ZXDU58 B121

DC Power System

Product Description
Version: V4.5R99M01

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn

LEGAL INFORMATION
Copyright 2011 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.

Additionally, the contents of this document are protected by

contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided as is, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History
Revision No.

Revision Date

Revision Reason

R1.3

2011-08-22

The Technical Specifications and System Configuration

sections are updated

R1.0

2011-05-23

Serial Number: SJ-20101118112937-003

Publishing Date: 2011-08-22 (R1.3)

First edition

Contents
About This Manual ......................................................................................... I
Chapter 1 System Overview ...................................................................... 1-1
1.1 System Introduction............................................................................................ 1-1
1.2 System Features ................................................................................................ 1-1
1.3 Implementation Example .................................................................................... 1-2
1.4 Networking Description ....................................................................................... 1-2

Chapter 2 System Structure ...................................................................... 2-1

2.1 Overall System Structure .................................................................................... 2-1
2.2 Power Distribution Unit ....................................................................................... 2-1
2.3 Electrical Connection Terminals........................................................................... 2-2
2.4 Grounding Design .............................................................................................. 2-3
2.5 Slots Configuration ............................................................................................. 2-3

Chapter 3 System Modules........................................................................ 3-1

3.1 ZXD030 S480 Rectifier ....................................................................................... 3-1
3.1.1 Rectifier Parts .......................................................................................... 3-1
3.1.2 Rectifier Indicators.................................................................................... 3-1
3.1.3 Rectifier Electrical Specifications ............................................................... 3-2
3.1.4 Output Power Control ............................................................................... 3-3
3.2 Monitoring Unit................................................................................................... 3-4
3.2.1 Monitoring Unit Parts ................................................................................ 3-4
3.2.2 Monitoring Unit Indicators ......................................................................... 3-4
3.2.3 Monitoring Software ................................................................................. 3-5

Chapter 4 System Specifications.............................................................. 4-1

4.1 System Configuration ......................................................................................... 4-1
4.2 Technical Specifications...................................................................................... 4-2
4.3 Compliance Standards ....................................................................................... 4-4

Appendix A Signal Interfaces on the UIB................................................ A-1

Appendix B Dimensions ........................................................................... B-1
Appendix C Electrical Connection Diagram ........................................... C-1
Appendix D Documentation Guide .......................................................... D-1
Glossary .......................................................................................................... I

II

About This Manual

Purpose
This manual applies to the ZXDU58 B121 (V4.5R99M01) DC Power System. The
ZXDU58 B121 system is designed to be installed in a cabinet and provides power for -48
V communication equipment. This manual describes the system structure, characteristics
and application.

Intended Audience
This manual is intended for:
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Planning engineers
Maintenance engineers

What Is in This Manual

This manual contains the following chapters/appendixes:
Chapter/Appendix

Summary

Chapter 1, System Overview

Introduces the system and describes the system features.

Introduces typical operating configurations and the networking
solutions of the system.

Chapter 2, System Structure

Describes the external system structure, internal system

structure and signal interfaces.

Chapter 3, System Modules

Describes the parts, indicators, and specifications of

the rectifier.

Describes the appearance, indicators, functions,

operations and specifications of the monitoring unit.

Chapter 4, System Specifications

Provides the technical specifications and compliant standards

of the system.

Appendix A, Signal Interfaces on the

Describes the interfaces on the User Interface Board (UIB).

UIB
Appendix B, Dimensions

Provides the dimensions of the chassis.

Appendix C, Electrical Connection

Provides the electrical connection diagram of the system.

Diagram
Appendix D, Documentation Guide

Lists the manual suite of the system.

Conventions
This document uses the following typographical conventions.

Typeface

Meaning

Italics

Refers to other related manuals and documents.

Bold

Menus, menu options, function names, input fields, option button names,
check boxes, drop-down lists, dialog box names, window names,
parameters and commands.

