05 P Inst Dvostrano

Operating Instructions
Capacitive cable electrode for level

detection
VEGACAP 65
- transistor (NPN/PNP)
Document ID: 30018
Contents
Contents
1
About this document

1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbolism used ............................................................................................................... 4
For your safety

2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use ................................................................................................................ 5
2.3 Warning about incorrect use............................................................................................. 5
2.4 General safety instructions ............................................................................................... 5
2.5 Safety label on the instrument .......................................................................................... 6
2.6 CE conformity................................................................................................................... 6
2.7 Safety instructions for Ex areas ........................................................................................ 6
2.8 Environmental instructions ............................................................................................... 6
Product description
3.1 Configuration .................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 8
3.3 Operation ......................................................................................................................... 9
3.4 Storage and transport....................................................................................................... 9
3.5 Accessories and replacement parts ............................................................................... 10
Mounting
4.1 General instructions ....................................................................................................... 11
4.2 Mounting instructions ..................................................................................................... 12
Connecting to power supply

5.1 Preparing the connection ............................................................................................... 15
5.2 Connection procedure .................................................................................................... 15
5.3 Wiring plan, single chamber housing.............................................................................. 16
5.4 Wiring plan - version IP 66/IP 68, 1 bar........................................................................... 19
Setup
6.1 General information ........................................................................................................ 20
6.2 Adjustment elements...................................................................................................... 20
6.3 Function chart ................................................................................................................ 22
7 Maintenance and fault rectification

7.1 Maintenance .................................................................................................................. 23
7.2 Rectify faults ................................................................................................................... 23
7.3 Exchange of the electronics module............................................................................... 25
7.4 Shortening of the probe .................................................................................................. 27
7.5 How to proceed in case of repair .................................................................................... 28
Dismounting
8.1 Dismounting steps.......................................................................................................... 29
8.2 Disposal ......................................................................................................................... 29
Supplement
9.1 Technical data ................................................................................................................ 30
9.2 Dimensions .................................................................................................................... 34
VEGACAP 65 - transistor (NPN/PNP)
30018-EN-130916
Contents
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product description".
30018-EN-130916
Instructions manuals for accessories and replacement parts
Tip:
To ensure reliable setup and operation of your VEGACAP 65, we offer
accessories and replacement parts. The corresponding documentations are:
30174 - Electronics module VEGACAP series 60

34296 - Protective cover
31088 - Flanges according to DIN-EN-ASME-JIS-GOST
Editing status: 2013-08-21
1 About this document
About this document
1.1
Function
1.2
Target group
1.3
Symbolism used
This operating instructions manual provides all the information you

need for mounting, connection and setup as well as important instructions for maintenance and fault rectification. Please read this information before putting the instrument into operation and keep this manual
accessible in the immediate vicinity of the device.
This operating instructions manual is directed to trained specialist

personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
Information, tip, note

This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.

Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
List
The dot set in front indicates a list with no implied sequence.
Action
This arrow indicates a single action.
Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of batteries and accumulators.
30018-EN-130916
2 For your safety
2
2.1
For your safety

Authorised personnel
All operations described in this operating instructions manual must

be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2
Appropriate use
The VEGACAP 65 is a sensor for point level detection.
You can find detailed information on the application range in chapter

"Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specifications in the operating instructions
manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary conversions or modifications are explicitly forbidden.
2.3
Warning about incorrect use
2.4
General safety instructions
Inappropriate or incorrect use of the instrument can give rise to

application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
This is a state-of-the-art instrument complying with all prevailing

regulations and guidelines. The instrument must only be operated in a
technically flawless and reliable condition. The operator is responsible
for the trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regulations.
The safety instructions in this operating instructions manual, the national installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
30018-EN-130916
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary conversions or modifications are explicitly forbidden.
The safety approval markings and safety tips on the device must also
be observed.
2 For your safety
2.5
Safety label on the instrument
2.6
CE conformity
2.7
Safety instructions for Ex areas
2.8
Environmental instructions
The safety approval markings and safety tips on the device must be
observed.
This device fulfills the legal requirements of the applicable EC guidelines. By attaching the CE mark, VEGA provides a confirmation of
successful testing. You can find the CE conformity declaration in the
download area of "www.vega.com".
Please note the Ex-specific safety information for installation and operation in Ex areas. These safety instructions are part of the operating
instructions manual and come with the Ex-approved instruments.
Protection of the environment is one of our most important duties.

That is why we have introduced an environment management system
with the goal of continuously improving company environmental protection. The environment management system is certified according
to DIN EN ISO 14001.
Please help us fulfill this obligation by observing the environmental
instructions in this manual:
Chapter "Packaging, transport and storage"

Chapter "Disposal"
30018-EN-130916
3 Product description
Product description
3.1 Configuration
Scope of delivery
The scope of delivery encompasses:
Constituent parts
The VEGACAP 65 consists of the components:
VEGACAP 65 point level switch

Documentation
this operating instructions manual
Safety Manual - 31815 "VEGACAP series 60 - Transistor (NPN/
PNP)" (optional)
Supplementary instructions manual "Plug connector for level
sensors" (optional)
Ex-specific "Safety instructions" (with Ex versions)
if necessary, further certificates
Housing cover
Housing with electronics
Process fitting with electrode
1
2
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Fig. 1: VEGACAP 65 - with plastic housing

1 Housing cover
2 Housing with electronics
3 Process fitting
Type plate
The nameplate contains the most important data for identification and
use of the instrument:
15
14
13
12
5
6
7
8
11
10
9
Fig. 2: Layout of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Process and ambient temperature, process pressure
5 Power supply and signal output, electronics
6 Protection rating
7 Probe length
8 Order number
9 Serial number of the instrument
10 Material, wetted parts
11 Symbol of the device protection class
12 Reminder to observe the instrument documentation
13 ID numbers, instrument documentation
14 Notified authority for CE marking
15 Approval directives
With the serial number, you can access the delivery data of the instrument via www.vega.com, "VEGA Tools" and "serial number search".
In addition to the type label outside, you can also find the serial number on the inside of the instrument.
Area of application
3.2
Principle of operation
VEGACAP 65 is a point level sensor with capacitive electrode for level

detection.
VEGACAP 65 is very rugged and maintenance-free and can be used
in all areas of industrial process technology.
Probes such as VEGACAP 65 can be used in solids and in nonconductive liquids.
Typical applications are overfill and dry run protection.
The capacitive measuring principle places no special requirements

on installation. Hence, many different applications can be equipped
with VEGACAP 65.
Probe, measured product and vessel wall form an electrical capacitor.

