Tools and

test devices

I BRING YOU THE

POWER OF KOLBENSCHMIDT,
PIERBURG AND
TRW ENGINE COMPONENTS!

Motor Service Group.

Quality and Service from a single source.
The Motor Service Group is the sales organisation for the worldwide aftermarket
activities of Kolbenschmidt Pierburg. It is one of the leading suppliers of engine
components for the independent aftermarket including the premium brands
KOLBENSCHMIDT, PIERBURG and TRW Engine Components. Our comprehensive
product range allows our customers to procure engine components from a single
source. As a problem solver for dealers and repair shops, otor Service ofers extensive
services and the technical expertise that you would expect from the subsidiary of
one of the largest automotive suppliers.

KSPG (Kolbenschmidt Pierburg).

Renowned supplier to the
international automotive industry.
As long-standing partners to the automotive industry, the companies in the KSPG Group
develop innovative components and system solutions with acknowledged competence
for air supply and emission control, for oil and water pumps, for pistons, engine blocks
and engine bearings. The products comply with the high demands and quality standards
of the automotive industry. Low emission, reduced fuel consumption, reliability, quality
and safety these are the forces that drive innovation at Kolbenschmidt Pierburg.

4th edition 03/2014

Part no. 50 003 931-02

Edited by:
Motor Service, Technical Market Support
Layout and production:
Motor Service, Marketing
Die Neckarprinzen GmbH, Heilbronn
This document must not be reprinted, duplicated
or translated in full or in part without our prior
written consent or without reference to the source
of the material.
All content including pictures and diagrams is
subject to alteration. No liability accepted.
Published by:
MS Motor Service International GmbH

Liability
All information in this brochure has been carefully researched and
compiled. Nevertheless, it is possible that errors have occurred,
information has been translated incorrectly, information is missing or
the details provided have changed in the intervening time. As a result,
we are unable to provide any guarantee nor to accept any legal liability
for the accuracy, completeness, currency or quality of the information
provided. We hereby waive all liability for any damages, whether direct
or indirect in nature and whether tangible or intangible, resulting from
the use or misuse of information or from incomplete or incorrect
information in this brochure, unless proven to be the result of
deliberate intent or negligence on our part.
Likewise, we shall not be liable for damage arising because the engine
reconditioner or mechanic does not have the necessary technical
expertise, the required knowledge of, or experience in repairs.
The extent to which the technical methods and repair information
described here will apply to future engine generations cannot be
predicted and must be veri ed in individual cases by the engineer
servicing an engine or the workshop operator.

Contents

Contents

Page

1 | Introduction

2 | Pressure and vacuum

3 | Fuel supply

10

4 | Air supply

16

5 | Vehicle electrics

17

6 | Measuring equipment

18

7 | Mounting

25

8 | Engine reconditioning

28

9 | General tools and auxiliaries

33

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4 | Tools and test devices

Introduction | 1

Tools are an important part of our service

concept and complement the Motor
Service product portfolio.
These tools have been selected by our
service engineers and application
engineers based on practical aspects.
They are all high-quality, durable tools for
professional use in repair shops and
engine reconditioners.

The special tools, test devices and testing

equipment on ofer facilitate diagnostics
and assist the installation and use of
KOLBENSCHMIDT, PIERBURG and
TRW Engine Components products.
Technical problems and costly
consequential damage can be avoided
from the outset.

