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LASER PRINTER

Phaser 3110
Phaser 3210

SERVICE
LASER PRINTER

Manual

CONTENTS

1. Precautions
2. Specifications
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Parts List
6. Block Diagram
7. Connection Diagram
8. Electrical Parts List
9. Schematic Diagram

Contents

CONTENTS
1. Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-1)
1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-1)
1-2 Precautions on Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . .page(1-1)
1-3 Tools for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-2)

2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(2-1)
3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-1)
3-1 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-1)
3-2 LED Panel PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-2)
3-3 LSU(Laser Scanning Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-2)
3-4 Transfer Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-3)
3-5 Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-3)
3-6 HVPS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-4)
3-7 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-4)
3-8 Thermostat and Halogen Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-5)
3-9 SMPS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-6)
3-10 Main Board and Sensor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-7)

4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-1)
4-1 How to use DCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-2)
4-2 The cause and solution of Bad image . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-5)
4-3 The cause and solution of the bad discharge. . . . . . . . . . . . . . . . . . . . . . .page(4-12)
4-4 The cause and solution of the malfunction . . . . . . . . . . . . . . . . . . . . . . . . .page(4-16)
4-5 Toner Cartridge Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-21)
4-6 The cause and solutions of bad environment of the software . . . . . . . . . .page(4-25)

5. Exploded Views and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-1)


5-1
5-2
5-3
5-4
5-5
5-6
5-7

Tatal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine/Frame Lower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shield Engine Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RX Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate-Upper Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

page(5-2)
page(5-4)
page(5-5)
page(5-6)
page(5-7)
page(5-8)
page(5-8)

6. Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(6-1)


6-1 Block Diagram(GDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(6-1)
6-2 Block Diagram(PCL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(6-2)

7. Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(7-1)


7-1 Connection Diagram(GDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(7-1)
7-2 Connection Diagram(PCL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(7-2)

8. Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(8-1)


8-1 Main PBA (Phaser 3110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(8-1)
8-2 Main PBA (Phaser 3210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(8-4)

9. Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(9-1)


9-1 GDI Main Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(9-1)
9-2 PCL Main Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(9-6)
9-3 Panel Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(9-15)
9-4 HVPS Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(9-16)
9-5 SMPS Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(9-18)

Precautions

1. Precautions
Please read the following carefully to prevent any accidents and not to damage the unit during service.

1-1 Safety Precautions


1. Safety Precautions
There are some electric or machinery parts with
safety related property. If the parts replaced are different from the original, the safety may not function.
Even if the part could allow higher voltage than that
of the part used, do not replace it and use a regular
product clarified in specifications.
2. Be careful not to leave a switch, a cover or a safety
device out when reinstalling or assembling the product after repair.
3. Replacing Precautions
Do not change or add parts as you like. You cannot
benefit from such a remodeled product at your will
during the term of guarantee.
4. You must replace overheated or damaged parts or
cords with regular products. Please solve the problem causing any damage or overheating and troubles
beforehand.
Especially mind the safety on the part with
this mark.
You must use regular parts described in specifications for the parts inflammable and where the
current can be flown. Otherwise any hazard
such as an electric shock or a fire could occur.

LASER STATEMENT (LASERTURVALLISUUS)


WARNING : NEVER OPERATE AND SERVICE THE PRINTER
WITH THE PROTECTIVE COVER REMOVED
FROM LASER/SCANNER ASSEMBLY. THE
REFLECTIVE BEAM, ALTHOUGH INVISIBLE, CAN
DAMAGE YOUR EYES.

Class 1 laser product


Luokan 1 laserlaite
Klass 1 laser apparat
Allonpituus 770-795nm
Teho 0.3mW0.03mW

CAUTION

INVISIBLE LASER RADIATION WHEN


THIS COVER OPEN. DO NOT OPEN
THIS COVER.

VORSICHT

UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEOFFNET.
NIGHT DEM STRAHL AUSSETZEN.

ATTENTION

REYONNEMENT LASER INVISIBLE EN CAS


DOUVERTURE. EXPOSITION DANGERUSE AU
FAISCEAU.

ATTENZIONE

RADIAZIONE LASER INVISIBLE IN CASO DI


APERTURA. EVITARE LESPOSIZONE LA FASCIO.

PRECAUCION

REDIACION LASER INVISIBLE CUANDO SE


ABRE. EVITAR EXPONERSE AL RAYO.

CAUTION : Avoid exposure to invisible laser radiation when the


development unit is not installed.

1-2 Precautions on Disassembly and Reassembly


Very careful precautions should be taken when replacing
parts. Before replacing, please check cables because
you cannot put the cables that you removed for replacing
parts into the proper place if you would not make sure of
where they were connected and in which condition.

7. When disassembling, assembling, also observe small


components are located in place.
8. If you uncover and turn the machine over to replace
some parts, toner or paper particles may contaminate
the LSU window. Protect the LSU window with clean
paper.

Please do the following before disassembling for a repair


or replacement of parts.

Releasing Plastic Latches


1. Pull out paper cassette, printer cartridge installed.
Especially careful not to be scratched by the surface of
developer or not to expose them to light.
2. Turn the power switch off.
3. Take out the power plug, printer cable from the printer.
4. Use only the same type of part as original when replacing parts.
5. Do not force to open or fasten plastic material components.
6. Be careful that small parts such as screws should not
get in the printer.

Many of parts are held in


place with plastic latches.
The latches break easily :
release them carefully.
To remove such parts,
press the hook end of the
latch away from the part to
which it is latched.

1-1

Precautions

1-3 Tools for Troubleshooting


The following tools are recommended for safe and smooth troubleshooting described in this service manual.

1 DCU(Diagnostic Control Unit)

Standard: Test equipment to diagnose the Laser


printer supplied by Samsung Electronics.

4 Driver

Standard: "-" type, "+" type (M3 long, M3 short,


M2 long, M2 short).

5 Pinset

Standard: For general home use, small type.

DVM(Digital Volt Meter)


Standard: Indicates more than 3 digits.

6 Cotton Swab

Standard: For general home use, for medical service.

Equipments a IPA(Isopropyl
7 Cleaning
Alcohol)dry cloth or a soft stuff neutral
detergent.

3 Electronic Scale

8 Software(Driver) installation CD ROM

Standard: Equipment to check the weight of consumables(toner cartridge) supplied by Samsung


Electronics. (The gram unit can be measured.)

Note

1-2

Mind your hands not to be touched when


you disassemble and reassemble PBA ASS'Y,
such as the main board, SMPS, HVPS.

Specifications

2. Specifications
Phaser 3110
Engine

Speed
Resolution

Phaser 3210

10 ppm

12 ppm

600 x 600 dpi

1200 dpi image quality


true 600 x 600 dpi

Fist Printing Time)

Under 13 sec

Warm-Up Time

Under 30 sec

Power Consumption

Under 10 W

Acoustic Noise

Under 47 dB

Dimension
Weight
Controller

Processor
Memory
Emulation
Interface
OS Support

329 X 348 X 224 mm (13 x 13.7 x 8.8)


Max 6.5Kg (With Toner Cartridge)
Jupiter3 66MHz

61200 66MHz

8MB(Nonexpandable)

4MB(Up to 68MB)

GDI

PCL6
IEEE1284, USB

Windows 95/98/2000/Me/NT/XP,
Linux(Radhat 6.0

Paper

N/W

External

Input

150 sheets

Output

100 sheets

Manual

1 sheet

Media Type

A4, Letter. Legal, Executive, B5, A5, Folio,


7 3/4(Monarch), #10, DL, C5, C6, B5

Toner

Type

Single Cartridge

Life

3,000 sheets / 5% (start : 1,000sheets)

Periodic

Pick up Roller

60,000

Replacing

Feed Roller

60,000

parts

Transfer Roller

60,000

Fuser

40,000

User interface

Key & LED


LCD

3 Buttons , 3 LEDs
No

Toner Save

YES

Reprint

YES

2-1

Disassembly and Reassembly

3. Disassembly and Reassembly


3-1 Cover Assembly
3-1-1 Front Cover
1. Pull the both side of the cover to open.

4. Remove a screw of the front cover PCB and remove


the connector, then remove the cover.

2. Remove a screw and remove the stopper that holds


the printer cover.

3-1-2 Other Covers


1. Before you remove other covers, you should remove the
Front cover in advance.
2. Rear Cover : Remove the cover in the direction of a .
3. Top Cover : Remove the cover in the direction of b

4. Side Cover L, R : Remove the cover in the direction of c .


3. Loosen the right lower part of the cover, then push the
cover in the direction of arrow to loosen the left lower
part.

3-1

Disassembly and Reassembly

3-2 LED Panel PBA


1. Before you remove other covers, you should remove.

3. Remove two screws, and remove LED panel.

Front Cover (see [3-1 Main Cover])

2. Remove two screws of PCB cover, and widen the


hooks( a b c ) to remove.

4. Remove PCB from the PCB cover.

3-3 LSU(Laser Scanning Unit)


1. Before you remove LSU, you should remove front
cover, rear cover and top cover.
Main Cover (see [3-1 Main Cover])

2. Remove three screws securing the LSU.

3-2

3. Remove two connectors from the LSU, then remove


the LSU.

Disassembly and Reassembly

3-4 Transfer Roller


1. Open the front cover.

2. Use a proper tool("-" type screwdriver) to pull the one


end of the roller slightly, then take it out.

3-5 Motor Assembly


1. Before you remove the motor assembly, you should
remove:
Main Cover (see [3-1 Main Cover])
Shield Engine Assembly

2. Remove five screws securing the motor assembly


and remove a connector from engine board(Engine
board and SMPS board are integrated), then take the
motor assembly out.

3-3

Disassembly and Reassembly

3-6 HVPS Board


1. Before you remove HVPS board, you should remove:
Main Cover (see [3-1 Main Cover])

2. Remove four screws and a connector from HVPS


board, then take the board out.

Note

When you reassemble the HVPS board, make


sure that five terminals should be put in place.
Terminal

3-7 Fuser Assembly


1. Before remove fuser assembly, you should remove:
Main Cover (see [3-1 Main Cover])

2. Remove two ground screws and a connector as illustrated.

3-4

3. Remove two screws and unplug a fuser assembly


harness. Then use a " - " screwdriver to unlatch the
fuser assembly to remove.

Disassembly and Reassembly

3-8 Thermostat and Halogen Lamp


1. Remove a screw from the fuser assembly and
remove the thermostat cover, then remove two
screws securing the thermostat.

3. Take the halogen lamp out from the Heat Roller.

Note

When you reassemble the halogen lamp,


handle it with care as it is fragile.

2. Remove two screws from the fuser assembly, and


take the Heat Roller out.

3-5

Disassembly and Reassembly

3-9 SMPS Board


1. Before you remove the SMPS board, you should
remove:
Main Cover (see [3-1 Main Cover])

3. Unplug connectors from the main board and connectors from SMPS, then remove the SMPS. Remove
four screws from SMPS and remove the SMPS
board.

2. Remove screws in the order of a b then remove


the shield engine assembly.

Note

3-6

The Engine board and SMPS board are


integrated in a body.

Disassembly and Reassembly

3-10 Main Board and Sensor Board


1. Before you remove the main board, you should
remove:

3. Release four snap-fits securing the insulator engine


board and then remove the insulator.

Main Cover (see [3-1 Main Cover])


SMPS board (see [3-9 SMPS Board])

2. Remove two screws from the main board and unplug


all of connectors, then remove the board.

Main B d

4. Release four snap-fits securing the sensor board and


then remove the sensor board.

3-7

Troubleshooting

4. Troubleshooting
4-1 How to use DCU

4-4 The cause and solution of the malfunction

4-1-1 DCU Setup ......................................Page(4-2)

4-4-1 All LEDs blinking (Fuser Error)........Page(4-16)

4-1-2 Code ................................................Page(4-2)

4-4-2 All LEDs blinking (SCAN ERROR) .Page(4-16)

4-1-3 Self Diagnostic Mode......................Page(4-3)


4-1-4 Self Test Button ................................Page(4-4)

4-4-3 Not function of the gear of the fuser due to


melting away.....................................Page(4-17)

4-1-5 Paper Path Layout ...........................Page(4-4)

4-4-4 Paper Empty.....................................Page(4-17)


4-4-5 Paper Empty without indication.......Page(4-17)
4-4-6 Cover Open ......................................Page(4-18)

4-2 The cause and solution of Bad image


4-2-1 Vertical Black Line and Band ..........Page(4-5)
4-2-2 Vertical White Line ...........................Page(4-5)
4-2-3 Horizontal Black Band .....................Page(4-6)
4-2-4 Black/White Spot..............................Page(4-6)

4-4-7 No lamp on when the cover is open


...........................................................Page(4-18)
4-4-8 Defective motor operation ...............Page(4-19)
4-4-9 No Power..........................................Page(4-19)
4-4-10 Vertical Line Getting Curved .........Page(4-20)

4-2-5 Light Image.......................................Page(4-7)


4-2-6 Dark Image or a Black.....................Page(4-7)
4-2-7 Uneven Density................................Page(4-8)
4-2-8 Background ......................................Page(4-8)
4-2-9 Ghost (1)...........................................Page(4-9)
4-2-10 Ghost (2)..........................................Page(4-9)
4-2-11 Ghost (3) ..........................................Page(4-10)
4-2-12 Ghost (4) .........................................Page(4-10)

4-5 Toner Cartridge Service


4-5-1 Precautions on Safe-keeping of Toner Cartridge
..........................................................Page(4-21)
4-5-2 Service for the Life of Toner Cartridge
..........................................................Page(4-21)
4-5-3 Signs and Measures at Poor toner cartridge
..........................................................Page(4-22)

4-2-13 Satins on the Face of Page............Page(4-10)


4-2-14 Satins on Back of Page..................Page(4-11)
4-2-15 Blank Page Print out (1) .................Page(4-11)
4-2-16 Blank Page Print out (2) .................Page(4-11)

4-6 The cause and solutions of bad environment


of the software
4-6-1 The printer is not working (1)...........Page(4-25)
4-6-2 The printer is not working (2) .........Page(4-26)
4-6-3 Abnormal Printing.............................Page(4-27)

4-3 The cause and solution of the bad discharge

4-6-4 SPOOL Error ...................................Page(4-28)

4-3-1 Wrong Print Position .......................Page(4-12)


4-3-2 JAM 0...............................................Page(4-12)
4-3-3 JAM 1...............................................Page(4-13)
4-3-4 JAM 2...............................................Page(4-13)
4-3-5 Multi-Feeding...................................Page(4-14)
4-3-6 Paper rolled in the fuser .................Page(4-14)
4-3-7 OPC .................................................Page(4-15)

4-1

Troubleshooting

4-1 How to use DCU


4-1-1 DCU Setup
You can examine the malfunction of the printer. To perform DCU, open the front discharge cover and leave the connect
the harness wire(10 pin/4 pin) to the CN10(4 pin) of the Main control board.

