Professional Documents
Culture Documents
(19)
Publication number:
EUROPEAN
Application number:
081
114
A2
PATENT
82110650.7
APPLICATION
int. ci.3: F 23 K 3 / 0 2
F 23 K 1/04, F 23 C 9 / 0 0
F 23 L 15/04, F 23 N 1/02
invention
steam
in the
mill
to the
of
mixture
gaseous
fuel
mixture
gaseous
level
in the
and the
gaseous
In f i r i n g
mixture
solid
the
fuel
must
be introduced
into
the
and peat,
mill
wherein
the
substantially
adequate
Typically,
for
drying
the
furnace
to
This
and
to o b t a i n
medium
provide
rate
of
feed
rate
air
in t h e
a desired
oxygen
as coal,
such
is
to the
of
dried
lignite
before
accomplished
is s i m u l t a n e o u s l y
gaseous
in t h e
pulverized
sufficient
is a d m i t t e d
sufficient
it can
heat
to the
and
for
mill
heat t o
fuel.
in the
the
for combustion
fuels,
furnace.
In order
used to t r a n s p o r t
furnace
fossil
flow
of
mill.
the
be comminuted
necessary
rate
maintain
entering
fuel
a hot
moisture
evaporate
then
solid
dried.
drying,
in a q u a n t i t y
to
is c o n t r o l l e d
flow
pulverized
mixture
volume
the
in r e s p o n s e
volume
fuel
in a gaseous
wherein
is c o n t r o l l e d
mill
to the
and air
gas
the
by conveying
entrained
furnace
flue
recirculated
the
furnace
generator
to t h e
generally
f u e l - f i r e d steam g e n e r a t o r f u r n a c e s
to a method of f i r i n g a p u l v e r i z e d f u e l -
o p e r a t i o n of p u l v e r i z e d
and, more p a r t i c u l a r l y ,
fired
relates
therein.
the
and s u b s e q u e n t
is p r e h e a t e d
gaseous
medium s u p p l i e d
transport
air.
of the
As the
to tne m i l l
pulverized
pulverized
fuel
fuel-air
to
enters
mixture
is
the
and combustion
furnace
to o x i d i z e
available
readily
fuel.
the
of
One c o n s t i t u e n t
fuel
of the
structure
complex o r g a n i c
constituents
pulverized
this
begins,
in the
oxygen
pulverized
is n i t r o g e n
fuel.
This
bound
tends
nitrogen
oxygen in the e a r l i e r s t a g e s
form n i t r i c o x i d e , a major p o l l u t a n t .
in
combine with
of
combustion
to
Thus t h e r e
is
that
to
readily
concern
could
stream
fuel
lead to
ratio
in the
formation
increased
transport
of n i t r o g e n
oxide
from
bound n i t r o g e n .
the
Typically,
is c o n t r o l l e d
the
mill
the
mill.
rate
to coal
air
a high
Also,
of fuel
to the
the
fuel
feed
in r e s p o n s e
ratio
rate
increasing
fuel
and t h e r e f o r e
generator,
of the
consequence of the i n c r e a s e
r a t e as load d e c r e a s e s , the
fuel-air
pulverized
increases.
That
the
flow
the
as
feed
of
rate
to
load with
over
changes
flow
volume
of
ratio
air
air
availablity
of
to
fuel
to the
of air
load on the
to
feed
flow r a t e
steam
decreases.
rate,
in the
feed rate
rate
air
preheated
flow r a t e
As a
to fuel
of oxygen
feed
in t h e
stream
the
is,
the
This
pounds of oxygen a v a i l a b l e per pound of f u e l , i n c r e a s e s .
i n c r e a s e in air to fuel r a t i o as load d e c r e a s e s l e a d s to a
increase
further
of n i t r o g e n
oxide
from fuel
bound
low l o a d .
at
nitrogen
in f o r m a t i o n
solution
One proposed
formation
of n i t r o g e n
transport
stream
oxide
has
been
to the
at
high
air
substitute
to
problem of
to
fuel
increased
in t h e
ratios
recirculated
flue
gas
that
air
substituting
recirculated
transport
medium
led to
admission
of the
pulverized
to the
to provide
as the
ignition
gas
for
air
instability
as t h e
problems
fuel-recirculated
flue
upon
gas m i x t u r e
furnace.
