0-250 m (74)
500-0-500 m (75)
1.0-0-1.0 mm (76)

160 to 240
mV/mil

Thrust, 7200 5/8mm


Proximitor (2)

10-0-10 mil (68)


25-0-25 mil (69)
30-0-30 mil (70)
40-0-40 mil (71)
250-0-250 m (74)
500-0-500 m (75)
1.0-0-1.0 mm (76)

160 to 240
mV/mil

Thrust, 7200 11mm


Proximitor (3)

10-0-10 mil (68)


25-0-25 mil (69)
30-0-30 mil (70)
40-0-40 mil (71)
50-0-50 mil (72)
75-0-75 mil (73)
250-0-250 m (74)
500-0-500 m (75)
1.0-0-1.0 mm (76)
2.0-0-2.0 mm (77)

80 to 120
mV/mil

10-4

Specifications
Transducer Type (Code)

Full-Scale Range
(Code)

Transducer
Scale Factor

Filter Configuration
HP Min.
-

LP Max.
-

Thrust, 7200 14mm


Proximitor (4)

10-0-10 mil (68)


25-0-25 mil (69)
30-0-30 mil (70)
40-0-40 mil (71)
50-0-50 mil (72)
75-0-75 mil (73)
250-0-250 m (74)
500-0-500 m (75)
1.0-0-1.0 mm (76)
2.0-0-2.0 mm (77)

80 to 120
mV/mil

Thrust, 3000 Series


Proximitor (5)

10-0-10 mil (68)


25-0-25 mil (69)
250-0-250 m (74)
500-0-500 m (75)

160 to 240
mV/mil

Thrust, 3300 RAM


Proximitor (40)

10-0-10 mil (68)


25-0-25 mil (69)
250-0-250 m (74)
500-0-500 m (75)

160 to 240
mV/mil

10-5

2201 Monitoring System

10.6.2

Vibration Ranges

Transducer Type (Code)

Full-Scale Range
(Code)

Transducer
Scale Factor

Filter Configuration
HP Min.
-

LP Max.
-

Vibration, 3300 8mm


Proximitor (6)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

160 to 240
mV/mil

Vibration, 7200 5/8mm


Proximitor (7)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

160 to 240
mV/mil

Vibration, 7200 11mm


Proximitor (8)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

80 to 120
mV/mil

10-6

Specifications
Transducer Type (Code)

Full-Scale Range
(Code)

Transducer
Scale Factor

Filter Configuration
HP Min.

LP Max.

Vibration, 7200 14mm


Proximitor (9)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

80 to 120
mV/mil

Vibration, 3000 Series


Proximitor (10)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

160 to 240
mV/mil

Vibration, 3300 RAM


Proximitor (41)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

160 to 240
mV/mil

10-7

2201 Monitoring System

10.6.3

Filtered Vibration Ranges

Transducer Type (Code)

Full Scale Range


(Code)

Transducer
Scale Factor

Filter Configuration
HP Min.
3 Hz

LP Max.
4 kHz

Filtered Vibration, 3300


8mm Proximitor (34)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

160 to 240
mV/mil

Filtered Vibration, 7200


5/8mm Proximitor (35)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

160 to 240
mV/mil

3 Hz

4 kHz

Filtered Vibration, 7200


11mm Proximitor (36)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

80 to 120
mV/mil

3 Hz

4 kHz

10-8

Specifications
Transducer Type (Code)

Full-Scale Range
(Code)

Transducer
Scale Factor

Filter Configuration
HP Min.

LP Max.

Filtered Vibration, 7200


14mm Proximitor (37)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

80 to 120
mV/mil

3 Hz

4 kHz

Filtered Vibration, 3000


Series Proximitor (38)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

160 to 240
mV/mil

3 Hz

4 kHz

Filtered Vibration, 3300


RAM Proximitor (39)

3 mil pp (1)
5 mil pp (2)
10 mil pp (3)
15 mil pp (4)
20 mil pp (5)
100 m pp (6)
150 m pp (7)
200 m pp (8)
250 m pp (9)
400 m pp (10)
500 m pp (11)

160 to 240
mV/mil

3 Hz

4 kHz

10-9

2201 Monitoring System

10.6.4

Velocity Ranges

Transducer Type (Code)

Peak Velocity, no
integration, BNC 9200,
47633 (11, 14)

Full Scale Range


(Code)

Transducer
Scale Factor

Filter Configuration
HP Min.
3 Hz

LP Max.
2 kHz

0.5 in/s pk (12)


1 in/s pk (13)
2 in/s pk (14)
20 mm/s pk (16)
50 mm/s pk (17)

400 to 600
mV/(in/s)

10 mm/s pk (15)

400 to 600
mV/(in/s)

