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Flexible Cable

Safety Precautions
Make sure to read all the 'Safety Precautions' thoroughly before using the products indicated in
this guide book.
If you have any other questions about the products, please contact us prior to use.
As the safety precautions indicated here provide very important points regarding safety, be
sure to follow them.
Symbols used in the texts are as follows.
WARNINGS : Ignoring warnings and handling the products incorrectly may lead to serious injury
or death.
CAUTIONS : Ignoring cautions and handling the products incorrectly may lead to injury or
property damage.

WARNINGS
1. Risk of electric shock or fire.
- Do not perform connecting and wiring operation with the power switched ON.
- Do not disassemble or alter the products.
- Make sure to ground the shielding layer.
Note: Single grounding results in induced voltage at the ungrounded end.
Grounding both ends may cause a temperature increase to the shielding layer.

2. Risk of burn injury, burnout, or fire.


- Do not apply voltage or current exceeding the rated level.
- Do not use the cable exceeding the rated temperature in consideration of the operating environment.

CAUTIONS
1. Prohibited matters at wire/cable processing.
- When installing a terminal joint of the high-voltage cable, make sure to remove the outer semiconductive layer
thoroughly without any residue, otherwise it may cause an insulation failure.
- Do not install the wire or cable with torsion remained, otherwise it may damage the products.
- Do not use the wire or cable for any purpose other than that which is provided for each product, otherwise it
may damage the products.
- Be sure that no water, etc. enters the conductor when terminating the wire or cable, otherwise it may damage
the products.

2. Handling Precautions
- Make sure that tension or bending radius does not exceed the permissible level, otherwise it may break or
damage the conductor and result in shortening the product life.
- When the wire or cable is subjected to tension or vibration, be sure to clamp terminals securely to prevent the
cores from being wrongly positioned. Otherwise, it may damage the products.
- Load the drums in a vertical state (on its flange side). Loading them sideways tangles the wire or cable and
makes it difficult in unloading them.
- When unloading drums, make sure to use a forklift or crane. Also be aware that coils should be treated
carefully.
If dropped from the delivery vehicle, the drums or products may be damaged.
- When lifting a drum with a crane, be sure to use a long wire so that the wiring angle is 60 degrees or less.
If being lifted with a short wire and the wiring angle becomes 60 degrees or more, the lateral pressure exerts
on the drum flange and crushes the flange, resulting in product damage.

Cable Selection Guide 4


Types and Features of Cables 6

Introduction of Products
Festoon System Flexible Cable

600V 2PNCT, 600V CUR-2PNCT 8


600V 3PNCT, 600V CUR-3PNCT 10
600V 2PNCT-SB, 600V CUR-2PNCT-SB (Overall Shielded Type) 12
600V 3PNCT-SB, 600V CUR-3PNCT-SB (Overall Shielded Type) 14
600V 2PNCT-PSB, 600V CUR-2PNCT-PSB (Pair Shielded Type) 15
600V SK-2PNCT (Flat Cable) 16

Carrier Drum System Flexible Cable

600V CAR-2PNCT, 600V CAR-3PNCT 17


600V CAR-2PNCT-SX (Overall Shielded Type) 18

Torsion System Flexible Cable

600V TOR-2PNCT 19

Reel System Flexible Cable

600V RE-2PNCT, 600V RE-3PNCT (Reel System) 20


600V RE (V)-2PNCT-RF (Vertical Reel System)
21
600V H-2PNCT, 600V H-3PNCT (Flat Type Cable) 22
3300V H-3PNCT, 6600V H-3PNCT (Flat Type High-Voltage Cable) 23

Optical Composite Reel System Flexible Cable

3300V FG-H-3PNCT, 6600V FG-H-3PNCT(Flat Type Cable) 24


6600V FG-RE-3PNCT 25

Gravity Collector Basket System Spreader Cable

600V SPD-FHNCT (for quayside cranes) 26


600V SPD(Y)-2PNCT (for yard cranes) 27

Instrumentation Flexible Cable

K-PNCT 28
K-PNCT-SB (Overall Shielded Type) 28

PVC Flexible Cable

600V VCT29

Vibration Resistance Flexible Cable

600V T-2PNCT 30

Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)

600V FFCT 31
600V FFCTB (Glass Tape + Stainless Braided Type) 31
600V FFCT-SB (Overall Shielded Type) 32
600V FFCTB-SB (Overall Shielded Type + Glass Tape + Stainless Braided Type) 32

Optical Fiber Flexible Cable

FRC-4G5032-V, FRC-6G5032-V, FRC-4G6242-V, FRC-6G6242-V etc. 33

Coaxial Chloroprene Rubber Sheathed Flexible Cable

ENCT 34

Technical Data

Ampacities 36
Core Identification 39
Material Data 40
Precautions of Use 41
Stock List 44
Confirmation Sheet for Specifications 45
* Fluonlex is a registered trademark of Hitachi Metals, Ltd. in Japan and U.S.A.

Cable Selection Guide


System Application and Recommended Cables
System
Application

Festoon

Cable Chain

Lift

Carrier Drum

Reel (Traveling)

Power supply
end (fixed)
Hanger and clamp

Messenger wire or rail

Power receiving
end (moving)

Cable clamp

Mobile Crane

Carrier drum
Wire rope

Bar
R

Cable clamp
R

Power receiving
end (moving)

Cable

Cable

Cable reel

Power receiving
end (moving)

Type of Cable

Wire or chain

Cable

Cable clamp

CUR - 2PNCT

Cable

Power supply
end (fixed)

Cable clamp

Center of traveling
D

Cable

R
R
Cable clamp
Power supply
end (fixed)

Power supply
end (fixed)

Note1)

SK - 2PNCT
CAR - 2PNCT
TOR - 2PNCT
RE - 2PNCT
RE(V)-2PNCT-RF
H - 2PNCT
FG-H-3PNCT
FG-RE-3PNCT
SPD-FHNCT
SPD(Y)-2PNCT
K - PNCT
T - 2PNCT
FFCT
FRC
Main application

May be used (Please contact the manufacturer)

Note1) In the case of 10 cores or more please use CAR-2PNCT

Please never use

Classification from Structure of Flexible Cables


Class

Feature

Application

Class 2

This is the most


This cable has the most basic structure consisting of flexible conductors, general-purpose lowvoltage cable and can
insulation, and sheath. There is no reinforcement under the sheath.
be used for outdoors.

Class 3

As this cable has reinforcement in the middle of the sheath and the
thickness of both insulation and sheath are thicker than that of class 2, it
results high resistance to impact or wear. Reinforcement applied in the
middle of the sheath generally consists of sailcloth, however embedded
yarn braid is used instead of sailcloth in case of more flexibility.

Class 4

This cable is used to


Cradle core (bedding) is arranged between cores and therefore the severe applications,
thickness of sheath is thicker than that of class 3. It results higher such as for coal cutter,
resistance to impact or wear than that of class 3.
etc. used in coal
mining.

This cable is suitable


for conditions where
there is high possibility
of damage.

Cross-section
Conductor
Insulation
Sheath

Conductor
Insulation
Sheath
Reinforcement
Conductor
Insulation
Cradle core
Sheath
Reinforcement

Gravity Collector
Basket (Spreader)

Torsion (Revolving)
Power supply
end (fixed)

Pendant

Moving Pulley

Power supply
end (fixed)

Cable

Electric tool

Power supply
end (fixed)

D
Fixed pulley
Cable

Cable

Cable
Power receiving
end (moving)

Vibration-Resistance

Cable
Power receiving
end (moving)

Power receiving
end (moving)

Vertical Reel

Moving pulley

Chain for suspending


the operation box

Operation
box

Load

Cables for Special Requirements


Special Requirements

Main Application

Examples of Suitable Types

Flame
resistance

Nuclear power plant,


Thermal power plant

600V MM-2PNCT and others

Flame retardancy in accordance with IEEE383-1974 VTFT


(vertical tray flame test)

Cold
resistance

Refrigerated storage

600V LT-2PNCT,
600V SKR-2PNCT and others

EP rubber insulated special chloroprene sheathed cable having


cold resistance (embrittlement) of - 40 degrees C.

Heat
resistance

Around furnace

600V FFCT,
600V FFCT-SB and others

Heat resistant temperature of 200 degrees C

600V 2PNCTB,
600V FFCTB and others

Glass tape and stainless braid to be applied onto the sheath.

K-PNCT,
K-PNCT-SB and others

Cables shall be installed by semi-fixing method on the


equipments with low voltage (60V or less) circuit.
To be used in case of flexibility of cable is required.

Heat Barrier,
Steel plant
Slag spattering
prevention
Low voltage circuit
For measuring
(60V or less)
instruments
Flexibility
* Please contact us if you have any special requirements.

Feature

Types and Features of Cables


Main Cable Types and Structural Features (Examples of 2PNCT)
Cable types(Main application)

Feature

Structures

Conductor
Separator
EP rubber insulation
Filler
Binder
Chloroprene sheath

CUR-2PNCT
(Festoon System)

Conductor
Separator
EP rubber insulation
Filler
Tape
Chloroprene sheath

SK-2PNCT
(Festoon System)

Conductor
Separator
EP rubber insulation
Rubber filler
Chloroprene sheath

CAR-2PNCT
(Carrier Drum
System)

Conductor
Separator
EP rubber insulation
Filler

RE-2PNCT
(Reel System)

Binder
Chloroprene sheath

Conductor
EP rubber insulation
Tape

H-2PNCT
(Reel System)

Chloroprene sheath

Conductor
Separator
EP rubber insulation
Filler

TOR-2PNCT
(Torsion System)

Binder
Chloroprene sheath

Product Description
<Example> 600V

Rated Voltage
600V
3300V
6600V

CUR

Main Application
CUR
SK
CAR
RE
RE(V)
H
TOR
T
SPD
F
FG
K

(Festoon system)
(Festoon system, flat cables)
(Carrier drum system)
(Reel system)
(Vertical reel system)
(Reel system, flat cable)
(Torsion system)
(Vibration resistant)
(Spreader)
(Composite cable)
(Optical composite cable)
(Instrumentation cable with
low voltage circuit (60V or less))

2 PNCT

Class

- High flexibility and bending resistance.


(however, not suitable for applications where
cables are subjected to lateral pressure, such
as carrier drum system)
- High flexibility and bending resistance.
(however, not suitable for reeling system)
- More efficient cable installation because of its
smaller bending radius than those of round
cable.
- High resistance to lateral pressure.
- Reduced cable corkscrewing by making rubber
sheath solidal structure.
- Robust type of chloroprene is used as sheath.
- High resistance to lateral pressure, tension, and
bending.
- Small-size conductors have steel wires in
addition to copper wires to increase the kink
resistance and tension resistance.
- Robust type of chloroprene is used as sheath.
- High resistance to lateral pressure and wear.
- Robust type of chloroprene is used as sheath.

- High torsion resistance.


- Improved slipping performance between cores by
individually taping on each core.

SB

30 3.5mm2

No. of cores (or pairs) x size

Cable Type

2 (class 2) PNCT (Insulation: EP rubber)


(Sheath: Chloroprene)
3 (class 3)
4 (class 4) VCT (Insulation: PVC)
(Sheath: PVC)

FFCT (Insulation: Fluonlex)


(Sheath: Fluonlex)

Option (shield, etc.)


SB
PSB
CSB
SX
B
RF

(Overall shield)
(Pair shield)
(Individual core shield)
(Special shield)

(Glass tape and stainless braid)


(Reinforced sheath)

Introduction of
Products
Festoon System Flexible Cable

Carrier Drum System Flexible Cable


Torsion System Flexible Cable
Reel System Flexible Cable

17

19

20

Optical Composite Reel System Flexible Cable

24

Gravity Collector Basket System Spreader


Cable

26

Instrumentation Flexible Cable


PVC Flexible Cable

28

29

Vibration Resistance Flexible Cable

30

Fluonlex Flexible Cable (Heat Resistant to 200


degrees C)

31

Optical Fiber Flexible Cable 33


Coaxial Chloroprene Rubber Sheathed Flexible
Cable

34

Festoon System Flexible Cable


Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

Hanger and clamp

600V 2PNCT (600V CUR-2PNCT)

* 600V 2PNCT and 600V CUR-2PNCT have quite the same structure.

