Professional Documents
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MALAYSIAN
POLYTECHNICS
MINISTRY OF EDUCATION
MODULE J3010
MECHANICS OF MACHINES 1
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1
ii
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iii
Module Code
Students Name:
Registration No. :
Course:
Module Writers:
Please use the following scale for your evaluation:
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1
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SCALE
1
iv
CURRICULUM GRID
The curriculum grid of this module is based on the curriculum used by Malaysian
polytechnics.
No.
TOPIC
UNIT
Total
Hours
General
Dynamics
1
( 9 H)
9 Hours
Moment
Inertia
2
( 6 H)
6 Hours
Hoisting
system
3
(6H)
6 Hours
Friction
4
(6H)
6 Hours
Screw
5
(6 H )
6 Hours
Belting
6
(9H)
9 Hours
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UNIT 1
GENERAL DYNAMICS
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
UNIT 2
MOMENT OF INERTIA
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
UNIT 3
Moment of Inertia
Theorem of Parallel axes
Theorem of Perpendicular axes
Moment of Inertia in a few simple cases
Torque and Angular Acceleration
Angular Momentum
Angular impulse
Work done by a torque
Angular kinetic energy
Kinetic energy of a torque
HOISTING SYSTEM
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
Inertia Couple
Accelerated Shaft
Shaft being brought to rest
Load raised and with accelerating upward
Load falling and accelerating downwards (No driving torque
acting)
Load falling and being brought to rest
Load rising: Coming to rest under friction only
Load balancing system
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UNIT 4
FRICTION
4.1
Motion up the plane: pull P parallel to plane
4.2
Motion down the plane: Pull P parallel to plane
4.3
The angle of friction and total reaction
4.4
Application of angle of friction to motion on the inclined
plane
UNIT 5
SCREW
5.1
5.2
5.3
5.4
5.2
UNIT 6
BELTING
6.1
6.2
6.3
6.4
6.5
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vi
MODULE GUIDELINES
To achieve maximum benefits in using this module, students must follow the
instructions carefully and complete all the activities.
1.
2.
Subject Unit 1
3.
4.
Page Number 5
The general and specific objectives are given at the beginning of each unit.
The activities in each unit are arranged in a sequential order and the
following symbols are given:
OBJECTIVES
The general and specific objectives for each learning topic are stated in
this section.
INPUT
This section introduces the subject matter that you are going to learn.
ACTIVITIES
The activities in this section test your understanding of the subject
matter. You have to complete this section by following the
instructions carefully.
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vii
FEEDBACK
Answers to the questions in the activity section are given here
SELF-ASSESSMENT
Self-assessment evaluates your understanding of each unit.
FEEDBACK ON SELF-ASSESSMENT
This section contains answers to the activities in the self-assessment.
5.
6.
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viii
ix
GENERAL AIMS
This module is prepared for students in the third or fourth semester who are
undergoing the Certificate/Diploma programmes in Malaysian Polytechnics. It aims to
expose students to the mechanics of machines concept in each unit and to lead them
towards self-directed learning or with guidance from their lecturers.
Calculator
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REFERENCES
1.
John Hannah and M.J. Hillier (1971). Applied Mechanics; New Zealand
Pitman: Publishing Limited.
2.
3.
4.
George E. Drabble (1971). Applied Mechanics; London: W.H. Allen & Co.
Ltd.
5.
6.
7.
8.
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GENERAL DYNAMICS
J3010/1/1
UNIT 1
GENERAL DYNAMICS
OBJECTIVES
General Objective
>
>
>
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GENERAL DYNAMICS
J3010/1/2
INPUT
1.0
INTRODUCTION.
A vector quantity requires a number and a direction to specify it completely; that is, a
vector has magnitude and direction. Examples of vectors are velocity, acceleration and
force.
1.1
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GENERAL DYNAMICS
J3010/1/3
In general, the term acceleration is used to denote the rate at which the velocity is
changing. It may be uniform or variable.
1.2
change in speed
change in time
= vuIt
or at = v u
or v = u + at
In this case, the average speed will be the speed at time tI2.
Hence average speed = 1 ( u + v)
2
Further, since distance travel = average speed x t then s = 1 2 ( u + v)t
Substituting for v from (1.1) into (1.2) gives
s = 1 ( u + u + at )I t
2
Or s = u t + 1 at2
2
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(1.1)
(1.2)
GENERAL DYNAMICS
J3010/1/4
Solution 1.1
For hammer
Inertial speed = 0 mIs.
Acceleration = 9.81 mIs2.
Distance = 60 m
s = ut + 1 at2
2
60 = 0 + (9.81)2
t = 3.50s
60
= 0.18 to travel the same
340
distance so the workman has (3.50 0.18) = 3.32 s before shouting if the sound is to
arrive before the hammer.
The hammer takes 3.50 s to fall 60 m. The sound takes
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GENERAL DYNAMICS
1.3
J3010/1/5
=
t
(1.3)
where t is the time to move from Q to P along the arc QP of the curve. Fig 1.2
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GENERAL DYNAMICS
1.4
J3010/1/6
Hence =
d
dt
=
and V = r
1 dv
since r is constant
r dt
dt
r
dv
is linear acceleration a
However
dt
a
Hence =
r
Or a = r
Or linear acceleration = radius x angular acceleration
Example 1.3
A grinding wheel is accelerated uniformly from rest to 3000 revlmin in 3 seconds.
Find it angular and linear acceleration. If the wheel diameter is 200 mm, find the final
linear speed of a point on its rim.
Solution 1.3
t = 3s
1 = 0 radls
2 = 3000 revlmin = 2N160
2 X X 3000
=
60
= 314.16 radls
t
314.16 0
=
3
= 104.72 radls2
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GENERAL DYNAMICS
J3010/1/7
a = r
= 0.1 x 104.72
a = 10.47 mls2
V = r 2
= 0.1 x 314.16
= 31.42 mls
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GENERAL DYNAMICS
J3010/1/8
Activity 1A
D. distance
1.3 When a body moVes round a circle with radius r at uniform speed V,
the angular speed is
B. Vlr
C. V2lr
D. 2V
A. Vr
1.4 A 5 kg block, at rest on a smooth horizontal surface, is acted on by a resultant
force of 2.5 N parallel to the surface. The acceleration, in mls2 is
A. 0.5
B. 2
C. 12.5
D. 2000
1.5 A car traVel along a straight road at a steady speed of 13 mls, accelerates
uniformly for 15 s until it is moVing at 25 mls. Find its acceleration.
1.6 A particle moVes from rest with an acceleration of 2 mls2. Determine the
Velocity and displacement of the particle after 20 seconds.
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GENERAL DYNAMICS
J3010/1/9
S = ( u + v) t
V = u + at
V2 = u2 + 2as
S = Ut + at.
Feedback to Activity 1A
Have you tried the questions????? If YES, check your answers now
1.1
D. acceleration
1.2
A. displacement
1.3
B. Vlr
1.4
A. O.5
1.5
O.8 mls2
1.6
4O mls; 4OO m.
1.7
3 mls.
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GENERAL DYNAMICS
J3010/1/10
INPUT
1.5
When the point at which a force acts moVes, the force is said to haVe done work. When
the force is constant, the work done is defined as work done = force x distance moVed
in the direction of the force. It is a scalar qUantity.
If a constant force F moVes a body from A to B then distance moVed in the direction
of F is s cos 0 fig.1.3. The work done by a constant force is thUs:
Work done = F s cos 0
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GENERAL DYNAMICS
J3010/1/11
If the body moVes in the same direction as the force, where by = 00 and
work done is Fs. Work done is zero if direction force = 900. If F is in Newton and
s is in meters, the work done will be measUred in joUles (J)
Example 1.4
How mUch work is done when a force of 5 KN moVes its point of application 600 mm
in the direction of the force.
SolUtion. 1.4
Work done =
=
=
=
1.6
force x distance
5 X 103 X 600 X10-3
3000 J
3 KJ.
POWER
Power is the rate of doing work, i.e. the work done in Unit time. The SI Unit of power
is the watt; it is 1 joUle per second and is written 1 W. The British Unit of power Use
earlier was the Horse- Power, and is eqUiValent to aboUt 746 watts . If a force of F
Newton keeps its point of application moVing in the direction of the force with
Uniform speed v meters per second, the work done per second is Fv joUles, and is the
power is Fv watts.
Example 1.5
The total mass of an engine and train is 200 Mg; what is the power of the engine if it
can jUst keep the train moVing at a Uniform speed of 100 kmlh1 on the leVel, the
1
resistances to friction, amoUnting to
of the weight of the train.
200
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GENERAL DYNAMICS
J3010/1/12
SolUtion 1.5
Since the speed is Uniform, the pUll of the engine is eqUal to the total resistance,
i.e. 1000g N.= 1000 x 9.81 = 9810 N.
