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DATE
GM SIZE
MIXER SAND
TEMPERATURE ('C)
MIXER SAND COMPACT.
G.C.S (MIXER)
SPECIEMEN WEIGHT
MIXER SAND PERMEABILITY
MIXER SAND MOISTURE (%)
SSU1
COMPACTIBILITY
G.C.S. (SSU1)
SPECIEMEN WEIGHT
PERMEABILITY SSU1
SSU1 MOISTURE (%)
SSU2
COMPACTIBILITY
G.C.S (SSU2)
SPECIEMEN WEIGHT
PERMEABILITY SSU2
SSU2 MOISTURE (%)
AVERAGE (SSU1+SSU2)
AVG. COMPACTIBILITY
AVG. G.C.S.
AVG. SPECIEMEN WEIGHT
AVG. PERMEABILITY
AVG. MOISTURE (%)
SAND RECIPE
BENTONITE(KG)
LUSTRON(KG)
NEW SAND (KG)
MIXER BATCH
Prepared Sand
AFS- CLAY (%)
ACTIVE CLAY(%)
L.O.I (%)
DEAD CLAY (%)
AFS GFN WASHED
GFN UNWASHED
Return Sand
AFS- CLAY (%)
ACTIVE CLAY(%)
L.O.I (%)
DEAD CLAY (%)
AFS-GFN
MIXER CYCLE TIME
2
40
3
40
4
40
5
40
6
40
7
40
8
40
9
40
33.0
41
45
45.00 44.00 46.75
45
44
52.00 43.50 46.00 51.50 48.75 49.00
50
51
1.50
1.70
1.65
1.53
1.64
1.74
1.61
1.58
139.27 139.39 139.81 138.65 139.44 139.31 139.15 139.37
170.00 165.00 151.00 165.00 154.00 145.00
139
164
4.33
4.07
4.17
4.35
4.28
4.18
4.20
4.21
43.20 40.00 42.50 44.83 46.50 45.75 48.00 45.40
1.63
1.84
1.77
1.72
1.74
1.81
1.68
1.68
139.39 140.63 139.11 139.66 139.44 139.61 139.62 139.65
160.40 157.75 147.50 163.33 148.50 142.00 144.00 160.20
3.99
3.91
4.00
4.10
4.22
4.13
4.13
4.07
43.50 42.25 45.00 46.60 46.00 43.50 47.75 46.80
1.69
1.75
1.72
1.64
1.78
1.91
1.70
1.63
139.85 140.12 139.59 139.36 139.75 139.86 139.64 139.56
160.83 160.50 149.00 163.80 146.00 139.00 145.00 161.00
3.97
4.02
4.13
4.19
4.21
4.00
4.12
4.11
43.4
1.66
139.6
160.6
3.98
41.1
1.79
140.4
159.1
3.97
43.8
1.75
139.3
148.3
4.07
45.7
1.68
139.5
163.6
4.14
46.3
1.76
139.6
147.3
4.21
44.6
1.86
139.7
140.5
4.06
47.9
1.69
139.6
144.5
4.13
46.1
1.66
139.6
160.6
4.09
90.00
18.00
84.00
90.00
18.00
84.00
90.00
18.00
84.00
90.00
18.00
84.00
88.00
18.00
84.00
86.00
18.00
80.00
86.00
18.00
84.00
86.00
18.00
82.00
13.28
8.28
3.52
5.00
62.03
13.38
8.37
3.70
5.04
63.15
13.24
8.14
3.80
5.14
64.04
55.50
2.19
11.90
6.40
4.36
5.50
62.94
13.10
8.31
3.64
4.79
62.36
13.48
9.70
3.66
3.78
63.68
13.20
9.68
4.14
3.52
64.58
12.32
9.26
3.56
3.06
62.10
12.40
9.39
3.64
3.01
63.78
7.99
PRE MIX
READY MIX
10
75
10
85
10
85
10
85
10
85
10
85
10
85
A
AVG.
