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BI TP LN THY LC V KH NN
NHM ONE GIRL
GVHD: Trn Nguyn Duy phng
STT
1
2
3
4
5
6
7
8
9
H v tn sinh vin
Ng Trit Lm
Phan Minh Lut
Trn Nht Minh
Nguyn Vn Lim
Nguyn Vn Tr
Nguyn Thanh Phc
Trn Th Thu Thy
Hunh Thanh Tm
Thi Hong V
MSSV
21301995
21302265
21302384
21302037
21304360
21303046
21304028
21303503
21304907
MC LC
SCH POWER HYDRAULICS
BI TP A1
BI TP A2
21
CHNG 1
31
CHNG 2
32
CHNG 3
50
CHNG 4
55
CHNG 5
68
CHNG 6
69
75
23 CU BI TP
75
CHNG 1
89
CHNG 2
94
CHNG 3
CHNG 4
102
CHNG 5
CHNG 6
107
CHNG 7
109
CHNG 8
CHNG 9
CHNG 10
109
CHNG 1
113
CHNG 2
121
CHNG 3
132
CHNG 4
139
CHNG 5
171
CHNG 6
194
CHNG 7
211
CHNG 8
227
CHNG 9
242
CHNG 10
109
CHNG 11
268
POWER HYDRAULICS
Bi tp A.1
Bi A.1.1 Correct the draughing error.
Chnh sa li li sai ca mch.
Hnh A.1
Bi lm:
-Van gim p c tc dng x du v b khi xylanh i ht hnh trnh nhng khng
cn thit do bm bng tay.
-ng du v b van iu hng t sai ch. Phi t trng thi di.
-Van tit lu lm cho xylanh h ti t t nhng chnh xc nn dng van tit lu iu
chnh c.
Bi A.1.2 Correct the draughing error.
Chnh sa li li sai ca mch
Hnh A.2
Bi lm:
-Van 1 chiu lp sai hng cn i chiu van 1 chiu li.
Bi A.1.3 In the circuit shown in Figure A.3, given that the load included pressure on the
extend stroke in 150 bar and on the retract stroke is 70 bar, and the relief valve pressure
setting is 165 bar, draw a pressure-time for a complete extend and retract cylcle. The
graph should start and end with directional control valve in the mid position. Assume the
extend stroke takes 12 seconds and the retract stroke 9 seconds.
Mt mch thy lc cho nh hnh A.3, p sut khi y l 150bar v khi li v vi p
sut 70bar, van gii hn p sut gin tip 2 tng c ci t 165bar. V biu qua
h gia p sut vi thi gian cho mt chu trnh y v ko v ca xilanh. Biu bt u
v kt thc vi van iu hng trng thi gia. Gia s qu trnh y mt 12 giy v ko
v mt 9 giy.
Hinh A.3
Hnh A.4
What are the characteristics of this circuit and in what cercumstances is it most
usually employed?
Hnh A.5
-Li sai: Van 1 chiu lp sai hngi chiu van 1 chiu li, van x ti bn tri
nn dng van x ti loi gin tip.
- Bm th 1 cung cp lu lng ln, p sut nh: bm ny c tc dng y xylanh
i nhanh trong qu trnh chy khng ti v s ngng cung cp lu lng khi chm chi tit.
-Bm th 2 cung cp p sut ln, lu lng nh: bm ny lun hot ng, khi chm
chi tit bm 1 ngng nhng bm ny vn hot ng v pht huy tc dng ca n. tc
dng p cn p sut ln.
-u im ca h 2 bm: tit kim thi gian v nng lng do c tnh ca 2 bm
nu trn. D ch to v lp rp v nu h thng cn 1 bm loi ln th rt kh p
ng, 2
bm loi nh th d hn
- ng dng: trong cc my dp chi tit...
Bi A.1.6 What advantage has apressure compensated pump in this application? How
can the efficiency of the circuit emproved?
u im ca vic s dng bm
b p trong mch? Lm th no
tng hiu sut hot ng?
Hnh A.6
Bi lm:
Hnh A.7
Bi lm
7
Van 1 chiu t sai hng, van iu hng B dng trong trng hp ny l sai
i chiu van 1 chiu, thay van iu hng B thnh van 4/3
Bi A.1.9 what special about the check valve in this circuit and what is its purpose?
Hnh A.9
`
M
`
Hnh A.10
Hnh A.1.11
Bi lm:
Mch c th ci t p sut an ton 2 cp 300 bar hoc 100 bar.Khi khng kch
cun A th mch c gii hn p sut p sut 100 bar.Khi kch cun A th p sut an
ton ci t 300 bar.V vy vi hnh trnh i ra p sut gii hn 300 bar,khi lui v p
sut gii hn 100 bar t ta c hnh trnh i ra ti ln hn nhiu so vi ti khi lui
v,vic s dng h thng nh vy s m bo mt mt nng lng qua van an ton l
nh.V tiu hao cng sut ca bm l t hn khi khng c van p sut 100 bar pha sau
Bi A.1.12 Correct the draughting errors and determine the sequence of operation of the
cyclinder:
a. When solenoid 1 is energized.
b. When solenoid 2 is energized.
What is purpose of valve C
Sa li trong mch v xc nh th t hot ng ca cc xylanh:
a. Khi cun 1 c kch.
b. Khi cun 2 c kch.
Mc ch ca van C lm g
Hnh A.12
Bi lm:
Sai cm van tun t, thay th cm trong bi bng cm nh hnh sau:
10
Bi A.1.13 This circuit is extended to hydraulically lock a loaded cylinder in any position
and to control the retract speed. Comment on its suitability and modify if necessary.
Suggest a pressure setting for the relief valve if the load is 10 tonnes and cylinder bore
100mm diameter.
Mch c th gi ti bt k v tr no v iu khin vn tc ko v. Tnh gi tr cch
ci t van gii hn p sut nu ti 10 tn v ng knh xilanh l 100mm.
11
Hnh A.13
F
10.9,81.103
1,3.
.105 162,5bar
.0,12
A
4
Bi A.1.14 Expand the function of circuit Why use adouble solenoid valve rather than a
single solenoid spring offset valve for A? What type of transition centre condition do you
recommend for this valve? If the motor displacement is 25ml/rev, and which the flow
12
controls set at valve shown, what is the theoretical maximum motor speed possible under
the following condition?
a) Solenoids 1 and 2 both de-energized.
b) Solenoids 1 energized.
c) Solenoids 2 energized.
Gii thch hot ng ca mch. Ti sao s dng 2 nam chm in li tt hn vic s
dng mt nam chm in v mt l lo ci t van A. Kiu chuyn i trng thi ca
van trn l g? Nu th tch ring l 25ml/vng v van chnh lu c ci t gi tr
thp th tc l thuyt cc i ca motor l bao nhiu.
a) Van 1 v 2 khng c cp in.
b) Van 1 c cp in.
c) Van 2 c cp in.
Bi lm:
-Van iu khin hng dng hai cun dy s, khi iu khin d iu khin v c
chnh xc cao hn. Thi gian p ng cu cun dy in cao hn ca loxo.
-Khi c hai cun dy u khng c tn hin in, th van iu khin hng s kch
hot trng thi gia, khi ng iu khin ca hai van mt chiu u khng c tn
hiu p, c hai van u ng khng cho lu lng qua, lu lng cung cp cho h thng
1.103 l rev
rev
.
40
ch l 1 l/min. Vn tc theo l thuyt ca ng c l:
.
25 min ml
min
25 ml/rev
5 l/min
20 l/min
1 l/min
25 ml/min, maximum
Bi A.15
Bi lm:
-Mc ch ca bnh tch p: sau khi p chi tit mt p sut cn thit, th th van
iu khin hng s kch hot trng thi gia, p sut ca bm khng cn cung
cp cho bittong, p sut s c gi li nh van mt chiu. nhng vn s c r du
van mt chiu, nen s gy sp p khi gi mt thi gian di, khi bnh tch p s
cung cp thm p sut cho pittong chng s sp p ny.
-p sut ci t bnh tch p: (0,70,9).P = (0,7..0,9).200 = (140180)bar
Bi A.1.16 The cylinder in the circuit is required to give a single high-speed stroke at
infrequent intervals. Comment on its suitability and suggest any necessary modification.
What is the function of the flow control valve? Suggest a pressure setting for the valve A.
Xi lanh trong mch c yu cu mt hnh trnh n tc cao nhng khong
thi gian bt thng. Hy nhn xt v sa i nu cn thit. Chc nng ca van iu
khin lu lng l g?
Tnh thit k p sut ci t cho van A.
15
200bar
Bi lm
1. Lc p sut h thng cha t ti p sut ci t ca van gii hn p sut th cht
lng va i vo xilanh va vo cha trong bnh tch. Khi p sut trong bnh tch t ti p
sut ci t ca van A, lm van A m cho 1 lng du nh t bm chy v b cha.
Khi p sut trong h thng s gim , bnh tch hot ng lm tng p, nhng c van
tit lu nn c th iu chnh lu lng do bnh tch p cp cho mch. Cng lc va c
du vo xi lanh do bm cung cp va c du do bnh tch cung cp, lm cho xilanh co tc
hnh trnh cao.Khi p sut h thng n v vt qu 200 bar, lm cho van gii hn p
sut ( ci t 200bar) m lng du s chy v b cha.
2. Nu van A c lc l xo ci t nh hn 200 bar th khi p sut trong mch cha
n 200 bar du b x v b nn khng p ng c yu cu v p lc lm vic. Do
, ta c th ci t gi tr lc l xo trong van A ln hn p sut gii hn trong mch
khong 10%, nu ln qu th s nh hng n ng ng dn du t bnh tch n van A
lc bnh tch x p.
p sut ci t cho van A = 200 * 1.1 = 220 bar
Bi A.1.17 Acylinder is required to extend initialy at high speed but under low load.
When the limit sweetch is actuated the stroke is completed at low speed load and high
16
load. Explain how this is achieved by above circuit. Why are two accumulators used?
What is the purpose of the pressure switch P?
H thng xilanh-pittong c yu cu y vi tc cao v ti nh. Khi cng tc
hnh trnh c kch hot ( cui hnh trnh) th pittong quay v vi tc chm v ti
ln. Gii thch lm sao mch lm c nh vy. Ti sao li s dng 2 bnh tch p? Mc
ch ca cng tc p sut P?
Electric
al
supply
A
200bar
Electrical
supply
220bar
Bi lm:
Khi bm hot ng, ban u p s c tch vo cc bnh tch p A, B.
Khi kch van iu hng 4/3 cho pittong y ra, khi pittong n cui hnh trnh
chm vo cng tc hnh trnh, mang ti v quay v. Khi cng tc hnh trnh ng lm
kch hot van iu hng ca bnh tch p B lm bnh tch p x p ra h thng h tr cho
pittong ko v.
Bnh tch p A c nhim v tng tc cho pittong trong qu trnh y.
Cng tc p sut P c ta tc dng gi p gii hn 200bar trong mch khi y i vi
ti nh, p ln 220bar khi ko v vi p ln.
17
Bi A.1.18 This non-reversing hydrostatic has a high interial load and is found to overrun as the flow rate is adjusted to reduce speed. Suggest a suitable modification.
H thng truyn lc thy tnh khng o chiu c mt ti trng qun tnh ln v
c nhn thy chy qu tc , dng tc dng chy iu chnh gim tc . Hy
ngh sa i li cho ph hp.
Hnh A.18
Bi lm
- iu chnh lu lng cn phi c van tit lu iu chnh lu lng vo ng
c, t c th iu chnh tc ca ng c.
-V ti c qun tnh cao nn gim tc cn t thm mt van over-center ni tip
vi ng c thy lc trong h thng trnh qun tnh ca ti, gi ti v tr cn bng
hoc phanh ng c mt cch t t.
Bi A.1.19 In this hydrostatic transmition what is the purpose of the portion of the circuit
includes the three-position, three port directional contrl valve? What is suitable setting
the associated relief valve?
Mc ch ca phn t van iu khin hng 3 v tr, 3 ca trong mch truyn ng
thy lc ny l g? Cc van trn c lin quan c ci t ph hp l g?
18
5bar
250bar
Bi lm:
Mc ch ca van iu khin trng thi 3 ca, 3 v tr l: khi lu lng du do bm 2
chiu c lu lng ring thay i cp cho mch m hai nhnh ca bm c lu lng
khc nhau th bn nhnh c lu lng ln hn s lm cho p sut trong nhnh cao
hn,do lm cho van 3 ca 3 v tr s chuyn sang trang thi sao cho ng du nhnh
kia s thng vi van trn v b thng qua van 3 ca 3 v tr ny.
Cc van trn c dng hp l trong mch:
- Van trn 1(c ci 5 bar): c gn vi ng du do bm 1 chiu lu lng
ring c nh x ti ban u cho mch.
- Van trn 2(c ci 250 bar): c tc dng x du v van trn 1 ng thi
gim lu lng cho 2 nhnh ca mch thy lc khi p sut trong mch vt qu 250 bar.
- Van trn 3: c tc dng x du v b khi van 3 ca 3 v tr thay i v tr.
Bi A.1.20 The hydrostatic transmission is subject to pressure surges when the
directional control valve is switched. Suggest modification to alleviate these surges.
H thng thy lc ny chu p lc rt ln khi cc van iu khin hng chuyn
trng thi.Hy ngh sa i khc phc gim bt p lc ny.
19
HnhA.20
8bar
150bar
Bi lm
Ta c th s dng bnh cha (loi thng dng nht l loi nn kh) chng sc
cho cc thit b trong mch khi van phn phi chuyn hng. Khi c dng t ngt
vo, mt phn chng s vo bnh cha, gim cho thit b hot ng chnh, lng lu
cht tch trny s c dng b vo dng khi dng t ngt tt. Lu lng c
th c iu chnh thng qua van tit lu.
20
BI TP A2:
Cu A2.1
A pump having a displacement (swept volume) of 1,7 cm3 per revolution is driven at
1500 rev/min. If the pump has a volumetric efficiency of 87% and overall efficiency of
76% Calculate:
A) the pump delivery in liters per minute
B) The power required to drive the pump when it is operating against a pressure of
150 bar.
Lu lng ring ca bm l 1.7 cm3/vng, tc 1500 vng/pht. Hiu sut th
tch l 87% v hiu sut tng l 76%. Tnh:
Lu lng thc ca bm (lit/pht)
(a)
Cng sut cn thit vn hnh bm khi bm hot ng di p sut 150
(b)
bar
Bi lm
(a) Lu lng thc bm:
Q D p .n p .v 1, 7.1500.0,87 2, 22l / min .
(b) Cng sut cn vn hnh bm:
P
1 Q. p
1 2, 22.150
.
.
0.73kW .
0 600 0, 76
600
Cu A2.2
A gear pupm delivery 15 l/min against a system pressure of 200 bar at a driven
speed of 1430 rev/min. If the input is 6,8 kW and the torque efficiency of the pump is
87% calculate the pump displacement in cm3 per revolution.
Lu lng thc ca bm 15lit/pht, p sut 200 bar, tc 1430 vng/pht. Nu
cng sut u vo l 6.8kW v hiu sut c l 87%. Tnh lu lng ring ca bm
(cm3/vng).
Bi lm
Cng sut u vo: P
M 0 v .t v
Q. p 1
Q. p
15.200
. 0
0, 735.
600 0
600 P 600.6,8
0 0, 735
0,845.
t 0,87
1
Q
15
Cu A2.3
A hydraulic system requires 32 l/min of fluid at a pressure of 260 bar. The pump to
be used is a manually-vayiable axial piston punp having a maximum displaycement per
revolution of 28 cm3. The pump is driven at 1430 rev/min and has an overall efficient of
85 and a volumetric efficiency of 0,90. Calculate
A) At what percentage of maximun displaycement the pump has to be set.
What power nwt ro drive the pump.
Mt h thng thy lc cn lu lng 32lit/pht ti p sut 260 bar. Bm c s
dng c lu lng ring ln nht l 28 cm3/vng. Tc 1430 vng/pht v hiu sut
tng 0.85, hiu sut th tch 0.90. Tnh:
(a) Phn trm lu lng bm so vi lu lng ln nht ca bm
(b) Cng sut cn thit vn hnh bm
Bi lm
(a) Lu lng ln nht ca bm: Qmax v D p max n p 0,9.28.1430 36, 036l / min .
Suy ra phn trm lu lng thc so vi lu lng ln nht l:
%Q
Q
32
.100%
.100% 88%.
Qmax
36, 036
1 Q. p
1 32.260
.
.
16,3kW .
0 600 0,85 600
Cu A2.4
A hydraulic pump having a displacement of 8,8 ml/rev runs at 2880 rev/min. If its
volumetric efficiency and torque efficiency are 93% and 91% respectively determine:
A) The actual pump delivery
B) The input power to the pump when it operates against a pressure of 350 bar
Mt bm thy lc c lu lng ring l 8.8 ml/vng, tc 2880 vng/pht. Nu
hiu sut th tch v hiu sut c ln lt l 93% v 91%. Xc nh:
(a)
Lu lng thc ca bm
(b)
Cng sut u vo khi bm hot ng di cng sut 350 bar.
Bi lm
(a) Lu lng thc ca bm:
2
1 Q. p
1
23,57.350
.
.
16, 25kW .
0 600 0,93.0,91
600
Cu A2.5
A hydraulic cricuit using 35 liters of fluid per minute is supplied by a pump having a
fixed displaycement of 12,5 cm3 /rev driven at 2280 rev/min. The pump has a volumetric
efficiency of 0.85 and overall efficiency of 0,75. If the system pressure is set at 180 bar
by the relief valve calculate:
1. The quanlity of fluid delivered by the pump.
2. The power required to drive the pump.
The heat generated owing to the excess flow passing over relief valve.
Mt mch thy lc s dng 25lt cht lng trong mt pht v c cung cp bi
mt my bm c lu lng ring l 12.5 cm3/vng v tc 2880 vng/pht. Bm c
hiu sut th tch l 0.85 v hiu sut tng l 0.75, p sut ca h thng l 180bar. Tnh:
(a) Lu lng c cung cp bi bm.
(b) Cng sut cn thit vn hnh bm.
(c) Cng sut do dng chy chy qua van an ton.
Bi lm
(a) Lu lng bm: Q v .D p .n p 0,85.12,5.2880 30, 6l / min .
(b) Cng sut cn thit: P
1 Q. p
1 30, 6.180
.
.
12, 24kW .
0 600 0, 75 600
(c) Cng sut do dng chy chy qua van an ton m bo lu lng trong mch
l 25l/min:
P
(Q p Q). p
600
(30, 6 25).180
1, 68kW .
600
Cu A2.6
A hydraulic circuit consists of a fixed-displaycement gear pump supplying hydraulic
fluid to a cylinder which has a bore of 100-mm diamater, a rod of 56-mm diameter and a
stroke of 400 mm. Pumps are available with displaycement increasing in steps of 1
ml/rev from 5 ml; the volumetric efficiency is 88% and its overall efficiency is 80%. The
pupm is driven directly from an electric motor with an on-load speed of 1430 rev/min.
Select a suitable pump so that the cylinder can be reciprocated through a complete cycle
once every 12 seconds.
3
D2
4
.s
.0,12
4
.0, 4 3,14l.
.s
.0, 4 2, 2l.
V1 V2
V V 3,14 2, 2
12 Q 1 2
0, 445l / s.
Q Q
12
12
Q
0, 445.60
The maximum pressure the pump can operate against without overloading the
motor.
Mt my bm c lu lng ring 25 ml/vng, tc 1440 vng/pht, cng sut
my bm 10kW. Hiu sut tng v hiu sut c ln lt la 85% v 90%. Xc nh:
(a) Lu lng thc ca bm
(b) p sut ti a m bm c th hot ng m khng b qu ti.
Bi lm
4
0,85
.25.1440 34l / min .
0,9
P.600.0 10.600.0,85
150bar.
Q
34
Cu A2.8
A pump having a thoretical delivery of 35 l/min and the volumetric efficiency of
90% drives a cylinder having a bore of 110mm, a rod diameter of 65 mm and a stroke of
700 mm. Determine:
1) The extend and retract velocities of the cylinder.
2) The time for one complete cycle.
Bm c lu lng theo l thuyt l 35 lt/pht v hiu sut th tch l 90%, ng
knh xylanh l 110mm, ng knh trc l 65mm, hnh trnh pittng l 700mm. Tnh:
(a) Vn tc i v v ca xylanh.
(b) Thi gian hon tt 1 chu trnh.
Bi lm
(a) Din tch xy lanh: A1
D2
4
.0,112
(D2 d 2 )
Suy ra vn tc i ca xy lanh: v1
Vn tc v ca xy lanh: v2
9,5dm3 .
.(0,112 0, 0652 )
4
6, 2dm3 .
