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INTEGRITY
Solutions for keeping your
pipeline safe, productive
and profitable
Integrity
Services
A comprehensive suite
of services designed to
contribute to the safe and
profitable operation of a
The review or establishment of plans to ensure the long-term integrity of a pipeline or pipeline network.
available individually,
or as part of full-service
In-line Inspection
integrity packages.
Collection of data concerning the pipeline and its intimate environment, using in-line inspection, to allow condition assessment
and mitigation planning.
PEOPLE
Pipeline Surveys
Collection of data about the pipeline and its environment, using techniques other than in-line inspection, to allow condition
assessment and mitigation planning.
TECHNOLOGY
Integrity Assessments
Assessment of defects identified during in-line inspection, external surveys, or after a damage event against relevant code
standards and industry best practices.
SERVICES
Risk Assessments
Data collection and analysis to rank pipeline segments, identify potential threats and prioritise mitigation activities.
Project Management
Delivery of professional, no surprises pipeline integrity project management on behalf of owners and operators.
PACKAGES
Compliance Services
Comprehensive technical support for oil or gas pipeline network operators during their discussions with regulatory bodies.
EXECUTION EXCELLENCE
Training
Education and training designed to establish in-house integrity management expertise for owners and operators.
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Integrity
Management
Planning
This service is applicable at
PIPELINE SYSTEM
OBJECTIVE
whether an integrity
Establish a long-term, proactive approach to pipeline integrity planning that includes maintenance,
inspection, repair and rehabilitation activities.
SCOPE OF SERVICE
PEOPLE
At the design stage, PII can help by ensuring that the proposed system meets relevant design codes, and
that specifications will satisfy the specified design criteria. A long-term plan provides the basis for sound
long-term integrity management practices.
TECHNOLOGY
If a plan already exists, PII can help by reviewing it in relation to the pipeline system, identifying any
deficiencies or opportunities for improvement, and developing prioritised activity lists as a basis for future
integrity management. If no integrity management plan exists, PII will gather and analyse all available
data as a basis for a similar prioritised activity list.
SERVICES
PACKAGES
EXECUTION EXCELLENCE
Components
Activities
Deliverables
Integrity Management
Plan Development or Evaluation
Benchmarking
Case History
HCA Impact
ELEMENT 2
Risk Assessment
- Identify Threats
- Appropriate Assessment
- Priortize by Risk
- (Baseline) Assessment
Plan
ELEMENT 3
ELEMENT 54
Analyze Maintenance
Surveillance, Testing,
Failure Replacement and
Response Data
Pipeline Maps
ELEMENT 4
Risk Assessment
- Verify Threats
- Establish Intervals
- Priortize Assessment Plan
- Revise Assessment Plan
- Risk Reduction
Excute Assessments
ELEMENT 6
Pipeline Attributes
ELEMENT 1
Central Integrity
Database
Analyze/Verify Results
Remediate by:
- Condition
- Risk
Maintenance, Testing,
Surveillance, Failure, an
Response Data
ELEMENT 7
ELEMENT 8
Services in the PIE package are provided from within GE Oil &
Gas. The result is a single-source solution which can considerably
shorten the process, compared with an in-house approach.
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Integrity
Program
Planning
PRE-PLANNING FOR AN INSPECTION PROGRAM
OBJECTIVE
cost-effective data on
To recommend the most appropriate inspection, survey and assessment techniques, to identify accessibility
issues, and to plan any necessary modifications to the system to allow in-line inspection or survey activities.
SCOPE OF SERVICE
PEOPLE
The PII team will carry out a comprehensive review of the pipeline and its immediate environment, in
order to recommend the most appropriate inspection, survey or assessment techniques in the light of
known integrity issues.
If the pipeline requires modification to enable the inspection to take place, a program of work detailing
what needs to be done will be proposed, and a management plan for the project will be prepared.
An overriding consideration in all planning will be the need to hold operational disruptions to a minimum.
TECHNOLOGY
SERVICES
PACKAGES
Establishes best practice guidelines for costeffective inspection, surveying and assessment
EXECUTION EXCELLENCE
Components
Activities
Deliverables
Segment-by-Segment Execution
Planning
Direct Assessment:
Stage 1 Pre-assessment
Pre-Inspection Assessment
Hydrotest Strategy
Case History
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
In-line
Inspection
PII Pipeline Solutions has
developed multiple
technologies for identifying,
OBJECTIVE
To make an accurate record of pipeline condition, using appropriate inspection tools and survey techniques,
as a basis for mitigation and monitoring programs.
