COM-SU-5191 Chevron Onshore Painting Specification PDF

COM-SU-5191
COATING SYSTEMS
APPLICATION: ONSHORE
This document is the confidential property of Chevron USA Inc. Neither

the whole nor any part of this document may be disclosed to any third
party without the prior written consent of Chevron USA Inc. Neither the
whole nor any part of this document may be reproduced, stored in any
retrieval system or transmitted in any form or by any means (electronic,
mechanical, reprographic, recording or otherwise) without the prior written consent of Chevron USA Inc.
April 2008
2008 Chevron USA Inc. All rights reserved.
1 of 12
Coating Systems
COM-SU-5191
CONTENTS
1.0
Scope ..........................................................................................................................3
2.0
System Number Selection Guide ..............................................................................3
3.0
Coating Compatibility Chart ......................................................................................7
4.0
Coating System Data Sheets ....................................................................................8

4.1 ......Primer Only Systems ........................................................................................8
4.2 ......Two-Coating Systems ......................................................................................8
4.3 ......Three-Coating Systems ...................................................................................9
4.4 ......Specialty Coating Systems ...............................................................................9
4.5 ......Non-Reinforced Thin Film Coatings for Immersion Service .............................9
4.6 ......Thick Film Reinforced Coatings for Immersion Service .................................10
4.7 ......Laminate Reinforced Coatings for Immersion Service ...................................10
4.8 ......High-Temperature/High-Pressure Coating Systems ......................................11
4.9 ......Coatings Under Insulation ..............................................................................11
4.10 ....Rivet and Seam Sealers .................................................................................12
4.11 ....(Series 14 through 19 Reserved for Future Use) ...........................................12
4.12 ....Concrete Coatings ..........................................................................................12
APPENDIX A - COATING SYSTEM DATA SHEETS

APPENDIX B - ACCEPTABLE BRANDS BY GENERIC CLASSIFICATION
APPENDIX C - ACCEPTABLE BRANDS BY MANUFACTURER AND PRODUCT
April 2008
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Coating Systems
1.0
COM-SU-5191
SCOPE
This specification defines coating systems, coating system selection, manufacturers, and brands of
coatings for:
1. Atmospheric coatings for onshore and offshore equipment and structures.
2. Coatings for concrete.
3. Coatings under insulation.
4. Internal vessel coatings.
2.0
SYSTEM SELECTION
1. Coating system number shall be selected from the following tables:
a. Atmosphere coatings for onshore and offshore - Table 1.
b. Coatings for concrete - Table 2.
c. Coatings under insulation - Table 3.
d. Internal vessel coatings - Table 4.
2. Coating system number shall be used to determine coating brand from the coating system data
sheets.
3. For codes C/E, D, F, G/K, J, and L the coatings are the same whether the service is Onshore or
Offshore. For these systems the choice of material (carbon or stainless steel) is listed.
Table 1: Atmospheric Coatings for On- & Offshore (Sheet 1 of 2)
Type of Equipment
Carbon Steel
Stainless Steel
Code C/E: Vessels & Heat Exchangers

Uninsulated below 200F
3.1
2.15
Uninsulated to 200F and steamed out
3.1
2.15
Uninsulated 200500F
2.5
2.3
Uninsulated 5001200F
2.4
2.7
3.1
2.15
3.1
N/A
Structural steel & platforms up to 200F
3.1
2.15
Stacks, breeching, furnace body 200500F
2.5
2.3
Stacks, breeching, furnace body 5001200F
2.4
2.7
Code D: Tanks
Uninsulated to 200F
Wind girders
Floating roofs (Uninsulated)
Stairways & railings
Code F: Furnaces
Code G/K: Pumps, Turbines & Compressors

Equipment Not Coated by Manufacturer:
Uninsulated to 200F
3.1
2.15
Uninsulated 200500F
2.5
2.3
Uninsulated 500-1000F
2.4
2.7
Equipment Supplied with Manufacturers Standard Coating
April 2008
Uninsulated to 200F
3.7
3.7
Uninsulated 200500F
2.10
2.10
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Coating Systems
COM-SU-5191
Table 1: Atmospheric Coatings for On- & Offshore (Sheet 2 of 2)

Uninsulated 500-1000F
2.11
2.11
Externally insulated exhaust ducts to 450F
12.1
12.4
Externally insulated exhaust ducts 450-1000F
12.7
12.7
3.1
2.15
N/A
2.15
N/R
N/R
Exhaust Ducts
Code J: Instruments
Field instrument panels (steel)
Weatherproof housings (steel)
Instrument tubing (stainless)
Instruments (galvanized or aluminum)
Code L: Piping (including Valves & Fittings)

Uninsulated to 200F
3.1
2.15
Uninsulated below 200F steamed out
3.1
2.15
Uninsulated 200500F
2.5
2.3
Uninsulated 5001200F
2.4
2.7
Onshore
Offshore
Concrete
N/R
N/R
Exposed steel, platforms, ladders, supports
3.1
3.1
Type of Equipment
Code M: Structural
Floor plate (smooth)
4.5
4.5
Galvanized floor grating repairs
1.6
1.6
Galvanized stairways and railings
N/A
Jacket above splash zone; deck modules; boat landing
3.1
Jacket splash zone - structural members
4.2
Jacket splash zone - appurtenances

Risers, conductors: splash zone below 140F not
pressure treated
N/A
4.1
Risers, conductors: splash zone to 160F
4.3
Risers, conductors: splash zones to 250F
4.2
Code P: Electrical Equipment

Galvanized or aluminum
N/R
N/R
Steel
3.1
3.1
Code R: Buildings and Control Houses (Exterior)

Galvanized steel
N/R
Masonry walls
Steel
3.1
Wood
N/R
N/A
Code S: Miscellaneous Equipment

Subsea completion equipment
April 2008
N/A
8.4
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Coating Systems
COM-SU-5191
Table 2: Coatings for Concrete

Coating System by
Exposure
Item
Temperature
Environment
Physical Abuse
Continuous Intermittent
Oil/water Separator
< 140F
Oil/water mixture
Moderate
20.1
N/A
Secondary Containment
< 140F
Hydrocarbons,b
Mild(1)
dilute acids, caustics
Moderate
20.2
20.2
(1)
20.1
20.1
20.3
20.3
N/A
20.2
Aggressive
< 140F
Equipment Foundations
Hydrocarbons(2),
dilute acids, caustics
Mildd
Note: The systems recommended here are a guide. Exact coating selection will depend upon service conditions. Consult manufacturer or ETC coatings specialist for exact coatings selection.
a.
b.
c.
d.
Moderate coating loss due to abrasion, light equipment wear. Possibility of impact on coating.
Crude oil, jet fuel, gasoline, etc.
Severe coating loss due to abrasion, heavy equipment wear. Definite potential for impact on coating.
No coating loss due to abrasion, possible light foot traffic. No physical impact on coating
Table 3: Coatings Under Insulation

Exposure to
Temperature
Substrate
Carbon Steel
Temperaturea
Continuous or Cyclic
-50F to 450F
Continuous
350F to 1000F
Do not coat
450F to 1000F
12.7
Continuous or Cyclic
-50F to 450F
12.4
Continuous
350F to 1000F
Do not coat
450F to 1000F
12.7
Cyclic Service with Swings Below

350F
Stainless Steel
Coating System
Cyclic Service with Swings Below

350F
a.
12.1
Actual temperature of steel; not design temperature.
Note: Temperature ranges seem to overlap because coatings from Systems 12.1 and 12.4 are effective and preferred up to 450F.
For temperatures above 450F, System 12.7 is correct.
Table 4: Internal Vessel Coatings

High Temperature/Pressure
Non-Reinforced
Thin Film
Reinforced
Thick Film
Laminate
Fresh Water
8.1
9.1
10.1
Demineralized Water
8.2
9.2
10.2
Potable Water
8.3
9.3
N/R
Salt Water & Brine
8.4
9.4
10.4
Services
April 2008
High Temp./
Cathodic
High Temp./
Non-Cathodic
11.2
11.2.1
11.4
11.4.1
High Pressure/
Non-Cathodic
11.4.2
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COM-SU-5191
Table 4: Internal Vessel Coatings

Produced Water
8.5
9.5
10.5
11.5
11.5.1
11.5.2
Crude Oil (sweet or sour)
8.6
9.6
10.6
11.6
11.6.1
11.6.2
Fuels (low aromatic)
8.7
9.7
10.7
Fuels (high aromatic)
8.8
9.8
10.8
Aromatic Hydrocarbon
8.9
9.9
10.9
Acetone
8.10
Ethyl & Methyl Alcohol
8.11
N/R
Note: In general, the Non-Reinforced Thin Film Coatings (8 Series) are used for new construction or steel that has little corrosion or
pitting. For most re-coating of existing vessels, use the Reinforced Thick Film Coatings (9 Series). Laminate Coatings (10 Series)
are acceptable systems, however they are expensive and labor intensive to apply. There is little or no use of laminates in Chevron at
this time.
For floating roof tanks (even new construction) a Reinforced Thick Film Coating is advisable. This is due to the abrasion resistance
of these coatings as the roof will rub against the tank walls.
When selecting an internal coating be sure to check the maximum temperature listed for each coating in the System Data Steet, and
select one appropriate for the service.
April 2008
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Coating Systems
3.0
COM-SU-5191
COATING COMPATIBILITY CHART

Coating compatibility is shown in Table 5.
Table 5: Coating Compatibility Chart
Epoxy Mastic
Inorganic Zinc
Lacquer
Latex Emulsion
Phenolics
Polyamide Epoxy
Polyurethane
Silicone Alkyds
Vinyls
Vinyl Acrylic
Wash Primers
YES
3
N/R
YES
3
N/R
YES
N/R
YES
YES
YES
YES
3
YES
3
YES
YES
YES
YES
Amine Epoxy
N/R
YES
2
N/R
YES
2
N/R
N/R
YES
N/R
N/R
N/R
YES
YES
2
N/R
N/R
N/R
YES
Asphalt Mastic
YES
N/R
YES
N/R
YES
N/R
YES
N/R
YES
YES
N/R
N/R
YES
N/R
N/R
YES
Chlorinated
Rubber
N/R
YES
3
N/R
YES
3
LTD
YES
YES
N/R
YES
YES
YES
3
YES
3
N/R
YES
YES
YES
Coal Tar Paints
N/R
N/R
N/R
N/R
YES
N/R
YES
N/R
YES
LTD
N/R
N/R
N/R
N/R
N/R
YES
Epoxy Mastic
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Inorganic Zinc
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
Lacquer
N/R
YES
1
N/R
YES
1
N/R
N/R
LTD
YES
YES
N/R
YES
LTD
N/R
YES
N/R
YES
Latex
Emulsion
YES
YES
3
YES
YES
3
YES
YES
YES
YES
YES
YES
YES
3
YES
3
YES
YES
YES
YES
Phenolic
YES
YES
N/R
YES
N/R
YES
LTD
YES
YES
YES
YES
YES
YES
YES
YES
YES
Polyamide
Epoxy
LTD
YES
N/R
YES
N/R
LTD
YES
N/R
N/R
LTD
YES
YES
LTD
N/R
N/R
YES
Polyurethane
N/R
YES
2
N/R
YES
2
N/R
N/R
YES
N/R
YES
N/R
YES
YES
2
N/R
N/R
N/R
YES
Silicone Alkyd
YES
YES
3
N/R
YES
3
N/R
YES
YES
YES
YES
YES
YES
3
YES
3
YES
YES
YES
YES
Vinyl
N/R
N/R
LTD
N/R
LTD
N/R
YES
N/R
YES
N/R
N/R
N/R
N/R
YES
YES
LTD
Vinyl Acrylic
LTD
YES
N/R
YES
LTD
YES
YES
N/R
YES
LTD
YES
YES
YES
YES
YES
YES
Wash Primers
N/R
N/R
N/R
N/R
N/R
N/R
YES
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
Asphalt Mastic
YES
Amine Epoxy
Alkyd
Coating Being
Applied
Alkyd
Coal Tar Paint
Chlorinated Rubber
Coating Being Overcoated
Notes:
YES: Applied coating will not lift, wrinkle, blister; will have reasonable bond; check in field with a test patch.
LTD: Some formulae are compatible; some not. Consult manufacturer.
N/R: Not recommended
1 Durability and use depend on type of lacquer.
2 Must apply topcoat before coated surface has hardened.
3 Gloss on paint being overcoated must be removed by weathering or sanding.
4 Topcoat may blister if high-solvent topcoat applied too thickly, too quickly.
April 2008
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COM-SU-5191
4.0
COATING SYSTEM DATA SHEETS
4.1
Primer Only Systems

1.1
Inhibited Alkyd
1.2
Silicone Alkyd
1.3
Self-Cured Inorganic Zinc - Solvent Reducible
1.3.1 Self-Cured Inorganic Zinc - Water Reducible

1.4
Polyamide Epoxy
1.5
Amine Adduct Epoxy
1.6
Organic Zinc-Rich Primer for Galvanizing Repair
1.7
Vinyl Butyral Wash Primer
1.8
Epoxy Mastic - Surface-Tolerant Primer
1.8.1 Epoxy Mastic - Surface-Tolerant Primer - Aluminum Color Only

1.9
4.2
Temperature-Indicating Paint
Two-Coating Systems
2.1
Inhibited Alkyd | Alkyd Enamel
2.2
Inhibited Alkyd | Alkyd Enamel | Alkyd Enamel
2.3
Silicone Alkyd | Silicone Acrylic
2.4
Self-Cured Inorganic Zinc | High-Temperature Silicone
2.5
Self-Cured Inorganic Zinc | Silicone Acrylic
2.6
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build)
2.7
High-Temperature Silicone | High-Temperature Silicone
2.8
Manufacturer's Standard | Alkyd Enamel
2.9
Manufacturer's Standard | Alkyd Enamel | Alkyd Enamel
2.10
Manufacturer's Standard | Silicone Acrylic
2.11
Manufacturer's Standard | High-Temperature Silicone
2.12
Epoxy Mastic - Surface-Tolerant Primer | Polyamide Epoxy (Finish)
2.12.1 Epoxy Mastic - Surface-Tolerant Primer - Aluminum Color Only |

Polyamide Epoxy (Finish)
2.13
Epoxy Mastic - Surface-Tolerant Primer | Polyamide Epoxy

(High Build)

Polyamide Epoxy (High Build)
2.14
Polyamide Epoxy | Polyamide Epoxy
2.15
Epoxy Mastic - Surface-Tolerant Primer | Aliphatic Polyurethane

Aliphatic Polyurethane
April 2008
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Coating Systems
4.3
COM-SU-5191
Three-Coating Systems
3.1
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build) |

3.1.1 Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build) |

3.2
Zinc-Rich Epoxy | Polyamide Epoxy (High Build) | Aliphatic

Polyurethane
3.3
Self-Cured Inorganic Zinc | Vinyl Tie-Coat | Vinyl (High Build) |

Vinyl (High Build)
3.3.1 Self-Cured Inorganic Zinc | Vinyl Tie-Coat | Vinyl (High Build) |

Vinyl (High Build)
3.4
Zinc-Rich Epoxy | Vinyl (High Build) | Vinyl (High Build)
3.5
Epoxy Mastic | Polyamide Epoxy (High Build) | Aliphatic Polyurethane
3.5.1 Epoxy Mastic - Aluminum Color Only | Polyamide Epoxy (High

Build) | Aliphatic Polyurethane
4.4
3.6
(reserved for future use)
3.7
Manufacturer's Standard | Universal Primer | Polyamide Epoxy (High

Build) | Aliphatic Polyurethane
3.8
Manufacturer's Standard | Universal Primer | Aliphatic Polyurethane
Specialty Coating Systems

4.1
Splash Zone Coating - Sprayable
4.1.1 Splash Zone Compound - Asbestos Free Rated to Cure Underwater
4.5
4.2
Monel Sheath for Splash Zones
4.3
Vulcanized Neoprene for Splash Zones
4.4
Polyamide Epoxy | Fireproofing | Polyamide Epoxy (High Build) |

4.5
Polyester Non-Skid | 20 - 30 Mesh Grit | Polyester Non-Skid
4.6
Epoxy Non-Skid | Grit | Epoxy Non-Skid
Non-Reinforced Thin Film Coatings for Immersion Service

8.1
Nonreinforced Thin Film Coatings for Fresh-Water Immersion Service
8.2
Nonreinforced Thin Film Coatings for Demineralized Water or

Condensate Immersion Service
8.3
Nonreinforced Thin Film Coatings for FDA-Approved Potable Water

Immersion Service
8.4
Nonreinforced Thin Film Coatings for Salt Water and Brine Immersion
Service
8.5
Nonreinforced Thin Film Coatings for Produced-Water Immersion

Service
April 2008
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Coating Systems
4.6
4.7
COM-SU-5191
8.6
Nonreinforced Thin Film Coatings for Crude Oil (Sweet or Sour)

Immersion Service
8.7
Nonreinforced Thin Film Coatings for Fuel (Low-Aromatic)

Immersion Service
8.8
Nonreinforced Thin Film Coatings for Fuel (High-Aromatic)

Immersion Service
8.9
Nonreinforced Thin Film Coatings for Aromatic-Hydrocarbon

Immersion Service
8.10
Nonreinforced Thin Film Coatings for Acetone Immersion Service
8.11
Nonreinforced Thin Film Coatings for Ethyl & Methyl Alcohol

Immersion Service
Thick Film Reinforced Coatings for Immersion Service

9.1
Reinforced Thick Film Coatings for Fresh-Water Immersion Service
9.2
Reinforced Thick Film Coatings for Demineralized Water or

9.3
Reinforced Thick Film Coatings for FDA-Approved Potable Water

Immersion Service
9.4
Reinforced Thick Film Coatings for Salt Water and Brine Immersion
Service
9.5
Reinforced Thick Film Coatings for Produced Water Immersion

Service
9.6
Reinforced Thick Film Coatings for Crude Oil (Sweet or Sour)

Immersion Service
9.7
Reinforced Thick Film Coatings for Fuel (Low Aromatic) Immersion

Service
9.8
Reinforced Thick Film Coatings for Fuel (High Aromatic) Immersion

Service
9.9
Reinforced Thick Film Coatings for Aromatic Hydrocarbon Immersion Service
Laminate Reinforced Coatings for Immersion Service

10.1
Laminate-Reinforced Coatings for Fresh-Water Immersion Service
10.2
Laminate-Reinforced Coatings for Demineralized-Water or

10.3
10.4
Laminate-Reinforced Coatings for Salt Water and Brine Immersion

Service
10.5
Laminate-Reinforced Coatings for Produced-Water Immersion Service
10.6
Laminate-Reinforced Coatings for Crude-Oil (Sweet or Sour)

Immersion Service
10.7
Laminate-Reinforced Coatings for Fuel (Low Aromatic) Immersion

Service
April 2008
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Coating Systems
4.8
COM-SU-5191
10.8
Laminate-Reinforced Coatings for Fuel (High Aromatic) Immersion

Service
10.9
Laminate-Reinforced Coatings for Aromatic Hydrocarbon Immersion

Service
High-Temperature/High-Pressure Coating Systems

11.1
11.2
Demineralized Water or Condensate Coatings Resistant to Temperature Gradients of 50F & Compatible with Cathodic Protection
11.2.1 Demineralized Water or Condensate Coatings Resistant to Temperature Gradients of 50F & Incompatible with Cathodic Protection
11.3
11.4
Salt Water & Brine Service Coatings Resistant to Temperature

Gradients of 50F & Compatible with Cathodic Protection
11.4.1 Salt Water & Brine Service Coatings Resistant to Temperature

Gradients of 50F & Incompatible with Cathodic Protection
11.4.2 Salt Water & Brine High Temperature/High Pressure Service*
Coatings Resistant to Temperatures to 180F, Pressures of 1000 PSI
& Incompatible with Cathodic Protection
11.5
Produced Water Service Coatings Resistant to Temperature Gradients

of 50F & Compatible with Cathodic Protection
11.5.1 Produced Water Service Coatings Resistant to Temperature Gradients

of 50F & Incompatible with Cathodic Protection
11.5.2 Produced Water High Temperature/High Pressure Service Coatings*
Resistant to Temperatures to 180F, Pressures of 1000 PSI & Incompatible with Cathodic Protection
11.6
Crude Oil Service (Sweet or Sour) Coatings Resistant to Temperature

Gradients of 50F & Compatible with Cathodic Protection
11.6.1 Crude Oil Service (Sweet or Sour) Coatings Resistant to Temperature

Gradients of 50F & Incompatible with Cathodic Protection
11.6.2 Crude Oil (Sweet or Sour) High Temperature/High Pressure Service
Coatings* Resistant to Temperatures to 180F, Pressures of 1000 PSI
& Incompatible with Cathodic Protection
4.9
Coatings Under Insulation

12.1
Under Insulation - Non-Reinforced Thin Film Epoxy Coatings for

Continuous or Cyclic Carbon Steel Temperatures -50F to 450F
12.2
12.3
12.4
Under Insulation - Non-Reinforced Thin Film Epoxy Coatings for

Continuous or Cyclic Stainless Steel Temperatures -50F to 450F
12.5
April 2008
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Coating Systems
4.10
COM-SU-5191
12.6
12.7
Under Insulation - Non-Reinforced Thin Film Inorganic Coatings for

Carbon Steel or Stainless Steel Temperatures Above 450F
Rivet and Seam Sealers

13.1
Rivet and Seam Sealer - Epoxy (Spray)
13.2
Rivet and Seam Sealer - Epoxy (Trowel)
13.3
Rivet and Seam Sealer - Isophthalic Polyester
13.4
Rivet and Seam Sealer - Vinyl Ester
13.5
Polysulfide Flexible Putty
4.11
(Series 14 through 19 Reserved for Future Use)
4.12
Concrete Coatings
20.1
Epoxy Coatings for Concrete: Service Temperatures <140F, Moderate

