FEED CONVEYOR COMPONETS

Hardware:
HHCS 3/4-10 x 1 1/4 lg.
Part No. 50010188
Lock Washer 3/4
Part No. 50010395
Torque 300ft/lbs,
Use Blue Loctite

Take-up Rod
Part No. 4101057P2-D
Includes hardware

Take up Bearing
Part No. 71013003

Hardware:
HHCS 1/2-13 x 1 1/2 lg.
Part No. 50010114
Lock Washer 1/2 (top)
Part No. 50010394
Flat Washer 1/2 (bottom)
Part No. 50010363
Lock Nut 1/2-13
Part No. 50010678
Return Idler (w/brackets)
Part No. 71014025
Belt Scraper Bracket
Part No. 41910216-B
w/idler keeper
Hardware:
HHCS 1-8 x 3 1/2 lg.
Part No. 50010621
Flat Washer 1 (2X)
Part No. 50010853
Lock Nut 1-8
Part No. 50010605
(Bracket floats up and down )
Belt Scraper Blade
Part No. 41011161P1-RH
Part No. 41011161P2-LH

4/15/200
9

FEED CONVEYOR.

Hardware (3X):
HHCS 5/8-11 x 2 3/4 lg.
Part No. 50010165
Flat Washer 5/8 (6X)
Part No. 50010350
Lock Nut 5/8
Part No. 50010602

FEED CONVEYOR HEAD PULLEY AND

BOTTOM FEED ROLL ASSEMBLY (D.S.)

Hardware (12X):
SHCS 5/8-11 x 6 lg.
Part No. 50010989
Lock Washer 5/8 Hi Collar
Part No. 50011009
Torque to170 ft/lbs
Use Blue Loctite

Pack Spline area with Grease

Spline Adapter
Part No. 31910019-D
Note: Must sit flush on bothl
roll assembly
Flinger Plate
Part No. 41910024

Hardware (12X):
HHCS 5/8-11 x 2 lg.
Part No. 50010162
Lock Washer 5/8
Part No. 50010394
Torque to 170 ft/lbs
Use Blue Loctite
Gearbox Breather
Part No. 70013261

Brevini Gear Box

Part No. 71011037

Sight Glass

Spline Adapter
NOTE: Included with Gear Box
Flange Adapter
Part No. 71011055

4/15/2009

F.C. and B.F.R.

FEED CONVEYOR HEAD PULLEY AND

BOTTOM FEED ROLL ASSEMBLY (N.D.S.)
Hardware (8X):
SHCS 5/8-11 x 6 lg.
Part No. 50010989
Lock Washer 5/8 hi collar
Part No. 50011009
Torque to150 ft/lbs
Use Blue Loctite

Stub Shaft
Part No. 41910071-A
Bolts into this side of Head
Pulley or Bottom Feed Roll

Hardware (4X):
HHCS 3/4-10 x 2 lg.
Part No. 50010191
Lock Washer 3/4
Part No. 50010395
Torque to 300 ft/lbs
Use Blue Loctite

Flange Bearing
Part No. 70013338
Note: Bearing is same for both
Rolls

Bearing Nut
Part No. 41910103
Locking Washer
Part No. 70010345
Spacer Washer
Part No. 41910101-A
Located behind Lock Washer

4/15/2009

F.C. and B.F.R.

Pack groove between Nut

and Stub Shaft with grease
to retard rusting.

BREVINI GEARBOX PARTS

Spline Shaft
P/N 71011058

BREVINI GEARBOX
P/N 71011037

Parts inside on the shaft

BEARINGS
Inner P/N 71011082
Outer P/N 71011081
Lock Ring P/N 71011083
Lock Nut P/N 71011084

Lip Seal
P/N 70013262

Seal Kit for Breini Gearbox P/N 71011059

4/10/09

BREVINI PARTS

GRATE FRAME SHEAR PIN SYSTEM (D.S.)

Test Point
Part No. 70011284
Shear Pin
Grate Frame
Part No. 41010164-C
(Chipper & Segmented)
Part No. 41010929-B
(Drum)
Shear Pin Retainer
Part No. 31910023
Hardware:
SHCS 1/2-13 x 1 1/2 lg.
Part No. 50010485
Lock Washer 1/2 Hi Collar
Part No. 50010991
Flushing Valve
Feed Conveyor
Part No. 71015170
Hydraulic Motor
Regrind Conveyor
Part No. 70013322

Hardware: 2x
HHCS - 13 x 1 lg.
Lock Washer
Torque 100 ft/lbs
use Blue Loctite

Grate Frame Stop

Part No. 31910096

4/15/2009

GRATE FRAME SHEAR PIN SYSTEM

GRATE FRAME SHEAR PIN SYSTEM (N.D.S.)

