TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

989L00 - Engine Controller Lock Caution 1
989L00

989L00 - Engine Controller Lock Caution 2

989M00

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

989L00 - Engine Controller Lock Caution 3

989N00

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

AA10NX - Air Cleaner Clogging

AA10NX

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to air cleaner clogging switch of machine monitor

TROUBLESHOOTING

AB00KE - Charge Voltage Low

AB00KE

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to starting and charge of machine monitor

TROUBLESHOOTING

B@BAZG - Engine Oil Pressure Low

B@BAZG

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to engine oil pressure of machine monitor

TROUBLESHOOTING

B@BAZK - Engine Oil Level Low

B@BAZK

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to engine oil level switch of machine monitor

TROUBLESHOOTING

B@BCNS - Engine Coolant Overheat

B@BCNS

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to engine coolant temperature sensor of machine monitor

TROUBLESHOOTING

B@BCZK - Engine Coolant Level Low

B@BCZK

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to radiator coolant level switch of machine monitor

TROUBLESHOOTING

B@HANS - Hydraulic Oil Overheat

B@HANS

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to hydraulic oil temperature sensor of machine monitor

TROUBLESHOOTING

CA111 - EMC Critical Internal Failure

E10

CA111

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA115 - Engine NE and BKUP Speed Sensor Error

E10

CA115

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA122 - Charge Air Pressure Sensor High Error

E11

CA122

CA227

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to boost pressure, temperature sensor (combination sensor)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA123 - Charge Air Pressure Sensor Low Error

E11

CA123

CA187

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to boost pressure, temperature sensor (combination sensor)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA131 - Throttle Sensor High Error

E14

CA131

CA2185

TROUBLESHOOTING
Circuit diagram related to fuel control dial

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA132 - Throttle Sensor Low Error

E14

CA132

CA2186

TROUBLESHOOTING
Circuit diagram related to fuel control dial

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA144 - Coolant Temperature Sensor High Error

E15

CA144

TROUBLESHOOTING
Circuit diagram related to engine coolant temperature sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA145 - Coolant Temperature Sensor Low Error

E15

CA145

TROUBLESHOOTING
Circuit diagram related to engine coolant temperature sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA153 - Charge Air Temperature Sensor High Error

E15

CA153

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to boost pressure, temperature sensor (combination sensor)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA154 - Charge Air Temperature Sensor Low Error

E15

CA154

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to boost pressure, temperature sensor (combination sensor)

TROUBLESHOOTING

CA155 - Chg Air Temp High Speed Derate

E11

CA155

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA187 - Sensor Power Supply Two Volt Low Error

E15

CA187

TROUBLESHOOTING
Circuit diagram related to sensor power supply 2

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA221 - Ambient Pressure Sensor High Error

E11

CA221

CA386

TROUBLESHOOTING
Circuit diagram related to atmospheric pressure sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA222 - Ambient Pressure Sensor Low Error

E11

CA222

CA352

TROUBLESHOOTING
Circuit diagram related to atmospheric pressure sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA227 - Sensor Supply Two Volt High Error

E15

CA227

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to sensor power supply 2

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA234 - Engine Overspeed

CA234

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA238 - NE Speed Sensor Supply Voltage Error

E15

CA238

Circuit diagram related to engine Ne speed sensor

TROUBLESHOOTING

CA271 - IMV/PCV1 Short Error

E10

CA271

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to supply pump actuator (metering unit)

TROUBLESHOOTING

CA272 - IMV/PCV1 Open Error

E10

CA272

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to supply pump actuator (metering unit)

TROUBLESHOOTING

CA281 - Pump Press Balance Error

CA281

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA322 - Injector #1 Open/short Error

E11

CA322

CA322

CA324

CA331

TROUBLESHOOTING
Circuit diagram related to injector No. 1

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA323 - Injector #5 Open/short Error

E11

CA323

CA323

CA325

CA332

TROUBLESHOOTING
Circuit diagram related to injector No. 5

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA324 - Injector #3 Open/short Error

E11

CA324

CA322

CA324

CA331

TROUBLESHOOTING
Circuit diagram related to injector No. 3

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA325 - Injector #6 Open/short Error

E11

CA325

CA323

CA325

CA332

TROUBLESHOOTING
Circuit diagram related to injector No. 6

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA331 - Injector #2 Open/short Error

E11

CA331

CA322

CA324

CA331

TROUBLESHOOTING
Circuit diagram related to injector No. 2

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA332 - Injector #4 Open/short Error

E11

CA332

CA323

CA325

CA332

TROUBLESHOOTING
Circuit diagram related to injector No. 4

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA342 - Calibration Code Incompatibility

