ZXDU3000 (V2.0) DC Power System User Manual

ZXDU3000
DC Power System
User Manual
V2.0
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2012 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Additionally, the contents of this document are protected by
contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided as is, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No.
Revision Date
Revision Reason
1.0
20090130
First edition
Serial Number: sjzl20086403
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ZTE Proprietary and Confidential
Contents
About this Manual .......................................................................................... I
Chapter 1 Safety Instructions.................................................................... 1-1
1.1 Safety Signs ...................................................................................................... 1-1
1.2 Safety Precautions ............................................................................................. 1-2
Chapter 2 Overview .................................................................................... 2-1

2.1 System Introduction_ZXDU3000V2_0.................................................................. 2-1
2.2 Applications ....................................................................................................... 2-1
2.3 System Configuration_ZXDU3000V2_0 ............................................................... 2-1
2.4 Technical Specifications_ZXDU3000V2_0............................................................ 2-1
2.5 Features ............................................................................................................ 2-1
Chapter 3 Structure and Operating Principles ........................................ 3-1

3.1 System Structure and Operating Principles .......................................................... 3-1
3.1.1 System Structure_ZXDU3000V2_0 ........................................................... 3-1
3.1.2 System Operating Principles ..................................................................... 3-1
3.2 AC Distribution Rack ZXDP03 ............................................................................. 3-2
3.2.1 Structure.................................................................................................. 3-2
3.2.2 Monitoring Unit (ACMU)............................................................................ 3-6
3.2.3 Operating Principles ................................................................................. 3-9
3.3 DC Distribution Rack ZXDP12........................................................................... 3-10
3.3.1 Stucture_ZXDP12V2_0 .......................................................................... 3-10
3.3.2 Monitoring Unit (DCMU).......................................................................... 3-10
3.3.3 Operating Principles ............................................................................... 3-12
3.4 Rectifier Rack and Rectifier Module ................................................................... 3-13
3.4.1 Rectifier Module Structure....................................................................... 3-13
3.4.2 Rectifier Rack Structure .......................................................................... 3-16
3.4.3 Operating Principles ............................................................................... 3-17
3.5 Centralized Supervision Unit (CSU) ................................................................... 3-19
3.5.1 Structure................................................................................................ 3-19
3.5.2 Front Panel ............................................................................................ 3-21
3.5.3 Operating principles and Functions.......................................................... 3-22
Chapter 4 Monitoring Unit Operations ..................................................... 4-1

4.1 ACMU Operations .............................................................................................. 4-1
4.1.1 ACMU Parameters Setting in System Commissioning................................. 4-1
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4.1.2 Operation Panel of ACMU......................................................................... 4-2

4.1.3 Initialization Interface and Main Menu of ACMU ......................................... 4-3
4.1.4 Real-Time Data Display ............................................................................ 4-3
4.1.5 Alarm Data Display................................................................................... 4-5
4.1.6 Setting System Parameters....................................................................... 4-6
4.1.7 Modifying Password ................................................................................. 4-9
4.1.8 Setting AC Switch .................................................................................. 4-10
4.1.9 Setting Date and Time .............................................................................4-11
4.2 DCMU Operations ............................................................................................ 4-12
4.2.1 DCMU Parameters Setting in System Commissioning .............................. 4-12
4.2.2 Operation Panel of DCMU ...................................................................... 4-13
4.2.3 Initialization Interface and Main Menu of DCMU ....................................... 4-14
4.2.4 Real-Time Data Display .......................................................................... 4-15
4.2.5 Alarm Data Display................................................................................. 4-16
4.2.6 Setting System Parameters..................................................................... 4-17
4.2.7 Modifying Password ............................................................................... 4-20
4.2.8 Setting Date and Time ............................................................................ 4-22
4.3 RMU Operations .............................................................................................. 4-23
4.3.1 RMU Parameters Setting in System Commissioning................................. 4-23
4.3.2 Operation Panel of RMU......................................................................... 4-23
4.3.5 Setting Basic Parameters........................................................................ 4-27
4.3.6 Setting Control Parameters ..................................................................... 4-29
4.3.7 Setting Adjust Parameters ...................................................................... 4-29
4.4 CSU Operations ............................................................................................... 4-30
4.4.1 CSU Parameters Setting in System Commissioning ................................. 4-30
4.4.2 Operation Panel of CSU ......................................................................... 4-31
4.4.3 Initialization Interface and Main Menu of CSU .......................................... 4-32
4.4.6 System Parameters ................................................................................ 4-35
4.4.7 Setting System Parameters..................................................................... 4-36
4.4.8 Turning ON/OFF SMR (SMR Control) ...................................................... 4-37
4.4.9 Modifying CSU Password ....................................................................... 4-38
4.4.10 Setting Date and Time .......................................................................... 4-39
4.4.11 Back Light Control ................................................................................ 4-40
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4.4.12 Alarm Relays ....................................................................................... 4-40
Chapter 5 Operation and Maintenance..................................................... 5-1

5.1 System Startup and Shutdown ............................................................................ 5-1
5.1.1 System Startup ........................................................................................ 5-1
5.1.2 System Shutdown .................................................................................... 5-2
5.2 Emergency Handling .......................................................................................... 5-2
5.2.1 Emergency Handling Principle .................................................................. 5-2
5.2.2 Emergency Handling of AC Distribution Rack............................................. 5-2
5.2.3 Emergency Handling of DC Distribution Rack............................................. 5-3
5.2.4 Emergency Handling of Rectifier ............................................................... 5-3
5.2.5 Emergency Handling of CSU..................................................................... 5-3
5.3 Routine Maintenance.......................................................................................... 5-4
5.3.1 Rectifiers Check ....................................................................................... 5-4
5.3.2 Fuse/DC Breaker Configuration Check ...................................................... 5-4
5.3.3 AC/DC Power Distribution Check .............................................................. 5-5
5.3.4 Maintaining Generators ............................................................................ 5-5
5.3.5 Surge Arrester and Cable Check ............................................................... 5-6
5.3.6 Cleanness Check ..................................................................................... 5-7
5.3.7 System Parameter Check ......................................................................... 5-8
5.3.8 Alarm Function Check .............................................................................. 5-8
5.3.9 Rectifiers Load Sharing Quality Check....................................................... 5-8
5.3.10 Battery Check ........................................................................................ 5-9
5.3.11 Uninstalling and Installing Rectifier Module with System Operating .......... 5-10
5.3.12 Uninstalling and Installing CSU with System Operating ............................5-11
5.3.13 Adding Load with System Operating .......................................................5-11
5.4 Storage Requirements...................................................................................... 5-13
Chapter 6 Alarm Handling ......................................................................... 6-1

6.1 Precautions........................................................................................................ 6-1
6.2 Alarm Introduction and Sound Muting .................................................................. 6-1
6.2.1 Alarm Introduction and Sound Muting of AC Distribution Rack..................... 6-1
6.2.2 Alarm Introduction and Sound Muting of DC Distribution Rack..................... 6-2
6.2.3 Alarm Introduction of Rectifiers.................................................................. 6-2
6.2.4 Alarm Introduction and Sound Muting of CSU ............................................ 6-2
6.3 Alarm Handling of AC Distribution Rack ............................................................... 6-2
6.3.1 Alarms of AC Distribution Rack ................................................................. 6-2
6.3.2 Battery Alarms ....................................................................................... 6-18
6.3.3 Environment Alarms ............................................................................... 6-20
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6.3.4 ACMU Troubleshooting........................................................................... 6-23

6.4 Alarm Handling of DC Distribution Rack............................................................. 6-23
6.4.1 Alarms of DC Distribution Rack ............................................................... 6-23
6.4.2 Battery Alarms ....................................................................................... 6-27
6.4.3 DCMU Troubleshooting .......................................................................... 6-30
6.5 Alarm Handling of Rectifiers.............................................................................. 6-30
6.5.1 AOH (In-V over high) .............................................................................. 6-30
6.5.2 AH (In-V high) ........................................................................................ 6-31
6.5.3 AL (In-V low) .......................................................................................... 6-32
6.5.4 AOL (In-V over low) ................................................................................ 6-32
6.5.5 VH (Out-V high) ..................................................................................... 6-33
6.5.6 CL (Current limit).................................................................................... 6-34
6.5.7 SC (Short circuit).................................................................................... 6-35
6.5.8 IH (Out-A high)....................................................................................... 6-35
6.5.9 TOH (T over high) .................................................................................. 6-36
6.5.10 TH (T high) .......................................................................................... 6-37
6.5.11 FF (Fan fail) ......................................................................................... 6-38
6.5.12 P (Phase is lack) .................................................................................. 6-38
6.6 Alarm Handling of CSU..................................................................................... 6-39
6.6.1 ZXDP-ACDP n Alarm ............................................................................. 6-39
6.6.2 ZXDP-DCDP n Alarm ............................................................................. 6-40
6.6.3 ZXDP-ACDP n Com.Break ..................................................................... 6-40
6.6.4 ZXDP-DCDP n Com.Break ..................................................................... 6-42
6.6.5 SMR n Fan Break................................................................................... 6-43
6.6.6 SMR n T High ........................................................................................ 6-43
6.6.7 SMR n T High Stop ................................................................................ 6-44
6.6.8 SMR n DC High Stop.............................................................................. 6-45
6.6.9 SMR n Phase lack.................................................................................. 6-45
6.6.10 SMR n DC-out Short............................................................................. 6-46
6.6.11 SMR n AC Over-Volt ............................................................................. 6-46
6.6.12 SMR n AC Volt. Low............................................................................. 6-47
6.6.13 SMR n Comm.Break............................................................................. 6-48
Appendix A Alarm List .............................................................................. A-1

Appendix B Glossary ................................................................................ B-1
B.1 AC Distribution Part ........................................................................................... B-1
B.2 DC Distribution Part ........................................................................................... B-2
B.3 Rectifier Part ..................................................................................................... B-2
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B.4 Battery Part ....................................................................................................... B-3

B.5 Communication Part........................................................................................... B-4
Appendix C Parameter List....................................................................... C-1

Appendix D Term List................................................................................ D-1
Appendix E Electrical Connection Diagram of ZXDP03..........................E-1
Appendix F Electrical Connection Diagram of ZXDP12..........................F-1
Figures............................................................................................................. I
Tables ............................................................................................................ III
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VI
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About this Manual

Purpose of this Manual
This manual provides the basic information you need for operating and maintaining
ZXDU3000 (V2.0) DC Power System.
Please read this manual before installing, operating and maintaining the system.
What is in this Manual

This manual contains the following chapters and appendixes:
Chapter/Appendix
Summary
Describes the safety instructions and precautions for the
Chapter 1 Safety Instructions
installation, maintenance and operation of the system.

Describes the application, features and technical
Chapter 2 Overview
specifications of the system.
Chapter 3 Structure and Operating
Describes the structure and operating principles of the
Principles
system.
Describes the operations of the monitoring units,
Chapter 4 Monitoring Unit Operations
including ACMU, DCMU, RMU and CSU.

Describes the maintenance and troubleshooting of
the system, including system startup and shutdown,
Chapter 5 Operation and Maintenance
emergency alarm handling, maintenance and storage

requirements.
Chapter 6 Alarm Handling
Describes the alarm handling of the system.
Appendix A Alarm List
Provides an alarm list of monitoring units.
Appendix B Glossary
Provides some glossaries related to DC power systems.
Appendix C Parameter List
Provides a parameter list of monitoring units.
Appendix D Term List
Provides some terms related to the system.
Appendix E Electrical Connection
Provides the electrical connection diagram of the AC
Diagram of ZXDP03
power distribution rack ZXDP03.
Appendix F Electrical Connection
Provides the electrical connection diagram of the DC
Diagram of ZXDP12
power distribution rack ZXDP12.
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II
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Chapter 1
Safety Instructions
Table of Contents
Safety Signs ...............................................................................................................1-1
Safety Precautions .....................................................................................................1-2
1.1 Safety Signs

Table 1-1 Safety Signs
Safety Sign
Meaning
Danger: Indicates an imminently hazardous situation. Failure to comply with this
warning can result in death or serious injury. This safety sign should be used only in
extreme situations.
Warning: Indicates a potentially hazardous situation. Failure to comply with this
warning can result in death or serious injury.
Caution: Indicates a potentially hazardous situation. Failure to comply can result in
minor or moderate injury. It may also be used to identify unsafe practices.
Erosion: Beware of erosion. Failure to follow this warning can lead to equipment
damage, loss of traffic and/or personal injury.
Electric shock: Beware of electric shocks. Failure to follow this warning can lead to
equipment damage, loss of traffic and/or personal injury.
Electrostatic discharge: Electrostatic discharge is hazardous to electronic equipment.
Use proper handling techniques to prevent damage to electronic equipment. Failure to
follow this warning can result in equipment damage and/or loss of traffic.
Microwave: Beware of strong electromagnetic fields.
Laser: Optical laser light is dangerous. The light is invisible to the naked eye with or
without laser protective glasses. Do not look into optical connectors. Failure to follow
this warning can result in damage to the eye or blindness.
No flammables: Do not store flammables near the equipment. Failure to follow this
warning can lead to equipment damage, loss of traffic and/or personal injury.
No touching: Do not touch. Failure to follow this warning can lead to equipment
damage, loss of traffic and/or personal injury.
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ZXDU3000 User Manual
1.2 Safety Precautions

This chapter describes safety precautions for the installation, maintenance and operation
of the system.
Read the safety instructions before any operation of the equipment. The safety precautions
mentioned in this manual only serve as a supplement to the local safety codes.
Only trained professionals are allowed to install, operate and maintain the equipment. ZTE
bears no liability to the consequences incurred by violation of the general safety operation
requirements, or violation of the safety standards for designing, manufacturing and using
the equipment.
The precautions for operating the power supply products are listed in Table 1-2.
Table 1-2 Safety Precautions
S/N
Precautions
Requirement
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Possible Danger
Observe the local safety

codes during the equipment
installation. The installation
personnel must be qualified
for high voltage and AC
High voltage
power operations.
Direct contact or indirect contact
Never wear any conductive
with high voltage and mains through
object, such as watch,
damp object will endanger the
hand chain, bracelet or ring
operators life.
during the operation on the

equipment.
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Prevent any moisture from

entering the equipment
during operations
ZXDU3000 system is a power

2
DC short circuit
supply product of constant DC

voltage. DC short circuit must be
avoided.
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disconnecting
power cable
disconnecting a power cable.

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equipment.
Switch OFF the power

supply before connecting or
Connecting or
DC short circuit can cause fatal

danger and damage to the
Before connecting a cable,

make sure that the cable and
its label are in accordance
Performing power cable operation

with power ON will cause fatal
danger to operation personnel and
damage to the equipment.
with the requirement.

When operating high-voltage
4
Tools safety
equipment, tools safety must be

considered. Insulate the tools to
prevent short circuit.
Tools-caused short circuit can cause

fatal danger to operation personnel
and equipment.
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Chapter 1 Safety Instructions
S/N
Precautions
Requirement
Electrostatic
Insulate the uncovered metals to
damage
prevent short circuit.
Possible Danger
Static electricity generated
by human body may damage
components.
In the case of environment

6
Temperature
effect
over-temperature, improve the
Over-temperature will affect normal
ventilation of the equipment
operation and service life of the
to keep the suitable operating
power product.
environment for the system.

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Before performing any

operation on battery, read
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Operation on
battery
The electrolyte leakage of
the safety precautions on the
battery can corrupt PCB and
battery manual.
cause short circuit.
Perform battery cable
When the environment
connection according to
temperature is below 20,
instructions. Avoid short
the efficiency and performance
circuit and electrolyte
of the battery will be affected;
leakage.
when the environment
The recommended operation
temperature is over 25,
environment temperature for
the battery service life will be
battery ranges from 20 to
affected.
25.
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Chapter 2
Overview
Table of Contents
System Introduction_ZXDU3000V2_0 ........................................................................2-1
Applications................................................................................................................2-1
System Configuration_ZXDU3000V2_0......................................................................2-1
Technical Specifications_ZXDU3000V2_0 ..................................................................2-1
Features.....................................................................................................................2-1
2.1 System Introduction_ZXDU3000V2_0

2.2 Applications
ZXDU3000 adopts advanced rectifier switching technology. It can power the network
access equipment, remote exchanges, mobile communication equipment, transmission
equipment, satellite ground stations and microwave communication equipment.
ZXDU3000 applies to central equipment rooms, providing 48V DC power.
2.3 System Configuration_ZXDU3000V2_0

2.4 Technical Specifications_ZXDU3000V2_0
Syntax
2.5 Features
The system has the following features:
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The rectifier module adopts the Active Power Factor Compensation (APFC)
technique. With full load, the input power factor is over 0.92.
The rectifier module adopts the Zero Voltage Zero Current Switch (ZVZCS ) technique.
With full load, the efficiency is over 92.
The rectifier module has compact structures with power density up to 238 mW/cm3.
The rectifier module generates ultra low radiation. The EMC satisfies related local and
international standards, such as EN61000 and YD/T983 and so on, and the conductive
and radiative disturbance complies with EN55022A.
Safety specifications of the rectifier module comply with GB4943-2001.
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The rectifier module has the functions of AC input protection, DC output over-voltage
protection, over-heat protection, temperature control and speed adjustment.
The rectifier module is embedded with micro-processor to facilitate communication
and performance management.
The rectifier module adopts 3-phase/4-line (no neutral line) power supply, successfully
solving the neutral line current issue in power supply systems.
Modular design, automatic current equalization, and capable of N+1 backup and easy
expansion.
Flexible configuration: maximum of ten hot-pluggable rectifiers can be configured.
Intelligent design: the system has the centralized supervision unit (CSU) to realize the
functions such as remote measurement, remote information and remote control.
The CSU can communicate with the remote monitoring center, which complies with
modern communication requirements.
Combination of power control and computing technologies: automatically monitor and
control the parameters and status of rectifiers and AC/DC distribution.
Advanced foreground monitoring: the AC monitoring unit (ACMU), DC monitoring unit
(DCMU), rectifier monitoring unit (RMU) and centralized supervision unit (CSU) are
connected by the RS485 communication cable to form the inter-cabinet monitoring.
Advanced battery management: automatically control battery capacity, battery
charging mode, charging voltage, charging current and charging duration; reliable
charge and discharge control to prolong the service life of batteries.
Multi-level surge protection assures high reliability of the system and the load.
DC emergency lighting (optional) is provided during AC dump.
High reliability with MTBF2.2105h.
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Chapter 3
Structure and Operating

Principles
Table of Contents
System Structure and Operating Principles ................................................................3-1
AC Distribution Rack ZXDP03 ....................................................................................3-2
DC Distribution Rack ZXDP12..................................................................................3-10
Rectifier Rack and Rectifier Module..........................................................................3-13
Centralized Supervision Unit (CSU)..........................................................................3-19
3.1 System Structure and Operating Principles

3.1.1 System Structure_ZXDU3000V2_0
3.1.2 System Operating Principles
Figure 3-1 shows the operating principles of the system.
Note:
Figure 3-1 only helps to understand the operating principles of the system. It is not the
reference for electrical connections.
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Figure 3-1 System Operating Principles
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The AC distribution rack (ZXDP03 or ACDR) distributes AC input power and powers
the ZXD5000 (V2.0) rectifier modules.
The ZXD5000 (V2.0) rectifier modules convert AC power to DC power and powers
the DC distribution rack (ZXDP12).
The DC distribution rack (ZXDP12 or DCDR) distributes DC power and connects the
batteries to the system.
The ACDR has a monitoring unit (ACMU), the DCDR has a monitoring unit
(DCMU), and each rectifier module has a monitoring unit (RMU). Those monitoring
units are connected to the centralized supervision unit (CSU) through the RS485
communication cables to form the inter-cabinet monitoring, and they are provided
with the functions such as signal sampling and conversion, information collection and
estimation and the alarm functions.
3.2 AC Distribution Rack ZXDP03

3.2.1 Structure
Figure 3-2 shows the appearance of the AC distribution rack (ZXDP03).
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Chapter 3 Structure and Operating Principles
Figure 3-2 ZXDP03 Appearance
1. MAINS 1 indicator
2. MAINS 2 indicator
3. Monitoring unit (ACMU)
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4. ALM indicator
5. Front door
6. Back door
7. Handle
8. Foot
There are four feet at the bottom of the ZXDP03 rack. They are removable with
adjustable height.
The ZXDP03 rack has a front door and a back door. The front door can be opened
from the left while the back door from the middle. There are three indicators on the
front door. Table 3-1 describes those indicators.
Table 3-1 Indicators on ZXDP03

Indicator
Color
Status
Indication
MAINS 1
Green
ON
The AC input 1 switch is turned ON.
OFF
The AC input 1 switch is turned OFF.
ON
The AC input 2 switch is turned ON.
OFF
The AC input 2 switch is turned OFF.
ON
An alarm occurs.
OFF
No alarm occurs.
MAINS 2
ALM
Green
Red
Figure 3-3 shows the internal structure of ZXDP03, while Table 3-2 describes the internal
components.
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Figure 3-3 Internal Structure of ZXDP03
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Table 3-2 Internal Components of ZXDP03

Component
AC input switch
Description
Switches two AC inputs (AC input 1 and AC input 2)
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Provides the system with class C lightning protection.
Normally, display window of the arrester is GREEN (or
Class C surge arrester
COLORLESS). It turns RED when the arrester is damaged by lightning.