It
wherein
flue
is t h e r e f o r e
a method
a mixture
drying
satisfactory
of
of
an o b j e c t
firing
ignition
a pulverized
recirculated
and conveying
of the
medium
stability.
flue
present
invention
fuel-steam
generator
A furthur
oxide
nitric
in the
Still
maintain
another
efficient
in a c c o r d a n c e
provided
firing
demand on the
recirculated
the
fuel
feed
steam
to the
rate
flue
fuel
in the
furnace,
as the
steam
invention
mill
and air
of
furnace
a mixture
of
mill
to the
and conveying
the
a method
for
supplying
controlling
is
there
pulverizing
in r e s p o n s e to l o a d
controlled
mill
medium.
drying
generator
to the
gas
control ting
in view,
objects
present
generator,
cleaned
pulverized
the
fuel
solid
feeding
at a fuel
therein
mixture
fuel-fired
a pulverized
comprising
with
limit
p r e s e n t i n v e n t i o n is t o
mill while using a
the
mentioned
afore
via
nitrogen
to
is
medium.
of the
within
drying
fuel
recirculated
bound
transport
object
invention
present
from fuel
formation
availablity
oxygen
of the
object
for
the
volume flow
drying
pulverized
rate
of t h e
to
fuel
but not
less
ratio
weight
in the
mixture
gaseous
of
about
1.5.
than
flow
flow r a t e
of air
response
rate
to the
to
of
recirculated
controlled
oxygen
level
in the
least
12% by volume
gaseous
flue
with
gas
r e s p e c t to
measurement so as to
mixture
the
entering
and p r e f e r a b l y
in the
and the
maintain
mill
at
of
range
volume
other
each
and
in
the
oxygen
a level
of a t
12 to
15% by
volume.
BRIEF DESCRIPTiON OF THE DRAWING
Figure
1 is a s e c t i o n a l
side
a p u l v e r i z e d f u e l - f i r e d steam g e n e r a t o r
with the p r e s e n t i n v e n t i o n , and
Figure
the
means for
2 is an e n l a r g e d
controlling
with
fuel,
side
air,
elevational
fired
view
showing
in a c c o r d a n c e
elevation
view
and r e c i r c u l a t e d
showing
gas
flow
the
present i n v e n t i o n .
DESCRIPTION OF THE PREFERRED EMRODIMENT
in accordance
Referring
now to the
drawing
and p a r t i c u l a r i t y
to
steam
walls
12 wherein
within
water
steam,
the
it
10.
furnace
and then
temperature
is passed
absorbs
heat
partially
from the
is
The s t e a m - w a t e r
collected
in
the
and water
are s e p a r a t e d .
The water
separated
steam
the
drum 14
the
water
16,
exit
walls
such
as
12.
heat
in heat
exchange
in the
generated
e x i t duct
gas e x i t
duct
disposed
therein,
heat to the
the
16,
steam-water
surface
exchange
disposed
in the
gas
the
steam
10 with
furnace
furnace
steam
with
relationship
hot
10 and
flue
the
steam
of
range
the
is heated
flue
hot
leaving
typically
typically
120 to
furnace
10
in the
the
steam
the
it
as
passes
gases
10 t h r o u g h
furnace
the
through
with
air
duct
18.
collector
entrained
in the
collector
surface
heating
during
The cool
flue
air
Also
16
22 is passed
in h e a t
supplied
downstream
disposed
combustion
flue
gas
through
of
the
matter
is
process
leaving
to t h e
downstream
18 is a p a r t i c u l a t e
and other p a r t i c u l a t e
the
clean
gas
being
20 d i s p o s e d
10 in gas e x i t duct
22 wherein ash p a r t i c l e s
particulate
16
by t r a n s t e r i n g
steam
the
combustion
furnace
removed t h e r e f r o m .
surface
heating
The
range of 320 to 370 C.
f u r t h e r cooled to a t e m p e r a t u r e in
preheater
gas
10 t h r o u g h
furnace
in the
gas e x i t
flue
the
is cooled
gas
150 C by p a s s i n g
relationship
10 through
leaving
gas
hot flue
flowing
furnace
of the
heat
through
18 t r a v e r s e s
to a t e m p e r a t u r e
flue gas is then
exchange
from the
in
mixture
and r e c i r c u l a t e d
the
12 i s
walls
water
18.
