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SAFETY MANUAL

Infrared Hydrocarbon Gas Detector


PointWatch Eclipse
SIL 2 Certified Model PIRECL

Safety Certified Model PIRECL


PointWatch Eclipse IR Gas Detector
This manual addresses the specific requirements and
recommendations applicable to the proper installation,
operation, and maintenance of all Safety-Certified
(SILCertified) PIRECL Pointwatch Eclipse IR Gas
Detector product versions. For complete information
regarding performance, installation, operation,
maintenance and specifications of the Model PIRECL,
refer to instruction manual 95-8526.
SAFETY MESSAGES

DESIGN

Procedures and instructions in this section may


require special precautions to ensure the safety of
personnel performing the operations. Information that
raises potential safety issues is indicated by the word
Warning. Always read and understand these safety
messages.

The model PIRECL Pointwatch Eclipse Gas Detector is


an infrared hydrocarbon gas detector that is classified
as Type B smart device according to IEC61508. It
provides an isolated 4-wire 4-20 mA output that is
proportional to hydrocarbon vapor concentrations
from 0-100% lower flammable limit (LFL). The PIRECL
contains extensive self-diagnostics and is programmed
to send the current output to a specified failure state
(either 1 mA or 2 mA) upon internal detection of a
failure. Optional Alarm and Fault relay contact outputs
are available in addition to the analog signal output,
and can be programmed in the field by the user. The
Safety Certification for the PIRECL Pointwatch Eclipse
Gas Detector includes both the standard version with
analog output only and the version with analog output
and optional relay outputs.

WARNING
The PIRECL IR Gas Detector is intended for
use in hazardous environments that may include
explosive levels of flammable gases and vapors.
This product must be properly installed, operated
and maintained. Improper installation or use
could result in an explosion or fire resulting in
death or serious injury.
Do not remove the transmitter cover in explosive
environments when device power is on and
circuits are live.

The EQP model is designed for use exclusively with


the Det-Tronics Eagle Quantum Premier system. The
detector communicates with the system controller
over a digital communication network or EQPSL/SLC
(Eagle Quantum Premier Safety Loop / Signalling Line
Circuit). The EQPSL/SLC is a fault tolerant, two wire
digital communication network arranged in a loop
configuration. Analog and relay outputs are not available
on this model. For information regarding the use of the
SIL 2 Certified Model PIRECL in an EQP system, refer
to the EQP Safety Manual 95-8599.

Detector must be properly installed, and wiring


compartment cover must be fully engaged
to meet hazardous area explosion-proof/
nonincendive requirements.
Before connecting a HART field communicator
to the PIRECL Pointwatch Eclipse IR Gas
Detector in a potentially explosive atmosphere,
make sure the field communicator is suitable
and approved for use in the specific area.

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Detector Electronics Corporation 2008

2/08

95-8630
95-8630

Safety-Certification of the PIRECL Pointwatch Eclipse


does not include:
RS-485 Modbus signal output
External/remote HART communication control system.

INSTALLATION
note
For complete information regarding performance,
installation, operation, maintenance and specifications
of Model PIRECL, refer to instruction manual
958526.

RS-485 and HART communication cannot be used


while operating in the Safety operation mode. Local
HART communication with the PIRECL IR Gas Detector
via the onboard intrinsically-safe communication
port using a handheld HART field communicator
such as the Emerson model 375 field communicator
is acceptable and is typically required for setup,
diagnostics, and troubleshooting purposes. Proper
analog signal loop resistance must be installed as
documented in the instruction manual to enable local
HART communication at the onboard communication
port. The end user must perform calibration after any
configuration changes.

No special or additional detector installation


requirements exist above and beyond the standard
installation practices documented in the Model PIRECL
instruction manual.
Environmental operating specifications are applicable
as published in the general specifications section in
the Model PIRECL instruction manual.
The PIRECL operating power distribution system should
be designed and installed so the terminal voltage does
not drop below 18 Vdc when measured at any specific
location. The maximum current limit must be less than
2 amperes. The over-voltage protection must be set
for 33 Vdc.

