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ELECTRONIC WEIGHT INDICATOR

DELTA 5
REFERENCE MANUAL

HEAD OFFICE:
41, Arkadias Str, 11527 Athens, GREECE
Tel: +30 1 7770 936, 7702998, Fax: 7758925
THE NETHERLANDS (International Operations):
Paardeweide 11A, 4824 EH Breda, The Netherlands
Tel: +31 76 543 05 01, Fax: +31 76 543 05 02
Email address: tsc-breda@scalecompany.com
9 If you have any questions

Email address: info@leon-engineering.com


9 If you want to visit us

http://www.leon-engineering.com

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TABLE OF CONTENTS
1
2

INTRODUCTION ................................................................................................................................3
SPECIFICATIONS..............................................................................................................................4
2.1 ENVIRONMENTAL AND ELECTRICAL CONSIDERATIONS ...............................................4
2.2 INSTALLATION ...........................................................................................................................5
3 FRONT PANEL SURVEY..................................................................................................................6
4 POWER-UP & RUNNING..................................................................................................................8
5 ERRORS ...............................................................................................................................................9
6 SERIAL UTPUT SPECIFICATIONS ..........................................................................................10
6.1 PRINTER OUTPUT ( 2400 baud )...............................................................................................10
6.2 CONTINUOUS WEIGHT OUTPUT ( 2400 baud)......................................................................11
7 MAINTENANCE ...............................................................................................................................12
7.1 SERVICE......................................................................................................................................12
8 SET UP AND CALIBRATION.........................................................................................................13
9 DIALOGUE Par (Scale Parameters)................................................................................................15
10
DIALOGUE CAL (Scale Calibration)..........................................................................................16
11
DIALOGUE STORE (Save in EEPROM) ...................................................................................17
12
DIALOGUE SETUP2 (Serial Port Operation)............................................................................17
13
DIALOGUE INIT (Installation of Default Parameters).............................................................18
14
TECHNICAL SPECIFICATIONS ...............................................................................................19
15
INSTALLATION SET UP & CALIBRATION RECORD.........................................................20

RIGHTS AND LIABILITIES


This manual contains proprietary information, protected by international copyright laws. No part of this
document may be reproduced without the prior permission of the publisher, LEON ENGINEERING.
The information herein is believed to be both accurate and reliable. LEON ENGINEERING, however,
would be obliged to be informed if any errors occur. LEON ENGINEERING cannot accept any liability
for direct or indirect damages resulting from the use of the information in this manual.
LEON ENGINEERING reserves the right to revise this manual and alter its content at any time, without
prior notice.

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INTRODUCTION

The electronic weight indicator model .5 is a compact microprocessor based unit, specifically designed
for use on systems utilizing strain gauge load cells.
The standard configuration includes:
1.

High accuracy analog to digital converter (max 65.000 internal counts).

2.

Front panel with 6 digit LD display, 5 key membrane keyboard, and two annunciator LEDs.

3.

Non volatile memory for system parameters and calibration data.

4.

A serial RS232C port for connection to printer or computer.

5.

The microprocessor technology allow the instrument to perform in software all measuring
functions, operator input-output, automatic controls and sequences necessary for the operation
of weighing systems.

6.

The setting of the unit is performed through a guided keyboard operation, enabling the
adaptation to operating environment and system requirements.

Use U to turn POWER ON/OFF.

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SPECIFICATIONS

2.1

ENVIRONMENTAL AND ELECTRICAL CONSIDERATIONS

AMBIENT TEMPERATURE

Storage
- 10 oC to + 70 oC
Operating - 10 oC to + 40 oC
Avoid exposure to direct sunlight.

HUMIDITY

40% to 90% RH (non condensing)

AIR

The surrounding air should be dust free and not contain any
corrosive gases or materials which could adversely affect the
equipment.

VIBRATION

Severe vibration may affect the accuracy of weighing and


damage electric / electronic components.

PROTECTION

IP 40 for front panel.


IP 55 and IP 65 upon request.

ELECTROMAGNETIC
FIELDS

Heavy electrical equipment should not be installed close to


the weighing equipment.