Tools and test devices | 5

2 | Pressure and vacuum

Pressure/vacuum hand pump metal version

Rotatable pressure gauge

Sturdy metal version
With wide range of accessories
In case
Indicator scale: -1 to +4 bar
Reversible between pressure and vacuum

Weight: approx. 1,500 g

Package size:
300 mm x 260 mm x 180 mm

Part no. 4.07370.27.0

Pressure/vacuum hand pump plastic version

Part no. 4.07370.29.0

6 | Tools and test devices

Low-cost plastic version

With accessories
Indicator scale: -1 to +4 bar
Reversible between pressure and vacuum

Weight: approx. 500 g

Package size:
275 mm x 215 mm x 70 mm

Pressure and vacuum | 2

Application examples

Checking the vacuumcontrolled ignition

timing

Checking the settings on

the carburettor

Checking the fuel

pressure regulator

Checking the exhaust

gas recirculation (EGR)

Checking the brake

booster

Draining or venting the

braking system

Draining the clutch luid

Checking the fuel

injection pump

Checking the turbocharging pressure

Checking the exhaust valve

on turbocharged engines

Pressure/vacuum hand pumps can be used

for checking and adjusting pressurerelated functions directly on the vehicle,
practically anywhere that engineindependent pressure or vacuum
generation is needed.
Quick and easy operation
Single-hand operation, the other hand
remains free for auxiliary work
Versatile thanks to appropriate
accessories
In connection with the reservoir (see
accessories) liquids can be suctioned of
Can be completely dismantled

Tools and test devices | 7

2 | Pressure and vacuum

480 ml reservoir
Weight: approx. 130 g
Package size:
135 mm x 135 mm x 110 mm

Part no. 4.07370.30.0

Pressure/vacuum manometer
Suitable for pressure/vacuum hand
pumps:
4.07370.27.0, metal version
4.07370.29.0
4.07370.07.0, Silverline*
4.07370.02.0*
Indicator scale: -1 to +4 bar

Part no. 4.07370.28.0

Assortment of adapters
Weight: approx. 100 g
Package size:
60 mm x 60 mm x 60 mm

Part no. 4.07371.00.0

8 | Tools and test devices

Weight: approx. 220 g

Package size:
95 mm x 60 mm x 60 mm
*

adapter included

Pressure and vacuum | 2

Spare parts and repair kits for pressure/vacuum hand

pumps (previous models)
Suitable for 4.07370.07.0 Silverline
pressure/vacuum hand pumps:
4.07370.22.0 repair kit II
(reversing valve - metal)
4.07370.24.0 repair kit IV
(piston collar - metal)
Part no. 4.07370.22.0
Suitable for 4.07370.02.0 pressure/
vacuum hand pump:
4.07370.25.0 repair kit I
(reversing valve - plastic)
4.07370.23.0 repair kit III
(piston collar - plastic)

Suitable for 4.07370.01.0 vacuum hand

pump:
4.07370.23.0 repair kit III
(piston collar - plastic)

Weight: max. 60 g
Package size:
max. 95 mm x 60 mm x 60 mm

Part no. 4.07370.23.0

Part no. 4.07370.24.0

Part no. 4.07370.25.0

Tools and test devices | 9

3 | Fuel supply

Repair kit for fuel lines

Repairing fuel lines is often problematic
if the required components are not
available. By means of the repair kit,
smaller defective spots on fuel lines can
be repaired quickly and e ciently:

Within scope of supply:

The most common connections for fuel
lters, fuel pump connectors and fuel
pumps.
Operating pressure: absolute max. 5 bar

Part no. 4.07373.10.0

10 | Tools and test devices

Rusted-through areas on steel tubes

Embrittled areas on plastic pipes
Kinked plastic pipes
Broken plugs, e.g. from disassembly
during lter replacement
Suitable for steel or plastic pipes with an
outside diameter of 8 or 10 mm.
Junctions of the diferent materials
are possible (plastic pipe steel tube;
rubber hose steel tube; rubber hose plastic pipe).

Weight: approx. 2,560 g

Package size:
510 mm x 320 mm x 60 mm

Fuel supply | 3

Re ll packages
PIERBURG no.

Designation

Content (quantity)

4.07373.11.0

Fig.