Q
35
.v
.0,9 0, 055m / s
A1
60.9,5
Q
35
.v
.0,9 0, 085m / s
A2
60.6, 2
s s
0, 7
0, 7
20,96s.
v1 v2 0, 055 0, 085
Cu A2.9
A pump/ accumulator power pack is to supply the fluid flow demand by a hydrauic
system as know in Figure A.21. The system working pressure is 125 bar and the
maximum pressure at the accumulator is 200 bar. Assuming the accumulator pre-charge
pressure is 90% of its maximum working pressure. Determine:
5
Lu lng h
thng yu cu (l/s)
0-5s
0,75
5-10s
0
10-15s
0,5
15-25s
0
25-30s
0,25
T cc thng tin trn ta c biu :
Lu lng bm
cung cp
0,25
0,25
0,25
0,25
0,25
Th tch vo hoc
ra khi bnh tch p
Ra 0,5.5= 2,5 lt
Vo 0,25.5=1,25 lt
Ra 0,25.5= 1,25 lt
Vo 0,25.10= 2,5 lt
Vo 0 lt
V1 7, 43l
Suy ra: V2 4, 2l
V 6, 7l
3
The flowes to the cyclinder for rapid approach and final pressing.
Suitable deliveries for each pump
The displaycement of each pump if the drive speed is 1720 rev/min.
The retract speed if the pressure required for retraction is 25 bar maximum.
.0,142
4
77l / min .
.0,142
4
7, 7l / min .
q1
69,3
q2
7, 7
4, 7ml / vg.
v .n p 0,95.1720
Q1. p1
77.40
6, 04kW .
0 .600 0,85.600
Q2 . p2
7, 7.350
5, 28kW .
0 .600 0,85.600
77.103
10, 2m / min .
(e) Vn tc li v: Q1 vre .( A a) vre
(0,142 0,12 )
4
Cu A2.11
A pump driven at 1440 rev/min having displacement of 12,5 ml/rev and a
volumetric efficiency of 87% is used to supply fluid to a circuit with two cylinders. If the
cylinder dimensions are 63 mm borex35 mm rodx250 mm stroke, and 80 mm bore
x55mm rodx150mm stroke, find the minimum cycle time for both cylinders to extend
and retract fully.
Mt bm thy lc c s vng quay l 1440 vng/pht, lu lng ring 12.5
ml/vng, hiu sut th tch 87% cung cp du cho h thng gm hai xi-lanh thy lc.
Nu mt xi-lanh c kch thc 63 mm (ng knh y) x 35 mm (ng knh trc) x
250 mm (hnh trnh) v xi-lanh cn li c kch thc 80 mm x 55 mm x 150 mm. Tnh
thi gian chu k ngn nht c hai xi-lanh y v thu v?
Bi lm
Lu lng thc ca bm: Q v .D p .n p 0,87.12,5.103.1440 15, 66l / min .
Th tch cn y 2 xy lanh tin ra: Vex Vex1 Vex 2
2
2
Vre Vre1 Vre 2
Cu A2.12
A hydraulic cylinder is required to exert a minimum forward dynamic thrust of 25
tonnes and a minimum return dynamic thrust of 15 tonnes. Determine a suitable
standard size metric cylinder if the maximum system pressure is 200 bar. Assume that
the dynamic thrust is 0.9 times the static thrust. What pressure is required at the
cylinder to give the desired thrusts if the effect of back pressure is neglected?
Xi-lanh thy lc to ra lc y nh nht l 25 tn v lc ko v nh nht l 15 tn.
Tm ng knh thch hp ca xi-lanh nu p sut ln nht ca h thng l 200 bar. Gi
thuyt rng lc ng bng 0,9 ln lc tnh. p sut ca xi-lanh p ng lc yu cu
nu b qua hiu sut p sut?
Bi lm
m1.9,81 25.103.9,81
Q
272500 N
1
0,9
0,9
Gi thit: Fd 0,9 Ft
3
Q m2 .9,81 15.10 .9,81 163500 N
2
0,9
0,9
D2
4.272500
D
131, 7mm
Qu trnh tin ra: Q1 pmax .
4
200.105.
Theo tiu chun ta chn xy lanh c kch thc: 140 90mm
Q .4 272500.4
177bar.
p sut ca xy lanh lc tin ra: p1 1 2
D
.0,142
Q2 .4
163500.4
181bar.
2
2
( D d ) .(0,142 0, 092 )
Cu A2.13
A hydraulic cylinder as shown infigure A.22 is to accelerate a load of 50 tonnes
horizontally from rest to velocity of 10 m/min in 50 mm. Take the coefficient of fricition
() betwen the load and the guides as 0,1 ; assume zero back-pressure. Determine:
a.
A suitable size of standerd metric cylinder if the maximum allowable pressure at
the cylinder is 180 bar.
b.
The fluid flow rate required to drive the piston forward at 3 m/min.
Bi lm
Ta c phng trnh cn bng lc: p. A Fms ma
Suy ra A
m.
v2
kmg
2s
p
(10 / 60) 2
0,1.50.103.9,81
2.0, 05
3,5.103 m 2 .
180.105
Vy ng knh xy lanh: D
4A
4.3,5.103
66, 7mm.
.0, 082
4
15,1l / min .
Cu A2.14
A cylinder having a bore of 50 mm with a rod diemater of 32 mm is used to lift a
vartical load of 3 tonnes. The circuit used is shown in A.23. The quantity delivered by the
pump is 8l/min, the relift valve is see at 180 bar and the cylinder extend meter-out flowcontrol valve is set at 4l.min , Calculator:
A) The extend speed.
B) The pressure reading at gauge P1 when the cylinder is extending at a steedy speed.
C) The pressure regestered on gauge P1 if the cylinder is extended under no load
conditions i.e. Load removed.
D) The setting of the retrct flow control valve in 1l/min if the retract speed is the same as
11
Bi lm
(a) Vn tc y: ve
Qe
4Qe
4.4.103
3, 45m / min .
A a ( D 2 d 2 ) (0, 052 0.0322 )
180.105.
.0, 052
4
3.103.9,81
51bar .
12
.0, 052
4
305bar.
(c) Khi trng thi khng ti: p1
2
(0, 05 0, 032 2 )
4
(d) Gi thit vn tc v bng vn tc y suy ra
180.
Qr vr . A ve .
D2
4
3, 45.
.0, 052
4
6, 77l / min .
Cu A2.15
A hydraulic cylinder is required to lift a 600 kg load throght a vertical height of 4 m.
The working pressure is not to exceed 100 bar at the cylinder inlet port; neglect the
effect of back pressure. The cylinder is to be front flange mounted, the load fully guided
with the piston rod connection being pivoted. Determine the sizes of a suitable standerd
piston rod and cylinder bore.
Mt xi-lanh thy lc cn nng mt vt nng 6000-kg theo phng thng ng mt
on 4m. p sut lm vic cng vo khng vt qu 100 bar ; b qua nh hng ca
p sut y. Xi-lanh c lp mt bch pha trc, vt nng c dn hng bng trc
piston lc c. Tnh ng knh thch hp ca trc piston v xi-lanh.
Bi lm
Ta c: K
2 .E.
d4
64
46, 6mm.
Suy ra: d
3 .E
3 .2,1.106
4
D2
4
mg D
4.mg
4.6000.9,81
86, 6mm
p.
100.105.
4mg 4.20.103.9,81
160bar.
.D 2
.0,1252
.0,1252
4
61,35l / min .
1
5
ng nng ca ti: K mv 2 0,5.20.103. 69, 44 N .
2
60
14
K 69, 44
1389 N .
l
0, 05
FK
4.1389
2,35bar.
A a (0,1252 0, 092 )
p. A
160.0,1252
332, 2bar.
p sut gim chn thng c p sut du l: pc
A a 0,1252 0, 092
Cu A2.17
A centre lathe head stock is to be driven by a constant power hydrostatic
transmission. The varibale- displacement non-reversing hydraulic motor is to have a
speed range of 300 to 2500 rev/min. The maximum power required at the output of the
hydraulic motor is 6 kW. The maximum pressure available at the pump delivery is 125
bar and the pressure drop between the pump and motor is 5 bar. The torque and
volumertric efficiencies of both the pump and motor may be taken as 0,85. Assuming an
open loop transmission, determine:
A) The ideal motor displacement and the actual pump delivery required.
B) The input power required by the pump.
Mt mi dao my tin c dn ng bi mt h thng thy lc cng sut c
nh. Mt mt thy lc mt chiu a tc c tc quay t 300 n 2500 vng/pht.
Cng sut ti a u ra mt l 6 kW. p sut ti a ca bm l 125 bar v st p
gia bm v mt l 5 bar. Hiu sut c v hiu sut th tch ca c bm v mt l
0,85. Gi s h thng mch h, xc nh:
(a) Lu lng ring ca mt v lu lng ca bm.
(b) Cng sut u vo ca bm.
Bi lm
(a) St p gia bm v mt l 5 bar suy ra p sut motor: pm p p 5 125 5 120bar.
Hiu sut tng ca bm v motor l 0 m 0 p 0,852 0, 7225.
Lu lng thc qua motor: Q
Mt khc Q
Dm .nm
vm
Dm
Pm .600
6.600
41,5l / min .
pm .0 m 120.0, 7225
Q.vm
41,5.0,85
nm
300 2500
Qp . p p
600 op
41,5.125
11,96kW .
600.0, 7225
Cu A2.18
A hydraulic cylinder has to move a load horizontally throught a distance of 3 m. The
cylinder is font flange mounted and the load rigidly connected to the piston rod and fully
guided. The extend force which has to be extend by the cylinder is 1.6 tonnes and the
retract force 0,7 tonne. Assume the effective dynamic thrust is 0,9 times the static
thrust.
If the maximum system pressure is limmited to 150 bar, determine a suitable
standard metric size of cylinder and calculate the actual operating pressure.
l
150cm.
2
Lc lm vic ti a F= 1,6 tn FS
F
1777, 78kg.
0,9
H s an ton: s= 3,5.
Suy ra K FS .s 1777, 78.3,5 6222, 23kg.
Mt khc: K
2 .E.
d4
2
2
64 d 4 64.L .K 4 64.150 .6222, 23 34, 2mm.
L2
3 .E
3 .2,1.106
0, 0012m 2 .
Khi xy lanh y ln ta c quan h: p. A
5
0,9
0,9. p 0,9.150.10
Suy ra D
4A
4.0, 0012
39mm.
16
89bar.
Khi xy lanh tin ra: pe
D2
.0, 052
0,9.
0,9.
4
4
Fe
Fr
0, 7.103.9,81
81bar.
Khi xy lanh thu v: pr
(D2 d 2 )
(0, 052 0, 0362 )
0,9.
0,9.
4
4
Cu A2.19
A hydraulic cylinder has to move a load horizontally throught a distance of 3 m. The
cylinder is font flange mounted and the load rigidly connected to the piston rod and fully
guided. The extend force which has to be extend by the cylinder is 1.6 tonnes and the
retract force 0,7 tonne. Assume the effective dynamic thrust is 0,9 times the static
thrust.
If the maximum system pressure is limmited to 150 bar, determine a suitable
standard metric size of cylinder and calculate the actual operating pressure.
Cho 1 my cng c dng xylanh thy lc c phn hi, khi chu trnh i ra ca
xylanh l piston i nhanh vi tc 10m/pht ng vi qung ng 1m vi lc y lc
l 2.5 tn. Khi cng tc p sut chuyn trng thi th tc di chuyn ca piston khi
l 0,25m/min ng vi qung ng l 0,5m vi lc y khi l 10 tn. p sut ln
nht ca xy lanh l 200 bar.
(a) Chn kch thc xy lanh theo tiu chun
(b) Tnh ton lu lng bm cho c hai giai on trong hnh trnh i ra ca xi lanh.
Bi lm
(a) Chn kch thc cho xy lanh:
ng knh trc piston:
Ta c: L
l 100 50
75cm.
2
2
2 .E.
d4
2
2
64 d 4 64.L .K 4 64.75 .35000 37,3mm.
L2
3 .E
3 .2,1.106
17
4A
F 10.103.9,81
0, 0049m 2 .
p
200.105
4.0, 0049
79mm.
.D 2
4
.v2
d2
4
.0, 082
4
10.
.0, 0452
4
15,9l / min .
Cu A2.20
A hydraulic cylinder having a bore of 125 mm, a rod of 80 mm diameter and a
stroke of 350 mm is to fully extend and retract in a total of 15 seconds. The extend
thrust to be exerted by the cylinder is 20 tonnes, the retract thrust being 10 tonnes.
Determine:
18
4mg 4.20.103.9,81
160bar.
.D 2
.0,1252
4m2 g
4.10.103.9,81
135, 4bar.
(b) p sut khi xy lanh i vo: p
.( D 2 d 2 ) .(0,1252 0, 082 )
D2
4
.s
.0,1252
4
.0,35 4,3l.
.s
.0,35 2,54l.
27,36l / min .
t
15
Q
27,36
21,1ml / vg.
(d) Lu lng ring ca bm: D p
v .n p 0,9.1440
Q
Q. p 1
27,36.160
.
9,54kW .
600 t .v 600.0,85.0,9
Cu A2.21
In a open-loop hydrostatic transmission the motor displaycement is 0,5 liter/rev
and it is to run at 65 rev/min. The pump supplying fluid to the motor is driven at 1440
rev/min. If the torque and overall efficienies of both the pump and motor are 95% and
85% respectively, determine:
a) A suitable pump displacement.
b) The pressure at the motor if the torque required at the motor is 100 Nm
c) The input power to the pump if the pressure drop in the pipeword etc. Between the
pump and motor is 5 bar.
Trong mt vng lp truyn ng thy lc m, mt c lu lng ring l 0.5 l/vg
v c tc 65 vng / pht. Nu hiu sut c v hiu sut tng ca c my bm v
motor tng ng l 95% v 85%, xc nh:
a) Lu lng ring ca bm.
b) p sut motor nu m-men xon yu cu ca motor l 1.000 Nm.
c) Nng lng u vo my bm nu p sut gim trong cc h thng ng ng, vv
gia bm v ng c l 5 bar.
Bi lm
(a) Lu lng ring ca bm:
19
Suy ra: D p
Qp
n p .
(b) Ta c: Tm
p
v
Dm .nm
0,5.65
36,3l / min .
0,85
0,95
36,3
28, 2ml / vg.
0,85
1440.
0,95
Dm . pm .tm
2 .Tm
2 .1000
pm
132,3bar.
m
2
Dm .t
0,5.103.0,95
Q p . p p 1 36,3.137,3
.
9, 77kW .
600 0
600.0,85
Cu A2.22
A hydraulic motor required to develop a torque of 100 Nm at a maximum speed of
600 rev/min. The maximum pressure drop across the motor is to be 150 bar. The torque
and volumetric efficiencies are both 0,9. Determine:
a) A suitable motor displacement.
b) The flow required to the motor.
Mt ng c thy lc cn phi tc dng mt m men 100Nm vi tc ti a 600
vng/ph. p sut ti a st qua ng c l 150 bar. Hiu sut th tch v c u l 0,9.
Xc nh:
(a) Lu lng ring ng c.
(b) Lu lng cn thit ti ng c.
Bi lm
p .D . m
2 .100
46,5ml / vg.
(a) Lu lng ring ca bm: Tm m m t Dm
2
150.105.0,9
(b) Lu lng cn thit ti ng c: Qm
Dm .nm
vm
46,5.103.600
31l / min .
0,9
Cu A2.23
A lather head stock is directly driven by a hydraclic motor. The lathe is used to turn
a bar with a maximum diameter of 60 mm.The maximum tangential cutting force on the
lathe tool is 2 kN and the maximum rotational speed of the head stock is 700 rev/min.
The maximum pressure set by the relief valve is 200 bar and the total pressure drop
between the relief valve and the hydraulic motor is bar, the back-pressure at the motor
being 5 bar. Thr overall and volumetric efficiencies of the motor are 0,85 and 0,9
respectively. Determine:
20
(a)
(b)
(c)
0, 06
60 Nm.
2
Dm .nm
vm
21,58.103.700
16,8l / min .
0,9
Q. pm m 16,8.200
.0
.0,85 4, 76kW .
600
600
Cu A2.24
A hydraulic motor with a displaycement of 475 cm3/rev is used to drive directly a
conveyor drum having a diemeter of 0,7 m.The pressure drop over the motor is 140 bar
and the actual flow into the motor 48 l/min. The overall and torque efficiency of the
motor are 0,9 and 0,94 respectively. Determine:
A) The torque at the conveyor drum.
B) The power in kilowatts supplied to the conveyor drum.
C) The linear speed of the conveyor belt.
Mt ng c thy lc c lu lng ring 475cm3/rev c s dng vn hnh
trc tip mt tang trng bng ti c ng knh 0.7m. p sut tc ng ln ng c l
140 bar v lu lng thc t vo ng c 48l/min. Hiu sut tng v hiu sut c ca
ng c ln lt l 0,9 v 0,94. Xc nh :
21
995 Nm.
2
2
Q. pm m 48.140
.0
.0,9 10,1kW .
600
600
0,9
48.
m
Q.v
0,94
0, 7
3,55m / s 213m / min .
2
Cu A2.25
A vehicle weighting 2 tonnes is to be driven up a slope of 1 in 10 (1 vartical in 10
measured along the slope) at a speed of 20 km/h. The coefficient of rolling resistance
may be taken as 0,1. The vehicle is driven hydraulically by two fixed-displaycement
motors fitted in the rear wheels which have an effective diameter of 850 mm. The
volumetric and torque efficiency of the motors are both 0,95. The maximum pressure
drop across the motors is 250 bar. Determine:
-
22
F
1957,1N .
2
0,85
831,8 Nm.
Momen ca mi motor: Tm Fc .r 1957,1.
2
2 .Tm
2 .831,8
0, 22l / vg.
Suy ra lu lng ring ca mi ng c: Dm
pm .t 250.105.0,95
Vy lc m mi motor phi t c l Fc
2v
(b) S vng quay ca motor: nm r
d
nm .Dm
1000
60 784rad / min 124vg / min .
0,85
2.20.
28,9l / min .
60.0,5
Ta c: Tm mt Dm pm
Tm
201, 06.102
Dm m
Dm .nm
vm
66,5.103.120
8, 4l.
0,95
Cu A2.27
A hydraulically-powered haulage is used to wind a train of wagons up a drift mine.
The weight of the train is 5 tonnes, the slope of the track is 1 vertical 10 measured along
the slope length. Thr haulage rope is layerd on the drum but to simplify tha calculation
assume that the effective diemeter remains constant at 1 m. The track has a length from
the haulage to the pit bottom of 1500 m. The haulage rope has a weight of 4 kg/m run.
The haulage drum has a weight of 1,5 tonnes when the haulage rope is fully unwound
and a radius of gyration of 0,5 m.
The train is to be capable of being accelerated from rest at the bottom of the slope
to a stop speed of 5 km/h in 10 seconde. The maximum pressure drop across the
haulage motor is 300 bar and the torque and the volumetric efficiencies of the motor are
both 95%.
1. Calculate the motor displaycement per revolution.
2. Should the haulage have to be stopped halfway to suface, what would bbe the
maximum possible acceleration on restarting? Take into account the change in drum
inertia owing to the haulage rope being wound on to the drum.
3. If the pump supplying the haulage motor has a volumetric efficiency of 92% and an
overall efficiency of 82%, Calculate the required displaycement per revolution when it is
driven at 2200 rev/min.
4. What is the input power needed by the pump if the total pressure loss between the
pump and motor is 30 bar?
Mt u my thy lc c dng ko xe la ln khu hm m. Trng lng ca
xe la l 5 tn, dc cn ko ln l 1:10 theo chiu di dc mt nghing dc. Dy ti
n gin th ta gi s rng ng knh sut chiu di l hng s v bng 1m. Chiu
di dy ti sut t u ti cui l 1500 m. Dy ti c khi lng ring l 4 kg/m chiu
di. Khi lng ca tang trng l 1,5tn khi cha cun dy vo v c bn knh l
0,5m.Toa tu c kh nng tng tc t trng thi ban u ng yn ln tc cao nht l
24
5.1000
0,14m / s 2 .
3600.10
2 Tm
2 .7118,125
1, 6l / vg.
m
t . pm 0,95.300.105
(b) Khi ln c na ng, khi lng tang trng l: m 1,5.1000 4.750 4500kg.
Suy ra moment qun tnh ca tang trng: I mr 2 4500.0,52 1125 Nm 2 .
a
r
1125
0,5
10
10 0, 4621l / s 2 .
Dm .nm
mv
o . pv .D m n p
Dm .n m
Dm
Dm .n m
1, 6.26,53
0, 0254(l / vg )
p
p
v . o . v .n p 0,95.0,87.0,92.2200
5
10
60v
36
26,53(v / ph)
Vi: nm
2 R 2 .0,5
60
25
Where s is the Laplace transform function, Kp is the pump constant for a given
speed p is the motor displaycement, and is the constant, The combined leakage
coessicient for the pump and motor is
B) Determine from first principles the response of the system to a unit step input after a
time equal to 3 .Calculate the value of . In a particular system the values are
Load inertia, I=100 Nms2
Leakage coefficient, =12x10-3 l/min/bar
Most displacement, dm=25 ml per eadian
Pump flow constant, Kp=5x10-3m2s-1
C) Draw a polar plot for the frequency response of the system to an input sin t for values
of between 1 and 10 radians per second.
l dng c nh t bm ng vi mt tc
l/min/bar.
