D13 Engine

COPYRIGHT GROUP NORTH AMERICA 2006
Page a
PRINTED IN THE UNITED STATES OF AMERICA

Printed: APR 2006

Page b

Printed: APR 2006

Page c

Printed: APR 2006
D16D
D16D D16D
BOM Sequence
BOM Number
Description
Page
TB-100589612-1
TB-100589620-1
TB-100589619-1
TB-100589618-1
TB-100589617-1
TB-100589616-1
TB-100589615-1
TB-100589614-1
TB-100675346-1
TB-105341717-1
TB-98808783-1
TB-74690080-1
TB-98819951-1
TB-94976442-2
TB-98741559-1
TB-94976432-2
TB-98741192-1
TB-99062856-1
TB-95111221-2
TB-95502421-3
TB-103330578-1
TB-103330579-1
TB-94979126-4
TB-95108774-3
TB-72956634-2
TB-95111313-4
TB-99169421-1
TB-99169424-1
TB-98807809-1
TB-99169422-1
TB-99169425-1
TB-98807811-1
TB-99169423-1
TB-99169426-1
TB-98807810-1
TB-95588175-1
TB-95280099-1
TB-98807959-1
TB-95280151-1
TB-101147404-1
TB-98804759-2
TB-98586512-3
TB-98586531-2
TB-98806741-1
TB-98589227-2
TB-100670664-1
TB-98807868-1
TB-98817278-1
TB-98806974-1
TB-98598847-1
TB-98807349-4
TB-96370410-1
TB-99063499-2
TB-93480223-4
TB-93480326-2
REPLACEMENT KITS (ENGI

TURBOCHARGER REPLACEME
EGR VALVE REPLACEMENT
AIR COMPRESSOR REPLACE
COOLANT PUMP REPLACEME
EGR COOLER REPLACEMENT
OIL COOLER REPLACEMENT
FUEL PUMP REPLACEMENT
CYLINDER HEAD REPLACEM
CYLINDER HEAD ASSEMBLY
INJECTOR SLEEVE REPAIR
ENGINE COMPONENTS
CYLINDER HEAD
VALVE COVER ASSEMBLY
CYLINDER BLOCK AND COV
CYLINDER BLOCK ASSEMBL
CYLINDER LINER AND PIS
FLYWHEEL HOUSING
VALVE MECHANISM, EBR
ROCKER ARM ASSEMBLY
ROCKER ARM ASSEMBLY
TIMING GEARS
CAMSHAFT
REPAIR KITS, MAIN AND
CRANK MECHANISM
OIL PAN
OIL PAN ASSEMBLY
OIL PAN ASSEMBLY
OIL PAN
OIL PAN ASSEMBLY
OIL PAN ASSEMBLY
OIL PAN
OIL PAN ASSEMBLY
OIL PAN ASSEMBLY
OIL PUMP
OIL FILTER AND HOUSING
OIL FILTER HOUSING ASS
OIL COOLER
FUEL FILTER, ENGINE
FUEL FILTER, ENGINE
FUEL LINES, ENGINE ASS
INJECTORS
INTAKE AND EXHAUST MAI
EXHAUST BRAKE
ASSEMBLY
EGR COOLER
SELECTIVE CATALYST RED
TURBOCHARGER
CRANKCASE VENTILATION
COOLANT PUMP AND THERM
ENGINE, CONTROL SYSTEM
PRE-HEATER (ENGINE)
AIR COMPRESSOR
AIR COMPRESSOR
2
4
6
8
10
12
14
16
18
20
22
24
26
30
36
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
94
96
98
100
104
106
108
110
116
118
122
124
128
130
132
136
BOM Number

Page I
Description

Printed: APR 2006
Page
D16D
D16D D16D
Description Sequence
BOM Number
Description
Page
TB-93480223-4
TB-93480326-2
TB-100589618-1
TB-100589617-1
TB-100670664-1
TB-95108774-3
TB-98807349-4
TB-100589616-1
TB-95111313-4
TB-98598847-1
TB-94976432-2
TB-98741192-1
TB-94976442-2
TB-98808783-1
TB-105341717-1
TB-99062856-1
TB-98807868-1
TB-100589615-1
TB-100589619-1
TB-98819951-1
TB-96370410-1
TB-98589227-2
TB-95111221-2
TB-101147404-1
TB-98804759-2
TB-98586512-3
TB-100675346-1
TB-74690080-1
TB-98586531-2
TB-98806741-1
TB-95280151-1
TB-100589614-1
TB-95280099-1
TB-98807959-1
TB-99169421-1
TB-99169422-1
TB-99169423-1
TB-99169424-1
TB-98807809-1
TB-99169425-1
TB-98807811-1
TB-99169426-1
TB-98807810-1
TB-95588175-1
TB-99063499-2
TB-72956634-2
TB-100589612-1
TB-103330578-1
TB-103330579-1
TB-98817278-1
TB-94979126-4
TB-98806974-1
TB-100589620-1
TB-98741559-1
TB-95502421-3
AIR COMPRESSOR
AIR COMPRESSOR
ASSEMBLY
CAMSHAFT
COOLANT PUMP AND THERM
COOLANT PUMP REPLACEME
CRANK MECHANISM
CRANKCASE VENTILATION
CYLINDER BLOCK AND COV
CYLINDER BLOCK ASSEMBL
CYLINDER HEAD
CYLINDER HEAD REPLACEM
CYLINDER LINER AND PIS
EGR COOLER
EGR COOLER REPLACEMENT
EGR VALVE REPLACEMENT
ENGINE COMPONENTS
EXHAUST BRAKE
FLYWHEEL HOUSING
FUEL FILTER, ENGINE
FUEL FILTER, ENGINE
FUEL LINES, ENGINE ASS
FUEL PUMP REPLACEMENT
INJECTOR SLEEVE REPAIR
INJECTORS
INTAKE AND EXHAUST MAI
OIL COOLER
OIL COOLER REPLACEMENT
OIL FILTER AND HOUSING
OIL FILTER HOUSING ASS
OIL PAN
OIL PAN
OIL PAN
OIL PAN ASSEMBLY
OIL PAN ASSEMBLY
OIL PAN ASSEMBLY
OIL PAN ASSEMBLY
OIL PAN ASSEMBLY
OIL PAN ASSEMBLY
OIL PUMP
PRE-HEATER (ENGINE)
REPAIR KITS, MAIN AND
REPLACEMENT KITS (ENGI
ROCKER ARM ASSEMBLY
ROCKER ARM ASSEMBLY
SELECTIVE CATALYST RED
TIMING GEARS
TURBOCHARGER
TURBOCHARGER REPLACEME
132
136
8
10
108
60
124
12
64
122
44
46
30
22
20
48
110
14
6
26
128
106
50
94
96
98
18
24
100
104
90
16
86
88
66
72
78
68
70
74
76
80
82
84
130
62
2
54
56
116
58
118
4
36
52
BOM Number

Page II
Description
Page

Printed: APR 2006
D16D
Variant Index
Variant
Description
PTOFLY
UPTOF
ENG-GEN6
CONSTRUC
LONG
MEDIUM
XLONG
EGR
UEGR
TYPE-FH
TYPE-FM
TYPE-N
ENG-VE12
ENG-VE16
ENG-VE9
FAP2380
FAP2625
FAP2940
VERS-AUS
VERS-BAS
VERS-NAM
VERS-SAM
RADI-CL
RADI-CS
D12C345
D12C385
D12C425
D12C465
D12D340
D12D365
D12D380
D12D395
D12D420
D12D425
D12D435
D12D460
D12D465
D12D500
D12F390
D12F430
D12F500
D13A400
D13A440
D13A480
D13A520
D16C550
D16C610
D7A230
D7A260
D7A280
D7A285
D7B230
D7B260
D7B285
D7C250
D7C250HS
D7C275
D7C275HS
D7C290
D7C300
WITH PTO FLYWHEEL ADMIN.