As the
the
saturation
drum 14 w h e r e i n
to
surface,
fuel
form a s t e a m - w a t e r
the
through
and r e h e a t
surface
exchange
to
12.
water
of
to
steam-water
removed
interconnects
g e n e r a t o r s t a c k for
gases formed in the
the
water
drum 14 is passed
18 which
duct
feed
The steam
superheat
heated
leaving
from the
the
through
first
and passed
header
is mixed with
in the
mixture
mixture
walls
combustion
evaporated
mixture.
an-outtet
of water
upwardly
The water
fuel-fired
a pulverized
10 formed
a furnace
having
generator
To g e n e r a t e
therein
is d e p i c t e d
there
1,
Figure
the
fan 24 and
vented
to
the
atmosphere.via
the
cool
clean
The
Into the
introduction
conventional
with
the
furnace
steam
fuel,
at
shown)
wherein
size.
fuel
to the
the
gases
through
to
the t o t a l
heat
the
in the
fuel
load
in r e s p o n s e
for
10.
furnace
amount of
as shown
release
given
drawing,
is e n t r a i n e d
fired
furnace,
is
therein and
The p r e h e a t e d
stream.
coal
particle
preheated
air
by t h e
used
in drying
the
pulverized
used to t r a n s p o r t
also
dried
the
coal
28.
burners
15% of the t o t a l
windbox
the
load,
coal
the
and t r a n s p o r t
in dryinq
fuel
like
powder
coal
air
to a fine
pulverized
At full
used
flue
supplied
generation
firing,
in h e a t
to the
the comminated
through
fuel
is comminuted
air is s u p p l i e d
outlet.
As the
to the
steam
30.
In a t y p i c a l
pulverized
provide
the
fuel
such
the
preheated
is
practice,
to
a desired
to y i e l d
18,
is c o n t r o l l e d
generator
pulverized
20 with
preheater
atmosphere.
by p a s s i n g
box 30 for
generator d e s i g n .
In p u l v e r i z e d
solid
preheated
wind
demand on the
coal
in air
to the
of
pressure
in windboxes
duct
into
necessary
been
the
by i n j e c t i n g
10 through
In accordance
injected
is vented
furnace
duct 32 to the
steam
has
which
24 b o o s t s
28 disposed
by b u r n e r s
air,
the
leaving
gas before it
f u r n a c e 10 is f i r e d
relationship
exchange
The fan
flue
furnace
Combustion
26.
stack
combustion
30.
the
air
used to
to the
air
However,
pulverized
burners
supplied
at
dry the
is t y p i c a l l y
to the
coal
pulverized
10 t o
10
furnace
preheated
and t r a n s f e r i n g
the
air
coal
to
load d e c r e a s e s
fired
furnace,
to p u l v e r i z e r s
about
1.5
at
result
of t h i s
stream
at
low
the
decreases.
also
ratio
36 to the
Therefore,
on a t y p i c a l
basis
air
on a weight
fuel
feed
rate
of the
thereto
coal
flow
increases
rate
from
full
loads,
it
is thought
that
a greater
amount o f
oxides
bound
inherently
nitrogen
low
at
load than
In order
to
nitrogen
the
therefore
the
clean
air
flow
normally
accordance
with
the
clean
flue
gas
stack
26
ambient
flue
recirculated
to the
for
traverses
As the air
duct 40 it
is passed
in heat
the
400 C.
the
As will
air
heater
and
and f l u e
of the
gas
illustrated
g e n e r a t o r load
r e s p o n s e t h e r e t o the
steam
transmits
a signal
regulates
the
of
the
signal
the
in the
fine
flow r a t e
and fuel
55 from the
to
the
oxygen
mill
36.
it
gases
is t h e r e f o r e
of 260 t o
with
to
signal
fuel-feed
feeder
34 which
feed
to the
controller
air
preheated
the t e m p e r a t u r e
36.
may be
process
fuel
as b e s t
3 indicative of
controller
50.