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Switch of class C surge arrester
AC Monitoring unit (ACMU)
Hot-pluggable, can be replaced with power on
Controls ON and OFF of class C surge arrester

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Provides LCD display and buttons;
Users can set and query system parameters through the

ACMU.
Air breaker of three-phase output
Controls ON and OFF of each three-phase output;
Provides short circuit protection for each three-phase output.
Air breaker of small-capacity output
Controls ON and OFF of each small-capacity output;
Provides short circuit protection for each small-capacity

output.
Neutral cooper busbar
Provides the system with neutral connecting terminals.
Connecting terminal of AC input 1
Provides phase line connecting terminals for AC input 1.

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Component
Description
Connecting terminal of AC input 2
Provides phase line connecting terminals for AC input 2.
AC transducer
Detects AC input information and sends it to the ACMU.
DC Input connecting terminal
Introduces DC power for the ACMU and the emergency light.
DC contactor for emergency light
Device for the emergency light control
Fuse of emergency light
Controls ON and OFF of the emergency light;
Provides fuse protection for the emergency light.
Provides one interface for battery temperature sampling

(ST Interface);
Communication and temperature in-
Provides one RS232 communication interface;
terfaces
Provides two RS485 communication interfaces. (The two

interfaces have the same functions. Users can select
either of them when only one is to be used.)
PE copper busbar
Provides the system with PE connecting terminals;
Connected with the grounding busbar in the equipment

room.
3.2.2 Monitoring Unit (ACMU)

The AC monitoring unit (ACMU) provides LCD display and buttons. Users can directly set
and query system parameters through the monitoring unit. Here the system refers to the
AC distribution unit.
The operation panel of the monitoring unit is on the front door of the cabinet, while the
monitoring board (ZXDU3000-ACMU board) is on the back of the front door.
1. Figure 3-4 shows the operation panel of ACMU.
Figure 3-4 Operation Panel of ACMU
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LCD: displays real-time data information including alarm information.

Buttons: Table 4-2 describes the buttons and their functions.
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2. Figure 3-5 shows the ZXDU3000-ACMU board.

Figure 3-5 ZXDU3000-ACMU Board
3. The ZXDU3000-ACMU board connects to the other parts of the system through the
interfaces on the board. Table 3-3 describes the interfaces.
Table 3-3 Interfaces on the ZXDU3000-ACMU Board
Interface
Name
X1
Keypad interface
Type
8-pin
socket
Pin Definition
Remark
Connected to the keypad of
the ACMU
1: -48V input
2:
+48V
input
(working
ground)
X2
Power and alarm inter-
6-pin
face
socket
3: Protection ground
Connected to -48V DC input
4: Relay output interface for
and the ALM indicator on the
the ALM indicator
front door of ZXDP03
5: Relay output interface for

emergency lighting
6: Not connected
X3
LCD interface
26-pin
socket
Connected to the LCD circuit
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Interface
Name
Type
Pin Definition
Remark
1: +12V power
2: Ground (GND)
3: -12V power
4: Phase A Voltage
5: Phase B Voltage
6: Phase C Voltage
7: Phase A Current
8: Phase B Current
9: Phase C Current
10: -12V power
11: Battery 1 temperature signal
12: -12V power
13: Battery 2 temperature signal
14: Signal of power supply
X4
Signal interface
32-pin
status
Connected to the signal sam-
socket
15: Ground (GND)
pling circuit
16: Signal for the status of

surge arrester switch
17: Ground (GND)
18: Signal for surge arrester
status
19: Ground (GND)
20: Ground (GND)
21: Signal for the status of AC
input switch 1
input switch 2
input switch 3
input switch 4
input switch 5
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Interface
Name
Type
Pin Definition
Remark

input switch 6
input switch 7
input switch 8
input switch 9
input switch 10
input switch 11
input switch 12
1: RS485 A
2: RS485 B
a. Communication interface
can be selected through
the S1, a 4-position DIP
3: RS232C RXD
4: RS232C TXD
switch:
l
When
S1_1
and
S1_2 are ON, and

S1_3 and S1_4 are
X6
RS485/RS232 commu-
5-pin
nication interface
socket
OFF, select RS485;

l
When
S1_1
and
S1_2 are OFF, and

5: RS232C GND
S1_3 and S1_4 are

ON, select RS232C.
b. Connected
to
the
RS485/RS232C communication interface in the

cabinet.
3.2.3 Operating Principles

Figure 3-6 shows the operating principles of the AC distribution rack (ZXDP03).
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Figure 3-6 Operating Principles of the AC Distribution Rack (ZXDP03)
The operating principles of the AC distribution rack (ZXDP03) are described below:
1. The system adopts two AC inputs (MAINS 1 input and MAINS 2 input). One is active
and the other is standby. After the two AC inputs pass through the manual switch
unit of MAINS input, one of them will enter into the AC distribution system and will be
distributed into multiple AC outputs.
2. The AC transducer detects AC input information and sends it to the ACMU.
3. The ACMU is provided with LCD display and buttons. Users can set and query system
parameters directly through the ACMU.
4. The system is provided with class C lightning protection.
3.3 DC Distribution Rack ZXDP12

3.3.1 Stucture_ZXDP12V2_0
3.3.2 Monitoring Unit (DCMU)
The DC monitoring unit (DCMU) provides LCD display and buttons. Users can set and
query system parameters directly through the monitoring unit. The system here refers to
the DC distribution unit.
The operation panel of the monitoring unit is on the front door of the cabinet, while the
monitoring board (ZXDU3000-DCMU board) is on the back of the front door.
1. Figure 3-7 shows the operation panel of DCMU.
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Figure 3-7 Operation Panel of DCMU
l LCD: display real-time data including alarm data.

l Buttons: describes the button names and functions.
2. Figure 3-8 shows the ZXDU3000-DCMU board.
Figure 3-8 ZXDU3000-DCMU Board
3. The ZXDU3000-DCMU board connects to the other parts of the system through the
interfaces on the board. Table 3-4 describes the interfaces.
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Table 3-4 Interfaces on the ZXDU3000-DCMU Board

Interface
Name
Type
Pin Definition
1:
+48V input
(working ground)
X1
Power interface
3-pin socket
Remark
2: -48V input
3:
Protection
Connected to the positive and

negative busbar of the power
system
ground
1: RS485 A
RS485 communica-
X2
tion interface
3-pin socket
Connected
2: Not connected
to
the
RS485
communication interface in
ZXDP12
3: RS485 B
1: Alarm control
Relay control inter-
X3
face
Connected to ALM indicator
output
2-pin socket
on the front door of ZXDP12

2: Not connected
X4
Keypad interface
8-pin socket
Connected to the keypad of

DCMU
X5
LCD interface
Signal sampling in-
X7
terface
26-pin socket
96-pin socket
Connected to the LCD circuit

Connected to the signal sampling circuit

Figure 3-9 shows the operating principles of the DC distribution rack (ZXDP12).
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Figure 3-9 Operating Principles of the DC Distribution Rack (ZXDP12)
The DC distribution rack (ZXDP12) distributes the power from the rectifier modules and
connects the batteries to the system.
The operating principles of ZXDP12 are described as below:
l
l
ZXDP12 is connected to the rectifier rack by connection copper busbar.

Shunts are connected in the load and battery loops to detect the DC output current and
the charge/discharge current of the battery groups. Meanwhile, fuses (or switches)
are connected at the DC output and battery input terminals to provide over-current and
short circuit protection, which ensures the security of ZXDP12 in abnormal conditions.
The DC monitoring unit (DCMU) provides LCD display and buttons. Through the
DCMU, users can set system parameters and query system operating information.
3.4 Rectifier Rack and Rectifier Module

3.4.1 Rectifier Module Structure
Figure 3-10 shows the front of the rectifier module while Table 3-5 describes the
components on the front.
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Figure 3-10 Front of the Rectifier Module
Table 3-5 Components on the Front of the Rectifier Module

Component
Description
Handle
Used during the transportation and installation of the rectifier module.
AC input switch
Controls ON and OFF of the AC input
Indicators
Normally, only the input and output indicators are ON.

Refer to Table 3-6 for further explanation.
LCD
Displays the working status of the rectifier module;
Helps to set working parameters.
Buttons
Refer to Table 4-10 for further explanation.
DC output switch
Controls ON and OFF of the DC output switch
Table 3-6 Indicators on the Rectifier Module

Designation
Description
Status
Indication
IN
Input
Green
AC input is normal.
OUT
Output
Green
DC output is normal.
CL
Current limit
Yellow
Current limit occurs.
ALM
Alarm
Red
Some alarm occurs.
Figure 3-11 shows the back of the rectifier module while Table 3-7 describes the
components at the back.
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Figure 3-11 Back of the Rectifier Module
Table 3-7 Components on the Back of the Rectifier Module

Component
Mounting flange
Description
Used to fix the rectifier module. Before installation, check whether it is
deformed.
DC output busbar
1. The DC output busbar is the terminal for -48V DC output .

2. All the electrical connections between the rectifier module and the
Multifunction socket
ZXDU3000 system are realized by the multifunction socket and the

DC output busbar. Additional cable connections will be unnecessary.
3. Figure 3-12 shows the multifunction socket, and Table 3-8 describes
the pin definitions of it.
Fan
Used for heat radiation.

According to the temperature (T) of the main radiator, the fan will rotate
at half or full speed, or just stop rotating. The temperature (T) can be set
through the keypad, and it is recommended to adopt the default values.
Details are as follows:
Power socket for fan
When T35, the fan stops rotating;
When 35T50, the fan rotates at half speed;
When 50T75, the fan rotates at full speed.
To power the fan.
Figure 3-12 shows the multifunction socket.
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Figure 3-12 Multifunction Socket
Table 3-8 describes the pin definitions of the multifunction socket.

Table 3-8 Pin Definitions of the Multifunction Socket
Pin No.
Definition
Pin No.
Definition
AC input: phase A
RS485 ground
AC input: phase B
14
RS485 B
26
AC input: phase C
20
RS485 A
29
AC input: protection ground
10
Load sharing bus
Not connected
22
Not connected
16
Not connected
3.4.2 Rectifier Rack Structure

The rectifier rack (RECR) holds the CSU and the rectifier modules. Figure 3-13 shows the
appearance of the rectifier rack.
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Figure 3-13 Appearance of the Rectifier Rack

Figure 3-14 shows the operating principles of the rectifier module.
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Figure 3-14 Operating Principles of the Rectifier Module
l
l
The 3-phase AC input passes through the input switch and the EMI filtering and then
enters into the rectification circuit. The input rectification circuit is provided with surge
current restriction circuit and power factor correction circuit so that the rectifier input
has a low starting surge current and relatively high power factor. The DC voltage
(about 540 VDC) after rectification is provided for the subsequent DC-DC power
conversion circuit.
The DC-DC power conversion circuit coverts the high-voltage DC (about 540
VDC) into the high-frequency square waves with pulse width modulated; then the
low-voltage DC square waves are exported after the isolated voltage deduction
through a high-frequency transformer; and finally, the stable DC voltage (42 VDC ~
58 VDC) is exported after rectification filtering.
Phase shift resonance control circuit in the rectifier generates phase shift oscillation
and adjusts the closed loop upon feedback. The DC voltage and current feedback
signals are respectively compared with the set values to perform closed loop
adjustment. A set of PWM signals with phase shift will be generated and provided
for the main circuit so that the rectifier attains the rated stabilization, the current limit
features and the required dynamic characteristics.
The singlechip circuit collects real-time rectifier parameters, controls their normal
running and receives keypad instructions. The real-time data and the control menus
are displayed by LCD. The singlechip circuit sends the rectifier data and alarm
information to the CSU via RS485 and receives commands from the local keypad or
the monitoring unit of the system.
The auxiliary power supply provides various power supplies needed by the control
circuits inside the rectifier.
The phase loss detecting circuit and the network voltage detecting circuit detect the
phase loss and the electric network voltage for the 3-phase AC input. The detected
signals will be sent to the singlechip circuit for processing.
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The temperature detecting circuit detects the temperature of the main radiator and
sends it to the singlechip circuit that controls the fan working state via the fan control
circuit according to the detected results.
3.5 Centralized Supervision Unit (CSU)

3.5.1 Structure
The CSU can be installed in any slot of the rectifier rack. Figure 3-15 shows the CSU
appearance.
Figure 3-15 CSU Appearance
The indicators on CSU indicate the operating status of the system. Table 3-9 describes
the meanings of those indicators.
When some alarm occurs to the system, the buzzer will ring, the ALM indicator will glow
and the related alarm information will be displayed on LCD.
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Table 3-9 Indicators on CSU

Indicator
PWR
Color
Status
Indication
ON
The CSU is powered.
OFF
The CSU is not powered.
Flickering
The CSU is operating normally.
ON
Some alarm occurs to the system.
OFF
No alarm occurs.
Green
RUN
Green
ALM
Red
Figure 3-16 shows the ZXDU3000 BACK board and Table 3-10 describes the interfaces
on it.
Figure 3-16 ZXDU3000 BACK Board
Table 3-10 Interfaces on ZXDU3000 BACK Board

Interface
Type
Function
X1
40-pin
RS232 port 0, port 1
X2
6-pin
Power socket
X3
9-pin
RS232 port 1
X4
25-pin
RS232 port 0
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Interface
Type
Function
l
Normally Open (NO) and Normally Closed (NC) output contacts for alarm.
Pin 1 and 2 are NC contacts; pin 2 and 3 are NO contacts.
When some alarm occurs to the system, the contact will change into the other
state. For example, if the contact is Normally Open (NO), it will change into Nor-
X5
3-pin
mally Closed (NC) when some alarm occurs.

l
When the alarm occurs, press any key on CSU; then the contact will be back into
its normal state.
If the alarm is not removed within half an hour, the contact will change its state
again.
Normally Open (NO) and Normally Closed (NC) output contacts for alarm.
Pin 1 and 2 are NC contacts; pin 2 and 3 are NO contacts.
When some alarm occurs to the system, the contact will change into the other
state. For example, if the contact is Normally Open (NO), it will change into Nor-
X6
3-pin
mally Closed (NC) when some alarm occurs.

l
When the alarm occurs, press any key on CSU; then the contact will be back into
its normal state.
If the alarm is not removed within half an hour, the contact will change its state
again.
X7
2-pin
-48V power socket
X8
2-pin
+12V power socket for MODEM
X9
9-pin
RS485 port
X10
6-pin
Connected to telephone line
X11
6-pin
Connected to telephone line
3.5.2 Front Panel

The front panel of CSU, as shown in Figure 3-17, consists of LCD display, indicators and
buttons.
Figure 3-17 Front Panel of CSU
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Indicators: indicate the operating status of the system. For the meanings of the
indicators, refer to Table 3-11. When some alarm occurs to the system, the buzzer will
ring, the ALM indicator will glow and the related alarm information will be displayed
on the LCD.
LCD: display the real-time data of the system, including the monitoring information
and alarm information.
Buttons: refer to Table 4-16 for the button names and functions.
l
l
Table 3-11 Indicators on CSU

Indicator
PWR
Color
Status
Indication
ON
The CSU is powered.
OFF
The CSU is not powered.
Flickering
The CSU is operating normally.
ON
Some alarm occurs to the system.
OFF
No alarm occurs.
Green
RUN
Green
ALM
Red
3.5.3 Operating principles and Functions

Figure 3-18 illustrates the operating principles of CSU.
Figure 3-18 Operating Principles of CSU
The CSU is responsible for the management of the AC distribution rack (ZXDP03), DC
distribution rack (ZXDP12), rectifier rack and storage batteries. It provides the system
with the functions of information query, system control, alarm generating and remote
monitoring.
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Chapter 4
Monitoring Unit Operations

Table of Contents
ACMU Operations ......................................................................................................4-1
DCMU Operations ....................................................................................................4-12
RMU Operations ......................................................................................................4-23
CSU Operations .......................................................................................................4-30
4.1 ACMU Operations

4.1.1 ACMU Parameters Setting in System Commissioning
Table 4-1 shows the ACMU parameters to be set in the system commissioning.
Table 4-1 ACMU Parameters to Be Set in System Commissioning
S/N
Parameter
Parameter Setting, Meaning and Value
AC Cur. Indu. Para.
Batt1. Temp. Zero
Batt2. Temp. Zero
Battery Configure
ACDR address
Refer to the Setting System Parameters part in the ACMU
Select Protocol
Operations.
Phase A Current Zero
Phase B Current Zero
Phase C Current Zero
10
Env.Temp. Zero
11
Set System Password
12
Set AC Switch
13
Set Time
Refer to the Modifying Password part in the ACMU Operations.

Refer to the Setting AC Switch part in the ACMU Operations.
Refer to the Setting Date and Time part in the ACMU Operations.
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4.1.2 Operation Panel of ACMU

The operation panel of AC monitoring unit (ACMU), as shown in Figure 4-1, consists of
LCD display and buttons. Through this panel, users can directly modify system parameters
and query system information (including real-time operating data and alarm data). Here
the system refers to the AC distribution unit.
Figure 4-1 Operation Panel of ACMU
Table 4-2 describes the button names and functions.

Table 4-2 Buttons on the Operation Panel of ACMU
S/N
Button
Function
Move to the previous item
Move to the next item
Move the cursor to left
Move the cursor to right
Digits adding
Digits subtracting
Enter
Confirm or turn to the first page
Page
Turn pages
Esc
Exit
10
Reset
Reset the ACMU
11
With the main menu, press <+> to enter the Set AC Switch interface
12
With the main menu, press <+> to enter the Set Time interface
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4.1.3 Initialization Interface and Main Menu of ACMU

After the AC distribution rack (ZXDP03) is started or reset, the initialization interface will
be displayed on the LCD, as shown in Figure 4-2. And after several seconds, the main
menu of the ACMU will be displayed, as shown in Figure 4-3.
Figure 4-2 Initialization Interface of ACMU
Figure 4-3 Main Menu of ACMU
4.1.4 Real-Time Data Display

Context
This part introduces how to query, through the ACMU, the real-time data about the AC
power distribution unit.
Steps
1. In the main menu, press or to move the cursor to Real Data Display.
2. Press Enter to enter the real-time data interface (page 1 of 2), as shown below.
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3. Press Page to enter the real-time data interface (page 2 of 2), as shown below.
4. Press Esc any time to return to the main menu.

End of Steps
Result
Table 4-3 describes the real-time data interface.
Table 4-3 Real-time Data Interface of ACMU
Real-time Data
Power State
Description
When the system is powered by Mains 1, the state will be AC1;
when the system is powered by Mains 2, the state will be AC2.
A-B Line Voltage

B-C Line Voltage
Real-time display of the AC input line voltage
C-A Line Voltage

Phase A Current
Phase B Current
Real-time display of the AC input phase current
Phase C Current
4-4
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Real-time Data
Description
Env. Temp
Real-time display of the working environment temperature and hu-
Env. Hum
midity of ZXDP03
Battery1 temperature
Real-time display of the battery1 and battery2 temperature
Battery2 temperatur
4.1.5 Alarm Data Display

Context
This part introduces how to query, through the ACMU, the alarm data of the AC power
distribution unit.
Steps
1. In the main menu, press or to move the cursor to Alarm Data Display.
2. Press Enter to enter the alarm data display interface, as shown below.
3. Press Page to turn to the next page if one page cannot hold all the alarms.
End of Steps
Result
Table 4-4 is the alarm list of ACMU.
Table 4-4 Alarm List of ACMU
S/N
Alarm
Description
AC-in Under-Voltage
AC input voltage is lower than AC-in Volt. Min.
AC-in Over-Voltage
AC input voltage is higher than AC-in Volt. Max.

4-5
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S/N
3
4
5
Alarm
Description
All the three AC input phase voltages are lower than 10
AC Power down
VAC.
Arrester Break
Surge arrester is faulty.

One or two AC input phase voltages are lower than 10
Phase Lack
VAC.
The difference between two AC input phase voltages is
Phase Imbalance
larger than Phase Imbalance.Max.

