Operation & Maintenance Manual HB Series Hydraulic Breaker

W
Bobcat
Operation & Maintenance Manual

HB Series Hydraulic Breaker
(HB280) S/N A5T500101 & Above
(HB680) S/N A00W00101 & Above
(HB880) S/N A00X00101 & Above
(HB980) S/N A00Y00101 & Above
(HB1180) S/N A01R00101 & Above
\
6904104enUS (03-14) (P)
Printed in U.S.A.
Bobcat Company 2014
OPERATOR SAFETY WARNINGS

CORRECT
WARNING
Operator must have instructions

before
operating
the
machine.
Untrained operators can cause
injury or death.
W-2001-0502
Safety Alert Symbol:
P-90216
This symbol is used for important safety

m e s s a g e s . When you see this symbol,
follow the safety m e s s a g e s to avoid
personal injury or death.
Never use the breaker without

instructions. See machine signs
(decals), Operation & Maintenance
Manual and Operator's Handbook.
CORRECT
B-23299
Always instad approved lift arm

support device when servicing loader
when lift arms are raised.
Always use the seat bar and fasten

seat belt snugly.
f l Always keep feet on the pedis when
operating loader.
>
WRONG
WRONG
WRONG
B-23291
B-23292
B-23293
Do not use loader in atmosphere

with explosive dust, gas, or where
exhaust can contact flammable
material.
Avoid cutting gas, electric, or other
utility lines.
Never use loader without operator

cab with ROPS and FOPS approval.
Never demolish load bearing walls.

Keep other personnel away frorr
work rea.
Always use special applications kit.
Do not undercut machine which can

cause machine to fall.
^ Check rules and regulations at your
location.
Operator and bystanders must wear
goggles, hard hats, and hearing
protection.
S I S S s \G
WRONG
~~'j'j *
WRONG
ya-
*--*^^ -
B-2329
VW Always carry attachment as low as

. possible.
Ak. Do not travel or turn with lift arms
up.
B-23296
Never leave machine with engine

~ ~ r u n n i n g or with lift arms up.
^j^To park, engage parking brake and
put attachment on the ground.
B-23295
A
A
Never modify equipment or add

attachments not approved by Bobcat
Company.
Never demolish ceilings or overhead
structure.
S A F E T Y EQUIPMENT
The Bobcat Loader must be equipped with safety tems n e c e s s a r y for each job. Ask your dealer about attachments and
accessories.
1. S E A T B E L T : Check belt fasteners and check for damaged webbing or buckle.
2. S E A T BAR: When up, it must lock the loader hydraulic functions.
3. O P E R A T O R C A B ( R O P S and F O P S ) : It must be on the loader with all fasteners tight.
4. O P E R A T O R ' S HANDBOOK: Must be in the cab.
5. MACHINE AND ATTACHMENT S A F E T Y S I G N S ( D E C A L S ) : Replace if damaged, clean if soiled.
6. S P E C I A L APPLICATIONS KIT
7. G R A B H A N D L E S : Replace if damaged.
8. S A F E T Y T R E A D S : Replace if damaged.
9. LIFT ARM S U P P O R T D E V I C E
10. PARKING B R A K E
OSW48-0509

CORRECT
WARNING

before
operating
the
machine.
Untrained
operators
can
cause
injury or death.
W-2001-0502
P-90216
T h i s symbol is used for important safety

m e s s a g e s . When you see this symbol,
CORRECT
CORRECT
B-23316
B-23323
Never u s e excavator without operator

cab with R O P S and T O P S approval.
Always fasten seat belt snugly.

Always oprate controls only from
the operator's position.
WRONG
WRONG
B-23321
Do
not
use
excavator
in
a t m o s p h e r e with e x p l o s i v e d u s t ,
g a s , or w h e r e e x h a u s t c a n c o n t a c t
flammable material.
Avoid cutting g a s , e l e c t r i c , or other
utility l i n e s .
-23321A
i*W Always carry attachment a s low a s
. possible.
Ak. Do not travel or turn with attachment
extended.
B-2331S
A^

Keep other
work rea.
Never
u s e the breaker
without
instructions. S e e machine s i g n s
personnel
away
fron
Always u s e special applications kit.
A i
Never exceed a 15 degree slope

when operating the excavator and
breaker.
WRONG
B-23317
J ^ D o not undercut machine which can
c a u s e machine to fall.
Ak C h e c k rules and regulations at your
location.
protection.
WRONG
_WRONG
B-23318
B-23322
i V Never leave machine with engine

~ ^ r u n n i n g or with attachment raised.
k.~fo park excavator, lower attachment
fully and stop the engine.
/k Never modify equipment or add

^ ^ a t t a c h m e n t s not approved by Bobcat
Company.
,A Never demolish ceilings or overhead
structure.
The Bobcat Excavator must be equipped with safety items n e c e s s a r y for each job. Ask your dealer about attachments and
accessories.
1.
2.
3.
4.
5.
6.
7.
8.
S E A T B E L T : Check belt fasteners and c h e c k for damaged webbing or buckle.

SLEWLOCK
O P E R A T O R C A B ( R O P S and T O P S ) It must be on the excavator with all fasteners tight.
O P E R A T O R ' S HANDBOOK: Must be in the cab.
MACHINE AND ATTACHMENT S A F E T Y S I G N S ( D E C A L S ) : Replace if damaged, clean if soiled.
S P E C I A L A P P L I C A T I O N S KIT
G R A B H A N D L E S : Replace if damaged.
S A F E T Y T R E A D S : Replace if damaged.
OSW49-0509

CORRECT
WARNING

before
operating
the
machine.
Untrained operators can cause
injury or death.
W-2001-0502
CORRECT
\7u
/k
Never use the breaker without

instructions. See machine signs
CORRECT
WRONG
B-23334
B-23333
Never use loader backhoe without

operator cab with ROPS and FOPS
approval.
Always fasten seat belt securely & Keep

arms and legs inside operator's rea.
Always oprate the controls from the
operator's position only.
WRONG
t-- fe,
P-90216
This symbol is used for important safety

messages. When you see this symbol,
follow the safety messages to avoid
A^
Keep bystanders away from the

swing rea and stabilizers.
^ k Oprate the backhoe and stabilizers
from the operator's rea only.
WRONG
WRONG
B-2333C
B-23327
S
j r * *
- ^ ^
B-23331
Do not use loader backhoe in

atmosphere with explosive dust,
gas, or where exhaust can contact
flammable material.
VV Avoid cutting gas, electric, or other
utility Unes.
WRONG
^ k Never demolish load bearing walls.

Keep other personnel away from
work rea.
1ii\ vK
w
B-2332A
^ k Always carry attachment as low as

possible.
^ k Do not travel or turn with attachment
extended.
// m
n. WRONG
TO
WRONG
SlL.
B-23329
A
A
^ k . D o not undercut machine which can

cause machine to fall.
JjL Check rules and regulations at your
location.
protection.

running or with backhoe boom up.
To park, engage parking brake and
B-23326
Never modify equipment or add

^^attachments not approved by Bobcat
Company.
^ k Never demolish ceilings or overhead
structure.
The Bobcat Loader Backhoe must be equipped with safety items n e c e s s a r y for each job. Ask your dealer about
attachments and a c c e s s o r i e s .
1. S E A T B E L T : Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR C A B ( R O P S and F O P S ) : It must be on the loader backhoe with all fasteners tight.
3. O P E R A T O R ' S HANDBOOK: Must be in the cab.
4. PARKING B R A K E : Check for correct operation.
5. MACHINE AND ATTACHMENT S A F E T Y SIGNS ( D E C A L S ) : Replace if damaged, clean if soiled.
6. P R E S S TO DRIVE S Y S T E M : Check function.
7. G R A B H A N D L E S : Replace if damaged.
8. S A F E T Y T R E A D S : Replace if damaged.
9. LIFT ARM S U P P O R T D E V I C E AND/OR B A C K H O E SWING L O C K PIN
OSW50-0509

CORRECT
WARNING
Operator
must have instructions
before
operating
the
machine.
Untrained
operators
can
cause
injury or death.
W-2001-0502
P-90216
T h i s symbol is u s e d for important safety

m e s s a g e s . When you s e e this symbol,
Never
u s e the breaker
without
instructions. S e e attachment safety
s i g n s (decals), a n d Operation &
Maintenance Manual.
CORRECT
WRONG
NA1604
NA1618
Always install approved lift arm

support device when servicing mini
loader when lift arms are raised.
j j * ^ Oprate only from the operator's

A position at the rear of the mini loader.
Am. Always keep your hands on the
controls.
Stay away from the tracks.
Jk
Never oprate the breaker and mini

loader near drop offs.
WRONG
WRONG
WRONG
Ms
h!
/V
D o not u s e mini
loader
in
a t m o s p h e r e with e x p l o s i v e d u s t ,
g a s , or w h e r e e x h a u s t c a n c o n t a d
flammable material.
Avoid cutting g a s , e l e c t r i c , o r other
utility l i n e s .
"^fe^S*.
NA1606
NA1607

VW Keep other
work rea.
personnel away
from
jA
.
Jk
Always carry attachment a s low a s

possible.
Do not travel or turn with lift a r m s
up.
u n
WRONG
A?/
NA1605
NA1603
NA1610
A
A

running or with lift a r m s up.
To park, engage parking brake a n d
NA1609
d e r c u t machine which c a n
c a u s e machine to fall.
^ C h e c k rules and regulations at your
location.
goggles, hard hats, a n d hearing
protection.
WRONG
WRONG
Never modify equipment or a d d

attachments not approved by Bobcat
Company.
^ Never demolish ceilings or overhead
structure.
The Bobcat Mini Loader must be equipped with safety items n e c e s s a r y for each job. A s k your dealer about attachments
and
accessories.
1.
2.
3.
4.
MACHINE AND ATTACHMENT S A F E T Y S I G N S ( D E C A L S ) : Replace if damaged, clean if soiled.

LIFT A R M S U P P O R T D E V I C E : Replace if damaged.
PARKING B R A K E : Check function, adjust or repair if necessary.
R E V E R S E S T O P PANEL: C h e c k function.
OSW67-0509
CONTENTS
FOREWORD
11
SAFETY AND TRAINING RESOURCES
23
OPERATING INSTRUCTIONS
31
PREVENTIVE MAINTENANCE
149
MACHINE SIGN TRANSLATIONS
179
SPECIFICATIONS
185
WARRANTY
193
ALPHABETICAL INDEX
197
R E F E R E N C E INFORMATION
Write the correct nformation for YOUR Bobcat attachment in the spaces below. Always use these numbers when
referring to your Bobcat attachment.
Attachment Serial Number
NOTES:
YOUR BOBCAT DEALER:
ADDRESS:
PHONE:
Bobcat Company
P.O. Box 128
Gwinner, ND 58040-0128
UNITED STATES OF AMERICA
Doosan Benelux SA
Drve Richelle 167
B-1410 Waterloo
BELGIUM
HB Series Breaker Operation & Maintenance Manual
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat attachment. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT ATTACHMENT. If you have any questions, see your Bobcat
dealer. This manual may Ilstrate options and accessories not installed on your Bobcat attachment.
BOBCAT COMPANY IS ISO 9001 CERTIFIED
13
SERIAL NUMBER LOCATION
15
15
DELIVERY REPORT
16
ATTACHMENT IDENTIFICATION
17
FEATURES AND ACCESSORIES
19
Standard Items
Options And Accessories
Available Breaker Bits
Special Applications Kit For Loaders
Falling Object Guard Structure (FOGS) For Excavators
Special Applications Kit For Excavators
11
19
19
19
20
20
21
C IKTIFICAT N U M A E R : F M
31613
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company's compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau
(France), Dobris (Czech Republic) and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota.
Only certified assessors, like BSI, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
CALIFORNIA PROPOSITION 65 WARNING

Diesel engine exhaust and some of its constituents are known to the
state of California to cause cncer, birth defects and other
reproductive harm.
13
Figure 3
S E R I A L NUMBER LOCATION
HB280

Figure 1
E A R L I E R MODELS
P-72255
Always use the serial number of the breaker when

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.
Figure 2
I
LATER M O D E L S
The breaker serial number pate (Item 1) [Figure 1],

[Figure 2] or [Figure 3] is located on the frame.
Figure 4
NOTE: The breaker serial number (Item 1) [Figure 4]

is also etched into the face of the breaker
power cell between the hydraulic ports.
15
DELIVERY R E P O R T
Figure 5
NA7494
The delivery report [Figure 5] contains a list of items that

must be explained or shown to the owner or operator by
the dealer when the Bobcat breaker is delivered.
The delivery report must be reviewed and signed by the
owner or operator and the dealer.
16
SHOWN WITHOUT MOUNTING FRAME
HOUSING
COUPLERS
I
17
P-94114
ATTACHMENT IDENTIFICATION (CONT'D)

PIN-ON MOUNTING FRAME
X-CHANGE MOUNTING F R A M E
BREAKER
MOUNT
BREAKER
MOUNT
PIN-ON
MOUNT
X-CHANGE
MOUNT
P-88736
P-88735
BOB-TACH / X-CHANGE MOUNTING FRAME
BOB-TACH MOUNTING FRAME
STEP
STEP
BREAKER
MOUNT
STEP
BOB-TACH
MOUNT
X-CHANGE
MOUNT
BOB-TACH
MOUNT
HOSE GUIDE
H O S E GUIDE
P-88738
P-88737
18
F E A T U R E S AND A C C E S S O R I E S
Available Breaker Bits
The breaker is equipped with the following Standard

items:
NOTE: See your Bobcat dealer for available bits for

your model breaker.
Figure 6
Standard Items
Breaker Cradle.
Hose Guard.
Upper and Lower Shock Absorbers.
Options And A c c e s s o r i e s
Breaker Mounting Caps.
Loader Mounting Frames.
Excavator Mounting Frames.
Hose Kits.
1 1
P-96850
Breaker Bit Identification [Figure 6].

1.
In-Line Chisel Asphalt Cutter.
2.
Nail Point.
3.
Cross-Cut Asphalt Chisel.
4.
In-Line Chisel.
5.
Blunt Tool.
6.
Tamping Pad.
7.
Cross-Cut Chisel.
8.
Moil (Conical) Point.
9.
Cross-Cut Wide Chisel.
10. In-Line Asphalt Chisel.
19
Falling
Object
Excavators
F E A T U R E S AND A C C E S S O R I E S (CONT'D)
Guard
Structure
(FOGS)
For
Special Applications Kit For Loaders
WARNING
WARNING
AVOID INJURY OR DEATH

Some attachment applications can c a u s e flying
debris or objects to enter front, top or rear cab
openings. Install the Special Applications Kit to
provide
added
operator
protection
in these
applications.

Some attachment applications can cause flying
provide
added
operator
protection
in these
applications.
W-2737-0508
W-2737-0508
Figure 8
Figure 7
OVERHEAD
B-25286A
The Falling Object Guard Structure (FOGS) provides

additional protection from smaller objects which can fall
on the canopy or cab.
Available for special applications to restrict material from

entering cab openings. Kit includes 12,7 mm (1/2 in) thick
polycarbonate front door. top and rear Windows [Figure
n
For the canopy or cab to meet the Falling Object Guard
Structure (FOGS) (ISO 10262 - level 1), the excavator
must have the overhead guard and the Special
Applications Kit installed [Figure 8] and [Figure 9].
See your Bobcat dealer for available special applications

kit for your model loader.
See your Bobcat dealer for available falling object guard

structure kit for your model excavator.
20
F E A T U R E S AND A C C E S S O R I E S (CONT'D)
Special Applications Kit For Excavators
WARNING

provide
added
operator
protection
in these
applications.
W-2737-0508
Figure 9
The Special Applications Kit [Figure 9] can be installed

when certain attachments are used on the excavator to
restrict material from entering the canopy or cab opening.
The Special Applications Kit includes an upper and lower
screen guard.
See your Bobcat dealer for available special applications
kit for your model excavator.
21
S A F E T Y AND TRAINING R E S O U R C E S
SAFETY INSTRUCTIONS
Safe Operation Is The Operator's Responsibility
Safe Operation Needs A Qualified Operator
Use Safety Rules
Cali Before You Dig
Avoid Silica Dust
25
25
25
26
26
26
FIRE PREVENTION
Maintenance
Operation
Electrical
Hydraulic System
Fueling
Starting
Spark Arrester Exhaust System
Welding And Grinding
Fire Extinguishers
27
27
27
27
27
27
27
27
28
28
PUBLICATIONS AND TRAINING RESOURCES
29
ATTACHMENT SIGNS (DECALS)
30
23
S A F E T Y INSTRUCTIONS
Safe Operation Needs A Qualified Operator
Safe Operation Is The Operator's Responsibility
For an operator to be qualified, he or she must not use

drugs or alcoholic drinks which impair alertness or
coordination while working. An operator who is taking
prescription drugs must get medical advice to determine
if he or she can safely oprate a machine and the
attachment.
Safety Alert Symbol
This symbol with a warning statement means:

"Warning, be alert! Your safety is involved!"
Carefully read the message that follows.
A Qualified Operator Must Do The Following:

Understand
Regulations
Written
1-2019-0284
and
Check the rules and regulations at your location. The

rules may include an employer's work safety
requirements. Regulations may apply to local driving
requirements or use of a Slow Moving Vehicle (SMV)
emblem. Regulations may identify a hazard such as a
utility line.
Have Training with Actual
This notice identifies procedures which must be

followed to avoid damage to the machine.
Rules
The written instructions from Bobcat Company

include
the
Delivery
Report,
Operation
&
Maintenance Manual, Operator's Handbook, Safety
Manual and machine signs (decals).
W-2001-0502
IMPORTANT
Instructions,
WARNING
Operator must have instructions before operating the

machine. Untrained operators can cause injury or
death.
the
Operation
Operator training must consist of a demonstraron and

verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
The new operator must start in an rea without

bystanders and use all the controls until he or she can
oprate the machine and attachment safely under all
conditions of the work rea. Always fasten seat belt
before operating.
Know the Work Conditions
Know the weight of the materials being handled.

Avoid exceeding the machine load capacities.
Material which is very dense will be heavier than the
same volume of less dense material. Reduce the size
of load if handling dense material.
The operator must know any prohibited uses or work

reas, for example, he or she needs to know about
excessive slopes.
Know the location of any underground lines. Cali local

Utilities or the TOLL FREE phone number found in the
Cali Before You Dig section of this manual.
The Bobcat machine and attachment must be in good

operating condition before use.
Wear tight fitting clothing. Always wear safety glasses

when doing maintenance or service. Safety glasses,
respiratory equipment, hearing protection, Special
Applications Kits or a Front Window Guard are
required for some work. See your Bobcat dealer
about Bobcat safety equipment for your machine.
Check all of the items on the Bobcat Service Schedule

Deca under the 8-10 hour column or as shown in the
Operation & Maintenance Manual.
SI ATT-0913
The signal word DANGER on the machine and in the

manuals indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
D-1002-1107
WARNING
The signal word WARNING on the machine and in the

manuals indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
W-2044-1107
25
Cali Before You Dig
S A F E T Y INSTRUCTIONS (CONT'D)
Use Safety Rules
Check for underground

attachment (if applicable).
Read and follow instructions in the machine and the

attachment's Operation & Maintenance Manual
before operating.
lines
before
operating
/V\
In addition to the design and configuration of

equipment, hazard control and accident prevention
are dependent upon the awareness, concern,
prudence and proper training of personnel involved in
the operation, transport, maintenance and storage of
equipment.
Cali Before You Dig

Dial 811 (USA Only)
1-888-258-0808 (USA & Canad)
Check that the Bob-Tach levers are in the locked

position and the wedges are fully engaged into the
holes of the attachment (if applicable).
When you cali, you will be directed to a location in your

state / province, or city for information about buried lines
(telephone, cable TV, water, sewer, gas, etc.).
Check that the attachment is securely fastened to the

machine.
Avoid Silica Dust
Make sure all the machine controls are in the

NEUTRAL position before starting the machine.
Oprate the attachment only from the operator's

position.
Oprate the attachment according to the Operation &

Maintenance Manual.
When learning to oprate the attachment, do it at a

slow rate in an rea clear of bystanders.
DO NOT permit personnel to be in the work rea

when operating the machine and attachment.
The attachment must be used ONLY on approved

machines. See your Bobcat dealer for updated list of
approved attachments for each machine model.
DO NOT modify equipment or add attachments that

are not approved by the manufacturer.
Cutting or drilling concrete containing sand or rock

containing quartz may result in exposure to silica dust.
Do not exceed Permissible Exposure Limits (PEL) to
silica dust as determined by OSHA or other job site Rules
and Regulations. Use a respirator, water spray or other
means to control dust. Silica dust can cause lung disease
and is known to the state of California to cause cncer.
DO NOT make any adjustments or repairs on the

machine or attachment while the engine is running.
Keep shields
damaged.
and
guards
in place.
Replace
if
SI ATT-0913
26
FIRE PREVENTION
Hydraulic System
Check hydraulic tubes, hoses and fittings for damage
and leakage. Never use open fame or bare skin to check
for leaks. Hydraulic tubes and hoses must be properly
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage.
Always clean fluid spills. Do not use gasoline or diesel
fuel for cleaning parts. Use commercial nonflammable
solvents.
Maintenance
The machine and some attachments have components
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
ares or sparks.
Fueling
Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation.
Flammable debris
in the
engine
compartment is a potential fire hazard.
Stop the engine and let it cool before adding fuel. No

smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.
The operator's rea, engine compartment and engine

cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating.
All fuels, most lubricants and some coolant mixtures are
flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.
Ultra Low Sulfur Diesel (ULSD) poses a greater static

ignition hazard than earlier diesel formulations with
higher Sulfur content. Avoid death or serious injury from
fire or explosin. Consult with your fuel or fuel system
supplier to ensure the delivery system is in compliance
with fueling standards for proper grounding and bonding
practices.
Operation
Starting
Do not use the machine where exhaust, ares, sparks or

hot components can contact flammable material,
explosive dust or gases.
Do not use ether or starting fluids on any engine that has

glow plugs. These starting aids can cause explosin and
injure you or bystanders.
Electrical
Use the procedure in the Operation & Maintenance

Manual for connecting the battery and for jump starting.
Spark Arrester Exhaust System
The spark arrester exhaust system is designed to control
the emission of hot partiles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
Check all electrical wiring and connections for damage.

Keep the battery terminis clean and tight. Repair or
replace any damaged part or wires that are lose or
frayed.
Check the spark arrester exhaust system regularly to

make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrester muffler (if equipped).
Battery gas can explode and cause serious injury. Use

the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging rea.
SI ATT-0913
27
FIRE PREVENTION (CONT'D)

Welding And Grinding
Always clean the machine and attachment, disconnect
the battery, and disconnect the wiring from the Bobcat
controllers before welding. Cover rubber hoses, battery
and all other flammable parts. Keep a fire extinguisher
near the machine when welding.
Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Toxic dust or gas can be produced.
Dust generated from repairing nonmetallic parts such as
hoods, fenders or covers can be flammable or explosive.
Repair such components in a well ventilated rea away
from open flames or sparks.
Fire Extinguishers
Know where fire extinguishers and first aid kits are

located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Obey the recommendations on the instructions pate.
SI ATT-0913
28
PUBLICATIONS AND TRAINING R E S O U R C E S

The following publications are also available for your
Bobcat attachment. You can order from your Bobcat
dealer.
For the latest information on Bobcat producs and the
Bobcat Company, visit our web site at www.bobcat.com
Bobcat
Operation & Mainlenanco Man ual

OPERATION &
MAINTENANCE
MANUAL
6904104enUS
Complete instructions on the correct operation and the

routine maintenance of the Bobcat Attachment.
Bobcat
Service Manual
SERVICE
MANUAL
6904105
W.L,y....,v,..ii, .~rf'
i
Complete maintenance and overhaul instructions for your

Bobcat Attachment.
SAFETY
MANUAL
#6989743
Safety Manual for operating and maintenance personnel.

See your Bobcat dealer.
29
ATTACHMENT SIGNS ( D E C A L S )
Follow the instructions on all the Attachment Signs (Decals) that are on the attachment. Replace any damaged attachment
signs and be sure they are in the correct locations. Attachment signs are available from your Bobcat attachment dealer.
A WARNING
A WARNING
AVOID B U R N S
Ton! lt may lio no: ifl*f opnratinr).
s
wrwn war^mt} i loo!.
AVOID I N J U R Y OR D E A T H
SERVICE SCHEDULE
Operator a n d bystarulors
mus wear goggtoa. hard
b a l and nose protection
wtion tbc breaker i s m
OMVBtfOfti
$11111
S[>*>C3l Apphcitions Kit
must b e us&a on (he c a b
w h e n ibij breaker iy
mountafl o n trie B o b - T o c h
a n d usod in applications
wher F A L L I N G debris S
presjnf.
Reut a n d urwjrsiant the

Operaliart 8 Mainienance
m a n u a l boforc* operming
ot MNvkng the tweaiccr.

Wear g o g g i e s when
scrvicing.
7112677 (2)
P-94116
B O B - T A C H / X - C H A N G E MOUNTING FRAME
A WARNING
DO NOT ENTER OR
EXITONTHiS SIDE.
5==
j|
You Couli &l<i>. lr>l> 0* tal wil become
6701391
P-88738
30
OPERATING INSTRUCTIONS
INITIAL SETUP
Assembly
Hose Installation
33
33
34
DAILY INSPECTION
Attachment Mounting Frame
Bob-Tach
X-Change Mount
Pn-On Attachment
Manual Spring Loaded Coupler (442 Only)
47
47
47
49
49
49
OPERATING PROCEDURE WITH LOADERS

Approved Loader Models And Requirements
Special Applications Kit
Special Applications Kit Inspection And Maintenance
Machine / Attachment Setup
Entering And Exiting The Loader . . .
Installation
Hydraulic Quick Couplers
Control Functions
Operation With The Loader
Removal
50
50
51
51
52
53
54
65
66
67
69
OPERATING PROCEDURE WITH EXCAVATORS

Approved Excavator Models And Requirements
Falling Object Guard System (FOGS)
Falling Object Guard System (FOGS) Inspection And Maintenance
Special Applications Kit
Special Applications Kit Inspection And Maintenance
Entering And Exiting the Excavator
Installation
Control Functions
Operation With The Excavator
Removal
73
73
75
75
75
75
76
78
95
96
100
102
OPERATING PROCEDURE WITH MINI LOADERS

Approved Mini Loader Models And Requirements
Entering And Leaving The Operator's Position
Installation
Control Functions
Operation With The Mini Loader
Removal
113
113
114
115
120
121
122
124
31
OPERATING PROCEDURE WITH LOADER BACKHOES

Approved Loader Backhoe Models And Requirements
Entering And Exiting The Loader Backhoe
Installation
Control Functions
Operation With The Loader Backhoe
Removal
126
126
127
. .128
135
136
137
139
LIFTING THE ATTACHMENT

Procedure
144
144
TRANSPORTING THE ATTACHMENT ON A TRAILER

Fastening
,
146
146
TRANSPORTING THE ATTACHMENT AND MACHINE ON A TRAILER

Loading And Fastening
148
148
32
Installing
Breaker
INITIAL S E T U P
The
X-Change
Mounting
Frame
On
The
Assembly
F i g u r e 11
Installing
The Bob-Tach
Mounting
Frame
On The
Breaker
F i g u r e 10
Install a block of w o o d (Item 1) u n d e r the b r e a k e r (Item 2)

[ F i g u r e 11].
Install a block of w o o d (Item 1) u n d e r t h e b r e a k e r (Item 2)
Install the X - C h a n g e m o u n t i n g f r a m e (Item 3) on t h e

b r e a k e r (Item 2) [ F i g u r e 11].
[ F i g u r e 10].
Install the Bob-Tach m o u n t i n g f r a m e (Item 3) o n t h e
Install the eight bolts (Item 4) [ F i g u r e 11], w a s h e r s a n d

nuts.
b r e a k e r (Item 2) [ F i g u r e 10].
N O T E : T h e bottom m o u n t i n g b o l t s will be i n s t a l l e d
with h o s e g u a r d .
nuts.
Install the h o s e g u a r d .
T i g h t e n the bolts a n d nuts in a c r i s s c r o s s p a t t e r n to 3 7 0

Nm (270 ft-lb) t o r q u e .
N O T E : T h e b o t t o m m o u n t i n g b o l t s will be i n s t a l l e d
33
H o s e Installation
INITIAL S E T U P ( C O N T ' D )
U s e the following list for t h e correct h o s e installation for
A s s e m b l y (Cont'd)
your model breaker and machine.

Installing
The Pin-On
Mounting
Frame
On The
Breaker
(See H B 2 8 0 ( W h e n U s e d O n 3 1 6 A n d 4 1 8 M o d e l
E x c a v a t o r s ) on P a g e 35.)
(See HB680, HB880 A n d

B r e a k e r s ) o n P a g e 37.)
F i g u r e 12
HB980
(Earlier
Model
( S e e H B 8 8 0 A n d H B 9 8 0 (Later M o d e l B r e a k e r s ) o n
P a g e 38.)
(See H B 1 1 8 0 ( W h e n U s e d O n A 3 0 0 , S 2 5 0 , S 3 0 0 ,
S330, S630, S650, T250, T300, T320, T630, T650
A n d T 8 7 0 M o d e l L o a d e r s ) o n P a g e 41.)
(See HB1180 (When Used On 442 Model Excavator)
o n P a g e 42.)
(See HB880, HB980 And HB1180 (When Used On

E 6 0 M o d e l E x c a v a t o r s ) (S/N A G S Z 1 1 3 2 0 & B e l o w )
o n P a g e 44.)
Install a block of w o o d (Item 1) u n d e r t h e b r e a k e r (Item 2)

[ F i g u r e 12].
(See HB1180 (When Used On E80 A n d E85 Model

E x c a v a t o r s ) o n P a g e 45.)
Install the P i n - O n m o u n t i n g f r a m e (Item 3) o n t h e b r e a k e r

(Item 2) [ F i g u r e 12].
nuts.
N O T E : T h e bottom m o u n t i n g b o l t s will b e i n s t a l l e d
34
F i g u r e 15
H o s e Installation (Cont'd)
HB280
(When
Used
On 316 And 418 Model
Excavators)
T h e b r e a k e r is s u p p l i e d w i t h o u t the h o s e s a n d c o u p l e r s
installed o n the breaker.
F i g u r e 13
Install the t w o h o s e s (Item 1) [ F i g u r e 15] o n the 9 0

e l b o w s (Item 1) [ F i g u r e 14].
T i g h t e n t h e h o s e s to 114 Nm (84 ft-lb) t o r q u e .
F i g u r e 16
Install the fittings (Item 1) [ F i g u r e 13].

T i g h t e n the fittings to 114 Nm (84 ft-lb) t o r q u e .
F i g u r e 14
Install the m a l e c o u p l e r (Item 1) [ F i g u r e 16] o n the h o s e

that c o n n e c t s to the HP port.
Install the t w o 90 e l b o w s (Item 1) [ F i g u r e 14] in the

ports.
35
F i g u r e 19
HB280
(When
Used
On 316 And 418 Model
Excavators)
(Cont'd)
F i g u r e 17
Install the h o s e g u a r d (Item 1) using the three bolts,

w a s h e r s a n d nuts (Item 2) [ F i g u r e 19] p r o v i d e d w i t h the
breaker.
T i g h t e n the t h r e e nuts to 3 7 0 Nm (270 ft-lb) t o r q u e .
P-72251
F i g u r e 20
Install the t m a l e coupler (Item 1) [ F i g u r e 17] o n the
h o s e that c o n n e c t s to the B P p o r t .
F i g u r e 18
P-72254
T h e bolt (Item 1) a n d nut (Item 2) [ F i g u r e 20] n e e d only

to be lightly t i g h t e n e d .
R e m o v e the bolt (Item 1) [ F i g u r e 18], w a s h e r a n d nut.
36
F i g u r e 23
H o s e Installation ( C o n t ' d )
HB680,
HB880
And HB980
(Earlier
Model
Breakers)
T h e b r e a k e r is s u p p l i e d w i t h o u t the h o s e s a n d c o u p l e r s
installed o n the breaker.
F i g u r e 21
Install the male c o u p l e r (Item 1) [ F i g u r e 23] o n the h o s e

t h a t c o n n e c t s to the HP port.
Install the f e m a l e c o u p l e r (Item 2) [ F i g u r e 23] on the
h o s e that c o n n e c t s to t h e BP port.
F i g u r e 24
The
port
marked
HP
(Item
1)
[Figure
21]
will
be
c o n n e c t e d to the b r e a k e r h o s e with the m a l e coupler.

