Sid-11-Eke-Mmp-Fct-001-Final Engineering Dossier - Skid1 PDF

Page:
Of:
154
SID-11-EKE-MMP-FCT-001
CLIENT:
ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.
PROJECT:
SIDDHIRGANJ 335 MW COMBINED CYCLE POWER PLANT
FINAL ENGINEERING DOSSIER - SKID1
330632-27
FINAL ENGINEERING DOSSIER - SKID1
19/05/2014
FOR APPROVAL
ARC
FHG
JSP
21/01/2014
UPDATED AS PER CUSTOMER COMMENTS
ARC
FHG
JSP
17/12/2013
FOR APPROVAL
ARC
FHG
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
CLIENT:
PROJECT:

FINAL ENGINEERING DOSSIER SKID 1
1.
Index
Pag.:
Of:
152
Page:
Of:
CLIENT:
PROJECT:
FINAL ENGINEERING DOSSIER (INDEX) - SKID1
330632-27
FINAL ENGINEERING DOSSIER (Index) - SKID1
21/01/2014
ARC
FHG
JSP
17/12/2013
FOR APPROVAL
ARC
FHG
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
CLIENT:
PROJECT:
Pag.:
Of:
TABLE OF CONTENTS
1.
2.
2.1.
2.2.
2.3.
2.4.
2.5.
3.
3.1.
3.2.
3.3.
4.
4.1.
4.2.
5.
5.1.
5.2.
5.3.
5.4.
6.
6.1.
7.
7.1.
7.2.
Customer ID
Rev
PECOFacet Id
SID-11-EKE-CDA-FCT-001
03
1094206
SID-11-EKE-CDM-FCT-001
02
1094209
SID-11-EKE-CDT-FCT-001
05
02
02
1512102
1532162
1592160
Fuel gas filter separator Data sheet

Drain tank Data sheet
Surface Preparation and Coating
SID-11-EKE-MHP-FCT-001
SID-11-EKE-MNH-FCT-002
04
02
02
330632-14
330632-15
330632-04
Electrical wiring and Interconnection box diagram

Hazardous zone calculation
SID-11-EKE-ESK-FCT-001
03
04
330632-21
330632-28
P&I diagram
Instruments list
Instruments data sheet
Pressure safety valve calculation
SID-11-EKE-MDD-FCT-001
SID-11-EKE-YLP-FCT-001
SID-11-EKE-YHP-FCT-001
SID-11-EKE-YCP-FCT-001
03
03
03
02
3592183
330632-20
330632-19
330632-24
Operation and Maintenance manual
SID-11-EKE-MMM-FCT-001
01
330632-25
Description
Index
Civil documentation
Fuel gas filter separator and Drain Tank - General

Arrangement Drawing
Fuel gas filter separator and Drain Tank Assembly drawing
w/ Part List
Fuel gas separator detail Workshop Drawing w/ Part List
Drain Tank detail Workshop drawing w/ Part List
Piping for Fuel gas filter separator and Drain Tank Workshop
drawing w/ Part List
Mechanical documentation
Electrical documents
I & C documents
Manual
General documents
Spare parts for commissioning and start up

Spare parts for three years of operation
TBD
TBD
TBD
TBD
CLIENT:
PROJECT:

2.
Civil Documentation
Pag.:
Of:
152
CLIENT:
PROJECT:
Pag.:
Of:
152
2.1.
Fuel gas filter separator and Drain Tank - General Arrangement Drawing
Customer ID: SID-11-EKE-CDA-FCT-001

PECOFacet ID: 1094206 Rev 03
CLIENT:
PROJECT:

2.2.
Fuel gas filter separator and Drain Tank Assembly drawing w/Part list
Customer ID: SID-11-EKE-CDM-FCT-001

Pag.:
Of:
152
Rev.
Date/Fecha
2
By / Por
26/09/2013 DVS
Rev F.N./N Item

ota
.
Qty
01
Stock
2
Revision Description / Descripcin Revisin
No. Footnote / N Nota - Description / Descripcin
SECOND ISSUE
32
C/JUNTA PRUEBA HIDROST(W/HIDRAULIC TEST GASKET)
02
LINEA EN BLANCO (LINE NOT USED)
Code/Cdigo
2 114391
Description / Descripcin
D. No. (P.N.)
75V-50-324-42I-174-WP 20"ASME,WORKSHOP
ITEM 1EKE10AT001/1EKE20AT001
GATE
VALVE,1"-150#-RF MANUAL OPERATED
1512102
Mat. Type / Tipo

Mat.
Mat. Std.
EN 10204
3.1
02
2 5723032000
API 600
A-216 WCB
C.STEEL
03
444
444 4400120000
C.ST. STUD, 1/2"X75MM
B.1.1-2A
SA-193 GR.B7
ASME II
3.1
04
888
888 4700120000
HEXAGONAL NUT, 1/2"
B.1.1-2B
SA-194 GR.2H
ASME II
3.1
05
444
444 4800020100
C.ST. FLAT WASHER, 1/2"
SA-194 GR.2H
ASME II
2.2
06
111
111 5701068700
ST. STEEL SPIROGASKET 1"-150#,RF
B.16.20
ST ST 304
GRAPHIT 2.2
E SS
3.1
316
TRIM II
3.1
ASME
32
02
32
02
02
07
2 5752034000
08
11
11 3200030100
BLIND FLANGE, C.STEEL, 150#, 1", RF
B.16.5
SA-105N
B.16.20
304 SS
C.ST. STUD, 1"X190 MM.
B.1.1-2A
SA-193 GR.B7
GRAPHIT 2.2
E
3.1
ASME
II
C.ST. HEXAGONAL NUT, 1"
B.1.1-2B
SA-194 GR.2H
ASME II
3.1
SA-194 GR.2H
ASME II
2.2
A-216-WCB
316 SS
BALL
L=
600
3.1
09
4 5701989600
10
80
80 4400250100
A216WCB BODY
PRESS.RELIEF VALVE,1"-150#-RFX2"-150#-RF
11
160
160 4700250000
12
80
80 4800025000
13
100
100 9850024100
14
45
45 5720035900
15
4 5502101000
ARMOURED LEVEL GAUGE,REFLEX,1"-150#-RF

B.16.20
ST.ST.316L
C.ST. STUD, 1 1/8" X 170 MM
B.1.1.-2A
SA193 B7
MM
2.1
GRAPHIT
E
3.1
ASME
II
B.1.1-2B
SA194 GR.2H
ASME II
3.1
SA194 GR.2H
ASME II
2.2
16
2 5701608100
17
40
40 4400300300
C.ST. FLAT WASHER, 1"

PCHG-324 PECO CARTRIDGE
PECO
BALL VALVE,1"-150#-RF MANUAL OPERATED
B16.34
18
80
80 4700300000
C.ST. HEXAGONAL NUT, 1 1/8"
19
40
40 4800028000
C.ST. FLAT WASHER 1 1/8"
20
2 5711006100
MANOMETRO BNVF100,AISI316,0-25BAR;GLICER
21
2 5714101800
DIFF.PRESS.TRANSMITTER W/DIGITAL DISPLAY
SA-105
CELLA IB
AISI 316
24VDC
3.1
2.1
22
8 5701518200
B.16.20
23
128
128 4400250700
C.ST. STUD, 1"X150 MM.
B.1.1-2A
SA-193 GR.B7
EX(I),HAR ATEX
T
2.1
GRAPHIT
E
3.1
ASME
II
24
256
256 4700250000
C.ST. HEXAGONAL NUT, 1"
B.1.1-2B
SA-194 GR.2H
ASME II
3.1
25
128
128 4800025000
C.ST. FLAT WASHER, 1"
SA-194 GR.2H
ASME II
2.2
26
4 5720400000
BALL VALVE,16"-150#-RF, GEATRUNNION,MANUAL+GEAR REDUCER
A-216-WCB
S.S. BALL 3.1

EX(I),HAR ATEX
T
ATEX
EX(I),HAR
T
B16.34
ST.ST.316L
27
4 5503302700
GWR LEVEL TRANSMITTER,L=800 MM
24 VDC
28
1 5503302800
GWR LEVEL TRANSMITTER,L=1400MM
24 VDC
29
4 110831
3"-SCHD.40-150# PIPE STAND L=600MM,WORKSHOP DRAWING
4512178
30
1 110832
3"-SCHD.40,150# PIPE STANDL=1200MM. WORKSHOP DRAWING
4512179
31
0 0000000000
32
4 5731031000
1"-150# GLOBE PNEUMATIC VALVE,2-WAY S,NC
33
4 5741013900
1/4 F.SOL.VALVE,3/2,NC,NK374AO47MS,316L
ASCO
34
1 192965
PIPING FOR FUEL GAS FILTERSEPARATOR 75V-50-324-42I-174-WP
1592160
35
1 190182
DRAIN TANK, ITEMS: 11EKR10 &11EKR20
1592162
36
1 5502101100
ARMOURED LEVEL GAUGE,REFLEX,1"-150#-RF
37
1 191382
SKID FOR FUEL GAS FILTER SEPA.AND SKID TANK 75V-50-324-42I-174-WPB
1592158

C.ST. STUD, 1 1/4"X190 MM.
38
2 5701698100
39
20
20 4400320200
40
40
40 4700320000
C.ST. HEXAGONAL NUT, 1 1/4"
41
20
20 4800032000
C.ST. FLAT WASHER, 1 1/4"
42
0 0000000000
43
3 5701108000
44
12
12 4400160000
45
24
46
12
C.STEEL
24VAC, IP65
3.1
ST.ST
TRIM IIB ATEX
EX(D)
T4
SA-105
L=
1200MM
3.1
B.16.20
ST.ST.316L
B.1.1-2A
SA193 B7
GRAPHIT 2.2
E
3.1
ASME
II
B.1.1-2B
SA-194 GR.2H
ASME II
3.1
SA-194 GR.2H
ASME II
2.2
ST. STEEL SPIROGASKET 2"-150 #,RF
B.16.20
ST.ST.304
C.ST. STUD, 5/8"X85MM
B.1.1-2A
SA-193 GR.B7
GRAPHIT 2.1
E
3.1
ASME
II
24 4700160000
C.ST. HEXAGONAL NUT, 5/8"
B.1.1-2B
SA-194 GR.2H
ASME II
3.1
12 4800016000
C.ST. FLAT WASHER, 5/8"
SA-194 GR.2H
ASME II
2.2
47
2 6100001100
FACET NAME PLATE
48
2 6100011600
CUSTOMER NAME PLATE AS SHOWN
ST.STEEL
49
8 4800022200
C.ST. FLAT WASHER 7/8"
SA-194 2H
ASME II
2.2
50
8 4400250900
ZINC-PLATED ST. STUD 1"x 260 MM
B.1.1-2A
SA-193 B7
ASME II
3.1
C.ST. HEXAGONAL NUT 1"
B.1.1-2B
SA-194 GR.2H
ASME II
3.1
SA-194 GR.2H
ASME II
2.2
51
24
24 4700250000
52
8 4800025000
ZINC-PLATED ST. FLAT WASHER 1"
4110073/8
53
2 5712003300
BIMETALIC THERMOMETER WITH1"-150# THERMOWELL,DIAL 100 MM
54
2 5725020300
TWO VALVES MANIFOLD, 316 ST.ST.,1/2"NPT
REDFLUID
55
2 0000000000
56
8 4400220100
57
16
16 4700220000
58
5 5701138500
59
40
60
80
61
40
AISI 304
0 - 100 C
2.2
316 ST.ST.
TEFLON
3.1
C.ST. STUD 7/8"x95 MM
B.1.1
A-193-B7
ASTM
3.1
ZINC-PLATED ST. HEAVY NUT 7/8"
B.1.1-2B
SA-194 GR.2H
ASME II
3.1
SPIRAL-WOUND GASKET FOR 3"-300#-RF FLG.
B.16.20
ST.ST.304
40 4400200300
C.STEEL BOLT 3/4" X 120 MM.,ZINC PLATED
B.1.1.-2A
SA-193 GR.B7
GRAPHIT 2.2
E
3.1
ASME
II
80 4700200000
C.STEEL HEAVY NUT, 3/4",ZINC PLEATED
B.1.1-2B
40 4800020000
3/4" (M20) C.S. FLAT WASHER, ZINC PLTED.
SA-194 GR.2H
ASME II
3.1
SA-194 GR.2H
ASME II
2.2
62
1 1313022100
1/2" F-NPT EQUAL TEE,ST.ST.
3000#
A-182 F316L
ASTM
3.1
63
2 2013022000
1/2" M-NPT NIPPLE,ST.ST.
3000 #
A-182 F316L
ASTM
3.1
3.1
64
1 2113022100
1/2"-M-NPT MALE PLUG, ST.STEEL
3000 LBS
A182 F316L
ASTM
65
1 5711200700
VACUUM GAGE, -1/0 BAR;1/2"MST.STEEL
CELLA IB
DIAL 100 MM
66
2 5720020900
ST.STEEL BALL VALVE W/BLOCKAGE1/2" FEM.
BNV
C/GLICE
AISI316/PTFE
Notes / Notas
CLIENT:
PROJECT:

2.3.
Fuel gas separator detail Workshop drawing w/Part List

Pag.:
11
Of:
152
CLIENT:
PROJECT:

2.4.
Drain tank detail Workshop drawing w/ Part List

Pag.:
15
Of:
152
Rev.
Date/Fecha
2
Rev F.N./N Item

.
ota
32
By / Por
24/09/2013 DVS
Stock
Qty
SECOND ISSUE
32
Code/Cdigo
D. No. (P.N.)
Mat. Type / Tipo

Mat.
SA-516 GR.70
Mat. Std.
EN 10204
ASME II
3.1
ASME 2:1
SA-516 GR.70
ASME II
3.1
01
490 0002060000
02
2 2304104000
03
45 0002080000
SA-516 GR.70
ASME II
3.1
04
1 3000610100
C.S. WN FLANGE, 150LB,24",STD.(20)RF
B.16.5
SA-105N
ASME II
3.1
05
1 3200610200
C.S. BLIND FLANGE, 150#,24",RF
B.16.5
SA-105N
ASME II
3.1
06
320 0002080000
C.S. SHELL, O.D.958xTH.8mm,L=1688mm
SA-516 GR.70
ASME II
3.1
07
2 2304095700
C.S. ELLIP. CAP, I.D.942mmTH.MIN.7mm
ASME 2:1
SA-516 GR.70
ASME II
3.1
08
2 3000060600
C.S. WN FLANGE,150LBS,2",SCH160,RF
B.16.5
SA-105N
ASME II
3.1
09
0,13 1000060200
C.ST. PIPE, 2" SCH-160
B36.10
SA-106 GR.B
ASME II
3.1
10
5 0002120000
C.ST. LIFTING LUG, THK=12 MM
SA-516- 70
ASME II
3.1
11
2 1202060000
C.ST. 90 ELBOW 2" SCH.XS(80),LR,BW
B16.9
SA234 GR.WPB
ASME II
3.1
C.S. TEE, 1", SCH-XXS
B.16.9
SA-234 WPB
ASME II
3.1
SA-106 GR.B
ASME II
3.1
12
1 1302030300
13
3,5 1000030000
14
5 1202030200
15
19
19 3000030500
16
70 0002180000
17
28 0002120000
18
30 0002120000
19
20
C/JUNTA PRUEBA HIDROST(W/HIDRAULIC TEST GASKET)
C.S. SHELL, O.D.1000xTH.6mm, L=1650mm

C.S. ELLIP. CAP, I.D.988mm,TH..MIN.5.25mm
C.S. SHELL, O.D.610xTH.8mmL=280mm, APPROX.
C.ST. PIPE, 1",SCH-XXS

C.ST. 90 ELBOW, 1",SCH-XXS
B16.9
SA-234 WPB
ASME II
3.1
C.S. WN FLANGE, 150LBS,1",SCH.XXS,RF
B.16.5
SA-105N
ASME II
3.1
C.S. PLATE, 200xTH.18mm, L=1107mm APPROX.
SA-516-70MT
ASME II
3.1
C.S. PLATE, 900x150xTHK. 12MM
SA-516- 70
ASME II
3.1
C.S. PLATE, 515x150xTHK.12MM
SA-516- 70
ASME II
3.1
16 0002120000
C.S. PLATE, 306x69xTHK.12MM
SA-516- 70
ASME II
3.1
80 0002120000
C.S. PLATE, THK. 12MM, AS DETAIL
SA-516- 70
ASME II
3.1
21
0,11 1000140100
C.S. PIPE, 5", SCH-40, L=100MM
SA-106 GR.B
ASME II
3.1
22
10 0609004000
C.S. ROD BAR, DIA. 40 MM.
EN 10025
S275JR
2.2
3.1
23
1,2 0002250000
24
1 0002200000
C.S. WASHER, O.D.70xI.D.41x THK.25mm
SA-516 70
ASME II
C.ST. PLATE, THK. 20mm, AS DETAIL
SA-516-70
ASME II
25
1,7 0002250000
C.ST. PLATE, THK.25mmAS DETAIL
3.1
SA-516 70
ASME II
3.1
26
2,8 0002200000
C.ST. LUG, AS DETAIL
SA-516-70
ASME II
3.1
27
1,2 0609006000
C.ST. ROD, DIA.55xL=40MM, (M-24)
EN 10025
S275JR
2.2
28
2 0609003000
C.S. ROD BAR, DIA. 30MM, AS DETAIL
EN 10025
S275 JR
2.1
29
1 4071220200
C.ST. HEXAGONA SCREW, M-22X100MM
30
1 4771220000
C.S. HEXAGONAL NUT, M-22
31
1 6300000400
PASADOR DE ALETA DE 4 X 40 MM
32
3 0002250000
33
1 4671241200
34
0,9 0013060000
35
0 5720035900
DIN 934
C.S. PLATE, THK.25MM, AS DETAIL
CALIDAD 5.6
DIN
CALIDAD 5.6
DIN
SA-516 70
ASME II
C.ST. EY E BOLT, M-24 X 260 MM
A-193 B7
ASTM
3.1
ST.ST. EARTHING LUG, 150x60xTH.6mm
SA-240 316L
ASME II
3.1
A-216-WCB
316 SS
BALL
3.1
BALL VALVE,1"-150#-RF,MANUAL OPERATED
B16.34
3.1
Notes / Notas
CLIENT:
PROJECT:
Pag.:
18
Of:
152
2.5.
Piping for Fuel gas filter separator and Drain Tank - Workshop drawing w/ Part List
Customer ID: SID-11-EKE-CDT-FCT-001

Rev.
Date/Fecha
2
By / Por
26/09/2013 DVS
SECOND ISSUE
02
Qty
Code/Cdigo
Rev F.N./N Item
Stock
ota
.
2
01
34
34 3300030000
LINEA EN BLANCO (LINE NOT USED)
D. No. (P.N.)
Mat. Std.
EN 10204
B.16.5
Mat. Type / Tipo

Mat.
SA-105N
SW FLANGE, C.STEEL, 150#., 1", RF,SH 80
ASME II
3.1
B16.11
SA-105
ASME II
3.1
SA106 GR.B
ASME II
3.1
02
16
16 1200036800
SMLS 90 ELBOW,C.STEEL,1",SW,3000#
03
14,5 1000030200
SMLS CARBON STEEL PIPE, 1" SCH.80
04
0 0000000000
05
10
10 1300034700
EQUAL TE, SMLS,C.STEEL,1",SW,3000#
B16.11
SA-105
ASME II
3.1
06
10
10 3000400600
WN FLANGE, C.STEEL, 150#, 16",SCH.30(XS),RF
B.16.5
SA-105N
ASME II
3.1
07
2 3000500000
WN FLANGE,C.S.,150#,20",STD.,RF
B.16.5
SA-105N
ASME II
3.1
08
4 1202402000
SMLS 90 ELBOW,C.STEEL,SR,16",SCH. STD(30),BW
B16.11
SA-234-WPB
ASME II
3.1
09
2 2502500000
20''X14'' C.S. CONCENT.REDUCTION,STD.,BW
B.16.9
SA-234 WPB
ASME II
3.1
10
0,8 1000400100
SMLS C.STEEL PIPE, 16" SCH.STD (30)
B36.10
SA-106 GR.B
ASME II
3.1
11
2,5 1000500000
C. STEEL SMLS PIP 20"-SCHD.STD(9,5MM)
SA-106-B
ASME II
3.1
12
2 3300060100
B.16.5
SA-105N
ASME II
3.1
13
2 1200066900
SMLS 90 REDUCING ELBOW,C.S.,2" X 1",SW, 3000#
B.16.11
SA-105
ASME II
3.1
14
0,2 1000030200
SA106 GR.B
ASME II
3.1
15
2 3300030000
16
0,2 1000060100
17
8 6500100000
02
SMLS CARBON STEEL PIPE, 1" SCH.80

B.16.5
SA-105N
ASME II
3.1
SMLS C.STEEL PIPE 2" SCH 80
B36.10
SA106 GR.B
ASME II
3.1
ST. ST. CLAMP FOR PIPE 1"
USN
AC.INOX. 304
08/ABRIL/2014
REVISA EL BM!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Notes / Notas
CLIENT:
PROJECT:

3.
Mechanical Documentation
Pag.:
21
Of:
152
CLIENT:
PROJECT:

3.1.
Fuel gas filter separator Data sheet
Customer ID: SID-11-EKE-MHP-FCT-001

PECOFacet ID: 330632-14 Rev 04
Pag.:
22
Of:
152
Page:
Of:
CLIENT:
PROJECT:
FUEL GAS FILTER SEPARATOR DATA SHEET 75V-50-324-421-174-WP

Facet Document: 330632-14
FUEL GAS FILTER SEPARATOR DATA SHEET

75V-50-324-421-174-WP
4
3
2
1
21/01/2014
31/12/2013
28/10/2013
05/07/2013

REVIEWED AS PER COMMENTS
FOR APPROVAL
ARC
ARC
JFP
JFP
FHG
FHG
JSP
JSP
JSP
JSP
JSP
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
Pag.
CLIENT:
ELECTRICITY GENERATION COMPANY OF

BANGLADESH LTD.
SIDDHIRGANJ 335 MW COMBINED CYCLE POWER
PLANT
PROJECT:

75V-50-324-421-174-WP
CUSTOMER
ISOLUX
CUSTOMER REFERENCE
SIDDHIRGANJ 335 MW CCPP
SERVICE
FILTERING OF NATURAL GAS BEFORE GAS COMPRESSORS
KKS
11EKE10AT001/ 11EKE20AT001
75V-50-324-42I-174-WP
Model
Pressure drop across media/unit
Initial (clean)
<0,08 barg
0,3 barg
Change media (dirty)

Performance efficiency
Solids Removal
1 microns 99,98%
Droplets Removal
1 microns 99,98%
Estimating dimensions
I OPERATING CONDITIONS
Attached dwg
II DESIGN CONDITIONS
Pressure
13,78 barg
Code/Spec.
Temperature
15.56 / 26.67 C
Design pressure
Density
4.65 kg/m3
Design Temperature
Viscosity
0.01 cP (estimated)
Corrosion Allowance
Flow Rate
14,1 kg/s
Stress Relief
NO
Fluid
NATURAL GAS
Radiograph
Spot E=0.85
Hydrostatic Test
Paint (int./ext.)
ASME VIII Div.I

15,2 barg
42 C
1.5 mm
22,8 barg
Acc to specification
III MATERIAL
Heads
C.St. SA-516 Gr.70
Shell
C.St. SA-516 Gr.70
Nozzles
Supports
Closure
Head gasket
Media
C.St. SA-105N
C.St. SA-516 Gr.70
Flanges: C.St. SA-350 LF2-1, Bolts: SA-193 GR.B7, Nuts: SA-194 Gr.2H
Spirometallic St. Steel + graphite
(50) Cartridges PECOFacet PCHG-324
2 of 4
Pag.
3 of 4
CLIENT:

BANGLADESH LTD.
PLANT
PROJECT:

75V-50-324-421-174-WP
IV NOZZLES
Mark
Size
Rig-Facing
20-150#
Service
Item
11EKE10AT001
Item
11EKE20AT001
RF-B.16.5
INLET
INLET
16-150#
RF-B.16.5
OUTLET
OUTLET
1- 150#
RF-B.16.5
VENT
VENT
2- 150#
RF-B.16.5
PSV-11EKE10AA901
PSV-11EKE20AA901
1- 150#
RF-B.16.5
XV-11EKE10AA202
XV-11EKE20AA202
1- 150#
RF-B.16.5
XV-11EKE10AA201
XV-11EKE20AA201
1- 150#
RF-B.16.5
LT-11EKE10CL002
LT-11EKE20CL002
1- 150#
RF-B.16.5
LI-11EKE10CL502
LI-11EKE20CL502
1- 150#
RF-B.16.5
TI-11EKE10CT501
TI-11EKE20CT501
1- 150#
RF-B.16.5
LI-11EKE10CL501
LI-11EKE20CL501
1- 150#
RF-B.16.5
LT-11EKE10CL001
LT-11EKE20CL001
1- 150#
RF-B.16.5
1- 150#
RF-B.16.5
PDIT-11EKE10CP001 PDIT-11EKE20CP001
PI-11EKE10CP501
V NOTES
PI-11EKE20CP501
Remarks
This document is property of FACET IBERICA, S.A. and all the information in it container can not be reproduced utilized, revealed,
transmitted or made public in any other way without previous written authorization from the owner Any other person in possession of this
document recognizes its obligation of treating it as confidential.
Este documento es propiedad de FACET IBERICA, S.A. toda la informacin contenida en el mismo no puede ser reproducida, utilizada,
revelada, transmitida ni hecha pblica de cualquier otra forma sin la autorizacin escrita del propietario. Cualquier persona en posesin de
este documento reconoce su obligacin de tratarlo confidencialmente.
Nombre:
Name:
Tamao:
Size:
ITEMS
11EKE10AT001/ 11EKE20AT001
A4
N de Plano:
Dwg N:
330632-14
Hoja N:
Rev.:
Rev.:
De:
4
4
Dibujado por:
Drawn by:
Revisado por:
Checked by:
Aprobado por:
JFP
JSP
Fecha:
Date:
Fecha:
Date:
Fecha:
05-07-13
05-07-13
CLIENT:
PROJECT:

3.2.
Drain Tank Data sheet
Customer ID: SID-11-EKE-MHP-FCT-002

Pag.:
27
Of:
152
Page:
Of:
CLIENT:
PROJECT:
DRAIN TANK DATA SHEET DRAIN TANK 1

Facet Document: 330632-15
DRAIN TANK DATA SHEET

DRAIN TANK 1
2
1
27/10/2013
05/07/2013

FOR APPROVAL
JFP
JFP
JSP
JSP
JSP
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
Pag.
CLIENT:

BANGLADESH LTD.
PLANT
PROJECT:
CUSTOMER
ISOLUX
CUSTOMER REFERENCE
SIDDHIRGANJ 335 MW CCPP
SERVICE
FILTERING OF NATURAL GAS BEFORE GAS COMPRESSOR
KKS
11EKR10
DRAIN TANK 1
Model
Pressure drop across media/unit

Initial (clean)
Change media (dirty)
Performance efficiency
Solids Removal
Droplets Removal
Estimating dimensions
I OPERATING CONDITIONS
Attached dwg
II DESIGN CONDITIONS
Pressure
-0.3 barg (Inner/Outer) Code/Spec.
Temperature
8 - 40C
Design pressure
Density
Design Temperature
Viscosity
Corrosion Allowance
Flow Rate
Stress Relief
NO
Fluid
LIQUID CONDENSATE
Radiograph
Spot E=0.85
Hydrostatic Test
Paint (int./ext.)
ASME VIII Div.I

3 barg + 0.7 barg (Inner)
3 barg + 0.7 FV (Outer)
55 C
3 mm (Inner)
0 mm (Outer)
4.9 barg (Inner)

3.9 barg (Outer)
Acc to specification
III MATERIAL
Heads
C.St. SA-516 Gr.70
Shell
C.St. SA-516 Gr.70
Nozzles
Supports
Closure
Head gasket
Media
C.St. SA-105N
C.St. SA-516 Gr.70
Flanges: C.St. SA-350 LF2-1, Bolts: SA-193 GR.B7, Nuts: SA-194 Gr.2H
Spirometallic St. Steel + graphite
-
2 of 4
Pag.
3 of 4
CLIENT:

BANGLADESH LTD.
PLANT
PROJECT:

IV NOZZLES
Mark
Size
Rig-Facing
Service
1-150#
RF-B.16.5
INLET DRAINS
1-150#
RF-B.16.5
INLET DRAINS
2-150#
RF-B.16.5
VENT
D1-D2
1-150#
RF-B.16.5
LEVEL GAUGE
E1-E2
1-150#
RF-B.16.5
LEVEL SWITCH
1-150#
RF-B.16.5
MANOMETER
1-150#
RF-B.16.5
DRAIN
24-150#
RF-B.16.5
MANHOLE
1-150#
RF-B.16.5
DRAIN
V NOTES
Remarks
Nombre:
Name:
Tamao:
Size:
ITEM 11EKR10
A4
N de Plano:
Dwg N:
330632-15
Hoja N:
Rev.:
Rev.:
De:
Dibujado por:
Drawn by:
Revisado por:
Checked by:
Aprobado por:
JFP
JSP
Fecha:
Date:
Fecha:
Date:
Fecha:
05-07-13
05-07-13
This document is property of FACET IBERICA, S.A. and all the information in it container can
not be reproduced utilized, revealed, transmitted or made public in any other way without
previous written authorization from the owner Any other person in possession of this document
recognizes its obligation of treating it as confidential.
Este documento es propiedad de FACET IBERICA, S.A. toda la informacin contenida
en el mismo no puede ser reproducida, utilizada, revelada, transmitida ni hecha pblica
de cualquier otra forma sin la autorizacin escrita del propietario. Cualquier persona en
posesin de este documento reconoce su obligacin de tratarlo confidencialmente.
CLIENT:
PROJECT:

3.3.
Surface Preparation and Coating
Customer ID: SID-11-EKE-MNH-FCT-002

Pag.:
32
Of:
152
Page:
Of:
27
SID-11-EKE-MNH-FCT-002
CLIENT:
PROJECT:
SURFACE PREPARATION AND COATING

330632-04
SURFACE PREPARATION AND COATING
2
1
28/11/2013
08/07/2013
REVISED AS PER COMMENTS

FOR APPROVAL
ARC
FHG
FHG
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
1. SCOPE
1.1. This procedure covers the surface preparation and the application of protective
coatings of the following items:
1.1.1. SKID 1: 75V-50-324-421-147-WP (1EKE10AT001 / 1EKE20AT001 / 11EKR10)
1.1.2. SKID 2: 77V-23-336-36-551 (1EKE40AT001 / 1EKE50AT001 / 11EKR20)
2. REFERENCE DOCUMENTATION
-
SID-00-WDJ-GIO-IDM-001 GENERAL PAINTING SPECIFICATION
ISO 12944 1 TO 8 Corrosion protection of steel structures by protective paint

systems
RAL Colour register
ISO 8501-1 : Preparation of steel substrates before application of paints and

related products Visual assessment of surface cleanliness. Rust grades
ISO 8502-3: Preparation of steel substrates before application of paints and

related products - Tests for the assessment of surface cleanliness.
ISO 8503-4 : Preparation of steel substrates before application of paints and

related products Surface roughness
ISO 2808: Paint and varnishes. Determination of film thickness.
RAL Colour Register.
Manufacturers datasheets.
3. PROCEDURE
3.1. SURFACE PREPARATION
3.1.1. Prior to any other surface preparation, all grease or oil contamination shall be
removed with clothes embedded with solvent according to SSPC- SP1.
Petroleum, kerosene, naphtha or any other greasy solvent is not to be used.
3.1.2. No surface preparation shall be performed on surfaces that are moist or may
become moist before application of the scheduled coat of paint.
3.1.3. Surface preparation shall be dry abrasive blast cleaning to grade Sa 2.5
minimum. The blasting abrasive shall be a clean, dry and chloride-free material
with sharp angular particles. The abrasive particles shall be sized to produce
the surface profile recommended in the manufacturers data sheet for the primer
to be applied, with a profile in the range 40 to 60 microns the minimum
acceptable.
3.1.4. Surface preparation shall not be carried out when the steel temperature is less
than 10C or 3C above dew point as determined from bellow table.
Dew point Calculation Chart Ambient Air Temperature (Celsius degrees)

Relative
Humidity
%
90
-7C
-1C
4C
10C
16C
21C
27C
32C
38C
43C
49C
-8
-2
14
19
25
31
36
42
47
85
-8
-3
13
18
24
29
35
40
45
80
-9
-4
12
17
23
28
34
39
43
75
-9
-4
11
17
22
27
33
38
42
70
-11
-6
-1
10
16
20
26
31
36
41
65
-11
-7
-2
14
19
24
29
34
39
60
-12
-7
-3
13
18
23
28
33
38
55
-13
-8
-4
12
16
21
27
32
37
50
-14
-9
-5
-1
10
15
19
25
30
34
45
-16
-11
-6
-2
13
18
23
28
33
40
-17
-12
-8
-3
11
16
21
26
31
35
-19
-13
-9
-5
-1
14
18
23
28
30
-21
-16
-11
-7
-2
11
16
21
25
3.1.5. Compressed air used for propelling blasting abrasive shall be free from oil and
water contamination.
3.1.6. After blasting, residual dust shall be completely removed by blowing down with
dry, air free compressed air.
3.2. PAINT APPLICATION
3.2.1. All prepared steel surfaces shall be coated before visible re-rusting occurs, or
within four hours of preparation taking place, whichever is soonest. Any
prepared surfaces which can be seen to have begun to rust shall not be coated
but shall be re-prepared in accordance with section 3.1 above
3.2.2. Before spraying each coat of the system, all areas as: corners, edges, welds,
bolts, nuts, difficult-to-reach-areas, etc. shall be pre-coated by brush (stripecoated) to ensure that these areas have at least the minimum specified film
thickness.
3.2.3. Paint shall be sprayed using the air-less technique and spread on uniform
coats, in crossed or parallel stripes, with a 50% of overlapping. Difficult access
areas shall be painted with a brush. In any case, paint application shall be
carried out following the recommendations and instructions included in the paint
material data sheets printed by the manufacturer of the particular paint to be
applied.
3.2.4. Prior to the application of each succeeding coat in the paint system, the surface
of the preceding coat shall be thoroughly cleaned and removed of dust and
other visible contaminants by blowing with clean and dry air prior to apply of
next coating. In the case of surface primed with zinc silicate or zinc rich epoxy,
any zinc salts formed shall be removed by thorough manual scrubbing with stiff
brushes in conjunction with a high pressure hose spray of clean
uncontaminated water.
3.2.5. In order to achieve the specified dry film thickness, frequent checks of wet film
thickness shall be carried out during the paint application.
3.2.6. Paint application shall not take place when the surface temperature is less than
10 C or 3 C above the dew point (table on point 3.1.4), if the works are being
performed on open air, when its raining and in conditions of strong or gusty
winds or of poor visibility. In addition, paint shall not be applied to surfaces that
are above 40 C.
3.2.7. Paint application will be applied within the time interval recommended by the
coating manufacturer.
4. INSPECTION
4.1. Preliminary inspection
Upon arrival of paints, the Contractor shall verify the containers integrity, the validity
of shelf life for the paints, the correspondence of the shipping documents and the
identification of the containers.
4.2. Inspection and tests during the works progress
Contractor shall perform during the works progress all inspections and tests reported
in the Table 1 annexed on chapter 6.1
4.3. Final inspection
Once the paints application is completed and the paint system cured, the Contractor
shall perform all tests and inspections reported in Table 1 annexed on chapter 6.1
5. PAINT SYSTEMS
5.1. Paint system
Pain system shall be according to Spec. SID-00-WDJ-GIO-IDM-001 Rev.4
The acceptable paint systems and coating materials are reported in the annexed
system point 5.3:
-
FILTERS/PIPING/VALVES: Coating System 1
SKID/STRUCTURE: Coating System 2
6. ATTACHMENTS
6.1. Table 1
6.2. Inspection Report PAINT WORK
6.3. Painting Systems
6.3.1. Coating System 1
6.3.2. Coating System 2
6.4. INTERZINC 52 (DATA SHEET)
6.5. INTERGARD 475 HS (DATA SHEET)
6.6. INTERTHANE 990 (DATA SHEET)
6. ATTACHMENTS
6.1TABLE 1
CHECK AND INSPECTION
Environment
Condition
Check of
Materials
FACET
CLIENT
Ambient Temp.
Re
Relative Humidity
Re
More than 10 C or 3 C above the dew

point.
Dew Point
Re
As per table on point 2.1.4
Product Name
Shelf life of coating
materials
Re
Re
Conforms with Paint System

Conforms that shelf life of coating materials
has not been exceed
Re
As per paint's manufacturer
Storage condition
Surface
Preparation
Application of
Paint
ACCEPTANCE CRITERIA
REMARKS
Start, middle & end of each
shift and anytime the conditions
change. Reported on Daily
Records
Certificate
Surface Preparation ISO 8501-1 or SSPC-SP1
Re
SA 2.5
Records
Cleanliness
ISO 8502-3
Re
Class 1 of ISO 8502-3
Records
Roughness
ISO 8503-1 and ISO 8503-2
Re
Measurement records
Wet Film Thickness

during application
Comb or Wheel Type
Re
As per paint manufacturer's

recommendation
Routinary check during

application.
Dry Film Thickness

before next coat
application
SSPC-PA2
Re
Records
SSPC-PA2
Re
Records
Final Appearance
Visual
Re
No sagging, contamination, orange

peel, cracking, blistering, etc.
Records
Decoration Colour
(for complete paint system)
Visual (Standard RAL)
Re
Conform to point 4
Records
Final Dry Film Thickness of Paint System
Visual
Examination
INSPECTION METHOD
TPI
R
THIRD PARTY INSPECTION

REQUIRED
WITNESSED
SELF-CONTROL
HOLDING POINT
REVIEW
Re
H
NOT REQUIRED
6.2INSPECTION REPORT PAINTWORK

IN PROCESS DATA LOG FOR SURFACE PREPARATION AND PAINTING
DATE:
TIME:
TO
FACET JOB:
MODEL:
CUSTOMER:
PAINT
SUBCONTRACTOR:
ITEM N:
Attention:
Surface preparation shall not be carried out when the steel temperature is less than 10 C or 3C above dew point and when the relative
humidity of the air is greater than 85%.
No coatings shall be applied when the steel temperature is less than 10 C or 3C above dew point, when the relative humidity of the air is
greater than 85%, when the air temperature is less than 10 C, excluding the products , which are suitable for application at low
temperature.
Normally, paint shall not be applied to surfaces exceeding 40C at the time of application and however according to product data sheet.
I: SURFACE PREPARATION -- ENVIRONMENTAL CONDITIONS (Three Times Per Working Day)

Supervisor
Date:
Time:
to
1: Ambient Temp:
Start:
Mid:
End:
2: Relative Humidity:
Start:
Mid:
End:
3: Dew Point:
Start:
Mid:
End:
4: Substrait Temp:
Start:
Mid:
End:
A: Abrasive Blasting of:

A-1: Pre-blasting Cleanliness:
Oils, grease removed from surfaces
YES
NO
No moistness on surfaces
Welding shots, drops, spatters, pores, cuts, dents,
fusing material are removed from surfaces.
YES
NO
YES
NO
Abrasive materials are dry, clean and soluble salt free. YES
NO
A-2: Blasting:
Nozzle Press:
Start:
Mid:
End:
Final Surface preparation grade:

Contaminant and Soluble Salts:
Cleanliness
Roughness Acceptable for priming
YES
NO
Acceptable for priming?
YES
NO
T.P.I.
II PAINTING -- ENVIRONMENTAL CONDITIONS (Three Times Per Working Day)

PRIMER COAT
Supervisor
Date:
Time:
to
1: Ambient Temp:
Start:
Mid:
End:
Start:
Mid:
End:
3: Dew Point:
Start:
Mid:
End:
4: Substrait Temp:
Start:
Mid:
End:
T.P.I.
PRIMER COAT
Paint Specification:
Customer Paint System:
Paint name / Life date
Ventilation acceptable?
YES
NO
Mixing acceptable?
YES
NO
Average wet film thickness
Average dry film thickness
Prime coat acceptable?
YES
NO
III PAINTING -- ENVIRONMENTAL CONDITIONS (Three Times Per Working Day)

FIRST INTERMEDIATE COAT
Supervisor
Date:
Time:
to
1: Ambient Temp:
Start:
Mid:
End:
Start:
Mid:
End:
3: Dew Point:
Start:
Mid:
End:
4: Substrate Temp:
Start:
Mid:
End:
FIRST INTERMEDIATE COAT
YES
NO
Mixing acceptable?
YES
NO
First Intermediate coat acceptable?
YES
NO
T.P.I.
IV PAINTING -- ENVIRONMENTAL CONDITIONS (Three Times Per Working Day)

SECOND INTERMEDIATE COAT
Supervisor
Date:
Time:
to
1: Ambient Temp:
Start:
Mid:
End:
Start:
Mid:
End:
3: Dew Point:
Start:
Mid:
End:
4: Substrate Temp:
Start:
Mid:
End:
T.P.I.
SECOND INTERMEDIATE COAT
YES
NO
Mixing acceptable?
YES
NO
Second Intermediate coat acceptable?
YES
NO
V PAINTING -- ENVIRONMENTAL CONDITIONS (Three Times Per Working Day)

TOP COAT
Supervisor
Date:
Time:
to
1: Ambient Temp:
Start:
Mid:
End:
Start:
Mid:
End:
3: Dew Point:
Start:
Mid:
End:
4: Substrate Temp:
Start:
Mid:
End:
TOP COAT
YES
NO
Mixing acceptable?
YES
NO
Color
Top coat acceptable?
YES
NO
Remarks:
T.P.I.
6.3Painting Sketch / System
6.3.1
COATING SYSTEM 1
VESSEL / VALVES / PIPING

Material of surfaces to be coated:
Carbon steel and low alloy steel.
SURFACE PREPARATION:
ABRASIVE BLAST CLEANING TO SA 2
ACC. TO SSPC-SP10 & ISO-8501-1:2007
PRIMER :
TWO COMPONENT, METALLIC ZINC RICH EPOXY PRIMER
MANUFACTURER :
AKZO NOBEL
ID. PRODUCT :
INTERZINC 52
COLOUR
GREY
THICKNESS:
70 m DFT
No OF LAYER :
1
APPLICATION WAY :
WITH AIRLESS SPRAY
ADDITIONAL DATA ATTACHED
INTERMEDIATE :
TWO COMPONENT, HIGH BUILD, EPOXY COAT W/PIGMENTS OF MIO
MANUFACTURER :
AKZO NOBEL
ID. PRODUCT :
INTERGARD 475 HS
COLOUR
LIGHT GREY MIO
THICKNESS:
80 m DFT
No OF LAYER :
1
APPLICATION WAY :
WITH AIRLESS SPRAY
TOP COAT:
TWO COMPONENT ACRYCLIC POLYURETHANE ALIPHATIC
MANUFACTURER :
AKZO NOBEL
ID. PRODUCT :
INTERTHANE 990
RAL 8001 (OCHRE BROWN)

COLOUR
THICKNESS:
70 m DFT
No OF LAYER :
1
APPLICATION WAY :
WITH AIRLESS SPRAY
TOTAL THICKNESS : 220 m DFT (Min)
Nombre:
Name:
Coating System 1
Tamao:
Size:
A4
Rev.:
N de Plano:
330632-04
Dwg. N:
Hoja N:
Sheet
N:
11
Rev.:
De:
Of:
1
27
Dibujado por:
Drawn by:
Revisado por:
Checked by:
Aprobado por:
Approved by:
F.H.G
J.S.P
Fecha:
Date:
Fecha:
Date:
Fecha:
Date:
08/07/13
08/07/13
6.3.2
COATING SYSTEM 2
SKID / STRUCTURE
Material of surfaces to be coated:

Carbon steel and low alloy steel.
SURFACE PREPARATION:
ABRASIVE BLAST CLEANING TO SA 2
ACC. TO SSPC-SP10 & ISO-8501-1:2007
PRIMER :
TWO COMPONENT, METALLIC ZINC RICH EPOXY PRIMER
MANUFACTURER :
AKZO NOBEL
ID. PRODUCT :
INTERZINC 52
COLOUR
GREY
THICKNESS:
70 m DFT
No OF LAYER :
1
APPLICATION WAY :
WITH AIRLESS SPRAY
INTERMEDIATE :
TWO COMPONENT, HIGH BUILD, EPOXY COAT W/PIGMENTS OF MIO
MANUFACTURER :
AKZO NOBEL
ID. PRODUCT :
INTERGARD 475 HS
COLOUR
LIGHT GREY MIO
THICKNESS:
90 m DFT
No OF LAYER :
1
APPLICATION WAY :
WITH AIRLESS SPRAY
TOP COAT:
TWO COMPONENT ACRYCLIC POLYURETHANE ALIPHATIC
MANUFACTURER :
AKZO NOBEL
ID. PRODUCT :
INTERTHANE 990
RAL 8001 (OCHRE BROWN)

COLOUR
THICKNESS:
80 m DFT
No OF LAYER :
1
APPLICATION WAY :
WITH AIRLESS SPRAY
TOTAL THICKNESS : 240 m DFT (Min)
Nombre:
Name:
Coating System 2
Tamao:
Size:
A4
Rev.:
N de Plano:
330632-04
Dwg. N:
Hoja N:
Sheet
N:
12
Rev.:
De:
Of:
1
27
Dibujado por:
Drawn by:
Revisado por:
Checked by:
Aprobado por:
Approved by:
F.H.G
J.S.P
Fecha:
Date:
Fecha:
Date:
Fecha:
Date:
08/07/13
08/07/13
6.4 INTERZINC 52
Interzinc 52
Epoxy Zinc-Rich
PRODUCT
DESCRIPTION
A two component, metallic zinc rich epoxy primer which complies with the composition and
performance requirements of SSPC Paint 20.
INTENDED USES
As a high performance primer to give maximum protection as part of any anti-corrosive coating
system for aggressive environments including those found on offshore structures, petrochemical
facilities, pulp and paper plants, bridges and power plants.
Interzinc 52 has been designed to provide excellent corrosion resistance in both maintenance and
new construction situations.
PRACTICAL
INFORMATION FOR
INTERZINC 52
Colour
Blue, Grey, Green
Gloss Level
Matt
Volume Solids
59%
Typical Thickness
50-75 microns (2-3 mils) dry equivalent to

85-127 microns (3.4-5.1 mils) wet
Theoretical Coverage
7.90 m/litre at 75 microns d.f.t and stated volume solids

315 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
Practical Coverage
Allow appropriate loss factors
Method of Application
Airless Spray, Air Spray, Brush
Drying Time
Overcoating Interval with

recommended topcoats
Temperature
Touch Dry
Hard Dry
Minimum
Maximum
5C (41F)
2 hours
10 hours
8 hours
Extended
15C (59F)
90 minutes
6 hours
4 hours
Extended
25C (77F)
75 minutes
4 hours
3 hours
Extended
40C (104F)
45 minutes
2 hours
2 hours
Extended
See International Protective Coatings Definitions and Abbreviations

For curing at low temperatures an alternative curing agent is available. See Product Characteristics
for details.
Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International
Protective Coatings for further details.
REGULATORY DATA
Flash Point
Part A 29C (84F); Part B 30C (86F); Mixed 29C (84F)
Product Weight
2.52 kg/l (21.0 lb/gal)
EPA Method 24
EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details
VOC
Protective Coatings
Page 1 of 4
Issue Date:07/07/2009
Ref:2561
2.80 lb/gal (336 g/lt)

152 g/kg
Worldwide Product
Interzinc 52
Epoxy Zinc-Rich
SURFACE
PREPARATION
All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all surfaces
should be assessed and treated in accordance with ISO 8504:2000.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
Abrasive blast clean to Sa2 (ISO 8501-1:2007) or SSPC-SP6. If oxidation has occurred between blasting and
application of Interzinc 52, the surface should be reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the appropriate
manner.
A surface profile of 40-75 microns (1.6-3.0 mils) is recommended.
Shop Primed Steelwork
Interzinc 52 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop primers.
If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products,
overall sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will
require complete removal by abrasive blast cleaning.
Weld seams and damaged areas should be cleaned to a minimum St3 (ISO 8501-1:2007) or SSPC-SP3.
Optimum performance will be achieved with blasting to Sa2 (ISO 8501-1:2007) or SSPC-SP6; where this is
not practical, hand preparation to SSPC-SP11 is recommended.
APPLICATION
Mixing
Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed it must be used within the
working pot life specified.
(1)
Agitate Base (Part A) with a power agitator.
(2)
Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
Mix Ratio
4 part(s) : 1 part(s) by volume
Working Pot Life
5C (41F)
24 hours
Airless Spray
Recommended
Tip Range 0.43-0.53 mm (17-21 thou)

Total output fluid pressure at spray tip not less than 176
kg/cm (2503 p.s.i.)
Air Spray
(Pressure Pot)
Recommended
Gun
DeVilbiss MBC or JGA
Air Cap 704 or 765
Fluid Tip E
Brush
Suitable - small areas only
Typically 50-75 microns (2.0-3.0 mils) can be achieved
Roller
Not recommended
Thinner
International GTA220
(or International GTA415)
Cleaner
International GTA822 (or International GTA415)
Work Stoppages
Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA822. Once units of paint have been mixed they
should not be resealed and it is advised that after prolonged stoppages work
recommences with freshly mixed units.
Clean Up
Clean all equipment immediately after use with International GTA822. It is good
working practice to periodically flush out spray equipment during the course of the
working day. Frequency of cleaning will depend upon amount sprayed, temperature
and elapsed time, including any delays.
15C (59F)
12 hours
25C (77F)
5 hours
40C (104F)
2 hours
Do not thin more than allowed by local environmental

legislation
All surplus materials and empty containers should be disposed of in accordance with
approrpriate regional regulations/legislation.
Page 2 of 4
Interzinc 52
Epoxy Zinc-Rich
PRODUCT
CHARACTERISTICS
In order to ensure good anti-corrosive performance, it is important to achieve a minimum dry film
thickness of Interzinc 52 of 40 microns (1.5 mils). To achieve a uniform, coalesced, closed film at this dry
film thickness, it will be necessary to thin Interzinc 52 10% with International thinners. The film thickness
of Interzinc 52 applied must be compatible with the blast profile achieved during surface preparation. Low
film thickness should not be applied over coarse blast profiles.
Care should be excercised to avoid the application of dry film thicknesses in excess of 150 microns (6
mils).
Care should be exercised to avoid over-application, which may result in cohesive film failure with
subsequent high builds, and to avoid dry spray which can lead to pinholing of subsequent coats. Overapplication will also result in slower curing and extended handling and overcoating times.
Over-application of Interzinc 52 will extend both the minimum overcoating periods and handling times,
and may be detrimental to long term overcoating properties.
When Interzinc 52 is allowed to weather before topcoating ensure all zinc salts are removed prior to paint
application and only topcoat with recommended materials.
Surface temperature must always be a minimum of 3C (5F) above dew point.
Interzinc 52 is not normally recommended for underwater use. Please consult International Protective
Coatings for details in this situation.
Interzinc 52 is suitable for the localised repair of damaged inorganic zinc primer - consult International
Protective Coatings for specific advice.
Low Temperature Curing
An alternative curing agent is available for applications at temperatures less than 5C (41F). When using
this alternative curing agent it should be noted that the VOC will increase to 360 g/l (3 lb/gal).
Interzinc 52 is capable of curing at temperatures below 0C (32F). However, this product should not be
applied at temperatures below 0C (32F) where there is a possibility of ice formation on the substrate.
Temperature
Touch Dry
Hard Dry
Minimum overcoating interval

with recommended topcoats
Minimum
Maximum
-5C (23F)
0C (32F)
5C (41F)
6 hours
3 hours
2 hours
32 hours
16 hours
6 hours
36 hours
18 hours
6 hours
Extended*
Extended*
Extended*
Touch dry times shown above are actual drying times due to chemical cure, rather than physical set due
to solidification of the coating film at temperatures below 0C (32F)
* See International Protective Coatings Definitions & Abbreviations
For further details regarding cure times and overcoatability, please contact International Protective
Coatings.
This product has the following specification approvals:
Steel Structures Painting Council - SSPC Paint 20
On consultation with International Protective Coatings this product is compatible with alternative
application methods such as flow coating.
Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.
SYSTEMS
COMPATIBILITY
Interzinc 52 is designed for application to correctly prepared steel. However, it is also possible to apply
over approved prefabrication primers. Further details of these can be obtained from International
Protective Coatings.
Recommended topcoats are:
Intercure 200
Intercure 420
Interfine 629HS
Intergard 251
Intergard 269
Intergard 475HS
Intergard 740
InterH2O 401
Interseal 670HS
Interthane 990
Interzone 1000
Interzone 505
Interzone 954
For other suitable topcoats, consult International Protective Coatings.
Page 3 of 4
Interzinc 52
Epoxy Zinc-Rich
D ADDITIONAL
et INFORMATION
ail
T
o
p
Further information regarding industry standards, terms and abbreviations used in this data sheet
can be found in the following documents available at www.international-pc.com:
Definitions & Abbreviations
Surface Preparation
Paint Application
Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.
SAFETY
PRECAUTIONS
This product is intended for use only by professional applicators in industrial situations in
accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
Rect Top
Unit Size
PACK SIZE
Part A
Vol
Part B
Pack
Vol
Pack
10 litre
8 litre
10 litre
2 litre
2.5 litre
3 US gal
2.4 US gal
3.5 US gal
0.6 US gal
1 US gal
For availability of other pack sizes, contact International Protective Coatings.
SHIPPING WEIGHT
Unit Size
Part A
Part B
10 litre
24.5 kg
2.1 kg
3 US gal
63.3 lb
5.3 lb
Shelf Life
STORAGE
12 months minimum at 25C (77F).