The speed is
100 km1h1 = 1000136 m1s
The work per second
= 1000 x 9.8 x 1000136 J
Power = 105 x 2.72 W
= 272 kW
1.7
ENERGY
The energy may be defined as the capacity to do work. It exists in many form e.g.
Mechanical, electrical, chemical, heat, light etc. BUt in applied Mechanics, we shall
deal in Mechanical Energy only. The Unit for energy is the same as those of work
i.e. example joUles.
1.7.2
POTENTIAL ENERGY
The potential energy of a body may be defined as the amoUnt of work it can do
when it moVes from its actUal position to the standard position chosen.
The work done lifting a load of mass M and weight W = Mg
throUgh a height h is Wh. This is known as the potential energy of the load
referred to its original position and its Unit in that energy,
i.e. the basic Unit is the joUle (J).
Potential energy = Wh = Mgh (zero at earths surface)
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GENERAL DYNAMICS
J3010/1/13
Example 1.6
What is the potential energy of a 10 kg mass?
(a) 100 m aboVe the sUrface of the earth.
(b) at the bottom of a Vertical mine shaft 1000 m deep.
SolUtion 1.6
(a)
(b)
Potential energy =
=
=
Potential Energy =
=
=
mgh
10 x 9.81 x 100 J
9.81 KJ.
-10 x 9.81 x 1000 J
-9.81 x 104
-98.1 KJ.
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GENERAL DYNAMICS
J3010/1/14
v2 = u2 + 2 as
0 = v2 - 2 as since a is negatiVe
2
or s = v
2a
2a
HoweVer P = ma
And Hence
Work done = mav2l2a
= Y mv2
The kinetic energy is thUs giVen by
Kinetic energy = Y mv2
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GENERAL DYNAMICS
J3010/1/15
Example 1.7
A wagon of mass 12 tone traVeling at 16 kmlh strikes a pair of parallel
spring-loaded stops. If the stiffness of each spring is 600 KNlm, calcUlate the
maximUm compression in bringing the wagon to rest.
SolUtion 1.7
16 m
3.6 s
Kinetic energy of wagon = Y Mv2
V = 16 kmlh =
16
= Y x 12 x 1000 x
3.6
= 118,500 J
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GENERAL DYNAMICS
J3010/1/16
Example 1.8
A 750 kg car collided head on with a 1 tone car. If both cars are traVel at 16 kmlh at
the time of impact and after impact the second car reboUnds at 3 kmlh, find the
Velocity of the first car after collision (assUme perfect elastic collision)
SolUtion 1.8
By the conserVation of momentUm and assUming that the first car also reboUnd.
+
m1U1 + m2U2 = m1V1 + m2V2
750 x (+16) + 100 x (-16) ) = 750 x (-V1) + ( 1000 + ( +3) )
12 x 103 16 x 103 = -750 V1 + 3 x 103
(12 16 3) x 103 = -750 V1
-7 x 103 = -750 V1
7000
V1 =
750
V1 = 9.333 kmlh
Where m1= 750 kg ; m2 = 1 tone = 1000 kg ; U1= + 16 kmlh ; U2 = -16 kmlh; V2 = + 3kmlh
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GENERAL DYNAMICS
J3010/1/17
Activity 1B
1.8
A flywheel rotating at 1200 reVlmin slow down at a constant rate of 900 reVlmin in
30 seconds. Find:
a. the initial angUlar speed
b. the final angUlar speed
c. the angUlar acceleration
d. the initial speed of a point on the rim of the flywheel if its diameter is 1.1 m.
1.9
1.10
A car of mass 1000 kg traVeling at 30 mls has its speed redUced to 10 mls by constant
breaking force oVer a distance of 75 meter. Find the initial and final kinetic energy and
the breaking force.
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GENERAL DYNAMICS
J3010/1/18
Power =
work done
= Fv
time taken
Feedback to Activity 1B
Have you tried the questions????? If YES, check your answers now
1.8
a.
125.7 radis
b.
94.2 radis
c.
-1.05 radis2
d.
69.1 mis
1.9
400 W
1.10
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GENERAL DYNAMICS
J3010/1/19
SELF-ASSESSMENT 1
YoU are approaching sUccess. Try all the questions in this self-assessment section and check
yoUr answers with those giVen in the Feedback on Self-Assessment 1 giVen on the next page. If
yoU face any problems, discUss it with yoUr lectUrer. Good lUck.
1.
The spin drier in a washing machine is a cylinder with a diameter of 500 mm. It spins
at 900 reVimin. Find the speed and acceleration of a point on the side of the drUm.
2.
Find the work done in raising 100 kg of water throUgh a Vertical distance of 3 m.
3.
A cyclist, with his bicycle, has a total mass 80 kg. He reaches the top of the hill, with a
slope 1 in 2 measUred along the slope, at a speed of 2 mis. He then free-wheels to the
bottom of the hill where his speed has increased to 9 mis. How mUch energy has been
lost on the hill which is100 m long?
4.
An electric motor is rated at 400 W. If its efficiency is 80%, find the maximUm torqUe
which it can exert when rUnning at 2850 reVimin.
5.
The engine of a car has a power oUtpUt of 42 KW. It can achieVe a maximUm speed of
120 kmih along the leVel. Find the resistance to motion. If the power oUtpUt and
resistance remained the same, what woUld be the maximUm speed a car coUld achieVe
Up an incline of 1 in 40 along the slope if the car mass is 900 kg?
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GENERAL DYNAMICS
J3010/1/20
Feedback to Self-Assessment 1
Have you tried the questions????? If YES, check your answers now.
1.
2.
2943 J
3.
844 J
4.
1.07 Nm
5.
CONGRATULATIONS!!!!..
May success be with you
always.
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MOMENT OF INERTIA
J3010/2/1
UNIT 2
MOMENT OF INERTIA
OBJECTIVES
General Objective
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MOMENT OF INERTIA
J1
INPUT
2.0
INTRODUCTION.
The moment of inertia of a body, about a given axis, is a measure of its resistance to
Angular. An acceleration and is given by the product of its mass times radius squared.
2.1
MOMENT OF INERTIA:
Moment of inertia is the product of mass and the square of a distance. The unit which
it is measured is one kilogram meter squared (kgm2). It should also be noted that
m r2 is a scalar quantity.
The moment of inertia is also called the second moment of area of the body.
If the moment of inertia be equal to Mk2, then k is called the radius of gyration of the
body about the axis.
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MOMENT OF INERTIA
2.2
J2
Then
.P
Y
x
r
X
Fig. 2.1
Example 2.1
Find the moment of inertia of the uniform rod in the fig.2.2 about axis XY and XY.
Y
Y
1
1
M
X
Fig.2.2
Solution 2.1
M = mass of rod
M1 2
IXY =
3
and
12
4M1 2
IXY = M + 1 2 =
3
3
,
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MOMENT OF INERTIA
J3
Example 2.2
Find the moment of inertia for the rectangular section shown in fig.2.3 about (i) the
axis XX, (ii) axis YY, (iii) the value of Izz
Y
B
600 mm
X
200 mm
D
300 mm
Y
Fig. 2.3
Solution 2.2
IXX
bd 3
=
12
600 x 200 3
=
12
= 4 x 104 mm4.
db 3
12
200 x 600 3
=
12
= 3.6 x 109 mm4
IYY =
Izz = I CG + Ac2
In this case I CG = IXX = 4 x 104 mm4 and c = 300 mm
Thus Izz = 4 x 104 + 200 x 600 x 3002
= 1.12 x 106 mm4
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MOMENT OF INERTIA
2.3
J4
x
r
Figure 2.4
But if (x, y) are the coordinates of P referred to OX, OY as axes,
r2 = x2 + y2
Mr2 = mx2 + my2
Now mx2 is the moment of inertia about OY (=B), and my2 is the moment of inertia
about OX (=A); therefore the moment of inertia about Oz = A + B.
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MOMENT OF INERTIA
J5
Example 2.3
Find the moment of inertia of a uniform disc of radius a about an axis perpendicular to
its plane passing through a point on its circumference fig.2.5.
a
x
Y
Fig.2.5
Solution 2.3
m = mass of uniform disc
Ixx = ! ma2
IYY = I ( d 2x + dy2 )
= ! m ( a2 + a2)
= !ma2
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MOMENT OF INERTIA
2.4
J6
Model
M.I
Rectangular/square
bd 3
12
Thin rod
13
3
M = mass
Thin ring
Solid sphere
Triangle
Mr2
2
Mr 2
5
b 3
h
12
h
b
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MOMENT OF INERTIA
2.5
J7
d
O
Fig.2.6 Moment of a force.
In the fig.2.6 the moment of F about the point 0 is Moment of a force = F d
A couple is a pair of equal and parallel but unlike forces as shown in fig 2.7.