Lu lng ring ca ng c
25ml/rad
Lu lng ca bm
(c) V mt th trong h ta cc th hin p ng ca h thng cho u vo
vi gi tr ca
t 1 n 10 rad/s.
Bi lm
(a) R r ca bm: p Pp
Lu lng thc t bm K pY p Pp q
R r motor m Pm
Lu lng thc s dng trong motor q m Pm m d m
Do : m d m K pY p Pp m Pm
B qua s gim p trong h thng P= Pm= Pp
V nu l h s r r ca bm v motor th m d m K pY P
Nu momen ra ca motor l Tm th
Tm d m P I
d
m
dt
d
m d m ( K pY m d m ) / m
dt
27
Is m ( s )
d m ( K pY ( s ) m ( s ) d m )
m ( s )(Is
d m2
dm
K pY ( s )
K
m
( s ) (d m K p / ) / Is (d m2 / ) p (1/ (1 s))(*)
Y (s)
dm
(b) Ta c:
T (*) suy ra m
Kp
dm
I
d m2
(1 e t / )
12.103.100
0,32
105.1000.(25.106 ) 2
5.103
(1 e 3 ) 190(rad / s)
25.106
s 2
2
28
Cu A2.29
A dumper truck is to be driven by a reversible flow -controlled hydrostatic
transmission. The details of the vehicle and drive are
Gross weight of vehicle
Number of driven wheels
Rolling resistance
Rolling radius of wheels
Maximum vehicle speed on flat
Time to accelerate to maximun speed on flat
The vehicle is to be capable of climbing a maximum gradient of 1 in 4; maximum
speed and acceleration on gradient are unimportant.
Variable-displaycement pumps are available with maximum theoretical deliveries
starting at 20 l/min and increasing in step of 10 l/min when driven at engine speed.
Fixed-capacity motors aer available with capacities staring at 0,1 l/rev in increasing
steps of 0,05 l/rev
The maximum operating pressure of the system is 300 bar. Both punps and motors
have volumetric efficiencies of 0,95, The torque efficiency of the motor is 0,94 and the
overall efficiency of the pump 0,9.
Neglecting any pressure drops in pipework select suitable hydraulic pump and
motors and determine the power to the pump.
If the vehicle weight distribution is 70% on the rear wheels, 30% on the front wheels
and the coefficient of traction between the driven wheels and the ground is 0,95
determine the maximum gradient up which the vehicle could climb.
15
99, 47(vg / ph)
3, 6(2 .0, 4)
15
5
(m / s 2 )
3, 6.5 6
7000
9,81 17167,5( N )
4
T .2
4806,9.2
103 1, 07(l / vg )
5
0,94 P 0,94.300.10
Lu lng ca motor: Qm 2
Lu lng ca bm: Q p
nm Dm
99, 47.1,1
2
230,36(l / ph)
0,95
0,95
Qm
242,1(l / ph)
0,95
Q p PP
600.0,9
67, 25kW
b) Lc cn xe c th leo dc:
Fo 7000.0, 7.9,81.0,95 45665,55( N )
Chng 1
1.1 Ca ht ca bm t thp hn mt thong ca b cha 0.6 m. Bit t trng ca du l
0.86. Xc nh ct p tnh ti ca ht ca bm?
Tr li:
Khi lng ring ca nc: 1g/cm3 hoc 1000kg/m3
Khi khi lng ring ca du l 0,86.1g/cm3 hoc 860kg/m3
p sut tnh ti ca ht: = 860.0,6 = 516 kg/m2
= 0,0516 kg/cm2
=0,0516.0,981 = 0,0506 bar
Lu : 1 kg/cm2 = 0, 981 bar
1.2 Tnh ton ng knh ng ht v ng y ca bm c lu lng 40 l/ph,vn tc
ln nht ng ht l 1.2 m/s, ng y l 3.5 m/s.
Tr li:
Trng hp ng ht ca bm:
Lu lng = Vn tc trung bnh x Din tch mt ct ngang dng chy
Din tch ca ng =
Lu lng = 40 l/pht = 40/60 x 10-3 m3/s
Din tch ca ng =
= 0,555.10-3 m2
31
ng knh ng ht ca bm:
Din tch ca ng = D2/4 = 0,555.10-3 m2
Suy ra: D = 0,0266 m = 26,6 mm
Vy ng knh nh nht ng ht ca bm : D = 26,6 mm
Ch : Trong tt c cc tnh ton cn ch n tt c cc n v u ng
Thay th, nu vn tc dng chy l 1 m/s2 th khi , ng knh ng ht ca bm
s l 29 mm.
ng knh cn thit ca ng y ca bm c th c tnh ton theo cch tng
t ly vn tc ca dng chy l 3,5 m/s2. Khi , ng knh nh nht ca ng y ca
bm l 15,6 mm
Trong thc t, ng knh tnh ra c khng chc rng s c sn, trong mt s
trng hp ta s chn mt ng tiu chun c ng knh ln hn. Ngoi ra, mt s
ng c ng knh tiu chun nh hn cng c th c chn, nhng cn phi kim
tra li v tnh ton m bo rng vn tc dng chy nm trong phm vi cho php.
V d: Mt ng tiu chun c ng knh ngoi l 20mm v dy 2,5 mm c bn sn
trn th trng. N cho php s dng vi ng knh 15 mm.
Vn tc dng chy =
Din tch ng =
Vn tc dng chy =
=> Tho
6,67 kW
Chng 2.
2.1 Bm c lu lng ring 14cm3/vng, s vng quay 1440 vng/pht v chu c p
sut ln nht l 150 bar. Hiu sut th tch ca bm 0,9, hiu sut tng 0,8. Tnh:
32
kW
V d 2.2
Mt my bm c lu lng ring 1 lt / pht c a vo mt ng c tng th tch ca
lt. Nu cui ng ng t nhin b chn, tnh ton gia tng p lc sau 1 giy.
V d 2.3
33
Mt xy lanh thy lc lm vic theo chu trnh nh sau: tin ra trong 5s vi p sut 25
bar, lu lng l 12 l/min; sau dng li trong 25s vi p sut 200 bar. Tip theo li v
trong 4s vi p sut 35 bar, lu lng l 12 l/min; dng li trong 26s vi p sut 200 bar.
p sut/lu lng cn cho h thng c trnh by hnh v. Ta thy rng lu
lng ch cn cho 15% trn tan b chu trnh. Nu s dng bm c lu lng ring c
nh vi lu lng l 12 l/min th lu lng ny phi x qua van gii hn p sut c ci
t gi tr 200 bar trn 85% chu trnh.
34
(2*250)/600 = 0,83 kW
Gi tr ny nh hn rt nhiu so vi khi h thng khng s dng bnh tch p.
(200*30)/600 = 10kW
s dng lun cng sut ny cho giai on p th:
q*400 = 200 x 30 vi q l lu lng kh thi trong qu trnh p =>q= 15 l/min l chp
nhn c.
Vy yu cu lu lng ca bm nh sau :
p sut cao, lu lng thp : 15 l/min
p sut thp, lu lng ln: (200 15) = 185 l/min.
38
40
Nng lng d s bin thnh nhit nng. Nng lng l thuyt c cung cp bi
ng c l 7.4 kW cho thi gian lm vic l 20s. Nhng nng lng to ra cng c
dng gia giy th 5 v 10, v gia giy th 20 v 30. Nh vy :
Nng lng cung cp l thuyt l : 7.4 x 20 = 148 kJ Nng lng s dng c ch l :
(6.25 x 5/2) + (3.3 x 10/2) = 32.12 kJ
Hiu sut ca h thng l :
(32.12 x 100)/148 = 21.7 %
2. S dng 2 bm lu lng khng i:
41
tnh c kch thc thc ca bnh tch p, cc trng thi khc nhau ca kh
trong bnh tch p c xem xt. Ch rng cc gi tr p sut v nhit trong cc php
tnh lin quan n cht kh phi l cc gi tr tuyt i.
p sut kh ban u, P1= 135 bar ng h= 136 bar, p sut tuyt i. p sut ln nht, P2
= 207 bar ng h = 208 bar, p sut tuyt i.
p sut nh nht, P3 = 150 bar ng h = 151 bar, p sut tuyt i.
Nh vy, theo kt qu tnh tan trn th bnh tch p phi c th tch ti thiu l
10.8 lt. Kh trong bnh phi nn trc vi p sut 135 bar v p sut ln nht l 207
bar.Bm cn phi cp mt lu lng l 10.84 l/min p sut lm vic ln nht l 207 bar.
Bm c chn l OPL 028: Lu lng l 13.17 l/min ti vn tc quay 1440
rev/min, nghal 0.219 l/s.
Sau khi chn bm, ta tnh li chn bnh tch p nh sau:
trnh hin tng d du trong bnh tch p (v iu ny lm gim tui th ca ti
kh) th cn phi lp thm vo h thng 1 van x ti (unloading valve).
Thi gian x ti l 1.155 / 0.219 (lu lng bm) = 5.27 s.
Nh vy, V3V2 = 1.14 lt
Gi s p sut l bng nhau nh trong phn tnh tan trn, vy th V1 = 1.529 V2,
V3 = 1.257 V2
T y ta tnh c V1 = 6.78 lt.
Nh vy bnh tch p c th tch l 10 lt l dng cho trng hp ny vi bm
IPL 028 c lu lng l 13.17 l/min
S thy lc ca h thng c trnh by hnh v. Gi tr c ci t cho cng
tc p sut l 207 bar.
47
48
49
Chng 3:
V d 3.1:
Vi ti trng 10kN v din tch mt ct ngang xylanh l 0,002m2 (tng ng
50mm ng knh).
10x103
10x103
2
(N / m )
50bar
p lc gy ra
0, 002
0, 002x105
.0, 082
4
0, 005m2
0, 0028m2
5.103
.105 17,8bar
p sut tc dng ln hnh vnh khn i trng
0, 0028
p sut t c 100kN lc p
100.103.105
13 213bar
0, 005
V d 3.3:
Xt v d 3.2 c thay bi van qua tm vi t l tn hiu vo l 2:1, ci t 23 bar
cn bng vi dng c.
p sut cn m van l 23/2=11,5 bar, p sut xylanh i xung l 11,5 bar
(100 5).103.105
190bar
p sut t c 100kN lc p l
0, 005
V d 3.4:
Phn chnh ca mt mch ang hot ng 180 bar. Mt mch th 2 c cp t
mch chnh thng qua mt van gim p i hi mt dng chy lin tc 30l/ph 100 bar.
Nng lng mt mt qua van gim p l:
c) Hiu sut
Bi gii
Trng hp: khng c s iu chnh lu lng
100.103
0,00649m2
5
154.10
2
Theo tiu chun (tham kho bng 4.1) chn piston 100mm x 70mm
20.103
2,55 mt/pht
7,85.103
p sut y ti
100.103
12,7.106 N / m2 127bar
3
7,85.10
52
p sut y ti li v:
10.103
2,5.106 / m2 25bar
3
4.10
20.127
.100 95,5%
20.133
20.25
.100 73,5%
Hiu sut hnh trnh li
20.34
Hiu sut hnh trnh y =
V d 3.6:
Cho h thng nh hnh 3.44. Hy xc nh tc v lc y:
1. Trong qu trnh tin nhanh
2. Trong qu trnh nn cht
3. Trong qu trnh kt thc
B qua p sut ri trong mch. Lu lng ring m cc bm cung cp ln lt l
20, 5 v 5 cm3/ vng.
1. Qu trnh tin nhanh (kch hot cun C):
Lu lng cp cho xylanh = 10/min
Tc tin nhanh =
10.103 m3 / min
0,25m / min
0,04 m2
(5 5)
.10(l / min) 3,3(l / min)
(20 5 5)
3,3.103 m3 / min
Tc nn cht
0,083m / min
0,04 m2
53
20 5 5
(bar ) 210(bar )
5 5
5
.10(l / min) 1,67(l / min)
20 5 5
20 5 5
(bar ) 420bar
5
AX=AA+AB
Nu AA:AX=1+1,1
AB:AX=(1,1-1):1,1=0,1:1,1
PA=(PX+spring)AX/AA=(7+3)(1,1/1)=11bar
Nu dng chy t B ti A p sut yu cu B m van l:
PB=(PX+spring)(AX/AB)=(7+3)(1,1/0,1)=110bar
V th p sut thp cng iu khin X c th cn bng vi p sut cao cng B.
Khi khng c p sut cng X, van s m cung cp p sut cho cng A hoc B
thng lc l xo. p sut thc ph thuc vo t l din tch.
Chng 4
V d 4.1:
Mt xylanh hnh trnh c ng knh l 65mm c cung cp nng lng bi bm
tay lm x dch 5ml mi chu k. p sut ln nht trong h thng c gii hn l 350 bar.
a. V biu s mch ph hp biu din xylanh, bm v mt s van yu cu.
b. Tnh s chu k bm cn lm xylanh dch chnh 50mm
c. Tnh ti trng ti a c nng ln khi s dng h thng
Bi gii
a. V biu s mch ph hp biu din xylanh, bm v mt s van yu cu:
b.
Th tch ca thanh y bng vi th tch ca cht lng cung cp v xylanh.
ng knh thanh y l d, khong di trt ca thanh y l L, Lu lng ring mi chu
trnh kp ca bm l D, s chu trnh kp l S.
d2
L V.S
Th tc thanh y = th tch cht lng cp vo:
4
55
Thay gi tr vo ta c:
.652
4
.652
S
.50.103
5
33,18 chutrnhke
p
V d 4.2:
Mt xy lanh hnh trnh 3 tng c s dng nghing mt chic xe ti. Khi xe ti
nghing hon ton th xylanh chu 1 lc tng ng 4000kg. ng knh ngoi ca cc
tng ln lt l 60, 80, 100. Nu bm cung cp cho xylanh 1 lu lng l 10l/min, hy
tnh vn tc v p sut ca mi tng khi xe ti nghing hon ton.
(i) Tng 1:
ng knh tng 1 = 100mm
Vn tc tng 1 =
Quantity flowing
10.103 m3
1,27m / min
Area
( / 4).0,12 min.m2
p sut tng 1 =
Load 4000.9,81 N
5.106 N / m2 50bar
2
2
Area ( / 4).0,1 m
(ii) Tng 2:
ng knh tng 2 = 80mm
Vn tc tng 2 =
Quantity flowing
10.103 m3
1,99m / min
Area
( / 4).0,082 min.m2
p sut tng 2 =
Load
4000.9,81 N
7,81.106 N / m2 78,1bar
2
2
Area ( / 4).0,08 m
(iii) Tng 3:
ng knh tng 3 = 60mm
56
Vn tc tng 2 =
Quantity flowing
10.103 m3
3,54m / min
Area
( / 4).0,062 min.m2
p sut tng 2 =
Load
4000.9,81 N
6
2
13,9.10 N / m 139bar
Area ( / 4).0,062 m2
V d 4.3:
Mt xylanh thy lc c ng knh 200mm v trc piston c ng knh 140mm.
Vn tc l 5m/min, hy tnh
a.
b.
c.
d.
.0,22 (m2 ).
5
(m / s) 0,00262m3 / s 157l / min
60
0,2
4
605 (m / s)
0,142 .
c) ng vi lu lng QE th vn tc li v ca xylanh l:
V
QE
0,00262
V d 4.4:
Nu p sut ti a p dng cho xylanh trong v d 4.3 l 100bar, hy tnh:
a. Nng lng y ti
57
b. Nng lng li v
Gi s rng lc ng = 0,9 ln lc tnh
Bi gii
.0,2
0,0314m2
..m2 144kN
2
m
Lc y xylanh li 0,9.100.105.0,016
V d 4.5:
58
Van
toc
a
y
Luln
g
157.103 liters m3
10,2m / min
Die
n tchma
t thanha
y 0,0154 min liter m2
(ii)
Lc
a
y xy lanh 0,9.a
p sua
t .die
n tchma
t thanh a
y
N
V d 4.6:
Mt khi c cn nng 2000kg c y ra vi vn tc 1m/s cch v tr trng thi
ngh 1 khong 50mm. h s ma st gia ti v sng trt l 0.15. Hy tnh ng knh
trong ca xylanh y ti nu p sut ln nht l 100bar. ( ma st ca lp m tng
ng p sut gim l 5bar, p sut y xylanh v l 0)
Ta c:
v 2 u 2 2as
12 02 2.a.0,05
a 10m / s 2
Lc y nhanh: F
W
2000.9,81
.a
.10 20000 N
g
9,81
20000 2943
D2
2
2
A
0,002415m 2415mm
Ta c:
95.105
4
D 55, 4mm
Theo tiu chun chn D=63mm
V d 4.7:
Mt xylanh c ng knh trong 125mm v ng knh trc piston l 70mm. N
dn ng cho ti 2000kg chuyn ng ln xung vi vn tc ln nht l 3m/s. Tc
nng ln c ci t bng cch chnh lu lng ring bm, vn tc y xung iu
chnh bi van iu khin lu lng. Ti xung chm vi khong hnh trnh l 50mm. Nu
59
van gii hn p sut c ci t 140bar, xc nh p sut trung bnh khi xylanh tin v
li.
ng nng =
1
1
MV 2 .200.32 9000 Nm
2
2
9000.103
180kN
50
.0,1252 12,3.103 m2
Die
n tchma
t piston
12,3.103
Ap
suat.
140.
205bar
Die
n tchva
nhkha
n
8,4.103
Do p sut trung bnh hnh trnh y l (190 + 205) = 395 bar
Trong khi gim chn, nh hng ca din tch vnh khn s gim v phn che i
vo m. iu c b qua v trong thc t p sut vng m s cn ln hn.
Khi ti li, lc tc dng ln ti c biu din nh hnh. p sut do van iu khin
lu lng trong mch s nh nht nu piston vo m v c b qua trong tnh ton.
Lc trn m thng ng nng ca ti, khi lng ca ti v lc do p sut thy
lc.
Lc tc ng do thy lc (140.105 ).(8,4.103 ) 117,6kN
60
317,2
25800N / m2 258bar
0,0123
2EJ
L2
L=
d4
64
han
htrnhxylanh
2
1,7
1,2m 120cm
64.L2 .K 4 64.1202.20000
Ta c: d
4,1cm 41mm
3E
3.2,1.106
4
64.1202.20000.3,5
56mm
3.2,1.106
ng knh xylanh
61
Lc y ln nht yu cu l 20 tn
p sut cho php l 250 bar
Gi s lc y ng hc = 0,9.p sut.din tch
20.103.9,81
d2
2
Din tch piston A
0,00872m
d 0,015m 105mm
4
250.105.0,9
T bng 4.1, ng knh ph hp l 125mm vi ng knh trc piston l 70mm.
p sut h thng vi ti trng ng 20 tn l:
Lc a
y 1
20000.9,81 1
.
.
177,7bar
Dien
tch 0,9
.0,1252 0,9
4
7000.9,81 1
.
198,4bar
.0,072 0,9
4
.0,072 15
4
60
.0,1252 5
4
60
V d 4.9:
Mt ng c c lu lng ring 300cm3/rev v vn tc 200rev/min vi p sut ri
l 200 bar. Hiu sut th tch l 90%, hiu sut c l 95%.
Hiu sut tng m0 0,9.0,95 0,855 .
Lu lng chy trong 1 pht =
300
.200 60l / min
1000
62
60
60
66,7l / min
mv 0,9
M men l thuyt
DmPm 300.106.200.105
955Nm
2
2
200
.907 19kW
60
Q.P 66,7.200
22,23kW
600
600
Cng sut thc t = Cng sut l thuyt nhn hiu sut tng = 22,23.0,855 19kW
V d 4.10: Thit k my trn b tng
Bn trong ca my trn trng cha mt lot cc cnh qut xon c quay ngc
chiu kim ng h vt liu vo my, quay cng chiu kim ng h trn b tng.
Bm c vn tc t 600 n 2000 vng/pht. Khi vn hnh bnh thng tc tang trng
khong 5 vng/ pht. Khi phng in tang trng c vn tc 20 vng/pht. T s truyn
gia ng c v trc tang trng l 1:20, hiu sut truyn l 90%. Momen yu cu vn
hnh tang trng l 12000Nm v p sut yu cu l 207 bar.
Vi t s truyn 20:1 ca hp gim tc, moment m motor cp s l:
Tm
12000
667Nm
20.0,9
29
.1000 vng/pht.
35
200.89
37kW
600.0,8
i vi bm piston:
Cng sut =
200.29
10,75kW
600.0,9
64
V d 4.11:Thit k ng c my ko
My ko vn hnh trn a hnh g gh c ko bi m t thy lc gn trong
hai bnh xe sau. Chi tit my ko v yu cu thit k: mch vn chuyn du kn c
c cu chia p. Tng ti 2000 Kg, phn b trn hai bnh xe sau l 70 %. dc ln
nht 1 : 4, h s ma st ln l 0.3. H s ma st nh nht gia lp xe v mt ng
l 0.85. ng knh bnh xe l 1.2 m, tc ng c l 2000 vng/pht (ln nht).