Environment temperature is higher than Env.
Env. Temp. High
Temp.
Max.
Env. Hum. High
Environment humidity is higher than Env. Hum. Max.
Battery1 Temp. High
Battery 1 temperature is higher than Batt. Temp. Max.
10
Battery2 Temp. High
Battery 2 temperature is higher than Batt. Temp. Max.
11
Arrester Switch Off
Surge arrester switch is OFF.
12
AC INPUT switch n (the output switch n of ZXDP03) is

OFF.
Switch n Break
n is the serial number of AC INPUT switches. It ranges

from 1 to 12.
4.1.6 Setting System Parameters

Context
The following is an example of how to set the system parameters.
For example, to set the AC-in Volt. Min:
Steps
1. In the main menu, press or to move the cursor to Set System Parameter.
2. Press Enter and then the Enter Password interface will be displayed, as shown below.
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3. Input the correct password (for example, 0060): Press or to move the cursor;
press + or - to modify the values.
4. Press or to move the cursor to Confirm and press Enter. Then the Set System
Parameter interface (page 1 of 2) will be displayed, as shown below.
5. Press to move the cursor to AC-in Volt. Min, as shown below.
4-7
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6. For example, press + to increase the value to 320; press or to move the cursor
to Confirm, as shown below.
7. Press Enter to confirm the value.

End of Steps
Result
Table 4-5 describes the system parameters of ACMU.
Table 4-5 System Parameters of ACMU
Page
S/N
Parameter
Default
Range
Step
AC-in Volt. Max.
456 V
400 V ~ 470 V
AC-in Volt. Min.
304 V
300 V ~ 360 V
Phase Imbalance.Max
55
22 ~ 67
Env. Temp. Max.
45
25 ~ 60
Env. Hum. Max.
85%
10% ~ 99%
1%
Batt. Temp. Max.
40
25 ~ 50
Page 1 of 2
4-8
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Page
S/N
Parameter
Default
Range
Step
AC Curr. Indu. Para.
0.00 ~ 9.99
0.01
Batt1. Temp. Zero
-10 ~ 10
Batt2. Temp. Zero
-10 ~ 10
10
Battery Configure
YES
YES/NO
11
ACDR address
1 ~ 254
Select Protocol
485
485/1104
-20 ~ 20
-20 ~ 20
Page 2 of 2
4.1.7 Modifying Password

Context
After system installation is completed, it is necessary to modify the ACMU password and
keep the new password deeply in mind.
The initial password is 0000. The following is an example of modifying the ACMU
password from 0000 to 0060 .
Steps
1. In the main menu, press or to move the cursor to Set System Password. Then
the Enter Password interface will be displayed, as shown below.
2. Press or to move the cursor to Confirm and press Enter. Then the Enter New
Password interface will be displayed, as shown below.
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3. Press or to move the cursor; press + or - to change the third number to 6, as

shown below.
4. Press to move the cursor to Confirm and press Enter to confirm the new password.
End of Steps
4.1.8 Setting AC Switch

Context
Trough the ACMU, set the configuration state, YES or NO, of AC switches. The related
requirements are as follows:
l
l
Set the occupied AC switch location to YES.

Set the vacant AC switch location to NO.
Steps
1. In the main menu, press <+> to enter the Set AC Switch interface, as shown
below.
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2. Press or to move the cursor; press + or - to change an AC switch configuration

state between YES and NO.
3. Press to move the cursor to Confirm and press Enter to confirm the setting.
End of Steps
4.1.9 Setting Date and Time

Context
It is necessary to modify the time parameter according to local time.
To modify the date and time of the ACMU:
Steps
1. In the main menu, press <+> and then the Enter Password interface will be
displayed, as shown below.
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3. Press or to move the cursor to Confirm and press Enter. Then the Set Time
interface will be displayed, as shown below.
4. Press or to move the cursor; press + or - to modify the date and time.
5. Press or to move the cursor to Confirm and press Enter to confirm the new date
and time.
End of Steps
4.2 DCMU Operations

4.2.1 DCMU Parameters Setting in System Commissioning
Table 4-6 shows the DCMU parameters to be set in the system commissioning.
4-12
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Table 4-6 DCMU Parameters to Be Set in System Commissioning

S/N
Parameter
Detect DC-Out Curr. Count
Select Protocol
Battery Configure
Battery1 Shunt Zero
Battery1 Shunt Slope
Battery2 Shunt Zero
Refer to the Setting System Parameters part in the
DC-Volt. Zero
DCMU Operations.
DCDR Address
DC-Out n Shunt Zero
10
n: serial number of DC output

shunt, ranging from 1 to 14
DC-Out n Shunt Slope
11
n: serial number of DC output

shunt, ranging from 1 to 14
12
System Password
13
Date and Time
Refer to the Modifying Password part in the DCMU Operations.

Refer to the Setting Date and Time part in the DCMU
Operations.
4.2.2 Operation Panel of DCMU

The operation panel of DC monitoring unit (DCMU), as shown in Figure 4-4, consists of
the system refers to the DC distribution unit.
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Figure 4-4 Operation Panel of DCMU

Table 4-7 Buttons on the Operation Panel of DCMU
S/N
Button
Function
Digits adding
Digits subtracting
Enter
Confirm or turn to the first page
Page
Turn pages
Esc
Exit
10
Reset
Reset the DCMU
11
With the main menu, press + to enter the Set Time interface
4.2.3 Initialization Interface and Main Menu of DCMU

After the DC distribution rack (ZXDP12) is started or reset, the initialization interface of
the DCMU will be displayed, as shown in Figure 4-5. And after several seconds, the main
menu of the DCMU will be displayed, as shown in Figure 4-6.
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Figure 4-5 Initialization Interface of DCMU
Figure 4-6 Main Menu of DCMU

Context
This part introduces how to query, through the DCMU, the real-time operating information
of the DC power distribution unit.
Steps
1. In the main menu, press or to move the cursor to Real Data Display.
2. Press Enter to enter the real-time data interface (page 1 of 2), as shown below.
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3. Press Page to enter the real-time data interface (page 2 of 2), as shown below.

End of Steps

Context
This part introduces how to query, through the DCMU, the alarm data of the DC power
distribution unit.
Steps
1. In the main menu, press or to move the cursor to Alarm Data Display.
2. Press Enter to enter the alarm data display interface, as shown below.
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End of Steps
Result
Table 4-8 is the alarm list of DCMU.
Table 4-8 Alarm List of DCMU
S/N
Alarm
Description
DC-Out Volt. Too High
DC output voltage is higher than DC-Out Volt. Max.
DC-Out Volt. Too Low
DC output voltage is lower than DC-Out Volt. Min.
Battery voltage is lower than the parameter Battery Volt.
Battery Volt. Low
Low.
Battery voltage is lower than the parameter Battery Volt.
Battery Volt. Too Low
Too Low.
DC output fuse n is OFF.
DC-out Fuse n Break
n: serial number of DC output fuses, ranging from 1 to 36.

Battery fuse n is OFF.
Battery Fuse n Break
n: serial number of battery fuses, ranging from 1 to 2.

Context
For example, to set the DC-Out Volt. Min:
4-17
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Steps
1. In the main menu, press or to move the cursor to Set System Parameter.
2. Press Enter and then the Enter Password interface will be displayed, as shown below.
4. Press or to move the cursor to Confirm and press Enter. Then the Set System
Parameter interface (page 1 of 2) will be displayed, as shown below.
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5. Press or to move the cursor to DC-Out Volt. Min, as shown below.
6. For example, press + to increase the value to 50; press or to move the cursor
to Confirm, as shown below.
7. Press Enter to confirm the value.

End of Steps
Result
Table 4-9 describes the system parameters of DCMU.
Table 4-9 System Parameters of DCMU
S/N
Parameter
Default
Range
Step
10
0~14
Select Protocol
485
1104/485
Battery Configure
Two
Two, Bat1, Bat2, None
Battery1 Shunt Zero
-99.9 ~ 99.9
0.1
0.00 ~ 9.99
0.01
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S/N
Parameter
Default
Range
Step
Battery2 Shunt Zero
-99.9 ~ 99.9
0.1
0.00 ~ 9.99
0.01
DC-Volt. Zero
-1.0 ~ 1.0
0.1
DC-Out Volt. Max
58
54.0 ~ 60.0
0.1
10
DC-Out Volt. Min
48
48.0 ~ 52.0
0.1
11
Battery Volt. Low
45
43.0 ~ 48.0
0.1
12
42
42.0 ~ 47.0
0.1
13
Alarm Sound Switch
ON
ON/OFF
14
DCDR Address
1 ~ 254
-99.9 ~ 99.9
0.1
1.00
0.00 ~ 99.9
0.01
DC-Out n Shunt Zero

15
n: serial number of DC output shunt, ranging

from 1 to 14
DC-Out n Shunt Slope
16
n: serial number of DC output shunt, ranging

from 1 to 14
4.2.7 Modifying Password

Context
After system installation is completed, it is necessary to modify the DCMU password and
keep the new password in mind.
The initial DCMU password is 0000. The following is an example of modifying the DCMU
Steps
1. In the main menu, press or to move the cursor to Set System Password. Then
the Enter Password interface will be displayed, as shown below.
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2. Press or to move the cursor to Confirm and press Enter. Then the Enter New
3. Press or to move the cursor and press + or - to change the third number into 6,
as shown below.
End of Steps
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Context
The following is an example of how to modify the date and time of the DCMU.
Steps
1. In the main menu, press +and then the Enter Password interface will be
3. Press or to move the cursor to Confirm and press Enter. Then the Set Time
interface will be displayed, as shown below.
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4. Press or to move the cursor; press + or - to modify the date and time.
5. Press or to move the cursor to Confirm and press Enter to confirm the new date
and time.
End of Steps
4.3 RMU Operations

4.3.1 RMU Parameters Setting in System Commissioning
Only one RMU parameter needs to be set in system commissioning. That is:
l
ADDR (address of rectifier module)
Caution!
1. Except the ADDR, the other RMU parameters should adopt their default values as
suggested.
2. Except the ADDR, the other RMU parameters should not be modified without the
authorization of ZTE maintenance engineers. Improper modification of the RMU
parameters affects the normal operation of the system.
4.3.2 Operation Panel of RMU

The operation panel of rectifier monitoring unit (RMU), as shown in Figure 4-7, consists of
the system refers to the rectifier module.
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Figure 4-7 Operation Panel of RMU

Table 4-10 Buttons on the Operation Panel of RMU
S/N
1
Button
Esc
Function
To exit from the current interface, cancel the current modification
and return to the upper-level interface
To move the cursor to left, turn pages upwards or increase the

value of a parameter
To move the cursor to right, turn pages downwards or decrease
the value of a parameter
To confirm the current interface, enter the lower-level interface
Enter
+ (once)
To set the parameters of the rectifier module
+ (twice)
To control the state of the rectifier module
+ + Esc
or save the current parameter setting
To set the adjust parameters (Do not set the adjust parameters
if you are not professional enough.)

Normally, the LCD displays the real-time data as shown in Figure 4-8. The real-time data
include the output voltage, output current, main radiator temperature and working status.
And while some alarm occurs, the LCD will turn to display the alarm information briefly.
For the related descriptions, please refer to the Alarm Data Display part.
Figure 4-8 Real-time Data Interface of RMU
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Table 4-11 Description of Real-time Data Interface

Item
Description
U=53.5V
The output voltage of the rectifier module is 53.5 V..
I=60A
The output current of the rectifier module is 60 A.
T=35
The main radiator temperature of the rectifier module is 35.
FLOAT
The present working state is float charging. The states includes: FLOAT (float
charging), EQUAL (equalized charging) and OFF.

Context
Two situations for the alarm data display of the RMU :
1. If some alarm occurs when the rectifier module is still powered ON, the ALM indicator
will be lit and at the same time, the LCD will display the alarm information at the bottom
right corner, as shown below.
2. If some alarm leads to the shutdown of the rectifier module, the ALM indicator will be
lit and at the same time, the LCD will display the shutdown information and the alarm
indication (through the arrow) at the bottom right corner, as shown below.
To view the alarm information:
Steps
1. In the interface with the arrow , press Esc; then the alarm information will be
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2. Press or to view other alarms, if any.

End of Steps
Result
Table 4-12 lists the alarm codes and the corresponding alarm information.
Table 4-12 Alarm Codes and Corresponding Alarm information
S/ N
Alarm Code
Detailed Alarm
Description
information
When the AC input voltage is higher than (47111)V,
AOH
In-V over high
the rectifier module stops working and the RMU raises the
alarm.
AH
In-V high
AL
In-V low
When the AC input voltage is higher than (45510)V,

the rectifier module will limit the output current to (80 2)A.
When the AC input voltage is lower than (302 10)V,
When the AC input voltage is lower than (28313)V,
AOL
In-V over low
the rectifier module stops working and the RMU raises the
alarm.
The rectifier module has no output
VH
Out-V high
in case that the DC output voltage is higher than DCVH

(DC output over-voltage protection threshold),
CL
Current limit
The DC output current of the rectifier module is higher

than LMTDA (current limit threshold).
l
When the output short circuit lasts less than 0.6 s, the rectifier module can recover automatically.
SC
Short circuit
When the output short circuit lasts over 0.6 s, the rectifier
module stops its output. In this case, manually stop the
rectifier module, remove the short circuit and then restart
the rectifier module.
IH
Out-A high
The output current is high.

The radiator temperature is higher than
TOH
T over high
OFFT (over-heat protection threshold).

The rectifier module has no output.
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S/ N
Alarm Code
Detailed Alarm
Description
information
The radiator temperature is higher than
10
TH
T high
DELT (Decrease Load Temperature).

The rectifier module decreases its output current to 50%.
11
FF
Fan fail
12
Phase is lack
The fan is faulty.

the rectifier module limits the output current to (30 2)A.
In case that the AC input phase loss occurs,
4.3.5 Setting Basic Parameters

Context
Table 4-13 describes the RMU parameters.
Table 4-13 RMU Parameters
S/ N
Parameter
Default
Range
Step
Description
and Function
Description: DC Voltage High
Function: If the DC voltage is higher than DCVH,
DCVH
58.0V
55.0V ~ 60.0V
0.1
the RMU will give the VH (Out-V high) alarm,

and the rectifier module will be shut down for
protection.
Description: Turn-OFF Temperature
Function:
OFFT
75
70 ~ 80
If the temperature is higher than
OFFT, the RMU will give the TOH (T over high)

alarm, the rectifier module will be shut down and
the fan will rotate at full speed.
Description: Derating Load Temperature
Function: If the temperature is higher than DELT,
DELT
65
60 ~ 70
the RMU will give the TH (T high) alarm, the rectifier module will derate load and the fan will rotate
at half speed.
Description: Full-speed Rotating Temperature
FRT
50
45 ~ 55
Function: If the temperature is higher than FRT,

the fan will rotate at full speed.
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S/ N
Parameter
Default
Range
Step
Description
and Function
Description: Semi-speed Rotating Temperature
SRT
35
30 ~ 40
Function: If the temperature is higher than SRT,

the fan will rotate at half speed.
Description: Limited Ampere
LMTDA
30A
10A ~ 110A
0.5
Function: Output current limit
Description: Output voltage (float charging)
FLOAT
53.5V
42.0V ~ 58.0V
0.1
Function: To adjust the output voltage
Description: Output voltage (equalized charg-
EQUAL
56.4V
48.0V ~ 58.0V
0.1
ing)
Description: Output voltage (discharging/test)
DISCH
46.0V
42.0V ~ 53.6V
0.1
Description: Address of rectifier module
10
ADDR
224
1 ~ 96
1
Function: To number the rectifier modules
The following is an example of how to set the rectifier parameters.

For example, to set the DCVH (DC Voltage High):
Steps
1. With the real-time data interface, press + to enter the first parameter setting
interface, as shown below.
2. Press Enter to modify the value of the current parameter.

3. Press to increase the value; or press to decrease the value.
4. Press Enter to confirm the modification. Or press Esc to cancel the modification.
End of Steps
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4.3.6 Setting Control Parameters

Context
To control the state of a rectifier module:
Steps
1. press + twice; then the current state interface will be displayed, as shown below.
2. Press to switch between ON and OFF; press to switch among FLOAT, EQUAL
and DISCH.
3. Press Enter to confirm the modification, or press Esc to cancel the modification and
return to the real-time data interface.
End of Steps
4.3.7 Setting Adjust Parameters

Prerequisite
Note:
Set the adjust parameters to minimize the measurement error of the monitoring unit.
Only qualified personnel are permitted to set the adjust parameters. Please keep a
detailed record.
l
l
Context
Table 4-14 describes the adjust parameters.
Table 4-14 Adjust Parameters of RMU
S/N
Parameter
Now Out-V
Now Out-A
Description
Remark
Currently measured output volt-
Set this parameter to the actual
age
output voltage.
Currently measured output cur-
rent
output current.
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S/N
Parameter
Now In-ACV
Now Main-T
OutV by VB
LtdA by AB
Description
Remark
Note: This parameter does not

take effect for current version.
Currently measured temperature

radiator temperature.
Output voltage determined by
voltage basis
output voltage.
Limited current determined by
current basis
limited current.
To set the adjust parameters:
Steps
1. Press + + Esc; then the adjust parameter interface will be displayed, as shown
below.
2. Press or to access the interface of the parameter to be modified.

3. Press Enter to modify the parameter.
4. Press to increase the value; or press to decrease the value.
5. Press Enter to confirm the modification, or press Esc to cancel the modification.
End of Steps
4.4 CSU Operations

4.4.1 CSU Parameters Setting in System Commissioning
Table 4-15 lists the CSU parameters to be set in system commissioning.
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Table 4-15 System Parameters of CSU

S/N
Parameter
AC Curr. Sensor Parameters
Battery Charge Cur.Rate(%)
DCDP1 Bat.1 Capacity (AH)
Please refer to the Setting System Parame-
ters part in the CSU Operations.
SMR Count
AC Distribution Rack(ACDR)
ZXDP-AC Distri.Panel Count
10
ZXDP-DC Distri.Panel Count
11
CSU Password
12
Date and Time
Please refer to the Modifying CSU Password

part in the CSU Operations.
Please refer to the Setting Date and Time
part in the CSU Operations.
4.4.2 Operation Panel of CSU

The operation panel of centralized supervision unit (CSU), as shown in Figure 4-9, consists
of LCD display and operable buttons. Through the operation panel, users can modify
system parameters, query system operating data and alarm data, and control ON and
OFF of the rectifier modules.
Figure 4-9 Operation Panel of CSU
Table 4-16 describes the buttons on the CSU.

Table 4-16 Buttons on CSU
S/N
Button
Function

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S/N
Button
Function
Digits adding
Digits subtracting
Page
Turn pages
Enter
Reset
10
Esc
11
With the main menu, press + to enter the Set Time interface
12
With the main menu, press + to enter the Set System Password interface
Confirm the current interface, or enter the next interface, or save the current
parameter setting
Reset the CSU
Exit from the current interface, cancel the current modification and turn to the
upper-level interface
4.4.3 Initialization Interface and Main Menu of CSU

After the system is started or reset, the initialization interface of CSU will be displayed, as
shown in Figure 4-10. Press any button to access the main menu, as shown in Figure
4-11.
Figure 4-10 Initialization Interface of CSU
Figure 4-11 Main Menu of CSU
Press or to select an item and press Enter to access the lower-level menu.

Context
This part introduces how to query, through the CSU, the real-time operating information of
the whole system.
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Steps
1. In the main menu, press or to move the cursor to Real-Time Data.
2. Press Enter to enter the real-time data interface, as shown in Figure 4-12.
Figure 4-12 Real-Time Data Interface (SMR1) of CSU
This interface displays the real-time data of SMR1.

3. Press Page to enter the real-time data interface of other SMRs.
End of Steps

Context
The following introduces how to query alarm data through the CSU.
Steps
1. In the main menu, press or to move the cursor to Alarm Information.
2. Press Enter to enter the alarm information interface, as shown below.
End of Steps
Result
Table 4-17 is the alarm list of the CSU.
Table 4-17 Alarm List of CSU
S/ N
1
Alarm
Description
ACDR Alarm
Some alarm occurs to the ACDR.

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S/ N
Alarm
Description
ZXDP-ACDP1 Alarm
Some alarm occurs to ACDR 1.
ZXDP-ACDP2 Alarm
ZXDP-DCDP1 Alarm
Some alarm occurs to DCDR 1.
ZXDP-DCDP2 Alarm
ACDR Comm.Break
ACDR communication failure
ZXDP-ACDP1 Com.Break
ACDR 1 communication failure
ZXDP-DCDP1 Com.Break
DCDR 1 communication failure
10
11
Fan Break
SMR fan is faulty. The rectifier module limits the output

current to (302) A.
12
T High
SMR radiator temperature is higher than SMR Half

), and the SMR works with half load.
Load T(
13
DC High Stop
SMR output voltage is higher than SMR Stop Volt. (V),

and the SMR shuts down.
Solution: 1. Turn OFF AC INPUT switch of the SMR;
2. Eliminate the fault; 3. Turn ON AC INPUT switch.
14
T High Stop
SMR radiator temperature is higher than SMR Stop

), and the SMR shuts down.
T(
15
Phase lack
With phase lack, the rectifier module limits the output

current to (302) A.
16
DC-out Short
If SMR output short circuit last less than 0.6 second, it

will automatically recover.
If SMR output short circuit last over 0.6 second, the
SMR shuts down.
18
AC Over-Volt
AC input voltage is higher than AC-in Volt. Max. (V).