Re ll pack 1
(SAE plug, straight)

SAE plug, straight, 7.89 - 8 (3); 9.89 - 10 (3)

4.07373.12.0

Re ll pack 2
(SAE plug, angled)

SAE plug, angled 90, 7.89 - 8 (3); 9.89 - 10 (3)

4.07373.13.0

Re ll pack 3
(pipe connection, straight)

Pipe connection, straight, for 8 mm (8); for 10 mm (8)

4.07373.14.0

Re ll pack 4
(pipe connection, angled/
T-connection)

Pipe connection, angled, for 8 mm (3); for 10 mm (3)

T-connection for 8 mm (1); for 10 mm (1)

4.07373.15.0

Re ll pack 5
(hose connection)

Normaquick double connection 8 mm, S 5/16-6 (2);

10 mm, S 3/8-5/16 (2)
Reducing connection, straight, 10 - 8 mm (2)

4.07373.16.0

Re ll pack 6
(steel tube/fuel hose)

ength of pipe, steel 8 x 450 mm (2); 10 x 450 mm (2)

Fuel hose 8 x 450 mm (2); 10 x 450 mm (2)

4.07373.17.0

Re ll pack 7
(lengths of pipe/sleeves)

ength of pipe, plastic 8 x 50 mm, (5); 10 x 50 mm (5);

8 x 450 mm (2); 10 x 450 mm (2)
Single collar bushing 6 x 0.4 x 22 (5); 8 x 0.4 x 22 (5)

4.07373.18.0

Re ll pack 8
(clamps)

Hose clamp 015,3-706 R (20); 016,6-706 R (20)

Tools and test devices | 11

3 | Fuel supply

Fuel pressure test kit

This fuel pressure test kit enables the
pressure and ow rate to be measured
without dismantling the fuel pump.
All common fuel delivery systems (petrol,
diesel common rail, diesel pump-nozzle
injector, diesel distributor pumps and
diesel inline pump systems with and
without return up to 8 bar/120 psi
pressure) can be checked for faults using
the fuel pressure test kit.
Speci cations:
ax. pressure: 8 bar (120 psi)

Extensive directions for use, with test

instructions, value tables and guidelines
for fault diagnosis are provided to assist
with troubleshooting.

Note:
Not suitable for alternative fuels with high
ethanol content.
Weight: approx. 4,800 g
Package size:
440 mm x 240 mm x 210 mm

Part no. 4.07373.20.0

Test setup in fuel system with return

Test setup in fuel system without return (demand-driven)

12 | Tools and test devices

Fuel supply | 3

Toolkit to complement
the fuel pressure test kit
otor Service ofers a set of 8 tools to
facilitate the release of quick connectors,
which are used by many vehicle
manufacturers. The tools are curved to
facilitate access to the connectors.

The set includes the sizes:

8 mm (5/16"), 9.5 mm (3/8"), 9.5 mm (3/8")
cooling line, 9.5 mm (3/8") oil feed line
13 mm (1/2"), 16 mm (5/8"), 19 mm (3/4"),
22 mm (7/8")
Weight: approx. 700 g
Package size:
250 mm x 60 mm x 230 mm

Part no. 4.07373.21.0

Hose connections
A

For part no., see table

Part no.

Description

Type

Diameter

4.07413.72.0

Hose connection GS 4

4 mm

4.07414.03.0

Hose connection GS 6

6 mm

4.07414.02.0

Hose connection GS 8

4.07413.65.0

Hose connection YS 4

4 mm

4.07413.98.0

Hose connection YS 6

6 mm

4.07414.00.0

Hose connection YS 8

4.07413.60.0

Hose connection TS 4

4 mm

4.07413.99.0

Hose connection TS 6

6 mm

4.07414.01.0

Hose connection TS 8

4.07414.86.0

Reduction adapter
GRS 8/6

(A)

(B)

(C)

8 mm

8 mm

8 mm
6 mm/8 mm

(D)

Tools and test devices | 13

3 | Fuel supply

Fuel hose 3.5 mm

Part no. 4.07371.04.0

Fuel hose in cardboard box

in accordance with DIN 73379 B

Note:
Not approved for use inside the tank.