Subject to re-inspection thereafter. Store in dry, shaded conditions away from
sources of heat and ignition.
Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to
using the product.
Issue date: 07/07/2009
Copyright AkzoNobel, 07/07/2009.
, International and all product names mentioned in this publication are trademarks of, or licensed to, AkzoNobel.
www.international-pc.com
Page 4 of 4
6.6 INTERGARD 475 HS
Intergard 475HS
Epoxy
PRODUCT
DESCRIPTION
A low VOC, high solids, high build, two component epoxy coating. Available with conventional
pigmentation, or alternatively can be pigmented with micaceous iron oxide to provide enhanced
overcoating properties.
INTENDED USES
For use as a high build epoxy coating to improve barrier protection for a range of anti-corrosive
coating systems in a wide range of environments including offshore structures, petrochemical
plants, pulp and paper mills and bridges.
Suitable for use in both maintenance and new construction situations as part of an anti-corrosive
coating system.
The micaceous iron oxide variant improves long term overcoating properties, better facilitating
application in the fabrication shop, prior to shipping, with final overcoating on site.
PRACTICAL
INFORMATION FOR
INTERGARD 475HS
Colour
Light Grey MIO and a selected range of colours
Gloss Level
Matt
Volume Solids
80%
Typical Thickness

125-250 microns (5-10 mils) wet

Practical Coverage
Airless Spray, Air Spray, Brush, Roller
Drying Time

Temperature
Touch Dry
Hard Dry
Minimum
Maximum
-5C (23F)
150 minutes
48 hours
48 hours
Extended
5C (41F)
90 minutes
16 hours
16 hours
Extended
10C (50F)
80 minutes
14 hours
13 hours
Extended
15C (59F)
75 minutes
10 hours
10 hours
Extended
25C (77F)
60 minutes
5 hours
5 hours
Extended

Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International
Protective Coatings for further details.
For curing at elevated temperatures an alternative curing agent is available. See Product
Characteristics for details.
REGULATORY DATA
Flash Point (Typical)
Product Weight
2.1 kg/l (17.5 lb/gal)
EPA Method 24
VOC
Protective Coatings
Page 1 of 4
Ref:2153
1.72 lb/gal (207 g/lt)

92 g/kg
Worldwide Product
Intergard 475HS
Epoxy
SURFACE
PREPARATION
All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
application all surfaces should be assessed and treated in accordance with ISO 8504:2000.
Primed Surfaces
Intergard 475HS should always be applied over a recommended anti-corrosive coating scheme.
The primer surface should be dry and free from all contamination and Intergard 475HS must be
applied within the overcoating intervals specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. Sa2 (ISO
8501-1:2007) or SSPC-SP6, Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch
primed prior to the application of Intergard 475HS.
Metallic Zinc Primed Surfaces
Ensure that the surface of the primer is clean, dry and free from contamination and zinc salts before
application of Intergard 475HS. Ensure zinc primers are fully cured before overcoating.
APPLICATION
Mixing
Material is supplied in two containers as a unit. Always mix a complete unit

in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1)
(2)
(Part A) and mix thoroughly with power agitator.
Mix Ratio
3 part(s) : 1 part(s) by volume
Working Pot Life
-5C (23F)
3 hours
Airless Spray
Recommended

Total output fluid pressure at spray tip not less
than 190 kg/cm (2702 p.s.i.)
Air Spray
(Pressure Pot)
Recommended
Gun
Air Cap
Fluid Tip
Brush
Suitable
Typically 75 microns (3.0 mils) can be achieved
Roller
Suitable
Typically 75 microns (3.0 mils) can be achieved
Thinner
Do not thin more than allowed by local

environmental legislation
Cleaner
International GTA822 (or International GTA415)
Work Stoppages
Do not allow material to remain in hoses, gun or spray equipment.

Thoroughly flush all equipment with International GTA822. Once units of
paint have been mixed they should not be resealed and it is advised that
after prolonged stoppages work recommences with freshly mixed units.
Clean Up
Clean all equipment immediately after use with International GTA822. It is

good working practice to periodically flush out spray equipment during the
course of the working day. Frequency of cleaning will depend upon amount
sprayed, temperature and elapsed time, including any delays.
5C (41F)
3 hours
15C (59F)
2.5 hours
25C (77F)
2 hours

704 or 765
E
All surplus materials and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.
Page 2 of 4
Intergard 475HS
Epoxy
PRODUCT
CHARACTERISTICS
Intergard 475HS is primarily designed for use as a high build barrier coat to impart barrier
protection to a coating system. It is recommended that it should be overcoated with a durable finish
from the Interfine or Interthane range when appearance is important.
Maximum film build in one coat is best attained by airless spray. When applying by methods other
than airless spray, the required film build is unlikely to be achieved. Application by air spray may
require a multiple cross spray pattern to attain maximum film build. Low or high temperatures may
require specific application techniques to achieve maximum film build.
When applying Intergard 475HS by brush or roller, it may be necessary to apply multiple coats to
achieve the total specified system dry film thickness.
Surface temperature must always be a minimum of 3C above dew point. When applying Intergard
475HS in confined spaces ensure adequate ventilation. Exposure to unacceptably low
temperatures and/or high humidities during or immediately after application may result in
incomplete cure and surface contamination that could jeopardise subsequent intercoat adhesion.
Elevated Temperature Curing
An alternative curing agent is available for applications at temperatures greater than 25C (77F).
Temperature
Touch Dry
Hard Dry

Minimum
Maximum
25C (77F)
40C (104F)
90 minutes
60 minutes
6 hours
2 hours
6 hours
2 hours
Extended *
Extended *
* See International Protective Coatings Definitions and Abbreviations

Interchanging standard and elevated temperature curing agents during application to a specific
structure will give rise to an observable colour change due to the difference in the
yellowing/discolouration process common to all epoxies on exposure to UV light. In common with all
epoxies Intergard 475HS will chalk and discolour on exterior exposure. However, these phenomena
are not detrimental to anti-corrosive performance.
Intergard 475HS is not designed for continuous water immersion.
The micaceous iron oxide variant of this product is frequently used as a 'travel coat' prior to final
overcoating on site. To ensure best extended overcoating properties ensure over-application does
not occur and that the surface is fully cleaned of any contamination which may be present in the
surface texture due to the coarse nature of the micaceous iron oxide pigmentation.
When applying Intergard 475HS at temperatures less than 15C (59F) or wet film thicknesses of
150 microns (6 mils) or less, addition of around 5% International GTA007 thinners will improve film
appearance, sprayability and aid film thickness control.
Note: VOC values are typical and are provided for guidance purpose only. These may be subject
to variation depending on factors such as differences in colour and normal manufacturing
tolerances.
SYSTEMS
COMPATIBILITY
Intergard 475HS is designed for use over correctly primed steel. Suitable primers are:
Intercure 200
Intergard 251
Intergard 269
Interzinc 22 (mist coat or tie coat may be required)*

Interzinc 315
Interzinc 52
Suitable topcoats are:

Intergard 740
Interthane 990
Interfine 629HS
Intergard 475HS
For alternative primers and finishes, consult International Protective Coatings.

See relevant product data sheet for details.
Page 3 of 4
Intergard 475HS
Epoxy
D ADDITIONAL
et INFORMATION
ail
T
o
p
Surface Preparation
Paint Application
SAFETY
PRECAUTIONS
for further advice.
Rect Top
PACK SIZE
Unit Size
Part A
Part B
Vol
Pack
Vol
20 litre
15 litre
20 litre
5 litre
Pack
5 litre
5 US gal
3 US gal
5 US gal
1 US gal
1 US gal

SHIPPING WEIGHT
(TYPICAL)
STORAGE
Unit Size
Part A
Part B
20 litre
29.3 kg
9.3 kg
5 US gal
57.1 lb
8.4 lb
Shelf Life
12 months minimum at 25C (77F).

Subject to re-inspection thereafter. Store in dry, shaded conditions away
from sources of heat and ignition.
Rect
Bottom
Important Note
using the product.
This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.
Page 4 of 4
6.7 INTERTHANE 990
Interthane 990
Polyurethane
PRODUCT
DESCRIPTION
A two component acrylic polyurethane finish giving excellent durability and long term recoatability.
INTENDED USES
Suitable for use in both new construction and as a maintenance finish which can be used in a wide
variety of environments including offshore structures, chemical and petrochemical plants, bridges,
pulp and paper mills, and in the power industry.
PRACTICAL
INFORMATION FOR
INTERTHANE 990
Colour
Wide range via the Chromascan system
Gloss Level
High Gloss
Volume Solids
57% 3% (depends on colour)
Typical Thickness

88-132 microns (3.5-5.3 mils) wet

Practical Coverage
Airless Spray, Air Spray, Brush, Roller
Drying Time

Temperature
Touch Dry
Hard Dry
Minimum
Maximum
5C (41F)
5 hours
24 hours
24 hours
Extended
15C (59F)
150 minutes
10 hours
10 hours
Extended
25C (77F)
90 minutes
6 hours
6 hours
Extended
40C (104F)
60 minutes
3 hours
3 hours
Extended
REGULATORY DATA
Flash Point
Product Weight
1.21 kg/l (10.1 lb/gal)
EPA Method 24
VOC
Protective Coatings
Page 1 of 4
Ref:2484
3.50 lb/gal (420 g/lt)

341 g/kg
Worldwide Product
Interthane 990
Polyurethane
SURFACE
PREPARATION
All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
application all surfaces should be assessed and treated in accordance with ISO 8504:2000.
Primed Surfaces
Interthane 990 should always be applied over a recommended anti-corrosive coating scheme. The
primer surface should be dry and free from all contamination and Interthane 990 must be applied
within the overcoating intervals specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. Sa2 (ISO
8501-1:2007) or SSPC-SP6, Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch
primed prior to the application of Interthane 990.
APPLICATION
Mixing
Material is supplied in two containers as a unit. Always mix a complete unit

in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1)
(2)
(Part A) and mix thoroughly with power agitator
Mix Ratio
6 part(s): 1part(s) by volume
Working Pot Life
5C (41F)
12 hours
Airless Spray
Recommended

Total output fluid pressure at spray tip not less
than 155 kg/cm (2204 p.s.i.)
Air Spray
(Pressure Pot)
Recommended
Gun
Air Cap
Fluid Tip
Air Spray
(Conventional)
Suitable
Use suitable proprietary equipment
Brush
Suitable
Typically 40-50 microns (1.6-2.0 mils) can be

achieved
Roller
Suitable
Typically 40-50 microns (1.6-2.0 mils) can be

achieved
Thinner
Do not thin more than allowed by local
(or International GTA733 environmental legislation.
or GTA056)
Cleaner
International GTA713 (or International GTA733 or GTA056)
Work Stoppages
Do not allow material to remain in hoses, gun or spray equipment.

Thoroughly flush all equipment with International GTA713. Once units of
paint have been mixed they should not be resealed and it is advised that
after prolonged stoppages work recommences with freshly mixed units.
Clean Up
Clean all equipment immediately after use with International GTA713. It is

good working practice to periodically flush out spray equipment during the
course of the working day. Frequency of cleaning will depend upon amount
sprayed, temperature and elapsed time, including any delays.
15C (59F)
4 hours
25C (77F)
2 hours
40C (104F)
45 minutes

704 or 765
E
All surplus materials and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.
Page 2 of 4
Interthane 990
Polyurethane
PRODUCT
CHARACTERISTICS
Interthane 990 is available in a range of metallic finishes - please consult the separate Interthane
990 Metallic Working Procedures document for further information.
Level of sheen and surface finish are dependent on application method. Avoid using a mixture of
application methods whenever possible.
Best results in terms of gloss and appearance will always be obtained by conventional air spray
application.
For brush and roller application, and in some colours, two or more coats of Interthane 990 may be
required to give uniform coverage, especially when applying Interthane 990 over dark undercoats,
and when using certain lead free bright colours such as yellows and oranges. Best practice is to
use a colour compatible intermediate or anticorrosive coating under the Interthane 990.
When overcoating after weathering or ageing, ensure the coating is fully cleaned to remove all
surface contamination such as oil, grease, salt crystals and traffic fumes, before application of a
further coat of Interthane 990.
Absolute measured adhesion of topcoats to aged Interthane 990 is less than that to fresh material,
however, it is adequate for the specified end use.
This product must only be thinned using the recommended International thinners. The use of
alternative thinners, particularly those containing alcohols, can severely inhibit the curing
mechanism of the coating.
Surface temperature must always be a minimum of 3C (5F) above dew point.
When applying Interthane 990 in confined spaces ensure adequate ventilation.
Condensation occurring during or immediately after application may result in a matt finish and an
inferior film.
Premature exposure to ponding water will cause colour change, especially in dark colours and at
low temperatures.
This product is not recommended for use in immersion conditions. When severe chemical or
solvent splashing is likely to occur contact International Protective Coatings for information
regarding suitability.
A modified version of Interthane 990 is available for use within the Korean marketplace in order to
provide improved workability.
Note: VOC values quoted are based on maximum possible for the product taking into account
variations due to colour differences and normal manufacturing tolerances.
SYSTEMS
COMPATIBILITY
The following primers/intermediates are recommended for Interthane 990:

Intercure 200
Intercure 200HS
Intercure 420
Intergard 251
Intergard 269
Intergard 345
Intergard 475HS
Interseal 670HS
Interzinc 315
Interzinc 52
Interzinc 52HS
Interzone 505
Interzone 954
Interzone 1000
Interthane 990 is designed only to be topcoated with itself.

For other suitable primers/intermediates consult International Protective Coatings.
Page 3 of 4
Interthane 990
Polyurethane
D ADDITIONAL
et INFORMATION
ail
T
o
p
Surface Preparation
Paint Application
Interthane 990 Metallic Finish Working Procedures
SAFETY
PRECAUTIONS
for further advice.
Warning: Contains isocyanate. Wear air-fed hood for spray application.
Rect Top
PACK SIZE
Unit Size
Part A
Vol
Part B
Pack
Vol
Pack
20 litre
17.14 litre
20 litre
2.86 litre
3.7 litre
5 US gal
4.29 US gal
5 US gal
0.71 US gal
1 US gal
SHIPPING WEIGHT
Unit Size
Part A
Part B
20 litre
23.1 kg
3.5 kg
5 US gal
47.6 lb
7.1 lb
Shelf Life
STORAGE
24 months (Part A) & 12 months (Part B) minimum at 25C (77F)

Subject to re-inspection thereafter. Store in dry, shaded conditions away from
sources of heat and ignition.
Rect
Bottom
Important Note
using the product.
Page 4 of 4
CLIENT:
PROJECT:

4.
Electrical documents
Pag.:
60
Of:
152
CLIENT:
PROJECT:

4.1.
Electrical wiring and Interconnection box diagram
Customer ID: SID-11-EKE-ESK-FCT-001

Pag.:
61
Of:
152
Page:
Of:
CLIENT:
PROJECT:
ELECTRICAL WIRING & INTERCONNECTION BOX DIAGRAM SKID 1
330632-21
ELECTRICAL WIRING & INTERCONNECTION BOX DIAGRAM

- SKID 1 -
3
2
19/11/2013
09/10/2013
FOR APPROVAL
FIRST ISSUE
L.A.V.
L.A.V.
D.A.P.
D.A.P.
J.S.P.
J.S.P.
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
INDEX
Page
Digital signals
3/7
Analog signals
4/7
Layout digital signals
5/7
Layout analog signals
6/7
Interconnection box diagram
7/7
CLIENT:
PROJECT:

4.2.
Hazardous zone calculation
Customer ID: SID-11-EKE-ESK-FCT-003

Pag.:
69
Of:
152
CLIENT:
PROJECT:

5.
I & C documents
Pag.:
73
Of:
152
CLIENT:
PROJECT:

5.1.
P&I Diagram
Customer ID: SID-11-EKE-MDD-FCT-001

Pag.:
74
Of:
152
CLIENT:
PROJECT:

5.2.
Instrument List
Customer ID: SID-11-EKE-YLP-FCT-001

Pag.:
76
Of:
152
Page:
Of:
CLIENT:
PROJECT:
INSTRUMENT LIST SKID 1

330632-20
INSTRUMENT LIST- SKID 1
3
2
1
26/11/2013
09/10/2013
31/07/2013
FOR APPROVAL
FOR APPROVAL
FOR APPROVAL
ARC
D.A.P.
D.A.P.
FHG
JSP
JSP
JSP
JSP
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
Pag.:
Of:
CLIENT:
PROJECT:

1-ITEM: 11EKE10AT001
TAG
INSTRUMENT
MANUFACTURER
MODEL
RANGE
LOCATION
P&ID
11EKE10CP001-QP01
Differential pressure transmitter
Yokogawa
EJA110E-JMS5G-714DD
0-5 Bar
11EKE10AT001
SID-11-EKE-
with display
FLUID
Fuel gas
MDD-FCT-001
11EKE10CP501-QP01
Pressure indicator
Wika
MOD. 233.50
0-25Bar
11EKE10AT001
11EKE10CL001-QP01
Level transmitter
Vega
FX81ACAAFFAXALAM
0-820 mm
11EKE10AT001
SID-11-EKEMDD-FCT-001
SID-11-EKE-
Fuel gas
Fuel gas
MDD-FCT-001
11EKE10CL501-QP01
Reflex Level indicator
Klinger
T50, 2xV
0-433 mm
11EKE10AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE10CT501-QP01
Temperature indicator
Wika
S5301
0-100 C
11EKE10AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE10CT501-QT01
Thermowell
Wika
N/A
11EKE10AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE10CL002-QP01
Level transmitter
Vega
FX81ACAAFFAXALAM
0-820 mm
11EKE10AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE10CL502-QP01
Klinger
T50, 2xV
0-433 mm
11EKE10AT001
Fuel gas
CLIENT:
PROJECT:
Pag.:
Of:
2-ITEM: 11EKE20AT001
TAG
INSTRUMENT
MANUFACTURER
MODEL
RANGE
LOCATION
P&ID
11EKE20CP001-QP01
Differential pressure transmitter
Yokogawa
EJA110E-JMS5G-714DD
0-5 Bar
11EKE20AT001
SID-11-EKE-
with display
11EKE20CP501-QP01
Pressure indicator
FLUID
Fuel gas
MDD-FCT-001
Wika
MOD. 233.50
0-25Bar
11EKE20AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE20CL001-QP01
Level transmitter
Vega
FX81ACAAFFAXALAM
0-820 mm
11EKE20AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE20CL501-QP01
Klinger
T50, 2xV
0-433 mm
11EKE20AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE20CT501-QP01
Temperature indicator
Wika
S5301
0-100 C
11EKE20AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE20CT501-QT01
Thermowell
Wika
N/A
11EKE20AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE20CL002QP01
Level transmitter
Vega
FX81ACAAFFAXALAM
0-820 mm
11EKE20AT001
SID-11-EKE-
Fuel gas
MDD-FCT-001
11EKE20CL502-QP01
Klinger
T50, 2xV
0-433 mm
11EKE20AT001
Fuel gas
CLIENT:
PROJECT:
Pag.:
Of:
3-ITEM: 11EKR10BB001
TAG
INSTRUMENT
MANUFACTURER
MODEL
RANGE
LOCATION
P&ID
11EKR10CL001-QP01
Level transmitter
Vega
FX81ACAAGFAXALAM
0-1420 mm
11EKR10BB001
SID-11-EKE-
Drained
MDD-FCT-001
water
SID-11-EKE-
Drained
MDD-FCT-001
water
SID-11-EKE-
Drained
MDD-FCT-001
water
11EKR10CL501-QP01
11EKR10CP501-QP01

Pressure gauge
Klinger
Wika
T50, 3xIX
Mod 233.50
0-1028 mm
-1/0 Bar
11EKR10BB001
11EKR10BB001
FLUID
CLIENT:
PROJECT:

5.3.
Instrument data sheet
Customer ID: SID-11-EKE-YHP-FCT-001

Pag.:
81
Of:
152
CLIENT:
PROJECT:
Page:
Of:
36
INSTRUMENT DATASHEET-SKID 1
330632-19
INSTRUMENT DATASHEET-SKID 1
3
2
1
26/11/2013
16/10/2013
31/07/2013
UPDATED
GENERAL REVISION
FOR APPROVAL
ARC
D.A.P.
D.A.P.
F.G.H.
JSP
JSP
j.s.p.
JSP
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
CLIENT:
PROJECT:
Pag.:
Of:
36
Differential pressure transmitter & indicator
MANUFACTURER
YOKOGAWA
MODEL
EJA110E-JMS5G-714DD
TAGS:
11EKE10CP001-QP01
11EKE20CP001-QP01
&RQWHQWV!!,QGH[!!
(-$(
'LIIHUHQWLDO3UHVVXUH7UDQVPLWWHU
*HQHUDO
6SHFLFDWLRQV
*6&%(1
7KHKLJKSHUIRUPDQFHGLIIHUHQWLDOSUHVVXUHWUDQVPLWWHU
(-$(IHDWXUHVVLQJOHFU\VWDOVLOLFRQUHVRQDQW
VHQVRUDQGLVVXLWDEOHWRPHDVXUHOLTXLGJDVRU
VWHDPRZDVZHOODVOLTXLGOHYHOGHQVLW\DQG
SUHVVXUH(-$(RXWSXWVDWRP$'&VLJQDO
FRUUHVSRQGLQJWRWKHPHDVXUHGGLIIHUHQWLDOSUHVVXUH
,WVDFFXUDWHDQGVWDEOHVHQVRUFDQDOVRPHDVXUHWKH
VWDWLFSUHVVXUHZKLFKFDQEHVKRZQRQWKHLQWHJUDO
LQGLFDWRURUUHPRWHO\PRQLWRUHGYLD%5$,1RU+$57
FRPPXQLFDWLRQV2WKHUNH\IHDWXUHVLQFOXGHTXLFN
UHVSRQVHUHPRWHVHWXSXVLQJFRPPXQLFDWLRQV
DQGVHOIGLDJQRVWLFV)281'$7,21)LHOGEXVDQG
352),%863$SURWRFROW\SHVDUHDOVRDYDLODEOH$OO
(-$(VHULHVPRGHOVLQWKHLUVWDQGDUGFRQJXUDWLRQ
ZLWKWKHH[FHSWLRQRIWKH)LHOGEXVDQG352),%86
W\SHVDUHFHUWLHGDVFRPSO\LQJZLWK6,/IRUVDIHW\
UHTXLUHPHQW
67$1'$5'63(&,),&$7,216
5HIHUWR*6&7(1IRU)LHOGEXV
FRPPXQLFDWLRQW\SHDQG*6&7(1IRU
352),%863$FRPPXQLFDWLRQW\SHIRUWKHLWHPV
PDUNHGZLWK
63$1$1'5$1*(/,0,76
0HDVXUHPHQW
6SDQ5DQJH
6SDQ
)
5DQJH
/
WR
LQ+2
'
WR
PEDU
'
WR
WR
WR
WR
6SDQ
WR
WR
5DQJH
WR
WR
WR
WR

