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1120
Pressure Vessel Calculations
Steve Munn
Laurence Brundrett P. Eng.
Pressure Vessel Engineering Ltd.
PVE-1120
1 of 16
Table of Contents 26-May-05 Page 2 of 16
Contents Page
Cover 1
Table of Contents 2
Summary 3
Material Properties 4
16" OD Shell 5
Heads 6
Nozzle A & B 7
Inlet & Outlet Flanges A&B 8-9
Coupling D 10
Coupling E In Shell 11
Body Flange 12 - 13
Weight and Volume 14
Zick 15
Pressure Vessel Design Summary 26-May-05 Page 3 of 16
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1 Pipe and Shell ver 2.38 26-May-05 Page 5 of 16
2 ASME Code VIII Div I 2004 Edition No Addenda www.pveng.com
3 Tank <- Vessel
4 16" OD Shell <- Description
5
6 Dimensions:
7 16.000 <- Do - Outside Diameter
8 0.375 <- t - Nominal Wall Thickness
9 0.063 <- tminUG16(b) - Minimum Wall Thickness Per UG-16(b)
11 44.190 <- Length for volume and weight
12 0.000 <- Corr, Corrosion Allowance
13
27 Variables:
28 UT = t*UTP+UTI = 0.375*0+0 undertollerance UT = 0.000
29 nt = t-Corr-UT = 0.375-0-0 nominal thick nt = 0.375
30 Ri = Do/2-nt = 16/2-0.375 effective inside radius Ri = 7.625
31 LDo = Le/Do = 0/16 LDo = 0.000
32
44 Dimensions:
45 16.000 <- Do, outside diameter
50 3.829 <- h 4.17 <- ho
51 0.375 <- tb, thickness before forming
53 0.343 <- tf, thickness after forming
54 0.063 <- tminUG16(b) - Min.t. Per UG-16(b)
55 0.000 <- Corr, corrosion allowance
56 1.750 <- Skirt, straight skirt length
57
70 Calculated Properties:
71 22.168 <- Approximate blank diameter 0.46 <- Volume (cuft, includes skirt)
72 13.7 <- Approximate weight for steel, (lbs) 12.25 <- Spherical Limit (0.8 * D)
78
115 Variables:
116 D= Do-2*t = 16-2*0.343 D= 15.31
117 ho = h+t = 3.829+0.343 ho = 4.17
118 D/2h = D/(2*h) UG-37 & Ap 1-4(c) = 15.314/(2*3.829) D/2h = 2.000
119 Do/2ho = Do/(2*ho) UG-37 & Ap 1-4(c) = 16/(2*4.172) Do/2ho = 1.918
120 K= Interpolated value from table 1-4.1 D/2h interior K= 1.000
121 Kone = Interpolated value from table UG-37 D/2h spherical Kone = 0.900
122 Kzero = Interpolated value from table UG-33.1 Do/2ho exterior Kzero = 0.863
123 t= tf-corr = 0.343-0 t= 0.343
127 Ro = Ko*Do UG-33(d) = 0.863*16 Ro = 13.808
131
160 Interior Pressure for Nozzles App 1-4(a), App 1-4(c), UG-37(a)(1):
161 TMinE1 = (P*D*K)/(2*S*1-0.2*P) <= t (Nozzle in Knuckle) TMinE1 = 0.131
162 = (100.65*15.314*1)/(2*5900*1-0.2*100.65) <= 0.343
163 TSpI = (P*D*Kone)/(2*S*E-0.2*P) (Nozzle in Crown) TSpI = 0.118
164 = (100.65*15.314*0.9)/(2*5900*1-0.2*100.65)
167
Nozzle
42
64 Material Properties:
65 SB-209 6061-T651 <- Flange Material
66 5,900 <- Sf - allowable flange stress at DESIGN temp.
67 5,900 <- Sfa - Allowable Flange Stress at ASSEMBLY temp.
