Professional Documents
Culture Documents
Tommaso M. Sarpietro
START UP AND STAND UP INDIA FROM MINES TO STEEL
30th January 2016, Ranchi
CONTENTS
Introduction
Market Scenario (India China)
Global Scenario
FMF
Conclusions
INTRODUCTION
SIDE VIEW
FMF (Flexible Modular Furnace) was born from Tenova experience on EAF
and Hot Metal steelmaking practices in China.
In the market the usage of hot metal in EAF is a common practice in order
to be competitive in the current scenario (A)
Steelmaking is clearly moving toward more environmentally friendly and
less energy intensive processes (B)
Raw material and energy variability will remain a
major condition in the medium term (C)
Starting from 2025 scrap availability will increase
together with the share of EAF based production (D)
A
TODAY THE MARKET NEEDS A TECHNOLOGY
THAT CAN WORK EFFICIENTLY AS A
CONVERTER
B+C+D
IN THE FUTURE MARKET WILL LIKELY SEE A
SUBSTANTIAL SHIFT TO A FLEXIBLE TECHNOLOGY
READY TO WORK FROM 100% HM, TO 100% SCRAP,
TO 100% DRI
A+B+C+D
THE MARKET NEEDS A FLEXIBLE TECHNOLOGY
THAT:
IN THE SHORT TERM CAN EFFICIENTLY WORK WITH
Raw material price volatility and steel market saturation are the main
conditions to be faced by steel makers worldwide in the medium term.
In this scenario Tenova FMF works efficiently with full a range of raw
material:
0-90% Hot Metal
0-100% Scrap or DRI
90%
Hot Metal
FMF
100%
DRI
100%
Scrap
Base Module
Converter
Mode
CHEMICAL
POWER ONLY
HM TILTING DEVICE
WITH WEIGHING
SYSTEM
INNOVATIVE
LAUNDER
DESIGN
CORE
EQUIPMENT
Add on
Modules
BASE FURNACE
MINICONSTEEL (Option Scrap)
INNOVATIVE ROOF (Option DRI)
INNOVATIVE LOWER SHELL
INNOVATIVE LIFT AND SWING
SYSTEM
FUME ANALYZER
Scrap Mode
DRI Mode
ELECTRICAL
POWER MODULE
TDR+HRR ELECTRODES
AUTOMATION MODULE
CONSTEEL
EXTENSION MODULE
(Option Scrap)
Add on Modules
HIGH EFFICIENCY
Process Efficiency
&
Safety
iEAF - iSTEEL
Door cleaning Module
Add on Modules
ENERGY
220 kg/tls
KEY FACTORS:
1.Foundation design
2.Chemical power only Multi point injection philosophy
3.HM tilting device
4.Innovative launder design
5.Miniconsteel module as a temperature regulator
6.Innovative roof design
7.Innovative lower shell design
8.Innovative lifting and swinging system design
9.Fume analyzer
SIDE VIEW
O2 Injector
+
C Injector
O2 Injector
+
C Injector
Continuous
DRI Feeding
O2 Injector
+
C Injector
LOWER SHELL
NEW DESIGN
Continuous
Hot Metal
Feeding
SIDE VIEW
SIDE VIEW
SIDE VIEW
MiniConsteel
as
Temperature
Regulator
New Roof
design
SIDE VIEW
SIDE VIEW
KEY FACTORS:
1.Electrical module to be implemented
2.Hydraulic unit module for electrode regulation to be implemented
3.Consteel as a continuous charging and preheating system
4.Consteel hood as a standard Tenova scrap preheating system
SIDE VIEW
SIDE VIEW
DEPHOSPHORIZATION:
As we said it is possible to control and continuously tune the bath
temperature. Thanks to a typical EAF slag door de-slagging during process
time is a kind of standard practice in this condition.
Considering the above mentioned practices it is possible to minimize the P
reversal to the slag and so improving the dephosphorization practice.
Carbon
21
Workshop Session EAF Heat Recovery System
Reference 1
Reference 2
Reference 3
Tapping size
100t
75t
60t
100t
Hot Metal %
86
90
90
87
Scrap %
14
10
10
DRI %
13
O2 Capacity
3 x 3800
3x3200 +
1x3000
2x3200 +
1x1000
4x3200
Average TTT
38 min
48 min
53 min
40 min
Yield
92.5%
92%
90%
88%
Year
2009
2013
2014
2015
JSPL RAIGARH
- Capacity: 100 T tap, 130 T total
- Furnace Diameter: 5.5 M, EBT
- HM Charge: 85%, Coal based DRI 15%
-Oxygen lance: 4 x 3000 Nm3/h Wall
JSPL RAIGARH
JSPL RAIGARH
CONCLUSION
Tenova Group
Tenova is a worldwide supplier of advanced
technologies, products and engineering services
for the metals and mining & minerals industries
providing innovative, integrated solutions for complete
process areas
Being part of an industrial group Techint Group
shapes our mindset to understand the needs of a
customer better than others
29
Techint Group
Six main companies operating worldwide
Tenova
7%
Techint
Engineering &
Construction
11%
Tecpetrol
5%
Humanitas
3%
Tenaris
42%
Annual Revenue
Over US$ 26 billion
Permanent Employees
59,000
Total Employees
87,000
Ternium
32%
30
SIDE VIEW