: JIS C 3327, Japans Electrical Appliance and Material Safety Act,


Technical Standards for Electrical Equipment
: AC 600V
Rated Voltage
Rated Temperature : 80 degrees C
: 3000V /1 minute
Test Voltage
: High flexibility
Feature
: Festoon System and Lift System
Application

600V 2PNCT (600V CUR-2PNCT)

3-core

600V 2PNCT, 600V CUR-2PNCT

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Conductor
Separator
EP rubber insulation

Conductor

Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
: SP97-31-9001Rev.1
Standard
Specification No.

Conductor

Cable

Cross-section

* Please use CAR-2PNCT for cable chain system (10 cores or more) and carrier drum system.

No. of
Cores

Bar
R

Wire or chain

Standards

Messenger wire or rail

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Separator
EP rubber
insulation
Chloroprene
sheath

Filler
Binder
Chloroprene
sheath
12-core

Max. Conductor
Resistance
(20 degrees C)
(/km)

Min. Insulation
Resistance
(20 degrees C)
(Mkm)

Min. Permissible
Bending Radius
(mm)

50/0.45

3.7

1.0

1.7

9.2

150

2.45

400

60

14

88/0.45

4.9

1.0

1.8

11.0

220

1.39

300

70

22

7/20/0.45

7.0

1.2

1.9

13.5

340

0.892

300

90

30

7/27/0.45

8.1

1.2

2.0

14.5

425

0.661

300

90

38

7/34/0.45

9.1

1.2

2.1

15.5

515

0.525

200

100

50

19/16/0.45

10.4

1.5

2.2

18.0

660

0.411

200

110

60

19/20/0.45

11.6

1.5

2.3

19.0

790

0.329

200

120

80

19/27/0.45

13.5

2.0

2.5

22

1,080

0.243

300

140

100

19/34/0.45

15.2

2.0

2.6

24

1,310

0.193

200

150

125

19/42/0.45

16.8

2.0

2.6

26

1,550

0.156

200

160

150

27/34/0.45

18.7

2.0

2.7

27

1,760

0.136

200

170

200

37/34/0.45

21.2

2.5

3.0

32

2,410

0.0993

200

200

250

37/42/0.45

23.6

2.5

3.2

35

2,920

0.0803

200

210

0.75

30/0.18

1.1

0.8

1.7

8.9

105

26.6

500

60

1.25

50/0.18

1.5

0.8

1.7

9.7

125

16.0

500

60

37/0.26

1.8

0.8

1.8

10.5

155

10.2

500

70

3.5

45/0.32

2.5

0.8

1.9

12.5

220

5.54

400

80

5.5

70/0.32

3.1

1.0

2.0

14.5

315

3.56

400

90

50/0.45

3.7

1.0

2.1

16.0

395

2.52

400

100

14

88/0.45

4.9

1.0

2.2

18.5

590

1.43

300

120

22

7/20/0.45

7.0

1.2

2.6

24

950

0.919

300

150

30

7/27/0.45

8.1

1.2

2.7

26

1,190

0.681

300

160

38

7/34/0.45

9.1

1.2

2.9

29

1,440

0.541

200

180

50

19/16/0.45

10.4

1.5

3.1

33

1,810

0.423

200

200

60

19/20/0.45

11.6

1.5

3.3

36

2,160

0.339

200

220

80

19/27/0.45

13.5

2.0

3.7

42

2,980

0.250

300

260

100

19/34/0.45

15.2

2.0

3.9

45

3,600

0.199

200

270

0.75

30/0.18

1.1

0.8

1.7

9.3

115

26.6

500

60

1.25

50/0.18

1.5

0.8

1.8

10.5

145

16.0

500

70

37/0.26

1.8

0.8

1.8

11.0

180

10.2

500

70

3.5

45/0.32

2.5

0.8

1.9

13.0

260

5.54

400

80

5.5

70/0.32

3.1

1.0

2.0

15.5

380

3.56

400

100

50/0.45

3.7

1.0

2.1

17.0

480

2.52

400

110

14

88/0.45

4.9

1.0

2.3

20

735

1.43

300

120

22

7/20/0.45

7.0

1.2

2.7

26

1,180

0.919

300

160

30

7/27/0.45

8.1

1.2

2.8

28

1,480

0.681

300

170

38

7/34/0.45

9.1

1.2

3.0

31

1,810

0.541

200

190

50

19/16/0.45

10.4

1.5

3.3

36

2,310

0.423

200

220

60

19/20/0.45

11.6

1.5

3.4

38

2,750

0.339

200

230

80

19/27/0.45

13.5

2.0

3.8

45

3,790

0.250

300

270

100

19/34/0.45

15.2

2.0

4.1

49

4,620

0.199

200

300

125

19/42/0.45

16.8

2.0

4.2

52

5,500

0.161

200

320

150

27/34/0.45

18.7

2.0

4.4

55

6,230

0.140

200

330

No. of
Cores

10

12

16

20

24

30

Conductor
Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

0.75
1.25
2
3.5
5.5
8
14
22
30
38
50
60
80
100
125
150
0.75
1.25
2
3.5
5.5
8
14
22
30
38
0.75
1.25
2
3.5
5.5
8
14
22
0.75
1.25
2
3.5
0.75
1.25
2
3.5
0.75
1.25
2
3.5
0.75
1.25
2
3.5
0.75
1.25
2
3.5
0.75
1.25
2
3.5
0.75
1.25
2
3.5
0.75
1.25
2
3.5

30/0.18
50/0.18
37/0.26
45/0.32
70/0.32
50/0.45
88/0.45
7/20/0.45
7/27/0.45
7/34/0.45
19/16/0.45
19/20/0.45
19/27/0.45
19/34/0.45
19/42/0.45
27/34/0.45
30/0.18
50/0.18
37/0.26
45/0.32
70/0.32
50/0.45
88/0.45
7/20/0.45
7/27/0.45
7/34/0.45
30/0.18
50/0.18
37/0.26
45/0.32
70/0.32
50/0.45
88/0.45
7/20/0.45
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32

1.1
1.5
1.8
2.5
3.1
3.7
4.9
7.0
8.1
9.1
10.4
11.6
13.5
15.2
16.8
18.7
1.1
1.5
1.8
2.5
3.1
3.7
4.9
7.0
8.1
9.1
1.1
1.5
1.8
2.5
3.1
3.7
4.9
7.0
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

0.8
0.8
0.8
0.8
1.0
1.0
1.0
1.2
1.2
1.2
1.5
1.5
2.0
2.0
2.0
2.0
0.8
0.8
0.8
0.8
1.0
1.0
1.0
1.2
1.2
1.2
0.8
0.8
0.8
0.8
1.0
1.0
1.0
1.2
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8

1.8
1.8
1.9
2.0
2.1
2.2
2.4
2.8
3.0
3.2
3.5
3.7
4.1
4.4
4.5
4.7
1.8
1.9
1.9
2.1
2.2
2.3
2.6
3.0
3.2
3.4
1.8
1.9
2.0
2.1
2.3
2.4
2.7
3.1
1.9
2.0
2.1
2.2
2.0
2.0
2.1
2.3
2.1
2.2
2.3
2.5
2.1
2.2
2.3
2.5
2.2
2.3
2.4
2.7
2.3
2.5
2.6
2.8
2.4
2.6
2.7
3.0
2.5
2.7
2.8
3.1

10.5
11.5
12.5
14.0
17.0
18.5
22
28
31
34
39
42
50
54
58
61
11.0
12.5
13.0
15.5
18.5
21
25
31
35
38
12.0
13.5
14.5
17.0
20
22
27
34
13.0
14.5
15.5
18.0
14.0
15.5
17.0
19.5
16.5
18.0
19.5
23
17.0
18.5
20
24
18.5
21
22
26
21
23
25
29
22
25
27
32
24
27
29
34

140
175
220
320
465
590
910
1,490
1,880
2,290
2,940
3,530
4,860
5,920
7,080
8,020
160
210
255
385
560
720
1,130
1,810
2,290
2,800
185
245
305
455
675
865
1,350
2,160
215
285
360
530
250
325
410
615
305
395
500
745
335
440
560
845
415
550
705
1,080
505
680
870
1,340
600
810
1,050
1,610
715
965
1,250
1,930

Max. Conductor
Resistance
(20 degrees C)
(/km)
26.6
16.0
10.2
5.54
3.56
2.52
1.43
0.919
0.681
0.541
0.423
0.339
0.250
0.199
0.161
0.140
26.6
16.0
10.2
5.54
3.56
2.52
1.43
0.919
0.681
0.541
26.6
16.0
10.2
5.54
3.56
2.52
1.43
0.919
26.6
16.0
10.2
5.54
26.6
16.0
10.2
5.54
26.6
16.0
10.2
5.54
26.6
16.0
10.2
5.54
26.6
16.0
10.2
5.54
26.6
16.0
10.2
5.54
26.6
16.0
10.2
5.54
26.6
16.0
10.2
5.54

Min.
Insulation Resistance
(20 degrees C)
(Mkm)

Min. Permissible
Bending Radius
(mm)

500
500
500
400
400
400
300
300
300
200
200
200
300
200
200
200
500
500
500
400
400
400
300
300
300
200
500
500
500
400
400
400
300
300
500
500
500
400
500
500
500
400
500
500
500
400
500
500
500
400
500
500
500
400
500
500
500
400
500
500
500
400
500
500
500
400

70
70
80
90
110
120
140
170
190
210
240
260
300
330
350
370
70
80
80
100
120
130
150
190
210
230
80
90
90
110
120
140
170
210
80
90
100
110
90
100
110
120
100
110
120
140
110
120
120
150
120
130
140
160
130
140
150
180
140
150
170
200
150
170
180
210
9

Festoon System Flexible Cable


Class 3 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V 3PNCT/600V CUR-3PNCT

Hanger and clamp

Messenger wire or rail

Bar
R

R
Wire or chain

Cable

Standards

: JIS C 3327, Japans Electrical Appliance and Material Safety Act,


Technical Standards for Electrical Equipment
: AC 600V
Rated Voltage
Rated Temperature : 80 degrees C
: 3000V / 1 minute
Test Voltage
: High flexibility and impact resistance
Feature
: Festoon System and Lift System
Application

* Please use CAR-3PNCT for cable chain system (10 cores or more) and carrier drum system.

Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
: SP97-31-9006Rev.1
Standard
Specification No.

Cross-section

Cross-section

600V 3PNCT

600V CUR-3PNCT
Conductor

Conductor

Separator

Separator

EP rubber insulation

EP rubber insulation

Chloroprene sheath

Reinforcement
(embedded yarn braid)*

Reinforcement (sailcloth)*

Chloroprene sheath

3-core

3-core

Conductor
Separator
EP rubber insulation
Filler
Binder
Reinforcement
(embedded yarn braid)*
Chloroprene sheath

Conductor
Separator
EP rubber insulation
Filler
Binder
Reinforcement (sailcloth)*
Chloroprene sheath

12-core

12-core
* Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth.