T h e port m a r k e d BP (Item 2) [ F i g u r e 21] will be
c o n n e c t e d to the b r e a k e r h o s e with the t m a l e coupler.
F i g u r e 22
Install the h o s e g u a r d (Item 1), the three bolts (Item 2 a n d

3) [ F i g u r e 2 4 ] , w a s h e r s a n d nuts.
T i g h t e n the t w o bolts a n d nuts (Item 2) [ F i g u r e 24] to 3 7 0
T h e bolt a n d nut (Item 3) [ F i g u r e 24] n e e d only to be
lightly t i g h t e n e d .
Install the t w o 90 e l b o w s (Item 1) [ F i g u r e 22] in the

ports.
Install the t w o h o s e s (Item 2) on the 90 e l b o w s (Item 1)
[ F i g u r e 22].
T i g h t e n the h o s e s to 114 Nm (84 ft-lb) t o r q u e .
37
F i g u r e 26
LATER MODELS
HB880
And HB980
(Later
Model
Breakers)
T h e b r e a k e r s s u p p l i e d w i t h o u t the h o s e s a n d c o u p l e r s
installed on the breaker.
N O T E : W h e n u s i n g the H B 8 8 0 or H B 9 8 0 b r e a k e r s o n
A770, S630, S650, S750, S770, T630, T650,
T750 and T770
model
l o a d e r s or
E60
e x c a v a t o r ( S / N A G S Z 1 1 3 2 0 & B e l o w ) , the
b r e a k e r m u s t be e q u i p p e d with a diverter
v a l v e kit. S e e y o u r B o b c a t d e a l e r for a v a i l a b l e
kits.
P102549
Install t h e h o s e g u a r d . ( S e e Figure 24 o n P a g e 37.)

Install
the
straight
fitting(s)
(Item
1)
[ F i g u r e 25]
or
[ F i g u r e 26] (if required).
F i g u r e 25
Install the 4 5 fitting (Item 2) [ F i g u r e 25] (if required).

N O T E : If o p e r a t i n g the b r e a k e r o n a n E 6 0 e x c a v a t o r
( S / N A G S Z 1 1 3 2 0 & B e l o w ) , the 4 5 fitting (Item
2) [ F i g u r e 25] is i n s t a l l e d f a c i n g a w a y f r o m the
s t r a i g h t fitting.
38
F i g u r e 29
E 6 0 E x c a v a t o r H o s e Installation ( E a r l i e r )
HB880
And HB980
(Later
Model Breakers)
(Cont'd)
F i g u r e 27
F i g u r e 30
E 6 0 a n d E 6 3 E x c a v a t o r H o s e Installation ( L a t e r )
i
1
F i g u r e 28
Install the h o s e s (Item 1) [ F i g u r e 29] or [ F i g u r e 30] o n

the fittings.
P102549
Install the h o s e s (Item 1) [ F i g u r e 27] or [ F i g u r e 28] on

the fittings.
39
HB880
And HB980
(Later
Model
Breakers)
(Cont'd)
F i g u r e 31
Install the m a l e c o u p l e r (Item 1) [ F i g u r e 31] o n the h o s e

that c o n n e c t s to the valve P port (breaker H P p o r t ) .
Install the t m a l e c o u p l e r (Item 2) [ F i g u r e 31] on the
h o s e that c o n n e c t s to t h e valve R port (breaker B P p o r t ) .
F i g u r e 32
E 8 0 A n d E 8 5 E x c a v a t o r H o s e Installation
P-88935
Install t h e m a l e quick c o u p l e r h o s e (Item 1) [ F i g u r e 32]

o n the straight fitting.
Install the f e m a l e quick coupler h o s e (Item 2) [ F i g u r e 32]
o n the 4 5 fitting.
40
F i g u r e 35
HB1180
(When
Used
On A300,
S250,
S300,
S630, S650, T250, 7300, T320, T630, T650 And
Model
Loaders)
S330,
T870
T h e b r e a k e r is s u p p l i e d w i t h o u t the h o s e s installed o n the

breaker.
F i g u r e 33
Install the t w o h o s e s (Item 1) o n t h e 9 0 e l b o w s (Item 2)

[ F i g u r e 35].
F i g u r e 36
T h e port m a r k e d HP (Item 1) [ F i g u r e 33] will

c o n n e c t e d to the b r e a k e r h o s e with t h e m a l e coupler.
be
F i g u r e 34

Install the f e m a l e c o u p l e r (Item 2) [ F i g u r e 36] o n the
h o s e that c o n n e c t s to the BP port.
T h e port m a r k e d BP (Item 1) [ F i g u r e 34] will b e

c o n n e c t e d to the b r e a k e r h o s e with the t m a l e coupler.
Install the t w o 9 0 e l b o w s
[ F i g u r e 34] in the p o r t s .
(Item
1) [ F i g u r e 33]
and
41
HB1180

breaker.
HB1180
(When
Used
On A300,
S250,
S300,
S630, S650, T250, T300, T320, T630, T650 And
Model Loaders)
(Cont'd)
S330,
T870
(When
Used
On 442 Model
Excavator)
F i g u r e 39
F i g u r e 37
T h e port m a r k e d HP (Item 1) [ F i g u r e 39] will be

c o n n e c t e d to the b r e a k e r h o s e with t h e s c r e w t y p e quick
coupler.
R e m o v e the four bolts (Item 1) [ F i g u r e 37], w a s h e r s a n d
F i g u r e 40
nuts.
F i g u r e 38
Install the hose g u a r d
(Item
1) using the four

c o n n e c t e d to the b r e a k e r h o s e with t h e sleeve type quick
coupler.
bolts
p r o v i d e d with the breaker, w a s h e r s a n d nuts (Item 2)

Install the t w o 90 e l b o w s
[ F i g u r e 40] in the ports.
[ F i g u r e 38].
(Item
1) [ F i g u r e 39]
and
T i g h t e n the four bolts a n d nuts (Item 2) [ F i g u r e 38] to

3 7 0 Nm (270 ft-lb) t o r q u e .
T h e bolt a n d nut (Item 3) [ F i g u r e 38] n e e d only to b e
42
F i g u r e 43
F o r Model 442 O n l y
HB1180
(When
Used
On 442 Model
Excavator)
(Cont'd)
F i g u r e 41
P-65880
Install the sleeve t y p e m a l e c o u p l e r (Item 1) [ F i g u r e 43]

o n the h o s e that c o n n e c t s to t h e HB port.
F i g u r e 44
Install the t w o h o s e s (Item 1) o n the 9 0 e l b o w s (Item 2)

[Figure 41].
F i g u r e 42
F o r Model 442 O n l y

nuts.
P-65881
Install the s c r e w type m a l e c o u p l e r (Item 1) [ F i g u r e 42]

o n the h o s e that c o n n e c t s to the HP port.
43
HB880, HB980 And HB1180

Excavators)
(S/N AGSZ11320
(When Used
& Below)
On E60
Model
HB1180
(When
Used
On 442 Model
Excavator)
breaker.
(Cont'd)
F i g u r e 46
F i g u r e 45
Install t h e h o s e g u a r d (Item
1) using t h e four

c o n n e c t e d to the b r e a k e r h o s e with the m a l e coupler.
bolts
be
[ F i g u r e 45].
F i g u r e 47
3 7 0 Nm (270 ft-lb) t o r q u e .

c o n n e c t e d to the b r e a k e r h o s e with the f e m a l e coupler.
Install the t w o 90 e l b o w s (Item
44
1) [ F i g u r e 46]
and
HB1180 (When
Excavators)
Used
On E80 And E85
Model
HB880, HB980 And HB1180
Excavators)
(S/N AGSZ11320
(When Used On E60

& Below)
(Cont'd)
T h e b r e a k e r is s u p p l i e d w i t h o u t t h e h o s e s installed o n t h e
breaker.
Model
F i g u r e 50
F i g u r e 48

c o n n e c t e d to the b r e a k e r h o s e w i t h t h e m a l e coupler.
Install the t w o h o s e s (Item 1) o n the 90 e l b o w s (Item 2)

[ F i g u r e 48].
be
F i g u r e 51
F i g u r e 49
E60 Excavators
P-61718

c o n n e c t e d to the breaker hose with the f e m a l e coupler.
Install the m a l e c o u p l e r (Item 1) [ F i g u r e 49] on the h o s e

Install t h e t w o 9 0 e l b o w s
(Item
1) [ F i g u r e 50]
and
Install the f e m a l e c o u p l e r (Item 2) [ F i g u r e 49] on t h e

h o s e that c o n n e c t s to the BP port.
45
F i g u r e 54
HB1180
(When
Excavators)
Used
On
E80
And
E85
Model
(Cont'd)
F i g u r e 52

nuts.
F i g u r e 55
Install the two h o s e s (Item 1) o n the 90 e l b o w s (Item 2)

[ F i g u r e 52].
F i g u r e 53
E80 And E85 Excavators
Install the
hose
guard
(Item
1) u s i n g the four
bolts

[ F i g u r e 55].
3 7 0 Nm ( 2 7 0 ft-lb) t o r q u e .
P-61718


Install the f e m a l e c o u p l e r (Item 2) [ F i g u r e 53] o n the
hose that c o n n e c t s to the BP port.
46
DAILY I N S P E C T I O N
F i g u r e 57
Attachment Mounting Frame

F i g u r e 56
P u s h d o w n on the Bob-Tach levers until they are fully

e n g a g e d in the locked position [ F i g u r e 57] ( w e d g e s fully
e x t e n d e d t h r o u g h the a t t a c h m e n t m o u n t i n g f r a m e holes).
T h e levers a n d w e d g e s m u s t m o v e freely [ F i g u r e 57],
Inspect the B o b - T a c h w e d g e m o u n t s (Item 1), m o u n t i n g

f l a n g e (Item 2) [ F i g u r e 56] a n d all w e l d s o n the b r e a k e r
m o u n t for w e a r a n d d a m a g e e a c h time the b r e a k e r is
removed from the machine.
F i g u r e 58
Bob-Tach
Hand Lever
Bob-Tach
^1
WARNING
Bob-Tach wedge must contact

the
lower
edge
of
the
attachment mounting
frame
ihole.

The Bob-Tach wedges must extend through the holes
in t h e a t t a c h m e n t m o u n t i n g f r a m e . Levers m u s t be
fully d o w n a n d locked. Failure to secure w e d g e s can
a l l o w a t t a c h m e n t t o c o m e off.
P-79780
W-2715-0208
T h e w e d g e s must e x t e n d t h r o u g h the h o l e s in
attachment mounting frame, securely fastening
a t t a c h m e n t to the Bob-Tach [ F i g u r e 58].
the
the
N O T E : If t h e w e d g e d o e s n o t c o n t a c t t h e l o w e r e d g e
of the hole, the a t t a c h m e n t will be lose and
can c o m e off the B o b - T a c h .
Inspect the m o u n t i n g f r a m e o n the a t t a c h m e n t . ( S e e the
machine's
Operation
&
Maintenance
Manual
for
inspecting the B o b - T a c h ) . R e p l a c e a n y p a r t s that are
d a m a g e d , b e n t or m i s s i n g . K e e p all f a s t e n e r s tight. Look
for c r a c k e d w e l d s . C o n t a c t your B o b c a t dealer for repair
or r e p l a c e m e n t parts.
Lubrcate t h e w e d g e s . ( S e e the m a c h i n e ' s O p e r a t i o n &
M a i n t e n a n c e M a n u a l for the correct p r o c e d u r e . )
47
DAILY I N S P E C T I O N ( C O N T ' D )
F i g u r e 61
Bob-Tach (Cont'd)
Power
Bob-Tach
WARNING

The Bob-Tach wedges must extend through the holes
in t h e a t t a c h m e n t m o u n t i n g f r a m e . L e v e r s m u s t b e
fully d o w n and locked. Failure to secure w e d g e s can
a l l o w a t t a c h m e n t t o c o m e off.
P-79780
W-2715-0208
T h e w e d g e s m u s t e x t e n d t h r o u g h the holes in
a t t a c h m e n t m o u n t i n g f r a m e , s e c u r e l y fastening
a t t a c h m e n t to the B o b - T a c h [ F i g u r e 6 1 ] .
F i g u r e 59
Loader Switch
the
the
N O T E : If t h e w e d g e d o e s n o t c o n t a c t t h e l o w e r e d g e
of t h e h o l e , t h e a t t a c h m e n t w i l l be l o s e a n d
c a n c o m e off t h e B o b - T a c h .
Inspect the m o u n t i n g f r a m e on the a t t a c h m e n t . (See the
machine's
Operation
&
Maintenance
Manual
for
inspecting the B o b - T a c h ) . R e p l a c e any parts that are
d a m a g e d , b e n t or m i s s i n g . K e e p all f a s t e n e r s tight. Look
for c r a c k e d w e l d s . C o n t a c t y o u r B o b c a t d e a l e r for repair
or r e p l a c e m e n t p a r t s .
Lubrcate the w e d g e s . ( S e e the m a c h i n e ' s O p e r a t i o n &
P-41500A
P u s h a n d hold the B O B - T A C H " W E D G E S D O W N " switch

(Item 1) [ F i g u r e 5 9 ] until the levers are fully e n g a g e d in
the locked position [ F i g u r e 6 0 ] ( w e d g e s fully e x t e n d e d
t h r o u g h the a t t a c h m e n t m o u n t i n g f r a m e h o l e s ) .
48
DAILY I N S P E C T I O N (CONT'D)
M a n u a l S p r i n g L o a d e d C o u p l e r (442 O n l y )
X - C h a n g e Mount
F i g u r e 64
F i g u r e 62
P-65765
P-61694
Inspect t h e m a n u a l s p r i n g l o a d e d c o u p l e r a n d m o u n t for
w e a r or d a m a g e . Inspect the pivot pins (Item 1) [ F i g u r e
64] a n d m o u n t s (on the a t t a c h m e n t ) for w e a r or d a m a g e .
Inspect the X - C h a n g e m o u n t (Item 1) [ F i g u r e 62] a n d all

w e l d s o n the breaker m o u n t for w e a r or d a m a g e e a c h
t i m e the b r e a k e r is r e m o v e d f r o m the m a c h i n e .
Repair or replace d a m a g e d parts.
Repair or replace d a m a g e d p a r t s .
Pin-On Attachment
F i g u r e 63
P-72244
Inspect the P i n - O n m o u n t for w e a r or d a m a g e . Inspect

t h e pivot pins (Item 1) [ F i g u r e 63] a n d m o u n t s (on the
a t t a c h m e n t ) for w e a r or d a m a g e .
Repair or replace d a m a g e d parts.
49
O P E R A T I N G P R O C E D U R E WITH L O A D E R S
N O T E : * W h e n u s i n g the H B 9 8 0 b r e a k e r
S630, S650, S750, S770, T630, T650,
T 7 7 0 m o d e l l o a d e r s , the b r e a k e r
e q u i p p e d with a diverter v a l v e kit.
B o b c a t d e a l e r for a v a i l a b l e k i t s .
Approved Loader Models A n d Requirements

F i g u r e 65
LOADER
MODEL
463
553
HB S E R I E S B R E A K E R
680
880
X
X
A300
A770
S70
S100
S130
S150
S160
S175
S185
S205
X
X
X
X
X
X
X
S250
S300
S330
S510
S530
S550
S570
S590
980
1180
X
*x
X
X
X
X
X
X
X
X
S630
S650
S750
S770
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
*x
*x
*x
*x
S850
T110
T140
T180
T190
X
X
X
X
T250
T300
T320
T450
T550
T590
T630
T650
T750
T770
W a r r a n t y on t h i s a t t a c h m e n t is v o i d if u s e d o n a n o n a p p r o v e d carrier. S e e y o u r B o b c a t d e a l e r for a n
u p d a t e d list of a p p r o v e d c a r r i e r s .
S220
S450
on A 7 7 0 ,
T750 and
must be
S e e your
X
X
X
X
X
X
X
X
X
X
X
X
X
*x
*x
*x
*x
T870
N e v e r u s e a t t a c h m e n t s or b u c k e t s w h i c h a r e not
a p p r o v e d by the B o b c a t C o m p a n y . A t t a c h m e n t s a n d
b u c k e t s for s a f e l o a d s of s p e c i f i e d d e n s i t i e s a r e
a p p r o v e d for e a c h m o d e l . U n a p p r o v e d a t t a c h m e n t s
a n d b u c k e t s c a n c a u s e injury or d e a t h .
W-2662-0108
X
X
X
X
F i g u r e 66
EARLIER MODELS
X
X
X
X
X
LATER MODELS
X
X
X
X
X
X
X
X
X = Approved
T h e c h a r t [ F i g u r e 65] s h o w s the b r e a k e r
a p p r o v e d for use with e a c h loader m o d e l .
WARNING
P-85281
T h e loader m u s t be e q u i p p e d with auxiliary

[ F i g u r e 66].
hydraulics
models
O P E R A T I N G P R O C E D U R E WITH L O A D E R S ( C O N T ' D )
S p e c i a l A p p l i c a t i o n s Kit I n s p e c t i o n A n d M a i n t e n a n c e
S p e c i a l A p p l i c a t i o n s Kit
Inspect for c r a c k s or d a m a g e . R e p l a c e f r e q u i r e d .
Pre-rinse with w a t e r to r e m o v e gritty m a t e r i a l s .
W a s h with a mild h o u s e h o l d d e t e r g e n t a n d
water.
U s e a s p o n g e or soft cloth. Rinse well with w a t e r a n d

dry with a c l e a n soft cloth or rubber s q u e e g e e .
Do not use a b r a s i v e or high alkaline c l e a n e r s .
Do not clean with metal b l a d e s or s c r a p e r s .
WARNING
AVOID I N J U R Y O R D E A T H
S o m e a t t a c h m e n t a p p l i c a t i o n s c a n c a u s e flying
d e b r i s or o b j e c t s to enter front, top or r e a r c a b
o p e n i n g s . Install the S p e c i a l A p p l i c a t i o n s Kit to
provide
added
operator
protection
in
these
applications.
warm
W-2737-0508
F i g u r e 67
B-25286A
Available for s p e c i a l applications to restrict material f r o m

e n t e r i n g c a b o p e n i n g s . Kit includes 12,70 m m (1/2 in)
thick p o l y c a r b o n a t e front door, t o p a n d rear W i n d o w s
[ F i g u r e 67].
S e e y o u r B o b c a t dealer for available s p e c i a l a p p l i c a t i o n s
kit for your m o d e l loader.
51
Machine / Attachment Setup
Hose
Guide
Installation
(Earlier
Versin)
F i g u r e 68
Install the correct h o s e guide (Item 1) [ F i g u r e 68] o n t h e

loader.
N O T E : H o s e guide styles vary between
loader
m o d e l s . H o s e g u i d e s are not i n c l u d e d with the
a t t a c h m e n t . S e e y o u r B o b c a t d e a l e r for
a v a i l a b l e h o s e g u i d e kits.
52
F i g u r e 71
O P E R A T I N G P R O C E D U R E WITH L O A D E R S (CONT'D)
Entering And Exiting T h e Loader
A WARNING
W h e n o p e r a t i n g the m a c h i n e :
K e e p the s e a t belt f a s t e n e d s n u g l y .
T h e s e a t bar m u s t be l o w e r e d .
K e e p y o u r feet o n the p e d a l c o n t r o l s or f o o t r e s t s
a n d h a n d s o n the c o n t r o l s .
W-2261-0909
Lower
Entering
the
seat
bar
and
engage
the
parking
brake
[ F i g u r e 71].
F i g u r e 69
Put t h e foot p e d i s or h a n d c o n t r o l s n neutral p o s i t i o n .
N O T E : K e e p your h a n d s on the steering levers and
y o u r feet o n the foot p e d i s (or
footrests)
w h i l e o p e r a t i n g the l o a d e r .
S e e t h e loader's O p e r a t i o n & M a i n t e n a n c e M a n u a l a n d
Operator's
Handbook
for
detailed
information
on
o p e r a t i n g t h e loader.
Exiting
L o w e r t h e lift a r m s a n d put t h e a t t a c h m e n t fat on t h e
P-34036
ground.
U s e the b r e a k e r s t e p s , g r a b h a n d l e s (on c a b ) a n d t h e
Stop the engine and engage the parking brake.
safety t r e a d s (on t o p of the l o a d e r lift a r m s a n d f r a m e ) to

Lift t h e s e a t bar a n d m a k e s u r e t h e lift a n d tilt f u n c t i o n s
e n t e r a n d exit t h e loader [ F i g u r e 69].
are d e a c t i v a t e d .
F i g u r e 70
R e m o v e t h e key.
Exit the loader.
A WARNING
B e f o r e y o u l e a v e the o p e r a t o r ' s p o s i t i o n :
L o w e r the lift a r m s , put the a t t a c h m e n t fat o n the

ground.
S t o p the e n g i n e a n d e n g a g e the p a r k i n g b r a k e .
Move all p e d i s , h a n d l e s , j o y s t i c k s , a n d
controls
until
they
are
LOCKED
or
in
other
the
N E U T R A L position.
Enter t h e loader. Fasten t h e s e a t belt a n d adjust t so t h e
SEE
buckle is c e n t e r e d b e t w e e n y o u r hips [ F i g u r e 70].
T H E MACHINE O P E R A T I O N &
MAINTENANCE
MANUAL F O R M O R E INFORMATION.
W-2722-0208
53
F i g u r e 73
Installation
Hand
Lever
Bob-Tach
NOTE: The
attachment
mounting
frame
for
the
a t t a c h m e n t h a s a top f l a n g e that is d e s i g n e d
to r e c e i v e the top e d g e of the B o b - T a c h a n d
the lower part of the f r a m e
is d e s i g n e d to
r e c e i v e the B o b - T a c h w e d g e s .
A WARNING
B-23271
W a r n i n g s o n the m a c h i n e a n d in the m a n u a l s a r e for

your
safety.
F a i l u r e to
obey
warnings can
L o w e r the lift a r m s a n d tilt t h e Bob-Tach f o r w a r d .
cause
s e r i o u s injury or d e a t h .
W-2744-0608
Drive t h e l o a d e r slowly f o r w a r d until t h e t o p e d g e of the

Bob-Tach
A l w a y s inspect the loader's B o b - T a c h a n d t h e a t t a c h m e n t

mounting
frame
Operation
&
before
installation.
Maintenance
See
Manual.
the
loader's
(See
DAILY
is c o m p l e t e l y
under
the top flange
of
the
a t t a c h m e n t m o u n t i n g f r a m e [ F i g u r e 73].
N O T E : B e s u r e the B o b - T a c h l e v e r s d o not hit the
attachment.
I N S P E C T I O N on Page 47.)
F i g u r e 74
F i g u r e 72
Pul t h e Bob-Tach levers up until t h e y are fully
raised
( w e d g e s fully raised) [ F i g u r e 72].

Tilt t h e B o b - T a c h b a c k w a r d until the a t t a c h m e n t is slightly
Enter t h e loader. ( S e e E n t e r i n g A n d Exiting T h e L o a d e r
off
on Page 53.)
a t t a c h m e n t m o u n t i n g f r a m e to fit up a g a i n s t t h e front of
the
ground
[Figure
74].
This
will
cause
the
the Bob-Tach.
Start
the
engine,
press
the
PRESS
TO
OPERATE
L O A D E R button a n d relase t h e p a r k i n g brake.
N O T E : W h e n l e a v i n g the o p e r a t o r ' s s e a t to install a n

attachment,
tilt
the
attachment
until
it
is
s l i g h t l y off the g r o u n d .
S t o p t h e e n g i n e a n d exit the loader. ( S e e E n t e r i n g A n d
Exiting T h e L o a d e r on Page 53.)
54
F i g u r e 76
Installation ( C o n t ' d )
Hand Lever
Bob-Tach
(Cont'd)
WARNING
B e f o r e y o u l e a v e the o p e r a t o r ' s s e a t :
L o w e r the lift a r m s a n d put the a t t a c h m e n t fat on

the g r o u n d .
Frame Contact Points

P-94955
S t o p the e n g i n e .
E n g a g e the p a r k i n g b r a k e .
R a i s e the s e a t bar.
M o v e all c o n t r o l s to the N E U T R A L / L O C K E D
p o s i t i o n to m a k e s u r e the lift, tilt a n d t r a c t i o n
drive f u n c t i o n s a r e d e a c t i v a t e d .
B o t h levers m u s t c o n t a c t the f r a m e as s h o w n
locked [ F i g u r e 76].
when
If both levers do not e n g a g e in t h e locked position, s e e

your B o b c a t d e a l e r for m a i n t e n a n c e .
T h e seat bar s y s t e m must deactivate t h e s e functions

w h e n the s e a t bar is up. S e e y o u r B o b c a t d e a l e r for
s e r v i c e if c o n t r o l s do not d e a c t i v a t e .
W-2463-1110
WARNING
T h e B o b - T a c h w e d g e s m u s t e x t e n d t h r o u g h the h o l e s
in the a t t a c h m e n t m o u n t i n g f r a m e . L e v e r s m u s t b e
fully d o w n a n d l o c k e d . F a i l u r e to s e c u r e w e d g e s c a n
allow a t t a c h m e n t to c o m e off.
F i g u r e 75
W-2715-0208
Figure 77
P u s h d o w n o n the Bob-Tach levers until they a r e fully

e n g a g e d in the locked position [ F i g u r e 75] ( w e d g e s fully
e x t e n d e d t h r o u g h the a t t a c h m e n t m o u n t i n g f r a m e h o l e s ) .
P-79780
a t t a c h m e n t to the B o b - T a c h [ F i g u r e 77].
the
the
C o n n e c t auxiliary hydraulic h o s e s . ( S e e Hydraulic Q u i c k

C o u p l e r s o n P a g e 65.)
55
Figure 78
Installation (Cont'd)
Power
Bob-Tach
A WARNING
your
safety.
F a i l u r e to
obey
warnings
can
cause
s e r i o u s injury o r d e a t h .
W-2744-0608
B-15993A
T h i s loader m a y be e q u i p p e d w i t h a Power B o b - T a c h .
Figure 79
on Page 53.)
Start
the
engine,
press
the
PRESS
TO
OPERATE
L O A D E R b u t t o n a n d relase the p a r k i n g b r a k e .
Vf
^
\'
/
;*i-1
JO
a a E S J M J ^ C riBx
vM
n*
-1E
r !f
n iiv-u
i]n
P u s h a n d hold t h e B O B - T A C H " W E D G E S
(Item
1) [ F i g u r e 78]
-\
P-41500
UP" switch
until t h e levers a r e fully
raised
( w e d g e s fully raised) [ F i g u r e 7 9 ] .
56
F i g u r e 82
Power
Bob-Tach
(Cont'd)
F i g u r e 80
B-15993A
NOTE: The Power Bob-Tach system has continuous

p r e s s u r i z e d h y d r a u l i c oil to k e e p the w e d g e s
in
the
engaged
position
and
prevent
attachment
disengagement. Because
the
w e d g e s c a n s l o w l y lower, the o p e r a t o r m a y
n e e d to r e a c t v a t e the s w i t c h ( B O B - T A C H
" W E D G E S U P " ) to be s u r e both w e d g e s a r e
fully r a i s e d before i n s t a l l i n g the a t t a c h m e n t .
B-23271
L o w e r the lift a r m s a n d tilt the Bob-Tach slightly f o r w a r d .

Drive the l o a d e r slowly f o r w a r d until the top e d g e of the
Bob-Tach is c o m p l e t e l y u n d e r t h e t o p f l a n g e of the
a t t a c h m e n t m o u n t i n g f r a m e [ F i g u r e 80].
P u s h a n d hold the B O B - T A C H " W E D G E S U P " switch

(Item 1) [ F i g u r e 82] until the levers are fully raised
( w e d g e s fully raised).
N O T E : B e s u r e the B o b - T a c h l e v e r s d o not hit the

attachment.
F i g u r e 83
F i g u r e 81
P u s h a n d hpjd the B O B - T A C H " W E D G E S D O W N " switch

(Item 2) [ F i g u r e 82] until the levers are fully e n g a g e d in
the locked position [ F i g u r e 83] ( w e d g e s fully e x t e n d e d
t h r o u g h the a t t a c h m e n t m o u n t i n g f r a m e h o l e s ) .
B-23272
L o w e r the lift a r m s a n d tilt the Bob-Tach f o r w a r d slightly.

Tilt the B o b - T a c h b a c k w a r d until the a t t a c h m e n t is slightly
off the g r o u n d [ F i g u r e 81]. This will c a u s e the
a t t a c h m e n t m o u n t i n g f r a m e to fit up a g a i n s t the front of
the B o b - T a c h .
57
i
Power
Bob-Tach
(Cont'd)
WARNING
in the a t t a c h m e n t m o u n t i n g f r a m e . L e v e r s m u s t b e
a l l o w a t t a c h m e n t to c o m e off.
F i g u r e 84
W-2715-0208
F i g u r e 85

P-94955
Both levers m u s t contact t h e f r a m e as s h o w n
when
locked [ F i g u r e 84].
If both levers do not e n g a g e in the locked position, s e e
your B o b c a t dealer for m a i n t e n a n c e .
P-79780
a t t a c h m e n t to the Bob-Tach [ F i g u r e 85].
the
the
L o w e r t h e lift a r m s a n d put the a t t a c h m e n t fat o n t h e

ground.
58
Bob-Tach
F i g u r e 86
Power
Bob-Tach
/X-Change
Mounting
Frame
(Pin-On)
(Cont'd)
S t o p t h e e n g i n e a n d exit t h e loader. ( S e e E n t e r i n g A n d
Exiting T h e L o a d e r o n P a g e 53.)
A WARNING
AVOID INJURY O R D E A T H
L o w e r the lift a r m s a n d put the a t t a c h m e n t fat o n

the g r o u n d .
Move all c o n t r o l s to the
Install t h e b r e a k e r m o u n t (Item 1) [ F i g u r e 86] on t h e

NEUTRAL /
LOCKED
p o s i t i o n to m a k e s u r e the lift, tilt a n d
loader.
traction
drive f u n c t i o n s a r e d e a c t i v a t e d .
Place t h e b r e a k e r o n a block (Item 2) [ F i g u r e 86].
T h e s e a t bar s y s t e m m u s t d e a c t i v a t e t h e s e f u n c t i o n s
Tilt the Bob-Tach f o r w a r d .
w h e n the s e a t b a r i s u p . S e e y o u r B o b c a t d e a l e r for
s e r v i c e if c o n t r o l s d o not d e a c t i v a t e .
Drive t h e loader f o r w a r d until t h e b r e a k e r m o u n t f r a m e

W-2463-1110
e n g a g e s the b r e a k e r [ F i g u r e 86].
F i g u r e 87
C o n n e c t auxiliary hydraulic h o s e s . ( S e e Hydraulic Q u i c k

C o u p l e r s on P a g e 65.)
V
V
P-88686
Tilt the Bob-Tach b a c k w a r d until t h e b r e a k e r is slightly off

t h e g r o u n d [ F i g u r e 87].
S t o p t h e e n g i n e a n d exit the loader. ( S e e E n t e r i n g A n d
59
Bob-Tach
/X-Change
Mounting
Frame
(Pin-On)
(Cont'd)
F i g u r e 88
Drive the pin (Item 1) [ F i g u r e 89] t h r o u g h the b r e a k e r

m o u n t and X - C h a n g e .
F i g u r e 90
P-49705
Inspect the pin (Item 1) [ F i g u r e 88] for w e a r or d a m a g e .

R e p l a c e the pin as n e e d e d .
A p p l y a light coat of g r e a s e to the e n d s of the pin (Item 2)
[ F i g u r e 88].
Install the retainer pin (Item 1) [ F i g u r e 90].
60
Bob-Tach
Figure 92
Bob-Tach/X-Change
Mounting
Frame
(Pin-On)
/X-Change
Mounting
Frame
(Bolt-On)
(Cont'd)
F i g u r e 91
Install the b r e a k e r m o u n t (Item 1) [ F i g u r e 9 2 ] o n t h e

loader.
Place the b r e a k e r on a block (Item 2) [ F i g u r e 9 2 ] .
Relieve hydraulic p r e s s u r e . ( S e e the loader's O p e r a t i o n &
M a i n t e n a n c e M a n u a l a n d O p e r a t o r ' s H a n d b o o k for
correct procedure.)
Enter the loader. ( S e e Entering A n d Exiting T h e L o a d e r

o n P a g e 53.)
R o u t e the hydraulic h o s e s t h r o u g h t h e h o s e guides (Item

1) [ F i g u r e 9 1 ] on the b r e a k e r m o u n t i n g f r a m e .
S t a r t the e n g i n e , p r e s s the P R E S S T O O P E R A T E
L O A D E R button a n d relase the p a r k i n g brake.
C o n n e c t the hose c o u p l e r s to the loader quick c o u p l e r s .

( S e e Hydraulic Q u i c k C o u p l e r s o n P a g e 65.)