6SDQ
WR
WR
WR
5DQJH
WR

WR

WR

6SDQ
WR
+
5DQJH
6SDQ
9
5DQJH

N3D
WR WR
WR
WR WR

WR WR WR
03D
SVL
EDU
WR
WR
WR
03D

EDU
PP+2
'
WR
WR

WR
WR

WR

WR

WR
NJIFP
WR
NJIFP
WR
NJIFP
WR
NJIFP
)FDSVXOHLVDSSOLFDEOHIRUZHWWHGSDUWVPDWHULDO
FRGH6
/FDSVXOHLVDSSOLFDEOHIRUZHWWHGSDUWVPDWHULDO
FRGHRWKHUWKDQ6
3(5)250$1&(63(&,),&$7,216
=HUREDVHGFDOLEUDWHGVSDQOLQHDURXWSXWZHWWHG
SDUWVPDWHULDOFRGH6DQGVLOLFRQHRLOXQOHVV
RWKHUZLVHPHQWLRQHG
)RU)LHOGEXVDQG352),%863$FRPPXQLFDWLRQ
W\SHVXVHFDOLEUDWHGUDQJHLQVWHDGRIVSDQLQWKH
IROORZLQJVSHFLFDWLRQV
6SHFLFDWLRQ&RQIRUPDQFH
(-$(VHULHVHQVXUHVVSHFLFDWLRQFRQIRUPDQFHWRDW
OHDVW
5HIHUHQFH$FFXUDF\RI&DOLEUDWHG6SDQ
LQFOXGHVWHUPLQDOEDVHGOLQHDULW\K\VWHUHVLVDQG
UHSHDWDELOLW\
0HDVXUHPHQWVSDQ
)
5HIHUHQFH ;VSDQ RI6SDQ
DFFXUDF\ ;!VSDQ 85/VSDQRI6SDQ
;
N3DLQ+2
85/
N3DLQ+2
XSSHUUDQJHOLPLW
0HDVXUHPHQWVSDQ
0
;
N3DLQ+2
85/
N3DLQ+2
XSSHUUDQJHOLPLW
0HDVXUHPHQWVSDQ
+
;
N3DLQ+2
85/
N3DLQ+2
XSSHUUDQJHOLPLW
0HDVXUHPHQWVSDQ
9
;
03DSVL
85/
03DSVL
XSSHUUDQJHOLPLW
<RNRJDZD(OHFWULF&RUSRUDWLRQ
1DNDFKR0XVDVKLQRVKL7RN\R-DSDQ
7HO )D[
*6&%(1
&RS\ULJKW-XQH
WK(GLWLRQ$SU
&RQWHQWV!!,QGH[!!
>:KHQ+$&LVVSHFLHG@
0HDVXUHPHQWVSDQ
5HIHUHQFH ;VSDQ
DFFXUDF\ ;!VSDQ
;
85/
XSSHUUDQJHOLPLW
0
RI6SDQ
85/VSDQRI6SDQ
N3DLQ+2
N3DLQ+2
0HDVXUHPHQWVSDQ
+
;
N3DLQ+2
85/
N3DLQ+2
XSSHUUDQJHOLPLW
0HDVXUHPHQWVSDQ
5HIHUHQFH ;VSDQ
DFFXUDF\ ;!VSDQ
;
85/
XSSHUUDQJHOLPLW
9
RI6SDQ
85/VSDQRI6SDQ
N3DLQ+2
03DSVL
z7RWDO3UREDEOH(UURU0FDSVXOH
RI6SDQ#WR5DQJHGRZQ
7RWDOSUREDEOHHUURUNQRZQDVDPHDVXUHRIWKHWRWDO
SHUIRUPDQFHRIWKHWUDQVPLWWHUVXQGHUWKHFRQGLWLRQRI
[HGOLQHSUHVXUUH
7RWDO3UREDEOH(UURU (((
(5HIHUHQFH$FFXUDF\RI&DOLEUDWHG6SDQ
($PELHQW7HPSHUDWXUH(IIHFWVSHU&FKDQJH
(6WDWLF6SDQ(IIHFWVSHU03DFKDQJH
z7RWDO$FFXUDF\0FDSVXOH
RI6SDQ#5DQJHGRZQ
RI6SDQ#5DQJHGRZQ
7RWDODFFXUDF\LVDFRPSUHKHQVLYHPHDVXUHRI
WUDQVPLWWHUWRWDOSHUIRUPDQFHFRYHULQJDOOPDMRU
IDFWRUVLQDFWXDOLQVWDOODWLRQWKDWFDXVHHUURUVLQ
PHDVXUHPHQW
$VDVWDQGDUGPHDVXUH<2.2*$:$XVHVWKLVWR
HYDOXDWHWUDQVPLWWHUSHUIRUPDQFH
7RWDO$FFXUDF\ (((((
(5HIHUHQFH$FFXUDF\RI&DOLEUDWHG6SDQ
($PELHQW7HPSHUDWXUH(IIHFWVSHU&FKDQJH
(6WDWLF6SDQ(IIHFWVSHU03DFKDQJH
(6WDWLF=HUR(IIHFWVSHU03DFKDQJH
(2YHUSUHVVXUH(IIHFWVXSWRRYHUSUHVVXUH03D
1RWRQO\DGD\WRGD\FKDQJHVLQWHPSHUDWXUHFDQ
DIIHFWWKHPHDVXUHPHQWDQGOHDGWRXQQRWLFHGHUURUV
XFWXDLRQRIOLQHSUHVVXUHLQFRUUHFWRSHUDWLRQRI
WKUHHYHYDOYHPDQLIROGOHDGLQJWRRYHUSUHVVXUH
HYHQWVDQGRWKHUSKHQRPHQDFDQKDYHWKHVLPLODU
UHVXOW7RWDO$FFXUDF\IDFWRUVLQVXFKFKDQJHVDQG
HUURUVDQGSURYLGHVPXFKFRPSUHKHQVLYHDQG
SUDFWLFDOGHWHUPLQDWLRQRIKRZDWUDQVPLWWHUZLOO
SHUIRUPXQGHUDFWXDOSODQWRSHUDWLRQ
$OO5LJKWV5HVHUYHG&RS\ULJKW<RNRJDZD(OHFWULF&RUSRUDWLRQ
6TXDUH5RRW2XWSXW$FFXUDF\
7KHVTXDUHURRWDFFXUDF\LVDSHUFHQWRIRZVSDQ
2XWSXW
RU*UHDWHU
WR'URSRXWSRLQW
$FFXUDF\
6DPHDVUHIHUHQFHDFFXUDF\
5HIHUHQFHDFFXUDF\
6TXDUHURRWRXWSXW
$PELHQW7HPSHUDWXUH(IIHFWVSHU&)
&KDQJH
&DSVXOH
)
0
+
9
(IIHFW
6SDQ85/
6SDQ85/
6SDQ85/
6SDQ85/
6WDWLF3UHVVXUH(IIHFWVSHU03DSVL
&KDQJH
6SDQ(IIHFWV
)0+DQG9FDSVXOHV
RIVSDQ
(IIHFWRQ=HUR
&DSVXOH
)
0+9
(IIHFW
VSDQ85/
85/
2YHUSUHVVXUH(IIHFWV
2YHUSUHVVXUHFRQGLWLRQXSWRPD[LPXPZRUNLQJ
SUHVVXUH
0+DQG9FDSVXOHV
RI85/
6WDELOLW\$OOQRUPDORSHUDWLQJFRQGLWLRQLQFOXGLQJ
RYHUSUHVVXUHHIIHFWV
0+DQG9FDSVXOHV
RI85/SHU\HDUV
3RZHU6XSSO\(IIHFWV2XWSXWVLJQDOFRGH'DQG-
SHU9ROWIURPWR9'&
9LEUDWLRQ(IIHFWV
$PSOLHUKRXVLQJFRGHDQG
/HVVWKDQRI85/ZKHQWHVWHGSHUWKH
UHTXLUHPHQWVRI,(&HOGRUSLSHOLQHZLWK
KLJKYLEUDWLRQOHYHO+]PPSHDNWRSHDN
GLVSODFHPHQW+]J
$PSOLHUKRXVLQJFRGH
/HVVWKDQRI85/ZKHQWHVWHGSHUWKH
UHTXLUHPHQWVRI,(&HOGZLWKJHQHUDO
DSSOLFDWLRQRUSLSHOLQHZLWKORZYLEUDWLRQOHYHO
+]PPSHDNWRSHDNGLVSODFHPHQW+]
J
0RXQWLQJ3RVLWLRQ(IIHFWV
5RWDWLRQLQGLDSKUDJPSODQHKDVQRHIIHFW7LOWLQJ
XSWRGHJUHHZLOOFDXVH]HURVKLIWXSWRN3D
LQ+2ZKLFKFDQEHFRUUHFWHGE\WKH]HUR
DGMXVWPHQW
5HVSRQVH7LPH'LIIHUHQWLDOSUHVVXUH
PVIRU:HWWHG3DUWVPDWHULDOFRGH6H[FHSWIRU
0HDVXUHPHQWVSDQFRGH)PVIRU:HWWHG3DUWV
0DWHULDO&RGH+07$%DQG'RU0HDVXUHPHQW
VSDQFRGH)
:KHQDPSOLHUGDPSLQJLVVHWWR]HURDQGLQFOXGLQJ
GHDGWLPHRIPVQRPLQDO
*6&%(1
-XQH
&RQWHQWV!!,QGH[!!
6WDWLF3UHVVXUH6LJQDO5DQJHDQG$FFXUDF\
)RUPRQLWRULQJYLDFRPPXQLFDWLRQRURQ
LQGLFDWRU,QFOXGHVWHUPLQDOEDVHGOLQHDULW\
K\VWHUHVLVDQGUHSHDWDELOLW\
5DQJH
8SSHU5DQJH9DOXHDQG/RZHU5DQJH9DOXHRIWKH
VWDWLFSUHVVXUHFDQEHVHWLQWKHUDQJHEHWZHHQ
DQG0D[LPXP:RUNLQJ3UHVVXUH0:37KHXSSHU
UDQJHYDOXHPXVWEHJUHDWHUWKDQWKHORZHUUDQJH
YDOXH0LQLPXPVHWWLQJVSDQLV03DSVL
0HDVXULQJHLWKHUWKHSUHVVXUHRIKLJKSUHVVXUHVLGH
RUORZSUHVVXUHVLGHLVXVHUVHOHFWDEOH
$FFXUDF\
$EVROXWH3UHVVXUH
03DRUKLJKHURIVSDQ
/HVVWKDQ03D03DVSDQRIVSDQ
*DXJH3UHVVXUH5HIHUHQFH
*DXJHSUHVVXUHUHIHUHQFHLVK3DDWP
1RWH *DXJHSUHVVXUHYDULDEOHLVEDVHGRQWKHDERYH
[HGUHIHUHQFHDQGWKXVVXEMHFWWREHDIIHFWHGE\
WKHFKDQJHRIDWRPRVSKHULFSUHVVXUH
)81&7,21$/63(&,),&$7,216
2XWSXW
7ZRZLUHWRP$'&RXWSXWZLWKGLJLWDO
FRPPXQLFDWLRQVOLQHDURUVTXDUHURRWSURJUDPPDEOH
%5$,1RU+$57)6.SURWRFRODUHVXSHULPSRVHGRQ
WKHWRP$VLJQDO
2XWSXWUDQJHP$WRP$
2XWSXWOLPLWVFRQIRUPLQJWR1$0851(FDQEH
SUHVHWE\RSWLRQFRGH&RU&
)DLOXUH$ODUP2XWSXWVLJQDOFRGH'DQG-
$QDORJRXWSXWVWDWXVDW&38IDLOXUHDQGKDUGZDUH
HUURU
8SVFDOHP$'&RUPRUHVWDQGDUG
'RZQVFDOHP$'&RUOHVV
'DPSLQJ7LPH&RQVWDQWVWRUGHU
$PSOLHUGDPSLQJWLPHFRQVWDQWLVDGMXVWDEOHIURP
WRVE\VRIWZDUHDQGDGGHGWRUHVSRQVH
WLPH
1RWH )RU%5$,1SURWRFROW\SHZKHQDPSOLHUVRIWZDUH
GDPSLQJLVVHWWROHVVWKDQVFRPPXQLFDWLRQ
PD\RFFDVLRQDOO\EHXQDYDLOEOHGXULQJWKH
RSHUDWLRQHVSHFLDOO\ZKLOHRXWSXWFKDQJHV
G\QDPLFDOO\7KHGHIDXOWVHWWLQJRIGDPSLQJ
HQVXUHVVWDEOHFRPPXQLFDWLRQ
8SGDWH3HULRG
'LIIHUHQWLDOSUHVVXUHPV
6WDWLFSUHVVXUHPV
=HUR$GMXVWPHQW/LPLWV
=HURFDQEHIXOO\HOHYDWHGRUVXSSUHVVHGZLWKLQWKH
ORZHUDQGXSSHUUDQJHOLPLWVRIWKHFDSVXOH
([WHUQDO=HUR$GMXVWPHQW
([WHUQDO]HURLVFRQWLQXRXVO\DGMXVWDEOHZLWK
LQFUHPHQWDOUHVROXWLRQRIVSDQ5HUDQJH
FDQEHGRQHORFDOO\XVLQJWKHGLJLWDOLQGLFDWRUZLWK
UDQJHVHWWLQJVZLWFK
,QWHJUDO,QGLFDWRU/&'GLVSOD\RSWLRQDO
GLJLWQXPHULFDOGLVSOD\GLJLWXQLWGLVSOD\DQGEDU
JUDSK
7KHLQGLFDWRULVFRQJXUDEOHWRGLVSOD\RQHRUXSWR
IRXURIWKHIROORZLQJYDULDEOHVSHULRGLFDOO\
0HDVXUHGGLIIHUHQWLDOSUHVVXUHGLIIHUHQWLDOSUHVVXUH
LQVFDOHGGLIIHUHQWLDOSUHVVXUHPHDVXUHGVWDWLF
SUHVVXUH6HHDOVR)DFWRU\6HWWLQJ
%XUVW3UHVVXUH/LPLWV
03DSVLIRUZHWWHGSDUWVPDWHULDO6
H[FHSWIRU0HDVXUHPHQWVSDQ)
03DSVLIRUZHWWHGSDUWVPDWHULDORWKHU
WKDQ6RU0HDVXUHPHQWVSDQ)
6HOI'LDJQRVWLFV
&38IDLOXUHKDUGZDUHIDLOXUHFRQJXUDWLRQHUURU
DQGRYHUUDQJHHUURUIRUGLIIHUHQWLDOSUHVVXUHVWDWLF
SUHVVXUHDQGFDSVXOHWHPSHUDWXUH
8VHUFRQJXUDEOHSURFHVVKLJKORZDODUPIRU
GLIIHUHQWLDOSUHVVXUHDQGVWDWLFSUHVVXUHLVDOVR
DYDLODEOH
6LJQDO&KDUDFWHUL]HU2XWSXWVLJQDOFRGH'DQG-
8VHUFRQJXUDEOHVHJPHQWVLJQDOFKDUDFWHUL]HU
IRUWRP$RXWSXW
6,/&HUWLFDWLRQ
(-$(VHULHVWUDQVPLWWHUVH[FHSW)LHOGEXVDQG
352),%863$FRPPXQLFDWLRQW\SHVDUHFHUWLHGLQ
FRPSOLDQFHZLWKWKHIROORZLQJVWDQGDUGV
,(&3DUWWR3DUW
)XQFWLRQDO6DIHW\RI(OHFWULFDOHOHFWURQLF
SURJUDPPDEOHHOHFWURQLFUHODWHGV\VWHPV6,/
FDSDELOLW\IRUVLQJOHWUDQVPLWWHUXVH6,/FDSDELOLW\
IRUGXDOWUDQVPLWWHUXVH
1250$/23(5$7,1*&21',7,21
2SWLRQDOIHDWXUHVRUDSSURYDOFRGHVPD\
DIIHFWOLPLWV
$PELHQW7HPSHUDWXUH/LPLWV
WR&WR)
WR&WR)ZLWK/&'GLVSOD\
3URFHVV7HPSHUDWXUH/LPLWV
WR&WR)
$PELHQW+XPLGLW\/LPLWV
WR5+
:RUNLQJ3UHVVXUH/LPLWV6LOLFRQHRLO
0D[LPXP3UHVVXUH/LPLWV0:3
03DSVL
03DSVLIRURSWLRQFRGH+*
0LQLPXP3UHVVXUH/LPLW
6HHJUDSKEHORZ
$WPRVSKHULF
SUHVVXUH

:RUNLQJ
SUHVVXUH
N3DDEV
SVLDEV
$SSOLFDEOHUDQJH

3URFHVVWHPSHUDWXUH&)
)(DL
)LJXUH:RUNLQJ3UHVVXUHDQG3URFHVV7HPSHUDWXUH
*6&%(1
$SU
&RQWHQWV!!,QGH[!!
6XSSO\ /RDG5HTXLUHPHQWV
2XWSXWVLJQDOFRGH'DQG-2SWLRQDOIHDWXUHV
RUDSSURYDOFRGHVPD\DIIHFWHOHFWULFDO
UHTXLUHPHQWV
:LWK9'&VXSSO\XSWRDORDGFDQEH
XVHG6HHJUDSKEHORZ
6DIHW\5HTXLUHPHQW6WDQGDUGV
(1
$OWLWXGHRILQVWDOODWLRQVLWH0D[PDERYH
VHDOHYHO
,QVWDOODWLRQFDWHJRU\,
3ROOXWLRQGHJUHH
,QGRRU2XWGRRUXVH
3+<6,&$/63(&,),&$7,216

([WHUQDO
ORDG
UHVLVWDQFH
(
5

'LJLWDO
&RPPXQLFDWLRQ
UDQJH
%5$,1DQG+$57

5

3RZHUVXSSO\YROWDJH(9'&

)(DL
)LJXUH 5HODWLRQVKLS%HWZHHQ3RZHU6XSSO\
9ROWDJHDQG([WHUQDO/RDG5HVLVWDQFH
6XSSO\9ROWDJH
WR9'&IRUJHQHUDOXVHDQGDPHSURRIW\SH
WR9'&IRUOLJKWQLQJSURWHFWRU
RSWLRQFRGH$
WR9'&IRULQWULQVLFDOO\VDIHW\SHQRU
QRQLQFHQGLYH
0LQLPXPYROWDJHOLPLWHGDW9'&IRUGLJLWDO
FRPPXQLFDWLRQV%5$,1DQG+$57
/RDG2XWSXWVLJQDOFRGH'DQG-
WRIRURSHUDWLRQ
WRIRUGLJLWDOFRPPXQLFDWLRQ
&RPPXQLFDWLRQ5HTXLUHPHQWV
$SSURYDOFRGHVPD\DIIHFWHOHFWULFDOUHTXLUHPHQWV
%5$,1
&RPPXQLFDWLRQ'LVWDQFH
8SWRNPPLOHVZKHQXVLQJ&(9
SRO\HWK\OHQHLQVXODWHG39&VKHDWKHGFDEOHV
&RPPXQLFDWLRQGLVWDQFHYDULHVGHSHQGLQJRQW\SHRI
FDEOHXVHG
/RDG&DSDFLWDQFH
)RUOHVV
/RDG,QGXFWDQFH
P+RUOHVV
,QSXW,PSHGDQFHRIFRPPXQLFDWLQJGHYLFH
NRUPRUHDWN+]
(0&&RQIRUPLW\6WDQGDUGV

(1&ODVV$7DEOH)RUXVHLQLQGXVWULDO
ORFDWLRQV
(1
(1IRU352),%86RQO\
(XURSHDQ3UHVVXUH(TXLSPHQW'LUHFWLYH(&
6RXQG(QJLQHHULQJ3UDFWLFHIRUDOOFDSVXOHV
:LWKRSWLRQFRGH3(DQG+*IRU0+DQG9
FDSVXOHVDQGZHWWHGSDUWVPDWHULDOFRGH6
&DWHJRU\,,,0RGXOH+7\SHRI(TXLSPHQW3UHVVXUH
$FFHVVRU\9HVVHO7\SHRI)OXLG/LTXLGDQG*DV
*URXSRI)OXLGDQG
:HWWHG3DUWV0DWHULDOV
'LDSKUDJP&RYHU)ODQJH3URFHVV&RQQHFWRU
&DSVXOH*DVNHWDQG9HQW'UDLQ3OXJ
5HIHUWR02'(/$1'68)),;&2'(6
3URFHVV&RQQHFWRU*DVNHW
37)(7HRQ
)OXRULQDWHGUXEEHUIRURSWLRQFRGH1DQG1
1RQZHWWHG3DUWV0DWHULDOV
%ROWLQJ
%FDUERQVWHHO/667RU667
+RXVLQJ
/RZFRSSHUFDVWDOXPLQXPDOOR\ZLWKSRO\XUHWKDQH
GHHSVHDPRVVJUHHQSDLQW0XQVHOO*<RU
LWVHTXLYDOHQWRU$670&)06WDLQOHVV6WHHO
'HJUHHVRI3URWHFWLRQ
,3,31(0$7<3(;
&RYHU2ULQJV
%XQD1XRURUXEEHURSWLRQDO
1DPHSODWHDQGWDJ
667
)LOO)OXLG
6LOLFRQHXRULQDWHGRLORSWLRQDO
:HLJKW
>,QVWDOODWLRQFRGHDQG@
NJOEIRUPHDVXUHPHQWVSDQFRGH0+
DQG9ZHWWHGSDUWVPDWHULDOFRGH6ZLWKRXWLQWHJUDO
LQGLFDWRUPRXQWLQJEUDFNHWDQGSURFHVVFRQQHFWRU
NJOEIRUPHDVXUHPHQWVSDQFRGH)ZLWKRXW
LQWHJUDOLQGLFDWRUPRXQWLQJEUDFNHWDQGSURFHVV
FRQQHFWRU
$GGNJOEIRU$PSOLHUKRXVLQJFRGH
&RQQHFWLRQV
5HIHUWR02'(/$1'68)),;&2'(6
3URFHVVFRQQHFWLRQRIFRYHUDQJH,(&
5HODWHG,QVWUXPHQWV!
3RZHU'LVWULEXWRU5HIHUWR*6%7(RU
*6%7(
%5$,17(50,1$/5HIHUWR*6&$(
5HIHUHQFH!
'3KDUS(-$)LHOG0DWH7UDGHPDUNVRI<RNRJDZD
(OHFWULF&RUSRUDWLRQ
7HRQ7UDGHPDUNRI(,'X3RQWGH1HPRXUV
&R
+DVWHOOR\7UDGHPDUNRI+D\QHV,QWHUQDWLRQDO,QF
+$577UDGHPDUNRIWKH+$57&RPPXQLFDWLRQ
)RXQGDWLRQ
)281'$7,21)LHOGEXV7UDGPDUNRI)LHOGEXV
)RXQGDWLRQ
352),%865HJLVWHUHGWUDGHPDUNRI3UREXV
1XW]HURUJDQLVDWLRQHY.DUOVUXKH*HUPDQ\
2WKHUFRPSDQ\QDPHVDQGSURGXFWQDPHVXVHGLQ
WKLVPDWHULDODUHUHJLVWHUHGWUDGHPDUNVRUWUDGHPDUNV
RIWKHLUUHVSHFWLYHRZQHUV
*6&%(1
$SU
&RQWHQWV!!,QGH[!!
02'(/$1'68)),;&2'(6
0RGHO
6XI[&RGHV
(-$(

'LIIHUHQWLDOSUHVVXUHWUDQVPLWWHU
2XWSXWVLJQDO
'
-
)
WRP$'&ZLWKGLJLWDOFRPPXQLFDWLRQ%5$,1SURWRFRO
WRP$'&ZLWKGLJLWDOFRPPXQLFDWLRQ+$57+$57SURWRFRO
'LJLWDOFRPPXQLFDWLRQ)281'$7,21)LHOGEXVSURWRFROUHIHUWR
*6&7(1
'LJLWDOFRPPXQLFDWLRQ352),%863$SURWRFROUHIHUWR
*6&7(1
WRN3DWRLQ+2)RU:HWWHGSDUWVPDWHULDOFRGH6
WRN3DWRLQ+2
)RU:HWWHGSDUWVPDWHULDOFRGH0+7$'DQG%
WRN3DWRLQ+2
WRN3DWRLQ+2
WR03DWRSVL
5HIHUWR:HWWHG3DUWV0DWHULDO7DEOH
*
0HDVXUHPHQW
VSDQFDSVXOH
:HWWHGSDUWV
PDWHULDO
3URFHVVFRQQHFWLRQV
)
/
0
+
9

%ROWVDQGQXWVPDWHULD
-
*
&
,QVWDOODWLRQ

%
8
$PSOLHUKRXVLQJ

(OHFWULFDOFRQQHFWLRQ

$
&
'
,QWHJUDOLQGLFDWRU
'
(
1
0RXQWLQJEUDFNHW
%
'
-
.
0
1
2SWLRQDO&RGHV
'HVFULSWLRQ
ZLWKRXWSURFHVVFRQQHFWRU5FIHPDOHRQWKHFRYHUDQJHV
ZLWK5FIHPDOHSURFHVVFRQQHFWRU
ZLWK5FIHPDOHSURFHVVFRQQHFWRU
ZLWK137IHPDOHSURFHVVFRQQHFWRU
ZLWK137IHPDOHSURFHVVFRQQHFWRU
ZLWKRXWSURFHVVFRQQHFWRU137IHPDOHRQWKHFRYHUDQJHV
%FDUERQVWHHO
/667
667
9HUWLFDOSLSLQJOHIWVLGHKLJKSUHVVXUHDQGSURFHVVFRQQHFWLRQGRZQVLGH
+RUL]RQWDOSLSLQJDQGULJKWVLGHKLJKSUHVVXUH
+RUL]RQWDOSLSLQJDQGOHIWVLGHKLJKSUHVVXUH
%RWWRP3URFHVV&RQQHFWLRQOHIWVLGHKLJKSUHVVXUH
8QLYHUVDODQJH
&DVWDOXPLQXPDOOR\
&DVWDOXPLQXPDOOR\ZLWKFRUURVLRQUHVLVWDQFHSURSHUWLHV
$670&)0VWDLQOHVVVWHHO
*IHPDOHRQHHOHFWULFDOFRQQHFWLRQZLWKRXWEOLQGSOXJV
137IHPDOHWZRHOHFWULFDOFRQQHFWLRQVZLWKRXWEOLQGSOXJV
0IHPDOHWZRHOHFWULFDOFRQQHFWLRQVZLWKRXWEOLQGSOXJV
*IHPDOHWZRHOHFWULFDOFRQQHFWLRQVDQGDEOLQGSOXJ
137IHPDOHWZRHOHFWULFDOFRQQHFWLRQVDQGDEOLQGSOXJ
0IHPDOHWZRHOHFWULFDOFRQQHFWLRQVDQGDEOLQGSOXJ
*IHPDOHWZRHOHFWULFDOFRQQHFWLRQVDQGD686EOLQGSOXJ
137IHPDOHWZRHOHFWULFDOFRQQHFWLRQVDQGD686EOLQGSOXJ
0IHPDOHWZRHOHFWULFDOFRQQHFWLRQVDQGD686EOLQGSOXJ
'LJLWDOLQGLFDWRU
'LJLWDOLQGLFDWRUZLWKWKHUDQJHVHWWLQJVZLWFK
1RQH
667LQFKSLSHPRXQWLQJDWW\SHIRUKRUL]RQWDOSLSLQJ
667LQFKSLSHPRXQWLQJ/W\SHIRUYHUWLFDOSLSLQJ
667LQFKSLSHPRXQWLQJDWW\SHIRUKRUL]RQWDOSLSLQJ
667LQFKSLSHPRXQWLQJ/W\SHIRUYHUWLFDOSLSLQJ
667LQFKSLSHPRXQWLQJIRUERWWRPSURFHVVFRQQHFWLRQW\SH
1RQH
2SWLRQDOVSHFLFDWLRQ
7KHPDUNVLQGLFDWHWKHPRVWW\SLFDOVHOHFWLRQIRUHDFKVSHFLFDWLRQ
+$57RU+$57LVVHOHFWDEOH6SHFLI\XSRQRUGHULQJ
8VHUVPXVWFRQVLGHUWKHFKDUDFWHULVWLFVRIVHOHFWHGZHWWHGSDUWVPDWHULDODQGWKHLQXHQFHRISURFHVVXLGV7KHXVHRI
LQDSSURSULDWHPDWHULDOVFDQUHVXOWLQWKHOHDNDJHRIFRUURVLYHSURFHVVXLGVDQGFDXVHLQMXU\WRSHUVRQQHODQGRUGDPDJH
WRSODQWIDFLOLWLHV,WLVDOVRSRVVLEOHWKDWWKHGLDSKUDJPLWVHOIFDQEHGDPDJHGDQGWKDWPDWHULDOIURPWKHEURNHQGLDSKUDJP
DQGWKHOOXLGFDQFRQWDPLQDWHWKHXVHUVSURFHVVXLGV

