Professional Documents
Culture Documents
Contents
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g 06
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Our solutions for wind power point
the way forward
Solutions
g 10
Concentrated expertise for onshore
and offshore installations
g 14
Customized research and development
solutions
g 16
Materials solutions
g 20
Customized materials distribution solutions
g 22
Component solutions
g 26
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Engineering solutions for automated
rotor blade production
g 30
Foundation solutions
g 32
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Our brand is a seal of quality
around the world
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Our world faces major challenges. Global demand for resources is growing, but available raw
material reserves are finite. How can we manage scarce resources efficiently and ensure
security of supply for future generations? Climate conditions on our planet are changing rapidly.
The consequences are already becoming visible.
How can we protect ourselves effectively from climate change? More and more people in the
world want a western standard of living. But how can we provide enough energy for this while
minimizing the impact on the environment? Energy is expensive and is becoming scarcer.
Thats not going to change in the future.
How can we use energy as responsibly as possible? How can we tap unlimited energy sources?
ThyssenKrupp with its engineering expertise offers a wide variety of solutions for these
global challenges in the areas Material, Mechanical and Plant, and is constantly seeking further
innovative responses.
Environmental responsibility, climate protection and resource conservation are firmly established in our corporate strategy.
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We regard it as our duty to help shape a sustainable future for present and future generations.
In everything we do, we attach great importance to considering economic, social and environmental
aspects and to doing business in a sustainable way.
Our strategy is based on the global drivers of demographics, advancing urbanization and
globalization, as well as the constraints imposed by climate change, finite resources and political conditions.
Using resources and energy efficiently and avoiding emissions are areas in which we have already
come a long way, both in our own production processes and in the solutions and products we
offer our customers.
New eco-friendly technologies are taking us further down this path, meeting needs for both
more and better. They present business opportunities, strengthen our competitiveness and
help secure jobs. As a solution provider for our customers, we develop innovative technologies
and materials that open up new roads and help shape a sustainable future.
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Our solutions
g Customized research and development
g Materials
g Customized materials distribution
g Components
g Service lift
g Engineering for automated rotor blade production
g Foundations
g Condition monitoring
g 14
>>
For more information, visit
www.thyssenkrupp-steel-europe.com/en/
portraet/innovation_technologie/
As well as working closely with our customers, we have partnerships with renowned universities and
external research institutions such as the Fraunhofer Society and the Max Planck Society. In particular,
our two departments Development and Optimization and Applications Technology offer unique
expertise that can be used for wind energy plants.
Development and Optimization is engaged in the further development of existing steels, coatings
and technologies, and in the development of new steels and lightweight materials. Our surface engineering and pilot manufacturing facility in Dortmund is one of the worlds leading development centers for
flat steel coatings.
Applications Technology advises and supports customers on all issues along the value chain.
Our know-how is also used in the development of materials for renewable energies from materials
development and advice to support for commercial application and volume production.
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Materials solutions
In offshore applications in particular, customers benefit from our unique materials expertise. Many of
our materials are specifically designed to cope with>>
extreme conditions. For components at risk from
product specifications
can be
found inenclosures,
the
corrosion, our coated sheet products are ideal, e.g.Further
as a material
for nacelles,
nacelle
product
literature
for heavy
plate and
gearboxes, machine houses, access platforms, service
lifts
or control
boxes.
OurPowerCore
heavy plate is suitable
grain oriented and non grain oriented electrical steel
for tower and foundation structures, while for the electrical equipment theres the grain oriented or
non grain oriented electrical steel PowerCore from ThyssenKrupp Electrical Steel.
g Structural steels in the basic grades S235 and S355 are available in thicknesses of 4 to 125 mm,
widths up to 3,600 mm and lengths up to 24,000 mm
Heavy plate products are the basis for highly stressed steel structures. Produced on state-of-the-art
manufacturing facilities, they guarantee maximum robustness and strength with significantly reduced
weight. They are used wherever extreme toughness is essential. We supply quarto plate and cut-tolength plate for diverse uses via a global distribution network.
g In the offshore sector, thermomechanically rolled and accelerated cooled steels, with yield strengths
from 355 to 460 MPa in thicknesses up to 60 mm and widths up to 3,500 mm, are used. Due to their
low carbon equivalent, high level of cleanness and use of thermomechanical rolling, these steels display outstanding toughness and weldability, and are chiefly used for foundation structures
PowerCore
g For jack-up ships and their equipment, e.g. cranes, our even stronger special structural steels N-A-XTRA
and XABO allow the use of lightweight structures that guarantee high reliability and safety
Electrical steel is used as a core material in the electrical components industry throughout the entire
energy value chain: from electricity production (generators) to transmission and distribution (trans
The texture
of the material
creates
the special
formers) to consumption (electric motors, appliances).
The efficiency
of the
equipment
is determined
magnetic properties of electrical steel
to a large extent by the magnetic properties of electrical steel.
ThyssenKrupp Electrical Steel is a premium manufacturer of electrical steel with a global footprint. Under
the brand name PowerCore, we supply this highly specialized steel in grain oriented and non grain oriented
quality. Our products made for highly efficient electrical machines helping conserve resources and
protect the environment.