4-1-2 Code
Connect DCU to the printer and turn the power on. It show 7 LED on the panel and each code tells the function of the
printer.

Normal Code
While printing or warming up, it indicate the position of the paper
61
00-05

Warm up
Ready(kind of paper)

20
30
40
50
69

Print Start
Feed Sensor On
Feed Sensor off
Paper Out
Sleep Mode

The printer is on, the cover is open or close.


The printer is ready, the paper is detected when the first paper is printed.
00: Legal , 01: Letter , 02: A4 , 03: EXEC , 04: B5 , 05: Folio
The engine controller received the print order from the video controller.
The paper is passing out of the Feed Sensor.
The paper has passed out of the Feed Sensor.
The paper has passed out of Exit Sensor.
The fuser power turned off to minimize the power consumption.

Error Code
When detecting the malfunction, the printing is stopped to indicate error code.
60, 62, 68

Fuser Error

64
70
71
72
73
95

Cover Open
No Paper
Paper Jam 0
Paper Jam 1
Paper Jam 2
LSU Not Ready

4-2

The error in the fuser occurred. There is a short circuit in the thermistor and the
thermostat while printing, Low Temperature Error occurs.
60: Open Fuser Error
62: Low Heat Error
68: Over Heat Error
The Printer Cover is open or Toner Cartridge not installed.
No paper in the paper cassette.
The front part of paper is jammed between pickup unit and Feed sensor.
The front part of paper is jammed between the Discharge sensor and Feed sensor.
The front part of paper is jammed just after passing through the discharge sensor.
LSU Scanner Motor not ready or Hsync signal not output.

Troubleshooting

4-1-3 Self Diagnostic Mode


If Error code occurs due to malfunction of the printer, perform Self Diagnostic Mode to solve the problem.
The printer works only in the self-test mode to solve the malfunction problem.
To enter the self-test mode, turn the power on pressing the buttons of [Down], [Shift] and [Stop] at the same time.
Release the button within 2 or 3 seconds if 78 shows in the DCU. If 00 shows in the DCU, press the button [Up] or [Shift]
to select the self+test , and press the button of [Enter] to operate. To stop, press the button of [shift] and [Enter] together.

00

Main Motor Operating System


Only the main motor is in operation.

01

Main High Voltage On(THV-)


-1550 voltage output by MHV terminal.

02

Transfer High Voltage(-)On(THV-)


-1300 voltage output by MHV terminal.

03

Caution : High voltage probe should be used.

Transfer High Voltage (+)Reference on (THV +)


1300 voltage output by MHV terminal.

04

Caution : High voltage probe should be used.

Caution : High voltage probe should be used.

DEV/supply High Voltage : DEV/Supply High Voltage Test.


The left one of the three LEDs in the self-test panel is on when DEV high voltage Supply high voltage output
by each HV terminal. Press the [Up] button to switch the voltage. The middle and right one of the three LEDs
are on and -530 voltage output by DEV HV terminal.
Caution : High voltage probe should be used.

05

LSU Operating System


The scanning motor of LSU is in operation, the right LED of the three buttons on. Press the [Up] button to
Check LD. LD is functioning and the middle button is on. If the LD is normal, all LEDs are on.

06

Pickup clutch on
The Solenoid in the printer is in operation. To stop the operation, Press the button [shift] and [Enter] together.

07

Pempty/PWIDTH/New CRU Sensor Test : Pempty/PWIDTH.HEW CRU sensor test.


If activate the Actuator of the PEMPTY/PWIDTH Sensor, the left and right of the three LEDs are on.
If you install new toner Cartridge in this mode, the right LED is on.

08

Feed & Exit Sensor Test


Test the Feed sensor and Discharge sensor in the same way as '06'.

09

Cover Open Sensor Test


The same way as code '06'.

10

Fuser Test
If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to READY Mode. If the
[Up] button pressed, the middle LED is on and temperature of the fuser is up to Printing Mode.
If you press the button once more, the left LED is on and temperature of the fuser is up to overheat Mode.

11

Hot Burn Test


If the [enter] button pressed, the printer is continuously printing without detection. Turn the power off to stop
operation.

12.

Cleaning Mode Print Mode


Print the paper to clean the OPC Drum in the Cartridge.

4-3

Troubleshooting

13.

THV(+) TRIGGER. ALL HV


All high voltage output by each HV terminal and LSU and the fan is in operation. In this mode, electronic
resistance of transfer roller and high voltage is detected. If no toner cartridge in the printer, output of THV is
+199V ~ + 2100V.

14.

PTL Test
Indicates the PTL LED.

15.

Fan Test
Indicates the function of the fan.

4-1-4 Self Test Button


If the Self-Test button pressed, vertical lines are printed.
Turn the power on while pressing this button, '89' shows in the DCU and the printer is warming up. After warming-up the
printer is in READY Mode, and '88' shows in the DCU. In this mode, without any detection, the printer begins
printing(trial printing and data from the PC). It is convenient to use this mode when the engine malfunction is detected in
the control board.

FACE DOWN

LSU

KNOCK UP

EXIT 2

PICK UP

CARTRIDGE
CR
DR

FUSER
H R/L

SR

OPC

IDLE
FEED

FACE UP

TR

PTL
EXIT 1

SENSOR BOARD
MAIN BOARD

Pr R/L
EXIT SENSOR

SMPS
SHIELD

4-4

EMPTY SEN

FEED SEN

SHIELD

PAP
ER
(150
SHE
ETS
)
REC
ORD
ED

MANUA
L 1 SHE
ET

RE
CO
RD
ED
PAP
ER
(10
0S
HE
ETS
)

4-1-5 Paper Path Layout

Troubleshooting

4-2 The cause and solution of Bad image


4-2-1 Vertical Black Line and Band
Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

1. Straight thin black vertical line occurs in the printing.


2. Dark black vertical band occur in the printing.
Check and Cause

Solution

1. Damaged develop roller in the Developer


or deformed Doctor-blade.

1. If causes 1 and 2 occur in the developer


cartridge, replace the developer and try to
print out.

2. Scratched surface of the discharge roller


in the developer, or heavily accumulated
foreign matters between the discharge
roller and fur transfer roller/ charge roller.

2. Replace the transfer roller if occurred as


No. 3.

3. Partly depression or deformation on the


surface of the transfer roller.

4-2-2 Vertical White Line


Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

White vertical voids in the image.

Check and Cause


1. Foreign matter stuck onto the window of
internal lenses of LSU mirror.

2. Foreign matter or toner particles between


the developer roller and blade.
(In case the life of the developer has
been expired, white lines occur in front of
the image.)

Solution
1. Foreign matter stuck onto the window :
Clean the LSU window with recommended cleaner(IPA) Clean the window with a
clean cotton swab.
2. Foreign matter in the LSU : Open the
cover of LSU and clean with a cotton
swab on the surface of the reflex mirror.

3. It may occur when Burr and foreign substances are on the window of the developer frame.

3. No 3. : Remove the foreign matter and


burr of the exposure window.

4. If the fuser is defective, voids occur periodically at the top of a black image.

4. No. 4. : Open the front cover and check


ribs that corresponds to the position of
the voids. Remove if found.
5. If the problems are not solved, check to
see if the weight of the developer is
below 670g. If so, replace the developer
cartridge.

4-5

Troubleshooting

4-2-3 Horizontal Black Band


Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

1. Dark or blurry horizontal stripes occur in the printing periodically.


(They may not occur periodically.)
Check and Cause

Solution

1. Bad contacts of the voltage terminals to


developer.

1. Clean each voltage terminal of the Charge,


Supply, Develop and Transfer roller.
(remove the toner particles and paper particles)

2. The rollers of developer may be stained.


Charge roller = 37 mm
Supply roller = 27 mm
Develop roller = 32 mm
Transfer roller = 47 mm

2. Clean the right Gear that has relatively


small gap of the teeth in the OPC.

3. If the malfunction persists, replace the


developer.

4-2-4 Black/White Spot


Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

1. Dark or blurry black spots occur periodically in the printing.


2. White spots occur periodically in the printing.
Check and Cause

Solution

1. If dark or blurry black spots occur periodically, the rollers in the Developer may be
contaminated with foreign matte or paper
particles.
( Charge roller : 37 mm interval
OPC drum : 75mm interval)

1. Run OPC cleaning Mode Print and run the


Self-test 2 or 3 times.

2. If faded areas or voids occur in a black


image at intervals of 75 mm, or black
spots occur elsewhere, the OPC drum
surface is damaged.

2. In case of 75mm interval unremovable in 1,


cleanly remove foreign substances stuck on
the OPC location equivalent to black spots
and white spots with a dry duster.

3. If a black image is partially broken, the


transfer voltage is abnormal or the transfer roller's life has expired.

3. The transfer roller guarantees 50,000


sheets printing. If the roller's life is expired,
replace it.
4. In case of 37mm interval unremovable in 1,
take measures as to replace the developer
cartridge and try to print out.
5. Clean the inside of the set against the paper
particles and foreign matter in order not to
cause the trouble.

4-6

Troubleshooting

4-2-5 Light Image


Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

The printed image is light, with no ghost.

Check and Cause

Solution

1. Develop roller is stained when the toner


of developer cartridge is almost consumed.

1. Check if the Toner Save mode is off.

2. Ambient temperature is below than 10C.

2. Replace the developer cartridge and try to


print out.
3. Wait 30 minutes after printer is powered on
before you start printing.

3. Bad contact caused by the toner stains


between the high voltage terminal in the
HVPS and the one in the set.

4. Clean up the contaminated area by the


toner.

4. Abnormal output from the HVPS.


(Run self-test and check 1~4)
5. Replace the HVPS if the problems are not
solved by the above four directions.
( Service parts : Figure 11, Chapter 5)

4-2-6 Dark Image or a Black


Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

The printed image is dark.

Check and Cause

Solution

1. No charge voltage in the engine board.


( Perform DCU diagnostic code 01)

1. Clean the high voltage charge terminal.

2. Charge voltage is not turned on due to


the bad contacts between power supply
in the side of the Developer and charge
terminal of HVPS.

2. Check the state of the connector which


connects the engine board and HVPS.

3. Replace the HVPS if not solved by the


above direction 1 and 2.

4-7

Troubleshooting

4-2-7 Uneven Density


Description

Print density is uneven between left and right.

Check and Cause

Solution

1. The pressure force on the left and right


springs of the transfer roller is not even,
the springs are damaged, the transfer
roller is improperly installed, or the transfer roller bushing or holder is damaged.

1. Replace both the left and right Spring


Holder.

2. The toner level is not even on the developer roller due to the bad blade.

2. Occur in the developer cartridge, replace


the developer and try to print out.

4-2-8 Background
Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

4-8

Light dark background appears in whole area of the printing.

Check and Cause

Solution

1. Recycled recording paper has been


used.

1. B/S is not guaranteed when using recycled


paper.

2. The life of the Developer has expired.


(The weight at the expiration of the
developer's life: 800 20g)

2. Replace the Developer that has expired.

3. The up-to-down movement of the transfer roller is swift?

3. Clean the busing part of the transfer roller.

4. The HVPS is normal?


(Perform DCU diagnostic code 01~04)

4. Replace the Developer if not solved by the


above direction 1~3.

Troubleshooting

4-2-9 Ghost (1)


Description

75mm

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

Ghost occurs at 75 mm intervals of the OPC drum in the whole printing.

Check and Cause

Solution

1. Bad contacts caused by contamination


from toner particles between high voltage
terminal in the main body and the electrode of the Developer.

1. Clean the terminals when contaminated by


toner particles.

2. Bad contacts caused by contamination


from toner particles between high voltage
terminal in the main body and the one in
the HVPS board.

2. Occur in the developer cartridge, replace


the developer and try to print out.

3. The life of developer is expired.

3. Replace the engine board if not solved by


the above directions 1-2.
(Service Parts : Figure 9 , chapter 5)

4. Transfer roller lifetime(50,000 sheets) has


expired.

4. If not solved by the direction 3, check the


transfer roller lifetime and replace it.
(Service Parts : Figure 8-2 , chapter 5)

5. Abnormal low temperature(below 10C).

5. Wait about 1 hour after power on before


using printer.