POWER SUPPLY

* 7.5 - 10 V AC or 8 12 VDC/5VA
* Consumption 3W max. (300mA / 6 LOAD CELLS)
LCD MODEL * 9.5VAC / 7.2VA (35mA / 1 LOAD CELL)
LED MODEL

INCOMING AND
OUTGOING SIGNALS

Relays and contactors connected to weighing equipment must


have reliable and effective interference suppression. This also
applies to other equipment located within a distance of 3m from
weighing equipment.
Cabling must be performed according to normal practice.

NOTES

WELDING on or in the vicinity of weighing equipment is


strictly prohibited.
STATIC loads, caused by thunderstorms, must be prevented
from developing by use of reliable lightning conductors.
ENSURE that the cooling of the equipment is not obstructed.

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2.2

INSTALLATION

MOUNTING
The mounting location must be such that the instrument is not subject to excessive vibrations, heat or
humidity. Avoid direct sunlight on the front of the instrument.
The unit must be installed at the right height, allowing an easy reading of the display and keyboard
operation.

WIRING
All connections to the instrument are made through the rear panel connectors.
LOADCELL (D25 MALE)
PIN
1,14
2,3
4,5
8,9
12,13

DESCRIPTION
SHIELD
-SIGNAL
+SIGNAL
-EXCITATION
+ EXCITATION

PRINTER (D9 MALE)


PIN
3
5
8
case of D9

DESCRIPTION
Tx
GND
DTR
SHIELD

CONNECTION TO SERIAL PRINTER


INDICATOR
via D9 FEMALE
3 (Tx)
-->
5 (GND)
-->
8 (DTR)
-->
case of D9-->SHIELD

SER. PRINTER
via D25 MALE
3
(Rx)
7
(GND)
20
(DTR)

Use shielded 4 x 0,34 mm2 load cell cable for the sensor. Use screened 3 x 0,34 mm2 cable for printer
connection, or the host connection.
Use mains adapter included or power supply 7.5-10VAC or 8 - 12VDC / 5VALED 5
9.5VAC 7.2VA LCD 5
NEVER USE A MEGGER TO CHECK WIRING.

AC POWER
As the instrument is computer controlled it requires clean power for reliable operation.
AC power supplied should come from a source that is isolated from other process equipment.
LEON ENGINEERING recommends the use of a power conditioner for noise attenuation and voltage
regulation
with a capacity of approximately 10VA.
The electrical supply must include a good ground (less than 1 Ohm).
Use U to turn POWER ON/OFF.
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FRONT PANEL SURVEY

DISPLAY
6 digit LED for the display of measured weight (gross or net), operator and error messages.
Digit height approx. 14mm.
Over-range is indicated by vvvvvv on the weight display.
Under-range is indicated by uuuuuu on the weight display.
Center of zero is indicated by a small zero on the leftmost digit.
The weight display is also used for error messages and operator prompts.
NET INDICATOR
It lights up when the scale has been tared and the display is in NET mode.

MOTION INDICATOR
It lights up when the scale is in motion.
The battery model is equipped with an LCD display with a character height of 16mm and the additional

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annunciator for the battery which blinks when the battery charge falls below 20% of capacity.

POWER ON/OFF KEY (TOGGLE)


Turns the unit on and off.

ZERO / CLEAR ERROR KEY


It is used to reset the weight display to zero. Zeroing will be effective only if the scale is
stable, in gross mode and the weight is within + 10% of max weighing capacity.
If an error is present on the display press this key to acknowledge.

NET / GROSS KEY (TOGGLE)/ FUNCTION MENU


It is used to tare the scale. Taring will be effective only if the scale is stable and within
the weighing capacity.
If the scale has already been tared depression of the key will cause the tare to be
cancelled and the weight display return to Gross mode.
If the key is kept depressed for more than 3 sec the function menu is entered. When the
display shows Fn 00, press P to return to weight display. The function menu is used by
service personnel for maintenance purposes. Refer to SET UP & CALIBRATION
chapter for details.

TOTAL / BATTERY CHARGE


It is used to display the current accumulated total.
Press Y again to display the number of weighings.
Press Y again to end the total display or
-

Press P to print/delete the total.