The capacitance is influenced by three main factors.
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Functional principle
3
Fig. 3: Functional principle - Plate capacitor
1
2
3
Distance between the electrode surfaces

Size of the electrode surfaces
Type of dielectric between the electrodes
The probe and the vessel wall are the capacitor plates. The measured
product is the dielectric. Due to the higher dielectric constant of the
product compared to air, the capacitance increases as the probe is
gradually covered.
The capacitance change is converted by the electronics module into
a switching command.
Voltage supply
VEGACAP 65 is a compact instrument, i.e. it can be operated without

external evaluation system. The integrated electronics evaluates the
level signal and outputs a switching signal. With this switching signal,
a connected device can be operated directly (e.g. a warning system,
a pump etc.).
The data for power supply are specified in chapter "Technical data".
3.3
Operation
The probe can be adapted to the dielectric constant of the product

directly on the electronics module.
A switching command can be triggered when the probe is covered or

laid bare.
On the electronics module you will find the following display and
adjustment elements:
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Packaging
Signal lamp for indication of the switching condition (green/red)

Potentiometer for switching point adaptation
DIL switch for measuring range selection
DIL switch for mode adjustment
3.4
Storage and transport
Your instrument was protected by packaging during transport. Its

capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised

recycling companies.
Transport
Transport must be carried out in due consideration of the notes on the

transport packaging. Nonobservance of these instructions can cause
damage to the device.
Transport inspection
The delivery must be checked for completeness and possible transit

damage immediately at receipt. Ascertained transit damage or concealed defects must be appropriately dealt with.
Storage
Up to the time of installation, the packages must be left closed and

stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under

the following conditions:
Storage and transport

temperature
Protective cap
Not in the open

Dry and dust free
Not exposed to corrosive media
Protected against solar radiation
Avoiding mechanical shock and vibration
Storage and transport temperature see chapter "Supplement Technical data - Ambient conditions"
Relative humidity 20 85 %
3.5
Accessories and replacement parts
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
You will find additional information in the supplementary instructions

manual "Protective cover" (Document-ID 34296).
Flanges
Screwed flanges are available in different versions according to the

following standards: DIN 2501, EN 1092-1, BS 10, ANSI B 16.5,
JIS B 2210-1984, GOST 12821-80.
You can find additional information in the supplementary instructions

manual "Flanges according to DIN-EN-ASME-JIS" (Document-ID
31088).
30018-EN-130916
10
4 Mounting
4
4.1
Mounting
General instructions
Suitability for the process Make sure that all parts of the instrument coming in direct contact
conditions
with the process, especially the sensor element, process seal and
process fitting, are suitable for the existing process conditions, such
as process pressure, process temperature as well as the chemical
properties of the medium.
You can find the specifications in chapter "Technical data" and on the
nameplate.
Switching point
In general, VEGACAP 65 must be mounted vertically. The instrument

must be mounted in such a way that the probe is at the height of the
requested switching point.
Welding work
Before beginning the welding work, remove the electronics module

from the sensor. By doing this, you avoid damage to the electronics
through inductive coupling.
Handling
With threaded versions, the housing must not be used to screw in the
instrument. Applying tightening forces on the housing can damage its
internal parts.
Use the hexagon for screwing in.
Moisture
Use the recommended cables (see chapter "Connecting to power

supply") and tighten the cable gland.
You can give your instrument additional protection against moisture

penetration by leading the connection cable downward in front of the
cable entry. Rain and condensation water can thus drain off. This applies mainly to outdoor mounting as well as installation in areas where
high humidity is expected (e.g. through cleaning processes) or on
cooled or heated vessels.
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Fig. 4: Measures against moisture penetration
Pressure/Vacuum
The process fitting must be sealed if there is gauge or low pressure in

the vessel. Before use, check if the seal material is resistant against
the measured product and the process temperature.
The max. permissible pressure is specified in chapter "Technical
data" or on the type label of the sensor.
11
4 Mounting
Condensation
If condensate forms on the vessel top, the run-off liquid can cause
bridging and hence faulty switchings.
For this reason, use a screening tube or a longer insulation. The

length depends on the amount of condensate and the drain-off behaviour of the product.
Agitators and fluidization
Inflowing medium
4.2
Mounting instructions
Due to the effects of agitators, equipment vibration or similar, the level

switch can be subjected to strong lateral forces. For this reason, do
not use an overly long electrode for VEGACAP 65, but check if you
can mount a short level switch on the side of the vessel in horizontal
position.
If the instrument is mounted in the filling stream, unwanted false
measurement signals can be generated. For this reason, mount the
instrument at a position in the vessel where no disturbances, e.g. from
filling openings, agitators, etc., can occur.
This applies particularly to instrument versions with a longer probe.
Fig. 5: Inflowing medium
The probe should protrude into the vessel to avoid buildup. For that
reason, avoid using mounting bosses for flanges and screwed fittings.
This applies particularly to use with adhesive products.
Material cone
In silos with bulk solids, material cones can form which change the
switching point. Please keep this in mind when installing the sensor
in the vessel. We recommend selecting an installation location where
the probe detects the average value of the material cone.
The probe must be mounted in a way that takes the arrangement of
the filling and emptying apertures into account.
12
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Socket
4 Mounting
To compensate measurement errors caused by the material cone in

cylindrical vessels, the sensor must be mounted at a distance of d/6
from the vessel wall.
d
6
d
6
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Fig. 6: Filling and emptying centred
13
4 Mounting
d
6
2
3
Fig. 7: Filling in the centre, emptying laterally

1
2
3
Tensile load
VEGACAP 65
Discharge opening
Filling opening
Make sure that the max. permissible tensile load of the suspension
cable is not exceeded. The danger of this happening exists particularly with very heavy solids and large meas. lengths. The max. permissible load is stated in chapter "Technical data".
30018-EN-130916
14
5 Connecting to power supply
5
Note safety instructions
Voltage supply
Connecting to power supply
5.1
Preparing the connection
Always keep in mind the following safety instructions:
Connect only in the complete absence of line voltage
Connect the operating voltage according to the following diagrams.