MIN
MAX
43.00
48.93
1.62
139.30
156.72
4.22
33.00
43.50
1.50
138.65
139.40
4.07
46.75
52.00
1.74
139.81
170.00
4.35
44.52
1.73
139.64
152.96
4.07
40.00
1.63
139.11
142.00
3.91
48.00
1.84
140.63
163.33
4.22
45.18
1.73
139.72
153.14
4.09
42.25
1.63
139.36
139.00
3.97
47.75
1.91
140.12
163.80
4.21
44.85
1.73
139.68
153.05
4.08
41.13
1.66
139.35
140.50
3.97
47.88
1.86
140.37
163.57
4.21
88.25
18.00
83.25
86.00
18.00
80.00
90.00
18.00
84.00
13.05
8.89
3.71
4.17
63.22
12.32
8.14
3.52
3.01
62.03
13.48
9.70
4.14
5.14
64.58
11.90
7.20
4.36
5.50
62.94
11.90
6.40
4.36
5.50
62.94
11.90
7.99
4.36
5.50
62.94
41
45
45
44
47
45
40.0 33
30.0
20.0
10.0
0.0
1
G.C.S (MIXER)
2.00
AVG. G.C.S.
1.75
1.66
1.50
1.86
1.79
1.70
1.75
1.65
1.76
1.68
1.74
1.69
1.61
1.64
1.
1.
1.53
1.50
1.25
1.00
1
180.00
170.00
160.6
PERMEABILI
165.00
TY
165.00
163.6
159.1
151.00
154.00
150.00
164.3
160.
145.00
148.3
147.3
139.40
144.5
140.5
120.00
1
4.40
4.33
4.30
MOISTURE
4.35
4.28
4.21
4.20
4.17
4.10
4.07
4.00
3.98
4.07
4.2
4.20
4.18
4.13
4.14
4.0
4.06
3.97
3.90
3.80
3.70
1
60.00
MIXER SAND COMPACT.
AVG. COMPACTIBILITY
COMPACTABILITY
51.50
52.00
50.00
48.75
43.8
43.50
47.9
46.3
46.00
43.4
50.
50.00
49.00
46.
44.6
45.7
41.1
40.00
1
PERATURE ('C)
44
(MIXER)
.C.S.
69
61
1.66
1.58
ABILITY
164.33
160.6
40
5
RE (%)
4.21
20
13
4.09
CT.
50.67
00
9
46.1
WATER CONSUMPTION
MIXER
WATER
RSO
INLET
WATER
RSO
OUTLET
WATER
BC122
BC124
WATER
TOTAL
WATER
ADDITION
WATER/
MOLD
WATER/
POUR
MOLD
MOLD
MADE
MOLD
POURED
BATCH
WT
TOTAL
SAND
POUR
MOLD
SAND
2-Nov
8594
6234
4990
19818
9.5
11.5
2081
1727
3495
272610
215875
3-Nov
10693
7615
7186
25494
10.4
11.8
2458
2160
3492
300312
270000
4-Nov
11469
7854
7033
2000
1000
29356
12.5
14.2
2341
2066
3492
289836
258250
5-Nov
13804
7946
10450
3000
8000
43200
14.9
16.8
2898
2565
3492
352692
320625
6-Nov
12058
7392
5384
1000
3000
28834
12.0
13.6
2401
2125
3490
296650
265625
7-Nov
12783
7870
4886
3000
3000
31539
12.4
14.1
2553
2234
3488
320896
279250
8-Nov
15498
10031
7628
3000
5000
41157
13.5
15.1
3056
2725
3486
376488
340625
AVG
12128
7849
6794
2400
4000
31343
12.2
13.9
2541
3491
%AGE
38.7
25.0
21.7
5.5
9.1
100.0
8.11
7.11
2229
88
315641
100
278607
88
TOTAL
84899
54942
47557
12000
20000
219398
17788
15602
DATE
1-Nov
2209484 1950250
ND
WATER ADDITION
5.5
9.1
38.7
21.7
25.0
MIXER WATER
RSO INLET WATER
RSO OUTLET WATER
BC122
BC124 WATER
AD
AD
9.93
ADDITIVES CONSUMPTION
S:M
S:M
LIQ.
RATIO on RATIO on
BENT
METAL
mold
pour
made
mold
LC
NS
WATER
77211
3.5
2.8
7020
1326
6864
19818
96610
3.1
2.8
7740
1548
7224
25494
92393
3.1
2.8
7470
1494
6972
29356
114655
3.1
2.8
9090
1818
8484
43200
95067
3.1
2.8
7480
1530
7140
28834
99928
3.2
2.8
7912
1656
7728
31539
121900
3.1
2.8
9072
1944
9072
41157
99681
3.2
2.8
35.8
7969
1617
7641 31342.6
697764
3.2
2.8
2.52
0.51
2.42
9.93
ADDITIVES
ADDITION
2.52
0.51
2.42
BENT
LC
NS
WATER