Drive the loader f o r w a r d until t h e b r e a k e r m o u n t f r a m e
e n g a g e s the b r e a k e r [ F i g u r e 9 2 ] .
Turn the hoses so they are not t w i s t e d or k i n k e d .

T h e h o s e s s h o u l d route
g u i d e s to the breaker.
smoothly
through
the
hose
T h e h o s e s must not c o n t a c t t h e tires or tracks.
61
F i g u r e 95
Bob-Tach
/X-Change
Mounting
Frame
(Bolt-On)
(Cont'd)
F i g u r e 93
Install the bolts (Item 1) [ F i g u r e 95].

Tighten the bolts to 170 - 190 N v n ( 1 2 5 - 140 ft-lb)
torque. Re t o r q u e the bolts after every eight h o u r s of
operation.
P-88686
Tilt the Bob-Tach b a c k w a r d until t h e b r e a k e r is slightly off
N O T E : Do not o v e r t o r q u e the b o l t s (Item 1) [ F i g u r e

9 5 ] . O v e r t o r q u i n g m a y c a u s e bolt or t h r e a d
d a m a g e or c o u l d r e s u l t in the b o l t s b r e a k i n g
during operation.
the g r o u n d [ F i g u r e 93].
S t o p the e n g i n e a n d exit the loader. ( S e e E n t e r i n g A n d
F i g u r e 94
Install t h e pate (Item 1) [ F i g u r e 94].
62
Hose
Routing
(Earlier
Versin)
F i g u r e 96
R o u t e h o s e s t h r o u g h h o s e guide (Item 1) [ F i g u r e 9 6 ]
a n d c o n n e c t quick c o u p l e r s to the loader. ( S e e For First
T i m e Installation on P a g e 64.)
N O T E : Hose guide styles vary between
loader
m o d e l s . H o s e g u i d e s are not i n c l u d e d with t h e
a t t a c h m e n t . S e e y o u r B o b c a t d e a l e r for
a v a i l a b l e h o s e g u i d e kits.
63
R o t a t e the a t t a c h m e n t hydraulic h o s e s a s n e e d e d so t h e
h o s e s are not t w i s t e d or c o n t a c t i n g any m o v i n g p a r t s of

t h e loader or a t t a c h m e n t .
For First
With
Time
Installation
the
twist(s)
removed
from
the
hydraulic
hoses,
t i g h t e n the a t t a c h m e n t quick c o u p l e r c o n n e c t i o n s w h i l e
New a t t a c h m e n t s a n d n e w l o a d e r s are f a c t o r y e q u i p p e d
t h e c o u p l e r s are still c o n n e c t e d to t h e loader. T h i s will
with
h e l p hold t h e hydraulic h o s e s in position w h i l e t i g h t e n i n g .
flush
equipped
face
with
couplers.
poppet
If
style
installing
an
attachment
couplers, the
attachment
c o u p l e r s will h a v e to be c h a n g e d to m a t c h t h e loader.
T i g h t e n the quick c o u p l e r s c o n n e c t i o n s to 63 Nm (46 ft-
S e e your B o b c a t d e a l e r for p a r t s i n f o r m a t i o n .
lb) t o r q u e before s t a r t i n g the loader.

Enter t h e loader. (See E n t e r i n g A n d Exiting T h e L o a d e r
o n Page 53.)
IMPORTANT
Start
the
engine,
press
the
PRESS
TO
OPERATE
L O A D E R button a n d r e l a s e t h e p a r k i n g b r a k e .
Thoroughly
clean
the
quick
couplers
before
m a k i n g c o n n e c t i o n s . Dirt c a n q u i c k l y d a m a g e the
E n g a g e auxiliary hydraulics. (See the loader's O p e r a t i o n
system.
&
C o n t a i n a n d d i s p o s e of a n y oil l e a k a g e in
Maintenance
Manual and Operator's
Handbook
for
correct procedure.)
an
environmentally safe manner.

1-2278-0608
A WARNING
W i t h the loader e n g i n e off a n d u s i n g t h e h o s e g u i d e s (if

e q u i p p e d ) , route t h e a t t a c h m e n t hydraulic h o s e s to t h e
loader. C o n n e c t t h e a t t a c h m e n t hydraulic quick c o u p l e r s
to the loader c o u p l e r s . ( S e e Hydraulic Q u i c k C o u p l e r s o n
D i e s e l fuel or
Page 65.)
p e n t r a t e s k i n or e y e s , c a u s i n g s e r i o u s
h y d r a u l i c fluid u n d e r
pressure
injury
can
or
d e a t h . F l u i d l e a k s u n d e r p r e s s u r e m a y not be v i s i b l e .
Check
that
the
attachment
hydraulic
hoses
are
not
U s e a p i e c e of c a r d b o a r d or w o o d to find l e a k s . Do
t w i s t e d or c o n t a c t i n g any m o v i n g p a r t s of t h e l o a d e r or
not u s e y o u r b a r e h a n d . W e a r s a f e t y g o g g l e s . If fluid
attachment.
e n t e r s s k i n or e y e s , get i m m e d i a t e m e d i c a l attention
f r o m a p h y s i c i a n familiar with t h i s injury.
N O T E : It
may
be
necessary
to
loosen
the
quick
W-2072-0807
c o u p l e r s o n the a t t a c h m e n t h y d r a u l i c h o s e s
to r e m o v e a n y t w i s t s in the h o s e s .
Check
the
attachment
hydraulic
quick
coupler
c o n n e c t i o n s for leaks.
A WARNING
AVOID INJURY O R D E A T H
W e a r s a f e t y g l a s s e s to p r e v e n t e y e injury w h e n a n y
of the f o l l o w i n g c o n d i t i o n s e x i s t :
When fluids are under p r e s s u r e .
F l y i n g d e b r i s o r l o s e material i s p r e s e n t .
Engine is running.
Tools are being u s e d .

W-2019-0907
L o o s e n the q u i c k c o u p l e r c o n n e c t i o n s o n t h e a t t a c h m e n t
hydraulic h o s e s w h i l e c o n n e c t e d to the loader. D o not
r e m o v e the quick c o u p l e r s .
64
F i g u r e 98
OPERATING PROCEDURE WITH LOADERS (CONT'D)
LATER MODELS
IMPORTANT
Thoroughly
clean
the
quick
couplers
before
m a k i n g c o n n e c t i o n s . Dirt can q u i c k l y d a m a g e the

system.
Contain
and dispose
of any
oil
leakage
in
an

1-2278-0608
N e w a t t a c h m e n t s a n d n e w loaders are factory e q u i p p e d

with
flush
equipped
face
with
couplers.
poppet
If
style
an
attachment
couplers, the
installing
attachment
A WARNING
c o u p l e r s will have to be c h a n g e d to m a t c h t h e loader.

S e e y o u r B o b c a t d e a l e r for p a r t s i n f o r m a t i o n .
NOTE: Make
sure
the
quick
couplers
are
e n g a g e d . If t h e q u i c k c o u p l e r s d o n o t
fully
AVOID BURNS
fully
Hydraulic
engage, check to see that the couplers are the
fluid, tubes, fittings and
quick
couplers
can get hot w h e n r u n n i n g machine and attachments.
same size and type.
Be careful w h e n c o n n e c t i n g and d i s c o n n e c t i n g quick

couplers.
W-2220-0396
F i g u r e 97
EARLIER MODELS
To
Connect:
R e m o v e any dirt or d e b r i s f r o m t h e s u r f a c e of both t h e

male and female couplers, and from the outside diameter
of the
male
coupler.
Visually c h e c k t h e c o u p l e r s
for
c o r r o d i n g , c r a c k i n g , d a m a g e , or e x c e s s i v e wear. If any of
t h e s e c o n d i t i o n s exist, t h e coupler(s) m u s t be r e p l a c e d
[ F i g u r e 9 7 ] or [ F i g u r e 9 8 ] .
Install t h e m a l e c o u p l e r
into t h e f e m a l e coupler.
Full
c o n n e c t i o n is m a d e w h e n t h e ball relase sleeve slides

f o r w a r d on t h e f e m a l e c o u p l e r [ F i g u r e 9 7 ] or [ F i g u r e 9 8 ] .
NOTE: Check that the attachment hydraulic
are
not
twisted
or
contacting
any
hoses
moving
p a r t s of t h e loader or a t t a c h m e n t . (See For

First T i m e I n s t a l l a t i o n o n Page 64.) f o r p r o p e r
adjustment.
To
Disconnect:
Relieve hydraulic p r e s s u r e . (See the loader's O p e r a t i o n &

Maintenance
Manual
and
Operator's
Handbook
for
correct p r o c e d u r e . )
P u s h t h e c o u p l e r s together, retract the sleeve o n t h e
f e m a l e c o u p l e r until t h e c o u p l e r s d i s c o n n e c t .
65
F i g u r e 100
Electric Auxiliary Controls
Control Functions
Standard and A C S
S J C and SCPA
Enter the loader. (See Entering A n d Exiting T h e L o a d e r

on Page 53.)
Start the engine.
E n g a g e auxiliary hydraulics. (See the loader's O p e r a t i o n
& M a i n t e n a n c e M a n u a l and Operator's H a n d b o o k for
correct procedure.)
N O T E : T h e auxiliary h y d r a u l i c s m u s t be
prior to a t t a c h m e n t o p e r a t i o n .
activated
F i g u r e 99
Manual Auxiliary Controls
4 6 3 , 553 & S 7 0
Continuous
Flow
JES
Press the front button (Item 1) [ F i g u r e 100] on the right
s t e e r i n g lever o n c e for c o n t i n u o u s flow to the front
auxiliary quick c o u p l e r s (hydraulic b r e a k e r starts).
P u s h the button (Item 1) [ F i g u r e 100] a s e c o n d t i m e to
d i s e n g a g e c o n t i n u o u s flow (detent) (hydraulic b r e a k e r
stops).
N O T E : S e e the l o a d e r ' s O p e r a t i o n & M a i n t e n a n c e
M a n u a l for m o r e information o n o p e r a t i o n of
the A u x i l i a r y H y d r a u l i c S y s t e m for y o u r m o d e l
loader.
To start the breaker, m o v e the right steering lever (Item 1)

or the right steering lever handle (Item 2) [ F i g u r e 99] to
the right.
For c o n t i n u o u s hydraulic flow, m o v e the right s t e e r i n g
lever (Item 1) or right steering h a n d l e (Item 2) [ F i g u r e 99]
fully to the right.
To stop the breaker, m o v e the right steering lever (Item 1)
or the right steering lever h a n d l e (Item 2) [ F i g u r e 99] to
the c e n t e r position.
N O T E : R e m o v e the auxiliary c o n t r o l l o c k o u t bolt a n d
nut (Item 3) [ F i g u r e 99] ( S 1 0 0 a n d T 1 1 0 ) b e f o r e
u s i n g the a u x i l i a r y c o n t r o l for the first time.
66
F i g u r e 101
Vertical Operating Position
O p e r a t i o n With T h e L o a d e r
N O T E : S p e c i a l A p p l i c a t i o n K i t s a r e a v a i l a b l e for the
loaders.
Special
Application
Kits
must
be
u s e d in a p p l i c a t i o n s w h e r e falling d e b r i s i s
present.
See
your
Bobcat
dealer
for
availability.
A WARNING
Operator
and
bystanders must
wear
P-88721
goggles,
h a r d hat a n d n o i s e p r o t e c t i o n w h e n the b r e a k e r is
in o p e r a t i o n .
W h e n o p e r a t i n g in t h e vertical position [ F i g u r e 101], o n
D O N O T d e m o l i s h o v e r h e a d m a t e r i a l s or c e i l i n g s .
Keep
all
bystanders
(20
ft)
away
fat m a t e r i a l , keep t h e tool vertical or c u r l e d b a c k a s m a l l
from
a m o u n t to direct t h e i m p a c t forc d o w n w a r d a n d slightly
equipment when operating.
t o w a r d t h e loader.
W-2627-0910
F i g u r e 102
For t h e first t i m e use o n a rebuilt breaker, use low e n g i n e
rpm
and
feather
the
hydraulics
to
fill
the
Horizontal Operating Position
internal
p a s s a g e s of t h e b r e a k e r with hydraulic oil. If t h e b r e a k e r

is u s e d w i t h o u t first f l o o d i n g t h e hydraulic
passages,
internal d a m a g e m a y result.
In c o l d w e a t h e r c o n d i t i o n s , w a r m t h e loader
fluid
to
operating
temperature
before
hydraulic
operating
the
breaker.
P-88720
W h e n o p e r a t i n g in t h e horizontal position [ F i g u r e 102],

w o r k near the e d g e .
67
U s e the following p r o c e d u r e s as a g u i d e w h e n o p e r a t i n g
the breaker:
O p e r a t i o n With T h e L o a d e r ( C o n t ' d )
N O T E : With e x p e r i e n c e , the
Tips /
Recommendations
A WARNING
Operator
and
bystanders
must
wear
goggles,
Keep
all
bystanders
become
(20
ft)
B r e a k off s m a l l p i e c e s to p r e v e n t d a m a g e to t h e
away
K e e p the tool p e r p e n d i c u l a r to t h e w o r k s u r f a c e .
A p p l y p e n e t r a t i n g f o r c by raising t h e front of t h e
loader slightly off the g r o u n d .
h a r d hat a n d n o i s e p r o t e c t i o n w h e n the b r e a k e r i s
will
e q u i p m e n t f r o m falling m a t e r i a l .
operator
m o r e effective at b r e a k i n g .
from
equipment w h e n operating.
A p p l y p e n e t r a t i n g f o r c for no m o r e t h a n 15 s e c o n d s .
M o v e the tool to a different location w h e n e v e r t h e tool
p e n e t r a t e s but d o e s not c r a c k t h e m a t e r i a l .
W-2627-0910
Strike the material s e v e r a l p l a c e s a l o n g a line w h e r e

y o u w a n t it to break.
IMPORTANT
A v o i d B l a n k (No
D e e p tool penetration is not n e c e s s a r y , 152 - 2 5 4 m m

( 6 - 1 0 in) is usually e n o u g h to b r e a k t h e m a t e r i a l .
L o a d ) Firing. Disengage auxiliary
h y d r a u l i c s w h e n b r e a k e r is not in u s e .
C o n c r e t e reinforced with rebar will hold t o g e t h e r w h e n

c o n c r e t e is b r o k e n . U s e a chisel point tool to cut the
I-2205-0800
rebar.
E x c e s s i v e s i d e w a y s f o r c c a n c a u s e tool b i n d i n g ,
poor b r e a k i n g a n d w e a r of the tool s h a n k , c y l i n d e r s
and breaker attachment.
IMPORTANT
Do not u s e the b r e a k e r bit a s a pry bar to

broken
material.
Excess
prying
forc
can
A l w a y s direct the forc t o w a r d t h e point of t h e tool in

c o n t a c t with the material.
move
cause
d a m a g e to the b r e a k e r or m a c h i n e .
I-2074-0409
68
F i g u r e 103
Removal
Hand
Lever
Bob-Tach
L o w e r the lift a r m s a n d put the a t t a c h m e n t fat o n the

ground.
Lower
or
cise
the
hydraulic
equipment
(if
equipped).
N O T E : In
muddy
conditions
or
to
prevent
the
a t t a c h m e n t f r o m f r e e z i n g to the g r o u n d , put
the a t t a c h m e n t o n p l a n k s or b l o c k s b e f o r e
r e m o v i n g the a t t a c h m e n t f r o m the l o a d e r .
S t o p t h e e n g i n e a n d relase auxiliary hydraulic p r e s s u r e
(if
applicable).
Maintenance
(See
Manual
the
and
loader's
Operation
&
Operator's
Handbook
for
Pul the B o b - T a c h levers up [ F i g u r e 103] until they are

fully raised ( w e d g e s fully raised).
Exit the loader. (See E n t e r i n g A n d Exiting T h e L o a d e r o n
A WARNING
Page 53.)
Bob-Tach
A WARNING
levers have
spring tensin.
Hold
tightly a n d r e l a s e s l o w l y . F a i l u r e to o b e y
lever
warning
c a n c a u s e injury.
W-2054-1285
o n Page 53.)
L o w e r the lift a r m s a n d put the a t t a c h m e n t fat on

the g r o u n d .
Start
L O A D E R b u t t o n a n d relase the p a r k i n g brake.
NEUTRAL /
LOCKED
the
engine,
press
the
PRESS
TO
OPERATE
F i g u r e 104
traction
drive f u n c t i o n s are deactivated.

T h e s e a t bar s y s t e m m u s t d e a c t i v a t e t h e s e f u n c t i o n s
w h e n the s e a t bar is u p . S e e y o u r B o b c a t d e a l e r for
W-2463-1110
D i s c o n n e c t auxiliary hydraulic h o s e s (if a p p l i c a b l e ) . (See

Hydraulic Q u i c k C o u p l e r s on Page 65.)
P-41504A
Tilt the B o b - T a c h f o r w a r d a n d drive the loader b a c k w a r d ,

away f r o m t h e a t t a c h m e n t [ F i g u r e 104],
69
F i g u r e 105
R e m o v a l (Cont'd)
Power
Bob-Tach
L o w e r t h e lift a r m s a n d put t h e a t t a c h m e n t fat o n t h e

ground.
Lower
or
cise
the
hydraulic
equipment
(if
equipped).
N O T E : In
muddy
conditions
or
to
prevent
the
B-15993A
the a t t a c h m e n t on p l a n k s or b l o c k s b e f o r e
r e m o v i n g the a t t a c h m e n t f r o m t h e l o a d e r .
F i g u r e 106
S t o p t h e e n g i n e a n d relase auxiliary hydraulic p r e s s u r e
(if
applicable).
Maintenance
(See
Manual
the
and
loader's
Operation
&
Operator's
Handbook
for
Exit t h e loader. ( S e e E n t e r i n g A n d Exiting T h e L o a d e r o n
P a g e 53.)
A WARNING
P u s h a n d hpjd t h e B O B - T A C H " W E D G E S U P " s w i t c h
(Item
[ F i g u r e 106] a r e fully r a i s e d ( w e d g e s fully raised).
L o w e r the lift a r m s a n d put the a t t a c h m e n t fat o n
1)
[Figure
105]
(Front
Panel)
until t h e
levers
the g r o u n d .
F i g u r e 107
NEUTRAL /
LOCKED
traction
drive functions are deactivated.

T h e s e a t bar s y s t e m must deactivate t h e s e functions
w h e n t h e s e a t bar i s up. S e e y o u r B o b c a t d e a l e r for
W-2463-1110
D i s c o n n e c t auxiliary hydraulic h o s e s (if a p p l i c a b l e ) . (See
P-41504A
H y d r a u l i c Quick C o u p l e r s on Page 65.)

Tilt t h e B o b - T a c h f o r w a r d a n d drive t h e loader b a c k w a r d ,
E n t e r t h e loader. ( S e e E n t e r i n g A n d Exiting T h e L o a d e r
a w a y f r o m t h e a t t a c h m e n t [ F i g u r e 107].
o n P a g e 53.)
Start
the
engine,
press
the
PRESS
TO
NOTE: The Power Bob-Tach system has continuous
OPERATE
p r e s s u r i z e d h y d r a u l i c oil to k e e p the w e d g e s
L O A D E R button a n d relase the p a r k i n g b r a k e .
in
the
engaged
attachment
position
and
prevent
Because
the
w e d g e s c a n s l o w l y lower, the o p e r a t o r
may
need
to
disengagement.
reactvate
"WEDGES
UP")
the
switch ( B O B - T A C H
when
removing
an
a t t a c h m e n t to be s u r e both w e d g e s a r e fully
raised.
70
F i g u r e 109

Removal (Cont'd)
Bob-Tach
/X-Change
Mounting
Frame
(Pin-On)
Park the loader o n a fat a n d level surface,

L o w e r the b r e a k e r fully to the g r o u n d .
Stop the e n g i n e .
M a i n t e n a n c e M a n u a l a n d Operator's H a n d b o o k for
Exit the loader. ( S e e E n t e r i n g A n d Exiting The L o a d e r on
Page 53.)
Disconnect
Drive the pin (Item 1 ) [ F i g u r e 1 0 9 ] out of the b r e a k e r a n d

auxiliary
hydraulic
hoses.
(See
X-Change Mount.
Hydraulic
Q u i c k C o u p l e r s o n P a g e 65.)
Enter the loader. ( S e e E n t e r i n g A n d Exiting T h e L o a d e r

o n Page 53.)
F i g u r e 108
Start the e n g i n e .
F i g u r e 110
R e m o v e the retainer pin (Item 1) [ F i g u r e 108].

P-88687
Tilt the Bob-Tach f o r w a r d while b a c k i n g the loader a w a y

f r o m the b r e a k e r [ F i g u r e 1 1 0 ] .
N O T E : In m u d d y c o n d i t i o n s o r t o p r e v e n t
the
attachment from freezing to the ground, put
the attachment o n planks or b l o c k s before
r e m o v i n g the a t t a c h m e n t f r o m the loader.
71
F i g u r e 112

Removal (Cont'd)
Bob-Tach
/X-Change
Mounting
Frame
(Bolt-On)
Park the loader o n a fat a n d level surace.

L o w e r the b r e a k e r fully to the g r o u n d .
Maintenance
Manual
and
Operator's
Handbook
for
Exit the loader. ( S e e E n t e r i n g A n d Exiting T h e L o a d e r o n
Page 53.)
Disconnect
R e m o v e the pate (Item 1) [ F i g u r e 1 1 2 ] .

auxiliary
hydraulic
hoses.
(See
Hydraulic
Quick C o u p l e r s o n P a g e 65.)
o n P a g e 53.)
F i g u r e 111
S t a r t the e n g i n e .
F i g u r e 113
R e m o v e the bolts (Item 1) [ F i g u r e 1 1 1 ] .
P-88687
Tilt t h e Bob-Tach f o r w a r d w h i l e b a c k i n g t h e loader away

f r o m the b r e a k e r [ F i g u r e 1 1 3 ] .
N O T E : In m u d d y c o n d i t i o n s o r t o p r e v e n t t h e
attachment f r o m freezing to the g r o u n d , put
the attachment on planks or b l o c k s before
r e m o v i n g the attachment f r o m the loader.
72
A WARNING
Approved Excavator Models And Requirements

F i g u r e 114
280
316
322
680
880
980
1180
323
325
328
W-2662-0108
329
331
331E
334
335
337
341
418
425
X
X
X
430
X
X
435
X
X
442
E26
X
X
E32
E35
E42
E45
E50
E55
*x
E60
Never use a t t a c h m e n t s or b u c k e t s w h i c h are not

b u c k e t s for safe l o a d s of specified d e n s i t i e s are
approved for each m o d e l . Unapproved attachments
and buckets can cause injury or death.
HB SERIES BREAKER
EXCAVATOR
MODEL
*x
E63
E80
E85
X = Approved
T h e chart [ F i g u r e 1 1 4 ] s h o w s the hydraulic b r e a k e r
m o d e l s a p p r o v e d for use with e a c h e x c a v a t o r m o d e l .
W a r r a n t y o n t h i s a t t a c h m e n t is v o i d if u s e d o n a n o n a p p r o v e d carrier. See y o u r B o b c a t dealer for a
c u r r e n t l i s t of a p p r o v e d c a r r i e r s .
N O T E : * W h e n u s i n g t h e HB880 or H B 9 8 0 b r e a k e r s o n
E60 e x c a v a t o r ( S / N A G S Z 1 1 3 2 0 & B e l o w ) , t h e
breaker m u s t be e q u i p p e d w i t h a diverter
v a l v e kit. See y o u r B o b c a t d e a l e r for available
kits.
73
NOTE: Special Application Kits are available for

e x c a v a t o r s . S p e c i a l A p p l i c a t i o n K i t s m u s t be
u s e d in a p p l i c a t i o n s w h e r e f a l l i n g d e b r i s is
present.
See
your
Bobcat
dealer
for
availability.

(CONT'D)
Approved Excavator Models A n d Requirements
(Cont'd)
N O T E : M a k e s u r e t h e d i r e c t t o t a n k v a l v e (if
e q u i p p e d ) o n t h e e x c a v a t o r is in t h e p r o p e r
p o s i t i o n for breaker o p e r a t i o n . (See the
excavator's Operation & Maintenance Manual
for detailed information.)
F i g u r e 115
"Hi
F i g u r e 116
E 6 0 , E 6 3 , E80 A n d E 8 5 M a c h i n e s
P-89978
T h e excavator
must
be e q u i p p e d w i t h front
auxiliary
hydraulics [ F i g u r e 1 1 5 ] or [ F i g u r e 1 1 6 ] .
P r i m a r y auxiliary m a l e c o u p l e r (Item 1) [ F i g u r e 1 1 6 ] .
P r i m a r y auxiliaries will be u s e d for b r e a k e r o p e r a t i o n .
N O T E : T h e m a l e f l u s h f a c e c o u p l e r is l o c a t e d o n t h e
right side of the a r m ( s h o w n ) [Figure 116], the
f e m a l e c o u p l e r is l o c a t e d o n t h e left s i d e of
the a r m o n E60, E63, E80 a n d E85 e x c a v a t o r s .
74

(CONT'D)
Special A p p l i c a t i o n s Kit
F i g u r e 118
Falling Object Guard S y s t e m (FOGS)
A WARNING
AVOID INJURY OR D E A T H
d e b r i s or o b j e c t s t o enter front, t o p or rear c a b
o p e n i n g s . Instad the Special A p p l i c a t i o n s Kit to
provide
added
operator
protection
in
these
applications.
W-2737-0508
F i g u r e 117
T h e S p e c i a l A p p l i c a t i o n s Kit i n c l u d e s an u p p e r a n d lower
screen guard [Figure 118].
OVERHEAD
S e e your B o b c a t d e a l e r for available s p e c i a l a p p l i c a t i o n s

kit for your m o d e l excavator.
Special A p p l i c a t i o n s Kit Inspection A n d M a i n t e n a n c e
Inspect t h e S p e c i a l A p p l i c a t i o n s Kit [ F i g u r e 1 1 8 ] a n d all
h a r d w a r e . R e p a i r or replace all d a m a g e d or m i s s i n g
parts.
For the c a n o p y or c a b to m e e t the Falling O b j e c t G u a r d

S t r u c t u r e ( F O G S ) ( I S O 1 0 2 6 2 - level 1), the excavator
m u s t have the o v e r h e a d g u a r d a n d t h e
Special
A p p l i c a t i o n s Kit installed [ F i g u r e 1 1 7 ] a n d [ F i g u r e 1 1 8 ] .
S e e your B o b c a t d e a l e r for available falling o b j e c t g u a r d
s t r u c t u r e kit for y o u r m o d e l excavator.
Falling Object Guard S y s t e m (FOGS) Inspection A n d
Maintenance
Inspect the Falling O b j e c t G u a r d S t r u c t u r e ( F O G S )
[ F i g u r e 1 1 7 ] a n d all h a r d w a r e . R e p a i r or replace all
d a m a g e d or m i s s i n g p a r t s .
75

(CONT'D)
Entering And Exiting the Excavator
A WARNING
When operating the machine:
Keep the seat belt fastened snugly.
The c o n t r o l console(s) m u s t be l o w e r e d .
Keep y o u r feet a n d a r m s inside t h e c a b .

W-2777-1208
Fasten the seat belt snugly. Adjust the seat belt s o the
belt is over t h e operator's hips [ F i g u r e 1 2 0 ] .
Entering
F i g u r e 119
F i g u r e 121
P-91927A
Use the grab h a n d l e s , tracks a n d the safety t r e a d s to

enter a n d exit the excavator [ F i g u r e 1 1 9 ] .
L o w e r the left control lever (Item 1) [ F i g u r e 1 2 1 ] c o n s o l

before starting the e n g i n e .
N O T E : M a i n t a i n t h r e e - p o i n t c o n t a c t at all t i m e s w h i l e
entering
jump.
or
exiting
the
excavator.
Do
not
76
F i g u r e 123

(CONT'D)
Entering A n d Exiting the Excavator (Cont'd)
Entering
(Cont'd)
F i g u r e 122
E 6 0 , E 6 3 , E80 A n d E85 E x c a v a t o r s
Lift up o n the lever (Item 1) [ F i g u r e 123] to relase a n d

raise the control c o n s o l .
F i g u r e 124
E60, E63, E80 A n d E85 E x c a v a t o r s
Lower the control c o n s o l [ F i g u r e 1 2 2 ] .
N O T E : T h e r e i s a c o n t r o l l o c k s w i t c h i n t h e left
consol which deactivates the
hydraulic
control levers (joysticks and traction system)
w h e n t h e c o n t r o l c o n s o l l o c k lever is r a i s e d .
T h e c o n s o l m u s t be in t h e l o c k e d d o w n
position for the hydraulic control
levers
(joysticks and traction system) to oprate.
N O T E : If t h e c o n t r o l l o c k s w i t c h d o e s n o t d e a c t i v a t e
the c o n t r o l levers w h e n the c o n s o l lock lever
is r a i s e d , s e e y o u r B o b c a t d e a l e r f o r s e r v i c e .
Exiting
Raise t h e control c o n s o l [ F i g u r e 1 2 4 ] .
Lower the w o r k e q u i p m e n t to the g r o u n d .
Exit the excavator.
Lower the blade to the g r o u n d .
S e e the excavator's O p e r a t i o n & M a i n t e n a n c e M a n u a l

a n d Operator's H a n d b o o k for detailed information o n
o p e r a t i n g the excavator.
Stop the e n g i n e a n d r e m o v e the key.
A WARNING
Before leaving the machine:
Lower the work e q u i p m e n t to the ground.

Lower the blade to the g r o u n d .
S t o p t h e e n g i n e a n d r e m o v e t h e key.
W-2196-0595
77

(CONT'D)
F i g u r e 125
Installation
Hydraulic
X-Change
N O T E : I n s t a l l a t i o n o f t h e b u c k e t is s h o w n . T h e
p r o c e d u r e is t h e s a m e f o r o t h e r a t t a c h m e n t s .
D i s c o n n e c t any hydraulic lines that are
operated by hydraulic power before r e m o v i n g
any attachments (breaker, direct drive auger,
etc.).
A WARNING
Never

use a t t a c h m e n t s or b u c k e t s w h i c h
Enter the excavator. ( S e e

Excavator on P a g e 76.)
are
not
Entering
And
Exiting
the
S w i n g the excavator a r m fully to the left [ F i g u r e 1 2 5 ] (for
approved
by
Bobcat
Company.
Buckets
and
a t t a c h m e n t s f o r s a f e l o a d s of s p e c i f i e d d e n s i t i e s a r e
a p p r o v e d for each m o d e l . U n a p p r o v e d a t t a c h m e n t s
can cause injury or death.
better o p e r a t o r visibility w h e n c o n n e c t i n g a t t a c h m e n t s ) .
F i g u r e 126
W-2052-0907
A WARNING
B o t h hydraulic p i n s m u s t be fully e x t e n d e d t h r o u g h
the attachment mounting holes and locked with both
retainer pins and clips. Failure to fully e n g a g e and
l o c k h y d r a u l i c p i n s c a n a l l o w a t t a c h m e n t t o c o m e off
a n d c a u s e s e r i o u s injury or d e a t h .
W-2507-0706
P r e s s a n d hold the X - C h a n g e switch (Item 1) [ F i g u r e

1 2 6 ] to the right to fully retract the hydraulic pins.
78
F i g u r e 129

(CONT'D)
Hydraulic
X-Change
(Cont'd)
F i g u r e 127
R a i s e the b o o m a n d e x t e n d (curl in) the bucket cylinder

until the X - C h a n g e c o n t a c t s the b a c k of t h e a t t a c h m e n t
[ F i g u r e 129].
W i t h the a r m vertical, lower the b o o m until t h e h o o k s
(Item 1) of t h e bucket e n g a g e the X - C h a n g e pins (Item 2)
a n d the pate (Item 3) [ F i g u r e 1 2 9 ] fully e n g a g e s into the
bucket c r o s s m e m b e r .
P-71986
M o v e the a r m t o w a r d the a t t a c h m e n t [ F i g u r e 1 2 7 ] .
F i g u r e 128
A WARNING
K e e p a l l b y s t a n d e r s 6 m (20 ft) a w a y f r o m e q u i p m e n t
when operating. Contact with moving parts, a trench
cave-in or flying objects can cause injury or death.
W-2119-0910
F i g u r e 130
P-71989
R a i s e the b o o m until the X - C h a n g e pins (Item 1) e n g a g e

the a t t a c h m e n t h o o k s (Item 2) [ F i g u r e 128] o n the
bucket.
P r e s s a n d hold the X - C h a n g e switch (Item 1) [ F i g u r e

1 3 0 ] to the left a n d F U L L Y E X T E N D t h e hydraulic pins.
79
F i g u r e 132

(CONT'D)
Hydraulic
X-Change
(Cont'd)
Stop the e n g i n e a n d exit the excavator. ( S e e

A n d Exiting the E x c a v a t o r o n Page 76.)
Entering
F i g u r e 131
C h e c k that both hydraulic pins (Item 1) [ F i g u r e 131] are

fully e n g a g e d to s e c u r e t h e a t t a c h m e n t .
P-71999A
Install retainer pin (Item 1) a n d clips (Item 2) [ F i g u r e

1 3 2 ] a n d [ F i g u r e 133] into e a c h hydraulic pin (both
sides).
A WARNING
B o t h hydraulic p i n s m u s t be fully e x t e n d e d t h r o u g h
the attachment mounting holes and locked with both
retainer pins and clips. Failure to fully engage and
l o c k h y d r a u l i c p i n s can a l l o w a t t a c h m e n t to c o m e off
a n d c a u s e s e r i o u s injury or d e a t h .
W-2507-0706
80
F i g u r e 135
(CONT'D)
Pin-On
X-Change
Position the b r e a k e r so the hydraulic h o s e s will be t o w a r d

the excavator during o p e r a t i o n a n d are facing up.
Enter the excavator, fasten the s e a t belt a n d start the
engine.
S e e the excavator's O p e r a t i o n & M a i n t e n a n c e M a n u a l to
correctly o p r a t e the excavator.
Fully retract the bucket cylinder.
Raise t h e b o o m a n d e x t e n d the bucket cylinder until the
X - C h a n g e c o n t a c t s t h e a t t a c h m e n t back [ F i g u r e 1 3 5 ] .
M o v e the a r m t o w a r d the b r e a k e r m o u n t i n g t r a m e .
F i g u r e 134
W i t h the a r m v e r t i c a l , lower the b o o m until the h o o k s

(Item 1) of the m o u n t i n g f r a m e d i s e n g a g e the pins (Item
2) of the X - C h a n g e a n d the pate (Item 3) [ F i g u r e 1 3 5 ]
fully e n g a g e s in the m o u n t i n g f r a m e .
A WARNING
K e e p all b y s t a n d e r s 6 m (20 ft) a w a y f r o m e q u i p m e n t
W-2119-091 o
R a i s e t h e b o o m until the pins (Item 1) [ F i g u r e
134]
Relieve
hydraulic
pressure.
(See
H a n d b o o k for correct p r o c e d u r e . )
e n g a g e the h o o k s o n the m o u n t i n g t r a m e .
Exit t h e excavator. ( S e e
E x c a v a t o r o n P a g e 76.)
81
Entering
the
and
And
excavator's
Operator's
Exiting
the
F i g u r e 138

(CONT'D)
Pin-On
X-Change
(Cont'd)
F i g u r e 136
P-61760B
Install the retainer pin (Item 1) [ F i g u r e 1 3 8 ] .