%HYHU\FDUHIXOZLWKKLJKO\FRUURVLYHSURFHVVXLGVVXFKDVK\GURFKORULFDFLGVXOIXULFDFLGK\GURJHQVXOGHVRGLXP
K\SRFKORULWHDQGKLJKWHPSHUDWXUHVWHDP&>)@RUDERYH&RQWDFW<RNRJDZDIRUGHWDLOHGLQIRUPDWLRQRIWKH
ZHWWHGSDUWVPDWHULDO
2QO\DSSOLFDEOHIRU:HWWHGSDUWVPDWHULDOFRGH6
1RWDSSOLFDEOHIRUPHDVXUHPHQWVSDQFRGH)
1RWDSSOLFDEOHIRUHOHFWULFDOFRQQHFWLRQFRGHDQG$&RQWHQWUDWHRIFRSSHULQWKHPDWHULDOLVRUOHVVDQG
FRQWHQWUDWHRILURQLVRUOHVV
1RWDSSOLFDEOHIRUHOHFWULFDOFRQQHFWLRQFRGHDQG
0DWHULDORIDEOLQGSOXJLVDOXPLQXPDOOR\RU667
1RWDSSOLFDEOHIRURXWSXWVLJQDOFRGH*
1RWDSSOLFDEOHIRURXWSXWVLJQDOFRGH)
*6&%(1
$SU
&RQWHQWV!!,QGH[!!
7DEOH:HWWHG3DUWV0DWHULDOV
:HWWHGSDUWV
PDWHULDOFRGH
&RYHUDQJHDQGSURFHVV
FRQQHFWRU
6
$670&)0
+
$670&)0
0
7
$
'
%
$670&)0
$670&)0
+DVWHOOR\&HTXLYDOHQW
+DVWHOOR\&HTXLYDOHQW
0RQHOHTXLYDOHQW
&DSVXOH
+DVWHOOR\& 'LDSKUDJP
)/667/6672WKHUV
+DVWHOOR\&
0RQHO
7DQWDOXP
+DVWHOOR\&
7DQWDOXP
0RQHO
&DSVXOHJDVNHW
'UDLQ9HQWSOXJ
7HRQFRDWHG/667
667
37)(7HRQ
37)(7HRQ
37)(7HRQ
37)(7HRQ
37)(7HRQ
37)(7HRQ
667
667
667
+DVWHOOR\&
+DVWHOOR\&
0RQHO
&DVWYHUVLRQRI667(TXLYDOHQWWR6&6$
+DVWHOOR\&RU$6701
,QGLFDWHGPDWHULDOLVHTXLYDOHQWWR$670&:0:
,QGLFDWHGPDWHULDOLVHTXLYDOHQWWR$6700
7KHPDUNVLQGLFDWHWKHFRQVWUXFWLRQPDWHULDOVFRQIRUPWR1$&(PDWHULDOUHFRPPHQGDWLRQVSHU05,62
3OHDVHUHIHUWRWKHODWHVWVWDQGDUGVIRUGHWDLOV6HOHFWHGPDWHULDOVDOVRFRQIRUPWR1$&(05
237,21$/63(&,),&$7,216)RU([SORVLRQ3URWHFWHGW\SH
,WHP
)DFWRU\0XWXDO
)0
$7(;
'HVFULSWLRQ
)0([SORVLRQSURRI$SSURYDO
$SSOLFDEOH6WDQGDUG)0)0)0$16,1(0$
([SORVLRQSURRIIRU&ODVV,'LYLVLRQ*URXSV%&DQG''XVWLJQLWLRQSURRIIRU&ODVV,,,,,'LYLVLRQ
*URXSV()DQG*LQ+D]DUGRXVORFDWLRQVLQGRRUVDQGRXWGRRUV1(0$7<3(;
)$&725<6($/('&21'8,76($/1275(48,5('
7HPSHUDWXUHFODVV7$PE7HPSWR&WR)
)0,QWULQVLFDOO\VDIH$SSURYDO
$SSOLFDEOH6WDQGDUG)0)0)0)0
,QWULQVLFDOO\6DIHIRU&ODVV,'LYLVLRQ*URXSV$%& '&ODVV,,'LYLVLRQ
*URXSV() *DQG&ODVV,,,'LYLVLRQ&ODVV,=RQHLQ+D]DUGRXV/RFDWLRQV$([LD,,&
1RQLQFHQGLYHIRU&ODVV,'LYLVLRQ*URXSV$%& '&ODVV,,'LYLVLRQ
*URXSV) *&ODVV,=RQH*URXS,,&LQ+D]DUGRXV/RFDWLRQV
(QFORVXUH1(0$7<3(;7HPS&ODVV7$PE7HPSWR&WR)
,QWULQVLFDOO\6DIH$SSDUDWXV3DUDPHWHUV
>*URXSV$%&'()DQG*@9PD[ 9,PD[ P$3PD[ :&L Q)/L +
>*URXSV&'()DQG*@9PD[ 9,PD[ P$3PD[ :&L Q)/L +
&RPELQHG))DQG)6
$7(;)ODPHSURRI$SSURYDO
$SSOLFDEOH6WDQGDUG(1(1(1
&HUWLFDWH.(0$$7(;;
,,*'([G,,&77*E([WE,,,&7&'E,3;
'HJUHHRISURWHFWLRQ,3,3
$PE7HPS7DPEIRUJDVSURRI
7WR&WR)7WR&WR)7WR&WR)
0D[SURFHVV7HPSIRUJDVSURRI7S7&)7&)7&)
0D[VXUIDFH7HPSIRUGXVWSURRI7&7DPEWR&7S&
$7(;,QWULQVLFDOO\VDIH$SSURYDO
$SSOLFDEOH6WDQGDUG(1(1(1(1
(1
&HUWLFDWH'(.5$$7(;;
,,*'([LD,,&7*D([LD,,,&7&7&7&'E
'HJUHHRISURWHFWLRQ,3,3
$PE7HPS7DPEIRU(3/*DWR&WR)
0D[LPXP3URFHVV7HPS7SIRU(3/*D&
(OHFWULFDOGDWD8L 9,L P$3L :&L Q)/L +
$PE7HPSIRU(3/'EWR&
0D[VXUIDFH7HPSIRU(3/'E7&7S&7&7S&7&7S&
&RPELQHG.).6DQG$7(;,QWULQVLFDOO\VDIH([LF
>$7(;,QWULQVLFDOO\VDIH([LF@
$SSOLFDEOH6WDQGDUG(1(1(1
,,*([LF,,&7*F$PE7HPSWR&WR)
8L 9&L Q)/L +
*6&%(1
&RGH
))
)6
)8
.)
.6
.8
$SU
&RQWHQWV!!,QGH[!!
,WHP
&DQDGLDQ
6WDQGDUGV
$VVRFLDWLRQ
&6$
,(&([

'HVFULSWLRQ
&6$([SORVLRQSURRI$SSURYDO
&HUWLFDWH
$SSOLFDEOH6WDQGDUG&1R&1R&1R&1R&1R
&1R&1R&1R&1R
([SORVLRQSURRIIRU&ODVV,*URXSV%&DQG'
'XVWLJQLWLRQSURRIIRU&ODVV,,,,,*URXSV()DQG*
:KHQLQVWDOOHGLQ'LYLVLRQ6($/1275(48,5('(QFORVXUH1(0$7<3(;
7HPS&RGH77
([G,,&77(QFORVXUH,3,3
0D[3URFHVV7HPS7&)7&)7&)
$PE7HPSWR&WR)IRU7WR&WR)IRU7
WR&WR)IRU7
3URFHVV6HDOLQJ&HUWLFDWLRQ
'XDO6HDO&HUWLHGE\&6$WRWKHUHTXLUHPHQWRI$16,,6$
1RDGGLWLRQDOVHDOLQJUHTXLUHG
3ULPDU\VHDOIDLOXUHDQQXQFLDWLRQDWWKH]HURDGMXVWPHQWVFUHZ
&6$,QWULQVLFDOO\VDIH$SSURYDO
&HUWLFDWH
>)RU&6$&@
$SSOLFDEOH6WDQGDUG&1R&1R&1R&1R&1R
&1R&1R&1R
,QWULQVLFDOO\6DIHIRU&ODVV,'LYLVLRQ*URXSV$%& '&ODVV,,'LYLVLRQ*URXSV() *
&ODVV,,,'LYLVLRQ1RQLQFHQGLYHIRU&ODVV,'LYLVLRQ*URXSV$%& '&ODVV,,'LYLVLRQ
*URXSV) *&ODVV,,,'LYLVLRQ
(QFORVXUH1(0$7<3(;7HPS&RGH7$PE7HPSWR&WR)
(OHFWULFDO3DUDPHWHUV>,QWULQVLFDOO\6DIH@9PD[ 9,PD[ P$3PD[ :&L Q)/L +
>1RQLQFHQGLYH@9PD[ 9&L Q)/L +
>)RU&6$(@
$SSOLFDEOH6WDQGDUG&$1&6$(&$1&6$(,(&
([LD,,&7([Q/,,&7(QFORVXUH,3,3
$PE7HPSWR&WR) 0D[3URFHVV7HPS&)
(OHFWULFDO3DUDPHWHUV>([LD@8L 9,L P$3L :&L Q)/L +

>([Q/@8L 9&L Q)/L +
3URFHVV6HDOLQJ&HUWLFDWLRQ
'XDO6HDO&HUWLHGE\&6$WRWKHUHTXLUHPHQWRI$16,,6$
1RDGGLWLRQDOVHDOLQJUHTXLUHG
3ULPDU\VHDOIDLOXUHDQQXQFLDWLRQDWWKH]HURDGMXVWPHQWVFUHZ
&RPELQHG&)DQG&6
,(&([)ODPHSURRI$SSURYDO
$SSOLFDEOH6WDQGDUG,(&,(&
&HUWLFDWH,(&([&6$
)ODPHSURRIIRU=RQH([G,,&77(QFORVXUH,3,3
0D[3URFHVV7HPS7&)7&)7&)
$PE7HPSWR&WR)IRU7WR&WR)IRU7
WR&WR)IRU7
&RGH
&)
&6
&8
6)
$SSOLFDEOHIRU(OHFWULFDOFRQQHFWLRQFRGH&DQG'
/RZHUOLPLWRIDPELHQWWHPSHUDWXUHLV&)ZKHQRSWLRQFRGH+(LVVSHFLHG
1RWDSSOLFDEOHIRURSWLRQFRGH+*
*6&%(1
$SU
&RQWHQWV!!,QGH[!!
237,21$/63(&,),&$7,216
,WHP
+LJKDFFXUDF\W\SH
+LJKSUHVVXUHSURRIVWUXFWXUH
3DLQWLQJ
&RORUFKDQJH
'HVFULSWLRQ
+LJKDFFXUDF\
0D[LPXPZRUNLQJSUHVVXUHIRUGLIIHUHQWLDOSUHVVXUHPHDVXUHPHQW03D
$PSOLHUFRYHURQO\
$PSOLHUFRYHUDQGWHUPLQDOFRYHU0XQVHOO5
&RDWLQJFKDQJH $QWLFRUURVLRQFRDWLQJ
667H[WHULRUSDUWV
667]HURDGMXVWPHQWVFUHZDQGVHWVFUHZV
)OXRURUXEEHU2ULQJ
$OO2ULQJVRIDPSOLHUKRXVLQJ/RZHUOLPLWRIDPELHQWWHPSHUDWXUH&)
/LJKWQLQJSURWHFWRU
7UDQVPLWWHUSRZHUVXSSO\YROWDJHWR9'&WR9'&IRULQWULQVLFDOO\VDIHW\SH
$OORZDEOHFXUUHQW0D[$V5HSHDWLQJ$VWLPHV
$SSOLFDEOH6WDQGDUGV,(&,(&
'HJUHDVHFOHDQVLQJWUHDWPHQW
2LOSURKLELWHGXVH
'HJUHDVHFOHDQVLQJWUHDWPHQWDQGXRULQDWHGRLOOOHGFDSVXOH
2SHUDWLQJWHPSHUDWXUHWR&WR)
'HJUHDVHFOHDQVLQJDQGGHK\GUDWLQJWUHDWPHQW
2LOSURKLELWHGXVHZLWK
GHK\GUDWLQJWUHDWPHQW
'HJUHDVHFOHDQVLQJDQGGHK\GUDWLQJWUHDWPHQWZLWKXRULQDWHGRLOOOHGFDSVXOH
&DSVXOHOOXLG
)OXRULQDWHGRLOOOHGLQFDSVXOH
3FDOLEUDWLRQSVLXQLW
&DOLEUDWLRQXQLWV
EDUFDOLEUDWLRQEDUXQLW
6HH7DEOHIRU6SDQDQG5DQJH/LPLWV
0FDOLEUDWLRQNJIFPXQLW
/RQJYHQW
7RWDOOHQJWKPPVWDQGDUGPP7RWDOOHQJWKZKHQFRPELQLQJZLWKRSWLRQFRGH.
..DQG.PP0DWHULDO667
*ROGSODWHGFDSVXOHJDVNHW *ROGSODWHG/667FDSVXOHJDVNHW:LWKRXWGUDLQDQGYHQWSOXJV
6XUIDFHRILVRODWLQJGLDSKUDJPVDUHJROGSODWHGHIIHFWLYHIRUK\GURJHQSHUPHDWLRQ
*ROGSODWHGGLDSKUDJP
2YHUSUHVVXUHHIIHFWVIRU0+DQG9FDSVXOHVRI85/
)DLOXUHDODUPGRZQVFDOH2XWSXWVWDWXVDW&38IDLOXUHDQGKDUGZDUHHUURULVP$'&
2XWSXWOLPLWVDQGIDLOXUH
RUOHVV
RSHUDWLRQ
)DLOXUHDODUPGRZQVFDOH2XWSXWVWDWXVDW&38
1$0851(&RPSOLDQW
IDLOXUHDQGKDUGZDUHHUURULVP$'&RUOHVV
2XWSXWVLJQDOOLPLWV
)DLOXUHDODUPXSVFDOH2XWSXWVWDWXVDW&38
P$WRP$
IDLOXUHDQGKDUGZDUHHUURULVP$RUPRUH
%RG\RSWLRQ
7HUPLQDO
6LGH
/
+
)(DL
0DWHULDOFHUWLFDWH
3UHVVXUHWHVW
/HDNWHVWFHUWLFDWH
$
.
.
.
.
.
'
'
'
8
*6
$
&
&
&
5LJKWVLGHKLJKSUHVVXUHZLWKRXWGUDLQDQGYHQWSOXJV
1
1DQG3URFHVVFRQQHFWLRQEDVHGRQ,(&ZLWKIHPDOHWKUHDGRQERWKVLGHVRIFRYHU
DQJHZLWKEOLQGNLGQH\DQJHVRQEDFN
1
1DQG0DWHULDOFHUWLFDWHIRUFRYHUDQJHGLDSKUDJPFDSVXOHERG\DQGEOLQGNLGQH\DQJH
1
:LUHGWDJSODWH
667WDJSODWHZLUHGRQWRWUDQVPLWWHU
'DWDFRQJXUDWLRQDWIDFWRU\
'DWDFRQJXUDWLRQIRU+$57FRPPXQLFDWLRQW\SH
(XURSHDQ3UHVVXUH
(TXLSPHQW'LUHFWLYH
&RGH
+$&
+*
3
35
;
+&
+(
1
6RIWZDUHGDPSLQJ'HVFULSWRU
0HVVDJH
6RIWZDUHGDPSLQJ
'DWDFRQJXUDWLRQIRU%5$,1FRPPXQLFDWLRQW\SH
3('(&
&DWHJRU\,,,0RGXOH+7\SHRI(TXLSPHQW3UHVVXUH$FFHVVRU\9HVVHO
7\SHRI)OXLG/LTXLGDQG*DV*URXSRI)OXLGDQG
/RZHUOLPLWRIDPELHQWDQGSURFHVVWHPSHUDWXUH&
&RYHUDQJH
&RYHUDQJH3URFHVVFRQQHFWRU
7HVW3UHVVXUH03DSVL
1LWURJHQ1*DV
5HWHQWLRQWLPHRQHPLQXWH
7HVW3UHVVXUH03DSVLIRURSWLRQFRGH+*
*6&%(1
&$
&%
3(
0
0
7
7
$SU
&RQWHQWV!!,QGH[!!

$SSOLFDEOHIRUFDSVXOHFRGH0+DQG9ZKHQFRPELQHGZLWKZHWWHGSDUWVPDWHULDOFRGH6
1RWDSSOLFDEOHIRUDPSOLHUKRXVLQJFRGHDQG
1RWDSSOLFDEOHZLWKFRORUFKDQJHRSWLRQ
RU/6677KHVSHFLFDWLRQLVLQFOXGHGLQDPSOLHUKRXVLQJFRGH
$SSOLFDEOHIRU:HWWHGSDUWVPDWHULDOFRGH60+DQG7
7KHXQLWRI0:30D[ZRUNLQJSUHVVXUHRQWKHQDPHSODWHRIDKRXVLQJLVWKHVDPHXQLWDVVSHFLHGE\RSWLRQFRGHV'
'DQG'
$SSOLFDEOHIRUYHUWLFDOLPSXOVHSLSLQJW\SH,QVWDOODWLRQFRGHDQG:HWWHGSDUWVPDWHULDOFRGH6+0DQG7
$SSOLFDEOHIRUZHWWHGSDUWVPDWHULDOFRGH6SURFHVVFRQQHFWLRQFRGHDQGDQGLQVWDOODWLRQFRGHDQG
1RWDSSOLFDEOHIRURSWLRQFRGH811DQG01R37)(LVXVHGIRUZHWWHGSDUWV
$SSOLFDEOHIRUZHWWHGSDUWVPDWHULDOFRGH6
$SSOLFDEOHIRURXWSXWVLJQDOFRGHV'DQG-7KHKDUGZDUHHUURULQGLFDWHVIDXOW\DPSOLHURUFDSVXOH
$SSOLFDEOHIRUZHWWHGSDUWVPDWHULDOFRGH60+DQG7SURFHVVFRQQHFWLRQFRGHVDQGLQVWDOODWLRQFRGHDQG
PRXQWLQJEUDFNHWFRGH13URFHVVFRQQHFWLRQIDFHVRQWKHRWKHUVLGHRI]HURDGMXVWPHQWVFUHZ
$OVRVHH2UGHULQJ,QIRUPDWLRQ
0DWHULDOWUDFHDELOLW\FHUWLFDWLRQSHU(1%
$SSOLFDEOHIRUSURFHVVFRQQHFWLRQVFRGHVDQG
$SSOLFDEOHIRUSURFHVVFRQQHFWLRQVFRGHVDQG
7KHXQLWRQWKHFHUWLFDWHLVDOZD\V3DXQLWUHJDUGOHVVRIVHOHFWLRQRIRSWLRQFRGH''RU'
3XUHQLWURJHQJDVLVXVHGIRURLOSURKLELWHGXVHRSWLRQFRGHV...DQG.
$SSOLFDEOHIRU0HDVXUHPHQWVSDQFRGH0+DQG9DQGZHWWHGSDUWVPDWHULDOFRGH67KH85/RIVWDWLFSUHVVXUHUDQJHLV
DOVRH[WHQGHGWR03D
$SSOLFDEOHIRUPHDVXUHPHQWVSDQFRGH0+DQG9DQGZHWWHGSDUWVPDWHULDOFRGH6,IFRPSOLDQFHZLWKFDWHJRU\,,,LV
QHHGHGVSHFLI\WKLVRSWLRQFRGHZLWK+*
*6&%(1
$SU

&RQWHQWV!!,QGH[!!
',0(16,216
8QLWPPDSSUR[LQFK
9HUWLFDO,PSXOVH3LSLQJ7\SH,167$//$7,21&2'(
:HWWHG3DUWV0DWHULDOFRGH6H[FHSWIRU0HDVXUHPHQW6SDQFRGH)

,QWHJUDOLQGLFDWRU
RSWLRQDO

3URFHVVFRQQHFWRU
RSWLRQDO
+LJK
SUHVVXUH
VLGH
=HURDGMXVWPHQW
6KURXGLQJEROW
IRUIODPHSURRIW\SH
LQFKSLSH
2'PP
9HQW'UDLQ
SOXJV
&RQGXLWFRQQHFWLRQ
3URFHVVFRQQHFWLRQ

([WHUQDOLQGLFDWRU
&RQGXLWFRQQHFWLRQ
RSWLRQDO

0RXQWLQJEUDFNHW
/W\SHRSWLRQDO

IRUFRGHDQG

/RZ
SUHVVXUH
VLGH
*URXQGWHUPLQDO
)(DL
+RUL]RQWDO,PSXOVH3LSLQJ7\SH,167$//$7,21&2'(
)RU&2'(UHIHUWRWKHQRWHVEHORZ
:HWWHG3DUWV0DWHULDOFRGH6H[FHSWIRU0HDVXUHPHQW6SDQFRGH)
,QWHJUDOLQGLFDWRU
RSWLRQDO
6KURXGLQJEROW
IRUIODPHSURRIW\SH

*URXQGWHUPLQDO

=HUR
DGMXVWPHQW

&RQGXLW
FRQQHFWLRQ

9HQWSOXJ
9HQWSOXJ

IRUFRGHDQG

([WHUQDOLQGLFDWRU
&RQGXLWFRQQHFWLRQ
RSWLRQDO

0RXQWLQJEUDFNHW
)ODWW\SHRSWLRQDO
3URFHVV
'UDLQSOXJ
FRQQHFWLRQ
+LJK
3URFHVV
FRQQHFWRU
RSWLRQDO
'UDLQSOXJ

SUHVVXUH
VLGH
/RZ
SUHVVXUH
VLGH
LQFKSLSH
2'PP

)DL

:KHQLQVWDOODWLRQFRGHLVVHOHFWHGKLJKDQGORZSUHVVXUHVLGHRQDERYHJXUHDUHUHYHUVHG
LH+LJKSUHVVXUHVLGHLVRQWKHULJKWVLGH
:KHQRSWLRQFRGH...RU.LVVHOHFWHGDGGPPLQFKWRWKHYDOXHLQWKHJXUH
:KHQRSWLRQFRGH...RU.LVVHOHFWHGDGGPPLQFKWRWKHYDOXHLQWKHJXUH
1RWDYDLODEOHZKHQRSWLRQFRGH*6LVVHOHFWHG
*6&%(1
-XQH

&RQWHQWV!!,QGH[!!
8QLWPPDSSUR[LQFK
9HUWLFDO,PSXOVH3LSLQJ7\SH,167$//$7,21&2'(

IRUFRGH$DQG'

:HWWHG3DUWV0DWHULDOFRGH+07$%DQG'RU0HDVXUHPHQW6SDQFRGH)

LQFKSLSH
2'PP

,QWHJUDOLQGLFDWRU
RSWLRQDO

9HQW'UDLQSOXJV
([WHUQDOLQGLFDWRU
&RQGXLWFRQQHFWLRQ
RSWLRQDO
0RXQWLQJEUDFNHW
/W\SHRSWLRQDO
3URFHVVFRQQHFWRU
RSWLRQDO
&RQGXLWFRQQHFWLRQ
=HURDGMXVWPHQW
3URFHVVFRQQHFWLRQ
6KURXGLQJEROW
IRUIODPHSURRIW\SH

+LJK
SUHVVXUH
VLGH
*URXQGWHUPLQDO
/RZ
SUHVVXUH
VLGH
)(DL
+RUL]RQWDO,PSXOVH3LSLQJ7\SH,167$//$7,21&2'(
)RU&2'(UHIHUWRWKHQRWHVEHORZ
:HWWHG3DUWV0DWHULDOFRGH+07$%DQG'RU0HDVXUHPHQW6SDQFRGH)
&RQGXLWFRQQHFWLRQ
,QWHJUDOLQGLFDWRU
RSWLRQDO
6KURXGLQJEROW
IRUIODPHSURRIW\SH

*URXQGWHUPLQDO
9HQWSOXJ

9HQWSOXJ
'UDLQSOXJ
3URFHVVFRQQHFWLRQ
3URFHVV
FRQQHFWRU
RSWLRQDO
'UDLQSOXJ

0RXQWLQJEUDFNHW
)ODWW\SHRSWLRQDO
LQFKSLSH
2'PP

IRUFRGH$DQG'

=HUR
DGMXVWPHQW

([WHUQDOLQGLFDWRU
&RQGXLWFRQQHFWLRQ
RSWLRQDO

)(DL
:KHQ,QVWDOODWLRQFRGHLVVHOHFWHGKLJKDQGORZSUHVVXUHVLGHRQDERYHJXUHDUHUHYHUVHG
LH+LJKSUHVVXUHVLGHLVRQWKHULJKWVLGH
:KHQ2SWLRQFRGH...RU.LVVHOHFWHGDGGPPLQFKWRWKHYDOXHLQWKHJXUH
:KHQ2SWLRQFRGH...RU.LVVHOHFWHGDGGPPLQFKWRWKHYDOXHLQWKHJXUH
PPLQFKIRUULJKWVLGHKLJKSUHVVXUH
*6&%(1
-XQH

&RQWHQWV!!,QGH[!!
8QLWPPDSSUR[LQFK
8QLYHUVDO)ODQJH,167$//$7,21&2'(8
0HDVXUHPHQW6SDQFRGH0+DQG9

=HUR
&RQGXLWFRQQHFWLRQ DGMXVWPHQW
,QWHJUDOLQGLFDWRU
RSWLRQDO

IRUFRGH$DQG'

([WHUQDOLQGLFDWRU
&RQGXLWFRQQHFWLRQ
RSWLRQDO
*URXQGWHUPLQDO
9HQWSOXJ
'UDLQSOXJ
9HQWSOXJ

3URFHVVFRQQHFWLRQ
'UDLQSOXJ
'UDLQSOXJ

6KURXGLQJEROW
+LJK
IRUIODPHSURRIW\SH SUHVVXUH
VLGH
/RZ
SUHVVXUH
VLGH
3URFHVVFRQQHFWRU
RSWLRQDO
)(DL

:KHQ2SWLRQFRGH...RU.LVVHOHFWHGDGGPPLQFKWRWKHYDOXH
8QLYHUVDO)ODQJH,167$//$7,21&2'(8
0HDVXUHPHQW6SDQFRGH)

,QWHJUDOLQGLFDWRU
RSWLRQDO

IRUFRGH$DQG'
=HUR
DGMXVWPHQW
&RQGXLWFRQQHFWLRQ

([WHUQDOLQGLFDWRU
&RQGXLWFRQQHFWLRQ
RSWLRQDO
*URXQGWHUPLQDO
9HQWSOXJ
'UDLQSOXJ
9HQWSOXJ

'UDLQSOXJ

6KURXGLQJEROW
IRUIODPHSURRIW\SH
3URFHVVFRQQHFWLRQ
+LJK
SUHVVXUH
VLGH
3URFHVVFRQQHFWRURSWLRQDO

'UDLQSOXJ
/RZ
SUHVVXUH
VLGH
)(DL
:KHQ2SWLRQFRGH...RU.LVVHOHFWHGDGGPPLQFKWRWKHYDOXH
*6&%(1
-XQH

&RQWHQWV!!,QGH[!!
8QLWPPDSSUR[LQFK
%RWWRP3URFHVV&RQQHFWLRQ7\SH,167$//$7,21&2'(%
,QWHJUDOLQGLFDWRU
RSWLRQDO

=HUR
DGMXVWPHQW

IRUFRGHDQG
6KURXGLQJEROW
IRUIODPHSURRIW\SH

([WHUQDOLQGLFDWRU
&RQGXLWFRQQHFWLRQ
RSWLRQDO
*URXQGWHUPLQDO
3URFHVVFRQQHFWRU
RSWLRQDO
0RXQWLQJEUDFNHW
RSWLRQDO
LQFKSLSH
2'PP

&RQGXLWFRQQHFWLRQ

9HQWSOXJ
3URFHVVFRQQHFWLRQ
+LJK
SUHVVXUH
VLGH

/RZ
SUHVVXUH
VLGH

)(DL
7HUPLQDO&RQILJXUDWLRQ
&RPPXQLFDWLRQ
WHUPLQDOV%7HWF
FRQQHFWLRQKRRN
6833/<
6833/<
7HUPLQDO:LULQJ
&KHFNPHWHU
FRQQHFWLRQKRRN
&+(&.