72 SA-193 B7 <- Bolting Material
73 25,000 <- Sb - allowable bolt stress at DESIGN temp
74 25,000 <- Sba - allowable bolt stress at ASSEMBLY temp
75
76 Geometry Constraints:
81 tx = max(1/4,2*treq) = max(1/4,2*0.027) tx = 0.250
85 WeldC = min(0.25,min(tn,tx)) = min(0.25,min(0.216,0.25)) WeldC = 0.216
89 Min Throat = 0.7*WeldC = 0.7*0.216 mtc = 0.151
90 Throat Leg 1 = 0.7*Leg1 >= mtc = 0.7*0.25 >= 0.151 Acceptable tL1 = 0.175
92 Throat Leg 3 = 0.7*Leg3 >= mtc = 0.7*0.216 >= 0.151 Acceptable tL3 = 0.151
96 Max Setback = WeldC + 1/4 = 0.216 + 0.25 Acceptable mSet = 0.466
97 Std nut width across corners NutG = 1.083
98 Nut Clearance = varC/2-B/2-Leg1-NutG/2 > 0 Nut Clearance = 0.4585
99 = 6/2-3.5/2-0.25-1.083/2 Acceptable
111 Calculated Dimensions:
122 B = B+2*corr = 3.5+2*0 Corroded ID B= 3.500
130 varN = (GOD-GID)/2 = (5-3.5)/2 Gasket Width in Contact varN = 0.750
131 b0 = varN / 2 = 0.75 / 2 gasket seating width b0 = 0.375
132 varb = min(Sqrt(b0)/2,b0) = min(Sqrt(0.375)/2,0.375) eff seating width varb = 0.306
133 varG = max(GOD-2*varb,(GOD-GID)/2 + GID) gasket load reaction diameter varG = 4.388
134 = max(5-2*0.306,(5-3.5)/2 + 3.5)
145
350
351
352
15 Coupling ver 2.11 UW16.2L 26-May-05 Page 10 of 16
16 ASME Code VIII Div I 2004 Edition No Addenda www.pveng.com
22 Tank <- Vessel
18
19
Coupling D <- Description
COD
20 Shell:
21 SB-210 6061-T6 <- Shell material POD
22 5,900 <- Sv, Allowable Stress Level (psi) Outside
23 0.216 <- t, Shell Wall Thick (inch)
24 0.027 <- tMin, Min Required Wall at E=1 (inch) F1
25 0.000 <- Corr, Corrosion Allowance (inch)
26 0.540 <- D, Shell Opening Diameter (inch)
27 1.561 <- ID, Shell Inside Diameter (inch) t1 t
28 100.6 <- P,design Pressure (psi)
29
D Inside Vessel
30 Coupling:
31 1/4 inch 3000# <- Coupling
32 SB-247 6061-T6 <- Coupling Material UW-16.2 (L)
33 5,900 <- Sn, Allowable Stress Level (Sn)
35 0.2500 <- F1, Weld Size
37 0.063 <- tmin16b, Min allowed wall per UG-16(b)
38 0.000 <- Corrc, Coupling Corrosion Allowance (inch)
39 0.750 <- COD - Coupling OD
40 0.540 <- POD - Pipe OD
42 18.000 <- n, Treads Per Inch
44 0.119 <- pt, Corresponding sch160 Wall Thickness (inch)
45 0.088 <- tstd, Standard Pipe Wall Thickness (inch)
46 12.5% <- UT, Under Tolerence (%)
47
109
15 Coupling ver 2.11 UW16.2L 26-May-05 Page 11 of 16
16 ASME Code VIII Div I 2004 Edition No Addenda www.pveng.com
22 Tank <- Vessel
18
19
Coupling E In Shell <- Description
COD
20 Shell:
21 SB-209 6061-T651 <- Shell material POD
22 5,900 <- Sv, Allowable Stress Level (psi) Outside
23 0.375 <- t, Shell Wall Thick (inch)
24 0.131 <- tMin, Min Required Wall at E=1 (inch) F1
25 0.000 <- Corr, Corrosion Allowance (inch)
26 1.500 <- D, Shell Opening Diameter (inch)
27 15.250 <- ID, Shell Inside Diameter (inch) t1 t
28 100.6 <- P,design Pressure (psi)
29
D Inside Vessel
30 Coupling:
31 3/4 inch 3000# <- Coupling
32 SB-247 6061-T6 <- Coupling Material UW-16.2 (L)
33 5,900 <- Sn, Allowable Stress Level (Sn)
35 0.2500 <- F1, Weld Size
37 0.063 <- tmin16b, Min allowed wall per UG-16(b)
38 0.000 <- Corrc, Coupling Corrosion Allowance (inch)