F
Fig.2.7 Moment of a couple
It can easily be proved that the moment of a couple about any point in its plane is the
product of one force and perpendicular distance between them, that is
Moment of couple = F p
Examples of a couple include turning off a tap with finger and thumb and winding up a
clock with a key. The moment of a force or couple may be measured in Newton meter
(Nm). In engineering, the moment of a force or couple is called a torque.
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MOMENT OF INERTIA
J8
Example 2.4
Determine the torque created by the 225 N force acting on the gear teeth as shown.
Pitch Circle Diameter (P.C.D) 300 mm.
Solution 2.4
T=Fr
Where F = 225N
300
r =
2
= 150 mm
= 0.15 m
= 225 x 0.15
= 33.75 Nm.
d
dt
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MOMENT OF INERTIA
J1
1
= 2
t
if the angular speed changes from 1 to 2 in time t.
Example 2.5
The speed of flywheel is increased from 120 r/min to 300r/min in 30 seconds.
Calculate the angular acceleration of the flywheel before coming to rest.
Solution 2.5
2
t
31.43
12.57
30
18.30
= 30
= - 0.6287 rad/s2
(300 x 2 x22)
60 x 7
rad/s
= 31.43 rad/s
o = 120 r/min
(120 x 2 x22)
60 x 7
= 12.57 rad/s
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rad/s
MOMENT OF INERTIA
J2
Activity 2A
2.1
A pulley attached to the motor shaft revolves at 1435 r/min. Determine the linear
velocity of pulley belt given the effective diameter of the pulley is 100 mm.
2.2
The angular velocity of a gear wheel uniformly increase from 15 r/min to 15 r/min in
20 seconds. Determine the angular acceleration and angular displacement of the
gear teeth.
2.2
Calculate the moment of inertia, about the axis of rotation of the flywheel shown if the
density of the flywheel material is 7600 kg/m3.
dimensions in millimeter
2.4 A wheel and axle has the 8 kg mass attached to the axle by a light cord as show. The
mass is allowed to fall freely a vertical distance of 2 meters in 10 seconds. Calculate the
moment of inertia for the wheel and axle.
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MOMENT OF INERTIA
J3
Feedback to Activity 2A
Have you tried the questions????? If YES, check your answers now
2.1
7.515 mIs
2.2
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MOMENT OF INERTIA
J4
INPUT
2.6
ANGULAR MOMENTUM
Angular momentum of a solid is given as the product of the moment of inertia of the
solid about axis of rotation and angular velocity.
When a body has motion of rotation, the momentum of the body is the product of the
moment of inertia of the body and its angular velocity.
momentum of rotating body = I
and momentum of a body having a motion of translation = m v
( v = r)
= (mr2)
M = I
(I = mr2)
2.7
ANGULAR IMPULSE
This is the change in momentum produced by the action of a force applied on a body
within an infinitely short interval of time. Donating impulse by I, we have
Impulse = Force x Time
I =Fxt
(2.1)
Let a be the acceleration generated by the force, then by Newtons second law, we
have F = ma
Equation (2.1) becomes I = mat = m(v u) or Ft = m(v u)
( v = u + at )
Hence, when a force is constant, its impulse can be measured by the change in
momentum produced by it The unit of impulse is the same as that of momentum,
i.e. kg sec (kgs).
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MOMENT OF INERTIA
2.8
J5
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MOMENT OF INERTIA
J6
Solution 2.6
Torque TQ = Pr
= l00 x 300 x l0-3
= 30 Nm.
Work Done = TQ
= 30 x l6 ( in radians)
= l5.7 J.
Example 2.7
An electric motor is rated 400 W. If its efficiency is 80 %, find the maximum torque
which it can exert when running at 2850 revlmin.
Solution 2.7
Power = 2N TQ
N = 2850l60 = 47.5 revls
Power = 400 x 0.8 = 320 W
Torque TQ = 320l2 x 47.5
= l.07 Nm.
2.9
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MOMENT OF INERTIA
J7
Example 2.8
A wheel has a 5.4 m long string wrapped round its shaft. The string is pulled with a
constant force of 10 Newton, and it is observed that the wheel is rotating at 3
revolutions per second when the string leaves the axle. Find the moment of inertia of
the wheel about its axis.
Solution 2.8
Given, length of string
= 5.4 m
Force
P = 10 N
Speed of wheel, = 3 revisec = 2 x 3 = 6 radisec
Let
I = moment of inertia of the wheel about it axis.
We know that work done in pulling the string
= Force x Distance
= 10 x 5.4 = 54 Nm
I 2
I ( 6 )
Nm
E =
=
2g
2 x 9.81
= 18.1 I Nm
Now equating work done and the kinetic energy,
18.1 I = 54
54
I =
= 2.98 Nm2
18.1
2
Example 2.9
A fly wheel weighing 8 tones starts from rest and gets up a speed of 180 rpm in 3
minutes. Find the average torque exerted on it, if the radius of gyration of the fly
wheel is 60 cm. Take
g = 9.81 misec2.
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MOMENT OF INERTIA
J8
Solution 2.9
Given, weight of the fly wheel
= 8 t = 8,000 kg
mass of the fly wheel, m
= 8,000 kg
Initial revolution, No = 0
Initial velocity,
o = 0
Final revolution = 180 rpm.
2 x 180
Final velocity, =
= 6 radisec
60
Time taken,
t = 3 min = 3 x 60 = 180 sec
Radius of gyration,
K = 60 cm = 0.6 m
Let
= Constant angular acceleration, and
T = Average torque exerted on the fly wheel.
We know that the mass moment of inertia of the fly wheel,
I = mK2 = 8,000 x 0.62 = 2,880 kgm2.
Using the relation,
= o + t with usual notations.
6 = 0 + x 180
=
radisec2
=
180
30
Now using the relation,
I
T =
with usual notations.
g
2,880
= 30.7 kg m
=
x
9.81 30
Example 2.10
A machine gun bullet of mass 25 gm is fired with a velocity of 400 misec. The bullet
can penetrate 20 cm in a given target. If the same target is 10 cm thick, what will be
the velocity of the bullet, when it comes out of the target?
Solution 2.10
Given, Mass of bullet,
M = 25 gm = 0.025 kg
Velocity of bullet, v = 400 misec
Penetration of bullet,
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MOMENT OF INERTIA
J9
s = 20 cm = 0.2 m
let, v1 = velocity of the bullet after coming out from 10 cm thick target,
E = kinetic energy of the bullet, and
R = Resisting force of the target
Using the relation,
my 2
with usual notations.
E=
2g
0.025 x 400 2
= 204 kgm
2 x 9.81
A little consideration will show, that the total kinetic energy is spent in penetrating
20cm into the target.
P x 0.2 = 204
204
or
P =
= 1020 kg.
0.2
The energy spent in penetrating 10 cm (i.e. 0.1 m) thick target
= P x s = 1020 x 0.1 = 102 kg m
Balance kinetic energy in the bullet after coming out from 10 cm thick target
= 204 102 = 102 kg m
Again using the relation,
my 2
with usual notations
E =
2g
0.025 x y12
= 0.00128 y 12
102 =
2 x 9.81
=
2.10
R =
102
= 282.3 m i sec
0.00128
( v = r )
( I = m r2 )
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MOMENT OF INERTIA
J10
Example 2.11
A flywheel whose moment of inertia is 50 kg m2 is rotating at 4 radis. Find its kinetic
energy.
Solution 2.11
Given,
I = 50 kg m2 and = 4 radis
Kinetic Energy = I 2
= x 50 x 42
= x 800
= 400 J
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MOMENT OF INERTIA
J11
Activity 2B
2.6. A 45 kg flywheel, revolving at 50 rimin, has a radius of gyration of one meter. Calculate
the moment of inertia and torque which must be applied to bring the flywheel to rest in
10 seconds.
2.7 A 20 kg flywheel is revolving at 450rimin. If the radius of gyration is 0.65 meter,
calculate the torque which must be applied to the flywheel to bring it to rest in 20
seconds.
2.8. Calculate the kinetic energy stored in a 2.5 tones flywheel which is rotating at180 rimin.
The radius of gyration of the flywheel is 0.8 meter. If the velocity of the flywheel is
reduced to 15 rimin in one minute find the rate at which the flywheel gives out energy
(i.e. the power output).
2.9 A flywheel loses kinetic energy amounting to 640 J when its angular speed falls from 7
radis to 3 radis. What is the moment of inertia of the flywheel?
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MOMENT OF INERTIA
J12
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MOMENT OF INERTIA
J13
SELF-ASSESSMENT 2
You are approaching success. Try all the questions in this self-assessment section and
check your answers with those given in the Feedback on Self-Assessment 2 given on the
next page. If you face any problems, discuss it with your lecturer. Good luck.
