Professional Documents
Culture Documents
Rev. 2
Assembly instructions
BERNECKER ModularSteel is extremely versatile and
easy to assemble thanks to its relatively small number
of system components. There are a number of important
rules that must be followed, however:
The system components are completely hot-dip galvanized and all necessary holes are predrilled at our factory. Drilling or welding on the components affects their
load bearing capacity and should be avoided.
Assembly in general
The bolts* must be used as shown in the sketch and tightened with the prescribed torque (Tab.1).
We recommend to mark the bolts after fixing.
Tab. 1
ModularSteel 120
ModularSteel 80
Torque
ModularSteel 120:
Washer plates* STB-U-016-F
must be fitted on the flange
side in all 90 connections (see
sketch).
ModularSteel 80:
Screw connections with long
holes must be fitted by the
screw fastening* STL-SU012x035-F. In all other cases
the screw fastening* STL-S012x030-F is used.
Tab. 2
ModularSteel 120: tmax= 30mm
(1,18 inch)
ModularSteel 80: tmax= 20mm
(0,79 inch)
Adapter plate
Anchor
ModularSteel 120
STB-APD-50-F
STB-APD-B-50-F
Liebig plug B
M16-25/55/15
Fischer FAZ 12/30
ModularSteel 80
STL-PD-x-F
Liebig anchor AB
M12-20/80/15
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
e.g.
UL68K_ _ _
Assembly ID:
UL68-DBA1
UL68D_ _ _
Assembly ID:
UL68-DBA1_P90
Assembly ID:
UL68-DBA1_P90_S90
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
< ~ 78 inch
min. ~ 78 inch
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Tab. 1
Torque
ModularSteel 120
ModularSteel 80
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Components unmounted
Components mounted
1 x STB-APK-1-50-F
120201
or
washer to
slotted hole
1 x STB-APK-2-50-F
120202
or
1 x STB-APK-4-50-F
120206
complete with
connecting kit,
bolts and nuts
1 x STB-APD-50-F
120203
or
1 x STB-APD-B-50-F
120204
complete with
bolts and nuts
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Components unmounted
Components mounted
1 x STB-APV-1-F
complete with
bolts, nuts and washers
120401
washer to
drilled hole
washer to
slotted hole
1 x STB-APV-3-F
complete with
bolts, nuts and washers
washer to
slotted hole
120402
1 x STB-TB-500-F
complete with
bolts, nuts and washers
120601
1 x STB-HM-500-F
complete with
bolts, nuts and washers
120602
washer to
drilled hole
washer to
slotted hole
washer to
drilled hole
washer to
slotted hole
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Components unmounted
Components mounted
2 x STB-U-016-F
120301
washer to
drilled hole
1 x STB-VS-F
complete with
bolts, nuts and
washers
washer to
slotted hole
120501
washer to
slotted hole
washer to
drilled hole
1 x STB-HS-F
complete with
bolts, nuts and
washers
120502
2 x STB-U-016-F
120301
washer to
slotted hole
washer to
slotted hole
1 x STB-S45-600-F
120108
10
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Components unmounted
Components mounted
1 x STB-QAS-1-F
complete with
bolts and washers
120403
Connection alternative 1
1 x STB-QAS-1-F
complete with
bolts and washers
120403
Connection alternative 2
4 x STB-016x045-F
120302
11
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Components unmounted
Components mounted
washer to
slotted hole
4 x STL-S-012x030-F
080301
1 x STL-PK-1-F
080201
or
1 x STL-PK-2-F
080202
washer to
slotted hole
or
1 x STL-PK-3-F
080203
or
1 x Y-STL-PK-4-E-F
080208
with connecting kit
4 x STL-S-012x030-F
080301
washer to
slotted hole
1 x STL-PD-1-F
080204
or
1 x STL-PD-2-F
080205
or
1 x STL-PD-3-F
080206
washer to
slotted hole
4 x STL-S-012x030-F
080301
1 x Y-STL-PD-5-E-F
080209
1 x Y-STL-AS-E-F
washer to
slotted hole
washer to
slotted hole
080707
12
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Components unmounted
Components mounted
4 x STL-S-012x030-F
080301
4 x STL-SU-012x035-F
080302
4 x STL-SU-012x035-F
080302
washer to
slotted hole
1 x STL-VS-F
080501
4 x STL-SU-012x035-F
080302
4 x STL-SU-012x035-F
080302
washer to
slotted hole
washer to
slotted hole
washer to
slotted hole
1 x STL-HS-F
080502
to bridge horizontal gaps up to 50 mm (1,97")
4 x STL-SU-012x035-F
080302
1 x STL-HS-2-F
080503
4 x STL-SU-012x035-F
080302
washer to
slotted hole
washer to
slotted hole
13
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Components unmounted
Components mounted
6 x STL-S-012x030-F
080301
4 x STL-SU-012x035-F
080302
washer to
slotted hole
1 x STL-PV-1-F
080401
8 x STL-S-012x030-F
080301
4 x STL-SU-012x035-F
080302
1 x STL-PV-2-F
080402
washer to
slotted hole
6 x STL-S-012x030-F
080301
1 x STL-PV-3-F
comprised
4 x bolts, nuts and washers
080411
14
washer to
slotted hole
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014
Rev. 2
Components unmounted
Components mounted
8 x STL-S-012x030-F
080301
1 x STL-PV-4-F
comprised
4 x bolts, nuts and washers
080412
washer to
slotted hole
1 x STL-TB-500-F
080621
2 x STL-SU-012x035-F
or
080302
1 x Y-STL-TB-400-E-F
080651
or
washer to
slotted hole
1 x Y-STL-TB-610-E-F
080652
1 x STB-HM-500-F
080622
washer to
slotted hole
2 x STL-SU-012x035-F
080302
washer to
slotted hole
4 x STL-SU-012x035-F
080302
1 x STL-S45-F
080108
15
Errors and technical modifications reserved, images similar, Copyright Bernecker 2014