E10

CA342

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

CA351 - Injectors Drive Circuit Error

E10

CA351

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to engine controller power supply

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA352 - Sensor Supply One Volt Low Error

E15

CA352

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to sensor power supply 1

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA386 - Sensor Supply One Volt High Error

E15

CA386

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

CA428 - Water in Fuel Sensor High Error

E15

CA428

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to water-in-fuel sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA429 - Water in Fuel Sensor Low Error

E15

CA429

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to water-in-fuel sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA435 - Eng Oil Press Sw Error

E15

CA435

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to engine oil pressure switch

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA441 - Battery Voltage Low Error

E10

CA441

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

Circuit diagram related to engine controller power supply

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA442 - Battery Voltage High Error

E10

CA442

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to engine controller power supply

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA449 - Rail Pressure Very High Error

E11

CA449

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to common rail pressure sensor and engine controller ground line

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA451 - Rail Pressure Sensor High Error

E11

CA451

CA227

TROUBLESHOOTING
Circuit diagram related to common rail pressure sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA452 - Rail Pressure Sensor Low Error

E11

CA452

CA187

TROUBLESHOOTING
Circuit diagram related to common rail pressure sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA488 - Chg Air Temp High Torque Derate

E11

CA488

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA553 - Rail Pressure High Error

E15

CA553

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA559 - Rail Pressure Low Error

E15

CA559

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Note 1: When low-pressure circuit equipment is defective, check the following:

1) Fuel level
2) Clogged fuel tank breather
3) Stuck or worn feed pump, clogged filter
4) Leaked or clogged low-pressure fuel pipe
5) Bypass valve malfunction, defective assembly of other parts
6) Clogged fuel filter
7) Fuel in oil pan (fuel leakage in head cover)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA689 - Engine NE Speed Sensor Error

E15

CA689

CA238

TROUBLESHOOTING

Circuit diagram related to engine Ne speed sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA731 - Engine BKUP Speed Sensor Phase Error

E15

CA731

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

CA757 - All Persistent Data Lost Error

E10

CA757

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to engine controller power supply

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA778 - Engine BKUP Speed Sensor Error

E15

CA778

CA187

TROUBLESHOOTING

Circuit diagram related to engine Bkup speed sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA1633 - KOMNET Datalink Timeout Error

E0E

CA1633

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to KOMNET communication

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA2185 - Throttle Sensor Supply Volt High Error

E14

CA2185

TROUBLESHOOTING
Circuit diagram related to fuel control dial

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

CA2186 - Throttle Sensor Supply Volt Low Error

E14

CA2186

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to fuel control dial

CA2249 - Rail Pressure Very Low Error

E11

CA2249

CA559

TROUBLESHOOTING

CA2265 - Electric Lift Pump High Error

E15

CA2265

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to electric lift pump actuator

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA2266 - Electric Lift Pump Low Error

E15

CA2266

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to electric lift pump actuator

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

CA2311 - IMV Solenoid Error

E11

CA2311

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to supply pump actuator (metering unit)

TROUBLESHOOTING

CA2555 - Grid Htr Relay Volt High Error

E15

CA2555

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to preheating, starting and charging engine

TROUBLESHOOTING

CA2556 - Grid Htr Relay Volt Low Error

E15

CA2556

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to preheating, starting and charging engine

TROUBLESHOOTING

D110KB - Battery Relay Drive Short Circuit

D110KB

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to battery relay drive

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

D19JKZ - Personal Code Relay Abnormality

E01

D19JKZ

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to engine preheater/starting motor/charging system

TROUBLESHOOTING

D862KA - GPS Antenna Discon

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Configuration drawing

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

DA22KK - Pump Solenoid Power Low Error

E0E

DA22KK

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to pump controller power supply

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

DA25KP - 5 V Sensor 1 Power Abnormality

E02

DA25KP

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to pressure sensor power supply of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

DA29KQ - Model Selection Abnormality

-

DA29KQ

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to model selection connector

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DA2RMC - Pump Communication Abnormality

E0E

DA2RMC

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to CAN communication of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DAF8KB - Short Circuit in Camera Power Supply

-

DAF8KB

TROUBLESHOOTING
Circuit diagram related to camera

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

DAFGMC - GPS Module Error

-

DAFGMC

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

DAFRMC - CAN Discon (Monitor Detected)

E0E

DAFRMC

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to CAN communication of machine monitor

TROUBLESHOOTING

DGH2KB - Hyd Oil Sensor Short

-

DGH2KB

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to hydraulic oil temperature sensor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DHPAMA - F Pump Pressure Sensor Abnormality

DHPAMA

DA25KP

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to F pump pressure sensor of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DHPBMA - R Pump Pressure Sensor Abnormality