Physical Abuse, Intermittent & Continuous Exposure
20.2
Epoxy Coatings for Concrete: Service Temperatures <140F,

Mild Physical Abuse, Intermittent & Continuous Exposure
20.3
Epoxy Coatings for Concrete: Service Temperatures <140F,

Aggressive Physical Abuse, Intermittent & Continuous Exposure
April 2008
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COM-SU-5191
APPENDIX A-COATING SYSTEM DATASHEETS
April 2008
Chevron Energy Technology Co.
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Inhibited Alkyd (Primer Only)
SSPC-SP6 (NACE No. 3) Commercial
blast finish.
Surface Prep:
1.1
Touch Up: Use this system.
Anchor Pattern: 1.5 mils (max)

2.0 mils
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Alkyd - Inhibited
1.5 - 2.5 mils DFT
Manufacturer
Ameron
Carboline
Devoe
Hempel Coatings (USA), Inc.
International
International
Jotun Paints
Sherwin Williams
Sigma Coatings
Product Designation
Amercoat 5105
Carbocoat 115SG
Devguard 4160
Hempalin Primer 1205
Interlac 260
Interprime 198
Cromoprimer
Hi-Solids Alkyd Metal Primer B50NZ2
Sigmarine 24
VOC (G/L)
By Max
Svc Temp
336
408
419
415
330
300
509
400
308
343
Volatile Organic Compound (VOC) limit may vary by location. Check local standards for current VOC limits.
Consult manufacturer's product data sheets for specific details about applying any coating.
Last Update:
3/17/2003
QRG - 1
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Silicone Alkyd (Primer Only)
blast finish.
Surface Prep:
1.2

1.5 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Silicone Alkyd
1.5 - 2.5 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Product Designation
Amercoat 894
Carbocoat 150HG
Catha-Coat 302H
Interlac 800
Aluminum Paint HR
97-480
Kem Hi-Temp 850 Series
VOC (G/L)
By Max
Svc Temp
588
336
282
333
400
414
550
Last Update:
6/24/2004
QRG - 2
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Self-Cured Inorganic Zinc - Solvent Reducible (Primer Only)
blast finish.
Surface Prep:
1.3
Anchor Pattern: 1.5 - 2.5 mils

3.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Self-Cured Inorganic
Zinc - Solvent
Reducible
2.0 - 3.0 mils DFT
Manufacturer
Ameron
Ameron
Carboline
Carboline
Dampney Company, Inc.
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Dimetcote 9
Dimetcote 9HS
Carbozinc 11
Carbozinc 11 HS
Thurmalox 218
Catha-Coat 304V
Galvosil 15680
Galvosil 1578
Interzinc 22
Interzinc 22HS
Resist GTI
Metalhide 1001 Primer 97-673/97-674
Zinc Clad II B69V3/B69D11
SigmaZinc 158
VOC (G/L)
By Max
Svc Temp
491
323
515
264
263
336
320
520
490
340
458
397
462
507
Keep inorganic zinc silicate mixed, using agitated pot while applying. See also System 1.3.1 (water reducible).
Last Update:
6/24/2004
QRG - 3
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Self-Cured Inorganic Zinc - Water Reducible
SSPC-SP10 (NACE No. 2) Near-white
blast finish.
Surface Prep:
1.3.1

6.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc - Water
Reducible
3.0 - 4.0 mils DFT
(topcoated) 4.0 - 5.0
mils DFT
(untopcoated)
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
Sherwin Williams
Product Designation
Dimetcote 21-5
Carbozinc 11 WB
Catha-Coat 305
Galvosil 1562
Interzinc 685
Jotacote 5
Zinc Clad XI B69V11/B69D11
VOC (G/L)
By Max
Svc Temp
0
0
0
0
0
0
0
Keep inorganic zinc silicate mixed, using agitated pot while applying. See also System 1.3 (solvent reducible).
Last Update:
5/9/2002
QRG - 4
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Polyamide Epoxy (Primer Only)
blast finish.
Surface Prep:
1.4

3.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy - Polyamide
3.0 - 4.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Sigma Coatings
Product Designation
Amercoat 385
Carboguard 893
Devran 224HS
Hempadur 4563
Hempadur 45880
Interseal 670 HS
Penguard HB
97-145
Recoatable Epoxy Primer B67R5/B67V5
SigmaCover 280
Sigmarite PC Unicoat 5483 PC
VOC (G/L)
By Max
Svc Temp
276
195
212
207
215
240
380
128
295
432
252
Where moisture will tend to collect under wet insulation (such as at insulation support rings) select Coating System 2.14.
Last Update:
6/29/2004
QRG - 5
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Amine Adduct Epoxy (Primer Only)
blast finish.
Surface Prep:
1.5

3.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy - Amine Adduct
3.0 - 4.0 mils DFT
Manufacturer
Ameron
Carboline
Ceilcote
Devoe
Dudick
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amercoat 90HS
Phenoline 187
Flakeline 600
Bar-Rust 236
Primer 67
Hempadur 3553
Hempadur 4515
Interseal 670 HS
Tankguard HB
UC59633/97-139
Phenicon HS 920-W-A11/700-C-685
SigmaCover 630
VOC (G/L)
By Max
Svc Temp
323
312
210
170
0
0
180
240
390
342
230
232
Last Update:
6/29/2004
QRG - 6
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Organic Zinc-Rich Primer for Galvanizing Repair
SSPC-SP7 (NACE No. 4) Brush-blast
finish, preferred. SSPC-SP3 Power-brush
finish, acceptable.
Surface Prep:
1.6

3.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc-Rich Galvanizing Repair
3.0 - 4.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amercoat 68HS
Carbozinc 859
Catha-Coat 313
Zinc Primer 1649
Interzinc 280
Interzinc 52
Barrier
UC65147/97-674
Zinc Clad 5 B69A45
SigmaZinc 102HS
VOC (G/L)
By Max
Svc Temp
288
325
282
593
100
336
294
336
488
286
Last Update:
6/21/2006
QRG - 7
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Vinyl Butyral Wash Primer
SSPC-SP1 Solvent Cleaning.
Surface Prep:
1.7
Anchor Pattern: None

0.2 - 0.5 mils (min) (depending on
manufacturer)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Vinyl
Butyral Wash Primer
0.2 - 0.5 mils DFT
(depending on
manufacturer)
Manufacturer
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Product Designation
Galvaprep
Rustbond Penetrating Sealer
Vy-Kote 443
Hemucryl TI-Coat 1820
Interprime 519
Washprimer
97-687/688 Polyclutch Wash Primer
DTM Wash Primer B71Y1
VOC (G/L)
By Max
Svc Temp
0
24
24
740
140
702
708
742
143
Normally, we do not paint galvanized, aluminum, and stainless steel surfaces. If Chevron specifies or approves in writing the painting of
such surfaces, then prepare the surface first with one coat of vinyl butyral wash primer before topcoating with the specified system. Topcoat
the wash-primed surface within 24 hours with the system specified for the adjacent steel. Do not include the inorganic zinc primer when
topcoating with Coating Systems 3.1 and 3.3. Do not exceed the manufacturer's recommended pot life for the vinyl butyral wash primer.
Last Update:
6/24/2004
QRG - 8
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Epoxy Mastic - Surface-Tolerant Primer
finish, acceptable.
Surface Prep:
1.8

5.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy Mastic Surface Tolerant
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amerlock 400
Carboguard 890
Bar-Rust 231
Hempadur 45880
Interseal 670 HS
Jotamastic 87
97-145
Dura-Plate 235 B67-235 Series B67/V235
SigmaCover 630
VOC (G/L)
By Max
Svc Temp
120
214
247
215
240
196
128
272
232
Available in colors. May use System 1.8.1 Aluminum-Filled Epoxy Mastic (Surface-Tolerant Primer) for better performance if aluminum color
is acceptable.
Last Update:
5/31/2006
QRG - 9
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

Epoxy Mastic - Surface-Tolerant Primer - Aluminum Color Only
finish, acceptable.
Surface Prep:
1.8.1

5.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy Mastic Surface Tolerant Aluminum Filled
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amerlock 400 AL
Carbomastic 15
Bar-Rust 239
Hempadur 4588-1987
Interseal 670 HS
Jotamastic 87 AL
UC65372/UC65373
Epoxy Mastic Aluminum II B62S100/BV100
TCP Aluminum 7477
VOC (G/L)
By Max
Svc Temp
120
88
119
215
240
110
118
171
240
System 1.8 is available in colors.
Last Update:
5/31/2006
QRG - 10
September 2006
Coatings Manual
SYSTEM DATA SHEET
Primer Only System

blast finish.
Surface Prep:
1.9

2.0 mils (max)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
TemperatureIndicating Paint
Manufacturer
International
Tempil
Product Designation
Intertherm 715
Temp-Alarm 126A
VOC (G/L)
By Max
Svc Temp
550
560
1.0 - 2.0 mils DFT

Case-by-case review of applications is required; time at temperature variations are substantial.
VOC limits for these products vary from state to state. Check local regulations before using a product,
Last Update:
8/16/2006
QRG - 11
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Inhibited Alkyd | Alkyd Enamel
blast finish.
Surface Prep:
2.1

4.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Alkyd - Inhibited
2.0 - 3.0 mils DFT
TOPCOAT
Alkyd Enamel
2.0 - 3.0 mils DFT
Manufacturer
Product Designation
VOC (G/L)
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 5105
Carbocoat 115SG
Devguard 4160
Interlac 260
Interprime 198
Cromoprimer
7-852 Series Industrial Primers
Sigmarine 24
336
408
419
330
300
509
400
376
308
343
Ameron
Ameron
Carboline
Devoe
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amercoat 220
Amercoat 5405
Carbocoat 139
Devguard 4308
Devguard 4348
Hempalin Enamel 5214
Interlac 665
Pilot II
7-282
Industrial Enamel B54Z Series
Industrial Enamel VOC B54-Z Series
Sigmarine 48
180
327
240
428
340
410
427
418
336
417
309
402
By Max
Svc Temp
Last Update:
3/17/2003
QRG - 12
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Inhibited Alkyd | Alkyd Enamel | Alkyd Enamel
blast finish.
Surface Prep:
2.2

6.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Alkyd - Inhibited
2.0 - 3.0 mils DFT
TIECOAT
Alkyd Enamel
2.0 - 3.0 mils DFT
TOPCOAT
Alkyd Enamel
2.0 - 3.0 mils DFT
Manufacturer
Product Designation
VOC (G/L)
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 5105
Carbocoat 115SG
Devguard 4160
Interlac 260
Interprime 198
Cromoprimer
Sigmarine 24
336
408
419
330
300
509
400
376
308
343
Ameron
Carboline
Devoe
Devoe
International
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amercoat 5405
Carbocoat 139
Devguard 4308
Devguard 4348
Interlac 665
7-282
Sigmarine 48
327
240
428
340
410
427
336
417
309
402
Ameron
Carboline
Devoe
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amercoat 5405
Carbocoat 139
Devguard 4308
Devguard 4348
Interlac 665
Pilot II
7-282
Sigmarine 48
327
240
428
340
410
427
418
336
417
309
402
By Max
Svc Temp
Last Update:
12/31/2003
QRG - 13
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Silicone Alkyd | Silicone Acrylic
blast finish.
Surface Prep:
2.3

3.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Silicone Alkyd
1.5 - 2.5 mils DFT
TOPCOAT
Silicone Acrylic
1.5 - 2.5 mils DFT
Manufacturer
Product Designation
VOC (G/L)
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Amercoat 894
Carbocoat 150HG
Thurmalox 260C
HT-8
Alkyd Enamel 538U
Intertherm 875
Aluminum Paint HR
UC46654
Thermo-Cure B59A380
588
336
333
433
397
562
400
554
376
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Amercoat 894
Thermoline 4900
Thurmalox 260C
HT-4
5694
Intertherm 875
Solvalitt
97-710
Thermo-Cure B59A380
588
564
333
548
415
562
497
568
376
By Max
Svc Temp
350F
450F
500F
500F
500F
482F
450F
450F
350F
450F
500F
425F
500F
482F
450F
450F
* Many of these coatings require a heated curing before handling.
Last Update:
5/19/2005
QRG - 14
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Self-Cured Inorganic Zinc | High-Temperature Silicone
blast finish.
Surface Prep:
2.4
Touch Up: Use pure silicone topcoat only, two coats.

4.5 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc - Solvent
Reducible
2.0 - 3.0 mils DFT
Manufacturer
Ameron
Ameron
Carboline
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Product Designation
Dimetcote 9
Dimetcote 9HS
Carbozinc 11
Carbozinc 11 HS
Thurmalox 245C Silicone Zinc Dust Primer
Catha-Coat 304V
Galvosil 1578
Interzinc 22
Interzinc 22HS
Resist GTI
Zinc Clad II HS B69VZ1/B69VZ3/B69D11
SigmaZinc 158
VOC (G/L)
By Max
Svc Temp
491
323
515
264
413
336
520
490
340
458
397
462
312
507
Keep inorganic zinc silicate mixed, using agitated pot while applying.
Some of these coatings require a heated curing before handling.
TOPCOAT
Silicone - High Temp
1.5 - 2.5 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
PSX 892HS
Thermaline 4700
Thurmalox 230C*
HT-12
56910
Intertherm 50
Solvalitt
97-724
Hi-Temp Aluminum 100-A-518
SigmaTherm 540
324
480
360
572
590
495
497
554
420
478
750F
1200F
1000F
1000F
1100F
1000F
750F
850F
750F
Non-catalyzed silicones remain tacky until exposed to heat above 300F to 400F. * Thumalox 230C topcoat will go over ONLY Thurmaloc
245C Silicone Zinc Dust Primer.
These coatings are designed for use at temperatures between 500-1200F
Last Update:
6/28/2006
QRG - 15
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Self-Cured Inorganic Zinc | Silicone Acrylic
blast finish.
Surface Prep:
2.5
Touch Up: Coating System 2.3

4.5 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc - Solvent
Reducible
2.0 - 3.0 mils DFT
Manufacturer
Ameron
Ameron
Carboline
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Product Designation
Dimetcote 9
Dimetcote 9HS
Carbozinc 11
Carbozinc 11 HS
Thurmalox 260C
Catha-Coat 304V
Galvosil 15680
Galvosil 1578
Interzinc 22
Interzinc 22HS
Resist GTI
SigmaZinc 158
VOC (G/L)
By Max
Svc Temp
491
323
515
264
333
336
320
520
490
340
458
397
462
312
507
TOPCOAT
Silicone Acrylic
1.5 - 2.5 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 874HS
Thermoline 4900
Thurmalox 260C
HT-4
5694
Intertherm 875
37-F-209
97-710
Thermo-Cure B59A380
SigmaTherm 350
420
564
333
548
415
562
492
568
376
540
500F
450F
500F
450F
622F

Last Update:
6/28/2006
QRG - 16
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build)
blast finish.
Surface Prep:
2.6
Touch Up: Coating System 2.13. DO NOT touch up with primer

from Coating System 2.6 after applying topcoat.

8.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc - Solvent
Reducible
2.0 - 3.0 mils DFT
Manufacturer
Ameron
Ameron
Carboline
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Product Designation
Dimetcote 9
Dimetcote 9HS
Carbozinc 11
Carbozinc 11 HS
Catha-Coat 304V
Galvosil 15680
Galvosil 1578
Interzinc 22
Interzinc 22HS
Resist 78
SigmaZinc 158
VOC (G/L)
By Max
Svc Temp
491
323
515
264
336
320
520
490
340
465
397
462
312
507
TOPCOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Interseal 670 HS
Penguard HB
Aquapon 97-130
Macropoxy 646 B58-600 Series/B68V600
SigmaCover 456
276
214
212
400
215
240
380
373
235
347
Follow the manufacturer's instructions.
Last Update:
6/21/2006
QRG - 17
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
High-Temperature Silicone | High-Temperature Silicone
finish, acceptable.
Surface Prep:
2.7

3.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
1.5 - 2.5 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
PSX 892HS
Thermaline 4700
HT-12
5691
56910
Intertherm 50
Solvalitt
97-724
SigmaTherm 540
VOC (G/L)
By Max
Svc Temp
324
480
413
572
586
590
495
497
554
420
478
750F
1200F
1000F
1000F
324
480
360
572
590
495
497
554
420
478
750F
1200F
1000F
1000F
1100F
1000F
750F
850F
1000F
750F
850F
1000F
TOPCOAT
1.5 - 2.5 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
PSX 892HS
Thermaline 4700
Thurmalox 230C*
HT-12
56910
Intertherm 50
Solvalitt
97-724
SigmaTherm 540
1000F
Last Update:
6/28/2006
QRG - 18
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Manufacturer's Standard | Alkyd Enamel
finish, acceptable.
Surface Prep:
2.8

3.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
1.0 mil (min) DFT
TOPCOAT
Alkyd Enamel
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amercoat 5405
Carbocoat 139
Devguard 4308
Devguard 4348
Interlac 665
Pilot II
7-282
Sigmarine 48
327
240
428
340
410
427
418
336
417
309
402
Last Update:
5/31/2006
QRG - 19
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Manufacturer's Standard | Alkyd Enamel | Alkyd Enamel
finish, acceptable.
Surface Prep:
2.9
Touch Up: Coating System 2.2.

5.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
1.0 mil (min) DFT
TIECOAT
Alkyd Enamel
2.0 - 3.0 mils DFT
TOPCOAT
Alkyd Enamel
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
Devoe
International
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amercoat 5405
Carbocoat 139
Devguard 4308
Devguard 4348
Interlac 665
7-282
Sigmarine 48
327
240
428
340
410
427
336
417
309
402
Ameron
Carboline
Devoe
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amercoat 5405
Carbocoat 139
Devguard 4308
Devguard 4348
Interlac 665
Pilot II
7-282
Sigmarine 48
327
240
428
340
410
427
418
336
417
309
402
Last Update:
5/31/2006
QRG - 20
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Manufacturer's Standard | Silicone Acrylic
finish, acceptable.
Surface Prep:
2.10
Anchor Pattern: 1.0 mils

2.5 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
1.0 mil (min) DFT
TOPCOAT
Silicone Acrylic
1.5 - 2.5 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 874HS
Thermoline 4900
Thurmalox 260C
HT-4
5694
Intertherm 875
Solvalitt
97-710
Thermo-Cure B59A380
SigmaTherm 350
420
564
333
548
415
562
497
568
376
540
622F
Last Update:
6/28/2006
QRG - 21
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Manufacturer's Standard | High-Temperature Silicone
finish, acceptable.
Surface Prep:
2.11
Touch Up: Use pure silicone topcoat only, two coats.