CAPS

Keys on the keyboard, buttons on screens and company name.

Danger: Indicates an imminently hazardous situation, which if not avoided,
will result in death or serious injury.
Warning: Indicates a hazard that, if not avoided, could result in serious
injuries, equipment damages or interruptions of major services.

Caution: Indicates a potential hazard that, if not avoided, could result in

moderate injuries, equipment damages or partial service interruption.
Note: Provides additional information about a certain topic.

II

Chapter 1

System Overview
Table of Contents
System Introduction....................................................................................................1-1
System Features ........................................................................................................1-1
Implementation Example ............................................................................................1-2
Networking Description...............................................................................................1-2

1.1 System Introduction

ZXDU58 B121 is an embedded power supply equipment. The system can provide
-48 V power for mobile base stations, access network equipment, remote switch
offices, transmission equipment, ground satellite transceiver stations, and microwave
communication devices.
In full configuration, the ZXDU58 B121 system is equipped with four ZXD030 S480 (V1.10)
rectifiers, which form a power system with rated output current of 120 A.
Figure 1-1 ZXDU58 B121 Appearance

1.2 System Features

The ZXDU58 B121 system has the following features:
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A wide range of input phase voltage (90V AC - 264V AC) makes the system suitable
for areas with unstable voltage.
The ZXDU58 B121 chassis contains the power distribution unit, rectifiers, and
monitoring unit.
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ZXDU58 B121 Product Description

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The ZXDU58 B121 system supports multiple networking modes, such as RS232,
RS485.
Hot-pluggable rectifiers.
Intelligent monitoring unit.
High reliability with Mean Time Between Failures (MTBF) 2.2 105 h.
Compact structure design. The ZXDU58 B121 chassis is 5 U in height and 19 inches
in width. It is designed to be installed into a main equipment.
Cable connections are performed in front of the equipment.

1.3 Implementation Example

The ZXDU58 B121 system is designed to be installed in a cabinet.
For the implementation example of the system, see Figure 1-2.
Figure 1-2 Implementation Example of the System

AC input mode:
three-phase, five-wire
(L/N/PE)

1.4 Networking Description

The ZXDU58 B121 system supports multiple network monitoring modes.
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The ZXDU58 B121 system provides RS232/RS485 serial ports. The ZXDU58 B121
system can be connected to a Personal Computer (PC) via the serial ports. The
background monitoring software installed in the PC monitors the system locally.
The ZXDU58 B121 system can be connected to a remote PC through a transmission
channel (e.g. microwave or optical transmission equipment channels) and auxiliary
communication equipment.

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Chapter 2

System Structure
Table of Contents
Overall System Structure............................................................................................2-1
Power Distribution Unit ...............................................................................................2-1
Electrical Connection Terminals..................................................................................2-2
Grounding Design ......................................................................................................2-3
Slots Configuration .....................................................................................................2-3

2.1 Overall System Structure

The ZXDU58 B121 system is mainly composed of the ZXD030 S480 rectifiers, monitoring
unit, power distribution unit and battery packs. The appearance and its components are
shown in Figure 2-1.
Figure 2-1 System Structure

2.2 Power Distribution Unit

The AC distribution part of ZXDU58 B121 consists of the AC input/output breakers and AC
SPD. The DC distribution part of ZXDU58 B121 consists of the DC output breakers and
battery breakers.
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ZXDU58 B121 Product Description

Figure 2-2 shows the power distribution unit of the system.

Figure 2-2 Power Distribution Unit

The following describes the components of the DC distribution part:

l Battery breakers: Two battery packs are configured in the ZXDU58 B121 system.
l DC output breakers: The number and capacity of breakers vary with specific contracts.
DC output is comprised of LLVD1 and LLVD2. Primary loads are connected to LLVD2
and secondary loads to LLVD1.
The detection cables marked with F1** and F10E* (optional) belong to LLVD1. The
detection cables marked with F2** belong to LLVD2.

