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NOVEMBER MONTH SAND DATA

DATE
GM SIZE
MIXER SAND
TEMPERATURE ('C)
MIXER SAND COMPACT.
G.C.S (MIXER)
SPECIEMEN WEIGHT
MIXER SAND PERMEABILITY
MIXER SAND MOISTURE (%)
SSU1
COMPACTIBILITY
G.C.S. (SSU1)
SPECIEMEN WEIGHT
PERMEABILITY SSU1
SSU1 MOISTURE (%)
SSU2
COMPACTIBILITY
G.C.S (SSU2)
SPECIEMEN WEIGHT
PERMEABILITY SSU2
SSU2 MOISTURE (%)
AVERAGE (SSU1+SSU2)
AVG. COMPACTIBILITY
AVG. G.C.S.
AVG. SPECIEMEN WEIGHT
AVG. PERMEABILITY
AVG. MOISTURE (%)
SAND RECIPE
BENTONITE(KG)
LUSTRON(KG)
NEW SAND (KG)
MIXER BATCH
Prepared Sand
AFS- CLAY (%)
ACTIVE CLAY(%)
L.O.I (%)
DEAD CLAY (%)
AFS GFN WASHED
GFN UNWASHED
Return Sand
AFS- CLAY (%)
ACTIVE CLAY(%)
L.O.I (%)
DEAD CLAY (%)
AFS-GFN
MIXER CYCLE TIME

2
40

3
40

4
40

5
40

6
40

7
40

8
40

9
40

33.0
41
45
45.00 44.00 46.75
45
44
52.00 43.50 46.00 51.50 48.75 49.00
50
51
1.50
1.70
1.65
1.53
1.64
1.74
1.61
1.58
139.27 139.39 139.81 138.65 139.44 139.31 139.15 139.37
170.00 165.00 151.00 165.00 154.00 145.00
139
164
4.33
4.07
4.17
4.35
4.28
4.18
4.20
4.21
43.20 40.00 42.50 44.83 46.50 45.75 48.00 45.40
1.63
1.84
1.77
1.72
1.74
1.81
1.68
1.68
139.39 140.63 139.11 139.66 139.44 139.61 139.62 139.65
160.40 157.75 147.50 163.33 148.50 142.00 144.00 160.20
3.99
3.91
4.00
4.10
4.22
4.13
4.13
4.07
43.50 42.25 45.00 46.60 46.00 43.50 47.75 46.80
1.69
1.75
1.72
1.64
1.78
1.91
1.70
1.63
139.85 140.12 139.59 139.36 139.75 139.86 139.64 139.56
160.83 160.50 149.00 163.80 146.00 139.00 145.00 161.00
3.97
4.02
4.13
4.19
4.21
4.00
4.12
4.11

43.4
1.66
139.6
160.6
3.98

41.1
1.79
140.4
159.1
3.97

43.8
1.75
139.3
148.3
4.07

45.7
1.68
139.5
163.6
4.14

46.3
1.76
139.6
147.3
4.21

44.6
1.86
139.7
140.5
4.06

47.9
1.69
139.6
144.5
4.13

46.1
1.66
139.6
160.6
4.09

90.00
18.00
84.00

90.00
18.00
84.00

90.00
18.00
84.00

90.00
18.00
84.00

88.00
18.00
84.00

86.00
18.00
80.00

86.00
18.00
84.00

86.00
18.00
82.00

13.28
8.28
3.52
5.00
62.03

13.38
8.37
3.70
5.04
63.15

13.24
8.14
3.80
5.14
64.04
55.50
2.19
11.90
6.40
4.36
5.50
62.94

13.10
8.31
3.64
4.79
62.36

13.48
9.70
3.66
3.78
63.68

13.20
9.68
4.14
3.52
64.58

12.32
9.26
3.56
3.06
62.10

12.40
9.39
3.64
3.01
63.78

7.99

PRE MIX
READY MIX

10
75

10
85

10
85

10
85

10
85

10
85

10
85

A
AVG.