10

600V 3PNCT, 600V CUR-3PNCT


No. of
Cores

Conductor

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Min.
Max. Conductor
Min. Permissible
Insulation Resistance
Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(Mkm)
(/km)
80
400
2.45

50/0.45

3.7

1.2

0.5

2.6

12.5

215

14

88/0.45

4.9

1.2

0.5

2.7

14.0

295

1.39

400

90

22

7/20/0.45

7.0

1.6

0.5

2.9

17.0

445

0.892

300

110

30

7/27/0.45

8.1

1.6

0.5

3.0

18.0

540

0.661

300

110

38

7/34/0.45

9.1

1.6

0.5

3.0

19.0

630

0.525

300

120

50

19/16/0.45

10.4

2.1

0.5

3.2

22

815

0.411

300

140

60

19/20/0.45

11.6

2.1

0.5

3.3

23

955

0.329

300

140

80

19/27/0.45

13.5

2.1

0.5

3.4

25

1,210

0.243

300

150

100

19/34/0.45

15.2

2.1

0.5

3.5

27

1,440

0.193

200

170

125

19/42/0.45

16.8

2.7

1.0

3.6

31

1,810

0.156

200

190

150

27/34/0.45

18.7

2.7

1.0

3.7

33

2,020

0.136

200

200

37/0.26

1.8

1.2

0.5

2.8

15.0

260

3.5

45/0.32

2.5

1.2

0.5

2.9

17.0

340

5.5

70/0.32

3.1

1.2

0.5

2.9

18.0

50/0.45

3.7

1.2

0.5

3.0

19.5

14

88/0.45

4.9

1.2

1.0

3.2

22

7/20/0.45

7.0

1.6

1.0

30

7/27/0.45

8.1

1.6

38

7/34/0.45

9.1

50

19/16/0.45

60

500

90

5.54

500

110

410

3.56

500

110

500

2.52

400

120

24

735

1.43

400

150

3.6

30

1,180

0.919

300

180

1.0

3.7

32

1,420

0.681

300

200

1.6

1.0

3.9

34

1,690

0.541

300

210

10.4

2.1

1.0

4.2

40

2,230

0.423

300

240

19/20/0.45

11.6

2.1

1.0

4.3

42

2,590

0.339

300

260

80

19/27/0.45

13.5

2.1

1.0

4.6

46

3,280

0.250

300

280

100

19/34/0.45

15.2

2.1

1.0

4.8

50

3,920

0.199

200

300

37/0.26

1.8

1.2

0.5

2.8

16.0

295

500

100

3.5

45/0.32

2.5

1.2

0.5

2.9

17.5

390

5.54

500

110

5.5

70/0.32

3.1

1.2

0.5

3.0

19.0

490

3.56

500

120

50/0.45

3.7

1.2

0.5

3.1

21

605

2.52

400

130

14

88/0.45

4.9

1.2

1.0

3.3

25

900

1.43

400

150

22

7/20/0.45

7.0

1.6

1.0

3.7

31

1,440

0.919

300

190

30

7/27/0.45

8.1

1.6

1.0

3.9

34

1,770

0.681

300

210

38

7/34/0.45

9.1

1.6

1.0

4.0

36

2,090

0.541

300

220

50

19/16/0.45

10.4

2.1

1.0

4.3

42

2,760

0.423

300

260

60

19/20/0.45

11.6

2.1

1.0

4.5

45

3,250

0.339

300

270

80

19/27/0.45

13.5

2.1

1.0

4.8

49

4,130

0.250

300

300

100

19/34/0.45

15.2

2.1

1.0

5.0

53

4,960

0.199

200

320

37/0.26

1.8

1.2

0.5

2.9

17.0

350

500

110

3.5

45/0.32

2.5

1.2

0.5

3.0

19.0

465

5.54

500

120

5.5

70/0.32

3.1

1.2

0.5

3.1

21

590

3.56

500

130

50/0.45

3.7

1.2

0.5

3.2

23

730

2.52

400

140

14

88/0.45

4.9

1.2

1.0

3.4

27

1,100

1.43

400

170

22

7/20/0.45

7.0

1.6

1.0

3.9

34

1,790

0.919

300

210

30

7/27/0.45

8.1

1.6

1.0

4.1

37

2,210

0.681

300

230

38

7/34/0.45

9.1

1.6

1.0

4.2

40

2,630

0.541

300

240

50

19/16/0.45

10.4

2.1

1.0

4.6

46

3,480

0.423

300

280

60

19/20/0.45

11.6

2.1

1.0

4.8

49

4,110

0.339

300

300

37/0.26

1.8

1.2

0.5

3.0

18.5

420

500

120

3.5

45/0.32

2.5

1.2

0.5

3.1

21

565

5.54

500

130

5.5

70/0.32

3.1

1.2

0.5

3.2

23

720

3.56

500

140

10

37/0.26

1.8

1.2

1.0

3.4

27

790

500

170

3.5

45/0.32

2.5

1.2

1.0

3.6

30

1,080

500

180

12

37/0.26

1.8

1.2

1.0

3.4

28

870

500

170

3.5

45/0.32

2.5

1.2

1.0

3.7

32

1,230

500

200

16

37/0.26

1.8

1.2

1.0

3.6

30

1,080

500

180

3.5

45/0.32

2.5

1.2

1.0

3.8

34

1,520

500

210

20

37/0.26

1.8

1.2

1.0

3.8

34

1,330

500

210

3.5

45/0.32

2.5

1.2

1.0

4.0

38

1,850

500

230

24

37/0.26

1.8

1.2

1.0

3.9

36

1,560

500

220

3.5

45/0.32

2.5

1.2

1.0

4.2

41

2,200

500

250

30

37/0.26

1.8

1.2

1.0

4.1

39

1,850

500

240

3.5

45/0.32

2.5

1.2

1.0

4.4

44

2,620

500

270

10.2

10.2

10.2

10.2

10.2
5.54
10.2
5.54
10.2
5.54
10.2
5.54
10.2
5.54
10.2
5.54

* There is no difference in the specified values of the above table between 3PNCT and CUR-3PNCT.

11

Festoon System Flexible Cable


Hanger and clamp

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)

600V 2PNCT-SB (600V CUR-2PNCT-SB)

Bar
R

R
Cable

Wire or chain

* 600V 2PNCT-SB and 600V CUR-2PNCT-SB have quite the same structure.

Standards

Messenger wire or rail

: JIS C 3327, Japans Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Festoon System and Lift System

Rated Temperature : 80 degrees C


Feature

: High flexibility

* Please use CAR-2PNCT-SX for cable chain system (10 cores or more) and carrier drum system.

Core identification : 1. Concentric lay cable

Color coding / tracer method (ref. Page 39 of the Technical Data)

2. Twisted pair cable

Core identification (black x white)

Cross-section

Pair identification (numbering of the tape onto each pair)

600V 2PNCT-SB (600V CUR-2PNCT-SB)


Concentric lay cable
1

For twisted pair cable

2
3

Conductor
Separator
EP rubber insulation
Filler
Binder
Shield braid
Tape
Chloroprene sheath

Black

White

5
20-core

Standard
Specification No.

Twisted pair cable

: SP97-31-9002Rev.3 (concentric lay cable)


SP02-31-9001Rev.1 (twisted pair cable)

Conductor
Separator
EP rubber insulation
Tape
Filler
Binder
Shield braid
Tape
Chloroprene sheath
6-pair

Structural Features

- Effective against static induction, can be expected for concentric lay cable.

- Effective against static and electromagnetic induction, can be expected for twisted
pair cable.

600V 2PNCT-SB, 600V CUR-2PNCT-SB (Concentric Lay Cable)


No. of
Cores

5
12

Conductor

Insulation
Thickness
(mm)

Thickness of
Shield Braid (mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Min.
Max. Conductor
Min. Permissible
Insulation Resistance
Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(Mkm)
(/km)
26.6
500
70
16.0
500
80
10.2
500
80

0.75

30/0.18

Outer
Diameter
(mm)
1.1

0.8

0.3

1.8

11.0

130

1.25

50/0.18

1.5

0.8

0.3

1.8

12.0

155

37/0.26

1.8

0.8

0.3

1.9

13.0

185

3.5

45/0.32

2.5

0.8

0.3

2.0

14.5

245

400

90

0.75

30/0.18

1.1

0.8

0.3

1.8

11.5

150

26.6

500

70

1.25

50/0.18

1.5

0.8

0.3

1.9

12.5

185

16.0

500

80

37/0.26

1.8

0.8

0.3

1.9

13.5

215

10.2

500

90

3.5

45/0.32

2.5

0.8

0.3

2.0

15.0

295

400

90

0.75

30/0.18

1.1

0.8

0.3

1.9

12.5

175

26.6

500

80

1.25

50/0.18

1.5

0.8

0.3

1.9

13.5

215

16.0

500

90

37/0.26

1.8

0.8

0.3

2.0

14.5

260

10.2

500

90

3.5

45/0.32

2.5

0.8

0.3

2.1

16.5

360

400

100

0.75

30/0.18

1.1

0.8

0.3

1.9

13.5

200

26.6

500

90

1.25

50/0.18

1.5

0.8

0.3

2.0

14.5

255

16.0

500

90

37/0.26

1.8

0.8

0.3

2.0

15.5

300

10.2

500

100

3.5

45/0.32

2.5

0.8

0.3

2.2

17.5

435

400

110

Size
(mm2)

Construction
(No./mm)

5.54

5.54

5.54

5.54

600V 2PNCT-SB, 600V CUR-2PNCT-SB (Concentric Lay Cable)


No. of
Cores

10

12

16

20

24

30

Conductor

Max. Conductor
Min.
Min. Permissible
Resistance
Insulation Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(/km)
(Mkm)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Thickness of
Shield Braid (mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

0.75

30/0.18

1.1

0.8

0.3

2.0

14.5

235

26.6

500

90

1.25

50/0.18

1.5

0.8

0.3

2.1

15.5

295

16.0

500

100

37/0.26

1.8

0.8

0.3

2.1

16.5

355

10.2

500

100

3.5

45/0.32

2.5

0.8

0.3

2.3

19.0

510

400

120

0.75

30/0.18

1.1

0.8

0.3

2.2

17.5

355

26.6

500

110

1.25

50/0.18

1.5

0.8

0.3

2.3

19.0

450

16.0

500

120

37/0.26

1.8

0.8

0.3

2.3

21

550

10.2

500

130

3.5

45/0.32

2.5

0.8

0.45

2.5

24

835

400

150

0.75

30/0.18

1.1

0.8

0.3

2.2

18.0

385

26.6

500

110

1.25

50/0.18

1.5

0.8

0.3

2.3

19.5

495

16.0

500

120

37/0.26

1.8

0.8

0.3

2.4

21

620

10.2

500

130

3.5

45/0.32

2.5

0.8

0.45

2.6

25

945

400

150

0.75

30/0.18

1.1

0.8

0.3

2.3

19.5

475

26.6

500

120

1.25

50/0.18

1.5

0.8

0.45

2.4

22

640

16.0

500

140

37/0.26

1.8

0.8

0.45

2.5

24

800

10.2

500

150

3.5

45/0.32

2.5

0.8

0.45

2.7

27

1,190

400

170

0.75

30/0.18

1.1

0.8

0.45

2.4

22

595

26.6

500

140

1.25

50/0.18

1.5

0.8

0.45

2.5

24

770

16.0

500

150

37/0.26

1.8

0.8

0.45

2.7

26

975

10.2

500

160

3.5

45/0.32

2.5

0.8

0.45

2.9

30

1,450

400

180

0.75

30/0.18

1.1

0.8

0.45

2.5

24

695

26.6

500

150

1.25

50/0.18

1.5

0.8

0.45

2.7

27

920

16.0

500

170

37/0.26

1.8

0.8

0.45

2.8

28

1,150

10.2

500

170

3.5

45/0.32

2.5

0.8

0.45

3.1

33

1,740

400

200

0.75

30/0.18

1.1

0.8

0.45

2.6

25

815

26.6

500

150

1.25

50/0.18

1.5

0.8

0.45

2.8

28

1,080

16.0

500

170

37/0.26

1.8

0.8

0.45

2.9

30

1,360

10.2

500

180

3.5

45/0.32

2.5

0.8

0.45

3.2

35

2,070

400

210

Size
(mm2)

5.54

5.54

5.54

5.54

5.54

5.54

5.54

600V 2PNCT-SB, 600V CUR-2PNCT-SB (Twisted Pair Cable)


No. of
Pairs
(Cores)

Conductor

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Thickness of
Shield Braid (mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Min.
Max. Conductor
Min. Permissible
Insulation Resistance
Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(Mkm)
(/km)

2P
(4)

1.25

50/0.18

1.5

0.8

0.3

2.3

19.5

370

16.0

500

120

37/0.26

1.8

0.8

0.3

2.4

21

440

10.2

500

130

3.5

45/0.32

2.5

0.8

0.45

2.6

25

625

400

150

3P
(6)

1.25

50/0.18

1.5

0.8

0.3

2.4

21

435

16.0

500

130

37/0.26

1.8

0.8

0.45

2.5

23

550

10.2

500

140

3.5

45/0.32

2.5

0.8

0.45

2.7

26

760

400

160

4P
(8)

1.25

50/0.18

1.5

0.8

0.45

2.5

23

545

16.0

500

140

37/0.26

1.8

0.8

0.45

2.6

25

660

10.2

500

150

3.5

45/0.32

2.5

0.8

0.45

2.8

29

920

400

180

5P
(10)

1.25

50/0.18

1.5

0.8

0.45

2.6

25

650

16.0

500

150

37/0.26

1.8

0.8

0.45

2.7

27

790

10.2

500

170

3.5

45/0.32

2.5

0.8

0.45

3.0

32

1,120

400

200

6P
(12)

1.25

50/0.18

1.5

0.8

0.45

2.7

27

760

16.0

500

170

37/0.26

1.8

0.8

0.45

2.9

30

940

10.2

500

180

3.5

45/0.32

2.5

0.8

0.45

3.1

34

1,320

400

210

7P
(14)

1.25

50/0.18

1.5

0.8

0.45

2.9

30

890

16.0

500

180

37/0.26

1.8

0.8

0.45

3.0

32

1,080

10.2

500

200

3.5

45/0.32

2.5

0.8

0.45

3.3

37

1,540

400

230

8P
(16)

1.25

50/0.18

1.5

0.8

0.45

3.0

32

1,010

16.0

500

200

37/0.26

1.8

0.8

0.45

3.2

35

1,250

10.2

500

210

3.5

45/0.32

2.5

0.8

0.65

3.5

41

1,800

400

250

5.54

5.54

5.54

5.54

5.54

5.54

5.54

13

Festoon System Flexible Cable


Class 3 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)

Hanger and clamp

600V 3PNCT-SB/600V CUR-3PNCT-SB

Messenger wire or rail

Bar
R

R
Cable

Wire or chain

Standards

: JIS C 3327, Japans Electrical Appliance and Material Safety Act,

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Festoon System and Lift System

Technical Standards for Electrical Equipment

Rated Temperature : 80 degrees C


Feature

: High flexibility and impact resistance


* Please use CAR-3PNCT-SX (special shielded type) for cable chain system (10 cores or more) and carrier drum system.

Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Standard
Specification No.

: SP11-31-9009

Cross-section

Cross-section

600V 3PNCT-SB

600V CUR-3PNCT-SB

Conductor

Conductor

Separator

Separator

EP rubber insulation

EP rubber insulation

Filler

Filler

Binder

Binder

Shield braid

Shield braid

Binder
Reinforcement
(sailcloth)*
Chloroprene sheath

Binder
Reinforcement
(embedded yarn braid)*
Chloroprene sheath

* Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth.

600V 3PNCT-SB, 600V CUR-3PNCT-SB


No. of
Cores

Conductor

Insulation
Thickness of
Thickness of
Outer Thickness
Reinforcement
Shield Braid (mm)
Diameter
(mm)
(mm)
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Max. Conductor
Min.
Min. Permissible
Resistance
Insulation Resistance
(20 degrees C)
(20 degrees C) Bending Radius
(mm)
(/km)
(Mkm)

Construction
(No./mm)

37/0.26

1.8

1.2

0.3

0.5

2.9

17.5

315

10.2

500

110

37/0.26

1.8

1.2

0.3

0.5

2.9

18.0

360

10.2

500

110

37/0.26

1.8

1.2

0.3

0.5

3.0

19.5

420

10.2

500

120

37/0.26

1.8

1.2

0.3

0.5

3.1

21

490

10.2

500

130

37/0.26

1.8

1.2

0.3

0.5

3.2

22

565

10.2

500

140

10

37/0.26

1.8

1.2

0.45

1.0

3.5

28

900

10.2

500

170

20

37/0.26

1.8

1.2

0.45

1.0

3.8

35

1,440

10.2

500

210

30

37/0.26

1.8

1.2

0.45

1.0

4.1

40

1,970

10.2

500

240

* There is no difference in the specified values of above table between 600V 3PNCT-SB and 600V CUR-3PNCT-SB.

14

Approx. Mass
(kg/km)

Size
(mm2)

Festoon System Flexible Cable


Hanger and clamp

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Pair Shielded Type)

600V 2PNCT-PSB (600V CUR-2PNCT-PSB)

Messenger wire or rail

Bar
R

R
Cable

Wire or chain

* 600V 2PNCT-PSB and 600V CUR-2PNCT-PSB have quite the same structure.

Standards

: JIS C 3327, Japans Electrical Appliance and Material Safety Act,

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Technical Standards for Electrical Equipment

Rated Temperature : 80 degrees C


Feature

: High flexibility

Effective against static and electromagnetic induction can be expected

Application

because of pair shielded structure.

Cross-section

: Festoon System and Lift System

Core identification : Core identification (black x white)

600V 2PNCT-PSB (600V CUR-2PNCT-PSB)

Pair identification (numbering of the tape onto each pair)


1

Conductor
Separator
EP rubber insulation
Tape
Shield braid

For twisted pair cable

2
3

Black

6-pair

Tape
Filler
Binder

White

Chloroprene sheath

Standard
Specification No.

: SP98-31-1055Rev.1
* Please contact us when insulation between pair shields is necessary.

600V 2PNCT-PSB, 600V CUR-2PNCT-PSB


No. of
Pairs
(Cores)

Conductor

Insulation
Thickness of
Thickness
Shield Braid (mm)
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Max. Conductor
Min.
Min. Permissible
Resistance
Insulation Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(/km)
(Mkm)
16.0
500
120
10.2
500
140
5.54
400
150

2P
(4)

1.25

50/0.18

Outer
Diameter
(mm)
1.5

0.8

0.3

2.3

20

380

37/0.26

1.8

0.8

0.3

2.4

22

450

3.5

45/0.32

2.5

0.8

0.3

2.6

25

615

3P
(6)

1.25

50/0.18

1.5

0.8

0.3

2.4

22

465

16.0

500

140

37/0.26

1.8

0.8

0.3

2.5

23

555

10.2

500

140

3.5

45/0.32

2.5

0.8

0.3

2.7

27

765

400

170

4P
(8)

1.25

50/0.18

1.5

0.8

0.3

2.5

24

575

16.0

500

150

37/0.26

1.8

0.8

0.3

2.6

26

685

10.2

500

160

3.5

45/0.32

2.5

0.8

0.3

2.8

29

950

400

180

5P
(10)

1.25

50/0.18

1.5

0.8

0.3

2.7

26

705

16.0

500

160

37/0.26

1.8

0.8

0.3

2.8

28

840

10.2

500

170

3.5

45/0.32

2.5

0.8

0.3

3.0

32

1,170

400

200

6P
(12)

1.25

50/0.18

1.5

0.8

0.3

2.8

29

835

16.0

500

180

37/0.26

1.8

0.8

0.3

2.9

31

1,000

10.2

500

190

3.5

45/0.32

2.5

0.8

0.3

3.2

36

1,420

400

220

7P
(14)

1.25

50/0.18

1.5

0.8

0.3

3.0

31

985

16.0

500

190

37/0.26

1.8

0.8

0.3

3.1

34

1,180

10.2

500

210

3.5
1.25

45/0.32

2.5

0.8

0.3

3.4

39

1,660

400

240

50/0.18

1.5

0.8

0.3

3.1

34

1,140

16.0

500

210

37/0.26

1.8

0.8

0.3

3.3

36

1,370

10.2

500

220

3.5

45/0.32

2.5

0.8

0.3

3.6

42

1,920

400

260

9P
(18)

1.25

50/0.18

1.5

0.8

0.3

3.3

37

1,310

16.0

500

230

37/0.26

1.8

0.8

0.3

3.4

39

1,560

10.2

500

240

3.5

45/0.32

2.5

0.8

0.3

3.8

45

2,200

400

270

10P
(20)

1.25

50/0.18

1.5

0.8

0.3

3.3

37

1,400

16.0

500

230

37/0.26

1.8

0.8

0.3

3.5

40

1,670

10.2

500

240

3.5

45/0.32

2.5

0.8

0.3

3.8

46

2,380

400

280

12P
(24)

1.25

50/0.18

1.5

0.8

0.3

3.4

38

1,570

16.0

500

230

37/0.26

1.8

0.8

0.3

3.5

41

1,870

10.2

500

250

3.5

45/0.32

2.5

0.8

0.3

3.9

48

2,680

400

290

8P
(16)

Size
(mm2)

Construction
(No./mm)

5.54

5.54

5.54

5.54

5.54

5.54

5.54

5.54

5.54

15

Festoon System Flexible Cable


Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)

Hanger and clamp

600V SK-2PNCT

Messenger wire or rail

Bar
R

R
Wire or chain

Standards

Cable

: JIS C 3327, Japans Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Rated Temperature : 80 degrees C


Feature

: High flexibility

Storage space can be saved since the permissible bending radius is smaller than that of round cables if they have same number of cores.
Low possibility of side movement and twisting during crane operation because of the flat configuration.

Application

: Festoon System and Lift System

Standard
Specification No.

: SP03-31-1065Rev.1

Core identification : 1. Unit : by the color of tapes on the unit

2. Core : color coding / tracer method (ref. Page 39 of the Technical Data)

Cross-section
600V SK-2PNCT

Core arrangement
Chloroprene sheath

Power core

Control core
Conductor
Separator
EP rubber insulation
Filler
Tape

Conductor
Separator
EP rubber insulation
Tape

(24-core)

(32-core)

(40-core)

(48-core)

(56-core)

(64-core)

(72-core)

(80-core)

600V SK-2PNCT
No. of
Cores

Conductor

Min. Permissible
Bending Radius
(mm)

0.892

300

100

1,750

0.525

200

110

22 X52

2,700

0.329

200

140

3.9

28 X66

4,460

0.193

200

170

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

22

7/20/0.45

7.0

1.2

2.6

15.5X35

1,160

38

7/34/0.45

9.1

1.2

2.9

18.0X42

60

19/20/0.45

11.6

1.5

3.3

100

19/34/0.45

15.2

2.0

Max. Conductor
Resistance
(20 degrees C)
(/km)

24

1.25

50/0.18

1.5

0.8

2.9

18.0X42

1,230

16.0

500

110

32

1.25

50/0.18

1.5

0.8

3.3

19.0X55

1,540

16.0

500

120

40

1.25

50/0.18

1.5

0.8

3.7

19.5X68

1,980

16.0

500

120

48

1.25

50/0.18

1.5

0.8

2.9

18.0X84

2,260

16.0

500

110

56

1.25

50/0.18

1.5

0.8

2.9

18.0X102

2,730

16.0

500

110

64

1.25

50/0.18

1.5

0.8

3.3

19.0X109

3,080

16.0

500

120

72

1.25

50/0.18

1.5

0.8

2.9

18.0X126

3,390

16.0

500

110

80

1.25

50/0.18

1.5

0.8

3.7

19.5X135

3,950

16.0

500

120

* Please contact us in case of using counter weight to the cable.

16

Min.
Insulation Resistance
(20 degrees C)
(Mkm)

Size
(mm2)

Carrier Drum System Flexible Cable


Power receiving Cable clamp
end (moving)

EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V CAR-2PNCT/600V CAR-3PNCT

Cable

Cable clamp

Standards

: JIS C 3327, Japans Electrical Appliance and Material

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Traversing carrier roller system of overhead cranes and

Safety Act, Technical Standards for Electrical Equipment

Cross-section

Feature

: Lateral pressure resistance


cable chain systems.

600V CAR-3PNCT
Conductor
Separator
EP rubber insulation
Rubber filler
Chloroprene sheath
Reinforcement

Data)

: SP99-31-1048
SP08-31-9001

Cable clamp
Power supply
end (fixed)

Conductor
Separator
EP rubber insulation
Rubber filler
Chloroprene sheath

Core identification : Color coding / tracer method (ref. Page 39 of the Technical
Standard
Specification No.

Cross-section

600V CAR-2PNCT

Rated Temperature : 80 degrees C

Carrier drum

Wire rope

Structural Features

- Restrained movement of cores and reduced cable corkscrewing by making rubber sheath solidal
structure.

- Robust type of chloroprene is used as sheath for 2PNCT cables.