50 g e n e r a t e s
in r e s p o n s e
pulverizer
50 g e n e r a t e s
of the
the
of
and c o n t r o l l e r s
controller
fuel
flue
range
tuning
feed
53 i n d i c a t i v e
volume
inlet
fuel
the
18 and
duct
dampers
A master
controller
The air
signal
of
is sent
51 to
rate
Additionally,
mixture
with
is remixed
as a means of
a series
in Figure 2.
duct 40
through
in more d e t a i l
later, a portion
may be bypassed around the a i r
duct 44 and
through
and
gas m i x t u r e
p r e h e a t e r 20 where
obtained
second
exit
the
flue
relationship
to a t e m p e r a t u r e
mixture
In
24 to t h e
fan
The air
conveyed
air
through
gas mixture
20 through
a portion
36.
of the c o o l e d
booster
36.
and r e c i r c u l a t e d
be d e s c r i b e d
fuel
of
pulverizer
10 through
furnace
gas for
pulverizer
by
through
passes
stream
a portion
outlet
by
and
flue
invention,
the
is c o n t e m p l a t e d
transport
to the
nitrooen
bound
amount of a i r ,
in the
supplied
exchange
typically
preheated
the
fuel
of
it
to
loads.
high
load,
pulverizer
leaving
at
conversion
low
from the
passing
supply
is c o n v e r t e d
recirculated
present
recirculated
air
at
content,
cooled
is
the
to c o n t r o l
oxygen
substituting
of the
oxide
invention
coal
is c o n v e r t e d
to reduce
nitrogen
present
in the
rate
and
thereto
3 6 .
and t r a n s m i t s
feed
In
to
70.
gas flow c o n t r o l l e r 60 r e c e i v e s a
monitor 52 d i s p o s e d in gas duct 40 a t
Signal
55 is
indicative
of t h e
of the
content
oxygen
36.
mill
entering
the
60 sends
a control
open or close
recirculation
air
In r e s p o n s e
61 to
signal
gas damper
duct 3 8 .
64
damper
to
flue
damoer
with
the
the
62 to
drive
gas
15% by volume.
in the
it
in the
is a d v i s a b l e
in the
stream
were used
only
the
inlet
flow
rate
the
stay
if t h e
stream
drops
below
12%.
Further,
in the
to
fuel
bound
medium,
the
transport
reduce
nitric
level
oxygen
oxide
If a i r
nitrogen.
mill
the
to
56 is
would
be
36 to monitor
of
air
in the
gas d u c t
volume f l o w
disposed
the
and r e c i r c u l a t e d
56 sends
a signal
flue
gas
59 i n d i c a t i v e o f
volume
controller
feed
oxygen
above 12%
furnace
monitor
of the
the
the
the
of
gaseous m i x t u r e
Flow monitor
therethrough.
rate
mill
the
within
oxygen level
12 to 15% i n o r d e r
oxidation
within
36 a t
occur
the
as a t r a n s p o r t
A volume
the
the
mill
that
important
maintain
21% by v o l u m e .
approximately
40 near
of
range
from the
formation
transport
to keep
is
entering
will
instability
level
oxygen
mixture
gaseous
as combustion
It
flue
60 so as to
the
invention,
present
the
range
level
controller
selectively
in flue
by c o n t r o l l e r
is m a n i p u l a t e d
mixture
gas
55,
signal
64 d i s p o s e d
flue
In a c c o r d a n c e
gas
recirculated
and
59 i n d i c a t i v e
and signal
70 sends
controller
and a control
a control
73 to
signal
of
mixture
signal
damper
drive
volume
71 to
74 to
to
of f u e l
flow
rate,
drive
damper
selectively
72
open
C o n t r o l l e r 70 is p r e dampers 76 and 78 r e s p e c t i v e l y .