2.5 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
1.0 mil (min) DFT
TOPCOAT
1.5 - 2.5 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
PSX 892HS
Thermaline 4700
Thurmalox 230C*
HT-12
5691
56910
Intertherm 50
Solvalitt
97-724
Poly-Glass Laminate 939 Series/531-0-006
SigmaTherm 540
324
480
360
572
586
590
495
497
554
420
40
478
750F
Last Update:
6/28/2006
QRG - 22
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Epoxy Mastic - Surface-Tolerant Primer | Polyamide Epoxy (Finish)
finish, acceptable.
Surface Prep:
2.12

8.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amerlock 400
Carboguard 890
Devran 224HS
Hempadur 45880
Interseal 670 HS
Jotamastic 87
97-145
SigmaCover 630
VOC (G/L)
By Max
Svc Temp
120
214
212
215
240
196
128
272
232
Available in colors. May use System 2.12.1 Aluminum-Filled Epoxy Mastic (Surface-Tolerant Primer) for better performance if aluminum
color is acceptable.
TOPCOAT
Epoxy - Polyamide
3.0 - 4.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amerlock 400
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Interseal 670 HS
Penguard Topcoat
Aquapon 97-130
Sher-Tile B-67-200 Series/B67V200
Tile-Clad II Plus B62-500 Series/B62V500
SigmaCover 456
120
214
212
400
215
240
400
373
175
275
347
Last Update:
5/31/2006
QRG - 23
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Epoxy Mastic - Surface-Tolerant Primer - Aluminum Color Only | Polyamide Epoxy
(Finish)
finish, acceptable.
Surface Prep:
2.12.1

8.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
VOC (G/L)
Amerlock 400 AL
Carbomastic 15
Bar-Rust 239
Hempadur 45880-19870
Interseal 670 HS
Jotamastic 87 AL
UC65372/UC65373
TCP Aluminum 7477
120
88
119
215
240
110
118
171
240
Amerlock 400
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Interseal 670 HS
Penguard Topcoat
Aquapon 97-130
SigmaCover 456
120
214
212
400
215
240
400
373
175
275
347
By Max
Svc Temp
TOPCOAT
Epoxy - Polyamide
3.0 - 4.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Last Update:
5/31/2006
QRG - 24
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Epoxy Mastic - Surface-Tolerant Primer | Polyamide Epoxy (High Build)
finish, acceptable.
Surface Prep:
2.13

10.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amerlock 400
Carboguard 890
Bar-Rust 231
Hempadur 45880
Interseal 670 HS
Jotamastic 87
97-145
SigmaCover 630
VOC (G/L)
By Max
Svc Temp
120
214
247
215
240
196
128
272
232
TOPCOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amerlock 400
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Interseal 670 HS
Penguard Topcoat
Aquapon 97-130
SigmaCover 456
120
214
212
400
215
240
400
373
175
347
Follow the manufacturer's instructions. Recognize that lower temperatures will require a longer cure.
Last Update:
5/31/2006
QRG - 25
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Epoxy Mastic - Surface-Tolerant Primer - Aluminum Color Only | Polyamide Epoxy
(High Build)
finish, acceptable.
Surface Prep:
2.13.1

10.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
VOC (G/L)
Amerlock 400 AL
Carbomastic 15
Bar-Rust 239
Interseal 670 HS
Jotamastic 87 AL
UC65372/UC65373
TCP Aluminum 7477
120
88
119
215
240
110
118
171
240
Amerlock 400
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Interseal 670 HS
Primastic
Aquapon 97-130
SigmaCover 456
120
214
212
400
215
240
238
373
175
347
By Max
Svc Temp
TOPCOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Follow the manufacturer's instructions. Recognize that lower temperatures will require a longer cure.
Last Update:
5/31/2006
QRG - 26
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Polyamide Epoxy | Polyamide Epoxy
blast finish.
Surface Prep:
2.14

6.0 mils (min) (if applying both coats)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy - Polyamide
3.0 - 4.0 mils DFT
TOPCOAT
Epoxy - Polyamide
3.0 - 4.0 mils DFT
Manufacturer
Product Designation
VOC (G/L)
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 893
Devran 224HS
Hempadur 4520
Hempadur 45880
Intergard270
Interseal 670 HS
Jotamastic 87
97-145
SigmaCover 280
276
195
212
400
215
95
240
196
128
295
432
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Intergard 401
Interseal 670 HS
Penguard Topcoat
97-145
SigmaCover 456
276
214
212
400
215
64
240
400
128
295
347
By Max
Svc Temp
Topcoat is required only where moisture will tend to collect under wet insulation (such as at insulation support rings).
Last Update:
6/29/2004
QRG - 27
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Epoxy Mastic - Surface-Tolerant Primer | Aliphatic Polyurethane
finish, acceptable.
Surface Prep:
2.15

7.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amerlock 400
Carboguard 890
Devran 224HS
Hempadur 45880
Interseal 670 HS
Jotamastic 87
97-145
SigmaCover 630
VOC (G/L)
By Max
Svc Temp
120
214
212
215
240
196
128
272
232
TOPCOAT
Polyurethane Aliphatic
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-812
Hi-Solids Polyurethane B65-300 SeriesB65/
Sigmadur 500 US
335
288
311
312
332
395
332
256
241
289
320
Respirators are strongly recommended when applying polyurethane.
Last Update:
5/31/2006
QRG - 28
September 2006
Coatings Manual
SYSTEM DATA SHEET
Two-Coating Systems
Epoxy Mastic - Surface-Tolerant Primer - Aluminum Color Only | Aliphatic Polyurethane
finish, acceptable.
Surface Prep:
2.15.1

7.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
VOC (G/L)
Amerlock 400 AL
Carbomastic 15
Devran 224 Aluminum
Interseal 670 HS
Jotamastic 87 AL
97-148
TCP Aluminum 7477
120
88
212
215
240
110
0
171
240
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-8512
Sigmadur 500 US
335
288
311
312
332
395
332
256
0
289
320
By Max
Svc Temp
TOPCOAT
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Last Update:
5/31/2006
QRG - 29
September 2006
Coatings Manual
SYSTEM DATA SHEET
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build) | Aliphatic Polyurethane
blast finish.
Surface Prep:

9.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc - Solvent
Reducible
2.0 - 3.0 mils DFT
Manufacturer
Ameron
Ameron
Carboline
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
3.1
Touch Up: Coating System (CS) 3.5. After applying the tie-coat:
(Repair any damage exposing bare metal with CS 3.5.
Repair any damage to the inorganic zinc primer, as
necessary, with CS 3.5 to maintain specified film
thickness.).
Product Designation
Dimetcote 9
Dimetcote 9HS
Carbozinc 11
Carbozinc 11 HS
Catha-Coat 304V
Galvosil 1568
Galvosil 1578
Interzinc 22
Interzinc 22HS
Resist 78
SigmaZinc 158
VOC (G/L)
By Max
Svc Temp
491
323
515
264
336
320
520
490
340
465
397
462
312
507
TIECOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
TOPCOAT
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 893
Devran 224HS
Hempadur 4520
Hempadur 45880
Intergard 475 HS
Penguard Tiecoat 100
97-148
SigmaCover 435
276
195
212
400
215
175
480
0
235
344
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-8512
Sigmadur 500 US
335
288
311
312
332
395
332
256
0
289
320
Last Update:
6/21/2006
QRG - 30
September 2006
Coatings Manual
SYSTEM DATA SHEET
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build) | Aliphatic Polyurethane
blast finish.
Surface Prep:

10.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc - Water
Reducible
3.0 - 4.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
Sherwin Williams
Sigma Coatings
3.1.1
Touch Up: Coating System (CS) 3.5. After applying the tie-coat:
(Repair any damage exposing bare metal with CS 3.5.
Repair any damage to the inorganic zinc primer, as
necessary, with CS 3.5 to maintain specified film
thickness.)
Product Designation
Dimetcote 21-5
Carbozinc 11 WB
Catha-Coat 305
Galvosil 1562
Interzinc 685
Jotacote 5
AquaCover 22
VOC (G/L)
By Max
Svc Temp
0
0
0
0
0
0
0
50
TIECOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
TOPCOAT
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Intergard 475 HS
Penguard HB
276
214
212
400
215
175
380
235
252
Ameron
Carboline
Devoe
International
Jotun Paints
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990HS
Hardtop HB
Sigmadur 500 US
335
288
311
312
332
332
256
289
320
Last Update:
3/10/2005
QRG - 31
September 2006
Coatings Manual
SYSTEM DATA SHEET
Zinc-Rich Epoxy | Polyamide Epoxy (High Build) | Aliphatic Polyurethane
SSPC-SP5 (NACE No. 1) White metal
blast finish.
Surface Prep:
3.2

10.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy - Zinc-Rich
3.0 - 4.0 mils DFT
TIECOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
TOPCOAT
2.0 - 3.0 mils DFT
Manufacturer
Product Designation
VOC (G/L)
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 68HS
Carbozinc 859
Catha-Coat 302H
Hempadur 1736
Interzinc 280
Interzinc 52
Barrier
Aquapon Zinc Rich 97-670
Zinc Clad IV B69A8/B69V8
SigmaZinc 102HS
288
325
282
337
100
336
294
403
308
286
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Intergard 401
Intergard 475 HS
Penguard HB
Aquapon 97-130
SigmaCover 456
276
214
212
400
215
64
175
380
373
235
347
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-812
Sigmadur 500 US
Sigmadur HS Semigloss 7530
335
288
311
312
332
395
332
256
241
289
320
288
By Max
Svc Temp
Last Update:
1/8/2004
QRG - 32
September 2006
Coatings Manual
SYSTEM DATA SHEET
Self-Cured Inorganic Zinc | Vinyl Tie-Coat | Vinyl (High Build) | Vinyl (High Build)
blast finish.
Surface Prep:

13.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc - Solvent
Reducible
2.0 - 3.0 mils DFT
Manufacturer
Ameron
Carboline
Carboline
Jotun Paints
PPG Industries
Sigma Coatings
3.3
Touch Up: Coating System 3.4. After applying the tie-coat over
the inorganic zinc primer, repair any damage that
exposes the base metal with Coating System 3.4. DO
NOT APPLY inorganic zinc on top of (or overlapping)
the final three coats of System 3.3.
Product Designation
Dimetcote 9
Carbozinc 11
Carbozinc 11 HS
Galvosil 1568
Galvosil 1578
Resist 86
SigmaZinc 158
VOC (G/L)
By Max
Svc Temp
491
515
264
320
520
455
397
507
Keep inorganic zinc silicate mixed, using agitated pot while applying. Use System 3.3.1 if you need a water-reducible primer.
TIECOAT
Vinyl
1.0 - 1.5 mils DFT
TOPCOAT #1
Vinyl
High Build
5.0 - 7.0 mils DFT
TOPCOAT #2
Vinyl
High Build
Ameron
Carboline
Jotun Paints
PPG Industries
Amercoat 220
Carbocrylic 3359 DTM
Hempanyl Primer 1606
Vinylguard Silvergray 88
Vinyl Primer and 97-349
180
60
685
531
702
Ameron
Carboline
Jotun Paints
PPG Industries
Amercoat 220
Hempanyl Hi-Build 4622
Pioner TC
97-350 Series
180
60
546
565
613
Ameron
Carboline
PPG Industries
Amercoat 220
97-350 Series
180
60
546
613
5.0 - 7.0 mils DFT
Last Update:
6/23/2006
QRG - 33
September 2006
Coatings Manual
SYSTEM DATA SHEET
Self-Cured Inorganic Zinc | Vinyl Tie-Coat | Vinyl (High Build) | Vinyl (High Build)
blast finish.
Surface Prep:

14.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Zinc - Water
Reducible
Manufacturer
Ameron
Carboline
3.3.1
Touch Up: Coating System 3.4. After applying the tie-coat over
the inorganic zinc primer, repair any damage that
exposes the base metal with Coating System 3.4. DO
NOT APPLY inorganic zinc on top of (or overlapping)
the final three coats of System 3.3.1.
Product Designation
Dimetcote 21-5
Carbozinc 11 WB
VOC (G/L)
By Max
Svc Temp
0
0
3.0 - 4.0 mils DFT

TIECOAT
Vinyl
Ameron
Carboline
Amercoat 220
180
60
Ameron
Carboline
Amercoat 220
180
60
Ameron
Carboline
Amercoat 220
180
60
2.0 - 3.0 mils DFT
TOPCOAT #1
Vinyl
High Build
5.0 - 7.0 mils DFT
TOPCOAT #2
Vinyl
High Build
5.0 - 7.0 mils DFT
Last Update:
6/30/2004
QRG - 34
September 2006
Coatings Manual
SYSTEM DATA SHEET
Zinc-Rich Epoxy | Vinyl (High Build) | Vinyl (High Build)
blast finish.
Surface Prep:
3.4

13.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy - Zinc-Rich
3.0 - 4.0 mils DFT
TIECOAT
Vinyl
High Build
Manufacturer
Product Designation
VOC (G/L)
Ameron
Carboline
Jotun Paints
PPG Industries
Amercoat 68HS
Carbozinc 859
Barrier
288
325
294
403
Ameron
Carboline
Jotun Paints
PPG Industries
Amercoat 220
97-350 Series
180
60
531
613
Ameron
Carboline
Jotun Paints
PPG Industries
Amercoat 220
Pioner TC
97-350 Series
180
60
565
613
By Max
Svc Temp
5.0 - 7.0 mils DFT
TOPCOAT
Vinyl
High Build
5.0 - 7.0 mils DFT
Last Update:
6/30/2004
QRG - 35
September 2006
Coatings Manual
SYSTEM DATA SHEET
Epoxy Mastic | Polyamide Epoxy (High Build) | Aliphatic Polyurethane
SSPC-SP3 Power-brush finish.
Surface Prep:
3.5

12.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amerlock 400
Carboguard 890
Devran 224HS
Hempadur 45880
Interseal 670 HS
Jotamastic 87
97-145
SigmaCover 630
VOC (G/L)
By Max
Svc Temp
120
214
212
215
240
196
128
272
232
Available in colors. May use System 3.5.1 Aluminum-Filled Epoxy Mastic (Surface-Tolerant Primer) for better performance if aluminum color
is acceptable.
TIECOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
TOPCOAT
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Interseal 670 HS
Penguard HB
Aquapon 97-130
SigmaCover 456
276
214
212
400
215
240
380
373
235
347
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-812
Sigmadur 500 US
335
288
311
312
332
395
332
256
241
289
320

Vendors of mechanical equipment normally have their own standard coatings and find it economically impractical to change to purchaserspecified systems such as this one. Chevron's specified system must be applied unless the vendor obtains written approval from Chevron to
substitute another. The alternative is to accept the vendor's standard primer and then apply Coating System 3.7 (Manufacturer's
Standard/Universal Primer/Polyamide Epoxy (High Build)/Aliphatic Polyurethane).
Last Update:
5/31/2006
QRG - 36
September 2006
Coatings Manual
SYSTEM DATA SHEET
Epoxy Mastic - Aluminum Color Only | Polyamide Epoxy (High Build) | Aliphatic
Polyurethane
finish, acceptable.
Surface Prep:
3.5.1

12.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
VOC (G/L)
Amerlock 400 AL
Carbomastic 15
Bar-Rust 239
Interseal 670 HS
Jotamastic 87 AL
UC65372/UC65373
TCP Aluminum 7477
120
88
119
215
240
110
118
171
240
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 5540
Interseal 670 HS
Penguard HB
Aquapon 97-130
SigmaCover 456
276
214
212
400
285
240
380
373
235
347
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-812
Sigmadur 500 US
335
288
311
312
332
395
332
256
241
289
320
By Max
Svc Temp
TIECOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
TOPCOAT
2.0 - 3.0 mils DFT

Vendors of mechanical equipment normally have their own standard coatings and find it economically impractical to change to purchaserspecified systems such as this one. Chevron's specified system must be applied unless the vendor obtains written approval from Chevron to
substitute another. The alternative is to accept the vendor's standard primer and then apply Coating System 3.7 (Manufacturer's
Standard/Universal Primer/Polyamide Epoxy (High Build)/Aliphatic Polyurethane).
Last Update:
5/31/2006
QRG - 37
September 2006
Coatings Manual
SYSTEM DATA SHEET
Manufacturer's Standard | Universal Primer | Polyamide Epoxy (High Build) | Aliphatic
Polyurethane
blast finish.
Surface Prep:
3.7
Touch Up: Use this system without reapplying manufacturer's

standard primer.

11.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER [Mfg's
Standard]
2.0 - 3.0 mils DFT
Apply universal primer over manufacturer's standard primer; then apply tiecoat and topcoat.
PRIMER
Universal Primer
2.0 - 3.0 mils DFT
TIECOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
TOPCOAT
2.0 - 3.0 mils DFT
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amercoat 180
Carbocoat 150HG
Devguard 4160
Uni-Primer 1314
Interseal 670 HS
Penguard HB
97-680
Kem Kromik B50NZ6
SigmaCover 280
312
336
24
419
520
240
380
414
308
415
432
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 890
Devran 224HS
Hempadur 4520
Hempadur 45880
Interseal 670 HS
Penguard HB
Aquapon 97-130
SigmaCover 456
276
214
212
400
215
240
380
373
235
347
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-812
Sigmadur 500 US
335
288
311
312
332
395
332
256
241
289
320
Last Update:
1/8/2004
QRG - 38
September 2006
Coatings Manual
SYSTEM DATA SHEET
Manufacturer's Standard | Universal Primer | Aliphatic Polyurethane
finish, acceptable.
Surface Prep:
3.8
Touch Up: Use this system without reapplying manufacturer's

standard primer.

6.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER [Mfg's
Standard]
2.0 - 3.0 mils (min)
DFT
Apply universal primer over manufacturer's standard primer; then apply tiecoat and topcoat.
PRIMER
Universal Primer
2.0 - 3.0 mils DFT
TOPCOAT
2.0 - 3.0 mils DFT
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sherwin Williams
Sigma Coatings
Amercoat 180
Carbocoat 150HG
Devguard 4160
Uni-Primer 1314
Interseal 670 HS
Penguard HB
97-680
Kem Kromik B50NZ6
SigmaCover 280
312
336
24
419
520
240
380
414
308
415
432
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-812
Sigmadur 500 US
335
288
311
312
332
395
332
256
241
289
320
Last Update:
5/31/2006
QRG - 39
September 2006
Coatings Manual
SYSTEM DATA SHEET

Splash Zone Coating - Sprayable
finish.
Surface Prep:
4.1
Touch Up: Use this system for repairs before putting components
in immersion service. After putting in service, use this
system above the waterline and System 4.1.1 below
the waterline.
Per manufacturer's recommendation.
Total DFT:
Coat, Generic
Classification, DFT
Splash Zone Coating
(Spray)
DFT per
manufacturer's
recommendation.
Manufacturer
Ameron
Carboline
International
Jotun Paints
Sigma Coatings
Product Designation
Tideguard 182
Carboguard 1207
Spray Guard 3549
Interzone 485
Marathon IQ GF
SigmaShield 1090
VOC (G/L)
By Max
Svc Temp
0
0
0
74
30
68
Last Update:
1/8/2004
QRG - 40
September 2006
Coatings Manual
SYSTEM DATA SHEET

Splash Zone Compound - Asbestos Free Rated to Cure Underwater
Surface Prep:

finish.
4.1.1
Touch Up: After putting in service, use this system below the
waterline and System 4.1 above the waterline.

Total DFT:
0.5 inch (min)
Coat, Generic
Classification, DFT
Splash Zone Coating
Asbestos Free
(Trowel)
Manufacturer
Carboline
Devoe
International
Jotun Paints
Product Designation
Carboguard A-788
Devclad 182
Interzone 485
Marathon IQ GF
VOC (G/L)
By Max
Svc Temp
0
1
74
30
Last Update:
6/27/2006
QRG - 41
September 2006
Coatings Manual
SYSTEM DATA SHEET

Monel Sheath for Splash Zones
Surface Prep:
Grind steel surfaces to remove rust

completely in areas where Monel is to be
welded.
4.2
Touch Up: N/A
Anchor Pattern: Not applicable

Total DFT:
16 gage (0.062 inch)*
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
Clad the specified portion of the splash zone with cold rolled, plain, unpolished, Monel sheathing per ASTM B-127. Weld the Monel sheathing
continuously on all edges. Overlap all joints in the Monel sheathing by four inches. Require contractor to submit to Chevron for approval the
shop drawings showing application details for Monel. Ensure full corrosion protection to the portion of the structure covered by Monel by
requiring water-tight welds fasten Monel sheathing to steel members and Monel to Monel. Inspect all such welds with liquid-penetrant testing.
Repair all defects exceeding those allowed in AWS D1.1 par. 9.25. Weld Monel to steel and Monel to Monel with only GMAW or GTAW
processes using Monel filler metal conforming to AWS 5.14 class ERNi Cu-7. Qualify all weld procedures and welders working with Monel
according to AWS D1.1 as for a fillet weld using a macroetch cross-section test. Recognize that Monel can tear if posed to mechanical damage.
Heavier gage of Monel can provide some additional tear resistance, but not a substantial difference. Consider cost and handling before
selecting heavier-gage Monel. *This is not DFT, this is Minimum Thickness.
Last Update:
5/15/1998
QRG - 42
September 2006
Coatings Manual
SYSTEM DATA SHEET

Vulcanized Neoprene for Splash Zones
Surface Prep:

blast finish.
4.3
Touch Up: N/A
Anchor Pattern: 3.0 - 4.0 mils (max)

Total DFT:
0.5- 1.0 inch*
Coat, Generic
Classification, DFT
Vulcanized Neoprene
Manufacturer
Mark Tool & Rubber Co
Product Designation
Splashtron
VOC (G/L)
By Max
Svc Temp
0.5 - 1.0 inch thick

Ship sections to be coated to contractor's facility for application of vulcanized neoprene, unless otherwise approved in writing by Chevron.
*This is not DFT, this is Minimum Thickness.
Last Update:
5/27/1998
QRG - 43
September 2006
Coatings Manual
SYSTEM DATA SHEET

Polyamide Epoxy | Fireproofing | Polyamide Epoxy (High Build) | Aliphatic
Polyurethane
blast finish.
Surface Prep:

10.0 mils (min) plus fireproofing thickness
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy - Polyamide
3.0 - 4.0 mils DFT
Manufacturer
Ameron
AOC
Carboline
Devoe
International
International
PPG Industries
Sherwin Williams
Sigma Coatings
4.4
Touch Up: FIREPROOFING INTACT: Weathercoat and topcoat

for touch-up. FIREPROOFING DAMAGED: Repair
fireproofing; finish with weathercoat and topcoat.
PRIMER DAMAGED: Touch up with polyamide epoxy
primer; then apply remainder of system.
Product Designation
Amercoat 385
Penguard Primer
Carboguard 893
Devran 224HS
Hempadur 45880
Intercure 200
Intergard 251
97-145
SigmaCover 280
VOC (G/L)
By Max
Svc Temp
276
238
195
212
215
320
390
128
295
432
Where moisture will tend to collect under wet insulation (such as at insulation support rings) select Coating System 2.14.
FIREPROOFING
Chevron specifies fireproofing type and thickness. See Chevron's Fire Protection Manual. Certain manufacturers require a tiecoat between
the fireproofing and weathercoating. Before sandblasting, weld 12-gage steel studs to the steel to support the mesh reinforcement.
Alternative reinforcing techniques may be acceptable; but they require prior written authorization from Chevron. Allow fireproofing to cure
ten days at 70F before applying weathercoat; lower temps require a longer cure. Apply weathercoat in two coats with the first thinned to
penetrate, unless the manufacturer recommends a tiecoat instead.
TIECOAT
Epoxy - Polyamide
High Build
5.0 - 7.0 mils DFT
TOPCOAT
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 385
Carboguard 890
Devran 224HS
Hempadur 45880
Hempadur 5540
Intergard 475 HS
Penguard HB
Aquapon 97-130
SigmaCover 456
276
214
212
215
285
175
380
373
235
347
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-812
Sigmadur 500 US
335
288
311
312
332
395
332
256
241
289
320
Last Update:
6/21/2006
QRG - 44
September 2006
Coatings Manual
SYSTEM DATA SHEET

Polyester Non-Skid | 20 - 30 Mesh Grit | Polyester Non-Skid
blast finish; or SSPC-SP10 (NACE No. 2)
Near-white finish (Depends on
application.)
Surface Prep:
4.5

40.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Polyester Non-Skid
30.0 - 40.0 mils DFT
Manufacturer
Product Designation
Dudick
International
Jotun Paints
PPG Industries
Sherwin Williams
Protecto-Coat 500
Polyester GF 35920
Interzone 2000
Baltoflake
90000/90002
Coroplate I 948-W-016/531-0-006
VOC (G/L)
By Max
Svc Temp
250
35
35
75
420
240
Must add sand.
TIECOAT
20 - 30 Mesh Grit
Apply grit to these coatings to provide a non-skid surface. Apply polyester first at 30 mils. Sprinkle Chevron-approved 20 - 30 mesh garnet,
alumina, or other grit evenly over the coating at a rate of 15 - 18 lbs per 100 sq ft. Spray apply a final 10.0 mils of isopolyester over the grit
while the first coat is still sticky.
TOPCOAT
Polyester Non-Skid
10.0 - 15.0 mils DFT
Dudick
International
Jotun Paints
PPG Industries
Sherwin Williams
Protecto-Coat 500
Polyester GF 35920
Interzone 2000
Baltoflake with Carborex 20
94701, VOC
Coroplate I 948-W-016/531-0-006
250
35
35
75
337
240
Must add sand.
Last Update:
5/31/2006
QRG - 45
September 2006
Coatings Manual
SYSTEM DATA SHEET

Epoxy Non-Skid | Grit | Aliphatic Polyurethane Non-Skid
blast finish; or SSPC-SP10 (NACE No. 2)
Near-white finish (Depends on
application.)
Surface Prep:
4.6

22 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
Use coating supplier's recommendation.
TIECOAT
Non-skid grit is supplied in coatings. Specify size of grit when ordering.
TOPCOAT
Epoxy Non-Skid
20.0 - 25.0 mils DFT
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
PPG Industries
Sherwin Williams
Sigma Coatings
Amerlock 400-GFK w/888 Additive

Carboguard 1209 with grit
Devgrip 237C
Hempadur
Interzone 954
Primastic with 3883 Non-Skid aggregate
97-145
Aquapon High Build with Grit
ArmorSeal 300
SigmaPrime 200
172
96
340
350
130
238
128
373
340
432
Method of application (spray, roller, brush) depends on the coating supplier selected.
SECONDARY
TOPCOAT
2.0 - 3.0 mils DFT
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
5595U
Hempathane 5595
Interthane 990
Interthane 990HS
Hardtop HB
95-812
Sigmadur 500 US
335
288
311
312
332
395
332
256
241
289
320
Respirators are strongly recommended when applying polyurethane. An aliphatic polyurethane coating may be applied over the epoxy nonskid for markings or prevention of chalking.
Last Update:
6/27/2006
QRG - 46
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Fresh-Water Immersion Service
finish.
Surface Prep:
8.1
Touch Up: Use the same manufacturer's paint.

