Throttle Pedal Analisys

Project
Pgina 1 de 15
Project
First Saved Sunday, November 15, 2015
Last Saved Sunday, November 15, 2015
Product Version
15.0.7 Release
Save Project Before Solution
No
Save Project After Solution
No
file:///C:/Users/joseluis/AppData/Roaming/Ansys/v150/Mechanical_Report/Mechanic... 15/11/2015
Project
Pgina 2 de 15
Contents
Units
Model (B4)
Geometry
Parts
Coordinate Systems
Connections
Contacts
Contact Regions
Mesh
Static Structural (B5)
Analysis Settings
Loads
Solution (B6)
Solution Information
Results
Material Data
Structural Steel
Aluminum Alloy
Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle
Degrees
Rotational Velocity
rad/s
Temperature
Celsius
Model (B4)
Geometry
Object Name
State
Source
Type
Length Unit
Element Control
Display Style
Length X
Length Y
Length Z
Volume
Mass
Scale Factor Value
TABLE 2
Model (B4) > Geometry
Geometry
Fully Defined
Definition
C:\Users\joseluis\AppData\Local\Temp\WB_JOSE_joseluis_5380_2
\unsaved_project_files\dp0\SYS\DM\SYS.agdb
DesignModeler
Meters
Program Controlled
Body Color
Bounding Box
100, mm
238,18 mm
229,1 mm
Properties
4,1021e+005 mm
1,9375 kg
1,
Project
Pgina 3 de 15
Statistics
Bodies
Active Bodies
Nodes
Elements
Mesh Metric
Parameters
Parameter Key
Attributes
Named Selections
Material Properties
Use Associativity
Coordinate Systems
Reader Mode Saves
Updated File
Use Instances
Smart CAD Update
Compare Parts On
Update
Attach File Via Temp
File
Temporary Directory
Analysis Type
Decompose Disjoint
Geometry
Enclosure and
Symmetry Processing
Object Name
State
Solid
Visible
Transparency
Suppressed
Stiffness
Behavior
Coordinate
System
Reference
Temperature
7
7
34445
18852
None
Basic Geometry Options
Yes
DS
No
No
No
Advanced Geometry Options
Yes
No
No
Yes
No
No
Yes
C:\Users\joseluis\AppData\Local\Temp
3-D
Yes
Yes
TABLE 3
Model (B4) > Geometry > Parts
Solid
Solid
Solid
Solid
Meshed
Graphics Properties
Yes
1
Definition
No
Solid
Solid
Aluminum
Alloy
Structural
Steel
70, mm
100, mm
216,89 mm
130, mm
219,09 mm
55, mm
Flexible
Default Coordinate System
By Environment
Material
Assignment
Structural Steel
Nonlinear
Effects
Thermal Strain
Effects
Yes
Yes
Bounding Box
Length X
1, mm
Length Y 8,3212 mm
Length Z 8,1181 mm
33,73 mm
9, mm
12,963
mm
12,963
mm
32,331
mm
28,098
mm
66, mm
28, mm
28, mm
22,435
mm
33,624
mm
33,624
mm
Project
Pgina 4 de 15
Volume
Mass
Centroid X
Centroid Y
Centroid Z
Moment of
Inertia Ip1
Moment of
Inertia Ip2
Moment of
Inertia Ip3
Nodes
Elements
Mesh Metric
12,771
mm
1,0026e004 kg
-16, mm
-35,652
mm
-13,294
mm
1,4385e003
kgmm
7,7891e004
kgmm
6,7625e004
kgmm
583
53
1918,3
mm
1,5059e002 kg
-2,944
mm
-35,898
mm
-13,296
mm
Properties
2953,2
22340
mm
mm
2,3183e0,17537
002 kg
kg
-1,7235
27,08 mm
mm
-6,9058e- -2,9725e005 mm
010 mm
5,0845e-5,811e005 mm
009 mm
6740,
mm
5,2909e002 kg
19,863
mm
-37,082
mm
-13,342
mm
2,5248e+005
mm
1,2376e+005
mm
0,69938 kg
0,97154 kg
-1,3932e-003
mm
0,4827 mm
-112,86 mm
-21,508 mm
-80,733 mm
32,163 mm
0,14562
kgmm
3,626
kgmm
10,832
kgmm
6,6448
kgmm
5383,1
kgmm
1213,6
kgmm
1,2965
kgmm
1,9463
kgmm
72,641
kgmm
3,9677
kgmm
254,04
kgmm
699,06
kgmm
1,2999
kgmm
1,9464
kgmm
72,639
kgmm
4,0782
kgmm
5363,6
kgmm
1763,3
kgmm
12328
7279
10782
5912
7617
4038
1547
810
Statistics
694
894
312
448
None
Coordinate Systems
TABLE 4
Model (B4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State
Fully Defined
Definition
Type
Cartesian
Coordinate System ID
0,
Origin
Origin X
0, mm
Origin Y
0, mm
Origin Z
0, mm
Directional Vectors
X Axis Data
[ 1, 0, 0, ]