39 1.380 <- COD - Coupling OD
40 1.050 <- POD - Pipe OD
42 14.000 <- n, Treads Per Inch
44 0.219 <- pt, Corresponding sch160 Wall Thickness (inch)
45 0.113 <- tstd, Standard Pipe Wall Thickness (inch)
46 12.5% <- UT, Under Tolerence (%)
47
109
14 Appendix Y Flange ver 2.02 cl1-cat3 26-May-05 Page 12 of 16
15 ASME VIII Division I 2004 Edition No Addenda
16 www.pveng.com
17 Tank <- Vessel
18 Body Flange <- Description A
19
20 Dimensions: C
21 20.000 <- A - Flange OD G
22 16.000 <- B - Flange ID B
25 1.250 <- t or tIL
26 0.000 <- ts - thickness of spacer
39 0.000 <- Corr - Corrosion Allowance
40 100.6 <- P, Operating Pressure
42
t
44 0.625 <- Bolt Size
45 0.750 <- D - Bolt Hole Size
46 0.207 <- Root - Bolt Root Area
24.000 <- Number of bolts
t
47
48
49
69 Calculated Dimensions:
72 Corroded flange ID [Bcorr] = B + 2*Corr = 16.000
73 Gasket Load Reaction Diameter [G] = (GOD+GID)/2 = 17.000
77 Shape Factor [aS] = (A + C)/(2*B1) = 1.203
78 B1 = B (loose flange) [BOne] =B = 16.000
84
117 Variables
118 Hg = 0 = 0.000
120 re = Ef/Eb = 9600000/29000000 = 3.021
121 hCmax = (A-varC)/2 = (20-18.5)/2 = 0.750
129 l= 2*t+ts+0.5*boltod = 2*1.25+0+0.5*0.625 = 2.813
135 F' = 0 0 = 0.000
144 Ab = Root*n = 0.207 * 24 = 4.970
145
146 C Factors
147 hC = hCmax = (20-18.5)/2 = 0.750
148 Beta = (varC+ BOne)/(2*BOne) = (18.5+ 16)/(2*16) = 1.078
149 AR = (n*D)/(Pi()*varC) = (24*0.75)/(Pi()*18.5) = 0.310
150 rB = (1/n)*(4/(sqrt(1-AR^2))*atan(sqrt((1+AR)/(1-AR)))-Pi()-2*AR) = 0.009
151 = (1/24)*(4/(sqrt(1-0.31^2)*atan(sqrt((1+0.31)/(1-0.31))-Pi()-2*0.31)
152 Js = (1/BOne)*(2*hD/Beta+hC/aS)+Pi()*rB = 0.211
153 = (1/16)*(2*1.25/1.078+0.75/1.203)+Pi()*0.009
154 Jp = (1/BOne)*(smallhD/Beta+hC/aS)+Pi()*rB = 0.138
155 = (1/16)*(2*1.25/1.078+0.75/1.203)+Pi()*0.009
177 Ms = (Jp*Fp*Mp)/(t^3+Js*Fp) Ms = 0
178 = (0.138*0*27890.521)/(1.25^3+0.211*0)
179 EThetaB = 5.46/(pi()*t^3)*(Js*Ms+Jp*Mp) EThetaB = 3,433
180 = 5.46/(pi()*1.25^3)*(0.211*0+0*27891)
181 HC = (Mp + Ms)/hc = (27891 + 0)/0.75 HC = 37,187
184 Wm1 = H + Hg + Hc = 22834 + 0 + 37187 Wm1 = 60,021
185 SigmaB = Wm1/Ab =60021/4.97 Acceptable SigmaB = 12,078
186 Si = SigmaB-(1.159*hC^2*(Mp+Ms))/(aS*t^3*l*re*BOne) Acceptable Si = 12,021
187 = 12078-(1.159*0.75^2*(27891+0))/(1*1.25^3*2.813*3.021*16)
188 Sr = (6*(Mp + Ms))/(t^2*(Pi()*varC-n*D)) Acceptable Sr = 2,670
189 = (6*(27891 + 0))/(1.25^2*(Pi()*18.5-24*0.75))
194 Sr = 0 Acceptable Sr = 0
199 St = t*EThetaB/BOne =1.25*3433/16 Acceptable St = 268
204 Sh = 0 Acceptable Sh = 0
Vessel Weight and Volume ver. 1.1 26-May-05 Page 14 of 16
www.pveng.com
Tank <- Vessel
Volume:
1.00 <- Fluid Specific Gravity
0.46 <- Head each (cuft) 0.92 2 heads
4.93 <- Shell (cuft) 4.93
======
5.85 <- cuft
36.45 <- Imp Gallons
43.77 <- US Gallons
365 <- fluid wt 365
Construction:
14 <- Head (ea, lbs) 27.4 2 heads
77 <- Shell 76.9
200 <- Misc 200
=======
304 <- lbs 304
======
Total 669 lbs
1 Zick Analysis - Unstiffened Vessel ver 1.03 26-May-05 Page 15 of 16
2 L.P. Zick - 1951 www.pveng.com
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