Weight: approx. 1,100 g

Package size:
315 mm x 125 mm x 320 mm

Wall thickness: 2.0 mm

Length: 20 m
Bore: NBR
Braiding: CO

Areas of application

Temperature range

Commercially available fuels and mixtures with a maximum benzene

content of 50%

-30C to +50C

Water, air, E heating oil (extra light)

-30C to +80C

Diesel fuel (gas oil) with added RME

-30C to +65C

Fuel hose 6.0 mm

Part no. 4.07371.07.0

Fuel hose in cardboard box

in accordance with DIN 73379-2A

Strength members: Polyester

Cover: CR

Wall thickness: 3.0 mm

Length: 20 m
Bore: NBR

Weight: approx. 2,300 g

Package size:
315 mm x 125 mm x 320 mm

Areas of application

Temperature range

Commercially available fuels, particularly super fuel with a maximum

benzene content of 50%, suitable for E10

-30 C bis +50 C

Water, air, EL heating oil

-30 C to +90 C

Diesel fuel with added RME

-30 C to +65 C

Fuel hose 7.5 mm

Part no. 4.07371.06.0

14 | Tools and test devices

Fuel hose in cardboard box

in accordance with DIN 73379-2A

Strength members: Polyester

Cover: CR

Wall thickness: 3.0 mm

Length: 20 m
Bore: NBR

Weight: approx. 3,050 g

Package size:
315 mm x 125 mm x 320 mm

Areas of application

Temperature range

Commercially available fuels and mixtures with a maximum benzene

content of 50%

-30C to +50C

Water, air, EL heating oil

-30C to +80C

Diesel fuel (gas oil) with added RME

-30C to +65C

Fuel supply | 3

Fuel pump tting tool

Auxiliaries for removing/ tting fuel pumps
With this low-cost tool, you no longer need
to replace the complete fuel pump
including mounting now just the fuel
pump itself is replaced.

Weight: approx. 600 g

Package size:
150 mm x 55 mm x 55 mm

The assembly instructions provided with

the PIERBURG fuel pumps give detailed
instructions for the application of the tool.

Part no. 4.00063.00.0

The tool can be used for the following fuel pumps:

PIERBURG no.

Manufacturer

Model

7.22013.02.0

BMW

5 Series (E39)

7.22013.57.0

BMW

X5 (E53)

7.22013.61.0

BMW

M5 (E39)

7.22013.69.0

BMW

7 Series (E65/66/67)

7.28303.60.0

Volkswagen

Golf IV, V; Passat 1.9, 2.0 TDI

7.50007.50.0

BMW

X5 (E53)

Tools and test devices | 15

4 | Air supply

Special tool for air mass sensor

replacement
The replacement of series-mounted air
mass sensors is complicated by the use
of special screws (5-tooth or 6-tooth
star-shaped inserts) with a central pin.
Motor Service provides the appropriate
aftermarket special tool for air mass
sensors.

Part no. 4.07370.26.0

16 | Tools and test devices

Weight: approx. 100 g

Package size:
60 mm x 60 mm x 30 mm

Vehicle electrics | 5

Mini-ammeter
Using this mini-ammeter, power
consumption can be measured quickly and
without great expenditure, directly on the
afected fuse in the vehicle's fuse box.
There are two versions of the miniammeter for the most common at fuses
found in vehicles.

Scope of supply: incl. battery

Weight: approx. 75 g
Package size:
95 mm x 60 mm x 60 mm

Part no. 4.07373.00.0

A

Item no.

Further data

4.07373.00.0

19.0

FK2

max. 20 A/48 V

4.07373.01.0

11.8

FK1/MINI

max. 20 A/48 V

Part no. 4.07373.01.0

Tools and test devices | 17

6 | Measuring equipment

Measurement bridge

Part no. 50 009 914

18 | Tools and test devices

Measurement bridge made of anodised

aluminium for dial gauges with 8 mm
diameter (screw clamping).