WITHOUT PTO FLYWHEEL ADMIN.
ENGINE GENERATION 6
CONSTRUCTION HOODLENGTH
LONG HOODLENGTH
MEDIUM HOODLENGTH
EXTRA LONG HOODLENGTH
EXHAUST GAS RECIRCULATION
WITHOUT EXHAUST GAS RECIRCULATION
HIGH TILT CAB
MEDIUM TILT CAB
CONVENTIONAL (N-SERIES)
12 L. VOLVO ENGINE
16 L. VOLVO ENGINE
9 L. VOLVO ENGINE
XM = 2380 MM, FRONT AXLE POS.
AUSTRALIAN VERSION
BASIC VERSION
NORTH AMERICAN VERSION
SOUTH AMERICAN VERSION
CONSTRUCTION RADIATOR (LONG)
CONSTRUCTION RADIATOR (SHORT)
3039 345BHP/1700, 1350LBFT
1830NM/1200
3039 385BHP/1700, 1450LBFT
1966NM/1200
3039 425BHP/1700, 1550LBFT
2102NM/1200
3039 465BHP/1700, 1650LBFT
2237NM/1200
3108 340HP/1800, 1680NM
3102 365BHP /1830
3108 380HP/1800, 1830NM
3102 395BHP/1965NM
3108 420HP/1800, 2040NM
3102 425HP/1800, 1980NM
3102 435BHP /2100NM
3108 460HP/2250, 2234NM/1200
3102 465BHP /2235NM
3108 500HP/1800, 2400NM
390HP/1700, 2000NM
430HP/1700, 2150NM
500HP/1700, 2400NM
3132 400BHP / 2000NM (1460LBFT)
3132 440BHP / 2120/2250/2390NM
3132 480BHP / 2250/2390NM
3132 520BHP / 2500NM
550 BHP / 1850-2050 LBFT
3019 610HP/1700, 2810/1200
3025 230BHP/2200, 895NM/1300
3025 260BHP/2200,1085NM/1300
3025 280BHP/2200,1150NM/1300
3121 285HP/2200, 1200NM/1300
3025 230HP/2200, 825NM/1300
3025 260HP/2200,1100NM/1300
3025 285HP/2200
3028 250HP/2100-2200
1050NM/1300-1400
250BHP, HIGH STARTABILITY
3028 275BHP/2100-2200
1085NM/1300-1400
275BHP, HIGH STARTABILITY
3028 290BHP/2100-2200
1200NM/1300-2300
3028 300BHP/2100-2200
1302NM/1300-1400
Page III
D16D D16D

Printed: APR 2006
D16D
Variant Index
Variant
Description
CL39D-C
CL39D-C2
CL39D-C3
CL43M-O
CS36A-OR
CS39A-OR
CS43B-O
CS43B-OR
UCLUTCH
HYDRTRAN
MECHTRAN
TRAN-V
PTOENG-R
UPTOENGR
PTOF-DIF
PTOF-DIH
UPTOFLYW
PTOENG-S
UPTOENGS
PTOENG-F
UPTOENGF
RET-TH
URETARD
1COMP530
2COM1080
2COMP850
2COMP900
BPOF-SP2
2 PLATE 15.5" (394 MM)

CERAMETALLIC
2 PLATE 15.5" (394 MM)
CERAMETALLIC SOLO HD
2 PLATE 15.5" (394 MM)
CERAMETALLIC SOLO XL
1 PLATE 17" (430MM) MERITOR ORGANIC
1 SINGLE PLATE(365MM),ORGANIC REINFORCED, A VERSION
1 SINGLE PLATE(395MM), ORGANIC REINFORCED, A VERSION
1 (SINGLE) PLATE 17" (430MM), ORGANIC, B VERSION
1 (SINGLE) PLATE 17" (430MM), ORGANIC REINFORCED, B VERSION
WITHOUT CLUTCH
HYDRAULIC TRANSMISSION
MECHANICAL TRANSMISSION
VOLVO TRANSMISSION
PTO ENGINE REAR MOUNTED
(REPTO)
WITHOUT PTO ENGINE REAR
PTO FLYWHEEL, DISC CLUTCH, FLANGE
PTO FLYWHEEL, DISC CLUTCH, HYDRAUL
WITHOUT PTO FLYWHEEL
PTO ENGINE SIDE MOUNTED
WITHOUT PTO ENGINE SIDE
PTO ENGINE FRONT MOUNTED
WITHOUT PTO ENGINE FRONT
TRANSM. MOUNT HYDRODYNAMIC PARALELLMOUNTED ON OUTLET
WITHOUT RETARDER
1 CYL. 530 L/MIN. WABCO COMPRESSOR
2 CYL.1080 L/MIN. WABCO COMPRESSOR
2 CYL. 850 L/MIN. VOLVO COMPRESSOR
2 CYL. 900 L/MIN WABCO COMPRESSOR
BY-PASS OIL FILTER, SPINNER II

Page IV
D16D D16D

Printed: APR 2006
TB-100589612-1
TB-100589612-1
REPLACEMENT KITS (ENGINE)

Page 1

Printed: APR 2006
TB-100589612-1
TB-100589612-1
ITEM
1
1
1
1
1
1
1
1
1
PART NUMBER
85109690
85109691
85109692
85109693
85109694
85109695
85109696
85109709
85110448
QTY
X
X
X
X
X
X
X
X
X
DESCRIPTION
TURBOCHARGER KIT
EGR VALVE
COMPRESSOR KIT
COMPRESSOR KIT
WATER PUMP KIT
EGR COOLER
OIL COOLER KIT
FUEL PUMP KIT
CYLINDER HEAD

Page 2
NOTES
1COMP530
2COMP900

Printed: APR 2006
TB-100589620-1
TB-100589620-1
TURBOCHARGER REPLACEMENT KIT

Page 3

Printed: APR 2006
TB-100589620-1
TB-100589620-1
ITEM
1
2
3
4
5
6
7
8
9
10
11
999
999
999
PART NUMBER
20725904
20563435
20562526
20705943
20560106
20559341
20559348
469601
1547255
420643
1556930
85109211
85109212
85109213
QTY
1
1
4
4
1
1
1
1
1
1
1
X
X
X
DESCRIPTION
TURBOCHARGER
GASKET
SPACER SLEEVE
NUT
GASKET
GASKET
CLAMP
SEALING RING
SEALING RING
GASKET
CLAMP
SERVICE KIT
SERVICE KIT
SERVICE KIT

Page 4
NOTES
EGR Valve
Diffuser
Actuator Replacement
Actuator Re-install
Magnetic Speed Sensor

Printed: APR 2006
TB-100589619-1
TB-100589619-1
EGR VALVE REPLACEMENT KIT

Page 5

Printed: APR 2006
TB-100589619-1
TB-100589619-1
ITEM
1
2
3
4
PART NUMBER
20559242
20560106
20559341
20559348
QTY
1
1
2
2
DESCRIPTION
NOTES
EGR VALVE
GASKET
GASKET
CLAMP

Page 6

Printed: APR 2006
TB-100589618-1
TB-100589618-1
AIR COMPRESSOR REPLACEMENT KIT

Page 7

Printed: APR 2006
TB-100589618-1
TB-100589618-1
ITEM
1
2
3
4
5
PART NUMBER
20451727
471708
948977
983470
984995
QTY
1
1
1
1
4
DESCRIPTION
NOTES
AIR COMPRESSOR
SEALING RING
O-RING
HOSE ASSEMBLY
HOSE CLAMP

Page 8

Printed: APR 2006
TB-100589617-1
TB-100589617-1

Page 9

Printed: APR 2006
TB-100589617-1
TB-100589617-1
ITEM
1
2
3
4
5
PART NUMBER
20774294
471708
948977
977237
984995
QTY
1
1
1
1
4
DESCRIPTION
NOTES
AIR COMPRESSOR
SEALING RING
O-RING
HOSE
HOSE CLAMP

Page 10

Printed: APR 2006
TB-100589616-1
TB-100589616-1
COOLANT PUMP REPLACEMENT KIT

Page 11

Printed: APR 2006
TB-100589616-1
TB-100589616-1
ITEM
1
2
3
4
PART NUMBER
85000486
8131097
1547252
947107
QTY
1
1
1
5
DESCRIPTION
NOTES
PUMP UNIT, EXCH

SEALING RING
SEALING RING
FLANGE SCREW

Page 12

Printed: APR 2006
TB-100589615-1
TB-100589615-1
EGR COOLER REPLACEMENT KIT

Page 13

Printed: APR 2006
TB-100589615-1
TB-100589615-1
ITEM
1
2
3
4
5
PART NUMBER
20801814
20799333
20559341
20559348
20569325
QTY
1
1
2
2
4
DESCRIPTION
NOTES
EGR COOLER
VIBRATION DAMPER
GASKET
CLAMP
SEALING RING