F i g u r e 139
P-49705
Inspect t h e pin (Item 1) [ F i g u r e 1 3 6 ] for w e a r or d a m a g e .

[Figure 136].
Figure 137
R o u t e the h o s e s up to the auxiliary c o u p l e r s (Item 1)

[ F i g u r e 139]. (See Hydraulic Quick Couplers on Page
95.)
NOTE: Do not route the h o s e s t h r o u g h the retainer
( I t e m 2) [ F i g u r e 1 3 9 ] o n t h e e x c a v a t o r a r m .
Relieve auxiliary hydraulic p r e s s u r e . ( S e e the excavator's
Operation & Maintenance
Manual and
Operator's
Turn the h o s e s s o they are not t w i s t e d or k i n k e d . T h e
h o s e s s h o u l d route s m o o t h l y to the breaker.
Drive t h e pin (Item 1) [ F i g u r e 1 3 7 ] t h r o u g h t h e b r e a k e r

mount and X-Change.
C h e c k for p r o p e r installation.
Lift the a t t a c h m e n t a n d fully e x t e n d a n d retract t h e bucket
cylinder.
82

(CONT'D)
F i g u r e 141
Bolt-On
X-Change
A WARNING
approved
by
Bobcat
Company.
Buckets
and
a t t a c h m e n t s for safe l o a d s of s p e c i f i e d densities are
approved for each m o d e l . Unapproved attachments
W-2052-0907
Place the b r e a k e r o n blocks.
M o v e the a r m t o w a r d the breaker. Raise t h e b o o m until

t h e pins (Item 1) e n g a g e the h o o k s (Item 2) [ F i g u r e 1 4 1 ]
o n the m o u n t .
F i g u r e 140
F i g u r e 142
P-61704
Positlon the b r e a k e r s o the hydraulic h o s e s will be t o w a r d

the e x c a v a t o r d u r i n g o p e r a t i o n a n d are facing up [ F i g u r e
140].
R a i s e the b o o m , a n d e x t e n d the bucket cylinder until the

X - C h a n g e c o n t a c t s the a t t a c h m e n t back [ F i g u r e 1 4 2 ] ,

W i t h the a r m vertical, lower the b o o m until t h e h o o k s

(Item 1) of the b r e a k e r d i s e n g a g e the pins (Item 2) of the
X - C h a n g e a n d the pate (Item 3) [ F i g u r e 1 4 2 ] fully
e n g a g e s in the m o u n t i n g f r a m e .
Entering
And
Exiting
the
S e e the excavator's O p e r a t i o n & M a i n t e n a n c e M a n u a l to

Relieve
hydraulic
pressure.
(See
Exit the excavator. ( S e e
83
Entering
the
and
And
excavator's
Operator's
Exiting
the
F i g u r e 145

(CONT'D)
Bolt-On
X-Change
(Cont'd)
F i g u r e 143
R o u t e the h o s e s up to the auxiliary c o u p l e r s (Item 1)

[ F i g u r e 1 4 5 ] . ( S e e Hydraulic Quick C o u p l e r s o n P a g e
95.)
N O T E : Do Not r o u t e t h e h o s e s t h r o u g h t h e retainer
( I t e m 2) [ F i g u r e 145] o n t h e e x c a v a t o r a r m .
H y d r a u l i c p r e s s u r e in the auxiliary hydraulic s y s t e m c a n
m a k e it difficult to c o n n e c t or d i s c o n n e c t the auxiliary
hydraulic lines f r o m the quick c o u p l e r s .
Install the pate (Item 1) [ F i g u r e 1 4 3 ] into the X - C h a n g e .

F i g u r e 144
Relieve auxiliary hydraulic p r e s s u r e . (See the excavator's

Manual and
Operator's
H a n d b o o k for correct procedure.)
Turn the h o s e s s o they a r e not t w i s t e d or k i n k e d . T h e
Lift the a t t a c h m e n t a n d fully e x t e n d a n d retract the bucket
cylinder.
Install t h e t w o bolts (Item 1) [ F i g u r e 1 4 4 ] . T i g h t e n t h e

bolts to 170 - 190 Nm (125 - 140 ft-lb) t o r q u e . Retired
the bolts after e v e r y eight h o u r s of o p e r a t i o n .
N O T E : D o N o t o v e r t o r q u e t h e b o l t s ( I t e m 1) [ F i g u r e
144]. Over t o r q u i n g m a y c a u s e bolt or t h r e a d
d a m a g e or c o u l d r e s u l t in t h e b o l t s b r e a k i n g
during operation.
84

(CONT'D)
A WARNING
X-Change

N e v e r u s e t h e X - C h a n g e p i n s o n l y t o lift t h e
attachment. The attachment can d i s e n g a g e and fall.
System
F i g u r e 146
W-2277-1297
F i g u r e 148

the excavator d u r i n g o p e r a t i o n a n d are f a c i n g u p [ F i g u r e
146].
E x c a v a t o r on Page 76.)
Entering
And
Exiting
the
R a i s e the b o o m a n d e x t e n d the bucket cylinder until the

X - C h a n g e s e a t s in the m a t i n g r e a of the m o u n t i n g f r a m e
[ F i g u r e 148].
S e e t h e excavator's O p e r a t i o n & M a i n t e n a n c e M a n u a l to
C o n t i n u to e x t e n d the bucket c y l i n d e r to raise the point

of the b r e a k e r off the g r o u n d .

W i t h the a r m v e r t i c a l , lower the b o o m to the g r o u n d until
the h o o k s of the b r e a k e r f r a m e d i s e n g a g e the pins of the
X - C h a n g e a n d the pate fully e n g a g e s in the m o u n t i n g
f r a m e (Item 1) [ F i g u r e 1 4 8 ] locking t h e b r e a k e r f r a m e to
the X-Change.
M o v e the a r m t o w a r d the b r e a k e r m o u n t i n g f r a m e .
F i g u r e 147
E x c a v a t o r o n Page 76.)
Entering
And
Exiting
the
Raise the b o o m until the pins (Item 1) e n g a g e the h o o k s

(Item 2) [ F i g u r e 1 4 7 ] o n the m o u n t i n g f r a m e .
85
Pin-On

(CONT'D)
Attachment
System
Excavators)
A WARNING
X-Change
(442
(Cont'd)
K e e p a l l b y s t a n d e r s 6 m (20 f t ) a w a y f r o m e q u i p m e n t
cave-in or f l y i n g o b j e c t s can c a u s e injury or d e a t h .
F i g u r e 149
W-2119-0910

the e x c a v a t o r d u r i n g o p e r a t i o n a n d are facing up.
Entering
And
Exiting
the
Refer to the excavator O p e r a t i o n & M a i n t e n a n c e M a n u a l

to correctly o p r a t e the excavator.
Retract the bucket cylinder s o the bucket link is up a n d
out of the way.
R o u t e the h o s e s u p to the auxiliary c o u p l e r s (Item 1)
[ F i g u r e 1 4 9 ] . ( S e e Hydraulic Q u i c k C o u p l e r s o n P a g e
A l i g n t h e b o o m into the b r e a k e r m o u n t i n g f r a m e .
95.)
T h e b o o m will be a l i g n e d with the top m o u n t i n g f r a m e pin
NOTE: Do Not route the hoses t h r o u g h the retainer
hole.
( I t e m 2) [ F i g u r e 149] o n t h e e x c a v a t o r a r m .
H y d r a u l i c p r e s s u r e in the auxiliary hydraulic s y s t e m c a n

m a k e it difficult to c o n n e c t or d i s c o n n e c t the auxiliary
hydraulic lines f r o m the quick c o u p l e r s .

E x c a v a t o r on P a g e 76.)
Relieve auxiliary hydraulic p r e s s u r e . (See the excavator's

Operation & Maintenance Manual and
Operator's
Entering
And
Exiting
the
F i g u r e 150
Turn the h o s e s s o they are not t w i s t e d or k i n k e d . T h e

Lift t h e a t t a c h m e n t a n d fully e x t e n d a n d retract t h e bucket
cylinder.
Install the pin (Item 1) [ F i g u r e 1 5 0 ] .

E n t e r the e x c a v a t o r a n d start the e n g i n e .
86
F i g u r e 153
(CONT'D)
Left H a n d S i d e O f A r m
Pin-On
Attachment
(442 Excavators)
(Cont'd)
F i g u r e 151
P-65878A
R o u t e the h o s e s (from the HB p o r t o n the b r e a k e r ) up t h e

a r m a n d c o n n e c t the auxiliary c o u p l e r (Item 1) [ F i g u r e
1 5 3 ] to t h e return to tank coupler.
P-65869
Figure 154
R i g h t H a n d S i d e Of A r m
E x t e n d the bucket cylinder until the bucket link (Item 1)

[ F i g u r e 1 5 1 ] aligns with t h e b o t t o m hole o n the b r e a k e r
frame.
Exit
the
excavator.
(See
Entering
And
Exiting
the
Excavator o n Page 76.)

Install the pin (Item 2) [ F i g u r e 1 5 1 ] into the b o t t o m hole
of the breaker m o u n t i n g f r a m e a n d t h e bucket link.
F i g u r e 152
P-65879B
R o u t e the h o s e (from the HP port o n the b r e a k e r ) up the

a r m a n d c o n n e c t to the auxiliary c o u p l e r (Item 1) [ F i g u r e
154].
O n the o p p o s i t e side of the pins, install the w a s h e r s (Item

1) a n d the retainer pins (Item 2) [ F i g u r e 1 5 2 ] .
S p r e a d the e n d s of the t w o retainer pins (Item 2) [ F i g u r e
1 5 2 ] so that they will be r e t a i n e d in the p i n .
87
F i g u r e 156

(CONT'D)
Pin-On
Attachment
E50 And E55
(316, 418, E26, E32, E35, E42,
E45,
Excavators)
NOTE: Before
installing
attachments
requiring
auxiliary h y d r a u l i c s , q u i c k c o u p l e r s m u s t be
installed o n the 316 a n d 418 excavator.
F i g u r e 155
Refer to t h e excavator's O p e r a t i o n &

m a n u a l to correctly o p r a t e the excavator.
Maintenance
Retract the bucket cylinder so the bucket link is up a n d
out of t h e way.
R a i s e the b o o m a n d position the b o o m into the b r e a k e r
mounting frame.
A l i g n the b o o m with the top m o u n t i n g f r a m e pin hole.
Install the male quick c o u p l e r (Item 1) o n the b o t t o m
auxiliary hydraulic line a n d the t m a l e quick c o u p l e r (Item
2) [ F i g u r e 155] on the t o p hydraulic line.
Exit t h e excavator. (See
A WARNING
Entering
And
Exiting
the
Exiting
the
Install the pivot pin (Item 1) [ F i g u r e 1 5 6 ] .

Enter t h e excavator. ( S e e
K e e p a l l b y s t a n d e r s 6 m (20 ft) a w a y f r o m e q u i p m e n t
Entering
And
W-2119-0910
E x t e n d the bucket cylinder until the link (Item 2) [ F i g u r e

1 5 6 ] a l i g n s with the b o t t o m hole on t h e b r e a k e r f r a m e .
Position the b r e a k e r s o the hydraulic h o s e s will b e t o w a r d

the excavator d u r i n g o p e r a t i o n a n d are facing up.
S t o p the e n g i n e a n d exit the excavator. ( S e e E n t e r i n g

A n d Exiting t h e Excavator o n Page 76.)
Install the pivot pin (Item 3) [ F i g u r e 1 5 6 ] .
88

(CONT'D)
A WARNING
Pin-On Attachment
(316, 418, E26, E32, E35, E42,
E50 And E55 Excavators)
(Cont'd)

approved
by
Bobcat
Company.
Buckets
and
a t t a c h m e n t s f o r s a f e l o a d s of s p e c i f i e d d e n s i t i e s a r e
approved for each model. Unapproved attachments
E45,
F i g u r e 157
W-2052-0907
Install the retaining clips (Item 1) [ F i g u r e 1 5 7 ] .

Figure 158
rf%J
{
l
mJ
9PL
3TB
lf
R o u t e the h o s e s up the a r m a n d c o n n e c t to the auxiliary

c o u p l e r s [ F i g u r e 1 5 8 ] . ( S e e Hydraulic Q u i c k C o u p l e r s o n
Page 95.)
89
F i g u r e 160

(CONT'D)
Pin-On
Attachment
(E60, E63, E80 And E85
Excavators)
NOTE:
R e m o v a l a n d i n s t a l l a t i o n of t h e b u c k e t i s
s h o w n . T h e p r o c e d u r e is t h e s a m e f o r o t h e r
attachments. Disconnect any hydraulic lines
that are operated by hydraulic p o w e r before
removing any attachments (breaker, direct
d r i v e auger, etc.).
F i g u r e 159
Install the a r m (Item 1) [ F i g u r e 160] into the a t t a c h m e n t .

Exit
the
excavator.
(See
Entering
And
Exiting
the
Align the a r m m o u n t i n g hole with the a t t a c h m e n t

install the pin (Item 1) [ F i g u r e 1 6 1 ] .
and

the
Excavator on P a g e 76.)
F i g u r e 161
Before installing the a t t a c h m e n t , m a k e s u r e the four Orings (Item 1) [ F i g u r e 159] are p o s i t i o n e d over the
a t t a c h m e n t b o s s (as s h o w n ) so they are not d a m a g e d
d u r i n g Installation.
Enter t h e excavator. (See
Entering
And
Exiting
the
Entering
And
Exiting
E x t e n d the bucket cylinder until the bucket link (Item 2)
aligns with the b o t t o m hole (Item 3) [ F i g u r e 1 6 1 ] o n the
breaker frame.
S t o p the e n g i n e a n d exit the excavator. (See
A n d Exiting the E x c a v a t o r o n Page 76.)
Entering
Align the bucket link m o u n t i n g hole with the a t t a c h m e n t

a n d install the pin (Item 3) [ F i g u r e 1 6 1 ] .
90

(CONT'D)
A l w a y s use a g o o d quality lithium b a s e d m u l t i p u r p o s e

g r e a s e w h e n lubricating t h e excavator. A p p l y t h e
lubricant until extra g r e a s e s h o w s .
Pin-On
Attachment
(E60, E63, E80 And E85
Manual
Spring
Loaded
Coupler
(442
Only)
NOTE:
R e m o v a l a n d i n s t a l l a t i o n of t h e b u c k e t is
s h o w n . T h e p r o c e d u r e is t h e s a m e f o r o t h e r
attachments. Disconnect any hydraulic lines
that are operated by hydraulic p o w e r before
drive auger, etc.).
Excavators)
(Cont'd)
F i g u r e 162
A WARNING
b u c k e t s for safe loads of s p e c i f i e d d e n s i t i e s are
approved for each m o d e l . U n a p p r o v e d a t t a c h m e n t s
and buckets can cause injury or death.
W-2662-0108
Install the t w o retainer bolts (Item 1) a n d j a m nuts (Item

2) [ F i g u r e 1 6 2 ] a n d tighten t h e j a m nuts.
F i g u r e 164
N O T E : T h e t w o r e t a i n i n g b o l t s ( I t e m 1) [ F i g u r e 1 6 2 ]
s h o u l d rotate after t h e t w o j a m n u t s are
installed. Install the first j a m nut until the bolt
is f i n g e r l o s e o n t h e m o u n t . Install t h e
second jam nut and tighten the second jam
nut against the first j a m nut.
F i g u r e 163
Insert the relase b a r (Item 1) into the m a n u a l s p r i n g

l o a d e d coupler. R e m o v e t h e retainer pin (Item 2 ) . Rotate
the relase bar (Item 1) u p w a r d slightly a n d r e m o v e the
lock pin (Item 3) [ F i g u r e 1 6 4 ] .
R e p o s i t i o n the four O - r i n g s (Item 1) [ F i g u r e 1 6 3 ] next to

the a r m .
Install g r e a s e in the g r e a s e fittings on the a r m a n d bucket
link pins.
91
F i g u r e 167

(CONT'D)
Manual
Spring
Loaded
Coupler
(442 Only)
(Cont'd)
F i g u r e 165
Enter the excavator, fasten the seat belt a n d start the

e n g i n e . (See E n t e r i n g A n d Exiting the E x c a v a t o r on P a g e
76.)
Position the front h o o k s (Item 1) over t h e front pin (Item
2) [ F i g u r e 1 6 7 ] of the a t t a c h m e n t .
F i g u r e 168
Using the relase bar (Item 1), rotate the locklng h o o k s

(Item 2) [ F i g u r e 1 6 5 ] u p w a r d to the unlock position.
Figure 166
I
il
E x t e n d the bucket cylinder (curl in) the c o u p l e r until the

rear pin of the a t t a c h m e n t (Item 1) is firmly s e a t e d in the
c o u p l e r (Item 2) [ F i g u r e 1 6 8 ] .
Install the lock pin (Item 1) a n d retainer pin (Item 2)

[ F i g u r e 1 6 6 ] to hold the locking h o o k s in the o p e n
position. R e m o v e t h e r e l a s e bar.
C o n t i n u to curl the c o u p l e r a n d a t t a c h m e n t until the

w e i g h t of the a t t a c h m e n t is s u p p o r t e d by the coupler.
S t o p t h e e n g i n e a n d exit the excavator. (See
A n d Exiting the Excavator o n Page 76.)
92
Entering
F i g u r e 171

(CONT'D)
Manual
Spring
Loaded
Coupler
(442 Only)
(Cont'd)
F i g u r e 169
Install the locking pin (Item 1) a n d retainer pin (Item 2)

[ F i g u r e 1 7 1 ] a n d r e m o v e the r e l a s e bar.
C h e c k for s e c u r e a t t a c h m e n t . N e v e r o p r a t e
r e t a i n e r p i n s ( I t e m 2) [ F i g u r e 1 7 1 ] i n s t a l l e d .
without
A WARNING
R e i n s e r t the relase bar (Item 1) a n d rotate the locking

h o o k s (Item 2) [ F i g u r e 1 6 9 ] u p w a r d slightly.
R e m o v e the retainer pin a n d the locking pin (Item 3)
K e e p all b y s t a n d e r s 6 m (20 ft) a w a y f r o m e q u i p m e n t

[ F i g u r e 169].
F i g u r e 170
W-2119-0910
Rotate the locking h o o k s (Item 1) d o w n w a r d , c u p p i n g

( e n g a g i n g ) the a t t a c h m e n t pin (Item 2) [ F i g u r e 1 7 0 ] .
93

(CONT'D)
Rotate the a t t a c h m e n t hydraulic h o s e s as n e e d e d so the

h o s e s are not t w i s t e d or c o n t a c t i n g any m o v i n g parts of
the excavator or a t t a c h m e n t .
For First Time
W i t h the twist(s) r e m o v e d f r o m the hydraulic h o s e s ,

t i g h t e n the a t t a c h m e n t quick c o u p l e r c o n n e c t i o n s while
the c o u p l e r s are still c o n n e c t e d to the excavator. This will
help hold the hydraulic h o s e s in position while t i g h t e n i n g .
Installation
N e w a t t a c h m e n t s a n d new excavators are factory

e q u i p p e d with flush face c o u p l e r s . If installing a n
a t t a c h m e n t e q u i p p e d with p o p p e t style c o u p l e r s , the
a t t a c h m e n t c o u p l e r s will have to be c h a n g e d to m a t c h
the excavator. S e e your B o b c a t d e a l e r for p a r t s
information.
T i g h t e n the quick c o u p l e r s c o n n e c t i o n s to 6 3 Nm (46 ftIb) t o r q u e before starting the excavator.

Enter the excavator. (See
IMPORTANT
Entering
And
E n g a g e auxiliary hydraulics. (See

Manual
the
and
Exiting
the
Thoroughly clean the quick couplers

before
excavator's
Operator's
system.
C o n t a i n a n d d i s p o s e of a n y o i l l e a k a g e
e n v i r o n m e n t a l l y safe manner.
in
an
A WARNING
1-2278-0608

Diesel fuel or hydraulic fluid under pressure can
pentrate skin or eyes, c a u s i n g serious injury or
death. Fluid leaks under p r e s s u r e may not be visible.
U s e a p i e c e of c a r d b o a r d o r w o o d t o f i n d l e a k s . D o
n o t u s e y o u r b a r e h a n d . W e a r s a f e t y g o g g l e s . If f l u i d
enters skin or eyes, get immediate medical attention
f r o m a physician familiar w i t h this injury.
W i t h the excavator e n g i n e off a n d using the h o s e g u i d e s

(if e q u i p p e d ) , route the a t t a c h m e n t hydraulic h o s e s to the
excavator. C o n n e c t the a t t a c h m e n t hydraulic q u i c k
c o u p l e r s to the excavator c o u p l e r s . (See Hydraulic Q u i c k
C o u p l e r s on Page 95.)
C h e c k that the a t t a c h m e n t hydraulic h o s e s are not
t w i s t e d or c o n t a c t i n g any m o v i n g parts of the excavator
or a t t a c h m e n t .
W-2072-0807
N O T E : It m a y b e n e c e s s a r y t o l o o s e n t h e q u i c k
couplers on the attachment hydraulic hoses
t o r e m o v e a n y t w i s t s in t h e h o s e s .
Check
the
attachment
hydraulic
quick
coupler
A WARNING
Wear safety glasses to prevent eye injury w h e n any
of the f o l l o w i n g c o n d i t i o n s exist:
W h e n fluids are under p r e s s u r e .

F l y i n g d e b r i s o r l o s e m a t e r i a l is p r e s e n t .
E n g i n e is r u n n i n g .
T o o l s are b e i n g u s e d .
W-2019-0907
L o o s e n the quick c o u p l e r c o n n e c t i o n s o n the a t t a c h m e n t

hydraulic h o s e s while c o n n e c t e d to the excavator. Do not
r e m o v e the quick c o u p l e r s .
94

(CONT'D)
A WARNING
AVOID B U R N S
Hydraulic fluid, tubes, fittings and quick couplers
can get hot w h e n r u n n i n g machine and a t t a c h m e n t s .
Be careful w h e n c o n n e c t i n g a n d d i s c o n n e c t i n g q u i c k
couplers.
IMPORTANT
Thoroughly clean the quick couplers

before
system.
C o n t a i n a n d d i s p o s e of a n y oil leakage in an
e n v i r o n m e n t a l l y safe manner.
W-2220-0396
To
Connect:
R e m o v e dirt or d e b r i s f r o m the surface of both the m a l e

a n d f e m a l e c o u p l e r s , a n d f r o m t h e o u t s i d e d i a m e t e r of
t h e male coupler. Visually c h e c k the c o u p l e r s for
c o r r o d i n g , c r a c k i n g , d a m a g e , or e x c e s s i v e wear. If a n y of
t h e s e c o n d i t i o n s exist, the coupler(s) m u s t be r e p l a c e d
[Figure 172].
1-2278-0608
NOTE: The following illustrations may not s h o w your

hydraulic quick couplers exactly but the
p r o c e d u r e is c o r r e c t .
N e w a t t a c h m e n t s a n d new e x c a v a t o r s are factory
e q u i p p e d with flush face c o u p l e r s . If installing a n
a t t a c h m e n t c o u p l e r s will have to b e c h a n g e d to m a t c h
the excavator. S e e your B o b c a t d e a l e r for p a r t s
information.
Install the m a l e c o u p l e r into the f e m a l e coupler. Full

c o n n e c t i o n is m a d e w h e n the ball relase sleeve slides
f o r w a r d o n the f e m a l e coupler.
NOTE: Check that the attachment hydraulic h o s e s
are not twisted or contacting any m o v i n g
p a r t s of t h e e x c a v a t o r o r a t t a c h m e n t . ( S e e F o r
F i r s t T i m e I n s t a l l a t i o n o n P a g e 94.) f o r p r o p e r
adjustment.
NOTE: Make sure the q u i c k c o u p l e r s are fully

e n g a g e d . If t h e q u i c k c o u p l e r s d o n o t f u l l y
e n g a g e , c h e c k to see that the c o u p l e r s are t h e
same size and type.
To
F i g u r e 172
Disconnect:
Relieve
hydraulic
pressure.
(See
the
and
excavator's
Operator's
P u s h the c o u p l e r s together, retract the sleeve o n the

f e m a l e c o u p l e r until the c o u p l e r s d i s c o n n e c t .
N O T E : T h e m a l e f l u s h f a c e c o u p l e r is l o c a t e d o n t h e
r i g h t s i d e o f t h e a r m a n d t h e f e m a l e c o u p l e r is
l o c a t e d o n t h e left s i d e o f t h e a r m ( E 8 0 a n d
E85 e x c a v a t o r s o n l y ) .
95
Later Model
300 And 400 Series
Machines
(CONT'D)
E n g a g e the auxiliary hydraulics. (See the
Manual and
Control Functions
E n g a g e the auxiliary hydraulics. (See the
Manual and
excavator's
Operator's
excavator's
Operator's
F i g u r e 174
N O T E : A u x i l i a r y h y d r a u l i c m u s t be a c t i v a t e d p r i o r t o
attachment operation.
Early Models
And 320, 323, Current
Models
F i g u r e 173
M o v e the s w i t c h (Item 1) [ F i g u r e 1 7 4 ] o n the right control

lever to the right to p r e s s u r i z e the f e m a l e c o u p l e r
(breaker starts).
P r e s s the front switch (Item 2) [ F i g u r e 1 7 4 ] o n the front
of t h e right c o n t r o l lever to give the quick c o u p l e r s a
c o n t i n u o u s flow of fluid to the f e m a l e coupler.
Raise the pedal lock / footrest (Item 1) to o p r a t e t h e
auxiliary operation pedal (Item 2) [ F i g u r e 1 7 3 ] . P u s h t h e
pedal to t h e right to p r e s s u r i z e the f e m a l e c o u p l e r
(breaker starts).
To relase f r o m c o n t i n u o u s o p e r a t i o n , p r e s s t h e front
switch (Item 2) [ F i g u r e 1 7 4 ] a s e c o n d time.
96
316 Excavator

(CONT'D)
Auxiliary
Hydraulics
F i g u r e 177
Control Functions (Cont'd)
442 Excavator
Auxiliary
Hydraulics
F i g u r e 175
Press the switch (Item 1) [ F i g u r e 1 7 5 ] . T h e switch will be

illuminated.
Figure 176
Pul the locking pin out (Item 1) [ F i g u r e 178] to allow the

pedal to pivot.
P r e s s the auxiliary H y d r a u l i c s Pedal (Item 2) [ F i g u r e
1 7 8 ] to provide hydraulic p r e s s u r e to t h e top hydraulic
line (Item 1) [ F i g u r e 1 7 7 ] . R e l a s e the pedal to stop
hydraulic flow.
Press a n d
hold t h e switch (Item
1) [ F i g u r e
176]
to
W h e n y o u are not using the auxiliary hydraulics, e n g a g e

t h e locking pin so that y o u c a n u s e the p e d a l as a
footrest.
provide hydraulic flow to the hydraulic breaker.

R e l a s e the switch to stop hydraulic flow.
O n l y the top auxiliary line is p r e s s u r i z e d . T h e b o t t o m line

is for return oil flow.
97

(CONT'D)
418 Excavator
Auxiliary
Hydraulics
E26, E32, E35, E42, E45, E50 And E55

Hydraulics
E n g a g e auxiliary hydraulics. ( S e e
Manual
Auxiliary
the
and
excavator's
Operator's
Figure 179
F i g u r e 181
Rotate the auxiliary pedal (Item 1) [ F i g u r e 1 7 9 ] d o w n .
M o v e the switch (Item 1) [ F i g u r e 181] on the right control

lever to the right to p r e s s u r i z e the f e m a l e c o u p l e r
(breaker starts).
Figure 180
Press the switch (Item 2) [ F i g u r e 1 8 1 ] on the front of the

h a n d l e to provide c o n s t a n t flow to t h e f e m a l e coupler.
P r e s s the switch (Item 2) [ F i g u r e 1 8 1 ] a s e c o n d time to
stop auxiliary flow to the quick c o u p l e r s .
Press the front of the auxiliary Hydraulics Pedal (Item 1)

[ F i g u r e 1 8 0 ] to provide hydraulic p r e s s u r e to the top
hydraulic line (Item 1) [ F i g u r e 1 7 7 ] . R e l a s e t h e p e d a l to
stop hydraulic flow.
W h e n y o u a r e not using the auxiliary hydraulics, rotate
the p e d a l up to the storage position.
E63 And E85 Excavator
Auxiliary
Hydraulics
(CONT'D)
N O T E : F o r E85 e x c a v a t o r s m a k e s u r e t h e d i r e c t t o
t a n k v a l v e (if e q u i p p e d ) i s i n t h e b r e a k e r
p o s i t i o n . (See t h e e x c a v a t o r ' s O p e r a t i o n &
Maintenance Manual.)

