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Works: C-15/16, Arihant Industrial Estate No. 2, Dhumal Nagar, Vasai (East), Thane 410 208, Maharashtra, India
Corporate Off: B-55, Station Plaza, Station Road, Bhandup (West), Mumbai 400 078, Maharashtra, India
About Us:
We are one of the Fastest growing Engineering Organization supplying Ferrous and Non-Ferrous Castings, Press Parts, Sheet
Metal Components, CNC Machined Components, Shafts and Sintered Products with facilities in Vasai (Maharashtra, India), Pune
(Maharashtra, India) and Valsad (Gujarat, India), We have our Corporate Office in Mumbai (Maharashtra, India). Our 45 Years of
Manufacturing Experience backs strongly to our capabilities in Industry and beyond. We are Capable to develop Products right
from Conceptualization to make Delivery right to your door step with precision in Quality and Time. With State of Art Machines,
Infrastructure, Strategic Location of Foundries, Latest Technological know-how, Experienced Workforce, Exporting Capabilities and
Strong Quality System in place, we consider our self proficient to deal with todays Engineering Industry Challenges and
requirements.
What We Do?
We are one of the Leading Manufacturer of Castings in Ferrous and Non-Ferrous as per requirements. We deal in CI, SG Iron &
SS Iron Casting Capacity about 10 Ton weight. Sheet Metal, Press Parts Fabrication, CNC Machined Components, Produce
Aluminium & Zinc Castings with very high Precision and Machining Capability
How We Do?
Quality With 45 years of Manufacturing Experience, Strong Technical Workforce and Strong Quality Culture, we achieve with
outmost Efficiency and Quality. All Process are done In house for better Control on Quality, Cost and lead Time.
Lead time 10-15 Days for General Engineering Component and Shipping Time of 7-10 Days to Middle East.
Cost Solutions are Cost Effective as Process are Optimised with Continuous Improvements and Product Optimisation with
Engineering Design Solutions.
Our Competency:-
R&D
Designing (2D and 3D)
Prototyping
Tool Manufacturing
Castings
Heavy Engineering Components
Shafts
Sintered Bush
Sheet Metal / Press Parts
Machining
Testing
Validation
Painting or Powder Coating
Assembly
Packaging
Logistics and Delivery
Being Strongly Customer Focused and believing in Strong Customer Vendor Relationship we pride our self in 100% Customer Satisfaction.
We believe in Quality First and Every Time
Vision:
Become a Global Leader and Trend Setter in satisfying Customer needs by providing them Reliable Quality Products On Time and thereby
having Equilateral Customer, Organization and Social growth.
Mission:
To strengthen our core competency of Manufacturing Integrated Products (Engineering Products and Castings) with Continually Improvising
and Innovative Methods, Simplifying Jobs, Reducing Process and Product wastage along with Building Strong Customer-Supplier Relationships
to address todays Customer Needs Efficiently and Effectively.
Services Offered:
Finished Casting
Casting Capabilities
We cater to the Casting needs with the Quarter Century Experience. Being our core competency, we are
competent to provide best quality Castings with Prime Focus on Iron & Steel Castings, Aluminum and Zinc
Pressure and Gravity Die Cast Components
From 5 grams to 1500 Kilograms
From 80 Ton to 400 Ton Machine Capability for Die Casting
From Small Square Plates to Complex Valve Body & Aesthetic Reflector Cover of
Automobiles our capabilities are Endless
Aluminium
Japan Standards : ADC 1, ADC 3, ADC 6, ADC 10, ADC 10Z, ADC 12, ADC 12Z
China Standards : Y102 (YL102), Y104 (YL104), Y112 (YL112)
USA Standard : A360, 380, A380, 383, A384, 413, A413
British Standards : LM4, LM6, LM9, LM20, LM 24, LM25
German/Europe Std. : AC-43400, AC-44300, AC-46000, AC-46100, AC-46500
Zinc
Zinc Alloys Castings : Mazak3, Mazak5, ZA 8, ZA 12, ZA 27
Iron
Cast Iron
SG Iron
Grey Cast Iron
Mild Steel
Stainless Steel
Tooling
From Concept to Delivery our Development and Manufacturing capabilities for Castings are always Innovative,
Cost Effective, Design for Functionality and Satisfying Customer Needs
Bushes
Conceptualization to Delivery
Sintered Products
We provide complete tooling solutions for Gravity and Die Casting Dies (Moulds) and Press Tool Development
with Shot Guarantee, Jigs and Fixture for Machining and Assembly
With Rapid Prototyping, Benchmarking and Reverse Engineering capabilities our competency to design and
develop products are matchless and On Time
We are capable of Designing Products to Reduce Cost, Improving Functionality and ease for manufacturability
and improving overall effectiveness with Skilled and Experienced designers
Innovative and Efficient R&D, Designing (2D and 3D), Prototyping, Tool Manufacturing, Casting, Machining,
Testing, Validation, Painting or Powder Coating, Assembly, Packaging, Logistics and Stringent Quality Standards
(ISO 9000:2008, Lean and Six Sigma Methodologies, etc.) help us beat customer expectation in terms of
Inventory Holding Cost, Lead Time and Quality
.