Shear Pin Retainer
Part No. 31910023
Hardware:
HHCS 5/8-11 x 2 lg.
Part No. 50010162
Lock Washer 5/8
Part No. 50010394
Use Blue Loctite
Shear Pin
Grate Frame
Part No. 41010164-C
(Chipper & Segmented)
Part No. 41010929-B
(Drum)
Split Bushing 2X
Part No. 71010022
Shear Pin Block
Part No. 41910036-B
Shims
1/16 to 3/4 Thick
Part No. 41910010P1-P5
Hardware:
HHCS 1 1/4-7 x 6 lg.
Part No. 50010282
Flat Washer 1 1/4
Part No. 50010370
Lock Washer 1 1/4
Part No. 50010399
Hex Nut 1 1/4-7
Part No. 50010336
Torque to 600 ft/lbs
Head Pulley
Regrind Conveyor
Part No. 71014240-B
Head Pulley Bearing
Regrind Conveyor
Part No. 70013337

4/15/2009

GRATE FRAME SHEAR PIN SYSTEM

FEED CONVEYOR ASSEMBLIES & DRIVES

Belt Scraper
Part No. 41910034-B
Return Idler
(w/brackets & keeper)
Feed Conveyor
Part No. 71014025

Tail Pulley Bearings

Regrind Conveyor
Part No. 71210068
Take-up Rod
Regrind Conveyor Tail Pulley
Part No. 31910025-B
Tail Pulley
Regrind Conveyor
Part No. 71014239-B

Stub Shaft
Bottom Feed Roll
Part No. 41910071-B
Flange Bearing
Bottom Feed Roll
Part No. 70013338
Stub Shaft
Feed Conveyor Head Pulley
Part No. 41910071-B
Flange Bearing
Feed Conveyor Head Pulley
Part No. 70013338

Return Idler (w/brackets)

Feed Conveyor
Part No. 71014025
Tail Pulley Bearings
Regrind Conveyor
Part No. 71210068

4/15/2009

FEED CONVEYOR ASSEMBLIES

WIRE SCRAPER BOLTS FOR F.C. HEAD PULLEY

AND BOTTOM FEED ROLL

N.D.S. IS SHOWN
WIRE STOP BOLT ASSEMBLY
TYP. 6 PER SIDE

HARDWARE:
WIRE STOP BOLTS
P/N 41910051-A
1 HEX NUT
P/N 50010332

WIRE STOP BOLTS ON

N.D.S., JAM NUT AGAINST
BOLT HEAD AND ADD NUT
TO INSIDE OF BOLT/NUT.
ON D.S. ADD BOLT AGAINST
MOUNT AND ADD NUT
ON INSIDE.

04-13-09

WIRE STOP BOLTS, TYP. BOTH SIDES

Hydraulic Cylinders
Top Feed Roll Arm Assembly
Part No. 71015123-B

Cylinder Pins
Retrofit Kit
Part No. 81910088

Lock Pins Cylinder

Upper Hog Box
Part No. 71110002
Lock Pin s
Upper Hog Box
Part No. 31910173

Hardware:
Pins (2X)
Part No. 71015314
Flat Washer (4X)
Part No. 50010351
Cotter Pin (4X)
Part No. 50011050
Belt Clamp Backing Bar
Part No. 41910011-A
Hardware (10X):
HHCS 1/2-13 X 1 1/2 lg.
Part No. 50010114
Lock Washer 1/2
Part No. 50010392
Skirt Rubber
Part No. 41910010-D
Regrind Conveyor Belt
Part No. 70013335-B
Belt Splice
Flexco R2 Fasteners

4/15/2009

FEED CNVR. VARIOUS ASSEMBLIES

REGRIND CNVR. HEAD PULLEY (DRIVE AND NON DRIVE SIDE)

NOTE: Apply grease to motor splines

Before installing motor.
HARDWARE: 4X
SHCS 1/2 13 x 1 1/2 lg. P/N 50010485
1/2 HI COLLER lock washer P/N 50010991
Torq. 100 ft. lbs. with blue loctite
REGRIND CONVEYOR MOTOR
P/N 70013322