PowerCore
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Customized materials
distribution solutions
>>
Flexible and close to customers:
over 40 locations in Germany and
an international sales network
A tight-knit global distribution network keeps us close to our customers and allows us to respond quickly
and flexibly. Our services are tailored to our customers requirements. Flexible material availability and
extensive stocks provide additional dependability. The range is rounded out by sophisticated logistics
solutions such as just-in-time delivery and complete supply chain management, which we continuously
improve in collaboration with our customers.
Our products include carbon steel, stainless steel and nonferrous metals in the form of flat, tubular and
long products many of them also as specialties and in custom sizes. We can supply cut-to-length mill
plate, quarto plate and sheet in all customary stock sizes or as slit strip or custom blanks in varying steel
grades.
In addition, we provide processing services such as bending, laser cutting and hemming for cold-rolled
materials and blasting/priming, levelling, bending and flame-cutting for hot-rolled products. Processing
for long products includes saw cutting, miter cutting, bevelling, bending, drilling, surface protection
through blasting, preserving, painting and hot-dip galvanizing, welding as well as ready-to-use steel
structural components.
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Component solutions
Rothe Erde is world market leader in slewing bearings. We were involved in the design of the first research
facilities and can look back on decades of experience. Our pre-sales service ensures we find the ideal
technical solution: from technical advice to design, engineering, preparation of drawings, integration of finite
element analysis including connecting parts, through to provision of all necessary certifications. Our aftersales service provides for continuous, trouble-free operation: from installation to maintenance and repairs to
training.
Slewing bearings
Slewing bearings for wind turbines absorb all axial and radial forces and the resulting tilting moments in a
single bearing unit. They are compact in design and have an excellent power-to-weight ratio. Rothe Erde
slewing bearings are used as rotor, yaw and pitch bearings.
The yaw and pitch bearings mainly perform adjusting movements. Continuously changing loads place a
particular strain on the pitch adjustment bearings. We produce slightly preloaded yaw and pitch bearings
with defined frictional torques to prevent false brinelling.
Various surface treatments are available to ensure external corrosion protection, such as sand blasting
g
and subsequent zinc flame spraying to EN 22063
The rotor and main bearing, as a self-contained thrust bearing, is subjected to extremely high dynamic
loads. It permits a compact and light nacelle design by dispensing with the need for a rotor shaft.
Three-row cylindrical roller bearings and two-row tapered roller bearings with special seals have proved
particularly successful for these applications.
Use of special ozone- and UV-resistant double-lip seals to guarantee optimal protection of the raceways
g
Rings
Suitable for all offshore and onshore applications, e.g. ready-to-install as yaw tops, tower flanges,
g
foundation rings, gear rings and shaft-hub connections
We supply seamless rolled rings to customer specifications, from simple as-rolled parts to ready-machined
components in diameters from 300 to 8,000 mm and weights of up to 30,000 kg.
On request, we can carry out custom machining of rings up to an outside diameter of approx. 15,000 mm
on state-of-the-art machining centers. Our rings are available in a wide variety of designs and grades to all
common standards and customer specifications, and are suitable for all applications.
Rothe Erde offers the right slewing
bearing for all requirements in diameters
up to 8,000 mm
>>
Product specifications and further applications at
www.rotheerde.com/GB/info_material.asp
Rothe Erde is world market leader in slewing bearings. We were involved in the design of the first research
facilities and can look back on decades of experience. Our pre-sales service ensures we find the ideal
technical solution: from technical advice to design, engineering, preparation of drawings, integration of finite
element analysis including connecting parts, through to provision of all necessary certifications. Our aftersales service provides for continuous, trouble-free operation: from installation to maintenance and repairs to
training.
g 26
>>
Further information can be found
in the service lift flyer
Our SL 250 and SL 250 Reversible service lifts are designed with the needs of service technicians in mind
and offer space for two people including tools. Special cable tensioning devices reduce cab movements
to a minimum. In the patented R design of the SL 250 Reversible, the support and safety cables are
guided through the inside of the cab over a length of around 3 meters to enhance safety. The units are
driven by an electric cable hoist, which positions the service lift on a support cable.
The parallel safety cable passes through an integrated overspeed safety device. The modular design can
be adapted to individual customer requirements. Together with the product, the installation and service
know-how is also passed on to the customer to allow maintenance work to be carried out in-house. That
saves costs and time and gives our customers greater flexibility.
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>>
Know-how transfer from other
areas of business new materials
and innovative processes can be
integrated very quickly
We offer maximum innovation and productivity. Our customers can rely on continuous support throughout
the process and excellent service. Through active project management and monitoring, we ensure
the highest quality standards at all times. Our company is part of a global network, with engineering
specialists available around the globe.
In the simultaneous engineering phase we work together with the customer to jointly define specific
requirements, which we then implement in full from concept to production. The entire production facility
for the rotor blades is designed, manufactured, installed and put into operation in accordance with
customer specifications. The degree of automation can be varied in line with individual customer requirements. In addition to our services for the design, construction and start-up of machinery for automated
component production, we also design and build rotor blade finishing equipment.