programed to maintain the volume flow r a t e of the g a s e o u s
or close
of air
mixture
preselected
value
On a weight
rate.
mixture
about
and r e c i r c u l a t e d
to
1.5
fuel
should
in order
gaseous mixture
furnace.
to
In order
upon the
dependent
basis,
to
dry
flue
the
ratio
be m a i n t a i n e d
ensure
the
that
coal
to e n s u r e
gas
to the
instantaneous
of the
at
there
flow
a value
is
drying
fuel
a
feed
of g a s e o u s
greater than
sufficient
and t r a n s p o r t
proper
at
mill
the
of the
coal
volume
to t h e
pulverized
of
coal
36.
the
moisture
mill
the
93 i n d i c a t i v e
mixture
gaseous
81 to
74.
drive
which
is the
drive
mixture
around
closing
dampers
maintains
as the
fuel
the
and t r a n s m i t s
air
preheater.
76 and 78 r e l a t i v e
of the
dependent
76 d i s p o s e d
air
20.
preheater
in gas
duct 44
of the
gaseous
opening and
c o n t r o l l e r 80
By s e l e c t i v e l y
to each o t h e r ,
with
in gas
mixture
each other
by
back
gaseous
upon
mixture
fuel
feed
temperature
a level
the
mill
the
separated
and also
gaseous
to ensure
is at
mill
to the
rate
of the
sufficient
76 and 78,
is
83 to damper
a portion
70 and 80 c o o p e r a t e
a control
signal
damper
bypassing
to t h e
In r e s p o n s e
downstream of the
for
selectively
maintain
80.
damper 78 disposed
duct
the
and t r a n s m i t s
means of feed
and air
the
gas t e m p e r a t u r e
72 and a c o n t r o l
just
Controllers
damper
mixture
gaseous
the
the
leaving
controller
72 a c t u a t e s
74 a c t u a t e s
bypass
outlet
80 g e n e r a t e s
drive
damper
duct 40 at a l o c a t i o n
leaving
of the
90 g e n e r a t e s
mill
temperature
Damper
Damper
monitor
of the
controller
the
thereto,
at
in t h e
pulverized
enough to ensure t h a t
fuel does not condense
from the
The t e m p e r a t u r e
rate
heat
gaseous mixture t r a n s p o r t i n g
from the mill to the b u r n e r s 2 8 .
fuel
pulverized
drive
enough
of the
temperature
signal
fuel
mill
Therefore, a t e m p e r a t u r e
conveyed to the f u r n a c e .
90 is disposed at the o u t l e t of the mill 36 to m o n i t o r
monitor
signal
in the
temperature
must be high
evaporated
being
the
contained
Additionally,
leaving
is
moisture
to the
about
at a p r e s e l e c t e d
that
to
simultaneously
mixture
the
entering
temperature
85 C. By s e l e c t i v e l y
level
the m i l l
mixture
positioning
heat
is not p r e h e a t e d
but
bypasses
44 to remix with
the
preheated
the
air
gaseous
preheater
mixture
20 through
passing
which
duct
through
duct
the
a location
40 at
36.
mill
By s e l e c t i v e l y
of
temperature
the
leaving
air
mixture
to c o n t r o l
applicant
heater
coal
of
mill
outlet
has
an
improved
provided
fuel-fired
78,
the
method of
to the
mill
for
firing
content
the
drying
oxide
nitrogen
the
oxygen
coal
pulverized
reduced
the
that
to the
pulverized
furnace
formation
of t h e
can be
by m i x i n g
flue
recirculated
system while
maintaining
yield
the
be a p p r e c i a t e d
wherein
furnace
supplied
and t r a n s p o r t i n g
to
damper
entering
temperature.
will
controlled
the
to
mixture
76 p r i o r
damper
positioning
Accordingly,
pulverized
gaseous
downstream
a safe
level
of oxygen
and air
in the
gaseous
mixture.