For the battery powered LCD models if the key is pressed for more than 3 sec, the
remaining capacity of the internal battery is displayed as a percentage of the maximum
(i.e. full capacity = 100% ). When the battery is being charged an indication of 150-250%
may be displayed.

PRINT - ACCUMULATE
It is used to transmit weight data to peripheral devices via the serial port. The transmitted weight
will also be accumulated. The weight will be printed only if it is stable and within the weighing
range of the indicator.
Printing and / or accumulation will take place only if enabled in set up.
The weight data printed is selectable in SET UP . Refer to SET UP & CALIBRATION for
details.

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POWER-UP & RUNNING

When the .5 is powered up, a self test routine is initiated during which the following data is displayed.
1.

Program Number
The software identification code is displayed momentarily e.g. P 051

2.

Program Date
The date of issue of the software version is displayed momentarily
e.g. 26.09.00 (day - month - year)

3.

Display segment test.


All display segments are turned on then off for 2 sec.

4.

The display shows the weight on the platform, then ZERO.


If this weight is within + 10% of scale capacity it will be zeroed automatically.
If the scale can not be zeroed Err 15 is displayed.
Unload the scale and press O key momentarily to zero the scale.

5.

Power up the printer if one is connected to the .5.


The unit is ready for operation.

If an error message is displayed refer to Error description chapter 5 for details.

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ERRORS

If an error occurs during the operation, it will be displayed in the form Err xx , where xx is the Error
code. Program is halted.
Press O momentarily to acknowledge the error and proceed as indicated in the error operator
response.

ERROR DISPLAY

POSSIBLE CAUSE

ACTION TO BE TAKEN

Err 01

MCU ROM : Faulty FLASH ROM

Contact manufacturer.

Err 02

MCU RAM : Faulty RAM

Contact manufacturer.

Err 04

CALIBRATION DATA : Faulty


EEPROM

Contact manufacturer.

Err 05

Scale weight out of range.

Check loadcell, cables, connectors, A/D


converter.

Err 15

System has been initialised due to


power failure or soft reset.

Zero scale.

Err 20

PRINTER IS NOT ON-LINE.


Either not connected or out of
paper or failed.

Check printer, cables.

Err 69

TOTALISER OVERFLOW.
Because totalisers have not been
cleared for long time.

Print / clear totalisers.


Overflow is not critical, but remember
that 1 total capacity must be added to
the indication, each time an overflow
occurs.

To exit from error display press O momentarily

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SERIAL OUTPUT SPECIFICATIONS

This port is used to connect to serial printers or personal computers. Data output and handshake requirements
are defined by SETUP.
TYPE
PROTOCOL
HANDSHAKE
CONNECTION

DATA

6.1

Asynchronous serial ASCII, RS232C standard, simplex.


2400 baud, 1 start, 7 data, 1 even parity, 1 stop bit.
DTR BUSY per character for fanfold printers.
DB9 male on rear panel (J2)
Tx = Pin 3
DTR = Pin 8
Cable 3 conductor shielded
GND = Pin 5
max distance 15m
The data output of serial port 1 is selectable via SETUP , and maybe one of printer
output or continuous weight output.

PRINTER OUTPUT ( 2400 baud )

The data to be printed, is defined in SETUP2 ( refer to chapter SETUP AND CALIBRATION) .
2.t=01
2.t=03
2.t=04

2.t=05
2.t=06
2.t=07
P.A=XX

Indicated weight
1 line Gross or Net

e.g. 123.45kg
e.g. 123.45kg G in GROSS mode
or 121.23kg N in NET mode
3 line Net, Tare, Gross e.g. 123.45kg G in GROSS mode
or 123.45kg N
001.00kg T
124.45kg G in NET mode
1 line Net, Tare, Gross e.g. 124.56kg in GROSS mode
or 123.45kg N 001.00kg T 124.45kg G
in NET mode
1 line number and indicated weight e.g. 0123 123.45kg
Print weight indication (No control characters for the printer e.g. CR LF)
ANIMAL WEIGHING.
Wait until the animal is on the scale and the weight is stable.
Press P . The display shows Alt and after a short time (depends on xx) the average
weight of the animal.
Press P again to print / totalise the displayed weight or press O to abort.
If no key is pressed after 4 sec the weight will be printed totalised automatically.

