Professional Documents
Culture Documents
P/N VDC12248/24041-MNL
BatteryMINDer
Table Of Contents
Required Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Preparing to Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Charger Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DC Connection Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Qualifying Your Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Testing a Filler Cap Lead-Acid Battery . . . . . . . . . . . . . . . . . . . . . . . 7
Specific Gravity Capacity Table . . . . . . . . . . . . . . . . . . . . . . . . . .9
Testing With a Hot/Cold Calibrated Hydrometer Tester . . . . . . . . . . . . . . . 9
Testing A Sealed, AGM or Flooded (Wet-Cell) Lead Acid Battery . . . . . . . . . . .9
Use a Digital Voltmeter Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OCV/Full Capacity Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Simplified Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 12
Common Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Battery Condition Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LED Status Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Detailed Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Multi-Battery Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Charge and Float Voltages at Various Temperature Ranges . . . . . . . . . . . . 19
Maintaining Multiple Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
For Repair or Replacement / Registration . . . . . . . . . . . . . . . . . . . . . 23
Guarantee / Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Glossary of Terms
Maintain a battery
BatteryMINDer ensures batteries are truly fully charged and will likely
continue improving the condition of the battery to the fullest extent
possible.
Rested
A battery that has been as fully charged as possible and left disconnected
from charger or any type load overnight.
Specific Gravity
One of the key parameters of battery operation is the specific gravity of the
electrolyte. Specific gravity is the ratio of the weight of a solution to the
weight of an equal volume of water at a specified temperature. Specific
gravity is used as an indicator of the state of charge of a cell or battery.
Sulfation
Occurs when the battery sits for long periods of time and the electrolyte
solution begins to break down. Sulfur in the solution leaches from the
electrolyte, sticking to the lead plates as converted lead sulfuric crystals.
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WARNING
READ AND FULLY UNDERSTAND BEFORE OPERATING
Contact VDC Electronics if uncertain about
any settings or operation.
1.
2.
3.
4.
5.
6.
7.
8.
But less
than
50
(15.2)
100
(30.5)
150
(45.6)
18
18
18
16
If the input rating of a charger is given in watts rather than in amperes, the
corresponding ampere rating is to be determined by dividing the wattage rating by
the voltage rating - for example: 1250 watts/125 volts = 10 amperes
a
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9.
10.
11.
12.
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h.
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f.
g.
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and completely charged before you determine its condition. Allow battery
to rest (see Glossary of Terms) overnight for a minimum of 12 hours
before testing with a temperature compensated hydrometer and/or digital
type voltmeter only.
Full Capacity
Percentage
100%
75%
50%
25%
0%
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24V
Full Capacity
Percentage
12.9 - 13.1
100%
12.6 - 12.9
75%
12.4 - 12.6
50%
12.2 - 12.4
25%
12.0 - 12.2
0%
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7
8
1
a
b
c
2
7
9
3
5
10
LED indicators (a, b & c) for power, connection, fault, battery, charge status
Mounting tabs
10
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24041
<11
<22
>11
>22
Low Voltage
Normal Voltage
*To REBOOT: Disconnect A.C. wall power, disconnect D.C. Battery power and wait 10 seconds
POWER
ERROR
CHARGE - FLOAT
OFF
OFF
ON
ON
ON
FLASHING
ON
OFF
ON
OFF
ON
OFF
FLASHING
OFF
FLASHING
FLASHING
FLASHING
OFF
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grounded 120 Vac electrical outlet. The Power ON LED Indicator will
light GREEN. If it does not light GREEN check the outlet to be sure it is
functioning. In addition, be sure if outlet is controlled by a switch, no one
will accidentally shut off the power to the outlet. Check for correct polarity
= (no ERROR RED LED Indicator). If ERROR Indicator is lit, reverse the
chargers output connections to the battery.
6. The Charge Float LED Indicator will light GREEN. The charger will
now begin charging by first checking the battery to determine its voltage
and ability to accept a charge. Should the battery not have a normal fully
discharged voltage (10.5V [12248] / 21.0V [24041] minimum) the unit will
begin charging in the Soft-Start mode to determine if the battery can
be safely charged. If it cannot, the Power ON Error LED will flash RED
and charging will be stopped. Battery should be carefully checked under
a load by a qualified person before further attempting to charge it.