2.3 Electrical Connection Terminals

Figure 2-3 illustrates the terminals.

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Chapter 2 System Structure

Figure 2-3 Electrical Connection Terminals

The customized production

might be different from this
terminal diagram.

2.4 Grounding Design

On the installation site, the PE bolt of the ZXDU58 B121 system should be connected to
the PE busbar of the site to protect the equipment against damage and avoid personal
injury.
Figure 2-4 shows the grounding design of the system.
Figure 2-4 Grounding Design of the System

2.5 Slots Configuration

The distribution of the slots of the rectifiers are shown in Figure 2-5.

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ZXDU58 B121 Product Description

Figure 2-5 Slots Configuration

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Chapter 3

System Modules
Table of Contents
ZXD030 S480 Rectifier...............................................................................................3-1
Monitoring Unit ...........................................................................................................3-4

3.1 ZXD030 S480 Rectifier

3.1.1 Rectifier Parts
In the ZXDU58 B121 system, the rectifiers convert AC to DC.
Figure 3-1 shows the appearance and structure of the ZXD030 S480 rectifier.
Figure 3-1 ZXD030 S480 Rectifier

3.1.2 Rectifier Indicators

Figure 3-2 shows indicators of the rectifier. Table 3-1 describes the working status they
indicate.
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Normally, only the power indicator is lit.

In case that output current limit occurs, the power indicator flashes.
In case that a system fault occurs, the alarm indicator is lit. For example, in case of
under-voltage protection, the power indicator is OFF and the alarm indicator is lit.
In case a rectifier fault occurs, the fault indicator is lit.
When the power and alarm indicators flash at the same time, a program is being
downloaded.

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ZXDU58 B121 Product Description

Figure 3-2 Rectifier Indicators

Table 3-1 Status Indication

Indicator

Power

Normal Sta-

Abnormal

tus

Status

Lit

OFF

(green)

No AC input or the AC input voltage is lower

than 75 V.

Flashing
Alarm

Indication

OFF

Lit

(yellow)

Flashing

Output current limit

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AC input over/under-voltage

PFC output over/under-voltage

Over-temperature

Fast flashing: The communication

between the rectifier and the monitoring
unit is interrupted.

Slow flashing: The rectifier is in the sleep

mode.

Fault

OFF

Lit

(red)

DC output over-voltage/current

Output fuse blows

Fan fault

Other fault

3.1.3 Rectifier Electrical Specifications

Table 3-2 describes the specifications of ZXD030 S480 rectifier.
Table 3-2 Electrical Specifications of the ZXD030 S480 Rectifier
Item

Specifications

AC input mode

Single-phase three-wire (L/N/PE)

AC input voltage

Rated input voltage: 220 V, range: 85 V to 295 V

DC output voltage

Rated output voltage: 53.5 V, range: 42 V to 58 V

Output current limit

3 A ~ 35 A (adjustable)
After current limited occurred, flyback proceeds when the output voltage
falls below 40 VDC.

Output power

Rated output power: 1605 W; maximum output power: 1740 W

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Chapter 3 System Modules

3.1.4 Output Power Control

To ensure reliable operation, the output power of the ZXD030 S480 rectifier varies with the
AC input voltage and DC output voltage.

Power Control by AC Input

Figure 3-3 shows the relation between the output power and the AC input voltage.
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When the AC input voltage falls in the range of 165 VAC ~ 295 VAC, the maximum
output power of the rectifier is 1740 W.
When the AC input voltage falls in the range of 85 VAC ~ 165 VAC, the maximum
output power of the rectifier varies linearly with the AC input voltage, as shown in
Figure 3-3.