Scope of supply:
1 measurement bridge (without dial
gauge) in transparent plastic pull-out box

For measuring piston protrusion, cylinder

liner protrusion,
valve recess, and many other things.

Weight: approx. 250 g

Package size:
225 mm x 40 mm x 40 mm

3-way adjustable
Internal spacing of the seating points:
94/134/174 mm

Measuring equipment | 6

Dial gauge

Metal housing and outer ring

Measuring range: 0 to 10 mm
Smallest reading: 0.01 mm
For locating holes with a diameter
of 8 mm

Scope of supply:
1 dial gauge in a plastic box
Weight: approx. 200 g
Package size:
160 mm x 80mm x 60 mm

Part no. 50 009 884

Wedge-shaped feeler gauge

Precision measuring tool for determining
the ring joint clearance on piston rings and
for measuring other distances and gap
dimensions.
Measuring range: 0.12 to 1.0 mm
Reading accuracy: 0.01 mm

Scope of supply:
1 wedge-shaped feeler gauge made of
stainless steel
Weight: approx. 30 g
Package size:
200 mm x 20 mm x 1 mm

Part no. 50 009 879

Tools and test devices | 19

6 | Measuring equipment

Feeler gauge
Suitable for measuring the valve
clearance, ring joint clearance on piston
rings and for many other applications.
Measuring range of 0.05 to 1.00 mm
Blade length: 100 mm

Scope of supply:
1 feeler gauge with 13 blades and nickelplated shell in a transparent plastic pullout box
Weight: approx. 80 g
Package size:
105 mm x 20 mm x 20 mm

Part no. 50 009 824

Long feeler gauge

Part no. 50 009 924

20 | Tools and test devices

Suitable for measuring the valve

clearance, ring joint clearance on piston
rings and for many other applications.

Scope of supply:
1 feeler gauge with 11 blades on a ring in
a transparent plastic pull-out box

Measuring range of 0.1 to 0.6 mm

Blade length: 200 mm

Weight: approx. 80 g
Package size:
205 mm x 20 mm x 20 mm

Measuring equipment | 6

KS PLASTIC GAUGE plain bearing measuring strip

The KS PLASTIC GAUGE enables the simple
but accurate measurement of bearing
clearances and gap dimensions. Areas of
application include crankshaft and conrod
bearings as well as situations in which a
feeler gauge cannot be used.

Part no. 50 009 880

Application: The measuring strips are placed

on the shaft across the sliding surface.
The bearing caps are put in place and
secured with the prescribed tightening
torques. After the bearing caps are removed,
the bearing clearance can be determined
from the thickness of the measuring strips
using the measuring scale.

Scope of supply:
10 measuring strips, measuring
instructions and measuring scale in
transparent plastic pull-out box
Weight: approx. 30 g
Package size:
150 mm x 42 mm x 20 mm

Further application possibilities:

Determining unevenness on cylinder head
sealing faces and ange connections.
Measuring range:

0.0250.175 mm
0.0010.007 inches

Tools and test devices | 21

6 | Measuring equipment

Calliper
High-grade calliper with rapid adjustment,
cross tips and at depth measuring
stick. Non-rusting stainless steel, with
matt chromium-plated scale and vernier.
For outside, inside, step and depth
measurement.

Part no. 50 009 890

Scope of supply:
1 calliper in leather-look bag
Weight: approx. 240 g
Package size:
approx. 260 mm x 95 mm x 15 mm

Measuring range: 0150 mm

Jaw length: 40 mm
Display in mm and inches
Vernier 1/20 mm or 1/128 inches.