Page 14

Printed: APR 2006
TB-100589614-1
TB-100589614-1
OIL COOLER REPLACEMENT KIT

Page 15

Printed: APR 2006
TB-100589614-1
TB-100589614-1
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
20700516
20551483
8131070
469846
20744865
20563435
20562526
20705943
420643
1547255
469601
20560106
20559341
20559348
QTY
1
2
1
1
6
1
4
4
1
1
1
1
1
1
DESCRIPTION
NOTES
OIL COOLER
SEALING RING
SEALING STRIP
SEALING RING
GASKET
GASKET
SPACER SLEEVE
NUT
GASKET
SEALING RING
SEALING RING
GASKET
GASKET
CLAMP

Page 16

Printed: APR 2006
TB-100675346-1
TB-100675346-1
FUEL PUMP REPLACEMENT KIT

Page 17

Printed: APR 2006
TB-100675346-1
TB-100675346-1
ITEM
1
2
3
4
5
PART NUMBER
85103778
85103779
85103703
85103780
11996
QTY
1
1
1
3
4
DESCRIPTION
FUEL PUMP
CONSTANT VELOCITY JOINT
O-RING
SCREW
WASHER

Page 18
NOTES
Banjo Fitting SealWashers

Printed: APR 2006
TB-105341717-1
TB-105341717-1
CYLINDER HEAD REPLACEMENT KIT

Page 19

Printed: APR 2006
TB-105341717-1
TB-105341717-1
ITEM
1
2
3
4
5
PART NUMBER
20759783
20725045
20736230
20563945
20744865
QTY
1
1
1
1
6
DESCRIPTION
CYLINDER HEAD
GASKET
SEALING STRIP
ANTI-TAMPER SEALING
GASKET

Page 20
NOTES
Cyl Head
Valve Cover
Intake Gasket
Exhaust

Printed: APR 2006
TB-98808783-1
TB-98808783-1

Page 21

Printed: APR 2006
TB-98808783-1
TB-98808783-1
ITEM
1
2
2a
2b
2c
2d
2e
3
4
5
6
7
8
9
9a
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NUMBER
1547040
20798419
20798387
20798395
20798401
950562
950550
975105
20533693
85104134
3165747
20562837
20714530
20735572
20554268
20551396
8131799
8131229
20551394
8170995
8131837
8131836
20564028
20513285
968062
20496040
8131706
8130035
1547252
1546528
1546531
947107
947281
960628
8131707
QTY
38
1
1
5
1
14
7
7
12
6
X
24
12
12
12
12
24
12
12
48
12
12
12
12
1
1
4
12
1
1
1
1
1
1
1
DESCRIPTION
NOTES
SCREW
BEARING HOUSING
BEARING HOUSING
BEARING HOUSING
BEARING HOUSING
PIN
PIN
FLANGE SCREW
SCREW
KIT
O-RING
VALVE GUIDE
VALVE SEAT
INLET VALVE
GUIDE PIN
VALVE SPRING WASHER
VALVE STEM SEAL
VALVE SPRING
VALVE SPRING WASHER
VALVE COTTER
VALVE SPRING
VALVE SPRING
VALVE SEAT
EXHAUST VALVE
PLUG
CAP PLUG
CAP PLUG
CAP PLUG
SEALING RING
PLUG
LOCK BRACE
FLANGE SCREW
GASKET
PLUG
CAP PLUG

Page 22

Printed: APR 2006
TB-74690080-1
TB-74690080-1
INJECTOR SLEEVE REPAIR KIT

Page 23

Printed: APR 2006
TB-74690080-1
TB-74690080-1
ITEM
1
2
PART NUMBER
3165747
3183368
QTY
1
1
DESCRIPTION
O-RING
SLEEVE

Page 24
NOTES
NSS P/O kit only

Printed: APR 2006
TB-98819951-1
TB-98819951-1
ENGINE COMPONENTS

Page 25

Printed: APR 2006
TB-98819951-1
TB-98819951-1
ENGINE COMPONENTS
ITEM
1
2
3
4
5
5
6
7
8
9
10
11
11
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
24
25
26
27
27
PART NUMBER
TB-94976442
TB-94976432
TB-95111221
TB-100589612
TB-95252181
TB-95502421
TB-72956634
TB-94979126
TB-95108774
TB-98598847
TB-95111313
TB-99169421
TB-99169422
TB-99169423
TB-95588175
TB-95280099
TB-95280151
85109709
TB-98804759
TB-101147404
TB-98586512
TB-98586531
TB-98806741
TB-98589227
TB-98807868
TB-98806974
TB-98817278
TB-98807349
TB-98807360
TB-96370410
TB-99063499
TB-93480223
TB-93480326
QTY
DESCRIPTION
NOTES
CYLINDER HEAD
CYLINDER BLOCK AND COVER
FLYWHEEL HOUSING

REPAIR KITS, MAIN AND BIG-END BEARINGS
TIMING GEARS
CAMSHAFT
CRANKCASE VENTILATION (SIDE)
CRANK MECHANISM
OIL PAN
OIL PAN
OIL PAN
OIL PUMP
OIL FILTER AND HOUSING (ENGINE)
OIL COOLER
FUEL PUMP KIT
FUEL FILTER, ENGINE
FUEL FILTER, ENGINE
FUEL LINES, ENGINE ASSEMBLY
INJECTORS
INTAKE AND EXHAUST MAINFOLD
EXHAUST BRAKE
EGR COOLER
TURBOCHARGER
SELECTIVE CATALYST REDUCTION
COOLANT PUMP AND THERMOSTAT
PRE-HEATER (ENGINE)
AIR COMPRESSOR
AIR COMPRESSOR

Page 26
EBR-EPG
EBR-VEB
XLONG
LONG,OILS-PL
LONG,OILS-AL
FUELSEC1
FUELSE2W
URETARD
RET-TH
2COM1080/2COMP900
1COMP530

Printed: APR 2006
TB-100675346-1
TB-100675346-1

Page 27

Printed: APR 2006
TB-100675346-1
TB-100675346-1
ITEM
1
2
3
4
5
PART NUMBER
85103778
85103779
85103703
85103780
11996
QTY
1
1
1
3
4
DESCRIPTION
FUEL PUMP
CONSTANT VELOCITY JOINT
O-RING
SCREW
WASHER

Page 28
NOTES
Banjo Fitting SealWashers

Printed: APR 2006
TB-94976442-2
TB-94976442-2
CYLINDER HEAD

Page 29

Printed: APR 2006
TB-94976442-2
TB-94976442-2
CYLINDER HEAD
ITEM
1
2
2
3
4
5
6
7
PART NUMBER
20709580
20759783
85110448
20538726
20736230
20725045
24426722
24426723
QTY
1
1
1
17
1
1
6
5
DESCRIPTION
VALVE COVER
CYLINDER HEAD
CYLINDER HEAD
FLANGE SCREW
SEALING STRIP
GASKET
CAP PLUG
CAP PLUG

Page 30
NOTES
Replacement Kit

Printed: APR 2006
TB-98808783-1
TB-98808783-1

Page 31

Printed: APR 2006
TB-98808783-1
TB-98808783-1
ITEM
1
2
2a
2b
2c
2d
2e
3
4
5
6
7
8
9
9a
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NUMBER
1547040
20798419
20798387
20798395
20798401
950562
950550
975105
20533693
85104134
3165747
20562837
20714530
20735572
20554268
20551396
8131799
8131229
20551394
8170995
8131837
8131836
20564028
20513285
968062
20496040
8131706
8130035
1547252
1546528
1546531
947107
947281
960628
8131707
QTY
38
1
1
5
1
14
7
7
12
6
X
24
12
12
12
12
24
12
12
48
12
12
12
12
1
1
4
12
1
1
1
1
1
1
1
DESCRIPTION
NOTES
SCREW
BEARING HOUSING
BEARING HOUSING
BEARING HOUSING
BEARING HOUSING
PIN
PIN
FLANGE SCREW
SCREW
KIT
O-RING
VALVE GUIDE
VALVE SEAT
INLET VALVE
GUIDE PIN
VALVE SPRING WASHER
VALVE STEM SEAL
VALVE SPRING
VALVE SPRING WASHER
VALVE COTTER
VALVE SPRING
VALVE SPRING
VALVE SEAT
EXHAUST VALVE
PLUG
CAP PLUG
CAP PLUG
CAP PLUG
SEALING RING
PLUG
LOCK BRACE
FLANGE SCREW
GASKET
PLUG
CAP PLUG