Figure 3-3 Output Power Versus AC Input Voltage

Power Control by DC Output

In the case of the AC input voltage falls in the range 165 VAC ~ 295 VAC with the
maximum output power 1740 W provided, if the load keeps increasing, the output voltage
will decrease. And the maximum output power decreases consequently, as shown in
Figure 3-4.
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When the output voltage falls in the range of 50 VDC ~ 58 VDC, the output power is
1740 W. For example, when the DC output voltage is 58 VDC, the output current is
30 A; when the DC output voltage is 58 VDC, the output current is 34.8 A.
When the output voltage falls in the range of 40 VDC ~ 50 VDC, the rectifier provides
a constant output current 34.5 A. And the maximum output power falls linearly with
the output voltage.
When the output voltage falls down 40 VDC, the output voltage and current start
flyback process, as shown in Figure 3-4.

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ZXDU58 B121 Product Description

Figure 3-4 Output Power Versus DC Output Voltage

3.2 Monitoring Unit

3.2.1 Monitoring Unit Parts
The monitoring unit manages the power distribution unit, rectifiers and batteries of the
ZXDU58 B121 system.
Figure 3-5 shows the appearance and structure of the monitoring unit.
Figure 3-5 Monitoring Unit

PWR: Power indicator

RUN: Running indicator

ALM: Alarm indicator

3.2.2 Monitoring Unit Indicators

Figure 3-6 shows the indicators of the monitoring unit. Table 3-3 describes the indicators.
Figure 3-6 Monitoring Unit Indicators

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Table 3-3 Monitoring Unit Indicators

Designation

Name

Description

PWR

Power indicator

Glows in green: The unit is powered.

RUN

Run indicator

Flashes in green: The unit is running normally.

ALM

Alarm indicator

Glows in red: A fault occurs to the system. For

example, the AC input fails, or some rectifier is faulty.

3.2.3 Monitoring Software

Monitoring software version: V1.20F.
Users can perform the following operations through the monitoring unit:
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Setting parameters
Querying system operation data, alarms and records
Setting the operational mode (work mode)
Managing alarms, batteries and rectifiers
Starting Manual Detect

Note:
For details of these operations, refer to the ZXDU58 B121 (V4.5R99) DC Power System
Operation and Maintenance Manual.

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Chapter 4

System Specifications
Table of Contents
System Configuration .................................................................................................4-1
Technical Specifications .............................................................................................4-2
Compliance Standards ...............................................................................................4-4

4.1 System Configuration

Table 4-1 describes the ZXDU58 B121 system configuration.
Table 4-1 System Configuration
Item
AC Power

Configuration
AC input

Distribution

Single-phase three-wire (L/N/PE)

80A/2P MCB AC input

Note: The system is applicable to dual-live-wire 110V AC or 120V

AC input.

DC Power
Distribution

AC output

1*16A/2P MCB

AC SPD

Class B

Battery input

2*100 A MCBs

DC output

Rated DC output current: 120 A

DC output breakers:

LLVD1 : 1*100 A + 1*63 A MCBs

LLVD2 : 1*32 A + 1*10 A MCBs

Emergency light

None

DC SPD

None

Chassis

One embedded chassis

Rectifier

ZXD030 S480 (V1.10) rectifiers; four sets (maximum)

Monitoring unit

One set

Other components

LLVD1 contactor and LLVD2 contactor

Two battery temperature sensors and cables

The customized product may be different from this table.

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ZXDU58 B121 Product Description

4.2 Technical Specifications

Table 4-2 describes the technical specifications of the ZXDU58 B121 system.
Table 4-2 Technical Specifications
Item

Specification

Working Environment
Operating temperature

-20 to +55

Storage temperature

-40 to +70

Relative humidity

10% to 90% (non-condensing); 40% to 60%

recommended

Air pressure

70kPa to 106kPa

Other requirements

No conductive dusts or corrosive gases

No explosion hazard, no shake or jolt
Ground slope is no more than 5

AC Power Distribution
AC input mode

Single-phase three-wire (L/N/PE)

Note: The system is applicable to dual-live-wire 110V
AC or 120V AC input.