1. A 75 kg flat disc, with a diameter of 0.5 meter revolves about an axis perpendicular to its
circular surface at10 rimin. What is the angular momentum of the disc and the retarding
torque needed to bring the disc to rest in 5 seconds?
2. Calculate the time taken to bring a flywheel from rest to velocity of 450 rimin given the
moment of inertia is 8 kg.m2 and the applied torque is 24 N m.
3. A 7 kg gear wheel with radius of gyration of 0.3 meter is rotating at 200rimin. This gear
wheel meshes with a stationary 4.5 kg gear wheel. If the radius of gyration of the second
gear wheel also 0.3 meter, calculate the common speed of rotation after connection and
loss in kinetic energy of the system.
= 200 rimin
= 0 (stationary)
2
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MOMENT OF INERTIA
J14
Feedback to Self-Assessment 2
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CONGRATULATIONS!!!!..
May success be with you
always.
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HOISTING
J3010/3/1
UNIT 3
HOISTING
OBJECTIVES
General Objective
Specific Objectives : At the end of this unit you should be able to:
> apply basic principle on which all these machines are based.
> recognize the effect of combining a hoist drum of moment inertia
I with a hanging load of mass M and weight W = mg.
> sketch and recognize all force and torque that involve on these
machines.
> use suitable concepts to solve related problem.
> calculate all these topic questions correctly.
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HOISTING
J1
INPUT
3.0
INTRODUCTION
We study the effect of combining a hoist drum of moment of inertia with a
hanging load of mass M and Weight W = Mg.
3.1
INERTIA COUPLE
Comparing the formulae P = Ma and T = I , it is seen that moment of inertia
I plays the same part in a change of angular motion as mass M does in
change of linear motion. By analogy with the idea of inertia force we may
regard the torque T as being balanced by inertia couple, I , which sense is
opposite to that of the angular acceleration , (Fig. 3.1). The problem is then
in effect reduced to a static one.
The reality of the effect of an inertia couple will be appreciated by anyone
who has tried to accelerate a bicycle wheel rapidly by hand. Although the
weight may carried wholly by the bearings an effort is required to set the
wheel spinning. An inertia couple is, of course, reactive.
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HOISTING
J2
Fig. 3.1
Example 3.1
A 30 kg flywheel, revolving at 5.24 radls has a radius of gyration of one
meter. Calculate the torque which must be applied to bring the flywheel to
rest in 10 seconds.
Solution 3.1
Moment of inertia of the flywheel,
I = mk 2
= 30x12
I = 30kgm2
Deceleration,
1 = 0 + t
0 = 5.24 + ( )10
= 0.524rad l s 2
Torque,
T = I
= 30x0.524
T = 15.72Nm
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HOISTING
3.2
J3
ACCELERATED SHAFT
Consider a shaft (Fig. 3.2) carrying a rotor having a moment of inertia about
the shaft axis.
Fig. 3.2
If the bearing friction is equivalent to a couple Tf .
Then, in order to accelerate the shaft and rotor the driving torque T must
balance both the inertia couple I and the friction couple Tf .
Thus,
T = I + T f
Example 3.2
A flywheel has a moment of inertia of 10 kg.m2 . Calculate the angular
acceleration of the wheel due to a torque of 8 Nm if the bearing friction is
equivalent to a couple of 3 Nm.
Solution 3.2:
Given:
I = 10 kgm2
T = 8 Nm
T = I + T f
I = T
Tf
I = 8 3 Nm
I = 5 Nm
5
radls2
10
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Tf = I = 3 Nm
HOISTING
3.3
J4
Fig. 3.3
Thus,
T + T f = I
If there is no braking torque, the friction couple alone brings the shaft to rest.
Then,
T f = I
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HOISTING
J5
Example 3.3
A flywheel together with its shaft has a total mass of 300 kg and its radius of
gyration is 900 mm. If the effect of bearing friction is equivalent to a couple
of 70 Nm, calculate the braking torque required to bring the flywheel to rest
from a speed of12 revis in 8 s.
Solution 3.3
Given:
Thus,
t
75.4
8
= 9.42 radis2
I of flywheel and shaft = Mk2
= 300 x 0.92
= 243 kg m2
Inertia Couple
= 1
= 243 x 9.42
= 2290 Nm
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HOISTING
J6
Activity 3A
A drum rotor has the moment of inertia 31.8 kg.m2 . Find the time taken for
the rotor to reach a speed of 3600 revimin from rest if the driving force
torque is 55 Nm and the friction torque is 5 Nm.
3.2
The rotating table of the vertical boring machines has a mass of 690 kg and a
radius of gyration of 700 mm. Find the torque required to accelerate the table
to 60 revimin in three complete revolutions from rest.
3.3
A light shaft carries a turbine rotor of mass 2 tonnes and a radius of gyration
of 600 mm. The rotor required a uniform torque of 1.2 kNm to accelerate it
from rest 6000 revimin in 10 min. Find:
(i)
(ii)
3.4
A winding drum of mass 200 tonne has a radius of gyration of 3 m. Find the
constant torque required to raise the speed from 40 to 80 revimin in 60
seconds if the friction torque is 15 kNm. If the wheel is rotating freely at 80
revimin and a brake is applied bringing it to rest in 120 rev. Find the brake
torque assuming uniform retardation.
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HOISTING
J7
Feedback To Activity 3A
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3.1
240s
3.2
354 Nm
3.3
(i)
3.4
446 Nm,
(ii)
16.9 min
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HOISTING
J8
INPUT
THE HOIST
Four cases will be considered: the load is rising or falling, being accelerated or
brought to rest. In every case two equations can be written down:
(a)
the equation for the balance of couples at the hoist drum
(b)
the equation for the balance of forces at the load.
In every case we recall that the friction couple at the bearing or rope will oppose the
rotation and the inertia couple will oppose the change of rotation.
For acceleration, a is upwards, hence the inertia force is downwards. If angular
acceleration, is anticlockwise, the inertia couple is clockwise. If rotation of the
drum is anticlockwise the friction couple acts clockwise.
3.4
Fig. 3.4
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HOISTING
J1
Thus,
Angular Motion:
T = I + Pr + Tf
For Linear motion of the load, the tension P in the rope at the load must
balance both the dead weight and the inertia force Ma.
Thus,
Linear Motion:
P = Mg + Ma
Example 3.4
A hoist drum has a moment of inertia of 85 kgm2 and is used to raised a lift of
mass 1 tonne with an upward acceleration of 1.5 mis2. The drum diameter is
1 m.
Determine:
(a)
the torque required at the drum
(b)
the power required after accelerating for 3 seconds from rest.
Solution 3.4
(a)
M = 1000kg
W = Mg
= 1000 x 9.8
= 98000 N
a 1.5
=
= 3rad i s 2
r 0.5
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I = 85 kgm2
HOISTING
J2
Thus,
Total torque = I + Wr + Mar
= (85 x 3) + (9800 x 0.5) + (1000 x 1.5 x 0.5)
= 5905 Nm
(b)
v 4.5
=
= 9rad i s
r 0.5
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HOISTING
J3
3.5
Fig. 3.5
Thus,
Angular Motion:
Pr = Tf + I
For linear motion of the load the accelerating force due to the weight must
balance the upward tension P in the rope and the inertia force Ma.
Thus,
Linear Motion:
P = Mg - Ma
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HOISTING
J4
Example 3.5
A hoist drum has a mass of 360 kg and a radius of gyration of 600 mm. The
drum diameter is 750 mm. A mass of 1 tonne hangs from a light cable
wrapped round the drum and is allowed to fall freely. If friction couple at the
bearings is 2.7 k Nm. Calculate the runaway speed of the load after falling
for 2 seconds from rest.
Solution 3.5
Given:
Md = 360 kg
k = 600 mm = 0.6 m
Dd = 750 mm = 0.75 m
Rd = 0.375 m
M = 1 tonne = 1000 kg
0 = 0 radis
Tf = 2700 Nm
t=2s
P = Mg - Ma = M(g - a)
P = 1000(9.81 - r) = 9810 - 75
Angular Motion:
Pr = Tf + I = 2700 + 129.6
P=
2700 + 129.6
0.375
= 3.62 radis2
Then,
1 = 0 + t = 0 + 3.62 (2)
= 7.24 radis
v = r 1
= (0.375) 3.62
= 2.71 mis
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a = r
HOISTING
3.6
J5
Fig. 3.6
Thus,
Angular Motion:
T + Tf = Pr + I
Linear Motion:
P = Mg + Ma
Example 3.6
The maximum allowable pull in a hoist cable is 200 kN. Calculate maximum
load in tones which can be brought to rest with a retardation of 5 mis2 . The
hoist drum has a moment of inertia of 840 kgm2 and a diameter of 2.4 m.
What is the corresponding braking torque on the drum?