E60 And E80 Excavator
Auxiliary
Hydraulics
N O T E : For E80 e x c a v a t o r s m a k e s u r e t h e d i r e c t to
t a n k v a l v e (if e q u i p p e d ) i s i n t h e b r e a k e r
p o s i t i o n . (See t h e e x c a v a t o r ' s O p e r a t i o n &
Maintenance Manual.)
NOTE: For breaker applications, use the o n e w a y

auxiliary
hydraulic
switch.
(See
the
and Operator's H a n d b o o k for the correct
procedure.)
N O T E : For breaker a p p l i c a t i o n s , use t h e o n e w a y

auxiliary
hydraulic
switch.
(See
the
and Operator's H a n d b o o k for the correct
procedure.)
F i g u r e 183
F i g u r e 182
Press a n d hold the auxiliary hydraulics button (Item 1)

[ F i g u r e 1 8 3 ] o n the right joystick to s u p p l y hydraulic flow
/ p r e s s u r e to t h e f e m a l e coupler.
R e l a s e the button
hydraulic flow.
P r e s s a n d hold the auxiliary hydraulics button (Item 1)

[ F i g u r e 1 8 2 ] o n the right joystick to s u p p l y hydraulic flow
/ p r e s s u r e to the f e m a l e coupler.
R e l a s e the button
hydraulic flow.
(Item
1)
[Figure
182]
to
(Item
1)
[Figure
183]
to
stop
stop
99

(CONT'D)
F i g u r e 184
Operation With The Excavator

NOTE: Special A p p l i c a t i o n Kits are available for
loaders and excavators. Special Application
K i t s m u s t be u s e d in a p p l i c a t i o n s w h e r e
f a l l i n g d e b r i s is p r e s e n t . S e e y o u r B o b c a t
dealer for availability.
A WARNING
P-88719
Operator and bystanders must wear goggles,

h a r d h a t a n d n o i s e p r o t e c t i o n w h e n t h e b r e a k e r is
DO NOT d e m o l i s h o v e r h e a d materials or c e i l i n g s .
K e e p all b y s t a n d e r s 6 m
(20
ft)
away
W h e n o p e r a t i n g in the vertical position [ F i g u r e 1 8 4 ] , o n

fat m a t e r i a l , k e e p the tool vertical or c u r l e d back a small
a m o u n t to direct the i m p a c t forc d o w n w a r d a n d slightly
t o w a r d the excavator.
from
W-2627-0910
F i g u r e 185
Horizontal Operating Position
For the first time use o n a rebuilt breaker, use low e n g i n e

rpm a n d feather the hydraulics to fill the internal
p a s s a g e s of the b r e a k e r with hydraulic oil. If t h e b r e a k e r
is u s e d w i t h o u t first f l o o d i n g t h e hydraulic p a s s a g e s ,
internal d a m a g e may result.
In cold w e a t h e r c o n d i t i o n s , w a r m the excavator hydraulic
fluid
to
operating
temperature
before
operating
the
breaker.
P-88718
W h e n o p e r a t i n g in the horizontal position [ F i g u r e 1 8 5 ] ,

w o r k n e a r the e d g e .
100
U s e the following p r o c e d u r e s a s a g u i d e w h e n o p e r a t i n g
the breaker:
(CONT'D)
Operation With The Excavator (Cont'd)
Driving
The Excavator
And Attachment
NOTE: With experience, the operator

m o r e e f f e c t i v e at b r e a k i n g .
To The
B r e a k off s m a l l p i e c e s to p r e v e n t d a m a g e to the
e q u i p m e n t f r o m falling m a t e r i a l .
K e e p t h e tool p e r p e n d i c u l a r to the w o r k s u r f a c e .
A p p l y p e n e t r a t i n g f o r c by raising the front of the

e x c a v a t o r slightly off the g r o u n d .
M o v e the tool to a different location w h e n e v e r the tool

p e n e t r a t e s but d o e s not c r a c k t h e m a t e r i a l .

h a r d hat a n d n o i s e p r o t e c t i o n w h e n t h e b r e a k e r is
DO NOT d e m o l i s h overhead materials or ceilings.
Strike the material s e v e r a l p l a c e s a l o n g a line w h e r e

y o u w a n t it to b r e a k .
D e e p tool p e n e t r a t i o n is not n e c e s s a r y , 152 - 2 5 4 m m

( 6 - 1 0 in) is usually e n o u g h to b r e a k the material.
C o n c r e t e reinforced w i t h rebar will hold t o g e t h e r w h e n

rebar.
E x c e s s i v e s i d e w a y s f o r c c a n c a u s e tool b i n d i n g ,
poor b r e a k i n g a n d w e a r of t h e tool s h a n k , cylinders
A l w a y s direct the f o r c t o w a r d the point of the tool in

c o n t a c t with the m a t e r i a l .
Tips /
Recommendations
A WARNING
become
Worksite
W h e n d r i v i n g the excavator a n d a t t a c h m e n t to the

w o r k s i t e or o p e r a t i n g on public roads, o n s l o p e s or in
water, s e e the excavator's O p e r a t i o n & M a i n t e n a n c e
M a n u a l a n d O p e r a t o r ' s H a n d b o o k to correctly o p r a t e
t h e excavator.
will
(20
ft)
away
from
W-2627-0910
IMPORTANT
A v o i d Blank (No Load) Firing. Disengage
h y d r a u l i c s w h e n breaker is n o t in u s e .
auxiliary
I-2205-0800
IMPORTANT
Do not use the breaker bit as a pry bar t o m o v e
broken material. Excess prying forc can cause
d a m a g e to the breaker or machine.
I-2074-0409
101
F i g u r e 187
O P E R A T I N G P R O C E D U R E WITH E X C A V A T O R S
(CONT'D)
Removal
Hydraulic
X-Change
N O T E : R e m o v a l a n d installation of the b u c k e t is
s h o w n . T h e p r o c e d u r e is the s a m e for other
attachments. D i s c o n n e c t any hydraulic Unes
that a r e o p e r a t e d by h y d r a u l i c p o w e r b e f o r e
drive auger, etc.).
WARNING
Install both retainer pins (Item 1) a n d clips (Item 2)
[ F i g u r e 187] in the s t o r a g e location.
K e e p all b y s t a n d e r s 6 m (20 ft) a w a y from e q u i p m e n t

w h e n o p e r a t i n g . C o n t a c t with m o v i n g p a r t s , a t r e n c h
c a v e - i n or flying o b j e c t s c a n c a u s e injury or d e a t h .
F i g u r e 188
W-2119-0910
F i g u r e 186

P-71999B
Park
the
excavator
on
a fat
level
surace.
Put
excavator.
Exiting
the
Press a n d hold the X - C h a n g e switch (Item 1) [ F i g u r e

188] o n the left c o n s o l to the right to F U L L Y R E T R A C T
the
And
the
a t t a c h m e n t on t h e g r o u n d .
Exit
Entering
the hydraulic pins.

(See
Entering
And
Exiting
the
R e m o v e retainer pin (Item 1) a n d retainer clips (Item 2)
[ F i g u r e 186] f r o m the hydraulic pin (both s i d e s ) .
102
HB Series Breaker Operaton & Maintenance Manual
(CONT'D)
Removal (Cont'd)
Hydraulic
X-Change
(Cont'd)
F i g u r e 189
Raise the b o o m a n d retract t h e bucket cylinder until the

X - C h a n g e pins (Item 1) e n g a g e t h e a t t a c h m e n t h o o k s
(Item 2) [ F i g u r e 189] o n the a t t a c h m e n t .
F i g u r e 190
Fully retract the bucket cylinder (bucket d u m p ) .

L o w e r the b o o m a n d a r m until the a t t a c h m e n t is o n t h e
g r o u n d a n d the X - C h a n g e pins are d i s e n g a g e d f r o m t h e
attachment hooks.
M o v e the a r m t o w a r d t h e e x c a v a t o r until the X - C h a n g e
pins a r e clear of the a t t a c h m e n t [ F i g u r e 190].
103
(CONT'D)
Pin-On
X-Change
of the f o l l o w i n g c o n d i t i o n s e x i s t :
Select a fat a n d level surface.

Position the a r m
vertically,
lower the
b r e a k e r to
the
ground.
Relieve
hydraulic
pressure.
(See
Exit
the
excavator.
(See
Entering
the
and
WARNING
excavator's
Operator's
F l y i n g d e b r i s or l o s e material i s p r e s e n t .
Engine is running.
W-2019-0907
F i g u r e 193
And
Exiting
the
Excavator o n Page 76.)

D i s c o n n e c t the auxiliary c o u p l e r s . (See H y d r a u l i c Q u i c k
F i g u r e 191
Enter
the
excavator.
(See
Entering
And
Exiting
the
Lift t h e b o o m a p p r o x i m a t e l y 3 0 5 m m (12 in) a n d fully
retract t h e bucket c y l i n d e r to d i s e n g a g e the b r e a k e r
[ F i g u r e 193].

F i g u r e 192
L o w e r t h e b o o m until the X - C h a n g e pins (Item 1) a r e

clear of the h o o k s (Item 2) [ F i g u r e 193].
M o v e the a r m t o w a r d the excavator until the X - C h a n g e
pins are clear of the breaker.
Drive the pin (Item 1) [ F i g u r e 192] out of the b r e a k e r a n d

X-Change Mount.
104
Enter
the
excavator.
(CONT'D)
E x c a v a t o r on Page 76.)
Bolt-On
F i g u r e 196
X-Change
(See
Entering
And
Exiting
the
F i g u r e 194
P-61761
R a i s e the b o o m a p p r o x i m a t e l y 3 0 5 m m (12 in) until t h e

X - C h a n g e pins (Item 1) e n g a g e t h e h o o k s (Item 2)
[ F i g u r e 196] o n the breaker.
Select a fat a n d level surace.

Position the a r m vertically a n d but the b r e a k e r o n the
g r o u n d [ F i g u r e 194].
F i g u r e 197
Relieve
hydraulic
pressure.
(See
Exit
the
excavator.
(See
Entering
the
and
And
excavator's
Operator's
Exiting
the
D i s c o n n e c t the auxiliary c o u p l e r s . ( S e e H y d r a u l i c Q u i c k
F i g u r e 195
Fully retract the bucket cylinder a n d lower the b o o m a n d

a r m until the breaker is on the g r o u n d , a n d the X - C h a n g e
pins (Item 1) are d i s e n g a g e d f r o m t h e h o o k s (Item 2)
[ F i g u r e 197].
M o v e the a r m t o w a r d the excavator until the X - C h a n g e
R e m o v e the t w o bolts (Item 1) a n d pate (Item 2) [ F i g u r e

195].
105
(CONT'D)
F i g u r e 199
X-Change
System
Select a fat a n d level surace.

Position the
a r m vertically,
lower the
b r e a k e r to
the
ground.
Relieve
hydraulic
pressure.
(See
Manual
the
and
excavator's
Operator's
the
Pul the lever (Item 1) [ F i g u r e 199] a w a y f r o m

excavator, to unlock the latch. R e m o v e t h e tool.
D i s c o n n e c t the auxiliary c o u p l e r s . (See Hydraulic Q u i c k

Enter the excavator. (See

the
F i g u r e 198
F i g u r e 200
Exit
the
excavator.
(See
Entering
And
Exiting
the
Entering
And
Exiting
P-61756'
P-61752
Install the X - C h a n g e tool (Item 1) [ F i g u r e 198] in t h e

latch.
Lift t h e b o o m a p p r o x i m a t e l y 3 0 5 m m (12 in), until the X C h a n g e pins (Item 1) e n g a g e the h o o k s (Item 2) [ F i g u r e

200] on the breaker.
106
(CONT'D)
X-Change
System
WARNING

c a v e - i n or flying o b j e c t s c a n c a u s e i n j u r y or d e a t h .
W-2119-0910
F i g u r e 201
Fully retract the bucket cylinder. L o w e r the b o o m a n d a r m

until the b r e a k e r is on the g r o u n d a n d the X - C h a n g e pins
(Item 1) [ F i g u r e 201] are clear of the breaker.
M o v e the a r m t o w a r d the e x c a v a t o r until the X - C h a n g e
107
(CONT'D)
F i g u r e 203
Pin-On
Attachment
(442
Excavators)
Place the breaker fat o n the g r o u n d .

Relieve
hydraulic
pressure.
(See
Manual
Exit the excavator. (See
Entering
the
and
And
excavator's
Operator's
Exiting
the
P-65868
R e m o v e the t w o pins (Item 1) [ F i g u r e 203].
D i s c o n n e c t the auxiliary c o u p l e r s . ( S e e Hydraulic Q u i c k

C o u p l e r s o n Page 95.)
Enter t h e excavator. ( S e e
F i g u r e 202
Entering
And
Exiting
the
S t a r t t h e e n g i n e , raise the b o o m a n d retract the bucket

cylinder.
M o v e t h e a r m a w a y f r o m the breaker.
P-65870
R e m o v e the retainer pins (Item 1) a n d t h e w a s h e r s (Item

2) [ F i g u r e 202].
108
(CONT'D)
Figure 205
Removal (Cont'd)
Pin-On
Attachment
E50 And E55
(316, 418, E26, E32, E35, E42,
E45,
Excavators)
Park the e x c a v a t o r o n a fat surface a n d p l a c e

b r e a k e r fat o n the g r o u n d .
Relieve
hydraulic
pressure.
(See
Manual
H a n d b o o k for c o r r e c t p r o c e d u r e . )
the
and
the
excavator's
Operator's
Excavator o n P a g e 76.)
Entering
And
Exiting
the
R e m o v e the retaining clips (Item 1) [ F i g u r e 2 0 5 ] .
F i g u r e 204
F i g u r e 206
D i s c o n n e c t t h e h o s e s f r o m the auxiliary c o u p l e r s [ F i g u r e
2 0 4 ] . ( S e e H y d r a u l i c Q u i c k C o u p l e r s o n P a g e 95.)
R e m o v e the t w o pivot pins (Item 1) [ F i g u r e 2 0 6 ] .

Do not d a m a g e the dust s e i s in t h e a r m .
E n t e r t h e excavator. ( S e e
Entering
And
Exiting
the
Start the e n g i n e , raise the b o o m a n d m o v e t h e a r m away

f r o m the breaker.
109
F i g u r e 208
(CONT'D)
Removal (Cont'd)
Pin-On
Attachment
Park the
(E60, E63, E80 And E85
excavator
on a fat surface
and
Excavators)
lower
the
a t t a c h m e n t fully.
Relieve
hydraulic
pressure.
(See
Manual
Exit
the
excavator.
(See
Entering
the
and
And
excavator's
Operator's
Exiting
the
R e m o v e the retainer bolts (Item 1) a n d nuts (Item 2)

[Figure 208].
Figure 207
R e m o v e the pins (Items 3 a n d 4) [ F i g u r e 208].

Entering
And
Exiting
the
S t a r t the e n g i n e , raise t h e b o o m a n d m o v e the a r m a w a y

f r o m the breaker.
Position the four O - r i n g s (Item 1) [ F i g u r e 207] into t h e

s t o r a g e g r o o v e so they do not get d a m a g e d d u r i n g
removal of the a t t a c h m e n t .
110
(CONT'D)
F i g u r e 210
Manual
Spring
Loaded
Coupler
(442
Only)
F i g u r e 209
U s i n g the relase bar (Item 1), rotate the locking h o o k s

(Item 2) u p w a r d to t h e unlock position a n d install t h e
locking pin (Item 3) [ F i g u r e 210].
F i g u r e 211
Position the a t t a c h m e n t fat o n t h e g r o u n d .

Relieve
hydraulic
pressure.
(See
Entering
the
and
And
excavator's
Operator's
Exiting
the

Insert the relase bar (Item 2) a n d rotate the relase bar
u p w a r d slightly a n d r e m o v e the locking pin (Item 3)
[ F i g u r e 209].
Install the retainer pin (Item 1) [ F i g u r e 211] to hold the

locking h o o k s in the o p e n position. R e m o v e the relase
bar.
Entering
And
Exiting
the
111
(CONT'D)
Manual
Spring
Loaded
Coupler
(442 Only)
(Cont'd)
F i g u r e 212
P-65765
Retract the bucket cylinder a n d m o v e the a r m f o r w a r d

until the m a n u a l s p r i n g l o a d e d c o u p l e r s clear of t h e
attachment [Figure 212].
112
O P E R A T I N G P R O C E D U R E W I T H MINI L O A D E R S
A p p r o v e d Mini L o a d e r M o d e l s A n d R e q u i r e m e n t s
Figure 213
MINI L O A D E R
MODEL
680
MT 52
MT 55
X = Approved
T h e c h a r t [ F i g u r e 2 1 3 ] s h o w s t h e hydraulic b r e a k e r
m o d e l s a p p r o v e d for u s e with e a c h mini loader m o d e l .
W a r r a n t y o n t h i s a t t a c h m e n t i s v o i d if u s e d o n a n o n a p p r o v e d c a r r i e r . S e e y o u r B o b c a t d e a l e r for a
c u r r e n t list of a p p r o v e d c a r r i e r s .
A WARNING
a p p r o v e d by t h e B o b c a t C o m p a n y . A t t a c h m e n t s a n d
W-2662-0108
Figure 214
P-81898
T h e mini loader must b e e q u i p p e d with front auxiliary

hydraulics [ F i g u r e 2 1 4 ] .
113
Leaving
(CONT'D)
F i g u r e 215
Entering And Leaving The Operator's Position
WARNING
W h e n o p e r a t i n g the m a c h i n e :
O p r a t e only f r o m the o p e r a t o r ' s p o s i t i o n at the

rear of the loader.
A l w a y s k e e p y o u r h a n d s o n the c o n t r o l s .
S t a y a w a y f r o m the t r a c k s .
W-2407-0801
S t o p the mini loader on level g r o u n d .
WARNING
L o w e r the lift a r m s a n d put t h e a t t a c h m e n t fat o n the

ground [Figure 215].
M o v e m e n t of the a t t a c h m e n t will o c c u r if the tilt

c o n t r o l is N O T in neutral w h e n the e n g i n e i s
started.
A l w a y s c h e c k that all l e v e r s a r e in neutral before
s t a r t i n g the e n g i n e .
D i s e n g a g e the auxiliary hydraulics.

E n g a g e the p a r k i n g brake.
W-2482-1003
R e m o v e the key to prevent o p e r a t i o n of the mini loader

by u n a u t h o r i z e d p e r s o n n e l .
WARNING
Leave the operator's position.
W h e n u s i n g the r i d e - o n platform:
O p r a t e only with feet o n platform a n d h a n d s o n

c o n t r o l s or g r a b h a n d l e s .
A l w a y s look in the d i r e c t i o n of t r a v e l .

ground.
M a k e s u r e s w i n g r e a is c l e a r of b y s t a n d e r s a n d
objects.
Avoid drop-offs a n d o b s t a c l e s .
W-2480-1003
S t o p the e n g i n e a n d e n g a g e t h e p a r k i n g b r a k e .
M o v e all p e d i s , h a n d l e s , j o y s t i c k s , a n d other
c o n t r o l s until they a r e L O C K E D or in the
S E E T H E MACHINE OPERATION & MAINTENANCE
Entering
Enter the operator's position at the rear of the mini loader.
Engage
the
parking
brake and
place
all controls
WARNING
W-2722-0208
in
neutral.
S e e the mini loader's O p e r a t i o n & M a i n t e n a n c e M a n u a l
for detailed i n f o r m a t i o n on o p e r a t i n g the mini loader.
114
F i g u r e 217
(CONT'D)
Installation
Hand Lever
Bob-Tach
N O T E : T h e a t t a c h m e n t m o u n t i n g f r a m e for the
the l o w e r part of the f r a m e i s d e s i g n e d to
WARNING
B-23271
L o w e r the lift a r m s a n d tilt the Bob-Tach f o r w a r d .

y o u r safety. F a i l u r e to o b e y w a r n i n g s c a n c a u s e
s e r i o u s injury or d e a t h .
W-2744-0608
Drive the mini loader slowly f o r w a r d until the top e d g e of

the Bob-Tach is c o m p l e t e l y under the top f l a n g e of the
attachment [Figure 217].
A l w a y s inspect the mini loader's B o b - T a c h a n d the

a t t a c h m e n t m o u n t i n g f r a m e before installation. S e e the
mini loader's O p e r a t i o n & M a i n t e n a n c e M a n u a l . ( S e e
DAILY I N S P E C T I O N o n P a g e 47.)
N O T E : B e s u r e the B o b - T a c h l e v e r s do not hit t h e

attachment.
F i g u r e 218
F i g u r e 216
b
i
P-41502
B-23272
Pul the Bob-Tach levers up until they a r e fully raised

( w e d g e s fully raised) [ F i g u r e 2 1 6 ] .
M o v e to the operator's position. ( S e e E n t e r i n g
L e a v i n g T h e O p e r a t o r ' s Position o n P a g e 114.)
Tilt the B o b - T a c h b a c k w a r d until the a t t a c h m e n t is slightly

off the g r o u n d [ F i g u r e 218]. T h i s will c a u s e t h e
a t t a c h m e n t m o u n t i n g f r a m e to fit up against the front of
the B o b - T a c h .
And
N O T E : W h e n l e a v i n g the o p e r a t o r ' s p o s i t i o n to install

a n a t t a c h m e n t , tilt the a t t a c h m e n t until it i s
s l i g h t l y off the g r o u n d .
S t a r t the e n g i n e a n d relase the p a r k i n g brake.
E n g a g e the p a r k i n g brake a n d stop the e n g i n e .

Leave the o p e r a t o r ' s p o s i t i o n . (See E n t e r i n g A n d L e a v i n g
T h e O p e r a t o r ' s Position o n Page 114.)
115
F i g u r e 220
(CONT'D)
Hand Lever
Bob-Tach
(Cont'd)
WARNING
P-94955

ground.
M o v e all p e d i s , h a n d l e s , j o y s t i c k s , a n d other
c o n t r o l s until they are L O C K E D or in the
S E E T H E MACHINE O P E R A T I O N & MAINTENANCE
Both levers m u s t c o n t a c t the f r a m e as s h o w n
when
locked [ F i g u r e 2 2 0 ] .
If both levers d o not e n g a g e in the locked position, s e e
y o u r B o b c a t d e a l e r for m a i n t e n a n c e .
W-2722-0208
F i g u r e 219
WARNING
in the a t t a c h m e n t m o u n t i n g f r a m e . L e v e r s m u s t be
allow a t t a c h m e n t to c o m e off.
W-2715-0208
F i g u r e 221
P u s h d o w n o n the Bob-Tach levers until t h e y are fully

e n g a g e d in the locked position [ F i g u r e 219] ( w e d g e s
fully e x t e n d e d t h r o u g h the a t t a c h m e n t m o u n t i n g f r a m e
holes).
P-79780
a t t a c h m e n t m o u n t i n g f r a m e , securely fastening
a t t a c h m e n t to t h e B o b - T a c h [ F i g u r e 2 2 1 ] .
the
the
C o n n e c t auxiliary hydraulic h o s e s . (See Hydraulic Q u i c k

116
F i g u r e 223
(CONT'D)
Bob-Tach
/X-Change
Mounting
Frame
(Bolt-On)
F i g u r e 222
P-88686
Tilt t h e Bob-Tach b a c k w a r d until the b r e a k e r is slightly off

the ground [Figure 223].
E n g a g e the p a r k i n g b r a k e a n d stop t h e e n g i n e .
P-88687
L e a v e the operator's p o s i t i o n . (See E n t e r i n g A n d L e a v i n g

Install the b r e a k e r m o u n t (Item 1) [ F i g u r e 222] o n t h e

mini loader.
F i g u r e 224
Place the b r e a k e r o n a block (Item 2) [ F i g u r e 222].

Enter the operator's p o s i t i o n . ( S e e Entering A n d L e a v i n g
T h e O p e r a t o r ' s Position o n P a g e 114.)
Start the e n g i n e a n d r e l a s e the parking brake.
Drive the mini l o a d e r f o r w a r d until the b r e a k e r
mount
f r a m e e n g a g e s t h e b r e a k e r [ F i g u r e 222].
Install the pate (Item 1) [ F i g u r e 2 2 4 ] .
117
F i g u r e 226
(CONT'D)
Bob-Tach/X-Change
Mounting
Frame
(Bolt-On)
(Cont'd)
Figure 225
R o u t e the hydraulic h o s e s t h r o u g h the h o s e g u i d e s (Item

1) o n the breaker f r a m e [ F i g u r e 226].
C o n n e c t the h o s e c o u p l e r s to the l o a d e r quick c o u p l e r s .
( S e e Hydraulic Q u i c k C o u p l e r s on P a g e 120.)
Install the bolts (Item 1) [ F i g u r e 225].
Turn the h o s e s so the h o s e s a r e not t w i s t e d or kinked.
T i g h t e n the bolts to 170 - 190 Nm (125 - 140 ft-lb)

t o r q u e . Retired the bolts after every eight h o u r s of
operation.
T h e h o s e s s h o u l d route
g u i d e s to the breaker.
smoothly
through
the
hose
T h e h o s e s m u s t not c o n t a c t the tracks.
N O T E : Do not o v e r t o r q u e the b o l t s (Item 1) [ F i g u r e

2 2 5 ] . O v e r t o r q u i n g m a y c a u s e bolt or t h r e a d
during operation.
118
Rotate the a t t a c h m e n t hydraulic h o s e s as n e e d e d so the

h o s e s are not t w i s t e d or c o n t a c t i n g any m o v i n g p a r t s of
the mini loader or a t t a c h m e n t .
(CONT'D)
For First
Time
W i t h the twist(s) r e m o v e d f r o m the hydraulic h o s e s ,

tighten the a t t a c h m e n t quick c o u p l e r c o n n e c t i o n s w h i l e
t h e c o u p l e r s a r e still c o n n e c t e d to the mini loader. T h i s
will help hold the hydraulic h o s e s in position while
tightening.
Installation
N e w a t t a c h m e n t s a n d new mini l o a d e r s a r e factory

e q u i p p e d with flush face c o u p l e r s . If installing an
the mini loader. S e e your B o b c a t d e a l e r for p a r t s
information.
T i g h t e n the quick c o u p l e r s c o n n e c t i o n s to 6 3 Nm (46 ftIb) t o r q u e before s t a r t i n g t h e mini loader.

Enter the operator's position. (See Entering A n d L e a v i n g
IMPORTANT
Start the e n g i n e a n d relase the p a r k i n g brake.

E n g a g e auxiliary hydraulics. ( S e e the mini loader's
O p e r a t i o n & M a i n t e n a n c e M a n u a l for correct p r o c e d u r e . )
T h o r o u g h l y c l e a n the q u i c k c o u p l e r s before
system.
C o n t a i n a n d d i s p o s e of a n y oil l e a k a g e in a n
1-2278-0608
D i e s e l fuel or h y d r a u l i c fluid u n d e r p r e s s u r e c a n
p e n t r a t e s k i n or e y e s , c a u s i n g s e r i o u s injury or
d e a t h . F l u i d l e a k s u n d e r p r e s s u r e m a y not be v i s i b l e .
U s e a p i e c e of c a r d b o a r d or w o o d to find l e a k s . Do
not u s e y o u r b a r e h a n d . W e a r s a f e t y g o g g l e s . If fluid
e n t e r s s k i n or e y e s , get i m m e d i a t e m e d i c a l attention
f r o m a p h y s i c i a n familiar with t h i s injury.
W i t h the mini loader e n g i n e off a n d u s i n g the h o s e g u i d e s

(if e q u i p p e d ) , route the a t t a c h m e n t hydraulic h o s e s to the
mini loader. C o n n e c t the a t t a c h m e n t hydraulic quick
c o u p l e r s to the mini loader c o u p l e r s . ( S e e Hydraulic
Q u i c k C o u p l e r s on Page 120.)
C h e c k that the a t t a c h m e n t hydraulic h o s e s a r e not
t w i s t e d or c o n t a c t i n g any m o v i n g p a r t s of the mini loader
or a t t a c h m e n t .
W-2072-0807
Check
the
attachment
N O T E : It m a y be n e c e s s a r y to l o o s e n the q u i c k
c o u p l e r s o n the a t t a c h m e n t h y d r a u l i c h o s e s
to r e m o v e a n y t w i s t s in the h o s e s .
WARNING
hydraulic
quick
coupler
WARNING
of the foliowing c o n d i t i o n s e x i s t :

W-2019-0907
L o o s e n the quick coupler c o n n e c t i o n s o n t h e a t t a c h m e n t

hydraulic h o s e s while c o n n e c t e d to t h e mini loader. Do
not r e m o v e the quick c o u p l e r s .
119
(CONT'D)
AVOID B U R N S
H y d r a u l i c fluid, t u b e s , fittings a n d q u i c k c o u p l e r s
c a n get hot w h e n r u n n i n g m a c h i n e a n d a t t a c h m e n t s .
B e careful w h e n c o n n e c t i n g and d i s c o n n e c t i n g quick
couplers.
IMPORTANT
WARNING
system.
W-2220-0396
To
Connect:
R e m o v e a n y dirt or d e b r i s f r o m the surface of both the

m a l e a n d f e m a l e c o u p l e r s , a n d f r o m the o u t s i d e d i a m e t e r
of the m a l e coupler. Visually c h e c k the c o u p l e r s for
c o r r o d i n g , c r a c k i n g , d a m a g e , or e x c e s s i v e wear. If any of
t h e s e c o n d i t i o n s exist, the coupler(s) m u s t be r e p l a c e d
[ F i g u r e 227].
1-2278-0608
N e w a t t a c h m e n t s a n d new mini loaders a r e factory

e q u i p p e d with flush face c o u p l e r s . If installing an
a t t a c h m e n t couplers will have to be c h a n g e d to m a t c h
the mini loader. See your B o b c a t d e a l e r for parts
information.

f o r w a r d on the f e m a l e coupler.
N O T E : Make s u r e the q u i c k c o u p l e r s a r e fully

e n g a g e d . If the q u i c k c o u p l e r s d o not fully
e n g a g e , c h e c k to s e e that the c o u p l e r s a r e the
s a m e s i z e a n d type.
N O T E : C h e c k that the a t t a c h m e n t h y d r a u l i c h o s e s
a r e not t w i s t e d or c o n t a c t i n g a n y m o v i n g
p a r t s of the mini l o a d e r or a t t a c h m e n t . ( S e e
F o r F i r s t T i m e Installation o n P a g e 119.) for
proper adjustment.
F i g u r e 227
To
Disconnect:
Relieve hydraulic p r e s s u r e . (See the mini loader's

P u s h the c o u p l e r s together, retract the sleeve o n the
f e m a l e c o u p l e r until the c o u p l e r s d i s c o n n e c t .
120
F i g u r e 229
(CONT'D)
Control Functions
E n g a g e auxiliary hydraulics. (See t h e mini loader's
N O T E : T h e a u x i l i a r y h y d r a u l i c s m u s t be
prior to a t t a c h m e n t o p e r a t i o n .
activated
F i g u r e 228
Variable
Flow
Pul the auxiliary hydraulic control lever (Item 1) [ F i g u r e

229] rearward for auxiliary hydraulic oil flow to the front
f e m a l e coupler. T h e b r e a k e r will start. ( S e e t h e mini
loader's O p e r a t i o n & M a i n t e n a n c e M a n u a l for a c o m p l e t e
d e s c r i p t i o n o n mini loader controls.)
N O T E : H y d r a u l i c oil flow i n c r e a s e s to the c o u p l e r a s
the lever (Item 1) [ F i g u r e 229] is p u l l e d
rearward.
W i t h t h e o p e r a t o r at the operator's position at t h e rear of
the mini loader, start the e n g i n e . M o v e the A u x i l i a r y
H y d r a u l i c C o n t r o l Lever (Item 1) [ F i g u r e 228] r e a r w a r d
for auxiliary hydraulic flow to the front f e m a l e coupler.
T h e hydraulic b r e a k e r will start.
Continuous
Flow
W h i l e holding the C o n t i n u o u s Flow Shutoff Lever (Item 2)

d o w n , pul the Auxiliary Hydraulic C o n t r o l Lever (Item 1)
[ F i g u r e 229] all the way rearward until it locks (detent
position) for c o n t i n u o u s hydraulic oil flow to the front
f e m a l e coupler. T h e b r e a k e r will start. ( S e e the mini
loader's O p e r a t i o n & M a i n t e n a n c e M a n u a l for a c o m p l e t e
M o v e t h e Auxiliary Hydraulic Control Lever to the neutral

position to d i s e n g a g e the auxiliary hydraulics. T h e
hydraulic b r e a k e r will stop. (See the mini loader's
O p e r a t i o n & M a i n t e n a n c e M a n u a l for a c o m p l e t e
If t h e C o n t i n u o u s Flow Shutoff Lever (Item 2) is r e l e a s e d

while in c o n t i n u o u s flow, the Auxiliary H y d r a u l i c C o n t r o l
Lever (Item 1) [ F i g u r e 229] will return to neutral after o n e
to three s e c o n d s a n d auxiliary hydraulic oil flow will stop.
To r e s u m e the c o n t i n u o u s flow o p e r a t i o n , m a k e s u r e the
Auxiliary Hydraulic C o n t r o l Lever (Item 1) is in neutral
a n d press d o w n on the C o n t i n u o u s F l o w Shutoff Lever.
M o v e the Auxiliary Hydraulic C o n t r o l Lever (Item 2)
[ F i g u r e 229] all the way f o r w a r d or r e a r w a r d until it locks
(detent position).
N O T E : T h e C o n t i n u o u s F l o w S h u t o f f L e v e r (Item 2)
m u s t be in the U P p o s i t i o n a n d the A u x i l i a r y
H y d r a u l i c C o n t r o l L e v e r (Item 1) [ F i g u r e 229]
m u s t be in N E U T R A L to s t a r t t h e e n g i n e .
N O T E : T h e C o n t i n u o u s F l o w S h u t o f f L e v e r (Item 2)
[ F i g u r e 229] m u s t return to t h e U P p o s i t i o n
when released.
121
F i g u r e 230
(CONT'D)
O p e r a t i o n With T h e Mini L o a d e r
WARNING
h a r d hat a n d n o i s e p r o t e c t i o n w h e n the b r e a k e r i s
K e e p all b y s t a n d e r s 6 m (20 ft) a w a y from
equipment w h e n operating.
P-88721
W-2627-0910
W h e n o p e r a t i n g in the vertical position [ F i g u r e 2 3 0 ] , o n

fat material, keep the tool vertical or c u r l e d b a c k a small
a m o u n t to direct the impact forc d o w n w a r d a n d slightly
t o w a r d the mini loader.
For the first t i m e u s e o n a rebuilt breaker, u s e low e n g i n e

r p m a n d feather the hydraulics to fill the internal
p a s s a g e s of the b r e a k e r with hydraulic oil. If the b r e a k e r
is u s e d without first f l o o d i n g the hydraulic p a s s a g e s ,
internal d a m a g e m a y result.
F i g u r e 231
Horizontal O p e r a t i n g P o s i t i o n
In c o l d w e a t h e r c o n d i t i o n s , w a r m the mini l o a d e r
hydraulic fluid to o p e r a t i n g t e m p e r a t u r e before o p e r a t i n g
the breaker.
P-88720
W h e n o p e r a t i n g in the horizontal position [ F i g u r e 2 3 1 ] ,

w o r k near the e d g e .
122
the b r e a k e r :
(CONT'D)
O p e r a t i o n With T h e Mini L o a d e r ( C o n t ' d )
Tips /
will
become
Recommendations
N O T E : With e x p e r i e n c e , the o p e r a t o r
WARNING
hard hat a n d n o i s e protection w h e n the b r e a k e r i s
(20
ft)
away
from
W-2627-0910
IMPORTANT
A v o i d B l a n k (No L o a d ) F i r i n g . D i s e n g a g e a u x i l i a r y
B r e a k off small p i e c e s to p r e v e n t d a m a g e to the

e q u i p m e n t f r o m falling material.
K e e p the tool p e r p e n d i c u l a r to the w o r k s u r f a c e .
A p p l y p e n e t r a t i n g f o r c by raising the front of the mini

loader slightly off t h e g r o u n d .

