Professional Documents
Culture Documents
Table of Contents
Message
from the CEO & Chairman
Mr. Ahmed Abou Hashima
The development and advancement of the steel industry in Egypt is regarded as one of the top priorities for Egyptian Steel,
especially Rebars and Wire Rods, whose production and consumption rates are key indicators of the Egyptian economy. Egyptian
Steel has a group of technical experts who have a clear vision for the mission on hand. We constantly search for the best global
technologies available, in order for our plants to reach the best production quality and achieve economical production values
adjacently, in addition to our investment in our Research and Development Department - which is crucial in our companys
present and future success and has a substantial portion of our budget.
Revitalizing the Egyptian economy is mainly based on our will to work and produce. Once this will is available we can work
towards the objective of securing investments necessary to achieve growth. This is why we have kept our will to develop the steel
industry in Egypt and with mutual trust with our partners we will be able to cultivate resources, projects and new investments.
The objective of the current phase for Egyptian Steel is to reach a market share of 20% in the Egyptian steel market, with the
ability to export quality products to various markets around the globe. This market share will put Egyptian Steel among the
leading Rebars manufacturers in Egypt.
Egyptian Steel has a very active CSR role within the communities it exists in and across Egypt. Its our mission to bring prosperity
to the inhabitants of the communities surrounding our plants. Supporting Egypt and its economy does not fall short off our list,
in fact portraying Egypt as the future of investments abroad is on top of our priority list.
Finally, our faith in will power, determination, and dedication is the main principle that unifies our staff and company. We also
hope to contribute to social justice and be part of the great change of our beloved country.
Sincerely Yours,
Message
from the Honorary President
Sheikh Mohamed Bin Seheim Al Thani
Sincerely Yours,
Sheikh Mohamed
Bin Seheim Al Thani
Structure
Egyptian Steel for Building
Materials Trading
Alexandria Plant
In addition to the Group strength presented in the experience of managing the steel
factories by its proficient management company F.E. Steel
Objectives
Find, select, recruit, develop and retain the best calibers in the market.
Overtake key rivals on quality, customer service and product excellence.
Enhance our brand recognition.
Adopt the latest safety measures.
Develop a world-class business model and corporate governance structure.
Increase Egyptian Steel contribution to social activities that enhance the lives of people in the communities where we operate.
After the full operation of the four factories, we seek to achieve production capacity of 2.2 million tons yearly in 2018.
Build strong portfolio of customers and vendors and introduce our products into new markets by 2016.
Believe in
We
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Our
Scope
Steel Manufacturing
At Egyptian Steel, we aim to introduce new technologies through our new projects, ranging from preheated scrap charging
systems to molding units. These new technologies have proven their success all over the world in increasing productivity,
optimizing scrap utilization and energy saving.
Egyptian Steel ensures that all its products meet international standards. Furthermore, the Group is adding new dimensions to its
production lines to increase market competence. All of this will be achieved under the supervision of one of the top technology
providers in the world.
Rolling Steel
The method of Endless Rolling provides a good example on how to save energy and increase scrap efficiency while producing
a product that meets the international quality standards in mechanical properties. Concerning already established projects,
development efforts focus on reducing production costs through applying the latest effective technologies in energy saving and
increasing production. Moreover, additional equipment is added to help manufacture new sizes in order to increase market
competence. All of this will be achieved under the supervision of leading companies in the field.
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Vision &
Mission
Egyptian Steel Vision Statement
Raising the benchmark of the steel industry and becoming a leading player in Egypt and the MENA region.
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Our
Companies
National Port Said Steel Company (NPSS)
Port Said Plant
Al Ain Al Sokhna Plant
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18
Alexandria Plant
IIC has contracted the prominent companies in the field "Danieli" and "Sider Engineering to rehabilitate its production facility
and add new sizes ranging from 5.5 to 12 mm Wire Rods.
Location: 20 km, Alexandria-Cairo Road.
Direct Labor: 420 engineers, technicians, and workers.
Designed Capacity: 300,000 tons/yr steel Wire Rods.
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22
Our
Products
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Rebars
Scrap is transformed into Rebars within 2 hours using Endless Rolling:
Analysis of all chemical elements of scrap.
Charging of scrap in the electric arc furnace with no hatch opening.
Transforming scrap to liquid steel and casting it in molds after adding all supplementary chemical elements to produce Billets
which are rolled and transformed into Rebars in a direct production process.