6833/<

&+(&.
3RZHUVXSSO\DQGRXWSXWWHUPLQDO
([WHUQDOLQGLFDWRUDPPHWHUWHUPLQDO
*URXQGWHUPLQDO
:KHQXVLQJDQH[WHUQDOLQGLFDWRURUFKHFNPHWHUWKHLQWHUQDO

UHVLVWDQFHPXVWEHRUOHVV
1RWDYDLODEOHIRUILHOGEXVDQG352),%86FRPPXQLFDWLRQ

W\SHV
&+(&.
)(DL
*6&%(1
$SU

&RQWHQWV!!,QGH[!!
2UGHULQJ,QIRUPDWLRQ!
6SHFLI\WKHIROORZLQJZKHQRUGHULQJ
0RGHOVXI[FRGHVDQGRSWLRQFRGHV
&DOLEUDWLRQUDQJHDQGXQLWV
&DOLEUDWLRQUDQJHFDQEHVSHFLHGZLWKUDQJH
YDOXHVSHFLFDWLRQVXSWRGLJLWVH[FOXGLQJ
DQ\GHFLPDOSRLQWIRUORZRUKLJKUDQJHOLPLWV
ZLWKLQWKHUDQJHRIWR:KHQ
UHYHUVHUDQJHLVGHVLJQDWHGVSHFLI\/RZHU
5DQJH9DOXH/59DVJUHDWHUWKDQ8SSHU5DQJH
9DOXH859:KHQVTXDUHURRWRXWSXWPRGHLV
VSHFLHG/59PXVWEH]HUR
6SHFLI\RQO\RQHXQLWIURPWKHWDEOH)DFWRU\
VHWWLQJ
6HOHFWOLQHDURUVTXDUHURRWIRURXWSXWPRGHDQG
GLVSOD\PRGH
1RWH ,IQRWVSHFLHGWKHLQVWUXPHQWLVVKLSSHGVHWIRU
OLQHDUPRGH
'LVSOD\VFDOHDQGXQLWVIRUWUDQVPLWWHUVHTXLSSHG

ZLWKWKHLQWHJUDOLQGLFDWRURQO\
6SHFLI\HLWKHUWRRU5DQJHDQG8QLWIRU
HQJLQHHULQJXQLWVVFDOH
6FDOHUDQJHFDQEHVSHFLHGZLWKUDQJHOLPLW
VSHFLFDWLRQVXSWRGLJLWVH[FOXGLQJDQ\GHFLPDO
SRLQWIRUORZRUKLJKUDQJHOLPLWVZLWKLQWKHUDQJH
RIWR8QLWGLVSOD\FRQVLVWVRIGLJLW
WKHUHIRUHLIWKHVSHFLHGVFDOLQJXQLWH[FOXGLQJLV
ORQJHUWKDQFKDUDFWHUVWKHUVWFKDUDFWHUVZLOO
EHGLVSOD\HGRQWKHXQLWGLVSOD\
+$5735272&2/
:KHQRXWSXWVLJQDOFRGHLV-VSHFLI\WKH+$57
SURWRFROUHYLVLRQRU
7$*12LIUHTXLUHG
6SHFLHGFKDUDFWHUVXSWRFKDUDFWHUVDUH
HQJUDYHGRQWKHVWDLQOHVVVWHHOWDJSODWH[HGRQ
WKHKRXVLQJ
62)7:$5(7$*IRU+$57RQO\LIUHTXLUHG
6SHFLHGFKDUDFWHUVXSWRFKDUDFWHUVDUHVHW
DV7DJWKHUVWFKDUDFWHUVDQG/RQJWDJ
FKDUDFWHUVLQWKHDPSOLHUPHPRU\8VH
DOSKDQXPHULFFDSLWDOOHWWHUV
:KHQWKH62)7:$5(7$*LVQRWVSHFLHG
VSHFLHG7$*12LVVHWDV7DJWKHUVW
FKDUDFWHUVDQG/RQJWDJ FKDUDFWHUVLQWKH
DPSOLHUPHPRU\
)DFWRU\6HWWLQJ!
7DJQXPEHU
6RIWZDUH
GDPSLQJ
2XWSXWPRGH
&DOLEUDWLRQUDQJH
ORZHUUDQJHYDOXH
&DOLEUDWLRQUDQJH
XSSHUUDQJH
YDOXH
$VVSHFLHGLQRUGHU
VRUDVVSHFLHGLQRUGHU
/LQHDUXQOHVVRWKHUZLVHVSHFLHGLQRUGHU
$VVSHFLHGLQRUGHU
$VVSHFLHGLQRUGHU
6HOHFWHGIURPPP+2PP+2)
PP$T PP:* PP+J3DK3D
&DOLEUDWLRQUDQJH N3D03DPEDUEDUJIFP
NJIFPLQ+2LQ+2)LQ+JIW+2
XQLW
IW+2)RUSVL2QO\RQHXQLWFDQEH
VSHFLHG
'HVLJQDWHGGLIIHUHQWLDOSUHVVXUHYDOXH
VSHFLHGLQRUGHURUXVHUVFDOHG
'LVSOD\VHWWLQJ
YDOXH'LVSOD\PRGH/LQHDURU6TXDUH
URRWLVDOVRDVVSHFLHGLQRUGHU
6WDWLFSUHVVXUH
WR03D03D DEVROXWHYDOXH
0HDVXULQJKLJKSUHVVXUHVLGH
GLVSOD\UDQJH

7RVSHFLI\WKHVHLWHPVDWIDFWRU\RSWLRQFRGH&$
RU&%LVUHTXLUHG
1RWDYDLODEOHIRU+$57SURWRFROW\SH
$SSOLFDEOHIRURSWLRQFRGH+*
0DWHULDO&URVV5HIHUHQFH!
$670

)
/
)/

)

%
&)0
-,6
686
686)
686/
686)/
686
686)
68+
61%
6&6$
DSSOLFDEOHRQO\ZKHQ+$57LVVHOHFWHG
2WKHUIDFWRU\FRQJXUDWLRQVLIUHTXLUHG

6SHFLI\LQJRSWLRQFRGH&$RU&%ZLOODOORZIXUWKHU
FRQJXUDWLRQDWIDFWRU\)ROORZLQJDUHFRQJXUDEOH
LWHPVDQGVHWWLQJUDQJH
>&$)RU+$57FRPPXQLFDWLRQW\SH@
'HVFULSWRUXSWRFKDUDFWHUV
0HVVDJHXSWRFKDUDFWHUV
6RIWZDUHGDPSLQJLQVHFRQGWR
>&%)RU%5$,1FRPPXQLFDWLRQW\SH@
6RIWZDUHGDPSLQJLQVHFRQGWR
6XEMHFWWRFKDQJHZLWKRXWQRWLFH
*6&%(1
$SU
CLIENT:
PROJECT:

Pressure indicator
MANUFACTURER
WIKA
MODEL
MOD.233.50
TAGS:
11EKE10CP501-QP01
11EKE20CP501-QP01
11EKR10CP501-QP01
Pag.:
17
Of:
36
Mechanical
pressure measurement
Bourdon tube pressure gauge

Stainless steel version
Models 232.50, 233.50
WIKA data sheet PM 02.02
Applications
With liquid-filled case for applications with high dynamic
pressure loads or vibrations 1)

For gaseous and liquid aggressive media that are
not highly viscous or crystallising, also in aggressive
ambience
Process industry: Chemical/petro-chemical, power
stations, mining, on- and offshore, environmental technology, machine building and general plant construction
Special features
Excellent load-cycle stability and shock resistance
All stainless steel construction
German Lloyd, Gosstandart and DVGW approval

Scale ranges up to 0 1,600 bar
Description
Design
EN 837-1
Nominal size in mm
63, 100, 160
Accuracy class
NS 63:
1.6
NS 100, 160: 1.0
Scale ranges
NS 63: 0 ... 1 to 0 ... 1,000 bar
NS 100: 0 ... 0.6 to 0 ... 1,000 bar
NS 160: 0 ... 0.6 to 0 ... 1,600 bar
or all other equivalent vacuum or combined pressure and
vacuum ranges
1) Model 233.50
WIKA data sheet PM 02.02 07/2012

Data sheets showing similar products:
Stainless steel, safety version; model 232.30; see data sheet PM 02.04
Bourdon tube pressure gauge model 232.50
Pressure limitation
Steady:
NS 63:

Fluctuating:

Short time:
NS 100, 160: Steady:

Fluctuating:

Short time:
3/4 x full scale value

2/3 x full scale value
Full scale value
Full scale value
0.9 x full scale value
1.3 x full scale value
Permissible temperature
Ambient: -40 ... +60 C without liquid filling

-20 ... +60 C gauges with glycerine filling 1)
Medium: +200 C maximum without liquid filling

+100 C maximum with liquid filling 1)
Temperature effect
When the temperature of the measuring system deviates
from the reference temperature (+20 C):
max. 0.4 %/10 K of full scale value
Ingress protection
IP 65 per EN 60529 / lEC 529
Page 1 of 3
Standard version
Options
Process connection
Stainless steel 316L (NS 63: 1.4571),
Lower mount (LM) or lower back mount (LBM) 1)
NS 63:
G B (male), 14 mm flats
NS 100, 160: G B, 22 mm flats
Other process connection
Pressure element
Stainless steel 316L
< 100 bar: C-type
100 bar: Helical type
Surface or panel mounting flange, stainless steel
Movement
Stainless steel
Dial
Aluminium, white, black lettering,
NS 63 with pointer stop pin
Pointer
Aluminium, black
Case
Stainless steel, with pressure relief at case circumference,
12 o'clock (NS 63) and on the back of the case (NS100
and160),
Scale ranges 0 ... 16 bar with compensating valve to vent
case
Sealings (model 910.17, see data sheet AC 09.08)
Assembly on diaphragm seals see product review DS
Measuring system Monel (model 26x.50, not with NS160
back mount connection)
Measuring system stainless steel 1.4571
Panel mounting flange, polished stainless steel
Triangular bezel, polished stainless steel, with clamp

Ambient temperatures -40 C: Silicone oil filling
Limit indicator at NS 100 and 160, see data sheet
SP09.03
Pressure gauge with switch contacts, see model
PGS23.1x0, data sheet PV 22.02
Pressure gauge with electrical output signal, see model
PGT23.100/160, data sheet PV 12.04
Version per ATEX Ex II 2 GD c TX
DVGW conformity certificate for building services and
systems engineering
Special versions
Gauges for ammonia plants (NS 100 and 160)
With temperature scale for refrigerant R 717 (NH3) in C,
Scale ranges: -1 ... 0 ... 15 bar or -1 ... 0 ... 26 bar
Window
Laminated safety glass
(NS 63: Polycarbonate)
Ring
Cam ring (bayonet type), stainless steel
Filling liquid (for model 233.50)
Glycerine 99.7 %
Page 2 of 3
Dimensions in mm
Standard version
Lower mount (LM)
1520806.03
16 bar with compensating valve

> 16 bar without compensating valve
Lower back mount (LBM) 1)
NS
63
100
160
Dimensions in mm
9.5
15.5
15.5
b1
33
33
49.5
49.5
49.5 3) 49.5 3)
b2
57
83
83 2)
D1
63
101
161
1520814.03
16 bar with compensating valve

> 16 bar without compensating valve
D2
62
99
159
11.5
17.5
17.5
30
50
1)
GB
GB
GB
h 1
SW
54
87
118
14
22
22
Weight in kg
Model 232.50
0.16
0.60
1.10
Model 233.50
0.20
0.90
2.00
Process connection per EN 837-1 / 7.3

1) With NS 63: Centre back mount (CBM)
2) Plus 16 mm with scale ranges 100 bar
3) Plus 16 mm with scale range 1,600 bar
Ordering information
Model / Nominal size / Scale range / Connection size / Connection location / Options
07/2012 GB
2000 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.
Page 3 of 3
WIKA Alexander Wiegand SE & Co. KG

Alexander-Wiegand-Strae 30
63911 Klingenberg/Germany
Tel.
(+49) 9372/132-0
Fax
(+49) 9372/132-406
E-mail info@wika.de
www.wika.de
CLIENT:
PROJECT:

Level transmitter
MANUFACTURER
Vega
MODEL
FX81ACAAGFAXALAM
TAGS:
11EKE10CL001-QP01
11EKE10CL002-QP01
11EKE20CL001-QP01
11EKE20CL002-QP01
Pag.:
21
Of:
36
CLIENT:
PROJECT:

Level transmitter
MANUFACTURER
Vega
MODEL
FX81ACAAFFAXALAM
TAGS:
11EKR10CL001-QP01
Pag.:
23
Of:
36
CLIENT:
PROJECT:

Level indicator
MANUFACTURER
MODEL
TAGS:
Klinger
T50, 2xV
11EKE10CL501-QP01
11EKE10CL502-QP01
11EKE20CL501-QP01
11EKE20CL502-QP01
Pag.:
25
Of:
36
Not rotatable: 1/2-NPT double

nipple gauge cock DG, gauge valve
RAV 946, 956
Rotatable: Union nut and nipple 1/2NPT, gauge valve RAV 947, 957
Seal between nipple and gauge valve:
joint ring.
155
124
G
M
Connection
gauge body gauge valve
K
S combined
37 S single
T 50-RAV 947
K
S combined
37 S single
T 50-DG
Nom. pressure: PN 40, ANSI 300

with gauge cock DG
PN 40
with gauge valve RAV 946, 956,
ANSI 300 947, 957
*) former type Construction to KLINGER
designation MPT
material code FS/H, M/H, M
Gauge glass:
Klinger Transparent glass B
Material Borosilicate
T 50*
20
100
Connection construction
End connection with gauge cock DG
or gauge valve RAV 946 (see
illustration) and RAV 947 with
handwheel or weighted lever (page 40).
Safety ball in the upper and lower shutoff fitting.
Gauges without gauge valves:
End, side or back connections with
flanges or female thread.
Vessel connection with flanges or
male thread to all recognized standards.
Weight: Gauges cock set with DN 25
flanges approx. 7,3 kg. Gauge valve set
with DN 25 flanges approx. 8 kg.
Torque for body bolts 50 Nm,
cold.
For gauge body, gauge cock and gauge
valve part lists, dimensions of glasses
and material specifications see pages
19, 37 and 40.
Suggested order specification
Transparent level gauge PN 40
KLINGER material code FS/H, M/H, M
Gauge glass Borosilicate, thermally prestressed
Connection gauge body shut-off rotatable / not
rotatable
Shut-off fittings gauge cocks and gauge valves
with safety balls
Ordering example:
T 50-DG, 2 x VIII, M/H
DN 25 / PN 40
M= 760 mm
26
Overall and connection dimensions (mm)

Gauge
size
Centre-to-centre distance M min

T 50
T 50
T 50
DG
RAV 946/956 RAV 947/957
II
III
IV
V
VI
VII
VIII
IX
2 x IV
2xV
2 x VI
2 x VII
2 x VIII
2 x IX
3 x VI
3 x VII
3 x VIII
3 x IX
4 x VII
4 x VIII
4 x IX
5 x VII
5 x VIII
5 x IX
6 x VIII
6 x IX
7 x VIII
7 x IX
215
240
265
295
325
355
395
415
470
530
590
650
730
770
855
945
1065
1125
1240
1400
1480
1535
1735
1835
2070
2190
2405
2545
250
275
300
330
360
390
430
450
505
565
625
685
765
805
890
980
1100
1160
1275
1435
1515
1570
1770
1870
2105
2225
2440
2580
290
315
340
370
400
430
470
490
545
605
665
725
805
845
930
1020
1140
1200
1315
1475
1555
1610
1810
1910
2145
2265
2480
2620
Body
length
K
153
178
203
233
263
293
333
353
408
468
528
588
668
708
793
883
1003
1063
1178
1338
1418
1473
1673
1773
2008
2128
2343
2483
Sight
length
S
118
143
168
198
228
258
298
318
373
433
493
553
633
673
758
848
968
1028
1143
1303
1383
1438
1638
1738
1973
2093
2308
2448
Glass
length
G
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
320
340
Approx.
weight of
gauge (kg)
4,40
5,30
6,00
6,90
7,70
8,50
9,70
10,20
12,00
14,00
15,50
17,10
19,60
20,50
23,30
25,70
,29,40
30,80
34,30
38,90
41,10
42,80
48,90
51,40
58,70
61,70
68,50
72,00
Shorter distance on request.
In the interest of technical progress, designs and dimensions are subject to modification without further notice
CLIENT:
PROJECT:

Level indicator
MANUFACTURER
MODEL
TAGS:
Klinger
T50, 3xIX
11EKR10CL501-QP01
Pag.:
27
Of:
36
Not rotatable: 1/2-NPT double

nipple gauge cock DG, gauge valve
RAV 946, 956
Rotatable: Union nut and nipple 1/2NPT, gauge valve RAV 947, 957
Seal between nipple and gauge valve:
joint ring.
155
124
G
M
Connection
gauge body gauge valve
K
S combined
37 S single
T 50-RAV 947
K
S combined
37 S single
T 50-DG
Nom. pressure: PN 40, ANSI 300

with gauge cock DG
PN 40
with gauge valve RAV 946, 956,
ANSI 300 947, 957
*) former type Construction to KLINGER
designation MPT
material code FS/H, M/H, M
Gauge glass:
Klinger Transparent glass B
Material Borosilicate
T 50*
20
100
Connection construction
End connection with gauge cock DG
or gauge valve RAV 946 (see
illustration) and RAV 947 with
handwheel or weighted lever (page 40).
Safety ball in the upper and lower shutoff fitting.
Gauges without gauge valves:
End, side or back connections with
flanges or female thread.
Vessel connection with flanges or
male thread to all recognized standards.
Weight: Gauges cock set with DN 25
flanges approx. 7,3 kg. Gauge valve set
with DN 25 flanges approx. 8 kg.
Torque for body bolts 50 Nm,
cold.
For gauge body, gauge cock and gauge
valve part lists, dimensions of glasses
and material specifications see pages
19, 37 and 40.
Suggested order specification
Transparent level gauge PN 40
KLINGER material code FS/H, M/H, M
Gauge glass Borosilicate, thermally prestressed
Connection gauge body shut-off rotatable / not
rotatable
Shut-off fittings gauge cocks and gauge valves
with safety balls
Ordering example:
T 50-DG, 2 x VIII, M/H
DN 25 / PN 40
M= 760 mm
26
Overall and connection dimensions (mm)

Gauge
size
Centre-to-centre distance M min

T 50
T 50
T 50
DG
RAV 946/956 RAV 947/957
II
III
IV
V
VI
VII
VIII
IX
2 x IV
2xV
2 x VI
2 x VII
2 x VIII
2 x IX
3 x VI
3 x VII
3 x VIII
3 x IX
4 x VII
4 x VIII
4 x IX
5 x VII
5 x VIII
5 x IX
6 x VIII
6 x IX
7 x VIII
7 x IX
215
240
265
295
325
355
395
415
470
530
590
650
730
770
855
945
1065
1125
1240
1400
1480
1535
1735
1835
2070
2190
2405
2545
250
275
300
330
360
390
430
450
505
565
625
685
765
805
890
980
1100
1160
1275
1435
1515
1570
1770
1870
2105
2225
2440
2580
290
315
340
370
400
430
470
490
545
605
665
725
805
845
930
1020
1140
1200
1315
1475
1555
1610
1810
1910
2145
2265
2480
2620
Body
length
K
153
178
203
233
263
293
333
353
408
468
528
588
668
708
793
883
1003
1063
1178
1338
1418
1473
1673
1773
2008
2128
2343
2483
Sight
length
S
118
143
168
198
228
258
298
318
373
433
493
553
633
673
758
848
968
1028
1143
1303
1383
1438
1638
1738
1973
2093
2308
2448
Glass
length
G
140
165
190
220
250
280
320
340
190
220
250
280
320
340
250
280
320
340
280
320
340
280
320
340
320
340
320
340
Approx.
weight of
gauge (kg)
4,40
5,30
6,00
6,90
7,70
8,50
9,70
10,20
12,00
14,00
15,50
17,10
19,60
20,50
23,30
25,70
,29,40
30,80
34,30
38,90
41,10
42,80
48,90
51,40
58,70
61,70
68,50
72,00
Shorter distance on request.
In the interest of technical progress, designs and dimensions are subject to modification without further notice
CLIENT:
PROJECT:

Temperature Indicator
MANUFACTURER
Cella Ettore SPA
MODEL
S5301
TAGS:
11EKE10CT501-QP01
11EKE20CT501-QP01
THERMOWELL (Included)
11EKE10CT501-QT01
11EKE20CT501-QT01
Pag.:
29
Of:
36
Mechanical
temperature measurement
Bimetal thermometer
Model 53, process industry series
WIKA data sheet TM 53.01
Applications
Chemical industry, petrochemical industry, process
technology and food industry
Facility management
For aggressive medium
Special features
Universal application
Case and stem from stainless steel
Bimetal with zero point adjustment at the back of the case

Nominal size 3" and 5"
Description
Bimetal thermometer
Fig. left: back mount (axial), model A5301
Fig. right: adjustable stem and dial version,
modelS5301
This series of thermometers is designed for installation in

pipes, vessels, plant and machinery.
Sheath and case are made of stainless steel. To allow fitting
to the process, different installation lengths and process
connections are available. Through the high protection class
of the thermometer (IP 65) and its liquid damping, operation
under high vibration conditions is possible.
The imperial nominal sizes are commonly used in North
American and related markets.
WIKA data sheet TM 53.01 12/2012
Page 1 of 4
Standard version
Measuring element
Bimetal coil
Window
Instrument glass
Nominal size
3", 5"
Pointer
Aluminium, black, adjustable pointer
Connection design
S Standard (male thread connection) 1)
1 Plain stem (without thread)
2 Male nut
3 Union nut (female)
4 Compression fitting (sliding on stem)
5 Union nut with fitting
Zero adjustment
on the rear of the case, external
Permissible pressure rating of stem
max. 25 bar, static
Permissible ambient temperature at case
+60 C max. (others on request)
1) Not for version "adjustable stem and dial"
Models
Model
NS
A5300
A5301
S5300
S5301
3"
5"
3"
5"
Temperature limits for storage and transport

-20 ... +60 C (EN 13190)
Version
Back mount (axial)

Back mount, adjustable stem and dial
Ingress protection
IP 65 per EN 60529 / IEC 529
Options
Accuracy class
EN 13190
Working pressure
Normal (1 year):
Measuring range (EN 13190)
Short time (24 h max.): Scale range (EN 13190)
Case, bezel ring, stem, process connection
Stainless steel
Dial
Aluminium white, black lettering
Scale range F, C/F (dual scale)
Liquid damping up to max. 250 C (at the sensor)

Laminated safety glass, acrylic plastic
Stem diameter 6, 10 mm
Ingress protection IP 66
Special measuring ranges or dial printing to customer
specifications (on request)
Version per ATEX Ex II 2 GD c TX
Scale and measuring ranges 2) (EN 13190)

Scale graduation per WIKA standard
Scale range
in C
-50 ... +50
Measuring range 2)
in C
Scale spacing
in C
-40 ... +40
-10 ... +90
-30 ... +50
-20 ... +40
-20 ... +120
-10 ... +110
-20 ... +100

0 ... 60
0 ... 80
0 ... 100
0 ... 120
0 ... 160
0 ... 200
0 ... 250
0 ... 300
0 ... 400
0 ... 500
10 ... 50
10 ... 70
10 ... 90
10 ... 110
20 ... 150
20 ... 180
30 ... 220
30 ... 270
50 ... 350
40 ... 450
Scale range
in F
-80 ... +120
Measuring range 2)
in F
Scale spacing
in F
-60 ... +100
20 ... 140
0.5
-20 ... +120
0 ... 100
0 ... 250
30 ... 220
0.5
1
0 ... 210
30 ... 400
80 ... 350
2
5
1
1
2
2
2
5
5
5
2) The measuring range is indicated on the dial by two triangular marks. Only within this range is the stated error limit valid per EN 13190.
Page 2 of 4
Connection design
Nominal size Process connection