600V CAR-2PNCT
No. of
Cores

3
4
6
10
12
16
20
24
30

Conductor

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Max. Conductor
Resistance
(20 degrees C)
(/km)
2.52

Min.
Insulation Resistance
(20 degrees C)
(Mkm)
400

Min. Permissible
Bending Radius
(mm)

1.43

300

120

50/0.45

Outer
Diameter
(mm)
3.7

1.0

2.1

17.0

475

14

88/0.45

4.9

1.0

2.3

20

730

22

7/20/0.45

7.0

1.2

2.7

26

1,180

0.919

300

160

30

7/27/0.45

8.1

1.2

2.8

28

1,470

0.681

300

170

38

7/34/0.45

9.1

1.2

3.0

31

1,790

0.541

200

190

60

19/20/0.45

11.6

1.5

3.4

38

2,790

0.339

200

230

38

7/34/0.45

9.1

1.2

3.2

34

2,280

0.541

200

210

3.5

45/0.32

2.5

0.8

2.1

17.0

465

5.54

400

110

50/0.45

3.7

1.0

2.4

22

890

2.52

400

140

14

88/0.45

4.9

1.0

2.7

27

1,390

1.43

300

170

22

7/20/0.45

7.0

1.2

3.1

34

2,220

0.919

300

210

3.5

45/0.32

2.5

0.8

2.5

23

790

5.54

400

140

3.5

45/0.32

2.5

0.8

2.5

24

815

5.54

400

150

3.5

45/0.32

2.5

0.8

2.7

26

1,080

5.54

400

160

3.5

45/0.32

2.5

0.8

2.8

29

1,330

5.54

400

180

3.5

45/0.32

2.5

0.8

3.0

32

1,630

5.54

400

200

3.5

45/0.32

2.5

0.8

3.2

36

2,080

5.54

400

220

Size
(mm2)

Construction
(No./mm)

600V CAR-3PNCT

110

50/0.45

3.7

1.2

0.5

3.1

21

620

Max. Conductor
Resistance
(20 degrees C)
(/km)
2.52

14

88/0.45

4.9

1.2

1.0

3.3

25

920

1.43

22

7/20/0.45

7.0

1.6

1.0

3.7

31

1,470

0.919

300

190

30

7/27/0.45

8.1

1.6

1.0

3.9

34

1,810

0.681

300

210

38

7/34/0.45

9.1

1.6

1.0

4.0

36

2,150

0.541

300

220

60

19/20/0.45

11.6

2.1

1.0

4.5

45

3,330

0.339

300

270

38

7/34/0.45

9.1

1.6

1.0

4.2

40

2,680

0.541

300

240

3.5

45/0.32

2.5

1.2

0.5

3.2

23

690

5.54

500

140

10
12
16
20
24
30

50/0.45

3.7

1.2

0.5

3.4

27

1,100

2.52

400

170

3.5

45/0.32

2.5

1.2

1.0

3.6

30

1,210

5.54

500

180

3.5

45/0.32

2.5

1.2

1.0

3.6

31

1,220

5.54

500

190

3.5

45/0.32

2.5

1.2

1.0

3.8

34

1,560

5.54

500

210

3.5

45/0.32

2.5

1.2

1.0

4.0

37

1,940

5.54

500

230

3.5

45/0.32

2.5

1.2

1.0

4.2

41

2,340

5.54

500

250

3.5

45/0.32

2.5

1.2

1.0

4.5

46

3,000

5.54

500

280

No. of
Cores

3
4

Conductor

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Min.
Min. Permissible
Insulation Resistance
Bending Radius
(20 degrees C)
(mm)
(Mkm)
130
400
150
400

17

Carrier Drum System Flexible Cable


Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)

600V CAR-2PNCT-SX

Carrier drum

Wire rope

Cable

Cable clamp

Standards

Cable clamp

Power receiving
end (moving)

Cable clamp
Power supply
end (fixed)

: JIS C 3327, Japans Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Traversing carrier roller system of overhead cranes and cable chain system.

Rated Temperature : 80 degrees C


Feature

: Lateral pressure resistance

Core identification : Please refer to the figures below.

By counting the position from tracer core (red core-main tracer, green core-subtracer) in each layer.
Black core is the drain wire (to be grounded at one end).

Standard
Specification No.

White

Black

: SP07-31-9001

Red

White

Green

White

Black

White
White

White

White
Green

White

White
White
White White

White

Green

Red

White

White

Red

White

White

White

Cross-section

Red

White

Green

Red

White

Green
White

White

White White

Black

600V CAR-2PNCT-SX

White

White

White White

Drain wire
Conductive rubber

10-core

12-core

16-core

Conductor
Separator

White
White
White

White
White

Black

Red

White

White

White

Green

White White

White

White

White

Green

White

Black Red

White

Red

White

White

White

White

White

Red

Green

White

Green

White White

White

White

White

White

White

20-core

White

White

White White

White

White Black Red

White

White

White
White White

White

White

White

White

White

EP rubber insulation
Green

White

White

White

Chloroprene sheath

White

White
White
White
White White White
White
White
White
White White

White

Structural Features

30-core

24-core

Rubber filler
Conductive rubber
shielded layer
Binder

Red
White
Green White

- Restrained movement of cores and reduced cable corkscrewing because of rubber


sheath solidal structure.

- Conductive rubber is used as shielding layer, and the drain wire (black core) is laid
up at the outermost layer.

- Better lateral pressure resistance compared with that of braided shield type.

600V CAR-2PNCT-SX
No. of
Cores

18

Conductor

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Max. Conductor
Resistance
(20 degrees C)
(/km)

Min.
Min. Permissible
Insulation Resistance
Bending Radius
(20 degrees C)
(mm)
(Mkm)

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

10

3.5

45/0.32

2.5

0.8

2.7

27

1,060

5.54

400

170

12

3.5

45/0.32

2.5

0.8

2.7

27

1,270

5.54

400

170

16

3.5

45/0.32

2.5

0.8

2.9

30

1,460

5.54

400

180

20

3.5

45/0.32

2.5

0.8

3.0

31

1,570

5.54

400

200

24

3.5

45/0.32

2.5

0.8

3.2

36

2,260

5.54

400

220

30

3.5

45/0.32

2.5

0.8

3.4

39

2,650

5.54

400

240

Torsion System Flexible Cable


Power supply
end (fixed)

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V TOR-2PNCT
Standards

Power receiving
end (moving)

Cable

: JIS C 3327, Japans Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Suitable to the revolving parts of rotary cranes.

Rated Temperature : 80 degrees C


Feature

: High torsion resistance

For small torsion angle, 600V CUR-2PNCT can also be used.

Core identification : Color coding / tracer method (ref. Page. 39 of the Technical Data)
Standard
Specification No.

: SP11-31-9010

Cross-section
600V TOR-2PNCT

Conductor
Separator
EP rubber insulation
Tape
Filler
Binder
Chloroprene sheath

Structural Features

- Improved slipping performance between cores by individually taping on each core.

600V TOR-2PNCT
No. of
Cores

Conductor

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Max. Conductor
Resistance
(20 degrees C)
(/km)
2.52

Min.
Min. Permissible
Insulation Resistance
Bending Radius
(20 degrees C)
(mm)
(Mkm)
110
400
120
300

50/0.45

Outer
Diameter
(mm)
3.7

1.0

2.1

17.0

14

88/0.45

4.9

1.0

2.3

20

725

22

7/20/0.45

7.0

1.2

2.7

26

1,170

0.919

300

160

30

7/27/0.45

8.1

1.2

2.8

28

1,460

0.681

300

170

38

7/34/0.45

9.1

1.2

3.0

31

1,780

0.541

200

190

60

19/20/0.45

11.6

1.5

3.4

38

2,780

0.339

200

230

38

7/34/0.45

9.1

1.2

3.2

34

2,280

0.541

200

210

3.5

45/0.32

2.5

0.8

2.1

17.0

460

5.54

400

110

10
12
16
20
24
30

50/0.45

3.7

1.0

2.4

22

875

2.52

400

140

3.5

45/0.32

2.5

0.8

2.5

24

770

5.54

400

150

3.5

45/0.32

2.5

0.8

2.6

24

875

5.54

400

150

3.5

45/0.32

2.5

0.8

2.7

27

1,110

5.54

400

170

3.5

45/0.32

2.5

0.8

2.9

30

1,380

5.54

400

180

3.5

45/0.32

2.5

0.8

3.1

33

1,660

5.54

400

200

3.5

45/0.32

2.5

0.8

3.2

35

1,990

5.54

400

210

3
4

Size
(mm2)

Construction
(No./mm)

475

1.43

19

Reel System Flexible Cable


EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

Mobile Crane

600V RE-2PNCT/600V RE-3PNCT

Cable reel
Center of traveling
Cable

Standards

: JIS C 3327, Japans Electrical Appliance and Material Safety

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Suitable for the reel systems (manually wound) for crane

Act, Technical Standards for Electrical Equipment

Cross-section

Cross-section

600V RE-2PNCT

600V RE-3PNCT

Rated Temperature : 80 degrees C


Feature

: High resistance to lateral pressure and bending

Tension

Conductor

Conductor
Separator
EP rubber
insulation
Tape

travel, etc.

Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Permissible

Power supply
end (fixed)

: Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less.
Conductor (no steel wire included): 39 x [total cross-section of

Separator
EP rubber
insulation
Tape
Reinforcement

Chloroprene
sheath

conductor (mm2)] (N) or less. (However, setting this to 1/3 of

Chloroprene
sheath

the normal tension is recommended for safety when


repeatedly winding.)

Permissible Lateral : Class 2: 2.9kN/m or less., Class 3: 4.9kN/m or less.


Pressure

Standard
Specification No.

Structural Features

- As for conductors of 8 mm2 or less, steel wires are stranded together to increase the tension

: SP97-31-9003

resistance.

- Robust type of chloroprene is used as sheath for 2PNCT cables.

600V RE-2PNCT

TA: Tinned annealed copper

3/0.32TST+50/0.45TA

1.0

2.2

18

515

14

88/0.45TA

4.9

1.0

2.3

21

650

1.43

300

210

22

7/20/0.45TA

7.0

1.2

2.7

26

1,030

0.919

300

260

30

7/27/0.45TA

8.1

1.2

2.8

29

1,300

0.681

300

290

38

7/34/0.45TA

9.1

1.2

3.0

31

1,580

0.541

200

310

60

19/20/0.45TA

11.6

1.5

3.4

39

2,440

0.339

200

390

38

7/34/0.45TA

9.1

1.2

3.1

34

2,070

0.541

200

340

3.5

3/0.32TST+45/0.32TA

2.6

0.8

2.2

18

505

5.54

400

180

10
12
16
20
24
30

3/0.32TST+50/0.45TA

3.8

1.0

2.5

24

950

2.52

400

240

3.5

3/0.32TST+45/0.32TA

2.6

0.8

2.6

24

820

5.54

400

240

3.5

3/0.32TST+45/0.32TA

2.6

0.8

2.6

25

925

5.54

400

250

3.5

3/0.32TST+45/0.32TA

2.6

0.8

2.8

28

1,200

5.54

400

280

3.5

3/0.32TST+45/0.32TA

2.6

0.8

3.0

31

1,480

5.54

400

310

3.5

3/0.32TST+45/0.32TA

2.6

0.8

3.1

34

1,760

5.54

400

340

3.5

3/0.32TST+45/0.32TA

2.6

0.8

3.3

37

2,130

5.54

400

370

No. of
Cores

3
4

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)
3.8

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

600V RE-3PNCT
No. of
Cores

Conductor

Size
(mm2)

Construction
(No./mm)

Min.
Insulation Resistance
(20 degrees C)
(Mkm)
400

TA: Tinned annealed copper

Outer
Diameter
(mm)
3.8

Insulation
Thickness
(mm)

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Min. Permissible
Bending Radius
(mm)
180

TST: Tinned steel

Max. Conductor
Min.
Min. Permissible
Approx. Mass
Resistance
Insulation Resistance
Bending Radius
(20
degrees
C)
(20
degrees
C)
(kg/km)
(mm)
(/km)
(Mkm)
220
665
2.52
400
260
940
1.43
400

3/0.32TST+50/0.45TA

1.2

0.5

3.1

22

14

88/0.45TA

4.9

1.2

1.0

3.3

26

22

7/20/0.45TA

7.0

1.6

1.0

3.7

32

1,490

0.919

300

330

30

7/27/0.45TA

8.1

1.6

1.0

3.9

35

1,830

0.681

300

350

38

7/34/0.45TA

9.1

1.6

1.0

4.0

37

2,170

0.541

300

380

60

19/20/0.45TA

11.6

2.1

1.0

4.5

45

3,360

0.339

300

460

38

7/34/0.45TA

9.1

1.6

1.0

4.2

40

2,720

0.541

300

410

3.5

3/0.32TST+45/0.32TA

2.6

1.2

0.5

3.2

24

730

5.54

500

240

10
12
16
20
24
30

3/0.32TST+50/0.45TA

3.8

1.2

0.5

3.5

28

1,180

2.52

400

280

3.5

3/0.32TST+45/0.32TA

2.6

1.2

1.0

3.7

32

1,190

5.54

500

320

3.5

3/0.32TST+45/0.32TA

2.6

1.2

1.0

3.7

33

1,320

5.54

500

330

3.5

3/0.32TST+45/0.32TA

2.6

1.2

1.0

3.9

36

1,650

5.54

500

360

3.5

3/0.32TST+45/0.32TA

2.6

1.2

1.0

4.1

40

2,000

5.54

500

400

3.5

3/0.32TST+45/0.32TA

2.6

1.2

1.0

4.4

44

2,400

5.54

500

440

3.5

3/0.32TST+45/0.32TA

2.6

1.2

1.0

4.5

46

2,830

5.54

500

460

3
4

20

TST: Tinned steel

Max. Conductor
Resistance
(20 degrees C)
(/km)
2.52

Conductor

Vertical Reel System Flexible Cable


EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V RE (V) -2PNCT-RF


Standards

: Japans Electrical Appliance and Material Safety Act,

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Vertical reel system used in landfills, etc.