SCOPE OF SERVICE
PEOPLE
PII has developed a full range of in-line inspection tools for the detection of corrosion, cracking, and other
anomalies in pipelines. Whatever the pipe diameter, type of service or nature of the damage to be detected,
PII has a tool capable of carrying out a successful inspection.
TECHNOLOGY
Crack Detection
Four tools are recommended for the detection of critical and subcritical cracking and similar narrow axial defects.
UltraScan CD locates and measures fine cracks in liquid lines
SERVICES
Inspection Reports
PACKAGES
Teams of analysts prepare customer reports on inspection results, using proprietary software and calling on
the worlds largest archive of defects and defect sizing models. Data is presented using PipeImage 3D
visualisation software.
EXECUTION EXCELLENCE
In-line Inspection
Components
Activities
Deliverables
MagneScan
Locates general corrosion in gas or liquid lines
UltraScan WM
Locates and measures corrosion in liquid lines
TranScan
Locates axial defects in gas or liquid lines
Our sister company, Positive Projects, adds to our capability by
reporting the major defect per spool in 3-in to 16-in lines.
Crack Detection
UltraScan CD
TranScan
Elastic Wave
EmatScan
Pre-inspection Cleaning
Other In-line Inspection Services Mapping; Caliper; Baseline inspection of new lines.
M ETA L L O SS
UltraS can WM
NO
YES
YES
Small pittings
YES
YES
High speed
YES
YES
High pressure
YES
YES
Multiphase
YES
YES
Gas Line
UltraScan CD
EmatScan CD
E la s tic Wa v e
Elastic Wave
UltraScan CD
Liquid Line
YES
(NAEC)
NO
Pre-1970 ERW
Seam Weld Faults
Dents with Cracking
Tool
NO
Fatigue Cracks
Hairline Cracks
Stress Corrosion Cracks (SCC) and Colonies
TranScan
YES
TranScan
MagneScan
UltraScan WM
Ma g n e Scan
Liquid Line
Tool
EmatScan CD
Gas Line
Tra n Sc a n
UNLESS YOU NEED...
NO
NO
NO
Sizing of Critical /
Subcritical Cracks
NO
NO
Critical FFP
Inspection of
High Pressure Line
NO
NO
Baseline Survey
NO
YES
YES
Cracks in girthwelds
NO
YES
Cracks in seamweld
Detection of Surface
Breaking Laminations
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Pipeline
Surveys
The collection of data,
OBJECTIVE
To complete the understanding of pipeline condition by using a number of specialised investigation techniques
to complement in-line inspection.
SCOPE OF SERVICE
to condition assessment
and mitigation planning.
PEOPLE
PII uses a wide range of survey and measuring techniques which can be called upon to add to the
understanding of physical degradation of materials in a pipeline. Whatever the scope of the survey, it
will be managed by PII to minimise disruption to pipeline operation, and to provide the client with
accurate and relevant findings, in report form.
PII offers a comprehensive range of direct and indirect survey techniques:
TECHNOLOGY
SERVICES
PACKAGES
EXECUTION EXCELLENCE
Integrity
Assessments
Assessment of defects
OBJECTIVE
To rate the criticality of defects identified by inspections and surveys as a basis for developing mitigation
or management strategies and programs.
SCOPE OF SERVICE
Data Analysis
PEOPLE
There are differences between the way data gathered by MFL, Ultrasound and EmatScan tools is analysed,
but the general approach is the same for all a combination of powerful computer programs to process the
data, and experienced analysts capable of judging the nature and significance of each defect identified.
TECHNOLOGY
First, search programs create two important sets of information: a pipe tally, listing all pipe joints and girth
welds encountered during the run; and a features list that records all changes in the pipe wall.
Analysts study the features list in the light of experience, and by comparison with an archive of known
anomalies. Known features such as valves and tees are separated from defects. Defects are categorised
according to size and severity.
This defect list enables the client to give immediate attention to the most urgent integrity issues, and provides
a basis for further assessment and future planning.