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6.2

CONTINUOUS WEIGHT OUTPUT ( 2400 baud)

The indicated weight and status information is transmitted continuously. No handshake is required.
SETUP2 2.t=02

DATA BLOCK COMPOSITION


STATUS
1 BYTE

POLARITY
1 BYTE

BYTE

NAME

DESCRIPTION

WEIGHT
STATUS

POLARITY

3-9

WEIGHT
DIGITS

10

SYNC

Bit0
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7

WEIGHT
4-6 BYTES

SYNC
1 BYTE

0=NORMAL
1=NO WEIGHT DISPLAY
0=GROSS
1=NET
0=NON ZERO
1=AUTO ZERO
0=MOTION
1=NO MOTION
0=POSITIVE
1=NEGATIVE
0=NORMAL
1=OUT OF RANGE
ALWAYS 1 TO OBTAIN PRINTABLE CHARACTERS
ALWAYS ZERO

"+" OR "-"
4 TO 6 DIGITS DEPENDING ON .5 SET-UP
INCLUDING DECIMAL POINT IF ANY
CR (Od hex) FOR SYNCHRONISATION

SET - UP REQUIREMENTS: SET UP2 2.t=02

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MAINTENANCE

The unit does not require any routine maintenance. It may be necessary to perform periodic checks of the
scale calibration due to mechanical reasons. The frequency of the calibration checks depends on the
operating condition and on the required measuring accuracy.
It may occur, in exceptional conditions, that the unit locks on a wrong memory location and it is not
possible to restart because the keyboard is not operative.
To restart it is necessary to switch the power OFF then ON again.

7.1

SERVICE

There are no serviceable parts. The unit must be serviced by trained personnel only. The user
may check loadcell connection and power supply.

LOAD CELLS
Load cells are reliable and very rarely present errors. Check input and output resistance, and
resistance between any terminal and shield. Check loadcell connection and cable.

POWER SUPPLY.
Check adapter or AC/DC power supply.
Check PCB mounted resettable fuse on main board.

LEON ENGINEERING maintains a fully trained staff of field service engineers who provide:
Technical assistance by telephone.
Application assistance on-site or by telephone.
Trouble shooting on-site.
Warranty (replacement) or spare parts assistance.
Training on-site or at out service centre.
Equipment updates to our latest configuration.
Our engineers will check and repair mechanical, electrical, electronic, wiring and calibration errors.

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SET UP AND CALIBRATION

To prevent unauthorised calibration a calibration lock facility is provided.


This is a jumper placed inside the unit on PCB (JP 1). With this jumper inserted the user may only
change the SETUP 2. Parameter and Calibration menus can not be accessed. .5 units are shipped with
CAL LOCK jumper not inserted.
To calibrate the unit follow the instructions below.

U to start.

Connect power to the instrument and press

Allow 10 min for warm up.

Press the button

When all display segments light up (8.8.8.8.8.8.) press the

twice to turn the indicator OFF and then ON again.

key momentarily followed by

T key also momentarily.


-

Display shows SETUP2. Proceed with set up and calibration as described in the following
pages.

After storage of calibration data open the unit and insert the CAL LOCK jumper.

Seal the unit.

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During SET UP, the four keys underneath the weight display are redefined as follows :

O =BREAK

T =NEXT

Use Y to step through

Y =SCROLL

P =ENTER

SETUP 2
Par
CAL
STORE
INIT

While displayed, each dialogue can be accessed with P .


Dialogues PAR, CAL, INIT may be accessed only if calibration lock jumper on PCB 702 is not inserted.
Two entry procedures are used.
1.

SINGLE DIGIT ENTRY (0 or 1).


Press Y to change value of digit and press P to accept entry and proceed to next parameter.

2.

MULTI DIGIT ENTRY


Press

to increment flashing digit.

Press T to move 1 digit to the right (cyclic operation).


Press

to accept value displayed and proceed to next step.