Y Axis Data
[ 0, 1, 0, ]
Z Axis Data
[ 0, 0, 1, ]
Connections
TABLE 5
Model (B4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh
Yes
Transparency
Enabled
Yes
TABLE 6
Model (B4) > Connections > Contacts
Object Name
Contacts
State
Fully Defined
Project
Pgina 5 de 15
Definition
Connection Type
Contact
Scope
Scoping Method Geometry Selection
Geometry
All Bodies
Auto Detection
Tolerance Type
Slider
Tolerance Slider
0,
Tolerance Value
0,86318 mm
Use Range
No
Face/Face
Yes
Face/Edge
No
Edge/Edge
No
Priority
Include All
Group By
Bodies
Search Across
Bodies
TABLE 7
Model (B4) > Connections > Contacts > Contact Regions
Bonded Contact Contact Contact Contact Contact Contact Contact Frictional
Object Contact
- Solid Region Region Region Region Region Region Region - Solid To
Name Region
To Solid
3
4
5
6
7
8
9
Solid
State
Fully Defined
Scope
Scoping
Geometry Selection
Method
Contact 7 Faces 1 Face 6 Faces 5 Faces 2 Faces 1 Face 2 Faces
3 Faces
4 Faces
Target 4 Faces 1 Face 6 Faces 3 Faces 2 Faces 5 Faces 2 Faces 9 Faces 3 Faces 11 Faces
Contact
Solid
Bodies
Target
Solid
Bodies
Definition
Type
Bonded
Frictional
Scope
Automatic
Mode
Behavior
Program Controlled
Trim
Program Controlled
Contact
Trim
0,86318 mm
Tolerance
Suppressed
No
Friction
0,2
Coefficient
Advanced
Formulation
Program Controlled
Detection
Program Controlled
Method
Penetration
Program Controlled
Tolerance
Elastic Slip
Program Controlled
Tolerance
Normal
Program Controlled
Stiffness
Update
Program Controlled
Stiffness
Pinball
Program Controlled
Region
Stabilization
Project
Pgina 6 de 15
Damping
Factor
Time Step
Controls
0,
None
Geometric Modification
Contact
Geometry
Correction
None
Add
Offset,
No
Ramping
0, mm
Interface
Treatment
Offset
Mesh
TABLE 8
Model (B4) > Mesh
Object Name
Mesh
State
Solved
Defaults
Physics Preference
Mechanical
Relevance
0
Sizing
Use Advanced Size Function
Off
Relevance Center
Coarse
Element Size
Default
Initial Size Seed
Active Assembly
Smoothing
Medium
Transition
Fast
Span Angle Center
Coarse
Minimum Edge Length
1,e-002 mm
Inflation
Use Automatic Inflation
None
Inflation Option
Smooth Transition
Transition Ratio
0,272
Maximum Layers
5
Growth Rate
1,2
Inflation Algorithm
Pre
View Advanced Options
No
Patch Conforming Options
Triangle Surface Mesher Program Controlled
Patch Independent Options
Topology Checking
Yes
Advanced
Number of CPUs for Parallel Part Meshing
Program Controlled
Shape Checking Standard Mechanical
Element Midside Nodes
Program Controlled
Straight Sided Elements
No
Number of Retries
Default (4)
Extra Retries For Assembly
Yes
Rigid Body Behavior Dimensionally Reduced
Mesh Morphing
Disabled
Defeaturing
Pinch Tolerance
Please Define
Generate Pinch on Refresh
No
Automatic Mesh Based Defeaturing
On
Defeaturing Tolerance
Default
Project
Pgina 7 de 15
Statistics
Nodes
Elements
Mesh Metric
34445
18852
None
Static Structural (B5)

TABLE 9
Model (B4) > Analysis
Object Name Static Structural (B5)
State
Solved
Definition
Physics Type
Structural
Analysis Type
Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature
22, C
Generate Input Only
No
Object Name
State
Number Of Steps
Current Step
Number
Step End Time
Auto Time Stepping
Solver Type
Weak Springs
Large Deflection
Inertia Relief
Generate Restart
Points
Retain Files After
Full Solve
TABLE 10
Model (B4) > Static Structural (B5) > Analysis Settings
Analysis Settings
Fully Defined
Step Controls
1,
1,
1, s
Program Controlled
Solver Controls
Program Controlled
Program Controlled
Off
Off
Restart Controls