SERVICES
Multiple Inputs
To fully understand the pipeline integrity picture, it is necessary to move beyond in-line inspection. For
example, the performance of CP systems is directly related to issues of external corrosion. The many types
of integrity assessment listed on the reverse of this sheet call on many alternative sources of integrity
information, among them Close Interval and Direct Current Voltage Gradient Surveys, aerial and satellite
surveys, mapping surveys, and soil studies.
PACKAGES
EXECUTION EXCELLENCE
Multiple inputs provide more complete understanding of corrosion development and growth
Integrity Assessments
Components
Activities
Deliverables
Corrosion Assessment
Report of criticality of identified damage with recommendations for monitoring, repair or replacement.
Lamination Assessment
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Field Services
and Repair
Field activities to bring a
OBJECTIVE
SCOPE OF SERVICE
Specialist Assistance
Operators may not necessarily have the in-house resources to carry out certain specialised activities on
their pipeline.
PEOPLE
PII offers a comprehensive range of specialised in-field and repair services, including:
TECHNOLOGY
Repair
In-situ material property determination
Above-ground surveys
Route surveys
Pipeline modifications and equipment procurement
Coating and CP system evaluation and optimisation
On-site NDT/NDE
In-field project management
SERVICES
PII Field Teams will take full responsibility for such projects, supervising and co-ordinating work carried
out by others, on behalf of the operator. There is assurance that the job is done to the highest standards,
with minimum disruption to the operation of the system.
PACKAGES
EXECUTION EXCELLENCE
Activities
Deliverables
Repair
Above-ground Surveys
Route Surveys
Right-of-way report.
Case History
Epoxy Sleeve
Repair
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Risk
Assessment
The quantification of
STUDIES WHICH QUANTIFY, RANK AND FORECAST THE RISKS TO WHICH A PIPELINE
SYSTEM IS EXPOSED
OBJECTIVE
mitigation plans.
PEOPLE
Risk analysis and assessment are disciplines which are used to better understand the future performance of
any structure or any enterprise. PII has used these disciplines since 1994 to assist clients in finding better
solutions to the challenges posed by pipeline integrity issues.
Effective risk management enables operators to make better decisions on how maintenance resources should
be applied. The ultimate aim is to increase safety and reliability, at the lowest possible cost.
TECHNOLOGY
Over the years, PII Risk Assessors have identified a number of ways in which their skills can contribute to
sound and profitable pipeline operation. The services PII offers range from small case-specific enquiries to
broad, long-term programs.
SERVICES
HAZOP
Case-Specific QRA
Consequence Analysis
Limit State Analysis
Reliability-Centred Maintenance (RCM)
Risk-Based Inspection
Risk Ranking
Semi-Quantitative Risk Assessment (AIM, PRIMA)
Direct Assessment Stage 4: Analysis Stage
PACKAGES
EXECUTION EXCELLENCE
Reports identify, rank and describe the consequences of potential pipeline failures
Services are available anywhere in the world,
through regional PII offices
Risk Assessment
Components
Activities
Deliverables
HAZOP
Case-Specific QRA
Consequence Analysis
Limit-State Analysis
Reliability-Centred
Maintenance (RCM)
Risk-Based Inspection
Risk Ranking
Semi-Quantitative Risk
Assessment
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Project
Management
Delivery of professional no
INTEGRITY PROJECTS
project management.
OBJECTIVE
Deliver high-quality turnkey pipeline integrity results on behalf of owners and operators.
NO SURPRISES
PEOPLE
Many pipeline integrity projects require resources, personnel and experience which are simply not available
on a day-to-day basis. A cost-effective and reliable solution is to entrust the management of such projects
to PII. Experienced professionals, who have spent many years working on and around pipelines, and who
are fully aware of operators priorities, will ensure that the program meets its time, cost and quality
objectives. If necessary, specialist subcontractors will be brought in to carry out aspects of the work, under
the direction of the PII Project Manager.
TECHNOLOGY
Services range from a full turnkey approach for the most complex projects, to specific reviews, studies or
assessments, including:
SERVICES
PACKAGES
EXECUTION EXCELLENCE
Project Management
Components
Activities
Deliverables
Certification / Regulatory
Approval
Benchmarking
Due Diligence
Uprating
A report detailing a line's current condition, the current risks, the future safe uprating pressure and the
impact on failure probability, consequence and risk.
