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PT.

TECHNICs
SPREADER BEAM CALCULATION
XXX METERING SKID : Tc- 14015
BEAM CHECKING

Total Weight
(Wt) =
Safety Factor
(SF) =
Test Load / Cal culated Weight
(Wtc) =
Length to CoG
(Lc.g) =
Total Length
(Lt) =
Height to Center
(Hc) =
Angle 1
(A1) =
Angle 2
(A2) =
Selected Beam :
Area
Elastic Modulus
Elastic Modulus
Modulus of gyrat ion
Modulus of gyrat ion
Material
Max. Yied
E=
K=

A =
(Sx) =
(Sy) =
(r xx) =
(r yy) =

22046
1.5
33069
71
152
12.4
68
65

lbs

10000.0 kgs

lbs
in
in
in
degree
degree

15000.0
180.3
386.1
31.5

WF 300X150X6.5X9
7.25 in^2
29.35 in^3
4.09 in^3
4.88 in
1.30 in

46.8
481.0
67.0
12.4
3.3

kgs
cm
cm
cm

cm^2
cm^3
cm^3
cm
cm

# 70.62992
# 152.8346
## 12.40157
0
0
0
## 7
#REF!
##### 1.155607
### 4 0.160968
## 5
0.1922
3 1

A 36
(Ym) =

36000 psi
29000000 psi
1
17622.2961 lbs
15446.7039 lbs

7993.4 kgs
7006.6 kgs

7120 lbs
7203 lbs
7203 lbs

3229.6 kgs
3267.2 kgs
3267.2 kgs

W1
W2

=
=

((Lt-Lc.g)/Lt)*Wtc =
(Lc.g/Lt)*Wtc =

Fh1
Fh2
Fh

=
=
=

W1/tan(A1) =
W2/tan(A2) =
Biggest (Fh1,Fh2) =

2531.1 kg/cm^2
2038922.7 kg/cm^2

COMPRESSION STRESS
Compression Stress,

fa = Fh/A =

Cc

'=

Check Compres sion


BENDING STRESS
M1
=
M2
=
Moment (Mx) =
Moment (My) =
Stress due to moment
fbx
=
fby
=
All. Bending Stre ss
Check Bending,
=
=
=
=

fa < Fa =

OK

Fh1*Hc =
Fh2*Hc =
biggest (M1,M2) =
5% * Mx =

88286
89316
89316
4466

Mx/Sx =
My/Sy =
(Fb) = 0.6*Ym =
fb < Fb =

69.8 kg/cm^2

126.1 (For A 36 & 107 for A 50)


(Pls. See tabel 5 of App. A Page 5.76)
31
117
0.25
0.93
0.93
0.444
15984 psi
1123.8 kg/cm^2

'=
'=
'=
'=
'=
'=
(Fa) =

KLx/r xx
KLy/r yy
(KLx/r xx)/Cc
(KLy/r yy)/Cc
Govern
Ca = from table 4
All. Compression

Cm
F'e
F'ex
F'ey

993 psi

lb/in
lb/in
lb/in
lb/in

3043 psi
1092 psi
21600 psi

15766.3
15950.2
15950.2
797.5

kg.cm
kg.cm
kg.cm
kg.cm

213.9 kg/cm^2
76.8 kg/cm^2
1518.6 kg/cm^2

OK
1

(12*pi^2*E)/(23(KL/r)^2 =
###
10,852.70

UNITY CHECK
Checking against formula 1.6-1a
fa/Fa + Cmx*fbx/((1-fa/F'ex)*Fbx) + Cmy*fby/((1-fa/F'ey)*Fby) =

0.25957 < 1 OK

Checking against formula 1.6-1b


fa/0.6Ym + fbx/Fbx + fby/Fby =

0.23741 < 1 OK

LIFTING LUG CALCULATION :


Material of lug
Yield Stress
Width of lifting lug
Height of lifting lug
Thickness of lifting lug
Distance of hole from the top of the
lifting lug
Diameter of hole in the lifting lug
bottom of the welding to the center of hole
Total weld length on lifting lug
Fillet weld size on lifting lug

IS 2062 Gr A
Sy
b
H
t
R
d
s
Lw
w

350 N/mm2
400 mm
250 mm
mm
50 mm
150
80
100
900
12

mm
mm
mm
mm
mm

Result of the lifting lug


Weight to be lifted
Jerk factor
Number of lugs
Force acting on the lug = w * j / n

W
j
n
F

150000
2
4
735750

KG

Double shear
C/S area at sec a-a = (R - d/2) * t
C/S area at sec b-b = (b-d) * t

Aa
Ab

5500
16000

mm2
mm2

PASS
N

Shear stress at area a-a = F / Aa


(double shear)
Permissible shear stress 0.4 * Sy
RESULT

Ssa
Ss

133.77 N/mm2
140 N/mm2
PASS

Tenisile stress
Tenisile stress at area b-b = F / Ab
Permissible tenisile stress = 0.66 * Sy
RESULT

Stb
Stb

45.98 N/mm2
231 N/mm2
PASS

Horizontal force on lifting lug (assuming


150 sling angle)
Bending moment at base of Bracing =F*h
Section modulus of bracing = b * t2 / 6

Fh
Mo
z

190355.48
N
19035548 N-mm
166666.67 mm3

Bending stress Mo / z

Sbw

114.21 N/mm2

Permissible bending stress 0.66 * Sy


RESULT

Sbw

231 N/mm2
PASS

Bending stress

Bearing stress
Force on Lug
bearing area of hole

Fh

735750
4000.00

N
mm3

Bearing stress

Sbw

183.94 N/mm2

Permissible bending stress 0.66 * Sy


RESULT

Sbw

231 N/mm2
PASS

Weld check of the lug

Total weld area of fillet of lifting lug


= ( Lw * w ) / 1.414
Shear stress = F / Aw
Permissible shear stress = 0.4 * Sy
RESULT

Aw
Ssw
Ss

7637.91 mm2
96.33 N/mm2
100 N/mm2
PASS

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