Program Controlled
No
Nonlinear Controls
Newton-Raphson
Option
Force Convergence
Moment
Convergence
Displacement
Convergence
Rotation
Convergence
Line Search
Stabilization
Stress
Strain
Nodal Forces
Contact
Miscellaneous
Program Controlled
Program Controlled
Program Controlled
Program Controlled
Program Controlled
Program Controlled
Off
Output Controls
Yes
Yes
No
No
Project
General
Miscellaneous
Store Results At
Solver Files
Directory
Future Analysis
Scratch Solver Files
Directory
Save MAPDL db
Delete Unneeded
Files
Nonlinear Solution
Solver Units
Solver Unit System
Pgina 8 de 15
No
All Time Points
Analysis Data Management
C:\Users\joseluis\AppData\Local\Temp\WB_JOSE_joseluis_5380_2
\unsaved_project_files\dp0\SYS-1\MECH\
None
No
Yes
Yes
Active System
nmm
TABLE 11
Model (B4) > Static Structural (B5) > Loads
Object Name Fixed Support
Pressure
State
Fully Defined
Scope
Scoping Method
Geometry Selection
Geometry
9 Faces
3 Faces
Definition
Type Fixed Support
Pressure
Suppressed
No
Define By
Components
Coordinate System
Global Coordinate System
X Component
0, MPa (ramped)
Y Component
-50, MPa (ramped)
Z Component
0, MPa (ramped)
FIGURE 1
Model (B4) > Static Structural (B5) > Pressure
Project
Pgina 9 de 15
Solution (B6)
TABLE 12
Model (B4) > Static Structural (B5) > Solution
Object Name Solution (B6)
State
Solved
Adaptive Mesh Refinement
Max Refinement Loops
1,
Refinement Depth
2,
Information
Status
Done
TABLE 13
Model (B4) > Static Structural (B5) > Solution (B6) > Solution Information
Object Name Solution Information
State
Solved
Solution Information
Solution Output
Solver Output
Newton-Raphson Residuals
0
Update Interval
2,5 s
Display Points
All
FE Connection Visibility
Activate Visibility
Yes
Display All FE Connectors
Draw Connections Attached To
All Nodes
Line Color Connection Type
Visible on Results
No
Line Thickness
Single
Display Type
Lines
TABLE 14
Model (B4) > Static Structural (B5) > Solution (B6) > Results
Object Name Total Deformation Equivalent Elastic Strain
Equivalent Stress
State
Solved
Scope
Scoping Method
Geometry Selection
Geometry
All Bodies
Definition
Type Total Deformation Equivalent Elastic Strain Equivalent (von-Mises) Stress
By
Time
Display Time
Last
Calculate Time History
Yes
Identifier
Suppressed
No
Results
Minimum
0, mm
3,2186e-007 mm/mm
2,843e-002 MPa
Maximum
300,43 mm
0,29157 mm/mm
20622 MPa
Minimum Occurs On
Solid
Maximum Occurs On
Solid
Minimum Value Over Time
Minimum
0, mm
2,927e-008 mm/mm
2,705e-003 MPa
Maximum
0, mm
3,2186e-007 mm/mm
2,843e-002 MPa
Maximum Value Over Time
Minimum
31,363 mm
2,9157e-002 mm/mm
2062,2 MPa
Maximum
300,43 mm
0,29157 mm/mm
20622 MPa
Information
Time
1, s
Project
Pgina 10 de 15
Load Step
Substep
Iteration Number
Display Option
Average Across Bodies
1
6
118
Integration Point Results
Averaged
No
FIGURE 2
Model (B4) > Static Structural (B5) > Solution (B6) > Total Deformation
TABLE 15
Model (B4) > Static Structural (B5) > Solution (B6) > Total Deformation
Time [s] Minimum [mm] Maximum [mm]
0,1
31,363
0,2
61,693
0,3
91,855
0,
0,45
136,87
0,675
204,05
1,
300,43
FIGURE 3
Model (B4) > Static Structural (B5) > Solution (B6) > Equivalent Elastic Strain
Project
Pgina 11 de 15
TABLE 16
Model (B4) > Static Structural (B5) > Solution (B6) > Equivalent Elastic Strain
Time [s] Minimum [mm/mm] Maximum [mm/mm]
0,1
2,927e-008
2,9157e-002
0,2
5,8959e-008
5,8314e-002
0,3
8,9368e-008
8,7471e-002
0,45
1,3692e-007
0,13121
0,675
2,0913e-007
0,19681
1,
3,2186e-007
0,29157
FIGURE 4