4-2-10 Ghost (2)


Description

75mm

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

Ghost occurs at 75 mm intervals of the OPC drum in the whole printing.


(When printing on card stock or transparencies using manual feeder)
Check and Cause

Solution

When printing on card stock thicker than normal paper or transparencies such as OHP,
higher transfer voltage is required.

Select 'Thick Mode' on paper type menu from


the software application and after using returning to the original mode is recommended.

4-9

Troubleshooting

4-2-11 Ghost (3)


Description

Check and Cause

Digital
Digital Printer
Printer

Solution

1. The life of the developer may be expired.

1. Occur in the developer cartridge, replace


the developer and try to print out.

2. The abnormal voltage and bad contact of


the terminal of the supply roller
roller.

2. Check the approved voltage of the supply


roller and contact of the terminal and adjust
if necessary.

32mm

Digital
Digital Printer
Printer
Digital
Digital Printer
Printer

White ghost occurs in the black image printing at 32mm intervals.

4-2-12 Ghost (4)


Description

Check and Cause


47mm

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

Ghost occurs at 47mm intervals.

The temperature of the fuser is maintained


high.

Solution
1. Disassemble the fuser and remove the
contaminated toner particles on the roller
and clean the foreign matter between
Thermistor and Heat roller.
(
Caution: can be deformed)

4-2-13 Satins on the Face of Page


Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

4-10

The background on the face of the printed page is stained.

Check and Cause

Solution

1. Toner leakage due to improperly sealed


developer.

1. Replace the developer cartridge.

2. If the transfer roller is contaminated, satins


on the face of page will occur.

2. If the transfer roller is contaminated, run PC


Cleaning Mode Print 2 or 3 times.
And perform Self-Test 2 or 3 times to
remove contamination.

Troubleshooting

4-2-14 Satins on Back of Page


Description

Digital
Digital Pri
Digital Printer
Digital Printer
Digital Printer

The back of the page is stained at 47mm intervals.

Check and Cause

Solution

1. Transfer roller is contaminated.

1. Perform the OPC Cleaning Mode Print 2 or


3 times. Run Self-Test to remove the contamination of the transfer roller.

2. Pressure roller is contaminated.

2. Replace the transfer roller if contaminated


severely.
3. Disassemble the fuser and clean the
H/R(Heat Roller) and P/R(Pressure roller).
And check the area between H/R and
Thermistor. If contaminated, clean the area
not to be deformed.

4-2-15 Blank Page Print out (1)


Description

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

Blank page is printed.

Check and Cause


Bad ground contacts in OPC and/or developer.

Solution
Remove contamination of the terminals of the
developer and the unit.

4-2-16 Blank Page Print out (2)


Description

1. Blank page is printed.


2. One or several blank pages are printed.
3. When the printer turns on, several blank pages print.
Check and Cause

Solution

1. Bad ground contacts in OPC and/or


developer.

1. Remove contamination of the terminals of


the developer.

2. Abnormal solenoid.

2. Perform the engine self test using DCU to check


if the Solenoid is normal.(refer to code 06)
3. If not solved by the above directions 1-2,
Replace the engine board.
(Service Parts : Figure 9 , chapter 5)
4. Turn the power off, delete the data of PC
and try printing again.

4-11

Troubleshooting

4-3 The cause and solution of the bad discharge


4-3-1

Wrong Print Position

Description

Printing begins at wrong position on the paper.

Check and Cause

Solution

Wrong sense time caused by defective feed sensor


actuator.

Replace the defective actuator


(Service Parts : Figure 8-16 , chapter 5)

4-3-2 JAM 0
1. Paper is not exited from the cassette.
2. Jam-0 occurs if the paper feeds into the printer.

Description

Check and Cause

Solution

1. Check the Solenoid by using DCU


diagnostic mode 06.

1. Replace the solenoid. (Service Parts :


Figure 8-11 , chapter 5)

2. Check if the pad is loose due to bad


sealing of the side-pad.

2. Replace the side-pad Assembly L or


R, if necessary.
(Service Parts : Figure 8-13 , 8-14,
chapter 5)

LSU
EXIT 2

PICK UP
CARTRIDGE
FEED SEN

EXIT 1
EXIT SENSOR

JAM 0

3. Check the surface of the roller-pickup for foreign matter.

4. If continuous clusters occur, check


whether the assembly slot between
shaft-pickup and housing-pickup
become open or is broken away.
5. If the paper feeds into the printer
rand Jam 0 occurs, perform DCU to
check feed-sensor of the sensor
board.

4-12

3. Clean with soft cloth dampened with


IPA(Isopropyl Alcohol) or water.

4. Replace the Housing-Pickup and/or


Shaft-Pickup.
(Service Parts : Figure 8-135, 8-12, chapter 5)

Troubleshooting

4-3-3

JAM 1
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.

Description

Check and Cause

LSU
EXIT 2

Solution

1. If the recording paper is jammed in


front of or inside the fuser.
(Perform DCU diagnostic code of)

1. Replace the SMPS. (Service Parts :


Figure 10, chapter 5)

2. If the recording paper is stuck in the


discharge roller and the fuser just
after passing through the ActuatorFeed, Feed Actuator may be defective.

2. Reassemble the Actuator-Feed and


Spring-Actuator if the returning is bad.

PICK UP
CARTRIDGE
FEED SEN

FEED

EXIT 1
EXIT SENSOR

JAM 1

4-3-4 JAM 2
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.

Description

LSU
EXIT 2

PICK UP
CARTRIDGE
FEED SEN

EXIT 1
EXIT SENSOR

JAM 2

Check and Cause

Solution

1. If the paper is completely fed out of


the printer, but Jam 2 occurs : Exit
sensor is defective.
After the paper is completely discharged, actuator Exit should return
to the original position to shut the
photo-sensor. Sometimes it takes
longer hour than it should and does
not return.

1. Check if the exit sensor actuator is


defective.
Check if the actuator exit is unformed
(Check if the lever part is unformed
in shape).
Check whether burrs occur in the
assembly part of the actuator exit or
not and if the actuator is smoothly
operated.
Check if foreign matters and wire get
caught in the actuator exit's operation.

2. If the paper is rolled in the Fuser Roller:


This occurs when a Guide claw is
broken away or transformed.
It occurs when the Spring of a Guide
claw is broken away or transformed.
It occurs when the Heat-Roller or
Pressure-Roller is seriously contaminated with the toner.

2. If the paper is stuck in the fuser : disassemble the fuser and remove the
jammed paper, and clean the surface
of the pressure roller with dry gauze.

3. Paper is accordion in the fuser.

3. Remove the jammed paper after disassembling the fuser : Clean the surface
of the pressure roller with dry gauze.
Remove the toner particles stained
on the rib.
Check the assemblage and performance of the exit.

4-13

Troubleshooting

4-3-5 Multi-Feeding
Description

Multiple sheets of paper are fed at once.

Check and Cause

Solution

1. Solenoid malfunction(the solenoid does not work


properly): Perform DCU mode : solenoid check 06.

1. Replace the solenoid if necessary.


(Service Parts : Figure 13, chapter 5)

2. Pad-Friction is contaminated with foreign matter.(oil...)

2. Clean the pad friction with soft clothe dampened


with IPA(Isopropyl Alcohol).

3. The face of paper is blended.

3. Use the smooth paper.

4-3-6 Paper rolled in the fuser


Description

If contaminated at intervals of 57mm on the back of a paper.

Check and Cause


1. Contamination of the pressure roller.
(Background, Hot off set)

Solution
1. Disassemble the fuser, clean the area between the
Heat-roller and Thermistor and remove the foreign
matter of the pressure roller.
2. If background appears badly in the printing, fix it by
referring to the solutions for background.
(See 4-2-8 Background)

4-14

Troubleshooting

4-3-7

OPC

Description

Paper is rolled up in the OPC.

Check and Cause

Solution

1. Paper is too much thin.

1. Recommend to use normal paper.

2. The face of paper is curled.

2. How to remove the rolled paper in the OPC.


Remove the paper while turning the OPC against
the ongoing direction.
Clean fingerprints on the OPC softly with soft
cloth dampened with IPA(Isopropyl Alcohol) or tissue.

4-15

Troubleshooting

4-4 The cause and solution of the malfunction


4-4-1 All LEDs blinking (Fuser Error)
Description

1. All the lamps on the operator panel blink.


2. Gear of the fuser does not work and breaks away melt away.
When printing, motor breaks away from its place due to defective fuser gear.
Check and Cause

Solution

1. Check if the thermostat, AC wire and Heat Lamp is


open.

1. If the thermostat is open replace the fuser and


check following items.

2. Check if the thermistor sensor is in place.

2. If the thermistor sensor device is located deep in the


sponge, replace the fuser.

3. Check if the heat lamp works properly.

3. Check if the circuit of overheat mode works properly.

4. Check if the overheat circuit works properly.

4. Run DCU mode : Perform DCU diagnostic code 10.

5. The fuser gear is defective due to melting away.

4-4-2 All LEDs blinking (Scan Error)


Description

1. All lamps on the operator panel blink.

Check and Cause


DCU Mode : Perform DCU diagnostic code 05. If the DCU
error code 95 is displayed, replace LSU.

Solution
Replace LSU.
(Service Parts : Figure 13, chapter 5)

If you cannot solve the problem after you replace LSU,


replace the main board.

4-16

Troubleshooting

4-4-3 Not function of the gear of the fuser due to melting away
Description

The motor breaks away from its place due to gear melting away.

Check and Cause


DCU Mode : Check if the Error States '60' '62' '68' occur.
Check the operation of Fuser Erasing Lamp On/Off with
the Error Code Check -10-.

Solution
1. Replace the Fuser.
(Service Parts : Figure 8-4, Chapter 5)
2. Replace the Main Control board.
(Service Parts : Figure 9, Chapter 5)

4-4-4 Paper Empty


Description

The paper lamp on the operator panel is on even when paper is loaded in the cassette.

Check and Cause

Solution

1. Bending or deformation of the actuator of the paper sensor.

1. Replace the defective actuator.


(Service Parts : Figure 8-17, Chapter 5)

2. The function of the sensor board is defective Perform


DCU mode: Perform DCU diagnostic code 8.

2. Replace the sensor board.


(Service Parts : Figure 8-10, Chapter 5)

4-4-5 Paper Empty without indication


Description

The paper lamp on the operator panel does not come on when the paper cassette is empty.

Check and Cause

Solution

1. Bending or deformation of the actuator of the paper sensor.

1. Replace the defective actuator.


(Service Parts : Figure 8-17, chapter 5)

2. The function of the sensor board is defective Perform.


DCU mode : Perform DCU diagnostic code 8.

2. Replace the sensor board.


(Service Parts : Figure 8-10, chapter 5)

4-17

Troubleshooting

4-4-6 Cover Open


Description

The ERROR lamp is on even when the print cover is closed.

Check and Cause

Solution

1. The hook lever in the top cover may be defective.

1. Replace the hook lever, if defective.


(Service Parts : Figure 1, chapter 5)

2. Check the connector and circuit of the cover switch


department in the Main Control board. Perform DCU
mode : If Error state '64' occurs, Check the related codes
of the Cover Open Error.

2. Check the insertion of the Cover Open Sensor


Connect.

3. Replace the Main Control board or Cover Open


Sensor.
(Service Parts : Figure 9, chapter 5)

Hook Lever

4-4-7 No lamp on when the cover is open


Description

The ERROR lamp does not come on even when the printer cover is open

Check and Cause


1. Check the connector(CN8) and circuit of the cover switch
department in the Main Control board. Perform DCU
mode : If Error state '64' occurs, Check the related codes
of the Cover Open Error

Solution
1. Check the insertion of the Cover Open Sensor
Connect.

2. Replace the Main Control board or Cover Open


Sensor.
(Service Parts : Figure 9, chapter 5)

4-18

Troubleshooting

4-4-9 Defective motor operation


Description

Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.

Check and Cause

Solution

1. Motor harness or sub PCB may be defective.

1. Check the motor harness, replace it, if defective.


(Service Parts : Figure 12, chapter 5)

2. Perform DCU diagnostic code 00 and Check the motor


operation.

2. Replace the SMPS, if necessary.


(Service Parts : Figure 10, chapter 5)

4-4-10 No Power
Description

When system power is turned on, all lamps on the operator panel do not come on.

Check and Cause

Solution

1. Check if the power input and SMPS output are normal.

1. Replace the power supply cord or SMPS.


(Service Parts : Figure 10, chapter 5)

2. Check the inferiority of LED-Panel on the front-cover if


the LED of Panel does not appear after normal warmingup.

2. Replace the control board.


(Service Parts : Figure 9, chapter 5)

3. Replace the LED-panel.


(Service Parts : Figure 1-1, chapter 5)

4-19

Troubleshooting

4-4-11 Vertical Line Getting Curved


Description

When printing, vertical line gets curved.

Check and Cause


1. If the supply of +24v is unstable in the Main Control board
linking with LSU, check drive by DCU Mode: LSU Check
-05- LSU Motor on.

Solution
1. Replace LSU.
(Service Parts : Figure 13, chapter 5)

2. Replace the Main Control board.


(Service Parts : Figure 9, chapter 5)

4-20

Troubleshooting

4-5 Toner Cartridge Service


It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the
Samsung Electronic or caused by non-licensed refill production.

4-5-1 Precautions on Safe-keeping of Toner Cartridge


Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.

4-5-2 Service for the Life of Toner Cartridge


If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the
toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.

4-21

Troubleshooting

4-5-3 Signs and Measures at Poor toner cartridge


Fault
Light image and
partially blank
image
(The life is ended.)

