Professional Documents
Culture Documents
(( Reaffirmed
Reaffirmed
1995
2005 ))
J Indian Standard
SPECIFICATION FOR
PLUG COCKS FOR WATER SUPPLY PURPOSES
( First Revision )
Second Reprint
ULX
BUREAU
MANAK
621.646.6
MARCH
: 628.i46.6
OF 1NDlAN
BIiAVAN.
1997
STANDARDS
./u/v 1979
IS : 3004 - 1979
Indian Standard
SPECIFICATION
FOR
PLUG COCKS FOR WATER SUPPLY PURPOSES
( First Revisiolz )
Sanitary
Appliances
and Water
Fittings
Sectional
*
Committee,
BDC 3
Chairman
SHIH V. D. DESAI
Members
Public Iic~altlr & Environmental
Engineering Organization
( Ministry of Works &
I-Ioasihg )
Ccntrrtl
ADVISER
Indian
Ccntval
Glass & Ceramic
Research
Institute
( CSIR ,. <:alclltta
Dircctoratr:
(;encral
of Tcchrlical
Devclopnlcnt,
iNcw Delhi
SHICI D. S. CI~.~IIAL
( rlllcmale )
luhlic IIwltll
En:inwrillg
Department,
Government 0T Kcr.lla, lrivandrum
SIIRI K. R.\~,I~\CIIANUI~AN
( ,4flcmn(e )
Tamil Nadu Water Supply & Drainage
Board,
CHIEF ENQINEEI~
Madras
U. I. Jai Nigam, Ll~cknow
CHIEF ENQINIZIZ~
SUPE~~INTENDINOENGINII<R ( Alternate )
C&F
ENGINEER ( W~*raa )
Municipal
Corporation of Delhi, Delhi
DRAINAGE ENGINEEI~ ( Alternate )
Public Health Engineering
Department,
GovernSHRI L. M. CHOUUIIA~~Y
ment of Haryana, Chandigarh
SHRI I. CHANDRA ( Alternntt )
Municipal
Corporation
of
Greater
Bombay,
CITY ENGINEER
Bombay
HYDRAULIC ENGINEEI~ ( flllerriale )
( Continued on Page 2 )
@ Copyright 197Y
BUREAU
OF
INDIAN
STANDARDS
This publication
is protected
under the Indian Copyright Acf (XIV
of 1957) and
reproductiomin
whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement
of copyright under the said Act.
IS:3004-1979
( Continuedfrom+age 1 )
Representing
Mem hers
Indian
Institute
of Architects,
Bombay
H. N. DALLAS
National
Test House, Calcutta
SuItI G. C. DAS
Institution
of Engineers
( India ), Calcutta
SJIILI T. R. DK
Bombay
Potteries
gi Tiles Ltd, Bombay
DII~K~XYJ~
SIIILI
A. M. I<RRIBIIAVI ( ~~ler?iaIc j
Engineer-in-Chiefs
Branch,
Army Headquarters
SIII~I B. R. N. GUPTA
SII~I I<. V. I<I~ISIINAI\IURT~Y ( .4118rrzalc )
Directorate
General
of Supplies
& Disposals,
New
s111:1 M. T. K\NSR
Del hi
National
Environmental
Engineering
Research
Sun1 S. R. I(SIlII~SAoAR
Institute
( CSIR ), Nagpur
SIIX~ R. C. R~r,uu
( Altcrnnle
)
IIindustan
Shipyard
J>td, Visakhapatnam
S,,,l, 1;. I,A~SIIBIlNARA,-,ZNAN
SllltI 11. SltAlllIF
( /~&ernole )
Public Health
Engineering
Department,
GovernSIII:L I. S. ~tAJVANSlI1
ment of Rajasthan,
Jai:>ur
Railway
Board
( Ministry
of Railways
)
Slllrl I<AN.TiT SIXGII
National
Buildings
Organization,
New Delhi
Du A. V. II. Rno
E. I. D.-Parry
Ltd, Madras
SIII~I I. JA(:;\NATJI R,\o
S~rur M. Moos.\ Sur,arar.\x
( Allertinle)
Hindustan
Sanitaryware
&
Industries
Ltd,
Sun1 1~. K. SOPlANY
Bahndurgarh.
Haryana
or
Crntral
Public Works Department,
New Delhi
SUPII~INL.ENI~I~\
SUItVKl-OX
A.