Page 32

Printed: APR 2006
TB-74690080-1
TB-74690080-1

Page 33

Printed: APR 2006
TB-74690080-1
TB-74690080-1
ITEM
1
2
PART NUMBER
3165747
3183368
QTY
1
1
DESCRIPTION
O-RING
SLEEVE

Page 34
NOTES
NSS P/O kit only

Printed: APR 2006
TB-98741559-1
TB-98741559-1

Page 35

Printed: APR 2006
TB-98741559-1
TB-98741559-1
ITEM
1
2
3
PART NUMBER
24427518
20450320
8131751
QTY
4
4
3
DESCRIPTION
NOTES
NUT WASHER
SPACER SLEEVE
DRAINING BOWL

Page 36

Printed: APR 2006
TB-105341717-1
TB-105341717-1

Page 37

Printed: APR 2006
TB-105341717-1
TB-105341717-1
ITEM
1
2
3
4
5
PART NUMBER
20759783
20725045
20736230
20563945
20744865
QTY
1
1
1
1
6
DESCRIPTION
CYLINDER HEAD
GASKET
SEALING STRIP
ANTI-TAMPER SEALING
GASKET

Page 38
NOTES
Cyl Head
Valve Cover
Intake Gasket
Exhaust

Printed: APR 2006
TB-98808783-1
TB-98808783-1

Page 39

Printed: APR 2006
TB-98808783-1
TB-98808783-1
ITEM
1
2
2a
2b
2c
2d
2e
3
4
5
6
7
8
9
9a
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NUMBER
1547040
20798419
20798387
20798395
20798401
950562
950550
975105
20533693
85104134
3165747
20562837
20714530
20735572
20554268
20551396
8131799
8131229
20551394
8170995
8131837
8131836
20564028
20513285
968062
20496040
8131706
8130035
1547252
1546528
1546531
947107
947281
960628
8131707
QTY
38
1
1
5
1
14
7
7
12
6
X
24
12
12
12
12
24
12
12
48
12
12
12
12
1
1
4
12
1
1
1
1
1
1
1
DESCRIPTION
NOTES
SCREW
BEARING HOUSING
BEARING HOUSING
BEARING HOUSING
BEARING HOUSING
PIN
PIN
FLANGE SCREW
SCREW
KIT
O-RING
VALVE GUIDE
VALVE SEAT
INLET VALVE
GUIDE PIN
VALVE SPRING WASHER
VALVE STEM SEAL
VALVE SPRING
VALVE SPRING WASHER
VALVE COTTER
VALVE SPRING
VALVE SPRING
VALVE SEAT
EXHAUST VALVE
PLUG
CAP PLUG
CAP PLUG
CAP PLUG
SEALING RING
PLUG
LOCK BRACE
FLANGE SCREW
GASKET
PLUG
CAP PLUG

Page 40

Printed: APR 2006
TB-74690080-1
TB-74690080-1

Page 41

Printed: APR 2006
TB-74690080-1
TB-74690080-1
ITEM
1
2
PART NUMBER
3165747
3183368
QTY
1
1
DESCRIPTION
O-RING
SLEEVE

Page 42
NOTES
NSS P/O kit only

Printed: APR 2006
TB-94976432-2
TB-94976432-2

Page 43

Printed: APR 2006
TB-94976432-2
TB-94976432-2
ITEM
1
2
3
4
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NUMBER
20713807
8131070
20746923
947760
8131937
8131706
8131145
950588
20721470
20523555
20523556
20523557
417588
20562189
968208
968610
966378
976944
20562189
24426721
20485996
20722628
975110
968610
968208
QTY
1
1
1
16
4
1
2
1
6
X
X
X
2
1
1
1
1
1
2
2
2
1
13
1
1
DESCRIPTION
CYLINDER BLOCK
SEALING STRIP
COVER
FLANGE SCREW
CAP PLUG
CAP PLUG
GUIDE SLEEVE
PIN
CYLINDER LINER KIT
SHIM
SHIM
SHIM
GUIDE SLEEVE
PLUG
O-RING
PLUG
SCREW
WASHER
PLUG
CAP PLUG
GUIDE SLEEVE
FRAME
FLANGE SCREW
PLUG
O-RING

Page 44
NOTES
M8x40
D29
THK=0.20
THK=0.30
THK=0.50
M8x16
D29
M12x40

Printed: APR 2006
TB-98741192-1
TB-98741192-1
CYLINDER BLOCK ASSEMBLY

Page 45

Printed: APR 2006
TB-98741192-1
TB-98741192-1
CYLINDER BLOCK ASSEMBLY
ITEM
1
2
PART NUMBER
20581443
8131967
QTY
14
14
DESCRIPTION
NOTES
SCREW
GUIDE SLEEVE

Page 46

Printed: APR 2006
TB-99062856-1
TB-99062856-1
CYLINDER LINER AND PISTON ASSEMBLY

Page 47

Printed: APR 2006
TB-99062856-1
TB-99062856-1
CYLINDER LINER AND PISTON ASSEMBLY
ITEM
1
2
3
4
5
6
7
PART NUMBER
20520607
1543501
8131248
8131249
20521400
945483
20721471
QTY
1
1
1
1
1
2
1
DESCRIPTION
NOTES
SEALING RING KIT

SEALING RING
SEALING RING
SEALING RING
PISTON PIN
RETAINING RING
PISTON RING KIT

Page 48

Printed: APR 2006
TB-95111221-2
TB-95111221-2
FLYWHEEL HOUSING

Page 49

Printed: APR 2006
TB-95111221-2
TB-95111221-2
FLYWHEEL HOUSING
ITEM
1
2
3
4
5
6
7
PART NUMBER
20566637
1543896
965190
946472
966369
966367
946671
QTY
1
1
3
2
1
6
5
DESCRIPTION
FLYWHEEL HOUSING
CRANKSHAFT SEAL
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW

Page 50
NOTES
M10x100
M10x30
M14x120
M14x100
M8x30

Printed: APR 2006
TB-95502421-3
TB-95502421-3

Page 51

Printed: APR 2006
TB-95502421-3
TB-95502421-3
ITEM
1
2
3
4
4
5
6
7
8
9
10
11
12
PART NUMBER
24426580
980176
975118
20564376
20566814
20804097
20794064
20850442
20554106
20759477
946911
20551362
20564378
QTY
1
2
14
1
5
6
6
6
6
6
1
1
6
DESCRIPTION
NOTES
ROCKER ARM SHAFT

EXPANSION PLUG
FLANGE SCREW
LEAF SPRING
LEAF SPRING
ROCKER ARM
ROCKER ARM
ROCKER ARM
VALVE CALIPER
VALVE CALIPER
NUT
ADJUSTING SCREW
SPACER SLEEVE

Page 52

Printed: APR 2006
TB-103330578-1
TB-103330578-1
ROCKER ARM ASSEMBLY

Page 53

Printed: APR 2006
TB-103330578-1
TB-103330578-1
ROCKER ARM ASSEMBLY
ITEM
1
2
3
4
PART NUMBER
20501055
946911
20441753
944364
QTY
1
1
1
1
DESCRIPTION
NOTES
ADJUSTING SCREW
NUT
BALL SOCKET
O-RING

Page 54

Printed: APR 2006
TB-103330579-1
TB-103330579-1
ROCKER ARM ASSEMBLY

Page 55

Printed: APR 2006
TB-103330579-1
TB-103330579-1
ROCKER ARM ASSEMBLY
ITEM
1
2
3
PART NUMBER
20501057
1677396
3964817
QTY
1
1
2
DESCRIPTION
NOTES
ADJUSTING SCREW
NUT
NOZZLE

Page 56

Printed: APR 2006
TB-94979126-4
TB-94979126-4
TIMING GEARS

Page 57

Printed: APR 2006
TB-94979126-4
TB-94979126-4
TIMING GEARS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17a
18
19
20
21
22
23
PART NUMBER
20853452
940326
20572441
20854044
945444
949656
983762
20864026
914465
24427362
949708
977063
20486537
471586
20483919
8131850
8131123
20520535
20477171
947760
965180
20747434
8131848
20531962
QTY
1
4
2
1
26
1
1
1
1
1
3
1
1
6
6
1
1
1
6
4
1
1
1
1
DESCRIPTION
NOTES
TIMING GEAR COVER

HEX. SOCKET SCREW
SEAL
TIMING GEAR PLATE
FLANGE SCREW
O-RING
HEX. SOCKET SCREW
IDLER GEAR
SNAP RING
COVER
FLANGE SCREW
O-RING
IDLER GEAR
SCREW
HEX. SOCKET SCREW
THRUST WASHER
IDLER GEAR
HUB
SCREW
FLANGE SCREW
FLANGE SCREW
SEALING STRIP
GEAR
NUT