Tc xp x 20 km/h, khi leo dc l 10 km/h.
Bi lm:
A. M t
1. Lc ma st ln = 0.32 x 2000 x 9.81 = 5886 N
Lc vt dc =
2000
.9,81 4905N
4
1,2
6475N
2
20.103 1
.
88,4 vg/ph
60 .1,2
3.
Lulngmotor.to
co 1177.88,4
105l/ph
Hie
usua
t thetch
0,99
Lcgiato
c 883
=
=0,44m/s2
kho
i lng 2000
Khi m t c m men 3502 Nm th p sut mt mt qua n l 207 bar.
Giato
c=
66
B. Bm:
1. Khi xe bnh a
p sut mt mt qua m t: 100 bari p ti m t: 4 bar
Mt p trn ng ng: 4 bar
p sut ti bm t m men ln nht: 108 bar
2. Khi xe leo dc p sut mt mt qua m t: 207 bar
i p v p mt trn ng ng: 8 bar
p sut ti bm: 215 bar
p sut ci t van an ton: Pset = 215 x 110% = 237 bar
=> Theo yu cu p sut ln nht 215 bar khi xe leo dc v lu lng ln nht 210
l/pht khi xe trn bnh a, p sut yu cu l 100 bar.
* Yu cu bm:
Lu lng 210 l/pht 108 bar, 105 l/pht 215 bar. Chn bm Volvo V30B 128
c lu lng ln nht 180 l/pht tc 1450 vng/pht. Do , 2000 vng/pht th
lu lng t 240 l/pht. p sut yu cu ca mch l 215 bar thp hn p sut ln nht
ca bm.
S dng van iu khin bng tay v ci t hnh trnh cung cp lu lng ln
nht 210 l/pht.
* Cng sut vo bm:
Khi xe bnh a , gi s 0 0,9
210.108
43kW
600.0,9
Khi xe leo dc lu lng s gim mt na nhng p sut s tng xp x gp i.
Dng mch b du r r bm v m t. Hiu sut th tch ca bm l 97.5% (khi quay
88 vng/pht 205 bar). Nn lng du r r l:
Du r = (lu lng trn mt vng)(s vng trn mt pht)(1 hiu sut th tch) x 2
= 1177 x 88 x (1 0.975) x 2 = 5.2 l/pht
S dng bm b du vi lu lng 12 l /pht, p sut n 4 bar, cng sut vo bm
l:
12.4
0,08kW
600
Cng sut l thuyt cn thit:
67
50.103
1042mm2
60.0,8
1042.4
36mm
68
Chng 6
V d 6.1:
L y ca bm c ng knh 30mm v ng knh l ht ca bm l 45mm. Nu
bm c lu lng 120l/ph, hey4 tnh th tch trung bnh gia l ht v l y.
Xt l y:
Vn tc trung bnh =
Q
120.103
2,83m / s
A
.0,032
60.
4
Xt l ht:
Q
Vn tc trung bnh =
A
120.103
1,26m / s
.0,0452
60.
4
V d 6.2:
Mt dng cht lng chy qua ng c ng knh trong l 20mm c nht 40cSt.
Nu lu lng l 50l/ph, xc nh loi dng chy trong ng.
Tnh s Renolds, bit:
H s nht ng hc v= 40cSt=40mm2/s
Vn tc dng chy
Re
50.103
2,65m / s
.0,022
60.
4
VD
2,65.20.103
1325 2000
40.106
M men l thuyt =
Dp .Pp
2
10.106.150.105
23,87Nm
2
V d 6.4:
Mt ng c thy lc c lu lng ring l 500ml/rev, chy vi tc 75rev/min
v momen u ra l 1200Nm. Hiu sut p sut v momen ln lt l 0,9 v 0,94. Hy
xc nh: p sut ri ca ng c, lu lng cung cp, v hiu sut tng.
M men l thuyt ca motor
M men thc t ca motor
Do : Pm
Dm.Pm
2
Dm.Pm.mt
2
1200.2
160bar
500.106.0,94
Dm.nm 500.103.75
41,7l / min
Lu lng thc t ca motor =
mv
0,9
Hiu sut tng = 0,9.0,94 = 0,846
V d 6.5:
Mt h thng thy lc vn hnh p sut 200bar, lu lng bm l 25l/min v
cng sut cp vo bm l 10kW. Trong 1 chu k, 60% thi gian bm hot ng khng ti.
Hiu sut tng l 65%. Nu nhit xung quanh l 150C v nhit ln nht cho php
ca lu cht trong h cha l 500C, hy tnh kch thc ph hp ca h cha trong
trng hp
a. Khng kh lu thng bnh thng quanh h cha lm lnh gp i, bc x t
nhin
S tn nhit t tm t thng ng:
T 35o C, A 6aH 2
Vi
1/ 4
35
hv 1,42.
a
1,45a1/ 4
70
H H hH AT.3,6
Vi
T 35o C, A 2a2
35
hH 1,32
a
1/ 4
3,21a1/ 4
500
5
2
2
.
.200.10 (m N / m ) 3,93N
4 1000
71
1,4
2 2
PV
PV
1,4
3 3
V
3
V2
P2 151
1,495
P3 101
V3
1,332
V2
Trong lc np:
PV
PV
V1
1 1
2 2
151.27,1
45 lt
91
72
PV
PV
2 2
3 3
V3 P2
1,495
V2 P3
1,495V2 V2 9
V2 18lt
PV
PV
V1
1 1
2 2
151.18
29,9lt
91
V d 6.8:
Tnh ton s tng p sut nu mt xylanh c ng knh 300mm v khong hnh
trnh l 500mm tin khi ngh v sau chu s tng nhit l 200C. Khi lng cht
lng trong c quy l bao nhiu b cho s gin n nhit? (Sut nn c ly nh
15000bar)
Tng th tch cha trong xylanh:
.0,32.0,5m3 35,3 lt
BV
0,49
15000.
210bar
V
35,3
V d 6.9:
Mt xylanh tc ng n c ng knh 400mm,khong hnh trnh 250mm trong
225mm l a khun vo mu lm vic p sut 20bar. 25mm cui ca hnh
trnh p sut 350bar. H thng c th p sn xut 60 sn phm 1 gi. Thi gian vn
hnh yu cu nh sau:
Tin nhanh 225mm trong 5 giy
p 25mm trong 5 giy
73
74
POWER PNEUMATICS
23 CU SCH POWER PNEUMATICS
Bi Q.1:
Lu lng yu cu ca h thng l 40 dm3/s (khng kh t do) p sut 7 bar. Xc
nh ng knh tiu chun gn nht ca ng dn kh nu vn tc khng i l 6 m/s.
Tr li:
T s nn Cr
7 1
8
1
Lu lng dng kh b nn Q
40
5(l / s)
8
ng knh ng dn kh : d
4Q
4.5.103
0, 03257m 32,57mm
v
.6
4Q
4.2.103
0, 01784m 17,84mm
v
.8
V 15, 71
1, 05(l / s)
t
15
4Q
4.1, 05.103
0, 0149m 14,9mm
v
.6
75
P.d 5 .Ptb
1.1005.8
1000(l / s)
f .l
500.150
Vn tc trung bnh : v
Q
1000.103
127,3(m / s )
.d 2
.0,12
4
4
Bi Q.5
Kh thi t mt nh my hot ng bng kh nn trong mt nh my sn xut thc
phm c ng ng x khng kh ra bn ngoi nh my. Lu lng kh thi ra l 100
dm3/s (khng kh t do); ng x c ng knh 50 mm v di 100 m. Tnh p sut vo ti
ng ng.
Tr li:
f .l.Q 2
Tng t nh bi 4 Pm 5
d .P
Vi f=500; l=100m ; Q=100 dm3/s, d=50mm, Pdrop=1,08 bar
P 1, 4815bar
Bi Q.6
Mt thit b cn cp kh t mt h thng kh nn 200 dm3/s f.a.d, p sut 4 bar. c
nh gi l trong 5 nm tip theo, h thng cn lu lng gp i 400 dm3/s f.a.d. Mt my
nn kh c lu lng 500 dm3/min f.a.d. p sut c ci t ln nht l 7 bar.
Xc nh ( lm trn n m3) kch thc bnh cha kh s ln bt thit b khng qu
20. Bit p sut tn tht trn ng ng l 0.5 bar. S ln khi ng trong mt gi l bao
nhiu nu h thng ch yu cu mt na kh nng nn.
Tr li
Vi s ln m ca my nn kh l 20 ln/gi , thi gian nh nht gia hai ln m l 3
pht, gi thuyt lm vic n nh. Trong 3 pht th h thng yu cu mt lng khng kh
76
3.60.200
72( s)
500
Tr li:
Tnh th tch ca khng kh t do tng ng vi th tch kh c nn trong bnh:
p sut 6 bar, th tch khng kh t do l 7V (m3)
p sut 4,5 bar, th tch kh t do l 5,5V (m3)
Th tch kh cung cp cho h thng l 1,5V (m3)
M th tch cn cung cp trong 25 s l :
200.25
5(m3 )
1000
Bi Q.8
Mt xy lanh kh nn c ng knh D = 80 mm, ng knh cn l d = 28 mm, chiu
di xy lanh l 400 mm. Nu xy lanh thc hin 3 hnh trnh/pht, c cung cp p sut kh
6,5 bar. Xc nh lng kh tiu th. Nu p sut cp lc v gim cn 2,5 bar, xc nh
lng kh tit kim c trong 1 pht.
Tr li:
D 2 .0,82
0,5(dm2 )
Din tch hnh trn : S
4
4
( D2 d 2 ) (0,82 0, 282 )
0, 441(dm2 )
Din tch hnh xuyn : S1
4
4
Tng th tch khi i tin ra trong 1 pht ( 6,5bar):
V1 S.L.3 7,5.0,5.4.3 45(dm3 ) f .a.d
Bi Q.9
Khng kh c nn on nhit t p sut 1 bar n p sut tuyt i 8 bar. Nu ban
u khng kh c nhit 20 C, xc nh nhit sau khi nn, ly ch s on nhit l 1.4.
Tr li:
Do l qu trnh on nhit nn
78
T2 P1
T1 P2
k 1
k
1,4 1
T2
8 1,4
T2 530, 75o K 257, 75o C
273 20 1
Bi Q.10
Mt my nn c yu cu cung cp 12 m3/pht f.a.d ti p sut 8 bar. Xc nh cng
sut tiu th ca my nn mt tng. Nu mt my nn hai tng c s dng, xc nh cng
sut tit kim ln nht, nu gi s nhit kh vo cho c 2 loi my nn l 20oC v phng
trnh nn P.V1,3 = C trong mi trng hp.
Tr li
Lu lng kh ng ra my nn:
1,3
1,3
( PV
( PV
1 1)
2 2)
1
P 1,3
V2 V1. 1
P2
1
1 1,3
V2 12. 2, 214m3 / ph
9
1,3
1
.(9.2, 214 1.12).105. 57243(W )
Cng sut
0,3
60
1 1,3
Lu lng ng ra cp I: Vi 12. 5,154m3 / ph
3
1
1 1,3
Lu lng ng ra cp II: V2 5,154. 2, 214m3 / ph
3
1,3
1
.(9.2, 214 3.5,154).105. 19344(W )
Cng sut tiu th cp II
0,3
60
1,3
1
.(3.5,154 1.12).105. 15002(W )
0,3
60
20oC v 0bar (d), 100m3 khng kh bo ha nng cha 1,73kg hi nc, khi
m 70% th khi lng hi nc l 1,211kg trn 100m3.Khng kh ra khi my nn
l hi bo ha. Hi nc 30oC v 7bar l :
6bar
7bar
8bar
20
0,247
0,2195
0,192
30
0,3435
40
0,728
0,6475
0,567
Lng hi nc nhn vo trong 1 gi: 2,88.1, 211 3, 488kg
Lng hi nc cung cp ra trong 1 gi: 2,88.0,3435 0,9893kg
Lng nc thu c do ngng t trong 1 gi : 3, 448 0,9893 2, 4587kg
Bi Q.12
Mt xylanh kh nn tc ng n vi hnh trnh l 50 mm c yu cu kp mt chi
tit vi mt lc l 18 kN. Hy xc nh tiu chun xylanh nh nht sinh ra lc khi
c cung cp vi p sut kh ln nht l 7 bar.Cn nhng yu cu g vi p sut khng kh
c cung cp to lc chnh xc 18 kN v lng kh c s dng mi hnh trnh ca
pittng l bao nhiu?
Tr li :
Din tch ca mt trn pittng: A
ng knh pittng : D
4A
F 18000
0, 0257m2
5
P 7.10
4.0, 0257
0,18089m 181mm
3,14(dm2 )
Din tch mt trn pittng: A
4
4
F 18000
573248, 4( Pa) 5,73bar
p sut khng kh cn cung cp: P
A 0,0314
5, 73 1
6, 73
1
mch biu din cho xylanh c iu khin v lc hiu chnh. Nu xylanh c chu k thi
gian l 10s hy c tnh lu lng kh nn khi xylanh y nh nu.
Tr li:
F
1000
1666,67( N )
Lc y tnh lc i ra: FS1 D1
0,6 0,6
Din tch pittng mt ct trn: A1
ng knh pittng : D
4 A1
FS1 1666, 67
2, 78.103 (m2 )
5
P
6.10
4.2, 78.103
0, 0595m 59,5mm
Theo tiu chun bng 4.2 trang 115 ta chn D=63mm, ng knh cn d=20mm
12
14
1 5
1,78bar
5,35bar
D2
4
0,632
0,312(dm2 )
( D2 d 2 )
4
(0, 632 0, 22 )
4
0, 28(dm2 )
V P P0 2,96 6 1
3
.
.
1, 48(dm / s)
t P0 10 1
Bi Q.14
Mt xylanh kh nn c dng nng ti c khi lng l 0,7 tn ln thng ng vi
chiu cao l 4,0 m. Xylanh c nh vi mt u v cui u ti pittng c lp khp c
th quay v ti c dn hng (hnh 4.23). p sut kh nn cung cp ln nht cho xylanh l
6,5 bar.
81
d4
64
F .S .L2
d
2E
F .S .L2 .64
700.4.4002.64
4
4,58cm 45,8mm
3E
3 .2,1.106
4A
ng knh xylanh: D
4A
4.420, 43
23,136cm 231,36mm
Theo bng tiu chun, ta chn Xylanh ng knh 250mm v ng knh cn 50mm
82
D2
4
0, 04909m2
599511,1Pa 6bar
A.0, 4 0,04909.0, 4
T s nn:
6 1
7
1
25
3,57(l / s)
7
L. A 20.4,91
27,5( s)
Thi gian i ht chu trnh tin ra: t
Q
3,57
Bi Q.16
Mt xylanh vn hnh bng kh nn c ng knh xylanh l D=80 mm, ng knh
cn l d=25mm ko mt ti nng 1500N vi vn tc khng i l 1m/ph iu kin n nh.
Xy lanh c iu khin bi 1 van 2 trng thi 5 ng vi st p sut 2 ng u
khng c ln hn 0,1bar. Nu p cung cp l 6bar, tnh lu lng dng kh khi s dng
Tr li:
Trng hp 1: Dng van iu khin lu lng ng
83
P1
P2
3
1
P1
P2
3
1
84
Trng hp 1:
Ta c phng trnh cn bng:
Trong :
Suy ra:
Trng hp 2:
: suy ra:
Lu lng tng trng hp cha tnh c.
Bi Q.17
Cho 2 xylanh vn hnh tun t A+ B+ B- A- B+ B-. Cc thng s ca 2 xy lanh nh
sau:
Xy lanh 1: ng knh xylanh D1 = 80 mm
ng knh ti l d1 = 25 mm
Hnh trnh l1 = 150 mm
Xy lanh 2: ng knh xylanh D2 =200 mm
ng knh ti:
d2 =40mm
Hnh trnh l
l2 = 50mm
Ngun kh nui xylanh cung cp p sut l 6bar. Nu thi gian i ht hnh trnh l 10s,
hy tnh ton lng khng kh cn dng trong 1 pht.
Tr li:
Th tch kh cn cho xylanh A i ri v l:
2
2
2
2
3
V1
2.D
d1 .L1
2.0,8
0, 25 .1,5 1, 434(dm )
2
2
2
2
V2 2.
2.D
d 2 .L2 2.
2.2
0, 4 .0,5 6,16(dm3 )
Lu lng kh thc t:
Q ' Q.7 45,564.7 318,948(dm3 / s) f .a.d
Bi Q.18
Mt van c h s Cv = 1,7 c t trong h thng v cp p l 8 bar, nu st p
khng vt qu 0,5 bar hy tnh lu lng kh cn thit.
Tr li:
Lu lng cn thit:
Q 6,844.Cv . P ( Ps 1) P 6,844.1, 7. 0,5 (8 1) 0,5 23,98(dm3 / s)
Bi Q.19
Mt ti trng l 250 kg c nng ln thng ng qung ng l 900 mm bi mt xy
lanh thy lc. Gi s rng qu trnh tng tc v gim tc din ra trong on ng 28 mm
gim chn v ti t c tc l 0,8m/s. Gi s mt mt do ma st gy ra chim 8% tng
ti trng. p sut ln nht t c l 6 bar (d). Xc nh kch thc xy lanh v lu lng
khng kh vo xy lanh nu xy lanh hot ng 10 chu k/pht.
Tr li:
Gia tc ca ti trng: a
v 2 v02 0,82 02
11, 43(m / s 2 )
2S
2.0, 028
4F
4.5310
0.106(m)
P
.6.105
2
2
2
2
3
V
2.D
d .L
2.1, 25
2
2
Q
2.D
4
d .L.n.
P0
V .n.
P0
0,32 .9 21,336(dm )
21,336.10.
6 1
1493,52(dm3 / ph) 24,892(dm3 / s)
1
Bi Q.20
Mt xy lanh thy lc c dng di chuyn mt khi lng 5 kg. Nu p sut cung
cp l 6 bar. Xc nh thi gian hnh trnh v vn tc ln nht ca piston. Vi cc d kin
nh sau:
86
Xy lanh:
d = 50mm
L = 200mm
Lc = 30mm
Van:
Cv = 1,15
T0 = 0,05 s
H s C
Tr li:
Thi gian p ng van iu khin: T1 T0 0,05s
Thi gian hnh trnh i n gim chn:
T2
.
0,155s
D
P
50
6
Vn tc lc gim chn:
Vi
30 D 30.50
300(mm / s)
m
5
Lc 30
0,1s
Vi 300
Vn tc cc i: Vmax
103.Ce 103.2, 4
1, 22(m / s)
502
a
4
Bi Q.21
Xy lanh kh nn ni vi van v ng ng trong bi tp trc c ti tng ln 10 kg.
Xc nh thi gian hnh trnh cho iu kin ti mi.
Tr li:
Thi gian p ng van iu khin: T1 T0 0,05s
Thi gian hnh trnh i n gim chn
T2
.
0, 219s
D
P
50
6
Vn tc lc gim chn:
Vi
30 D 30.50
150(mm / s)
m
10
87
T3
Lc 30
0, 2s
Vi 150
Bi Q.22
Mt khi lng 30 kg c nng ln bi mt xy lanh nh v ng chuyn ng vi
vn tc 1.2 m/s. p sut cung cp l 10 bar v p sut lm vic ti a ca xy lanh l 12 bar.
Xc nh kch thc ca xy lanh m m bo b gim chn ph hp.
Tr li:
mV 2
E
Fx .Ecush
2
Trong :
m=30 kg
V=1,2m/s
Fx=1 (tra bng 4.28)
V th:
30.1, 22
E
1.Ecush
2
30.1, 22
Ecush
21,6 Nm
2.1
Theo bng 4.3 ta chn d=63mm
p sut gim chn:
Pcush Ps 10.
m.g
30.9,81
10 10.
10,94bar
632
a
4
3, 06
L1
2100
88
1608mm
tsel
4
1429mm
tsel
4,5
Chng 1
EX 1.1.
Mt ngi c khi lng l 1 kg. Hi trng lng ca ngi l bao nhiu?
(a) trn Tri t vi gia tc trng trng l 9.81m/s2
(b) mt hnh tinh nh hn Pneumo c gia tc trng trng l 6m/s2
Li gii:
Trng lng Tri t = Khi lng Gia tc trng trng
= 1kg 9,81
= 9,81 newton (N)
Note : 1N = 1 kg m/s2
Trng lng trn hnh tinh Pneumo = Khi lng Gia tc
= 1kg 6m/s2
= 6 kg m/s2
= 6N
EX 1.2
Mt vt nng 1 kg c treo trn 1 l xo trng thi cn bng trong thang my. Gia
tc trng trng ln nht c khi thang my i ln v i xung l 3 m/s2. Nu l xo c
dng o khi lng vi n v kg th ci gi tr gia tc ln nht c c l bao nhiu
khi thang my
(a) i xung ?