Permissible

: Conductor (3/0.32 steel wire included): 161 x [No. of cores]

Technical Standards for Electrical Equipment

Rated Temperature : 80 degrees C


Feature

: High flexibility and lateral pressure resistance

Core identification : Color coding / tracer method (ref. Page 39 of the Technical

Tension

Data)

(N) or less.

Cross-section

Conductor (no steel wire included): 39 x [total cross-section

600V RE (V) -2PNCT-RF

of conductor (mm2)] (N) or less.

(However, setting this to 1/3 of the normal tension is


recommended for safety when repeatedly winding.)

Permissible

: 4.9kN/m or less.

Standard
Specification No.

: SP03-31-1020Rev.1

Lateral Pressure

Conductor
Separator
EP rubber insulation
Rubber filler
Reinforcement
Chloroprene sheath

Structural Features

- Robust type of chloroprene is used as the sheath to which the reinforcement is


further applied to increase the lateral pressure resistance.

- Steel wires are twisted together in the conductors to increase the tension
resistance.

Precautions for Use

- If the cables are twisted at reeling, please apply grease onto the cable surface
before operation.

600V RE(V)-2PNCT-RF
No. of
Cores

10

13

Conductor

TA: Tinned annealed copper

TST: Tinned steel

Max. Conductor
Min.
Min. Permissible
Resistance Insulation Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(/km)
(Mkm)

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

3.5

3/0.32TST+45/0.32TA

2.6

0.8

0.5

3.1

22

670

5.54

400

220

5.5

3/0.32TST+70/0.32TA

3.2

1.0

0.5

3.4

26

990

3.56

400

260

3.5

3/0.32TST+45/0.32TA

2.6

0.8

1.0

3.4

27

1,010

5.54

400

270

5.5

3/0.32TST+70/0.32TA

3.2

1.0

1.0

3.7

32

1,480

3.56

400

320

3.5

3/0.32TST+45/0.32TA

2.6

0.8

1.0

3.7

32

1,370

5.54

400

320

5.5

3/0.32TST+70/0.32TA

3.2

1.0

1.0

4.0

38

2,020

3.56

400

380

* The sheath thickness of 600V RE(V)-2PNCT-RF corresponds to that of the Class 3 cables.

Approx. Mass
(kg/km)

21

Reel System Flexible Cable


EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)

Mobile Crane

600V H-2PNCT/600V H-3PNCT

Cable reel
Center of traveling
Cable

Power supply
end (fixed)

Standards

: JIS C 3327, Japans Electrical Appliance and Material Safety Act,


Technical Standards for Electrical Equipment
Cross-section
Cross-section
: AC 600V
Rated Voltage
Rated Temperature : 80 degrees C
600V H-2PNCT
600V H-3PNCT
: 3000V / 1 minute
Test Voltage
H-2PNCT
(for
power)
: High resistance to lateral pressure and bending
Feature
Conductor
: Reel system (Traveling)
Application
Conductor
EP rubber
Core identification : For power or control core unit
insulation
EP rubber
H-3PNCT
insulation
Tape
3-core (black, white, and red)
Chloroprene
Tape
4-core (black, white, red, and green)
sheath
Inner
Control cores
chloroprene
H-2PNCT (for control)
sheath
Color coding / tracer method (ref. Page 39 of the Technical Data)
Conductor
Reinforcement
EP rubber
: Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less.
Permissible
insulation
Outer chloroprene
Conductor (no steel wire included): 39 x [total cross-section of
Tension
Rubber filler
sheath
Tape
conductor (mm2)] (N) or less.
Chloroprene
(However, setting this to 1/3 of the normal tension is recommended
sheath
for safety when repeatedly winding.)
Permissible Lateral : Class 2: 2.9kN/m or less., Class 3: 4.9kN/m or less.
Structural Features
Pressure
- As for conductors of 8 mm2 or less, steel wires are stranded together to increase the tension
: SP97-31-9004Rev.1
Standard
resistance.
Specification No.
- Robust type of chloroprene is used as sheath.

600V H-2PNCT
No. of
Cores

9
12
15
18
21
24
30

TA: Tinned annealed copper

22

7/20/0.45TA

7.0

1.2

2.6

15.0X34

1,140

30

7/27/0.45TA

8.1

1.2

2.7

16.0X38

1,420

0.661

300

200

38

7/34/0.45TA

9.1

1.2

2.8

17.5X41

1,710

0.525

200

210

50

19/16/0.45TA

10.4

1.5

3.1

20 X47

2,220

0.411

200

240

60

19/20/0.45TA

11.6

1.5

3.2

21 X51

2,640

0.329

200

260

80

19/27/0.45TA

13.5

2.0

3.6

25 X60

3,630

0.243

300

300

100

19/34/0.45TA

15.2

2.0

3.8

27 X65

4,400

0.193

200

330

125

19/42/0.45TA

16.9

2.0

4.0

29 X70

5,260

0.156

200

350

150

27/34/0.45TA

18.7

2.0

4.2

31 X74

5,960

0.136

200

380

200

37/34/0.45TA

21.2

2.5

4.7

36 X87

8,190

0.0993

200

440

250

37/42/0.45TA

23.6

2.5

5.1

39 X96

9,950

0.0803

200

470

3.5

3/0.32TST+45/0.32TA

2.6

0.8

2.7

16.5X38

1,060

5.54

400

200

3.5

3/0.32TST+45/0.32TA

2.6

0.8

2.9

17.5X41

1,300

5.54

400

210

3.5

3/0.32TST+45/0.32TA

2.6

0.8

3.0

19.0X45

1,570

5.54

400

230

3.5

3/0.32TST+45/0.32TA

2.6

0.8

3.2

21 X49

1,880

5.54

400

260

3.5

3/0.32TST+45/0.32TA

2.6

0.8

3.4

23 X53

2,190

5.54

400

270

3.5

3/0.32TST+45/0.32TA

2.6

0.8

3.5

24 X57

2,510

5.54

400

290

3.5

3/0.32TST+45/0.32TA

2.6

0.8

3.9

28 X66

3,310

5.54

400

340

Approx. Mass
(kg/km)

Min.
Max. Conductor
Min. Permissible
Insulation Resistance
Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(Mkm)
(/km)
240
0.892
300

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

600V H-3PNCT
No. of
Cores

22

TST: Tinned steel

Max. Conductor
Resistance
(20 degrees C)
(/km)
0.892

Conductor

Conductor

Min.
Insulation Resistance
(20 degrees C)
(Mkm)
300

Min. Permissible
Bending Radius
(mm)
180

Insulation
Thickness
(mm)

Thickness of
Reinforecement
(mm)

Sheath
Thickness
(mm)

1.6

1.0

3.6

20X49

1,640

1.6

1.0

3.7

21X52

1,960

0.661

300

260

9.1

1.6

1.0

3.8

22X55

2,290

0.525

300

270

19/16/0.45

10.4

2.1

1.0

4.2

26X63

2,970

0.411

300

320

60

19/20/0.45

11.6

2.1

1.0

4.3

27X66

3,440

0.329

300

330

80

19/27/0.45

13.5

2.1

1.0

4.5

29X72

4,290

0.243

300

350

100

19/34/0.45

15.2

2.1

1.0

4.7

31X77

5,100

0.193

200

380

125

19/42/0.45

16.9

2.7

1.0

5.1

35X86

6,360

0.156

200

420

150

27/34/0.45

18.7

2.7

1.0

5.3

36X90

7,110

0.136

200

440

200

37/34/0.45

21.2

3.3

1.0

5.8

41X104

9,590

0.0993

200

500

250

37/42/0.45

23.6

3.3

1.0

6.2

45X113

11,500

0.0803

200

540

Size
(mm2)

Construction
(No./mm)

22

7/20/0.45

Outer
Diameter
(mm)
7.0

30

7/27/0.45

8.1

38

7/34/0.45

50

* Above value of sheath thickness includes both inner and outer sheath layers.

Approx. Overall
Diameter (mm)

Reel System Flexible Cable


High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)

Mobile Crane

3300V H-3PNCT / 6600V H-3PNCT

Cable reel
Center of traveling
Cable

Standards

Rated Voltage

Power supply
end (fixed)

: Japans Technical Standards for Electrical Equipment


: AC 3300V, AC 6600V

Rated Temperature : 80 degrees C


Test Voltage

: 3300V rated: 9000V / 10 minutes

Feature

: High resistance to lateral pressure and bending

Application

6600V rated: 17000V / 10 minutes

Cross-section

: Reel system (Traveling)

3300V H-3PNCT / 6600V H-3PNCT

Core identification : 3-core (blue, white, and red)


Permissible
Tension

4-core (white, red, blue, and green)

: Conductor (3/0.32 steel wire included): 161 x [No. of cores]

Conductor

(N) or less.

Inner semiconductive
layer

of conductor (mm2)] (N) or less.

EP rubber insulation

Conductor (no steel wire included): 39 x [total cross-section


(However, setting this to 1/3 of the normal tension is

Outer semiconductive
layer
Shield braid

recommended for safety when repeatedly winding.)

Permissible Lateral : 4.9kN/m or less.


Pressure

Standard
Specification No.

Reinforcement
Chloroprene sheath

: SP97-31-9005Rev.2

Structural Features

- Robust type of chloroprene is used as sheath.