DHPBMA

DA25KP

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to R pump pressure sensor of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DHS3MA - Arm Curl PPC Sensor Abnormality

DHS3MA

DA25KP

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to arm IN PPC pressure sensor of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DHS4MA - Bucket Curl PPC Pressure Sensor Abnormality

DHS4MA

DA25KP

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to bucket curl PPC pressure sensor of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DHX1MA - Overload Sensor Abnormality (Analog)

DHX1MA

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DW43KA - Travel Speed Solenoid Disconnection

DW43KA

DW43KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to travel speed solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DW43KB - Travel Speed Solenoid Short Circuit

DW43KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to travel speed solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DW45KA - Swing Brake Solenoid Disconnection

E03

DW45KA

DW45KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to swing holding brake solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

MEMORANDUM

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DW45KB - Swing Brake Solenoid Short Circuit

E03

DW45KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to swing holding brake solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DW91KA - Travel Junction Solenoid Disconnection

DW91KA

DW91KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to travel junction solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DW91KB - Travel Junction Solenoid Short Circuit

DW91KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to travel junction solenoid of pump controller

TROUBLESHOOTING

DWA2KA - Attachment Sol Open Circuit

DWA2KA

Circuit diagram related to service solenoid

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

DWA2KB - Attachment Sol Short Circuit

DWA2KB

Circuit diagram related to service solenoid

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DWJ0KA - Merge-Divider Solenoid Disconnection

DWJ0KA

DWJ0KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to merge-divider solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DWJ0KB - Merge-Divider Solenoid Short Circuit

DWJ0KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to merge-divider solenoid of pump controller

TROUBLESHOOTING

DWK0KA - 2-Stage Relief Sol. Open Circuit

DWK0KA

DWK0KB

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to 2-stage relief solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DWK0KB - 2-Stage Relief Solenoid Short Circuit

DWK0KB

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to 2-stage relief solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DXA0KA - PC-EPC Solenoid Open Circuit

E02

DXA0KA

DXA0KA

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to LS-EPC and PC-EPC solenoids of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DXA0KB - PC-EPC Solenoid Short Circuit

E02

DXA0KB

DXA0KA

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to LS-EPC and PC-EPC solenoids of pump controller

TROUBLESHOOTING

DXE0KA - LS-EPC Solenoid Disconnection

DXE0KA

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to LS-EPC and PC-EPC solenoids of pump controller

TROUBLESHOOTING

DXE0KB - LS-EPC Solenoid Short Circuit

DXE0KB

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to LS-EPC and PC-EPC solenoids of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DXE4KA - Service Current EPC Disconnection

DXE4KA

Circuit diagram related to service current EPC solenoid of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DXE4KB - Service Current EPC Short Circuit

DXE4KB

Circuit diagram related to service current EPC solenoid of pump controller

TROUBLESHOOTING

DY20KA - Wiper Working Abnormality

DY20KA

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to wiper motor of machine monitor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

DY20MA - Wiper Parking Abnormality

DY20MA

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING
Circuit diagram related to wiper motor of machine monitor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

DY2CKA - Washer Drive Open Circuit

-

DY2CKA

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to windshield wiper and window washer

TROUBLESHOOTING

DY2CKB - Washer Drive Short Circuit

DY2CKB

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

Circuit diagram related to window washer motor of pump controller

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DY2DKB - Wiper Motor Drive Forward System Short

DY2DKB

TROUBLESHOOTING
Circuit diagram related to wiper motor of machine monitor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

FAILURE CODE (DISPLAY OF CODE)

DY2EKB - Wiper Drive Reverse Short Circuit

DY2EKB

TROUBLESHOOTING
Circuit diagram related to wiper motor of machine monitor

FAILURE CODE (DISPLAY OF CODE)

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

E-MODE (ELECTRICAL SYSTEM)

Information Contained in Troubleshooting Table
Troubleshooting Table and Related Circuit Diagram collectively carry the following information. Carry out
troubleshooting work after fully grasping their contents.

Phenomenon occurring on machine

Information on the failure occurred as well as the troubleshooting

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

Relative Electrical Circuit Diagram

This is part of the electrical circuit diagram
which shows the portion where the failure
occurred.

