Summary : SL80 reworking guide

Total needed item

Model

KIT P/N For Step <3>

ICM

Tape For Step <4>

ICM

KIT P/N For Step <6,7>

Module

32SL80

AAA73238001, 1EA

MDS61915999, 10EA

AAA73238006, 1EA

37SL80

AAA73238002, 1EA

MDS61915999, 8EA

AAA73238007, 1EA

42SL80

AAA73238003, 1EA

MDS61915999, 8EA

AAA73238008, 1EA

47SL80

AAA73238004, 1EA

MDS61915999, 8EA

AAA73238009, 1EA

55SL80

AAA73238005, 1EA

MDS61915999, 8EA

AAA73238010, 1EA

Step <3> : ICM

Step <7> : Module

The People Company

Problem
-.Dust incoming
-.Cushion Dislocation

Step <4> : ICM

Step <6> : Module

Breakthrough

Step <1,2,3>

Dust incoming Problem

Step 1.
1. Disassemble TV set and put ICM Assy on clean place.
Because ICM protection film is removed,

<ICM Assy>

need special care to prevent scratch and finger printer on ICM filter

Step 2.
1.Check cushion on ICM assy how depth cushion is applied on it
2. Cushion depth is 1mm Apply Step <3>
Cushion depth is 2mm Do not apply Step <3>

Step 3.
1. Add cushions on 4 corners of ICM filter as below picture (Yellow color).

Dont need to take off original cushions.

2. Cushion attachment order is like below picture

3. Press cushions with fingers firmly in order to be attached

with original cushions completely

(No gap between original cushion and added cushion)

Caution
No gap between bottom cushion and side cushion

The People Company

Breakthrough

Step <4-1>

Cushion Dislocation Problem

Working
WorkingInstruction
Instruction

Rework
Rework Guide
Guide
tape

tape

Tape

Tape

Tape

tape

tape

tape

tape

tape

tape

tape

tape

Tape Quantity: Refer to next page

Working Method: Refer to the guide

summary
Attach the additional tape on the existing CR Cushion.
Additional tape spec MDS61915999(25*120, PP Cushion tape)

The People Company

Detail
DetailView
View

tape

1 ~ 2 mm
Keep the distance
from the existing cushion
Existing cushion is
CR sponge (1mm+1mm)
or PE foam 2mm

Bend the tape at the edge point.

Press the tape on the side wall.

Breakthrough

Step <4-2>

Cushion Dislocation Problem

37/42/47/55SL80
37/42/47/55SL80

32SL80
32SL80

Tape Quantity : 10 EA
Tape P/No : MDS61915999

Tape Quantity : 8 EA
Tape P/No : MDS61915999

Tape

Cushion

Cushion must be covered with tape

Tape must not get out of printing line

1 ~ 2 mm

Horizonta
l

Guide line is 1~2mm apart from cushion

Printing
line

The People Company

Attaching order
Vertical direction Horizontal direction

vertical

Tape are must be overlapped at corner

Breakthrough

Step <5>

Dust incoming Problem

Working order for dust incoming problem

Tape: Attaching position

1)Attach tape around high voltage connector of module

To meet standard for fire resistance
Applied item : Tape
P/No : 7250PT0103D
Spec : 50*40mm
Refer to Step <6>

Center of
connector

50mm

105mm

2)Attach gasket around module

305mm

Applied item : Cushion

P/No : MDS628311**
Refer to Step <7>

Must keep attaching order

: Module Attach tape Attach cushion

The People Company

Breakthrough

Step <6-1>

Dust incoming Problem

32SL80

Part Name : Tape

P/No : 7250PT0103D
Qty : 2ea

37SL80

Part Name : Tape

P/No : 7250PT0103D
Qty : 4ea

The People Company

Breakthrough

Step <6-2>

Dust incoming Problem

42SL80

Part Name : Tape

P/No : 7250PT0103D
Qty : 4ea

47SL80

Part Name : Tape

P/No : 7250PT0103D
Qty : 2ea

The People Company

Breakthrough

Step <6-3>

Dust incoming Problem

55SL80

Part Name : Tape

P/No : 7250PT0103D
Qty : 4ea

The People Company

Breakthrough

Step <7>

Dust incoming Problem

Rework
Rework Guide
Guide

Working
WorkingInstruction
Instruction

Tape Quantity: 4 EA
Working Method: refer to the guide

Part tape is attached

on Module side(L/R)

Part tape is attached

on Module top/bottom

2~
3m
m

Detail
DetailView
View

2~
3 mm

Rear

Front
Wrapping the Module rear bottom area when attach cushion.

Guide Line
Attaching start Line

Keep the distance from the module hole shape

The People Company

Caution
Take care that module
is not exposed at the corner

Breakthrough