The rectifier module limits the output current to (802)
A.
19
AC Volt. Low
AC input voltage is lower than AC-in Volt. Min. (V).

The rectifier module limits the output current to (802)
A.
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S/ N
20
Alarm
Description
Comm.Break
SMR communication
failure
4.4.6 System Parameters

Table 4-18 describes the CSU parameters.
Table 4-18 System Parameters of CSU
S/N
Parameter
Range
Default
Step
AC-in Volt. Max. (V)
400~470
456
AC-in Volt. Min. (V)
300~360
304
Envir. T() Max.
25~60
45
Envir. Humidity Max. (%)
10~99
85
Battery T() Max.
25~50
40
0.00~9.99
1.00
0.01
DC-out Volt. Max. (V)
54.0~60.0
58.0
0.1
DC-out Volt. Min. (V)
48.0~52.0
48.0
0.1
SMR Curr. Limit (A)
10~110
100
10
SMR Float Volt. (V)
42.0~57.0
53.5
0.01
11
SMR Equalize Volt. (V)
54.0~58.0
56.4
0.01
12
SMR Equalize/Float Choose
Float, Equal,Test
Float
13
SMR Half Load T()
60~75
65
14
SMR Stop T()
70~80
75
15
SMR Stop Volt. (V)
54.0~60.0
60.0
0.1
16
Battery Volt. Low (V)
43.0~48.0
45.0
0.1
17
Battery Volt. too Low (V)
42.0~47.0
42.0
0.1
18
Equalizing Circle (Day)
15 365
180
19
5~25
15
20
0~9990
200
10
21
0~9990
200
10
22
0~9990
10
23
0~9990
10
24
T.Compensate Coeff.(mV/)
0~6
25
Min. Disch.Cap. To Equ.(%)
5~30
15
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S/N
Parameter
Range
Default
Step
26
Equalizing Time (H)
1~48
10
27
SMR Count
1~85
28
Alarm Sound Switch
OFF/ON
ON
29
His.Data Rec.Interval(Min)
5~120
60
30
Not Exist
31
0~2
32
1~2
Not Exist;
Exist

Context
For example, to set the AC-in Volt. Min. (V):
Steps
1. In the main menu, press or to move the cursor to Set Parameter.
2. Press Enter and then the Please Input Password interface will be displayed, as
shown below.
4. Press or to move the cursor to Confirm and press Enter. Then the 01 AC-in
Volt. Max. (V) interface will be displayed, as shown below.
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5. Press to access the 02 AC-in Volt. Min. (V) interface, as shown below.
6. For example, press + to increase the value to 320; press to move the cursor to
Confirm, as shown below.
) Max. interface will be

7. Press Enter to save the value; then the 03 Envir. T(

End of Steps
Result
After the new value is saved, the LCD displays the main menu.
4.4.8 Turning ON/OFF SMR (SMR Control)

Context
Users can turn ON/OFF an SMR through the SMR Control menu.
For example, to turn ON the SMR02, the following steps should be performed.
Steps
1. In the main menu, press or to move the cursor to SMR Control.
2. Press Enter and then the Please Input Password interface will be displayed, as
shown below.
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4. Press or to move the cursor to Confirm and press Enter. Then the SMR01
Control interface will be displayed, as shown below.
5. Press to access the SMR02 Control interface, as shown below.
6. Press to move the cursor to OFF; press + or - to change OFF to ON, as shown
below.
7. Press to move the cursor to Confirm and press Enter to confirm the operation; then
the SMR03 Control interface will be displayed, as shown below.
8. Press Esc to return to the main menu.

End of Steps
4.4.9 Modifying CSU Password

Context
After system installation, modify the CSU password and keep the new password deeply in
mind.
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The initial CSU password is 0000. The following is an example of how to modify the CSU
Steps
1. In the main menu, press + and then the Please Input Password interface will
be displayed, as shown below.
2. Press or to move the cursor to Confirm and press Enter. Then the New
3. Press or to move the cursor; press + or - to change the third number into 6, as
shown below.
End of Steps

Context
The following is an example of how to modify the date and time of the CSU.
Steps
1. In the main menu, press + and then the Set Date & Time interface will be
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2. Press or to move the cursor; press + or - to modify the time values.

3. Press or to move the cursor to Confirm and press Enter to save the new time
values.
End of Steps
4.4.11 Back Light Control

When the idle time of the CSU keypad lasts over 10 minutes, the CSU will automatically
turn off the LCD back light.
When the keypad is operated again, the LCD back light will be lit automatically.
4.4.12 Alarm Relays

The ZXDU3000 system has two alarm relays, X5 and X6. They are located on the
ZXDU3000 BACK board of CSU, as shown in Figure 4-13.
Figure 4-13 ZXDU3000 BACK Board (Outside)
Table 4-19 describes the two alarm relays.

Table 4-19 Description of Alarm Relays
Interface
Name
Type
Function
1. Pin 1 and 2 are NC contacts; pin 2 and 3 are NO contacts.
Normally Open (NO) and

X5
Normally Closed (NC) out-
2. The original state of the alarm relay can be set to be NO

3-pin
or NC. If it is set to be NO, when some alarm occurs to
put contacts for alarm
the system, the alarm relay will change it into the other
one (NC). Press any button on the CSU to make the
alarm relay back to the original state (NO) .
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Interface
Name
Type
Function
3. If the alarm is not removed within half an hour, the alarm
relay will change its original state again.
1. Pin 1 and 2 are NC contacts; pin 2 and 3 are NO contacts.
2. The original state of the alarm relay can be set to be NO
Normally Open (NO) and

X6
Normally Closed (NC) out-
or NC. If it is set to be NO, when some alarm occurs to

3-pin
the system, the alarm relay will change it into the other
put contacts for alarm
one (NC). Press any button on the CSU to make the

alarm relay back to the original state (NO) .
3. If the alarm is not removed within half an hour, the alarm
relay will change its original state again.
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Chapter 5
Operation and Maintenance

Table of Contents
System Startup and Shutdown ...................................................................................5-1
Emergency Handling ..................................................................................................5-2
Routine Maintenance .................................................................................................5-4
Storage Requirements .............................................................................................5-13
5.1 System Startup and Shutdown

5.1.1 System Startup
To start the system, perform the following steps strictly to ensure that the system can start
and run smoothly.
Steps
1. Turn OFF all the battery fuses and DC output fuses of the DC distribution rack
(ZXDP12) to start the system without load.
2. Turn ON the AC protection switch out of the system.
3. Turn ON the AC input switch of the AC distribution rack (ZXDP03), and measure the
AC input voltage to check if it is normal.
4. Turn ON the AC output switch of the AC distribution rack (ZXDP03) to power the
rectifiers.
5. Turn ON respectively the AC input switches of the rectifiers.
6. Turn ON respectively the DC output switches of the rectifiers.
7. With no switch control, the CSU, ACMU and DCMU will start working when the
rectifiers output DC power.
8. After the system runs stably, turn ON the battery fuses and DC output fuses of the DC
distribution rack (ZXDP12). And now, the system startup is finished.
End of Steps
5-1
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5.1.2 System Shutdown

Steps
1. Turn OFF all the battery fuses and DC output fuses of the DC distribution rack
(ZXDP12) to make the system free from load.
2. Turn OFF respectively the DC output switches of the rectifiers. Here, the CSU, ACMU
and DCMU will shut down automatically.
3. Turn OFF respectively the AC input switches of the rectifiers.
4. Turn OFF the AC output switch of the AC distribution rack (ZXDP03) to stop powering
the rectifiers.
5. Turn OFF the AC input switch of the AC distribution rack (ZXDP03).
6. Turn OFF the AC protection switch out of the system. And now, the system shutdown
is finished.
End of Steps
5.2 Emergency Handling

5.2.1 Emergency Handling Principle
The basic principle of emergency handling is to keep DC power supply uninterrupted for
communication equipment.
In the power system, the faults that threat communication security or cause communication
interruption mainly include:
l
l
l
l
l
Un-resumable damage of the circuit in AC distribution rack (ZXDP03);

Short circuit of DC load or DC distribution unit;
All the rectifiers are faulty.
The disorder of the monitoring unit leads to the system shutdown.
DC over-voltage leads to the shutdown or lock of the rectifiers. In this case,
troubleshoot it and then restart the rectifiers.
5.2.2 Emergency Handling of AC Distribution Rack

Table 5-1 Emergency Handling of AC Distribution Rack
Symptom
Solution
Short circuit occurs to some AC load.
Turn off the switch of this AC load.
The fault of the ACMU affects the security of AC
Unplug the ACMU and meanwhile pay attention
power supply.
to the battery management and maintenance.
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5.2.3 Emergency Handling of DC Distribution Rack

Table 5-2 Emergency Handling of DC Distribution Rack
Symptom
Solution
Short circuit occurs to some DC load.
Turn off the fuse (or switch ) of this DC load.
Power distribution short circuit caused by
1. Turn off the DC input.
man-made mistakes or natural factors such
2. Forcefully separate the batteries from the
as the earthquake directly threaten the
system.
communication security.
3. Use the batteries to power the DC load

directly.
The fault of the DCMU affects the security of DC
Unplug the DCMU and meanwhile pay attention
power supply.
to the battery management and maintenance.
5.2.4 Emergency Handling of Rectifier

Table 5-3 Emergency Handling of Rectifier
Symptom
Solution
Some rectifiers are faulty.
If the remained normal rectifiers are able to power

the loads, just pull out the faulty rectifiers.
When the load current is lower than the capacity
1. After confirming that the batteries are able
of one single rectifier, the output over-voltage
to supply power normally, turn OFF the AC
of some rectifier will lead to the over-voltage of
Input and DC Output switches of all rectifiers.
the power system and all the rectifiers will be in
2. Turn ON the rectifier switches one by one.
over-voltage protection status. This fault cannot
The corresponding rectifier is faulty if the
automatically recover.
DC over-voltage alarm occurs again when a

switch is turned ON. In this case, replace the
faulty rectifier.
3. Turn OFF the AC input power.
4. Turn ON the switches of all the rectifiers.
5. Turn ON the AC input power to restart the
rectifiers. Then the system will work normally.
5.2.5 Emergency Handling of CSU

Table 5-4 Emergency Handling of CSU
Symptom
Solution
The fault of the CSU affects the security of DC
Unplug the CSU and meanwhile pay attention to
power supply.
the battery management and maintenance.
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5.3 Routine Maintenance

5.3.1 Rectifiers Check
Check Criteria
1. The AC input voltage ranges from 304 VAC to 456 VAC; the working current does not
exceed the rated value; all kinds of automatic functions, alarm and protection functions
are normal.
2. Rectifiers should preferably work with stable voltages and equally shared loads. And
they should be connected in parallel.
3. The cabling of rectifiers should keep tidy. All the switches, fuses, connectors and connecting terminals and so on should be connected reliably with no galvanic corrosion.
4. The rectifier rack should be well grounded.
Check Requirements
Cyc
Check Items for the Exchange Office or Other Offices (Stations)

1. Check whether the alarm indication and the indication function are normal.
2. Check whether the grounding protection function complies with the requirements.
Monthly
3. Check whether the relay, the breaker and the fan are working normally.
4. Check whether the load sharing performance complies with the requirements.
5. Clean up the equipment.
Yearly
1. Test the harmonic current and power factor.

2. Yearly test the standby module and circuit board to ensure their good performance.
5.3.2 Fuse/DC Breaker Configuration Check

Check Criteria
1. The rated current of a DC switch should not be higher than 2 times of the maximum
DC output current, and the rated current of the switches in all kinds of professional
equipment rooms should not be higher than 1.5 times of the maximum DC output
current.
2. Standby fuses should be available. Those fuses with no specific rated current or
unable to comply with the standards should not be adopted.
3. The rated current of an AC fuse: the rated current of an AC fuse in the lighting loop
is equal to the real maximum AC output current; the rated current of AC fuses in the
other loops should not be higher than 2 times of the maximum AC output current.
4. The rated current of a DC fuse should not be higher than 2 times of the maximum DC
output current, and the rated current of the fuses in all kinds of professional equipment
rooms should not be higher than 1.5 times of the maximum DC output current.
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Check Methods
Check the adaptability of fuses and switches according to the maximum current.
5.3.3 AC/DC Power Distribution Check

Check Criteria
1. Manually switch the AC input switch of the AC distribution rack. When introducing
standby AC power, strictly avoid mistakes that interrupt communications.
2. The contactors and breakers are reliably connected.
3. The temperature of fuses is lower than 80.
4. All the screws and bolts are firmly fixed.
5. The data indication of ACMU and DCMU is normal.
Check Requirements
Cycle
Check Items
1. Check whether the contactors and breakers are reliably connected.
2. Check whether the data indication and alarm function of ACMU and DCMU are
Monthly
normal.
3. Check whether the temperature of fuses complies with the requirement.
4. Check whether the charging and discharging circuits are normal.
1. Measure the ripple voltage of the DC power supply system.
Yearly
2. Check whether the surge arrester works normally.

3. Measure the resistance of grounding cables.
4. Check whether there is oxidation at the joints or some screws get loose.
5.3.4 Maintaining Generators

Check Criteria
1. Keep the generators clean and free from oil, water, gas or electric leakage. The
components of the generators are intact without damage. Cable connections are
reliable, meters are complete and giving correct indications, and no bolt or screw gets
loose.
2. According to the local climate and season changes, choose the fuel and engine oil of
a proper grade.
3. Keep the fuel, engine oil and their containers clean. Periodically clean up and replace
the filter (for the fuel, engine oil and air). Periodically add lubricating oil to the external
operating parts of the generators.
4. The working batteries should be in float charging with a stable voltage often. Monthly
check the charging voltage and the electrolyte level.
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5. New generators or those that have been repaired on a large scale cannot be put into
use until all their performance indexes are up to grade after the trial running.
6. The generators room should have sufficient light beam, desirable air circulation, and
clean environment without trivial things. Here some noise decreasing measures
should be taken according to the environment protection requirement.
7. The temperature in the generators room should not be lower than 5. If the
temperature is too low (<0) in winter, add some antifreeze into the water tank of
the generators. If not adding the antifreeze, leak out the cooling water when the
generators stops working.
Check Requirements for Fixed Generators

Cyc
Check Items
1. Try the generators without load for 3 to 5 minutes.

Monthly
2. Add distilled water to start the batteries (open type) and charge those batteries.
Check the charging voltage and the electrolyte level and proportion.
Semiyearly
Try the generators with load for 15 to 30 minutes.

Yearly
2. Check whether the startup, cooling, lubricating and fuel systems are normal.
3. Calibrate the meters.
5.3.5 Surge Arrester and Cable Check

Check Criteria
1. The surge arrester shows a normal appearance and its display window is Green (or
Colorless).
2. The switch of class C surge arrester is ON.
3. All the power equipment as well as the iron parts should be grounded. The
cross-sectional area of grounding cables should be determined by the maximum load
current. Generally, those cables with copper core wires inside and a cross-sectional
area of 35 mm2 ~ 95 mm2 are selected for grounding.
4. If the grounding system has been used for more than 20 years, new grounding devices
should be added even if the grounding resistance complies with the requirement.
Those new grounding devices should have proper resistance and be connected to
the original grounding system.
5. Conductors in an equipment room should be fire resistant (by plastic insulation or
plastic sheath).
6. Outdoor high-voltage and low-voltage cables should be laid in different channels, or
if they are in the same channel, they should keep a distance from each other; the
secondary and primary signal cables should be laid in different channels, and the
5-6
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secondary signal cable should be shielded. The AC and DC cables in the equipment
room should be laid in different channels, and the distance between two channels
should not be less than 0.6 m. If the AC and DC cables have to be in the same
channel, shielding measures should be taken.
7. Sockets are reliably connected; cables are properly laid and fixed, and free from
distortion, partial overheat and aging.
Check Methods and Requirements

1. Check whether the display window of class C surge arrester turns red. If yes, replace
the arrester. Check the arrester monthly or after lightning storms. If it is damaged,
replace it in time.
2. Check whether the switch of class C surge arrester is ON. If not, manually turn it ON.
3. Observe the connection of grounding cables and check if it is reliable.
4. Yearly measure the grounding resistance and record it. The grounding resistance
should be measured in a dry season.
5. For the stations that suffer lightning strikes, immediately find out the cause(s) and take
measures to solve it (them).
6. Often measure the temperature of conductor connectors and bus wires. This
temperature should not be higher than 70.
7. Often observe the appearance of conductors, and check whether their insulation
sheaths are aging.
8. Monthly check whether the input and output cables are reliably connected and whether
those cables are intact. If any cable is not intact, replace it in time.
5.3.6 Cleanness Check

Check Criteria
The rectifier fan should get air smoothly without obstacle and dust. The other parts of the
equipment should also be free from dust.
Check Tools
Brush, bellows, duster cloth and special-purpose dust collector, and so on.
Check Methods
Remove the air-duct baffle and the fan, clean and dry them, and then reinstall them.
Check Requirements
Periodically clean the power supply system to keep it free from dust and the other
undesirable things.
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5.3.7 System Parameter Check

Check Criteria
Check system parameters against the previous parameter-setting record.
Check Methods
Re-set those parameters that fail to comply with the requirement.
Check Requirements
Weekly check whether the parameters of the power system are normal.
5.3.8 Alarm Function Check

Check Criteria
When some fault occurs, the system has to give the related alarm in time.
Check Methods
Select some alarms to test on site. The selectable alarms include AC Power down (some
other power should be available to keep the power supply uninterrupted), Arrester Break,
Switch n Break (test the switch on ZXDP03 with no load) and DC-out Fuse n Break (test
the fuse on ZXDP12 with no load) ...
Take the Arrester Break alarm for example. Unplug class C surge arrester from an AC
distribution rack (ZXDP03) to see if the following phenomena occur to ACMU.
1. The red ALM indicator on the front door of ZXDP03 glows, and the ACMU gives the
Arrester Break alarm.
2. Insert the arrester back into its original position, and then the red ALM indicator turns
OFF.
5.3.9 Rectifiers Load Sharing Quality Check

Check Criteria
When various rectifiers work with over 50% of the rated load, the output current imbalance
among the rectifiers is lower than 5%.
Check Methods
If the number of the lit lamps on the output current display of all rectifiers is the same or
the difference is 1, it indicates that the load sharing function is normal.
5-8
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5.3.10 Battery Check

Check Criteria
1. Select at least two batteries in each battery group and make them the reference for
the working conditions of the whole group.
2. Batteries of different specifications and manufacturers are forbidden to be used in the
same DC power supply system; batteries of different service duration should preferably
not be used in the DC power supply system.
3. Before usage, the sealed batteries need not initial charge but supplementary charge.
The supplementary charge should be performed by strictly following the related descriptions in the battery manual.
4. Do verify the battery capacity and battery discharge to learn about the battery working
conditions and ensure the battery discharging time after the interruption of mains
power supply. The reason for doing this is that after a certain period of service time,
the battery capacity will be decreased gradually by the shedding and deterioration of
active materials, and the corrosion or sulfuration of the positive plate and so on.
5. Yearly verify the battery discharge. Discharge 30% ~ 40% of the battery rated capacity.
6. Every three years verify the battery capacity. Yearly do the verification after the battery
has been used for six years.
7. During battery discharging, online testing devices should be used to record the test
data in real time, or every one hour measure and record the battery end voltage and
discharge current.
Check Methods
Cyc
Check Items for the Exchange Office
Check Items for the Base Station and
or Other Offices (Stations)
Optical Cable Unattended Substation
1. Do the all-around cleaning.

2. Measure the end voltage and environment temperature of each battery.
3. Check whether the battery connection
is reliable and whether there are corMonthly
rosions at the connection joint.