WOI:KS ( ND% )
S~~ICVKYOICOF WOaKS I ( ND% )
( 4l/er,,a/e )
Director
General,
BIS ( Ex-oficio Member )
SIII:I D. AJII.IIA S~nrrr~,
Director
( Civ Engg )
SIIRI
S&cretary
slII<I
Assistant
Domestic
and
Municipal
s.
p.
Director
Water
blAGC2U
( Civ Engg
Fittings
Bombay
),BIS
Subcommittee,
hlunicipal
BDC
Corporation,
3 :2
Bombay
Suur T. K. Sa~roKn
( Altcmate to
Shri Ii. 1). Mulekar)
SllnI Y.\S!C 1~A.J A(:o.Alt\VAL
M/s Govcrdhan
Das I. ;I., Calcutta
SlluI Yoclsor~lc.
I<AJ i\GGAItw&L ( Afternnfe )
CIIII$F ExnIN1:i:ll
Bangalore
Water
Supply
& Sewerage
Bangalore
CIrrKs I:,xCrNl?I:Il
U. I. Jai Nigam,
Lucknow
SIJPI:I(IN,~~.:NI)INGI EN~I~;KKR ( &crnnte )
CllIKF E,no,Nnmr
TamihlII$u
Water
Supply
& Drainage
Board,
Board,
( Continued 4n page 11 )
IS : 3004 - 1979
Indian Standard
SPECIFICATION
FOR
( First Revision )
0.
FOREWORD
requirement
of this
calculated,
exprcssin accordance
with
in the rounded off
in this standard.
1. SCOPE
1.1 This standard
2. TERMINOLOGY
the following
definitions
shall
abply.
having a
move its
The plug
nut at its
IS : 3004 - 1979
3. TYPES
OF END
3.1 Plug cocks shall have each body end suitable for one of the following
types of joints:
a) Plain
b)
Socket
c) Union
solder joint,
( wiped ) joint,
d) Union
e) Union
(e)
solder joint,
shall
and
joint.
be
as
agreed
to between
the
3.1.2 When ends are required to be suitable for mild steel tubing comthe purchaser
shall provide the
plying with IS: 1239 ( Part I )-1973*,
supplier the &tails of his requirements.
4. NOMINAL
SIZE
sizes:
shall
be
denoted
by the
5. MATERIALS
conforming
for bodies
and
Grade
3 of IS : 292-1961t
Leaded
tin
bronze
bodies and components
for
Grade
2 of IS:
a) Cast brass
components
b)
(third
tubes anl
re~~i.~iw).
31%1962$
IS : 319-19745
tin
IS : 3004 - 1979
6. MANUFACTURE
AND WORKMANSHIP
6.1 Castings
shall in all respects be sound, free from laps, blow holes and
pitting; and both the external and internal surfaces shall hc clean, smooth
and free from sand and burrs.
They shall be neatly dressed and no
casting shnll bc burned, plugged, stopped or patched.
6.2 All components
shall be sound and solid without laminations
and
shall be smooth and well finished, aud parts not machined shall be within
the specified limits of size.
6.3 The bodies, plugs and other components
given in 6.3.1 and 6.3.2.
shall be machine
finished
as
6.3.1 The taper of the body and of the plug shall be fine machine
finished or precision
ground
and the plug and body shall be lapped
together to give full area contact surfaces.
The contact surfaces of the
body and washer and nut shall be fine machined or precision ground, flat
and square to the axis of the plug.
6.3.2 The circular spigot on the plug to which the washer is fitted shall
to the plug
be machined
with one flat D and the screwed projection
shall be such that the washer bears on the body contact surface by means
of the nut to give any desired tightness to the plug, with due provision for
wear.
7. CONSTRUCTION
AND DIMENSIONS
7.1 Waterway
7.1.1 The area of the body ports and throat shall be not less than the
area of a circle of a diameter equal to the nominal bore (see Table 1 ) and
adjacent
to the plug the waterway
of the body port shall coincide
with the plug port.
7.1.2 The dimensions
of the
Table 1 read with Fig.. 1.
plug
ports
shall
be
those
specified
smooth,
in
for easy
7.2 Minimum
Thickness
-No
undimensioned
parts of the body of the
plug cock shall be less in thickness than the following:
Mominal Size
Minimum Thickness
15 mm
3mm
20 mm
3mm
25 mm
4mm
5
-4
K b-
-A---r-f
PLUG
PORT-
TAPER
I:
15
+-I+
PLUG
SECTION
SECTION
YY
XX
BODY
WASHER
NUT
FIG. 1
7.2.1
The
PLUG
COCK
AND
COMPONENTPARTS
for the port.