MIN

MAX

43.00
48.93
1.62
139.30
156.72
4.22

33.00
43.50
1.50
138.65
139.40
4.07

46.75
52.00
1.74
139.81
170.00
4.35

44.52
1.73
139.64
152.96
4.07

40.00
1.63
139.11
142.00
3.91

48.00
1.84
140.63
163.33
4.22

45.18
1.73
139.72
153.14
4.09

42.25
1.63
139.36
139.00
3.97

47.75
1.91
140.12
163.80
4.21

44.85
1.73
139.68
153.05
4.08

41.13
1.66
139.35
140.50
3.97

47.88
1.86
140.37
163.57
4.21

88.25
18.00
83.25

86.00
18.00
80.00

90.00
18.00
84.00

13.05
8.89
3.71
4.17
63.22

12.32
8.14
3.52
3.01
62.03

13.48
9.70
4.14
5.14
64.58

11.90
7.20
4.36
5.50
62.94

11.90
6.40
4.36
5.50
62.94

11.90
7.99
4.36
5.50
62.94

NOV WEEK -1 DATA


TEMPERATURE ('C)

MIXER SAND TEMP


50.0

41

45

45

44

47

45

40.0 33
30.0
20.0
10.0
0.0
1

GCS - MIXER SAND VS SSU SAND

G.C.S (MIXER)

2.00

AVG. G.C.S.

1.75
1.66
1.50

1.86

1.79
1.70

1.75
1.65

1.76

1.68

1.74

1.69
1.61

1.64

1.
1.

1.53

1.50

1.25

1.00
1

180.00
170.00

160.6

PERMEABILI
165.00
TY

MIXER SAND PERMEABILITY


AVG. PERMEABILITY

165.00
163.6

159.1

151.00

154.00

150.00

164.3

160.
145.00

148.3

147.3

139.40
144.5
140.5

120.00
1

4.40
4.33

4.30

MOISTURE

4.35
4.28

MIXER SAND MOISTURE (%)


AVG. MOISTURE (%)

4.21

4.20

4.17

4.10

4.07

4.00

3.98

4.07

4.2

4.20

4.18

4.13

4.14

4.0

4.06

3.97

3.90
3.80
3.70
1

60.00
MIXER SAND COMPACT.
AVG. COMPACTIBILITY

COMPACTABILITY
51.50

52.00
50.00

48.75

43.8

43.50

47.9

46.3

46.00
43.4

50.

50.00

49.00

46.
44.6

45.7

41.1

40.00
1

PERATURE ('C)

44

(MIXER)

.C.S.

69
61

1.66
1.58

ABILITY
164.33
160.6

40
5

RE (%)

4.21

20

13

4.09

CT.

50.67

00

9
46.1

WATER CONSUMPTION

MIXER
WATER

RSO
INLET
WATER

RSO
OUTLET
WATER

BC122

BC124
WATER

TOTAL
WATER
ADDITION

WATER/
MOLD

WATER/
POUR
MOLD

MOLD
MADE

MOLD
POURED

BATCH
WT

TOTAL
SAND

POUR
MOLD
SAND

2-Nov

8594

6234

4990

19818

9.5

11.5

2081

1727

3495

272610

215875

3-Nov

10693

7615

7186

25494

10.4

11.8

2458

2160

3492

300312

270000

4-Nov

11469

7854

7033

2000

1000

29356

12.5

14.2

2341

2066

3492

289836

258250

5-Nov

13804

7946

10450

3000

8000

43200

14.9

16.8

2898

2565

3492

352692

320625

6-Nov

12058

7392

5384

1000

3000

28834

12.0

13.6

2401

2125

3490

296650

265625

7-Nov

12783

7870

4886

3000

3000

31539

12.4

14.1

2553

2234

3488

320896

279250

8-Nov

15498

10031

7628

3000

5000

41157

13.5

15.1

3056

2725

3486

376488

340625

AVG

12128

7849

6794

2400

4000

31343

12.2

13.9

2541

3491

%AGE

38.7

25.0

21.7

5.5

9.1

100.0

8.11

7.11

2229
88

315641
100

278607
88

TOTAL

84899

54942

47557

12000

20000

219398

17788

15602

DATE

1-Nov

2209484 1950250

ND

WATER ADDITION

5.5

9.1
38.7

21.7
25.0

MIXER WATER
RSO INLET WATER
RSO OUTLET WATER
BC122
BC124 WATER

AD
AD

9.93

ADDITIVES CONSUMPTION
S:M
S:M
LIQ.
RATIO on RATIO on
BENT
METAL
mold
pour
made
mold

LC

NS

WATER

77211

3.5

2.8

7020

1326

6864

19818

96610

3.1

2.8

7740

1548

7224

25494

92393

3.1

2.8

7470

1494

6972

29356

114655

3.1

2.8

9090

1818

8484

43200

95067

3.1

2.8

7480

1530

7140

28834

99928

3.2

2.8

7912

1656

7728

31539

121900

3.1

2.8

9072

1944

9072

41157

99681

3.2

2.8
35.8

7969

1617

7641 31342.6

697764

3.2

2.8

2.52

0.51

2.42

9.93

55784 11316 53484 219398

ADDITIVES
ADDITION
2.52
0.51
2.42

BENT
LC
NS
WATER

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