VALID INPUT RANGE


PIRECL fault annunciation is provided on the 4-20 mA
signal output loop by signaling to a 1 mA or 2 mA current
output level. The receiving device must be programmed
to indicate a fault condition when current levels reach
overcurrent (> 20 mA) or undercurrent (< 4 mA).

START-UP AND COMMISSIONING


The Safety Certified PIRECL gas detector can be
commissioned by any qualified person with knowledge
of gas detection instruments and the configuration
device being used. Refer to the StartUp and
Commissioning section provided in the PIRECL
instruction manual.

NOTE
The PIRECL analog signal output is not safetyrated during detector warm-up, configuration
mode, calibration mode, and during signal output
loop testing. Alternative means should be used
at the jobsite to ensure facility safety during these
activities.

Upon completion of installation and commissioning,


it is recommended to password-protect the PIRECL
programming and setup function using a HART Field
Communicator to prevent accidental or deliberate
change of detector configuration data during normal
operation.

DIAGNOSTIC RESPONSE TIME


The Eclipse PIRECL Infrared Gas Detector will perform
all critical diagnostic functions within one second,
worst case diagnostic detection time.
Internal
memory diagnostic testing is completed once every
58 minutes.

OPERATION, MAINTENANCE, INSPECTION AND


PROOF TESTING
All normal installation, start-up, and full field calibration
recommendations as documented in the STARTUP
section of the PIRECL instruction manual are applicable
to the Safety Certified PIRECL gas detector.

CERTIFICATION
The PIRECL Safety-Certified version is certified by
TV and exida to IEC61508 for single input use in low
demand, SIL 2 Safety Instrumented Systems.

Safety-Certified PIRECL gas detectors require


additional Proof testing to be performed in all cases.

SAFETY-CERTIFIED PRODUCT IDENTIFICATION


The model number printed on the label will include the
character T in the model number string, indicating
TV NORD and exida approval for SIL 2 standard.
Example: Model PIRECLA1A1T1.

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Personnel performing Proof Test procedures shall be


competent to perform the task. All proof test results
must be recorded and analyzed. Any corrective
actions taken must be documented in the event that
an error is found in the safety functionality. The Proof
tests must be performed at a frequency as shown in
Table 1:


95-8630

Table 1Frequency for Performing Proof Tests

PIRECL Proof Test Name

Commissioning

Frequency Per Week

Frequency per Year

Visual Field Inspection Proof Test

Yes

52

Gas Response Proof Test

Yes

Output Response Proof Test

Yes

not within acceptable limits, then a Full Calibration


procedure must be performed and Gas Response
Proof Test re-performed.

Visual Field Inspection Proof test


Tools Required:

None

Visual inspection of all Safety-Certified PIRECL Gas


Detectors shall be conducted weekly to confirm that no
external blockage of gas/vapor path into the sensing
chamber exists, eg. debris, trash, snow, mud, external
equipment, etc. Corrective action shall include
removal of such impediments should they exist. All
gas detectors must be inspected to ensure that they
are capable of providing expected performance and
protection. Model PIRECL provides an onboard status
LED that indicates Green color upon inspection when
internal operational parameters are normal. Abnormal
operating parameters are indicated by Amber color
(Fault) or Red color (Gas Alarm).

Full Calibration
Tools Required:

Compressed Calibration Gas Kit


provided by Det-Tronics

Magnet
or
Communicator

HART

Field

Full Calibration shall be conducted when required as


documented in the Calibration section of the PIRECL
instruction manual. It is permissible to conduct the
Full Calibration using either the onboard magnetic
calibration switch or using an approved handheld field
communicator such as the Emerson Model 375 Field
Communicator. In all cases the model PIRECL gas
detector should be allowed to warm up for one hour
minimum before conducting calibration.

Completion of Visual Field Inspection Proof test will be


recorded and documented in the SIS logbook.
Gas Response Proof Test
Tools Required:

Note
The last seven (7) Full Calibration procedures are
logged with a time stamp (operating hour units)
in the PIRECL onboard memory. In addition,
completion of Full Calibration procedures will be
recorded and documented in the SIS logbook.