EGYPTIAN STANDARDS 262 / 2009 (DEFORMED) GRADES (B 300A-R &B 400A-R & B 500A-R)
Quality
B 300A-R
B 400A-R
B 500A-R
300
400
500
B 300B-R
B 400B-R
B 500B-R
300
400
500
Min.
Y.S x 1.02
Y.S x 1.02
Y.S x 1.02
Min.
Y.S x 1.08
Y.S x 1.08
Y.S x 1.08
Rm / Re
Min.
1.02
1.02
1.02
Rm / Re
Min.
1.08
1.08
1.08
Min. 16
Min. 14
Min. 14
Min. 16
Min. 14
Min. 14
% Elongation L 0=5 d
Elements %
C
d 16 = 5d
16 < d 32 = 6d
32 < d 50 = 7d
Max.
Mn
% Elongation L 0=5 d
d 16 = 5d
16 < d 32 = 6d
32 < d 50 = 7d
Bending test
Cast Analysis Bar Analysis Cast Analysis Bar Analysis Cast Analysis Bar Analysis
Max.
Max.
Max.
Max.
Max.
Max.
Max.
-
Si
S
Mechanical
Properties
Bending test
Chemical Analysis
(%)
Quality
0.060
0.060
0.060
0.060
0.060
0.060
Elements %
C
Chemical Analysis
(%)
Mechanical
Properties
26
EGYPTIAN STANDARDS 262 / 2009 (DEFORMED) GRADES (B 300B-R &B 400B-R & B 500B-R)
Cast Analysis Bar Analysis Cast Analysis Bar Analysis Cast Analysis Bar Analysis
Max.
Max.
Max.
Max.
Max.
Max.
Max.
-
Si
S
Max.
Mn
0.060
0.060
0.060
0.060
0.060
0.060
Max.
0.060
0.060
0.060
0.060
0.060
0.060
Max.
0.060
0.060
0.060
0.060
0.060
0.060
Max.
Max.
Carbon Equivalent
Max.
Carbon Equivalent
Max.
EGYPTIAN STANDARDS 262 / 2009 (DEFORMED) GRADES (B 300C-R &B 400C-R & B 500C-R)
Quality
B 300C-R
B 400C-R
B 500C-R
300
400
500
B 300D-R
B 300D-WR
300
300
B 350D-WR
Max:1.3*Reh
350
Max:1.3*Reh
Min.
Y.S x 1.15
Y.S x 1.15
Y.S x 1.15
Min.
Y.S x 1.25
Y.S x 1.25
Y.S x 1.25
Rm / Re
Min.
1.15
1.15
1.15
Rm / Re
Min.
1.25
1.25
1.25
Min. 16
Min. 14
Min. 14
Min. 17
Min. 17
Min. 17
% Elongation L 0=5 d
Elements %
C
d 16 = 5d
16 < d 32 = 6d
32 < d 50 = 7d
Max.
Mn
% Elongation L 0=5 d
d 16 = 5d
16 < d 32 = 6d
32 < d 50 = 7d
Bending test
Cast Analysis Bar Analysis Cast Analysis Bar Analysis Cast Analysis Bar Analysis
Max.
Max.
Max.
Max.
Max.
Max.
Max.
-
Si
S
Mechanical
Properties
Bending test
Chemical Analysis
(%)
Quality
0.060
0.060
0.060
0.060
0.060
0.060
Elements %
C
Chemical Analysis
(%)
Mechanical
Properties
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EGYPTIAN STANDARDS 262 / 2009 (DEFORMED) GRADES (B 300D-R &B 300D-WR& B 350D-WR)
Cast Analysis Bar Analysis Cast Analysis Bar Analysis Cast Analysis Bar Analysis
Max.
Max.
Max.
Max.
Max.
Max.
Max.
0.27
0.27
-
Si
S
Max.
Mn
0.55
0.55
0.050
0.060
0.040
0.060
0.040
0.060
1.50
1.60
Max.
0.060
0.060
0.060
0.060
0.060
0.060
Max.
0.050
0.060
0.040
0.060
0.040
0.060
Max.
Max.
0.012
0.012
Carbon Equivalent
Max.
Carbon Equivalent
Max.
0.49
0.51
EGYPTIAN STANDARDS 262 / 2009 (DEFORMED) GRADES (B 400D-WR &B 420D-WR& B 500D-WR)
Quality
B 400D-WR
Mechanical
Properties
B 420D-WR
400
420
500
Max:1.3*Reh
Min.