Calliper with dial gauge

Part no. 50 009 814

Precision calliper with dial gauge, drive

roller, cross tips and at depth measuring
stick. Non-rusting, hardened steel, matt
chromium-plated scale, hardened
toothing, and precision-ground, rotatable
scale dial. For high-precision outside,
inside, step and depth measurements.
Measuring range: 0150 mm
Reading accuracy: 0.01 mm
Jaw length: 40 mm
with fixing screw

22 | Tools and test devices

Scope of supply:
1 calliper in sturdy plastic case.
Weight: approx. 300 g
Package size:
approx. 250 mm x 90 mm x 28 mm

Measuring equipment | 6

Digital calliper
The digital calliper is extremely easy to
operate and impresses with outstanding
measuring accuracy. It is supplied in a
sturdy plastic box with foam inlay
(changes in inscription and colour
reserved).

Part no. 50 009 850

Scope of supply:
1 digital calliper incl. battery in
a sturdy plastic case.
Weight: approx. 300 g
Package size:
approx. 250 mm x 90 mm x 28 mm

Technical data and equipment:

5-digit LC display
Measuring range of 0 to 150 mm/6 inches
Measuring unit selectable in mm/inches
Resolution 0.01 mm/0.0005 inch
Zerosetting key
Instantaneous readout
Fixing screw
Rapid adjustment
Cross tips for inside measurement
Ofset jaw ends for core measurement
Depth gauge
Thread dimension table on the rear
Data output
Made of high-grade stainless tool steel,
chromium-plated

Tools and test devices | 23

6 | Measuring equipment

Hardness tester
Precision hardness tester (sclerometer)
for hardness testing on all surfacehardened components.
Application example: For checking the
hardness of journals in crankshafts. Based
on the hardness values determined by the
measurement, the condition and
reusability of crankshafts can be
assessed.

Part no. 50 009 812

24 | Tools and test devices

The drop hammer is allowed to fall

vertically onto the surface to be tested and
then rebounds. At the highest rebound
point the hammer is held by a safety catch.
The rebound value can be read out from
the scale and converted to HB/HV/HRC and
tensile strength using the table.

Scope of supply:
Rebound hardness tester in nickel-plated
version, conversion chart, quality wood
case.
Weight incl. package: 500 g
Package size:
200 mm x 80 mm x 32 mm

Mounting | 7

Piston ring pliers

Piston ring pliers ensure the safe tting
and removal of piston rings. Damage to
pistons and piston rings, such as
scratches, fractures and excessive strains
is prevented. Surface is bright nickelplated with KS imprint, plastic handles.
Part no. 50 009 815
Piston ring pliers for piston ring diameters
between 50 mm and 110 mm*

Part no. 50 009 829

Piston ring pliers for piston ring diameters
between 110 mm and 160 mm*
Scope of supply:
1 piston ring pliers
Weight: approx. 300 g
Package size:
max. 280 mm x 200 mm x 25 mm
* It may not be possible to use this tool for all

Part no. 50 009 815 (passenger car)

Part no. 50 009 829 (utility vehicle)

Scope of supply: 1 piston ring pliers

Weight: approx. 300 g
Package size:
max. 220 mm x 150 mm x 20 mm

piston ring designs.

Tools and test devices | 25

7 | Mounting

Piston ring scu band

Indispensable for quick and safe insertion
of pistons in cylinder bores. The piston
ring scuf bands are made of special spring
band steel, with black- nished and
partially nickel-plated surface, in nitely
adjustable.
Part no. 50 009 816
Piston ring scuf band for piston diameters
between 53 mm and 125 mm**

Part no. 50 009 828

Piston ring scuf band for piston diameters
between 90 mm and 175 mm**
Scope of supply:
1 scuf band with tightener
Weight: approx. 300 g
Package size:
approx. 90 mm x 90 mm x 120 mm
** Only suitable to a certain extent for cylinder

Part no. 50 009 816 (passenger car)

Part no. 50 009 828 (utility vehicle)

26 | Tools and test devices

Scope of supply:
1 scuf band with tightener
Weight: approx. 300 g
Package size:
approx. 90 mm x 90 mm x 100 mm

liners with re ring and free rotation.