TROUBLESHOOTING

E-1 Engine Does Not Start

E-MODE (ELECTRICAL SYSTEM)

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

TROUBLESHOOTING
Circuit diagram related to engine start and battery charging

E-MODE (ELECTRICAL SYSTEM)

TROUBLESHOOTING

E-2 Auto-decelerator Does Not Operate

E-MODE (ELECTRICAL SYSTEM)

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

E-3 Automatic Warming-up System Does Not Operate

TROUBLESHOOTING

E-4 Preheater Does Not Operate

E-MODE (ELECTRICAL SYSTEM)

TROUBLESHOOTING
Circuit diagram related to engine preheater

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-5 All Work Equipment, Swing, and Travel Mechanism do not move

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Circuit diagram related to PPC lock solenoid

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-6 Power Maximizing Function Does Not Operate

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Circuit diagram related to power max. switch

E-MODE (ELECTRICAL SYSTEM)

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E-7 Machine Monitor Does Not Display At All

E-MODE (ELECTRICAL SYSTEM)

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Circuit diagram related to power source in monitor panel

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-8 Machine Monitor Does Not Display Some Items

E-9 Contents of Display by Machine Monitor are Different from Applicable

Machine

DA2SKQ

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E-MODE (ELECTRICAL SYSTEM)

E-10 Fuel Level Monitor Was Lit in Red While Engine Running

Circuit diagram related to fuel level sensor

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E-MODE (ELECTRICAL SYSTEM)

E-11 Engine Coolant Temperature Gauge Does Not Indicate Normally

DAFRMC

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Circuit diagram related to engine coolant temperature sensor

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-12 Hydraulic Oil Temperature Gauge Does Not Indicate Normally

Circuit diagram related to hydraulic oil temperature sensor

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

E-13 Fuel Level Gauge Does Not Indicate Normally

Circuit diagram related to fuel level sensor

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

E-14 Swing Lock Monitor Does Not Indicate Normally

TROUBLESHOOTING
Circuit diagram related to swing lock switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-15 When Monitor Switch is Operated, Monitor Displays Nothing

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E-MODE (ELECTRICAL SYSTEM)

MEMORANDUM

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E-MODE (ELECTRICAL SYSTEM)

E-16 Windshield Wiper and Window Washer do not Operate

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Circuit diagram related to windshield wiper motor

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

Circuit diagram related to window washer motor of machine monitor

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

MEMORANDUM

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E-MODE (ELECTRICAL SYSTEM)

E-17 Machine Push-up Function Does Not Operate Normally

TROUBLESHOOTING

Circuit diagram related to machine push-up solenoid

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-18 Monitoring Function Fails to Display Boom Raise Normally

TROUBLESHOOTING
Circuit diagram related to boom RAISE PPC oil pressure switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-19 Monitoring Function Fails to Display Boom Lower Normally

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Circuit diagram related to boom LOWER PPC oil pressure switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-20 Monitoring Function Fails to Display Arm In Normally

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Circuit diagram related to arm IN PPC oil pressure switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-21 Monitoring Function Fails to Display Arm Out Normally

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Circuit diagram related to arm OUT PPC oil pressure switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-22 Monitoring Function Fails to Display Bucket Curl Normally

TROUBLESHOOTING
Circuit diagram related to Bucket CURL PPC oil pressure switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-23 Monitoring Function Fails to Display Bucket Dump Normally

TROUBLESHOOTING
Circuit diagram related to bucket DUMP PPC oil pressure switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-24 Monitoring Function Fails to Display Swing Normally

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

Circuit diagram related to right and left swing PPC oil pressure switches

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E-MODE (ELECTRICAL SYSTEM)

E-25 Monitoring Function Fails to Display Travel Normally

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

Circuit diagram related to travel PPC oil pressure switch and travel alarm

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

E-26 Monitoring Function Fails to Display Travel Differential Pressure Normally

TROUBLESHOOTING
Circuit diagram related to travel steering PPC oil pressure switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-27 Monitoring Function Fails to Display Service Normally

TROUBLESHOOTING
Circuit diagram related to service PPC oil pressure switch

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-28 KOMTRAX System Does Not Operate Normally

"
"

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Select Terminal Status from 12 Display of KOMTRAX setting
in the service menu of the machine monitor.

Select GPS & Communication Status from 12 Display of

KOMTRAX setting in the service menu of the machine monitor.

E-MODE (ELECTRICAL SYSTEM)

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E-29 Air Conditioner Does Not Operate

Remark
See Section 60, Air Conditioning.

E-MODE (ELECTRICAL SYSTEM)

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Circuit diagram related to air conditioner

E-MODE (ELECTRICAL SYSTEM)

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E-MODE (ELECTRICAL SYSTEM)

E-30 Travel Alarm Does Not Sound or Does Not Stop Sounding

TROUBLESHOOTING

E-MODE (ELECTRICAL SYSTEM)

Circuit diagram related to travel PPC oil pressure switch and travel alarm

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E-31 Horn Does Not Sound

E-MODE (ELECTRICAL SYSTEM)

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Circuit diagram related to horn

E-MODE (ELECTRICAL SYSTEM)