Page 58

Printed: APR 2006
TB-95108774-3
TB-95108774-3
CAMSHAFT

Page 59

Printed: APR 2006
TB-95108774-3
TB-95108774-3
CAMSHAFT
ITEM
1
1
2
3
4
5
6
7
8
PART NUMBER
20723269
20758555
20795757
20795758
20816337
950551
20816313
20816311
8192804
QTY
1
1
1
6
1
1
1
1
8
DESCRIPTION
CAMSHAFT
CAMSHAFT
BEARING SHELL KIT
BEARING SHELL KIT
GEAR
LOCKING PIN
VIBRATION DAMPER
SPACER
SCREW

Page 60
NOTES
EBR-EPG
EBR-VEB
STD
STD

Printed: APR 2006
TB-72956634-2
TB-72956634-2

Page 61

Printed: APR 2006
TB-72956634-2
TB-72956634-2
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
PART NUMBER
20530916
20578624
20578625
20578626
20578627
20578628
20578851
20578853
20700881
20700882
20700885
20700886
20700887
20700890
20700891
20700892
20700893
20700895
8131379
85103707
85103708
85103709
85103710
85103711
85103712
1543736
270929
270930
270931
270932
3093651
3093652
3093653
3093654
20586602
20586603
20586604
20586605
20586606
20586607
276134
276135
276136
276137
276334
276349
85103713
85103714
85103715
85103716
85103717
85103718
QTY
7
7
7
7
7
7
6
1
6
6
6
6
6
1
1
1
1
1
7
7
7
7
7
7
7
4
1
1
1
1
1
1
1
1
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
DESCRIPTION
MAIN BEARING
MAIN BEARING
MAIN BEARING
MAIN BEARING
MAIN BEARING
MAIN BEARING
MAIN BEARING KIT
MAIN BEARING KIT
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING SHELL
MAIN BEARING KIT
MAIN BEARING KIT
MAIN BEARING KIT
MAIN BEARING KIT
MAIN BEARING KIT
MAIN BEARING KIT
MAIN BEARING KIT
THRUST WASHER
THRUST WASHER KIT
THRUST WASHER KIT
THRUST WASHER KIT
THRUST WASHER KIT
THRUST WASHER KIT
THRUST WASHER KIT
THRUST WASHER KIT
THRUST WASHER KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT
BIG-END BEARING KIT

Page 62
NOTES
STD.DIM, ENG-VE12
0.25 mm U.S., ENG-VE12
STD.DIM, POS. 1-6, ENG-VE16
STD.DIM, POS. 7, ENG-VE16
0.25 mm U.S., POS. 1-6, ENG-VE16
0.50 mm U.S., POS. 1-6, ENG-VE16
0.75 mm U.S., POS. 1-6, ENG-VE16
1,00 mm U.S., POS. 1-6, ENG-VE16
1,25 mm U.S., POS. 1-6, ENG-VE16
0.25 mm U.S., POS. 7, ENG-VE16
1,00 mm U.S., POS. 7, ENG-VE16
STD.DIM, ENG-VE16
STD.DIM, ENG-VE9
STD.DIM, ENG-VE16
STD.DIM, ENG-VE16
STD.DIM, ENG-VE9/ENG-VE12
0.1 mm O.S, ENG-VE9/ENG-VE12
STD.DIM, ENG-VE16
1,00 mm U.S., ENG-VE16
1,25 mm U.S., ENG-VE16
STD.DIM, ENG-VE12
STD.DIM, ENG-VE9

Printed: APR 2006
TB-95111313-4
TB-95111313-4
CRANK MECHANISM

Page 63

Printed: APR 2006
TB-95111313-4
TB-95111313-4
CRANK MECHANISM
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14a
15
15
15
16
16
16
17
18
18
19
PART NUMBER
8131247
TB-72956634
TB-72956634
TB-72956634
8131241
8131198
20777233
85108423
946671
20565408
965191
947760
1543896
20743004
984127
20441568
20508823
20569708
20441567
20508824
20569706
20711957
20741747
3155075
1652986
QTY
1
6
4
1
1
8
1
6
1
1
1
1
1
1
1
1
1
1
1
14
14
1
DESCRIPTION
CRANKSHAFT
CONNECTING ROD
SCREW
COVER
CRANKSHAFT SEAL
FLANGE SCREW
VIBRATION DAMPER
FLANGE SCREW
FLANGE SCREW
CRANKSHAFT SEAL
GEAR
O-RING
FLYWHEEL
FLYWHEEL
FLYWHEEL
FLYWHEEL
FLYWHEEL
FLYWHEEL
RING GEAR
SCREW
FLANGE SCREW
BALL BEARING

Page 64
NOTES
CD40B-O
CL39D-C
CL43M-O
CD40B-O
CL39D-C
CL43M-O
CL43M-O/CL39D-C/CD40B-O
CD40B-O
MECHTRAN,TRAN-V

Printed: APR 2006
TB-99169421-1
TB-99169421-1
OIL PAN

Page 65

Printed: APR 2006
TB-99169421-1
TB-99169421-1
OIL PAN
ITEM
1
2
3
4
5
6
7
PART NUMBER
20738563
20734156
20538726
20739149
3964803
20555696
946440
QTY
1
1
11
5
1
1
2
DESCRIPTION
OIL PAN
SEALING STRIP
FLANGE SCREW
FLANGE SCREW
PLUG
SEALING RING
FLANGE SCREW

Page 66
NOTES
Rear Sump, Aluminum
M8*16

Printed: APR 2006
TB-99169424-1
TB-99169424-1
OIL PAN ASSEMBLY

Page 67

Printed: APR 2006
TB-99169424-1
TB-99169424-1
OIL PAN ASSEMBLY
ITEM
1
2
3
4
5
5a
6
7
PART NUMBER
20775763
945407
20724256
948356
24424110
990719
953035
946173
QTY
1
2
1
3
1
1
2
1
DESCRIPTION
OIL PAN
FLANGE NUT
PIPE
FLANGE SCREW
OIL LEVEL SENSOR
O-RING
STUD
FLANGE SCREW

Page 68
NOTES
M6*6
M6*30
M6*35*22
M8*20

Printed: APR 2006
TB-98807809-1
TB-98807809-1
OIL PAN ASSEMBLY

Page 69

Printed: APR 2006
TB-98807809-1
TB-98807809-1
OIL PAN ASSEMBLY
ITEM
1
1a
2
3
4
PART NUMBER
20571854
20579690
20700754
968612
968209
QTY
1
1
3
2
2
DESCRIPTION
MAGNETIC PLUG
GASKET
CLIP
PLUG
O-RING

Page 70
NOTES
M27X2*17

Printed: APR 2006
TB-99169422-1
TB-99169422-1
OIL PAN

Page 71

Printed: APR 2006
TB-99169422-1
TB-99169422-1
OIL PAN
ITEM
1
2
3
4
5
PART NUMBER
20521440
20734156
20538726
20739149
947107
QTY
1
1
11
5
2
DESCRIPTION
OIL PAN
SEALING STRIP
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW

Page 72
NOTES
Front Sump, Plastic
M8*12

Printed: APR 2006
TB-99169425-1
TB-99169425-1
OIL PAN ASSEMBLY

Page 73

Printed: APR 2006
TB-99169425-1
TB-99169425-1
OIL PAN ASSEMBLY
ITEM
1
2
3
4
4a
5
6
PART NUMBER
20775779
20724256
948356
24424110
990719
946173
946934
QTY
1
1
3
1
1
1
2
DESCRIPTION
OIL PAN
PIPE
FLANGE SCREW
OIL LEVEL SENSOR
O-RING
FLANGE SCREW
FLANGE SCREW

Page 74
NOTES
M6*30
M8*20
M6*20

Printed: APR 2006
TB-98807811-1
TB-98807811-1
OIL PAN ASSEMBLY

Page 75

Printed: APR 2006
TB-98807811-1
TB-98807811-1
OIL PAN ASSEMBLY
ITEM
1
1a
2
3
4
5
6
7
8
9
10
11
PART NUMBER
20571854
20579690
20700754
968612
968209
20451904
468948
966378
20586869
20587534
20586647
20527447
QTY
1
1
2
2
2
1
2
4
1
1
2
1
DESCRIPTION
MAGNETIC PLUG
GASKET
CLIP
PLUG
O-RING
THREAD INSERT
NUT
SCREW
RETAINER
RETAINER
SEALING RING
RETAINER