3 Hz

1 kHz

Peak Velocity, no
0.5 in/s pk (12)
integration, CEC4-126 (17) 1 in/s pk (13)
2 in/s pk (14)
20 mm/s pk (16)
50 mm/s pk (17)

116 to 174
mV/(in/s)

3 Hz

2 kHz

10 mm/s pk (15)

116 to 174
mV/(in/s)

3 Hz

1 kHz

0.5 in/s pk (12)


10 mm/s pk (17)

80 to 120
mV/(in/s)

3 Hz

1 kHz

1 in/s pk (13)
20 mm/s pk (16)

80 to 120
mV/(in/s)

3 Hz

2 kHz

2 in/s pk (14)
50 mm/s pk (17)

80 to 120
mV/(in/s)

3 Hz

5 kHz

0.5 in/s pk (12)


10 mm/s pk (15)

116 to 174
mV/(in/s)

3 Hz

1 kHz

1 in/s pk (13)
20 mm/s pk (16)

116 to 174
mV/(in/s)

3 Hz

2 kHz

2 in/s pk (14)
50 mm/s pk (17)

116 to 174
mV/(in/s)

3 Hz

5 kHz

Peak Velocity, no
integration, Velomitor
(20)

Peak Velocity, no
integration, High Temp.
Velomitor (23)

10-10

Specifications
Transducer Type (Code)

Full Scale Range Transducer Scale Filter


(Code)
Factor
Configuration
HP Min. LP Max.
Peak to Peak Velocity, with 5 mil pp (18)
400 to 600
10 Hz
2 kHz
integration, BNC 9200,
mV/(in/s)
10 mil pp (19)
47633 (12, 15)
20 mil pp (20)
100 m pp (21)
200 m pp (22)
500 m pp (23)
Peak to Peak Velocity, with 5 mil pp (18)
116 to 174
10 Hz
2 kHz
integration, CEC4-126 (18) 10 mil pp (19)
mV/(in/s)
20 mil pp (20)
100 m pp (21)
200 m pp (22)
500 m pp (23)
Peak to Peak Velocity, with 5 mil pp (18)
integration, Velomitor
10 mil pp (19)
(21)
20 mil pp (20)
100 m pp (21)
200 m pp (22)
500 m pp (23)
Peak to Peak Velocity, with 5 mil pp (18)
integration, High Temp.
10 mil pp (19)
Velomitor (24)
20 mil pp (20)
100 m pp (21)
200 m pp (22)
500 m pp (23)

80 to 120
mV/(in/s)

10 Hz

5 kHz

116 to 174
mV/(in/s)

10 Hz

5 kHz

10-11

2201 Monitoring System


Transducer Type (Code)

RMS Velocity, no
integration, BNC 9200,
47633 (13, 16)

Full Scale Range


(Code)

Transducer
Scale Factor

Filter Configuration
HP Min.
3 Hz

LP Max.
2 kHz

0.5 in/s rms (24)


1 in/s rms (25)
2 in/s rms (26)
20 mm/s rms (28)
50 mm/s rms (29)

400 to 600
mV/(in/s)

10 mm/s rms (27)

400 to 600
mV/(in/s)

3 Hz

1 kHz

RMS Velocity, no
0.5 in/s rms (24)
integration, CEC4-126 (19) 1 in/s rms (25)
2 in/s rms (26)
20 mm/s rms (28)
50 mm/s rms (29)

116 to 174
mV/(in/s)

3 Hz

2 kHz

10 mm/s rms (27)

116 to 174
mV/(in/s)

3 Hz

1 kHz

0.5 in/s rms (24)


10 mm/s rms (27)

80 to 120
mV/(in/s)

3 Hz

1 kHz

1 in/s rms (25)


20 mm/s rms (28)

80 to 120
mV/(in/s)

3 Hz

2 kHz

2 in/s rms (26)


50 mm/s rms (29)

80 to 120
mV/(in/s)

3 Hz

5 kHz

0.5 in/s rms (24)


10 mm/s rms (27)

116 to 174
mV/(in/s)

3 Hz

1 kHz

1 in/s rms (25)


20 mm/s rms 28)

116 to 174
mV/(in/s)

3 Hz

2 kHz

2 in/s rms (26)


50 mm/s rms (29)

116 to 174
mV/(in/s)

3 Hz

5 kHz

RMS Velocity, no
integration, Velomitor
(22)

RMS Velocity, no
integration, High Temp.
Velomitor (25)

10-12

Specifications

10.6.5

Acceleration Ranges

Transducer Type (Code)

Peak Acceleration, no
integration, 100 mV/g
Interface Module (26)

Peak Acceleration, no
integration, 25 mV/g
Interface Module (30)

Transducer Type (Code)

Full Scale Range


(Code)
5 g pk (41)
10 g pk (42)
50 m/s2 pk (48)
100 m/s2 pk (49)

