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This ebook is complete guide to make a welding machine of different capacities. It covers transformer
design and the most important the control circuit to control the weld energy.
Though not to difficult to under stand but a little technical knowledge about electricity; transformer and
knowledge about welding machines in general is essencial. This is professional welding machine
manufacturing guide.
1.
Steel Lamiination
Stack
----
10 cms
25mm
25mm
25mm
50mm
Priimary winding
---86 turns
---10 swg
30 turns
5 swg
2.
10 cms
235mm
38mm
38mm
155mm
38mm
75
mm
235 mm
....2
-2Primary winding:
58 turns 9 gauge
Secondary windiing
34 turns
1 gauge
this transformer will give an out put of 65 volts (Open circuit voltage)
3.
Stack
23 cm x 7.5 cm strip
19 cm x 7.5 cm strip
13 cm
Primary
Secondary
Primary wiindiing
----
220 volts
Primary
Secondary
88 turns 8 gauge
( 2 coils of 44 turns each connected iin series)
32 turns
I am not discussing the winding technic and transformer making process as it is not in scope
of this paper. I presume the reader has basic knowledge of transformer making. You can visit
these sites to know more.
Http://sound.westhost.com/xfmr.htm www.allaboutcircuits.com/vol_6/chpt_4/3.html
The transformer mentioned can be made using other size of steel lamination. If the standard
size lamination is not available in your part of the world; get back to me and i will give you
other options.
...3
-3-
Block Diagram
Secondary feedback
Control pot
1 phase or 2 phase
Stable adjustable
output for clean
welding
WEC
Transformer