Page 76
NOTES
M27X2*17
M8
M8*16

Printed: APR 2006
TB-99169423-1
TB-99169423-1
OIL PAN

Page 77

Printed: APR 2006
TB-99169423-1
TB-99169423-1
OIL PAN
ITEM
1
2
3
4
5
PART NUMBER
24425527
20734156
20538726
20739149
946440
QTY
1
1
11
5
2
DESCRIPTION
OIL SUMP
SEALING STRIP
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW

Page 78
NOTES
Front Sump, Aluminum
M8*16

Printed: APR 2006
TB-99169426-1
TB-99169426-1
OIL PAN ASSEMBLY

Page 79

Printed: APR 2006
TB-99169426-1
TB-99169426-1
OIL PAN ASSEMBLY
ITEM
1
2
3
4
5
5a
6
7
PART NUMBER
20775715
945407
20724256
948356
24424110
990719
953035
946173
QTY
1
2
1
3
1
1
2
1
DESCRIPTION
OIL PAN
FLANGE NUT
PIPE
FLANGE SCREW
OIL LEVEL SENSOR
O-RING
STUD
FLANGE SCREW

Page 80
NOTES
M6*6
M6*30
M6*35*22
M8*20

Printed: APR 2006
TB-98807810-1
TB-98807810-1
OIL PAN ASSEMBLY

Page 81

Printed: APR 2006
TB-98807810-1
TB-98807810-1
OIL PAN ASSEMBLY
ITEM
1
1a
2
3
4
PART NUMBER
20571854
20579690
20700754
968612
968209
QTY
1
1
3
2
2
DESCRIPTION
MAGNETIC PLUG
GASKET
CLIP
PLUG
O-RING

Page 82
NOTES
M27X2*17

Printed: APR 2006
TB-95588175-1
TB-95588175-1
OIL PUMP

Page 83

Printed: APR 2006
TB-95588175-1
TB-95588175-1
OIL PUMP
ITEM
1
2
2a
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
PART NUMBER
TB-94976432
20521450
955982
966378
977275
20553753
8131270
946470
1547887
20708889
980790
20555696
20553751
20737892
20547257
8131965
20547263
1543578
20571452
20749922
20801101
QTY
6
1
6
3
1
1
4
4
1
1
2
1
1
1
1
3
2
1
1
1
DESCRIPTION
PISTON COOLING JET
O-RING
SCREW
FLANGE SCREW
OIL PUMP
GEAR
FLANGE SCREW
SCREW
PRESSURE PIPE
FERRULE
SEALING RING
CONNECTION PIPE
SUCTION PIPE
OIL STRAINER
STRAINER
SPACER SLEEVE
SEALING RING
OUTLET PIPE
HOSE
HOSE

Page 84
NOTES
M8x16
M8x35
FAP2940
FAP2625

Printed: APR 2006
TB-95280099-1
TB-95280099-1

Page 85

Printed: APR 2006
TB-95280099-1
TB-95280099-1
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NUMBER
20586031
20546571
20749917
976971
984891
947760
420643
945444
968999
478736
477556
1547255
20714305
469543
469601
8148729
QTY
1
1
1
1
1
2
1
5
2
2
1
1
1
1
1
1
DESCRIPTION
OIL FILTER HOUSING
GASKET
HOSE
O-RING
NIPPLE
FLANGE SCREW
GASKET
FLANGE SCREW
FLANGE SCREW
OIL FILTER
OIL FILTER
SEALING RING
OIL RETURN PIPE
FLANGE
SEALING RING
CONNECTOR

Page 86
NOTES
M8x40
M8x25
M8x130

Printed: APR 2006
TB-98807959-1
TB-98807959-1
OIL FILTER HOUSING ASSEMBLY

Page 87

Printed: APR 2006
TB-98807959-1
TB-98807959-1
OIL FILTER HOUSING ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NUMBER
18677
967962
949659
471648
946544
3169689
949659
980936
947542
946778
947281
960628
11998
960632
471085
466653
471598
466623
469904
3826265
471706
469846
947629
QTY
2
2
2
2
4
1
1
1
2
1
1
1
1
1
2
2
2
2
1
1
1
2
2
DESCRIPTION
GASKET
PLUG
O-RING
COVER
FLANGE SCREW
RELIEF VALVE
O-RING
O-RING
FLANGE SCREW
CAP PLUG
GASKET
PLUG
GASKET
PLUG
VALVE
COMPRESSION SPRING
PLUG
NIPPLE
NIPPLE
REDUCING VALVE
REDUCING VALVE
SEALING RING
GASKET

Page 88
NOTES
M6x16
M6x25

Printed: APR 2006
TB-95280151-1
TB-95280151-1
OIL COOLER

Page 89

Printed: APR 2006
TB-95280151-1
TB-95280151-1
OIL COOLER
ITEM
1
2
3
4
PART NUMBER
20712461
20551483
983585
85109696
QTY
1
2
4
1
DESCRIPTION
OIL COOLER
SEALING RING
FLANGE SCREW
OIL COOLER KIT

Page 90
NOTES
M8x25

Printed: APR 2006
TB-100589614-1
TB-100589614-1

Page 91

Printed: APR 2006
TB-100589614-1
TB-100589614-1
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
20700516
20551483
8131070
469846
20744865
20563435
20562526
20705943
420643
1547255
469601
20560106
20559341
20559348
QTY
1
2
1
1
6
1
4
4
1
1
1
1
1
1
DESCRIPTION
NOTES
OIL COOLER
SEALING RING
SEALING STRIP
SEALING RING
GASKET
GASKET
SPACER SLEEVE
NUT
GASKET
SEALING RING
SEALING RING
GASKET
GASKET
CLAMP

Page 92

Printed: APR 2006
TB-101147404-1
TB-101147404-1
FUEL FILTER, ENGINE

Page 93

Printed: APR 2006
TB-101147404-1
TB-101147404-1
FUEL FILTER, ENGINE
ITEM
1
2
3
4
5
5
6
7
PART NUMBER
20783917
946671
20430751
20514654
20771587
20824591
977030
946470
QTY
1
3
1
1
1
1
1
3
DESCRIPTION
FUEL FILTER HOUSING
FLANGE SCREW
FUEL FILTER
PRIMARY FILTER
BOWL
BOWL
O-RING
FLANGE SCREW

Page 94
NOTES
M8*30
UAUXFUEL
AF-E
Pump Mounting
M8*35

Printed: APR 2006
TB-98804759-2
TB-98804759-2
FUEL FILTER, ENGINE

Page 95

Printed: APR 2006
TB-98804759-2
TB-98804759-2
FUEL FILTER, ENGINE
ITEM
1
2
3
4
5
6
7
PART NUMBER
20873675
946671
20430751
967344
3169577
977030
946470
QTY
1
3
1
1
1
1
3
DESCRIPTION
FUEL FILTER HOUSING
FLANGE SCREW
FUEL FILTER
O-RING
BOWL
O-RING
FLANGE SCREW

Page 96
NOTES
M8*30
84.5*3
Pump Mounting
M8*35

Printed: APR 2006
TB-98586512-3
TB-98586512-3

Page 97

Printed: APR 2006
TB-98586512-3
TB-98586512-3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NUMBER
20799405
949747
946440
957019
20776975
20755831
946671
20562394
20776969
948746
20747372
9194404
20764715
946440
948211
20811443
20755833
11996
941686
969011
25167
946602
968177
947281
957018
20754813
QTY
1
10
9
1
1
1
3
1
1
6
1
2
1
2
1
1
1
X
X
X
X
1
2
4
1
1
DESCRIPTION
NOTES
FUEL PIPE
CLAMP
FLANGE SCREW
NUT
FUEL PIPE
FUEL PIPE
FLANGE SCREW
RADIATOR
FUEL PIPE
FLANGE SCREW
FUEL PIPE
RETAINER
BRACKET
FLANGE SCREW
CABLE TIE
FUEL PIPE
AIR VENT PIPE
WASHER
HOLLOW SCREW
GASKET
HOLLOW SCREW
NIPPLE
HOLLOW SCREW
GASKET
NUT
OVERFLOW VALVE

Page 98

Printed: APR 2006
TB-98586531-2
TB-98586531-2
INJECTORS

Page 99

Printed: APR 2006
TB-98586531-2
TB-98586531-2
INJECTORS
ITEM
1
2
3
4
5
PART NUMBER
20714369
276948
20440280
8131597
20794064
QTY
6
6
6
6
6
DESCRIPTION
NOTES
UNIT INJECTOR
O-RING KIT
CLEVIS
FLANGE SCREW
ROCKER ARM