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

Signs

Cause & Check

The printed image


is light or unclean
and untidy.

1. If the image is light or unclean


and untidy printed image Shake the developer and
then recheck.
Some part of the
(1)NG: Check the weight of the
image is not printdeveloper
ed.
(2)OK: Lack of toner, so the life
is nearly closed.
Periodically a noise 2. Some part of image is not
as "tick tick" occurs.
printed - Shake the developer and then recheck.
(1)NG: Check the weight of the
developer and clean
the LSU window with a
cotton swab, then
recheck.
(2)OK: Lack of toner, so the life
is nearly closed.
3. Periodically a noise as "tick
tick" occurs - Measure the
cycle and the weight of the
developer.

4. White vertical stripes on the


whole screen or partly :
Check the weight of the
developer.
Toner
Contamination

Toner is fallen on
the papers periodically.
Contaminated with
toner on prints partly or over the whole
surface.

Solution
1. All of 1, 2, 3 above(1)The weight of the developer
ended: 800g 20g
(2)If it become better by shaking,
replace with a new developer
after 50-100 sheets in the closing state of the life span.
2. In case of 2If it becomes better after cleaning the LSU window, then the
developer is normal.
(Because of foreign substance
on the LSU window, the image
has not been printed partly.)

3. In case of 3If the cycle of noise is about 2


seconds, the toner inside the
developer has been nearly
exhausted.( Purchase and
replace with a new developer
after using about 200 sheets at
the point of occurrence)
4. In case of 3This is a phenomenon caused
by lack of toner, so replace with
a new developer.

1. Toner is fallen on the paper


periodically.
(1)Check the cycle of the
falling of the toner.
(2)Check the appearance of
both ends of the developer
OPC drum.

1. If both ends of the OPC drum


are contaminated with toner:
Check the life of the developer.
(In case of less than 820g, the
life may be expired.)

2.The center of the printed matter is contaminated with toner.


(1)Check whether foreign substances or toner are stuck
to the terminal (contact
point) of the developer.
(2)Check whether the state of
the terminal assembly is
normal.

2. Check whether it could be recycled.

3. If it cannot be recycled:
Replace the developer.

4-22

Troubleshooting

Fault
White Black spot

Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer

Signs

Cause & Check

1. If light or dark periodical black


dots occur, this is because the
developer rollers are contaminated with foreign substance
or paper particles.
White spots occur
in the image period- (1)35mm interval : Charged
roller
ically.
(2)75mm interval : OPC cycle
Light or dark black
dots on the image
occur periodically.

2. If white spots occur in a black


image at intervals of 75mm, or
black spots occur elsewhere,
the OPC drum is damaged or
foreign substance is stuck to
the surface.

Recycled product

Solution
1. In case of 1 above Run OPC Cleaning Mode Print
4-5 times repeatedly to remove.
Especially check foreign substance on the OPC surface, then
remove them with a clean gauze
moistened with IPA(Isopropyl
Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. In case of 2
If they are not disappeared by
running OPC Cleaning Mode
Print 4-5 times.
: at intervals of 37mm - Replace
the developer.
: at intervals of 75mm - Remove
foreign substance.
: Broken image - Replace the
developer according to carelessness.

3. If a black and white or graphic


image is partially broken at
irregular intervals, the transfer
roller's life has been expired or
the transfer voltage is abnormal.

3. In case of 3 - Exchange the


transfer roller because the life of
the transfer roller in use has been
expired. (Check the transfer voltage and readjust if different.)

Poor appearance of 1. Poor appearance of the develthe developer.


oper.
(1)Check the damage to label
Unclean and rough
and whether different materiprintouts.
als are used.
(2)Check the appearance of
Bad background in
parts of the developer, such
the image.
as frame, hopper.

1. In case of 1 (1)If there is an evidence of disassembling the developer.


(2)If materials other than normal
parts of the developer are
added or substituted.

2. Unclean and rough printouts.


(1)Check whether foreign substance or toner are stuck to
the terminal (contact point) of
the developer.
(2)Check whether the state of
the terminal assembly is normal.

2. In case of 2 - If there are any


abnormals in connection with the
situation of 1.
(1)It occurs when the developer
is recycled over 2 times.
(2)If toner nearly being expired
are collected to use, it is
judged as the recycled developer.

4-23

Troubleshooting

Fault
Ghost & Image
Contamination

Signs

Cause & Check

Solution

The printed image


is too light or dark,
or partially contaminated black.

1. The printed image is too light


or dark, or partially contaminated black.
(1)Check whether foreign substance or toner are stuck to
the terminal(point of contact)
of the developer.
(2)Check whether the terminal
assembly is normal.

1. All of 1, 2, 3 above
(1)Remove toner and foreign substances adhered to the contact
point of the developer.
(2)The contact point of the unit
facing that of the developer
also must be cleaned.
(3)If the terminal assembly is
unsafe:
Fully stick the terminal to or
reassemble it after disassembling.
Disassemble the side plate and
push the terminal to be stuck,
then reassemble it.

2. Totally contaminated black.


(Black image printed out)
(1)Check whether foreign substances are stuck to the terminal(point of contact) of the
developer and the state of
assembly.
(Especially check the
charged roller terminal.)

2. In case of 2
It is a phenomenon when the
OPC drum of the developer is not
electrically charged. Clean the
terminals of the charged roller,
then recheck it.

3. The printed image is dark and


ghost occurs.
(1)Check foreign substance
attached to the terminal
(point of contact) of the
developer and the state of
assembly.
(Especially check the developing roller terminal.)

3. In case of 3
It is a phenomenon as the developing bias voltage of the developer. Clean the terminals of the
developing roller, then recheck it.

Totally contaminatedblack.
(Black image printed out)
The density of printouts is too dark and
ghost occurs.

4-24

Troubleshooting

4-6 The cause and solutions of bad environment of the software


4-6-1 The printer is not working (1)
Description

While Power turned on, the printer is not working in the printing mode.

Check and Cause

Solution

1. Run Self-Test Mode: Turn the power on while pressing


the test printing button for 2 or 3 seconds before printing
works.

1.Check the power of the printer and perform the SelfTest. If the test printing works, that means no problems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software). Perform DCU to check the
Error Status.

2. Check if the PC and the printer is properly connected


and the toner cartridge installed.

2. Replace the printer cable. If the problems not solved


even after the cable replaced, check the amount of
the remaining tone.
(refer to Toner Cartridge Service 4-5)

3. Printing is nor working in the Windows.

3. Check if the connection between PC and printer port


is proper. If you use windows, check if the printer driver in the controller is set up. If the printer driver is
properly set up, check in which program the printing
is not working. The best way to find out is to open the
memo pad to check the function of printing. If it is not
working in a certain program, adjust the setup the
program requires. Sometimes, the printout is normal
within the Windows basic programs, but it's not working in a particular program. In such case, install the
new driver again. If not working in the Windows basic
program, Check the setup of the port of CMOS is on
ECP. And check the address of IRQ 7 and 378

4. Check if the printer cable is directly connected to peripheral devices

4. If the scanner needs to be connected to the printer,


first the remove the scanner from the PC to see if the
printer is properly working alone.

4-25

Troubleshooting

4-6-2 The printer is not working (2)


Description

After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.
Check and Cause

Solution

1. Secure more space of the hard disk.

1. Not working with the message 'insufficient printer


memory' means hard disk space problem rather than
the RAM problem. In this case, provide more space
for the hard disk. Secure more space using the disk
utilities program.

2. Printing error occurs even if there is enough space in


the hard disk.

2. The connection of the cable and printer port is not


proper. Check if the connection is properly done and
if the parallel port in CMOS is rightly set up.

3. Check the parallel-port-related items in the CMOS


Setup.

3. As a printer port, Select ECP or SPP among


SPP(Normal), ECP, and EPP modes(increase printing speed) SPP normal mode support 8-bit data
transfer, while ECP Mode transfer the 12-bit data.

4. Reboot the system to print.

4. If the regular font is not printing, the cable or the


printer driver may be defective.
Turn the PC and printer off, and reboot the system
to print again. If not solved, double-click the printer in
my computer If the regular fonts are not printed this
time again. the cable must be defective so replace
the cable with new one.

4-26

Troubleshooting

4-6-3 Abnormal Printing

Description

The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defective or wrong setup in the CMOS Setup.
Check and Cause

Solution

1. Set up the parallel port in the CMOS SETUP.

1. Select SPP(Normal) or ECP LPT Port the among


ECP, EPP or SPP in the CMOS Setup.

2. Printer Driver Error.

2. Check the printer in My Computer.(to see if the


printer driver is compatible to the present driver or
delete the old driver, if defective and reinstall the new
driver)

3. Error message from insufficient memory.


(The printing job sometimes stops or due to insufficient
virtual memory, but it actually comes from the insufficient space of the hard disk.)

3. Delete the unnecessary files to secure enough


space of the hard disk and start printing job again.

4-27

Troubleshooting

4-6-4 SPOOL Error

Description

To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).
Check and Cause

Solution

1. Insufficient space of the hard disk in the directory


assigned for the basic spool.

1. Delete the unnecessary files to provide more space


to start printing job.

2. If the previous printing error not solved.

2. If there are some files with the extension name of


****.jnl, Delete them and Reboot the Windows to
restart printing job.

3. When expected to collide with other program.

3. Shut down all other programs except the current


one, if possible.

4. When an application program or the printer driver is


damaged.

4. Delete the printer driver completely and reinstall it.

5. When some files related to OS are damaged or virus


infected.

5 After rebooting the computer, check for viruses,


restore the damaged files and reinstall the program
to do the printing job.

6. Memory is less than suggested one.

6. Add up enough memory to the PC.

How to delete the data in the spool manager.


In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown.
Select the document to be deleted and check the delete menu.
If you intend to delete the current document being printed, the data being transferred to the printer will be put
out and then the document is removed. Before choosing the document, the menu is still inactive.
Or put the document out of the list and repeat the routine as in the above or finish the spool manager.

4-28

Exploded Views and Parts List

5. Exploded Views and Parts List


Deal drawings and service parts are declared for the items with higher rate
of inferiority and replaceable in the level of service description only.
If inferiority occurs, you can replace the parts by the unit declared in deal
drawings and service items.

5-1 Tatal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . page(5-2)


5-2 Front Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . page(5-4)
5-3 Engine/Frame Lower Assembly . . . . . . . . . . . . . page(5-5)
5-4 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . page(5-6)
5-5 Shield Engine Unit Assembly . . . . . . . . . . . . . . . page(5-7)
5-6 RX Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . page(5-8)
5-7 Plate-Upper Unit Assembly . . . . . . . . . . . . . . . . page(5-8)

5-1

5-2

14

11

8-4-1

1-3

8-4

8-4-2

1-4

1-1

8-19

8-15

1-6

1-2

8-16
8-29

8-17

8-25

8-20

8-26

8-22
8-23
8-30
8-2

8-9

1-5

8-10

8-13

8-21
8-24

8-18

8-28

8-14

13

8-3

8-1

8-7

8-27

8-8

8-11

8-5

8-12

8-6

12-1

10

12

Exploded Views and Parts List

5-1 Tatal Assembly

Exploded Views and Parts List

Service Parts List


O : Service available X : Service not available

No.
1
1-1
1-2
1-3
1-4
1-5
1-6
2
3
4
5
6
7
8
8-1
8-2
8-3
8-4

8-4-1
8-4-2
8-5
8-6
8-7
8-8
8-9
8-10
8-11
8-12
8-13
8-14
8-15
8-16
8-17
8-18
8-19
8-20
8-21
8-22
8-23
8-24
8-25
8-26
8-27
8-28
8-29
8-30
9
10
11
12
12-1
13
14

Description
ELA UNIT-CVR FRONT
PBA SUB-LED PANEL
PMO-COVER FRONT
PMO-COVER FRONT
CBF HARNESS-FRONT PANEL
PMO-COVER PCB
PMO-GUIDE STACKER
PMO-STOPPER
PMO-STACKER RX
PMO-COVER TOP
PMO-COVER REAR
PMO-COVER SIDE(L)
PMO-COVER SIDE(R)
MEC-TRAY(P)
ELA UNIT-FR LOWER
PMO-FRAME LOWER
MEC-ROLLER_TRANSFER
FAN-DC
ELA HOU-FUSER ASSY
ELA HOU-FUSER ASSY
ELA HOU-FUSER ASSY
LAMP-HALOGEN
LAMP-HALOGEN
THERMOSTAT
MEC KNOCKUP-ASSY
MEC UNIT HOLDER PAD
PMO-CAP_PAD
MEC GEAR-PICK UP
MEC-TERMINAL
PBA MAIN-SENSOR
SOLENOID
PMO-SHAFT PICK UP
MEC-SIDE PAD(L)
MEC-SIDE PAD(R)
PMO-HOUSING-PICK UP
PMO-ACTUATOR-EXIT
PMO-ACTUATOR-FEED
MEC-PLATE UPPER
ELA HOU-OPEN SENSOR
ELA HOU-PTLASSY
PMO-BUSHING_TR(R)
PMO-BUSHING_TR(L)
SPRING-TR, L
SPRING-TR ,R
PMO-HOLDER_EXIT
PMO-COVER PTL
PMO-BUSHING SHAFT
MEC-ROLLER FEED
EMC-HOLDER FEED
PMO-HOLDER TR
PBA MAIN-CONTROLLER GDI
PBA MAIN-CONTROLLER PCL
SMPS-ML-1210 V2
SMPS-ML-1210 V1
SMPS-HVPS GDI
SMPS-HVPS PCL
ELA UNIT-RX DRIVE
MOTOR-STEP 7.5
UNIT-LSU
UNIT-LSU
CABLE PRINTHEAD

