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2011

DIWH Series

Diko Elektrikli Cihazlar San. ve Tic. A..


www.diko.com.tr

DIWH SERIES

ELECTRICAL
INSTANT WATER HEATERS

Instant EWH General Manual

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STANDARD SPECIFICATIONS
OPTIONAL SPECIFICATIONS
PLACE OF USAGE
PRODUCT DESCRIPTION
DIMENSIONS AND SPECIFICATIONS
GENERAL STRUCTURE
TANK
MATERIAL AND COATING
CONNECTIONS
SUPPORTS
INSULATION
OUTER JACKET
DISCHARGE VALVE
ELECTRIC COMMAND PANEL : POWER AND CONTROL SYSTEM
HARDWARE AND EQUIPMENTS
INSTALLATION SCHEMATIC
SIZING and PRODUCT SELECTION GUIDE
PRODUCT SELECTION GUIDE ACCORDING TO PLACE OF USAGE
FLOW SELECTION CHART
FORMULAS
PRODUCT MODELS

*** Click the titles in order to access the relevant section ***

Instant EWH General Manual

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DIWH SERIES
Electrical Instant Water Heater
STANDARD SPECIFICATIONS
Wall Mounted
Monoblock design as long with its electric command panel
Digital thermostat - thermometer
Temperature adjustment range : (15-51)C
All wetted parts constructed of stainless steel
Heating Elements
Power steps control
24V.AC operating voltage for control circuit
Human life protection system (residual current device)
Over heating thermostat
Protection system against waterless operation
Warning system incase waterless operation (Light)
Warning system incase overheating (Light)
Temperature and pressure safety relief valve (T&P Valve)
Polyurethane insulation
IP24 protection class
Special mounting feet for installation
Smart appearance
5 year guarantee

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OPTIONAL SPECIFICATIONS
Power range : 6KW 30KW
Voltage range : 110V 480V
Incolloy heating element
Stainless steel outer jacket
Insulation : Rock Wool or Glass Wool

STANDARD SPECIFICATIONS
___Digital Thermostat - Thermometer
Provided for digital temperature adjustment. User can read the temperature value from the lighted
digital screen.
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___ Heating Elements
Immersed type, 304 quality stainless steel or incoloy sheated stainless steel electric heating elements
with 6 8 9,5 mm diameter, MgO insulation, Cr-Ni material, U pipe. Available in various power rates,
either as 3Phase or Single Phase.
Incoloy sheated heating elements specially designed considering corrosive areas. This incoloy sheated
immersion heating elements are much more everlasting for areas with mildy water.
Min. Watt density for all heating elements is (7,75 11,63) Watt/cm2.
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___Safety Thermostat
Provides tank protection via breaking electric circuit of the heaters unless tank water temperature level
passes over operating temperature value. Ask for technical confirmation if you need to change this factory
default setting.
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___Power Steps Control


Total power is divided into 3 groups with the help of the switches placed on panel cover. Tank will heat
at full load if all three switches are on. You can control the heating power via turning some of the
switches off during summer time when there is no need for full capacity heating power
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___24V.AC Reduced Command Circuit Voltage

Diameter and insulation values of command cables are lower than energy cables. This
disadvantage is being eliminated via using devices with low voltage.
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___Human Life Protection System
(Residual Current Device / Ground Fault Circuit Interrupter)
Residual current devices are designed to prevent electrocution by detecting the leakage current, which
can be far smaller (typically 5-30 milliamperes) than the currents needed to operate conventional circuit
breakers or fuses (several amperes). Residual current devices are intended to operate within 25-40
milliseconds inorder to provide human life protection.
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___Protection & Warning System Against Waterless Operation (Light)
This system stops the operation and starts warning the operator with light inorder to provide protection
for the heating elements incase the tank is empty or water level of the tank is low.
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___Warning System Against Over Heating
Safety Thermostat will break the circuit incase the tank water temperature level will pass over the limits.
Heating will stop and warning system will warn the operator with light.
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___Temperature and Pressure Safety Valve _ T&P Valve


T&P valve is a mechanical safety accessory against excessive heat and pressure. It discharges at max.
99C and/or at max. 10,4bars.
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PLACE OF USAGE