(b) i ln ?
Gii ;
89
EX 1.3
Mt xy lanh kh nn vi ng knh khoan l l 100 mm gi cht mt vt vi lc
tnh l 3000 N (xem hnh 1.3). Xc nh p sut kh nn cn thit.
Gii :
Tit din xy lanh =
mm2
m2
=
(Note 100 mm = 0,1 m)
p sut h thng =
=
90
N/m2
EX 1.5
Mt my nn cung cp 3
kh tun theo nh lut
Gii
Cng =
Khi n=1,3
P= p sut kh quyn = 1 bar abs
V1 =
P2= 7 barg = 8 bar abs
Cng =
=8,15 105 Nm/min
= 13,58 103Nm/s
Nhng 1 Nm/s = 1 W ; V th,
Cng = 13,58 KW
EX 1.6
Tnh cng nu kh trong bi 5 c nn ng nhit.
Gii
92
= 0,107 bar
EX 1.9
Mt my nn cung cp 200 l/s f.a.d ti p sut l 7 bar . Gi s vn tc dng chy ln
nht l 6 m/s, c lng ng knh ng cn thit.
Gii
Th tch kh nn thi bn trong s l s phn phi kh t do c chia theo t l nn,
khi
T l nn =
V th, trong trng hp ny, ly p sut kh quyn l 1 bar,
T l nn =
= 25 l/s
PV
PV
PV 8.4
1 1
2 2 V1 2 2
32m3
T1
T2
P1
1
b.
Tng t 6 bar:
PV
PV
PV 7.4
3 3
4 4 V4 3 3
28m3
T3
T4
P4
1
S chnh lch th tch khng kh t do trong bnh cha gia 7bar v 6bar l 4m3 .
My nn kh c lu lng 10 m3 / pht v h thng yu cu 7 m3 / pht. Np vo bnh tch
p 3 m3 / pht. Do ,
Thi gian np =
4
1,33 pht
3
4
0,57 pht
7
Tng thi gian t my nn kh n ti: 1,33 + 0,57 = 1,9 pht
Thi gian x =
6
2 pht
3
6
0,86 pht
7
Tng thi gian 1 chu k l 2,86 pht. Thi gian mi chu k c th tng nu ta tng sc
cha ca bnh cha hoc tng khong p sut m h thng c th hot ng.
Thi gian x =
V d 2.2:
Xylanh tc ng kp c ng knh 100mm, piston c ng knh 32mm v khong
hnh trnh l 300mm p sut tin v li u l 6bar. Nu xylanh hot ng 25 chu k trong 1
pht, hy tnh lng khng kh tiu th.
Th tch lc y
Th tch lc li
.1002.300
4
2,355 lt
(1002 322 )
4
.100 2,114 lt
PV
PV
1 1
2 2
T1
T2
PV
PV
1 1
2 2
V1
PV
21
2 2
.2,114 6,34 lt
P1
1
PV
PV
1 1
2 2
V1
PV
61
2 2
.2,355 16,48 lt
P1
1
782 570
.100% 27%
782
V d 2.4:
Xt 1 xylanh nh v d 2.2. Tnh lng kh tiu th tng ln khi h thng ng ng
c tnh n. ng knh ng l 12mm v khong cch gia van v xylanh l 1m.
Th tch trong ng ng
.122
4
0,226.
61
.25 39,6 lt/pht
1
v d 2.2, lng khng kh tiu th trong mi xylanh la 728 lt/pht. Lng khng
kh lng ph trong ng lm vic them 40 lt/ pht .
V d 2.5:
ng du chnh cung cp cho mt nh my vi nhu cu trung bnh 20m3/min. p
sut lm vic nh nht ca b phn cng tc l 5 bar. My nn kh c lu lng 35m3/min
v p sut lm vic l 7 bar. H thng cng tc iu khin tt ti khi p sut ca b cha
tng ln 7bar, v cp li ti khi p sut b cha gim cn 5bar. Nu s ln khi ng ca
my nn kh trong 1 gi l 20, hy xc nh kh nng cha ca b cha.
V my nn kh ch c m 20 ln trong 1 pht. Thi gian gia 2 ln m l 3 pht, gi
s my hot ng n nh.
Trong 3 pht h thng yu cu 3.20 m3 . cp lng khng kh , my nn kh cn
chy trong:
97
3.20
1,714 pht
35
Do my nn x ti trong 1,286 pht trong khi bnh cha cung cp khng kh yu
cu bi h thng, khi p sut bnh cha gim t 7 xung cn 5 bar.
Th tch khng kh cung cp t bnh cha = 1,286.20 = 25,72 m3
Gi V l th tch thc ca bnh cha.
Th tch khng kh t do trong bnh cha 7 bar = V
71
8Vm3
1
51
6Vm3
1
Suy ra th tch khng kh thay i trong bnh cha khi p sut gim t 7 bar xung cn
5 bar l: 8V 6V =2V m3
Bng vi th tch c cp: 2V = 25,72 m3 V 12,86m3
Do th tch bnh cha yu cu l: 12,86 m3 . Chn bnh cha 13 m3
V d 2.6:
Lng kh yu cu ca nh my nh v d 2.5 gim xung cn 15m3/min. My nn c
lu lng 35m3/min p sut 7bar vi b cha c kh nng cha 13m3. Hy tnh s ln
m mytrong 1 gi ca my nn kh nu cng tc iu khin p sut 7 bar v 5 bar c s
dng.
Th tch kh cha trong bnh cha 7 bar: 13.
71
104m3
1
51
78m3
1
Do , th tch kh thay i trong bnh cha khi p sut thay i t 7 bar xung cn 5
bar l: 104 78 = 26 m3
H thng yu cu 5 m3 / pht, do khn kh cha trong bnh cha vn hnh h
thng trong 26/15 = 1,734 pht.
98
Khi bnh cha c np th tch khng kh i vo bnh cha l khc gia vi th tch
ra t my nn kh v h thng yu cu. Trong trng hp ny:
35 15 = 20 m3 kh vo bnh cha
Thi gian np 20 m3 khng kh vo bnh cha=
26
1,3 pht
20
60
19,9
3,03
V d 2.7:
Xt my nn kh thit k nh v d 2.4 nhng yu cu ca h thng t 20 n 25
m /min . hy tnh s ln my nn kh m ti trong 1 gi. Nu s ln khi ng ca my nn
kh trong 1 gi l 20, xc nh p sut b cha khi my nn kh bt ti. p sut ng ti cn
7 bar.
3
Th tch kh trong bnh cha khi p sut thay i t 7bar xung cn 5bar l 26 m3 .
Yu cu 25 m3 .
Bnh cha x trong thi gian:
26
1,04 pht
25
26
2,6 pht
10
13P
pht
25
99
13P
pht
35 25
13P 13P
pht
25
10
13P 13P
3 P 1,65bar
25
10
V th khi m ti p sut l 5,35bar
V d 2.8:
Mt my c nhu cu 0,1m3 khng kh trong 1 chu k p sut nh nht l 4 bar, hot
ng 25 chu k 1 pht. My c cung cp t ng du chnh vi p sut gim tuyn tnh
t 7 n 3 bar trong 20 giy chu k. c tnh kch thc b cha gia my v mch chnh
duy tr p sut nh nht ca my l 4 bar. ng sut thay i trong ng du chnh
c biu din theo hnh 2.18.
p sut ca ng du chnh gim 4 bar trong tng thi gian 5 giy ca chu k. l
lc b cha cha y khng kh vn hnh my gia p sut ln nht 5 bar, p sut nh
nht ca ng du chnh l 4 bar.
Gi th tch bnh cha l V. Th tch kh trong bnh cha 5 bar l:
51 3
m
1
41 3
m
1
51
4 1
V
Vm3
1
1
100
0,1.25.5
0,208m3
60
Vy th tch ca bnh cha l: V = 0,208 m3
V d 2.9:
Trong 1 th nghim trnng du chnh, b cha y n p sut 7 bar v ngt my
nn kh trong 10 phut1cho p sut gim cn 6.5 bar. B cha c 20m3, ng knh
ng du chnh l 100mm, chiu di 800mm. c tnh s r r t h thng. Nu tng
cng sut cp vo l 100kW, Hy tnh phn trm lng nng lng cp cho khng kh b r
r.
Th tch ng du chnh
.0,12
4
.800 6,28m3
13,14
0,0219m3 / s
600
1,314.1000 6,75 1
.
16,97kW
75
71
Phn trm cng sut cung cp cho kh r r l:
16,97
.100 16,97%
100
101
Chng 4:
Example chng 4
EX4.1 A double-acting cylinder is required to clamp a workpiece with an actual
force of 3kN. The minimum supply pressure is 5 bar, cylinder return is minimal load.
Caculate the cylinder size require assume efficiency of 96 per cent.
Mt xilanh tc ng kp c yu cu dng kp phi vi lc thc t l 3kN. p
sut cung cp ti a l 5bar, xilanh li v ch khng ti. Kch thc xilanh yu cu l
bao nhiu hiu sut l 96%.
Gii:
tot
t+
= 1.1 3046
ng knh pittng:
103
EX4.3 A pneumatic cylinder complete with a direction control valve and associated
pipe and fittings has been selected to move a mass of 3kg with a supply pressure of 8
bar. Estimate the extended stroke time.
Mt xilanh kh nn c vn hnh bi mt van iu hng vi ng ni va vn, h
thng dng di chuyn mt vt 3kg vi p sut cung cp l 8bar. c tnh thi gian
hnh trnh m rng.
Gii:
D liu ca nh sn xut xy lanh l:
D = 50 mm; L = 240 mm; LC = 29 mm.
V cho van l:
Ce = 2.76
T1 = 0.05
Thi gian cn thit n ch gim chn = T2
Mt khc,
Trng hp ny T2min < T2, thit b gim chn khng b hng. Vn tc gim chn ti a
c th l:
Thi gian hnh trnh nh nht thc t = T1 + T2 + T3 = 0.05 + 0.229 + 0.097 = 0.376s.
104
EX4.4 Using the same componets as the previous example but with the load increased
to 15kg, determine the stroke time.
S dng cc thnh phn ging nh v d 4.3 nhng vi ti 15kg, tnh thi gian
hnh trnh.
Gii:
T kt qu v d 4.3: T1 = 0.05s v T2 = 0.229 s
T2min > T2, ng thot cn thit cho hiu qu qu trnh gim chn.
105
_ _
_ _
W=hole at A, W = no hole at A
Mt b my trong hnh 6.24 c khoan 2 l A v B. mt my o kh nn c s
dng kim tra hnh dng ca l v chiu dy ca b my. Cc cm bin W, X, Y, Z c
s dng d ra l v kim tra chiu dy ca b my. Tnh hiu ca cm bin l W= l
_
ti A, W =khng phi l ti A
EX6.4 Sequence
A+ B- A-B+
Trnh t
A+ B- A-B+
108
Chng 7:
V d 7.1
Nu tn hiu S1 l Relay on v tn hiu S2 hoc S3 l Relay off v mch in
cho R le ( xem hnh 7.8).
Relay enable
K1e = S1
Relay disable K1d =
= .
Ch : S2 v S3 thng ng. S dng i s Boolean c gii thch chng 6
Chng 10:
EX10.1 A pneumatic cylinder which a bore of 100mm and stroke of 200mm completes
40 cylinder per minute. Neglecting the piston rod volume, determine the cylinder air
consumpation if it supply at 6.5 bar.
Mt xilanh kh nn vi l khoan 100mm, hnh trnh 200mm hon thnh 40
vng/pht. B qua thanh pittong, hy tnh lng khng kh tiu th nu xilanh c
cung cp p sut 6.5bar.
Gii
Th tch qut ca pitton trong mt chu k V= Th tch dui + th tch ko v
Khi b qua cn xylanh th V = 2 x din tch tit din xylanh x chiu di hnh trnh
2
0,12
.0, 2 0,00314m3
4
Q=15,7l/sf.a.d
Trong P=0,25bar
Ps =6,5bar
Q 15,7l=6,844Cv 0,25(6,5+1-0,25)
Cv
Do
15,7
1,7
6,844 0,25(6,5+1-0,25)
Van BSP c h s Cv l 2.0 v p sut tiu hao i qua van hn 0,25 bar khi iu
khin xylanh.
Van p sut nn c kch thc theo theo yu cu ch to, thng th n c tiu
chun thit k sn.
EX10.3 Determine the bore of an air main to carry 6m 3/min f.a.d. at working pressure
of 6 bar.
Quyt nh kch thc khoan kh chnh ca xilanh nng 6m3/min ti p sut lm
vic 6.5bar.
Gii
Chuyn sang lu lng l/s: 6m3/p=100l/s
Ta c t l nn l (6,5+1):1=7,5:1, vi lng khng kh 6m3 vi p sut nn 7,5 bar
th c th tch l 6/7,5=0,8 m 3
Lu lng= Tit din x Vn tc
0,8 d 2
.5
60
4
Do d
4.0,8
0,0583m 58,3m
.60.5
2
L l di ng (m)
110
Bore
Stroke
63mm
400mm
63mm
800mm
111
50mm
300mm
50mm
600mm
The vacuum pads are energized by switching on a supply of compressed air. The
carton erection machine requires an electrical signal to start its cycle, which is
completed in 1.5 seconds.
Design a suitable pneumatic system, size valve and estimate the air consumption
of the unit when it is producing five cartons per minute. The air supply pressure is 6
bar gauge; assume that all cylinders operation at this pressure. The unit must be fully
automatic in operation, stopping if the stack of carboard sheets is empty or if the
discharge conveyor has no space to accept a carton. The machine will automatically
restart when these faults have been corrected. The cylinder control valves are to be
5/2 double-solenoid operated. A 3/2 valve. Double-solenoid operated, is to be used to
switch the vacuum on and off.
112
1.2
Discuss briefly the principle of operation of the different power systems giving the
necessary schemes.
Trnh by ngn gn nguyn tc hot ng ca cc h thng in khc nhau cho cc
phng n cn thit
Gii
113
1.3 Draw the circuit of a simple hydraulic system, in standard symbols, and explain
briefly the function of its basic elements.
V mch mt h thng thy lc n gin bng cc k hiu tiu chun, v gii thch
ngn gn cc chc nng c bn ca n
Gii
114
Chc nng:
y l mch thy lc nng ti nhanh, h ti chm
Mch gm cc chi tit:
+Bm du c truyn ng bi ng c.
+Van gii hn p sut, chc nng gii hn p sut ti a trong mch v l van an ton
+Van iu khin nng h ti, iu khin bi solenoid.
+Van tit lu hn ch lu lng u ra, lm ti h xung chm.
+B lc du gn sau ca x T ca van iu khin.
1.4
State the advantages and disadvantages of hydraulic power systems.
Nu nhng u im v nhc im ca h thng thy lc.
Gii
*Cc u im chnh ca h thng thy lc nh sau:
1.T s cng sut trn trng lng cao
2. T bi trn
3. Khng c hin tng bo ha trong cc h thng thy lc so vi bo ha trong
cc my in. Cc m-men xon ti a ca mt ng c in t l vi dng in, nhng n
b hn ch bi s bo ha t.
4. T l lc trn khi lng v m-men qun tnh cao, kt qu trong kh nng tng tc
cao v p ng nhanh chng ca cc ng c thy lc.
5. cng cao ca xi lanh thy lc, cho php dng ti ti bt k v tr trung gian.
6.H thng bo v chng qu ti n gin
7. C kh nng lu tr nng lng trong bnh tch p.
8. Tnh linh hot ca truyn ng so vi cc h thng c kh.
9. Sn c ca c hai chuyn ng quay v thng
10. An ton lin quan n nguy c d n.
* H thng thy lc c nhng nhc im sau:
1. Ngun thy lc l khng c sn, khng ging nh in. Do cn c ngun in
115
1.5
Draw the circuit of a simple hydraulic system, including a pump, directional control
valves, hydraulic cylinder, relief valve, and pressure gauge. State the function of the
individual elements and discuss in detail the power transmission and transformation in the
hydraulic power systems.
V mch ca mt h thng thy lc n gin, bao gm mt my bm, van iu khin
hng, xi lanh thy lc, van x, v ng h o p lc. Nu cc chc nng ca tng b phn
v trnh by chi tit qu trnh truyn ti nng lng v chuyn i trong h thng thy
lc.
Gii
Gii
Cc chi tit trnh by cu 1.3
Qu trnh truyn nng lng
+ng c in hot ng sinh ra chuyn ng quay, chuyn ng quay truyn
sang my bm thong qua ni trc.
+My bm quay ht du t b ln h thng.
116
Gii
*Tnh lc F
117
V ca ra thng vi kh tri nn p sut trn phn din tch vnh khuyn bng 0
PT cn bng lc
*Vn tc v
1.7
The given figure shows the extension mode of a hydraulic cylinder, in
differential connection. The losses in the trans mission lines and control valves were
neglected. Calculate the loading force, F, inlet flow rate, Qin, returned flow ate,Qout, piston
speed, v, cylinder output mechanical power, Nm, and pump output hydraulic power, Nh.
Comment on the calculation results compared with he case of problem 6, given
Delivery line pressure P=200 bar
Pump flow rate QP=40 L/min
Piston diameter D=100 mm
Piston rod diameter d=70 mm
Cc con s c a ra din t t qu trnh di chuyn ra mt xi lanh thy lc, trong
mt kt cu thy lc c bit. Nhng mt mt trong dng chy v van iu khin c b
qua. Tnh lc ti, F, lu lng chy vo, Qin, lu lng chy ra, Qout, tc piston, v, cng
sc xilanh sinh ra, Nm, cng sut my bm thy lc, Nh. Nhn xt v kt qu tnh ton vi
trng hp ca bi 1.6; cho:
p lc dng chy P = 200 bar
Lu lng my bm
QP = 40 L/min
118
Gii
* Lc ti, F
V ca ra thng vi ca vo nn p sut ca ra bng ca vo bng 200bar
PT cn bng lc:
1.8
Shown is the hydraulic circuit of a load-lifting hydraulic system. The lowering speed
is controlled by means of a throttle-check valve. Discuss the construction and operation of
this system. Redraw the hydraulic circuit in the load-lowering mode, then calculate the
pressure in the cylinder rod side, PC, the inlet flow rate, Qin, outlet flow rate, Qout, pump
119
flow rate, QP, pump output power, Nh, and the area of the throttle valve, At. Neglect the
hydraulic losses in the system elements, except the throttle valve.
The flow rate through the throttling element is given by:
where
Q=Flow rate, m3/s
Cd=Discharge coefficient
2
At=Throttle area,m
P=Pressure difference, Pa
3
=Oil density, kg/m
Given
Pump exit pressure =30 bar
Piston speed =0.07 m/s
2
Piston area AP=78.5 cm
Piston rod side area Ar=40 cm2
Oil density =870 kg/m3
Discharge coefficient =0.611
Safety valve is pre-set at 350 bar Weight of the body =30 kN
Trong nh l mch thy lc ca h thng thy lc nng ti. Tc h thp c kim
sot bng van iu khin lu lng. Tho lun v vic xy dng v hot ng ca h thng
ny. V li mch thy lc ch ti h, sau tnh ton p lc trn cn xilanh, lu
lng chy vo, Qin, lu lng chy ra, Qout, lu lng my bm, QP, cng sut bm, Nh,
din tch van tit lu, At. B qua cc tn tht thy lc trong cc thnh phn h thng, ngoi
tr cc van tit lu.
Lu lng chy qua b phn tit lu c tnh bng CT:
Q: lu lng m3/s
Cd: h s lu lng
2
At: din tch tit lu m
: chnh lch p sut Pa
3
: khi lng ring kg/m
p sut bm =30 bar
Tc d piston = 0.07 m/s
2
Din tch piston AP=78.5 cm
din tch cn piston Ar = 40 cm2
=870 kg/m3
Cd =0.611
p sut iu chnh trn van
Trng lng ton b =30 kN
an ton l 350 bar
, vi
120
1.9
Redraw the circuit of problem 8 in lifting mode. For the same pump flow rate,
safety valve setting, and dimensions, calculate the maximum load thatthe system can lift.
Calculate all of the system operating parameters at this mode. Neglect the hydraulic losses
in the system elements, except for the
throttle valve.
V li mch bi 1.8 trong ch nng. Vi cng lu lng ca my bm, p sut ca
van an ton, v cc kch thc. Tnh ton ti trng ti a m h thng c th nng. Tnh ton
tt c cc thng s vn hnh h thng ch ny. B qua cc tn tht thy lc trong cc
thnh phn h thng, tr van tit lu.
Chng 2_Mc 2.6:
2.1
Derive an expression for the pressure and power losses in a hydraulic
transmission line of constant diameter in the case of laminar flow.
Nhn xt s bin i ca p sut v nng lng tn tht trong mt dng truyn ng
thy lc ng knh khng i trong trng hp chy tng.