Case History
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Compliance
Services
Technical support for an
OBJECTIVE
Enable pipeline operators and owners to solve integrity issues while maintaining positive relationships
with regulators.
national regulators.
SCOPE OF SERVICE
Front-line Support
PEOPLE
From time to time specific integrity issues require special documentation or meetings with regulators. PII
has extensive experience with regulatory matters acquired in jurisdictions around the world. Not only can
we assist operators in assembling and preparing necessary information and reports, our front-line presence
in meetings and PIIs international reputation, can be of great assistance in resolving integrity issues and
establishing credibility.
TECHNOLOGY
Our services include the preparation of technical plans or reports, assistance in the preparation of documents,
and acting as expert witnesses at special regulatory meetings or hearings.
SERVICES
PACKAGES
EXECUTION EXCELLENCE
Compliance Services
Components
Activities
Deliverables
Integrity Management
Framework Documentation
Regulatory Meetings
Case-specific report.
Case History
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Integrated
Data
Management
The collection, integration
OBJECTIVE
Extract full value from integrity related data by establishing a single, controlled database environment.
SCOPE OF SERVICE
PEOPLE
Knowledge of pipeline condition and of the risks to which it is exposed is the only sound basis for integrity
management. Much of that knowledge is already available in the form of design, construction, operating
and inspection data.
TECHNOLOGY
An integrated approach to data management can help to realise the full value of that data by making it
fully accessible to all decision makers in the enterprise. By integrating and aligning multiple data sources
into a common software environment, PIIs Integrated Data Management services deliver significant
process improvements and increased efficiency. Using a range of dedicated applications for risk assessment,
remediation/maintenance management and response planning we can help turn raw data into productive
information.
Timely access to data, coupled with user-friendly interfaces and flexible report-generators, can deliver
substantial benefits to pipeline operators and their managers.
SERVICES
Integrated data management services provided by PII and our sister company, GE Network Solutions, take
the strain out of integrity management by making a single source of data available to the organisation and
freeing up valuable time to focus on core business activities.
PACKAGES
EXECUTION EXCELLENCE
Components
Activities
Deliverables
Database Management
Application Modules
Financial Controls
and Budgeting
REQUEST
BUDGET
Asset, Geographic,
Operational &
Integrity Data
DATA
DATA
UPDATE
Integrity Evaluation
Remediation criteria
Assessment analysis
Data integration
Evaluate & review
ELEMENTS 7
Maintenance
Preventative, mitigative
Remediation-Repair Training
IMPROVE
ANALYZE
ELEMENTS 5 & 6
Total Pipeline
Data Management
DEFINE
DATA
UPDATE WITH INTEGRITY
MANAGEMENT PLAN & REQUEST
BUDGET
MEASURE
REQUEST
BUDGET
Operations and
Emergency Response
Monitor
Metrics, Records, MOC, QA
and communication
CONTROL
ELEMENTS 8-13
UPDATE
EVENT/
FAILURE DATA
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
Training
focused on at pipeline
inspection and the latest
OBJECTIVE
development in pipeline
Establish in-house integrity management competence for operators, owners and regulatory agencies.
techniques.
Pipeline integrity management is an an on-going task. Day-to-day operations will benefit if all employees
have a good understanding of the issues at stake, and the skills necessary to carry out required procedures.
PEOPLE
Regulators, too, can benefit from hands-on experience of the pipeline environment. Communications
will benefit when agency personnel are familiar with the terminology and procedures associated with
pipeline integrity engineering.
TECHNOLOGY
Among our training services are courses which focus directly on customers of PII Pipeline Solutions. They
offer transfer of appropriate technologies to operators who are about to adopt PII programs, procedures
or software, and provide an introduction to Six Sigma, the quality assurance program that sets standards of
performance for all companies in the GE family.
SERVICES
PACKAGES
EXECUTION EXCELLENCE
Training
Components
Activities
Deliverables
Client Training
Technology Transfer
Regulator Training
GE's "At the Customer, For the Customer (ACFC)" suite of training
courses.
www.gepower.com/PII
2003 General Electric Company. All Rights Reserved.
TOTAL PIPELINE
INTEGRITY
Solutions for keeping your
pipeline safe, productive
and profitable