3300V H-3PNCT
No. of
Cores

Conductor

Insulation
Thickness
(mm)

Thickness of
Shield Braid
(mm)

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

Size
(mm2)

Construction
(No./mm)

22

7/20/0.45

7.0

3.0

0.3

1.0

4.8

26X58

2,340

0.892

500

420

38

7/34/0.45

9.1

3.0

0.45

1.0

5.1

29X65

3,190

0.525

500

470

60

19/20/0.45

11.6

3.5

0.45

1.0

5.6

33X76

4,500

0.329

400

530

100

19/34/0.45

15.2

3.5

0.45

1.0

6.0

37X87

6,320

0.193

400

600

22

7/20/0.45

7.0

3.0

0.3

1.0

5.3

27X75

3,150

0.892

500

440

38

7/34/0.45

9.1

3.0

0.45

1.0

5.7

30X85

4,300

0.525

500

480

60

19/20/0.45

11.6

3.5

0.45

1.0

6.3

35X99

6,080

0.329

400

560

100

19/34/0.45

15.2

3.5

0.45

1.0

6.9

39X114

8,600

0.193

400

630

Approx. Overall
Diameter (mm)

Approx. Mass
(kg/km)

6600V H-3PNCT
No. of
Cores

Max. Conductor
Min.
Min. Permissible
Resistance Insulation Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(Mkm)
(/km)

Outer
Diameter
(mm)

Conductor

Max. Conductor
Min.
Min. Permissible
Resistance Insulation Resistance
Bending Radius
(20 degrees C)
(20 degrees C)
(mm)
(Mkm)
(/km)

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Thickness of
Shield Braid
(mm)

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

22

7/20/0.45

7.0

5.0

0.45

1.0

5.4

31X72

3,350

0.892

500

500

38

7/34/0.45

9.1

5.0

0.45

1.0

5.7

34X78

4,200

0.525

500

550

60

19/20/0.45

11.6

5.0

0.45

1.0

6.0

37X86

5,330

0.329

500

600

100

19/34/0.45

15.2

5.0

0.45

1.0

6.4

41X97

7,260

0.193

500

660

22

7/20/0.45

7.0

5.0

0.45

1.0

6.1

33X93

4,540

0.892

500

530

38

7/34/0.45

9.1

5.0

0.45

1.0

6.4

35X102

5,680

0.525

500

560

60

19/20/0.45

11.6

5.0

0.45

1.0

6.8

39X112

7,240

0.329

500

630

100

19/34/0.45

15.2

5.0

0.45

1.0

7.4

43X127

9,910

0.193

500

690
23

Optical Composite Reel System Flexible Cable


Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)

Mobile Crane

3300V FG-H-3PNCT/6600V FG-H-3PNCT

Cable reel
Center of traveling
Cable

Standards

Power supply
end (fixed)

: Japans Technical Standards for Electrical Equipment

Rated Voltage

: AC 3300V, AC 6600V

Test Voltage

: 3300V rated: 9000V / 10 minutes

Feature

: High resistance to lateral pressure and bending

Standard core

: Metal cores: white, green, red (optical), and blue

Rated Temperature : 80 degrees C

Application

identification
Optical

Characteristic

6600V rated: 17000V / 10 minutes

: Reel system (Traveling)

Cross-section

Optical cores: blue, yellow, green, red, purple, and white

: (on completed cable)

Optical Fiber

3300V FG-H-3PNCT/6600V FG-H-3PNCT


Grounding conductor
Conductor
Inner semiconductive layer

Transmission
Transmission
Loss at 0.85m Bandwidth at 0.85m
(dB/km)
(MHz-km)

Gl 50 / 125

4.0 or less

200 or over

Gl 62.5 / 125

4.0 or less

160 or over

EP rubber insulation
Outer semiconductive layer
Shield braid
Reinforcement
Chloroprene sheath
Tension member (center)
Optical fiber cord
Inner sheath
Reinforcement

Conductor

Permissible
Tension

: Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less.

Conductor (no steel wire included): 39 x [total cross-section of conductor

EP rubber insulation

(mm2)] (N) or less.

(However, setting this to 1/3 of the normal tension is recommended for

Optical fiber cord

safety when repeatedly winding.)

Optical fiber
Silicon buffer layer
PFA covering
High tensile fiber
ETFE covering
(outer diameter: approx. 2.8mm)

Permissible Lateral : 4.9kN/m or less.


Pressure

3300V FG-H-3PNCT
No. of
Cores

3x38 + 1x22
+ 6 optical fiber cores
3x50 + 1x30
+ 6 optical fiber cores
3x60 + 1x30
+ 6 optical fiber cores

Conductor

Size
(mm2)

Construction
(No./mm)

38
22
50
30
60
30

7/34/0.45
7/20/0.45
19/16/0.45
7/27/0.45
19/20/0.45
7/27/0.45

Outer
Diameter
(mm)
9.1
7.0
10.4
8.1
11.6
8.1

Insulation
Thickness
(mm)
3.0
1.6
3.5
1.6
3.5
1.6

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

1.0

5.8

1.0

6.1

1.0

6.3

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

1.0

6.3

1.0

6.5

1.0

6.7

6600V FG-H-3PNCT
No. of
Cores

3x38 + 1x22
+ 6 optical fiber cores
3x50 + 1x30
+ 6 optical fiber cores
3x60 + 1x30
+ 6 optical fiber cores

Conductor

Size
(mm2)

Construction
(No./mm)

38
22
50
30
60
30

7/34/0.45
7/20/0.45
19/16/0.45
7/27/0.45
19/20/0.45
7/27/0.45

Outer
Diameter
(mm)
9.1
7.0
10.4
8.1
11.6
8.1

Insulation
Thickness
(mm)
5.0
1.6
5.0
1.6
5.0
1.6

Max. Conductor Min. Insulation Min. Permissible


Approx. Overall Approx. Mass Resistance
Resistance
(20 degrees C) (20 degrees C) Bending Radius
(kg/km)
Diameter (mm)
(mm)
(/km)
(Mkm)
0.525
500
480
4,530
30x90
0.892
300
0.411
500
530
5,510
33x99
0.611
300
0.329
500
560
6,140
35x102
0.611
300

Max. Conductor Min. Insulation Min. Permissible


Approx. Overall Approx. Mass Resistance
Resistance
(20 degrees C) (20 degrees C) Bending Radius
Diameter (mm)
(kg/km)
(mm)
(/km)
(Mkm)
0.525
500
5,660
35x103
560
0.892
300
0.411
500
6,430
37x109
600
0.611
300
0.329
500
7,100
38x112
610
0.611
300

* The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber.

24

Optical Composite Reel System Flexible Cable


Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Round Type)

Mobile Crane

6600V FG-RE-3PNCT

Cable reel
Center of traveling
Cable

Standards

Power supply
end (fixed)

: Japans Technical Standards for Electrical Equipment

Rated Voltage

: AC 6600V

Test Voltage

: 17000V / 10 minutes

Rated Temperature : 80 degrees C


Feature

Application

: High resistance to lateral pressure and bending


: Reel system (Traveling)

Standard core

: Metal cores: blue, white, and red (grounding conductor: green)

Optical

: (on completed cable)

identification

Characteristic

Optical cores: blue, yellow, green, red, purple, and white

Optical Fiber

Permissible
Tension

Cross-section
6600V FG-RE-3PNCT

Transmission
Transmission
Loss at 0.85m Bandwidth at 0.85m
(dB/km)
(MHz-km)

Gl 50 / 125

4.0 or less

200 or over

Gl 62.5 / 125

4.0 or less

160 or over

Conductor
(grounding conductor)

Tension member
Optical fiber cord

Separator
EP rubber insulation

Inner sheath
Tape

Conductor
Inner semiconductive layer
EP rubber insulation
Outer semiconductive layer
Shield braid
Tape
Reinforcement
Chloroprene sheath

: Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less.

Conductor (no steel wire included): 39 x [total cross-section of conductor


(mm2)] (N) or less.

(However, setting this to 1/3 of the normal tension is recommended for


safety when repeatedly winding.)

Optical fiber cord

Permissible Lateral : 4.9kN/m or less.


Pressure

Optical fiber
Silicon buffer layer
PFA covering
High tensile fiber
ETFE covering
(outer diameter: approx. 2.0mm)

6600V FG-RE-3PNCT
No. of
Cores

3x38 + 1x22
+ 6 optical fiber cores

3x50 + 1x30
+ 6 optical fiber cores

3x60 + 1x30
+ 6 optical fiber cores

Conductor

Size
(mm2)

Construction
(No./mm)

38

7/34/0.45

Outer
Diameter
(mm)
9.1

Insulation
Thickness
(mm)

Thickness of
Reinforcement
(mm)

Sheath
Thickness
(mm)

Max. Conductor Min. Insulation Min. Permissible


Approx. Overall Approx. Mass Resistance
Resistance
(20 degrees C) (20 degrees C) Bending Radius
(kg/km)
Diameter (mm)
(mm)
(/km)
(Mkm)

5.0

0.525
1.0

5.7

59

500

4,390

890

22

7/20/0.45

7.0

1.6

0.892

300

50

19/16/0.45

10.4

5.0

0.411

500

1.0

5.9

62

5,070

930

30

7/27/0.45

8.1

1.6

0.611

300

60

19/20/0.45

11.6

5.0

0.329

500

1.0
30

7/27/0.45

8.1

6.0

64

5,640

1.6

960
0.611

300

* The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber.

25

Gravity Collector Basket System Spreader Cable


Power supply
end (fixed)

Spreader Cable (for quayside cranes)

600V SPD-FHNCT

Cable

Power receiving
end (moving)

Standards

: Hitachi Metals Original Design

Rated Voltage

: AC 600V

Rated Temperature : 80 degrees C


Test Voltage

: 3000V / 1 minute

Application

: Suitable for gravity collector basket system of the container crane at harbors (for Quayside cranes).

Feature

: Stable collecting performance into the basket, and high lateral pressure resistance.

Core identification : Please refer to the figure below.

Cross-section
600V SPD-FHNCT
Black
Red

Black

Black

Black

Black
White

Red

Black

White

Conductor
ETFE insulation

Red

Filler

Green

Tape

White

Tension member
Chloroprene sheath

Standard
Specification No.

: SP02-31-9002

Installation Instructions

- Use basket of 1.4m or more in diameter and the one not having a cone.

- Cable must be laid into the basket in clockwise view from the top of the crane.
- Apply grease on the cable surface before installation.

600V SPD-FHNCT
No. of
Cores

26

Size
(mm2)

Conductor
Outer
Construction Diameter
(No./mm)
(mm)

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter
(mm)

Approx. Mass
(kg/km)

Max. Conductor Min. Insulation


Resistance
Resistance
(20 degrees C)
(20 degrees C)
(/km)
(Mkm)

30

3.5

45/0.32

2.5

0.4

6.0

42

2,710

5.54

400

36

3.5

45/0.32

2.5

0.4

7.0

46

3,090

5.54

400

42

3.5

45/0.32

2.5

0.4

7.0

50

3,820

5.54

400

Gravity Collector Basket System Spreader Cable


Power supply
end (fixed)

Spreader Cable (for yard cranes)

600V SPD (Y)-2PNCT


Standards

Cable

Power receiving
end (moving)

: Japans Technical Standards for Electrical Equipment

Rated Voltage

: AC 600V

Rated Temperature : 80 degrees C


Test Voltage

: 3000V / 1 minute

Application

: Suitable for the gravity collector basket system of yard crane (RTG, etc.) at harbors.

Feature

: Stable collecting performance into the basket, high bending resistance, and superior mechanical characteristics for torsion.

Core identification : Please refer to the figures below.

30

29
28
27
26

14

16

13

12
25

15

24

10

33

18

17

16

32

20

21

22

23

34

19

36

35
18

3
11

17

15

31

14

30

29

30-core

19
7
1

4
13
28

20
8
2
3
12
27

Cross-section

21
9
10
11
26

22

600V SPD (Y) -2PNCT

23
24

Conductor
Separator
EP rubber insulation
Tape
Filler

25

36-core

41
40
39
38
37

19
18

36

35

22

21
20

23

42

24
10

25
26

11

12

7
6
17

5
16

34

33

Binder
Chloroprene sheath

4
15
32

13
14

27
28

Precautions for Use

29

- It is recommended to use a basket with large diameter as much as possible.

30

- Cable must be laid into the basket in clockwise view from the top of the crane.

31

- Hoisting stroke: 30m or less.

Hoisting speed: 100m / minute or less.

42-core

Standard
Specification No.

: SP11-31-9008

600V SPD (Y)-2PNCT


No. of
Cores

Conductor

Size
(mm2)

TA: Tinned annealed copper

TST: Tinned steel

Max. Conductor Min. Insulation


Resistance
Resistance
Approx. Mass
(20 degrees C)
(20 degrees C)
(kg/km)
(/km)
(Mkm)

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx. Overall
Diameter
(mm)

2.6

0.8

3.3

37

2,130

5.54

400

2.6

0.8

3.5

40

2,520

5.54

400

2.6

0.8

3.7

43

2,930

5.54

400

Outer
Construction Diameter
(No./mm)
(mm)
3/0.32TST

30

3.5

36

3.5

42

3.5

+
45/0.32TA
3/0.32TST
+
45/0.32TA
3/0.32TST
+
45/0.32TA

27

Instrumentation Flexible Cable


EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

K-PNCT/K-PNCT-SB (Overall Shielded Type)


Standards

Rated Voltage

: Hitachi Metals Original Design

: Low voltage circuit (60V or less) or low-current circuit.

Rated Temperature : 80 degrees C


Feature

Application

: High flexibility, weather resistance, and sealing performance.


: For civil engineering measurements

Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Standard
Specification No.