p e n e t r a t e s but d o e s not c r a c k the m a t e r i a l .
Strike the material s e v e r a l p l a c e s along a line w h e r e

y o u w a n t it to b r e a k .
D e e p tool p e n e t r a t i o n is not n e c e s s a r y , 152 - 2 5 4 m m

( 6 - 1 0 in) is usually e n o u g h to b r e a k t h e m a t e r i a l .

rebar.
E x c e s s i v e s i d e w a y s forc c a n c a u s e tool b i n d i n g ,
poor b r e a k i n g a n d w e a r of the tool s h a n k , c y l i n d e r s
A l w a y s direct the forc t o w a r d the point of the tool in

c o n t a c t with the m a t e r i a l .
I-2205-0800
IMPORTANT
Do not u s e t h e b r e a k e r bit a s a pry bar to m o v e
broken material. E x c e s s prying forc c a n c a u s e
I-2074-0409
123
F i g u r e 232
(CONT'D)
Removal
Hand Lever
Bob-Tach
L o w e r the lift a r m s a n d put the a t t a c h m e n t fat on t h e

ground.
Lower
or
cise
the
hydraulic
equipment
(if
equipped).
N O T E : In m u d d y c o n d i t i o n s or to p r e v e n t
the
a t t a c h m e n t from f r e e z i n g to the g r o u n d , put
r e m o v i n g the a t t a c h m e n t f r o m the mini
loader.
Pul the Bob-Tach levers up until they are fully raised
( w e d g e s fully raised) [ F i g u r e 232].
R e l a s e auxiliary hydraulic p r e s s u r e (if a p p l i c a b l e ) . ( S e e

the mini loader's O p e r a t i o n & M a i n t e n a n c e M a n u a l for
Leave the operator's position. (See Entering A n d L e a v i n g
T h e O p e r a t o r ' s Position on Page 114.)
WARNING
B o b - T a c h l e v e r s h a v e s p r i n g t e n s i n . Hold lever
tightly a n d r e l a s e s l o w l y . F a i l u r e to o b e y w a r n i n g
c a n c a u s e injury.
W-2054-1285
WARNING
Enter the operator's p o s i t i o n . (See Entering A n d L e a v i n g

T h e O p e r a t o r ' s Position on Page 114.)
L o w e r the lift a r m s , put the a t t a c h m e n t fat o n t h e

ground.
M o v e all p e d i s , h a n d l e s , j o y s t i c k s , a n d o t h e r
S E E T H E MACHINE OPERATION & M A I N T E N A N C E
MANUAL FOR M O R E INFORMATION.
F i g u r e 233
W-2722-0208
D i s c o n n e c t auxiliary hydraulic h o s e s (if a p p l i c a b l e ) . ( S e e

Hydraulic Q u i c k C o u p l e r s on Page 120.)
B-23271
Tilt the Bob-Tach f o r w a r d a n d drive the mini loader

b a c k w a r d , away f r o m the a t t a c h m e n t [ F i g u r e 233].
124
Figure 235
(CONT'D)
Bob-Tach
/X-Change
Mounting
Frame
(Bolt-On)
Park the loader on a fat a n d level surface.

L o w e r the b r e a k e r fully to t h e g r o u n d .
Relieve
hydraulic
Operation
&
pressure.
Maintenance
(See
the
Manual
mini
and
for
loader's
correct
procedure.)
L e a v e the operator's p o s i t i o n . ( S e e Entering A n d L e a v i n g
R e m o v e t h e pate (Item 1) [ F i g u r e 2 3 5 ] .
T h e O p e r a t o r ' s Position o n P a g e 114.)
E n t e r the operator's position. (See E n t e r i n g A n d L e a v i n g

F i g u r e 234
S t a r t the e n g i n e a n d relase the p a r k i n g b r a k e .
Disconnect
auxiliary
hydraulic
hoses.
(See
Hydraulic
F i g u r e 236
P-88687
R e m o v e the bolts (Item 1) [ F i g u r e 234].

Tilt the Bob-Tach f o r w a r d while b a c k i n g t h e mini loader
a w a y f r o m the b r e a k e r [ F i g u r e 2 3 6 ] .
N O T E : In m u d d y c o n d i t i o n s or to p r e v e n t the
a t t a c h m e n t f r o m f r e e z i n g to t h e g r o u n d , put
t h e a t t a c h m e n t o n p l a n k s or b l o c k s b e f o r e
r e m o v i n g the a t t a c h m e n t f r o m t h e mini
loader.
125
O P E R A T I N G P R O C E D U R E WITH L O A D E R
BACKHOES
F i g u r e 238
LOADER
Approved Loader B a c k h o e Models And

Requirements
Figure 237
LOADER
BACKHOE
MODEL
680
880
B100
B200
B250
280
980
1180
B300
BL-370
BL-570
(X = A p p r o v e d )
F i g u r e 239
T h e c h a r t [ F i g u r e 237] s h o w s the hydraulic b r e a k e r

m o d e l s a p p r o v e d for use with e a c h loader b a c k h o e
model.
BACKHOE
W a r r a n t y on t h i s a t t a c h m e n t is void if u s e d on a n o n a p p r o v e d carrier. S e e y o u r B o b c a t d e a l e r for a

c u r r e n t list of a p p r o v e d c a r r i e r s .
A WARNING
Never u s e a t t a c h m e n t s or b u c k e t s w h i c h a r e not
T h e loader b a c k h o e must be e q u i p p e d with

hydraulics [ F i g u r e 238] or [ F i g u r e 2 3 9 ] .
W-2662-0108
126
auxiliary
Exiting
B A C K H O E S (CONT'D)
L o w e r the lift a r m s , put the a t t a c h m e n t on the g r o u n d
(slightly a b o v e g r o u n d w h e n installing buckets or
attachments).
Entering A n d Exiting The Loader B a c k h o e

Entering
M a k e s u r e all c o n t r o l s are in neutral.

Figure 240
E n g a g e the p a r k i n g brake.
Exit the loader b a c k h o e .
WARNING
Before you leave the operator's seat:
L o w e r the lift a r m s , put the a t t a c h m e n t o n the

g r o u n d (slightly a b o v e g r o u n d w h e n i n s t a l l i n g
buckets and attachments).
P-47559A
Use the s t e p s a n d grab h a n d l e to get on a n d off the

loader b a c k h o e [ F i g u r e 240].
M a k e s u r e all c o n t r o l s a r e in neutral.
W-2467-0803
N O T E : Maintain three-point c o n t a c t at all t i m e s w h i l e

e n t e r i n g or exiting the loader b a c k h o e . Do not
jump.
F i g u r e 241
Enter the loader b a c k h o e . Fasten the seat belt snugly.

A d j u s t the seat belt so the belt is over the operator's hips
[ F i g u r e 241].
Put all c o n t r o l s in neutral position.
S e e the l o a d e r b a c k h o e ' s O p e r a t i o n & M a i n t e n a n c e
M a n u a l for d e t a i l e d information o n o p e r a t i n g the loader
backhoe.
127
F i g u r e 242
Installation
Hand Lever
Bob-Tach
N O T E : T h e a t t a c h m e n t m o u n t i n g f r a m e for the
the lower part of the f r a m e i s d e s i g n e d to
WARNING
P-41502
T h e s i g n a l word W A R N I N G on the m a c h i n e a n d in the

m a n u a l s i n d i c a t e s a potentially h a z a r d o u s s i t u a t i o n
w h i c h , if not a v o i d e d , c o u l d result in d e a t h or s e r i o u s
injury.
Pul the Bob-Tach levers all the way up [ F i g u r e 2 4 2 ] .

Enter the loader b a c k h o e . (See Entering A n d Exiting T h e
L o a d e r B a c k h o e o n Page 127.)
W-2044-1107
Start the e n g i n e a n d relase the parking brake.
F i g u r e 243
WARNING
B e f o r e y o u leave the o p e r a t o r ' s p o s i t i o n :
L o w e r the lift a r m ( s ) fully.
Move all p e d i s , h a n d l e s , j o y s t i c k s , a n d other

c o n t r o l s until they are L O C K E D or in the
S E E T H E MACHINE OPERATION & MAINTENANCE
W-2500-0404
A l w a y s nspect the m a c h i n e s ' s Bob-Tach a n d the

a t t a c h m e n t m o u n t i n g f r a m e before installation. S e e the
m a c h i n e ' s O p e r a t i o n & M a i n t e n a n c e M a n u a l . (See
A t t a c h m e n t M o u n t i n g Frame on Page 47.)
B-23271
Tilt the B o b - T a c h f o r w a r d . Drive the loader f o r w a r d until

t h e t o p e d g e of the Bob-Tach is c o m p l e t e l y u n d e r t h e
f l a n g e of the a t t a c h m e n t m o u n t i n g f r a m e [ F i g u r e 2 4 3 ] .
Be s u r e the B o b - T a c h levers do not hit the
breaker.
128
hydraulic
Figure 245
Hand Lever
Bob-Tach
(Cont'd)
WARNING
L o w e r the lift a r m ( s ) fully.
Move all p e d i s , h a n d l e s , j o y s t i c k s , a n d other

S E E T H E MACHINE O P E R A T I O N & MAINTENANCE
P-41502A
P u s h d o w n on the Bob-Tach levers until they are fully

e n g a g e d in the locked position [ F i g u r e 245].
F i g u r e 246
W-2500-0404
F i g u r e 244

P-94955
T h e levers m u s t c o n t a c t the f r a m e as s h o w n w h e n locked

[Figure 246].
B-23272
If the levers d o not e n g a g e in the locked p o s i t i o n , s e e

y o u r B o b c a t d e a l e r for m a i n t e n a n c e .
Tilt the Bob-Tach b a c k w a r d until t h e Bob-Tach is tight

a g a i n s t the lower part of t h e a t t a c h m e n t m o u n t i n g f r a m e
[ F i g u r e 244].
Do not raise the lift a r m s . T h i s c a n c a u s e the a t t a c h m e n t
m o u n t i n g f r a m e to m o v e a w a y f r o m the B o b - T a c h .
E n g a g e the p a r k i n g brake a n d s t o p t h e e n g i n e .
Exit the loader b a c k h o e . ( S e e E n t e r i n g A n d Exiting T h e
L o a d e r B a c k h o e on Page 127.)
129
Pin-On
N O T E : A n e x c a v a t o r i s s h o w n in the p i c t u r e s , but the

p r o c e d u r e is the s a m e for both e x c a v a t o r s
and loader b a c k h o e s .
Hand Lever
Bob-Tach
X-Change
(Cont'd)
the loader b a c k h o e d u r i n g o p e r a t i o n a n d are facing up.
WARNING
Enter the loader b a c k h o e . (See Entering A n d Exiting T h e

B o b - T a c h w e d g e s m u s t e x t e n d t h r o u g h the h o l e s in
a t t a c h m e n t . L e v e r ( s ) m u s t be fully d o w n a n d l o c k e d .
F a i l u r e to s e c u r e w e d g e s c a n allow a t t a c h m e n t to
c o m e off a n d c a u s e injury or d e a t h .
S e e the loader b a c k h o e ' s O p e r a t i o n & M a i n t e n a n c e

M a n u a l to correctly o p r a t e the loader b a c k h o e .
W-2102-0497
F i g u r e 247
M o v e t h e a r m t o w a r d the b r e a k e r m o u n t i n g f r a m e .
F i g u r e 248
P-79780
T h e w e d g e s m u s t e x t e n d t h r o u g h the holes in the

m o u n t i n g f r a m e of the a t t a c h m e n t , securely fastening the
a t t a c h m e n t to the B o b - T a c h [ F i g u r e 247].
R a i s e the b o o m until the pins (Item 1) [ F i g u r e
e n g a g e the h o o k s o n the m o u n t i n g f r a m e .
130
248]
F i g u r e 250
Pin-On
X-Change
(Cont'd)
F i g u r e 249
P-49705
Inspect the pin (Item 1 ) [ F i g u r e 250] for w e a r or d a m a g e .

[ F i g u r e 250].
F i g u r e 251
X - C h a n g e c o n t a c t s the a t t a c h m e n t b a c k [ F i g u r e 2 4 9 ] .
W i t h the a r m vertical, lower t h e b o o m until t h e h o o k s
(Item 1) of the m o u n t i n g f r a m e d i s e n g a g e the pins (Item
2) of the X - C h a n g e a n d the pate (Item 3) [ F i g u r e 249]
fully e n g a g e s in the m o u n t i n g f r a m e .
WARNING

W-2119-0910
Drive the pin (Item 1) [ F i g u r e 251] t h r o u g h the breaker

mount and X-Change.

Relieve
hydraulic
pressure.
(See
the
machine's
O p e r a t i o n & M a i n t e n a n c e M a n u a l for correct p r o c e d u r e
131
Bolt-On
X-Change
Pin-On
X-Change
(Cont'd)
WARNING
approved
by
Bobcat
Company.
Buckets
and
a t t a c h m e n t s for s a f e l o a d s of s p e c i f i e d d e n s i t i e s a r e
c a n c a u s e injury or d e a t h .
Figure 252
W-2052-0907
Place the b r e a k e r o n blocks.

F i g u r e 253
P-61760B
Install the retainer pin (Item 1 ) [ F i g u r e 2 5 2 ] .
P-61704

the loader b a c k h o e d u r i n g o p e r a t i o n a n d are facing up
[ F i g u r e 253].
E n t e r the loader b a c k h o e . ( S e e Entering A n d Exiting T h e
L o a d e r B a c k h o e o n P a g e 127.)
S e e the loader b a c k h o e ' s O p e r a t i o n & M a i n t e n a n c e
132
Figure 256
Bolt-On
X-Change
(Cont'd)
F i g u r e 254
Install the pate (Item 1) [ F i g u r e 256].

F i g u r e 257
M o v e the a r m t o w a r d the breaker. R a i s e the b o o m until

the pins (Item 1) e n g a g e t h e h o o k s (Item 2) [ F i g u r e 254]
on the m o u n t .
F i g u r e 255
Install the t w o bolts (Item 1) [ F i g u r e 257]. T i g h t e n the

bolts to 1 7 0 - 190 Nm ( 1 2 5 - 140 ft-lb) t o r q u e . R e - t o r q u e
the bolts after every eight h o u r s of o p e r a t i o n .
N O T E : Do Not o v e r t o r q u e the b o l t s (Item 1) [ F i g u r e
2 5 7 ] . O v e r t o r q u i n g m a y c a u s e bolt or t h r e a d
during operation.
Raise the b o o m , a n d e x t e n d the bucket cylinder until the

X - C h a n g e c o n t a c t s the a t t a c h m e n t back [ F i g u r e 2 5 5 ] .
W i t h the a r m vertical, lower the b o o m until the h o o k s
(Item 1) of the b r e a k e r d i s e n g a g e t h e pins (Item 2) of the
X - C h a n g e a n d pate (Item 3) [ F i g u r e 255] fully e n g a g e s
in the c r o s s m e m b e r .
Relieve hydraulic p r e s s u r e . ( S e e the loader b a c k h o e ' s
O p e r a t i o n & M a i n t e n a n c e M a n u a l for correct p r o c e d u r e .
L o a d e r B a c k h o e o n P a g e 127.)
133
X-Change
WARNING
N e v e r u s e the X - C h a n g e p i n s o n l y to lift the
a t t a c h m e n t . T h e a t t a c h m e n t c a n d i s e n g a g e a n d fall.
System
F i g u r e 258
W-2277-1297
F i g u r e 260

the loader b a c k h o e d u r i n g o p e r a t i o n a n d a r e facing up
[ F i g u r e 258].
Enter the loader b a c k h o e . ( S e e Entering A n d Exiting T h e
Loader B a c k h o e on P a g e 127.)

X - C h a n g e s e a t s in the m a t i n g rea of the m o u n t i n g f r a m e
[ F i g u r e 260].
See the loader b a c k h o e ' s O p e r a t i o n & M a i n t e n a n c e

C o n t i n u to e x t e n d the bucket cylinder to raise the point

of the b r e a k e r off the g r o u n d .
W i t h the a r m vertical, lower the b o o m to the g r o u n d until

the h o o k s of the breaker f r a m e d i s e n g a g e the pins of the
X-Change
and
the
pate
fully
engages
in
the
c r o s s m e m b e r (Item 1) [ F i g u r e 260] locking t h e b r e a k e r
f r a m e to the X - C h a n g e .
F i g u r e 259
Raise the b o o m until the pins (Item 1) e n g a g e the h o o k s

(Item 2) [ F i g u r e 259] o n the m o u n t i n g f r a m e .
134
To
Disconnect:
O p e r a t i o n & M a i n t e n a n c e M a n u a l for correct procedure.)
Rotate the ball relase sleeve so that the g r o o v e s (Item
2) are a l i g n e d with the pins (Item 1) in the f e m a l e c o u p l e r
[ F i g u r e 261].
IMPORTANT
system.
P u s h the c o u p l e r s t o g e t h e r to relieve any resistance o n

the sleeve. retract the sleeve o n the f e m a l e c o u p l e r until
the c o u p l e r s d i s c o n n e c t .
F i g u r e 262
1-2278-0608
New attachments and new machines are factory

e q u i p p e d with f l u s h face c o u p l e r s . If installing a n
the m a c h i n e . S e e y o u r B o b c a t d e a l e r for
parts
information.
N O T E : M a k e s u r e the q u i c k c o u p l e r s a r e fully
e n g a g e d . If the q u i c k c o u p l e r s d o not fully
e n g a g e , c h e c k to s e e that the c o u p l e r s a r e the
s a m e size and type.
F i g u r e 261
F l u s h F a c e C o u p l e r With L o c k i n g C o l l a r
To
Connect:

forward on the f e m a l e c o u p l e r [ F i g u r e 262].
For First
Time
Installation:
W i t h the m a c h i n e e n g i n e off, c o n n e c t the a t t a c h m e n t

c o u p l e r s to the m a c h i n e c o u p l e r s . C h e c k the a t t a c h m e n t
h o s e s so the h o s e s not t w i s t e d a n d they route to the
m a c h i n e without c o n t a c t i n g any m o v i n g parts. T i g h t e n all
c o n n e c t i o n s before s t a r t i n g the loader b a c k h o e .
To
To
Disconnect:

O p e r a t i o n & M a i n t e n a n c e M a n u a l for correct procedure.)
Push the c o u p l e r s t o g e t h e r to relieve any resistance o n
the sleeve. retract the sleeve o n the f e m a l e c o u p l e r until
the c o u p l e r s d i s c o n n e c t [ F i g u r e 2 6 2 ] .
Connect:

c o n n e c t i o n is m a d e w h e n the ball r e l a s e sleeve slides
f o r w a r d o n the f e m a l e c o u p l e r a n d the sleeve is r o t a t e d
so that the locking pins (Item 1) a n d the g r o o v e (Item 2)
[ F i g u r e 261] do N O T align ( L o c k e d Position). T h i s will
prevent a c c i d e n t a l d i s c o n n e c t i o n .
N O T E : If the l o c k i n g p i n s a n d g r o o v e s a r e a l i g n e d
(Item
3)
[Figure
261],
accidental
d i s c o n n e c t i o n is p o s s i b l e .
135
Loader
Auxiliary
Hydraulic
Controls
F i g u r e 265
Control F u n c t i o n s
E n g a g e the auxiliary hydraulics. ( S e e the
loader
backhoe's Operation & Maintenance
Manual
and
O p e r a t o r ' s H a n d b o o k for correct procedure.)
N O T E : W h e n u s i n g the b r e a k e r ,
f e m a l e c o u p l e r only.
Backhoe
Auxiliary
Hydraulic
pressurize
the
Controls
Figure 263
F i g u r e 266
P-49086A
F i g u r e 264
T h e loader auxiliary hydraulic c o u p l e r s (Item 1) [ F i g u r e

265] are c o n t r o l l e d by the loader auxiliary hydraulic
control lever (Item 1) [ F i g u r e 266] l o c a t e d on the right
side of the operator's seat.
M o v e the lever in slightly (Item 2) [ F i g u r e 266] for
f o r w a r d hydraulic flow to the f e m a l e c o u p l e r ( p r e s s u r i z e s
the f e m a l e c o u p l e r ) for b r e a k e r o p e r a t i o n .
M o v e the lever all the w a y in to the detent position (Item
3) [ F i g u r e 266] to lock the auxiliary hydraulics for
c o n t i n u o u s hydraulic flow to the front f e m a l e coupler.
T h e b a c k h o e auxiliary hydraulic c o u p l e r s (Item 1)
[ F i g u r e 263] are controlled by the b a c k h o e auxiliary
hydraulic control buttons (Item 1 a n d Item 2) [ F i g u r e 264]
on the b a c k h o e control handles.
Press a n d hold the right button (Item 2) [ F i g u r e 264] for
hydraulic flow ( e n e r g i z e s the f e m a l e coupler) for b r e a k e r
operation.
136
F i g u r e 268
Vertical Operating Position (Backhoe)
O p e r a t i o n With T h e L o a d e r B a c k h o e
WARNING
hard hat a n d n o i s e p r o t e c t i o n w h e n the b r e a k e r is
P-88719
W-2627-0910
W h e n o p e r a t i n g in the vertical position [ F i g u r e 267] or

[ F i g u r e 2 6 8 ] , on fat material, k e e p the tool vertical or
c u r l e d b a c k a small a m o u n t to direct the i m p a c t f o r c
d o w n w a r d a n d slightly t o w a r d t h e loader.
For the first time use on a rebuilt breaker, use low e n g i n e

r p m a n d feather the hydraulics to fill the internal
p a s s a g e s of the b r e a k e r with hydraulic oil. If the b r e a k e r
is u s e d w i t h o u t first f l o o d i n g the hydraulic p a s s a g e s ,
internal d a m a g e may result.
F i g u r e 269
Horizontal Operating Position (Loader)
In cold w e a t h e r c o n d i t i o n s , w a r m the loader b a c k h o e s

hydraulic fluid to o p e r a t i n g t e m p e r a t u r e before o p e r a t i n g
the breaker.
F i g u r e 267
Vertical Operating Position (Loader)
P-88720
F i g u r e 270
Horizontal Operating Position (Backhoe)
P-88721
P-88718
W h e n o p e r a t i n g in the horizontal position [ F i g u r e 269] or

[ F i g u r e 270], w o r k near the e d g e .
137
the breaker:
O p e r a t i o n With T h e L o a d e r B a c k h o e ( C o n t ' d )
N O T E : With e x p e r i e n c e , the o p e r a t o r
will
become
Tips /
Ftecommendations
WARNING
Operator and b y s t a n d e r s must wear goggles,

hard hat a n d n o i s e p r o t e c t i o n w h e n the b r e a k e r is
B r e a k off small pieces to prevent d a m a g e to the

e q u i p m e n t f r o m falling material.
K e e p the tool p e r p e n d i c u l a r to the w o r k s u r f a c e .
A p p l y penetrating f o r c by raising the front of the

loader b a c k h o e slightly off the g r o u n d .
A p p l y penetrating forc for no m o r e t h a n 15 s e c o n d s .

p e n e t r a t e s but does not crack the m a t e r i a l .
W-2627-0910
IMPORTANT
Avoid B l a n k (No L o a d ) F i r i n g . D i s e n g a g e a u x i l i a r y
h y d r a u l i c s w h e n b r e a k e r i s not in u s e .
Strike the material s e v e r a l places a l o n g a line w h e r e

y o u w a n t it to break.
D e e p tool penetration is not n e c e s s a r y , 152 - 2 5 4 m m

( 6 - 1 0 in) is usually e n o u g h to b r e a k the m a t e r i a l .

c o n c r e t e is b r o k e n . Use a chisel point tool to cut the
rebar.
E x c e s s i v e s i d e w a y s forc can c a u s e tool b i n d i n g ,

p o o r b r e a k i n g a n d w e a r of the tool s h a n k , c y l i n d e r s
A l w a y s direct the forc t o w a r d the point of the tool in

c o n t a c t with the material.
I-2205-0800
IMPORTANT
Do not u s e the b r e a k e r bit a s a pry bar to m o v e
b r o k e n material. E x c e s s p r y i n g forc c a n c a u s e
I-2074-0409
138
F i g u r e 272
Removal
WARNING
AVOID B U R N S
H y d r a u l i c fluid, t u b e s , fittings a n d q u i c k c o u p l e r s
c a n get hot w h e n r u n n i n g m a c h i n e a n d a t t a c h m e n t s .
Be careful w h e n connecting and d i s c o n n e c t i n g quick
couplers.
W-2220-0396
B-23271
Relieve hydraulic p r e s s u r e . ( S e e t h e loader b a c k h o e ' s

D i s c o n n e c t auxiliary hydraulic
Hand Lever
hoses.
(See
Tilt the Bob-Tach f o r w a r d while b a c k i n g the

a w a y f r o m the a t t a c h m e n t [ F i g u r e 2 7 2 ] .
Hydraulic
N O T E : In m u d d y c o n d i t i o n s or to p r e v e n t the
r e m o v i n g the a t t a c h m e n t from the l o a d e r
backhoe.
Bob-Tach
F i g u r e 271
machine
filfil
P-41502B
Pul t h e B o b - T a c h levers all the way up [ F i g u r e 2 7 1 ] .

Enter t h e loader b a c k h o e . ( S e e E n t e r i n g A n d Exiting T h e
139
Pin-On
of the following c o n d i t i o n s e x i s t :
X-Change
Select a fat a n d level surface.

Position the a r m vertically,
lower the
b r e a k e r to
WARNING
the
g r o u n d . E n g a g e the p a r k i n g brake a n d stop e n g i n e .

Relieve hydraulic p r e s s u r e . ( S e e the l o a d e r b a c k h o e ' s
Engine is running.
W-2019-0907
Exit the loader b a c k h o e . ( S e e Entering A n d Exiting T h e

F i g u r e 275

F i g u r e 273

P-61760B
R e m o v e the retainer pin (Item 1) [ F i g u r e 2 7 3 ] .
Lift the b o o m a p p r o x i m a t e l y 3 0 5 m m (12 in) a n d fully

retract the bucket cylinder to d i s e n g a g e the b r e a k e r
[ F i g u r e 275].
F i g u r e 274
L o w e r the b o o m until the X - C h a n g e pins (Item 1) a r e

clear of the h o o k s (Item 2) [ F i g u r e 2 7 5 ] .
M o v e t h e a r m t o w a r d the m a c h i n e until the X - C h a n g e
IMPORTANT
I-2205-0800
Drive the pin (Item 1) [ F i g u r e 274] out of the b r e a k e r a n d

X-Change Mount.
t
140
F i g u r e 277
Removal (Cont'd)
Bolt-On
X-Change
F i g u r e 276
R e m o v e the t w o bolts (Item 1) a n d pate (Item 2) [ F i g u r e

277].
F i g u r e 278
P-61761
Select a fat a n d level s u r f a c e .