10.0 mils (min) (see manufacturer's data
sheets for min/max thickness per coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
These coatings are normally self-priming; but if a primer is required, use the chosen manufacturer's recommendation.
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Carboguard 890
Phenoline 310*
Bar-Rust 236
Hempadur 1763
Interline 850
Tankguard Storage
97-946
Tank Clad HS B62W80
SigmaCover 805
323
214
12
170
255
225
323
262
177
221
140F
140F
140F
180F
140F
140F
200F
150F
120F
104F
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Carboguard 890
Bar-Rust 236
Hempadur 1763
Interline 850
Tankguard Storage
97-946
Tank Clad HS B62W80
SigmaCover 805
323
214
170
255
225
323
262
177
221
140F
140F
180F
140F
140F
200F
150F
120F
104F
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
* Designates single coat application, low temperature cure and application, and fast cure. Applied 20 -25 mils by Plural Component Equipment
Last Update:
6/27/2006
QRG - 47
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Demineralized Water or Condensate Immersion
Service
finish.
Surface Prep:
8.2

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Carboguard 890
Phenoline 310*
Phenoline 368 WG
Bar-Rust 236
Hempadur 1550
Interline 359
Tankguard Storage
97-160
PhenGuard 930
323
214
12
291
170
320
320
323
150
230
315
140F
140F
140F
180F
180F
140F
140F
200F
180F
180F
140F
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Carboguard 890
Phenoline 368 WG
Bar-Rust 236
Hempadur 1550
Interline 359
Tankguard Storage
97-160
PhenGuard 940
323
214
291
170
320
320
323
150
230
315
140F
140F
180F
180F
140F
140F
200F
180F
180F
140F
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands List: (Epoxy, Rivet and Seam Sealer (Spray or
Trowel), Polysulfide Flexible Putty). This list is limited to full-service national manufacturers. Local conditions may warrant adding local
suppliers. * Designates single coat application, low temperature cure and application, and fast cure. Applied 20 - 25 mils by Plural Component
Equipment.
Sigma recommends that for temperatures above 140F, the Phenguard system is applied in three 4 mil coats (using Phenguard 7435 as the
intermediate coat) rather than two 6mil coats.
Last Update:
6/27/2006
QRG - 48
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for NSF-Approved Potable Water Immersion Service
finish.
Surface Prep:
8.3

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 395 FD
Carboguard 891
Bar-Rust 233 H
Hempadur 3573
Interline 850
Tankguard Aqua
95-132
Tank Clad HS B62W80
Sigmaguard CSF 585
217
214
170
82
225
10
304
177
6
120F
120F
180F
120F
120F
180F
180F
120F
104F
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 395 FD
Carboguard 891
Bar-Rust 233 H
Hempadur 3573
Interline 850
Tankguard Aqua
95-132
Tank Clad HS B62W80
Sigmaguard CSF 585
217
214
170
82
225
10
304
177
6
120F
120F
180F
120F
120F
180F
180F
120F
140F
If seam sealant or putty is required, use the coating manufacturer's recommended FDA-approved material. This list is limited to full-service
national manufacturers. Local conditions may warrant adding local suppliers.
Last Update:
6/27/2006
QRG - 49
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Salt Water and Brine Immersion Service
finish.
Surface Prep:
8.4

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Carboguard 890
Phenoline 310*
Bar-Rust 236
Hempadur 1763
Interline 850
Jotamastic 87 AL
SigmaGuard 720
323
214
12
170
255
225
110
230
233
140F
140F
140F
180F
120F
140F
120F
180F
140F
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Carboguard 890
Bar-Rust 236
Hempadur 1763
Interline 850
Jotamastic 87 AL
97-946
SigmaGuard 720
323
214
170
255
225
110
262
230
233
140F
140F
180F
120F
140F
120F
150F
180F
140F
suppliers. * Designates single coat application, low temperature cure and application, and fast cure. Applied 20-25 mils by Plural Component
Equipment.
Last Update:
6/27/2006
QRG - 50
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Produced-Water Immersion Service
finish.
Surface Prep:
8.5

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Carboguard 890
Phenoline 310*
Devchem 253
Hempadur 8567.1
Interline 850
Interseal 670 HS
Tankguard Storage
97-946
PhenGuard 930
323
214
12
213
320
225
240
323
262
230
315
140F
140F
140F
180F
120F
140F
140F
180F
150F
180F
212F
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Carboguard 890
Devchem 253
Hempadur 8567.1
Interline 850
Interseal 670 HS
Tankguard Storage
97-946
PhenGuard 940
323
214
213
320
225
240
323
262
230
315
140F
140F
180F
120F
140F
140F
180F
150F
180F
212F
Equipment.
Last Update:
6/27/2006
QRG - 51
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Crude Oil (Sweet or Sour) Immersion Service
finish.
Surface Prep:
8.6

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 90HS
Phenoline 187
Phenoline 380*
Bar-Rust 236
Hempadur 45880
Interline 850
Interseal 670 HS
Tankguard Storage
97-160
PhenGuard 930
323
312
12
170
215
225
240
323
150
230
315
140F
160F
140F
180F
120F
140F
140F
180F
180F
150F
190F
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sigma Coatings
Amercoat 90HS
Phenoline 187
Bar-Rust 236
Hempadur 45880
Interline 850
Interseal 670 HS
Tankguard Storage
97-160
PhenGuard 940
323
312
170
215
225
240
323
150
315
140F
160F
180F
120F
140F
140F
180F
180F
190F
Equipment.
Last Update:
6/27/2006
QRG - 52
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Fuel (Low-Aromatic) Immersion Service
finish.
Surface Prep:
8.7

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 395 FD
Phenoline 187
Phenoline 310*
Bar-Rust 236
Hempadur 1763
Interline 850
Tankguard Storage
97-160
SigmaGuard 720
217
312
12
170
255
225
323
150
230
233
120F
120F
140F
180F
120F
120F
180F
180F
120F
140F
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 395 FD
Phenoline 187
Bar-Rust 236
Hempadur 1763
Interline 850
Tankguard Storage
97-160
SigmaGuard 720
217
312
170
255
225
323
150
230
233
120F
120F
180F
120F
120F
180F
180F
120F
140F
Equipment.
Sigmaguard CSF 7443 is a single coat product at 16-20 mils.
Last Update:
6/27/2006
QRG - 53
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Fuel (High-Aromatic) Immersion Service
finish.
Surface Prep:
8.8

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 395 FD
Phenoline 187
Phenoline 380*
Devchem 253
Hempadur 1550
Interline 850
Tankguard Storage
97-160
SigmaGuard 720
217
312
12
213
320
225
323
150
230
233
120F
120F
140F
180F
120F
120F
180F
180F
140F
140F
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Sigma Coatings
Amercoat 395 FD
Phenoline 187
Devchem 253
Hempadur 1550
Interline 850
Tankguard Storage
97-160
SigmaGuard 650
SigmaGuard 720
217
312
213
320
225
323
150
230
143
233
120F
120F
180F
120F
120F
180F
180F
140F
140F
140F
suppliers. * Designates single coat application, low temperature cure and application, fast cure. Applied 20 - 25 mils by Plural Component
Equipment.
Last Update:
6/27/2006
QRG - 54
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Aromatic-Hydrocarbon Immersion Service
finish.
Surface Prep:
8.9

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
SECOND COAT
Epoxy
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Ameron
Carboline
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 395 FD
Phenoline 373
Phenoline 380*
Devchem 253
Hempadur 1550
Interline 850
Tankguard Storage
97-160
SigmaGuard 720
217
233
12
213
320
225
323
150
230
233
120F
120F
140F
180F
120F
120F
180F
180F
140F
140F
Ameron
Carboline
Devoe
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Sigma Coatings
Amercoat 395 FD
Phenoline 373
Devchem 253
Hempadur 1550
Interline 850
Tankguard Storage
97-160
Phenicon HS Flake Filled 920-R-A11/700-C
SigmaGuard 650
SigmaGuard 720
217
233
213
320
225
323
150
230
143
233
120F
120F
180F
120F
120F
180F
180F
140F
140F
140F
Equipment.
Last Update:
6/27/2006
QRG - 55
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Acetone Immersion Service
finish.
Surface Prep:
8.10

Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Nonreinforced Thin
Film
2.5 - 3.5 mils DFT
typically
Manufacturer
Ameron
Carboline
Devoe
International
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Dimetcote 21-5
Carbozinc 11 HS
Catha-Coat 305
Galvosil 1562
Interzinc 22
Interzinc 22HS
Resist GTI
SigmaGuard 750
VOC (G/L)
By Max
Svc Temp
0
264
0
0
490
340
458
397
312
452
* These are special baked phenolic coatings: refer to manufacturer's data sheets.
DO NOT USE seam sealer or putty in this service. For alternatives consult one of CRTC's coating specialists. This list is limited to full-service
national manufacturers. Local conditions may warrant adding local suppliers. * Designates single coat application, low temperature cure and
application, and fast cure. Applied 20 - 25 mils by Plural Component Equipment.
Last Update:
6/27/2006
QRG - 56
September 2006
Coatings Manual
SYSTEM DATA SHEET

Nonreinforced Thin Film Coatings for Ethyl & Methyl Alcohol Immersion Service
finish.
Surface Prep:
8.11

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Nonreinforced Thin
Film
5.0 - 6.0 mils DFT
typically
Carboline
International
Jotun Paints
PPG Industries
PPG Industries
Sherwin Williams
Sigma Coatings
Carbozinc 11 HS
Hempadur 1550
Interline 850
Resist GTI
94301**
95-267**
PhenGuard 930
264
320
225
458
335
336
230
315
120F
120F
120F
140F
140F
120F
140F
320
225
230
315
120F
120F
120F
140F
** Use 95-267 for ethanol service and 94301 in methanol.
SECOND COAT
Nonreinforced Thin
Film

International
Sherwin Williams
Sigma Coatings
Hempadur 1550
Interline 850
PhenGuard 940
5.0 - 6.0 mils DFT

typically
PPG 95-267 and 94301 - only one coat needed for these materials.
DO NOT USE seam sealer or putty in this service. For alternatives consult one of CRTC's coating specialists. This list is limited to full-service
national manufacturers. Local conditions may warrant adding local suppliers.
Last Update:
6/27/2006
QRG - 57
September 2006
Coatings Manual
SYSTEM DATA SHEET
Reinforced Thick Film Coatings for Immersion Service

Reinforced Thick Film Coatings for Fresh-Water Immersion Service
finish.
Surface Prep:
9.1

36.0 mils (min) (sprayable), 80.0 mils
(min) (trowelable). (See manufacturers'
data sheets for min/max thicknesses per
coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
(sprayable) 40.0 mils
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Amercoat 351 + 880 Additive

Phenoline 1205
Devmat 110
Protecto-Coat 900HT
EC 376 F
Interzone 1000
Marathon IQ GF
94301, VOC
Coroplate I 948-W-016/531-0-006
SigmaShield 905
0
255
39
0
36
85
30
334
240
141
140F
200F
180F
140F
180F
140F
150F
210F
140F
120F
Roll each coat of spray- or trowelable glass flake to orient the flakes parallel to the substrate. Some systems require a 10-mil wax coat of
glass flake-free resin. (See manufacturers' data sheets for wax coat requirements.)
SECOND COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Coat 900HT
EC 376 F
Interzone 1000
Marathon IQ GF
94301, VOC
Coroplate I 948-W-016/531-0-006
SigmaShield 905
0
255
39
0
36
85
30
334
240
141
140F
200F
180F
140F
180F
140F
150F
210F
140F
120F
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands List: (Polyester, Isophthalic, Polysulfide
Flexible Putty). This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Last Update:
6/27/2006
QRG - 58
September 2006
Coatings Manual
SYSTEM DATA SHEET

Reinforced Thick Film Coatings for Demineralized Water or Condensate Immersion
Service
finish.
Surface Prep:
9.2

coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Flake 800
EC 376 F
Interline 955
Marathon IQ GF
94301, VOC
Cor-Cast TF-VE
SigmaShield 905
0
255
39
0
36
35
30
334
228
141
140F
200F
180F
180F
180F
140F
150F
210F
180F
120F
SECOND COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Flake 800
EC 376 F
Interline 955
Marathon IQ GF
94301, VOC
Cor-Cast TF-VE
SigmaShield 905
0
255
39
0
36
35
30
334
228
141
140F
200F
180F
180F
180F
140F
150F
210F
180F
120F
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands List: (Vinyl Ester, Rivet and Seam Sealer
(Trowel), Polysulfide Flexible Putty). This list is limited to full-service national manufacturers. Local conditions may warrant adding local
suppliers.
Last Update:
6/27/2006
QRG - 59
September 2006
Coatings Manual
SYSTEM DATA SHEET

Reinforced Thick Film Coatings for NSF-Approved Potable Water Immersion Service
finish.
Surface Prep:
9.3

coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
Dudick
Jotun Paints
Sherwin Williams
Protecto-Coat 800
Baltoflake
Cor-Cast TF-VE
0
75
228
130F
120F
18.0 - 20.0 mils DFT

DFT (trowelable)
SECOND COAT
Reinforced Glass
Flake
Dudick
Jotun Paints
Sherwin Williams
Protecto-Coat 800
Baltoflake
Cor-Cast TF-VE
0
75
228
130F
120F
18.0 - 20.0 mils DFT

DFT (trowelable)
suppliers.
Last Update:
6/27/2006
QRG - 60
September 2006
Coatings Manual
SYSTEM DATA SHEET

Reinforced Thick Film Coatings for Salt Water and Brine Immersion Service
finish.
Surface Prep:
9.4

coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Coat 900HT
Protecto-Flake 800
EC 376 F
Interzone 1000
Marathon IQ GF
94301, VOC
Cor-Cast TF-VE
SigmaShield 905
0
255
39
0
0
36
85
30
334
228
141
160F
190F
180F
140F
180F
180F
140F
150F
210F
180F
120F
SECOND COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Coat 900HT
Protecto-Flake 800
EC 376 F
Interzone 1000
Marathon IQ GF
94301, VOC
Cor-Cast TF-VE
SigmaShield 905
0
255
39
0
0
36
85
30
334
228
141
160F
200F
180F
140F
180F
180F
140F
150F
210F
180F
120F
suppliers.
Last Update:
6/27/2006
QRG - 61
September 2006
Coatings Manual
SYSTEM DATA SHEET

Reinforced Thick Film Coatings for Produced Water Immersion Service
finish.
Surface Prep:
9.5

coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Coat 900HT
EC 376 F
Interzone 1000
Marathon IQ GF
94301, VOC
Cor-Cote FC-VEN
SigmaShield 905
0
255
39
0
36
85
30
334
228
141
120F
200F
180F
150F
180F
150F
150F
210F
200F
120F
SECOND COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Coat 900HT
EC 376 F
Interzone 1000
Marathon IQ GF
94301
Cor-Cote FC-VEN
SigmaShield 905
0
255
39
0
36
85
30
335
228
141
120F
190F
180F
150F
180F
150F
150F
210F
200F
120F
suppliers.
Last Update:
6/27/2006
QRG - 62
September 2006
Coatings Manual
SYSTEM DATA SHEET

Reinforced Thick Film Coatings for Crude Oil (Sweet or Sour) Immersion Service
finish.
Surface Prep:
9.6

coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Flake 800
EC 376 F
Interzone 1000
Marathon IQ GF
94301, VOC
Cor-Cast TF-VE
SigmaShield 905
0
255
39
0
36
85
30
334
228
141
180F
200F
180F
180F
180F
180F
150F
210F
160F
160F
SECOND COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Flake 800
EC 376 F
Interzone 1000
Marathon IQ GF
94301, VOC
Cor-Cast TF-VE
SigmaShield 905
0
255
39
0
36
85
30
334
228
141
180F
200F
180F
180F
180F
180F
150F
210F
160F
160F
suppliers.
Last Update:
6/27/2006
QRG - 63
September 2006
Coatings Manual
SYSTEM DATA SHEET

Reinforced Thick Film Coatings for Fuel (Low Aromatic) Immersion Service
finish.
Surface Prep:
9.7

coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Coat 800
EC 376 F
Interline 984
Marathon IQ GF
90000/90002
Cor-Cote FC-VE
SigmaShield 905
0
255
39
0
36
30
30
420
228
141
120F
200F
120F
120F
180F
140F
150F
120F
120F
SECOND COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Ameron
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings

Phenoline 1205
Devmat 110
Protecto-Coat 800
EC 376 F
Interline 984
Marathon IQ GF
94301
Cor-Cote FC-VE
SigmaShield 905
0
255
39
0
36
30
30
335
228
141
120F
200F
120F
120F
180F
140F
150F
120F
120F
suppliers.
Last Update:
8/21/2006
QRG - 64
September 2006
Coatings Manual
SYSTEM DATA SHEET

Reinforced Thick Film Coatings for Fuel (High Aromatic) Immersion Service
finish.
Surface Prep:
9.8

coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Phenoline 1205
Devmat 110
Protecto-Coat 800
EC 376 F
Interline 984
Marathon IQ GF
94301, VOC
Cor-Cote FC-VE
SigmaShield 905
255
39
0
36
30
30
334
228
141
200F
120F
120F
180F
140F
150F
210F
120F
120F
SECOND COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Carboline
Devoe
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Phenoline 1205
Devmat 110
Protecto-Coat 800
EC 376 F
Interline 984
Marathon IQ GF
94301, VOC
Cor-Cote FC-VE
SigmaShield 905
255
39
0
36
30
30
334
228
141
200F
120F
120F
180F
140F
150F
210F
120F
120F
suppliers.
Last Update:
8/21/2006
QRG - 65
September 2006
Coatings Manual
SYSTEM DATA SHEET

Reinforced Thick Film Coatings for Aromatic Hydrocarbon Immersion Service
finish.
Surface Prep:
9.9

coat)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Carboline
Devoe
Dudick
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Phenoline 1205
Devmat 110
Protecto-Coat 900
Protecto-Coat 900HT
EC 376 F
Interline 984
Marathon IQ GF
94301, VOC
Cor-Cote FC-VEN
SigmaShield 905
255
39
0
0
36
30
30
334
228
141
200F
120F
140F
160F
180F
140F
150F
210F
120F
120F
SECOND COAT
Reinforced Glass
Flake
18.0 - 20.0 mils DFT
DFT (trowelable)
Carboline
Devoe
Dudick
Dudick
Enviroline Group
International
Jotun Paints
PPG Industries
Sherwin Williams
Sigma Coatings
Phenoline 1205
Devmat 110
Protecto-Coat 900
Protecto-Coat 900HT
EC 376 F
Interline 984
Marathon IQ GF
94301, VOC
Cor-Cote FC-VEN
SigmaShield 905
255
39
0
0
36
30
30
334
228
141
200F
120F
140F
160F
180F
140F
150F
200F
120F
120F
suppliers.
Last Update:
8/21/2006
QRG - 66
September 2006
Coatings Manual
SYSTEM DATA SHEET