While
herein
the
understood
in t h a t
art
the
applicant
p r e f e r r e d embodient
t h a t such is merely
variations
of the
illustrated
of his
and d e s c r i b e d
invention,
illustrative
it
and not
is to
be
restrictive
and m o d i f i c a t i o n s
may be made t h e r e t o
spirit
has
invention
without
by t h o s e s k i l l e d in t h e
d e p a r t i n g from the scope and
as r e c i t e d
in the
claims apended
hereto.
In a steam
1.
fuel
the
a mill
naving
surface
heatinc
hot
the
of
path
said
traversing
disposed
downstream
for
it
vented
generator
leaving
steam
flue
funace
surface,
in the
the
cooling
flow
heat
whereby
is
flue
gas
collector
a particle
wherein
furnace
steam
gas,
furnace
gas t h e r e b y
heating
of the
the
wherein
entrained
particles
boosting
is
flue
downstream
flue
in t h e
downstream of the
from the
transfered
flue
disposed
gas
hot
a furnace
fuel,
hot
generating
pulverized
burning
the
pulverizing
burned t h e r e b y
is
fuel
for
for
generator
the
of the
pressure
to the
clean
cooled
flue
a method of f i r i n g
atmosphere,
before
gas
said
steam
comprising:
a.
b.
fuel
solid
feeding
mill
to the
for
at a c o n t r o l l e d
pulverizing
therein
r e s p o n s e to
generator;
steam
of the
cooled
recirculating
flue
a portion
said
leaving
gas
booster
in
rate
clean
fan to t h e
mill;
c.
ambient
mixing
flue
of
gaseous
feed
mixed with
maintain
mixture
2.
further
A method
comprising:
pulverized
in the
mill
in said
flue
gaseous
gas and a i r ;
rate
of s a i d
mill
fuel
to the
volume
flow
rate
of a i r
recirculated
flue
gas t o
the
the
gaseous
to the
of
the
the
volume flow
mixture
rate
recirculated
mill;
entrained
the
controlling
least
fuel
recirculated
control ting
the
into the
furnace
mixture
f.
the
the
into
introducing
thereof
conveying
to the
e.
before
gas
mixture
d.
air
oxygen
entering
the
level
mill
in r e s p o n s e
at
12% by v o l u m e .
of o p e r a t i o n as r e c i t e d
and
mill;
in said
to
gaseous
a level
in Claim
of a t
1
a.
the
measuring
mixture
of r e c i r c u l a t e d
the
entering
b.
the
recirculated
air
of
flue
volume
flue
flow
wherein
mill
the
oxygen
is m a i n t a i n e d
at
rate
of
volume
flow
other
in
oxygen measurement so as t o
oxygen level in said g a s e o u s
the
in s a i d
2
the
entering
15% by
of 12 to
range
of a t
in Claim
mixture
gaseous
in the
a level
at a level
as r e c i t e d
of o p e r a t i o n
level
and a i r
to each
respect
m i x t u r e e n t e r i n g the mill
l e a s t 12% by volume.
A method
gaseous
to said
response
maintain
3.
said
gas
and the
gas
with
of
and
mill;
controlling
rate
content
oxygen
volume.
4.
or 3 f u r t h e r
A method
comprising:
prior
a.
to
flue
said
separating
into
mixture
gaseous
in heat
flue
surface
thereby
portion
and f u r t h e r
said
preheating
mixture
the
measuring
mixture
the
controlling
preheated
first
of the
rate
prior
to
into
the
the
flue
introducing
portion
unpreheated
of the
to
control
mill
outlet
of s a i d
second
said
gaseous
and
flow
rate
and the
second
gas;
mill;
mill;
volume
a first
first
the
cooling
temperature
leaving
mill,
gaseous
r e m i x i n g t h e preheated f i r s t portion
gaseous m i x t u r e with the u n p r e h e a t e d
gaseous
of
relationship with
steam h e a t i n g
exchange
leaving the
gas
the
into
mixture
portion thereof
e.
1,2
mixture
gaseous
passing
the
d.
in Claims
and a second p o r t i o n ;
said f i r s t p o r t i o n o f s a i d
portion
c.
said
introducing
recirculated
b.
as r e c i t e d
of o p e r a t i o n
of t h e
volume
portion
flow
of
r e s p e c t to each
outlet temperature
temperature.