4. Check whether some leakage or distortion occurs to the battery shell.
5. Check whether the acid mist or acid
liquid leaks around the battery valve
and polarity terminals.
1. Check whether the battery connection

is reliable and whether there are corrosions at the connection joint.
2. Check whether some leakage or distortion occurs to the battery shell.
3. Check whether the acid mist or acid
liquid leaks around the battery valve
and polarity terminals.
4. Measure the end voltage of the battery
group.
1. Measure the end voltage and environ-
Quarterly
Charge the batteries (or do something
ment temperature of each battery.
according to the battery instructions
2. Charge the batteries (or do something
from the manufacturer).
according to the battery instructions

from the manufacturer).
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Cyc
Semiyearly
Yearly
Check Items for the Exchange Office
Check Items for the Base Station and
or Other Offices (Stations)
Optical Cable Unattended Substation
Do the all-around cleaning.
1. Measure the voltage drop of the feed
1. Measure the voltage drop of the feed
bus, the cable and the connector.
bus, the cable and the connector.
2. Verify the battery discharge.
2. Verify the battery discharge (every two
3. Calibrate the meters.
years).
4. Verify the battery capacity (every

three years).
5.3.11 Uninstalling and Installing Rectifier Module with System

Operating
The ZXD5000 (V2.0) rectifier module is hot-pluggable. It can be uninstalled and installed
with system operating.
Figure 5-1 shows how to uninstall and install the rectifier module.
Figure 5-1 Uninstalling and Installing the Rectifier Module
To uninstall the rectifier module with system operating:

1. Turn off the AC Input and DC Output switches of the rectifier module.
2. Unscrew the four fastening screws on the left and right of the rectifier module.
3. Hold the rectifier module and draw it out of the rectifier rack (RECR) slowly with even
force to make sure that the internal circuit of the rectifier module can charge and
discharge fully.
To install the rectifier module with system operating:
1. Check whether the mounting flange of the rectifier module is distorted. If yes, the
rectifier module probably cannot be installed.
2. Turn off the AC Input and DC Output switches of the rectifier module.
3. Hold the rectifier module and push it into the rectifier rack slowly with even force to
make sure that the internal circuit of the rectifier module can charge and discharge
fully.
4. Screw down the four fastening screws into the rectifier rack.
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5. Turn on the AC Input and DC Output switches of the rectifier module, and then the
rectifier module starts working.
5.3.12 Uninstalling and Installing CSU with System Operating

The CSU (in the rectifier rack) is hot-pluggable. It can be uninstalled and installed with
system operating.
Figure 5-2 shows how to uninstall and install the CSU.
Figure 5-2 Uninstalling and Installing the CSU
To uninstall the CSU with system operating:

1. Unplug the networking cable if background monitoring is adopted.
2. Unscrew the four fastening screws on the left and right of the CSU.
3. Grasp the handle with one hand, hold the CSU with another hand and draw it out of
the rectifier rack slowly.
To install the CSU with system operating:
1. Check whether the mounting flange of the CSU is distorted. If yes, the CSU probably
cannot be installed.
2. Grasp the handle with one hand, hold the CSU with another hand and push it slowly
into the corresponding slot (any slot is acceptable, but the one convenient for operation
and maintenance will be desirable.) of the rectifier rack with even force.
3. Screw down the four fastening screws into the rectifier rack.
5.3.13 Adding Load with System Operating

Context
In the initial usage of the power equipment, not all loads are connected; once some
loads are connected and start working, they usually require uninterrupted power supply.
Therefore, other loads should be added with system operating.
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l
l
l
Note:
Determine the length and cross-sectional area of the load connecting cables according
to the cabling route, voltage drop and load capacity.
Mark the cables with number and polarity.
Do take insulation measures upon the tools to be used.
Steps
1. In the front of ZXDP12, select a DC output fuse to be used.
Generally, capacity of DC output fuse is 1.5~1.7 times bigger than the maximum load
capacity.
2. Use a fuse extractor to unplug the selected fuse.
DC output cables will be connected to the base of the fuse.
3. Make sure that the power switch of load equipment is OFF.
4. Connect DC output cables.
Figure 5-3 and Table 5-5 illustrate this connection.
Figure 5-3 Connecting DC Output Cables
Table 5-5 Connecting DC Output Cables

End A (ZXDP12)
Cable
End B (load equipment)
Working ground busbar
DC output (+) cable
DC input (+) connection terminal
(GND)
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End A (ZXDP12)
Cable
End B (load equipment)
Base of DC output fuse
DC output (-) cable
DC input (-) connection terminal
End of Steps
5.4 Storage Requirements

l
l
l
l
Storage temperature: -40 ~+70

Storage time: one year
Keep the original package and place the equipment according to the direction marked
on the package.
The equipment should be stored in a dry warehouse and kept from being exposed to
strong sunshine or rain.
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Chapter 6
Alarm Handling
Table of Contents
Precautions ................................................................................................................6-1
Alarm Introduction and Sound Muting.........................................................................6-1
Alarm Handling of AC Distribution Rack .....................................................................6-2
Alarm Handling of DC Distribution Rack ...................................................................6-23
Alarm Handling of Rectifiers .....................................................................................6-30
Alarm Handling of CSU ............................................................................................6-39
6.1 Precautions
Those personnels who are going to operate, test or maintain ZTE power equipment should
read the authorization instructions in Table 6-1 carefully.
Table 6-1 Authorization Instructions for ZTE Power Equipment
Classification
Description
Authorization Instruction
Operators who have re-
1. Allowed to test the equipment;
Sufficiently trained op-
ceived sufficient train-
2. Allowed to maintain the equipment;
erators
ings for the power sup-
3. Allowed to query faults;
ply system
4. Allowed to replace some single board.
Operators who have

Other operators
only received the basic

training for the power
supply system.
1. Allowed to operate the equipment when the equipment are

working normally;
2. Allowed to handle the alarms introduced in this manual when
there is no need for the operations inside the equipment cabinets.
6.2 Alarm Introduction and Sound Muting

6.2.1 Alarm Introduction and Sound Muting of AC Distribution Rack
In case of some fault that occurs to the AC distribution rack (ZXDP03), the ACMU will give
alarm information accordingly with related text messages being provided.
In case of any alarm, the red alarm indicator (ALM) on the front door of ZXDP03 glows.
When the Alarm Sound of the ACMU is ON (enabled), the alarm buzzer will ring in case
of an alarm; when the Alarm Sound is OFF (disabled), the alarm buzzer will not ring.
6-1
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When the alarm buzzer rings, press any key on the ACMU to mute the sound. If the alarm
is not removed within half an hour, the buzzer will ring again.
6.2.2 Alarm Introduction and Sound Muting of DC Distribution Rack

In case of some fault that occurs to the DC distribution rack (ZXDP12), the DCMU will give
alarm information accordingly with related text messages being provided.
In case of any alarm, the red alarm indicator (ALM) on the front door of ZXDP12 glows.
When the Alarm Sound of the DCMU is ON (enabled), the alarm buzzer will ring in case
When the alarm buzzer rings, press any key on the DCMU to mute the sound. If the alarm
6.2.3 Alarm Introduction of Rectifiers

In case of some fault that occurs to the rectifier module, the rectifier monitoring unit will
give alarm information accordingly with related text messages being provided.
In case of any alarm, the alarm indicator (ALM) on the front panel of the rectifier module
glows.
6.2.4 Alarm Introduction and Sound Muting of CSU

In case of some fault that occurs to the ZXDU3000 system, the CSU will give alarm
information accordingly with related text messages being provided.
In case of any alarm, the red alarm indicator (ALM) on the front panel of the CSU glows.
When the Alarm Sound of the CSU is ON (enabled), the alarm buzzer will ring in case
When the alarm buzzer rings, press any key on the CSU to mute the sound. If the alarm
6.3 Alarm Handling of AC Distribution Rack

6.3.1 Alarms of AC Distribution Rack
6.3.1.1 AC-in Under-Voltage
Table 6-2 Analysis and Handling of AC-in Under-Voltage
Item
Description
Alarm name
AC-in Under-Voltage
Alarm category
ACMU alarm
6-2
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Item
Alarm indication
Alarm description
Estimation principle
Description
l
Visible and audible alarms from ACMU;
Visible and audible alarms from CSU;
Visible and audible alarms from background monitoring (if configured).
AC input voltage is lower than AC-in Volt. Min.

The AC input supply is available, but at least one of the three input line voltages
is lower than AC-in Volt. Min.
1. AC input voltage is too low.
2. The value of AC-in Volt. Min. is improper.
Alarm cause
3. A cable is disconnected from the AC transducer or in poor contact.

4. The AC transducer is faulty.
5. A cable is disconnected from the ACMU board or in poor contact.
6. The ACMU board is faulty.
1. If one input line voltage is lower than AC-in Volt. Min. , it is a normal alarm.
2. Check whether the value of AC-in Volt. Min. is too large. If so, set it to the default
value or a value required by the customer.
3. Check whether any cable is disconnected between the AC input supply and the
input terminal of the AC transducer. Select the AC voltage scale on a multimeter to
measure the AC input voltages of the AC transducer.
Solution
The voltage of terminal 1-to-10 is the AC input phase A voltage.
The voltage of terminal 4-to-10 is the AC input phase B voltage.
The voltage of terminal 7-to-10 is the AC input phase C voltage.
If a voltage mentioned above is abnormal, re-connect the corresponding cable

between the AC input supply and the AC transducer.
4. After making sure that the cables are properly connected to the AC input terminals
of the AC transducer, select the DC voltage scale on a multimeter and measure
6-3
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Item
Description
the operating voltage. Check whether the operating voltage (+12 V and -12 V) of
the AC transducer is normal.
The voltage of terminal 18-to-17 is -12 V; the voltage of terminal 19-to-17 is +12 V.
If the operating voltage is abnormal:
a. Check whether the voltage (48 V) between pin 1 and pin 2 of connector X2 on
the ACMU board is normal.
b. If the voltage above is abnormal, check whether any cables are disconnected
from the pin 1 and pin 2 or in poor contact.
c.
If the cable connection is normal, the ACMU board is faulty. In this case, replace
the ACMU board.
5. After making sure that the operating voltage (+12 V and -12 V) is normal, select
the DC voltage scale on a multimeter and measure the DC output voltages of the
AC transducer. The DC output voltages are the measuring voltage of phase A, B
and C. Normally, the ratio of a DC output voltage to an AC input voltage is 1:60.
For example, if the AC input phase A voltage is 300 V, the measuring voltage of
phase A (Va) should be 5 V.
The relation between the measuring voltages and AC phase voltages are described
as follows.
l
Terminal 20-to-17 voltage : Phase A voltage = 1 : 60.
Terminal 21-to-17 voltage : Phase B voltage = 1 : 60.
If the measuring voltage of phase A, B or C is abnormal, the AC transducer is

faulty. In this case, replace the AC transducer.
6. If the three output voltages of the AC transducer are normal, check whether any
cable is disconnected from connector X4 on the ACMU board or in poor contact.
select the DC voltage scale on a multimeter and measure voltages on connector X4.
l
The voltage of pin 4-to-15 is the measuring voltage of phase A.
The voltage of pin 5-to-15 is the measuring voltage of phase B.
The voltage of pin 6-to-15 is the measuring voltage of phase C.
7. If no problem is found from the above steps, the ACMU board is faulty. In this
case, replace the ACMU board.
If the AC input voltage of the AC transducer is 0 ~ 300 V, the corresponding DC output
voltage (measuring voltage) is 0 ~ 5 V.
Replacing method of AC transducer:
1. After making sure that the system is reliably powered by batteries, turn off AC
Remark
input switch.
2. Pull out connector X2 on the ACMU board and turn off the ACMU.
3. Mark all cable connections of AC transducer.
4. Remove all cable connections of AC transducer, and uninstall the AC transducer.
5. Install a new AC transducer, and fix it.
6-4
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Item
Description
6. Complete all cable connections of the new AC transducer, and ensure reliability
and exactness.
7. Turn ON the AC input switch.
8. Insert connector X2 and turn ON the ACMU.
9. Check if the practical AC input voltage and the displayed AC input voltage in the
ACMU are within the allowable range.
Note:
AC transducer detects phase voltages which are transferred into line voltages through
software calculation, and what the ACMU displays are those line voltages.
6.3.1.2 AC-in Over-Voltage

Table 6-3 Analysis and Handling of AC-in Over-Voltage
Item
Description
Alarm name
AC-in Over-Voltage
Alarm category
ACMU alarm
Alarm indication
Alarm description
AC input voltage is higher than AC-in Volt. Max.

The AC input supply is available, but at least one of the three input line voltages is
higher than AC-in Volt. Max.
1. AC input voltage is too high.
2. The value of AC-in Volt. Max. is improper.
Alarm cause
3. A cable is disconnected from the AC transducer or in poor contact.

6-5
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Item
Description
1. If one input line voltage is higher than AC-in Volt. Max., it is a normal alarm.
2. Check whether the value of AC-in Volt. Max. is too small. If so, set it to the default
input terminal of the AC transducer. Select the AC voltage scale on a multimeter to
measure the AC input voltages of the AC transducer.
Solution

c.
the ACMU board.
6-6
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Item
Description
as follows:
l

l
If the AC input voltage of the AC transducer is 0 ~ 300 V, the corresponding DC output
1. After making sure that the system are reliably powered by batteries, turn off AC
input switch.
Remark

and exactness.
Note: AC transducer detects phase voltages which are transferred into line voltages
through software calculation, and what the ACMU displays are those line voltages.
6.3.1.3 AC Power down

Table 6-4 Analysis and Handling of AC Power down
Item
Alarm name
Description
AC Power down
6-7
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Item
Alarm category
Alarm indication
Description
ACMU alarm
l
Alarm description
Three AC input phase voltages are all lower than 10 VAC.
Three AC input phase voltages are all lower than 10 VAC.

1. The AC power supply is interrupted.
2. A cable is disconnected from the AC transducer.
Alarm cause

1. If the AC power supply is interrupted indeed, it is a normal alarm. The user can
determine whether to use a diesel generator to power the ZXDU3000 system.
input terminal of the AC transducer. Select the AC voltage scale of a multimeter
and measure the AC input voltages of the AC transducer.
Solution

6-8
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Item
Description
c.
the ACMU board.
as follows:
l

l
If the AC input voltage of AC transducer is 0 ~ 300 V, the corresponding DC output
input switch.
Remark

and exactness.
6-9
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Item
Description
Note: AC transducer detects phase voltages which are transferred into line voltages
through software calculation, and what the ACMU displays are those line voltages.
6.3.1.4 Arrester Break

Table 6-5 Analysis and Handling of Arrester Break
Item
Description
Alarm name
Arrester Break
Alarm category
ACMU alarm
Alarm indication
Alarm description

In case that the detecting contacts of the surge arrester are open, the ACMU raises the
alarm Arrester Break.
1. The surge arrester is faulty.
2. The surge arrester base has a poor contact.
Alarm cause
3. The detecting cable of the surge arrester is disconnected or has a poor contact.
4. A cable is disconnected from the ACMU board or has a poor contact.
1. If the surge arrester is faulty, replace it.
A red window of the surge arrester indicates that the surge arrester is faulty.
2. If the surge arrester is normal, uninstall it and then check whether the base has a
poor contact.
3. Check whether the detecting cable is disconnected from or has a poor contact with
the base of the surge arrester.
Select the Ohm scale of a multimeter and measure the resistance at the detecting
contacts. Normally, the contacts are closed and the resistance is 0. In case of the
Solution
fault, the contacts are open and the resistance is infinite.

4. Check whether the connector has a poor contact with the X4 on the ACMU board.
Select the DC voltage scale of a multimeter and measure the voltage between
the pin 18 and 19 of X4.
l
Normally, the pin 18-to-19 voltage is 0.
In case of the arrester fault, the pin 18-to-19 voltage is 5 V.
Remark
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6.3.1.5 Phase Lack

Table 6-6 Analysis and Handling of Phase Lack
Item
Description
Alarm name
Phase Lack
Alarm category
ACMU alarm
Alarm indication
Alarm description
One or two AC input phase voltages are lower than 10 VAC.

One or two AC input phase voltages are lower than 10 VAC. (If all the three AC input
phase voltages are lower than 10 VAC, the ACMU raises the AC Power down alarm.)
1. The phase lack occurs.
Alarm cause

1. If the phase lack really occurs, it is a normal alarm.
Solution

6-11
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Item
Description
of the AC transducer, select the DC voltage scale of a multimeter and measure
c.
the ACMU board.
as follows:
l

l
6-12
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Item
Description
input switch.
Remark

and exactness.
Note:
6.3.1.6 Phase Imbalance

Table 6-7 Analysis and Handling of Phase Imbalance
Item
Description
Alarm name
Phase Imbalance
Alarm category
ACMU alarm
Alarm indication
Alarm description
The difference between two AC input voltages is larger than Phase Imbalance.Max.
The ACMU has no the Phase Lack alarm and the difference between two AC input
voltage is larger than Phase Imbalance.Max.
1. The phase imbalance occurs.
Alarm cause

6-13
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Item
Description
1. If the phase imbalance really occurs, it is a normal alarm.
Solution

of the AC transducer, select the DC voltage scale of a multimeter and measure
c.
the ACMU board.
6-14
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Item
Description
as follows:
l

Select the DC voltage scale on a multimeter and measure voltages on connector
X4.
l
input switch.
Remark

and exactness.
Note:
6-15
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6.3.1.7 Arrester Switch Off

Table 6-8 Analysis and Handling of Arrester Switch Off
Item
Description
Alarm name
Arrester Switch Off
Alarm category
ACMU alarm
Alarm indication
Alarm description
The switch (breaker) of class C surge arrester is OFF.

In case that the detecting contacts of the surge arrester are open, the ACMU raises
the alarm Arrester Switch Off.
1. The switch (breaker) of class C surge arrester is OFF.
Alarm cause
2. The detecting cable is disconnected or has a poor contact.

3. A cable is disconnected from X4 on the ACMU board or has a poor contact.
1. Check whether the switch (breaker) of class C surge arrester is OFF. If yes, switch
it to the ON position.
2. Check the detecting contacts of the surge arrester breaker.
Select the Ohm scale of a multimeter and measure the resistance between the
detecting contacts.
l
When the arrester breaker is in the ON position, the contacts should be

closed and the resistance should be 0.
When the breaker is in the OFF position, the contacts should be open and
the resistance should be infinite.
Solution
3. Check whether the detecting cable is disconnected or has a poor contact. If yes,
re-connect it.
4. Check whether the connector has a poor contact with the X4 on the ACMU board
or any cable is disconnected.
Select the DC voltage scale of a multimeter and measure the voltage between
the pin 16 and 17 of X4.
l
When the arrester breaker is in the ON position, the voltage is 0.
When the arrester breaker is in the OFF position, the voltage is 5 V.
Remark
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6.3.1.8 Switch n Break

Table 6-9 Analysis and Handling of Switch n Break
Item
Description
Alarm name
Switch n Break (n = 1 ~ 12)
Alarm category
ACMU alarm
Alarm indication
Alarm description
The AC INPUT switch (breaker) n is in the OFF position.

In case that the detecting contacts of the AC INPUT breaker n are open, the ACMU
raises the alarm Switch n Break.
1. The AC INPUT breaker n is manually operated to the OFF position.
2. The detecting cable of the AC INPUT breaker n is disconnected or has a poor
Alarm cause
contact.
3. The connector has a poor contact with the X4 on the ACMU board or any cable
is disconnected.
1. Check whether the AC INPUT breaker n is in the OFF position. If yes, switch
it to the ON position.
2. Check the detecting contacts and cable.
a. Check the detecting contacts of the AC INPUT breaker n. Use a multimeter to
measure the resistance between the detecting contacts.
When the breaker is in the ON position, the contacts should be closed and
the resistance should be 0.
When the breaker is in the OFF position, the contacts should be open and the
resistance should be infinite.
b. Check whether the detecting cable is disconnected or has a poor contact. If yes,
re-connect it.
Solution
3. Check whether the connector has a poor contact with the X4 on the ACMU board
Select the DC voltage scale of a multimeter and measure the detecting voltage.
The pin configuration of X4 is as follows:
l
The pin 21-to-20 voltage is the detecting voltage of the AC INPUT breaker 1.
When the breaker n is in the ON position, the detecting voltage of the breaker n
is 0.
When the breaker n is in the OFF position, the detecting voltage of the breaker
n is 5 V.
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Item
Description
Remark
6.3.2 Battery Alarms

6.3.2.1 Battery 1 Temp. High
Table 6-10 Analysis and Handling of Battery 1 Temp. High
Item
Description
Alarm name
Battery 1 Temp. High
Alarm category
ACMU alarm
Alarm indication
Alarm description
The battery 1 temperature is higher than Batt. Temp. Max.

1. The battery 1 temperature is too high.
2. The value of Batt. Temp. Max. is improper.
Alarm cause
3. The battery temperature sensor is faulty.