7. No further effort should be made to charge this battery with this charger
or any charger. Discard this battery, unless it has just been subjected to a
long period of continuous discharge under a load such as can occur with
leaving lights on or cranking an engine excessively. Allow such a battery
to Rest for several hours (overnight if possible) before determining if it
is defective. Be very suspicious of any 12V / 24V battery that does not
have at least 11V / 22 Volts (OCV) before it is recharged. It may well be
seriously damaged and unsafe for any type of use or recharge. The units
Battery Condition Indication LED will help you determine if battery is less
than 11 Volts / 22 Volts (YELLOW) or greater than 11 Volts / 22 Volts
(GREEN)
8. After battery has been fully charged, the GREEN Charge-Float LED
Indicator will begin blinking. It will continue to blink indefinitely, unless
unit is disconnected from battery. Should battery be unable to be fully
charged, the LED will not blink and the RED Error LED will blink. Battery
may not be able to be fully charged, may be too large or too deeply
discharged to be fully charged in the normal time allowed by charger.
If you are certain battery is not defective, having read and understood
completely all of the above concerns and conditions, proceed to reboot
by unplugging unit from wall (A.C.), disconnecting from battery (D.C.),
and waiting 10 seconds. This allows charger to begin charging battery
again. If battery is not defective it should be able to be fully charged after
being restarted. After sufficient time has lapsed the GREEN charge LED
Indicator will blink confirming when / if battery is now fully charged.
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Battery Configurations
12 Volt
12V
+-
6V
12 VOLT PARALLEL
6V
+-
+-
6V
6V
+-
TO CHARGER
+
TO CHARGER
+-
12V
TO CHARGER
TO CHARGER
+-
12 VOLT (SERIES-PARALLEL)
Using 6 Volt Batteries
12V
+
+
12V
+
24V
+
TO CHARGER
TO CHARGER +
24 Volt
24V
12 VOLT
(Series Connected) = 24V
24 VOLT
(Parallel Connected) = 24V
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The chart below shows the need to regulate the output voltage of the charger
to ensure against over or under charging your battery over a wide range of
temperatures.
24V
Temperature
Charge
Float
Charge
Float
> 120F
13.8
12.8
27.6 V
25.6 V
110F - 120F
13.9
12.9
27.8 V
25.8 V
100F - 110F
14.0
13.0
28.0 V
26.0 V
90F - 100F
14.1
13.1
28.2 V
26.2 V
80F - 90F
14.3
13.3
28.6 V
26.6 V
70F - 80F
14.4
13.4
28.8 V
26.8 V
60F - 70F
14.6
13.6
29.2 V
27.2 V
50F - 60F
14.8
13.8
29.6 V
27.6 V
40F - 50F
15.0
14.0
30.0 V
28.0 V
< 40F
15.1
14.1
30.2 V
28.2 V
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TROUBLESHOOTING GUIDE
PROBLEM
POSSIBLE CAUSE
SOLUTION
Plug in a lamp or other appliance to
check for voltage. If controlled by
a wall switch, be sure switch is on
and try to prevent accidental shut
off while charger is working.
Battery voltage
<10.5 Volts / 21 Volts.
Battery Condition
Indicator lights YELLOW
(Before battery has been
completely charged).
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TROUBLESHOOTING GUIDE
PROBLEM
POSSIBLE CAUSE
SOLUTION
Battery Condition
Battery still has an
Indicator lights YELLOW
unacceptable level of
(After battery has been
sulfation.
completely charged).
NOTES
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IMPORTANT NOTICE
BatteryMINDer Five-Year Warranty Registration Reminder
Online Registration:
http://www.batteryminders.com/register
Please register your unit online within 10 days of
purchase. Due to the ever-changing technology
associated with this BatteryMINDer unit, we may be
unable to keep you apprised of significant upgrades,
changes, etc. without your registration. The information
you provide upon registration will be used to keep a
record of your purchase and will assist in providing
support should you ever need to contact our Technical
Service department:
techsupport@vdcelectronics.com; 800-379-5579 x6 (ET).
Model
Serial Number
___________________________
Place of purchase
___________________________
Date of purchase
___________________________
RMA# ___________________________
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If the technician determines unit does not need repair but only needs
replacement, customer will be required to pay a $9.95 shipping fee for the
replacement unit. This fee may be subject to change without notice. There is
no cost for the replacement unit itself. Expedited shipping is available at extra
cost.
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