Y.S x 1.25
Y.S x 1.25
Y.S x 1.25
Rm / Re
Min.
1.25
1.25
1.25
Min. 17
Min. 16
Min. 13
% Elongation L 0=5 d
Elements %
C
Chemical Analysis
(%)
Max:1.3*Reh
d 16 = 5d
16 < d 32 = 6d
32 < d 50 = 7d
Bending test
Cast Analysis Bar Analysis Cast Analysis Bar Analysis Cast Analysis Bar Analysis
Max.
Max.
Max.
Max.
Max.
Max.
Max.
0.29
0.30
0.32
-
Si
S
Max.
Mn
0.55
0.55
0.55
0.040
0.060
0.040
0.060
0.040
0.060
1.80
1.50
1.80
Max.
0.040
0.060
0.040
0.060
0.040
0.060
Max.
0.012
0.012
0.012
Carbon Equivalent
Max.
0.56
0.56
0.61
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B 500D-WR
Wire Rods
Hot rolled Wire Rods are used to produce concrete reinforcing with diameters ranging from 5.5 mm to 12 mm according to the
Egyptian standard (ES262/2009) grade B240B-P
We have the capabilities to produce AISI (1006-1008-1010) with diameters ranging from 5.5 to 12 mm.
Low carbon products are used in cold drawing processes and making wires, nails and nets
#
AISI
C Max
Mn Max
P Max
SMAX
1006
0.08
0.25 / 0.40
0.040
0.050
1008
0.10
0.30 / 0.50
0.040
0.050
1010
0.08 / 0.13
0.30 / 0.60
0.040
0.050
St.37
0.3
....
0.055
0.055
Billets
Billets are produced at Egyptian Steel according to international standards.
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Steel rank
Carbon %
Silicon%
Manganese %
Phosphorus %
Sulfur %
3PS
0.14 0.22
0.05 0.15
0.40-0.65
0.04 max
0.05 max
3SP
0.14 0.22
0.15 0.30
0.40-0.65
0.04 max
0.05 max
4PS
0.18 0.27
0.05 - 0.15
0.40 0.70
0.04 max
0.05 max
4SP
0.18 0.27
0.15 0.30
0.40 0.70
0.04 max
0.05 max
5PS
0.28 0.37
0.05 - 0.15
0.50 0.80
0.04 max
0.05 max
5SP
0.28 0.37
0.15 0.30
0.50 0.80
0.04 max
0.05 max
5GPS
0.22 0.30
0.15 <
0.80 1.20
0.055
0.055
Production Process
Within two hours, scrap is transformed into Rebars. Egyptian Steel plants use
technology to transform scrap into Rebars by:
Production
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Process
Analysis
of all chemical
elements of scrap
Continous
scrap charging
Transforming
Rolling and
Transforming
Billets into Rebars in
a direct production
process.
Quality
Assurance
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Marketing
Strategy
Marketing Strategy
Egypt produces 8 million tons of steel per year. Egyptian Steel started off with a 5% market share,
reached 10% in 2014. With the launch of its third factory in Beni Suef by the third quarter of 2015
will reach 15%, and by the third quarter of 2016 will reach 20% in conjunction with Al Ain Al-Sokhna
Plant opening. Moreover, future installation of a Rebars rolling production line in Alexandria Plant will
be introduced and ready for operation by June 2015 which will allow Egyptian Steel to switch between
the productions of Rebars and Wire Rods according to the market demand.
Exporting Strategy
The companysexport strategy for steel products is backed up by meticulous plan supplying to the whole
world from the global prospective focusing on the Middle East and North African markets due to its
proximity and importance.
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Information
Technology
The IT departments main objective is to develop and position Information Systems as a main business
vehicle and value added center in the decision-making process in Egyptian Steel through IT integrated
solutions applications and services.
IT puts a high focus and priority in automating and streamlining business processes through IT reliable
systems, tools and technologies. The IT also aims to enable and empower employees to excel in their
jobs through IT solutions and systems, provide collaborative and innovative technology tools and mobility
solutions.
The IT department actively participates in achieving the highest optimization and efficiency levels in
manufacturing and distribution processes through IT systems and best practices, ERP adaptation that
will cover end-to-end business processes and cycles.