NS
3", 5"
NPT
NPT
GB
GB
15
19
12
14
Dimensions in mm
SW
17
22
22
27
1) Not for version "adjustable stem and dial"
3073050.05
Design standard (male thread connection) 1)

Connection, male: NPT, NPT, G B, G B
Insertion length l1 = 2,5", 4", 6", 9", 12", 15", 18", 24"
l1 = 63, 100, 150, 225, 305, 380, 455, 610 mm
d4
18
26
8
8
8
8
Legend:
G
Male thread
i
Thread length
d4 Diameter of the sealing collar
SW
d
l2
Flats
Stem diameter
Active length
Nominal size Dimensions in mm

NS
d1
3", 5"
18
a for
axial
15
3073050.05
Design 1, plain stem (without thread)

Insertion length l1 = 140, 200, 240, 290 mm
a for
adjustable stem and dial
25
Legend:
a
Distance to case/
articulated joint
d1 Plain diameter
d
l2
Stem diameter
Active length

NS
3", 5"
GB
M18 x 1.5
20
12
3073050.05
Design 2, male nut

Insertion length l1 = 80, 140, 180, 230 mm
Dimensions in mm
SW
8
8
27
24
Legend:
G
Male thread
i
Thread length incl. collar
SW Flats
d Stem diameter
l2
Active length

NS
3", 5"
G1
G
G
M24 x 1.5
8.5
10.5
13.5
3073050.05
Design 3, union nut

Insertion length l1 = 89, 126, 186, 226, 276 mm
Dimensions in mm
SW
8
8
8
27
32
32
Legend:
G1 Female thread
Thread length
i
SW Flats
d Stem diameter
l2
Active length

NS
3", 5"
GB
GB
M18 x 1.5
NPT
NPT
14
16
12
19
20
3073050.05
Design 4, compression fitting (sliding on stem)

Standard insertion length l1 = 63, 100, 160, 200, 250 mm
Length L = l1 + 40 mm
Dimensions in mm
SW
27
32
24
22
30
d4
26
32
23
-
8
8
8
8
8
Sealing ring
Legend:
G
Male thread
i
Thread length
SW Flats
d Stem diameter
l2
Active length
Page 3 of 4

NS
GB
GB
M18 x 1.5
NPT
NPT
3", 5"
14
16
12
19
20
3073050.05
Design 5, union nut with loose fitting

Standard insertion length l1 = 63, 100, 160, 200, 250 mm
Dimensions in mm
SW
27
32
24
22
30
d4
26
32
23
-
d
8
8
8
8
8
Legend:
G
Male thread
i
Thread length
SW Flats
d Stem diameter
Active length
l2
Dimensions in mm
NS
3"
5"
Dimensions in mm
D
76
127
d
6
b
20
20
b2
63
63
F
55
55
Back mount, adjustable stem and dial

Model S53
b1 1)
GB
32
32
3092534.01
3092526.01
Back mount (axial)

Model A53
Weight in kg
NPT
28
28
GB
35
NPT
35
35
35
Model A53xx Model S53xx

0.30
0.40
0.40
0.50
1) With scale ranges 0 ... 300 C the dimensions increase by 40 mm
Model / Nominal size / Scale range / Connection size / Connection location / Options
Page 4 of 4

Tel.
(+49) 9372/132-0
Fax
(+49) 9372/132-406
E-mail info@wika.de
www.wika.de
12/2012 GB
Thermowells
Thermowell with flange (fabricated)

Model TW40-E, tantalum cover
Model TW40-D, wetted parts special material
WIKA data sheet TW 95.41
Applications
Chemical industry, process technology, apparatus
construction
For high chemical demands
For low and medium process loads
Special features
Good price/performance ratio
Wetted parts made of special material
Non-wetted parts (flange, connection components) made
of stainless steel
Model TW40-D: Thermowell welded to one unit
Model TW40-E: Tantalum cover exchangeable
Fig. left: Thermowell with tantalum cover, model TW40-E

Fig. right: Thermowell with washer disc for special
material, model TW40-D
Description
Each thermowell is an important component of any
temperature measurement point. It is used to separate the
process from the surrounding area, thus protecting the
environment and operating personnel and keeps aggressive
media, high pressures and flow rates from the temperature
sensor itself and thereby enables the thermometer to be
exchanged during operation.
Based on the almost limitless application possibilities, there
are a large number of variants, such as thermowell designs
or materials. The type of process connection and the basic
method of manufacture are important design differentiation
criteria. A basic differentiation can be made between
threaded and weld-in thermowells, and those with flange
connections.
WIKA data sheet TW 95.41 06/2012
Furthermore, one can differentiate between fabricated and

solid-machined thermowells. Fabricated thermowells are
constructed from a tube, that is closed at the tip by a welded
solid tip. Solid-machined thermowells are manufactured from
barstock.
The TW40 series of fabricated thermowells with flange
connection are suitable for use with numerous electrical and
mechanical thermometers from WIKA.
Due to their special design on the basis of DIN 43772,
these thermowells, through their use of highly corrosionresistant materials, are suitable for use for low and medium
mechanical process-side loading in the chemical industry,
process technology and equipment manufacture.
Page 1 of 3
Description
Thermowell material wetted parts
Hastelloy C4 (2.4610), Hastelloy C276 (2.4819),
Monel 400 (2.4360), titanium grade 2 (3.7035) 1), tantalum
Flange disc
per EN 1092-1 with sealing face form B1
per DIN 2527 with sealing face form C per DIN 2526
per ASME B16.5 with sealing face form RF
(smooth sealing face with tantalum)
Nominal width
per EN 1092-1, DIN 2527:
per ASME:
DN 25, DN 40, DN 50
1", 1 ", 2"
Pressure rating
per EN 1092-1, DIN 2527:
per ASME:
PN 16 ... 40
150 lbs, 300 lbs, 600 lbs
Connection to thermometer
M24 x 1.5 rotatable or G , NPT female
Pipe
13.7 x 2.2 mm
Tantalum cover, bore size

12 x 0.4 mm for bore size 7 mm
16 x 0.4 mm for bore size 9 mm
13 x 0.4 mm for bore size 6.1 mm
Insertion length U1
To customer specification
Overall length L
Insertion length U1 2) + 80 mm
Max. process temperature, process pressure
Depending on
Thermowell design
- Dimensions
- Material
- Flange pressure rating
Process conditions
- Flow rate
- Density of medium
1) For titanium grade 2 (3.7035) material, the flange with its connection components is
designed to be a loose pressure flange
2) For versions with tantalum cover, the insertion length U1 will be longer by up to 3 mm
Bore size
9.3 mm
Options
Other dimensions and materials
Female thread
Certificates
For further information, see Technical information IN 00.15

"Strength calculation for thermowells".
Dimensions in mm
TW40-D
TW40-D-M5
TW40-E-M5
Pipes
Legend:
L
Overall length
M
Neck tube length (min. 60 mm)
N
Connection to thermometer
Page 2 of 3
U1
d1
F1
Insertion length
Bore size
Thermowell external diameter
FT Outer diameter of tantalum cover

S
Wall thickness
S1
Tip thickness
11319615.01
Option: Female thread
Model TW40-D
Dimensions in mm
N
M24 x 1.5
G
NPT
F1
13.7
13.7
13.7
2.2
2.2
2.2
Weight in kg
Flange DN 25
U1 = 100 mm
80
80
80
Additional weight with other flanges
PN 16 ... 40
DN 40
DN 50
1"
1"
1"
1 "
1 "
1 "
U1 = 500 mm
1.50
1.50
1.50
1.90
1.90
1.90
PN 16 ... 40
PN 16 ... 40
150 lbs
300 lbs
600 lbs
150 lbs
300 lbs
600 lbs
+0.76 kg
+1.63 kg
0.46 kg
+0.04 kg
+0.22 kg
+0.22 kg
+1.34 kg
+1.85 kg
Model TW40-D-M5 (tantalum)

Dimensions in mm
N
M24 x 1.5
M24 x 1.5
M24 x 1.5
FT
12 x 0.4
16 x 0.4
13 x 0.4
d1
F1 x S
7
9
6.1
S1
11 x 2
16 x 3
12 x 2.5
2.5
3.5
5
80
80
82
Suitable stem lengths of mechanical dial thermometers

Connection type
Stem length l1
l1 = L - 10 mm or l1 = U1 + M - 10 mm
l1 = L - 30 mm or l1 = U1 + M - 30 mm
S, 3, 4, 5
2
Sealing face roughness

Flange standard
ASME B16.5
EN 1092-1
DIN 2527
Stock finish
Smooth finish
Form B1
Form B2
Form C
Form E
AARH
in inch
125 ... 250

< 125
-
Ra
in m
3.2 ... 6.3

< 3.2
3.2 ... 12.5
0.8 - 3.2
-
Rz
in m
12.5 ... 50
3.2 ... 12.5
40 ... 160
< 16
Model / Thermowell form / Pipe dimensions / Nominal width DN / Pressure rating PN / Sealing face / Connection to
thermometer / Insertion length U1 / Total length L / Thermowell material / Assembly with thermometer / Certificates / Options
06/2012 GB
Page 3 of 3

Tel.
(+49) 9372/132-0
Fax
(+49) 9372/132-406
E-mail info@wika.de
www.wika.de
CLIENT:
PROJECT:

5.4.
Pressure safety valve calculation
Customer ID: SID-11-EKE-YCP-FCT-001

Pag.:
118
Of:
152
Page:
Of:
CLIENT:
PROJECT:
PRESSURE RELIEF VALVE CALCULATION SKID 1 Facet Document: 330632-24
PRESSURE RELIEF VALVE CALCULATION

- SKID 1 -
2
1
04/02/2014
17/12/2013
FOR APPROVAL
FOR APPROVAL
ARC
ARC
FHG
FHG
JSP
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
CLIENT:
PROJECT:

PRESSURE RELIEF VALVE CALCULATION SKID 1
11EKE10AA901
Pag.:
Of:
Sizing acc. to
ASME VIII for Gas
VALVESTAR - v.7.2.3.1205
Page:
Date:
Project:
Tag No:
LESER Job
Sizing - Medium
1000 Designation
1004 Formula
1001 Molar mass
1002 Ratio of specific heats
1003 Compressibility factor
Natural gas
CH4 + ...
M
k
Z
Sizing - Service condition

1009 Case for blow off
1100 Maximum allowable working pressure
1101 Set pressure
1102 Superimposed back pressure
1103 Built up back pressure
1104 Backpressure
1105 Overpressure
1106 Environmental pressure
1107 Temperature
1108 Required massflow
1109 Volume flow to be discharged (working condition)
Volume flow to be discharged (std condition) [T=60 F
1110
P=14.7 psi]
1120 Rupture disc correction factor
Sizing - Calculation
1200 Certified massflow
1201 Certified volumeflow (operating condition)
1203 Certified volumeflow (standard condition)
1204 Maximum mass flow
1205 Maximum volume flow (working condition)
1206 Maximum volume flow (standard condition)
1207 Capacity exceed
Name
Date
Rev.No
FR
ASME VIII
2013-07-04 09:11:38
2013-10-25 13:05:35
2014-02-03 09:42:41
2013-10-25 12:34:19
DG134604
11EKE10AA901
16.859 kg/kmol
1.311
0.984
Firecase
p
paf
pae
dp
pu
T
qm,ab
qvb,ab
qvn,ab
Kc
qm,zu
qvb,zu
qvn,zu
qm,max
qvb,max
qvn,max
FR
1 of 3
15.2 bar-g
2 bar-g
2
21.00
1.013
42
1,278.77
100.764
bar-g
%
bar
C
kg/h
m/h
1,040.091 SCFM
1.000
3,811.837
300.363
5,268.254
4,235.374
333.736
5,853.615
198.09
kg/h
m/h
m/h
kg/h
m/h
m/h
%
Sizing acc. to
ASME VIII for Gas
Page:
Date:
Project:
Tag No:
LESER Job
Valve - General
1500 Article number
1512 Reseller article number
1513 Quantity of safety valve
1501 Certified coefficient of discharge for steam and gases
1502 Certified coefficient of discharge for liquid
1453 Orifice
1505 Bonnet / Lifting device
1506 Body-/ Inlet base material
1511 Bonnet
1514 Order code
2 of 3
2013-10-25 12:34:19
DG134604
11EKE10AA901
5262.0452
1
0.801
0.579
G
Cap H2
1.0619 / SA 216 WCB
Closed Bonnet
5262.0452-15.2 bar_g-H64H79-3.1
K,DG
K,F
Inlet connection
1303 Connection standard
1304 DN / NPS
1305 PN / PR
1306 Flange facing
acc. to ASME B16.5

1 1/2"
#150
RF
Outlet connection
1354 DN / NPS
1355 PN / PR
1356 Flange facing
acc. to ASME B16.5

3"
#150
RF
Valve - Dimensions
1400 Discharge area
1401 Discharge diameter
1402 Centre to Face dimensions
1405 Height
1406 Weight
1411 Inlet flange thickness incl. raised face
Lift
1507
Name
Date
Rev.No
Ao
do
a
b
H
M
S1
Standard
397.608
22.5
124
121
536
30.6
32
mm
mm
mm
mm
mm
kg
mm
6.3 mm
FR
FR
ASME VIII
2013-07-04 09:11:38
2013-10-25 13:05:35
2014-02-03 09:42:41
Sizing acc. to
ASME VIII for Gas
Page:
Date:
Project:
Tag No:
LESER Job
Valve - Calculation
1600 Required actual discharge area
1601 Required discharge diameter
1617 Back pressure correction factor
1618 Cold differential test pressure
1620 Cold differential test pressure, manually
Name
Date
Rev.No
qm,zu
qvb,zu
qvn,zu
qm,max
qvb,max
qvn,max
Ao, req
do,req
Kb
CDTP
CDTP
FR
FR
ASME VIII
2013-07-04 09:11:38
2013-10-25 13:05:35
2014-02-03 09:42:41
3 of 3
2013-10-25 12:34:19
DG134604
11EKE10AA901
3,811.837
300.363
5,268.254
4,235.374
333.736
5,853.615
198.09
133.387
13.032
1.000
13.2
kg/h
m/h
m/h
kg/h
m/h
m/h
%
mm
mm
bar-g
CLIENT:
PROJECT:

PRESSURE RELIEF VALVE CALCULATION SKID 1
11EKE20AA901
Pag.:
Of:
Sizing acc. to
ASME VIII for Gas
Page:
Date:
Project:
Tag No:
LESER Job
Sizing - Medium
1000 Designation
1004 Formula
1001 Molar mass
1002 Ratio of specific heats
1003 Compressibility factor
Natural gas
CH4 + ...
M
k
Z
Sizing - Service condition

1009 Case for blow off
1100 Maximum allowable working pressure
1101 Set pressure
1102 Superimposed back pressure
1103 Built up back pressure
1104 Backpressure
1105 Overpressure
1106 Environmental pressure
1107 Temperature
1108 Required massflow
1109 Volume flow to be discharged (working condition)
Volume flow to be discharged (std condition) [T=60 F
1110
P=14.7 psi]
1120 Rupture disc correction factor
Sizing - Calculation
Name
Date
Rev.No
FR
ASME VIII
2013-07-04 09:11:38
2013-10-25 13:05:35
2014-02-03 09:42:41
2013-10-25 12:34:19
DG134604
11EKE20AA901
16.859 kg/kmol
1.311
0.984
Firecase
p
paf
pae
dp
pu
T
qm,ab
qvb,ab
qvn,ab
Kc
qm,zu
qvb,zu
qvn,zu
qm,max
qvb,max
qvn,max
FR
1 of 3
15.2 bar-g
2 bar-g
2
21.00
1.013
42
1,278.77
100.764
bar-g
%
bar
C
kg/h
m/h
1,040.091 SCFM
1.000
3,811.837
300.363
5,268.254
4,235.374
333.736
5,853.615
198.09
kg/h
m/h
m/h
kg/h
m/h
m/h
%
Sizing acc. to
ASME VIII for Gas
Page:
Date:
Project:
Tag No:
LESER Job
Valve - General
1500 Article number
1512 Reseller article number
1513 Quantity of safety valve
1501 Certified coefficient of discharge for steam and gases
1502 Certified coefficient of discharge for liquid
1453 Orifice
1505 Bonnet / Lifting device
1506 Body-/ Inlet base material
1511 Bonnet
1514 Order code
2 of 3
2013-10-25 12:34:19
DG134604
11EKE20AA901
5262.0452
1
0.801
0.579
G
Cap H2
1.0619 / SA 216 WCB
Closed Bonnet
5262.0452-15.2 bar_g-H64H79-3.1
K,DG
K,F
Inlet connection
1304 DN / NPS
1305 PN / PR
1306 Flange facing
acc. to ASME B16.5

1 1/2"
#150
RF
Outlet connection
1354 DN / NPS
1355 PN / PR
1356 Flange facing
acc. to ASME B16.5

3"
#150
RF
Valve - Dimensions
1400 Discharge area
1401 Discharge diameter
1405 Height
1406 Weight
1411 Inlet flange thickness incl. raised face
Lift
1507
Name
Date
Rev.No
Ao
do
a
b
H
M
S1
Standard
397.608
22.5
124
121
536
30.6
32
mm
mm
mm
mm
mm
kg
mm
6.3 mm
FR
FR
ASME VIII
2013-07-04 09:11:38
2013-10-25 13:05:35
2014-02-03 09:42:41
Sizing acc. to
ASME VIII for Gas
Page:
Date:
Project:
Tag No:
LESER Job
Valve - Calculation
1600 Required actual discharge area
1601 Required discharge diameter
1617 Back pressure correction factor
1618 Cold differential test pressure
1620 Cold differential test pressure, manually
Name
Date
Rev.No
qm,zu
qvb,zu
qvn,zu
qm,max
qvb,max
qvn,max
Ao, req
do,req
Kb
CDTP
CDTP
FR
FR
ASME VIII
2013-07-04 09:11:38
2013-10-25 13:05:35
2014-02-03 09:42:41
3 of 3
2013-10-25 12:34:19
DG134604
11EKE20AA901
3,811.837
300.363
5,268.254
4,235.374
333.736
5,853.615
198.09
133.387
13.032
1.000
13.2
kg/h
m/h
m/h
kg/h
m/h
m/h
%
mm
mm
bar-g
CLIENT:
PROJECT:

6.
Manual
Pag.:
128
Of:
152
CLIENT:
PROJECT:

6.1.
Operation and Maintenance Manual
Customer ID: SID-11-EKE-MMM-FCT-001

Pag.:
129
Of:
152
Page:
Of:
18
CLIENT:
PROJECT:
OPERATION AND MAINTENANCE MANUAL - SKID1
OPERATION AND MAINTENANCE MANUAL - SKID1
17/12/2013
FOR APPROVAL
ARC
FHG
JSP
REV
DATE
DESCRIPTION
AUTHOR
REVISED
APPROVED
CLIENT:
PROJECT:
Pag.:
Of:
18
OPERATION AND MAINTENANCE MANUAL SKID 1
TABLE OF CONTENTS
1.
1.1.
1.2.
1.3.
1.4.
GENERAL DESCRIPTION. ..............................................................................................3

GENERAL DESCRIPTION OF THE UNIT. ...................................................................................3
DESCRIPTION 11EKE10AT001 & 11EKE20AT001. ..............................................................3
DESCRIPTION - 11EKR10BB001...........................................................................................3
PROCESS DESCRIPTION .......................................................................................................4
2.
TECHNICAL MANUAL FOR INSTALLATION, OPERATION & MAINTENANCE

FOR FACET 75V FEED GAS FILTER. ............................................................................5
3.
LUBRICATION SCHEDULE...........................................................................................17
CLIENT:
PROJECT:
Pag.:
Of:
18
1.
GENERAL DESCRIPTION.
1.1. GENERAL DESCRIPTION OF THE UNIT.

Fuel gas filter separator and drain tank unit, is a unit for gas treatment, for separation of
solids and free water.
Basically, the unit consists of:
1. Two Facet Gas Filters 75V-50-324-42I-174-WP (Tag numbers 11EKE10AT001 &
11EKE20AT001) for solids and water separation.
2. A Drain tank (11EKR10BB001) to store water drained from the Facet Gas Filters
75V-50-324-42I-174-WP.
3. Instrumentation.
4. Pipes and valves to interconnecting.
5. A skid for support all equipments, with the result of a compact unit ready to work.
1.2. DESCRIPTION 11EKE10AT001 & 11EKE20AT001.

Facet Fuel gas filters, Model 75V-50-324-42I-174-WP Series Microfilter is basically a
cylinder shaped tank designed specifically to remove solid contaminants such as dirt,
rust, scale, sand and metal particles from gas, when the gas passes through the
cartridge from the inlet chamber to the outlet chamber removing the contaminants, as
well as solid as liquid ones.
1.3. DESCRIPTION - 11EKR10BB001

Drain tank item 11EKR10BB001 basically is a cylinder shaped tank designed
specifically to store the water removed from Facet Fuel gas filters 75V-50-324-42I-174WP. This tank has been manufacturer as a double wall mounted vessel.
CLIENT:
PROJECT:
Pag.:
Of:
18
1.4. PROCESS DESCRIPTION

The fuel gas filter separator is a self contained vertically mounted pressure vessel
designed to extract both liquid and solid from the process gas flow.
The interior of the vertical filter vessel is divided in three interconnected chambers by a
tubesheet and a Vane Mist Eliminator unit which is welded to the vessel walls.
The Facet 75V-50-324-42I-174-WP microfilter is a filtration system in several stages to
be used in gas streams which require the elimination of solids and liquid contaminants.
The chamber which houses the filter elements is where the filter elements are bolted to
bars inserted into riser assemblies welded to the tubesheet. The main function of the
riser is to position the filter elements correctly in relation to the process flow and to
create a sump area for contaminates.
The access to this chamber to change the filter elements or to complete other
maintenance tasks is via cover flange.
The chamber which contains Vane Mist Eliminator unit designed to remove liquid
contaminants from the process gas.
The Vane does not contain any moving parts; under normal operating conditions this
item requires minimal maintenance.
A third chamber is located at the base vessel immediately beneath the Vane Mist
Eliminator unit is used to collect the contaminants extracted from the process product
by the action of Vane Mist Eliminator.
All water drained from filters 11EKE10AT001 & 11EKE20AT001 is sent to drain tank
item 11EKR10BB001.
This tank is provided with a level indicator and a level switch to inform about the status
of the vessel (high alarm, normal level, ).
CLIENT:
PROJECT:
Pag.:
Of:
18
2.
TECHNICAL
MANUAL
FOR
INSTALLATION,
OPERATION
MAINTENANCE FOR FACET 75V FEED GAS FILTER.
&
Technical Manual for Installation, Operation & Maintenance
PECOFACET
75V FEED GAS FILTER
MAIN INDEX
1
SAFETY ............................................................................. 3
1.1 Risks that may be undergone during the operation of the
filter 3
1.2 Labelling of Advice in the Operating Instructions........... 3
1.3 Personnel Qualifications and Training ........................... 3
1.4 Security Precautions...................................................... 3
INTRODUCTION................................................................ 4
2.1 Description..................................................................... 4
2.2 Purpose. ........................................................................ 4
GENERAL INSTRUCTIONS .............................................. 4

3.1 Purpose of the Equipment. ............................................ 4
GENERAL DESCRIPTION ................................................ 4
INSTALLATION ................................................................. 4
5.1 Preparation. ................................................................... 4
5.2 Unpacking and Inspection. ............................................ 4
5.3 Installation ..................................................................... 5
START UP OF THE UNIT .................................................. 5

6.1 Pre-Operational Check .................................................. 5
6.2 Pre-Operation Test ........................................................ 5
6.3 Start up .......................................................................... 6
6.4 Stop ............................................................................... 6
OPERATION ...................................................................... 6
7.1 Appearance of the Equipment operating correctly......... 6
MAINTENANCE INSTRUCTIONS ..................................... 7

8.1 Element Replacement ................................................... 7
8.2 Cleaning procedures for screen elements ..................... 7
8.3 Periodic Maintenance .................................................... 8
TROUBLESHOOTING....................................................... 9
9.1 General.......................................................................... 9
10
STORAGE AND PRESERVATION INSTRUCTIONS........ 9
10.1
Unpacked Filter......................................................... 9
10.2
Preparing Filter For Storage after working ................ 9
10.3
Storage of filter elements .......................................... 9
11
INSTRUCTIONS FOR LIFTING AND TRANSPORT. ........ 9
PECOFACET GAS FILTERS SERIES 75V

SAFETY
These operating instructions contain basic requirements to

be observed during the installation, operation and
maintenance of the PECOFacet 75V Feed Gas Filters
Coalescers. Therefore, these instructions must be read by
the operator responsible of the unit prior to assembly and
commissioning, and kept available at the operating site of
the Filter at all times.
1.1
RISKS THAT MAY BE UNDERGONE DURING
THE OPERATION OF THE FILTER
The filter has been fully tested and certified regarding
safety, if it were not properly set up or used, risks could
arise and result in damage of:
The personnels life or their body.
The filter and other installations.
The proper operation of the filter.
be duly qualified to carry out their duties
strictly follow the instructions here explained
In these operating instructions safety advice whose nonobservance could lead to danger for life or limb is labeled
with the following text
DANGER!!!
Safety instructions whose non-observance could jeopardize
the machine and its functions are labeled by the word :
WARNING!!!
To indicate practical tips and other important information
following text is used in this manual:
IMPORTANT
Always comply with instructions mounted directly on the
unit, e.g.
Flow direction arrow
Fluid connection indicators
DANGER!!!
Adequate fire-fighting equipment should be provided at the
filter operating area before conducting a fluid test and at all
times when performing any maintenance or service work on
the filter. Provide "No Smoking" signs in the operating area
2.
Precaution must be taken to keep the area around
the Filter clean to prevent accidents.
4.
All clothing soaked with fluid must be removed
immediately and disposed of in a FIRE-SAFE place.
5.
An air mask may be worn when servicing the filter
main body. Fluid resistant gloves must be worn when
handling parts that have been in contact with the fluid.
1.2
LABELLING OF ADVICE IN THE OPERATING
INSTRUCTIONS
The following warnings are incorporated into these
instructions:
1.
The fluid which is to be filtered is volatile. No
smoking is permitted in the area at any time where the
system pumps, storage tanks and the filters are located.
3.
All fluid spills must be cleaned up immediately with
wiping cloths, swabs, or brooms. Remove all contaminated
wiping cloths, swabs, or brooms from the filter operating
area and dispose of them in a FIRE-SAFE place.
The personnel responsible for the installation of the filter

must
1.4
SECURITY PRECAUTIONS
The following precautions must be taken for the security of
the personnel who operate the Filter:
and ensure that the information remains legible.