Villas

Summer Houses

Gyms

Constuction Sites

Container

Farm Houses

Green Houses

Milk Farms

Beauty Saloons

Offices and Bureaus

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PRODUCT DESCRIPTION
DIWH Serie designed and constructed as a monolock heating system with its electric command
panel in order to heat fresh water.
This electric command panel is equipped with first quality electric components. It will be ready to
operate as soon as finalizing the end connections of the energy supply line. Internal electric
installation design of the panel provides easy access during maintenance, commissioning and
operation.
An authorized techician or operator can easily commission and operate the heater. User can adjust
and follow the temperature value with the help of digital panel. Also the operation of the heating
elements, waterless operation and over heating can be followed with the help of this unique
command panel.
DIWH Series heating capacity range is between 6KW - 30KW and production with different voltage
values is possible. This Serie provides instant hot water with safe operation for ground applications
as long with its special designed safety features like human life protection system. In addition to
DIWH Serie, DIWH-MP Serie provides hot water for marine and naval applications.
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DIMENSIONS and SPECIFICATIONS

DIWH SERIES
DIMENSIONS and SPECIFICATIONS

Panel Depth

110 mm

Panel Width

160 mm

Panel Height

520 mm

Production Height

610 mm

T&P Valve Height

510 mm

Product Diameter

250 mm

Cold Water Input

Hot Water Output

Standard

Inner Tank Material

ASTM 304L

Optional

Inner Tank Material

ASTM 316L

Optional

OuterJacket Material

ASTM 304 / 316

Approx. Weight

18 20 kg

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GENERAL STRUCTURE
General structure of DIWH Serie is consist of the water tank, T&P safety valve, insulation, outer
cover and electric command panel. In this part you will see the descriptions of the both standart
and optional factory settled & tested equipments and systems of the product. Please contact us if
youll request additional features for your special projects and process applications.

No

Hardware Name

No

Hardware Name

15

Heating Element House

22

Mechanical Thermostat or
Thermostat with Gas

16

Heating Element

23

Outer Jacket

17

Mechanical Thermostat

24

Upper Cover

18

Mechanical Thermostat Probe

25

Lover Cover

19

Probe for water level

26

Brace Feet

20

Probe of the thermostat

27

T&P Safety Relief Valve

21

Probe of the digital thermostat

Heating element quantity and type can be change according to requested KW value.
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TANK
1. MATERIAL AND COATING
Heating element house constructed of ASTM 304L quality stainless steel for maxiumum
endurance.
2. CONNECTIONS
Female NPT connections on cold water input, hot water output and on safety valves. Also
there is a connection port for the T&P Valve which discharges incase over heating and
excessive pressure.
3. SUPPORTS
Electric command panel is mounted to the main body with flaps and main body designed as
to be screwed to ground with bolts.
INSULATION
Insulation with CFC Free polyurethane foam between outer jacket and heating element house in
order to provide maximum efficiency.
OUTER JACKET
Outer jacket is coated with electrostatic powder paint coated DKP sheet or ASTM 316 stainless steel
(optional).
DISCHARGE VALVE
ASME and CSA rated T&P Safety relief valve is standart on DIWH Serie in order to protect the
system against over heating and excessive pressure. NPT male and female output connections,
thermo unit with special coat, test lug, thermostat and brass body are some of the fatures of the
T&P Valve. Discharge temperature = 99C and discharge pressure = 10,4 bar. (Imported / USA)

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ELECTRIC COMMAND PANEL : POWER AND CONTROL SYSTEM

No

Hardware Name

No

Hardware Name

Cable Sleeve

Contactor Group

Electric Panel Door

Command Fuse

10

Water Level Relay

On / OFF switches of the power steps


(With light)

Signal Lamps

11

Connector Fuse

Digital Thermostat

12

Cable Canal

Stopper

13

Transformator

Leakage Current Relay

14

Rail

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HARDWARE and EQUIPMENTS

Heating Element

Contactor

Transformer

Water Level Probe

Residual Current Device

Digital Thermostat

Signal Lamp

On/Off Switches for Power Steps (With Light)

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INSTALLATION SCHEMATIC

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SIZING AND PRODUCT SELECTION GUIDE


DIWH Serie water heaters are instantaneous electric water heaters which provides hot water according to
demand. So you need a proportional amount of energy (KW) to heat the flow (liter/min) you need for
your application. It is important to know the value of the inlet and outlet water temperature while
specifying the hot water flow. Temperature difference TC is important in order to specify the flow
m and power KW parameters.