AC input voltage

Range: 90V AC - 264V AC

Output current limit of each rectifier is 3 A ~ 35 A

(adjustable). In case of current limit , flyback occurs
when the output voltage falls to 40V DC.

AC input frequency

50/60 Hz

Maximum AC input current

50A

AC input power factor

0.99 (with full load)

AC SPD

Class B SPD, with discharging current 35kA

DC Power Distribution
DC output voltage

Rated DC output current

Rated output voltage: -53.5V DC

Range: -42V DC to -58V DC

120 A (in full configuration with four ZXD030 S480

rectifiers)

Maximum output power

6960 W

Source effect

0.1%

Load effect

0.5%

Regulated voltage precision

0.6%

Weighted noise voltage

< 1mV

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Chapter 4 System Specifications

Item

Specification

Peak-peak noise voltage

100mV

Broad frequency noise voltage

30mV (3.4kHz~150kHz)
20mV (0.15MHz~30MHz)

Discrete frequency noise voltage

5 mV (3.4kHz~150kHz)
3 mV (150 kHz~200 kHz)
2 mV (200kHz~500kHz)
1 mV (0.5MHz~30MHz)

DC voltage drop

< 500mV

Rated output power of the rectifier

1605W

Maximum output power of the rectifier

1740W

Rectifier efficiency

91% (50% - 100% output power)

Load sharing quality of the rectifiers

The difference between the maximum current and

minimum current is less than 1.5 A (with 10% of rated
load or above)

Alarm Threshold and Precision of the Monitoring Unit

AC Vol. Max.

Default: (286 5) V

Threshold of recovery from AC

Default: (276 5) V

over-voltage alarm
AC Vol.Min.

Default: (154 5) V

Threshold of recovery from AC

Default: (164 5) V

under-voltage alarm
DC Vol.Max.

Default: (58 0.2) V

Threshold of recovery from DC

Default: (57.5 0.2) V

over-voltage alarm
DC Vol.Min.

Default: (48.0 0.2) V

Threshold of recovery from DC

Default: (48.5 0.2) V

under-voltage alarm
BatVol Min.

Default: (47.0 0.2) V

Precision of AC voltage

1%

Precision of the battery current and the out-

1%

put current of the system

Precision of the battery voltage and the

0.5%

output voltage of the system

Temperature precision

Humidity precision

5%

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ZXDU58 B121 Product Description

Item

Specification

Dimensions and Weight

Chassis dimensions

220 mm 483 mm 362 mm (H W D)

Chassis weight

Approximately 20 kg (excluding the rectifiers and the

monitoring unit)

Rectifier weight

1.6 kg/set, four sets (maximum)

Monitoring unit weight

1.8 kg

Battery weight

Refer to the user manual from the battery provider

Others
Noise

55 dB(A)

Mean Time Between Failures (MTBF)

2.2 105 h

Safety standard

IEC 60950

EMC standard

EN55022; IEC61000

Conductive disturbance and radioactive

EN55022 level A

disturbance

The rectifier in this table is the ZXD030 S480 (V1.10) rectifier.

4.3 Compliance Standards

EMC Standards
This system is in compliance with the following Electro Magnetic Compatibility (EMC)
standards:
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DIN/EN 55022
IEC61000

Safety Standards
This system is in compliance with the UL/IEC/EN 60950 standards.

Other Standards
This system is also in compliance with the following standards:
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CE
The Restriction of Hazardous Substances (RoHS) directive (2002/95/EC) of the
European Union.
This device complies with Part 15 of the FCC Rules and is subject to the following
two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause
undesired operations.
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Note:
ZTE CORPORATION reserves the right to upgrade or make change to the compliant
standards without further notice. Users may visit ZTE technical support website
http://ensupport.zte.com.cn to inquire related information.