Laminate-Reinforced Coatings for Fresh-Water Immersion Service
finish.
Surface Prep:
10.1

120.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
LAMINATE RESIN
Laminate
100.0 mils DFT
AOC
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F701
Vipel F737
Aropol 7241-15
Devmat 110
Protecto-Coat 600
Interline 985
92338
Dion Iso 6631T
Novaguard 840
0
0
0
39
0
0
317
0
40
142
140F
140F
140F
140F
210F
140F
140F
140F
Alternate layers of resin and 1.5 oz glass mat to build 100.0 mils of laminate. Glass-to-resin ratio in the laminate should be 25/75.
TIECOAT RESIN
Laminate
10.0 mils DFT
AOC
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Vipel F701
Vipel F737
Aropol 7241-15
Devmat 110
Protecto-Coat 600
Interline 985
94201
Dion Iso 6631T
0
0
0
39
0
0
188
0
40
140F
140F
140F
140F
210F
140F
140F
0
0
0
39
0
0
188
0
40
142
140F
140F
140F
140F
210F
140F
140F
140F
Apply surface veil and resin to laminate to build 10.0 mil tiecoat.
TOPCOAT RESIN
Laminate
10.0 mils DFT
AOC
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F701
Vipel F737
Aropol 7241-15
Devmat 110
Protecto-Coat 600
Interline 985
94201
Dion Iso 6631T
Novaguard 840
Apply 10-mil-thick wax coat (resin mixed with wax) as a topcoat. See manufacturers' data sheets for resin-to-wax ratio.
suppliers.
Sigma Novoguard 7453 is a 2 coat system.
Last Update:
6/27/2006
QRG - 67
September 2006
Coatings Manual
SYSTEM DATA SHEET

Laminate-Reinforced Coatings for Demineralized-Water or Condensate Immersion
Service
finish.
Surface Prep:
10.2

120.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
LAMINATE RESIN
Laminate
100.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
92338
Atlac 580
Magnaplate VE Laminate 939X465/531-0-0
Novaguard 840
0
0
0
39
0
30
317
0
40
142
180F
160F
180F
180F
140F
180F
180F
180F
140F
TIECOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
94201
Atlac 580
0
0
0
39
0
30
188
0
40
180F
160F
180F
180F
140F
180F
180F
180F
0
0
0
39
0
30
188
0
40
142
180F
160F
180F
180F
180F
180F
180F
180F
140F
TOPCOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
94201
Atlac 580
Novaguard 840
suppliers.
Last Update:
8/21/2006
QRG - 68
September 2006
Coatings Manual
SYSTEM DATA SHEET

Laminate-Reinforced Coatings for Salt Water and Brine Immersion Service
finish.
Surface Prep:
10.4

120.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
LAMINATE RESIN
Laminate
100.0 mils DFT
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Devmat 110
Protecto-Coat 800
Interline 985
92338
Atlac 580
Novaguard 840
0
0
39
0
0
317
0
40
142
180F
180F
180F
180F
210F
180F
180F
140F
TIECOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Vipel F010
Hetron 922
Devmat 110
Protecto-Coat 800
Interline 985
94201
Atlac 580
0
0
39
0
0
188
0
40
180F
180F
180F
180F
210F
180F
180F
0
0
39
0
0
188
0
40
142
180F
180F
180F
180F
210F
180F
180F
140F
TOPCOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Devmat 110
Protecto-Coat 800
Interline 985
94201
Atlac 580
Novaguard 840
suppliers.
Last Update:
6/27/2006
QRG - 69
September 2006
Coatings Manual
SYSTEM DATA SHEET

Laminate-Reinforced Coatings for Produced-Water Immersion Service
finish.
Surface Prep:
10.5

120.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
LAMINATE RESIN
Laminate
100.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 985
92338
Atlac 580
Novaguard 840
0
0
0
39
0
0
317
0
40
142
160F
160F
160F
160F
160F
180F
160F
160F
140F
TIECOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 985
94201
Atlac 580
0
0
0
39
0
0
188
0
40
160F
160F
160F
160F
160F
180F
160F
160F
0
0
0
39
0
0
317
0
40
142
160F
160F
160F
160F
160F
180F
160F
160F
140F
TOPCOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 985
92338
Atlac 580
Novaguard 840
suppliers.
Last Update:
6/27/2006
QRG - 70
September 2006
Coatings Manual
SYSTEM DATA SHEET

Laminate-Reinforced Coatings for Crude-Oil (Sweet or Sour) Immersion Service
finish.
Surface Prep:
10.6

120.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
LAMINATE RESIN
Laminate
100.0 mils DFT
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Devmat 110
Protecto-Coat 800
Interline 985
92338
Atlac 580
Novaguard 840
0
0
39
0
0
317
0
40
142
180F
180F
180F
180F
250F
180F
180F
140F
TIECOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Vipel F010
Hetron 922
Devmat 110
Protecto-Coat 800
Interline 985
94201
Atlac 580
0
0
39
0
0
188
0
40
180F
180F
180F
180F
250F
180F
180F
0
0
39
0
0
188
0
40
142
180F
180F
180F
180F
250F
180F
180F
140F
TOPCOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Devmat 110
Protecto-Coat 800
Interline 985
94201
Atlac 580
Novaguard 840
suppliers.
Last Update:
6/27/2006
QRG - 71
September 2006
Coatings Manual
SYSTEM DATA SHEET

Laminate-Reinforced Coatings for Fuel (Low Aromatic) Immersion Service
finish.
Surface Prep:
10.7

120.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
LAMINATE RESIN
Laminate
100.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
92338
Atlac 580
Novaguard 840
0
0
0
39
0
30
317
0
40
142
120F
120F
120F
120F
140F
80F
120F
120F
140F
TIECOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
94201
Atlac 580
0
0
0
39
0
30
188
0
40
120F
120F
120F
120F
140F
250F
120F
120F
0
0
0
39
0
30
188
0
40
142
120F
120F
120F
120F
120F
80F
120F
120F
140F
TOPCOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Reichold
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
94201
Atlac 580
Novaguard 840
suppliers.
Last Update:
8/21/2006
QRG - 72
September 2006
Coatings Manual
SYSTEM DATA SHEET

Laminate-Reinforced Coatings for Fuel (High Aromatic) Immersion Service
finish.
Surface Prep:
10.8

120.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
LAMINATE RESIN
Laminate
100.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
92338
Novaguard 840
0
0
0
39
0
30
317
40
142
120F
120F
120F
120F
140F
80F
120F
140F
TIECOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Sherwin Williams
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
92338
0
0
0
39
0
30
317
40
120F
120F
120F
120F
140F
80F
120F
0
0
0
39
0
30
188
40
142
120F
120F
120F
120F
120F
80F
120F
140F
TOPCOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
94201
Novaguard 840
suppliers.
Last Update:
8/21/2006
QRG - 73
September 2006
Coatings Manual
SYSTEM DATA SHEET

Laminate-Reinforced Coatings for Aromatic Hydrocarbon Immersion Service
finish.
Surface Prep:
10.9

120.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
LAMINATE RESIN
Laminate
100.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
92338
Novaguard 840
0
0
0
39
0
30
317
40
142
120F
120F
120F
120F
140F
80F
120F
140F
TIECOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Sherwin Williams
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
94201
0
0
0
39
0
30
188
40
120F
120F
120F
120F
140F
250F
120F
0
0
0
39
0
30
188
40
142
120F
120F
120F
120F
120F
80F
120F
140F
TOPCOAT RESIN
Laminate
10.0 mils DFT
AOC
Ashland Chemical
Ceilcote
Devoe
Dudick
International
PPG Industries
Sherwin Williams
Sigma Coatings
Vipel F010
Hetron 922
Lining 74
Devmat 110
Protecto-Coat 800
Interline 984
94201
Novaguard 840
suppliers.
Last Update:
8/21/2006
QRG - 74
September 2006
Coatings Manual
SYSTEM DATA SHEET

Demineralized Water or Condensate Coatings Resistant to Temperature Gradients of
50F & Compatible with Cathodic Protection
surface.
Surface Prep:
11.2

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Carboline
Sigma Coatings
Phenoline 1205
Hempadur 1550
PhenGuard 930
255
320
315
180F
180F
210F
Carboline
Sigma Coatings
Phenoline 1205
Hempadur 1550
PhenGuard 940
255
320
315
180F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
TEMPERATURE GRADIENT refers to the difference between the stock temperature and the outside temperature of the steel shell. Example: an
insulated tank would have 0F temperature gradient. This list is limited to full-service national manufacturers. Local conditions may warrant
adding local suppliers.
Last Update:
6/23/2006
QRG - 75
September 2006
Coatings Manual
SYSTEM DATA SHEET

Demineralized Water or Condensate Coatings Resistant to Temperature Gradients of
50F & Incompatible with Cathodic Protection
surface.
Surface Prep:
11.2.1

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 930
410
291
315
200F
180F
210F
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 940
410
291
315
200F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
The Sigma system (also listed in 11.2) will function with or without cathodic protection.
Last Update:
6/23/2006
QRG - 76
September 2006
Coatings Manual
SYSTEM DATA SHEET

Salt Water & Brine Service Coatings Resistant to Temperature Gradients of 50F &
Compatible with Cathodic Protection
surface.
Surface Prep:
11.4

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Carboline
Sigma Coatings
Phenoline 1205
Hempadur 1550
PhenGuard 930
255
320
315
180F
180F
210F
Carboline
Sigma Coatings
Phenoline 1205
Hempadur 1550
PhenGuard 940
255
320
315
180F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
Last Update:
6/23/2006
QRG - 77
September 2006
Coatings Manual
SYSTEM DATA SHEET

Salt Water & Brine Service Coatings Resistant to Temperature Gradients of 50F &
Incompatible with Cathodic Protection
surface.
Surface Prep:
11.4.1

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 930
410
291
315
200F
180F
210F
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 940
410
291
315
200F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
Last Update:
6/23/2006
QRG - 78
September 2006
Coatings Manual
SYSTEM DATA SHEET

Salt Water & Brine High Temperature/High Pressure Service* Coatings Resistant to
Temperatures to 180F, Pressures of 1000 PSI & Incompatible with Cathodic Protection
surface.
Surface Prep:
11.4.2

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 930
410
291
315
200F
180F
210F
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 940
410
291
315
200F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
* As in high-pressure separators. This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
Last Update:
6/23/2006
QRG - 79
September 2006
Coatings Manual
SYSTEM DATA SHEET

Produced Water Service Coatings Resistant to Temperature Gradients of 50F &
Compatible with Cathodic Protection
surface.
Surface Prep:
11.5

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Carboline
Sigma Coatings
Phenoline 1205
Hempadur 1550
PhenGuard 930
255
320
315
180F
180F
210F
Carboline
Sigma Coatings
Phenoline 1205
Hempadur 1550
PhenGuard 940
255
320
315
180F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
Last Update:
6/23/2006
QRG - 80
September 2006
Coatings Manual
SYSTEM DATA SHEET

Produced Water Service Coatings Resistant to Temperature Gradients of 50F &
Incompatible with Cathodic Protection
surface.
Surface Prep:
11.5.1

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 930
410
291
315
200F
180F
210F
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 940
410
291
315
200F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
Last Update:
6/23/2006
QRG - 81
September 2006
Coatings Manual
SYSTEM DATA SHEET

Produced Water High Temperature/High Pressure Service Coatings* Resistant to
Temperatures to 180F, Pressures of 1000 PSI & Incompatible with Cathodic Protection
surface.
Surface Prep:
11.5.2

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 930
410
291
315
200F
180F
210F
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 940
410
291
315
200F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
Last Update:
6/23/2006
QRG - 82
September 2006
Coatings Manual
SYSTEM DATA SHEET

Crude Oil Service (Sweet or Sour) Coatings Resistant to Temperature Gradients of
50F & Compatible with Cathodic Protection
surface.
Surface Prep:
11.6

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Carboline
Sigma Coatings
Phenoline 1205
Hempadur 1550
PhenGuard 930
255
320
315
180F
180F
210F
Carboline
Sigma Coatings
Phenoline 1205
Hempadur 1550
PhenGuard 940
255
320
315
180F
180F
210F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
Last Update:
6/23/2006
QRG - 83
September 2006
Coatings Manual
SYSTEM DATA SHEET

Crude Oil Service (Sweet or Sour) Coatings Resistant to Temperature Gradients of
50F & Incompatible with Cathodic Protection
surface.
Surface Prep:
11.6.1

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 930
410
291
315
200F
180F
190F
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 940
410
291
315
200F
180F
190F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
Last Update:
6/23/2006
QRG - 84
September 2006
Coatings Manual
SYSTEM DATA SHEET

Crude Oil (Sweet or Sour) High Temperature/High Pressure Service Coatings*
Resistant to Temperatures to 180F, Pressures of 1000 PSI & Incompatible with
surface.
Surface Prep:
11.6.2

Total DFT:
Coat, Generic
Classification, DFT
Manufacturer
Product Designation
VOC (G/L)
By Max
Svc Temp
PRIMER
FIRST COAT
Epoxy - Phenolic
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 930
410
291
315
200F
180F
190F
Ameron
Carboline
Sigma Coatings
Amercoat 91
Phenoline 368 WG
PhenGuard 940
410
291
315
200F
180F
190F
5.0 - 6.0 mils DFT
SECOND COAT
Epoxy - Phenolic
5.0 - 6.0 mils DFT
Last Update:
6/23/2006
QRG - 85
September 2006
Coatings Manual
SYSTEM DATA SHEET
Coatings under Insulation

Under Insulation - Non-Reinforced Thin Film Epoxy Coatings for Continuous or Cyclic
Carbon Steel Temperatures -50F to 450F
blast finish.
Surface Prep:
12.1
Touch Up: Use material from manufacturer.

10.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy - Phenolic
Nonreinforced Thin
Film
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Amercoat 90HS w/880 Additive
Thermoline 450
Thurmalox 218
HT-403
Hempadur 85671
Intertherm 228
97-946
Epo-Phen B62A55/B62V55
SigmaCover 435
VOC (G/L)
By Max
Svc Temp
323
255
263
217
335
326
262
264
344
400F
425F
450F
400F
500F
446F
400F
300F
390F
323
255
312
217
335
326
262
264
344
400F
425F
450F
400F
500F
446F
400F
300F
390F
These coatings contain epoxy and epoxy phenolic resins.
TOPCOAT
Epoxy - Phenolic
Nonreinforced Thin
Film
5.0 - 7.0 mils DFT
Ameron
Carboline
Devoe
International
PPG Industries
Sherwin Williams
Sigma Coatings

Thermoline 450
Thurmalox 219
HT-403
Hempadur 85671
Intertherm 228
97-946
SigmaCover 435
Last Update:
7/25/2006
QRG - 86
September 2006
Coatings Manual
SYSTEM DATA SHEET

Under Insulation - Non-Reinforced Thin Film Epoxy Coatings for Continuous or Cyclic
Stainless Steel Temperatures -50F to 450F
SSPC-SP7 (NACE No. 4) Solvent wipe
and brush blast.
Surface Prep:
12.4

10.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Epoxy - Phenolic
Nonreinforced Thin
Film
5.0 - 7.0 mils DFT
Manufacturer
Ameron
Carboline
Devoe
International
PPG Industries
Sherwin Williams
Sigma Coatings
Product Designation
Thermoline 450
Thurmalox 218
HT-403
Hempadur 1530
Intertherm 228
97-946
SigmaCover 435
VOC (G/L)
By Max
Svc Temp
323
255
263
217
417
326
262
264
344
400F
425F
450F
400F
323
255
312
217
417
326
262
264
344
400F
425F
450F
400F
392F
400F
300F
390F
TOPCOAT
Epoxy - Phenolic
Nonreinforced Thin
Film
5.0 - 7.0 mils DFT
Ameron
Carboline
Devoe
International
PPG Industries
Sherwin Williams
Sigma Coatings

Thermoline 450
Thurmalox 219
HT-403
Hempadur 1530
Intertherm 228
97-946
SigmaCover 435
392F
400F
300F
390F
Last Update:
7/25/2006
QRG - 87
September 2006
Coatings Manual
SYSTEM DATA SHEET

Under Insulation - Non-Reinforced Thin Film Inorganic Coatings for Carbon Steel or
Stainless Steel Temperatures Above 450F
Stainless Steel: SSPC-SP7 (NACE No. 4)
Solvent wipe and brush blast. Carbon
Steel: SSPC-SP10 (Nace #2) Near-white
metal blast
Surface Prep:
12.7

10.0 mils (min)
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Polysiloxane Resin Inorganic Coating
Manufacturer
Ameron
PPG Industries
Product Designation
HT-1027
Thurmalox 225HD
Pitt-Therm 97-724
VOC (G/L)
420
292
0
By Max
Svc Temp
1000F
1000F
850F
Nonreinforced Thin
Film
5.0 - 7.0 mils DFT
Ameron 738 is not suitable for services that have frequent thermal cycles. Cracking of the coating in this service has been documented.
TOPCOAT
Polysiloxane Resin Inorganic Coating
Ameron
PPG Industries
HT-1027
Thurmalox 225HD
Pitt-Therm 97-724
420
292
0
1000F
1000F
850F
Nonreinforced Thin
Film
5.0 - 7.0 mils DFT
Ameron 738 is not suitable for services that have frequent thermal cycles. Cracking of the coating in this service has been documented.
Last Update:
6/1/2005
QRG - 88
September 2006
Coatings Manual
SYSTEM DATA SHEET
Seam Sealers & Putties

Rivet and Seam Sealer - Epoxy (Spray)
blast finish.
Surface Prep:
13.1
Touch Up:

Total DFT:
Coat, Generic
Classification, DFT
Epoxy
Rivet and Seam
Sealer (Spray)
Manufacturer
Ameron
Devoe
International
Sherwin Williams
Sigma Coatings
Product Designation
Bar-Rust 231
Interline 921
920-W-974
SigmaGuard 650
VOC (G/L)
By Max
Svc Temp
0
247
30
2
143
Last Update:
7/25/2006
QRG - 92
September 2006
Coatings Manual
SYSTEM DATA SHEET

Rivet and Seam Sealer - Epoxy (Trowel)
blast finish.
Surface Prep:
13.2
Touch Up:

Total DFT:
Coat, Generic
Classification, DFT
Epoxy
Rivet and Seam
Sealer (Trowel)
Manufacturer
Ameron
Carboline
Devoe
International
Sherwin Williams
Sigma Coatings
Product Designation
N114A
Carboguard 501
Devran 142S
Interline 921
920-W-979
Novoguard 830
VOC (G/L)
By Max
Svc Temp
0
0
21
30
2
144
Last Update:
7/25/2006
QRG - 93
September 2006
Coatings Manual
SYSTEM DATA SHEET

Rivet and Seam Sealer - Isophthalic Polyester
Surface Prep:

blast finish.
13.3
Touch Up:

Total DFT:
Coat, Generic
Classification, DFT
Polyester - Isophthalic
Manufacturer
Sherwin Williams
Sherwin Williams
Product Designation
920-W-979
970-B-703
VOC (G/L)
By Max
Svc Temp
2
40
Rivet and Seam

Sealer (Spray)
Last Update:
6/27/2006
QRG - 94
September 2006
Coatings Manual
SYSTEM DATA SHEET

Rivet and Seam Sealer - Vinyl Ester
blast finish.
Surface Prep:
13.4
Touch Up:

Total DFT:
Coat, Generic
Classification, DFT
Vinyl Ester
Manufacturer
Sherwin Williams
Product Designation
VOC (G/L)
By Max
Svc Temp
40
Rivet and Seam

Sealer (Trowel)
Last Update:
6/27/2006
QRG - 95
September 2006
Coatings Manual
SYSTEM DATA SHEET

Surface Prep:

blast finish.
13.5
Touch Up:

Total DFT:
Coat, Generic
Classification, DFT
Polysulfide Flexible
Putty
Manufacturer
Ceilcote
Dudick
P.R.C.
Product Designation
Brutem 90
Caulk 149
PR-6422 (Class B)
VOC (G/L)
By Max
Svc Temp
0
0
0
Last Update:
6/27/2006
QRG - 96
September 2006
Coatings Manual
SYSTEM DATA SHEET
Concrete Coatings
Epoxy Coatings for Concrete: Service Temperatures <140F, Moderate Physical
Abuse, Intermittent & Continuous Exposure
Follow manufacturer's recommendation.
Surface Prep:
20.1
Touch Up: Manufacturer's Recommendation

Varies with manufacturer.
Total DFT:
Coat, Generic
Classification, DFT
PRIMER
Thickness varies with
manufacturer.
TOPCOAT
manufacturer.
Manufacturer
Product Designation
VOC (G/L)
Ameron
Carboline
Dudick
Jotun Paints
KCC Corrosion Control Co.
Sauereisen
Sigma Coatings
Sika Corporation
Stonhard, Inc.
Amercoat 351
Phenoline 309
Protecto-Line 100
Tankguard Storage
AEP 20
FibreCrete 204
SigmaZinc 158
Sikagard 62
Stonchem 502
0
0
0
323
0
16
507
0
0
Ameron
Carboline
Dudick
Jotun Paints
Sauereisen
Sigma Coatings
Sika Corporation
Stonhard, Inc.
Amercoat 351
Phenoline 309
Protecto-Line 100
Tankguard Storage
AEP 20
FibreCrete 204
SigmaShield 1090
Sikagard 62
Stonchem 502
0
0
0
323
0
16
68
0
0
By Max
Svc Temp
This coating system is NOT a substitute for a coating manufacturer's recommendation. REINFORCING: Continuous Exposure (Use a flake- or
textile-reinforced system to resist physical abuse. Review the resin selection (probably polyester, epoxy, or modified urethane) with the coating
manufacturer to ensure it is resistant to the corrosive media.); Intermittent Exposure (Use a thin film or elastomeric system. Review the resin
selection (probably epoxy or modified urethane resin) with the coating manufacturer to ensure it is resistant to the corrosive media.); General
(Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass mat) not only to withstand
moderate physical abuse, but also, where necessary, to reduce the probability of cracks developing in the coating and allowing product to leak.)
In some cases, additional coats of material may be necessary to prepare the concrete surface for the coating system.
Last Update:
9/9/2004
QRG - 89
September 2006
Coatings Manual
SYSTEM DATA SHEET
Concrete Coatings
Epoxy Coatings for Concrete: Service Temperatures <140F, Mild Physical Abuse,
Intermittent & Continuous Exposure
Surface Prep:
20.2

Total DFT:
Coat, Generic
Classification, DFT
PRIMER
manufacturer.
TOPCOAT
manufacturer.
Manufacturer
Product Designation
VOC (G/L)
Ameron
Dudick
Jotun Paints
Sauereisen
Sigma Coatings
Sika Corporation
Stonhard, Inc.
Amerlock 400/2 w/800 Additive

Protecto-Line 100
Tankguard Storage
AEP 20
ConoGlaze 202
SigmaZinc 158
Sikagard 62
Stonchem 501
0
0
323
0
15
507
0
0
Ameron
Dudick
Jotun Paints
Sauereisen
Sigma Coatings
Sika Corporation
Stonhard, Inc.