Gii
Trong ng dn, dng chy c th l dng chy tng hoc dng chy ri ty thuc vo
t l gia lc ma st nht v lc qun tnh, t l ny c biu th bng s Reynold, Re.
Trong trng hp dng chy tng, chnh p c th tnh nh sau:
121
Trong
D l ng knh ng dn, m
L l chiu di on ng ang xt, m
Re l s Reynold
v l vn tc trung bnh ca cht lng
l chnh p trong ng, Pa
l h s ma st ca dng chy tng
l trng lng ring ca du
Cng thc xc nh tn tht nng lng
2.2
Trong
D l ng knh ng, m
122
2.3
2.4
Rt ra mt biu hin cho qun tnh thy lc ca hai dng truyn ng thy lc ni
tip hoc song song.
Rt ra mt biu hin cho qun tnh thy lc ca hai dng truyn ng thy lc ni
tip hoc song song.
2.5
Define the bulk modulus of oil and derive the equivalent bulk modulus of an oil-air
mixture.
Xc nh cc module n hi ca du v suy ra module n hi tng ng vi mt
hn hp du-kh.
Gii
Trong
l chnh p, Pa
l hiu th tch thay i, m3
B l modun n hi ca cht lng, thng ly B=1 ti 2 Gpa
123
2.6
Derive the expressions for the resultant hydraulic capacitance of two hydraulic lines
connected in series or in parallel.
, gi s
Hay
S gia
do tnh nn c nn:
C c gi l dung khng ca ng
Trong trng hp ng c bin dng do ghp ni, lc ny cn xc nh li dung khng
C
Khi ng dng trn bin dng, ta c th tch
nh sau:
124
rt nh so vi 2D nn ta c:
Gi
2.7
Rt ra mt biu hin cho s tng p lc trong mt th tch cht lng cha trong mt
chai cng v bt kn chu mt s gia tng nhit T
Gii
S thay i th tch ph thuc vo nhit :
Trong :
V l th tch ban u, m3
A l h s nhit ng hc bng 0,0007 K-1
l s thay i nhit ,
125
2.8
ta c:
Discuss briefly the effect of the saturated vapor pressure on the fnctionof hydraulic
systems
Trnh by ngn gn tc dng ca p sut hi bo ha trn cc chc nng ca h thng
thy lc
Gii
Calculate the percentage of variation in volume of liquid of bulk modulus B=1.4 GPa
if its pressure is increased by 10 MPa.
Tnh phn trm thay i th tch cht lng ca hng lot m un B = 1,4 GPa nu p
sut ca n tng thm 10 MPa.
Gii
2.10
A hydraulic pipe line has a diameter D, length L, wall thickness h, material bulk
modulus E, and oil bulk modulus B. Prove that the hydraulic capacitance of the line
is given by
126
a)
b)
c)
d) p n a)
2.11
Calculate the difference between the input and output flow rates of a line if the rate of
variation of pressure dP/dt=13.4 MPa/s, given
D=10 mm, L=3 m, B=1.3, wall thickness h=1 mm GPa,
Modulus of elasticity of wall material E=210 GPa
2.12
a) Derive an expression for, and calculate, the viscous friction coefficient for the
given spool valve given:
L1=L2=10 mm, D=8 mm, c=2m,=0.02 Ns/m2
b) If the spool performs a rotary motion, derive an expression for the viscous friction
coefficient and calculate its value.
a) Rt ra mt biu thc, v tnh ton h s ma st nht ca cho van c con trt, cho:
127
Gii
a)Tnh h s ma st nht cho van sau:
L1 = L2 = 10 mm, D = 8 mm, c = 2m, = 0.02 Ns / m2
Ta c
2.13
Calculate the radial clearance leakage, QL, and the resistance to leakage, RL, in the
given spool valve if
D=12 mm, c=7 m , L=20 mm =0.018 Ns/m2 , PP=21 MPa, PT=0
Recalculate for different values of clearance, up to c=100 m, and plot the relation
QL(c)
Tnh lu lng r r qua khe h hnh trn, QL, v kh nng chng r r, RL, trong van
c con trt, cho
D=12 mm, c=7 m , L=20 mm =0.018 Ns/m2 , PP=21 MPa, PT=0
Tnh ton li cho cc gi tr, khi c = 100 mm, tm mi lin h QL(c)
128
Gii
Ta c
2.14 a) Derive the transfer function relating the spool displacement to the applied
pressure difference, X(s)/P(s), where P=P1P2.
b) Calculate and plot the transient response if P is a step of magnitude 4 bars,
given
Spool mass m=0.07 kg
h c=4 m
129
2.15
Calculate the pressure upstream of the throttle valve, At, assume laminar flow in the
lines, and then check this assumption, given
Pump flow Q=14 L/min
Dynamic viscosity
=0.0185 Ns/m2
Discharge coefficient
CD=0.611
Tnh ton p lc dng chy qua van tit lu, At, gi s dng chy tng trong dng, v
sau kim tra gi thuyt ny, cho
Lu lng bm Q=14 L/min
H s nht ng lc hc
=0.0185 Ns/m2
H s lu lng
CD=0.611
Gii
Ta c cng thc sau:
Vi
thng vi b nn
2.16
Calculate the pressure at the inlet of a pump of 60 L/min discharge if the hydraulic
tank is open and the suction line has a 1 m length and a 15 mm diameter, given: oil
kinematic viscosity =0.2 cm2/s and oil density =900 kg/m3.
Tn tht dc ng
2.17
Flow rate Q=10 L/min, oil density =850 kg/m3,L1=L2=4 m, D1=13 mm, D2=8 mm,
fluid kinematic viscosity =20 cSt.
Calculate the shift of the piston in the given system if the force F is increased by 100
kN if
Piston area Ap=.0176 m2
dy thnh ng h=1 mm
ng knh ng dn d=13 mm
di ng L=5 m
Vi
Mt nng ma st: do ma st ca cht lng vi cht lng hoc cht lng vi thnh ng.
S mt mt nng lng do ma st ph thuc vo: hnh dng ng, nhm thnh ng, tnh
cht cht lng, s Re. Tn hao ma st c tnh theo cng thc sau:
Vi
tra bng
L l chiu di ng, m
D l ng knh ng, m
v l vn tc trung bnh ca cht lng, m/s
l tn hao p sut, Pa
3.2
Explain in detail how to calculate the power losses due to friction in the hydraulic
transmission lines.
133
Gii thch chi tit lm th no tnh ton tn tht nng lng do ma st trong dng
truyn ng thy lc.
Gii
Dng chy c 3 loi chnh l chy tng, chy ri, chy chuyn i. Chy tng l mt
dng chy thng sut ca cht lng, ni tt c cc ht ca cht lng di chuyn thnh dng
khc nhau ring bit. i vi cht lng Newton s phn b cht lng l hnh parabol, vn
tc cht lng ti thnh ng bng 0.
Cng thc Reynold nh sau:
Vi
D l ng knh ng, m
V l vn tc trung bnh, m/s
h s nht
Vi
tra bng
L l chiu di ng, m
D l ng knh ng, m
v l vn tc trung bnh ca cht lng, m/s
l tn hao p sut, Pa
3.3
134
Vi
* v tr th 2, khi du chu tc ng ca lc qun tnh. Phng trnh ca khi
du chu tc ng ca lc qun tnh nh sau:
135
Vi
* Tip theo du chu tc ng ca lc nn, cng thc c tnh nh sau:
Vi
T ta c ma trn ng dng c m t bi cng thc nh sau:
3.4 Equation (3.19) describes the relation between pressures and flow rates in a
hydraulic pipe line, assuming lumped parameters. Give the expressions for I, R, and
C.
136
3.5
a) Derive the transfer function of an open end line, Q L /Po/(s), and find the
expressions for its parameters.
b) A hydraulic line whose end is open to the atmosphere has the following
parameters:
Pipe length L =3.5 m, pipe diameter D =8 mm, oil density =850 kg/m 3, oil viscosity
=0.018 Ns/m2, and oil bulk modulus B =1.3 GPa.
Calculate the coefficients of the transfer function and plot in scale its response to a
step input pressure of 0.5 bar.
a) Bt ngun cc chc nng chuyn giao ca mt dng kt thc m, QL /Po/(s), v
tm nhng biu hin cho tham s ca n.
b) Mt dng thy lc m cui cng ca m thong vi khng kh c cc thng s sau:
di ng L =3.5 m, ng knh ng D =8 mm, khi lng ring du =850
kg/m3h s nht ng hc =0.018 Ns/m2, and modun n hi ca du B =1.3
GPa.
Tnh ton cc h s ca hm truyn v v th p ng chia p sut u vo
0.5bar
Gii
137
Trong trng hp ny
T ta c:
Suy ra
Vi L = 3.5m; D = 8mm;
B=1,3 GPa ;
th
3.6
a) Derive the transfer function of a closed end line, PL/Po/(s), and find the
expressions for its parameters.
138
b) A hydraulic line with a closed end has the following parameters. L =3 m, D =10
mm, =867 kg/m3, =0.13 Ns/m2, and B =1 GPa.
Calculate the coefficients of the transfer function and plot in scale its response to a
step input pressure of 100 bar magnitude.
a) Bt ngun cc chc nng chuyn giao ca mt dng kt thc kn, PL/Po/(s), v tm
nhng biu hin cho tham s ca n.
b) Mt dng thy lc vi kt thc kn c cc thng s sau: L =3 m, D =10 mm,
=867 kg/m3, =0.13 Ns/m2, and B =1 GPa.
Tnh ton cc h s ca hm truyn v v th p ng ca n vi chia p sut
u vo l 100bar thanh cng .
Gii
Hay
Khi
L = 3m;
D = 10 mm ;
; B = 1 GPa.
th dng p ng:
139
Vi RL K / c3
Cho mc p sut cao v tng khe h hng tm, tng tc dng chy tht thot
v dng r tr nn hn lon.
141
Hiu sut th tch trong lu lng (hnh hc) Bm phm vi 0,8-0,99. B piston
c hiu sut th tch cao, trong khi cnh gt v bm bnh rng c, ni chung, hiu sut
thtch thp hn.
Ma st l nguyn nhn th hai ca tn tht nng lng. Ma st nht v ma st c
gia cc phn t bm gy phn tn nng lng. Mt phn ca m-men xon b tiu th
thng lc ma st. Phn ny l m-men xon ma st, TF . N ph thuc vo tc
bm, p lc dng, v nht ca du. V vy, c c cc p lc nh yu cu, phi
d dng m-men xon ln hn. Nhng tn tht ma st trong cc my bm c nh
gi bng hiu sut c t , quy nh nh sau:
142
Qt Ptrong
600
33,35.103.100.103
5,55kW .
600
143
QP 33,35.200
12kW .
600
600
D P 23.106.200.105
Moment c ca bm: Tt p
73, 21Nm .
2
2
4. The figure shown here explains the power transmission in a hydraulic power
system, as well as the causality relation of the system variables. Discuss it in
detail.
Nhn vo s ny gii thch s truyn nng lng trong h thng thy lc,
cng nh mi lin h gia cc bin ca h thng. Trnh by chi tit.
Tr li:
H thng in cung cp 1 in th kch lm motor quay vi tc n rad/ s =>
lm quay trc bm sinh ra 1 lu lng Q = Vg.n tc ng vo xylanh vi vn tc v =
Q/A (vi A l din tch ca xylanh nng ti). Ti c nng bi 1 lc F bng trng
lng ti => sinh ra p sut trn mt xylanh p = F/A. p sut P n bm v sinh ra 1
moment xon T = PVg/2 tc dng vo motor in sinh ra dng cp cho h thng
in. H thng c tip tc tun hon.
5. Discuss the different types of power losses in displacement pumps.
Trnh by nhng kiu tn tht nng lng trong bm lu lng.
Tr li:
- R r trong chnh bm .
- Ma st.
- Mt mt p sut trn ng i.
6. Discuss the cavitation phenomenon in displacement pumps.
Trnh by hin tng si bt kh trong bm lu lng.
Tr li:
S to bt trong bm lu lng l do tc ng ca p sut vo bm. Gim p lc
bm u vo vi cc gi tr thp hn so vi p sut hi dn n s bay hi hoc si ca
du. Cc dng chy ca cc ca bm to thnh mt hn hp lng, kh c gii phng
v hi. mc khng hoc p lc li ra rt thp, th bm c b qua v d, hi khng
ngng tv hc hi khng st p. Nhng trong iu kin hot ng bnh thng, my
bm c ti bi p lc ti trng ln. Khoang hi st p do s ngng t qu nhanh ca
hi khi chuyn n cc vng p sut cao hn. Do , tc dng chy rng ca bm
144
gim. Ni chung, tng 1% trong th tch hi trong dng chy hi lm gim hiu sut th
tch khong 1%.
Ngoi vic gim hiu sut th tch, cc phn t bm ang phi chu p lc tc
ng ln t cc cht lng o t lp y khng gian hi b st p. p lc tc ng ln
n gi trrt cao, ln n 7000 bar. Khi to bt kh, s lm tng mc v cng
ting n my bm. B mt ca cc phn t bn trong my bm b h hng bi cc l
thng do p lc tc ng ln b mt. Do , p lc bm u vo phi cao hn p sut
hi bo ha trong du nhit hot ng ti a bng gi tr thch hp. Gi tr ny
c gi l gi tr d to bt vo khong 0,3-0,4 bar.
Hin tng khng mong mun ny c th trnh c bng cch thc hin cc
hot ng sau, bt c khi no c th:
Gim tht thot p lc dng bm u vo bng cch tng ng knh ng
ng ht v gim chiu di ca n.
Trnh s dng cc b lc ng dy u vo v cc phn t gy mt nng cc
b khc.
Tng p lc bm ht bng cch lm mt trong cc cch sau:
+ S dng bm tng p.
+ S dng mt b kn.
+ Gn my bm di b nm cch mt khong cch thch hp.
7. Give and discuss briefly the classification of hydraulic pumps.
Trnh by ngn gn v phn loi bm thy lc.
Tr li:
Cc loi bm trong cng nghip:
a) Bm vi lu lng c nh:
+ bm bnh rng n khp ngoi.
+ bm bnh rng n khp trong.
+ bm pittng hng trc.
+ bm trc vt.
+ bm pittng dy.
+ bm cnh gt kp.
+ bm rto.
b) Bm vi lu lng thay i:
+ bm pittng hng tm.
+ bm pittng hng trc (truyn bng a nghing).
+ bm pittng hng trc (truyn bng khp cu).
+ bm cnh gt n.
Cc loi bm th tch:
a) Bm bnh rng
145
Hnh 4.39 cho thy mt cu to in hnh ca trc cong bm piston hng trc.
Bm bao gm mt trc a (1), khi xi lanh (3), piston (4), v mt tm cng (5). Kt
thc cu ca cc piston c gn vo a (2), cng vi trc bm. Khi trc bm quay,
khi xi lanh cng quay theo. Khi xi lanh trt trn tm cng, trong bao gm hai l
kim sot dng qung (xem hnh .4.13).
146
Trc truyn ng quay quanh trc Ox nm ngang trong khi trc quay ca khi xi
lanh nghing mt gc . Khi xi lanh nghing gn vi piston lun phin chuyn ng so
vi khi xilanh. Do , mi piston thc hin mt chuyn ng qua li gia im cht
trn v di ca n. Chuyn ng piston t im cht di n im cht trn to ra
mt hnh trnh ht. Cht lng c ht thng qua vic m ca kim sot pha bn
ht ca tm cng vo khi xi lanh. Khi trc bm tip tc xoay v piston di chuyn t
im cht trn xung im cht di, cht lng c di chuyn ra ngoi thng qua vic
m ca kim sot khc (bn chu p lc). Trong hnh trnh phn phi, trc bm hot
ng trn a bng m-men xon cn thit to cc lc quay trc piston chng li p
lc ti.
Biu thc th tch hnh hc c cho bi biu thc sau y:
Trong
A = din tch piston m2.
D = ng knh vng trn pitch m.
d = ng knh piston m.
h = hnh trinh i ca piston m.
z = s piston.
= gc nghing rad.
9. Deal with the pulsation of flow of axial piston pumps and the associated
pressure oscillation for a pump loaded by a loading orifice.
Khc phc s dao ng lu lng ca bm piston hng trc v s dao ng p
sut ca bm.
Tr li:
S dao ng lu lng v p ca bm ni chung:
V mt l thuyt, lu lng bm c tnh l Q =Vgn. Biu thc ny a ra lu
lng trung bnh ca bm. Trn thc t, lu lng bm l khng phi l hng s. Mi
bung bm cung cp lu lng bng vi gim th tch ca n. Lu lng thc ca
bm ti mt khonh khc no ci m l tng ca lu lng c cung cp bi cc
bung bm th c ni vi ng ra ti lc .
Lu lng bm c cp bi bung bm c gi tr l 0 ngay ti lc bt u hnh
trnh bm. N tng dn cho n khi t gi tr ti a ti im gia ca hnh trnh.
147
Trong ,
Q: l h s dao ng ca lu lng.
max: lu lng ln nht, m 3/s.
min: lu lng nh nht, m3/s.
m: lu lng trung bnh, m3/s.
S dao ng lu lng dn ti s dao ng p sut v s chuyn ng khng
tng ng ca xi lanh thy lc v ng c.
Xt trng hp 1 bm tit lu u ra(hnh bn di) v b qua s nn cht
lng. p sut ti u ra l:
148
Trong
P: l h s dao ng ca p sut
max : p sut ln nht u ra, Pa
min: p sut nh nht, Pa
m: p sut trung bnh, Pa
Nu lu lng dao ng t 0,9 m n 1,04 m th Q = 14%,
= 24,16%. Trn
thc t, cho rng c s nh hng nn du, s dao ng p s gim c bit l s tng
th tch u ra.
S dao ng lu lng v p bm piston hng trc
i vi bm piston hng trc, cc piston chuyn ng n gin v hi ha theo
quy lut hnh sin. Lu lng to bi mi piston th bng tc ca n nhn vi din
tch ca mi piston. B qua nh hng ca r r du, qun tnh du v s nn du, lu
lng to bi mi piston cng c dng hnh sin. Hnh bn di th hin lu lng to
bi tng piston ring r trong 5 piston.
149
11. Draw a schematic of a swash plate axial piston pump with inclined pistons.
Explain briefly its function and give an expression for its geometric volume.
V s ca bm piston hng trc a lc rung vi piston c nghing. Gii
thch ngn gn chc nng ca n v a ra biu thc th tch hnh hc ca n.
Tr li:
151
153
154
14. Classify and explain briefly the principal of operation of radial piston pumps.
Use the illustrations in Figs. 4.19, 4.20, and 4.21.
Phn loi v gii thch ngn gn hot ng chnh ca my bm piston hng
tm. S dng hnh nh minh ha trong hnh. 4.19, 4.20, v 4.21.
Tr li:
a) Bm tc dng n (bm tc dng mt chiu)
Trong loi bm ny, cht lng lm vic v mt pha ca piston, mt chu k lm
vic ca piston ch c mt qu trnh ht v y ni tip. Cu to v nguyn l lm vic
ca bm tc dng n c th hin c th trong hnh 4.2.
155
156
157
p lc u vo phi ln hn cc lc p lc ly tm
a nn c hn ch nh sau:
. V vy, tc bm ti
Theo l thuyt, tc dng chy c tnh theo Q = Vgn. Biu thc ny cung
cp gi tr trung bnh ca tc dng chy. Thc t tc dng chy khng phi hng
s. Mi bm cung cp tc dng chy bng vi tc gim th tch ca n. Tc
dng chy ca bm ti mt thi im no l tng ca tc dng chy cung cp tc
thi bi khoang kt ni vi ca cung cp.
Tc dng chy cung cp bi khoang ca bm bt u ti gi tr 0 khi vo
hnh trnh cung cp. N tng dn cho ti khi t gi tr ti a ti im gia ca hnh
trnh cp. Sau n gim dn v gi tr null ti cui hnh trnh cp. Do lu lng
thc s bin ng nh trong hnh 4.9.
Trong
159
Trong
P: l h s dao ng ca p sut.
max : p sut ln nht u ra, Pa.
min: p sut nh nht, Pa.
m: p sut trung bnh, Pa.
Nu lu lng dao ng t 0,9 m n 1,04 m th Q = 14%,
= 24,16%. Trn
thc t, cho rng c s nh hng nn du, s dao ng p s gim c bit l s
tng th tch u ra.
18. Deal with the problem of oil squeezing in external gear pumps.
Khc phc cc vn v nn du trong bm bnh rng n khp ngoi.
Tr li:
Trong hot ng bnh thng ca bm, khi rng n khp, th tch du c gi
li trong khng gian gia hai rng lin tip. vng quay ca bnh rng lm gim th tch
du b kt v p sut ca n tng ln ti gi tr rt ln. (hnh 4.23). gim 1% th tch
du lm tng p sut t 100 ti 200 bar. S gia tng qu mc p sut du c th trnh
c bng cch s dng mt trong nhng kthut sau:
160
19. Explain briefly the principal of operation of internal gear pumps and discuss
their flow and efficiency characteristics. (Use Figs. 4.26 and 4.27.)