HARDWARE: 4x
SHCS 1/2 - 13 x 1 1/2 lg. P/N 50010485
1/2 HI COLLER lock washer P/N 50010991
Torq. 100 ft. lbs. with blue loctite
HARDWARE: 4x
HHCS 7/16 14 x1 1/2 lg. P/N 50010089
7/16 Lock washer P/N 50010391
Tighten with blue loctite
Washer P/N 70010342
Lock Nut P/N 70010341
Regrind Cnvr. Flange Bearing
P/N 70013337
Mounting plate for Flange Bearing
P/N 41910047-D

4/03/09

REGRIND HEAD PULLEY

10

HOG BOX SIDE LINERS DRIVE SIDE

Side Liner
Part No. 31910075P2-D
Note: This liner must be removed
to provide clearance when
installing Drum Rotor. Liner
removal is not necessary when
installing Chipper Rotor.

Side Liner
Part No. 41910199
Note: This liner must be removed
to provide clearance when
installing Drum Rotor. Liner
removal is not necessary when
installing Chipper Rotor.

Side Liner
Part No. 31910029P2-E
Note: Removal of this liner is not
necessary for Drum or Chipper
Rotor installation.

Hardware (24x):
HHCS 3/4-10 x 1 3/4 lg.
Part No. 50010190
Lock Washer 3/4
Part No. 50010395
Torque to 300 ft/lbs
Use Red Loctite
NOTE: if bolt extends pass
The face of liner inside, grind
flush.

4/15/2009

HOG BOX SIDE LINERS DRIVE SIDE

11

HOG BOX SIDE LINERS NON DRIVE SIDE

Side Liner
Part No. 41910199
Note: This liner must be removed
to provide clearance when
installing Drum Rotor. Liner
removal is not necessary when
installing Chipper Rotor.

Side Liner
Part No. 31910075P1-D
Note: This liner must be removed
to provide clearance when
installing Drum Rotor. Liner
removal is not necessary when
installing Chipper Rotor.

Side Liner
Part No. 31910029P1-E
Note: Removal of this liner is not
necessary for Drum or Chipper
Rotor installation.

Hardware (24x):
HHCS 3/4-10 x 1 3/4 lg.
Part No. 50010190
Lock Washer 3/4
Part No. 50010395
Torque to 300 ft/lbs
Use Red Loctite
NOTE: if bolt extends pass
the surface of the inside liner
face grind flush.

MSD Probe

4/15/2009

HOG BOX SIDE LINERS NON DRIVE SIDE

12

UPPER HOG BOX & ASSEMBLIES

Pivot Pin
Hog Box
P/N 31910007

Hardware:
HHCS 1 1/2-6 x 6 lg.
Part No. 50010307
Flat Washer 1 1/2 (2x)
Part No. 50010357
Lock Nut 1 1/2-6 UNC
Part No. 50010644

Safety Brace
Part No. 31910027-C

Cylinder
Part No. 71015145-B (D.S.)
Part No. 71015025-A (N.D.S.)

Safety Brace Cover

Part No. 41910049

5 Button Control Box

Part No. 81910011

Rubber Mount
Part No. 60010135
Hardware:
HHCS 1/4-20 x 1 lg.
Part No. 50010004
Lock Washer 1
Part No. 50010388
Flat Washer
Part No. 50010359
Lock Nut 1/4
Part No. 50010596
Track Alarm
Part No. 60010641

4/15/2009

UPPER HOG BOX & ASSEMBLIES

13

UPPER BOX WELDMENT & F.C. AND B.F.R. DRIVES

Hinge Pin Retainer

Part No. 41110109
Hardware:
HHCS 5/8-11 x 2 lg.
Part No. 50010162
Lock Washer 5/8
Part No. 50010394
Use Blue Loctite
Pivot Pin
Top feed Roll
Part No. 41110103-A
Top Feed Roll
Split Bushing
Part No. 41110123-A
(Press Fit)

Shear Pin Retainer

Part No. 31910023
Water Inlet
(Pipe Nipple)
Shear Pin
Grate Frame
Part No. 41010164-C
(Chipper & Segmented)
Part No. 41010929-B
(Drum)
Split Bushing 2X
Part No. 71010022

Gearbox Breather
Part No. 70013261

Brevini Gearbox
Part No. 71011037
Hydraulic Motor
Feed Conveyor
Part No. 71011045
Hydraulic Motor
Bottom Feed Roll
Part No. 71011006
Test Point
Part No. 70011284
Regrind Conveyor Motor
Part No. 70013322
Flushing Valve
Part No. 71015170

4/15/2009

UPPER BOX WELDMENTS & F.C. AND B.F.R. DRIVES

14

ROTOR INSTALLATION N.D.S.