Mounting | 7

Piston ring service tool set

Sturdy plastic case containing piston ring
pliers, piston ring scuf bands and one
feeler gauge. For tting pistons and piston
rings in passenger cars and utility vehicles.
Piston ring pliers ensure the safe tting
and removal of piston rings. Damage to
pistons and piston rings, such as
scratches, fractures and excessive strains
is prevented. Surface is bright nickelplated with KS imprint, plastic handles.

Part no. 50 009 913

The piston ring scuf bands are made of

special spring band steel, with blacknished and partially nickel-plated
surface, in nitely adjustable.
Indispensable for quick and safe insertion
of pistons in cylinder bores.

Scope of supply:
1 feeler gauge 0.05 to 1.0 mm, 13 blades,
bright nickel-plated shell with KS imprint
1 Piston ring pliers for piston ring
diameters between 50 mm and 110 mm*
1 Piston ring pliers for piston ring
diameters between 110 mm and
160 mm*
1 Piston ring scuf band for piston
diameters between 53 mm and 125 mm**
1 Piston ring scuf band for piston
diameters between 90 mm and 175 mm**
1 plastic case with KS imprint
Weight: approx. 2,500 g
Case size:
450 mm x 360 mm x 106 mm
* It may not be possible to use this tool for all
piston ring designs.
** Only suitable to a certain extent for cylinder
liners with re ring and free rotation.

Tools and test devices | 27

8 | Engine reconditioning

iner ange seat facing attachment

Mobile precision facing attachment for
manual remachining of liner ange seats
on engine blocks (diameter: 73170 mm).
Damaged and worn liner ange seats can
be repaired again. By remachining the
liner ange seats using this device, costly
sequential damage can be prevented. It
can also be used when the engine block is
mounted. The device is attached to the
engine block using the incorporated
electromagnet.

Scope of supply:
1 liner ange seat facing attachment,
1 turning tool B-88/AD for ange
diameters between 130 and 166 mm,
detailed operating instructions, sturdy
wooden case.
Weight: approx. 10.5 kg
Case size:
400 mm x 280 mm x 280 mm

Voltage supply: 230 V, 50 Hz.

Part no. 50 009 817

Source: Mira

28 | Tools and test devices

Engine reconditioning | 8

Spare turning tools for liner ange seat facing

attachment
Part no.

Description

Comment

50 009 858

Turning tool MB-88/AD

130 mm to 166 mm liner ange diameter

50 009 853

Turning tool MB-89

158 mm to 194 mm liner ange diameter*

Scope of supply per part no.: 1 turning tool

Weight: approx. 130 g
Package size:
max. 200 mm x 20 mm x 20 mm

Part no. 50 009 858

Part no. 50 009 853

The above device can only be used for machining

diameters > 170 mm with an unscrewed,
individually manufactured intermediate plate (not
available from the Motor Service product range).

Turning tools for smaller liner ange

diameters or other designs (see operating
instructions for liner ange seat facing
attachment) can be supplied on request.

Source: Mira

Tools and test devices | 29

8 | Engine reconditioning

KS diamond honing stone for

machining of aluminium cylinder bores
Plastic-bound diamond honing stones on
a metal support for the professional ne
machining of aluminium cylinder sliding
surfaces with perfect machining results.
Honing stone dimensions LWD:
80 mm x 5 mm x 6 mm
Thickness of metal support: 3 mm
Temperature-resistant up to max. 80C

Part no. 50 009 908

Attaching the honing stones onto a

stone carrier by clamping or gluing.

The special composition of diamond

honing stones is intended for the
machining of aluminium silicon alloys. Not
suitable for grey cast iron or other ferrous
material.
Scope of supply:
2 diamond honing stones in a plastic box
Weight: approx. 60 g
Package size:
approx. 110 mm x 75 mm x 30 mm

Note:
When machining, at least four of these
strips are required for each honing tool.
Commercially available honing oil can be
used as coolant and lubricant.

Attaching the KS diamond honing stones

Variant 1:
Gluing the honing stones onto a support and then using a clamping system.