Protecto-Line 100
Tankguard Storage
AEP 20
ConoGlaze 202
Novoshield 7744
Sikagard 62
Stonchem 501
0
0
323
0
15
13
0
0
By Max
Svc Temp
This coating system is NOT a substitute for a coating manufacturer's recommendation. REINFORCING: Continuous Exposure (Use a flake- or
textile-reinforced system to resist physical abuse and for immersion service. Review the resin selection (probably polyester, epoxy, or modified
urethane) with the coating manufacturer to ensure it is resistant to the corrosive media.); Intermittent Exposure (Use a thin film or elastomeric
system. Review the resin selection (probably epoxy or modified urethane resin) with the coating manufacturer to ensure it is resistant to the
corrosive media.); General (Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or
glass mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks developing in the
coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves slightly, creating localized stresses in the
coating that often causes cracks.) In some cases, additional coats of material may be necessary to prepare the concrete surface for the coating
system.
Last Update:
9/9/2004
QRG - 90
September 2006
Coatings Manual
SYSTEM DATA SHEET
Concrete Coatings
Epoxy Coatings for Concrete: Service Temperatures <140F, Aggressive Physical
Abuse, Intermittent & Continuous Exposure
Surface Prep:
20.3

Total DFT:
Coat, Generic
Classification, DFT
PRIMER
manufacturer.
TOPCOAT
manufacturer.
Manufacturer
Product Designation
VOC (G/L)
Ameron
Carboline
Dudick
Jotun Paints
Sauereisen
Sigma Coatings
Sika Corporation
Stonhard, Inc.
Amerlock Sealer
Phenoline 309
Protecto-Crete 110
Tankguard Storage
EN 250
FibreCrete 204
SigmaZinc 158
Sikagard 62
Stonchem 577
0
0
108
323
0
16
507
0
0
Ameron
Carboline
Dudick
Jotun Paints
Sauereisen
Sigma Coatings
Sika Corporation
Stonhard, Inc.
NuKlad 120-A
Phenoline 309
Protecto-Crete 110
Tankguard Storage
EN 250
FibreCrete 204
SigmaShield 1090
Sikagard 62
Stonchem 577
0
0
108
323
0
16
68
0
0
By Max
Svc Temp
This coating system is NOT a substitute for a coating manufacturer's recommendation. REINFORCING: Continuous Exposure (Use a laminate or textile-reinforced system to resist physical abuse and for immersion service. Review the resin selection (probably polyester, epoxy, or
modified urethane) with the coating manufacturer to ensure it is resistant to the corrosive media.); Intermittent Exposure (Use a laminate- or
textile-reinforced system. Review the resin selection (probably polyester, epoxy, or modified urethane resin) with the coating manufacturer to
ensure it is resistant to the corrosive media. Depending on the type of physical abuse, a flake-reinforced system might be used on the advice of
a coating specialist or manufacturer.); General (Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping,
chopped glass, or glass mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks
developing in the coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves slightly, creating localized
stresses in the coating that often cause cracks.) In some cases, additional coats of material may be necessary to prepare the concrete surface
for the coating system.
Last Update:
12/29/2004
QRG - 91
September 2006
Coating Systems
COM-SU-5191
APPENDIX B-ACCEPTABLE BRANDS BY GENERIC CLASSIFICATION
April 2008
Coatings Manual
Acceptable Brands: By Generic Classification and Subclassification

Manufacturer
Product
VOC
(G/L)
Coating Systems
Alkyd - Inhibited
Ameron
Amercoat 5105
336
1.1
2.1
2.2
Carboline
Devoe
Carbocoat 115SG
408
1.1
2.1
2.2
Devguard 4160
419
1.1
2.1
2.2
Hempel Coatings (USA),

Inc.
Inc.
International
International
415
1.1
330
1.1
2.1
2.2
Interlac 260
300
1.1
2.1
2.2
Interprime 198
509
2.1
2.2
International
Interprime 198
509
Jotun Paints
PPG Industries
Cromoprimer
400
1.1
2.1
376
2.1
2.2
Sherwin Williams
Hi-Solids Alkyd Metal Primer

B50NZ2
Sigmarine 24
308
1.1
2.1
2.2
343
1.1
2.1
2.2
Ameron
Amercoat 220
180
2.1
Ameron
Carboline
Amercoat 5405
327
2.1
2.2
2.8
2.9
Carbocoat 139
240
2.1
2.2
2.8
2.9
Devoe
Devguard 4308
428
2.1
2.2
2.8
2.9
Devoe
Devoe
Devguard 4308
428
Devguard 4348
340
Devoe
Devguard 4348
340
2.1
2.2
2.8

Inc.
International
410
2.1
2.2
2.8
2.9
Interlac 665
427
2.1
2.2
2.8
2.9
Jotun Paints
PPG Industries
Pilot II
418
2.1
2.2
2.8
2.9
7-282
336
2.1
2.2
2.8
2.9
Sherwin Williams
417
2.1
2.2
2.8
2.9
Sherwin Williams
Industrial Enamel VOC B54-Z

Series
Sigmarine 48
309
2.1
2.2
2.8
2.9
402
2.1
2.2
2.8
2.9
Sigma Coatings
2.2
Alkyd Enamel
Sigma Coatings
Epoxy
Ameron
Ameron
Amercoat 351
Ameron
Amerlock Sealer
* See Coating System for definition of asterisk.

Consult ETC's coating specialists for recommendation.
September 2006
Page 1 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems
Ameron
NuKlad 120-A
Sigma Coatings
Sigma Coatings
Novoshield 7744
13
SigmaGuard 650
143
Sigma Coatings
SigmaZinc 158
507
Nonreinforced Thin Film

Bar-Rust 233 H
Devoe
170
8.3

Inc.
Inc.
Inc.
Inc.
PPG Industries
Hempadur 1763
255
8.1
Hempadur 3573
82
8.3
Hempadur 45880
215
8.6
Hempadur 8567.1
320
8.5
97-946
262
8.1
Sigma Coatings
SigmaGuard 650
143
8.9
9.1
36
Reinforced Glass Flake

Ameron
Enviroline Group
EC 376 F
8.4
8.7
9.2
9.4
9.5
9.6
9.7
9.1
9.2
9.4
9.5
9.6
9.7
9.8
9.9
9.4
9.5
9.6
9.7
9.8
9.9
International
Interzone 1000
85
9.1
Jotun Paints
Marathon IQ GF
30
9.1
9.2
9.8
9.9
Sigma Coatings
SigmaShield 905
141
9.4
9.7
Rivet and Seam Sealer (Spray)

Ameron
Devoe
Bar-Rust 231
Sherwin Williams
Sigma Coatings
920-W-974
SigmaGuard 650
Rivet and Seam Sealer (Trowel)

N114A
Ameron
Carboline
Carboguard 501
Devoe
Sherwin Williams
Devran 142S
Sigma Coatings
13.1
247
13.1
13.1
143
13.1
13.2
13.2
21
13.2
13.2
Novoguard 830
144
13.2
Ameron
Carboline
323
12.1
Phenoline 187
312
1.5
Ceilcote
Flakeline 600
210
1.5
920-W-979
12.4

September 2006
Page 2 of 17
Coatings Manual

Manufacturer
Product
Devoe
Bar-Rust 236
Dudick
Dudick
VOC
(G/L)
Coating Systems
170
1.5
Primer 67
1.5
Protecto-Line 100
20.1

Inc.
Jotun Paints
Hempadur 3553
1.5
KCC Corrosion Control

Co.
PPG Industries
AEP 20
Sauereisen
ConoGlaze 202
Sauereisen
Sherwin Williams
FibreCrete 204
Sigma Coatings
Sika Corporation
Tankguard HB
UC59633/97-139
Phenicon HS 920-W-A11/700-C685
SigmaShield 1090
20.2
390
0
20.1
342
1.5
15
20.2
16
20.1
230
1.5
20.2
20.3
68
Sikagard 62
20.1
Stonhard, Inc.
Stonchem 501
20.2
Stonhard, Inc.
Stonhard, Inc.
Stonchem 502
20.1
Stonchem 577
20.3
Coal Tar
International
Intertherm 228
326
12.1
12.4
Laminate
Devoe
Devmat 110
39
10.1
10.2
10.8
10.9
217
8.3
323

Amercoat 395 FD
Ameron
Amercoat 90HS
Ameron
20.2
20.3
10.4
10.5
8.7
8.8
8.9
1.5
8.1
8.2
8.4
12.4
8.5
Ameron
Carboline
323
12.1
Carboguard 890
214
8.1
8.2
8.4
Carboline
Phenoline 187
312
8.6
8.7
8.8
Devoe
International
Bar-Rust 236
170
8.1
8.2
8.4
8.6
Interline 850
225
8.1
8.3
International
Interseal 670 HS
240
8.5
International
PPG Industries
Interseal 670 HS
240
8.5
8.6
97-160
150
8.6
8.7
8.8
8.9
Sherwin Williams
230
8.7
Sigma Coatings
PhenGuard 930
315
8.2
8.5
8.6
Sigma Coatings
PhenGuard 940
315
8.2
8.5
8.6
Sigma Coatings
Sigma Coatings
SigmaCover 805
221
8.1
SigmaGuard 720
233
8.7
10.6
10.7
8.5
8.6
8.7

September 2006
Page 3 of 17
Coatings Manual

Manufacturer
Product

Devmat 110
Devoe
Sigma Coatings
VOC
(G/L)
39
Coating Systems
9.1
9.2
9.8
9.9
9.4
9.5
9.6
9.7
11.5.2
11.6.1
11.5.2
11.6.1
10.6
10.7
SigmaShield 905
141
9.1
9.6
Amercoat 91
410
11.2.1
11.4.1
11.4.2
11.5.1
Epoxy - Phenolic
Ameron
11.6.2
Carboline
Carboline
Phenoline 1205
255
11.2
11.4
11.5
11.6
Phenoline 368 WG
291
11.2.1
11.4.1
11.4.2
11.5.1
11.5
11.6
11.6.2
Thermoline 450
Carboline
Dampney Company, Inc. Thurmalox 218
255
12.1
12.4
Thurmalox 219
312
Devoe
Inc.
Inc.
Inc.
Jotun Paints
HT-403
217
12.1
12.4
Hempadur 1530
417
12.4
Hempadur 1550
320
11.2
Hempadur 85671
335
12.1
Tankguard Storage
323
PPG Industries
97-946
262
12.1
12.4
Sherwin Williams
Sigma Coatings
264
12.1
12.4
PhenGuard 930
315
11.2
11.4
11.5
11.6
Sigma Coatings
PhenGuard 930
315
Sigma Coatings
Sigma Coatings
PhenGuard 940
315
PhenGuard 940
315
11.2
11.4
11.5
11.6
10.7
10.8
10.9
10.4
10.5
263
11.4
Laminate
International
International
Interline 984
30
10.2
Interline 985
10.1
Sigma Coatings
Novaguard 840
142
10.1
10.2
10.8
10.9

Phenoline 368 WG
Carboline
Phenoline 373
Carboline
291
8.2
233
8.9
Devoe
Devchem 253
213
8.8
8.9

Inc.
International
Hempadur 1550
320
8.2
8.8
8.9
8.11
Interline 850
225
8.4
8.7
8.8
8.9
8.11

September 2006
Page 4 of 17
Coatings Manual

Manufacturer
Product
Jotun Paints
Tankguard Aqua
Jotun Paints
Tankguard Storage
VOC
(G/L)
Coating Systems
10
8.3
323
8.1
8.2
8.5
8.6
8.7
8.8
8.4
8.5
8.6
8.8
8.9
8.8
8.9
9.9
8.9
PPG Industries
Sherwin Williams
95-267**
336
8.11
230
8.2
Sherwin Williams
Phenicon HS Flake Filled 920-RA11/700-C-685

PhenGuard 930
230
8.9
315
8.11
Sigma Coatings
Sigma Coatings
PhenGuard 940
315
8.11
SigmaCover 805
221
8.1
Sigma Coatings
SigmaGuard 720
233
8.4
255
9.1
30
9.7
9.8
141
9.2
9.5

Interline 921
International
30
13.1

Interline 921
International
30
13.2
SigmaCover 435
344
12.4
Ameron
Amercoat 385
276
2.14
AOC
Carboline
Penguard Primer
238
4.4
Carboguard 890
214
2.14
Carboline
Carboguard 893
195
1.4
2.14
4.4
Devoe
Inc.
Inc.
Inc.
International
Devran 224HS
212
1.4
2.12
2.12.1
Hempadur 4520
400
2.12
2.12.1
2.14
Hempadur 4563
207
1.4
Hempadur 45880
215
1.4
2.12
2.12.1
Intercure 200
320
4.4
International
Intergard 251
390
4.4
International
International
Intergard 401
64
2.14
95
2.14
International
Interseal 670 HS
240
2.14
Sigma Coatings

Phenoline 1205
Carboline
International
Interline 984
Sigma Coatings
SigmaShield 905
Thin Film
Sigma Coatings
8.11
Epoxy - Polyamide
Intergard270
4.4
2.14
2.14

September 2006
Page 5 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems
International
Interseal 670 HS
International
Jotun Paints
Interseal 670 HS
240
Jotamastic 87
196
2.14
Jotun Paints
Jotun Paints
Penguard HB
380
1.4
Penguard Topcoat
400
2.12
PPG Industries
97-145
128
2.14
PPG Industries
Sherwin Williams
Aquapon 97-130
373
2.12
2.12.1
Recoatable Epoxy Primer

B67R5/B67V5
Sher-Tile B-67-200
Series/B67V200
Tile-Clad II Plus B62-500
Series/B62V500
SigmaCover 280
295
1.4
2.14
175
2.12
2.12.1
275
2.12
2.12.1
SigmaCover 280
432
4.4
Sigma Coatings
SigmaCover 456
347
2.12
Sigma Coatings
252
1.4
High Build
Ameron
Amercoat 385
276
Sherwin Williams
Sherwin Williams
Sigma Coatings
Sigma Coatings
240
2.12.1
2.14
4.4
432
2.12.1
2.14
1.4
2.6
2.14
3.1
3.5
3.5.1
3.7
4.4
3.1.1
3.2
3.1.1
3.2
Ameron
Amerlock 400
120
2.12
Devoe
Devran 224HS
212
2.6
2.13
2.13.1
3.1
3.5
3.5.1
3.7
4.4
2.6
2.13
2.13.1
3.1
3.1.1
3.2
3.5
3.5.1
3.7
2.6
2.13
2.13.1
3.1
3.1.1
3.2
3.5
3.7
4.4
3.5.1
4.4

Inc.
Hempadur 4520

Inc.
Hempadur 45880

Inc.
International
Hempadur 5540
International
International
Intergard 475 HS
Jotun Paints
Intergard 401
400
215
285
64
3.2
175
3.1
3.1.1
3.2
Interseal 670 HS
240
2.13
2.13.1
3.5
3.5.1
3.7
Penguard HB
380
2.6
3.1.1
3.2
3.5
3.5.1
3.7
2.13.1
3.2
3.5
3.5.1
4.4
4.4
Jotun Paints
480
3.1
Jotun Paints
Penguard Topcoat
400
2.13
Jotun Paints
PPG Industries
Primastic
238
2.13.1
PPG Industries
Aquapon 97-130
97-148
3.1
373
2.6
2.13
3.7
4.4

September 2006
Page 6 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems
Sherwin Williams
Macropoxy 646 B58-600

Series/B68V600
235
3.7
4.4
Sherwin Williams
Sher-Tile B-67-200
Series/B67V200
SigmaCover 435
175
2.13
2.13.1
344
3.1
SigmaCover 456
347
2.6
2.13
3.7
4.4
Sigma Coatings
Sigma Coatings
Sigma Coatings

Carboguard 891
Carboline
Interline 359
International
2.6
252
3.1.1
214
8.3
320
8.2
3.1
International
Interline 850
225
8.5
PPG Industries
PPG Industries
95-132
304
8.3
97-160
150
8.2
PPG Industries
97-946
262
8.4
8.5
Sherwin Williams
Sigma Coatings
Tank Clad HS B62W80
177
8.1
8.3
8.3

SigmaShield 905
Sigma Coatings
141
9.6
Thin Film
Sigma Coatings
SigmaCover 435
344
12.1
Ameron
Amercoat 68HS
288
3.2
Ameron
Amercoat 68HS
288
Carboline
Devoe
Carbozinc 859
325
3.2
Catha-Coat 302H
282
3.2

Inc.
International
Hempadur 1736
337
3.2
Interzinc 280
100
3.2
International
Interzinc 52
336
3.2
Jotun Paints
Jotun Paints
Barrier
294
3.2
Barrier
294
PPG Industries
403
3.2
Sherwin Williams
Sigma Coatings
308
3.2
SigmaZinc 102HS
286
3.2
Sigmaguard CSF 585
3.1.1
3.2
3.5
3.5.1
2.13.1
3.2
3.5
3.5.1
8.6
Epoxy - Zinc-Rich
3.4
3.4

September 2006
Page 7 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems
Epoxy Mastic - Surface Tolerant
Ameron
Amerlock 400
120
1.8
2.12
2.12.1
2.13
2.13.1
2.15
2.12
2.12.1
2.13
2.13.1
2.15
3.5
3.5
Carboline
Carboguard 890
214
1.8
3.5
Devoe
Devoe
Bar-Rust 231
247
1.8
2.13
Devran 224HS
212
2.12
2.15
3.5

Inc.
Inc.
International
International
Hempadur 4515
180
1.5
Hempadur 45880
215
1.8
2.12
2.13
2.15
Interseal 670 HS
240
2.12
2.13
2.15
3.5
Interseal 670 HS
240
1.8
Jotun Paints
Jotamastic 87
196
1.8
2.12
2.13
2.15
3.5
PPG Industries
97-145
128
1.4
1.8
2.12
2.13
2.14
3.5
4.4
Sherwin Williams
Sigma Coatings
High Build
Carboline
Carboline
2.15
Dura-Plate 235 B67-235 Series

B67/V235
SigmaCover 630
272
1.8
2.12
2.13
2.15
3.5
232
1.5
1.8
2.12
2.13
2.15
3.5
Carboguard 890
214
2.6
3.1.1
3.2
3.5.1
3.7
4.4
Carboguard 893
195
3.1
120
1.8.1
2.12.1
2.13.1
2.15.1
3.5.1
88
1.8.1
2.12.1
2.13.1
2.15.1
3.5.1
2.12.1
2.13.1
3.5.1
2.13.1
2.15.1
3.5.1
Epoxy Mastic - Surface Tolerant - Aluminum Filled
Ameron
Amerlock 400 AL
Carboline
Devoe
Carbomastic 15
Bar-Rust 239
119
1.8.1
Devoe
Inc.
Inc.
International
Devran 224 Aluminum
212
2.15.1
215
2.12.1
Hempadur 4588-1987
215
1.8.1
Interseal 670 HS
240
1.8.1
International
Interseal 670 HS
240
2.12.1
2.13.1
2.15.1
3.5.1
Jotun Paints
PPG Industries
Jotamastic 87 AL
110
1.8.1
2.12.1
2.13.1
2.15.1
PPG Industries
Sherwin Williams
UC65372/UC65373
118
1.8.1
2.12.1
2.13.1
3.5.1
Epoxy Mastic Aluminum II

B62S100/BV100
TCP Aluminum 7477
171
1.8.1
2.12.1
2.13.1
2.15.1
3.5.1
240
1.8.1
2.12.1
2.13.1
2.15.1
3.5.1
Sigma Coatings
97-148
3.5.1
2.15.1

September 2006
Page 8 of 17
Coatings Manual

Manufacturer
Product

Jotamastic 87 AL
Jotun Paints
VOC
(G/L)
110
Coating Systems
8.4
Epoxy Non-Skid
Ameron
Carboline
Devoe
96
4.6
Devgrip 237C
340
4.6

Inc.
International
Jotun Paints
Hempadur
350
4.6
Interzone 954
130
4.6
Primastic with 3883 Non-Skid

aggregate
97-145
238
4.6
373
4.6
Sherwin Williams
ArmorSeal 300
340
4.6
Sigma Coatings
SigmaPrime 200
432
4.6
PPG Industries
PPG Industries
172
128
Epoxy Novolac
Carboline
Phenoline 309
Dudick
Protecto-Crete 110
KCC Corrosion Control