SEC.Code
*
JC92-01280A
JC63-01281A
JC63-01281B
JC39-00112C
JC72-00678A
JC72-00511A
JC72-00519A
JC72-00302A
JC72-00522A
JC75-00094A
JC72-00523A
JC72-00524A
JC75-00099A
*
JC72-00533A
JC75-00129A
3103-001085
JC81-00755A
JC81-00754A
JC81-00753A
4713-001136
4713-001135
4712-000001
JC75-00053A
JC97-01486A
JC72-00124A
JC75-00056A
JC75-00049A
JC92-01197A
JC33-00002B
JC72-00150A
JC75-00050B
JC75-00051B
JC72-00109A
JC72-00130A
JC72-00119A
JC75-00111A
JC96-01584A
JC96-02037A
JC72-00101A
JC72-00102A
JC61-00458A
JC61-00024A
JC72-00532A
JC72-00534A
JC72-40849A
JC75-00054A
JC75-00055A
JC72-00100D
JC92-01316A
JC92-01333A
JC96-02234B
JC96-02233C
JC44-00024A
JC44-00036A
JC96-02125A
JC31-00005B
JC59-00015A
JC59-00015B
JC39-00143A

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

SA
X
O
O
O
O
O
O
O
O
O
O
O
O
O
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O

Remark

Phase3110
Phase3210

220V, CHINA
220V
110V
220V
110V
125 / 250V

Phaser 3110
Phaser 3210
220V
110V
Phaser 3110
Phaser 3210

Phaser 3110
Phaser 3210

5-3

Exploded Views and Parts List

5-2 Front Assembly

NO

DESCRIPTION

ELA HOU-COVER FRONT

CBF-HARNESS-PANEL MAIN

PMO-COVER FRONT

PMO-GUIDE STACKER

PMO-DOOR FACE UP

PPR-SHEET PAPER GUIDE

PMO-KEY A

PMO-KEY B

PMO-LENS SED

PMO-COVER PCB

10

PMO-STOPPER

11

PMO-BRKT PUSH DEVE

12

PBA SUB DISP-PANEL

13

PMO-COVER FRONT, SUB IMAC

11
3
2

10

4
10

8
6
1
12
9

5-4

Exploded Views and Parts List

5-3 Engine/Frame Lower Assembly


2-17

2-14
2-13

2-3

3-2
3-2-2
3-2-3
3-2-1
3-2-4
1

2-3-2

2-12
2-11
2-15

2-7

3-12

3-3
3-3-1
3-2-3
3-2-1

3-4
3-6

3-5 3-6
2-16
3

2-16-2
2-16-1

2-7-3
2-7-1
2-7-2
2-9
2-9-1
2-9-2

3-10-2
2-9-3

3-45
3-25

2-9-4

2-8

3-9

3-16

3-24
3-22
3-23
3-21

2-10

3-17
3-10-1
3-10

3-41

2-3-1

3-15

3-43
3-44

3-1
2-1
2-2
2-2-1
2-2-3
2-2-2
2-6
2-5

3-8
3-7

3-26
3-11
3-22
3-23
3-21

3-28

3-19
3-13

3-14

3-32

3-38
3-27

3-39
3-30

3-29

3-18

3-26

3-31

2-4

3-34
3-42
3-33
3-20

3-35
3-36

3-40

3-37
3-46

NO
1
2
2-1
2-2
2-2-1
2-2-2
2-2-3
2-3
2-3-1
2-3-2
2-4
2-5
2-6
2-7
2-7-1
2-7-2
2-7-3
2-8
2-9
2-9-1
2-9-2
2-9-3
2-9-4
2-10
2-11
2-12
2-13
2-14
2-15
2-16

DESCRIPTION
SMPS-HVPS
ELA HOU-ENGINE ASSY
SOLENOID-(APOLLO)
MEC-GEAR PICKUP
PMO-GEAR_PICKUP,1
PMO-GEAR_PICKUP,2
SPRING-PICKUP,GEAR
MEC-CAM PICKUP
PMO-CAM_PICKUP
PMO-SHAFT_PICKUP
PMO-GEAR_FEED
PMO-CLUTCH_FEED
SPRING-CLUTCH
MEC-KNOCKUP ASSY
PMO-PLATE_KNOCKUP
PMO-CAM-KNOCKUP
IPR-BAR_KNOCKUP
SPRING-KNOCK UP
MEC-HOLDER PAD
PMO-HOLDER PAD
PMO-HOLDER_PAD
RPR-PAD FRICTION
SPRING-PAD
PMO-CAP_PAD
MEC-SIDE PAD(R)
MEC-SIDE PAD(L)
PMO-GEAR_TRANSFER
PPR-SPACER DR
MEC-TRANSFER ROLLER
MEC-TERMINAL

NO
2-16-1
2-16-2
2-17
S-1
3
3-1
3-2
3-2-1
3-2-2
3-2-3
3-2-4
3-3
3-2-1
3-3-1
3-2-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-10-1
3-10-2
3-11
3-12
3-13
3-14
3-15
3-16

DESCRIPTION
TERMINAL
SPRING-HV APOLLO
PCT-INSULATOR ENG BD
SCREW-TAPTITE
ELA HOU-FRAME LOWER
PMO-FRAME LOWER
MEA ETC-HOLDER TR L
PMO-HOLDER TR
PMO-BUSHING_TR(L)
SPRING-TR
IPR-PLATE_TR
MEA ETC-HOLDER TR R
PMO-HOLDER TR
PMO-BUSHING_TR(R)
SPRING-TR
PMO-CAP PLTE GU/DEV R
PMO-CAP PLTE GU/DEV L
SPRING-GUIDE DEVE
PMO-ACTUATOR_EXIT
PMO-HOLDER_EXIT
PMO-BUSHING_TERMINAL
ELA HOU-OPEN SENSOR
IPR-BRKT_SENSOR
CBF-HARNESS COVER
IPR-GUIDE-TR
IPR-PLATE-TERMINAL
IPR-SAW_PLATE
PCT-FILM SAW
IPR-EARTH_TRANS
IPR-GROUND_GUIDE

NO
3-17
3-18
3-19
3-20
3-21
3-22
3-23
3-24
3-25
3-26
3-27
3-28
3-29
3-30
3-31
3-32
3-33
3-34
3-35
3-36
3-37
3-38
3-39
3-40
3-41
3-42
3-43
3-44
3-45
3-46

DESCRIPTION
IPR-GROUND_HVPS
IPR-GROUND_FUSER
IPR-GROUND_DRIVE
CBF HARNESS-OPE GND
PMO-HOLDER_PR
BEARING-PRESSURE R
SPRING-PR
MEC-ROLLER_PRESSURE
PMO-GUIDE_INPUT
RMO-RUBBER_FOOT
ELA HOU-FUSER ASSY220V
CBF-HARNESS FUSER
ELA HOU-MOTOR GND
PMO-BUSHING SHAFT
FAN-DC
PMO-GEAR_83/35
SPRING-FUSER DR
PMO-GEAR_FU_IN 47
PMO-GEAR_FU_OUT 47
MEC-ROLLER FEED
PBA MAIN-SENSOR
EMC-HOLDER FEED
CBF HARNESS-MOTOR GND
IRP-BRKT FUSER DRV
PMO-HINGE FRONT(L)
PMO-HINGE FRONT(R)
PMO-COVER PTL
ELA HOU-PTL
PCT-COVER SHEET LAMP
PCT-INSULATOR SENSOR BD

5-5

Exploded Views and Parts List

5-4 Fuser Assembly


24
30
29
27
26
28
24
23
25
17

21
0
NO

ELA HOU-FUSER ASSY

THERMISTOR-NTC

THERMOSTAT-150C

LAMP-HALOGEN

PMO-COVER FUSER

PMO-BUSHING H/R, L

PMO-BUSHING H/R, R

PMO-COVER_THERMOSTAT

NPR-ROLLER HEAT

IPR-ELECTRODE_PLATE

10

IPR-GROUND_FU

11

PMO-GUIDE CLAW

12

ELECTRODE-WIRE,1

13

ELECTRODE-WIRE,S

14

MEA ETC-SHAFT EXIT

14-1

PMO-SHAFT_EXIT(Z15)

14-2

RMO-RUBBER_EXIT

15
15-1

5-6

DESCRIPTION

7
S-1

13

12
20

15

15-2
15-1

16

18

S-2
14-1

14-2

22 17

PMO-ROLLER_IDLE EXIT
IPR-PIN ROLLER EXIT

16

SPRING-EXIT

17

PMO-GEAR_EXIT_DRV16

18

PMO-GEAR_EXIT_IDLE

19

PMO-GEAR_FUSER

20

LABEL (R)-CAU_HOT_FU

21

SPRING-EXIT DOWN

22

SPRING-ES, GUIDE CLAW

23

GEAR-EXIT F/DOWN

24

BEARING-EXIT FU L

25

PMO-COVER FUSER F/DOWN

26

PMO-HOLDER_EXIT_DOWN

27

PMO-EXIT_DOWN_L

28

PMO-EXIT_DOWN_S

29

RMO-RUBBER-KICKER

30

MEC-UNIT_EXIT, F_DOWN

S-1

SCREW TAPTITE

S-2

SCREW TAPTITE

10

11

14
S-1
5
3
S-1

19
6

Exploded Views and Parts List

5-5 Shield Engine Unit Assembly


NO

DESCRIPTION

ELA HOU-SHIELD ENGINE

MEC-SHIELD BRKT CONTROLLER


1-1

IPR-SHIELD ENGINE

1-2

IPR-BRKT CONTROLLER

PCT-INSULATOR SMPS

CBF HARNESS-INLET ASSY

S-1

SCREW-MACHINE

S-2

SCREW-TAPTITE

S-3

SCREW-TAPTITE

S-1
S-2

3
S-3

1-1

1-2

5-7

Exploded Views and Parts List

5-6 RX Drive Assembly


NO

DESCRIPTION

ELA HOU-RX DRIVE

MOTOR-STEP

PMO-GEAR_71/28

PMO-GEAR_73/22

PMO-GEAR_132/19

IPR-BRKT_MOTOR

IPR-BRKT_GEAR

CBF-HARNESS_MOTOR

S-7

SCREW-MACHINE

7
5

4
6

1
2
3

S-7
S-7

5-7 Plate-Upper Unit Assembly


NO

DESCRIPTION

MEC-PLATE UPPER

IPR-UPPER-PLATE

IPR-PLATE SPRING DEV

MEA ETC-ROLLER PICKUP


3-1

PMO-HOUSING_PICKUP

3-2

RMO-ROLLER_PICKUP

3-3
4

PMO-IDLE_PICKUP
MEA ETC-IDLE FEED

4-1

PMO-HOLDER_PICKUP

4-2

SPRING-FEED

4-3

PMO-HOLDER_IDLE,FEED

ICT-ROLLER_IDLE,FEED

CABLE CLAMP

S-1

SCREW TAPTITE

S-9

SCREW TAPTITE

4
1

3-3

4-1
4-2

3-2
3

4-3

3-1

4-1
3-3

4-2
4-3
2

5-8

Block Diagram

6. Block Diagram
6-1. Block Diagram(GDI)

MAIN
POWER
SWI TCH

+5V

USB

PC

IEEE 1284 CABLE

74LVX161284
Line
Transcei ver

FLASH
MEMORY
(0 .5MB)

+24V

SMPS
I N-LET

EXI T
SENSOR
MOTOR

SDRAM

Power
On
VOLTAGE Res et
DETECT OR

POWER
CORD

(8MB)

Engine

SOLENOIDE
FAN

CPU
Jupiter3

DEV_FUSE

Crystal
10MHz

S3C46M0X
Mai n
Clock

LSU
FS781BZB

PANEL
B' D

Video
Osci l lator Clock
44 MHz
MHV

4 LED
MHVPWM
3 KEY

BIASPWM
THVPWM

OPC GND

BUFFER

HVPS
B' D

SUPPLY
DEV
TH V

6-1

Block Diagram

6-2. Block Diagram(PCL)

MAIN
Oscillator
48 MHz

+5V

USB

PC

IEEE 1284 CABLE

USB Driver
USBN9602-28M

FLASH
MEMORY
(2MB)

VOLTAGE
DETECTOR

Oscillator
20 MHz

PANEL
B' D

Oscillator
44 MHz

IN-LET

CPU

Option
Up to
68MB

S3C46C0X01

74HCT273
74ACT273

MOTOR

Engine

SOLENOID
FAN
DEV_FUSE

LSU

Devided by
74HC406ON

Video
Clock

Crystal
6.7149 MHz

MHV
OPC GND

3 KEY
MHVPWM

HVPS

BIASPWM

B' D

THVPWM

POWER
CORD

EXIT
SENSOR

( 4 MB)