Gii thch ngn gn nguyn l hot ng ca bm bnh rng n khp trong v
trnh by lu lng v hiu sut ring ca n. (s dng hnh 4.26 v 4.27.)
Tr li:
Trong na vng quay u, bnh v vnh nh khp, khong trng gia cc rng
tng. Trong trng hp ny, du sau khi c ht t t qua l S, khng thay i lu
lng v c a sang cc khong trng gia cc rng ca bnh rng 2, vnh 3 v cc
chi tit trung gian hnh li lim.
Lu cht sau tip tc c y qua l P.
Bm bnh rng n khp trong thng c dng trong nhng trng hp yu
cu cng vng cao, n nh.
161
162
163
164
165
166
24. Explain briefly the construction, operation and control of variable displacement
axial piston pumps with constant power controllers. (Use Figs. 4.39 and 4.40.)
Gii thch ngn gn cu to, vn hnh v iu khin bm piston hng trc lu
lng thay i vi b iu khin cng sut khng i. (S dng cc hnh. 4.39 v 4.40).
Tr li:
167
25. Calculate the displacement volume, delivery pulsation coefficient, input power
leakage flow rate, resistance to internal leakage, and the driving torque of a gear
pump with the following parameters:
pump speed =1450 rpm
number of teeth =12
tooth module =3.5 mm
tooth width =20 mm
pressure angle =20
inlet pressure =0.2 MPa
exit pressure =15 MPa
mechanical efficiency =0.85
volumetric efficiency =0.9
Calculate the volumetric efficiency if the pressure is increased to 220 bar.
Hy tnh lu lng ring, h s dao ng, nng lng tht thot do r r, cn
r
r bn trong, momen xon trn trc bm bnh rng vi cc thng s:
Tc bm = 1450 vng/ph
S rng = 12
M un rng= 3.5mm
B rng rng = 20mm
Gc p sut = 200
p v = 0.2MPa
p ra = 15 Mpa
Hiu sut c = 0.85
Hiu sut th tch = 0.9
Tnh hiu sut th tch nu p tng ln ti 220 bar.
Tr li:
Lu lng ring = 2 bm2 z sin 2 18,65cm3 / vg .
H s dao ng: 2cos2 / 4 z 1 0,167 .
Lu lng bm: Q 24,33l / ph
NL thy lc: PH = 6,08kW.
NL tht thot = 6,08/0,9 6,08 = 0,678 kW.
Moment xon: T = 51,68 Nm.
26. Calculate the maximum allowable speed of a gear pump connected as shown in
the following figure, given:
number of teeth =12
tooth module =3.5 mm
tooth width =20 mm
pressure angle =20
pipe length =1 m
pipe diameter =13 mm
pressure head H =0.3 m
tank over pressure =0.13 MPa
oil density =870 kg/m3
pipe friction coefficient =0.035
Neglect the local losses in the suction line.
Tnh vn tc ln nht c th cho php ca bm bnh rng vi cc s liu bn
di:
S rng z = 12
Modun rng: m = 3,5 mm
169
B rng rng b = 20 mm
Gc p sut: = 200
Chiu di ng L = 1 m
ng knh ng: D = 13 mm
Chiu cao ct p H = 0,3m
p sut bnh cha: pt = 0,13 Mpa
Khi lng ring ca du : = 870 kg/m3
H s ma st trong ng ng: = 0,035
B qua s tn tht trong ng ht.
Tr li:
p sut Pi:
Pi PT d H 0,13.106 870.9,81.0,3 132,56kPa
Bn knh vng nh bnh rng:
mz
2m 12.3,5 2.3,5
cos
r
1
24,5mm
2
2
1
r
Pi
1
2 3,14.24,5.103
2690, 41
16,16vg / ph
2.870
170
(c) Calculate the pump real flow and driving torque if the exit pressure is
increased to 30 MPa, keeping the resistance to leakage and mechanical
efficiency constant.
Mt bm hng trc khuu c cc thng s sau:
S pittng z=9
ng knh pittng d=9,3mm
ng knh trc bm D=33mm
Tc quay n=4000 v/ph
p sut vo Pi=0,3 Mpa
p sut ra P=18MPa
Hiu sut th tch = 0,94
Hiu sut tng = 0,89
Hiu sut thy lc =1
Gc nghing ca khi xylanh = 200
a) Tnh lu lng l thuyt, lu lng thc, cng sut c vo v momen xon.
b) Tnh lu lng b r r v lc cn r r.
c) Tnh lu lng thc ca bm v momen quay nu p sut ra c tang n
30MPa, gi lc cn r r v hiu sut c l hng s.
Tr li:
Tng th tch bm c sau mt vng quay:
d2
0,952
Vg xAh xAD sin z
D sin 9
3,3sin(20) 6,9cm3 / vg
4
4
8, 6kW
600o
600.0,89
Vg P
2t
0
0,95
v
6,9.106.177.105
20, 46 Nm
2 .0,95
Vg P
2t
6,9.106.297.105
34,33Nm
2 .0,95
28. A swash plate axial piston pump has the following parameters:
z =7, d =10 mm, D =35 mm, =20, n =3000 rpm, m=0.9, h=0.99, Pi=0 and
resistance to internal leakage RL =258 GNs/m5.
171
(a) Calculate the geometric volume of the pump and plot in scale the relation
between the real pump flow and exit pressure in the range from 0 to 30 MPa.
(b) Calculate the total pump efficiency at an exit pressure of 10 MPa.
(c) Calculate or find graphically the maximum pressure in the delivery line if
it is completely closed, in the absence of any relief valves.
Mt a lc rung ca bm piston hng trc c cc thng s sau:
z = 7, d = 10 mm = 0,01 m, D = 35 mm = 0,035 m, = 20, n = 3000
vng/pht=50 vng/s, m= 0.9, h= 0.99, Pi= 0 v lc cn r r ni b, RL = 258
GNs/m5
(a) Tnh th tch hnh hc ca cc my bm v tnh ton mi lin h gia lu
lng thc ca bm v p sut ra trong khong 0-30 MPa.
(b) Tnh tng hiu sut ca bm p sut ra l 10 MPa.
(c) Tnh hoc tm th p sut ti a bn trong dng chy hon ton khp
kn, v khng c s tc ng ca van gim p.
Tr li:
a/ Th tch hnh hc:
30.106
30.106
P
P
6
8 P
1
dP
dP
30.10
1,11.10
25MPa
0 258.7003, 6.50
R
V
n
2
L
g
P
10.106
1
0,889
RLVg n
258.7003, 6.50
0 vmh 0,889.0,9.0,99 0, 79
2. Miu t cu trc v so snh hai van: van chn v van con trt.
Tr li:
Van chn: bao gm mt u (thng gi l con chn) mt l xo, v mt mt bch
chn.Con chn c th l hnh cu, hnh nn, hnh ci bo, hoc mt s hnh dng khc.Trong
qu trnh lm vic th van c th ng hoc m.u dim ca van l gi r cu trc n gin
d sa cha, hn ch c du r, d bo dng.Nhc im chnh l gii hn s lng
cng v kh iu khin chnh xc.
Van con trt tnh tin: bao gm mt con trt bao ngoi mt trc.Van ny th thng
i xng v con trt th chy dc trc.u im chnh l tng c s lng cng kh nng
iu khin cao hn.Nhc im chnh l tng lng du r,mc hn so vi cc loi khc
ang hin hnh.
Van con trt xoay: bao gm mt con trt bao ngoi mt trc.Con trt th xoay
quanh trc.Loi van ny s dng cho cc h thng li ca cc phng tin giao thng.
3. Gii thch chc nng ca van iu khin p sut trong h thng thy lc
Tr li:
Van gii hn p sut trc tip: van ny c kt ni vi p sut cao ng vo v p
sut thp ng ra.ng iu khin ly tn hiu ng vo.Cu to chnh l mt con chn
c gi bi mt l xo.Con chn b l xo y vo mt bch.Lc nn ca l xo c iu
khin bi vt hoc bi mt vng gng thay i khong cch.
Con chn chu tc ng ca c l xo v p sut ng vo.Khi p sut ng vo ln hn
lc nn ca l xo: Fp P. Apr Fx kxo th con chn s di chuyn, ng du ng vo p lc
ln s v b.
Van gii hn p sut gin tip: Vn tng p sut qu ln van gii hn p sut trc
tip c gii quyt bng vic s dng van gii hn p sut gin tip.Van gii hn p sut
gin tip bao gm mt van chnh c gi bi mt l xo.van c thit k vi mt con trt
chnh c ng knh ln,v mt l xo c cng nh,gip gim p sut ti hn.
Khi p sut ng du ln hn p sut ci t l xo ca con trt ph, cho
php du v b. Do c dng chy, xut hin p sut chnh lch ti khe cnh con trt con
trt chnh (tng t nh van tit lu), sinh lc nng con trt chnh ln trn (lc ny ln
hn lc l xo ca con trt chnh), thng du v b. c mt lc, p sut u vo gim,
con trt chnh tt xung. Van ny ci p sut nh
m bo an ton hn van gii hn p sut trc tip.
4. Tho lun chi tit c tnh trng thi ca van gii hn p sut gin tip, v gii thch
lm th no gim c p sut ti hn.
Tr li:
173
Tr li
Van gii hn p sut gin tip: Vn tng p sut qu ln van gii hn p sut
trc tip c gii quyt bng vic s dng van gii hn p sut gin tip.Van gii hn p
sut gin tip bao gm mt van chnh c gi bi mt l xo.van c thit k vi mt con
trt chnh c ng knh ln,v mt l xo c cng nh,gip gim p sut ti hn.
6. Gii thch chc nng ca van gii hn p sut gin tip m t hnh 5.7 v 5.8
174
Tr li:
ng du chnh vo cng P qua on ng 2 v 3 tc dng vo con chn 6.Nu p lc
tai P ln hn p sut ci t ca l xo 5 th con chn 6 s di chuyn theo ng du 8 v
T.Lc ny xut hin s chnh lch p sut gia bung 2 v bung trc n, nu P ln hn
p sut ci t ca l xo ca con trt th con trt s di chuyn sang tri ng du t P
thng thng v T.
175
Tr li:
ng dng ca van gii hn p sut gin tip trong trng hp ny l p ng nhiu p
sut ng ra phc v nhu cu ca tng ng.Trong trng hp ny th van gii hn p sut
gin tip s c gi tr p sut ci t ln hn gi tr ci t ca van gii hn p sut trc tip
ca cc thnh phn mc ch l m bo hot ng ca cc ng ra thnh phn.Ta c quan h
gia cc gi tr p sut thnh phn l : p1 p2 p3 p 0 theo cch phn b ca hnh.
Trng hp van tit lu c vn th khi p sut vt qu cho php th ng du x v
b T.
8. Tho lun nguyn l hot ng ca van gim p trong mt h thng thy lc.
Tr li:
Van gim p c s dng khi h thng ph hot ng vi p sut nh hn p sut ca
h thng chnh.Thng thng n c thc hin bng mt van tit lu.
176
Tr li:
Van gim p thng l mt van m vi tit lu hoc ng duy tr p sut n nh
ng ra.Ngha l vi p sut ng vo ca mch chnh bt k th p sut ng ra t van gim p
lun c diinhj l hng s.
177
178
179
12. Gii thch chc nng ca van tun t hnh 5.16 v 5.17
Tr li:
180
Bnh tch p thy lc c s dng tch tr nng lng thy lc. Chng c lp
t cc h thng thy lc p ng nhiu yu cu khc nhau: Lu tr nng lng, bo v
h thng chng li chn ng mnh, khi bm khng ti, v nhiu l do khc. Khi s dng
183
bnh tch p cho trng hp khng ti, n c xem nh l b ngun cha nng lng thy
lc ca h thng.
17. Gii thch tm tt chc nng ca van iu khin trc tip
Tr li:
Van iu khin trc tip c dng khi ng, dng hoc thay i hng ca dng
chy. Cc loi van ny c c trng bi s lng ng v s lng trng thi iu khin.
Trng thi iu khin xc nh ng vo thng vi ng vo, v kt qu l iu khin hng
dng chy
18. Tho lun chi tit hot ng ca p sut dng trong van trt, xut pht t mt ng
dng lc.
Tr li:
Van DCV 4/3 c chc nng iu chnh dng chy ca lu cht khi lm vic bng cch
iu khin thng qua h thng in.Khi ta kch hot hot ng tc l tc dng mt ngun
in vo cun dy coil lm chuyn trng thi ca van t trng thi ng ban u sang trng
thi bn tri.Khi tc dng vo cun coil bn phi th van s chuyn trng thi qua bn phi
nhng trc tin n phi qua trng thi gia
19. V s v gii thch chc nng ca van iu khin trc tip c iu khin 4/3
20. Tr li:
184
Van ny thc hin chc nng iu khin dng chy ca lu cht trong mch.Khi c tn
hiu iu khin thy lc bn tri tri th trng thi bn tri c kch thch v chuyn v tr
thc hin chc nng ca mnh.Tng t cho trng hp bn phi.im khc ca van ny
vi van DVC 4/3 chnh l vic s dng tn hiu thy lc thay v dng in.Tn hiu thy lc
c thc hin thng qua cc ng dn t h thng iu khin trn hnh 5.45
185
22. Gii thch tm tt cu trc v hot ng ca cun nam chm in, so snh cun nam
chm in DC v AC
Tr li:
Van iu khin trc tip c nhiu loi cch iu khin:
23. Trch dn cc loi van kim tra, v gii thch chc nng ca van kim tra c iu
khin.
Tr li:
DC Solenoid:Trong trng hp nam chm in trc tip,trng t ha c m rng
ha trn vi s phn cc.C khung C v li s c phn cc vi cc cc Nam-Bc xc
nh.Khi hot ng cc Bc-Nam ca khung C ht cc Nam-Bc ca li.Chnh iu ny
to ra lc t trong DC solenoid.
AC Solenoid : Cng ging nh DC th AC cng hot ng nh th nhng trng lc
t c nh hng bi s i chiu lin tc.S i chiu ko theo lm s thay i ca lc
in t v xoay phn kim loi ca b phn t vi thnh phn chnh l khung C v li.
Thnh phn
DC
AC
Thi gian nhn
50-60 ms
Trong khong 20 ms
Thi gian lm vic
20 n 50 triu vng
10 n 20 triu vng
mong i
Tc ln mi ln
Ln n 4 vng/s
Ln n 2 vng/s
nhn
Chu k tip tc lm
Khng gii hn
15-20 pht cho lc in t t
vic
60-80 pht cho lc in t
nhiu
Chi ph
1
1.2
T l xy ra
10
2
24. Tho lun ng dng ca van kim tra c iu khin hnh 5.52
Tr li:
C cc check valve:
Check valve iu khin trc tip vi l xo gi.
187
Loi van ny c chc nng cho dng chy i qua 1 chiu, khi p sut mt u ln
hn p sut u kia rt nhiu th l xo c nhim v gim chn m bo an ton khi van hot
ng trong trng hp ny.Thng ta hay s dng van ny u cc my bm hay gn
song song vi h thng lc du.
Check valve iu khin trc tip m khng cn n l xo.
Van ny c chc nng cho dng chy i qua t do mt chiu,chiu cn li c kha
li.Van ny thng dng ni song song vi van tit lu mc ch kim sot dong chy ca
mch.
tit lu s cho dng chy u tin qua n thay v qua tit lu y pittong ln.Cn hai
check valve cn li c nhim v gim chn cho valve khi lc ca dng chy khi v.
26. Gii thch nguyn l hot ng ca van tit lu v van kim tra tit lu hnh 5.57
Tr li:
Van tit lu thng dng hn ch dng chy ca cht lng v c hai hng.Khi i qua
cht lng s c chy qua mt tit din nh hn tit din ban u iu ny lm cho dng
chy b cn tr mt mt nng lng,van chy vi lu lng nh hn ban u khi mi v
van.
Van tit lu c vt mp:
Gi tr dng chy qua van tit lu c vt mp th ph thuc vo nht ca cht
lng.Van ny bao gm mt hp bao bc, b phn iu chnh v cc ca.Khi dng chy t A
sang B th b tit lu cc khe h m.Khi b phn tit lu c iu chnh bng cch xoay
li (5), li ny dng hnh xon.Dng chy ph hp s chy t A-B khi ta xoay li theo iu
kin lm vic mong mun.
Van iu khin lu lng bng b p
27. Gii thch hot ng ca chui van iu khin lu lng c b p m t hnh 5.59
Tr li:
Van tit lu hn ch dng chy theo c hai hng. Dng chy qua mt thit b xit
hng tm (3) n bung tit lu (4) gii hn bi v trong v bc lt iu chnh (1).
Van tit lu mt chiu hn ch dng chy ch mt hng v cho php mt chiu cn li
t do. Dng chy qua thit b xit v cng tit lu. Tit lu ch hot ng theo mt chiu.
189
Theo chiu ngc li, p sut tc ng ln con chn (5). Khi chnh p ln hn p ci t,
con chn m, cho php dng chy ngc li. Song song , dng chy cng qua vng tit
lu.
190
191
31. Tho lun tm tt chc nng ca van chia lu lng loi c lu lng ring thay i
c.
Tr li:
Hnh 5.63 hin th mt s thy lc s dng mt van iu khin lu lng b p
song song mt loi van iu khin lu lng 3 cng. Loi van ny iu chnh lu lng v
gi lu lng l hng s nu chnh p qua van ln hn p ci t trc Pt . p sut t bm
th ln hn p sut nng ti mt cht, P1 = P2 + Pt , trong Pt c gi tr t 4 n 10 bar.
32. Tho lun chc nng ca van chia lu lng loi con trt m t hnh 5.66 v 5.67
192
Tr li:
H thng bao gm hai xi lanh i xng lp t song song nhau. Th tch hai xi lanh c
th c ng b ha trong sut hnh trnh i. V vy, mt van chia lu lng c ci t.
Van chia lu lng dng chia dng chy t bm u nhau cho hai nhnh ln hai xi lanh.
ng du vo phn gia ca con trt, ri qua vng thu hp AA v AB n hai xi lanh A v
B. Nu hai xi lanh nng ti bng nhau, th hai bn s i xng, lc cn 2 bn bng nhau v
con trt nm v tr chnh gia. Ngc li, nu gi s FA tng, chnh p (PP PA) nh hn
so vi (PB PB), lu lng A ln hn. Con trt di chuyn sang tri, tng th tch bung tit
lu AA, gim th tch bung AB. Trong trng hp ny, lc cn qua P-A gim v qua P-B
tng. V vy, Lng tng ti ca mt bn c b bi lng gim lc cn ca n v lng
tng lc cn ca pha cn li. Trong trng thi cn bng, lu lng bng nhau t c.
193
Cu trc thng mi ca van chia lu lng loi con trt c th hin trong hnh
5.67. Van bao gm cc b phn chnh l v (1), con trt iu khin (2), v 3 l xo (3).
Dng chy qua P c chia thnh 2 dng c lu lng bng nhau. L xo trung tm cng
nh p lc gi cho con trt iu khin v tr gia. Bt k s mt cn bng no v lu
lng t 2 cng ra A v B u gy ra chnh p. Kt qu l chnh p gy chuyn v con trt
tit lu nhnh lu lng tng ln v m ca t do nhnh cn li. Nh vy, trng thi
cn bng, lu lng qua 2 cng x l bng nhau.
33. Tc ca xi lanh thy lc c iu
khin bi phng tin l mt chui van iu
khin lu lng c b p.
Cho bit
Bm:
ng knh nng: 60 mm
ng knh pittong: 25 mm
Khng c ng du r
Tnh:
Tn hao nng lng DCV
Tn hao nng lng FCV
Lu lng thc ca bm
Chng 6_Mc 6.5:
1. Explain the principals of operation and the possible applications of the hydraulic
accumulators.
Gii thch nguyn l hot ng v cc ng dng c th c ca cc loi bnh tch thy
lc.
Tr li:
C 3 loi bnh tch thy lc chnh l : dng lc ca ti trng, dng lc l xo v tch kh.
Bnh tch dng lc ca ti : loi ny tch tr nng lng di dng nng lng
tim nng trong khi lng ca pittng v ti. N c sc bng cch bm du vo
bung pha di, ti v pittong s c nng ln cao. S thay i p lc trong mch khi
pittong di chuyn ln l khng ng k, do n cp du p sut l hng s.
