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Refrigerant (R-449A)
Retrofit Guidelines
for Stationary Refrigeration
Converting R-404A/R-507A Systems
to Opteon XP40 (R-449A) Refrigerant
Opteon XP40
Refrigerant (R-449A)
Index
Introduction.................................................................................................................................................................... 4
Important Safety Information........................................................................................................................................ 4
Flammability.............................................................................................................................................................. 5
General Retrofit Information R-404A/R-507A to Opteon XP40........................................................................... 5
Expected Performance of Opteon XP40 vs. R-404A.......................................................................................... 5
System Modifications............................................................................................................................................... 5
Lubricant.............................................................................................................................................................. 5
Compressor.......................................................................................................................................................... 6
Expansion Device................................................................................................................................................. 6
Line Sizing............................................................................................................................................................ 6
Condenser and Evaporator................................................................................................................................. 6
System Controls.................................................................................................................................................. 6
Retrofit of R-404A/R-507A Systems to Opteon XP40....................................................................................... 6
Checklist for OpteonXP40 Retrofit........................................................................................................................... 8
System Data Sheet........................................................................................................................................................ 9
Opteon XP40 (R-449A) Temperature-Pressure Data (SI)........................................................................................10
Opteon XP40 (R-449A) Pressure-Temperature Data..............................................................................................11
Introduction
Disch T
(C)
Avg Glide
(K)
Cap
(kJ/m3)
Cap Rel to
R-404A
COP
COP
Rel to
R-404A
Mass Flow
Rel to
R-404A
R-404A
206
1,833
87
0.4
1,091
100%
1.598
100%
100%
XP40
174
1,745
106
4.2
1,066
98%
1.684
105%
75%
436
1,833
77
0.4
2,489
100%
2.724
100%
100%
XP40
386
1,745
89
4.3
2,468
99%
2.821
104%
75%
Flammability
Opteon XP40 is non-flammable. It has been assigned
an A1 safety classification under the ASHRAE
standard SP34. However as with all HFC-containing
blends, Opteon XP40 should not be mixed with air to
check for system leaks.
System Modifications
Lubricant
Compressor
System Controls
Expansion Device
Line Sizing
1.
2.
Establish baseline performance while operating on R-404A/R-507A. (See data sheet for
recommended data.)
Consult the original equipment manufacturer of the system components for their Recommendation
on the following:
Plastics compatibility
Elastomeric compatibility
Lubricant (viscosity, manufacturer, additives)
Thermal expansion device sizing
Retrofit procedures to sustain warranty if applicable
3.
4.
Complete system modifications (TXV, line sizing, etc.) based on engineering analysis
5.
Replace filter drier with new drier approved for use with retrofit refrigerant
6.
7.
8.
9.
_____________________________________
Start up equipment and adjust charge until desired operating conditions are achieved
If low in charge, add in increments of 23% by weight.
Amount of refrigerant charged:
_____________________________________
_____________________________________
10.
11.
Conversion is complete!
Compressor Mfg:_________________________________________________________
Model No.:_____________________________________________________________________
Model No._____________________________________________________________________
Serial No.:_____________________________________________________________________
Serial No.:____________________________________________________________________
Date of Manufacture:____________________________________________________
Lubricant Type:____________________________________________________________
Drier Mfg:_____________________________________________________________________
Drier Type:_____________________________________________________________________
Condenser Cooling Medium: _________________________________________
Expansion Device (check one):
Capillary Tube:__________________________________________________________
Expansion Valve:_______________________________________________________ Manufacturer: ______________________________________________________________
Model No.:______________________________________________________________________
Control/Set Point:___________________________________________________________
Location of Sensor:_________________________________________________________
Other System Controls (ex.: head press control):____________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________
Date/Time
Refrigerant
Charge Size (kg)
Ambient Temp. (C)
Compressor
Suction T (C)
Suction P (MPa/bar)
Discharge T (C)
Discharge P (MPa/bar)
Evaporator
Coil Air/H2O In T (C)
Condenser
Coil Air/H2O In T (C)
Appendix I.