4 LED

6-2

SMPS

SDRAM

Power
On
Reset

Main
Clock

+24V

POWER
SWITCH

SUPPLY
DEV
TH V

Connection Diagram

7. Connection Diagram
7-1. Connection Diagram(GDI)

IEEE1284
COMPATI ABLE
CABLE

HOST
COMPUTER

DCU

1
2
3
4

USB CABLE

36
PI N

J1

SENSOR
BOARD

1
2
3
4

COVER
SW ITCH

1
2
3

+24V
Not Use d
+24VS

1
2
3
4

CN13

+5V
+5V GND
LED_ERROR
LED_PAPER
LED_DATA
LED_TONER
* KEY_TONER
* KEY_CANCEL
* KEY_DEMO

1
2
3
4
5
6
7
8
9

CN6

1
2

+5V
PTL

1
2

CN1

1
2
3
4

1
2
3

CN7

Main
Board

CN11
CN5

THERMI STOR 2

HV PS

1
2
3
4
5
6
7
8
9

THERM_A
THERM_B

+24V_T
+24V GND
THV PW M
*THV_EA
THVRE AD
* M H VP WM
BI ASPW M
+5V
+5V GND

1
2
3
4
5
1
2
3
4
5
6

1
2
3
4
5
6
7
8
9

CN3

GDI
+5V
*PEMPTY
* FEED
+5V GND

+24V_T
+24V GND
*PMOTOR
+3. 3V
EXT_C LK
* HSYNC
+5V
+5V GND
* LD_ON
VDO
+5V GND

POLYGON
MOTOR

LSU
LD DIODE

4PI N
CONNECTOR
f or
USB

+5V
DCU_DATA
DCU_CLK
+5V GND

CN9

1
2
3
4
5
6
7
8
9
10
11

1
2

1
2
3
4
5
6
7
8
9

CN12

CN8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

+5V GND
+5V
+5V GND
+5V
+5V GND
+5V
+24V GND
+24V
+24V GND
+24V
+24V GND
+24V
EXIT
+24VS
FUSER ON
+24VS
* EGMOT_B1
CLUTCH
EGMOT_PHB
FA N
DEV_FUSE
* EGMOT _A1

* NEW_DEVE
EGMOT_PHA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

LED
DISPLAY
PANEL

PTL LED ARRAY

SMPS

FUSER

CN502

CN5

SOL ENOID

ENGINE

CN1

STEPPING
MOTOR

CN2

DEV_FUSE

CN3

FAN CN4

ENGI NE + SMPS
Unification B' d

7-1

Connection Diagram

7-2. Connection Diagram(PCL)

IEEE1284
COMPATI ABLE
CABLE

HOST
COMPUTER

DCU

1
2
3
4

USB CABLE

36
PI N

J1

SENSOR
BOARD

1
2
3
4

+5V
PEMPTY *
FEED_SENSOR*
+5V GND

COVER
SW ITCH

1
2
3

+24V
Not Use d
+24VS

1
2
3
4
5
1
2
3
4
5
6

CN5

1
2
3
4
5
6
7
8
9

+5V
+5V GND
LED_ERROR
LED_PAPER
LED_DATA
LED_TONER
KEY_TONER*
KEY_CANCEL*
KEY_DEMO*

1
2
3
4
5
6
7
8
9

CN4

1
2

+5V
PTL

1
2

CN12

1
2
3
4

1
2
3
4

1
2
3

CN7

CN9

PCL

THERMI STOR

HV PS

1
2
3
4
5
6
7
8
9

THERM_A
THERM_B

+24V_SLEEP
+24V GND
THV PW M
THV_EN*
THVRE AD
M H VP WM*
BI ASPW M
+5V
+5V GND

LSU
LD DIODE

1
2

1
2
3
4
5
6
7
8
9

LED
DISPLAY
PANEL

PTL LEDARRAY

Main
Board
CN6

CN8
CN3

1
2

POLYGON
MOTOR

4PI N
CONNECTOR
f or
USB

+5V
DCU_DATA
DCU_CLK
+5V GND

+24V_SLEEP
+24V GND
PMOTOR *
LREADY*
EXT_C LK
HSYNC *
+5V
+5V GND
LD_ON*
VDO
+5V GND

1
2
3
4
5
6
7
8
9
10
11

CN11

CN2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

+5V GND
+5V
+5V GND
+5V
+5V GND
+5V
+24V GND
+24V
+24V GND
+24V
+24V GND
+24V
EXIT
+24VS
FUSER ON
+24VS
MOTOR B*
CLUTCH
MOTOR_PB
FAN
DEV_FUSE
MOTOR_A*
NEW_DVE*
MOTOR_PA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

SMPS

FUSER

CN5

SOL ENOID

ENGINE

CN1

STEPPING
MOTOR

CN2

DEV_FUSE

CN3

FAN CN4

ENGI NE + SMPS
Unification B' d

7-2

CN502

Electrical parts list

8. Electrical parts list


8-1 Main PBA (Phaser 3110)
SEC CODE

LOCATION NO.

Qty

DESCRIPTION

0105-001032
0401-000116
0401-000116
0404-000112
0407-000101
0501-000338
0501-000338
0501-000338
0501-000338
0801-001090
0801-001090
0801-002591

D1
D13
D6
D14,D15,D16,D17,D18
Q3
Q4
Q5
Q6
U1
U17
U25

2
1
1
1
5
1
1
1
1
1
1
1

PAPER-ART
DIODE-SWITCHING
DIODE-SWITCHING
DIODE-SCHOTTKY
DIODE-ARRAY
TR-SMALL SIGNAL
TR-SMALL SIGNAL
TR-SMALL SIGNAL
TR-SMALL SIGNAL
IC-CMOS LOGIC
IC-CMOS LOGIC
IC-CMOS LOGIC

0803-001392
0803-003263

U26
U24,U100

1
2

IC-TTL
IC-TTL

1006-001224

U102

IC-LINE TRANSCEIVER

1103-000132
1105-001369

U3
U14

1
1

IC-EEPROM
IC-DRAM

1107-001287

U5

IC-FLASH MEMORY

1202-000164
1203-001455
1203-002166

U23
U101
U6

1
1
1

IC-VOLTAGE COMP.
IC-POSI.FIXED REG.
IC-VOLTAGE REGULATOR

1203-002233
1205-001771
2001-001140
2007-000067
2007-000070
2007-000076
2007-000078
2007-000078
2007-000078
2007-000078
2007-000078
2007-000078
2007-000078
2007-000081
2007-000082
2007-000084
2007-000086
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090

U2
U103
R46
R59
R96
R86,R87,R88,R89
R11
R35
R47
R48
R51,R55
R57,R61
R8,R94
R60
R83
R41
R52
R1
R14
R15
R16
R17
R18
R2
R20
R26
R29
R36

1
1
1
1
1
4
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

IC-RESET
IC-CLOCK GENERATOR
R-CARBON(S)
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP

75g,W210,-,WHITE,HANSOI,L297
MMSD914T1,100V,200mA,SOD-123,TP
MMSD914T1,100V,200mA,SOD-123,TP
RB420D,25V,100mA,SOT-23,TP
DA204K,20V,100mA,C2-3,SOT-23,T
2SC2812,NPN,200mW,SOT-23,TP,20
2SC2812,NPN,200mW,SOT-23,TP,20
2SC2812,NPN,200mW,SOT-23,TP,20
2SC2812,NPN,200mW,SOT-23,TP,20
74HC14,SCHIMITT INVERTER,SOP,1
74HC14,SCHIMITT INVERTER,SOP,1
74LVX273,D FLIP-FLOP,TSSOP,20P,173MIL,OCTAL,TP,PLASTIC,3-STATE,-,0.8V,-40to+85C,
7406,BUFFER/DRIVER,SOP,14P,300
74LCX07,HEX BUFFER,SOIC,14P,150MIL,SIX,TP,PLASTIC,OPEN
DRAIN,-,0V,-40TO85C,-,0V,
74LVX161284,TSSOP,48P,240MIL,TRIPLE,TP,PLASTIC,3.6V,-,40to+85C,-,-,-,-,-0.5V,-
93C66,256x16BIT,DIP,8P,300MIL,
-,4MX16BIT,TSOP(II),54P,400MIL,7.5NS,3.3V,10%,PLASTIC,
0TO+70C,1MA,CMOS,TR
29LV400,512Kx8Bit,TSOP,48P,-,70nS,3.3V,10%,PLASTIC,0to+70C,,CMOS,-
393,SOP,8P,150MIL,DUAL,36V,CMO
1117,DPAK,3P,265MIL,PLASTIC,3.
1117DT25,DPAK,4P,240MIL,PLASTIC,2.475/2.525V,12W,0to+125C,
1200mA,-,TP
XC61F,SOT-23,3P,-,PLASTIC,0.7/10V,150MW,-,-,-,TP
FS781BZB,SOP,8P,150MIL,PLASTIC,5.5V,37mW,0to+70C,TP,-
39OHM,5%,1/2W,AA,TP,2.4X6.4MM
15Kohm,1%,1/16W,DA,TP,1608
0ohm,5%,1/16W,DA,TP,1608
330ohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
2.7Kohm,5%,1/16W,DA,TP,1608
3.3Kohm,5%,1/16W,DA,TP,1608
4.7Kohm,5%,1/16W,DA,TP,1608
5.6Kohm,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608

8-1

Electrical parts list

SEC CODE
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000113
2007-000123
2007-000309
2007-000683
2007-000729
2007-000842
2007-000965
2007-000965
2007-001073
2007-007004
2011-001094
2011-001334
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000192
2203-000192

8-2

LOCATION NO.
R37
R42
R43
R44
R56
R74
R79
R80,R92,R93
R98
R27,R4,R5
R9
R78
R40
R90
R19
R53,R69,R70,R71,R72,R73,R75,R77
R91,R97
R23
R39
RA1,RA2
U13
C1,C160,C161,C162,C163,C195
C100
C106
C107
C11,C76,C142,C143,C144,C145
C133
C147
C17
C2
C20,C91,C119,C120,C129,C131,C132
C3
C34
C35
C37
C39
C40
C43
C44
C45
C46
C47
C51
C59
C60
C65
C68
C72
C82
C90
C92
C93
C94
C95
C62
C67

Qty
1
1
1
1
1
1
1
3
1
3
1
1
1
1
1
8
2
1
1
2
1
6
1
1
1
6
1
1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-NETWORK
RC-NETWORK
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP

10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
33ohm,5%,1/16W,DA,TP,1608
1.5Kohm,5%,1/16W,DA,TP,1608
10ohm,5%,1/16W,DA,TP,1608
3.3Kohm,1%,1/16W,DA,TP,1608
300ohm,5%,1/16W,DA,TP,1608
3Kohm,1%,1/16W,DA,TP,1608
5.1Kohm,5%,1/16W,DA,TP,1608
5.1Kohm,5%,1/16W,DA,TP,1608
6.8KOHM,5%,1/8W,DA,TP,3216
12Kohm,1%,1/16W,DA,TP,1608
39ohm,5%,63mW,L,CHIP,8P,TP
1K/5.1K/39ohm,10%,150pF,-,6V,28P
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,50V,Y5V,TP,2012,
100nF,+80-20%,50V,Y5V,TP,2012,

Electrical parts list

SEC CODE

LOCATION NO.

Qty

DESCRIPTION

2203-000192
2203-000236
2203-000236
2203-000257
2203-000257
2203-000257
2203-000257
2203-000257
2203-000257
2203-000257
2203-000257
2203-000384
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000626
2203-000626
2203-000681
2203-001222
2203-001656
2401-000042
2401-000414
2401-001185
2401-001197
2801-001375
2804-001415
3301-000317
3301-000317
3301-000317
3301-000317
3301-000344
3702-000118
3711-000470
3711-002810
3711-002811
3711-002812
3711-003204
3711-003408
3711-003968
3711-003969
3722-001101
JC13-00011A

C96,C89
C134,C188,C192,C194
C154,C156,C157,C158
C102,C146
C126,C127,C128,C130,C136,C137
C18,C85,C15,C21,C26,C123,C125
C24
C78
C86
C87
C88,C174,C187,C164
C148
C101,C159
C12
C5
C6
C69
C70
C71
C73
C79
C81
C9
C97
C98
C99,C193
C4,C122,C173
C66,C165
C150,C151
C57,C58
C152
C36
C141
C27,C118
C139,C140
OSC3
OSC2
B10
B11
B6
B7
BD2
J1
CN1,CN7
CN8
CN13
CN9
CN5
CN6
CN11
CN12
CN3
U7

2
4
4
2
6
7
1
1
1
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
3
2
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1

C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-AL
C-AL
C-AL
C-AL
CRYSTAL-UNIT
OSCILLATOR-CLOCK
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CONNECTOR-RIBBON
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
JACK-USB
IC ASIC-JUPITER3

JC41-00097A

PCB

PCB-GDI_2L

100nF,+80-20%,50V,Y5V,TP,2012,
0.1nF,5%,50V,NP0,TP,1608
0.1nF,5%,50V,NP0,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
0.015nF,5%,50V,NP0,TP,1608
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.027nF,5%,50V,NP0,TP,1608
820pF,10%,50V,X7R,TP,1608,-
0.47nF,5%,50V,NP0,TP,1608
100uF,20%,16V,GP,TP,6.3x7,5
10uF,20%,16V,GP,TP,4x7,5
33uF,20%,35V,GP,TP,5x11,5
33uF,20%,50V,GP,TP,6.3x7,-
10MHz,20ppm,28-AAA,16pF,45ohm,BK
44MHZ,100PPM,15PF,BK,3.3V,-
AB,2x1.25x0.9mm,-,-
AB,2x1.25x0.9mm,-,-
AB,2x1.25x0.9mm,-,-
AB,2x1.25x0.9mm,-,-
AA,-,3.5x0.6x6.5mm,-,-,Mn-Zn,-
36P,FEMALE,ANGLE,AU
3WALL,4P,1R,2mm,STRAIGHT,SN
BOX,9P,1R,2mm,STRAIGHT,SN
BOX,10P,1R,2mm,STRAIGHT,SN
BOX,11P,1R,2mm,STRAIGHT,SN
BOX,24P,2R,2mm,STRAIGHT,SN
BOX,2P,1R,2mm,STRAIGHT,SN
BOX,3P,1R,2.5mm,STRAIGHT,SN
BOX,2P,1R,2.5mm,STRAIGHT,SN
4P/2C,8.38mm,AU,IVR,#22-28
S3C46M0X ,ML-6200,160P,3.3,0to +70C,160-LQFP-2424,T-QFP2424-A,-,PLASTIC,-
ML-1210,FR-4,DOUBLE ,-,-,205 X 168MM,-,-,-,-

8-3

Electrical parts list

8-2 Main PBA (Phaser 3210)


SEC CODE
JC92-01333A
0105-001032
0401-000116
0401-000116
0404-000112
0407-000101
0407-000101
0501-000338
0501-000338
0501-000338
0501-000338
0501-000338
0501-000338
0502-000245
0801-000477
0801-000477
0801-001072
0801-001090
0801-001262
0803-001392
0803-001393
0904-001319
1006-000243
1103-000132
1105-001213
1105-001213
1107-001121
1107-001121
1202-000164
1203-000495
1203-001455
1203-001455
2001-001165
2007-000052
2007-000052
2007-000070
2007-000070
2007-000074
2007-000074
2007-000074
2007-000074
2007-000074
2007-000074
2007-000074
2007-000076
2007-000076
2007-000076
2007-000077
2007-000078
2007-000078
2007-000078
2007-000078
2007-000078

8-4

LOCATION NO.