Bnh tch dng lc l xo : loi ny tch tr nng lng di dng lc n hi ca l
xo, l xo c nn bng du bm vo bnh tch. Loi bnh tch ny cung cp du p sut
khc nhau, p sut cung cp gim theo gin ca l xo do s st gim nng lng khi l
xo b gin ra. p lc phn phi s t l thun vi khi lng du trong bung du ca bnh
tch. Biu thc sau th hin s ph thuc ca p sut v s gin ra ca l xo :
195
3. Explain the construction and operation of the piston type accumulators. (See Fig. 6.2.)
Trnh by cu ti v nguyn l hot ng ca bnh tch p dng piston hnh 6.2
Tr li:
197
Cu to:
Mt piston c t gia mt xylanh ngn cch gia bung cha du v bung kh,
ngoi ra cn c ca vo ca du v van iu chnh kh ga, loi bnh tch p ny c kh nng
nn cao: P2/P0. Ngoi ra du c th dich chuyn trong qu trnh hot ng t b tn tht.
Bnh tch p dng piston c mt s nhc im sau:
- Khi lng piston v b mt tip xc lm gim kh nng p ng ca bnh tch p
- Khe h b mt piston v xylanh lm r ri kh
V vy loi bnh tch p cn bo tr nhiu hn cc loi khc.
Nguyn l hot ng:
Khi du c a vo bnh tch p, th du s y piston tin qua phi, lm nn kh
trong bung kh, s ti ra mt p sut nht nh v s gia li p sut , khi p sut u
vo st th lng kh t t dn ra lm n inh p sut.
4. Explain the construction and operation of bladder-type accumulators. (See Figs. 6.3
through 6.5.)
Tr li:
198
199
200
201
H thng dng bnh tch p b sung lu lng cho bm.. V p sut lm vic ti
thiu l 140 bar nn du phi c nn vo bnh tch p c p sut cao hn, v vy van gii
hn p sut ci gi tr l 200 bar.
7. Derive an expression for the total energy stored in a hydraulic accumulator, assuming
isothermal gas compression. Find the condition for the maximum energy stored.
Ly mt biu thc tng nng lng c lu tr trong mt bnh tch thy lc, gi
thit nn kh ng nhit. Tm iu kin ti a nng lng c lu tr.
Tr li:
Nn kh ng nhit ta c phng trnh sau:
PV = P0V0 = P2V2
PdV + VdP = 0
Do ta c : Emax = P2V0/e
8. Derive an expression for the total energy stored in a hydraulic accumulator, assuming
polytropic compression of gas. Find the condition for the maximum energy stored.
a ra cng thc nng lng c cha trong bnh tch p (gi s qu trnh l nn a
bin). Tm iu kin nng lng ny t gi tr ln nht.
Tr li:
202
9. Derive an expression for the useful energy stored in a hydraulic accumulator, assuming
the isothermal compression of gas. Find the condition for the maximum energy stored.
Ly mt vi d v s hu ch ca nng lng lu tr trong bnh tch p. Gi gi gi
trnh l ng nhit, hay nu iu khin nng lng lu tr ln nht.
Tr li:
204
T phng trnh trn ta thy nng lng b nh hng bi p sut np P0. Nng
lng
bng khng khi P0 = 0 hoc P0 = P2. Gi tr ca p sut sc cho nng lng ln nht c
tch tr nh sau: dE/dP0 = 0 hay P0/P2 =
11. Discuss in detail the application of a hydraulic accumulator for damping pressure
oscillation at the delivery line of displacement pumps.
a ra cng thc nng lng hu ch c cha trong bnh tch p (gi s qu trnh
l nn a bin). Tm iu kin nng lng ny t gi tr ln nht.
Tr li:
Nng lng hu ch c cha ca qu trnh nn a bin:
12. Discuss in detail the application of a hydraulic accumulator for protection against
hydraulic shocks.
Tho lun chi tit v ng dng bnh tch p trong vic bo v chng sc trong thy lc.
Tr li:
Bnh tch p c tc dng cung cp phn lu lng, tr v, to ra lc , c tc dng
gim chn, t va p, thit b lm vic vi tui th lu v bn hn.
13. Discuss in detail the application of hydraulic accumulators in protecting against
thermal expansion.
Tho lun chi tit vic p dng cc bnh tch thy lc trong vic bo v chng li s
gin n nhit.
Tr li:
205
206
Bnh tch p c tc dng ging nh mt loxo, tch nng lng v x nng khi cn thit.
207
16. A hydraulic accumulator is installed to protect a hydraulic line against an excessive rise
in pressure due to thermal expansion. Derive an expression for the proper size of this
accumulator if the permissible pressure increment is P for a temperature increase of T.
Mt bnh tch thy lc c lp t trong h thng thy lc chng li s gia tng
p sut do tng nhit . Ly mt biu thc tnh kch thc ca bnh tch ny nu p lc
tng P khi nhit tng ln l T.
Tr li:
Gi s qu trnh l a hng. Theo cu 13 ta c th tch tng ln l Va = ALT, th
tch cn thit ca bnh tch l:
208
18. A hydraulic system operates in a regular operating cycle of 50 s duration. The flow
demand during the operating cycle is shown in the figure that follows. The maximum pump
delivery pressure during the operating cycle is 160 bar, and the flow rates are set by a flow
control arrangement. The system has a fixed displacement pump. Determine the required
pump flow rate in the following cases:
a) When using the pump only for hydraulic power supply.
b) If a hydraulic accumulator is used to compensate for the short duration flow
demands. Calculate the suitable size of the accumulator if the maximum allowable
pressure is 240 bar.
209
Tr li:
a) Lu lng ln nht l 0,4 (l/s). Vy lu lng cn ca bm cng l 0,4 (l/s)
b) Tng th tch du cn thit trong mt chu k:
Lu lng cn thit ca bm:
Ta c bng sau:
Th tch bm vo bnh tch
(l)
05
-0,2
5 10
0,8
10 20
-2,4
20 35
2,4
35 45
-1,4
45 50
0,8
Th tch hu dng ca bnh tch l:
Khong thi gian (s)
V0 (l)
-0,2
0,6
-1,8
0,6
-0,8
0
Tr li:
B lc thy lc dng hn ch s nhim bn ca du thy lc. Chng c t trn
ng bm ht, ng phn phi du hoc l ng quay v h thng.
Cc b lc du c tc dng ch yu l kim sot s phn b kch thc ca tp cht
trong du thy lc, gim s hao mn v ngn chn s tc nghn trong ng ng bi cc
cht gy nhim.
20. Explain the construction and operation of the pressure switches illustrated in Fig. 6.27.
Gii thch cu trc v hot ng ca cng tc thy lc trn hnh 6.27.
Tr li:
y l cng tc thy lc loi pit-tng, c th l thng ng hay thng m. Trong
hnh 6.27a cng tc c cu to bao gm v (1), cng tc micro (2), c cu iu chnh (3),
u gic mt (4), pit-tng (5) v l xo (6).Khi m p lc vt qu lc l xo, gic mt dch
chuyn v kch hot vo cng tc micro. C cu (7) gip trnh cng tc ny i qu gii hn.
211
hnh 6.27b, cng tc bao gm v (1), pit-tng (2), l xo (3), c cu iu chnh (4),
cng tc micro (5). Ban u cng tc ny tip xc vi p sut thp. p lc tc ng vo pittng qua mt van tit lu (7). Pit-tng tc dng ngc vi l xo. a (6) chuyn i dch
chuyn ca pit-tng v gii phng cng tc khi p sut t gi tr nht nh.
Chng 7_ Mc 7.5:
F.7.1.
Hy tm tt chc nng, cu to, v vn hnh ca xilanh thy lc?
Tr li:
Chc nng: Xilanh thy lc l c cu chp hnh dng bin i th nng ca
du thnh c nng, thc hin chuyn ng thng.
Cu to:
212
F.7.2
Tho lun v cc khc bit cc loi xy
lanh. Tr li:
1. Xylanh tc ng n:
Xylanh tc ng n l xylanh ch c cp du mt chiu, chiu cn li do tc
dng ca loxo hay tri trng.
Kt cu xylanh tc ng n bao gm: piston, xy lanh, cn piston, b phn dn
hng, loxo phn hi.
213
214
215
F.7.3.
Gii thch vic tnh ton cong trong xilanh thy lc?
Tr li:
- Ti trng ti a tc ng truc xi lanh thy lc khng c vt qu gii hn
cong ca trc. Cn phi tnh ton trc khng b cong. Ti trng ti a c tnh
nh sau:
Chiu
di
ngm
do,
LK
tra
theo
bng
216
F.7.4.
Tho lun v cc cu to khc nhau ca xi lanh thy lc, cho cc chng trnh cn thit.
Tr li:
- Cc xi lanh thy lc c phn thnh cc loi sau y: tc ng n, tc ng
kp, song song, ba v tr v ng lng.
Xylanh tc ng n: c iu khin bng thy lc theo mt hng, hng cn li
c iu khin bi lc bn ngoi hoc mt l xo c lp bn trong.
217
Xylanh ba v tr: mt s b phn vn hnh c 3 trng thi hot ng. Trong trng
hp ny, xylanh tc dng kp bnh thng khng yu cu chc nng ki m sot. Xylanh
c 2 pittong v cn pittong ring bit. Ba v tr thu c bng cch iu p bung xylanh.
218
219
F.7.5
Trnh by cch tnh ton hnh trnh xilanh?
Tr li:
- di ti thiu ca xi lanh thy lc hnh 7.9 bao gm cc khong sau y:
F.7.6
Trnh by cc phng php c nh xy lanh.
Tr li:
- C nh bng tai hay mc ch U C th kt hp trt hay bi tai u xy lanh.
220
C nh bng ngng trc: Phng php ny cho php xy lanh quanh quanh trc.
221
F.7.7
Gii thch ngn gn cu trc v vn hnh ca b truyn quay?
Tr li:
- B truyn thanh rng-bnh rng:
Trong thit k ny, phn trung tm ca cc piston c hnh thnh vo mt thanh
rng. Chuyn ng thng ca piston c chuyn thnh chuyn ng quay ca bnh
rng. Xoay gc ln n 360 v ln hn ty thuc vo t l chiu di pistong v xilanh
(xem hnh. 7.24).
222
F.7.8
Lu lng thc t
F.7.9
223
224
F.7.10
Gii thch vic cu to v hot ng ca cc mt thy lc a swash.
Tr li:
- Cht lng c a t cc h thng thy lc vi ng c thy lc. p lc v
ng quay v c kt ni vi hai cng hnh thn trn t m cng c nh (C). Trong
trng hp ca ng c chn pittong , bn hoc nm xylanh c kt ni vi ca kim
sot hnh thn pha bn p lc
- Cc xylanh cn li c kt ni vi ng tr li thng qua ca m khc. Tm
swash (E) khng quay. Bng cch iu p piston (A), du i xung tm swash v xoay
khi xylanh (B). Cc khi xylanh v pittong lun phin lm quay trc ( F). Cc lc p
sut to ra m-ment xon khi xylanh ti trc ng c. Tc dng chy cp vo ng
c xc nh tc u ra ca trc. p lc do pittong to ra tc dng ln a quay ti v tr
(D) . Cc ming m piston c vng bi thy tnh lm gim ma st v mi mn tng tui
th ca ng c.Pittong c cung cp lu cht t cc my bm v do y chng li
b mt dc. Pittong trt xung dc b mt, v do y cc khi xylanh v trc cng
vi
225
F.7.11
Gii thch cu trc v vn hnh ca moto cnh gt (Hnh 7.29)
Tr li:
226
Tr li:
a) H thng dng nng ti bng mt xy lanh thu lc. Khi h ti th tc c
iu phi qua quan tit lu nhm gim tc , trnh h hi. Hai ch c chuyn
i thng qua van phn phi.
b) Lu lng ring ca bm
m/min
Vn tc xy lanh i xung:
228
Tr li:
Khi dch cc ng (2)sang bn phi mt khong z (xem hnh. 8,1), ng van kt ni
cc ng dy cao p (P) vi piston bung tri (B). Du Chy t ng dy cao p ti
bung ny, tng p lc PB. Cc bung piston bn phi (A) c kt ni ng thi vi cc
dng ngc (T). p lc, P A , Gim s chnh lch p sut (PB-PA) iu khin piston (6)
bn phi. S khc bit p sut trong khoang piston to ra mt lc lng bng vi lc ti.
Cc dng chy n bung xy lanh v piston c dng li.
2. Draw a scheme of an HSA with mechanical feedback, explain its function, and derive
a mathematical model describing its dynamic behavior.
V mt s ca mt HSA vi thng tin phn hi c hc, gii thch chc nng ca
n.
Tr li:
229
230
Tr li:
a/ Khi di di li (2) sang bn phi bng mt khong cch z (xem hnh. 8.1), van s
kt ni ng du vo (P) vi bung piston bn tri (B). Chy du t P n bung ny,
lm tng p sut ti B. Cng lc bung piston bn phi (A) c kt ni vi dng tr
li (T). p lc ti A gim v chnh lch p sut (PB - PA) hot ng gi piston (6) bn
231
phi.V an iu khin hng (4) gn lin vi thanh piston v chng chuyn ng cng
nhau. S chuyn di ny gy ra lm tit lu trong vic m khong cch van li, tc
dng chy u vo, v tc piston. Cui cng, khi tng s dch chuyn piston bng ca
li, cc cng van li gn nh khp kn. S khc bit p sut trong khoang piston to ra
mt lc tng ng vi lc ti. Cc dng cht lng vo bung xi lanh ngng chy v
piston c dng li.
b/ Tc dng chy r r l t l thun vi p lc, tc dng chy r r c a
ra bi cng thc sau y:
Qi = (PA - PB)/Ri
QeA = PA /Re
QeB = PB/Re
Trong
Ap = din tch piston, m2
Qe = tc dng chy r r bn ngoi, m3/s
Qi = tc dng chy r r bn trong, m3/s
Re = Chng r r bn ngoi, Pa.s/m3
Ri = Chng r r bn trong, Pa.s/m3
V0 = Na th tch cc xi lanh, m3
4. Derive the transfer function of the HSA (see Fig. 8.1) and state clearly the simplifying
assumptions.
Tho lun chi tit cc c tnh dng chy ca cc thit b truyn ng van iu khin, ly
c cc mi quan h cn thit.
Tr li:
232
Tr Li :
a) Van iu khin p sut gin tip
b) Van cn bng
234
d) Van tun t
237
238
Nguyn l lm vic: Cht lng i vo cng IN ca van tun t (hnh 1.1), p sut
cht lng gy ra lc tc dng ln mt vnh khn a. Khi p sut tng dn ln n mc ci
t ca l xo (spring) th lc ny s thng lc gi ca l xo v cht lng i ra cng OUT
hay i t A n B trn hnh 1.2. p sut ci t c th thay i c nh thay i
nm xoay A hnh 1.1. Cht lng chy theo chiu ngc li bng van mt chiu (check
valve) hnh 1.1 v van mt chiu ny c tch ri vi van iu khin p sut trn.
V nh vy cht lng s i t B qua A qua van mt chiu hnh 1.2. Tuy nhin, van tun
t ny s dng van gii hn p sut l van trc tip nn p sut lm vic nh, lm
vic p sut ln hn ngi ta s dng van tun t kickdown
d.2) Van tun t kickdown
239
241
Nguyn l hot ng Trn hnh 3.1, trng thi bnh thng (tc trng thi
gia hnh 3.2) ng P v T tch ri ng A v B bi kt cu con trt chnh spool v s gi
cn bng ca l xo (spring). Khi cun dy solenoid bn phi kch hot y con trt
chnh ch y v bn spool chy v bn tri, tc th ng P thng ng A, v ng T thng
ng B (trn hnh 3.2 l trng thi tri kch hot). Nu solenoid ngng kch th spool li
tr v chnh gia tr li trng thi ban u. Tng t khi solenoid bn tri kch, lc
ny P thng B v T thng A (ng T chung cho c 2 trng thi) (trn hnh 3.2 trng thi
phi hot ng).
Thng s k thut ca van
- Lu lng qua van ln nht (Max. FlowL/min (U.S.GPM))
- p sut ln nht tc dng ln van (Max. Operating Pressure MPa (PSI))
- p sut ng du v b ( ng T) (Max. Tank-Line Back Pressure MPa
(PSI))
- Tn s thay i trang thi (Max. Changeover Frequency min1 (Cycles/min))
- Khi lng (Approx. Mass kg (lbs.))
f) Van prefill
Kt cu van prefill:
242
243
244
245
246
Tr li
p lc kim sot cu vo Ps c gim thng qua l N1 v N2 vi phun.S dch
chuyn ca tm m dch chuyn s thy i ca 2 vi phun .Cc chuyn ng ca m
phun phi lm tng din tch cc vi phun v bn di lm gim din tch vi phun .S
khc bit p sut P2-P1 t l thun vi s dich chuyn ca vi phun.
3. Discuss briefly the construction and performance of the flapper valve
hydraulic amplifier. (See Fig. 9.5.)
Tho lun vic xy dng v thc hin cc m van khuyt i thy lc. (hnh 9.5)
Tr li:
247
248
Tr li:
249
Tr li:
250
Nh trn hnh ta thy mt h thng van thy lc din vi hai giai on thng tin
phn hi in nm giai on th 2. Cc ng 9 cng vi b li 11 chuyn i v tr np
12.
Cc ch li trong v tr cun dy c u d .Bng cch so snh cc tnh hiu phn
hi vi lch gi tr tnh hiu bt k lch no cng c pht hin . lch c a
vo h thng gia on u tin thong qua h thng iu khin in t. iu ny lm
cho m 3 dch chuyn gia cc vi phun phn lc 6. iu ny s tao ra mt s khc bit
t l vi cc thnh phn trong ng 10. Cc ng 9 c gn lin vi li 11 sau dch
chuyn n cc gi tr thc t khp vi gi tr lch .Cc gi tr u khin ln nu li bng
khng.
6. Explain the function of the two-stage electrohydraulic servovalve with a flapper valve
amplifier and barometric feedback. (See Fig. 9.10.)
Gii thch chc nng ca van in thy lc 2 cng vi 1 van khuyt i v p kh phn
hi. (hnh 9.10)
251
Tr li:
Trong van c p kh phn hi, trong c 1 l xo.Trng thi khng b kch thit
,trng thai cn bng p sut gi v tr gia .Khi np c x l bi mt tnh hiu in
to s lch p gia khng t l thun vi tnh hiu. Cc np dich chuyn n khi p cn
bng. L xo c c im tuyn tnh trong phm vi dich chuyn nh .V vy hnh trnh ca
np v tc t ln thun vi du vo.
7. Discuss the static and dynamic behavior of the electrohydraulic servovalves,
incorporating different types of feedback systems. (See Figs. 9.11 to 9.18.)
Tho lun tnh hc v ng hc trng thi lm vic ca servovalve thu lc, lin kt vi
mt s mch phn hi ( 9.11 ti 9.18)
252
253
254
255
256
Yu cu:
_ Khong trng gia vi phun v b nhn tn hiu t nht bng 2 ln ng knh
vi phun.
_ Hai l nhn tn hiu phi gn nhau nht c th.
_ Nu ng knh trong ca vi phun l hng s trn mt n v chiu di bng gi
tr
ng knh vi phun th khi vi phun nm gia, p sut phi bng p sut ti.
Bm tr lc hai cp kiu thu lc in t chuyn i tn hiu in u vo vo con
trt chnh xc theo t l. Bao gm 2 giai on:
_ Giai on u vo van iu khin, bao gm c ng c dn, Jet Pipe v hai l
nhn tn hiu.
_ Giai on sau vo con trt v ng ni.
Dng lu cht c p cao c a qua b lc n Jet Pipe s dn hng cho dng
chnh xc ca lu cht vo hai l nhn tn hiu. Mi l c kt ni vi mt bn ca con
trt giai on sau. v tr trng, ni m khng c tn hiu kt ni vo ng c dn,
vi phun c iu hng chnh xc gia hai l tn hiu. Lc cn bng to ra bi p sut
cn bng gi v tr con trt v tr gia.
257
Khi Jet Pipe v phn cng ca ng c u quay quanh trc, lu cht phun ra c
iu hng qua mt trong hai l tn hiu. p sut chnh lch c to ra v i qua con
trt hng i din vi phun. (Hnh 9.21)
258
259
Khi
Khi iN
b v xa
260
Trn thc t K v .v
ki .i . Do T Ki .i
261
263
264
265
266
267
268
269
270
Bin i ny to iu kin thun li truyn ng, ct gi, v kim sot nng lng.
Sau khi nn, khng kh nn nn c chun b dng. Chun b khng kh bao gm
lc, lm lnh, chia tch nc, sy, v cng du bi trn sng m. Khng kh nn l
c tch tr a vo thng cha khng kh nn v truyn qua ng truyn : ng
v ng mm. Nng lng kh nn c kim sot bng cc van nh l p lc, dng,
v van iu khin hng. Sau , nng lng p lc c chuyn thnh c nng yu
cu bng ng c v xi lanh kh nn.
2. Derive an expression for the bulk modulus of air at different pressure levels.
Dn ra biu thc cho mun khi ca khng kh cc mc p lc khc nhau.
Tr li:
Biu thc l:
Trong : p : p sut cp vo .
V : th tch lu cht.
Du m th hin th tch gim khi p lc tng.
Kh ga thc s, nh lut i theo l c cng nhn cho quy trnh nn a
hng:
272
Suy ra:
274