10
Temp
Sat Liq P
Sat Vap P
Temp
Sat Liq P
Sat Vap P
Temp
Sat Liq P
Sat Vap P
C
-40
-39
-38
-37
-36
-35
-34
-33
-32
-31
-30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
kPa
134.18
140.39
146.83
153.5
160.41
167.55
174.94
182.59
190.49
198.65
207.08
215.78
224.77
234.04
243.61
253.47
263.64
274.12
284.92
296.04
307.5
319.28
331.41
343.89
356.73
369.93
383.49
397.44
411.76
426.47
441.58
457.09
473.02
489.35
506.11
523.3
540.93
559
577.52
596.5
kPa
100.94
105.97
111.2
116.62
122.26
128.1
134.16
140.44
146.96
153.7
160.69
167.92
175.41
183.15
191.15
199.43
207.98
216.81
225.93
235.35
245.07
255.09
265.43
276.09
287.07
298.39
310.05
322.06
334.42
347.15
360.24
373.7
387.55
401.79
416.43
431.47
446.92
462.79
479.08
495.81
C
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
kPa
615.94
635.86
656.25
677.14
698.51
720.39
742.78
765.68
789.11
813.06
837.56
862.6
888.19
914.35
941.07
968.37
996.25
1024.73
1053.8
1083.49
1113.78
1144.7
1176.25
1208.44
1241.28
1274.77
1308.92
1343.75
1379.25
1415.44
1452.33
1489.92
1528.22
1567.24
1606.99
1647.48
1688.72
1730.71
1773.47
1816.99
kPa
512.99
530.61
548.69
567.23
586.24
605.74
625.73
646.21
667.2
688.7
710.72
733.27
756.36
780
804.2
828.96
854.29
880.2
906.71
933.82
961.54
989.87
1018.84
1048.44
1078.69
1109.6
1141.18
1173.44
1206.38
1240.02
1274.37
1309.44
1345.25
1381.79
1419.08
1457.14
1495.97
1535.6
1576.02
1617.25
C
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
kPa
1861.3
1906.4
1952.29
1998.99
2046.51
2094.86
2144.04
2194.07
2244.94
2296.68
2349.3
2402.79
2457.18
2512.46
2568.66
2625.78
2683.83
2742.81
2802.75
2863.64
2925.51
kPa
1659.3
1702.19
1745.94
1790.54
1836.02
1882.39
1929.67
1977.86
2026.99
2077.07
2128.11
2180.14
2233.17
2287.21
2342.29
2398.43
2455.64
2513.94
2573.37
2633.93
2695.66
Sat Lip T
Sat Vap T
Sat Lip T
Sat Vap T
Sat Lip T
Sat Vap T
bar (g)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
4.0
4.2
4.4
4.6
4.8
5.0
5.2
5.4
5.6
5.8
6.0
6.2
6.4
6.6
6.8
7.0
7.2
7.4
7.6
7.8
8.0
8.2
8.4
8.6
8.8
9.0
9.2
9.4
C
-46.4
-42.5
-39.2
-36.2
-33.4
-30.9
-28.6
-26.4
-24.4
-22.5
-20.7
-19.0
-17.4
-15.8
-14.3
-12.9
-11.5
-10.1
-8.9
-7.6
-6.4
-5.2
-4.1
-3.0
-1.9
-0.9
0.2
1.2
2.1
3.1
4.0
5.0
5.8
6.7
7.6
8.4
9.3
10.1
10.9
11.7
12.4
13.2
13.9
14.7
15.4
16.1
16.8
17.5
C
-40.3
-36.5
-33.2
-30.2
-27.5
-25.0
-22.7
-20.6
-18.6
-16.7
-14.9
-13.2
-11.6
-10.1
-8.6
-7.2
-5.8
-4.5
-3.2
-2.0
-0.8
0.4
1.5
2.6
3.6
4.7
5.7
6.7
7.6
8.6
9.5
10.4
11.3
12.1
13.0
13.8
14.6
15.4
16.2
17.0
17.7
18.5
19.2
19.9
20.6
21.3
22.0
22.7
bar (g)
9.6
9.8
10.0
10.2
10.4
10.6
10.8
11.0
11.2
11.4
11.6
11.8
12.0
12.2
12.4
12.6
12.8
13.0
13.2
13.4
13.6
13.8
14.0
14.2
14.4
14.6
14.8
15.0
15.2
15.4
15.6
15.8
16.0
16.2
16.4
16.6
16.8
17.0
17.2
17.4
17.6
17.8
18.0
18.2
18.4
18.6
18.8
19.0
C
18.2
18.9
19.5
20.2
20.8
21.5
22.1
22.7
23.3
23.9
24.5
25.1
25.7
26.3
26.9
27.4
28.0
28.6
29.1
29.7
30.2
30.7
31.2
31.8
32.3
32.8
33.3
33.8
34.3
34.8
35.3
35.8
36.3
36.7
37.2
37.7
38.1
38.6
39.1
39.5
40.0
40.4
40.8
41.3
41.7
42.2
42.6
43.0
C
23.4
24.0
24.7
25.3
25.9
26.6
27.2
27.8
28.4
29.0
29.6
30.1
30.7
31.3
31.8
32.4
32.9
33.5
34.0
34.5
35.1
35.6
36.1
36.6
37.1
37.6
38.1
38.6
39.1
39.5
40.0
40.5
40.9
41.4
41.9
42.3
42.8
43.2
43.6
44.1
44.5
44.9
45.4
45.8
46.2
46.6
47.0
47.4
bar (g)
19.2
19.4
19.6
19.8
20.0
20.2
20.4
20.6
20.8
21.0
21.2
21.4
21.6
21.8
22.0
22.2
22.4
22.6
22.8
23.0
23.2
23.4
23.6
23.8
24.0
24.2
24.4
24.6
24.8
25.0
25.2
25.4
25.6
25.8
26.0
26.2
26.4
26.6
26.8
27.0
27.2
27.4
27.6
27.8
28.0
28.2
28.4
28.6
C
43.4
43.9
44.3
44.7
45.1
45.5
45.9
46.3
46.7
47.1
47.5
47.9
48.3
48.7
49.1
49.4
49.8
50.2
50.6
50.9
51.3
51.7
52.0
52.4
52.8
53.1
53.5
53.8
54.2
54.5
54.9
55.2
55.6
55.9
56.3
56.6
56.9
57.3
57.6
57.9
58.3
58.6
58.9
59.3
59.6
59.9
60.2
60.5
C
47.8
48.2
48.6
49.0
49.4
49.8
50.2
50.6
51.0
51.4
51.7
52.1
52.5
52.9
53.2
53.6
53.9
54.3
54.7
55.0
55.4
55.7
56.1
56.4
56.8
57.1
57.4
57.8
58.1
58.4
58.8
59.1
59.4
59.7
60.1
60.4
60.7
61.0
61.3
61.6
61.9
62.3
62.6
62.9
63.2
63.5
63.8
64.1
11
The information set forth herein is furnished free of charge and based on technical data that Chemours believes to be reliable. It is intended
for use by persons having technical skill, at their own risk. Because conditions of use are outside our control, Chemours makes no warranties,
expressed or implied, and assumes no liability in connection with any use of this information. Nothing herein is to be taken as a license to
operate under, or a recommendation to infringe, any patents or patent applications.
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