D4
D8
D1
D5
D7
Q1
Q2
Q3
Q5
Q6
Q7
Q4
U1
U6
U35
U40
U7
U39
U38
U42
U2
U10
U16
U17
U13
U49
U8
U11
U3
U33
R32
R61
R62
R128
R45
R112
R121
R130
R141
R142
R143
R52
R110
R144
R167
R56
R114
R155
R156
R168
R84

Qty
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION
PBA MAIN-PCL
PAPER-ART
DIODE-SWITCHING
DIODE-SWITCHING
DIODE-SCHOTTKY
DIODE-ARRAY
DIODE-ARRAY
TR-SMALL SIGNAL
TR-SMALL SIGNAL
TR-SMALL SIGNAL
TR-SMALL SIGNAL
TR-SMALL SIGNAL
TR-SMALL SIGNAL
TR-POWER
IC-CMOS LOGIC
IC-CMOS LOGIC
IC-CMOS LOGIC
IC-CMOS LOGIC
IC-CMOS LOGIC
IC-TTL
IC-TTL
IC-USC
IC-LINE TRANSCEIVER
IC-EEPROM
IC-DRAM
IC-DRAM
IC-FLASH MEMORY
IC-FLASH MEMORY
IC-VOLTAGE COMP.
IC-RESET
IC-POSI.FIXED REG.
IC-POSI.FIXED REG.
R-CARBON(S)
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP

ML-1250,SEC,WORLD WIDE,PCL,12PPM,
75g,W210,-,WHITE,HANSOI,L297
MMSD914T1,100V,200mA,SOD-123,TP
MMSD914T1,100V,200mA,SOD-123,TP
RB420D,25V,100mA,SOT-23,TP
DA204K,20V,100mA,C2-3,SOT-23,T
DA204K,20V,100mA,C2-3,SOT-23,T
2SC2812,NPN,200mW,SOT-23,TP,20
2SC2812,NPN,200mW,SOT-23,TP,20
2SC2812,NPN,200mW,SOT-23,TP,20
2SC2812,NPN,200mW,SOT-23,TP,20
2SC2812,NPN,200mW,SOT-23,TP,20
2SC2812,NPN,200mW,SOT-23,TP,20
KSB1151-Y,PNP,1.3W,TO-126,-,16
74HCT273,D FLIP-FLOP,SOP,20P,3
74HCT273,D FLIP-FLOP,SOP,20P,3
74ACT32,OR GATE,SOP,14P,150MIL
74HC14,SCHIMITT INVERTER,SOP,1
74HC4060,BINARY COUNTER,DIP,16
7406,BUFFER/DRIVER,SOP,14P,300
7407,BUFFER/DRIVER,SOP,14P,150
USBN9602-28M,8BIT,SOP,28P,300MIL,48MHZ,ST
74ACT245,SOP,20P,-,OCTAL,ST,PL
93C66,256x16BIT,DIP,8P,300MIL,
416C1204,1Mx16BIT,SOJ,42P,400M
416C1204,1Mx16BIT,SOJ,42P,400M
29F800,1Mx8/512Kx16Bit,TSOP,48P,787MIL,70nS,5V,10%
29F800,1Mx8/512Kx16Bit,TSOP,48P,787MIL,70nS,5V,10%
393,SOP,8P,150MIL,DUAL,36V,CMO
7045,T0-92,3P,-,PLASTIC,4.3/4.
1117,DPAK,3P,265MIL,PLASTIC,3.
1117,DPAK,3P,265MIL,PLASTIC,3.
56OHM,5%,1/2W,AA,TP,2.4X6.4MM
10Kohm,1%,1/16W,DA,TP,1608
10Kohm,1%,1/16W,DA,TP,1608
0ohm,5%,1/16W,DA,TP,1608
0ohm,5%,1/16W,DA,TP,1608
100ohm,5%,1/16W,DA,TP,1608
100ohm,5%,1/16W,DA,TP,1608
100ohm,5%,1/16W,DA,TP,1608
100ohm,5%,1/16W,DA,TP,1608
100ohm,5%,1/16W,DA,TP,1608
100ohm,5%,1/16W,DA,TP,1608
100ohm,5%,1/16W,DA,TP,1608
330ohm,5%,1/16W,DA,TP,1608
330ohm,5%,1/16W,DA,TP,1608
330ohm,5%,1/16W,DA,TP,1608
470ohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608

Electrical parts list

SEC CODE
2007-000078
2007-000078
2007-000084
2007-000086
2007-000086
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000090
2007-000109
2007-000113
2007-000113
2007-000113
2007-000113
2007-000122
2007-000123
2007-000134
2007-000496
2007-000618
2007-000618
2007-000669
2007-000861
2007-000965
2007-000965
2007-000965
2007-000965
2007-000984
2007-001134
2007-001134
2007-001134
2007-001134
2007-001134
2007-001134
2007-001134
2011-001011

LOCATION NO.
R89
R90
R68
R65
R67
R100
R126
R134
R135
R136
R137
R138
R139
R15
R154
R162
R163
R164
R169
R23
R33
R38
R39
R60
R63
R74
R75
R76
R77
R78
R115
R3
R4
R5
R6
R96
R133
R101
R160
R117
R118
R69
R91
R165
R166
R34
R35
R159
R10
R17
R18
R19
R54
R8
R9
RA1

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-CHIP
R-NETWORK

1Kohm,5%,1/16W,DA,TP,1608
1Kohm,5%,1/16W,DA,TP,1608
4.7Kohm,5%,1/16W,DA,TP,1608
5.6Kohm,5%,1/16W,DA,TP,1608
5.6Kohm,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
10KOHM,5%,1/16W,DA,TP,1608
1Mohm,5%,1/16W,DA,TP,1608
33ohm,5%,1/16W,DA,TP,1608
33ohm,5%,1/16W,DA,TP,1608
33ohm,5%,1/16W,DA,TP,1608
33ohm,5%,1/16W,DA,TP,1608
1.2Kohm,5%,1/16W,DA,TP,1608
1.5Kohm,5%,1/16W,DA,TP,1608
33Kohm,5%,1/16W,DA,TP,1608
2.2KOHM,5%,1/8W,DA,TP,3216
24ohm,5%,1/16W,DA,TP,1608
24ohm,5%,1/16W,DA,TP,1608
2Kohm,1%,1/16W,DA,TP,1608
4.3KOHM,5%,1/8W,DA,TP,3216
5.1Kohm,5%,1/16W,DA,TP,1608
5.1Kohm,5%,1/16W,DA,TP,1608
5.1Kohm,5%,1/16W,DA,TP,1608
5.1Kohm,5%,1/16W,DA,TP,1608
5.6KOHM,5%,1/8W,DA,TP,3216
68ohm,5%,1/16W,DA,TP,1608
68ohm,5%,1/16W,DA,TP,1608
68ohm,5%,1/16W,DA,TP,1608
68ohm,5%,1/16W,DA,TP,1608
68ohm,5%,1/16W,DA,TP,1608
68ohm,5%,1/16W,DA,TP,1608
68ohm,5%,1/16W,DA,TP,1608
10Kohm,5%,63mW,L,CHIP,8P,TP

8-5

Electrical parts list

SEC CODE
2011-001334
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189

8-6

LOCATION NO.
U4
C100
C101
C105
C107
C108
C109
C110
C113
C114
C115
C116
C117
C118
C119
C120
C121
C122
C123
C124
C129
C131
C133
C135
C136
C137
C138
C139
C140
C141
C142
C158
C178
C179
C180
C181
C193
C194
C203
C204
C205
C206
C207
C208
C209
C210
C211
C53
C68
C69
C70
C72
C75
C77
C78
C79

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION
RC-NETWORK
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP

1K/5.1K/39ohm,10%,150pF,-,6V,28P
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,

Electrical parts list

SEC CODE
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000189
2203-000192
2203-000192
2203-000192
2203-000192
2203-000192
2203-000236
2203-000236
2203-000236
2203-000236
2203-000236
2203-000236
2203-000236
2203-000236
2203-000257
2203-000257
2203-000257
2203-000257
2203-000257
2203-000257
2203-000257
2203-000384
2203-000384
2203-000384
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440

LOCATION NO.
C83
C84
C86
C87
C88
C89
C90
C91
C92
C93
C94
C95
C96
C97
C98
C99
C106
C111
C177
C201
C82
C103
C146
C148
C149
C153
C155
C219
C220
C11
C159
C160
C161
C199
C20
C74
C212
C213
C214
C12
C13
C14
C175
C189
C19
C195
C196
C197
C21
C218
C22
C23
C24
C29
C30
C31

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP

100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,25V,Y5V,TP,1608,
100nF,+80-20%,50V,Y5V,TP,2012,
100nF,+80-20%,50V,Y5V,TP,2012,
100nF,+80-20%,50V,Y5V,TP,2012,
100nF,+80-20%,50V,Y5V,TP,2012,
100nF,+80-20%,50V,Y5V,TP,2012,
0.1nF,5%,50V,NP0,TP,1608
0.1nF,5%,50V,NP0,TP,1608
0.1nF,5%,50V,NP0,TP,1608
0.1nF,5%,50V,NP0,TP,1608
0.1nF,5%,50V,NP0,TP,1608
0.1nF,5%,50V,NP0,TP,1608
0.1nF,5%,50V,NP0,TP,1608
0.1nF,5%,50V,NP0,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
10nF,10%,50V,X7R,TP,1608
0.015nF,5%,50V,NP0,TP,1608
0.015nF,5%,50V,NP0,TP,1608
0.015nF,5%,50V,NP0,TP,1608
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-

8-7

Electrical parts list

SEC CODE
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000440
2203-000626
2203-000626
2203-000626
2203-000626
2203-000626
2203-000626
2203-000626
2203-000626
2203-000626
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000815
2203-000998
2203-001683
2203-002398
2203-005105
2401-000042
2401-000414
2401-000913
2401-000913
2401-001185
2401-002420
2801-004076
2804-001163
2804-001278
2804-001475
3301-000317
3301-000317
3301-000317
3301-000317
3301-000317
3301-000317

8-8

LOCATION NO.
C39
C40
C46
C47
C52
C64
C65
C66
C67
C104
C41
C42
C43
C55
C60
C61
C62
C73
C1
C10
C152
C154
C164
C165
C166
C170
C171
C172
C2
C216
C4
C5
C6
C7
C8
C9
C188
C215
C198
C3
C167
C54
C162
C174
C163
C173
OSC2
OSC1
OSC3
OSC4
B1
B15
B16
B17
B18
B3

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-CERAMIC,CHIP
C-AL
C-AL
C-AL
C-AL
C-AL
C-AL
CRYSTAL-UNIT
OSCILLATOR-CLOCK
OSCILLATOR-CLOCK
OSCILLATOR-CLOCK
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD

1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
1nF,10%,50V,X7R,TP,1608,-
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.022nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.033nF,5%,50V,NP0,TP,1608
0.047nF,5%,50V,NP0,TP,1608
0.068nF,5%,50V,NP0,TP,1608
22nF,10%,50V,X7R,TP,1608
0.68nF,5%,50V,NP0,TP,1608
100uF,20%,16V,GP,TP,6.3x7,5
10uF,20%,16V,GP,TP,4x7,5
22uF,20%,16V,GP,TP,5x11,5
22uF,20%,16V,GP,TP,5x11,5
33uF,20%,35V,GP,TP,5x11,5
470uF,20%,16V,GP,TP,10x12,5mm
6.785MHZ,30PPM,28-AAM,22PF,50OHM,BK
20MHz,50ppm,10TTL & CMOS,ST,5V
48MHZ,100PPM,10 TTL & CMOS,ST,5V,40MA
44MHZ,100PPM,15PF&10 TTL,ST,5V,60MA
AB,2x1.25x0.9mm,-,-
AB,2x1.25x0.9mm,-,-
AB,2x1.25x0.9mm,-,-
AB,2x1.25x0.9mm,-,-
AB,2x1.25x0.9mm,-,-
AB,2x1.25x0.9mm,-,-