Take note of the general installation regulations. As a rule, connect
VEGACAP 65 to vessel ground (PA), or in case of plastic vessels,
to the next ground potential. On the side of the instrument housing
there is a ground terminal between the cable entries. This connection
serves to drain off electrostatic charges.
The data for power supply are specified in chapter "Technical data".
Connection cable
The instrument is connected with standard two-wire cable without

screen. If electromagnetic interference is expected which is above the
test values of EN 61326 for industrial areas, screened cable should
be used.
Use cable with round cross-section. A cable outer diameter of
5 9 mm (0.2 0.35 in) ensures the seal effect of the cable gland.
If you are using cable with a different diameter or cross-section,
exchange the seal or use a suitable cable gland.
5.2
Connection procedure
With Ex instruments, the housing cover may only be opened if there is

no explosive atmosphere present.
Proceed as follows:
1. Unscrew the housing cover
2. Loosen compression nut of the cable entry
3. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.

1 cm (0.4 in) of insulation from the ends of the individual wires
4. Insert the cable into the sensor through the cable entry
5. Lift the opening levers of the terminals with a screwdriver (see

following illustration)
6. Insert the wire ends into the open terminals according to the wiring plan
7. Press down the opening levers of the terminals, you will hear the
terminal spring closing
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8. Check the hold of the wires in the terminals by lightly pulling on

them
9. Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
10. If necessary, carry out a fresh adjustment
11. Screw the housing cover back on
The electrical connection is hence finished.
15
Fig. 8: Connection steps 5 and 6
Housing overview
5.3
Wiring plan, single chamber housing

4
Fig. 9: Material versions, single chamber housing

1
2
3
4
Plastic (not with dust-Ex)

Aluminium
Stainless steel
Filter element for pressure compensation or blind plug with version IP 66/
IP 68, 1 bar
30018-EN-130916
16
Electronics and connection compartment
1
2
3
Fig. 10: Electronics and connection compartment

1
2
3
4
5
6
Wiring plan

Ground terminal
Connection terminals
Control lamp
We recommend connecting VEGACAP 65 in such a way that the

switching circuit is open when there is a level signal, line break or
failure (safe condition).
The instrument is used to control relays, contactors, magnet valves,

warning lights, horns as well as PLC inputs.
30018-EN-130916
Caution:
There is no reverse polarity protection. Take note of the polarity of the
output lines.
17
Fig. 11: Wiring plan

1
Voltage supply
1 2 3 4
Fig. 12: NPN action
1 2 3 4
Fig. 13: PNP action
30018-EN-130916
18
Wire assignment, connection cable
5.4
Wiring plan - version IP 66/IP 68, 1 bar

1
2
3
4
5
Fig. 14: Wire assignment connection cable. The numbers of the wires correspond to the terminals of the instrument.
brown (+) voltage supply
White
Yellow
blue (-) voltage supply
Shielding
30018-EN-130916
1
2
3
4
5
19
6 Setup
Setup
6.1
General information
The figures in brackets refer to the following illustrations.

Function/Configuration
On the electronics module you will find the following display and
adjustment elements:

DIL switch for mode adjustment - min./max.
Control lamp
Note:
As a rule, always set the mode with the mode switch (3) before starting setup VEGACAP 65. The switching output will change if you set
the mode switch (3) afterwards. This could possibly trigger other connected instruments or devices.
6.2
Adjustment elements
1
2
3
5
Fig. 15: Oscillator - Transistor output

1
2
3
4
5
6

DIL switch for measuring range selection (with compensation button)
Ground terminal
Connection terminals
Control lamp
Note:
Screw the housing cover tightly up to the thread stop so that the
inspection glass is above the control lamp (LED).
20
30018-EN-130916
The switching status of the electronics can be checked with closed

housing (only plastic housing), see "Function chart".
6 Setup
To adjust VEGACAP 65, first of all remove the housing cover.

Switching point adaptation (1)
Measuring range selection switch (2)
You can adapt the switching point to the solid with the potentiometer.
With the potentiometer (1) and the measuring range selection switch
(2) you can change the sensitivity of the probe to the electrical properties of the product and the conditions in the vessel. This is necessary
so that the level switch can also reliably detect products e.g. with very
low or very high dielectric figure.
range 1: 0 20 pF
Range 2: 0 85 pF
Range 3: 0 450 pF
Mode adjustment (3)
With the mode switch (3) you can change the switching condition
of the transistor output. You can set the required mode (max. - max.
detection or overfill protection, min. - min. detection or dry run protection).
We recommend connecting according to the quiescent current principle (switching output is opened when the switching point is reached)
because the transistor output takes on the same (safe) condition if a
failure is detected.
Signal lamp (6)
Control lamp for indication of the switching status
Switching point adjustment
The adjustment of the switching point is only possible in installed

condition.
Mode max. (max. level

detection)
Green = Output closed

Red = Output open
red (flashing) = failure
The specifications in parenthesis refer to the preceding illustration.

Vertically mounted probes
1. Set mode switch (3) to mode max.
2. Set meas. range selection switch (2) to range 1.

3. Fill the vessel up to the requested level.
4. Turn potentiometer (1) to position 10.
When the control lamp (6) lights red: set the measuring range
selection switch (2) to the next higher measuring range.
When the control lamp (6) lights green: continue with the next
item.
30018-EN-130916
5. Turn the potentiometer (1) very slowly anticlockwise until the

control lamp (6) lights red.
Mode min. (min. level
detection)
The measuring system is now ready for operation.

1. Set mode switch (3) to mode min.
2. Set meas. range selection switch (2) to range 1.

3. Lower the level to the requested min. level.
4. Turn the potentiometer (1) to 0, the control lamp (6) lights green.
21
6 Setup
5. Turn the potentiometer (1) very slowly clockwise until the control
lamp (6) lights red. If the control lamp does not light red, set the
meas. range selection switch (2) to the next higher stage and
repeat the setting with the potentiometer (1) until the control lamp
lights red.
The measuring system is now ready for operation.
6.3
Function chart
The following chart provides an overview of the switching conditions

depending on the set mode and the level.
Level
Switching status Control lamp
Mode max.
closed
Mode max.
open
Mode min.
closed
Overflow protection
Green
Overflow protection
Red
Dry run protection
Green
open
Mode min.
Dry run protection
Red
Failure of the supply voltage
any
open
Fault
any
open
(min./max. mode)
flashes red
30018-EN-130916
22