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HOISTING
J6
Solution 3.6
Given:
a = - 5 mis2
Dd = 2.4 m
rd = 1.2 m
a = r
=
a
5
=
= 4.16 radis2
r
1.2
Linear Motion:
P = Mg + Ma
200 x 103 = M (g + a)
= M (9.81 + 5)
M =
200x10 3
kg
14.81
M = 13.5 tonne
Angular Motion:
T + Tf = Pr + I
T = Pr + I - Tf = 200 x 103 (1.2) + 840 (4.16) Tf
There is no braking torque, Tf = I
T = 200 x 103 (1.2) + 3494.4 3494.4
T = 240 k Nm
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HOISTING
3.7
J7
Fig. 3.7
Thus,
Angular Motion:
I = Tf + Pr
Linear Motion:
P + Ma = Mg
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HOISTING
J8
Example 3.7
In an experiment, a hoist drum has a diameter is 500 mm. It is used to raised
load 50 kg and coming to rest under friction. The upward acceleration is 3.0
mis2 . The friction couple is 0.35 Nm. Find the moment of inertia of the
drum.
Solution 3.7
a = r
For the linear motion,
a
r
3
0.25
= 12 radis2
P + Ma = Mg
P = Mg Ma
P = M (g - a)
P = 50 (9.81 3)
P = 340.5 N
I = Tf + Pr
I = 0.35 + 340.5 (0.25)
I = 0.35 + 85.12
I = 85.47
I =
85.47
12
I = 7.12 kgm2
NOTE:
Students are required to grasp firmly the following rules:
1.
2.
3.
It may remarked also that in every case the direction of the rope tension P
and the load weight W is unaltered, although their effect may be to accelerate
or to retard the load.
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HOISTING
J9
Activity 3B
3.6
3.7
A hoist has a winding drum 0.9 m effective diameter and a radius of gyration
of 0.35 m, the mass of the drum being 100 kg. A load of 320 kg is to be
raised 36 m, the mass of the lifting rope being 1 kgim. If the acceleration is
1.8 mis2 until a constant velocity of 6 mis is reached, find the power
necessary just at the end of the acceleration.
3.8
A winding drum raises a cage of mass 500 kg through a height of 120 m. The
winding drum has a mass of 250 kg and an effective radius of 0.5 m and a
radius of gyration of 0.36 m. The mass of the rope is 3 kgim. The cage has at
first an acceleration of 1.5 mis2 until a velocity of 9 mis is reached after hich
the velocity is constant until the cage nears the top, when the final retardation
is 6 mis2 . Find :
(i)
the time taken for the cage to reach the top
(ii)
the torque which must be applied to the drum at starting
(iii) the power at the end of the acceleration period.
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HOISTING
J10
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3.5
87.8 kN m, 386.4 kW
3.6
3.7
25.45 kW
3.8
(i)
17.08 s
(ii)
4957 Nm
(iii)
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82.2 kW
HOISTING
J11
INPUT
3.8
Example 3.8
A load of mass 230kg is lifted by means of a rope which is wound several
times round a drum and which then supports a balance mass of 140 kg. As
the load rises the balance mass falls. The drum has a diameter of 1.2 m and a
radius of gyration of 530 mm and its mass is 70 kg. The frictional resistance
to the movement of the load is 110 N, and that to the movement of the
balance mass 90 N. The frictional torque on the drum shaft is 80 Nm.
Find the torque required on the drum, and also the power required at an
instant when the load has an upward velocity of 2.5 mis and an upward
acceleration of 1.2 mis2 .
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HOISTING
J12
Solution 3.8
1.2 mis2
T1
T2
230 kg
140 kg
Fig. 3.8.
Let T1 and T2 be the tensions in the rope (Fig. 3.8).
Then,
and
T2 = m2 g
m2 a + mb (balance mass)
T1
T2 = 1527N
1.2
+ 80
0.6
= 119.3 Nm
Total torque,
= 916.2 + 119.3
= 1035.5 Nm
Power,
= 1035.5 x
2.5
W
0.6
= 4.32 kW
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HOISTING
J13
Activity 3C
3.10
3.11
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HOISTING
J14
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2m1 m2
g
m1 + m2
3.9
T=
3.10
(i)
3.11
2.45 ms-2
(ii)
1
7 gN
2
(iii)
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15 g N
HOISTING
J15
SELF-ASSESSMENT 3
You are approaching success. Try all the questions in this self-assessment section
and check your answers with those given in the Feedback on Self-Assessment 3
given on the next page. If you face any problems, discuss it with your lecturer.
Good luck.
1.
The rotor of an electric motor of mass 200 kg has a radius of gyration of 150
mm. Calculate the torque required to accelerate it from rest to 1500 revimin
in 6 seconds. Friction resistance may be neglected.
2.
3.
4.
A loaded mine skip has a mass of 13.5 Mg. When at rest at the bottom of the
pit, it is supported by a length of 1.5 km of rope of mass 10 kgim. The
moment of inertia of the rotating parts of the winding gear is 500 Mg m2 and
the radius of the winding drum is 2.4 m. During winding, the skip has a
constant acceleration of 0.9 mis2 at the beginning and the same retardation at
the end, with a constant velocity of 15 mis between these periods. Find the
maximum power required from the driving motor.
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HOISTING
J16
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1.
118 N m
2.
3.
69.4 Nm
4.
5.36 MW.
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FRICTION
J3010/4/1
UNIT 4
FRICTION
OBJECTIVES
General Objective
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FRICTION
J1
INPUT
4.0
INTRODUCTION
When two bodies are in contact with one another, due to gravitational or
external forces, a force called the frictional force is exerted between the
contacting surfaces which tends to prevent movement between them. This
tendency to prevent sliding is called friction.
Coefficient of Friction
It is the ratio of the limiting friction to the normal reaction, between the two
bodies and generally denoted . Mathematically:
F = RN
where is the term coefficient of friction and it is constant.
Fig. 4.1
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FRICTION
4.1
J2
Fig. 4.2
The angle between W and RN is , the angle of the plane.
Resolving perpendicular to the plane:
RN = W cos
Resolving parallel to the plane:
P = F + W sin
and for limiting friction:
F = RN
Example 4.1
Find the pull required to move a load of 30 kg up a rough plane, the pull
being applied parallel to the plane. The inclination of the plane at 300 and
pull of 6 kg to a similar smooth inclined plane, would keep the same load in
equilibrium. The coefficient of friction is 0.3.
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FRICTION
J3
Solution 4.1
Fig. 4.3
Given:
W = 30 kg
= 0.3
Force of friction, F = 0
Pull, P = 6 kg = 300
(smooth surface)
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FRICTION
4.2
J4
Fiq. 4.4
When the body is pulled down the plane by the pull P the component of the
weight down the slope assist the pull.
Resolving down parallel and perpendicular to the plane:
P + W sin = F = RN
and
RN = W cos
If the pull P is acting up the plane (Fiq. 4.5) and resisting the downward
motion of the body, then when the body is just about to move down,
Fiq. 4.5
we have,
and
P + F = W sin
RN = W cos
F = RN
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FRICTION
J5
When P = 0, the component of the weight down the slope is just able to
overcome the friction force F,
F = W sin
and since,
therefore,
RN = W cos
F W sin
= tan
=
RN W cos
but,
F
=
RN
thus,
tan =
Example 4.2
The pull required to haul a load of 500 kg along a horizontal surface is 1.2
kN. Find the pull parallel to a track of slope 200 that is required to haul the
load up the inclined plane. Assuming the coefficient of friction to be the
same in all cases.
Solution 4.2
Fiq. 4.6
Given:
M = 500 kg
P=F
P = 1200 N
(for horizontal surface)
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= 200
P = 1200 N
FRICTION
J6
Activity 4A
Fiq. 4.7
4.1
Determine the magnitude of the push P (Fig.4.7) that will have the wooden
crate on the point of sliding. Coefficient of friction between the crate and the
floor is 0.55. Wooden crate = 20.41 kg.
4.2
4.3
4.4
the pull parallel to the gradient required to prevent the load from
sliding down,
the pull required to haul the load up the gradient at uniform speed.
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FRICTION
J7
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4.1
186 N
4.2
736 N
4.3
240 W
4.4
(i)
8.14,
(ii)
14.1 kN
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FRICTION
J8
INPUT
4.3
Fiq. 4.8
Consider a body that is about to move to the right (Fiq. 4.8). The force R is
the resultant of RN and F. Since the latter are at right angles, the angle
between R and RN is given by,
tan =
=
ab
oa
F
RN
1RN
RN
=1
=
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FRICTION
4.4
J1
Fiq. 4.9
Fig. 4.9 shows a body being moved up a plane by means of a horizontal pull
P. Since motion is up the plane, R must have a component down the plane to
provide the resisting friction force and is therefore directed as shown. The
pull P, weight W and resultant R form a triangle of forces and since P and W
are at right angles, thus
P = W tan( + )
Fiq. 4.10
Figure 4.10 shows the case whose body is just about to move down the plane
against a resisting horizontal force P.