Process and production plans are drawn up in collaboration with the customer taking all requirements
into account. Once the rotor blade manufacturing facility has been set up, we offer integrated production
support services to ensure production start-up runs smoothly. Monitoring systems are provided to
indicate operating status and quality on the control and display systems. In this way, we actively support
our customers supply chain management activities.
4
5
Design for a completely automated production
and finishing line
1 Tape layer
2 Web/root manufacture and adhesive bonding
3 Flange machining
6
4 Contouring/finish machining
5 Painting
6 Drying/tempering
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Foundation solutions
>>
Further product details at
www.thyssenkrupp-bautechnik.com/
products
Anchors
To keep piles firmly embedded in the seabed, ThyssenKrupp GfT Bautechnik supplies anchors, so-called
grouted piles, which are drilled down to the bedrock and pressure-grouted. The grouted pile is a tubular
anchor and is supplied by ThyssenKrupp GfT Bautechnik as a micropile.
With this kind of anchor, operations such as inserting tie rods and extracting casings are no longer necessary.
Anchor drilling equipment rounds out the product range.
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>>
MDI-Wind supports all common
fieldbus systems data transfer can
also be realized via UMTS
The system remotely monitors all wind turbine components as the basis for condition-based maintenance.
The system both software and hardware is of modular, open design. It records the structure-borne
sound signatures of drivetrain elements, rotor blades and tower, collecting operating data from the turbine
control system and condition monitoring data in a single system.
The intelligent evaluation and linking of the recorded signals permits adaptive monitoring strategies.
MDI-Wind is OEM-independent. Hardware and software were developed by the same company. Our
customers can tailor evaluation strategies and sensor systems to their specific equipment. Know-how
from cooperation partners can be integrated easily, e. g. for blade and foundation monitoring.
The advantage is that a single system is responsible for all monitoring parameters. Integration is
straightforward as there is only one interface to the wind turbine. MDI-Wind makes it possible to include
load and speed variations in evaluations, and when limits are exceeded it automatically triggers an
alarm via a diagnostics center around the clock, 365 days a year.
MDI-Wind software
for vibration analysis
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Europe
North America
Canada
Mexico
USA
Central America
Guatemala
Panama
Puerto Rico
South America
Argentina
Brazil
Chile
Colombia
Paraguay
Peru
Uruguay
Venezuela
Austria
Belarus
Belgium
Bulgaria
Croatia
Czech Republic
Denmark
Finland
France
Germany
Greece
Hungary
Ireland
Italy
Liechtenstein
Lithuania
Luxembourg
Monaco
Netherlands
Norway
Poland
Portugal
Romania
Russian Federation
Serbian Republic
Slovak Republic
Slovenia
Spain
Sweden
Switzerland
Ukraine
United Kingdom
Asia/Pacific
Middle East
Africa
Algeria
Egypt
Morocco
South Africa
Tunisia
Bangladesh
P.R. China
India
Indonesia
Israel
Japan
Jordan
Kazakhstan
Kuwait
Malaysia
Philippines
Qatar
Saudi Arabia
Singapore
South Korea
Taiwan
Thailand
Turkey
United Arab Emirates
Vietnam
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General information:
All statements regarding the properties or use of materials and products are for the purposes of description only. Guarantees in respect of the existence
of specific properties or of specific uses are subject to separate written agreements.
Contacts
g Steel Europe
Customized
ThyssenKrupp
AG
Heavy Plate unit
research and development
Mannesmannstrasse, Tor 9
47259 Duisburg, Germany
Phone:
+49 203 52-75627
Fax:
+49 203 52-75657
Internet: www.thyssenkrupp-steel-europe.com/grobblech/
g
Materials
E-mail:
windenergie-grobblech@thyssenkrupp.com
Materials
These ThyssenKrupp
companies are helping
advance wind energy
g Electrical
Customized
materials distribution
ThyssenKrupp
Steel GmbH
Kurt-Schumacher-Strasse 95
45881 Gelsenkirchen, Germany
Phone:
+49 209 407-50845
Fax:
+49
g 209 407-50844
Components
Internet: www.thyssenkrupp-electrical-steel.com
E-mail:
info.electricalsteel@thyssenkrupp.com
Materials
g
Service lifts
g Mannex
Foundations
ThyssenKrupp
GmbH
Hatzper Strasse 30
45149 Essen, Germany
Phone:
+49 201 844-0
Fax:
+49 201 844-537806
g
Condition monitoring
Internet: www.thyssenkrupp-mannex.com
E-mail:
windenergie.mannex@thyssenkrupp.com
Customized materials distribution
Rothe Erde GmbH
Tremoniastrasse 511
44137 Dortmund, Germany
Phone:
+49 231 186-0
Fax:
+49 231 186-2500
Internet: www.rotheerde.com
E-mail:
energie.rotheerde@thyssenkrupp.com
Components
ThyssenKrupp AG
ThyssenKrupp Allee 1
45143 Essen Germany
www.thyssenkrupp.com