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Social
Responsibility
CSR
About 60% of Egyptians are living on or below the poverty line. Therefore, it was a major part of Egyptian
Steels CSR program to support and improve the standard of life for the inhabitants of impoverished rural
villages. Egyptian Steel is involved in philanthropic work across Egypt which led the Company to win the
Stevies CSR program Of the Year for Middle East & Africa Silver Award silver award as well as the Leading
Business Award in Social Responsibility, Environmental Standards & Sustainable Development from The
Federation of Egyptian Industries.
CSR Objectives
Leveraging the capabilities of peoples skills for a better future.
Developing the ability of future generations to satisfy their basic needs.
Achieving prosperity & stability of the society on the short & long terms.
Uplifting the Egyptian peoples standards of living.
Conservation of the environment & natural resources.
Creating new job opportunities & income sources.
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Safety
& Environment
Egyptian Steel, as one of the leading groups in the field of steel industry, works on providing high-quality products to exceed
customers expectations on the local and international levels.
Out of our belief in the significant role and value of continuously development of products and processes, the Group's commits
to the following:
Continuous improvement of products, processes and practices to achieve customers satisfaction, prevent injuries, illness
and environmental pollution and preserve natural resources.
Raising the awareness, competency and ability of employees to attain highest performance levels to achieve highest products
quality while avoiding environmental pollution, occupational illness and accidents.
Setting and annually reviewing the objectives, targets and programs to continuously improve our QHSE system performance.
Complying with the legislations, regulations and all other requirements relevant to Health, Safety and Environment.
Provide all required resources such as information, equipment, technologies and human resources to achieve our targets.
Considering QHSE performance improvement in all processes starting with the design and modification of the Group's facilities
and moving up to the equipment and services purchasing.
Management review of all the system inputs and outputs and take the decisions to improve the QHSE system.
Annual review and update of this policy, objectives and targets.
All the Group's employees consider this policy during their daily tasks and continuously participate in the system performance
improvement within their different activities.
Creating
Talents
At Egyptian Steel, our greatest asset is our people and our business success is a direct result of our
dedicated calibers. People is what makes this company great. We believe in our Human Capital and exert
every possible effort in finding, selecting, retaining and developing our team.
We believe in the importance of diversification and we encourage people from all walks of life whether
fresh graduates or experienced professionals to apply to our available posted vacancies.
We use the latest job evaluation techniques and tools of employees performance. The competency
approach, which links capabilities and preferences to each job requirements based on accurate
competency matrix and a reliable grading structure to build our organization.
Egyptian Steel Group endorses this approach to reinforce corporate strategy, culture and vision. In
addition to establish expectations for performance excellence, improve job satisfaction and better
employee retention. As for the employees, this approach will help identify the success criteria, objective
assessment and provide development tools and methods for enhancing their skills.
Accordingly, we integrate the competency framework in almost all HR practices such as placement whether
internal or external, promotional decision, learning and development and succession planning programs.
This is the perfect time to join our team and build your future with us.
Objectives
HR
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Egyptian Steel Group is a preferred, trusted supplier of steel for most of the major projects in the local
construction market.
Our
Projects
We earned our reputation for integrity, reliability and a high level of customer satisfaction by adhering to
our core values of conducting business with the highest ethical and legal standards in our industry. We
pride ourselves in providing consistently high quality products, timely deliveries and competitive pricing.
Below are some of the projects we supplied our products to:
Housing Projects
Wadi El Natroun.
South Port Said.
Sohag (El Kawthar District).
New Damietta (Kafr Saad).
Gardenia Project.
North Sinai (Ras Sadr Al Tor Sharm El Sheikh).
Borg El Arab (Dahab Abo Zneima).
Suez Housing Project.
Red Sea, Qenna, Luxor.
Badr City Dahshour Abu Zaabal.
Hospitals
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Other Projects
Headquarters
Address: Land 221 - Second Sector - 5th Settlement, New Cairo, Cairo, Egypt
Tel.: +202 27267004 / +202 27267000 Fax: +202 27267008
E-mail: info@egyptian-steel.com
Factories
Port Said: Industrial Zone - Al Raswa - Port Said Tel.: 0663776065
Alexandria: Kilo 20, Alexandria - Cairo Desert Road - Al Amria Tel.: 03 2023815/6/7
Al Ain Al Sokhna: Economic Zone - Suez Industrial Development Company Sector - Al Sokhna - Suez
Beni Suef: Heavy Industries Zone - Beni Suef
www.egyptian-steel.com
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