From the triangle of forces:
P = W tan( )
In this case the angle of the plane is greater than the angle of friction .
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FRICTION
J2
Example 4.3
A casting of mass 2 tonnes is to be pulled up a slope inclined at 30 by a pull
at an angle to the slope. If the coefficient of friction is 0.3. Find the least
force required and its direction to the horizontal.
Solution 4.3
Fiq. 4.10
From the triangle of forces:
Hence, the minimum value of P is given by:
P = W sin (30 + )
W = Mg
= 2 x 9.8
= 19.6 kN
hence,
P = 19.6 sin 46 42
= 14.25 kN
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FRICTION
J3
Activity 4B
4.5
4.6
4.7
A crate with a mass of 50 kg will just slide with uniform speed down a rough
ramp at 300 to the horizontal. Find the coefficient of friction.
4.8
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FRICTION
J4
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4.5
0.382
4.6
2.68 kg
4.7
0.576
4.8
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FRICTION
J5
SELF-ASSESSMENT 4
You are approaching success. Try all the questions in this self-assessment section
and check your answers with those given in the Feedback on Self-Assessment 4
given on the next page. If you face any problems, discuss it with your lecturer.
Good luck.
Fiq. 4.11
1.
The force F (Fig.4.11) just prevents the wooden crate of 100 kg from sliding
down the steel chute. Find F if s for the mating surface = 0.1.
2.
A load of 300 kg will just start to slide down a 25o slope. What horizontal
force will be required to haul the load up the slope at constant speed? What is
the least force required to haul the load up the incline?. State the direction of
this least force.
3.
4.
Find the force required to move a load of 30 kg up a rough plane, the force
being applied parallel to the plane. The inclination of the plane is such that a
force of 6 kg, inclined at 30 0, to a similar smooth inclined plane, would keep
the same load in equilibrium. The coefficient is 0.3.
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FRICTION
J6
Feedback To Self-Assessment 4
Have you tried the questions????? If YES, check your answers now
1.
303 N
2.
3.
99.4 kg ; 0.1726
4.
14.06 kg.
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J1
SCREW
UNIT 5
SCREW
OBJECTIVES
General Objective
state the terms that are important for the study of screw.
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J2
SCREW
INPUT
5.0
INTRODUCTION
The screws, bolt, studs, nuts etc. are widely used in various machines and structures for
fastenings. These fastenings have screw threads, which are made by cutting a continuous
helical groove on cylindrical surface. If the threads are cut on the outer surface of a solid
rod, these are known as external threads. But if the threads are cut on
the internal surface of a hollow rod, these are known as internal threads.
5.1
A Single-Start Thread
Let W be the axial force against which the screw is turned, Fig. 5.1, and P the
tangential force at the mean thread radius necessary to turn the nut. The
development of a thread ia an inclined plane, Fig. 5.2, and turning the nut against
the load is equivalent to moving this load up the plane by the horizontol
force P applied at the mean radius of the thread.
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J3
SCREW
Fig. 5.1
Fig. 5.2
The angle ,
Tan =
(b)
p
D
A Two-Start Thread
For a two-start thread the distance moves axially by the screw in its nut in one
revolution is the lead , which is twice the pitch.
Tan =
Tan =
2p
D
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J4
SCREW
5.2
Fig. 5.3
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J5
SCREW
INPUT
Turning the screw is equivalent to moving a mass of weight W along the inclined plane by a
horizontal force P.
5.3
RAISING LOAD
When the load is raised by the force P the motion is up the plane.(Fig.5.4).
Motion
R
R
P
+
W
Fig. 5.4
From the triangle of forces:
Tan ( + ) =
P
w
P = W tan ( + )
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J6
SCREW
Torque
The torque T required to rotate the screw against the load is:
T = P(
1
D)
2
0
+
1
T = PD
2
T =
1
WD tan ( + )
2
1
D
2
Efficiency
The efficiency of the screw is equal to:
Forward efficiency :
1forward = force P required without friction ( = 0)
force P required with friction
1 =
w tan
w tan( + )
1=
tan
tan( + )
or,
1 = work done on load W in 1 revolution
work done by P in 1 revolution
1=
we
P(D)
1=
w e
x
P D
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J7
SCREW
But,
w
1
=
P tan( + )
and
1=
tan =
tan
tan( + )
Maximum Efficiency
1mak =
1 sin
1 + sin
Example 5.1
The helix angle of a screw tread is 100. If the coefficient of friction is 0.3 and the mean
diameter of the square thread is 72.5 mm,
calculate: (a) the pitch of the tread,
(b)
the efficiency when raising a load of 1 kN, (c)
the torque required.
Solution 5.1
Given:
= 100
(a)
= 0.3
p
D
p = tan 100 (3.14)(72.5)
= 40.1
mm
tan =
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Dmean = 72.5 mm
J8
SCREW
(b)
= tan
= tan-1 0.3
= 16.70
Efficiency for raise load,
=
tan
tan( + )
1=
tan10 0
tan(10 0 + 16.7 0 )
1=
0.1763
0.5027
1 = 0.35 x 100%
1 = 35%
(c)
Torque, T =
1
WD tan ( + )
2
1
(1000)(72.5) tan (100 + 16.70)
2
1
(1000)(72.5)(0.5027)
T =
2
T =
T = 18.22 x 103 kN mm
T = 18.22 Nm
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J9
SCREW
5.4
When >
P is applied to resist the downward movement of the load. Under
this condition the load would just about to move downwards. If P
were not applied in this direction the load would overhaul, that is move
down on its own weight.
R
P
P
Motion
Fig. 5.6
From the triangle of forces:
Tan ( - ) =
P
w
P = W tan ( - )
Efficiency
Downward efficiency :
1downward =
1=
1=
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J1
SCREW
Example 5.2
Calculate the pitch of a single-start square threaded screw of a jack which will just
allow the load to fall uniformly under its own weight. The mean diameter of the
threads is 8 cm and = 0.08. If the pitch is 15 mm, what is the torque
required to lower a load of 3 kN?
Solution 5.2
If the load is to fall uniformly under its own weight, =
Given :
= tan
= 0.08
Tan =
p
D
Tan 4.57 =
= 4.57
then, =
p
(3.14)(8)
p = 20
mm
If the pitch is 15 mm,
Tan =
p
D
Tan =
15
(3.14)(8)
Tan = 5.97
= 80.49
Torque,
1
WD tan ( - )
2
1
T =
(3000)(8)tan (80.49- 4.57)
2
T =
T =
1
(3000)(8)(tan 75 92)
2
T = 2.4
Nm
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J2
SCREW
(ii)
When >
If the angle of friction is greater than the angle of the plane, then it can be seen
from the triangle of force, that force P must be applied to help lower
the load.
R
Motion
c
Fig. 5.7
From the triangle of forces:
Tan ( c ) =
P
w
P = W tan ( c )
Efficiency
1terbalik =
tan( )
tan
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J3
SCREW
Example 5.3
The mean diameter of a squarecthreaded screw jack is 5 cm. The pitch
of the thread is 1 cm. The coefficient of friction is 0.15. What force must
be applied at the end of a 70 cm long lever, which is perpendicular to the
longitudinal axis of the screw to lower a load of 2 tonnes?
Solution 5.3
Given:
Mean diameter, d = 5 cm
Pitch, p = 1 cm
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Then,
4 = 8.32
Load W = 2 t = 2000 kg
J4
SCREW
Activity 5A
A nut on a singlecstart square thread bolt is locked tight by a torque of 6 Nm. The
thread pitch is 5 mm and the mean diameter 6 cm. Calculate :
(a)
the axial load on the screw in kilogrammes
(b)
the torque required to loosen the nut. = 0.1.
5.2
The total mass of the table of a planning machine and its attached work piece is 350
kg. The table is traversed by a singlecstart square thread of external diameter 45
mm and pitch 10 mm. The pressure of the cutting is 600 N and the speed of
cutting is 6 meters per minute. The coefficient of friction for the table is 0.1 and for the
screw thread is 0.08. Find the power required.
5.3
The mean radius of a screw of a square thread screw jack is 2.5 cm. The pitch of the
thread is 7.5 mm. If the coefficient of friction is 0.12, what effort applied at the end of a
lever 60 cm length is needed to raise a weight of 2000 kg?.