4. The sampling connector of the battery temperature sensor has a poor contact with
the ACMU board or a cable is disconnected.
1. If the battery 1 temperature is higher than Batt. Temp. Max. , it is a normal alarm.
In this case, perform the following operations:
l
Check whether the air conditioner in the equipment room is faulty. If so, fix it
in time.
Check whether the monitoring unit cannot control the process of battery
charging. The battery is charged with a high current for a long time and, as a
result, the battery temperature is too high. In this case, replace the monitoring
Solution
unit.
l
Check whether any battery is faulty. If so, replace it time.
2. Check whether the value of Batt. Temp. Max. is too small. If so, set it to the
default value or a value required by the customer.
3. Check whether the sampling connector of the battery temperature sensor has a
poor contact or some cable is disconnected.
The battery temperature sensor port ST Interface is located on the bottom left of
the ZXDP03 backside. The pin configuration of ST Interface is as follows:
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Item
Description
l
Pin 1-to-4: 12 V power supply.
Pin 2: battery 1 temperature.
Measure the voltage between pin 1 and pin 4. An abnormal voltage indicates that
the ACMU board is faulty. In this case, replace the ACMU board.
4. Check whether the temperature sensor is faulty.
Replace the temperature measuring cable with another. After that, check
whether the measured battery temperature is correct. If yes, replace the battery
temperature sensor because it is faulty.
Remark
6.3.2.2 Battery 2 Temp. High

Table 6-11 Analysis and Handling of Battery 2 Temp. High
Item
Description
Alarm name
Battery 2 Temp. High
Alarm category
ACMU alarm
Alarm indication
Alarm description

1. The battery 2 temperature is too high.
2. The value of Batt. Temp. Max. is improper.
Alarm cause
3. The battery temperature sensor is faulty.

4. The sampling connector of the battery temperature sensor has a poor contact with
the ACMU board or a cable is disconnected.
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Item
Description
1. If the battery 2 temperature is higher than Batt. Temp. Max. , it is a normal alarm.
In this case, perform the following operations:
l
Check whether the air conditioner in the equipment room is faulty. If so, fix it
in time.
Check whether the monitoring unit cannot control the process of battery
charging. The battery is charged with a high current for a long time and, as a
result, the battery temperature is too high. In this case, replace the monitoring
unit.
Check whether any battery is faulty. If so, replace it time.
2. Check whether the value of Batt. Temp. Max. is too small. If so, set it to the
3. Check whether the sampling connector of the battery temperature sensor has a
poor contact or some cable is disconnected.
Solution
The battery temperature sensor port ST Interface is located on the bottom left of
the ZXDP03 backside. The pin configuration of ST Interface is as follows:
l
Pin 1-to-4: 12 V power supply.
Measure the voltage between pin 1 and pin 4. An abnormal voltage indicates that
the ACMU board is faulty. In this case, replace the ACMU board.
4. Check whether the temperature sensor is faulty.
Replace the temperature measuring cable with another. After that, check
whether the measured battery temperature is correct. If yes, replace the battery
temperature sensor because it is faulty.
Remark
6.3.3 Environment Alarms

6.3.3.1 Env. Temp. High
Table 6-12 Analysis and Handling of Env. Temp. High
Item
Description
Alarm name
Env. Temp. High
Alarm category
ACMU alarm
Alarm indication
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Item
Description
Alarm description
The environment temperature is higher than Env. Temp. Max.
The environment temperature is higher than Env. Temp. Max.

1. The environment temperature is too high.
2. The value of Env. Temp. Max. is improper.
Alarm cause
3. The 12 V power supply is abnormal.

4. The temperature sensor is faulty.
1. If the environment temperature is higher than Env. Temp. Max. , it is a normal
alarm.
2. Check whether the value of Env. Temp. Max. is too small. If yes, set it. to the
default value or a value required by the customer. The range of Env. Temp. Max.
is 25 ~ 60 and the default is 45.
3. Check whether the 12 V power supply on the ACMU board is abnormal.
a. Select the DC voltage scale of a multimeter and measure the volage between
the test points TP13 and TP14. Normally, the voltage should be 5 V.
b. If the volage between TP13 and TP14 is not 12 V, select the DC voltage scale
of a multimeter and measure the voltage between pin 1 and pin 2 of X2 on the
ACMU board. Normally, the voltage should be 48 V.
Solution
c.
If the voltage between pin 1 and pin 2 is not 48 V, check whether any cable is
disconnected from X2 or in poor contact.
d. Check whether the ACMU board is faulty. If yes, replace it.

4. If the 12 V power supply is normal, check whether the temperature sensor is faulty
or in poor contact. If the sensor is faulty, replace it.
Normally, the output voltage of the temperature sensor ranges from 6 V to -1.0 V
(relative humidity: 0% to 100%). The output voltage of the sensor is that between
the pin 2 of SEN1 and the test point TP14 on the ACMU board; if it is difficult to
locate the pin 2 of SEN1, measure the voltage between pin 4 and pin 14 of D18.
Remark
6.3.3.2 Env. Hum. High

Table 6-13 Analysis and Handling of Env. Hum. High
Item
Description
Alarm name
Env. Hum. High
Alarm category
ACMU alarm
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Item
Alarm indication
Description
l
Alarm description
The environment humidity is higher than Env. Hum. Max.
The environment humidity is higher than Env. Hum. Max.

1. The environment humidity is too high.
2. The value of Env. Hum. Max. is improper.
Alarm cause
3. The 5 V power supply is abnormal.

4. The humidity sensor is faulty.
1. If the environment humidity is higher than Env. Hum. Max. , it is a normal alarm.
2. Check whether the value of Env. Hum. Max. is too small. If yes, set it to the
default value or a value required by the customer. The range of Env. Hum. Max.
is 10 ~ 99 and the default is 85.
3. Check whether the 5 V power supply on the ACMU board is abnormal.
a. Select the DC voltage scale of a multimeter and measure the volage between
the test points TP3 and TP4. Normally, the voltage should be 5 V.
b. If the volage between TP3 and TP4 is not 5 V, select the DC voltage scale of a
multimeter and measure the voltage between pin 1 and pin 2 of X2 on the ACMU
board. Normally, the voltage should be 48 V.
Solution
c.
If the voltage between pin 1 and pin 2 is not 48 V, check whether any cable is
disconnected from X2 or in poor contact.
d. Check whether the ACMU board is faulty. If yes, replace it.

4. If the 5 V power supply is normal, check whether the humidity sensor is faulty or in
poor contact. If the sensor is faulty, replace it.
Normally, the output voltage of the humidity sensor ranges from 0.8 V to 3.9 V
(relative humidity: 0% to 100%). The output voltage of the sensor is that between
the pin 1 and pin 2 of the humidity sensor X5 on the ACMU board; if it is difficult to
locate the pin 2 of X5, measure the voltage between pin 7 and pin 14 of D18.
Remark
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6.3.4 ACMU Troubleshooting

Symptom
Solution
1. Check whether there is voltage at the power input terminal of the
ACMU.
The ACMU has no power input.
2. Check whether the fuse of the ACMU breaks.

3Check whether any cable is disconnected from or in poor contact with
the power socket (X2) of the ACMU.
Reset the ACMU. If the fault persists, take out the ACMU to examine and
Disorderly LCD display
repair it.
The ACMU indicators fail to glow.

Keypad operations are ineffective.
Reset the ACMU.

Check whether any cable is disconnected from or in poor contact with the
keypad.
6.4 Alarm Handling of DC Distribution Rack

6.4.1 Alarms of DC Distribution Rack
6.4.1.1 DC-Out Volt. Too High
Table 6-14 Analysis and Handling of DC-Out Volt. Too High
Item
Description
Alarm name
Alarm category
DCMU alarm
Visible and audible alarms from DCMU;
Alarm indication

Alarm description
The DC output voltage is higher than DC-Out Volt. Max.
The DC output voltage is higher than DC-Out Volt. Max.

1. The DC output voltage is too high.
2. The value of DC-Out Volt. Max. is improper.
Alarm cause
3. The DC output voltage measuring cable is disconnected or has a poor contact.

4. Some cable is disconnected from the DCMU board or has a poor contact.
5. The DCMU board is faulty.
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Item
Description
1. Select the DC voltage of a multimeter and measure the voltage between the
positive and negative busbar. If the DC output voltage is too high, find out the
cause. The possible cause is a rectifier module fault or the DCMU fault.
l
Turn OFF all the rectifier modules after making sure that the batteries can
power the system. Turn ON the rectifier module 1 and then check whether
the DC output voltage is normal. If yes, turn OFF the module 1, turn ON the
module 2 and check whether the DC output voltage is normal. Repeat the
operations to locate the faulty rectifier module. Replace the faulty one and
then restart the system.
If all the rectifier modules are normal, the cause is that the DCMU is faulty. In
this case, replace the DCMU.
Solution
2. If the DC output voltage is normal, check whether the value of DC-Out Volt. Max.
is too small. If yes, set it to the default value or a value required by the customer.
3. Check whether the measuring cables are disconnected from or have a poor contact
with the positive and negative busbar.
4. Check whether the connector has a poor contact with the X1 on the DCMU board
Select the DC voltage scale of a multimeter and measure the voltage between pin
1 and pin 2 of the X1. Normally, the voltage should be equal to that between the
positive and negative busbar.
5. If no problem is found from the above steps, the DCMU board is faulty. In this
case, replace the DCMU board.
Remark
6.4.1.2 DC-Out Volt. Too Low

Table 6-15 Analysis and Handling of DC-Out Volt. Too Low
Item
Description
Alarm name
Alarm category
DCMU alarm
Alarm indication

Alarm description
The DC output voltage is lower than DC-Out Volt. Min.
The DC output voltage is lower than DC-Out Volt. Min.
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Item
Description
1. The DC output voltage is too low.
2. The value of DC-Out Volt. Min. is improper.
Alarm cause
3. The DC output voltage measuring cable is disconnected or has a poor contact.

1. Select the DC voltage of a multimeter and measure the voltage between the positive
and negative busbar. If the DC output voltage is too low, it is a normal alarm.
2. If the DC output voltage is normal, check whether the value of DC-Out Volt. Min.
is too large. If yes, set it to the default value or a value required by the customer.
with the positive and negative busbar.
Solution
Select the DC voltage scale of a multimeter and measure the voltage between pin
1 and pin 2 of the X1. Normally, the voltage should be equal to that between the
positive and negative busbar.
Remark
6.4.1.3 DC-out Fuse n Break

Table 6-16 Analysis and Handling of DC-out Fuse n Break
Item
Description
Alarm name
DC-out Fuse n Break (n is the serial number of DC output fuses.)
Alarm category
DCMU alarm
Alarm indication

Alarm description
The DC output fuse n is OFF.
negative busbar is 48 V, the DCMU raises the alarm DC-out Fuse n Break.
In case that the voltage between the detecting contact of the DC output fuse n and the
In case that the voltage is 0, the DCMU does not raise the alarm DC-out Fuse n Break.
1. The DC output fuse n is OFF.
Alarm cause
2. The detecting cable of the DC output fuse n is disconnected or has a poor contact.
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Item
Description
1. If the DC output fuse is OFF, it is a normal alarm. In this case, find out the cause.
a. Check whether there is a short circuit in the DC output loop. If yes, find out the
cause for the short circuit, troubleshoot it and then replace the fuse.
b. Check whether the DC output current is too large.
c.
Check whether the capacity of the DC output fuse is too small. If yes, replace
the fuse. The fuse capacity should be 1.5 ~ 2 times larger than the DC load
current.
2. Check whether the detecting cable of the DC output fuse n is disconnected or

has a poor contact.
or any cable has a poor contact.
Select the DC voltage scale and measure the detecting voltage of the DC output
fuse n. The pin configuration of the X7 is as follows:
l
Voltage of X7-A17 to the negative busbar: detecting voltage of DC output

fuse 1.
Voltage of X7-C17 to the negative busbar: detecting voltage of DC output

fuse 2.

fuse 3.
l
Solution

fuse 4.
......

fuse 29.

fuse 30.
Voltage of X7-B27 to the negative busbar: detecting voltage of DC output

fuse 31.

fuse 32.

fuse 33.

fuse 34.

fuse 35.

fuse 36.
When the DC output fuse n is normal, the detecting voltage is 0 V. When the DC
output fuse n is OFF, the detecting voltage is 48 V.
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Item
Remark
Description
-
6.4.2 Battery Alarms

6.4.2.1 Battery Fuse n Break
Table 6-17 Analysis and Handling of Battery Fuse n Break
Item
Description
Alarm name
Battery Fuse n Break (n: 1~2)
Alarm category
DCMU alarm
Visible and audible alarms for DCMU;
Alarm indication
Visible and audible alarms for CSU;

Visible and audible alarms for background monitoring (if configured).
Alarm description
Battery fuse n is OFF.

When the battery fuse is OFF, the voltage between the detecting contact of the battery
fuse and the negative busbar should be higher than 800 mV.
When the battery fuse is ON, the voltage should be approximately 0 mV..
1. Battery fuse n is OFF.
Alarm cause
2. The detecting cable of battery fuse n is disconnected or in poor contact.

3. Some cable is disconnected from the DCMU board or in poor contact.
1. If battery fuse n is OFF, it is a normal alarm. In this case, find out the cause.
a. Check whether there is a short circuit in the battery loop. If yes, find out the
cause for the short circuit, troubleshoot it and then replace the fuse.
b. Check whether the battery fuse capacity is too small. If yes, replace the fuse.
2. Check whether the detecting cable of battery fuse n is disconnected or in poor
contact.
Solution
or any cable has a poor contact.
l
Voltage of X7- A32 to the negative busbar : detecting voltage of battery fuse 1.
Voltage of X7-C32 to the negative busbar: detecting voltage of battery fuse 2.
When the battery fuse is normal, the detecting voltage is approximately 0 mV.
Remark
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6.4.2.2 Battery Volt. Low

Table 6-18 Analysis and Handling of Battery Volt. Low
Item
Description
Alarm name
Battery Volt. Low
Alarm category
DCMU alarm
Alarm indication

Alarm description
The battery voltage is lower than Battery Volt. Low.
The battery voltage is lower than Battery Volt. Low.

1. The battery voltage is low.
2. The value of Battery Volt. Low is improper.
Alarm cause
3. The battery voltage measuring cable is disconnected or in poor contact.

positive and negative terminals of the battery group. If the battery voltage is low,
it is a normal alarm. In this case, determine whether to use a diesel generator to
power the system.
2. If the battery voltage is normal, check whether the value of Battery Volt. Low is
too large. If yes, set it to the default value or a value required by the customer.
with the battery fuse base.
Solution
Select the DC voltage scale of a multimeter and measure the battery measuring
voltage.
l
The measuring voltage of battery group 1 is that between the X7-A32 and the
positive busbar.
The measuring voltage of battery group 2 is that between the X7-C32 and the
positive busbar.
Normally, the measuring battery voltage should be equal to that between the
positive and negative terminals of the battery group.
Remark
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6.4.2.3 Battery Volt. Too Low

Table 6-19 Analysis and Handling of Battery Volt. Too Low
Item
Description
Alarm name
Alarm category
DCMU alarm
Alarm indication

Alarm description
The battery voltage is lower than Battery Volt. Too Low.
The battery voltage is lower than Battery Volt. Too Low.

1. The battery voltage is too low.
2. The value of Battery Volt. Too Low is improper.
Alarm cause
3. The battery voltage measuring cable is disconnected or in poor contact.

positive and negative terminals of the battery group. If the battery voltage is too
low, it is a normal alarm. In this case, determine whether to use a diesel generator
to power the system.
2. If the battery voltage is normal, check whether the value of Battery Volt. Too Low
is too large. If yes, set it to the default value or a value required by the customer.
with the battery fuse base.
Solution
Select the DC voltage scale of a multimeter and measure the battery measuring
voltage.
l
The measuring voltage of battery group 1 is that between the X7-A32 and the
positive busbar.
The measuring voltage of battery group 2 is that between the X7-C32 and the
positive busbar.
Normally, the measuring battery voltage should be equal to that between the
positive and negative terminals of the battery group.
Remark
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6.4.3 DCMU Troubleshooting

Symptom
Solution
1Check whether there is voltage at the power input terminal of the
DCMU.
The DCMU has no power input.
2Check whether the fuse of the DCMU breaks.

3Check whether any cable is disconnected from or in poor contact with
the power socket (X1) of the DCMU.
Reset the DCMU. If the fault persists, take out the DCMU to examine and
Disorderly LCD display
repair it.
The DCMU indicators fail to glow.

Keypad operations are ineffective.
Reset the DCMU.

Check whether any cable is disconnected from or in poor contact with the
keypad.
6.5 Alarm Handling of Rectifiers

6.5.1 AOH (In-V over high)
Table 6-20 Analysis and Handling of AOH (In-V over high)
Item
Description
Alarm name
AOH (In-V over high)
Alarm category
RMU alarm
Visible and audible alarms from RMU;
Alarm indication

Alarm description
The AC input voltage of a rectifier module is higher than (471 11) V.

In this case, the rectifier module stops working and the RMU raises an alarm.
1. The AC input voltage of a rectifier module is higher than (471 11) V.
Alarm cause
2. Some cable is disconnected from or has a poor contact with a board inside the
rectifier module.
3. Some board inside the rectifier module is faulty.
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Item
Description
1. If the AC input voltage of a rectifier module is higher than (471 11) V, it is a
normal alarm. When the AC input voltage recovers, the rectifier module recovers
automatically.
Solution
2. Check whether any cable is disconnected from or has a poor contact with a board
inside the rectifier module.
3. If no problem is found from the above steps, some board inside the rectifier module
is faulty. In this case, replace the rectifier module.
Remark
6.5.2 AH (In-V high)

Table 6-21 Analysis and Handling of AH (In-V high)
Item
Description
Alarm name
AH (In-V high)
Alarm category
RMU alarm
Alarm indication

Alarm description

In this case, the output current of the rectifier module is limited to (80 2) A.
1. The AC input voltage of a rectifier module is higher than (455 10) V.
Alarm cause
rectifier module.
1. If the AC input voltage of a rectifier module is higher than (455 10) V, it is a
normal alarm.
Solution
Remark
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6.5.3 AL (In-V low)

Table 6-22 Analysis and Handling of AL (In-V low)
Item
Description
Alarm name
AL (In-V low)
Alarm category
RMU alarm
Alarm indication

Alarm description
The AC input voltage of a rectifier module is lower than (302 10) V.

In this case, the output current of the rectifier module is limited to (80 2) A.
1. The AC input voltage of a rectifier module is lower than (302 10) V.
Alarm cause
rectifier module.
1. If the AC input voltage of a rectifier module is lower than (302 10) V, it is a
normal alarm.
Solution

Remark
6.5.4 AOL (In-V over low)

Table 6-23 Analysis and Handling of AOL (In-V over low)
Item
Description
Alarm name
AOL (In-V over low)
Alarm category
RMU alarm
Alarm indication

Alarm description

In this case, the rectifier module stops working and the RMU raises an alarm.
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Item
Description
1. The AC input voltage of a rectifier module is lower than (283 13) V.
Alarm cause
rectifier module.
1. If the AC input voltage of a rectifier module is lower than (283 13) V, it is a
normal alarm. When the AC input voltage recovers, the rectifier module recovers
automatically.
Solution
Remark
6.5.5 VH (Out-V high)

Table 6-24 Analysis and Handling of VH (Out-V high)
Item
Description
Alarm name
VH (Out-V high)
Alarm category
RMU alarm
Alarm indication

The DC output voltage of the rectifier module is higher than DCVH (DC output
Alarm description
over-voltage protection threshold).

In this case, the rectifier module has no output.
The DC output voltage of the rectifier module is higher than DCVH.

1. The DC output voltage of the rectifier module is higher than DCVH.
2. The value of DCVH is improper.
Alarm cause
rectifier module.
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Item
Description
1. If the DC output voltage of the rectifier module is higher than DCVH, it is a normal
alarm. In this case, stop the rectifier module, remove the fault and then restart it.
2. Check whether DCVH is too small in the RMU. If yes, set DCVH to the default
Solution
Remark
6.5.6 CL (Current limit)

Table 6-25 Analysis and Handling of CL (Current limit)
Item
Description
Alarm name
CL (Current limit)
Alarm category
RMU alarm
Alarm indication

Alarm description
The DC output current of the rectifier module is higher than LMTDA (current limit
threshold).
The DC output current of the rectifier module is higher than LMTDA.
1. The system is charging the batteries, so the rectifier module is in the current limit
Alarm cause
status.
2. There is a short circuit in the DC output loop.
1. Check whether the system is charging the batteries. If yes, it is a normal alarm.
2. Check whether there is a short circuit in the DC output loop. If yes, find out the
Solution
cause and troubleshoot it.