Model (B4) > Static Structural (B5) > Solution (B6) > Equivalent Stress
Project
Pgina 12 de 15
TABLE 17
Model (B4) > Static Structural (B5) > Solution (B6) > Equivalent Stress
Time [s] Minimum [MPa] Maximum [MPa]
0,1
2,705e-003
2062,2
0,2
5,4389e-003
4124,4
0,3
8,3027e-003
6186,6
0,45
1,2638e-002
9279,8
0,675
1,9009e-002
13920
1,
2,843e-002
20622
Material Data
Structural Steel
TABLE 18
Structural Steel > Constants
Density
7,85e-006 kg mm^-3
Coefficient of Thermal Expansion
1,2e-005 C^-1
Specific Heat 4,34e+005 mJ kg^-1 C^-1
Thermal Conductivity 6,05e-002 W mm^-1 C^-1
Resistivity
1,7e-004 ohm mm
TABLE 19
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0,
TABLE 20
Structural Steel > Compressive Yield Strength
Compressive Yield Strength MPa
250,
Project
Pgina 13 de 15
TABLE 21
Structural Steel > Tensile Yield Strength
Tensile Yield Strength MPa
250,
TABLE 22
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
460,
TABLE 23
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Reference Temperature C
22,
TABLE 24
Structural Steel > Alternating Stress Mean Stress
Alternating Stress MPa Cycles Mean Stress MPa
3999,
10,
0,
2827,
20,
0,
1896,
50,
0,
1413,
100,
0,
1069,
200,
0,
441,
2000,
0,
262,
10000
0,
214,
20000
0,
138,
1,e+005
0,
114,
2,e+005
0,
86,2
1,e+006
0,
Strength
Coefficient MPa
920,
TABLE 25
Structural Steel > Strain-Life Parameters
Strength
Ductility
Ductility
Cyclic Strength
Exponent
Coefficient
Exponent
Coefficient MPa
-0,106
0,213
-0,47
1000,
Cyclic Strain
Hardening Exponent
0,2
TABLE 26
Structural Steel > Isotropic Elasticity
Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa
2,e+005
0,3
1,6667e+005
76923
TABLE 27
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000
Aluminum Alloy
TABLE 28
Aluminum Alloy > Constants
Density
2,77e-006 kg mm^-3
Coefficient of Thermal Expansion
2,3e-005 C^-1
Specific Heat 8,75e+005 mJ kg^-1 C^-1
TABLE 29
Aluminum Alloy > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0,
Project
Pgina 14 de 15
TABLE 30
Aluminum Alloy > Compressive Yield Strength
Compressive Yield Strength MPa
280,
TABLE 31
Aluminum Alloy > Tensile Yield Strength
Tensile Yield Strength MPa
280,
TABLE 32
Aluminum Alloy > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
310,
TABLE 33
Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion
Reference Temperature C
22,
TABLE 34
Aluminum Alloy > Isotropic Thermal Conductivity
Thermal Conductivity W mm^-1 C^-1 Temperature C
0,114
-100,
0,144
0,
0,165
100,
0,175
200,
TABLE 35
Aluminum Alloy > Alternating Stress R-Ratio
Alternating Stress MPa
Cycles R-Ratio
275,8
1700,
-1,
241,3
5000,
-1,
206,8
34000
-1,
172,4
1,4e+005
-1,
137,9
8,e+005
-1,
117,2
2,4e+006
-1,
89,63
5,5e+007
-1,
82,74
1,e+008
-1,
170,6
50000
-0,5
139,6
3,5e+005 -0,5
108,6
3,7e+006 -0,5
87,91
1,4e+007 -0,5
77,57
5,e+007
-0,5
72,39
1,e+008
-0,5
144,8
50000
0,
120,7
1,9e+005
0,
103,4
1,3e+006
0,
93,08
4,4e+006
0,
86,18
1,2e+007
0,
72,39
1,e+008
0,
74,12
3,e+005
0,5
70,67
1,5e+006
0,5
66,36
1,2e+007
0,5
62,05
1,e+008
0,5
TABLE 36
Aluminum Alloy > Isotropic Resistivity
Project
Pgina 15 de 15
Resistivity ohm mm Temperature C

2,43e-005
0,
2,67e-005
20,
3,63e-005
100,
TABLE 37
Aluminum Alloy > Isotropic Elasticity
Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa
71000
0,33
69608
26692
TABLE 38
Aluminum Alloy > Isotropic Relative Permeability
Relative Permeability
1,

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Static Structural (B5)

Resistivity ohm mm Temperature C

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