Locking Assembly
Two at each end of rotor
P/N 70013356

Rotor Shaft N.D.S. shown

P/N 41910174-A

4/15/2009

ROTOR INSTALLATION

15

ROTOR SLEEVE INSTALLATION

Rotor Shaft Sleeve N.D.S.
P/N 41910027-E

O-ring
P/N 70010415

Apply grease around

O-ring before assembly

Beveled edge

Rotor Shaft Sleeve slid

onto the rotor shaft,
insure that beveled
edge is inward
Tapped holes are
For Jacking Bolts 10x
Through holes into
backing tapped holes
are for Mounting 10x

4/15/2009

ROTOR SLEEVE INSTALLATION

16

BEARING HOUSING PREPRARATION

HARDWARE: 4x
SHCS 5/8-11x2 3/4 lg.
Torque 170 ft lbs w/red loctite

SPACER DONUT D.S. only

P/N 41910190-B

Fill Labyrinth grooves

with CM grease, before
assembly

O-Ring 14 D.S.
P/N 70010347
Apply CM grease to
O-rings before assembly
Both sides
Bearing Housing D.S.
P/N 31910021-E

O-ring 16 D.S.
P/N 70010348

4/15/2009

BEARING HOUSING DRIVE SIDE

17

BEARING HOUSING INSTALLATION

Rotor Shaft D.S. shown

P/N 41910174-A

Bearing Housing N.D.S.

P/N 31910022-F

Shaft Seal
P/N 70013328
Retaining Ring
P/N 70013330
Common to both sides

When installing housing

align using dowel pin
located near bottom

4/15/2009

ROTOR BEARING HOUSING INSTALLATION N.D.S.

18

ROTOR BEARING INSTALLATION

Rotor Bearing N.D.S.

P/N 71013026
Seats in housing

Pull back With Drawl sleeve

P/N 70013331
and nut P/N 70013333
on rotor shaft

Pull Bearing tight

against gage, then
install Hyd. nut

Gage used to set distance

to bearing 1 1/2 Drive side
Only (38mm)

4/15/2009

ROTOR BEARING INSTALLATION

19

DRIVE SIDE ROTOR BEARING

Rotor Bearing D.S.
P/N 70013106

Install withdrawal sleeve into

bearing, slid assembly onto
the rotor shaft and install
the nut, snug assembly
at this point
Withdrawal sleeve
P/N 70013221
Removal Nut
P/N 70013223

HYDRAULIC NUT
DRIVE SIDE used to set
bearing
P/N 70010372

After the initial setting of

the bearing, use a flat
punch to insure the
bearing is seated in the
correct position

4/15/2009

DRIVE SIDE ROTOR BEARING

20

MACHINE ASSEMBLIES
Top Feed Roll Assembly
Part No. 21910007-C

Feed Conveyor Belt

Part No. 70013313

Tail Pulley
Feed Conveyor
Part No. 71014211

Top Feed Roll Assembly

Part No. 21910007-C

Chipper Rotor Assembly

2-Pocket
Part No. 21910055-C
Bottom Feed Roll Assembly
Part No. 21910029-D

Scraper Tooth
Top Feed Roll
Part No. 41910004-A

Tooth
Top Feed Roll
Part No. 41010811-A

4/15/2009

MACHINE ASSEMBLIES

21

TOP FEED ROLL ARM ASSEMBLY

Top Feed Roll ARM (D.S.)
P/N 30410092-E

Grease Fitting

HARDWARE: 14x
FHSCS 3/4-10x3 lg
P/N 50010661
Torque 300 ft lbs use
Red Loctite

Scraper clean out

Top Feed Roll Arm (N.D.S.)

