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DELTA 5
REFERENCE MANUAL
HEAD OFFICE:
41, Arkadias Str, 11527 Athens, GREECE
Tel: +30 1 7770 936, 7702998, Fax: 7758925
THE NETHERLANDS (International Operations):
Paardeweide 11A, 4824 EH Breda, The Netherlands
Tel: +31 76 543 05 01, Fax: +31 76 543 05 02
Email address: tsc-breda@scalecompany.com
9 If you have any questions
http://www.leon-engineering.com
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TABLE OF CONTENTS
1
2
INTRODUCTION ................................................................................................................................3
SPECIFICATIONS..............................................................................................................................4
2.1 ENVIRONMENTAL AND ELECTRICAL CONSIDERATIONS ...............................................4
2.2 INSTALLATION ...........................................................................................................................5
3 FRONT PANEL SURVEY..................................................................................................................6
4 POWER-UP & RUNNING..................................................................................................................8
5 ERRORS ...............................................................................................................................................9
6 SERIAL UTPUT SPECIFICATIONS ..........................................................................................10
6.1 PRINTER OUTPUT ( 2400 baud )...............................................................................................10
6.2 CONTINUOUS WEIGHT OUTPUT ( 2400 baud)......................................................................11
7 MAINTENANCE ...............................................................................................................................12
7.1 SERVICE......................................................................................................................................12
8 SET UP AND CALIBRATION.........................................................................................................13
9 DIALOGUE Par (Scale Parameters)................................................................................................15
10
DIALOGUE CAL (Scale Calibration)..........................................................................................16
11
DIALOGUE STORE (Save in EEPROM) ...................................................................................17
12
DIALOGUE SETUP2 (Serial Port Operation)............................................................................17
13
DIALOGUE INIT (Installation of Default Parameters).............................................................18
14
TECHNICAL SPECIFICATIONS ...............................................................................................19
15
INSTALLATION SET UP & CALIBRATION RECORD.........................................................20
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INTRODUCTION
The electronic weight indicator model .5 is a compact microprocessor based unit, specifically designed
for use on systems utilizing strain gauge load cells.
The standard configuration includes:
1.
2.
Front panel with 6 digit LD display, 5 key membrane keyboard, and two annunciator LEDs.
3.
4.
5.
The microprocessor technology allow the instrument to perform in software all measuring
functions, operator input-output, automatic controls and sequences necessary for the operation
of weighing systems.
6.
The setting of the unit is performed through a guided keyboard operation, enabling the
adaptation to operating environment and system requirements.
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SPECIFICATIONS
2.1
AMBIENT TEMPERATURE
Storage
- 10 oC to + 70 oC
Operating - 10 oC to + 40 oC
Avoid exposure to direct sunlight.
HUMIDITY
AIR
The surrounding air should be dust free and not contain any
corrosive gases or materials which could adversely affect the
equipment.
VIBRATION
PROTECTION
ELECTROMAGNETIC
FIELDS
POWER SUPPLY
* 7.5 - 10 V AC or 8 12 VDC/5VA
* Consumption 3W max. (300mA / 6 LOAD CELLS)
LCD MODEL * 9.5VAC / 7.2VA (35mA / 1 LOAD CELL)
LED MODEL
INCOMING AND
OUTGOING SIGNALS
NOTES
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2.2
INSTALLATION
MOUNTING
The mounting location must be such that the instrument is not subject to excessive vibrations, heat or
humidity. Avoid direct sunlight on the front of the instrument.
The unit must be installed at the right height, allowing an easy reading of the display and keyboard
operation.
WIRING
All connections to the instrument are made through the rear panel connectors.
LOADCELL (D25 MALE)
PIN
1,14
2,3
4,5
8,9
12,13
DESCRIPTION
SHIELD
-SIGNAL
+SIGNAL
-EXCITATION
+ EXCITATION
DESCRIPTION
Tx
GND
DTR
SHIELD
SER. PRINTER
via D25 MALE
3
(Rx)
7
(GND)
20
(DTR)
Use shielded 4 x 0,34 mm2 load cell cable for the sensor. Use screened 3 x 0,34 mm2 cable for printer
connection, or the host connection.
Use mains adapter included or power supply 7.5-10VAC or 8 - 12VDC / 5VALED 5
9.5VAC 7.2VA LCD 5
NEVER USE A MEGGER TO CHECK WIRING.
AC POWER
As the instrument is computer controlled it requires clean power for reliable operation.
AC power supplied should come from a source that is isolated from other process equipment.
LEON ENGINEERING recommends the use of a power conditioner for noise attenuation and voltage
regulation
with a capacity of approximately 10VA.
The electrical supply must include a good ground (less than 1 Ohm).
Use U to turn POWER ON/OFF.