Position the a r m vertically a n d put the breaker o n the
ground [Figure 276].
L o a d e r B a c k h o e on P a g e 127.)
P-61756

C o u p l e r s o n P a g e 135.)
Enter
the
backhoe.
(See
Entering
And
Exiting
The
L o a d e r B a c k h o e on P a g e 127.)
R a i s e the b o o m a p p r o x i m a t e l y 3 0 5 m m (12 in) until the
X - C h a n g e pins (Item 1) e n g a g e t h e h o o k s (Item 2)
[ F i g u r e 278] o n the breaker.
IMPORTANT
h y d r a u l i c s w h e n b r e a k e r i s not in u s e .
I-2205-0800
141
X-Change
System
S e l e c t a fat a n d level surace.
Removal (Cont'd)
Bolt-On
X-Change
Position t h e a r m vertically, lower the b r e a k e r to the

g r o u n d . E n g a g e the p a r k i n g brake a n d stop the e n g i n e .
(Cont'd)
Relieve hydraulic p r e s s u r e . (See the loader b a c k h o e ' s

F i g u r e 279
Exit the loader b a c k h o e . ( S e e Entering A n d Exiting T h e

D i s c o n n e c t t h e auxiliary c o u p l e r s . ( S e e H y d r a u l i c Q u i c k
F i g u r e 280
Fully retract the bucket cylinder a n d lower the b o o m a n d

a r m until the b r e a k e r is o n the g r o u n d , a n d the X - C h a n g e
pins (Item 1) are d i s e n g a g e d f r o m t h e h o o k s (Item 2)
[Figure 279].
Move the a r m t o w a r d the loader b a c k h o e until t h e XC h a n g e pins are clear of the breaker.
P-617752
Install the X - C h a n g e tool (Item 1) [ F i g u r e 280] in the

latch.
IMPORTANT
I-2205-0800
142
Removal (Cont'd)
X-Change
System
WARNING

(Cont'd)
F i g u r e 281
W-2119-0910
F i g u r e 283
Pul the lever (Item 1) [ F i g u r e 281] a w a y f r o m

m a c h i n e , to unlock the latch. R e m o v e the tool.
the
Fully retract the bucket cylinder. L o w e r the b o o m a n d a r m

until the b r e a k e r is o n t h e g r o u n d a n d the X - C h a n g e pins
(Item 1) [ F i g u r e 283] are clear of t h e breaker.
F i g u r e 282
M o v e the a r m t o w a r d the m a c h i n e until the X - C h a n g e

P-61756

Lift the b o o m a p p r o x i m a t e l y 3 0 5 m m (12 in), until t h e XC h a n g e pins (Item 1) e n g a g e the h o o k s (Item 2) [ F i g u r e
282] o n the breaker.
143
LIFTING T H E ATTACHMENT
Fasten the c h a i n s
[Figure 285].
to the
breaker
F i g u r e 286
[ F i g u r e 284]
and
144
LIFTING T H E ATTACHMENT (CONT'D)
Fasten the c h a i n s
[ F i g u r e 288].
to the
breaker
[ F i g u r e 287]
Figure 289
and
145
T R A N S P O R T I N G T H E ATTACHMENT ON A T R A I L E R
F i g u r e 292
Fastening
Bob-Tach
Mounting
Frame
F i g u r e 290
Fasten the c h a i n s to the breaker a n d to the t r a n s p o n

vehicle [ F i g u r e 2 9 0 ] , [ F i g u r e 291] a n d [ F i g u r e 2 9 2 ] .
U s e c h a i n b i n d e r s to prevent the b r e a k e r f r o m m o v i n g
during transport.
S e c u r e the hydraulic h o s e s to the breaker.
146
Figure 295
T R A N S P O R T I N G T H E ATTACHMENT ON A T R A I L E R
(CONT'D)
Fastening (Cont'd)
X-Change
Or Pin-On
Mounting
Frame
Figure 293
Fasten the c h a i n s to the b r e a k e r [ F i g u r e 2 9 3 ] , [ F i g u r e

2 9 4 ] , a n d [ F i g u r e 2 9 5 ] a n d to t h e t r a n s p o r t vehicle.
Figure 296
Figure 294
For pin on b r e a k e r m o u n t i n g t r a m e s , install the pin (Item

1) a n d retainer (Item 2) [ F i g u r e 2 9 6 ] in the m o u n t i n g
frame.
Install the c h a i n s (Item 3) a r o u n d the pin (Item 1) [ F i g u r e
2 9 6 ] a n d to the t r a n s p o r t vehicle.
Fasten the c h a i n s to the b r e a k e r [ F i g u r e 2 9 3 ] , [ F i g u r e
2 9 4 ] a n d [ F i g u r e 2 9 5 ] a n d to the t r a n s p o r t vehicle.
U s e c h a i n binders to prevent the b r e a k e r f r o m m o v i n g
during transport.
S e c u r e the hydraulic h o s e s to the breaker.
147
T R A N S P O R T I N G T H E ATTACHMENT AND
ON A T R A I L E R
MACHINE
Loading And Fastening
WARNING
AVOID S E R I O U S INJURY O R D E A T H
A d e q u a t e l y d e s i g n e d r a m p s of s u f f i c i e n t s t r e n g t h a r e
n e e d e d to s u p p o r t the w e i g h t of the m a c h i n e w h e n
loading onto a transport vehicle. Wood r a m p s c a n
b r e a k a n d c a u s e p e r s o n a l injury.
W-2058-0807
Be s u r e t h e t r a n s p o r t a n d t o w i n g v e h i c l e s a r e of
a d e q u a t e size a n d c a p a c i t y for weight of m a c h i n e a n d
a t t a c h m e n t c o m b i n a t i o n . (See m a c h i n e a n d a t t a c h m e n t
O p e r a t i o n & M a i n t e n a n c e M a n u a l s for specifications.)
Loading
T h e rear of the trailer must be blocked or s u p p o r t e d w h e n
loading a n d u n l o a d i n g to prevent the front of the trailer
f r o m raising.
L o a d the h e a v i e s t e n d of the m a c h i n e a n d a t t a c h m e n t
c o m b i n a t i o n first.
L o w e r the a t t a c h m e n t to the floor.
Stop the engine.
E n g a g e the p a r k i n g brake (if e q u i p p e d ) .
Exit t h e m a c h i n e . (See the m a c h i n e ' s O p e r a t i o n &

Fastening
Install t h e c h a i n s at the front a n d rear tie d o w n positions
o n t h e m a c h i n e . ( S e e the m a c h i n e ' s O p e r a t i o n &
M a i n t e n a n c e M a n u a l to properly c h a i n the m a c h i n e to
the t r a n s p o r t vehicle.)
Install c h a i n s on the a t t a c h m e n t (if n e e d e d ) .
F a s t e n e a c h e n d of the c h a i n to the t r a n s p o r t v e h i c l e .
N O T E : U s e c h a i n b i n d e r s to prevent the a t t a c h m e n t
a n d m a c h i n e from m o v i n g d u r i n g t r a n s p o r t .
148
PREVENTIVE MAINTENANCE
MAINTENANCE SAFETY
151
TROUBLESHOOTING
Chart
153
153
SERVICE SCHEDULE
Chart
155
155
REGULAR MAINTENANCE ITEMS

Weekly Inspection
Retaining Band Replacement
Nitrogen Chamber
156
156
159
160
LUBRICATING THE ATTACHMENT

Lubrication Locations
164
164
REMOVAL AND INSTALLATION OF TOOL

Procedure (External Retaining Band)
Procedure (Internal Retaining Band)
166
166
173
ATTACHMENT STORAGE AND RETURN TO SERVICE

Storage
Return To Service
177
177
177
149
MAINTENANCE SAFETY
A
WARNING
I n s t r u c t i o n s are n e c e s s a r y b e f o r e o p e r a t i n g or s e r v i c i n g m a c h i n e . Read a n d
understand the Operation & Maintenance Manual, Operator's Handbook and
s i g n s ( d e c a l s ) o n m a c h i n e . F o l l o w w a r n i n g s a n d i n s t r u c t i o n s in t h e m a n u a l s
w h e n m a k i n g r e p a i r s , a d j u s t m e n t s or s e r v i c i n g . C h e c k f o r c o r r e c t f u n c t i o n after
a d j u s t m e n t s , r e p a i r s or s e r v i c e . U n t r a i n e d o p e r a t o r s a n d f a i l u r e t o f o l l o w
i n s t r u c t i o n s c a n c a u s e i n j u r y or d e a t h .
W-2003-O807
S a f e t y A l e r t S y m b o l : T h i s s y m b o l w i t h a w a r n i n g s t a t e m e n t , m e a n s : " W a r n i n g , b e a l e r t ! Y o u r s a f e t y is
i n v o l v e d ! " C a r e f u l l y r e a d t h e m e s s a g e trat f o l l o w s .
CORRECT
P-90216
Never
service
attachments
/
implements
without
i n s t r u c t i o n s . See O p e r a t i o n & M a i n t e n a n c e M a n u a l a n d
Attachment / Implement Service Manual.
A\g a n d m a i n t e n a n c e are r e q u i r e d daily.
~ "
Ah
Never s e r v i c e or a d j u s t a t t a c h m e n t / i m p l e m e n t w i t h t h e
e n g i n e r u n n i n g u n l e s s i n s t r u c t e d t o d o s o in m a n u a l .
A l w a y s lower the attachment / implement to the
b e f o r e l u b r i c a t i n g or s e r v i c i n g .
ground
X A v o i d c o n t a c t w i t h l e a k i n g h y d r a u l i c f l u i d or d i e s e l f u e l
u n d e r p r e s s u r e . It c a n p e n t r a t e s k i n or e y e s .
/ t \, c o o l a n d clean e n g i n e of f l a m m a b l e materials before
checking fluids.
/ ' y \p body, l o s e o b j e c t s a n d c l o t h i n g away f r o m m o v i n g
p a r t s , electrical c o n t a c t s , hot parts a n d exhaust.
./t\y g l a s s e s are n e e d e d for eye p r o t e c t i o n f r o m electrical
ares, battery a c i d , c o m p r e s s e d s p r i n g s , f l u i d s under
p r e s s u r e a n d f l y i n g d e b r i s or w h e n t o o l s are used. Use eye
p r o t e c t i o n a p p r o v e d for t y p e of w e i d i n g .
MSW30-0409
151
TROUBLESHOOTING
Chart
WARNING
I n s t r u c t i o n s are n e c e s s a r y b e f o r e o p e r a t i n g or s e r v i c i n g m a c h i n e . Read a n d
understand the Operation & Maintenance Manual, Operator's Handbook and
s i g n s ( d e c a l s ) o n m a c h i n e . F o l l o w w a r n i n g s a n d i n s t r u c t i o n s in t h e m a n u a l s
w h e n m a k i n g r e p a i r s , a d j u s t m e n t s or s e r v i c i n g . C h e c k for c o r r e c t f u n c t i o n
after a d j u s t m e n t s , r e p a i r s or s e r v i c e . U n t r a i n e d o p e r a t o r s a n d f a i l u r e t o f o l l o w
i n s t r u c t i o n s c a n c a u s e i n j u r y or d e a t h .
w-?nm-nfin7
If the a t t a c h m e n t is not w o r k i n g correctly, c h e c k the hydraulic s y s t e m of the m a c h i n e t h o r o u g h l y before m a k i n g any repairs

on t h e a t t a c h m e n t . A t t a c h m e n t p r o b l e m s c a n be a f f e c t e d by a hydraulic s y s t e m that is not o p e r a t i n g to specifications.
C o n n e c t a flow m e t e r to the m a c h i n e to c h e c k the hydraulic p u m p output, relief v a l v e setting a n d t u b e lines to c h e c k flow
a n d p r e s s u r e . ( S e e the m a c h i n e ' s S e r v i c e M a n u a l for the correct p r o c e d u r e to c o n n e c t the flow meter.)
U s e the f o l l o w i n g t r o u b l e s h o o t i n g chart to lcate a n d correct p r o b l e m s w h i c h m o s t often o c c u r with the a t t a c h m e n t .
CAUSE
PROBLEM
B r e a k e r will not fire.
CORRECTION
M a c h i n e fluid reservoir is low.
A d d hydraulic fluid to the fluid reservoir.
H y d r a u l i c h o s e s c o n n e c t e d to w r o n g
ports.
Reverse hydraulic h o s e s .
D a m a g e d hydraulic c o u p l e r s .
R e p l a c e hydraulic c o u p l e r s .
M a c h i n e m a i n relief valve set too low. Adjust m a i n relief valve to correct setting.
N o hydraulic flow to the breaker.
C h e c k the hydraulic flow to the breaker.
M a c h i n e hydraulic p u m p not w o r k i n g . C h e c k flow of hydraulic p u m p .

Repair or replace as n e e d e d .
Oil in the air c h a m b e r .
D a m a g e d internal seis, replace seis. (See

Breaker Service Manual).
R e g u l a t o r ring d a m a g e d or installed
backward.
R e p l a c e regulator ring. ( S e e B r e a k e r S e r v i c e
Manual).
Tool b u s h i n g is w o r n .
Replace bushing.
B r e a k e r stops after three b l o w s .
R e g u l a t o r ring d a m a g e d .
R e p l a c e regulator ring. ( S e e B r e a k e r S e r v i c e
Manual).
B r e a k e r runs v e r y slowly or blow
M a c h i n e m a i n relief valve set too low. A d j u s t m a i n relief valve to correct setting.
per m i n u t e r e d u c i n g .
Not e n o u g h hydraulic flow.
Test hydraulics for c o r r e c t flow a n d p r e s s u r e .
E x c e s s i v e heat build up.
C h e c k oil c o o l e r for d e b r i s a n d air flow C h e c k

relief valve p r e s s u r e .
Internal l e a k a g e .
C h e c k seis a n d O-rings in the breaker.

C h e c k p i s t n , sleeve a n d s e a l c a r r i e r f o r
wear. ( S e e the B r e a k e r S e r v i c e M a n u a l ) .
No b r e a k i n g forc a n d h o s e s j u m p i n g . C h e c k d i a p h r a g m for d a m a g e . ( S e e the

Breaker Service Manual).
T r o u b l e s h o o t i n g c h a r t c o n t i n u e d on next p a g e .
153
TROUBLESHOOTING (CONT'D)
Chart (Cont'd)
CAUSE
PROBLEM
B r e a k e r fires erratically.
B r e a k e r runs for t w e n t y m i n u t e s
t h e n s t o p s . B r e a k e r will restart
after thirty m i n u t e s of idle t i m e .
CORRECTION
M a c h i n e m a i n relief valve set too

low.
A d j u s t m a i n relief valve to correct setting.
Excessive back pressure.
C h e c k for p l u g g e d or bent return lines.
Low fluid level.
A d d fluid to the reservoir as n e e d e d .
Test hydraulics for correct flow a n d p r e s s u r e .
Tool b i n d i n g .
A d d g r e a s e to the tool s h a n k fitting.
Oil o v e r h e a t i n g .
C l e a n m a c h i n e radiator.
A d j u s t m a i n relief valve to correct setting.
A d d hydraulic fluid to the fluid reservoir
B r e a k e r distributor d a m a g e f r o m
overheating.
B r e a k e r lacks striking forc.
R e p l a c e distributor. (See B r e a k e r S e r v i c e
Manual).
R e g u l a t o r ring d a m a g e d .
R e p l a c e regulator ring. (See B r e a k e r S e r v i c e

Manual).
Test hydraulics for correct flow a n d p r e s s u r e .
A c c u m u l a t o r nitrogen p r e s s u r e low.
C h e c k nitrogen p r e s s u r e . If oil in a c c u m u l a t o r
c h a m b e r , replace d i a p h r a g m . If p r e s s u r e low,
r e c h a r g e nitrogen. ( S e e B r e a k e r S e r v i c e
Manual).
M a k e s u r e nitrogen fill plug is installed a n d
t o r q u e to specifications.
E x c e s s i v e heat build up.
Tool is b r o k e n inside b u s h i n g .
R e p l a c e tool.
Blank firing.
Refer to the hydraulic controls section for

correct o p e r a t i n g p r o c e d u r e .
M a c h i n e fluid reservoir is low.
A d d hydraulic fluid to the fluid reservoir.
H y d r a u l i c h o s e s b e t w e e n b r e a k e r N i t r o g e n c h a r g e p r e s s u r e is low.
a n d m a c h i n e are pulsing m o r e
A c c u m u l a t o r nitrogen p r e s s u r e is
than normal.
low.
C h e c k nitrogen p r e s s u r e . If oil in a c c u m u l a t o r
c h a m b e r , replace d i a p h r a g m . If p r e s s u r e low,
r e c h a r g e nitrogen. ( S e e B r e a k e r S e r v i c e
Manual).
H y d r a u l i c oil o n b r e a k e r tool.
D a m a g e d pistn seis.
R e p l a c e seis. (See Breaker S e r v i c e M a n u a l ) .
Firing w i t h o u t sufficient d o w n forc
A p p l y additional d o w n forc with the m a c h i n e .
Tool b r e a k a g e .
on t h e t o o l .
U s i n g t h e tool a s a pry bar.
O n l y use p e r p e n d i c u l a r d o w n forc o n the tool

w h e n b r e a k i n g , d o not pry with tool.
G r i n d i n g o n the side face of the t o o l . G r i n d i n g on the side face of the tool m a y c a u s e

fatigue points or stress r e a s o n the tool.
Tool c o r r o s i n .
If the b r e a k e r or tool is u n u s e d for e x t e n d e d

p e r i o d s of t i m e , retract tool a n d g r e a s e t h e
o u t s i d e of the tool.
C o l d tool.
If u s e d in cold weather, keep tool in a w a r m

r e a prior to u s a g e .
S e e the following t r o u b l e s h o o t i n g c h a r t also.
154
TROUBLESHOOTING (CONT'D)
SERVICE S C H E D U L E
Chart (Cont'd)
Chart
CHARGING
INFORMATION
A WARNING
AFFECTED ON BREAKER
A c c u m u l a t o r c h a r g e s R e d u c e d life of t h e d i a p h r a g m low.
possibly forcing the d i a p h r a g m
into t h e s c h r a d e r valve inflation
hole.
AVOID BURNS
Tool t i p m a y b e h o t a f t e r o p e r a t i n g .
Use gloves w h e n working with tool.
A c c u m u l a t o r c h a r g e is R e d u c e d d i a p h r a g m life too high.

possibly forcing t h e d i a p h r a g m
into the grid holes.
SERVICE SCHEDULE
Figure 297
Pressure
Measured
Possible
Cause
Solution
0 - 2 4 8 2 kPa
(0 - 2 5 bar)
Diaphragm
d a m a g e d or
Replace
diaphragm.
(0 - 3 6 0 psi)
deflated.
Charge
Nitrogen
Chamber.
2 4 8 2 - 3 9 9 8 kPa
(25 - 4 0 bar)
(360 - 5 8 0 psi)
OK
Above
3 9 8 8 kPa
(40 bar)
( 5 8 0 psi)
Diaphragm
damaged.
GREASE
5 TO 6 PUMPS
EVERY 4 H O U R S .
Replace
diaphragm.
6! 85a
SW 7112678
N O T E : P u s h t o o l in b e f o r e g r e a s i n g .
Charging
Information
A p p l y g r e a s e (5 - 6) p u m p s to the g r e a s e fitting e v e r y 4
h o u r s of o p e r a t i o n .
C o r r e c t nitrogen c h a r g e p r e s s u r e is a n i m p o r t a n t factor in
the s e r v i c e life of t h e b r e a k e r d i a p h r a g m [ F i g u r e 2 9 7 ] .
NOTE: For detailed lubrication information,

L u b r i c a t i o n L o c a t i o n s o n P a g e 164.)
W h e n the c h a r g e is too low, the b r e a k e r will cycle faster

t h a n i n t e n d e d r e d u c i n g the life of t h e d i a p h r a g m . Low
c h a r g e also c a u s e s the b r e a k e r to not hit a s hard as
(See
d e s i g n e d , r e d u c i n g p e r f o r m a n c e . W h e n t h e c h a r g e is too
h i g h , the b r e a k e r will c y c l e s l o w e r t h a n i n t e n d e d a n d
build e x c e s s i v e heat affecting the p e r f o r m a n c e a n d
s e r v i c e life of t h e b r e a k e r a n d carrier. A s e r v i c e interval of
e v e r y 12 m o n t h s has b e e n e s t a b l i s h e d for c h e c k i n g
nitrogen charge.
N O T E : If o i l i s d e t e c t e d
in t h e n i t r o g e n ,
the
d i a p h r a g m is d a m a g e d a n d m u s t b e r e p l a c e d .
(See y o u r
Bobcat
dealer for
additional
information.)
155
Inspect both e n d s of the tool (Item 1) [ F i g u r e 2 9 8 ] a n d

[ F i g u r e 2 9 9 ] for d a m a g e a n d / or c r a c k s . R e p l a c e the
tool if d a m a g e d or w o r n .
REGULAR M A I N T E N A N C E ITEMS
Weekly Inspection
Inspect the side e d g e s of t h e retaining pin g r o o v e (Item

2) [ F i g u r e 2 9 8 ] a n d [ F i g u r e 2 9 9 ] . If metal burrs are
p r e s e n t on the outer e d g e , carefully file or grind the burrs.
Do not grind on the d i a m e t e r of the tool. G r i n d the tool
length w a y s , N O T side w a y s . Do not w e l d on the tool.
A WARNING
Wear safety g l a s s e s t o prevent eye injury w h e n any
Figure 300
W h e n fluids are under pressure.

F l y i n g d e b r i s o r l o s e material is p r e s e n t .
Tools are b e i n g u s e d .
W-2019-0907
A WARNING
AVOID BURN INJURY
Breaker t o o l c a n be h o t after use. Let breaker
tool
cool or use gloves w h e n handling tool.

W-2204-0905
U s e the m a i n t e n a n c e tool (Item 1) to i n s p e c t the tool

retainer pin (Item 2) for wear. R e p l a c e the pin if the
m a i n t e n a n c e tool notch (Item 3) [ F i g u r e 3 0 0 ] fits over the
pin a l o n g the length of the p i n . Inspect t h e pin a l o n g the
entire length.
Figure 298
R e p l a c e the pin if d a m a g e d .
P-61727
Figure 299
CORRECT
156
REGULAR MAINTENANCE ITEMS (CONT'D)
For All
Models
Weekly Inspection (Cont'd)
C h e c k t h e internal w e a r o n t h e b u s h i n g .
F i g u r e 301
Install t h e m a i n t e n a n c e tool (Item 1) into t h e b u s h i n g

(Item 2) [ F i g u r e 3 0 2 ] as s h o w n a n d rotate t h e tool 1 8 0
to c h e c k t h e chamfer.
R e p l a c e t h e b u s h i n g if t h e t a b s (Item 1) o n t h e
m a i n t e n a n c e tool c o n t a c t t h e e n d of t h e b u s h i n g (Item 2)
at any point of t h e d i a m e t e r of t h e b u s h i n g (Item 3)
[Figure 302].
NOTE: The bushing
clarity.
is s h o w n
removed
for
photo
NOTE: Failure to replace a w o r n b u s h i n g m a y result

in r e d u c e d p e r f o r m a n c e .
Figure 303
P-61827
For Models
HB280, HB680, HB880, And
External Retaining Band
HB980
Check the end chamfer on the bushing.

Instad t h e m a i n t e n a n c e tool (Item 1) into t h e b u s h i n g
(Item 2) [ F i g u r e 3 0 1 ] a s s h o w n a n d roate t h e tool 180
to c h e c k the chamfer.
R e p l a c e t h e b u s h i n g if t h e t a b s ( I t e m 1) on t h e tool
c o n t a c t t h e e n d of b u s h i n g (Item 3) [ F i g u r e 3 0 1 ] at any
point.
NOTE: The bushing
clarity.
is s h o w n
removed
for
photo
P-61740
NOTE: Failure to replace a w o r n b u s h i n g may result

in r e d u c e d p e r f o r m a n c e .
Inspect t h e retaining b a n d (Item 1) [ F i g u r e 3 0 3 ] for w e a r

or d a m a g e .
Figure 302
R e p l a c e t h e retaining b a n d if a g a p of m o r e t h a n 2 m m
(0.08 in) c a n b e m e a s u r e d at any point b e t w e e n t h e side
of t h e b a n d a n d the side of t h e h o u s i n g (Item 2) [ F i g u r e
303].
157

Weekly Inspection (Cont'd)
For All Models
(Cont'd)
Figure 304
Infernal Retaining Band
If the retaining b a n d (Item 1) [ F i g u r e 3 0 4 ] is d a m a g e d ,

s e e y o u r B o b c a t dealer for r e p l a c e m e n t i n f o r m a t i o n a n d
parts.
T h e b r e a k e r will n e e d to be r e m o v e d f r o m the m o u n t i n g
f r a m e to s e r v i c e the retaining b a n d (Item 1) [ F i g u r e 3 0 4 ] .
158
REGULAR M A I N T E N A N C E ITEMS (CONT'D)
Figure 306
Retaining Band Replacement
A WARNING
AVOID INJURY OR D E A T H
Wear safety g l a s s e s t o prevent eye injury w h e n any
of t h e f o l i o w i n g c o n d i t i o n s e x i s t :

F l y i n g d e b r i s or l o s e material is p r e s e n t .
Tools are b e i n g u s e d .
P-63775
W-2019-0907
U s i n g a s e c o n d block of w o o d (Item 1) a n d a h a m m e r ,
forc the retaining b a n d (Item 2) [ F i g u r e 3 0 6 ] over the
e n d of the breaker.
Figure 305
After the retaining b a n d is positioned over t h e b r e a k e r

f r a m e , use the g a u g e tool to reposition the retaining b a n d
o n the b r e a k e r f r a m e .
Position the b r e a k e r so the h o s e g u a r d (Item 1) [ F i g u r e

3 0 5 ] is facing up.
Install a block of w o o d (Item 2) [ F i g u r e 3 0 5 ] u n d e r the
breaker.
Position the retaining b a n d (Item 3) [ F i g u r e 3 0 5 ] over the
e n d of the b r e a k e r with the slot in the retainer b a n d facing
up.
159
REGULAR M A I N T E N A N C E ITEMS (CONT'D)
F i g u r e 308
Nitrogen Chamber
Checking
The Nitrogen
Chamber
Charge
Pressure
Use the following p r o c e d u r e to c h e c k the nitrogen c h a r g e

pressure.
N O T E : H y d r a u l i c p r e s s u r e in t h e b r e a k e r c a n affect
checking the accumulator charge pressure.
Before c h e c k i n g the charge pressure, relieve
the hydraulic pressure.
T h e b r e a k e r c h e c k valve is located under the b r e a k e r
m o u n t i n g f r a m e . R e m o v e the breaker m o u n t i n g f r a m e .
P-61816A
R e m o v e the plug (Item 1) [ F i g u r e 3 0 8 ] .
A WARNING
N O T E : If t h e p l u g ( I t e m 1) [ F i g u r e 3 0 8 ] i s t i g h t , t a p t h e
e n d of t h e p l u g w i t h a h a m m e r
before
removing.

of t h e f o l l o w i n g c o n d i t i o n s e x i s t :
Figure 309

W-2019-0907
Use the nitrogen a c c u m u l a t o r c h a r g e p r e s s u r e

M E L 1 5 2 3 B to c h e c k the p r e s s u r e .
gauge
Figure 307
P18084
Install the correct a d a p t e r (Item 1) [ F i g u r e 3 0 9 ] on the

gauge.
P-61820
Block up the b r e a k e r so the tool (Item 1) [ F i g u r e 3 0 7 ] is

not u n d e r p r e s s u r e a n d is not in c o n t a c t with the nitrogen
chamber.
160
R E G U L A R M A I N T E N A N C E ITEMS (CONT'D)
Figure 312
Nitrogen Chamber (Cont'd)

Checking
The
Nitrogen
Chamber
Charge
Pressure
(Cont'd)
Figure 310
3,2 m m ( 0 . 1 2 5 i n )
Install the g a u g e / a d a p t e r o n the b r e a k e r [ F i g u r e 3 1 2 ] .

T i g h t e n the a d a p t e r (Item 1) [ F i g u r e 3 1 2 ] on the breaker.
Figure 313
P-42758
M e a s u r e the pin (Item 1) [ F i g u r e 3 1 0 ] p r o t r u s i o n .

M a n u a l l y e x t e n d or retract the pin until t h e pin m e a s u r e s
3,2 m m (0.125 in) f r o m pin tip to a d a p t e r face [ F i g u r e
310].
F i g u r e 311
Slowly t u r n t h e g a u g e valve b o d y (Item 1) [ F i g u r e 3 1 3 ]

c l o c k w i s e until the g a u g e s h o w s a reading. If the
p r e s s u r e is low, r e c h a r g e the breaker. S e e your B o b c a t
dealer for available kits.
P-42759
L o o s e n the a d a p t e r until the pin is f l u s h with t h e e n d of

the a d a p t e r as s h o w n [ F i g u r e 3 1 1 ] .
161
F i g u r e 315
R E G U L A R M A I N T E N A N C E ITEMS (CONT'D)
Discharging
The Nitrogen
Chamber
A WARNING
Wear safety g l a s s e s to prevent eye i n j u r y w h e n any

U s i n g a small shaft, p u s h the valve (Item 1) [ F i g u r e 3 1 5 ]

i n w a r d to relase the gas p r e s s u r e .
W-2019-0907
N O T E : If o i l i s d e t e c t e d i n t h e n i t r o g e n ,
the
d i a p h r a g m is d a m a g e d a n d m u s t b e r e p l a c e d .
(See y o u r
Bobcat
dealer for
additional
information.)
T h e b r e a k e r c h e c k valve is located u n d e r the b r e a k e r

m o u n t i n g f r a m e . R e m o v e the breaker m o u n t i n g f r a m e .
Figure 314
Install the plug in the c h a r g e valve.

T i g h t e n the plug to 3 7 Nm (27 ft-lb) t o r q u e .
N O T E : W h e n i n d o u b t of n i t r o g e n c h a r g e p r e s s u r e o r
w h e n recharging a hot breaker, relase the
nitrogen pressure completely and recharge
the nitrogen chamber.
R e m o v e the plug (Item 1) [ F i g u r e 3 1 4 ] f r o m the c h a r g e

valve.
N O T E : If t h e p l u g ( I t e m 1) [ F i g u r e 3 1 4 ] i s t i g h t , t a p t h e
before
removing.
162
Figure 318

Charging
The Nitrogen
Chamber
NOTE: W h e n in d o u b t of n i t r o g e n c h a r g e p r e s s u r e or
w h e n recharging a hot breaker, relase the
nitrogen pressure completely and recharge
the nitrogen chamber.
Figure 316
P18097
Install the a d a p t e r (Item 1) [ F i g u r e 3 1 8 ] on the " A b o v e

6 8 9 kPa (6,89 bar) ( 1 0 0 psi)" side of t h e c h a r g i n g tool.
Figure 319
P-61820
Block up the b r e a k e r so the tool (Item 1) [ F i g u r e 3 1 6 ] is

not u n d e r p r e s s u r e a n d is not in contact with the n i t r o g e n
chamber.
Figure 317
Install the c h a r g i n g tool (Item 1) [ F i g u r e 3 1 9 ] o n the

breaker.
R e m o v e the c a p (Item 2) [ F i g u r e 3 1 9 ] f r o m t h e c h a r g i n g
tool.
R e m o v e the plug (Item 1) [ F i g u r e 3 1 7 ] .

N O T E : If t h e p l u g ( I t e m 1 ) [ F i g u r e 3 1 7 ] i s t i g h t , t a p t h e
before
removing.
163
Lubrication Locations
Charging
The Nitrogen
Chamber
(Cont'd)
A WARNING
Figure 320
AVOID B U R N INJURY
B r e a k e r t o o l c a n be h o t after u s e . Let b r e a k e r t o o l
W-2204-0905
Put the b r e a k e r in the horizontal position.

Fully lower the b r e a k e r to the g r o u n d
engine.
a n d stop
the
F i g u r e 322
P-61822A
C o n n e c t the nitrogen h o s e (Item 1) to the c h a r g i n g tool

(Item 2) [ F i g u r e 3 2 0 ] .
Using the regulator valve o n the nitrogen tank, slowly fill
the c h a m b e r to the 3 1 9 9 kPa (32 bar) (464 psi).
C i s e the valve o n the nitrogen tank.
D i s c o n n e c t the h o s e a n d c h a r g i n g tool.
F i g u r e 321
U s e the m a i n t e n a n c e tool (Item 1) to t u r n the retainer

b a n d (Item 2) until the g r e a s e fitting (Item 3) is
a c c e s s i b l e . P u s h the tool (Item 4) [ F i g u r e 3 2 2 ] fully into
the breaker.
N O T E : Do not use an electric or p n e u m a t i c grease
gun. Over greasing may damage the seal.
NOTE: Failure to p u s h the tool up inside the breaker
before greasing may cause seal damage.
A p p l y g r e a s e (5 - 6 p u m p s ) to the u p p e r e n d of t h e tool at
the g r e a s e fitting (Item 3) [ F i g u r e 3 2 2 ] e v e r y 4 h o u r s of
o p e r a t i o n or s o o n e r if the tool looks dry.
P-61816
N O T E : I n s p e c t t h e O - r i n g o n t h e p l u g ( I t e m 1) [ F i g u r e
3 2 1 ] f o r d a m a g e . R e p l a c e if n e c e s s a r y .
Install a n d tighten the plug (Item 1) [ F i g u r e 3 2 1 ] .
T i g h t e n the plug to 37 Nm (27 ft-lb) t o r q u e .
164
LUBRICATING THE ATTACHMENT (CONT'D)
NOTE:
Lubrication Locations (Cont'd)

A l w a y s use a g o o d quality lithium b a s e
g r e a s e w h e n lubricating the a t t a c h m e n t .
multipurpose
Use a g o o d quality lithium based grease.

Lower quality grease may melt w h e n hot and
r e d u c e t h e life o f t h e t o o l a n d b u s h i n g .
Rotate the retainer b a n d to t h e c l o s e d position

greasing.
If the tool is not g r e a s e d at r e c o m m e n d e d intervals, tool

a n d b u s h i n g w e a r will occur.
after
IMPORTANT
F i g u r e 323
Underwater use of the breaker will cause internal

damage.
No
portion
of t h e
breaker
may
be
submerged.
External Retaining Band
I-2053-0589
U s e the m a i n t e n a n c e tool (Item 1) to t u r n the retainer

b a n d (Item 2) [ F i g u r e 3 2 3 ] until t h e g r e a s e fitting is
c o v e r e d to k e e p out c o n t a m i n a t i o n .
Figure 324
Internal Retaining B a n d
Rotate the tool pin retainer b a n d to a c c e s s the g r e a s e

fitting.
A p p l y g r e a s e (5 - 6 p u m p s ) to the g r e a s e fitting (Item 1)
[ F i g u r e 3 2 4 ] e v e r y 4 h o u r s of o p e r a t i o n or s o o n e r if the
tool looks dry.
165
REMOVAL A N D INSTALLATION OF T O O L
F i g u r e 326
Procedure (External Retaining Band)

Tool Removal
For Earlier
Breaker
Models
N O T E : For later breaker m o d e l s (See T o o ! R e m o v a l

F o r L a t e r B r e a k e r M o d e l s o n P a g e 168.)
A WARNING
AVOID BURN INJURY
Breaker t o o l can be hot after use. Let breaker
tool
P-61732
W-2204-0905
Install the m a i n t e n a n c e tool (Item 1) [ F i g u r e 3 2 6 ] .
Figure 325
Figure 327
R a i s e a n d block (Item 1) [ F i g u r e 3 2 5 ] the front of the

breaker.
Turn the m a i n t e n a n c e tool (Item 1) 9 0 to e x p a n d the

b a n d (Item 2) [ F i g u r e 3 2 7 ] .
Pul the tool (Item 2) [ F i g u r e 3 2 5 ] out a s far as possible.
Figure 328
(This will help to hold the tool retaining pin in place w h e n

the retainer is repositioned.)
P l a c e a piece of c a r d b o a r d or a s h o p t o w e l (Item 3)
[ F i g u r e 3 2 5 ] u n d e r the breaker for the tool retaining pin
to land o n . This will keep the pin f r o m
being
c o n t a m i n a t e d if it falls on the g r o u n d .
M o v e the b a n d (Item 1) [ F i g u r e 3 2 8 ] forward as s h o w n .
166
REMOVAL A N D INSTALLATION OF TOOL (CONT'D)
F i g u r e 331
Procedure (External Retaining Band) (Cont'd)

Tool Removal
For Earlier
Breaker
Models
(Cont'd)
F i g u r e 329
NOTE:

Lower quality grease may melt when hot and
r e d u c e t h e life o f t h e t o o l a n d b u s h i n g .
R e m o v e the tool (Item 1) [ F i g u r e 3 3 0 ] .
167
Figure 334
REMOVAL AND INSTALLATION OF TOOL (CONT'D)

Tool Removal
For Later Breaker
Models
N O T E : For early b r e a k e r m o d e l s (See T o o l R e m o v a l

F o r E a r l i e r B r e a k e r M o d e l s o n P a g e 166.)
NOTE: Later breaker m o d e l s c a n be identified by the
t w o b a n d r e t a i n e r s that are l o c a t e d o n e a c h
s i d e s of t h e b a n d .
A WARNING
AVOID B U R N INJURY
Breaker t o o l c a n be hot after u s e . Let breaker
c o o l or use g l o v e s w h e n h a n d l i n g tool.
Install the m a i n t e n a n c e tool (Item 1) [ F i g u r e 3 3 4 ] .

tool
F i g u r e 335
W-2204-0905
Figure 333
Turn the m a i n t e n a n c e tool (Item 1) 9 0 to e x p a n d t h e

b a n d (Item 2) [ F i g u r e 3 3 5 ] .
P-63761A
Raise a n d block (Item 1) [ F i g u r e 3 3 3 ] the front of the

breaker.
Pul the tool (Item 2) [ F i g u r e 3 3 3 ] out as far as possible.
(This will help to hold the tool retaining pin in place w h e n
the retainer is repositioned.)
Place a piece of c a r d b o a r d or a s h o p towel (Item 3)
[ F i g u r e 3 3 3 ] u n d e r the b r e a k e r for the tool retaining pin
to land o n . This will keep the pin f r o m
being
c o n t a m i n a t e d if it falls o n the g r o u n d .
168
Figure 338

Tool Removal
For Later Breaker
Models
(Cont'd)
Figure 336
A p p l y g r e a s e to the top section of the tool [ F i g u r e 3 3 8 ] .