With in-house capabilities and strategically located we deliver goods with Ease and Shorter Lead Time to both
Domestic and International Market
We cater to the Aluminum Alloys and Zinc Alloy needs of New and Existing Customers.
Goals:
Ventures and Strategic Alliance with Suppliers & Vendors to be part of Global Teams
Maintain On Time Delivery (OTD) to 100%
Maintain ZERO Safety Injuries and Hazards
Become Lean Organization by December 2018
Inculcate Design for Six Sigma (DFSS) Methodologies in Product Development cycle by 2017
To Reduce Internal and External Rejections to 4 Sigma level (99.4% - Non-Rejection) by 2018
Improve (Overall Equipment Efficiency) OEE through multiple KAIZEN
Look for other Cleaner and Eco-Friendly Energy Alternatives for Energy needs of Organization
Developing Design of Experiments (DOE) using Six Sigma Methodology to understand the different parameter interactions on the
5Ms and thereby avail efficiency in Resource utilization
New Product Design for Current products to enhance productivity and Cost Benefit to Customers
Customers:
Automobile Industry
Oil and Gas Industry
Industrial Plant Mfg Industry
Electricals and Electronics Industry
Agriculture industry
Medical industry
Railways Industry
Instrumentation and Control
Industrial Mfg. Industry
Fan Industry
Cookware Industry
Hydraulic and Pneumatic Industry
Future Plans:
Simulation in Casting and Tooling Process
Real Time SPC (Statistical Process Control)
Equipments List:
400 Ton Cold Chamber PDC Machine Buhler, Switzerland
250 Ton Cold Chamber PDC Machine Buhler, Switzerland
250 Ton Cold Chamber PDC Machine Buhler, Switzerland
180 Ton Cold Chamber PDC Machine Shunde Huada, PRC
180 Ton Cold Chamber PDC Machine Shunde Huada, PRC
180 Ton Cold Chamber PDC Machine Shunde Huada, PRC
138 Ton Hot Chamber PDC Machine Shunde Huada, PRC
120 Ton Cold Chamber PDC Machine Herbert, England
120 Ton Cold Chamber PDC Machine Toyo, Japan
80 Ton Cold Chamber PDC Machine Shunde Huada, PRC
40 Ton Power Press, India
20 Ton Power Press, India
Vibro Finish Machine India
Melting Furnace for High Capacity Melting
CNC Machine Double Head Marshall, India
CNC Machine Single Head Marshall, India
Seven Tank Powder Coating Machine, Mitsuba Japan
Metal Cutting Bandsaw Machine, India
Belt Sander Lancing Machine, India
Double Wheel Grinder Machine, India
Double Side Buffing Machine
Hand Press
Drilling Machine, SMS India
Boring Machine
Tapping Machine Tapax, India
Shaping Machine, India
Mold Flow Analysis from Industry Experts
Light and Heavy Duty Lathe Machines
Milling Machine Ajax UK
Hardness Testing Machine, India
Testing and Assembly Line
MELTING
1000 Kg Capacity Melting Furnace
Contacts:
Registered Address:
2, 13/88, Ambabhavan, Prabhat Colony, Road No. 6, Santacruz (E), Mumbai 400055, Maharashtra, India
Administrative Office:
B-55, Station Plaza, Station Road, Bhandup (West), Mumbai 400078, Maharashtra, Indi Ph: 022-67102835
Pune Works:
Shubh Castings
Gat 139B/2A, Shivare Village, Behind Devgi Metal Wares, Taluka Bhor, Pune 412205, Maharashtra, India
Vasai Works:
Shubh Die Castings Pvt. Ltd. (Unit I)
C/15-16, Arihant Indl Estate No. 2, Survey No. 45, Dhumaal Nagar, Waliv, Vasai (E), Mumbai 401 208, India
Khalapur Works:
Shubh Die Castings Pvt. Ltd. (Unit II) (Projected Start- 2018)
Sister Concern:
Bhikshu Trading Co. Trading in Non-Ferrous Castings and Raw Material
2/88, Ambabhavan, Prabhat Colony, Road No. 6, Santacruz (East), Mumbai 400 055, Maharashtra, India
Abrama Village, Off Dharampur Road, Behind ST Depot, Valsad 396001, Gujarat, India
Contact Person:
Mr. Deep Shah
Head Business Development
Six Sigma Black Belt, MS (IE), BE (Prod)
kotharideep@gmail.com
+91-9930291122
www.sdcipl.com