7.1
Maintenance
7.2
Rectify faults
If the instrument is used properly, no special maintenance is required

in normal operation.
Reaction when malfunctions occur
The operator of the system is responsible for taking suitable measures to rectify faults.
Failure reasons
VEGACAP 65 offers maximum reliability. Nevertheless, faults can occur during operation. These may be caused by the following, e.g.:
Sensor
Process
Voltage supply
Signal processing
Fault rectification
The first measure to be taken is to check the output signal. In many

cases, the causes can be determined this way and the faults rectified.
24 hour service hotline
Should these measures not be successful, please call in urgent cases

the VEGA service hotline under the phone no. +49 1805 858550.
30018-EN-130916
The hotline is available to you 7 days a week round-the-clock. Since

we offer this service world-wide, the support is only available in the
English language. The service is free of charge, only the standard
telephone costs will be charged.
23
Checking the switching

signal
Error
Cause
Rectification
The instrument
signals covered
without covering with the
medium
The instrument
signals covered
with covering with the
medium
Wrong mode selected on the

signal conditioning instrument
Set the correct mode on the mode

switch of the signal conditioning instrument (A: overflow protection, B:
dry run protection). Wiring should be
carried out according to the quiescent
current principle.
Operating voltage Check operating voltage

too low
Shortcircuit in the
probe, e.g. because of moisture
in the housing
Remove the electronics module.

Check the resistance between the
marked plug connections. See the following instructions.
Electronics defective
Push the mode switch (A/B) on the

signal conditioning instrument. If the
signal conditioning instrument then
changes the mode, the probe may
be mechanically damaged. Should
the switching function in the correct
mode still be faulty, return the probe
for repair.
Check if there is buildup on the probe,

and if so, remove it.
Unfavourable installation location
Check if the probe is covered by buildup on the socket.

Mount the instrument at a location
in the vessel where e.g. no mounds
can form.
Signal lamp flash- Electronics mod- Exchange the instrument or send it in

es red
ule has detected a for repair
failure
Check the resistance in

the probe
Remove the electronics module. Check the resistance between the

two plug connections.
There must no longer be a connection (high impedance). If there is
still a connection - exchange the instrument or return it for repair
30018-EN-130916
24
1 2
Fig. 26: Check the resistance in the probe

1
2
3
Reaction after fault rectification
Shielding
Probe
Ground potential
Depending on the reason for the fault and the measures taken, the
steps described in chapter "Set up" may have to be carried out again.
7.3
Exchange of the electronics module
In general, all electronics modules of series CP60 can be interchanged. If you want to use an electronics module with a different
signal output, you can download the corresponding operating instructions manual from our homepage under Downloads.
Proceed as follows:
1. Switch off power supply
2. Unscrew the housing cover
3. Lift the opening levers of the terminals with a screwdriver

4. Pull the connection cables out of the terminals
30018-EN-130916
5. Loosen the two screws with a screw driver (Torx size T10 or slot
4)
25
2
Fig. 27: Loosening the holding screws
1
2
Electronics module
Screws (2 pcs.)
6. Pull out the old electronics module
7. Compare the new electronics module with the old one. The type
label of the electronics module must correspond to that of the old
electronics module. This applies particularly to instruments used
in hazardous areas.
8. Compare the settings of the two electronics modules. Set the
adjustment elements of the new electronics module to the same
setting of the old one.
Information:
Make sure that the housing is not rotated during the electronics exchange. Otherwise the plug may be in a different position later.
9. Insert the electronics module carefully. Make sure that the plug is
in the correct position.
10. Screw in and tighten the two holding screws with a screwdriver
(Torx size T10 or Phillips 4)
11. Insert the wire ends into the open terminals according to the wiring plan
12. Press down the opening levers of the terminals, you will hear the
terminal spring closing
13. Check the hold of the wires in the terminals by lightly pulling on
them
14. Check cable gland on tightness. The seal ring must completely
encircle the cable.
15. Mount the probe into the vessel. Make sure that the probe is
uncovered.
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26
2
Fig. 28: Compensation key
1
2
Measuring range selection switch (compensation key)

Control lamp
16. Keep the measuring range selection switch (1) pushed until the
control lamp (2) flashes green.
17. Carry out the adjustment again. See chapter "Set-up, adjustment
elements".
18. Screw the housing cover back on
The electronics exchange is now finished.
7.4
Shortening of the probe
The probe can be shortened by any amount.
1. Loosen the two pins on the gravity weight (hexagon) and remove
the pins.
2. Pull the cable out of the gravity weight.
3. To avoid splicing of the steel cable, tin the cable before shortening
with a soldering iron and tighten the wire.
30018-EN-130916
200 mm (7.87")
70 mm
(2.76")
4. Shorten the cable with a cut-off wheel or metal saw at the lower
end. Make sure the length is correct before shortening.
Fig. 29: Take the gravity weight into account and shorten the cable respectively
27
5. Shift the gravity weight again flush to the cable and fix it with the
two pins.
6. Mount the probe into the vessel. Make sure that the probe is
uncovered.
2
Fig. 30: Compensation key
1
2
Measuring range selection switch (compensation key)

Control lamp
7. Keep the measuring range selection switch (1) pushed until the
control lamp (2) flashes green.
8. Hence the probe is compensated to the modified length.
9. Carry out the adjustment again. See chapter "Set-up, adjustment

elements".
7.5
How to proceed in case of repair
You can find a repair form as well as detailed information on how to

proceed under www.vega.com/downloads and "Forms and certificates".
By doing this you help us carry out the repair quickly and without having to call back for needed information.
If a repair is necessary, please proceed as follows:
Print and fill out one form per instrument

Clean the instrument and pack it damage-proof
Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
Please contact for the return shipment the agency serving you. You
can find the agency on our home page www.vega.com.
30018-EN-130916
28
8 Dismounting
8
8.1
Dismounting
Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
8.2
Disposal
The instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have
designed the parts to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative effects on humans and the environment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
30018-EN-130916
If you have no way to dispose of the old instrument properly, please

contact us concerning return and disposal.
29
9 Supplement
Supplement
9.1
Technical data
General data
Material 316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
Process fitting - thread
316L
Process seal
Klingersil C-4400
Process fitting - flange
insulation (partly insulated)
316L
PA, PTFE
Probe (cable partly PTFE insulated:

6 mm/0.236 in)
316L
Probe (cable PA partly insulated:

11 mm/0.433 in)2)
Steel
Probe (cable PTFE partly insulated:

8 mm/0.315 in)1)
Steel
Gravity weight
316L + PEEK
Plastic housing
plastic PBT (Polyester)
Materials, non-wetted parts

Aluminium die-casting housing
Stainless steel housing - precision
casting
Stainless steel housing, electropolished
Seal between housing and housing

cover
Ground terminal
Process fittings
Pipe thread, cylindrical (DIN 3852-A)
American pipe thread, conical

(ASME B1.20.1)
Aluminium die-casting AlSi10Mg, powder-coated - basis:

Polyester
316L
316L
NBR (stainless steel housing, precision casting), silicone

(aluminium/plastic housing; stainless steel housing,
electropolished)
316L
G1 A, G1 A
1 NPT, 1 NPT
Flanges
DIN from DN 50, ANSI from 2"
Instrument weight (depending on

process fitting)
0.8 4 kg (0.18 8.82 lbs)
Weight
Gravity weight
Cable weight: 8 mm (0.315 in)

1)
2)
30
900 g (32 oz)
180 g/m (1.9 oz/ft)
220 g/m (2.36 oz/ft)
230 g/m (2.47 oz/ft)
Cable connected electrically conductive with the gravity weight.

Cable connected electrically conductive with the gravity weight.
30018-EN-130916
9 Supplement
Sensor length (L)
Max. tensile load (cable)
PTFE partly insulated: 6 mm

(0.236 in)
PTFE partly insulated: 8 mm

(0.315 in)
0.4 32 m (1.312 105 ft)

10 KN (2248 lbs)
10 KN (2248 lbs)
PA partly insulated: 11 mm (0.433 in) 10 KN (2248 lbs)
Max. torque (process fitting - thread)
100 Nm (74 lbf ft)
Output variable
Output
Floating transistor output, permanently shortcircuit-proof
Switching voltage
< 55 V DC
Measuring frequency
Load current
Blocking current
Modes (switchable)
Switching delay
When immersed
When laid bare
In case of failure
Ambient conditions
Ambient temperature on the housing
Storage and transport temperature
Process conditions
Process pressure
Standard
with screening tube adapter (PN1)
430 kHz
< 400 mA
< 100 A
Min./Max.
0.7 s
0.7 s
1s
-40 +80 C (-40 +176 F)
-40 +80 C (-40 +176 F)
-1 +64 bar/-100 6400 kPa (-14.5 928 psig)
0 +1 bar/0 100 kPa (0 14.5 psig)
Process temperature VEGACAP 65 of 316L

Insulation PA
Without insulation
-50 +200 C (-58 +392 F)
30018-EN-130916
Process temperature (thread or flange

temperature) with temperature adapter
(option)
-50 +80 C (-58 +176 F)
-50 +150 C (-58 +302 F)
31
9 Supplement
80C
(176F)
40C
(104F)
-50C
(-58F)
0C
(32F)
-40C
(-40F)
1
50C
(122F)
100C
(212F)
150C
(302F)
200C
(392F)
Fig. 31: Ambient temperature - Process temperature

1
2
3
Process temperature
Ambient temperature
Temperature range with temperature adapter
Dielectric constant
1.5
Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar

Cable entry/plug3)
Single chamber housing
1 x cable gland M20 x 1.5 (cable: 5 9 mm), 1 x

blind plug M20 x 1.5
or:
1 x closing cap NPT, 1 x blind plug NPT
or:
Spring-loaded terminals
1x plug (depending on the version), 1x blind stopper

M20x1.5
for wire cross-section up to 1.5 mm (AWG 16)
Electromechanical data - version IP 66/IP 68 (1 bar)

Cable entry
Single chamber housing
Connection cable
Wire cross-section
Wire resistance
Tensile strength
Standard length
Max. length
Diameter approx.
Colour - standard PE
Colour - standard PUR

3)
1 x closing cap NPT, 1 x blind plug NPT

> 0.5 mm (AWG 20)
< 0.036 /m (0.011 /ft)
< 1200 N (270 lbf)
5 m (16.4 ft)
1000 m (3280 ft)
25 mm (0.984 in) with 25 C (77 F)
8 mm (0.315 in)
Black
Blue
Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.
32
30018-EN-130916
Min. bending radius
1 x IP 68 cable gland M20 x 1.5; 1 x blind plug

M20 x 1.5
or:
9 Supplement
Colour - Ex-version
Adjustment elements
Mode switch
Min.
Max.

range 1
range 2
range 3
Potentiometer
Voltage supply
Operating voltage
Power consumption
Electrical protective measures
Protection rating
Plastic housing
Aluminium and stainless steel standard

Aluminium and stainless housing
(optionally available)
Overvoltage category
Protection class
Blue
Min. detection or dry run protection
Max. detection or overflow protection

0 20 pF
0 85 pF
0 450 pF
Switching point adaptation

10 55 V DC
max. 0.5 W
IP 66/IP 67
IP 66/IP 68 (0.2 bar)4)

IP 66/IP 68 (1 bar)
III
II
Functional safety (SIL)

Functional safety is already activated on instruments with SIL qualification ex factory. On instruments without SIL qualification ex factory, the functional safety must be activated by the user via
the display and adjustment module or via PACTware for applications according to SIL.
Functional safety according to IEC 61508-4
Single channel architecture (1oo1D)
up to SIL2
double channel diversitary redundant up to SIL3

architecture (1oo2D)
You can find detailed information in the supplied Safety Manual of the instrument series or under
"www.vega.com", "Downloads", "Approvals".
30018-EN-130916
Approvals
Instruments with approvals can have different technical data depending on the version.
For that reason the associated approval documents of these instruments have to be carefully
noted. They are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools"
and "serial number search" as well as via "Downloads" and "Approvals".
4)
A suitable cable is the prerequisite for maintaining the protection rating.
33
9 Supplement
9.2
Dimensions
Housing in protection IP 66/IP 67 and IP 66/IP 68; 0.2 bar
~ 116 mm (4.57")
M20x1,5
M20x1,5/
NPT
M20x1,5/
NPT
M20x1,5/
NPT
116 mm (4.57")
86 mm (3.39")
117 mm (4.61")
112 mm (4.41")
112 mm (4.41")
M20x1,5/
NPT
~ 69 mm
(2.72")
79 mm
(3.11")
~ 59 mm
(2.32")
80 mm
(3.15")
~ 69 mm
(2.72")
79 mm
(3.03")
Fig. 32: Housing versions in protection IP 66/IP 67 and IP 66/IP 68; 0.2 bar
1
2
3
4
Plastic housing
Stainless steel housing, electropolished
Stainless steel housing, precision casting
Aluminium housing
Housing in protection IP 66/IP 68 (1 bar)