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DIALOGUE Par (Scale Parameters)

While in the Par menu use


proceed to next step.

key to change value,

to change digit,

to accept entry and

Parameters are defined as follows :


2.P
3.P
4.P
5.P
6.P

=
=
=
=
=

7.P
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
0.P

=
=
=
=
=
=
=
=
=
=

Position of decimal point (from rightmost digit).


Display resolution
Two first digits of weighing range
Digital filter
Integration time. Permissible range 10 - 80
The maximum integration time Tmax=75/LCO
Where LCO = Loadcell output in mV/V
No motion samples.
Autozero maintenance
0=NO
Autozero on power up
0=NO
Dual digital filter
0=NO
Dual key operation
0=NO
Battery monitoring
0=NO
Leading zero blank
0=NO
Totaliser
0=NO
Reserved
Dual interval range. The first two digits of the lower range.

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(0-4)
(1-50)
(00-99)
(1-4)

(1-7)
1=YES
1=YES
1=YES
1=YES
1=YES
1=YES
1=YES
(00-99)

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10

DIALOGUE CAL (Scale Calibration)


Press Y to go to SPAN
or

Display shows Zero

press O to exit to CAL


Press P to measure the dead load.
Display showsE Scl

a reminder to empty the scale. Wait about 10 sec (depending on digital filter).

Press P .
Display counts down for about 10 sec (averages 64 samples) then it displays zero.
Repeat the procedure if the zero point is not accurate.
Press P to proceed.
Display shows

SPAn

Press Y to go to dEAd Id.


or
press O to exit to CAL.

Press P for SPAN calibration.


Display showsC xxxxx

where xxxxx = Maximum capacity of scale.

Enter calibration weight, to be used.


To enter use following keys :

to increment flashing digit.

to move 1 digit to the right.

to accept value.

Display shows
Add Id
a reminder to load the calibration weight on the platform. After loading,
wait about 10 sec (depending on the digital filter).
Press P . Display counts down for about 10 sec.
Then it shows the calibration weight.
Repeat the SPAN procedure if the calibration is not accurate.
Calibration is complete but factors obtained are not protected in case of a mains failure.
Press Y to proceed to storage of calibration.
Display shows

StorE.

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11

DIALOGUE STORE (Save in EEPROM)

Press P to permanently save all the calibration data.


Program exits calibration and reinitialises. (up to 10.000 storage cycles allowed).

12

DIALOGUE SETUP2 (Serial Port Operation)

Display shows SEt UP2

Press P to enter the dialogue.


or
press

to scroll through Par e.t.c.

Display shows 2.t XX where XX may have the following values.


2.t

PRINT TYPE

2.t = 00
2.t = 01
2.t = 02
2.t = 03
2.t = 04
2.t = 05
2.t = 06
2.t = 07

Serial port disabled


Print indicated weight
Continuous weight output
Single line Gross/Net Printout
Three line Net, Tare, Gross Printout
Single line Net, Tare, Gross Printout
Number of weighing & weight printout
Weight indication printout

2.L

LINEFEEDS AFTER PRINTOUT

( 00 - 40 )

2.r

REVERSE LINEFEEDS BEFORE PRINTOUT

( 00 - 40 )

2.A

LEFT MARGIN SPACES

( 00 - 40 )

2.F

LINEFEEDS BEFORE PRINTOUT

( 00 - 40 )

2.b

DATA BITS / PARITY

17 = 7 data bits / even parity


08 = 8 data bits / no parity

2.7

PRINTER ERROR CONTROL

0 = NO

P.A

Number of conversions to average. The value of P.A


may range from 05 to 30 depending on the accuracy and
stability. Values less than 05 will give lower accuracy.
Values above 30 will not make any significant improvement.
(ANIMAL WEIGHING).