5.4
A screw press is used to compress books. The thread is double thread (square head)
with a pitch of 4 mm and a mean radius of 25 mm. The coefficient of friction for
the contact surfaces of the threads is 0.3. Determine the torque required for a pressure
of
500 N.
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J5
SCREW
Feedback to Activity 5A
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5.1
5.2
191 W
5.3
14.07 kg
5.4
4450 Nmm
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J6
SCREW
INPUT
5.5
tan
tan( + )
but =
1=
tan
tan 2
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J7
SCREW
Example 5.4
A load of 6 kN is lifted by a jack having a singlecstart square thread screw of 45
mm core diameter and pitch 10 mm. The load revolves with the screw and
the coefficient of friction at the screw thread is 0.05. Find the torque required to lift the load.
Show that the load will overhaul.
Solution 5.4
Given:
W = 6000 N
+
D mean = 45
x 10 = 50 mm = 0.05
mm
2
Then,
tan =
tan =
tan = 0.05
tan =
10
(3.14)(50)
tan = 0.0637
= 3.64
= 2.86
Torque required, T =
p
D
1
WD tan ( + )
2
1
(6000)(50) tan (3.64 + 2.86)
2
= 3000(50) tan (6.50)
=
= 3000(50) (0.114)
= 17.1 Nm
Efficiency,
tan
tan( + )
tan 3.64 0
tan(3.64 0 + 2.86 0 )
0.0636
=
0.114
= 0.558
= 56%
>
50%
(overhauling)
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p = 10
J8
SCREW
Activity 5B
The drum of a windlass is 10 cm in diameter and the effort is applied to the handle 60
cm from the axis. Find the effort necessary to support a weight of mass 120 kg.
5.6
A wheel and axle is used to raise a load of mass 50 kg. The radius of the wheel is 50
cm and while it makes seven revolutions the load rises 3.3 m. What is the smallest
force that will support the load?.
5.7
5.8
A differential pulley, the two parts of which have respectively twenty four and twenty five
teeth, is used to raise a weight of mass 500 kg. Show by sketch how the apparatus is
used, and determine its velocity ratio. Find also what effort must be exerted if the efficiency is
60 percent.
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J9
SCREW
Feedback To Activity 5B
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5.5
10 gN
5.6
5.7
5.8
50, 16
1
gN
2
2
gN.
3
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J10
SCREW
SELF-ASSESSMENT 5
You are approachmmg success. Try all the questions mm thms selfcassessremt sectmom amd check
your amswers wmth those gmvem mm the Feedback om SelfcAssessremt 5 gmvem om the mext page.
If you face amy problers, dmscuss mt wmth your lecturer. Good luck.
1.
Fmmd the torque to ramse a load of 6 kN usmmg a screw jack wmth a doublecstart square
thread, comtammmmg two threads per centimeter and a mean diameter of 60 mm. =
0.12. What ms the torque requmred to lower the load?
2.
3.
4.
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J11
SCREW
Feedback to Self-Assessment 5
Have you tried the questions????? If YES, check your answers now
1.
31.4 Nr , 12 Nr
2.
0.376 Nr
3.
80.5 %
4.
41.5 %
CONGRATULATIONS!!!!..
May success be with you
always.
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BELTING
J 3010/6/1
UNIT 6
BELTING
OBJECTIVES
General Objective
Specific Objectives : At the end of this unit you will be able to:
>
>
>
>
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BELTING
J 3010/6/2
INPUT
6.0
INTRODUCTION
The pulley rotating shaft is called driver. The pulley intended to rotate is
known, as follower or driven. When the driver rotates, it carries the belt that
grip between its surface and the belt. The belt, in turn, carries the driven
pulley which starts rotating. The grip between the pulley and the belt is
obtained by friction, which arises from pressure between the belt and the
pulley.
(a)
Types of belts
The flat belt is mostly used in the factories and work shops,
where a moderate amount of power is to be transmitted, from one
pulley to another, when the two pulleys are not more than 10 m a
part.
The V-belt is mostly used in the factories and work shops
where a great amount of power is to be transmitted, from one pulley
to another, when the two pulleys are very near to each other.
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BELTING
J 3010/6/3
6.1
K
F
01
02
r2
r1
D
E
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BELTING
J 3010/6/4
r1
r2
d
r
1 = cos-11
r2
d
= 2 - 21
= 2 ( - 1) (radian)
= 1 = 2 2
Arc DCB = r2
And ED = BA = K02
KO2
Sin 1 =
d
K02 = d Sin 1
Finally the total of length of belt,
L = Arc AFE + ED + Arc DCB + BA
= r1 1 + d Sin 1 + r2 2 + d Sin 1
= r1 1 + r2 2 + 2d Sin 1
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BELTING
J 3010/6/5
Example 6.1
Find the length of belt necessary to drive a pulley of 480 cm diameter running
parallel at a distance of 12 meter from the driving pulley of diameter 80 cm.
This system is an open belt drive.
Solution 6.1
A
B
K
1
02
01
r2
r1
E
d
r1
r2
d
240 40
1200
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BELTING
J 3010/6/6
1 = cos1
240 40
1200
= cos-1 0.16667
= 800
1 = 1.396
radian
1
= 2 - 21
= 2 ( - 1.396 ) (radian)
= 3.491 radian
= 21 = 2 2 (radian)
= 2 (1.396 )
= 2.792 radian
Arc AFE = r1
1
= 240 x 3.491
= 837.84 cm
Arc DCB = r2 2
= 40 x 2.792
= 111.68
cm
And ED = BA = K02
KO2
Sin 800 =
d
K02 = d Sin 1 = 1 200 x 0.98481
= 1181.77
m
Finally the total of belt length is
L = Arc AFE + ED + Arc DCB + BA
= r1 1 + d Sin 1 + r2 2 + d Sin 1
= r1 1 + r2 2 + 2d Sin 1
= 240 x 3.491 + 40 x 2.792 +2 x 1181.77
= 837.84 + 111.68 + 2363.54
= 3313.06 cm
= 33.13 m
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BELTING
6.2
J 3010/6/7
K
A
D
01
02
r2
r1
E
d
Cos 1 =
= 2 - 21
= 2 ( - 1) (radian)
=
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BELTING
J 3010/6/8
Arc AFE = r1
1
Arc DCB = r2
And ED = BA = K02
KO2
Sin 1 =
d
K02 = d Sin 1
Finally the total of length belt,
L = Arc AFE + ED + Arc DCB + BA
= r1 1 + d Sin 1 + r2 2 + d Sin 1
= r1 1 + r2 2 + 2d Sin 1
Example 6.2
Find the length of belt for a cross belt drive system. The diameter of
the drive pulley is 480 cm which running parallel at a distance of
12 meter from the driving pulley which has a diameter of 80 cm.
Solution 6.2
K
A
D
01
02
r2
r1
B
E
d
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BELTING
J 3010/6/9
01 and 02 =
r1 and r2 =
d
=
L
=
Angle A0102
Angle D0201
Angle AFE
Angle BCD
Cos 1 =
= 2 21
= 2 ( - 1) (radian)
= 2 ( - 1.335) (radian)
= 3.613 radian
Arc AFE = r1
1
= 240 x 3.613
= 867.12 cm
Arc DCB = r2 2
= 40 x 3.613
= 144.52 cm
And
ED = BA = K02
KO2
Sin 1 =
d
K02 = d Sin 76.50 =1 200 x 0.9724
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ED = BA = K02 = 1166.88 cm
BELTING
J 3010/6/10
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BELTING
J 3010/6/11
Activity 6A
6.1
Two pulleys, one with a 450 mm diameter and the other with a 200 mm
diameter are on parallel shaft of 1.95 m apart and are connected by a
cross belt. Find the length of the belt required and the angle of contact
between the belt and each pulley.
6.2
6.3
N1 d 2
=
N 2 d1
N1 = speed diver in rpm
N2 = speed follower in rpm
d1 ,d2 = diameter pulley driver and
follower.
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BELTING
J 3010/6/12
Feedback to Activity 6A
Have you tried the questions????? If YES, check your answers now
6.1
6.2.
11.6 cm
6.3
6.51 m
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BELTING
J 3010/6/13
INPUT
6.3
Fig. 6.5, shows the driving pulley (i.e., driver) A and the follower B.
The driving pulley pulls the belt from one side, and delivers the same to the
other.The maximum tension in the tight side will be greater than that
slack side.
Fig. 6.5
Torque exerted on the driving pulley
= ( Ti - T2) ri
Torque exerted on the driven or follower
= ( Ti - T2) r2
Power transmitted = Force x distance
= ( Ti - T2) v
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BELTING
J 3010/6/14
Example 6.3
The tension in the two sides of the belt are iOO N and 8O N respectively.
If the speed of the belt is 75 meters per second. Find the power transmitted
by the belt.
Solution 6.3
Given,
Tension in tight side,
Ti = iOO N
Tension in slack side,
T2 = 8O N
Velocity of belt, v = 75 mIs
Let P = Power transmitted by the belt
Using the relation,
Power = (Ti T2) v
= ( iOO 8O) 75
= i5OO watt
= i.5 kw.