~ 150 mm
(5.91")
84 mm
(3.31")
~ 103 mm
(4.06")
117 mm
(4.61")
116 mm
(4.57")
77 mm
(3.03")
M20x1,5
M20x1,5
M20x1,5
Fig. 33: Housing versions with protection rating IP 66/IP 68 (1 bar)

1
2
Stainless steel housing, precision casting

Aluminium housing
30018-EN-130916
34
142 mm
(5.59")
22 mm
(0.87")
56 mm
(2.21")
9 Supplement
G1 A
G11/2 A
200 mm
(7.87")
6 mm
(0.24")
30 mm
(1.18")
Fig. 34: VEGACAP 65, cable version with 6 mm, threaded version G1 (ISO 228 T1)
= Sensor length, see chapter "Technical data"
30018-EN-130916
35
142 mm
(5.59")
22 mm
(0.87")
56 mm
(2.21")
9 Supplement
G1 A
G11/2 A
200 mm
(7.87")
8 mm
(0.32")
30 mm
(1.18")
L
30018-EN-130916
36
56 mm
(2.21")
9 Supplement
G1A
182 mm (7.17")
22 mm
(0.87")
SW 41 mm
(1.61")
200 mm (7.87")
11 mm
(0.43")
30 mm
(1.18")
30018-EN-130916
37
108 mm (4.25")
9 Supplement
40 mm (1.58")
Fig. 37: Temperature adapter
30018-EN-130916
38
7 mm
(0.28")
9 Supplement
16 mm
(0.63")
Fig. 38: VEGACAP 65, screening tube, for example against strong condensation
Length of the screening tube, see chapter "Technical data"
30018-EN-130916
39
9 Supplement
9.3
Industrial property rights
VEGA product lines are global protected by industrial property rights. Further information see
www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor housing.
VEGA Produktfamilien sind weltweit geschtzt durch gewerbliche Schutzrechte.
Nhere Informationen unter www.vega.com.
Les lignes de produits VEGA sont globalement protges par des droits de proprit intellectuelle. Pour plus d'informations, on pourra se rfrer au site www.vega.com.
VEGA lineas de productos estn protegidas por los derechos en el campo de la propiedad industrial. Para mayor informacin revise la pagina web www.vega.com.

. www.vega.com.
VEGA
<www.vega.com>
9.4
Trademark
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
30018-EN-130916
40
30018-EN-130916
Notes
41
Notes
30018-EN-130916
42
30018-EN-130916
Notes
43
All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
VEGA Grieshaber KG, Schiltach/Germany 2013
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0

Fax +49 7836 50-201
E-mail: info.de@vega.com
www.vega.com
30018-EN-130916
Printing date:
Desenrosque los dos tornillos de cabeza hexagonal y quite la

abrazadera exterior del cable.
Coloque el LKVE contra el cable, cerca del punto de anclaje o

a algo de distancia de la polea de compensacin con la salida
del cable elctrico hacia abajo.
Vuelva a colocar la abrazadera exterior que sujeta el cable y

apriete los tornillos de cabeza hexagonal con la llave de
tuerca proporcionada.
Fije la cadena de seguriad del cable para que si el LKVE es

separado del cable de la gra para el mantenimiento de esta,
esto sea soportado por la cadena y no por el cable elctrico.
Esta cadena deberia estar floja en el funcionamiento normal.
Compruebe que cable elctrico no sea daado por las poleas

del cable de la gra o por alguna parte del engranaje de la
gra.
Conecte el cable elctrico a la unidad electrnica y

compruebe el funcionamiento.
Instrues de montagem do LKVE PIAB

1
Soltar os dois parafusos e retirar a braadeira exterior.
Posicionar o LKVE com fio eltrico voltado para baixo no

cabo fixo uo perto da roldana de equilibragem.
Montar a braadeira e apertar os dois parafusos com a chave

Allen que acompanha o aparelho.
Verificar a posio do LKVE sobre o cabo afim de eliminar

riscos de danos pelo moito, roldanas, etc. Se necessrio
ajustar o interruptor do ponto mais alto da ponte.
Fixar a corrente de segurana de tal modo que, em caso de

troca do cabo da ponte, o LKVE seja suspenso pela corrente
de segurana e no pelo fio eltrico. Observe que a corrente
de segurana deve estar frouxa.
Verificar o fio eltrico para que no possa ser danificado pela

roldana ou alguma parte da engrenagem da ponte.
Conectar o cabo com a unidade eletrnica e controlar o

funcionamento.
out in
U +24VDC
in
4-20mA
out
PIAB
LKVE
AD3230
LKVEi
Type: LKVE standard
Asegrese de situar el LKVE de forma que no haya riesgo de

que el gancho o las poleas del cable causen daos, y ajuste
la posicin del interruptor de fin de carrera de rebase, en caso
necesario.
brown
black
yellow green
screen
3
2
1
blue
out in
red
in
U +24VDC
green I 4-20mA out
yellow
AD3226
Type: LKVE for CSM
screen
AD3228
orange
Loadcell
grey
BA 7142 - 080212
3
2
1
Instrucciones de montaje para el LKVE de PIAB
1
2
3
4
red
green
white
black
blue
+Sens
+Exc
+Sign
Sign
Exc
Sens
Type: LKVEi
+Exc -Exc 10 15VDC
Force Measurement
Gigasense AB P.O. Box 123 SE-184 22 kersberga Sweden
Telephone +46 (0)8 540 839 00 Fax +46 (0)8 540 213 64
e-mail info@gigasense.se webb www.gigasense.se
Monteringsanvisning
Assembly Instructions
Montageanleitung
Instructions de montage
Instrucciones de montaje
Instrues de montagem
Montageanleitung PIAB LKVE
Monteringsanvisning PIAB LKVE
Lossa de tv insexskruvarna och tag bort den yttre

spnnbacken.
Die beiden Inbusschrauben lsen und die ussere

Seilklemmbacke entfernen.
Placera LKVE p plats mot linan, invid den fasta parten eller
en bit in frn utjmningshjulet med kabelutgngen nedt.
Montera den yttre spnnbacken och drag fast de bda

insexskruvarna med nyckeln.
Den LKVE mit dem Kabelausgang nach unten gegen

das Seil halten und zwar am feststehenden Seilstrang
nahe dem Seilfestpunkt oder in einiger Entfernung von
der Ausgleichsrolle.
3
4
Kontrollera att LKVE sitter s att den inte riskerar att skadas
av krokblock eller linhjul, och justera om ndvndigt
toppgrnsbrytaren.
Die ussere Seilklemmbacke montieren und die beiden