1. Adhesive
2. Diamond honing stone
3. Support plate with groove

30 | Tools and test devices

4. Locking screw
5. Honing stone holder with clamping system
6. Spacer

Variant 2:
Using a clamping system for the
honing stones.

Engine reconditioning | 8

KS silicon exposing stones for the machining of

aluminium cylinder bores
Exposing strips with abrasive particles of
silicon carbide bound in a porous plastic
body. For mechanical exposure and
rounding of silicon crystals on ALUSIL
and LOKASIL cylinder walls. Using the
exposing strips guarantees ideal and safe
machining results.
Part no. 50 009 909
Honing stone dimensions LWD:
80 mm x 10 mm x 10 mm
Temperature-resistant up to max. 80C
It is only possible to attach the honing
stones onto a stone carrier by gluing.

Scope of supply:
2 exposing strips in a plastic box
Weight: approx. 60 g
Package size:
approx. 110 mm x 75 mm x 30 mm
The process of machining aluminium
cylinder bores and the necessary
machining parameters are described in
detail in the brochure Reconditioning
aluminium engine blocks
(part no. 50 003 04).

Note:
When machining, at least four of these
strips are required for each honing tool.
Commercially available honing oil can be
used as coolant and lubricant.

Attaching the KS exposing strips

It is not possible to clamp the soft and
porous exposing strips. The exposing
strips can only be attached by being
glued onto a stone carrier.
For gluing commercially available one
or two-pack adhesives that have
a su cient nal strength and are
chemically resistant to oils, acids and
bases are suitable.
Gluing the exposing strips and then
using a clamping system.

1. Adhesive
2. Exposing strip
3. Support plate
4. Locking screw
5. Honing stone holder with clamping system

A clamping system cannot be used for the

exposing strips.

Tools and test devices | 31

8 | Engine reconditioning

Honing angle measuring lm

These test foils are a method of checking
honing angles on honed (cross-ground)
grey cast iron cylinder bores without
great expenditure. The honing angle
should be between min. 40 and max. 80,
depending on the manufacturer's
speci cations. Not suitable for aluminium
cylinder sliding surfaces.

Part no. 50 009 873

32 | Tools and test devices

Scope of supply:
1 foil block with 20 test foils
Weight: approx. 40 g
Package size:
approx. 100 mm x 70 mm x 5 mm

General tools and auxiliaries | 9

Box spanner set

94-part high-grade industrial socket set of
chromium-vanadium steel.
With one 1/2 inch and 1/4 inch lever
reversible ratchet and various extensions
and joints. Quick-ejection mechanism for
fast socket changes. Short and long
hexagon inserts from 4 to 34 mm as well
as 16 and 21 mm spark-plug sockets.
Inserts for Torx screws, hexagon sockets,
cross-recessed head screws and slotted
head screws.

Scope of supply:
94-part box spanner set in
sturdy plastic case
Weight: approx. 6.6 kg
Case size:
380 mm x 280 mm x 80 mm

Part no. 50 009 892

Tools and test devices | 33

9 | General tools and auxiliaries

Hand cleansing paste

Special hand cleaning paste for heavy
soiling, cleans economically and gently,
with bio abrasive particles, solvent-free,
pH skin neutral. Removes oil, graphite,
metal dust, soot, greases, lubricants, with
bleached walnut shell powder, soap-free.
Tube content: 250 ml
Tube weight: approx. 295 g
German branded product, manufactured
according to the guidelines of the
cosmetics industry.

Part no. 50 009 910

34 | Tools and test devices

Packing unit:
12 tubes (250 ml) in cardboard box
Weight: 3,770 g
Package size:
217 mm x 167 mm x 212 mm

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Tools and test devices | 35

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Motor Service Partner:

Headquarters:
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Wilhelm-Maybach-Strae 14-18
74196 Neuenstadt, Germany
www.ms-motor-service.com

MS Motor Service International GmbH 50 003 931-02 03/14 EN