Compressed Calibration Gas Kit


provided by Det-Tronics

This proof test, commonly referred to as a gas


bump test, requires application of high accuracy
compressed calibration gas to the detector while in
NORMAL operational mode and inspecting the signal
output level to ensure that the signal output is accurately
indicative of the applied test gas concentration.

Successful completion of the Gas Response Proof


Test must be recorded and documented in the SIS
logbook.

Warning
Any external alarm equipment, systems or
signaling devices that could be automatically
initiated by performing this test must be disabled
or bypassed before performing this test!

output response proof test


4-20 mA Output Model
1. Inhibit alarm response at the control device.

When test gas is flowing into the detector, inspection


of proper analog signal level output can be made by
reading the analog signal output displayed on the
control device. Criteria for inspection pass is a response
signal within 3% of applied gas concentration (50%
LFL test concentration applied). If response test is

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2. Use HART handheld communicator to perform a


Loop Test function at 20 mA or apply test gas to
the detector. Verify correct output at the control
device.
3. Re-activate alarm response at the control device.


95-8630

Relay Output Models


The following should be performed to verify correct
alarm and trouble relay activation.
Fault Relay
1. Inhibit fault response at the control device.
2. Remove the weather baffle, then block the beam.
Verify correct change of state at the control
device.
3. Re-install the weather baffle and re-activate fault
response at the control device.
Alarm Relays

Operating, Environmental, and


Performance Specifications
The Safety-Certified PIRECL product versions fully
comply with, and must be operated in accordance
with the functional, environmental, and performance
specifications provided in the PIRECL instruction
manual. A 24 hour mean time to repair should be
assumed for safety availability calculations. All PIRECL
diagnostics have a maximum 2 hour test interval.
Spare Parts
Refer to Spare Parts in the PIRECL instruction manual.
Safety Certification is based on a sufficient number of
spares to achieve a 24 hour mean time to repair.

1. Inhibit alarm response at the control device.


2. Temporarily configure the low and high alarm
relays to 40% LFL, then apply calibration test
gas. Verify correct change of state at the control
device.

Certification and Failure Rate Data

3. Return configuration of low and high alarm relays


to their original values. Re-activate alarm response
at the control device.

IEC61508: 2000
SIL 2 certified
PFDavg @ 1 year consumes 6% of the allowable SIL
2 budget.
Safe Failure Fraction (SFF) = 94%
Safety accuracy:
10%
Safety response time:
6 seconds to T90

(without hydrophobic filter)

12 seconds to T90

(with hydrophobic filter)
Product Life:
20 years, based on

manufacturer data.

OR
1. Inhibit alarm response at the control device.
2. Apply 70% LFL test gas to the detector. Verify
correct change of state at the control device.
3. Re-activate alarm response at the control device.

All Safety-Certified PIRECL models are certified


compliant to:

EQP Model
Refer to the PIRECL Gas Response Proof Test in the
EQP Safety Manual 95-8599.
Fault/Failure Action Plan
In the event that a Full Calibration does not result in
acceptable Gas Response Proof test, then the standard
Maintenance, Troubleshooting, and Device Repair and
Return procedures as listed in the PIRECL instruction
manual must be followed. Any failure to successfully
complete the Gas Response Proof Test must be
recorded and documented in the SIS logbook.

Product Certifications Review


FM, CSA, DEMKO/ATEX, CE.
Refer to the Model PIRECL Instruction Manual for details.
FMEDA Report available.
For complete information regarding performance,
installation, operation, maintenance and specifications
of Model PIRECL, refer to instruction manual 958526.

Product Repair
The PIRECL is not field repairable, and any internal
device repairs must be conducted at the factory. No
firmware changes are permitted or authorized. All
failures detected by the transmitter diagnostics or by
the Proof Test must be reported.

Detector Electronics Corporation

6901 West 110th Street Minneapolis, Minnesota 55438


Operator (952) 941-5665 or (800) 765-FIRE 95-8630
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Customer Service (952) 946-6491 Fax (952) 829-8750 www.det-tronics.com E-mail: detronics@detronics.com

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