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DISPLAY
6 digit LED for the display of measured weight (gross or net), operator and error messages.
Digit height approx. 14mm.
Over-range is indicated by vvvvvv on the weight display.
Under-range is indicated by uuuuuu on the weight display.
Center of zero is indicated by a small zero on the leftmost digit.
The weight display is also used for error messages and operator prompts.
NET INDICATOR
It lights up when the scale has been tared and the display is in NET mode.
MOTION INDICATOR
It lights up when the scale is in motion.
The battery model is equipped with an LCD display with a character height of 16mm and the additional
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annunciator for the battery which blinks when the battery charge falls below 20% of capacity.
PRINT - ACCUMULATE
It is used to transmit weight data to peripheral devices via the serial port. The transmitted weight
will also be accumulated. The weight will be printed only if it is stable and within the weighing
range of the indicator.
Printing and / or accumulation will take place only if enabled in set up.
The weight data printed is selectable in SET UP . Refer to SET UP & CALIBRATION for
details.
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When the .5 is powered up, a self test routine is initiated during which the following data is displayed.
1.
Program Number
The software identification code is displayed momentarily e.g. P 051
2.
Program Date
The date of issue of the software version is displayed momentarily
e.g. 26.09.00 (day - month - year)
3.
4.
5.
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ERRORS
If an error occurs during the operation, it will be displayed in the form Err xx , where xx is the Error
code. Program is halted.
Press O momentarily to acknowledge the error and proceed as indicated in the error operator
response.
ERROR DISPLAY
POSSIBLE CAUSE
ACTION TO BE TAKEN
Err 01
Contact manufacturer.
Err 02
Contact manufacturer.
Err 04
Contact manufacturer.
Err 05
Err 15
Zero scale.
Err 20
Err 69
TOTALISER OVERFLOW.
Because totalisers have not been
cleared for long time.
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This port is used to connect to serial printers or personal computers. Data output and handshake requirements
are defined by SETUP.
TYPE
PROTOCOL
HANDSHAKE
CONNECTION
DATA
6.1
The data to be printed, is defined in SETUP2 ( refer to chapter SETUP AND CALIBRATION) .
2.t=01
2.t=03
2.t=04
2.t=05
2.t=06
2.t=07
P.A=XX
Indicated weight
1 line Gross or Net
e.g. 123.45kg
e.g. 123.45kg G in GROSS mode
or 121.23kg N in NET mode
3 line Net, Tare, Gross e.g. 123.45kg G in GROSS mode
or 123.45kg N
001.00kg T
124.45kg G in NET mode
1 line Net, Tare, Gross e.g. 124.56kg in GROSS mode
or 123.45kg N 001.00kg T 124.45kg G
in NET mode
1 line number and indicated weight e.g. 0123 123.45kg
Print weight indication (No control characters for the printer e.g. CR LF)
ANIMAL WEIGHING.
Wait until the animal is on the scale and the weight is stable.
Press P . The display shows Alt and after a short time (depends on xx) the average
weight of the animal.
Press P again to print / totalise the displayed weight or press O to abort.
If no key is pressed after 4 sec the weight will be printed totalised automatically.
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6.2
The indicated weight and status information is transmitted continuously. No handshake is required.
SETUP2 2.t=02
POLARITY
1 BYTE
BYTE
NAME
DESCRIPTION
WEIGHT
STATUS
POLARITY
3-9
WEIGHT
DIGITS
10
SYNC
Bit0
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7
WEIGHT
4-6 BYTES
SYNC
1 BYTE
0=NORMAL
1=NO WEIGHT DISPLAY
0=GROSS
1=NET
0=NON ZERO
1=AUTO ZERO
0=MOTION
1=NO MOTION
0=POSITIVE
1=NEGATIVE
0=NORMAL
1=OUT OF RANGE
ALWAYS 1 TO OBTAIN PRINTABLE CHARACTERS
ALWAYS ZERO
"+" OR "-"
4 TO 6 DIGITS DEPENDING ON .5 SET-UP
INCLUDING DECIMAL POINT IF ANY
CR (Od hex) FOR SYNCHRONISATION
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MAINTENANCE
The unit does not require any routine maintenance. It may be necessary to perform periodic checks of the
scale calibration due to mechanical reasons. The frequency of the calibration checks depends on the
operating condition and on the required measuring accuracy.
It may occur, in exceptional conditions, that the unit locks on a wrong memory location and it is not
possible to restart because the keyboard is not operative.
To restart it is necessary to switch the power OFF then ON again.
7.1
SERVICE
There are no serviceable parts. The unit must be serviced by trained personnel only. The user
may check loadcell connection and power supply.
LOAD CELLS
Load cells are reliable and very rarely present errors. Check input and output resistance, and
resistance between any terminal and shield. Check loadcell connection and cable.