P/N 30410092-E

Stainless Steel Hyd. Lines

Top Feed Roll Hyd. Motor
P/N 71011460
HARDWARE: 14x
FHSCS 3/4-10 x 9 lg.
Torque 300 ft. lbs. use
Red Loctite
Hyd. Motor Cover Plate
P/N 71011536

4/15/2009

TOP FEED ROLL

22

TOP FEED ROLL ARM MOTOR

Top Feed Roll Motor
P/N 71011460
Stud to be cut off flush
In order to install Anchor
block

Top Feed Roll Motor

P/N 71011460

Anchor Block Flange Kit

P/N 70010288 2x
Kit contains:
1 Anchor Block Flange
4 SHCS 20Mx75MM
4 20M lock washers
1 O-ring seal
Torque 100 ft/lbs using
Blue loctite

4/15/2009

TOP FEED ROLL

23

TOP FEED ROLL BUSHINGS

Split Bushing (2X)

Part No. 71011309
Compress bushing and
install flush to mount

Top Feed Roll Arm

Weldment
Part No. 30410092-E

Bushing
Top Feed Roll
Part No. 41110123-A
Press fit into arm

TOP FEED ROLL

4/15/2009

24

FLIP SECTION CYLINDER MOUNT

Split Bushing (2X)
Part No. 71011309
Compress bushing and
install flush to arms

FLIP SECTION CYLINDER INSTALLATION

Hydraulic Cylinder
Discharge Conveyor Flip Section
Part No. 71011392-A
Extend rod end of Hydraulic
Cylinder. Apply Red Loctite to
Clevis Bolts at each end of
Cylinder, then secure tightly

4/15/2009

FLIP SECTION

25

DISCHARGE CONVEYOR ASSEMBLIES

Hydraulic Motor
Discharge Conveyor
Part No. 70011689
Shaft Collar
Part No. 71012015
Head Pulley w/Shaft
Part No. 71014235
Head Pulley Bearings
Part No. 70013187 (D.S.)
Part No. 70013188 (N.D.S.)

Coupling Assembly:
Coupler P/N 70012020
Step Key P/N 70010714
Bushing 1 P/N 70012044
Bushing 2 7/16 P/N 70012334

Telescoper
Part No. 71014184
Torque Arm
Part No. 41110021-A
Aluminum Filler Plate
Part No. 31110103-A
Hydraulic Cylinder
Conveyor Fold
Part No. 71011392-A
Belt Scraper Bracket
Part No. 41110290
Belt Scraper Blade (UHMW)
Part No. 41110288-A (D.S.)
Part No. 41110289-A (N.D.S.)
Flow Control
Conveyor Fold Out
Part No. 70011283
Flow Control
Conveyor Fold In
Part No. 70011283
Quick Disconnect Male
Part No. 71011336

4/15/2009

DISCHARGE CONVEYOR ASSEMBLIES

Quick Disconnect Female

Part No. 71011337

26

DISCHARGE CONVEYOR UHMW PLASTIC

DISCHARGE CONVEYOR METAL FLOOR

UHMW PLASTIC FLOOR

P/N 41910009
(NOT SHOWN)

04-14-09

DISCHARGE CONVERYOR

HARDWARE: 8x
FHSCS 1/2-13 x 1 1/2 lg.
P/N 50010719
1/2 FLAT WASHER
P/N 50010348
1/2 HEX LOCK NUT
P/N 50010600

27

DISCHARGE CONVEYOR IDLER ROLLS

Flat Top Idler w/Brackets

P/N 70014395

HARDWARE: At each end

HHCS 1/2-13X1 3/4 lg.
P/N 50010115
1/2 Flat Washer 2X
P/N 50010348
1/2 Lock Washer
P/N 50010392
1/2-13 Lock Nut
P/N 50010600

RETURN IDLER ROLL

P/N 70013211
RETURN IDLER BRACKET (2X)
P/N 71014145

HARDWARE: At each end

HHCS 1/2-13X1 lg.
P/N 50010110
1/2 Flat Washer
P/N 50010348
1/2 Lock Washer
P/N 50010392

04/10/09

DISCHARGE CONVEYOR IDLER ROLLS

28

DISCHARGE CONVEYOR

DISC. CNVR. FLIP SECTION

P/N 31910001-A
Pivot Pin Lock
P/N 41110141
HHCS 3/4-10 x 1 lg.
P/N 50010187
3/4 Lock Washer
P/N 50010385
Pivot Pin Flip Section
P/N 41110140
Hyd. Cylinder Flip Section
P/N 71011392-A

DISC. CNVR. FLIP SECTION

P/N 31910001-A

DISC. CONVEYOR
TELESCOPER (1 PER SIDE)
P/N 71014184

HARDWARE:
4-HHCS 5/8-11x1 lg
P/N 50010160
8-5/8 Flat Washers P/N 50010365
4-5/8 Hex Lock Nut P/N 50010602
NOTE: Bolt heads are on the
Inside of the frame

4/15/2009

DISCHARGE CONVEYOR

29