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1 = YES

00 99

00 = Disabled

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13

DIALOGUE INIT (Installation of Default Parameters)

Loads default calibration data for checking purposes. The weight display will act as a mV/V meter of the
Load cell output.
Press U to exit the init mode and restart the instrument.
Be aware that the default parameters and calibration constants will remain in memory.
If a subsequent StorE operation is performed previous calibration data will be lost.
The default parameters are as follows :
Par

2.P
3.P
4.P
5.P
6.P
7.P
8.P
0.P

=
=
=
=
=
=
=
=

4
1
99
3
20
3
01101101
00

DEADLOAD

0 mV/V

0,0000 on weight display

SPAN

2 mV/V

2,0000 on weight display

SETUP2

2.t = 00
2.L = 00
2.r = 00
2.A = 00
2.F = 00
2.b = 17
2.7 = 1
P.A = 00

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14

TECHNICAL SPECIFICATIONS

CPU CHARACTERISTICS

MCU with 8K FLASH-ROM, 256 b RAM, 64W serial EPROM.

SELF DIAGNOSTICS

Hardware and Software, MCU watchdog.


Memory failure.
I/O failure.
Program check.

COMMUNICATIONS

Printer port RS232C SIMPLEX with busy control.

LOAD CELL EXCITATION

+ 5 Vdc for 6 - 350OHM Load cells 4 wire connection.

SENSITIVITY

min 1 V / digit.

FULL SCALE RANGE

0,1 - 3,0 mV / V.

INPUT AMPLIFIER

Auto - zeroed.
Input noise 0.5Vp - p.
Analogue filter 2pole 5Hz

A/D CONVERTER

Three phase integrating dual slope ratiometric.


Integration time 10 - 80 msec KBD programmable.
65.000 internal counts max.

LINEARITY

Better than 0,01% of full scale.

SPAN TEMP - COEFF

+ 5 ppm / oC

ZERO TEMP - COEFF

+ 8 ppm / oC

DISPLAY RESOLUTION

10000 division max.

DISPLAY

6 digit LED or LCD plus annunciators for NET, MOTION,


BATTERY CHARGE (For LCD model).

KEYBOARD

5 key membrane type with tactile feedback.

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15

INSTALLATION SET UP & CALIBRATION RECORD


DATA
Maximum weighing capacity kg
Minimum weighing capacity kg
Display division kg
Verification division kg
Tare kg

+ 100% cap.

Zeroing range

+ 10% capacity

Auto-Zero Tracking

Yes/No

Auto-Zero on power up

Yes/No

Digital filter
Program number

P051(LED) / P051-L (LCD)

Production serial number


Date of software issue

26-09-2000

Print type (Parameter 2.t in setup 2)

Par

SETUP 2

2.P

2.t

3.P

2.L

4.P

2.r

5.P

2.A

6.P

2.F

7.P

2.b

8.1

2.7

8.2

P.A

8.3
8.4
8.5
8.6
8.7
8.8
0.P

Date: ..

Installator: ..

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Weighing Solutions Out of this World

GUARANTEE CERTIFICATE
We guarantee the proper operation and either cover free restoration of any probable malfunction of the
electronic indicator at our premises or replacement of the electronic indicator (according to our company's
judgement) for the period of 18 months from the delivery date of the electronic indicator, provided that:
1.

The damage did not occur by fault of the buyer/-s or by not following the instructions.

2.

No intervention of non authorised by LEON ENGINEERING personnel has taken place for
checking or repairing the equipment.

3.

The WARRANTY RETURN CARD has been returned to LEON ENGINEERING.

In case of fault the unit should be returned to LEON ENGINEERING at the buyer's expenses.
EQUIPMENT MODEL:

. 5

SERIAL NUMBER:

.................

Warranty Return Card


Please complete and return this card to LEON ENGINEERING S.A. in order to have your new Indicator
registered for warranty. Please keep Guarantee Certificate for your records.
Serial Number
Date Received
Model
Dealer from which this indicator was purchased ?

P.O. Number

Individual responsible for this purchase


Your Company's Name
Address
State
Postal Code
City
Fax
Telephone
Where did you hear about of LEON ENGINEERING's products?
Local Dealer

Magazine Add

Direct Mail

Exhibition

Country

Other

How many additional indicators of this type will you require ?


Will you be purchasing any of the below in
Weigh bridges
Platform Scales
Batching systems
Weighing machines
Computer based weighing systems

One month

Three months

Document
DELTA 5 ELECTRONIC WEIGHT INDICATORREFERENCE MANUAL

Six months

Over six months

Date

Code

Rev.

Page

05.11.02

.5RM_3

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