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Appendix A

Signal Interfaces on the UIB

The User Interface Board (UIB) provides communication interfaces and signal interfaces.
Figure A-1 shows the layout of the signal interfaces on the UIB. Figure A-2 shows the pin
configuration of the interfaces. Table A-1 describes the interfaces.
Figure A-1 Layout of the Signal Interface on the UIB

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Figure A-2 Pin Configuration of the Signal Interface on the UIB

NC: Normally Closed

NO: Normally Open

GND: Ground

Table A-1 Signal Interfaces

Interface

Name

X1

Battery 1 temperature

X2

Battery 2 temperature

X3

Ambient temperature

X4

Smoke Alarm

X5

Door alarm

X6

RS485/RS422
(RS485 and RS422 cannot be used at the same time)

X7

In-relay 1-4

X8

Out-relay 1 and 2. Software code: A1, A2.

X9

Out-relay 3 and 4. Software code: A3, A4.

X10

Out-relay 5 and 6. Software code: A5, A6.

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Appendix A Signal Interfaces on the UIB

Interface

Name

X11

Water alarm

X12

RS232

X13

Ethernet

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Appendix B

Dimensions
The dimensions of the ZXDU58 B121 chassis are 220 mm 483 mm 362 mm (H W
D).
Figure B-1 shows the dimensions of the ZXDU58 B121 chassis.
Figure B-1 ZXDU58 B121 Cabinet Dimensions

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Appendix C

Electrical Connection
Diagram

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Figure C-1 Electrical Connection Diagram

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Appendix D

Documentation Guide
Applicable Product
This guide and related documents apply to the ZXDU58 B121 (V4.5R99M01) DC power
system.

Manual Suite
Refer to the table below for the manual suite of the ZXDU58 B121 system.
Document

Description and Intended Audience

DC Power System Safety Information

This manual describes the personal health & safety

information and the system security information that you
should learn when working with the ZTE system products.
Intended Audience: This manual is intended for device
installation engineers, commissioning engineers and
maintenance engineers.

ZXDU58 B121 (V4.5R99M01) DC

In this manual, you will learn about:

Power System Product Description

System structure and components

System application

System features and technical specifications

Electrical connection diagram

Intended Audience: This manual is intended for planning

engineers and maintenance engineers.
ZXDU58 B121 (V4.5R99M01) DC

In this manual, you will learn about:

Power System Installation Guide

Equipment installation

Cable connection

System commissioning

Intended Audience: This manual is intended for device

installation engineers and commissioning engineers.
ZXDU58 B121 (V4.5R99) Monitoring

This manual describes the alarms and provides the default

Unit Alarm List

level and output relay of the alarms.

Intended Audience: This manual is intended for
commissioning engineers and maintenance engineers.

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Document

Description and Intended Audience

ZXDU58 B121 (V4.5R99) DC Power

In this manual, you will learn about:

System Operation and Maintenance

Manual

Monitoring software operation

Querying real-time running status

Querying real-time alarms

Querying history alarms

Energy-saving management

Battery management

System management, including parameter setting,

rectifier power-on and power-off by the software

Routine maintenance

Alarm handling

System startup and shutdown

Indicators description

Components replacement

Intended Audience: This manual is intended for

commissioning engineers and maintenance engineers.

How to Get in Touch

ZTE welcomes your comments and suggestions on the quality and usefulness of this
document.
The following sections provide information on how to obtain support for the documentation.
If you have problems, questions, comments, or suggestions regarding your product,
contact us by e-mail at 800@zte.com.cn. You can also call our customer support center
at (86) 755 26771900.
For further questions, comments, or suggestions on the documentation, you can fax your
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SJ-20101118112937-003|2011-08-22 (R1.3)

ZTE Proprietary and Confidential

Glossary
EMC
- Electro Magnetic Compatibility
GND
- Ground
NC
- Normally Closed
NO
- Normally Open
PC
- Personal Computer
PE
- Protective Earth
RoHS
- Restriction of Hazardous Substances