Remark
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6.5.7 SC (Short circuit)

Table 6-26 Analysis and Handling of SC (Short circuit)
Item
Description
Alarm name
SC (Short circuit)
Alarm category
RMU alarm
Alarm indication

l
When the output short circuit lasts less than 0.6 s, the rectifier module can recover
automatically.
Alarm description
When the output short circuit lasts over 0.6 s, the rectifier module will stop working
and get locked. In this case, troubleshoot it with power off and restart the rectifier
module.
Alarm cause
There is a short circuit in the output loop of the rectifier module and the short circuit
lasts over 0.6 s.
1. There is a short circuit in the output loop of the rectifier module.
1. Check whether there is a short circuit in the output loop of the rectifier module. If
yes, remove the short circuit.
Solution
2. If no problem is found from the above step, some board inside the rectifier module
Remark
6.5.8 IH (Out-A high)

Table 6-27 Analysis and Handling of IH (Out-A high)
Item
Description
Alarm name
IH (Out-A high)
Alarm category
RMU alarm
Alarm indication

Alarm description
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Item
Description
1. There is a short circuit in the output loop of the rectifier module.
Alarm cause
2. The Hall element inside the rectifier module is faulty. The Hall element measures
the output current of a rectifier module.
1. Check whether there is a short circuit in the output loop of the rectifier module. If
yes, remove the short circuit.
2. Perform the following operations to check whether the Hall element is faulty.
a. Record the output currents of the rectifier modules except the one that has an
IH (Out-A high) alarm. Calculate the sum of the currents (I1).
b. Turn OFF the rectifier module.
c.
Solution
Record the output currents of the working rectifier modules. Calculate the sum
of the currents (I2).
d. Calculate the difference between I2 and I1: Id = I2 - I1

e. Check whether Id is equal to the output current of a rectifier module before the
one that has an IH (Out-A high) alarm is turned OFF. If yes, the Hall element is
faulty. In this case, replace the element.
Remark
6.5.9 TOH (T over high)

Table 6-28 Analysis and Handling of TOH (T over high)
Item
Description
Alarm name
TOH (T over high)
Alarm category
RMU alarm
Alarm indication

Alarm description
The radiator temperature is higher than OFFT (over-heat protection threshold). The
rectifier module has no output.
The radiator temperature is higher than OFFT (over-heat protection threshold).
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Item
Description
1. The radiator temperature is higher than OFFT.
2. The value of OFFT is improper.
Alarm cause
3. The fan inside the rectifier module does not work.

4. The temperature measuring component or circuit inside the rectifier module is
faulty.
1. If the radiator temperature is higher than OFFT, it is a normal alarm. Turn OFF the
rectifier module, troubleshoot it and then restart the module.
2. Check whether the value of OFFT is too small for the rectifier module. If yes, set
OFFT to the default value or a value required by the customer.
Solution
3. Check whether the fan is faulty. Refer to 6.5.11 FF (Fan fail) for details.
4. If no problem is found from the above steps, the temperature measuring component
or circuit inside the rectifier module is faulty. In this case, replace the rectifier
module.
Remark
6.5.10 TH (T high)
Table 6-29 Analysis and Handling of TH (T high)
Item
Description
Alarm name
TH (T high)
Alarm category
RMU alarm
Alarm indication

Alarm description
The radiator temperature is higher than DELT (Decrease Load Temperature). The
rectifier module decreases its output current to 50%.
The radiator temperature is higher than DELT.
1. The radiator temperature is higher than DELT.
2. The value of DELT is improper.
Alarm cause
3. The fan inside the rectifier module does not work.

4. The temperature measuring component or circuit inside the rectifier module is
faulty.
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Item
Description
1. If the radiator temperature is higher than DELT, it is a normal alarm.
2. Check whether the value of DELT is too small for the rectifier module. If yes, set it
to the default value or a value required by the customer.
Solution
or circuit inside the rectifier module is faulty. In this case, replace the rectifier
module.
Remark
6.5.11 FF (Fan fail)

Table 6-30 Analysis and Handling of FF (Fan fail)
Item
Description
Alarm name
FF (Fan fail)
Alarm category
RMU alarm
Alarm indication

Alarm description
The fan is faulty. The output current of the rectifier module is limited to (30 2)A.
The fan is faulty.

1. The fan is blocked by dust.
Alarm cause
2. The fan is damaged.

3. The power supply of the fan is faulty.
4. The fan controlling board inside the rectifier module is faulty.
1. Check whether the fan is blocked by dust. If yes, remove the dust. (It is suggested
to clean the fan periodically.)
Solution
2. Check whether the fan is damaged. If yes, replace it.

3. Check whether the power supply of the fan or the fan controlling board inside the
rectifier module is faulty. If yes, replace the rectifier module.
Remark
6.5.12 P (Phase is lack)

Table 6-31 Analysis and Handling of P (Phase is lack)
Item
Alarm name
Description
P (Phase is lack)
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Item
Alarm category
Description
RMU alarm
Alarm indication

Alarm description
Alarm cause
In case that the AC input phase loss occurs, the output current of the rectifier module
will be limited to (30 2)A.
AC input phase loss
1. The AC input phase loss occurs.
2. The circuit inside the rectifier module is faulty.
1. If the AC input phase loss occurs, it is a normal alarm.
Solution
2. Replace the rectifier module if the circuit inside it is faulty
Remark
6.6 Alarm Handling of CSU

6.6.1 ZXDP-ACDP n Alarm
Table 6-32 Analysis and Handling of ZXDP-ACDP n Alarm
Item
Alarm name
Alarm category
Alarm indication
Description
ZXDP-ACDP n Alarm (n is the serial number of the AC power distribution rack. It
ranges from 1 to 2.)
CSU alarm
Alarm description
Some alarm occurs to the AC power distribution rack (ACDR) n.
Some alarm occurs to the ACDR n and is reported to the CSU.
Alarm cause
Some alarm occurs to the ACDR n.
Solution
Refer to Alarm Handling of AC Distribution Rack for details.
Remark
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6.6.2 ZXDP-DCDP n Alarm

Table 6-33 Analysis and Handling of ZXDP-DCDP n Alarm
Item
Alarm name
Alarm category
Alarm indication
Description
ZXDP-DCDP n Alarm (n is the serial number of the DC power distribution rack. It
ranges from 1 to 2.)
CSU alarm
Alarm description
Some alarm occurs to the DC power distribution rack (DCDR) n.
Some alarm occurs to the DCDR n and is reported to the CSU.
Alarm cause
Some alarm occurs to the DCDR n.
Solution
Refer to Alarm Handling of DC Distribution Rack for details.
Remark
6.6.3 ZXDP-ACDP n Com.Break

Table 6-34 Analysis and Handling of ZXDP-ACDP n Com.Break
Item
Alarm name
Alarm category
Alarm indication
Description
ZXDP-ACDP n Com.Break (n is the serial number of the AC power distribution rack.
It ranges from 1 to 2.)
CSU alarm
Alarm description
The ACDR n fails to communicate with the CSU.
The ACDR n fails to communicate with the CSU.

1. The ACDR address is incorrect in the ACDR n.
2. The ZXDP-AC Distri.Panel Count is incorrect in the CSU.
Alarm cause
3. The value of Select Protocol is incorrect in the ACDR n.

4. The RS485 cable between the ACDR n and the RECR is disconnected or faulty.
5. The RS485 port on the ACMU board of the ACDR n is faulty.
6. The MAIN or BACK board in the CSU is faulty.
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Item
Description
1. Check whether the ACDR address is incorrect in the ACDR n. If so, correct it.
2. Check whether the ZXDP-AC Distri.Panel Count is incorrect in the CSU. If so,
correct it.
3. Check whether the RS485 cable between the ACDR n and the RECR is
disconnected or incorrectly connected. The connection is shown in the figure below.
Solution
4. Check whether the value of Select Protocol is 485 in the ACDR n. If not, set it
to 485.
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Item
Description
5. Check whether the pin configurations of the RS485 connectors are incorrect or any
cable is disconnected. The correct pin configuration is: 1 1, 3 3, and 5 5.
Pin 1 RS485A, pin 3 RS485B, and 5 load sharing.
6. If no problem is found from the above steps, replace the ACMU board.
7. If the fault persists, replace the MAIN or BACK board in the CSU.
Remark
6.6.4 ZXDP-DCDP n Com.Break

Table 6-35 Analysis and Handling of ZXDP-DCDP n Com.Break
Item
Alarm name
Alarm category
Alarm indication
Description
ZXDP-DCDP n Com.Break (n is the serial number of the DC power distribution rack.
It ranges from 1 to 2.)
CSU alarm
Alarm description
The DCDR n fails to communicate with the CSU.
The DCDR n fails to communicate with the CSU.

1. The DCDR address is incorrect in the DCDR n.
2. The ZXDP-DC Distri.Panel Count is incorrect in the CSU.
Alarm cause
3. The value of Select Protocol is incorrect in the DCDR n.

4. The RS485 cable between the DCDR n and the RECR is disconnected or faulty .
5. The RS485 port on the DCMU board of the DCDR n is faulty.
6. The MAIN or BACK board in the CSU is faulty.
1. Check whether the DCDR address is incorrect in the DCDR n. If so, correct it.
2. Check whether the ZXDP-DC Distri.Panel Count is incorrect in the CSU. If so,
correct it.
3. Check whether the value of Select Protocol is 485 in the DCDR n. If not, set it
to 485
4. Check whether the RS485 cable between the DCDR n and the RECR is
Solution
disconnected or incorrectly connected. The correct connection is illustrated by the

figure in 6.6.3 ZXDP-ACDP n Com.Break.
5. Check whether the pin configurations of the RS485 connectors are incorrect or any
cable is disconnected. The correct pin configuration is: 1 1, 3 3, and 5 5.
Pin 1 RS485A, pin 3 RS485B, and 5 load sharing.
6. If no problem is found from the above steps, replace the DCMU board.
7. If the fault persists, replace the MAIN or BACK board in the CSU.
Remark
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6.6.5 SMR n Fan Break

Table 6-36 Analysis and Handling of SMR n Fan Break
Item
Description
Alarm name
SMR n Fan Break (n = 1~32)
Alarm category
CSU alarm
Alarm indication

Alarm description
The fan of the SMR n is faulty. The output current of the SMR n is limited to (302) A.
The SMR n has the FF (fan fail) alarm and communicates normally with the CSU.
1. The fan is blocked by dust.
Alarm cause
2. The fan is damaged.

3. The power supply of the fan is faulty.
4. The fan controlling board inside the SMR n is faulty.
1. Check whether the fan is blocked by dust. If yes, remove the dust. (It is suggested
to clean the fan periodically.)
Solution
2. Check whether the fan is damaged. If yes, replace it.

3. Check whether the power supply of the fan or the fan controlling board inside the
SMR n is faulty. If yes, replace the SMR n.
Remark
Refer to 6.5.11 FF (Fan fail)
6.6.6 SMR n T High

Table 6-37 Analysis and Handling of SMR n T High
Item
Description
Alarm name
SMR n T High (n = 1~32)
Alarm category
CSU alarm
Alarm indication

Alarm description
The SMR n radiator temperature is higher than DELT (Decrease Load Temperature),
and the SMR n decreases its output current to 50%.
The SMR n has the TH (temperature high) alarm and communicates normally with
the CSU.
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Item
Description
1. The radiator temperature is higher than DELT.
Alarm cause
2. The value of DELT is improper in the RMU.

3. The fan inside the SMR n does not work.
4. The temperature measuring component or circuit inside the SMR n is faulty.
1. If the radiator temperature is higher than DELT, it is a normal alarm.
2. Check whether the value of DELT is too small in the RMU. If yes, set it to the
Solution
or circuit inside the SMR n is faulty. In this case, replace the SMR n.
Remark
6.6.7 SMR n T High Stop

Table 6-38 Analysis and Handling of SMR n T High Stop
Item
Description
Alarm name
SMR n T High Stop (n = 1~32)
Alarm category
CSU alarm
Alarm indication

Alarm description
The SMR n radiator temperature is higher than OFFT (over-heat protection threshold),
and the SMR stops its output.
The SMR n has the TOH (temperature over high) alarm and communicates normally
with the CSU.
1. The radiator temperature is higher than OFFT.
Alarm cause
2. The value of OFFT is improper in the RMU.

3. The fan inside the SMR n does not work.
4. The temperature measuring component or circuit inside the SMR n is faulty.
1. If the radiator temperature is higher than OFFT, it is a normal alarm. Turn OFF the
SMR n, troubleshoot it and then restart the module.
2. Check whether the value of OFFT is too small in the RMU. If yes, set it (in the CSU)
Solution
to the default value or a value required by the customer.

or circuit inside the SMR n is faulty. In this case, replace the SMR n.
Remark
Refer to 6.5.9 TOH (T over high).
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6.6.8 SMR n DC High Stop

Table 6-39 Analysis and Handling of SMR n DC High Stop
Item
Description
Alarm name
SMR n DC High Stop (n = 1~32)
Alarm category
CSU alarm
Alarm indication

Alarm description
The SMR output voltage is higher than DCVH (DC output over-voltage protection
threshold), and the SMR stops its output.
The SMR n has the VH (output voltage high) alarm and communicates normally with
the CSU.
1. The DC output voltage of the SMR n is higher than DCVH.
2. The value of DCVH is improper in the RMU.
Alarm cause
SMR n.
4. Some board inside the SMR n is faulty.
1. If the DC output voltage of the SMR n is higher than DCVH, it is a normal alarm. In
this case, stop the SMR n, remove the fault and then restart it.
2. Check whether the value of DCVH is too small in the RMU. If yes, set it (in the
CSU) to the default value or a value required by the customer.
Solution
inside the SMR n.
4. If no problem is found from the above steps, the SMR n is faulty. In this case,
replace the SMR n.
Remark
Refer to 6.5.5 VH (Out-V high).
6.6.9 SMR n Phase lack

Table 6-40 Analysis and Handling of SMR n Phase lack
Item
Description
Alarm name
SMR n Phase lack (n = 1~32)
Alarm category
CSU alarm
Alarm indication

Alarm description
The phase loss occurs to the SMR n and the output current of the SMR n is limited
to (30 2) A.
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Item
Alarm cause
Description
The SMR n has the P (phase loss) alarm and communicates normally with the CSU.
1. The AC input phase loss occurs.
2. The circuit inside the SMR n is faulty.
1. If the AC input phase loss occurs, it is a normal alarm.
Solution
2. Replace the SMR n if the circuit inside it is faulty
Remark
Refer to 6.5.12 P (Phase is lack) for details.
6.6.10 SMR n DC-out Short

Table 6-41 Analysis and Handling of SMR n DC-out Short
Item
Description
Alarm name
SMR n DC-out Short (n = 1~32)
Alarm category
CSU alarm
Alarm indication

l
When the output short circuit lasts less than 0.6 s, the SMR n can recover
automatically.
Alarm description
When the output short circuit lasts over 0.6 s, the SMR n stops its output. In this
case, manually stop the SMR n, remove the short circuit and then restart the
SMR n.
Alarm cause
The SMR n has the SC (output short circuit) alarm and communicates normally with
the CSU.
1. There is a short circuit in the output loop of the SMR n.
1. Check whether there is a short circuit in the output loop of the SMR n. If yes,
remove the short circuit.
Solution
2. If no problem is found from the above step, the cause is that some board inside
the SMR n is faulty. In this case, replace the SMR n.
Remark
Refer to 6.5.7 SC (Short circuit).
6.6.11 SMR n AC Over-Volt

Table 6-42 Analysis and Handling of SMR n AC Over-Volt
Item
Alarm name
Description
SMR n AC Over-Volt (n = 1~32)
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Item
Alarm category
Description
CSU alarm
Alarm indication

Alarm description
The AC input voltage of the SMR n is higher than (45510) V. The output current of
the SMR n is limited to (802) V.
The SMR n has the AOH (input voltage over high) alarm and communicates normally
with the CSU.
1. The AC input voltage of the SMR n is higher than (45510) V.
Alarm cause
SMR n.
1. If the AC input voltage is higher than (45510) V, it is a normal alarm. When the AC
input voltage recovers, the SMR n will recover automatically.
Solution
inside the SMR n.

replace the SMR n.
Remark
Refer to 6.5.1 AOH (In-V over high).
6.6.12 SMR n AC Volt. Low

Table 6-43 Analysis and Handling of SMR n AC Volt. Low
Item
Description
Alarm name
SMR n AC Volt. Low (n = 1~32)
Alarm category
CSU alarm
Alarm indication

Alarm description
The AC input voltage of the SMR n is lower than (30210) V. The output current of
the SMR n is limited to (802) V.
The SMR n has the AOL (input voltage over high) alarm and communicates normally
with the CSU.
1. The AC input voltage of the SMR n is lower than (30210) V.
Alarm cause
SMR n.
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Item
Description
1. If the AC input voltage is lower than (30210) V, it is a normal alarm. When the AC
input voltage recovers, the SMR n will recover automatically.
Solution
inside the SMR n.

replace the SMR n.
Remark
Refer to 6.5.4 AOL (In-V over low).
6.6.13 SMR n Comm.Break

Table 6-44 Analysis and Handling of SMR n Comm.Break
Item
Description
Alarm name
SMR n Comm.Break (n = 1~32)
Alarm category
CSU alarm
Alarm indication

Alarm description
The SMR n fails to communicate with the CSU.
The CSU cannot receive signals from the SMR n.

1. The value of SMR Count is incorrect in the CSU.
Alarm cause
2. The SMR n shares the same ADDR (address) with some other SMR.
3. The connector at the back of the SMR n has a poor contact with the RECR socket.
1. Check the value of SMR Count is correct in the CSU. If not, correct it.
2. Check whether the SMR n shares the same ADDR (address) with some other SMR.
If yes, change the ADDR of the SMR. The ADDR of each SMR should be unique.
3. Perform the following steps to check whether the connector at the back of the SMR
n has a poor contact with the RECR socket.
a. Uninstall the SMR n and install it into the slot of some other SMR that can communicate with the CSU normally.
Solution
b. Install the some other SMR into the slot of the SMR n.
c.
Check whether the Comm.Break alarm disappears for the SMR n and happens
to the some other SMR. If so, the RECR socket that connects the connector
at the back of the SMR n is faulty. In this case, maintenance is required.
4. If no problem is found from the above steps, some board inside the SMR n is
faulty. In this case, replace the SMR n.
Remark
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Appendix A
Alarm List
Classification
S/N
Alarm
AC-in Under-Voltage
AC-in Over-Voltage
AC Power down
Arrester Break
Phase Lack
Description
AC input voltage is lower than AC-in Volt.
Min.
AC input voltage is higher than AC-in Volt.
Max.
Three AC input phase voltages are lower
than 10 VAC.
One or two AC input phase voltages are
lower than 10 VAC.
The difference between two AC input
Phase Imbalance
voltages is larger than Phase Imbalance.Max.
ACMU (ZXDP03)
7
Env. Temp. High
Env. Hum. High
Environment temperature is higher than

Env. Temp. Max.
Environment humidity is higher than Env.
Hum. Max.
Battery n Temp. High

9
Battery n temperature is higher than Batt.

n: serial number of battery groups;
Temp. Max.
n = 1 or 2
10
Arrester Switch Off
Surge arrester switch is OFF.
Switch n Break
11
n: serial number of switches,
AC INPUT switch n is OFF;
ranging from 1 to 12.
A-1
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Classification
DCMU (ZXDP12)
S/N
Alarm
Battery Volt. Low
Description
DC output voltage is higher than DC-Out
Volt. Max.
DC output voltage is lower than DC-Out
Volt. Min.
Battery voltage is lower than Battery Volt.
Low.
Battery voltage is lower than Battery Volt.
Too Low.
DC-out Fuse n Break

5
n : serial number of DC output switches,
DC output loop n is open.
ranging from 1 to 36 for the system

Battery Fuse n Break
6
n: serial number of battery switches;
Battery loop n is open.
n = 1 or 2
1
In-V over high (AOH)
AC input voltage is too high
In-V high(AH)
AC input voltage is high
In-V low(AL)
AC input voltage is low
In-V over low(AOL)
AC input voltage is too low
Out-V high(VH)
Output voltage is high
Current limit(CL)
Output current limit
Short circuit(SC)
Output short circuit
Out-A high(IH)
Output current is high
T over high(TOH)
Temperature is too high
10
T high(TH)
Temperature is high
11
Fan fail(FF)
The fan is faulty
12
Phase is lack(P)
Phase lack
ACDR Alarm
Some alarm occurs to the ACDR.
ZXDP-ACDP1 Alarm
ZXDP-ACDP2 Alarm
ZXDP-DCDP1 Alarm
ZXDP-DCDP2 Alarm
ACDR Comm.Break
ACDR communication failure
RMU (ZXD5000)
CSU
A-2
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Appendix A Alarm List
Classification
S/N
Alarm
Description
10
Fan Break
SMR fan is faulty. The rectifier module lim-
11
its the output current to (302) A.

T High
SMR radiator temperature is higher than

), and then the SMR
SMR Half Load T(
12
works with half load.