Figure 339
Rotate the m a i n t e n a n c e tool (Item 1) a n d the b a n d (Item

2) until the m a i n t e n a n c e tool (Item 1) [ F i g u r e 3 3 6 ] is
u n d e r the breaker.
T h e tool retainer pin (Item 3) [ F i g u r e 3 3 6 ] will d r o p out of
the b o t t o m of the breaker.
Figure 337
P-61728
A p p l y g r e a s e to the inside d i a m e t e r of the lower b u s h i n g

(Item 1) [ F i g u r e 3 3 9 ] .
NOTE:
T h e b r e a k e r tool (Item 1) [ F i g u r e 3 3 7 ] c a n now

r e m o v e d f r o m the breaker by pulling out o n the tool.

r e d u c e the life of t h e t o o l a n d b u s h i n g .
be
169
F i g u r e 342

Tool Installation
For Earlier
Breaker
Models
N O T E : For later b r e a k e r m o d e l s (See T o o l I n s t a l l a t i o n

F o r L a t e r B r e a k e r M o d e l s o n P a g e 171.)
Figure 340
P-61729
Inspect the tool retainer pin (Item 1) [ F i g u r e 3 4 2 ] for

w e a r or d a m a g e before installation. To inspect pin
d i a m e t e r ( S e e W e e k l y Inspection on P a g e 156.)
Figure 343
P-61730
Install the tool (Item 1) [ F i g u r e 3 4 0 ] n the breaker.

Figure 341
P-61736
Install the m a i n t e n a n c e tool (Item 1) a n d t u r n 9 0 to

e x p a n d the b a n d (Item 2) [ F i g u r e 3 4 3 ] .
A l i g n t h e notch n the tool with the hole (Item 1) [ F i g u r e

3 4 1 ] in the h o u s i n g .
170
I
Figure 346

Tool Installation
For Earlier
Breaker
Models
(Cont'd)
Figure 344
Turn the m a i n t e n a n c e tool (Item 1) [ F i g u r e 3 4 6 ] 90 a n d

r e m o v e the m a i n t e n a n c e t o o l . Turn t h e b a n d s o that the
g r e a s e fitting a n d the retainer pin a r e not e x p o s e d .
Tool Installation
Install the tool retainer pin (Item 1) [ F i g u r e 3 4 4 ] .
For Later Breaker
Models
NOTE: For
earlier
breaker
models
Installation For Earlier Breaker
P a g e 170.)
N O T E : Pul t h e t o o l o u t w a r d t o h e l p h o l d t h e r e t a i n e r
pin in place w h e n reinstalling the b a n d .
(See
Tool
Models on
Figure 347
F i g u r e 345
Install the b r e a k e r tool (Item 1) [ F i g u r e 3 4 7 ] into the

breaker.
M o v e the b a n d (Item 1) [ F i g u r e 3 4 5 ] b a c k over the tool

retainer pin.
171
Figure 350

Tool Installation
For Later Breaker
Models
(Cont'd)
Figure 348
Install t h e tool retainer pin (Item 1) [ F i g u r e 3 5 0 ] . T h e

b r e a k e r tool m a y n e e d to be rotated so t h e retainer pin
will install correctly into the breaker a n d b r e a k e r t o o l .
F i g u r e 351
Install the m a i n t e n a n c e tool (Item 1) a n d rotate the b a n d
(Item 2) until the tool retainer pin hole (Item 3) [ F i g u r e
3 4 8 ] is visible at the t o p of the breaker.
Figure 349
R o t a t e the m a i n t e n a n c e tool (Item 1) a n d b a n d (Item 2)

[ F i g u r e 3 5 1 ] so the slot n the b a n d is not directly over
t h e tool retainer p i n .
P-61729
Inspect the tool retainer pin (Item 1) [ F i g u r e 3 4 9 ] for

w e a r or d a m a g e before installation. To inspect pin
d i a m e t e r (See W e e k l y Inspection o n P a g e 156.)
172
A WARNING

Tool Installation
For Later Breaker
Models
(Cont'd)
AVOID BURN INJURY

Breaker t o o l c a n be h o t after u s e . Let b r e a k e r t o o l
F i g u r e 352
W-2204-0905
A WARNING
F l y i n g d e b r i s or l o s e m a t e r i a l is p r e s e n t .

W-2019-0907
R o t a t e the m a i n t e n a n c e tool (Item 1) [ F i g u r e 3 5 2 ] 90
Figure 354
a n d r e m o v e the m a i n t e n a n c e tool.
Procedure (Internal Retaining Band)
Removing
The Tool
Hl|
F i g u r e 353
" \- ,11-n,,,,
i,,,,, , i
P-84989
T h e m a i n t e n a n c e tool (Item 1) [ F i g u r e 3 5 4 ] that is

supplied with the b r e a k e r will be u s e d to r e m o v e the tool
retainer p i n . (If this tool is not available, a fat b l a d e s c r e w
driver c a n be used.)
P-72416A
R a i s e a n d block (Item 1) [ F i g u r e 3 5 3 ] the front of the

breaker.
173
Figure 357
Procedure (Internal Retaining Band) (Cont'd)

Removing
The Tool
(Cont'd)
Figure 355
C o n t i n u using t h e m a i n t e n a n c e tool (Item 1) to rotate

t h e retainer b a n d until the tool retainer pin (Item 2)
[ F i g u r e 3 5 7 ] is e x p o s e d .
Figure 358
Insert t h e tip of the tool (Item 1) [ F i g u r e 3 5 5 ] b e t w e e n
the b r e a k e r f r a m e a n d the tool retainer b a n d . U s e the tool
to rotate the retainer b a n d inside the b r e a k e r f r a m e .
Figure 356
P-84990
Insert a s c r e w driver or p u n c h (Item 1) t h r o u g h t h e

a c c e s s hole o n t h e b o t t o m of the f r a m e a n d p u s h the tool
retaining pin (Item 2) [ F i g u r e 3 5 8 ] up a n d r e m o v e t h e
retaining pin.
Insert t h e e n d of the tool (Item 1) [ F i g u r e 3 5 6 ] . Lift up o n

the tool to allow the tab o n the e n d of the r e t a i n e r b a n d to
g o u n d e r the f r a m e o p e n i n g .
NOTE: Keep tool retaining c o m p o n e n t s
b u s h i n g s free of dirt a n d d e b r i s .
and
tool
174
F i g u r e 361

Removing
The Tool
(Cont'd)
Figure 359
Install the tool (Item 1) [ F i g u r e 3 6 1 ] in the breaker.

Figure 362
Using a lifting device, r e m o v e the tool (Item 1) [ F i g u r e

359].
Installing
The Tool
Figure 360
Install the tool retainer pin (Item 1) [ F i g u r e 3 6 2 ] in the

breaker. T h e tool m a y n e e d to be rotated for the pin to fit
properly.
P-72375
NOTE: Keep tool retaining c o m p o n e n t s

b u s h i n g s free of dirt a n d d e b r i s .
and
tool
A p p l y g r e a s e to the t o p s e c t i o n of the tool (Item

[Figure 360].
NOTE:
1)
Use a g o o d q u a l i t y l i t h i u m based grease.

r e d u c e t h e life of t h e t o o l a n d b u s h i n g .
175
Figure 365

Installing
The Tool
(Cont'd)
Figure 363
U s i n g the m a i n t e n a n c e tool (Item 1) [ F i g u r e 3 6 5 ] , p r e s s

the t a n g of the retaining b a n d so that it is p u s h e d u n d e r
the b r e a k e r f r a m e .
P-84985
Figure 366
Using the m a i n t e n a n c e tool (Item 1) [ F i g u r e 3 6 3 ] , rotate

the retainer b a n d to cise t h e o p e n i n g .
Figure 364
C o n t i n u to rotate the retaining b a n d (Item 1) [ F i g u r e

3 6 6 ] until it is in the fully c l o s e d p o s i t i o n .
NOTE:

r e d u c e t h e l i f e of t h e t o o l a n d b u s h i n g .
NOTE: Do not use an electric or p n e u m a t i c grease

gun. Over greasing may d a m a g e the seal.
NOTE: Failure to p u s h the tool up inside the breaker
before greasing may cause seal damage.
P u s h the tool in as far a s possible. A p p l y g r e a s e (5 - 6
p u m p s ) at the g r e a s e fitting (Item 1 ) [ F i g u r e 3 6 4 ] .
176
ATTACHMENT STORAGE A N D RETURN TO SERVICE
Return To Service
Storage
After t h e B o b c a t a t t a c h m e n t has b e e n in s t o r a g e , it is
n e c e s s a r y to follow a list of items to return the
a t t a c h m e n t to s e r v i c e .
S o m e t i m e s it m a y be n e c e s s a r y to s t o r e y o u r B o b c a t
a t t a c h m e n t for a n e x t e n d e d p e r i o d of t i m e . B e l o w is a list
of i t e m s to p e r f o r m before s t o r a g e .
T h o r o u g h l y clean the a t t a c h m e n t .
Lubrcate the a t t a c h m e n t .
Inspect the Bob-Tach w e d g e m o u n t s , m o u n t i n g f l a n g e

a n d all w e l d s o n the a t t a c h m e n t for w e a r a n d d a m a g e .
Check
for
lose
hardware,
missing
guards,
Be s u r e all shields a n d g u a r d s a r e in p l a c e .
Lubrcate the a t t a c h m e n t .
Install a n d o p r a t e a t t a c h m e n t , c h e c k for
function.
C h e c k for leaks. R e p a i r a s n e e d e d .
correct
or
d a m a g e d parts.
R e p l a c e w o r n or d a m a g e d parts.
C h e c k for d a m a g e d or m i s s i n g d e c a l s . R e p l a c e if
necessary.
Place t h e a t t a c h m e n t in a dry p r o t e c t e d shelter.

P l a c e the a t t a c h m e n t fat o n t h e g r o u n d .
N O T E : In m u d d y c o n d i t i o n s o r t o p r e v e n t
the
attachment from freezing to the ground, put
the attachment on planks or b l o c k s before
removing the attachment from the machine.
Always
relieve
the
hydraulic
pressure
when
d i s c o n n e c t i n g the b r e a k e r f r o m the m a c h i n e . P l u g the
b r e a k e r hydraulic ports w h e n in s t o r a g e . If e q u i p p e d with
h o s e s , install c a p s on the h o s e s . If e q u i p p e d with
c o u p l e r s , c o n n e c t the c o u p l e r s t o g e t h e r to k e e p t h e m
clean.
If storing for six m o n t h s or longer, r e m o v e the tool a n d
t h o r o u g h l y g r e a s e the pistn a n d lower b u s h i n g to
prevent c o r r o s i n . Reinstall the tool a n d store t h e b r e a k e r
in t h e vertical p o s i t i o n , with the tool installed into a
h o l d i n g fixture. T h e w e i g h t of the b r e a k e r o n t h e tool
retracts the p i s t n w h i c h r e d u c e s the possibility of pistn
c o r r o s i n . S t o r i n g vertical prevens any side l o a d i n g of
the pistn seal a n d i n c r e a s e s the seal s e r v i c e life. C h e c k
the nitrogen c h a r g e before using the breaker.
If t h e b r e a k e r is s t o r e d in a highly c o r r o s i v e e n v i r o n m e n t ,
has high h u m i d i t y or a c o a s t a l location, g r e a s e a n d store
t h e b r e a k e r a s r e c o m m e n d e d a b o v e if t h e s t o r a g e p e r i o d
is over thirty d a y s .
If t h e b r e a k e r m u s t be s t o r e d in the horizontal p o s i t i o n ,
r e m o v e t h e tool a n d t h o r o u g h l y g r e a s e the pistn a n d
lower b u s h i n g to prevent c o r r o s i n . C a p or c o v e r the
o p e n i n g . Reinstall the tool only w h e n t h e b r e a k e r is g o i n g
to be u s e d .
177

Warning (6701391)
Warning (7112677)
Warning (7112678)
181
181
182
183

W a r n i n g (6701391)
A WARNING
DO NOT ENTER OR
EXITONTHIS SIDE.
You could slip, trip or fall and become
seriously injured.
67172 SW
6701391B e n U S
A ADVERTENCIA
NO SALGA 0 ENTRE
J
*^
c ^tr lC)
Podra resbalarse, tropezarse o caer y
lesionarse seriamente.
67172 SW
6701391B e s A R
ikAVERTISSEMENT
N'ENTREZ PAS DE CE CT
ET N'EN SORTEZ PAS
NON PLUS.
Vous pourriez glisser, trbucher ou tomber
et gravement vous blesser.
67172 SW
181
6701391B f r C A
MACHINE SIGN TRANSLATIONS (CONT'D)

W a r n i n g (7112677)
A WARNING
i k ADVERTENCIA
EVITE LESIONES
O ACCIDENTES FATALES
Operator and bystanders

must wear goggles, hard
hat a n d noise protection
w h e n t h e b r e a k e r is i n
operation.
S p e c i a l A p p l i c a t i o n s Kit
must be used on the cab
w h e n t h e b r e a k e r is
mounted on the Bob-Tach
a n d u s e d in a p p l i c a t i o n s
w h e r e F A L L I N G d e b r i s is
present.
Read and understand the

manual before operating
o r s e r v i c i n g the breaker.
Wear goggles when
servicing.
El o p e r a d o r y l o s t r a n s e n t e s
d e b e n portar lentes d e
seguridad, casco duro y
protectores auditivos cuando
el m a r t i l l o h i d r u l i c o e s t
en uso.
L a c a b i n a d e b e u t i l i z a r el kit
de aplicaciones especiales
c u a n d o el m a r t i l l o h i d r u l i c o
e s t m o n t a d o e n el B o b - T a c h
y se utiliza en aplicaciones
d o n d e hay e s c o m b r o s QUE
CAEN presentes.
L e a y e n t i e n d a el m a n u a l d e
operacin y mantenimiento
antes de usar o dar servicio
al m a r t i l l o h i d r u l i c o . P o r t e
lentes d e seguridad c uando
d s e r v i c i o a la m q u i n a .
6185? SW
7112677 OiAR
182
J^AVERTtSSEMENT
RISQUE DE BLESSURE
OU DE MORT
L'utilisateur et les spectateurs

doivent porter des lunettes de
scurit, un casque de chantier
et une protection contre le bruit
iorsque le rnarteau de dmohtion
est en marche.
Le ncessaire pour
applications spciales doit
tre install dans la cabine
Iorsque le rnarteau de
dmolition est mont sur la
Bob-Tach et est utilis la o I
y a des CHUTES de dbris.
Lisez et comprenez le manuel

d'utilisation et d'entretien
avant d'utiliser le rnarteau de
dmolition ou d'y taire de
l'entretien.
Portez des lunettes de scurit
lors de l'entretien.
61852
SW 7112877 frCA
MACHINE SIGN TRANSLATIONS (CONT'D)

W a r n i n g (7112678)
A WARNING
AVOID BURNS
ADVERTENCIA
EVITE Q U E M A D U R A S
La punta de la herramienta puede estar
caliente despus de usarse.
Utilice guantes cuando trabaje con la
herramienta.
Tool t i p m a y be hot after o p e r a t i n g .

Use g l o v e s w h e n w o r k i n g w i t h t o o l .
PROGRAMA DE
MANTENIMIENTO
SERVICE SCHEDULE
GREASE
5 TO 6 PUMPS
E M P U J E LA
HERRAMIENTA
HACIA ADENTRO
A N T E S DE
ENGRASARLA.
EVERY 4 H O U R S .
P U S H T O O L IN
BEFORE
GREASING.
61852 SW
ENGRASE
ENTRE 5 Y 6 B O M B A S
CADA 4 HORAS.
7112678 esAR
AAVERTISSEMENT
(KKWm
DANGER DE BRLURE
La pointe de t'outil peut tre chaude aprs l'utlisation.

Portez des gants Iorsque vous travaillez sur cet outjl.
PROGRAMME
D'ENTRETIEN
56COUP5
DE POMPE TOUTES
LES 4 HEURES.
ENFONCEZ
L'OUTIL AVANT
DEGRAISSER.
S W 7 1 ! 2 6 7 8 frCA
183
SPECIFICATIONS
(HB280) HYDRAULIC BREAKER SPECIFICATIONS
Dimensions
Performance
Hydraulic System
187
187
187
187

Dimensions
Performance
Hydraulic System
188
188
188
188

Dimensions
Performance
Hydraulic System
189
189
189
189

Dimensions
Performance
Hydraulic System
190
190
190
190

Dimensions
Performance
Hydraulic System
191
191
191
191
185

Dimensions
W h e r e a p p l i c a b l e , s p e c i f i c a t i o n s c o n f o r m to S A E a n d I S O s t a n d a r d s a n d are s u b j e c t to c h a n g e w i t h o u t notice.
200 m m
(7.87 in)
P-96765
Performance
Breaker Weight
5 8 kg ( 1 2 7 Ib)
Blow Rate
Soft G r o u n d
1120 bpm
Hard Ground
1290 b p m
Operating Pressure
1 2 0 6 5 kPa ( 1 2 0 , 6 bar) ( 1 7 5 0 psi)
System Pressure
1 4 8 2 3 kPa ( 1 4 8 bar) ( 2 1 5 0 psi)
Impact Class
0 , 2 6 6 kN (60 Ibf)
C I M A Energy Rating
0,262 kN (59 Ibf)
Nitrogen Charge Pressure
3 2 0 6 kPa (32 bar) (465 psi)
Bit D i a m e t e r
3 7 m m (1.46 in)
Bit W o r k i n g L e n g t h
2 6 9 m m (10.6 in)
Hydraulic System
Hydraulic Flow
1 3 - 2 3 L/min ( 3 . 4 - 6 . 1 U.S. g p m )
187
(HB680) HYDRAULIC B R E A K E R SPECIFICATIONS

Dimensions
W h e r e a p p l i c a b l e , s p e c i f i c a t i o n s c o n f o r m to S A E a n d ISO s t a n d a r d s a n d a r e s u b j e c t to c h a n g e w i t h o u t n o t i c e .
280 m m
(11.02 in)
A
400 m m
( 1 5 . 7 5 in)
?
P-96768
Performance
Breaker Weight
127 kg (281 Ib)
Blow Rate
Soft G r o u n d
7 8 0 - 1220 b p m
Hard Ground
8 6 0 - 1340 b p m
Operating Pressure
1 2 0 6 5 kPa ( 1 2 0 , 6 bar) ( 1 7 5 0 psi)
System Pressure
1 4 8 2 3 kPa ( 1 4 8 bar) ( 2 1 5 0 psi)
Impact Class
0,667 k N ( 1 5 0 Ibf)
C I M A Energy R a t i n g
0 , 6 3 6 k N ( 1 4 3 Ibf)
3 2 0 6 kPa (32 bar) (465 psi)
Bit D i a m e t e r
55,1 m m (2.17 in)
3 3 0 m m (13.0 in)
Hydraulic System
2 5 - 50 L/min (6.6 - 13.2 U.S. g p m )
Hydraulic Flow
188

Dimensions
W h e r e a p p l i c a b l e , s p e c i f i c a t i o n s c o n f o r m to S A E a n d I S O s t a n d a r d s a n d are s u b j e c t to c h a n g e w i t h o u t notice.
1187,8 m m
(46.76 in)
P-96769
Performance
194 kg (427 Ib)
Breaker Weight
Blow Rate
Soft G r o u n d
7 5 5 - 1150 b p m
Hard Ground
8 6 0 - 1310 b p m
Operating Pressure
1 2 0 6 5 kPa (120,6 bar) ( 1 7 5 0 psi)
System Pressure
1 4 8 2 3 kPa (148 bar) ( 2 1 5 0 psi)
Impact Class
1,334 kN (300 Ibf)
C I M A Energy R a t i n g
0 , 9 2 0 k N (207 Ibf)
3 2 0 6 kPa (32 bar) (465 psi)
Bit D i a m e t e r
65 m m (2.56 in)
3 3 0 m m (13.0 in)
Hydraulic System
Hydraulic Flow
3 0 - 65 L/min (7.9 - 1 7 . 2 U.S. g p m )
189

Dimensions
W h e r e a p p l i c a b l e , specifications c o n f o r m to S A E a n d I S O s t a n d a r d s a n d a r e s u b j e c t to c h a n g e w i t h o u t n o t i c e .
450 m m
(17.72 i n )
I
P-96770
Performance
Breaker Weight
2 2 8 kg (502 Ib)
Blow Rate
Soft G r o u n d
8 5 5 - 1060 b p m
Hard Ground
1170 - 1450 b p m
Operating Pressure
1 2 0 6 5 kPa (120,6 bar) ( 1 7 5 0 psi)
System Pressure
1 4 8 2 3 kPa (148 bar) ( 2 1 5 0 psi)
Impact C l a s s
2,224 k N ( 5 0 0 Ibf)
C I M A Energy Rating
1,254 kN (282 Ibf)
Nitrogen C h a r g e P r e s s u r e
3 2 0 6 kPa (32 bar) (465 psi)
Bit D i a m e t e r
72,1 m m (2.84 in)
3 5 6 m m (14.0 in)
Hydraulic System
4 5 - 80 L/min ( 1 1 . 9 - 21.1 U.S. g p m )
Hydraulic Flow
190

Dimensions
W h e r e a p p l i c a b l e , specifications c o n f o r m to S A E a n d I S O s t a n d a r d s a n d are s u b j e c t to c h a n g e w i t h o u t n o t i c e .
1388,5 m m
(54.67 in)
P-96771
Performance
Breaker Weight
2 9 9 kg ( 6 5 9 Ib)
B l o w Rate
Soft G r o u n d
680 - 1070 b p m
Hard Ground
8 2 0 - 1280 b p m
Operating Pressure
1 2 7 5 5 k P a (127,5 bar) ( 1 8 5 0 psi)
System Pressure
1 4 8 2 3 kPa ( 1 4 8 bar) ( 2 1 5 0 psi)
Impact Class
3,336 kN ( 7 5 0 Ibf)
C I M A E n e r g y Rating
1,708 kN ( 3 8 4 Ibf)
3 2 0 6 kPa (32 bar) ( 4 6 5 psi)
Bit D i a m e t e r
85 m m (3.03 in)
4 0 6 m m (16.0 in)
Hydraulic System
H y d r a u l i c Flow
55 - 100 L/min (14.5 - 2 6 . 4 U.S. g p m )
191
WARRANTY
WARRANTY
Bobcat Attachments
B o b c a t C o m p a n y w a r r a n t s t o its a u t h o r i z e d dealers a n d a u t h o r i z e d dealers of B o b c a t E q u i p m e n t Ltd.,
w h o in t u r n w a r r a n t t o t h e o r i g i n a l o w n e r , t h a t e a c h n e w B o b c a t a t t a c h m e n t w i l l be f r e e f r o m p r o v e n
d e f e c t s i n m a t e r i a l a n d w o r k m a n s h i p f o r t w e l v e (12) m o n t h s a f t e r d e l i v e r y b y t h e a u t h o r i z e d B o b c a t
dealer t o t h e o r i g i n a l buyer.
D u r i n g t h e w a r r a n t y p e r i o d , t h e a u t h o r i z e d B o b c a t d e a l e r s h a l l r e p a i r o r r e p l a c e , at B o b c a t C o m p a n y ' s
o p t i o n , w i t h o u t c h a r g e for parts a n d labor, any part of the B o b c a t p r o d u c t w h i c h fails b e c a u s e of
d e f e c t s in m a t e r i a l or w o r k m a n s h i p . T h e o w n e r s h a l l p r o v i d e t h e a u t h o r i z e d B o b c a t d e a l e r w i t h p r o m p t
w r i t t e n n o t i c e of t h e defect a n d a l l o w r e a s o n a b l e t i m e for r e p l a c e m e n t or repair. B o b c a t C o m p a n y may,
at its o p t i o n , r e q u i r e failed p a r t s to be r e t u r n e d to the factory. Travel t i m e of m e c h a n i c s a n d
t r a n s p o r t a t i o n of t h e B o b c a t p r o d u c t t o t h e a u t h o r i z e d B o b c a t d e a l e r f o r w a r r a n t y w o r k a r e t h e
r e s p o n s i b i l i t y of t h e o w n e r . T h e r e m e d i e s p r o v i d e d in t h i s w a r r a n t y are e x c l u s i v e .
T h i s w a r r a n t y d o e s not cover r e p l a c e m e n t of s c h e d u l e d s e r v i c e i t e m s a n d h i g h w e a r i t e m s . The o w n e r
s h a l l r e l y s o l e l y o n t h e w a r r a n t y , if a n y , o f t h e r e s p e c t i v e m a n u f a c t u r e r s t h e r e o f . T h i s w a r r a n t y d o e s n o t
cover d a m a g e s r e s u l t i n g f r o m a b u s e , a c c i d e n t s , alterations, use of the B o b c a t p r o d u c t as an
a t t a c h m e n t o n any e q u i p m e n t n o t a p p r o v e d by B o b c a t C o m p a n y , air f l o w o b s t r u c t i o n s , or failure to
m a i n t a i n o r u s e t h e B o b c a t p r o d u c t a c c o r d i n g t o t h e i n s t r u c t i o n s a p p l i c a b l e t o it.
T H I S W A R R A N T Y IS E X C L U S I V E A N D IN L I E U O F A L L O T H E R W A R R A N T I E S A N D C O N D I T I O N S ,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS A L L OTHER WARRANTIES AND
C O N D I T I O N S , E X P R E S S OR IMPLIED, I N C L U D I N G A N Y IMPLIED W A R R A N T I E S OR C O N D I T I O N S O F
M E R C H A N T A B I L I T Y O R F I T N E S S F O R A P A R T I C U L A R P U R P O S E . IN N O E V E N T S H A L L B O B C A T
COMPANY OR THE AUTHORIZED B O B C A T D E A L E R BE L I A B L E FOR A N Y S P E C I A L , INCIDENTAL,
INDIRECT OR C O N S E Q U E N T I A L D A M A G E S , W H A T S O E V E R , I N C L U D I N G , B U T NOT L I M I T E D TO, L O S S
OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, W H E T H E R B A S E D
ON CONTRACT, W A R R A N T Y , TORT, N E G L I G E N C E , STRICT LIABILITY, STATUTE OR OTHERWISE,
E V E N IF B O B C A T C O M P A N Y O R T H E A U T H O R I Z E D B O B C A T D E A L E R H A S B E E N A D V I S E D O F T H E
POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY A N D THE
AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT A N D SERVICES FURNISHED
HEREUNDER S H A L L NOT EXCEED T H E P U R C H A S E PRICE OF THE PRODUCT UPON W H I C H S U C H
L I A B I L I T Y IS B A S E D .
6570124 (2-09)
Bobcat
195
Printed in U.S.A.
ALPHABETICAL INDEX
TRANSPORTING THE ATTACHMENT AND
MACHINE ON A TRAILER
148
TRANSPORTING THE ATTACHMENT ON A
TRAILER
146
TROUBLESHOOTING
153
WARRANTY
195
(HB1180) HYDRAULIC BREAKER

SPECIFICATIONS
191
SPECIFICATIONS
187
SPECIFICATIONS
188
SPECIFICATIONS
189
SPECIFICATIONS
190
17
ATTACHMENT SIGNS (DECALS)
30
ATTACHMENT STORAGE AND RETURN TO
SERVICE
177
13
DAILY INSPECTION
47
DELIVERY REPORT
16
FEATURES AND ACCESSORIES
19
FIRE PREVENTION
27
INITIAL SETUP
33
LIFTING THE ATTACHMENT
144
164
181
MAINTENANCE SAFETY
151
OPERATING PROCEDURE WITH
EXCAVATORS
73
OPERATING PROCEDURE WITH LOADER
BACKHOES
126
OPERATING PROCEDURE WITH LOADERS
50
OPERATING PROCEDURE WITH MINI
LOADERS
113
1
3
5
7
PUBLICATIONS AND TRAINING
RESOURCES
29
REGULAR MAINTENANCE ITEMS
156
REMOVAL AND INSTALLATION OF TOOL 166
SAFETY INSTRUCTIONS
25
SERIAL NUMBER LOCATION
15
SERVICE SCHEDULE
155
197
W* Bobcat
198

Operation &amp; Maintenance Manual HB Series Hydraulic Breaker

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Operation &amp; Maintenance Manual HB Series Hydraulic Breaker

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Operation & Maintenance Manual

Bobcat Company 2014

OPERATOR SAFETY WARNINGS

Operator must have instructions

Safety Alert Symbol:

This symbol is used for important safety

Never use the breaker without

Always instad approved lift arm

Always use the seat bar and fasten

Do not use loader in atmosphere

Never use loader without operator

Never demolish load bearing walls.

Do not undercut machine which can

VW Always carry attachment as low as

Never leave machine with engine

Never modify equipment or add

OPERATOR SAFETY WARNINGS

Operator must have instructions

T h i s symbol is used for important safety

Safety Alert Symbol:

Never u s e excavator without operator

Always fasten seat belt snugly.

Never demolish load bearing walls.

Always u s e special applications kit.

Never exceed a 15 degree slope

i V Never leave machine with engine

/k Never modify equipment or add

S E A T B E L T : Check belt fasteners and c h e c k for damaged webbing or buckle.

OPERATOR SAFETY WARNINGS

Operator must have instructions

Safety Alert Symbol:

Never use the breaker without

Never use loader backhoe without

Always fasten seat belt securely & Keep

This symbol is used for important safety

Keep bystanders away from the

Do not use loader backhoe in

^ k Never demolish load bearing walls.

^ k Always carry attachment as low as

^ k . D o not undercut machine which can

Never leave machine with engine

Never modify equipment or add

OPERATOR SAFETY WARNINGS

Safety Alert Symbol:

T h i s symbol is u s e d for important safety

Always install approved lift arm

j j * ^ Oprate only from the operator's

Never oprate the breaker and mini

Never demolish load bearing walls.

Always carry attachment a s low a s

Never leave machine with engine

Never modify equipment or a d d

MACHINE AND ATTACHMENT S A F E T Y S I G N S ( D E C A L S ) : Replace if damaged, clean if soiled.

SAFETY AND TRAINING RESOURCES

MACHINE SIGN TRANSLATIONS

YOUR BOBCAT DEALER:

HB Series Breaker Operation & Maintenance Manual

BOBCAT COMPANY IS ISO 9001 CERTIFIED

SERIAL NUMBER LOCATION

Attachment Serial Number

FEATURES AND ACCESSORIES

HB Series Breaker Operation & Maintenance Manual

BOBCAT COMPANY IS ISO 9001 CERTIFIED

Operation & Maintenance Manual HB Series Hydraulic Breaker

Operation & Maintenance Manual HB Series Hydraulic Breaker