Transducer
Scale Factor

Filter
Configuration
HP Min. LP Max.
80 to 120 mV/g
10 Hz
22 kHz

2 g pk (40)
20 m/s2 pk (47)

80 to 120 mV/g

10 Hz

5 kHz

20 g pk (43)
25 g pk (44)
40 g pk (45)
50 g pk (46)
200 m/s2 pk (50)
250 m/s2 pk (51)
400 m/s2 pk (52)
500 m/s2 pk (53)

20 to 30 mV/g

10 Hz

22 kHz

Full Scale Range


(Code)

Peak Acceleration, with


integration, 100 mV/g
Interface Module (27)

1 in/s pk (30)
2 in/s pk (31)
25 mm/s pk (32)
50 mm/s pk (33)

Peak Acceleration, with


integration, 25 mV/g
Interface Module (31)

100 mm/s pk (34)

Transducer
Scale Factor

Filter
Configuration
HP Min. LP Max.
80 to 120 mV/g
25 Hz
22 kHz

20 to 30 mV/g

25 Hz

22 kHz

10-13

2201 Monitoring System


Transducer Type (Code)

RMS Acceleration, no
integration, 100 mV/g
Interface Module (28)

Full Scale Range


(Code)

Transducer
Scale Factor

Filter
Configuration

5 g rms (55)
10 g rms (56)
50 m/s2 rms (62)
100 m/s2 rms (63)

80 to 120 mV/g

HP Min.
10 Hz

LP Max.
22 kHz

2 g rms (54)

80 to 120 mV/g

10 Hz

5 kHz

20 to 30 mV/g

10 Hz

22 kHz

20 m/s rms (61)


RMS Acceleration, no
integration, 25 mV/g
Interface Module (32)

Transducer Type (Code)

20 g rms (57)
25 g rms (58)
40 g rms (59)
50 g rms (60)
200 m/s2 rms (64)
250 m/s2 rms (65)
400 m/s2 rms (66)
500 m/s2 rms (67)

Full Scale Range


(Code)

Transducer
Scale Factor

Filter
Configuration

RMS Acceleration, with


integration, 100 mV/g
Interface Module (29)

1 in/s rms (35)


2 in/s rms (36)
25 mm/s rms (37)
50 mm/s rms (38)

80 to 120 mV/g

HP Min.
25 Hz

RMS Acceleration, with


integration, 25 mV/g
Interface Module (33)

100 mm/s rms (39)