DC High Stop
SMR output voltage is higher than SMR

Stop Volt. (V), and the SMR shuts down.
13
Solution: 1. Turn OFF AC INPUT switch

of the SMR; 2. Eliminate the fault; 3. Turn
ON AC INPUT switch.
T High Stop
SMR radiator temperature is higher than

), and the SMR shuts
SMR Stop T(
down.
14
ON AC INPUT switch.
15
Phase lack
With phase lack, the rectifier module limits

the output current to (302) A.
If SMR output short circuit last less than 0.6
DC-out Short
second, it will automatically recover.

If SMR output short circuit last over 0.6
second, the SMR shuts down.
16

ON AC INPUT switch.
AC Over-Volt
AC input voltage is higher than AC-in Volt.
17
Max. (V). The rectifier module limits the

output current to (802) A.
AC Volt. Low
AC input voltage is lower than AC-in Volt.
18
Min. (V). The rectifier module limits the

output current to (802) A.
19
Comm.Break
SMR communication failure
A-3
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A-4
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Appendix B
Glossary
Table of Contents
AC Distribution Part ................................................................................................ B-1
DC Distribution Part ................................................................................................ B-2
Rectifier Part........................................................................................................... B-2
Battery Part ............................................................................................................ B-3
Communication Part ............................................................................................... B-4
B.1 AC Distribution Part

The AC distribution part is described in Table B-1.
Table B-1 AC Distribution Part
Term
Description
Mains
Primary AC input source for the power supply equipment.
Generator
3-phase 5-wire system
Secondary AC input source for the power supply equipment. Diesel

generator or gasoline generator are the most commonly used.
The connection mode of AC power supply, including phase wires of 3
AC phases (U, V and W), neutral wire (N) and ground wire (PE).
The connection mode of AC power supply when the user has only
Single-phase 3-wire system
signal phase AC power, including phase wire (live wire, L), neutral wire
(N) and ground wire (PE).
Also called automatic air switch or circuit breaker. It is a kind of circuit
protection facility, capable of automatic disconnection upon overload
Air switch
or short-circuit. The air switches used in the combined power system

involve AC power input end, lightning arrester air switch, AC standby
output, rectifier AC input and load output.
AC contactor
AC transducer
A kind of over/under-voltage protection device of the AC circuit, used

for the AC input power.
Used for detecting the AC input voltage and current.
B-1
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Term
Description
Generally used in AC level C lightning protection. Its purpose is to
discharge the high current caused by lightning or surge current input
by power supply network. The lightning arresters used in ZTE DC
power system are of OBO and PHOENIX brands. The OBO lightning
AC lightning arrester
arrester has a small mechanical window, which is normally green when

the arrester is normal and turns red if it is damaged. The window of
the PHOENIX lightning arrester has no color in normal case and red in
damaged case. It is required to regularly check the lightning arrester
and immediately replace it if its window turns red.
B.2 DC Distribution Part

The DC distribution part is described in Table B-2.
Table B-2 DC Distribution Part
Term
Fuse
DC contactor
Description
Fuse protector. When over-load or short-circuit occurs on the line, the
fuse will break, and thus disconnecting the circuit.
Used for under-voltage protection of the battery, emergency lighting
control and load low voltage disconnection function.
When the AC power input fails, the battery powers the load. The dis-
First Load Low Voltage

Disconnect (LLVD1)
charging of the battery leads to a gradual decrease of the output voltage. When the voltage falls to the threshold of the LLVD1, the system
will automatically shut down less important load. Due to reduced load,
the battery can power the important load for a longer time.
When the voltage falls to the threshold of the LLVD2, the system will
Second Load low Voltge
automatically cut off the entire load. After all the load is cut off, the
Disconnect (LLVD2)
ceaseless discharging of the battery is terminated, and thus preventing

the battery from damage due to excessive discharging.
Load
Equipment powered by the combined power supply.
B.3 Rectifier Part

The rectifier part is described in Table B-3.
Table B-3 Rectifier Part
A rectifier converts AC power into DC power. In the DC power system,
Rectifier
multiple rectifiers work in parallel connection mode, with the total output capacity equal to the sum of the output current of every rectifier.
B-2
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Appendix B Glossary
An over-load protection function. When the rectifier current exceeds

Current limiting
the pre-set value, the output current will be limited. When input voltage
of the rectifier is too low, the current limiting protection will take effect
as well.
B.4 Battery Part

The battery part is described in Table B-4.
Table B-4 Battery Part
Term
Description
The battery used in the DC power supply system is usually sealed
lead-acid maintenance-free battery. This kind of battery is almost free
of moisture loss in the recharging/discharging, so water supplement is
Battery
unnecessary and erosive gas can be avoided, and thus requiring no

maintenance. The standard battery voltage can be 2 V, 4 V, 6 V, or
12 V (mostly used in DC power system). 24 pieces of batteries are
connected in series to form a 48 V battery group.
Recharging mode of the battery. When the battery is full, the charger
will not stop recharging, instead, it still provides constant floating
Floating charge
charge voltage and small floating charge current for the battery. Once
the charger stops recharging, the battery will naturally discharge
power. Thus, the float charging mode is used to balance this natural
discharging. Usually, the float charging voltage is 53.5 V.
Recharging the battery in the mode of specified current and specified
time, featuring a short recharging time. This recharging mode is often
Equalized charge
used when the professional maintenance personnel maintain the battery, facilitating the activation of the chemical features of the battery.
Usually, the equalized charge voltage is 56.4 V.
Usually represented with AH. It is an important basis for recharging/dis-
Battery capacity
charging management of the battery. Thus, it is required to properly

set the battery capacity of the system upon commissioning.
The leakage current of the battery is sensitive to temperature. To suppress leakage current, temperature compensation is applied to the
Battery temperature
battery voltage. Usually, the compensation level is 25C. When the
compensation coefficient
battery temperature increases by 1C, the voltage of each battery decreases by 3 mV; when the battery temperature decreases by 1C, the
voltage of each battery increases by 3 mV.
Battery temperature sensor
Used for detecting the battery group temperature.
Discharge
Process during which the battery supplies power to the load.
B-3
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Term
Description
The case in which the battery voltage is equal to or even lower than
Over discharge
the nominal lower limit. The excessive discharging heavily harms the
battery.
B.5 Communication Part

The communication part is described in Table B-5.
Table B-5 Communication Part
Term
Dry contact
Description
Passive contact, used for signal transfer and divided into normallyclose contact and normally-open contact.
A kind of serial communication physical interface standard, commonly
RS232
used for short-distance transmission. It supports 3-wire transmission.

Signals are divided into transmitting, receiving and signal ground.
Differential mode serial asynchronous transmission data interface. It
RS485
can implement multi-station interconnection and remote transmission.

Usually, there are two data wires, supporting over 1000-m transmission distance.
B-4
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Appendix C
Parameter List
Classification
S/N
Parameter
Default
Range
Step
AC-in Volt. Max.
456V
400V ~ 470V
AC-in Volt. Min.
304V
300V ~ 360V
Phase Imbalance.Max
55
22 ~ 67
Env. Temp. Max.
45
25 ~ 60
Env. Hum. Max.
85%
10% ~ 99%
1%
Batt. Temp. Max.
40
25 ~ 50
AC Curr. Indu. Para.
0.00 ~ 9.99
0.01
Batt1. Temp. Zero
-10 ~ 10
Batt2. Temp. Zero
-10 ~ 10
10
Battery Configure
YES
YES/NO
11
ACDR address
1 ~ 254
12
Select Protocol
485
485/1104
13
-20 ~ 20
14
-20 ~ 20
15
Phase C Current Zero
-20 ~ 20
16
Env.Temp. Zero
-10 ~ 10
17
Alarm Sound
ON
ON/OFF
10
0 ~1 4
Select Protocol
485
1104/485
Battery Configure
Two
Battery1 Shunt Zero
-99.9 ~ 99.9
0.1
0.00 ~ 9.99
0.01
Battery2 Shunt Zero
-99.9 ~ 99.9
0.1
0.00 ~ 9.99
0.01
ACMU (ZXDP03)
DCMU (ZXDP12)
Two, Bat1,
Bat2, None
C-1
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Classification
S/N
Parameter
Default
Range
Step
DC-Volt. Zero
-1.0 ~ 1.0
0.1
DC-Out Volt. Max
58
54.0 ~ 60.0
0.1
10
DC-Out Volt. Min
48
48.0 ~ 52.0
0.1
11
Battery Volt. Low
45
43.0 ~ 48.0
0.1
12
42
42.0 ~ 47.0
0.1
13
Alarm Sound Switch
ON
ON/OFF
14
DCDR Address
1 ~ 254
-99.9 ~ 99.9
0.1
0.00 ~ 9.99
0.01
DC-Out n Shunt Zero

15
n: serial number of DC output shunts,

ranging from 1 to 14
DC-Out n Shunt Zero
16
n: serial number of DC output shunts,

ranging from 1 to 14
DCVH
58
55.0 ~ 60.0
0.1
OFFT
75
70 ~ 80
DELT
65
60 ~ 70
FRT
50
45 ~ 55
SRT
35
30 ~ 40
LMTDA
30
10 ~ 110
0.5
FLOAT
53.5
42.0 ~ 58.0
0. 1
EQUAL
56.4
48.0 ~ 58.0
0.1
DISCH
46
42.0 ~ 53.6
0.1
10
ADDR
224
1 ~ 96
AC-in Volt. Max. (V)
456
400~470
AC-in Volt. Min. (V)
304
300~360
Envir. T() Max.
45
25~60
Envir. Humidity Max. (%)
85
10~99
Battery T() Max.
40
25~50
0.00~9.99
0.01
DC-out Volt. Max. (V)
58
54.0~60.0
0.1
DC-out Volt. Min. (V)
48
48.0~52.0
0.1
SMR Curr. Limit (A)
100
10~110
10
SMR Float Volt. (V)
53.5
42.0~57.0
0.01
11
SMR Equalize Volt. (V)
56.4
44.0~58.0
0.01
RMU (ZXD5000)
CSU
C-2
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Appendix C Parameter List
Classification
S/N
Parameter
Default
Auto
Range
Step
Float, Equal,
12
SMR Equalize/Float Choose
13
SMR Half Load T()
65
60~75
14
SMR Stop T()
75
70~80
15
SMR Stop Volt. (V)
60
58.0~60.0
0.1
16
Battery Volt. Low (V)
45.0
43.0~48.0
0.1
17
Battery Volt. too Low (V)
42.0
42.0~47.0
0.1
18
Equalizing Circle (Day)
180
15365
19
15
5~25
20
200
0~9990
10
21
200
0~9990
10
22
0~9990
10
23
0~9990
10
24
T.Compensate Coeff.(mV/)
0~5
25
Min. Disch.Cap. To Equ.(%)
15
5~30
26
Equalizing Time (H)
10
1~48
27
SMR Count
1~85
28
Alarm Sound Switch
ON
OFF/ON
29
His.Data Rec.Interval(Min)
60
5~120
30
Not Exist
31
0~2
32
1~2
Test
Not Exist;
Exist
C-3
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C-4
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Appendix D
Term List
Abbreviation
Full Name
ACMU
AC Monitoring Unit
ALM
Alarm
CL
Current Limit
CSU
Centralized Supervision Unit
DCMU
DC Monitoring Unit
EMB
Environment Monitor Board
EQU
Equalized charge
LCD
Liquid Crystal Display
LED
Light Emitting Diode
NC
Normally Closed
NO
Normally Open
PCB
Printed Circuit Board
PE
Protective Earth
PWR
Power
RLY
Relay Output Board
SMR
Switching Mode Rectifier
D-1
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D-2
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Appendix E
Electrical Connection
Diagram of ZXDP03
E-1
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E-2
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Appendix F
Electrical Connection
Diagram of ZXDP12
F-1
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F-2
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Figures
I
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Figures
II
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Tables
Table 1-1 Safety Signs .............................................................................................. 1-1
Table 1-2 Safety Precautions .................................................................................... 1-2
Table 3-1 Indicators on ZXDP03 ............................................................................... 3-3
Table 3-2 Internal Components of ZXDP03 ............................................................... 3-5
Table 3-3 Interfaces on the ZXDU3000-ACMU Board ............................................... 3-7
Table 3-4 Interfaces on the ZXDU3000-DCMU Board ............................................. 3-12
Table 3-5 Components on the Front of the Rectifier Module .................................... 3-14
Table 3-6 Indicators on the Rectifier Module ........................................................... 3-14
Table 3-7 Components on the Back of the Rectifier Module .................................... 3-15
Table 3-8 Pin Definitions of the Multifunction Socket ............................................... 3-16
Table 3-9 Indicators on CSU ................................................................................... 3-20
Table 3-10
Interfaces on ZXDU3000 BACK Board ................................................. 3-20
Table 3-11 Indicators on CSU.................................................................................. 3-22

Table 4-1 ACMU Parameters to Be Set in System Commissioning............................ 4-1
Table 4-2 Buttons on the Operation Panel of ACMU.................................................. 4-2
Table 4-3 Real-time Data Interface of ACMU............................................................. 4-4
Table 4-4 Alarm List of ACMU ................................................................................... 4-5
Table 4-5 System Parameters of ACMU.................................................................... 4-8
Table 4-6 DCMU Parameters to Be Set in System Commissioning ......................... 4-13
Table 4-7 Buttons on the Operation Panel of DCMU ............................................... 4-14
Table 4-8 Alarm List of DCMU................................................................................. 4-17
Table 4-9 System Parameters of DCMU.................................................................. 4-19
Table 4-10 Buttons on the Operation Panel of RMU ................................................ 4-24
Table 4-11 Description of Real-time Data Interface.................................................. 4-25
Table 4-12 Alarm Codes and Corresponding Alarm information .............................. 4-26
Table 4-13 RMU Parameters................................................................................... 4-27
Table 4-14 Adjust Parameters of RMU .................................................................... 4-29
Table 4-15 System Parameters of CSU................................................................... 4-31
Table 4-16 Buttons on CSU..................................................................................... 4-31
Table 4-17 Alarm List of CSU.................................................................................. 4-33
Table 4-18 System Parameters of CSU................................................................... 4-35
Table 4-19 Description of Alarm Relays .................................................................. 4-40
III
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Table 5-1 Emergency Handling of AC Distribution Rack ............................................ 5-2

Table 5-2 Emergency Handling of DC Distribution Rack............................................ 5-3
Table 5-3 Emergency Handling of Rectifier ............................................................... 5-3
Table 5-4 Emergency Handling of CSU ..................................................................... 5-3
Table 5-5 Connecting DC Output Cables................................................................. 5-12
Table 6-1 Authorization Instructions for ZTE Power Equipment ................................. 6-1
Table 6-2 Analysis and Handling of AC-in Under-Voltage .......................................... 6-2
Table 6-3 Analysis and Handling of AC-in Over-Voltage ............................................ 6-5
Table 6-4 Analysis and Handling of AC Power down ................................................. 6-7
Table 6-5 Analysis and Handling of Arrester Break.................................................. 6-10
Table 6-6 Analysis and Handling of Phase Lack...................................................... 6-11
Table 6-7 Analysis and Handling of Phase Imbalance ............................................. 6-13
Table 6-8 Analysis and Handling of Arrester Switch Off........................................... 6-16
Table 6-9 Analysis and Handling of Switch n Break................................................. 6-17
Table 6-10 Analysis and Handling of Battery 1 Temp. High ..................................... 6-18
Table 6-11 Analysis and Handling of Battery 2 Temp. High ..................................... 6-19
Table 6-12 Analysis and Handling of Env. Temp. High ............................................ 6-20
Table 6-13 Analysis and Handling of Env. Hum. High ............................................. 6-21
Table 6-14 Analysis and Handling of DC-Out Volt. Too High ................................... 6-23
Table 6-15 Analysis and Handling of DC-Out Volt. Too Low .................................... 6-24
Table 6-16 Analysis and Handling of DC-out Fuse n Break ..................................... 6-25
Table 6-17 Analysis and Handling of Battery Fuse n Break ..................................... 6-27
Table 6-18 Analysis and Handling of Battery Volt. Low............................................ 6-28
Table 6-19 Analysis and Handling of Battery Volt. Too Low ..................................... 6-29
Table 6-20 Analysis and Handling of AOH (In-V over high) ..................................... 6-30
Table 6-21 Analysis and Handling of AH (In-V high) ................................................ 6-31
Table 6-22 Analysis and Handling of AL (In-V low) .................................................. 6-32
Table 6-23 Analysis and Handling of AOL (In-V over low) ....................................... 6-32
Table 6-24 Analysis and Handling of VH (Out-V high) ............................................. 6-33
Table 6-25 Analysis and Handling of CL (Current limit)............................................ 6-34
Table 6-26 Analysis and Handling of SC (Short circuit)............................................ 6-35
Table 6-27 Analysis and Handling of IH (Out-A high)............................................... 6-35
Table 6-28 Analysis and Handling of TOH (T over high) .......................................... 6-36
Table 6-29 Analysis and Handling of TH (T high) .................................................... 6-37
Table 6-30 Analysis and Handling of FF (Fan fail) ................................................... 6-38
IV
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Tables
Table 6-31 Analysis and Handling of P (Phase is lack) ............................................ 6-38

Table 6-32 Analysis and Handling of ZXDP-ACDP n Alarm ..................................... 6-39
Table 6-33 Analysis and Handling of ZXDP-DCDP n Alarm..................................... 6-40
Table 6-34 Analysis and Handling of ZXDP-ACDP n Com.Break............................. 6-40
Table 6-35 Analysis and Handling of ZXDP-DCDP n Com.Break ............................ 6-42
Table 6-36 Analysis and Handling of SMR n Fan Break .......................................... 6-43
Table 6-37 Analysis and Handling of SMR n T High ................................................ 6-43
Table 6-38 Analysis and Handling of SMR n T High Stop ........................................ 6-44
Table 6-39 Analysis and Handling of SMR n DC High Stop ..................................... 6-45
Table 6-40 Analysis and Handling of SMR n Phase lack ......................................... 6-45
Table 6-41 Analysis and Handling of SMR n DC-out Short ...................................... 6-46
Table 6-42 Analysis and Handling of SMR n AC Over-Volt ...................................... 6-46
Table 6-43 Analysis and Handling of SMR n AC Volt. Low ...................................... 6-47
Table 6-44 Analysis and Handling of SMR n Comm.Break ...................................... 6-48
Table B-1 AC Distribution Part ..................................................................................B-1
Table B-2 DC Distribution Part ..................................................................................B-2
Table B-3 Rectifier Part .............................................................................................B-2
Table B-4 Battery Part...............................................................................................B-3
Table B-5 Communication Part..................................................................................B-4
V
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ZXDU3000 (V2.0) DC Power System User Manual

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Serial Number: sjzl20086403

ZTE Proprietary and Confidential

Chapter 2 Overview .................................................................................... 2-1

Chapter 3 Structure and Operating Principles ........................................ 3-1

Chapter 4 Monitoring Unit Operations ..................................................... 4-1

ZTE Proprietary and Confidential

4.1.2 Operation Panel of ACMU......................................................................... 4-2

ZTE Proprietary and Confidential

4.4.12 Alarm Relays ....................................................................................... 4-40

Chapter 5 Operation and Maintenance..................................................... 5-1

Chapter 6 Alarm Handling ......................................................................... 6-1

ZTE Proprietary and Confidential

6.3.4 ACMU Troubleshooting........................................................................... 6-23

Appendix A Alarm List .............................................................................. A-1

ZTE Proprietary and Confidential

B.4 Battery Part ....................................................................................................... B-3

Appendix C Parameter List....................................................................... C-1

ZTE Proprietary and Confidential

ZTE Proprietary and Confidential

About this Manual

What is in this Manual

Chapter 1 Safety Instructions

installation, maintenance and operation of the system.

specifications of the system.

Chapter 3 Structure and Operating

Describes the structure and operating principles of the

Chapter 4 Monitoring Unit Operations

including ACMU, DCMU, RMU and CSU.

Chapter 5 Operation and Maintenance

emergency alarm handling, maintenance and storage

Chapter 6 Alarm Handling

Describes the alarm handling of the system.

Appendix A Alarm List

Provides an alarm list of monitoring units.

Provides some glossaries related to DC power systems.

Appendix C Parameter List

Provides a parameter list of monitoring units.

Appendix D Term List

Provides some terms related to the system.

Appendix E Electrical Connection

Provides the electrical connection diagram of the AC

power distribution rack ZXDP03.

Appendix F Electrical Connection

Provides the electrical connection diagram of the DC

power distribution rack ZXDP12.

ZTE Proprietary and Confidential

ZTE Proprietary and Confidential

1.1 Safety Signs

ZTE Proprietary and Confidential

ZXDU3000 User Manual

1.2 Safety Precautions

Observe the local safety

Direct contact or indirect contact

Never wear any conductive

with high voltage and mains through

object, such as watch,

damp object will endanger the

hand chain, bracelet or ring

during the operation on the

Prevent any moisture from