Electrical parts list

SEC CODE
3301-000317
3301-000344
3301-001069
3301-001069
3301-001069
3301-001069
3301-001069
3702-000118
3709-000177
3711-000470
3711-000470
3711-002810
3711-002811
3711-002812
3711-003204
3711-003408
3711-003968
3711-003969
3722-001101
JC11-10507A
JC11-10510A
JC13-00006A
JC41-00110A

LOCATION NO.
B4
BD1
L1
L2
L3
L4
L5
J1
CN1
CN6
CN9
CN2
CN5
CN12
CN3
CN4
CN8
CN11
CN7
U56
U57
U34
PCB

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CORE-FERRITE BEAD
CONNECTOR-RIBBON
CONNECTOR-CARD EDGE
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
JACK-USB
IC MASK ROM-HIGH
IC MASK ROM-PCL6,LOW
IC ASIC-SPGPE+
PCB-PCL

AB,2x1.25x0.9mm,-,-
AA,-,3.5x0.6x6.5mm,-,-,Mn-Zn,-
AB,1.6x0.8x0.8mm,-,-
AB,1.6x0.8x0.8mm,-,-
AB,1.6x0.8x0.8mm,-,-
AB,1.6x0.8x0.8mm,-,-
AB,1.6x0.8x0.8mm,-,-
36P,FEMALE,ANGLE,AU
72P,1.27mm,ANGLE,SN
3WALL,4P,1R,2mm,STRAIGHT,SN
3WALL,4P,1R,2mm,STRAIGHT,SN
BOX,9P,1R,2mm,STRAIGHT,SN
BOX,10P,1R,2mm,STRAIGHT,SN
BOX,11P,1R,2mm,STRAIGHT,SN
BOX,24P,2R,2mm,STRAIGHT,SN
BOX,2P,1R,2mm,STRAIGHT,SN
BOX,3P,1R,2.5mm,STRAIGHT,SN
BOX,2P,1R,2.5mm,STRAIGHT,SN
4P/2C,8.38mm,AU,IVR,#22-28
ML-165,KM23C8105DG,SOP,44P,600
ml-165,KM23C8105DG,SOP,44P,600
ML-6060,KS32C61200,QFP,240P,36.4x4
ML-1250,FR-4,4L,-,1.6T,226.0*102.5,

8-9

Schematic Diagrams

9. Schematic Diagrams
9-1 GDI Main Circuit Diagram(1/5)

9-1

Schematic Diagrams

GDI Main Circuit Diagram(2/5)

9-2

Schematic Diagrams

GDI Main Circuit Diagram(3/5)

9-3

Schematic Diagrams

GDI Main Circuit Diagram(4/5)

9-4

Schematic Diagrams

GDI Main Circuit Diagram(5/5)

9-5

Schematic Diagrams

9-2 PCL Main Circuit Diagram(1/9)

9-6

Schematic Diagrams

PCL Main Circuit Diagram(2/9)

9-7

Schematic Diagrams

PCL Main Circuit Diagram(3/9)

9-8

Schematic Diagrams

PCL Main Circuit Diagram(4/9)

9-9

Schematic Diagrams

PCL Main Circuit Diagram(5/9)

9-10

Schematic Diagrams

PCL Main Circuit Diagram(6/9)

9-11

Schematic Diagrams

PCL Main Circuit Diagram(7/9)

9-12

Schematic Diagrams

PCL Main Circuit Diagram(8/9)

9-13

Schematic Diagrams

PCL Main Circuit Diagram(9/9)

9-14

Schematic Diagrams

9-3 Panel Circuit Diagram

9-15

Schematic Diagrams

9-4 HVPS Circuit Diagram(1/2)

5V

18V
C402
103

R401
100

R403
110KF

Q401
A708-Y

MHV-PWM
3
CN1-#6

T401
KAB-006

R405
220KF

R411
2.2K

R422
5.6K

24VS

R407
240K

R404
33K

12

13

Q402
D526-Y

14

MHV
R413
MGR1/2W 6MF

6
C405
2KV 680

R408
47K

U1-D
KA324

R426
MGR1/2W 100KF

5
2

D111
1N4148

R402
56KF

U2-B
7407

D401
4KV

C404
3KV 471

C406
3KV 471

D402
4KV

R414
MGR1/2W 6MF

R412
2K

C408
104

C401
222

R409
430

R406
2.2KF

C403
333

VR401
50K

OPC
R410
1W 3

ZD401
1W 130V

D403
1N4148

24VS
5V

R503
100

R510
47K

C503
104

R508
86.6KF

Q502
D526-Y

1
CN1-#7

2
U2-A
7407

R507
27K

R502
2.2K
R505
100KF

R506
100KF

5
2

C502
222
VR501
50K

R509
12KF

24VS
A-GND
THV-PWM
THV-EA
THV-READ
MHV-PWM
BIAS-PWM
5V
D-GND

24VS

U3
KA7818
IN

18V

OUT
+

GND
C1
104

C2
104

R516
MGR1/2W 50K
SUPPLY

C505
2KV 680

C506
3KV 471

C3
35V 47uF

R515
MGR1/2W 15MF

R512
430

C504
333

D501
1N4148

CN1
GIL-S-9P-S2T2-EF
1
2
3
4
5
6
7
8
9

R514
MGR1/2W 15MF

R417
MGR1/2W 15MF

ZD501
1W 100V

4
R511
47K

U1-C
KA324

C501
104

R504
2K

9
10

D502
4KV

Q501
A708-Y

BIAS-PWM

9-16

T501
KAB-006

18V

R501
5.6K

R416
MGR1/2W 15MF

R513
1W 3

DEV
R519
MGR1/2W 50K

R517
MGR1/2W 15MF

Schematic Diagrams

HVPS Circuit Diagram(2/2)

T201
HVT-2A

24VS

5V

18V
1

C208
6KV 471

C206
6KV 471
7
D204
6KV

R201
10K
THV-PWM

R206
100
13

CN1-#3

12

11

10

U2-F
7407

R205
1K

U2-E
7407
24VS
+

Q204
D526-Y
D201
1N4148

R208
30KF

Q203
A708-Y

5
C201
103

R209
110KF

R207
2K

U1-B
KA324

C101
35V 47uF
VR201
50K

C202
331

R210
510KF

R213
2.2K

C207
6KV 471

C209
6KV 471

THV

R212
470K

C203
D203
472 1N4148

ZD201
5.6V

R215
430

R216
BR1/2W 30MJ

R218
MGR1/2W 100KF

C204
473

ZD202
7.5V

R217
BR1/2W 200MG

18V

R3
1/2W 560

ZD1
5.6V

18V

C7
104
R309
2.2K

14

CN1-#4

C205
6KV 101

D207
6KV

R211
1MF

THV-EA

D206
6KV

R214
1.2K

D202
1N4148

5V
CN1-#8

5
2

D205
6KV

T301
KAB-006

Q301
A708-Y

C307
3KV 471

5
2

D304
4KV

8
R315
BR1/2W 30MJ

R307
33K

U2-C
7407

C306
2KV 680

Q303
D526-Y

18V

D-GND

24VS

D303
4KV

C308
3KV 471

4
D301
1N4148

C4
104

R308
33K

R310
2.2K

THV-READ

1
R316
1KF

CN1-#5

U1-A
KA324

Q302
A708-Y

3
2

R302
33K

R303
100KF

R306
26.1KF

R304
200KF

R314
2.2KF
R311
100KF

VR302
5K
C305
333

11

C303
333

R317
2KF

R305
5.1KF
R301
470K

C302
102

D302
1N4148
VR301
10K

C304
500V 103

C301
222

9-17

Schematic Diagrams

9-5 SMPS Circuit Diagram(100V)

R502

F501

1/2W
560K

125V 8A

F502

LF501

125V 3A

APOLLO12

LF502
APOLLO12

V501
SCK-054

T501

R518

C522

EER2828

22

1KV 102

CN501
3W
47K

104

C520

300uH

C504

U502

R513

+24VS

FB

GND

330

2.2K-F

10
N5

50V 33uF

R504

PC501

R511

NB

CN5-1,3,5

R515
C518

K1010H

4.3K

C513
1uF

C515

10V
1000uF

U503

68K

KA431

R521

R520

150

47K

+5V 1.0A

C517
104
EXIT

CN5-14

R516

OP501

2.2K-F

ITR8406-S

PC501

1/2W
1.5K

+5V

2A 223K

R510

L502
R512

D503

C510

1W
0.3

1KV 102

SB1040FCT

C509
KMOC3063

104

10uH

APOLLO12

1W 180
FUSIBLE

PC502

C514

22

104

R514
30

C507

1/4W
100

R508

C519

5W
500

GND

R507

ER102

VCC

BTA12-600

R503

DRAIN

OCP

U501

2
1

D501

B501

STRT-G6153
1

R519

CN5-8,10,12

333

11

3
D502

C521

UF1010

2KV 221K

R506

1W 47
FUSIBLE

N24

NP

1W
47K

L501

CN502

CN5-7,9,11

+24V 1.8A
12

C512

R501

D504
ER1002FCT

C511

C505

222MAD

R509

1W
82

10V 470uF

FL406

C502

TNR502 C503

1W
47K

R517

103

BD501

TNR501

R505

50V 1000uF

224

50V 1000uF

C508

222MAD

200V 470uF

C501

TVR 10D 561K

TVR 14D 221K

L
F.G

CN5-2,4,6

K1010H

GND

C506
222MAD

CN5-13,15
+24VS2

NO MARKING RESISTOR 1/4W-J (5%)

50V 47uF

GND

C1
U1
A2918SWH

VBB

VCC

2B

331

CN2

1
17

1
2

2
4

3
4

C2

RC2

E1

12 16 5

SENSE2

2A

GND

1B

E2

1A

PHASE2
+ENABLE1
+ENABLE2

VREF

PHASE1

RC1

14
7

SENSE1

13
8

+EGMOT_A1
+EGMOT_B1

+24VS

15 18 3 6 9

35303-0450

+5V

331

FAN

R8

GND

9-18

56K

C7
103

R6

GND

2W 0.37

331

1K

2W 0.37

R10
R11

1.2K

1K

C6

R5
103

R15
56K

C4
331

GND

R9
17.4K-F

GND

3
2
1
35301-0350

Q3

R13
2.2K

D3

1008-Y

R2

CLUTCH

R12
510

D2

CN1
2
1
35303-0250

Q1
1008-Y

R1
5.6K

5.6K

GND

R7

C5

+24V
CN4

GND
11

EGMOT_PHA
EGMOT_PHB

CN5-16

C3

1N4003

C8

1N4003

50V 47uF

FUSER_ON

GND

Schematic Diagrams

SMPS Circuit Diagram(200V)


R502

F501

1/2W
560K

250V 5A

F502

LF501

250V 2A

APOLLO12

V501

LF502

T501

SCK-054

APOLLO12

R518

C522

22

1KV 102

EER2828

CN501
R509

1W
82

3W
47K

CN5-7,9,11

C520

1KV 221K

300uH

C504
333

U502

1/4W
22

R513

FB

330

50V 33uF

R504

K1010H

C518

C513
1uF

C515
10V

PC501

4.3K

N5

CN5-1,3,5

R515
2.2K-F

R511

10

NB

7 1000uF

22K

U503
KA431

R521

R520

150

47K

+5V 1.0A

C517
104
EXIT

CN5-14

R516

OP501

2.2K-F

ITR8406-S

CN5-2,4,6

K1010H

C506

GND

332MAD

CN5-13,15

+24VS

R512

PC501

1/2W
1.5K

+5V

2A 223K

1W
0.6

L502

D503

C510
R510

1KV 102

SB1040FCT

C509
KMOC3063

C514

22

10uH

PC502

R514
30

1W 180
FUSIBLE

104

104

GND

APOLLO12

R508

C507

C519

5W
500

CN5-8,10,12

R507

ER102

VCC

OCP

BTA12-600

R503

DRAIN

GND

U501

2
1

D501

B501

STRT-G6153

R519

1W 47
FUSIBLE

CN502

11

3
D502

C521

UF1010

C512
1W
100K

L501

N24

NP

10V 470uF

104

+24V 1.8A

12

R506

R501

D504
ER1002FCT

C511

C505

222MAD

R517

FL406

C502

C503

1W
100K

103

BD501

TNR501

R505

50V 1000uF

224

450V 150uF

C508

222MAD

50V 1000uF

C501

TVR 10D 561K

L
F.G

+24VS2

NO MARKING RESISTOR 1/4W-J (5%)

50V 47uF
5

331
1A

PHASE1
PHASE2

1B

CN2

1
17

1
2

2
4

3
4

C2

RC2

E1

12 16 5

SENSE2

2B

E2

+ENABLE2

GND

2A

VREF

+ENABLE1

SENSE1

+EGMOT_A1
+EGMOT_B1

14
7

RC1

13
8

C1
U1
A2918SWH

VBB

VCC

11

+24V

+24VS
CN4

GND

GND

EGMOT_PHA
EGMOT_PHB

CN5-16

C3

35303-0450

+5V

331

15 18 3 6 9

FAN

3
2
1
35301-0350

Q3

R13
2.2K

D3

1N4003

C8

1N4003

50V 47uF

FUSER_ON

1008-Y

R2

CLUTCH

CN1
2
1
35303-0250

Q1

R12
510

D2

1008-Y

R1
5.6K

5.6K

GND

R7

GND

56K

1K

C7
103

R8
R6

GND

1K

2W 0.37

331

R11

2W 0.37

R10
C5

1.2K

R5

C6
103

R15
56K

C4
331

GND

R9
17.4K

GND

9-19

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