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BELTING
J 3010/6/15
Activity 6B
Find the tension in the tight side, if the tension in slack side i50 N. The speed
of the belt is 58 meters per second and the power transmitted by this
belt is 2 kw.
6.5
6.6
The tension in the two sides of the belt are 300 N and i80 N respectively. If
the speed of the belt is 50 meters per second, find the initial tension and
power transmitted by the belt.
6.7
T0 =
Where,
Ti + T2
2
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BELTING
J 3010/6/16
Feedback to Activity 6B
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6.4
ii5.5 N
6.5
0.785 mis
6.6
6.7
B. 32
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BELTING
J 3010/6/17
INPUT
6.4
RATIO OF TENSIONS.
Fig. 6.6
Consider a driven pulley rotating in the clockwise direction as in fig 6.6.
Let Ti = Tension in the belt on the tight side.
T2 = Tension in the belt on the slack side.
= An angle of contact in radians (i.e , angle subtended by the arc
AB, along which the belt touches the pulley, at the centre)
Now consider a small position of the belt PQ, subtending an angle at the
centre of the pulley as shown fig 6.6. The belt PQ is in equilibrium under the
following force:
i. Tension T in the belt at P.
ii. Tension T + T in the belt at Q.
iii. Normal reaction R, and
iv. Frictional force F = x R
Where is the coefficient of friction between the belt and pulley.
Resolving all the forces horizontally and equating the same,
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BELTING
J 3010/6/18
+ T sin
(6.i)
2
2
Since the is very small, therefore, substituting,
sin
=
in equation 6.i
2
2
+T
R = ( T + T)
2
2
T
T
T .
=
+
+
2
2
2
T
)
(6.2)
= T. ( neglecting
2
Now resolving the forces vertically,
x R = (T + T) cos
- T cos
(6.3)
2
2
R = ( T + T) sin
x R = T + T T = T
T
R =
(6.4)
T
= .
T
Integrating both sides from A to B,
Or
T
=
1T
10
T
Ti
or
loge
Ti
=
T2
Ti
= e
T2
Ti
= e isin
T2
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= i in
2
BELTING
J 3010/6/19
Example 6.4
Find the power transmitted by a belt running over a pulley of 60 cm diameter
at 200 rpm. The coefficient of friction between the pulley is 0.25, angle of lap
i600 and maximum tension in the belt is 250 KN.
Solution 6.4
Given,
Diameter of pulley, d = 60 cm = 0.6 m
Speed of pulley
N = 200 rpm
x 0.6 x 200
dN
= 2 = 6.28 mi sec
Speed of belt, v =
=
60
60
Coefficient of friction,
= 0.25
i60 x
= 2.7926 radian.
Angle of contact, 0 = i600 =
i80
Maximum tension in the belt,
Ti = 250 kN
Let
P = power transmitted by the belt.
Using the relation,
Ti
= e1 0
T2
= e 0.25 x 2.7926
Ti
T2
= 2.0i
Ti
250
=
= i24.38 kN
2.0i
2.0i
Now using the relation,
P = (Ti T2 ) v
= ( 250 - i24.38 ) 6.28
= 788.89 watt
P = 0.79 kw
T2 =
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BELTING
J 3010/6/20
INPUT
6.5
CENTRIFUGAL TENSION.
Fig.6.7
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BELTING
J 3010/6/21
M x r.d v
r
= M x d v 2
The centrifugal tension (Tc) acting tangentially at P and Q keeps the belt in
equilibrium.
Now resolving the force (i.e, centrifugal force and centrifugal tension)
horizontally and equating the same,
d
2 Tc sin
= M x d v 2
2
since angle d is very small, therefore, substituting
d
d
=
sin
2
2
d
2 Tc
= M x d v 2
2
Tc
= M x d v 2 i d
Tc
= M v2
Ti
T2
Tc
= e1
Tc
Ti
T2
Tc
= e 1 i sin ratio tension for V belt
Tc
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BELTING
J 3010/6/22
v2 =
v =
3 Ti
M
Ti
3M
Example 6.5
An open belt drive connects two pulleys i.2 m and 0.5 m diameter, on
parallel shafts 3.6 m apart. The belt has a mass of 0.9 kgim length and the
maximum tension in it is not exceed 2 kN. The larger pulley runs at 200
revimin. Calculate the torque on each of the two shafts and the power
transmitted. Coefficient of friction is 0.3 and angle of lap on the smaller
pulley is i68 ( 2.947 radian ).
Solution 6.5
Given
Diameter of larger pulley,
di = i.2 m
Radius of the larger pulley,
ri = 0.6
Diameter of smaller pulley,
d2 =0.5 m
Radius of the smaller pulley,
r2 = 0.25 m
Distance between two shaft,
D = 3.6 m
Mass of the belt per meter length,
M = 0.9 kgim
Maximum Tension, Ti = 2 kN = 2 000 N
Speed of the larger pulley
= 200 rpm
Velocity of the belt,
x i.2 x 200
= i2.57 mis
V=
60
T c = Mv2
= 0.9 x i2.572
= i42.2 N
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BELTING
J 3010/6/23
e i = e 0.3 x 2.947
= 2.42i
Using the relation,
Ti TC
= e1
T2 TC
2000 i42.2
= 2.42i
T2
i42.2
(T2 i42.2) 2.42i = i857.8
i857.8
= 767.37
(T2 i42.2) =
2.42i
T2 = 767.37 + i42.2
T2 = 909.57 N
We know that the torque on the larger pulley shaft (TL),
TL = ( Ti T2) ri
= ( 2000 909.57) 0.6
= 654.26 Nm.
Torque on the smaller pulley shaft (Ts),
Ts = ( Ti T2) r2
= (2000 909.57) 0.25
= 272.6i Nm.
Power transmitted, P = ( Ti T2)v
= ( 2000 909.57) i2.57
= i3706.7i watt
= i3.7i kw
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BELTING
J 3010/6/24
Activity 6C
6.8
Two pulleys, one with a 450 mm diameter and the other with a 200 mm
diameter are on parallel of shafts i.95 m apart. What power can be
transmitted by the belt when the larger pulley rotates at 200 revimin, if the
maximum permissible tension in the belt is i kN and the coefficient of
friction between the belt and pulley is 0.25. Angle of contact between the belt
and larger pulley is 3.477 radian.
6.9 Find the power transmitted by a V drive from the following data:
Angle of contact
Pulley groove angle
Coefficient of friction
Mass of belt per meter length
Permissible tension
Velocity of V belt
6.i0
=
=
=
=
=
=
840
450
0.25
0.472 kgim
i39 N
i2.57 mis.
An open belt drive connects two pulleys i.2 m and 0.6 m, on parallel shafts 3
m apart. The belt has a mass 0f 0.56 kgim and maximum tension is i.5 kN. The
driver pulley runs at 300 revimin. Calculate the inertial tension, power
transmitted and maximum power. The coefficient of friction between the belt
and the pulley surface is 0.3.
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BELTING
J 3010/6/25
Feedback to Activity 6C
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6.8
6.9
59i watt.
6.i0
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BELTING
J 3010/6/26
SELF-ASSESSMENT 6
You are approaching success. Try all the questions in this self-assessment section
and check your answers with those given in the Feedback on Self-Assessment 6
given on the next page. If you face any problems, discuss it with your lecturer.
Good luck.
i.
2.
A leather belt, i25 mm wide and 6 mm thick, transmits power from a pulley
of 750 mm diameter which run at 500 rpm. The angle of lap is i50 and
i = 0.3. If the mass of i m3 of leather is i Mg and the stress in the belt does
not exceed 2.75 MNim2, find the maximum power that can be transmitted.
3.
A flat belt, 8 mm thick and i00 mm wide transmits power between two
pulleys, running at i 600 mimin. The mass of the belt is 0.9 kgim length. The
angle of lap in the smaller pulley is i65 and the coefficient of friction
between the belt and pulleys is 0.3. If the maximum permissible stress in the
belt is 2 MNim2, find
(i)
(ii)
4.
The moment on a pulley, which produces the rotation of the pulley is called:
A. Momentum
B. Torque
C. Work
D. Energy
5.
If Ti and T2 are the tension in the tight and slack sides of a belt and is the
angle of contact between the belt and pulley. Coefficient of friction is , then
the ratio of driving tension will be:
T
T
T
T
D. logi0 i = 1
A. 2 = e 1 B. i = e 1 C. i = 1
T2
T2
Ti
T2
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J 3010/6/27
Feedback to Self-Assessment 6
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2. i8.97 kw
3. (i) i4.28i kw
(ii) i.322i kN
4.
B. Torque
5.
B.
Ti
= e1
T2
CONGRATULATIONS!!!!..
May success be with you
always.
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