Inbusschrauben mit dem Schlssel festziehen.
Fst skerhetskedjan s att kabeln inte kommer att belastas

vid t ex linbyten. Observera att kedjan skall vara obelastad d
LKVE r monterad.
Die Position des LKVE am Seil prfen, damit er weder

vom Haken noch von den Seilrollen beschdigt wird,
falls notwendig den oberen Endschalter justieren.
Die Sicherheitskette befestigen damit das Kabel beim

Auswechseln der Seile nicht belastet wird. Bitte
beachten, dass die Kette bei einem montierten LKVE
nicht belastet ist.
Prfen, dass die Kabel nicht durch Seilrollen usw.

beschdigt wird.
Kabel und das elektronische Steuergert anschliessen.

Letztlich, berprfe die Funktion.
Kontrollera att kabeln inte riskerar att skadas av linhjul etc.
Anslut kabeln till elektronikenheten enligt gllande

frbindningsschema.
Instructions de montage du LKVE PIAB
Assembly instructions for PIAB LKVE
2-3
Loosen the two hexagon-headed screws and remove the

outer rope clamp.
Place the LKVE against the rope, close to the anchor point or
at some distance from the compensating pulley, with the cable
outlet downwards.
Dmonter la mchoire extrieure du cble.
Placer lppareil (le cordon letrique vers le bas) contre le brin

fixe ou prs dun moufle dquilibrage.
Rmonter la mchoire exterieure e revisser le deux vis.
Vrifier la position de lppareil afin dliminer tous les risques

de dommage par le crochet, par un rouleau etc. Si
ncessaire, dplacer linterrupteur du point haut du point.
Replace the outer rope clamp and tighten the two hexagonheaded screws evenly with the wrench provided.
Ensure that the LKVE is placed so that there is no risk of

damage by the hook block or rope pulleys, and adjust the
position of the upper limit switch, if necessary.
Arrange the safety chain so that if the LKVE is detached from

the rope for crane maintenance, it is supported by the chain
and not by the cable. This chain should be slack in normal
operation.
Fixer la chainette de securit afin quen cas de changement

du cble de levage, le LKVE soit soutenu par la chainette et
pas par son cordon letrique. La chainette de securit ne doit
pas tre tendue.
Vrifier que rien risque de endommager le cordon letrique.
Brancher le cordon la unit lectronique et verifier le

fonctionnement.
Check that the cable will not be damaged by the rope wheels
or any part of the crane gear.
Connect the LKVE cable to the electronic unit according to

valid connection diagram and test the function.
Level Switch 76951 6011

Description for Programmer
Field of application:
The level control device is used for the control of up to three filling level in tanks.
Features :
Switching interval adjustable from 60 mm to 550 mm

Operating voltage range 20 V to 252 V AC / DC.
Relay outputs.
Parameterizable via DIP switch.
Installation position:
The level switch is installed vertically to the surface of the liquid in the lid of the tank.
Teaching-in of the switching points:
How to prepare the teaching-in of the switching points:
Remove transparent lid and insertion plate
Switch on operating voltage
Switch DIP switch 5 in ON position. The red LEDs 1 and 4 will light up.
During the teaching-in process, the relays switch into the dead state.
Position suitable target in the desired switching interval
Teaching-in of switching point 1:
Switch over DIP switch 1.

If the target is recognized, a green LED will light up additionally.
If the target is not recognized, a yellow LED will light up additionally.

The target has to be positioned a new until it is recognized.
Switch back DIP switch 1.

The switching interval is stored in the RAM memory when the DIP switch is switched back while the green LED
is flashing. After this, only the red LEDs will emit light.
This state shows the operator that the DIP switch is in its inital position again.
Please refer switching point 1, but switch over DIP switch 2.
Please refer switching point 1, but switch over DIP switch 3.
Page 1 of 6
BA_2005_1_GB_76951_6011
replacemt for 76951-6011-1e / 2 1001 HF
How to finish the teaching-in process :
Switch DIP switch 5 back into OFF position.

The adjustment will be transferred into the (retentive) memory with permanent effect.
After the teaching-in, the order of the switching points is always

switching point 1 < switching point 2 < switching point 3.
Insert insertion plate according to the position of DIP switch 4.
Screw on transparent lid and insertion plate.
Teaching-in of the default values :
Switch DIP switch 5 in ON position. The red LEDs 1 and 4 will light up.
Switch over DIP switch 4.
Switch over DIP switch 1, then switch it back again.
Switch DIP switch 4 back again.
Switch DIP switch 5 back into OFF position again.

The default adjustments are transferred into the memory with permanent effect.
The following default values have been adjusted : S1 = 60mm; S2 = 220mm; S3 = 270mm
(measured from the sensor to the switching point)
Adjustment of the switching behaviour :
In normal operation (DIP switch 5 in OFF position), one can adjust the switching behaviour of switching outputs S1 to
S3 by means of the DIP switches 1 to 3.
DIP switch
ON position
OFF position
State ipon delivery
DIP switch 1
NO contact behaviour
NC contact behaviour
OFF position
DIP switch 2
OFF position
DIP switch 3
OFF position
NO (normally open) contact behaviour means : The corresponding contact closes, when the filling level is higher
than the pertaining switching point.
NC (normally closed) contact behaviour means : The corresponding contact opens, when the filling level is higher
than the pertaining switching point.
Page 2 of 6
BA_2005_1_GB_76951_6011
Adjustment of the indication mode :

In normal operation, (DIP switch 5 in OFF position), one can choose the indication mode by means of DIP switch 4.
Mode early warning/max. filling level (state upon delivery)
DIP switch 4 in OFF position
LED 1 (red):
overfill signal (full)
switching point S1
LED 2 (yellow)
early warning (max)
switching point S2
LED 3 (green)
normal state (normal)
LED 4 (red)
empty signal (empty)
switching point S3
Filling level x
x > S1
S1 > x > S2
S2 > x > S3
x < S3
LED 1, red
flashes
off
off
off
LED 2, green/yellow
off
flashes yellow
off
off
LED 3, green/yellow
off
off
flashes green
off
LED 4, red
off
off
off
flashes
Insertion plate :
Page 3 of 6
BA_2005_1_GB_76951_6011
Mode early warning/min. filling level

