Professional Documents
Culture Documents
for Extrusion
by
Dana Darley
Extrusion Auxiliary Serv ices
Dacula, GA
(678) 714-5218
www .extrusionauxiliary.com
Drop Pelletizing
Low cost
Simple to use
High cutter
changeover
wear/maintenance
Sensitive to process
variations
Higher cost
Higher level of
automation
Self stranding
Variable cooling
Difficult to setup
Compact layout
Low outputs
operate
Limited to Olefins
Compact design
No die freezing
Highest automation
water/drying systems
Extrusion Die
Normally, strand pelletizing with manual strand feed consists of the following components:
Strand Die Cooling trough Strand dryer Strand pelletizer
Die body
Flow channel
Die plate
Diagram to show machine structure
Extrusion Die
Cooling Trough
Strand Drying
Blowing nozzle
Suction nozzles
Water bath
Strand drying
Extrusion Die
Water trough
Strand drying
Pelletizer
Spray nozzles
Strand drying
Water trough
Strand Conditioning
Cooling Belts
Die head
Water trough
Strand drying
Temperature compensation
section (strand conditioning)
Pelletizer
Water-Free Pelletizing
Die head
Cooling belts
Strand drying
Pelletizer
Guide plate
Guide plate channel
Pelletizer
Pneumatic pellet transport
Pellet dryer
Pelletizer
Water trough
Pelletizer
Pelletizer after-cooling section with agglomerate trap or start-up filter and
water separator
Pellet dryer
Applications
Di e he ad
Stran d gu id e
Pel leti zer
Re-c o oli ng s ecti on
Pel let dr yer
S h o r t cu t t o A NI M A T ~ 1 . ln k
S h o r t cu t t o S C HNE I ~ 1 . ln k
The molten polymer is cut into drops by the fast rotating blades of the pelletizer just
when leaving the die holes and emerging into the process water.
Because of the temperature difference between molten drops and process water,
the polymer drops solidify. Due to the physical tendency to optimize the ratio of
volume to surface area, a spherical shape is formed.
Watersystem incl.
pelletizer
Pellet dryer
Bypass piping
with spring
Sight glass
Clamping
flange
No oxidation of polymer
with handwheel
Pelletizer Features
X-in-1
flow channels
designs
Die holes
Insulation
Evacuated areas
no tails at pellets
no smearing polymer at the die
underwater cut of even lowest
viscosities
extended blade life
extended die plate life
Determination of optimal
hydraulic pressure to achieve
optimized blade/die distance
Automatic sharpening of
pelletizer blades
Watersystem incl
incl.. Pellet dryer
Bypass piping
The process water entry into the cutting chamber can
be exactly timed by the bypass valves and the related
PLC program.
This avoi ds a freeze-off of the die holes (entry of
process water too early) or an agglomeration of the
pellets (entry of process water too late).
Automatic sharpening of
cutter blades
Continuous cleaning of
surface of die plate by
rotary blades, no routine
cleaning with stop is
required
Easy maintenance, no
precise blade adjustment
necessary, blades change
within minutes
Pelletizing Products
Location
Gala Industries
Under Water
Eagle Rock, VA
Rieter Corporation
Spartanburg, SC
BKG/Kreyenborg GmbH
Atlanta, GA/Germany
Cumberland Engineering
South Attleboro, MA
Scheer Bay
Bay City, MI
Econ GmbH
Under Water
Greenville, SC/Austria
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