Page 100

Printed: APR 2006
TB-103330579-1
TB-103330579-1
ROCKER ARM ASSEMBLY

Page 101

Printed: APR 2006
TB-103330579-1
TB-103330579-1
ROCKER ARM ASSEMBLY
ITEM
1
2
3
PART NUMBER
20501057
1677396
3964817
QTY
1
1
2
DESCRIPTION
NOTES
ADJUSTING SCREW
NUT
NOZZLE

Page 102

Printed: APR 2006
TB-98806741-1
TB-98806741-1

Page 103

Printed: APR 2006
TB-98806741-1
TB-98806741-1
ITEM
1
2
3
4
5
6
7
8
9
10
10
11
11
12
PART NUMBER
20800519
20479613
965181
947281
960628
20725952
20853806
20729877
1546517
24427100
965189
20744865
8131215
1161231
QTY
1
1
12
1
1
1
1
1
24
2
22
6
6
X
DESCRIPTION
INLET MANIFOLD
SEAL
FLANGE SCREW
GASKET
PLUG
EXHAUST MANIFOLD
EXHAUST MANIFOLD
EXHAUST MANIFOLD
SLEEVE
FLANGE SCREW
FLANGE SCREW
GASKET
GASKET
SEALING AGENT SILICON

Page 104
NOTES
M8x70
M10x90
M10x90

Printed: APR 2006
TB-98589227-2
TB-98589227-2
EXHAUST BRAKE

Page 105

Printed: APR 2006
TB-98589227-2
TB-98589227-2
EXHAUST BRAKE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NUMBER
20741658
8130182
20785442
942400
946440
20563206
20755227
945444
973924
948645
1556930
946440
20544196
968696
20526428
20560074
20574702
8148407
968924
20571452
1677370
3165142
20775471
20566440
20715411
QTY
1
3
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
3
1
2
2
1
1
1
DESCRIPTION
AIR VALVE
SCREW
PIPE SET
CLAMP
FLANGE SCREW
SHUTTER HOUSING
EXHAUST PRESSURE GOVERNOR
FLANGE SCREW
FLANGE SCREW
FLANGE LOCK NUT
CLAMP
FLANGE SCREW
ELBOW NIPPLE
NIPPLE
SEALING RING
SOLENOID VALVE
CONTROL VALVE
RETAINER
SCREW
OUTLET PIPE
SEALING RING
FLANGE SCREW
SPACER SLEEVE
HEAT SHIELD
BRACKET

Page 106
NOTES
M8x16
M8x25
M8x50
M8x16
M8x83

Printed: APR 2006
TB-100670664-1
TB-100670664-1
ASSEMBLY

Page 107

Printed: APR 2006
TB-100670664-1
TB-100670664-1
ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NUMBER
20722234
946035
20722226
1638054
1638055
965212
20755302
20568509
1638049
1638050
1638048
1638015
1677875
1638053
949658
1638016
948746
1638052
1677118
20722232
948645
982160
941907
977639
QTY
1
4
1
1
1
4
1
2
1
1
1
1
2
1
1
1
4
1
1
1
4
4
4
1
DESCRIPTION
NOTES
CYLINDER HOUSING
LOCK NUT
CENTER SECTION
HEAT SHIELD
COVER
FLANGE SCREW
SHUTTER
SEALING RING
COMPRESSION SPRING
SPRING RETAINER
COMPRESSION SPRING
SHAFT
VALVE COTTER
SET SCREW
O-RING
PISTON
FLANGE SCREW
SEALING RING
O-RING
COVER
FLANGE LOCK NUT
FLANGE SCREW
SPRING WASHER
NIPPLE

Page 108

Printed: APR 2006
TB-98807868-1
TB-98807868-1
EGR COOLER

Page 109

Printed: APR 2006
TB-98807868-1
TB-98807868-1
EGR COOLER
ITEM
1
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NUMBER
20559242
85109691
20560232
20801814
85109695
20560106
20787415
1546517
1586847
20714080
20559341
20796187
20799333
20559348
24426197
24426194
965223
946471
944926
965179
946440
945408
965186
946470
QTY
1
1
1
1
1
1
1
1
4
1
2
1
1
2
1
3
1
5
1
2
2
2
1
10
DESCRIPTION
EGR VALVE
EGR VALVE
TUBE
EGR COOLER
EGR COOLER
GASKET
HEAT SHIELD
SLEEVE
SPACER SLEEVE
HEAT SHIELD
GASKET
BRACKET
VIBRATION DAMPER
CLAMP
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW
FLANGE SCREW
FLANGE NUT
FLANGE SCREW
FLANGE SCREW

Page 110
NOTES
Replacement Kit
Replacement Kit

Printed: APR 2006
TB-100589619-1
TB-100589619-1

Page 111

Printed: APR 2006
TB-100589619-1
TB-100589619-1
ITEM
1
2
3
4
PART NUMBER
20559242
20560106
20559341
20559348
QTY
1
1
2
2
DESCRIPTION
NOTES
EGR VALVE
GASKET
GASKET
CLAMP

Page 112

Printed: APR 2006
TB-100589615-1
TB-100589615-1

Page 113

Printed: APR 2006
TB-100589615-1
TB-100589615-1
ITEM
1
2
3
4
5
PART NUMBER
20801814
20799333
20559341
20559348
20569325
QTY
1
1
2
2
4
DESCRIPTION
NOTES
EGR COOLER
VIBRATION DAMPER
GASKET
CLAMP
SEALING RING

Page 114

Printed: APR 2006
TB-98817278-1
TB-98817278-1

Page 115

Printed: APR 2006
TB-98817278-1
TB-98817278-1
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
22
23
PART NUMBER
20800520
3979639
20714677
946173
20574815
20578270
20714678
20714681
947760
948356
20805913
20751423
946440
20723365
20719905
20719907
968999
20749149
20440939
946173
984302
20778803
20803159
20803672
TB-96370410
QTY
1
1
1
2
8
4
1
1
4
4
2
1
4
3
1
1
4
1
1
4
2
1
4
4
DESCRIPTION
CHARGE AIR PIPE
GASKET
TUBE
FLANGE SCREW
HOSE CLAMP
HOSE
TUBE
TUBE
FLANGE SCREW
FLANGE SCREW
BRACKET
SHIELD
FLANGE SCREW
CLAMP
PIPE
PIPE
FLANGE SCREW
BRACKET
CLAMP
FLANGE SCREW
CLAMP
SHIELD
GROMMET
FLANGE SCREW

Page 116
NOTES
XLONG
LONG

Printed: APR 2006
TB-98806974-1
TB-98806974-1
TURBOCHARGER

Page 117

Printed: APR 2006
TB-98806974-1
TB-98806974-1
TURBOCHARGER
ITEM
1
2
3
4
5
6
7
7
7
PART NUMBER
85109690
20563435
20739364
20562526
20705943
20867932
85109211
85109212
85109213
QTY
1
1
4
4
4
1
X
X
X
DESCRIPTION
TURBOCHARGER KIT
GASKET
STUD
SPACER SLEEVE
NUT
TUBE
SERVICE KIT
SERVICE KIT
SERVICE KIT

Page 118
NOTES
Replacement Kit
Heat shield
Actuator Re-install

Printed: APR 2006
TB-100589620-1
TB-100589620-1

Page 119

Printed: APR 2006
TB-100589620-1
TB-100589620-1
ITEM
1
2
3
4
5
6
7
8
9
10
11
999
999
999
PART NUMBER
20725904
20563435
20562526
20705943
20560106
20559341
20559348
469601
1547255
420643
1556930
85109211
85109212
85109213
QTY
1
1
4
4
1
1
1
1
1
1
1
X
X
X
DESCRIPTION
TURBOCHARGER
GASKET
SPACER SLEEVE
NUT
GASKET
GASKET
CLAMP
SEALING RING
SEALING RING
GASKET
CLAMP
SERVICE KIT
SERVICE KIT
SERVICE KIT

Page 120
NOTES
EGR Valve
Diffuser
Actuator Re-install

Printed: APR 2006
TB-98598847-1
TB-98598847-1

Page 121

Printed: APR 2006
TB-98598847-1
TB-98598847-1
ITEM
1
2
3
4
5
6
7
PART NUMBER
20818546
20723207
946440
946440
20533497
20532891
946671
QTY
1
1
2
2
1
1
4
DESCRIPTION
BREATHER PIPE
SEALING RING
FLANGE SCREW
FLANGE SCREW
COVER
GASKET
FLANGE SCREW