Co.
EN 250
20.1
108
20.3
20.3
20.3

Devchem 253
Devoe
213
8.5

Phenoline 1205
Carboline
255
9.1
9.2
9.8
9.9
9.4
9.5
9.6
8.5
8.7
9.7
Epoxy-Polyamine
Phenoline 310*
Carboline
12
8.1
8.2
8.4
Phenoline 380*
12
8.6
8.8
8.9
10.1
40
10.1
Carboline
Polyester
Laminate
Dudick
Sherwin Williams
Protecto-Coat 600
Poly-Glass Laminate 939
Series/531-0-006

September 2006
Page 9 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems
Polyester - Bisphenol "A"

Laminate
Ceilcote
Lining 74
10.2
Laminate
AOC
AOC
Vipel F701
10.1
Vipel F737
10.1
Ashland Chemical
Aropol 7241-15
10.1
Reichold
Dion Iso 6631T
10.1
75
9.3
240
9.1
10.5
10.7
10.8
10.9

Baltoflake
Jotun Paints
Coroplate I 948-W-016/531-0-006
Sherwin Williams
920-W-979
Sherwin Williams
970-B-703
Sherwin Williams
13.3
40
13.3
Polyester Non-Skid
Dudick
Protecto-Coat 500
250
4.5

Inc.
International
Polyester GF 35920
35
4.5
Interzone 2000
35
4.5
International
Jotun Paints
Interzone 2000
35
Baltoflake
75
Jotun Paints
75
PPG Industries
PPG Industries
90000/90002
420
94701, VOC
337
Sherwin Williams
Coroplate I 948-W-016/531-0-006
240
4.5
420
12.7
Polysiloxane Resin - Inorganic Coating
Ameron
HT-1027
Ceilcote
Brutem 90
13.5
Dudick
Caulk 149
13.5
P.R.C.
PR-6422 (Class B)
13.5

September 2006
Page 10 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems
Polyurethane - Aliphatic
Ameron
Carboline
Devoe
Amercoat 450 Series

Carbothane 134 HG
Devthane 379
335
288
311

Inc.
5595U

Inc.
Hempathane 5595
International
Interthane 990
395
International
Interthane 990
395
International
Jotun Paints
PPG Industries
Interthane 990HS
Hardtop HB
95-812
312
332
332
256
241
PPG Industries
95-8512
Sherwin Williams
Hi-Solids Polyurethane B65-300

SeriesB65/V30
289
Sigma Coatings
Sigmadur 500 US
320
Sigma Coatings
288
2.15
2.15.1
3.1
3.1.1
3.5.1
3.7
3.8
4.4
3.2
3.5
2.15
2.15.1
3.1
3.1.1
3.2
3.5
3.5.1
3.7
3.8
4.4
4.6
2.15
2.15.1
3.5.1
3.7
3.1
3.1.1
3.2
3.8
4.4
4.6
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
2.15.1
3.1
3.2
3.5.1
3.7
3.8
4.4
4.6
2.15
2.15.1
3.1
3.1.1
3.2
3.5
3.5.1
3.7
3.8
4.4
4.6
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
2.15
3.2
3.5
3.5.1
3.7
3.8
4.4
4.6
3.5
2.15.1
3.1
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
1.3
2.4
2.5
2.6
3.1
3.5
3.5
3.5
3.5
3.5
Self-Cured Inorganic Zinc - Solvent Reducible
Ameron
Dimetcote 9
Ameron
Ameron
Dimetcote 9
491
Dimetcote 9HS
323
1.3
2.4
2.5
2.6
3.1
Carboline
Carbozinc 11
515
1.3
2.4
2.5
2.6
3.1
3.3
264
1.3
2.4
2.5
2.6
3.1
3.3
2.5
2.6
3.1
Carbozinc 11 HS
Carboline
Dampney Company, Inc. Thurmalox 218

Devoe
Thurmalox 245C Silicone Zinc

Dust Primer
Catha-Coat 304V
491
263
1.3
413
2.4
2.7
336
1.3
2.4

September 2006
Page 11 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems

Inc.
Inc.
Inc.
International
Galvosil 1568
320
3.1
3.3
Galvosil 15680
320
1.3
2.5
2.6
Galvosil 1578
520
1.3
2.4
2.5
Interzinc 22
490
1.3
2.5
3.1
International
International
Interzinc 22
490
Interzinc 22HS
340
2.5
3.1
International
Interzinc 22HS
340
Jotun Paints
Jotun Paints
Resist 78
465
2.6
3.1
Resist 86
455
Jotun Paints
Resist GTI
458
1.3
2.4
2.5
PPG Industries
Metalhide 1001 Primer 97-673/97674

397
1.3
2.4
462
1.3
312
Sherwin Williams
2.6
3.1
3.3
2.5
2.6
3.1
3.3
2.4
2.5
2.6
3.1
2.4
2.5
2.6
3.1
2.6
3.1
Sigma Coatings
Zinc Clad II HS
B69VZ1/B69VZ3/B69D11
SigmaZinc 158
507
Sigma Coatings
SigmaZinc 158
507
1.3
2.4
8.11
Sherwin Williams

Carbozinc 11 HS
Carboline
264
8.10
International
International
Interzinc 22
490
8.10
Interzinc 22HS
340
8.10
Jotun Paints
Resist GTI
458
8.10
PPG Industries
Metalhide 1001 Primer 97-673/97674

Zinc Clad II HS
B69VZ1/B69VZ3/B69D11
SigmaGuard 750
397
8.10
312
8.10
452
8.10
1.3.1
3.1.1
Sherwin Williams
Sigma Coatings
8.11
Self-Cured Inorganic Zinc - Water Reducible
Ameron
Dimetcote 21-5
Ameron
Dimetcote 21-5
Carboline
Devoe
Carbozinc 11 WB
1.3.1
3.1.1
Catha-Coat 305
1.3.1
3.1.1

Inc.
International
Galvosil 1562
1.3.1
3.1.1
Interzinc 685
International
Interzinc 685
3.1.1
Jotun Paints
Sherwin Williams
Jotacote 5
1.3.1
3.1.1
1.3.1
3.1.1
3.3.1

September 2006
Page 12 of 17
Coatings Manual

Manufacturer
Sigma Coatings
Product
AquaCover 22
VOC
(G/L)
Coating Systems
50

Dimetcote 21-5
Ameron
8.10
Catha-Coat 305
8.10
Galvosil 1562
8.10
Devoe
Inc.
Ameron
PSX 892HS
Thermaline 4700
Carboline
Dampney Company, Inc. Thurmalox 230C*
324
2.4
2.7
2.11
480
2.4
2.7
2.11
360
2.4
2.7
2.11
2.11
Devoe
Inc.
Inc.
International
HT-12
572
2.4
2.7
5691
586
2.7
2.11
56910
590
2.4
2.7
Intertherm 50
495
International
Intertherm 50
495
2.7
2.11
Jotun Paints
PPG Industries
Solvalitt
497
2.4
2.7
2.11
97-724
554
2.4
2.7
2.11
PPG Industries
Sherwin Williams
Pitt-Therm 97-724
420
2.4
2.7
2.11
Sherwin Williams
Poly-Glass Laminate 939

Series/531-0-006
SigmaTherm 540
40
2.11
478
SigmaTherm 540
478
2.4
Ameron
Amercoat 874HS
420
2.5
Ameron
Carboline
Amercoat 894
588
2.3
Thermoline 4900
564
2.3
2.5
2.10
Thurmalox 260C
333
333
2.3
2.5
2.10
Sigma Coatings
Sigma Coatings
2.11
Silicone Acrylic

Dampney Company, Inc. Thurmalox 260C
2.10
Devoe
HT-4
548
2.3
2.5
2.10

Inc.
International
5694
415
2.3
2.5
2.10
Intertherm 875
562
2.5
2.10
Jotun Paints
Jotun Paints
37-F-209
492
2.5
Solvalitt
497
Jotun Paints
Solvalitt
497
2.10

September 2006
Page 13 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems
PPG Industries
97-710
568
2.3
2.5
2.10
Sherwin Williams
Sigma Coatings
Thermo-Cure B59A380
376
2.3
2.5
2.10
SigmaTherm 350
540
Sigma Coatings
SigmaTherm 350
540
2.10
Silicone Alkyd
Ameron
Carboline
Amercoat 894
588
1.2
2.3
Carbocoat 150HG
336
1.2
2.3
Devoe
Devoe
Catha-Coat 302H
282
1.2
HT-8
433
2.3

Inc.
International
International
Alkyd Enamel 538U
397
Interlac 800
333
Intertherm 875
562
Jotun Paints
PPG Industries
Aluminum Paint HR
400
97-480
414
1.2
PPG Industries
UC46654
554
2.3
Sherwin Williams
Sherwin Williams
550
1.2
Thermo-Cure B59A380
376
2.3
Tideguard 182
4.1
Carboline
Inc.
International
Jotun Paints
Carboguard 1207
4.1
Spray Guard 3549
4.1
Interzone 485
74
4.1
4.1.1
Marathon IQ GF
30
4.1
4.1.1
Sigma Coatings
SigmaShield 1090
68
4.1
Asbestos Free (Trowel)

Carboguard A-788
Carboline
4.1.1
4.1.1
Splash Zone Coating

(Spray)
Ameron
Devoe
Devclad 182
International
Tempil
Intertherm 715
550
1.9
Temp-Alarm 126A
560
1.9
Amercoat 180
312
3.7
Universal Primer
Ameron
3.8

September 2006
Page 14 of 17
Coatings Manual

Manufacturer
Product
Carboline
Carbocoat 150HG
Carboline
Devoe

Devguard 4160

Inc.
International
Uni-Primer 1314
VOC
(G/L)
Coating Systems
336
3.7
3.8
24
3.7
3.8
419
3.7
3.8
520
3.7
3.8
Interseal 670 HS
240
3.7
3.8
Jotun Paints
Penguard HB
380
3.7
3.8
PPG Industries
Sherwin Williams
97-680
414
3.7
3.8
Hi-Solids Alkyd Metal Primer

B50NZ3
Kem Kromik B50NZ6
308
3.7
3.8
415
3.7
3.8
SigmaCover 280
432
3.7
3.8
24
1.7
Sherwin Williams
Sigma Coatings
Butyral Wash Primer
Carboline
Vinyl
Carboline
60
3.3

Inc.
Jotun Paints
685
3.3
531
PPG Industries
702
3.3
Butyral Wash Primer

Ameron
Galvaprep
1.7
24
1.7
Carboline
Devoe

Vy-Kote 443
740
1.7

Inc.
International
140
1.7
Interprime 519
702
1.7
Jotun Paints
Washprimer
708
1.7
PPG Industries
742
1.7
Sherwin Williams
97-687/688 Polyclutch Wash

Primer
143
1.7
High Build
Ameron
Amercoat 220
180
3.3
Carboline
60
3.4

Inc.
Jotun Paints
546
3.3
Pioner TC
565
3.3
Jotun Paints
PPG Industries
531
3.4
97-350 Series
613
3.3
3.3.1
3.3.1
3.4
3.4
3.4

September 2006
Page 15 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems
Vinyl Ester
Glass Flake (Spray)
PPG Industries
94301**
Laminate
AOC
Ashland Chemical
335
8.11
Vipel F010
10.2
Hetron 922
10.4
10.5
10.6
10.7
10.8
10.4
10.5
10.6
10.7
10.8
10.4
10.5
10.6
10.7
10.8
10.9
10.2
10.9
Dudick
Protecto-Coat 800
10.2
International
Interline 985
10.4
10.5
10.6
Reichold
Sherwin Williams
Atlac 580
10.2
10.4
10.5
10.6
10.7
40
10.2
10.4
10.5
10.6
10.7
10.8
9.7
9.8
9.6
9.8
10.9
Magnaplate VE Laminate
939X465/531-0-006
10.9

Protecto-Coat 800
Dudick
9.3
Dudick
Dudick
Protecto-Coat 900
9.9
Protecto-Coat 900HT
9.1
9.4
9.5
Dudick
Protecto-Flake 800
9.2
9.4
9.6
International
International
Interline 955
35
9.2
Interzone 1000
85
9.4
9.5
9.6
PPG Industries
94301
335
9.5
PPG Industries
94301, VOC
334
9.1
9.2
9.4
9.5
Sherwin Williams
Cor-Cast TF-VE
228
9.2
9.3
9.4
9.6
Sherwin Williams
Sherwin Williams
Cor-Cote FC-VE
228
9.7
9.8
Cor-Cote FC-VEN
228
9.5
9.9
40
13.4
4.3
1.6
9.9
9.9

Magnaplate VE Laminate
Sherwin Williams
939X465/531-0-006
Vulcanized Neoprene
Splashtron
Zinc-Rich - Galvanizing Repair
Ameron
Carboline
Amercoat 68HS
288
Carbozinc 859
325
Devoe
Catha-Coat 313
282

September 2006
Page 16 of 17
Coatings Manual

Manufacturer
Product
VOC
(G/L)
Coating Systems

Inc.
International
Zinc Primer 1649
593
1.6
Interzinc 280
100
International
Interzinc 52
336
1.6
Jotun Paints
PPG Industries
Barrier
294
1.6
UC65147/97-674
336
Sherwin Williams
Zinc Clad 5 B69A45
488
1.6
Sigma Coatings
SigmaZinc 102HS
286
1.6

September 2006
Page 17 of 17
Coating Systems
COM-SU-5191
APPENDIX C-ACCEPTABLE BRANDS BY MANUFACTURER
April 2008
Coatings Manual
Acceptable Brands: By Manufacturer and Product

Generic Classification
Subclassification
Coating Systems
VOC (G/L)
Ameron
Amercoat 180
312
3.7
Universal Primer
3.8
Amercoat 220
180
2.1
Alkyd Enamel
Vinyl
High Build
3.3
3.3.1
3.4
Amercoat 351
Epoxy
Epoxy
0
9.1
9.2
9.4
9.5
9.6
9.7

Epoxy
0
Rivet and Seam Sealer (Spray) 13.1
Amercoat 385
276
Epoxy - Polyamide
Epoxy - Polyamide
High Build
2.14
4.4
1.4
2.6
2.14
3.1
3.5
3.5.1
3.7
4.4
3.1.1
Amercoat 395 FD
3.2
217
8.3
8.7
8.8
8.9
Amercoat 450 Series

335
2.15
2.15.1
3.1
3.1.1
3.5.1
3.7
3.8
4.4
Amercoat 5105
Alkyd - Inhibited
1.1
2.1
2.2
327
2.1
Amercoat 68HS
Epoxy - Zinc-Rich
3.5
336
Amercoat 5405
Alkyd Enamel
3.2
2.2
2.8
2.9
288
3.2
Epoxy - Zinc-Rich
1.6

September 2006
Page 1 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Amercoat 874HS
420
2.5
Silicone Acrylic
2.10
Amercoat 894
588
Silicone Acrylic
2.3
Silicone Alkyd
1.2
2.3
Amercoat 90HS
323
1.5
8.1
8.2
8.4
8.5
8.6
323

12.1
12.4
12.1
12.4
Amercoat 91
410
11.2.1
Epoxy - Phenolic
11.4.1
11.4.2
11.5.1
11.5.2
11.6.1
11.6.2
Amerlock 400
Epoxy - Polyamide
120
High Build
2.12
1.8
2.12
2.12.1
2.13
2.13.1
2.15
3.5
Amerlock 400 AL
Epoxy Mastic - Surface Tolerant Aluminum Filled
120
1.8.1
2.12.1
2.13.1
2.15.1
3.5.1
Epoxy
172
Epoxy Non-Skid
Amerlock Sealer
Epoxy
Dimetcote 21-5
Self-Cured Inorganic Zinc - Water
Reducible
0
1.3.1
3.1.1

Reducible

September 2006
Page 2 of 29
Coatings Manual

Subclassification
Self-Cured Inorganic Zinc - Water Nonreinforced Thin Film

Reducible
Coating Systems
VOC (G/L)
8.10
Dimetcote 9
491
1.3
Self-Cured Inorganic Zinc Solvent Reducible
2.4
2.5
2.6
3.1

Dimetcote 9HS
323
1.3
2.4
2.5
2.6
3.1
Galvaprep
Vinyl
0
Butyral Wash Primer
1.7
HT-1027
420
12.7
Polysiloxane Resin - Inorganic

Coating
N114A
Epoxy
0
Rivet and Seam Sealer
(Trowel)
13.2
NuKlad 120-A
Epoxy
PSX 892HS
324
2.4
2.7
2.11
Tideguard 182
Splash Zone Coating
0
(Spray)
4.1
AOC
Penguard Primer
238
4.4
Epoxy - Polyamide
Vipel F010
Vinyl Ester
0
Laminate
10.2
10.4
10.5
10.6
10.7
10.8
10.9
Vipel F701
0
Laminate
10.1

September 2006
Page 3 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Vipel F737
0
Laminate
10.1
Ashland Chemical
Aropol 7241-15
0
Laminate
10.1
Hetron 922
Vinyl Ester
0
Laminate
10.2
10.4
10.5
10.6
10.7
10.8
10.9
Carboline
Carbocoat 115SG
408
1.1
Alkyd - Inhibited
2.1
2.2
Carbocoat 139
240
2.1
Alkyd Enamel
2.2
2.8
2.9
Carbocoat 150HG
336
Silicone Alkyd
1.2
2.3
Universal Primer
3.7
3.8
60
3.3
Vinyl
Vinyl
High Build
3.3.1
3.4
Carboguard 1207
Splash Zone Coating
0
(Spray)
4.1
96
4.6
Epoxy Non-Skid
Carboguard 501
Epoxy
0
(Trowel)
13.2
Carboguard 890
214
8.1
Epoxy - Polyamide
2.14
1.8
8.2
8.4
8.5
2.12
2.12.1
2.13
2.13.1
2.15
3.5
September 2006
Page 4 of 29
Coatings Manual

Subclassification
High Build
Coating Systems
2.6
3.1.1
3.2
VOC (G/L)
3.5.1
3.7
Carboguard 891
Epoxy - Polyamide
214
8.3
Carboguard 893
195
1.4
Epoxy - Polyamide
4.4
High Build
2.14
4.4
3.1
Carboguard A-788
Splash Zone Coating
0
4.1.1
Carbomastic 15
88
1.8.1
2.12.1
2.13.1
2.15.1
3.5.1
Carbothane 134 HG
288
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
Carbozinc 11
515
1.3
2.4
2.5
2.6
3.1
Carbozinc 11 HS
3.3
264

3.5
1.3
2.4
8.10
8.11
2.5
2.6
3.1
3.3
Carbozinc 11 WB
0
1.3.1

Reducible
3.1.1
3.3.1
Carbozinc 859
325
3.2
Epoxy - Zinc-Rich
3.4

Phenoline 1205
255
11.2
Epoxy - Phenolic
11.4
11.5
11.6
9.4
9.5
Epoxy - Phenolic
9.1
Epoxy Novolac
9.1
9.2
9.8
9.9
9.6
9.7

September 2006
Page 5 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Phenoline 187
312
1.5

8.6
8.7
8.8
Phenoline 309
0
20.1
Epoxy Novolac
20.3
Phenoline 310*
Epoxy-Polyamine
12
8.1
8.2
8.4
8.5
8.7
Phenoline 368 WG
291
11.2.1
Epoxy - Phenolic
11.4.1
11.4.2
11.5.1
11.5.2
11.6.1
11.6.2
Epoxy - Phenolic
8.2
Phenoline 373
Epoxy - Phenolic
233
8.9
Phenoline 380*
Epoxy-Polyamine
12
8.6
8.8
8.9
24
3.7
Universal Primer
Universal Primer
Butyral Wash Primer
1.7
Vinyl
Butyral Wash Primer
1.7
3.8
Thermaline 4700
480
2.4
2.7
2.11
Thermoline 450
Epoxy - Phenolic
255
12.1
12.4
Thermoline 4900
Silicone Acrylic
564
2.3
2.5
2.10
Ceilcote
Brutem 90
0
13.5
Flakeline 600
210
1.5

September 2006
Page 6 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Lining 74
Polyester - Bisphenol "A"
0
Laminate
10.2
10.5
10.7
10.8
10.9

Thurmalox 218
263
Epoxy - Phenolic
1.3

Thurmalox 219
312
Epoxy - Phenolic
Thurmalox 230C*
360
2.4
2.7
2.11
413
2.4
2.7
Thurmalox 260C
333
2.3
Silicone Acrylic
2.5
2.10
Silicone Acrylic
Devoe
Bar-Rust 231
Epoxy
247
1.8
2.13
Bar-Rust 233 H
Epoxy
170
8.3
Bar-Rust 236
170
1.5

8.1
8.2
8.4
8.6
Bar-Rust 239
119
1.8.1
Catha-Coat 302H
Epoxy - Zinc-Rich
8.7
2.12.1
2.13.1
3.5.1
282
3.2

September 2006
Page 7 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
1.2
Silicone Alkyd
Catha-Coat 304V
336
1.3
2.4
2.5
2.6
3.1
Catha-Coat 305

Reducible
1.3.1

Reducible
8.10
3.1.1
Catha-Coat 313
282

Devchem 253
213
Epoxy - Phenolic
8.8
Epoxy Novolac
8.5
8.9
Devclad 182
Splash Zone Coating
1
4.1.1
Devgrip 237C
340
4.6
Epoxy Non-Skid
Devguard 4160
419
Alkyd - Inhibited
1.1
2.1
Universal Primer
3.7
3.8
2.2
Devguard 4308
428
2.1
Alkyd Enamel
2.2
2.8
2.9
Alkyd Enamel
Devguard 4348
340
Alkyd Enamel
2.1
Alkyd Enamel
2.2
2.8
Devmat 110
39
Laminate
10.1
10.2
10.8
10.9
9.1
9.2
9.8
9.9
10.4
10.5
10.6
10.7
9.4
9.5
9.6
9.7