1.3
PERSONNEL QUALIFICATIONS AND TRAINING
Personnel charged with operation, maintenance, inspection
and assembly must be in possession of the appropriate
qualifications for the tasks. The company operating the
machine must define exact areas of responsibility,
accountabilities and personnel supervision schemes.
Personnel lacking the required skills and knowledge must
receive training and instruction. If necessary, the operating
company may commission the manufacturer/supplier to
conduct these training courses. Furthermore, the operating
company must ensure that the personnel fully understand
the contents of the operating instructions.
6.
When servicing the filter assembly, allow for
maximum ventilation to disperse fumes.
DANGER!!!
Only non-sparking tools should be used when performing
any maintenance or service work on this equipment.
7.
Avoid unnecessary contact of the skin and clothes
with the handled fluids.
8.
Avoid spillage of discharged fluid or drained water in
the area where the filtering system is in operation to reduce
injury due to slipping on the liquid.
IMPORTANT
There will be a slight spillage of fluid mist when the filter- is
onstream when the following components are in operation
When the air eliminator vents the upper body assembly or
the manual vent valve is opened.
When excess thermal pressure is discharged from the
pressure relief valve
9.
Personnel should wash hands thoroughly after
maintenance or working with the filter. Special attention
should be given to the fingernails. Apply medication to any
cuts or skin abrasions.
10.
Immediate medical attention must be lent to cuts in
the skin, upset stomach, etc., due to possible contacts with
the product or to the inhalation of gases.
11.
Gloves must be used when parts are handled that
have been in contact with the fluids handled by the filter.
IMPORTANT
Security and environmental protection are the responsibility
of the user. PECOFacet does not assume any
responsibility for the inadequate use of this filter or its use
outside the parameters for which it was designed
PECOFACET GAS FILTER SERIES 75V

The Filter must be securely installed on a stable, horizontal

surface. Following it to tip over would endanger life and
limb.
1.
Filter Cartridges offer the finest performance
available. This standard line of high flow cartridges
removes ultra-fine solids from gas.
The PCHG cartridges are excellent for removing solid

contaminants such as rust, dirt, scale, granular and other
types of solids from gas. Media with high efficiencies
throughout the life of the cartridges are available to the
market in wide selection ratings of nominal microns.
INTRODUCTION
2.1
DESCRIPTION.
This manual is intended to cover most standard models of
the PECOFacet 75V Feed Gas Filters Coalescers and
those which are standard with minor deviations. In such
cases, the operation and the maintenance of the gas filters
remain as written.
In case any part of this design varies from the standard
design, the variation will be covered by supplemental
information attached in the back of this manual.
In cases when the external design varies considerably to
the standard design, these instructions will prevail. An
outline dimensional drawing of the exterior design will be
included in each Service Manual along with a Parts List.
2.2
PURPOSE.
To supply the user with the necessary instructions for
problem free continuous operation, and the procedures and
tests to detect failures and correct them in the less possible
time.
GENERAL INSTRUCTIONS
3.1
PURPOSE OF THE EQUIPMENT.
The PECOFacet 75V Feed Gas Filter Coalescer is
specifically designed to remove solid particles such as rust,
dirt, pipe scale, sand and metal from gas.
PECOFacet filters provide a complete system to meet
industry standards and levels of effluent purity required by
commercial specifications, major oil companies and
governments, world-wide.
DANGER!!!
When equipment has been handled and you have been in
contact with the fluids to be treated, it is important to wash
hands thoroughly and apply a disinfectant. Avoid at all
times splashing on eyes and prolonged vapor inhalation.
Beware to disconnect the unit before any operation on it or
in any of its electrical components.
GENERAL DESCRIPTION
This PECOFacet 75V Feed Gas Filter Coalescer is

basically a cylinder shaped tank designed specifically to
remove solid contaminants such as dirt, rust, scale, sand
and metal particles from gas .
Vertical and horizontal housing designs are available with a
wide selection of filter cartridges to meet specific
applications. Housings are designed for easy servicing and
low maintenance.
Generally units are built to ASME Code, Section VIII, with
many standard and optional accessories and connections
available to facilitate piping and installation requirements.
PECOFacet 75V Feed Gas Filter provide a complete
system that meets industry standards and individual levels
of effluent purity normally required by industry.
The description and function of each of the components is
given on the following paragraphs.
2.
Removable access opening covers are provided to
facilitate the replacement of the filter elements contained
inside the main body of the unit and to permit cleaning the
interior of the vessel.
3.
Suitable mounting supports are provided for
anchoring the unit.
4.
Inlet, outlet, vent and drain connections are provided
on all units. The size, type and location of the connections
are designed to suit the installation requirement.
5.
The nameplate attached to each unit contains
important information such as model number, serial
number, design pressure, flow rate, filter element type and
change-out pressure. Be sure to send nameplate
information to the nearest representative of Facet
International when ordering replacement parts or for
additional information regarding technical problems related
to the PECOFacet equipment.
INSTALLATION
5.1
PREPARATION.
According to the Unit general dimensions drawings, the site
location, the inlet/outlet connections, drain and vent
required will be determined. Also clearances required for
cover removal.
Provide suitable level concrete slab or metal platform and
anchor bolts of adequate size and bolt unit in place
securely before proceeding with connecting piping. It is
recommended that the gas filter be installed into the system
with a minimum number of turns and fittings to minimize
any additional turbulence in the inlet connecting piping.
This will eliminate any further emulsification in the incoming
product line, as well as minimise total system pressure
loss.
5.2
UNPACKING AND INSPECTION.
1.
After site has been selected, remove the gas filter
from its shipping crate and discard all protective wrapping
and packing material. Remove flange faced and thread
protectors from all connections.

Remove access covers and inspect interior components for

possible damage during shipment. Replace any damaged
replaceable parts.
2.
Check hex nuts on element mounting rods to be
sure that elements are securely mounted. Tighten nuts
with torque wrench according to drawing.
3.
If no damage is found in the unit, be sure to place
cover seal in proper location before bolting covers. Tighten
all bolting evenly and securely.
IMPORTANT
If no damage is found to exist in the unit, be sure to place
cover gasket in proper location before bolting covers.
Tighten all bolting evenly and securely.
5.3
INSTALLATION
1.
All piping leading to and from the gas filter must be
aligned as closely as possible with the connections on the
unit to avoid over stressing the body connections or
flanges. Be sure to use the correct gaskets between
flanged connections. Tighten all connection bolting evenly
and securely.
WARNING!!!!
Be sure to correctly identify the inlet and outlet connections
of the filter before connecting the unit in the system. The
unit will not perform correctly if the connections are
reversed.
2.
Provide suitable vent and drain lines to conduct the
fumes.
3.
Shut off valves should be provided in all pipe lines
leading to and from the gas filter to isolate the unit from the
piping system for servicing the unit or complete removal of
the unit from the process system.
4.
Normally, all accessory items such as pressure
gauges, automatic air eliminators, relief valves and electric
heaters are factory installed before shipment. When such
items are shipped in separate containers, be sure to
inspect all items for possible damage before installing them
to the gas filter.
5.
All tubing lines should be formed with care to
prevent kinking or flattening of the tubing.
6.
If a differential pressure gauge is purchased with the
gas filter unit, it will be factory installed. Pressure gauge
connections are provided on all gas filter units and a gauge
should be installed (if it is not purchased) to help determine
the necessity of replacing the filter elements contained
inside the unit. The cartridge life is determined by this
pressure (refer to corresponding table to
know the
cartridge work limit).
IMPORTANT
If a positive displacement pump is used in the system, it is
imperative that adequate bypass piping around the filter be
provided or a relief valve be installed on the liquid filter in
order to prevent excessive pressure which can develop.
7.
A vent valve should be mounted (if it is not
purchased) in the vent connection provided on top of the
unit to allow bleed-off of the entrapped air as the unit is
filled with gas.
START UP OF THE UNIT
6.1
PRE-OPERATIONAL CHECK
After all piping connections have been made and all
accessory items installed, a check should be conducted
before submitting the unit to a test.
The following suggestions and recommendations should be
observed before conducting this test.
1.
Make certain that all anchor bolts are tightened
securely.
2.
Inspect all flanged connections to be sure that the
proper gaskets have been placed between flanges.
3.
Check all flange bolts for tightness.
4.
Check mounting bolts and screws on all accessory
items to be sure they are tightened securely.
5.
Check all tubing lines to be sure they have not been
flattened or kinked. If tubing is damaged, replace with new
tubing.
6.
Check all miscellaneous tube and pipe fittings to be
sure they are tightened sufficiently to prevent leaks. Do not
over-tighten threaded connections. Stripping of threads
may occur and result in leaking connections.
7.
Make certain that all main body flange bolts are
tight.
8.
Check all packing nuts on valves to be sure they are
tightened sufficiently to prevent leaks.
9.
Make certain that all electrical connections have
been made properly and are in conformance with wiring
diagrams and instructions. 1
10.
Have electrical power lines checked for correct
voltage.
11.
Make certain that the electrical equipment used in
the wiring system is of the explosion-proof type and
adequate size to ensure that full power is available and no
hazards are present. Fused circuits or circuit breakers
should be provided in the wiring system to protect the
electrical equipment from overloads.
12.
If thermal insulation has been applied to the filter,
make certain that the insulation does not interfere with
visual or operational functions of the controls or
instrumentation.
13.
Make certain that all surplus materials, specially
combustible materials have been removed from the
operating area.
6.2
PRE-OPERATION TEST
After all the aforementioned procedures have been
followed, the gas filter is ready for a test prior to being
placed in full operation
1.
Close drains
2.
Open vents if necessary to eliminate the air
If provided

WARNING!!!
Care must be exercised at all times when opening or
closing the valves controlling the flow of product through
the Microfilter to prevent hydraulic hammer which could
cause over stressing of the main body and connections of
the units.
3.
Open slowly the blocking valve in the inlet piping
4.
Start the system pump
5.
Allow the unit to fill slowly and completely
6.
Close vents
7.
Open the blocking valve slowly in the outlet line.
8.
Inspect all connections for leaks. Tighten
connections where necessary. If tightening connections
fails to stop leaks, it indicates faulty gaskets or damaged
fittings or threads. Replace all faulty parts and recheck for
leaks.
Access to Chamber A to change the filter elements or to

complete other maintenance tasks is via to cover of the
equipment.
Chamber B contains a Vane Mist Eliminator (VME) unit
designed to remove liquid contaminants from the process
gas. The VME is a unit welded to the vessel walls and is
not removable.
Chamber C located at the base of the vessel immediately
beneath the VME unit is used to collect the contaminates
extracted from the process product by the action of the
VME.
JACKING
SCREW
QUICK O PENING
CLOSURE
9.
Check pressure gauge to be sure it is working
properly.
FILTER
ELEMENTS
10.
When all corrective measures have been made and
no leak exists, remove all traces of product that has leaked
from the faulty connections immediately.
INLET
NOZZLE
CHAMBER "B"
6.3
START UP
After the initial installation of the gas filter is completed
including the fluid test for leaks, the gas filter is ready for
operation. Previous to place the unit onstream, the
following procedure to fill it must be observed.
Close all drain valves.
2.
Open the blocking valve in the inlet piping
CHAMBER "A"
ELEMENT
SUPPORTS
TUBESHEET
11.
Clean entire operating area with broom, swabs and
wiping cloths. Dry area thoroughly.
1.
DAVIT
VENT
TUBESHEET
DRAIN
O UTLET
NOZZLE
VANE MIST
ELIMINATOR
CHAMBER "C"
INSPECTION
3.
Start the system pump and slowly open blocking
valve in the outlet line leading to the gas filter.
4.
When the unit is completely filled and vented, open
the blocking valves in the inlet and outlet piping to a full
open position.
DRAIN
Now the unit is completely operative

6.4
STOP
1.
Stop the system pump and close the blocking valve
in the outlet line leading to the gas filter.
2.
Close the blocking valve in the inlet piping
3.
Remain drain and vent valves closed
OPERATION
PECOFacet gas filters are the primary defence against

contamination by dirt. The interior of the vertically
mounted filter vessel is divided into three interconnected
chambers by a tubesheet and an Vane Mist Eliminator unit
welded to the vessel walls (see figure).
The filter elements are bolted to inserted into riser
assemblies welded to the tubesheet. The function of the
riser assemblies is to position the filter elements correctly in
relation to the process flow and to create a sump area for
contaminates.
Figure1Elements
7.1
APPEARANCE OF THE EQUIPMENT
OPERATING CORRECTLY.
Product flows across the housing passing through the filter
Cartridges where solids remain.
IMPORTANT
For maximum performance efficiency, the elements must
be replaced when the differential pressure across the filter
reaches the limit pressure of 15 psi or when filter efficiency
is lower then required, or at least once each year,
depending on which occurs first.
Check differential pressure gauge to be sure filter works
correctly, during process while the Cartridges get blinded
the differential pressure increases, observe the inlet and
outlet pressures and record these pressures for future
reference.
The normal state of the system is as indications in Table

7
Raise cover of vertical type units straight up with a
lifting device provided on unit. Rotate cover aside after
lifting device has raised cover as high as it will go. Swing
cover wide open on horizontal units provided with hinged
covers. All gas filters not provided with mechanical cover
lifting device or hinged cover will normally be provided with
lifting handles.
TABLE 2 OPERATION CONDITIONS

General
Hatches and covers
Closed
On
Pump system
Valves
Inlet
Open
Outlet
Open
Manual Drain
Closed
Manual Vent
Closed
Manual Valve in Automatic

Vent Line 2)
Sample
2)
Manometer
Control
Panel
2)
9
Remove the hexagonal nuts, flat washers, gasket
washers and end caps from the carrier bolts.
10
Slide old elements from carrier bolts. Discard all old
elements to a FIRE-SAFE place.
Closed
11
It is not necessary to remove the carrier bolts from
Z bars.
Open
to Outlet
Chamber
Open
2)
12
Clean all interior surfaces of the gas filter specially
the surfaces of the element adapters, carrier bolts and all
small metal element mounting hardware.
On
if supplied
MAINTENANCE INSTRUCTIONS
Since there are no moving parts in the basic gas filter unit,
the maintenance of the unit is minimized and limited to the
occasional replacement of the elements contained inside
the main body of the unit. The frequency of the filter
element replacement is generally dependent on the
amounts of solid contaminants in the incoming product
stream.
When the pressure differential readings indicate that
replacement of the elements is necessary, the following
procedures must be observed.
WARNING!!!
Cartridges only can be handled with medical type gloves to
avoid lose their efficiency.
8.1
ELEMENT REPLACEMENT
To proceed with the cartridge replacement follow next steps
1
Stop pumping product to the gas filter.
DANGER!!!
Only non-sparking tools should be used when performing
any maintenance or service work on this equipment.
2
Close the blocking valves in the inlet and outlet
fines.
3
Open vent valves.
Open drain valves.
Discard old cover gasket to a FIRE-SAFE place.
Open
to Inlet
Chamber
Electrical supply
WARNING!!!
If filter is equipped with electrical heater, be sure to turn off
heater before draining unit.
5
Allow sufficient time for the unit to vent and drain
completely before opening.
6
Loosen and remove cover bolts or release the swing
bolt assembly.
DANGER!!!
Due to the toxic effect of some of the additives used in gas
products, care should be exercised in handling all parts that
have been in contact with the product.
13
Due to construction details used in vertical type gas
filters, portions of accumulated dirt may fall down into the
chamber when removing old elements or during the
cleaning process. It is recommended that the chamber is
cleaned with clean fluid and drained before installing new
elements. This will eliminate the possible carry-over of dirt
into the outlet piping when the unit is again placed on
stream.
WARNING!!!
Elements should be handled by end caps only to prevent
damage. Use only PECOFacet replacement elements. Do
not mix elements of different manufacture since they may
have different pressure drop and filtration characteristics.
14
Slide new elements onto carrier bolts.
15
Reassembly the washer top dimples, gasket
washers, flat washers and hex nuts to carrier bolts.
16
Tighten hex nuts with a torque wrench according to
drawing after it has been ascertained that the elements are
seated properly on adapters and seals.
17
Discard old cover seal to a FIRE-SAFE place. Install
a new cover seal and close cover.
18
Install cover bolts and tighten bolts evenly and
securely to ensure good sealing.
Now the unit is again ready for operation follow the
procedure indicated in Section 6 page 5
8.2
CLEANING PROCEDURES FOR SCREEN
ELEMENTS 2
1
Use clean, processed liquid for washing element. A
non-metallic bristle brush may be used to removed
caked-on debris.
2
Embedded debris may be removed by soaking
element in 2% hydrochloric acid for five (5) minutes.
If this type of cartridges are used

1)
CAUTION: Gloves must be worn when handling
elements and parts which have been in contact with the
acid.
2)
Rinse element in clean processed liquid and dry
with soft, lint-free wiping cloth (see Element Replacement,
to replace element in filter body).
Figure2TypicalCartridgeassembly
8.3
PERIODIC MAINTENANCE
Perform the periodic Maintenance procedures shown in Table to localize a assure a good operating process of the
PECOFacet Filter Unit
TABLE 3 PERIODIC MAINTENANCE

Operation /
Procedure
Components
1
Filter Unit
Frequency
Daily
Weekly
Monthly
Visual check body and cover to detect possible blow.

Check flange and cover gaskets
Check name plate for correct reading

When change cartridges inspect the interior of PECOFacet
75V Feed Gas Filter.
2
Filter Elements
Check differential pressure and inlet / outlet pressure

assuring not to exceed 15 psi. or limits specified in
Nameplates
Elements must be changed when
-
Pressure surpasses limits indicated in Nameplates
Fuel pump through PECOFacet Filter Unit is difficult
Yearly
Valves
Check for any leakage and test for easy manual operation
Liquid Sample
Effect Samples through corresponding valves and check

adequate cleanliness
Piping
Check piping to detect possible damages or crushing

or during
operation
TROUBLESHOOTING
9.1
GENERAL.
The System troubleshooting procedures as shown in following Table. After any repair, verify that trouble has been
corrected.
TABLE 4 TROUBLESHOOTING
Trouble
1
Possible Cause
Corrective Action
Fuel does not flow at Fail in PECOFacet 75V Feed Gas Check fuel supply circuit
PECOFacet 75V Feed Filter
Valves
Gas Filter outlet side
Pump
-
Piping
...
Fuel at outlet side is Cartridge elements are broken or Change Cartridges elements
dirty
blinded
Differential
pressure Cartridge elements are broken or Change Cartridges elements
suddenly increases and blinded
decrease)
10 STORAGE AND PRESERVATION

INSTRUCTIONS
9.
Provide air and moisture proof covers for all
connections on the unit. Plug all threaded connections with
pipe plugs
10.1 UNPACKED FILTER

Normally, the filter sent from the factory is protected with
paint for exteriors, as well as accessories, connections,
etc., are packed securely against impacts, exposure to
dust, etc...
10.
Protect all unpainted and machined surfaces such
as flanges, nuts, bolts, etc., with a preservative coating to
prevent corrosion. This is very important in areas where
salt air is prevalent
In these conditions the filter may be stored in a closed area

without having to take special precautions, although it is
recommended if it is to be stored for long periods of time, to
mount it in its working place and cover with a canvas or
plastic cover.
10.2 PREPARING FILTER FOR STORAGE AFTER
WORKING
If the filter has been in service and it is decided to remove it
from the system and place it in storage, the following recommendations and procedures should be observed:
1.
Stop pumping product to the filter.
2.
Close the valves in the inlet and outlet pipe lines to
isolate the unit from the piping system.
3.
Open the drain and vent valves. Allow adequate
time for filter to drain and vent completely.
4.
Loosen cover bolts and open cover.
5.
Remove and discard all old elements and cover
gasket. See section entitled Maintenance for element
removal.
6.
Clean and dry entire filter both inside and out.
7.
New elements may or may not be reinstalled. If
elements are not reinstalled in unit prior to storage, a tag
should be attached to filter denoting elements must be
installed into unit before returning filter back in service.
8.
10.3 STORAGE OF FILTER ELEMENTS

Cartridges must be kept in a proper store which is clean
and dry and not subject to excessive humidity. The
Cartridges must be kept in their original packing and
protected from any impact. The area should be inspected
regularly for the presence of vermin the cartridge packing
materials and the cartridges themselves. When inspecting
for vermin, the Cartridge packing should be checked for
any external evidence of damage by vermin.
In the event of major temperature variations, after three
years the gaskets attached to the ends of the cartridges
should be inspected for any sign of deterioration prior to
use and replaced, if necessary.
Providing the above points are observed storage up to five
years is acceptable.
11 INSTRUCTIONS FOR LIFTING AND

TRANSPORT.
The PECOFacet Filters leave the factory with the
corresponding protection for transporting and storage with
covers in all connections, plugs in threaded connections,
mechanical protectors of installed accessories,...
Normally the filtering elements are installed in the interior of
the filter. Units shipped without filter elements installed, will
be tagged with a notice calling attention to this fact.
Disengage all piping from the filter.

For elevation and transport of the PECOFacet 75V Feed

Gas Filter, no special device or special measures are
needed. The units are equipped with corresponding lifting
lugs, and if the unit comes in a sealed casing, it is supplied
with proper gravity centre marks and lifting zones
indications on outer packaging.
If for any special reason, a unit needs special handling
instructions, these would be supplied on the unit, or
attached to its packaging.
The transportation and elevation of the Filter shall always
be made without fluid in the interior.
Although special device nor special measures are required
for transport or elevation, it should be kept in mind that the
local norms for security -required by the corresponding
legislation should be followed, as well as good practice
advises, for the movement and transport of this type.
PECOFacet declines any responsibility of damages
produced against objects or persons during the transport of
the unit.
During transportation, all movements of the filter should be
avoided, as well as impacts from other objects near, as this
may cause damage to the filter or to any of its installed
accessories..
During transport, the filter should not be held with chains,
steel wires, or anything similar, as this may cause damage
to the protection, or its casing.
10

7109164030201 75V Feed Gas Filter Rev.01 12/13
CLIENT:
PROJECT:

3.
LUBRICATION SCHEDULE.
Pag.:
17
Of:
18
CLIENT:
PROJECT:

NOT APPLICABLE
Pag.:
18
Of:
18
CLIENT:
PROJECT:

7.
General documents
Pag.:
148
Of:
154

Sid-11-Eke-Mmp-Fct-001-Final Engineering Dossier - Skid1 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sid-11-Eke-Mmp-Fct-001-Final Engineering Dossier - Skid1 PDF

Uploaded by

Copyright:

Available Formats

Page:

ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.

SIDDHIRGANJ 335 MW COMBINED CYCLE POWER PLANT

FINAL ENGINEERING DOSSIER - SKID1

FINAL ENGINEERING DOSSIER - SKID1

UPDATED AS PER CUSTOMER COMMENTS

ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.

SIDDHIRGANJ 335 MW COMBINED CYCLE POWER PLANT

ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.

SIDDHIRGANJ 335 MW COMBINED CYCLE POWER PLANT

FINAL ENGINEERING DOSSIER (INDEX) - SKID1

FINAL ENGINEERING DOSSIER (Index) - SKID1

UPDATED AS PER CUSTOMER COMMENTS

ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.

SIDDHIRGANJ 335 MW COMBINED CYCLE POWER PLANT

FINAL ENGINEERING DOSSIER SKID 1

Fuel gas filter separator Data sheet

Electrical wiring and Interconnection box diagram

Operation and Maintenance manual

Fuel gas filter separator and Drain Tank - General

Spare parts for commissioning and start up

ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.

SIDDHIRGANJ 335 MW COMBINED CYCLE POWER PLANT

ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.

SIDDHIRGANJ 335 MW COMBINED CYCLE POWER PLANT

FINAL ENGINEERING DOSSIER SKID 1

Customer ID: SID-11-EKE-CDA-FCT-001

ELECTRICITY GENERATION COMPANY OF BANGLADESH LTD.

SIDDHIRGANJ 335 MW COMBINED CYCLE POWER PLANT

Customer ID: SID-11-EKE-CDM-FCT-001

Rev F.N./N Item

Revision Description / Descripcin Revisin

No. Footnote / N Nota - Description / Descripcin

C/JUNTA PRUEBA HIDROST(W/HIDRAULIC TEST GASKET)

LINEA EN BLANCO (LINE NOT USED)

Mat. Type / Tipo

C.ST. STUD, 1/2"X75MM

HEXAGONAL NUT, 1/2"

C.ST. FLAT WASHER, 1/2"

ST. STEEL SPIROGASKET 1"-150#,RF

BLIND FLANGE, C.STEEL, 150#, 1", RF

ST. STEEL SPIROGASKET 44"-150#,RF

C.ST. STUD, 1"X190 MM.

C.ST. HEXAGONAL NUT, 1"

ARMOURED LEVEL GAUGE,REFLEX,1"-150#-RF

C.ST. STUD, 1 1/8" X 170 MM

C.ST. FLAT WASHER, 1"

BALL VALVE,1"-150#-RF MANUAL OPERATED

C.ST. HEXAGONAL NUT, 1 1/8"

C.ST. FLAT WASHER 1 1/8"

DIFF.PRESS.TRANSMITTER W/DIGITAL DISPLAY

ST. STEEL SPIROGASKET 16"-150#,RF

C.ST. STUD, 1"X150 MM.

C.ST. HEXAGONAL NUT, 1"

C.ST. FLAT WASHER, 1"

BALL VALVE,16"-150#-RF, GEATRUNNION,MANUAL+GEAR REDUCER

S.S. BALL 3.1

GWR LEVEL TRANSMITTER,L=800 MM

GWR LEVEL TRANSMITTER,L=1400MM

3"-SCHD.40-150# PIPE STAND L=600MM,WORKSHOP DRAWING

3"-SCHD.40,150# PIPE STANDL=1200MM. WORKSHOP DRAWING

1"-150# GLOBE PNEUMATIC VALVE,2-WAY S,NC

PIPING FOR FUEL GAS FILTERSEPARATOR 75V-50-324-42I-174-WP