7.3 Taper - The taper of the side of the plug and body
( 1 in 7.5 included angle ).
shall be 1 in 15
7.4 Plug Cocks - The dimensions of the plug cocks shall be as given in
Table 1 read with Fig. 1 and these dimensions shall be subject to the usual
commercial
tolerances for machined parts.
7.4.1 The larger
the body.
shall project
6 f
l-5 mm from
7.5 Screw Thread - The thread on the projection at the smaller end of
the plug, dimension
P in Table 1, shall conform to the basic profile of
IS0 metric screw thread given in IS : 4218 (Part I )-1976*.
7.6 Washer
*IS0
The
dimensions
.
metric screw tlwends: Part I Basic and design profile (,first revision),
1.
TABLE
DIMENSIONS
OF COMPONENT
PARTS
OF PLUG COCKS
SIZE
A*
Lx~n )
(Fon
BCDE
FG
P
( see Note 1 )
( seeNote 2 )
sl-
15
72
50
18
12
12
7.5
24
35
20
10
22
27
Ml2
x 1.5
20
Ml2
x 1.5
10
20
75
68
22
20
20
Il.0
29
40
25
10
25
33
Ml2
x 1.5
22
Ml2
x 1.5
12
25
80
80
25
22
22
145
35
45
28
10
27
40
Ml6
x 1.5
25
Ml6
x 1.5
14
IS0
NOTE 1 -Screw
thread P-nut dimensions with tolerances of medium class as given in IS : 4218 ( Part VI )-1967
metric screw threads: Part VI Limits of sizes for commercial bolts and nuts ( diameter range 1 to 39 mm )_
NOTE 2 -Screw
IS : 3004 - 1979
8. FINISH
OF BODY
ENDS
TEST
shall
be
legibly
name
or trade-mark,
marked
with
the
following
and
size.
Marking
FIG. 2
STANDARD
END,
TABLE
DIMENSIONS
FOR
STANDARD
TAIL
PIPES
AND
NUTS
..
1.
2.
3.
4.
(2)
Collar
Collar
diameter,
A
axial length,
(3)
mm
24
5.
6.
Thickness
a.
9.
10.
11.
12.
13.
14.
15.
7.
h__-,______-_~
------------
c--Max
(1)
of wall, cast, F
end
diameter,
Cone,
large
( included
angle 13 ), G
Cone axial length, H
cone
taper
thickness
of
tail
pipe
due
to
15 mm
he-
~
Min
(4)
mm
3
-
0.2
(6)
25 mm
r___-h-_~
Max
Min
23
2.5
38.5
-
13
20
25
54
58
60
1.5
1.8
2.2
-
2.4
-
26
a
-
0.3
3.5
9.5
25
;m
0.8
3
18
la
31
9.5
-
(7)
(8)
mm
29
3
0.8
20 mm
C--_h_-_~
Max
Min
(5)
mm
30
-
19
ow
0
IQ
,
PARTICULAXS
SL
NO.
36
0.9
3.5
20
38
13
-
22
46
0.4
13
NOTE - Standard
tail pipes and nuts specified above are suitable
for parallel
pipe threads
of nominal
and I& mm respectively
conforming
to IS : 2643 ( Part I )-1975 Dimensions
of pipe threads
for fastening
Part I Basic profile and dimensions
(first reuision ) .
size 2, 1
purposes:
G
2
IS : 3004- 1919
( Continuedfrom page 2 )
Representing
Members
CHIEF ENGINEER ( WATER )
SHRI S. A. SWAMY ( Alternate )
DIRECTOR
RESEARCH OFFICER ( Alternate)
SHRI B. R. N. GUPTA
SHRI K. V. KRISHNAMURT~Y (
SURI M. K. JAIN
SHRI K. K. JAIN (Alternate)
SHRI M. T. KANSE
&RI
S. R. KSHIRSA~AR
Municipal
Corporation
Mah;ar;tra
Engineering
Engineer-in-Chiefs
Alternate )
Hind Trading
of Delhi
Research
Branch,
Army
& Manufacturing
Institute,
Headquarters
Co Ltd, Delhi
Directorate
General of Supplies and Disposals,
New Delhi
National
Environmental
Engineering
Research
Institute ( CSIR ), Nagpur
( Ministry
of Railways
Leader
Engineering
Works, Jullundur
SHRI D. K. SEHGAL
SHRI 0. P. WADHWA ( Alternate )
Hindustan
Sanitaryware
& Industries
SH~I R. K. SOMANY
Bahadurgarh, Haryana
11
Ltd,
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OF INDIAN STANDARDS
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