POWER and FLOW


(For 28C Temperature Difference)
30
27
24
21
KW 18
15
12
9
6

Average Climate Conditions:


Cold Water Inlet Temperature
T1 =12C

15,4
13,8

Hot Water Outlet Temperature

12,3
10,8

T2 = 40C

9,2
7,7

T Temp. Difference = 28C

6,1
4,6
3,1

10 11 12 13 14 15 16 17

m (liter/minute)
Flow values for avarage climate conditions

POWER and FLOW


(For 19C Temperature Difference)
30
27
24
21
KW 18
15
12
9
6

Hot Climate Conditions:


Cold Water Inlet Temperature
22,6
20,4

18,1
15,8
13,6
11,3
9,1
6,8

T1 = 21C
Hot Water Outlet Temperature
T2 = 40C
T Temp. Difference = 19C

4,5

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

m (liter/minute)
Flow values for hot climate conditions

Instant EWH General Manual

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FLOW SELECTION CHART


ACCORDING TO PLACE OF USAGE
Place of

BATH

SHOWER

2 lt/dk

7-15 lt/dk

5-15 lt/dk

Usage

Debi

KITCHEN

WC

WC SINK

SINK

4-6 lt/dk

5-10 lt/dk

LAUNDRY
SINK

DISHWASHER

9-12 lt/dk

4-12 lt/dk

FLOW & POWER & TEMPERATURE DIFFERENCE


PRODUCT SELECTION CHART
Required Power (KW)

Flow
(liter /min)

40

50,2

55,8

61,4

67,0

72,6

78,1

83,7

89,3

94,9

100,5

37

46,5

51,6

56,8

62,0

67,1

72,3

77,4

82,6

87,8

92,9

34

42,7

47,4

52,2

56,9

61,7

66,4

71,2

75,9

80,7

85,4

31

38,9

43,3

47,6

51,9

56,2

60,6

64,9

69,2

73,5

77,9

28

35,2

39,1

43,0

46,9

50,8

54,7

58,6

62,5

66,4

70,3

25

31,4

34,9

38,4

41,9

45,3

48,8

52,3

55,8

59,3

62,8

22

27,6

30,7

33,8

36,8

39,9

43,0

46,0

49,1

52,2

55,3

19

23,9

26,5

29,2

31,8

34,5

37,1

39,8

42,4

45,1

47,7

16

20,1

22,3

24,6

26,8

29,0

31,3

33,5

35,7

38,0

40,2

13

16,3

18,1

20,0

21,8

23,6

25,4

27,2

29,0

30,8

32,7

10

12,6

14,0

15,3

16,7

18,1

19,5

20,9

22,3

23,7

25,1

8,8

9,8

10,7

11,7

12,7

13,7

14,7

15,6

16,6

17,6

5,0

5,6

6,1

6,7

7,3

7,8

8,4

8,9

9,5

10,6

18C

20C

22C

24C

26C

28C

30C

32C

34C

36C

Temperature Difference T(C)

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FORMULLAS
Flow

= (Q x 860) (60 x T)

Temp. Difference

= (Q x 860) (60 x m)

Power (KW)

= (60 x m x T) 860

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PRODUCT MODELS
Product

Power

Product Model

DIWH

6 KW

DIWH-6P

DIWH

10 KW

DIWH-10P

DIWH

12 KW

DIWH-12P

DIWH

15 KW

DIWH-15P

DIWH

18 KW

DIWH-18P

DIWH

20 KW

DIWH-20P

DIWH

22,5 KW

DIWH-22.5P

DIWH

30 KW

DIWH-30P

Serie

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Instant EWH General Manual

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Diko Elektrikli Cihazlar San. ve Tic. A..


mes San. Sitesi A Blok. 101 Sok. No:8
Y.Dudullu / stanbul
www.diko.com.tr
info@diko.com.tr
www.dikomarine.com
info@dikomarine.com.tr

Instant EWH General Manual

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