POWER SUPPLY.
Check adapter or AC/DC power supply.
Check PCB mounted resettable fuse on main board.
LEON ENGINEERING maintains a fully trained staff of field service engineers who provide:
Technical assistance by telephone.
Application assistance on-site or by telephone.
Trouble shooting on-site.
Warranty (replacement) or spare parts assistance.
Training on-site or at out service centre.
Equipment updates to our latest configuration.
Our engineers will check and repair mechanical, electrical, electronic, wiring and calibration errors.
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U to start.
Display shows SETUP2. Proceed with set up and calibration as described in the following
pages.
After storage of calibration data open the unit and insert the CAL LOCK jumper.
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During SET UP, the four keys underneath the weight display are redefined as follows :
O =BREAK
T =NEXT
Y =SCROLL
P =ENTER
SETUP 2
Par
CAL
STORE
INIT
2.
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to change digit,
=
=
=
=
=
7.P
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
0.P
=
=
=
=
=
=
=
=
=
=
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(0-4)
(1-50)
(00-99)
(1-4)
(1-7)
1=YES
1=YES
1=YES
1=YES
1=YES
1=YES
1=YES
(00-99)
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10
a reminder to empty the scale. Wait about 10 sec (depending on digital filter).
Press P .
Display counts down for about 10 sec (averages 64 samples) then it displays zero.
Repeat the procedure if the zero point is not accurate.
Press P to proceed.
Display shows
SPAn
to accept value.
Display shows
Add Id
a reminder to load the calibration weight on the platform. After loading,
wait about 10 sec (depending on the digital filter).
Press P . Display counts down for about 10 sec.
Then it shows the calibration weight.
Repeat the SPAN procedure if the calibration is not accurate.
Calibration is complete but factors obtained are not protected in case of a mains failure.
Press Y to proceed to storage of calibration.
Display shows
StorE.
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12
PRINT TYPE
2.t = 00
2.t = 01
2.t = 02
2.t = 03
2.t = 04
2.t = 05
2.t = 06
2.t = 07
2.L
( 00 - 40 )
2.r
( 00 - 40 )
2.A
( 00 - 40 )
2.F
( 00 - 40 )
2.b
2.7
0 = NO
P.A
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1 = YES
00 99
00 = Disabled
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13
Loads default calibration data for checking purposes. The weight display will act as a mV/V meter of the
Load cell output.
Press U to exit the init mode and restart the instrument.
Be aware that the default parameters and calibration constants will remain in memory.
If a subsequent StorE operation is performed previous calibration data will be lost.
The default parameters are as follows :
Par
2.P
3.P
4.P
5.P
6.P
7.P
8.P
0.P
=
=
=
=
=
=
=
=
4
1
99
3
20
3
01101101
00
DEADLOAD
0 mV/V
SPAN
2 mV/V
SETUP2
2.t = 00
2.L = 00
2.r = 00
2.A = 00
2.F = 00
2.b = 17
2.7 = 1
P.A = 00
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14
TECHNICAL SPECIFICATIONS
CPU CHARACTERISTICS
SELF DIAGNOSTICS
COMMUNICATIONS
SENSITIVITY
min 1 V / digit.
0,1 - 3,0 mV / V.
INPUT AMPLIFIER
Auto - zeroed.
Input noise 0.5Vp - p.
Analogue filter 2pole 5Hz
A/D CONVERTER
LINEARITY
+ 5 ppm / oC
+ 8 ppm / oC
DISPLAY RESOLUTION
DISPLAY
KEYBOARD
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15
+ 100% cap.
Zeroing range
+ 10% capacity
Auto-Zero Tracking
Yes/No
Auto-Zero on power up
Yes/No
Digital filter
Program number
26-09-2000
Par
SETUP 2
2.P
2.t
3.P
2.L
4.P
2.r
5.P
2.A
6.P
2.F
7.P
2.b
8.1
2.7
8.2
P.A
8.3
8.4
8.5
8.6
8.7
8.8
0.P
Date: ..
Installator: ..
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GUARANTEE CERTIFICATE
We guarantee the proper operation and either cover free restoration of any probable malfunction of the
electronic indicator at our premises or replacement of the electronic indicator (according to our company's
judgement) for the period of 18 months from the delivery date of the electronic indicator, provided that:
1.
The damage did not occur by fault of the buyer/-s or by not following the instructions.
2.
No intervention of non authorised by LEON ENGINEERING personnel has taken place for
checking or repairing the equipment.
3.
In case of fault the unit should be returned to LEON ENGINEERING at the buyer's expenses.
EQUIPMENT MODEL:
. 5
SERIAL NUMBER:
.................
P.O. Number
Magazine Add
Direct Mail
Exhibition
Country
Other
One month
Three months
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