September 2006
Page 8 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Devran 142S
Epoxy
21
(Trowel)
13.2
Devran 224 Aluminum
212
2.15.1

Devran 224HS
212
Epoxy - Polyamide
Epoxy - Polyamide
High Build
1.4
2.12
2.12.1
2.14
2.6
2.13
2.13.1
3.1
3.5
3.5.1
3.7
4.4
2.12
2.15
3.5
3.1.1
Devthane 379
311
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
HT-12
3.5
572
2.4
2.7
2.11
HT-4
548
2.3
Silicone Acrylic
2.5
HT-403
2.10
217
12.1
Epoxy - Phenolic
HT-8
12.4
433
2.3
Silicone Alkyd
Vy-Kote 443
Vinyl
3.2
740
Butyral Wash Primer
1.7
Dudick
Caulk 149
0
13.5
Primer 67
0
1.5
Protecto-Coat 500
Polyester Non-Skid
250
4.5

September 2006
Page 9 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Protecto-Coat 600
Polyester
0
Laminate
10.1
Protecto-Coat 800
Vinyl Ester
0
Laminate
10.2
10.4
10.5
9.7
9.8
10.6
10.7
10.8
10.9
Vinyl Ester
9.3
Protecto-Coat 900
Vinyl Ester
0
9.9
Protecto-Coat 900HT
Vinyl Ester
0
9.1
9.4
9.5
9.9
Protecto-Crete 110
108
20.3
Epoxy Novolac
Protecto-Flake 800
Vinyl Ester
0
9.2
9.4
9.6
Protecto-Line 100
0
20.1
20.2
Enviroline Group
EC 376 F
Epoxy
36
9.1
9.2
9.8
9.9
9.4
9.5
9.6
9.7

5595U
312
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
5691
586
2.7
2.11
56910
590
2.4
2.7
2.11
5694
Silicone Acrylic
3.5
415
2.3
2.5
2.10

September 2006
Page 10 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Alkyd Enamel 538U
397
Silicone Alkyd
Galvosil 1562

Reducible
1.3.1

Reducible
8.10
3.1.1
Galvosil 1568
320
3.1
3.3
Galvosil 15680
320
1.3
2.5
2.6
Galvosil 1578
520
1.3
2.4
2.5
2.6
Hempadur
4.6
Hempadur 1530
417
12.4
Epoxy - Phenolic
Hempadur 1550
320
Epoxy - Phenolic
11.2
11.4
11.5
11.6
8.2
8.8
8.9
8.11
Hempadur 1736
337
3.2
Epoxy - Zinc-Rich
Hempadur 1763
Epoxy
255
8.1
Hempadur 3553
8.4
8.7
0
1.5

Hempadur 3573
Epoxy
3.3
350
Epoxy Non-Skid
Epoxy - Phenolic
3.1
82
8.3

September 2006
Page 11 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Hempadur 4515
180
1.5

Hempadur 4520
400
Epoxy - Polyamide
Epoxy - Polyamide
High Build
2.12
2.12.1
2.14
2.6
2.13
2.13.1
3.5
3.5.1
3.7
3.1
3.1.1
Hempadur 4563
207
1.4
Epoxy - Polyamide
Hempadur 45880
Epoxy
215
Epoxy - Polyamide
Epoxy - Polyamide
High Build
8.6
1.4
2.12
2.12.1
2.14
2.6
2.13
2.13.1
3.1
3.1.1
3.5
3.7
4.4
1.8
2.12
2.13
2.15
3.5
2.12.1
2.13.1
2.15.1
3.5.1
Hempadur 4588-1987
215
1.8.1

Hempadur 5540
285
High Build
3.5.1
4.4
Hempadur 8567.1
Epoxy
3.2
215
Epoxy - Polyamide
3.2
320
8.5
Hempadur 85671
Epoxy - Phenolic
335
12.1

Alkyd Enamel
410
2.1

Alkyd - Inhibited
2.2
2.8
2.9
415
1.1

September 2006
Page 12 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
330
1.1
Alkyd - Inhibited
2.1
2.2

Vinyl
546
High Build
3.3
685
3.3
Vinyl
Hempathane 5595
332
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6

Vinyl
140
Butyral Wash Primer
1.7
Polyester GF 35920
35
4.5
Polyester Non-Skid
Spray Guard 3549
Splash Zone Coating
3.5
0
(Spray)
4.1
Uni-Primer 1314
520
3.7
Universal Primer
3.8
Zinc Primer 1649
593
1.6

International
Intercure 200
320
4.4
Epoxy - Polyamide
Intergard 251
390
4.4
Epoxy - Polyamide
Intergard 401
64
2.14
Epoxy - Polyamide
Epoxy - Polyamide
High Build
3.2
Intergard 475 HS
Epoxy - Polyamide
175
High Build
3.1
3.1.1
3.2
4.4

September 2006
Page 13 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Intergard270
95
2.14
Epoxy - Polyamide
Interlac 260
300
1.1
Alkyd - Inhibited
2.1
2.2
Interlac 665
427
2.1
Alkyd Enamel
2.2
2.8
2.9
Interlac 800
333
Silicone Alkyd
Interline 359
Epoxy - Polyamide
320
8.2
Interline 850
225
8.1
8.3
Epoxy - Phenolic
8.4
8.7
Epoxy - Polyamide
8.5
8.6
8.8
8.9
Interline 921
30
Epoxy - Phenolic
Epoxy - Phenolic

(Trowel)
13.2
Interline 955
Vinyl Ester
8.11
35
9.2
Interline 984
30
Epoxy - Phenolic
Laminate
10.2
10.7
10.8
Epoxy - Phenolic
9.7
9.8
9.9
Interline 985
10.9
Epoxy - Phenolic
Laminate
10.1
Vinyl Ester
Laminate
10.4
10.5
Interprime 198
10.6
509
Alkyd - Inhibited
Alkyd - Inhibited
2.1
2.2

September 2006
Page 14 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Interprime 519
Vinyl
702
Butyral Wash Primer
1.7
Interseal 670 HS
240
8.5
8.5
8.6
Epoxy - Polyamide
2.14
Epoxy - Polyamide
Epoxy - Polyamide
Epoxy - Polyamide
High Build
2.13
2.13.1
3.5
3.5.1
2.13
2.15
3.5
2.15.1
3.5.1
1.8
2.12
1.8.1
2.12.1
2.13.1
Universal Primer
3.7
3.8
3.7
Interthane 990
395
2.15.1
3.1
4.4
4.6
3.2
3.5.1
3.7
3.8
Interthane 990HS
332
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
Intertherm 228
3.5
326
Coal Tar
12.1
12.4
Intertherm 50
495
2.7
2.11

Intertherm 715
550
1.9
Intertherm 875
Silicone Acrylic
562
2.5
2.10

September 2006
Page 15 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Silicone Alkyd
Interzinc 22
490

1.3

2.5
3.1
8.10
Interzinc 22HS
340
2.5
3.1

8.10
Interzinc 280
100
3.2
Epoxy - Zinc-Rich
Interzinc 52
336
Epoxy - Zinc-Rich
3.2
1.6
Interzinc 685

Reducible
3.1.1

Reducible
Interzone 1000
85
Epoxy
9.1
Vinyl Ester
9.4
9.5
Interzone 2000
9.6
35
4.5
Polyester Non-Skid
Polyester Non-Skid
Interzone 485
Splash Zone Coating
74
(Spray)
4.1
4.1.1

September 2006
Page 16 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Interzone 954
130
4.6
Epoxy Non-Skid
Jotun Paints
37-F-209
492
2.5
Silicone Acrylic
Aluminum Paint HR
400
Silicone Alkyd
Baltoflake
75
9.3
Polyester Non-Skid
75
Polyester Non-Skid
Barrier
294
3.2
Epoxy - Zinc-Rich
Epoxy - Zinc-Rich
1.6

Cromoprimer
400
1.1
Alkyd - Inhibited
2.1
2.2
Hardtop HB
256
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
3.5
Jotacote 5
0
1.3.1

Reducible
3.1.1
Jotamastic 87
196
Epoxy - Polyamide
2.14
1.8
2.12
2.13
2.15
3.5
Jotamastic 87 AL
110
1.8.1

2.12.1
2.13.1
2.15.1
3.5.1
8.4

September 2006
Page 17 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Marathon IQ GF
Epoxy
Splash Zone Coating
30
(Spray)
9.1
9.2
9.8
9.9
4.1
4.1.1
9.4
9.5
9.6
9.7
Penguard HB
380
1.4
Epoxy - Polyamide
Epoxy - Polyamide
High Build
2.6
3.1.1
3.2
3.5
3.5.1
3.7
4.4
3.7
Universal Primer
3.8

Epoxy - Polyamide
480
High Build
3.1
Penguard Topcoat
400
2.12
Epoxy - Polyamide
Epoxy - Polyamide
High Build
2.12.1
2.14
2.13
Pilot II
418
2.1
Alkyd Enamel
2.2
2.8
Pioner TC
Vinyl
565
High Build
3.3
3.4
Primastic
Epoxy - Polyamide
2.9
238
High Build
2.13.1
Primastic with 3883 Non-Skid aggregate

Epoxy Non-Skid
238
4.6
Resist 78
465
2.6
3.1
Resist 86
455

Resist GTI
458
1.3
2.4
2.5

September 2006
Page 18 of 29
Coatings Manual

Subclassification
Coating Systems
8.10
VOC (G/L)
8.11
Solvalitt
497
2.4
Silicone Acrylic
2.10
2.7
2.11
Silicone Acrylic
Tankguard Aqua
Epoxy - Phenolic
10
8.3
Tankguard HB
390

Tankguard Storage
323
Epoxy - Phenolic
Epoxy - Phenolic
8.1
8.2
8.5
8.6
8.7
8.8
8.9
531
Vinyl
Vinyl
High Build
3.4
Washprimer
Vinyl
708
Butyral Wash Primer
1.7

AEP 20
0
20.1
EN 250
Epoxy Novolac
20.2
0
20.3

Splashtron
Vulcanized Neoprene
0
4.3
P.R.C.
PR-6422 (Class B)
0
13.5

September 2006
Page 19 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
PPG Industries
7-282
336
2.1
Alkyd Enamel
2.2
2.8
2.9
376
2.1
Alkyd - Inhibited
2.2
90000/90002
420
Polyester Non-Skid
94301
Vinyl Ester
335
9.5
94301**
Vinyl Ester
335
Glass Flake (Spray)
8.11
94301, VOC
Vinyl Ester
334
9.1
9.2
9.4
9.5
9.6
9.8
9.9
94701, VOC
337
Polyester Non-Skid
95-132
Epoxy - Polyamide
304
8.3
95-267**
Epoxy - Phenolic
336
8.11
95-812
241
2.15
3.2
4.4
4.6
3.5
3.5.1
3.7
3.8
95-8512
0
2.15.1
3.1
97-145
128
Epoxy - Polyamide
2.14
1.4
1.8
3.5
4.4
2.12
2.13
2.14
2.15
Epoxy Non-Skid
September 2006
Page 20 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
97-148
Epoxy - Polyamide
0
High Build
3.1
2.15.1

97-160
150
8.6
Epoxy - Polyamide
8.2
8.7
8.8
8.9
97-350 Series
Vinyl
613
High Build
3.3
3.4
97-480
414
1.2
Silicone Alkyd
97-680
414
3.7
Universal Primer
3.8
97-687/688 Polyclutch Wash Primer

Vinyl
Butyral Wash Primer
742
1.7
97-710
568
2.3
Silicone Acrylic
2.5
2.10
97-724
554
2.4
2.7
2.11
97-946
Epoxy
262
Epoxy - Phenolic
Epoxy - Polyamide
8.1
12.1
12.4
8.4
8.5
Aquapon 97-130
373
Epoxy - Polyamide
Epoxy - Polyamide
High Build
2.12
2.12.1
2.6
2.13
3.7
4.4

Epoxy Non-Skid
2.13.1
3.2
3.5
3.5.1
373
4.6

September 2006
Page 21 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
403
3.2
Epoxy - Zinc-Rich
3.4

1.3

397
2.4
2.5
2.6
3.1
3.3
8.10
Pitt-Therm 97-724

UC46654
554
2.3
Silicone Alkyd
UC59633/97-139
342
1.5

UC65147/97-674
336

UC65372/UC65373
118
1.8.1
2.12.1
2.13.1
3.5.1
702
3.3
Vinyl
Reichold
Atlac 580
Vinyl Ester
0
Laminate
10.2
10.4
Dion Iso 6631T

10.5
10.6
10.7
0
Laminate
10.1
Sauereisen
ConoGlaze 202
15
20.2
FibreCrete 204
16
20.1
20.3

September 2006
Page 22 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Sherwin Williams
920-W-974
Epoxy
2
920-W-979
2
13.2
Epoxy

(Trowel)
970-B-703
40
ArmorSeal 300
340
4.6
Epoxy Non-Skid
Cor-Cast TF-VE
Vinyl Ester
228
9.2
9.3
9.4
9.6
Cor-Cote FC-VE
Vinyl Ester
228
9.7
9.8
Cor-Cote FC-VEN
Vinyl Ester
228
9.5
9.9
Coroplate I 948-W-016/531-0-006
240
9.1
4.5
Polyester Non-Skid
Vinyl
143
Butyral Wash Primer
1.7

272
1.8
2.12
2.13
2.15
3.5
Epoxy - Phenolic
264
12.1
12.4

171
1.8.1
2.12.1
2.13.1
2.15.1
3.5.1

September 2006
Page 23 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
308
1.1
Alkyd - Inhibited
2.1
2.2
308
3.7
Universal Primer
3.8
Hi-Solids Polyurethane B65-300 SeriesB65/V30

289
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
3.5
420
2.4
2.7
2.11
417
2.1
Alkyd Enamel
2.2
2.8
2.9
309
2.1
Alkyd Enamel
2.2
2.8
2.9
550
1.2
Silicone Alkyd
Kem Kromik B50NZ6
415
3.7
Universal Primer
3.8

Epoxy - Polyamide
High Build
235
2.6
3.1
3.7
4.4
3.1.1
3.2
3.5
3.5.1

Vinyl Ester
Laminate
40
10.2
10.4
10.5
10.6
10.7
10.8
10.9
Vinyl Ester

(Trowel)
13.4
230
1.5

8.7
Epoxy - Phenolic
8.2
8.4
8.5
8.6
8.8
8.9
8.11

September 2006
Page 24 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Phenicon HS Flake Filled 920-R-A11/700-C-685

Epoxy - Phenolic
230
8.9

Polyester
Laminate
40
10.1
2.11

295
1.4
Epoxy - Polyamide
2.14
4.4

Epoxy - Polyamide
Epoxy - Polyamide
High Build
175
2.12
2.12.1
2.13
2.13.1
Tank Clad HS B62W80

Epoxy - Polyamide
177
8.1
8.3
Thermo-Cure B59A380
376
Silicone Acrylic
2.3
Silicone Alkyd
2.3
2.5
2.10
275
2.12
Epoxy - Polyamide
2.12.1
Zinc Clad 5 B69A45
488
1.6

462
1.3
2.4
2.5
2.6
312
2.4

2.5
2.6
3.1
8.10

Epoxy - Zinc-Rich
3.1
308
3.2

September 2006
Page 25 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
0
1.3.1

Reducible
3.1.1
Sigma Coatings
AquaCover 22
50

Reducible
Novaguard 840
Epoxy - Phenolic
142
Laminate
10.1
10.2
10.8
10.9
10.4
10.5
Novoguard 830
Epoxy
10.6
10.7
144
(Trowel)
13.2
Novoshield 7744
13
Epoxy
PhenGuard 930
315
Epoxy - Phenolic
8.2
8.5
8.6
11.2
11.4
11.5
11.6
Epoxy - Phenolic
Epoxy - Phenolic
8.11
PhenGuard 940
315
8.2
8.5
8.6
11.2
11.4
11.5
Epoxy - Phenolic
Epoxy - Phenolic
Epoxy - Phenolic
11.6
8.11
SigmaCover 280
432
Epoxy - Polyamide
Epoxy - Polyamide
4.4
Universal Primer
3.7
SigmaCover 435
3.8
344
Epoxy - Phenolic
Thin Film
12.4
Epoxy - Polyamide
High Build
3.1

September 2006
Page 26 of 29
Coatings Manual

Epoxy - Polyamide
Subclassification
Thin Film
Coating Systems
VOC (G/L)
12.1
SigmaCover 456
347
Epoxy - Polyamide
Epoxy - Polyamide
High Build
2.12
2.12.1
2.14
2.6
2.13
2.13.1
3.7
4.4
3.2
3.5
3.5.1
SigmaCover 630
232
1.5
1.8
2.12
2.13
2.15
SigmaCover 805
3.5
221
8.1
Epoxy - Phenolic
8.1
Sigmadur 500 US
320
2.15
2.15.1
3.1
3.1.1
3.2
3.5.1
3.7
3.8
4.4
4.6
3.5
288
SigmaGuard 650
143
Epoxy
8.9
Epoxy
Epoxy
SigmaGuard 720
233
8.7
Epoxy - Phenolic
8.4
SigmaGuard 750
8.9
452
8.10
Sigmaguard CSF 585

Epoxy - Polyamide
8.8
6
8.3
SigmaPrime 200
Epoxy Non-Skid
432
4.6

September 2006
Page 27 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
Sigmarine 24
343
1.1
Alkyd - Inhibited
2.1
2.2
Sigmarine 48
402
2.1
Alkyd Enamel
2.2
2.8
2.9
252
1.4
Epoxy - Polyamide
Epoxy - Polyamide
High Build
3.1.1
SigmaShield 1090
68

Splash Zone Coating
(Spray)
4.1
SigmaShield 905
141
Epoxy
9.4
9.7
9.1
9.6
Epoxy - Phenolic
9.2
9.5
Epoxy - Polyamide
9.6
9.8
9.9
SigmaTherm 350
540
Silicone Acrylic
Silicone Acrylic
2.10
SigmaTherm 540
478

2.4
SigmaZinc 102HS
286
Epoxy - Zinc-Rich
3.2
1.6
SigmaZinc 158
507
Epoxy
1.3
2.4
2.6
3.1

September 2006
Page 28 of 29
Coatings Manual

Subclassification
Coating Systems
VOC (G/L)
TCP Aluminum 7477

240
1.8.1
2.12.1
2.13.1
2.15.1
3.5.1
Sika Corporation
Sikagard 62
0
20.1
20.2
20.3
Stonhard, Inc.
Stonchem 501
0
20.2
Stonchem 502
0
20.1
Stonchem 577
0
20.3
Tempil
Temp-Alarm 126A
560
1.9

September 2006
Page 29 of 29

COM-SU-5191 Chevron Onshore Painting Specification PDF

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COM-SU-5191

This document is the confidential property of Chevron USA Inc. Neither

2008 Chevron USA Inc. All rights reserved.

System Number Selection Guide ..............................................................................3

Coating Compatibility Chart ......................................................................................7

Coating System Data Sheets ....................................................................................8

APPENDIX A - COATING SYSTEM DATA SHEETS

2008 Chevron USA Inc. All rights reserved.

Code C/E: Vessels & Heat Exchangers

Uninsulated to 200F and steamed out

Structural steel & platforms up to 200F

Stacks, breeching, furnace body 200500F

Stacks, breeching, furnace body 5001200F

Code G/K: Pumps, Turbines & Compressors

Equipment Supplied with Manufacturers Standard Coating

2008 Chevron USA Inc. All rights reserved.

Table 1: Atmospheric Coatings for On- & Offshore (Sheet 2 of 2)

Externally insulated exhaust ducts to 450F

Externally insulated exhaust ducts 450-1000F

Code L: Piping (including Valves & Fittings)

Uninsulated below 200F steamed out

Exposed steel, platforms, ladders, supports

Floor plate (smooth)

Galvanized floor grating repairs

Galvanized stairways and railings

Jacket above splash zone; deck modules; boat landing

Jacket splash zone - structural members

Jacket splash zone - appurtenances

Risers, conductors: splash zone to 160F

Risers, conductors: splash zones to 250F

Code P: Electrical Equipment

Code R: Buildings and Control Houses (Exterior)

Code S: Miscellaneous Equipment

2008 Chevron USA Inc. All rights reserved.

Table 2: Coatings for Concrete

dilute acids, caustics

dilute acids, caustics

Table 3: Coatings Under Insulation

Cyclic Service with Swings Below

Cyclic Service with Swings Below

Actual temperature of steel; not design temperature.

Table 4: Internal Vessel Coatings

Salt Water & Brine

2008 Chevron USA Inc. All rights reserved.

Table 4: Internal Vessel Coatings

Crude Oil (sweet or sour)

Fuels (low aromatic)

Fuels (high aromatic)

Ethyl & Methyl Alcohol

2008 Chevron USA Inc. All rights reserved.

COATING COMPATIBILITY CHART

Table 5: Coating Compatibility Chart

Coal Tar Paints

Coal Tar Paint

Coating Being Overcoated

2008 Chevron USA Inc. All rights reserved.

COATING SYSTEM DATA SHEETS

Primer Only Systems

Self-Cured Inorganic Zinc - Solvent Reducible

1.3.1 Self-Cured Inorganic Zinc - Water Reducible

Amine Adduct Epoxy

Organic Zinc-Rich Primer for Galvanizing Repair

Vinyl Butyral Wash Primer