DIP switch 4 in ON position :
LED 1 (red):
overfill signal (full)
switching point S1
LED 2 (green)
normal state (normal)
LED 3 (yellow)
early warning (min)
switching point S2
LED 4 (red)
empty signal (empty)
switching point S3
Filling level x
x > S1
S1 > x > S2
S2 > x > S3
x < S3
LED 1, red
flashes
off
off
off
LED 2, green/yellow
off
flashes green
off
off
LED 3, green/yellow
off
off
flashes yellow
off
LED 4, red
off
off
off
flashes
Connection diagram:
Insertion plate:
Adjustment:
Pump
FZ
FZ
FZ
BM B
BM B
BM B
BS B
BS B
BS B
Autolub
HA III
Page 4 of 6
Reservoir
8l
15 l
30 l
8l
15 l
30 l
30 l
60 l
100 l
8l
100 l
S1
mm
60
60
60
60
60
60
60
60
60
60
60
S2
mm
240
265
335
240
265
335
335
390
480
220
460
S3
mm
290
315
385
290
315
385
385
440
530
270
510
BA_2005_1_GB_76951_6011
Specification:
General data:
Acquisition range ............................................................. 60 mm...550 mm (ex ultrasonic transducer)
Reference quantity ........................................................... 100 mm x 100 mm (even surface)
Opening angle of sound beam ....................................... approx. 5 at 6dB sound pressure
Transducer frequency ..................................................... approx. 380 kHz
Repeat accuracy ............................................................. < 0,5 %, < 0,5 mm at constant ambient conditions
Reaction time of relay contacts ....................................... approx. 10 s
Release time of relay contacts ........................................ approx. 10 s
Reaction time of LEDs ..................................................... < 1 s (indication of measured value)
Release time of LEDs ...................................................... < 1 s (indication of measured value)
Temperature drift ............................................................. < 4 % over the whole temperature range
Electrical data:
Operating voltage UB ....................................................... 20 V...252 V DC/AC, 47 Hz...63 Hz
Current consumption ....................................................... ca. 70 mA at 30 V DC (all relays in working position)
Switching output 1, 2 and 3 ............................................. relays
Contact material ...................................................... gilded silver alloy
Switching voltage max. . .......................................... 150 V DC, 252 V AC
Switching current max. ............................................ 3 A, ohmic
Switching current min. ............................................. 0,1 mA, 100 mV DC
Switching capacity ................................................... 90 W at 30 V DC, 750 W at 250 V AC
Life time (electrical) ................................................. 106 switching cycles at a resistive load of 3 A / 30 V DC

.................................................................................. and/or 3 A / 252 V AC
Mechanical data:
Operating temperature .................................................... -20 C...+60 C
Storage temperature ....................................................... -40 C...+85 C
Protective system acc. DIN 40 050 ................................. IP 65
Type of connection ..........................................................
..........................................................................................
..........................................................................................
..........................................................................................
7-polar 90- cable box (PG 13,5) with screw and

soldering contacts
Cross section: max. 1,5 mm wire sleeves without
insulation collar.
Weight .............................................................................. 0.55 kg

State upon delivery
DIP switch ........................................................................ switch 1-5 in OFF position.
Indication mode ............................................................... indication with early warning filling level max.
Page 5 of 6
BA_2005_1_GB_76951_6011
Dimensioned drawing:
Replacement plug for level switch 76951-6011: Code no. 76951-6021

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BA_2005_1_GB_76951_6011

05 P Inst Dvostrano

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Operating Instructions

Capacitive cable electrode for level

Document ID: 30018

About this document

For your safety

Connecting to power supply

7 Maintenance and fault rectification

VEGACAP 65 - transistor (NPN/PNP)

Instructions manuals for accessories and replacement parts

30174 - Electronics module VEGACAP series 60

Editing status: 2013-08-21

VEGACAP 65 - transistor (NPN/PNP)

1 About this document

About this document

This operating instructions manual provides all the information you

This operating instructions manual is directed to trained specialist

Information, tip, note

Caution: If this warning is ignored, faults or malfunctions can result.

VEGACAP 65 - transistor (NPN/PNP)

2 For your safety

For your safety

All operations described in this operating instructions manual must

The VEGACAP 65 is a sensor for point level detection.

You can find detailed information on the application range in chapter

Warning about incorrect use

General safety instructions

Inappropriate or incorrect use of the instrument can give rise to

This is a state-of-the-art instrument complying with all prevailing

VEGACAP 65 - transistor (NPN/PNP)

2 For your safety

Safety label on the instrument

Safety instructions for Ex areas

Protection of the environment is one of our most important duties.

Chapter "Packaging, transport and storage"

VEGACAP 65 - transistor (NPN/PNP)

The scope of delivery encompasses:

The VEGACAP 65 consists of the components:

VEGACAP 65 point level switch

Fig. 1: VEGACAP 65 - with plastic housing

VEGACAP 65 - transistor (NPN/PNP)

Fig. 2: Layout of the type label (example)

VEGACAP 65 is a point level sensor with capacitive electrode for level

The capacitive measuring principle places no special requirements

Probe, measured product and vessel wall form an electrical capacitor.

VEGACAP 65 - transistor (NPN/PNP)

Distance between the electrode surfaces

VEGACAP 65 is a compact instrument, i.e. it can be operated without

The probe can be adapted to the dielectric constant of the product

A switching command can be triggered when the probe is covered or

Signal lamp for indication of the switching condition (green/red)

Storage and transport

Your instrument was protected by packaging during transport. Its

VEGACAP 65 - transistor (NPN/PNP)

foil is also used. Dispose of the packaging material via specialised

Transport must be carried out in due consideration of the notes on the

The delivery must be checked for completeness and possible transit

Up to the time of installation, the packages must be left closed and

Unless otherwise indicated, the packages must be stored only under

Storage and transport

Not in the open

Accessories and replacement parts

You will find additional information in the supplementary instructions

Screwed flanges are available in different versions according to the

You can find additional information in the supplementary instructions