Page 122
NOTES
M8x16
M8x16

Printed: APR 2006
TB-98807349-4
TB-98807349-4

Page 123

Printed: APR 2006
TB-98807349-4
TB-98807349-4
ITEM
1
2
3
4
5
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
26a
26b
27
28
29
30
31
32
33
34
34a
34b
35
36
37
38
39
40
41
42
43
44
45
PART NUMBER
973924
20405125
20560249
965216
20744939
85109694
20464402
8131097
8131154
20796245
20809744
945408
946470
20381352
946671
8131290
20799996
476279
1676622
979099
969011
25167
949894
973924
20458769
20458771
20459650
469846
20729344
85108288
20717917
20569325
20563829
20569338
20569325
20566761
946472
949869
20712853
85110016
20717915
20569325
20722435
947107
952640
955892
965175
20569325
20747987
20747992
20748007
20748002
20748010
QTY
4
1
1
6
1
1
1
1
1
1
2
2
2
1
2
1
1
1
1
1
4
2
3
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
DESCRIPTION
FLANGE SCREW
COVER
THERMOSTAT
FLANGE SCREW
PUMP UNIT
WATER PUMP KIT
PLUG
SEALING RING
SEALING RING
COVER
STUD
FLANGE NUT
FLANGE SCREW
SEALING RING
FLANGE SCREW
CONNECTION PIPE
SEALING RING
PROTECTING PLUG
NIPPLE
GASKET
GASKET
HOLLOW SCREW
SCREW
FLANGE SCREW
COOLANT FILTER
COOLANT FILTER
BRACKET
SEALING RING
PIPE
KIT
TUBE
SEALING RING
ADAPTER
O-RING
SEALING RING
LOCK BRACE
FLANGE SCREW
SPACER WASHER
RETAINER
KIT
TUBE
SEALING RING
LOCK BRACE
FLANGE SCREW
CLAMP
WASHER
FLANGE SCREW
SEALING RING
HOSE
HOSE
HOSE
COOLING HOSE
COOLING HOSE

Page 124
NOTES
82 Degrees, Normclim
M8x55
Replacement Kit
M8x35
M8x30
A-FREE40/A-FREE29
A-FREE37

Printed: APR 2006
TB-100589616-1
TB-100589616-1

Page 125

Printed: APR 2006
TB-100589616-1
TB-100589616-1
ITEM
1
2
3
4
PART NUMBER
85000486
8131097
1547252
947107
QTY
1
1
1
5
DESCRIPTION
NOTES
PUMP UNIT, EXCH

SEALING RING
SEALING RING
FLANGE SCREW

Page 126

Printed: APR 2006
TB-96370410-1
TB-96370410-1

Page 127

Printed: APR 2006
TB-96370410-1
TB-96370410-1
ITEM
1
2
3
4
5
5a
6
7
8
9
10
10
11
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NUMBER
20756079
20559022
20759725
947760
20795472
20738024
20374157
20440939
3963413
980881
948211
983472
949746
8131393
20577191
946440
946544
965552
20513340
20722347
20816511
20513343
974673
20556179
946544
20524936
952626
946934
20499340
968559
20484678
968559
946173
20750729
20797262
946440
843075
949997
945408
3121512
977743
24424110
990719
948356
QTY
1
1
1
4
1
1
1
X
2
1
X
X
2
6
1
X
X
1
1
1
1
2
2
X
1
1
1
1
1
1
2
2
2
1
1
2
2
2
2
1
1
1
1
3
DESCRIPTION
CONTROL UNIT
SENSOR
FLOW METER
FLANGE SCREW
WIRING HARNESS
INTERMEDIATE SECTION
CAP
CLAMP
ATTACHING RING
CABLE TIE
CABLE TIE
CABLE TIE
CLAMP
CAGE
BRACKET
FLANGE SCREW
FLANGE SCREW
BRACKET
TEMPERATURE SENSOR
BRACKET
TUBE
SENSOR
O-RING
SHIM
FLANGE SCREW
SENSOR
CLAMP
FLANGE SCREW
MAP SENSOR
O-RING
MAP SENSOR
O-RING
FLANGE SCREW
HEAT SHIELD
HEAT SHIELD
FLANGE SCREW
SPACER SLEEVE
CLAMP
FLANGE NUT
RETAINER
CLAMP
OIL LEVEL SENSOR
O-RING
FLANGE SCREW

Page 128
NOTES
Humidity
L=270
L=140
M8x16
M6x16
Coolant Temp
Engine Speed
Boost Pressure/Temp
Crankcase Pressure
Pressure Fuel/Oil

Printed: APR 2006
TB-99063499-2
TB-99063499-2
PRE-HEATER (ENGINE)

Page 129

Printed: APR 2006
TB-99063499-2
TB-99063499-2
PRE-HEATER (ENGINE)
ITEM
1
1
2
3
PART NUMBER
1676806
20738458
3979639
968842
QTY
1
1
2
4
DESCRIPTION
INTERMEDIATE SECTION
STARTER ELEMENT
GASKET
FLANGE SCREW

Page 130
NOTES
Built Without Preheater, UESTAID
Preheater, EST-AID
M8*110

Printed: APR 2006
TB-93480223-4
TB-93480223-4
AIR COMPRESSOR

Page 131

Printed: APR 2006
TB-93480223-4
TB-93480223-4
AIR COMPRESSOR
ITEM
1
1
2
3
4
5
6
7
8
9
9
10
11
999
PART NUMBER
20774294
85109693
948977
953102
979230
471708
1546531
946440
946441
20713616
20874701
984995
20892134
20566175
QTY
1
1
1
2
3
1
1
1
2
1
1
2
1
1
DESCRIPTION
AIR COMPRESSOR
COMPRESSOR KIT
O-RING
STUD
FLANGE NUT
SEALING RING
LOCK BRACE
FLANGE SCREW
FLANGE SCREW
HOSE
HOSE
HOSE CLAMP
INLET PIPE
TUBE FITTING

Page 132
NOTES
636CC
Replacement Kit
162*3
M12*65*43
M12*19.8
M8*16
M10*20
LONG
XLONG
Brake Compressor
Air Comp Governor Signal

Printed: APR 2006
TB-100589617-1
TB-100589617-1

Page 133

Printed: APR 2006
TB-100589617-1
TB-100589617-1
ITEM
1
2
3
4
5
PART NUMBER
20774294
471708
948977
977237
984995
QTY
1
1
1
1
4
DESCRIPTION
NOTES
AIR COMPRESSOR
SEALING RING
O-RING
HOSE
HOSE CLAMP

Page 134

Printed: APR 2006
TB-93480326-2
TB-93480326-2
AIR COMPRESSOR

Page 135

Printed: APR 2006
TB-93480326-2
TB-93480326-2
AIR COMPRESSOR
ITEM
1
1
2
3
4
5
6
7
8
9
9
10
11
999
PART NUMBER
20451727
85109692
948977
953102
979230
471708
1546531
946440
946441
20713616
20728071
984996
20775124
20566175
QTY
1
1
1
2
3
1
1
1
2
1
1
2
1
1
DESCRIPTION
AIR COMPRESSOR
COMPRESSOR KIT
O-RING
STUD
FLANGE NUT
SEALING RING
LOCK BRACE
FLANGE SCREW
FLANGE SCREW
HOSE
HOSE
HOSE CLAMP
INLET PIPE
TUBE FITTING

Page 136
NOTES
318CC WABCO
Replacement Kit
162*3
M12*65*43
M12*19.8
M8*16
M10*20
LONG
XLONG
Brake Compressor
Air Comp Governor Signal

Printed: APR 2006
TB-100589618-1
TB-100589618-1

Page 137

Printed: APR 2006
TB-100589618-1
TB-100589618-1
ITEM
1
2
3
4
5
PART NUMBER
20451727
471708
948977
983470
984995
QTY
1
1
1
1
4
DESCRIPTION
NOTES
AIR COMPRESSOR
SEALING RING
O-RING
HOSE ASSEMBLY
HOSE CLAMP

Page 138

Printed: APR 2006
Publication: PV512-017
COPYRIGHT VOLVO GROUP NORTH AMERICA 2006
PRINTED IN THE UNITED STATES APR 2006

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COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

REPLACEMENT KITS (ENGI

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

WITH PTO FLYWHEEL ADMIN.

PRINTED IN THE UNITED STATES OF AMERICA

2 PLATE 15.5" (394 MM)

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

PUMP UNIT, EXCH

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

Banjo Fitting SealWashers

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA

COPYRIGHT GROUP NORTH AMERICA 2006

PRINTED IN THE UNITED STATES OF AMERICA