20 to 30 mV/g

25 Hz

10-14

LP Max.
22 kHz

22 kHz

Index
Configuration

A
A/D Error

6-3

Default configuration parameters

Acceleration

1-5

Invalid configuration status bit

Accelerometer wiring

3-7

Methods for configuring the system 4-1

Alarm

6-11

Using the configuration software

Alarm status bit

6-6

Discrete data transfer

7-1

Setpoints

1-6, 4-4

Time delay

1-6, 4-9

Alert

Cyclic self-test

4-2

4-3
1-6

D
Danger
Discrete data transfer

7-1

Discrete data transfer

7-1

Setpoint

4-4

Setpoint

4-4

Status bit

6-6

Status bit

6-6

4-2

Disassembly

2-1

Discrete alarm data

B
Backplane, monitoring system

Default configuration parameters

3-2

Barriers

Channel danger

7-2

Common system alert

7-1, 7-2

Scale factor

4-8

Common system danger

7-1, 7-2

Setting barrier options

4-8

Common system not OK

7-1, 7-2

Wiring

3-7

Block transfer

2201 Monitoring System


Reads

6-1

Earthing guidelines

Writes

4-2

Errors

Buffered outputs

1-6

Buffered transducer outputs

4-13

6-3

Invalid configuration

6-11

Monitor self-test error

6-11

Serial peripheral interface error

C
Calibration
Acceleration transducers

A/D Error

8-10

Test OK limits

8-1

Thrust transducers

8-4

Velocity and Velomitor transducers 8-6

3-7

6-6

Time-out error
6-3
Transducer supply error
Voltage node errors
External barriers

6-11
6-4
4-7

Vibration and filtered vibration


transducers

Filters

Channel
Alert

6-6

Danger

6-6

Not OK

6-6

Over range

6-6

Value

6-6

Common system alert

7-1, 7-2

Common system danger

7-1, 7-2

Common system not OK

7-1, 7-2

8-3

1-5

Four Channel Monitor


Installation

3-7

Programming

2-3

Voltage node and SPI errors

6-5

Four channel seismic filter board


programming

2-5

Frequency response

4-7

Full block transfer writes

4-3

Full-scale range

4-9

G
Gap voltage

N
1-5, 6-9

Not OK
Discrete data transfer

7-1

Status bit

6-6

High pass filter


Enable

4-16

Frequency

4-16

O
OK LED

5-1, 5-2

OK limits
Test OK limits

I
Indicators, LEDs

5-1, 5-2

Installation

8-1

Over range

6-6

Over setpoints

4-4

Four Channel Monitors

3-7

System

3-1

System Monitor

3-7

Peak to peak low frequency response 4-8

Wiring

3-7

Peak to peak signal level

Integrator

PLC COM OK LED

Definition

1-5

Integrator position bit


Invalid configuration

5-1, 5-2

PLC missed data from 2201 system

6-3

4-13

Power supply

3-1

6-11

Power supply requirements

3-1

Power-up self-test

1-6

Power-up/send new configuration

6-3

J
Jumper locations
Four channel seismic board

1-5

2-4

Proximitor wiring
3-7

2201 Monitoring System


System monitor plug-in board

2-2

Two channel seismic board

2-3

K
Keyphasors

1-6

R
Radial vibration

1-5

RMS signal level

1-5

ROM test failure

6-3

LED

Scale factor

MON COM OK5-2

Self-test

MON OK

5-1, 5-2

Cyclic

1-6

Monitor OK

5-1, 5-2

In progress

6-2

PLC COM OK

5-1, 5-2

Power-up

1-6

With calibration

1-6

Low pass filter


Enable

4-12

Short block transfer writes

Frequency

4-12

Software
Configuration software

MON COM OK LED


MON OK LED

5-2
5-1, 5-2

Monitor address

4-3

Monitor OK LED

5-1, 5-2

Monitor self-test error


Monitoring system backplane

4-2

1-3, 4-1, 4-3

TestVU

4-8

6-11
3-2

1-3

Using the PLC software to configure


block transfer writes

4-2

Specifications

9-1

SPI communications failure

6-3

Status indicators
Four Channel Monitor

5-1, 5-2

System Monitor
System communications time-out
error

Four Channel Monitor self-test


6-3

System configuration

voltage node errors

6-5

Gap voltage

6-10
6-11

Alarm time delay

4-9

Invalid configuration

Alert setpoint

4-4

Over range

Buffered transducer outputs

5-1, 5-2

6-8

4-13

PLC missed data from 2201 system 6-3

Danger setpoint

4-4

Power-up/send new configuration 6-3

External barriers

4-8

ROM test failure

Full-scale range

4-10

Self-test error

High pass filter enable

4-16

Self-test in progress

6-2

High pass filter frequency

4-16

SPI communications failure

6-3

Integrator position

4-13

System communications time-out

Low pass filter enable

4-14

Low pass filter frequency

4-14

Methods for configuring the system 4-1


Monitor address

4-3

Peak to peak low frequency


response
Thrust direction
Thrust over setpoint
Thrust position under setpoints

error

4-13
4-4
4-20

6-11

6-3

System Monitor voltage node errors 6-4


Transducer supply error

6-11

System verification
Acceleration transducers

4-8

6-3

8-10

Test OK limits

8-1

Thrust transducers

8-4

Velocity and Velomitor transducers 8-6


Vibration and filtered vibration

2201 Monitoring System


Timed OK/Channel Defeat

4-12

Transducer scale factor

8-3

4-8

Transducer type

4-17

Turn channel off

4-8

TestVU software

1-3

Using the configuration software

4-3

Thrust

1-5

Voltage of probe at zero thrust


position

Direction
4-5

System Monitor

4-13

Over setpoint

4-4

Probe zero gap

4-5
4-20

Installation

3-7

Under setpoint

Programming

2-2

Zero voltage

Voltage node errors

6-4, 6-5

System overview
1-1

4-5

Timed OK/Channel Defeat

1-6, 4-12

Transducer

System programming
Four Channel Monitor

2-3

Four channel seismic board

2-5

System Monitor

2-2

Two channel seismic board

2-4

System status

transducers

Scale factor

4-8

Supply error

6-11

Type

4-17

Voltage

4-17

Wiring diagram

3-8, 3-9

Turn channel off

4-8

Two channel seismic filter board

A/D Error

6-3

Channel alert

6-6

Channel danger

6-6

Channel not OK

6-6

programming
Two-wire velocity transducer wiring

2-4
3-7

Channel over range

6-6

Channel value

6-6

Current value sign

6-6

Velocity

1-5

W
Wiring

3-7

Accelerometer

3-7

Barriers

3-7

Four Channel Monitor

3-7

Installation notes

3-10

Keyphasor transducer connection 3-9


Keyphasor transducer connection
with safety barriers

3-9

Proximitor

3-7

System Monitor

3-7

Transducer connection

3-8

Transducer connection with safety


barriers

3-8

Two-wire velocity transducer

3-7

Z
Zero thrust position

4-5

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