: SP11-31-9011
SP11-31-9012

Cross-section

Cross-section

K-PNCT

K-PNCT-SB
Conductor
Separator
EP rubber insulation
Filler
Tape
Shield braid
Tape
Chloroprene sheath

Conductor
Separator
EP rubber insulation
Chloroprene sheath

K-PNCT
No. of
Cores

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx.
Overall Diameter
(mm)

Approx. Mass
(kg/km)

Max. Conductor
Resistance
(20 degrees C)
(/km)

Min.
Insulation Resistance
(20 degrees C)
(Mkm)

0.3

12/0.18

0.7

0.5

1.2

6.8

65

66.3

500

0.5

20/0.18

1.0

0.5

1.3

7.7

85

39.8

500

Size
(mm2)

Conductor

K-PNCT-SB
No. of
Cores

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Thickness of
Shield Braid
(mm)

Sheath
Thickness
(mm)

Approx.
Overall Diameter
(mm)

Approx. Mass
(kg/km)

Max. Conductor
Resistance
(20 degrees C)
(/km)

Min.
Insulation Resistance
(20 degrees C)
(Mkm)

0.3

12/0.18

0.7

0.5

0.3

1.1

7.6

75

66.3

500

0.5

20/0.18

1.0

0.5

0.3

1.2

8.5

95

39.8

500

Conductor

28

PVC Flexible Cable


PVC Flexible Cable

600V VCT
Standards

: JIS C 3312, Japans Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Lead wires for various mobile electrical equipments.

Rated Temperature : 60 degrees C


Feature

: Light and easy-handling

Core identification : 2-core (black and white)

3-core (black, white, and red)

Standard
Specification No.

Cross-section

4-core (black, white, red, and green)

: SP11-31-9001Rev.1

600V VCT
Conductor
PVC insulation
PVC sheath

600V VCT
No. of
Cores

Conductor

Size
(mm2)

Construction
(No./mm)

0.75
1.25
2
3.5
5.5
8
14
0.75
1.25
2
3.5
5.5
8
14
0.75
1.25
2
3.5
5.5
8
14

30/0.18
50/0.18
37/0.26
45/0.32
70/0.32
50/0.45
88/0.45
30/0.18
50/0.18
37/0.26
45/0.32
70/0.32
50/0.45
88/0.45
30/0.18
50/0.18
37/0.26
45/0.32
70/0.32
50/0.45
88/0.45

Outer
Diameter
(mm)
1.1
1.5
1.8
2.5
3.1
3.7
4.9
1.1
1.5
1.8
2.5
3.1
3.7
4.9
1.1
1.5
1.8
2.5
3.1
3.7
4.9

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx.
Overall Diameter
(mm)

Approx. Mass
(kg/km)

0.8
0.8
0.8
0.8
1.0
1.2
1.4
0.8
0.8
0.8
0.8
1.0
1.2
1.4
0.8
0.8
0.8
0.8
1.0
1.2
1.4

1.7
1.7
1.8
1.8
2.0
2.1
2.3
1.7
1.7
1.8
1.9
2.0
2.2
2.4
1.7
1.8
1.8
2.0
2.1
2.3
2.5

8.8
9.6
10.5
12.0
14.5
16.5
20
9.3
10.5
11.0
13.0
15.0
18.0
22
9.9
11.5
12.0
14.0
16.5
19.5
24

95
120
145
205
300
405
630
110
135
170
250
365
505
790
130
170
210
315
455
630
995

Max. Conductor
Resistance
(20 degrees C)
(/km)
25.1
15.1
9.79
5.24
3.37
2.39
1.36
25.1
15.1
9.79
5.24
3.37
2.39
1.36
25.1
15.1
9.79
5.24
3.37
2.39
1.36

Min.
Insulation Resistance
(20 degrees C)
(Mkm)
50
50
50
40
40
40
40
50
50
50
40
40
40
40
50
50
50
40
40
40
40

* 600V O-VCT for oil resistance and 600V VCT-SB (shielded) are also available.

29

Vibration Resistance Flexible Cable


Electric tool

EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V T-2PNCT
Standards

: JIS C 3327, Japans Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment

Rated Voltage

: AC 600V

Test Voltage

: 3000V / 1 minute

Application

: Suitable for lead wires of electrical equipments such as electric tool.

Rated Temperature : 80 degrees C


Feature

: High vibration resistance

Core identification : 2-core (black and white)

3-core (black, white, and red)

4-core (black, white, red, and green)

Standard
Specification No.

: SP11-31-9013 (600V T-2PNCT)

Cross-section
600V T-2PNCT
Conductor
Separator
EP rubber insulation
Chloroprene sheath

600V T-2PNCT
No. of
Cores

30

Conductor

Size
(mm2)
0.75
1.25
2
3.5
0.75
1.25
2
3.5
0.75
1.25
2
3.5

Construction
(No./mm)
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32
30/0.18
50/0.18
37/0.26
45/0.32

Outer
Diameter
(mm)
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5
1.1
1.5
1.8
2.5

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx.
Overall Diameter
(mm)

0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8

1.7
1.7
1.8
1.9
1.7
1.8
1.8
1.9
1.8
1.8
1.9
2.0

8.9
9.7
10.5
12.5
9.3
10.5
11.0
13.0
10.5
11.5
12.5
14.0

Approx. Mass
(kg/km)
105
125
155
225
120
150
185
270
140
180
225
335

Max. Conductor
Resistance
(20 degrees C)
(/km)
29.4
17.7
11.3
6.13
29.4
17.7
11.3
6.13
29.4
17.7
11.3
6.13

Min.
Insulation Resistance
(20 degrees C)
(Mkm)
500
500
500
400
500
500
500
400
500
500
500
400

Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)


Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)

600V FFCT/600V FFCTB (Glass Tape + Stainless Braided Type)


Standards

: Hitachi Metals Original Design

Rated Voltage

: AC 600V

Rated Temperature : 200 degrees C


Test Voltage

: 3000V / 1 minute

Application

: For appliance inside wiring requiring high heat resistivity and flexibility. (This cable must be used as inside wiring because the cable is outside the category of

Feature

: High heat resistivity (200 degrees C), flexibility, chemical resistance, cold resistance, and flame resistance (grade VW-1).
Japans Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment.)

Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Ampacities

: Please refer to the structure tables below (single cable installation in air, ambient temperature: 40 degrees C).

Standard
Specification No.

: SP98-31-1008 (600V FFCT) SP98-31-1010Rev.1 (600V FFCTB)

Cross-section
600V FFCT

Cross-section
600V FFCTB

Conductor
Separator
Fluonlex insulation
Tape
Fluonlex sheath

Conductor
Separator
Fluonlex insulation
Tape
Fluonlex sheath
Glass tape
Stainless braid

Structural Features

- Fluonlex is a fluoroplastic that has excellent flexibility, mechanical strength, and handling.

600V FFCT
No. of
Cores

1
2
3
4

6
10
20
30

Conductor

Size
(mm2)

Construction
(No./mm)

100
200
325
2
3.5
2
3.5
2
3.5
2
2
2
2

19/37/0.45
37/34/0.45
37/55/0.45
37/0.26
45/0.32
37/0.26
45/0.32
37/0.26
45/0.32
37/0.26
37/0.26
37/0.26
37/0.26

Outer
Diameter
(mm)
15.2
21.2
27.0
1.8
2.5
1.8
2.5
1.8
2.5
1.8
1.8
1.8
1.8

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Approx.
Overall Diameter
(mm)

Approx. Mass
(kg/km)

1.0
1.2
1.3
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4

2.4
2.8
3.2
1.7
1.8
1.7
1.8
1.8
1.9
1.9
2.1
2.4
2.6

22
29
36
9.5
11.5
10.0
12.0
11.0
13.0
13.0
16.5
22
25

1,230
2,270
3,660
140
205
165
245
200
300
290
480
825
1,190

Max. Conductor
Resistance
(20 degrees C)
(/km)
0.193
0.0993
0.0614
10.2
5.54
10.2
5.54
10.2
5.54
10.2
10.2
10.2
10.2

600V FFCTB
No. of
Cores

1
2
3
4

6
10
20
30

Conductor

Size
(mm2)

Construction
(No./mm)

100
200
325
2
3.5
2
3.5
2
3.5
2
2
2
2

19/37/0.45
37/34/0.45
37/55/0.45
37/0.26
45/0.32
37/0.26
45/0.32
37/0.26
45/0.32
37/0.26
37/0.26
37/0.26
37/0.26

Outer
Diameter
(mm)
15.2
21.2
27.0
1.8
2.5
1.8
2.5
1.8
2.5
1.8
1.8
1.8
1.8

Insulation
Thickness
(mm)

Sheath
Thickness
(mm)

Thickness of
Glass Tape
(mm)

1.0
1.2
1.3
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4

2.4
2.8
3.2
1.7
1.8
1.7
1.8
1.8
1.9
1.9
2.1
2.4
2.6

1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6

Stainless Braid Approx. Overall Approx. Mass


(mm)
Diameter (mm)
(kg/km)
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8

27
34
40
14.5
16.0
15.0
16.5
16.0
18.0
18.0
22
27
31

1,560
2,710
4,180
310
395
340
445
390
515
505
760
1,190
1,610

Min.
Insulation Resistance
(20 degrees C)
(Mkm)
600
500
500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500
1,500

Ampacities
(A)
560
855
1,150
37
54
32
46
29
42
25
20
16
13

Max. Conductor
Min.
Resistance Insulation Resistance Ampacities
(20 degrees C)
(20 degrees C)
(A)
(/km)
(Mkm)
0.193
600
500
0.0993
740
500
0.0614
1,500
980
10.2
1,500
36
5.54
1,500
52
10.2
1,500
31
5.54
1,500
46
10.2
1,500
28
5.54
1,500
43
10.2
1,500
25
10.2
20
1,500
10.2
1,500
15
10.2
13
1,500
31

Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)


Fluonlex Flexible Cable (Heat Shielded to 200 degrees C)

600V FFCT-SB (Overall Shielded Type)/600V FFCTB-SB (Overall Shield + Glass Tape + Stainless Braided Type)
Standards

Rated Voltage

: Hitachi Metals Original


: AC 600V

Rated Temperature : 200 degrees C


Test Voltage

: 3000V / 1 minute

Application

: For appliance inside wiring requiring high heat resistivity and flexibility. (This cable must be used as inside wiring because the cable is outside the category of

Feature

: High heat resistivity (200 degrees C), flexibility, chemical resistance, cold resistance, and flame resistance (grade VW-1).
Japans Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment.)

Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Ampacities

Standard
Specification No.

: Please refer to the structure tables below (single cable installation in air, ambient temperature: 40 degrees C).
: SP98-31-1009 (FFCT-SB) SP11-31-0039 (FFCTB-SB)

Cross-section

Cross-section

600V FFCT-SB

600V FFCTB-SB
Conductor
Separator
Fluonlex insulation
Tape
Filler
Tape
Shield braid
Tape
Fluonlex sheath
Glass tape
Stainless braid

Conductor
Separator
Fluonlex insulation
Tape
Filler
Tape
Shield braid
Tape
Fluonlex sheath

Structural Features

- Fluonlex is a fluoroplastic that has excellent flexibility, mechanical strength, and handling.

600V FFCT-SB

Conductor

Thickness of
Braid Layer
(mm)

Sheath
Thickness
(mm)

0.4

0.3

1.8

11.0

175

0.4

0.3

1.9

12.5

245

1.8

0.4

0.3

1.8

11.5

205

45/0.32

2.5

0.4

0.3

1.9

13.0

290

37/0.26

1.8

0.4

0.3

1.8

12.0

240

6
10
20
30

3.5

45/0.32

2.5

0.4

0.3

2.0

14.0

355

37/0.26

1.8

0.4

0.3

2.0

14.0

340

37/0.26

1.8

0.4

0.3

2.2

17.5

37/0.26

1.8

0.4

0.3

2.5

37/0.26

1.8

0.4

0.3

2.7

Size
(mm2)

Construction
(No./mm)

37/0.26

Outer
Diameter
(mm)
1.8

3.5

45/0.32

2.5

37/0.26

3.5

600V FFCTB-SB
No. of
Cores

2
3
4
6
10
20
30
32

Approx.
Approx. Mass
Overall Diameter
(kg/km)
(mm)

Insulation
Thickness
(mm)

No. of
Cores

Conductor

Max. Conductor
Min.
Resistance
Insulation Resistance
(20 degrees C)
(20 degrees C)
(Mkm)
(/km)
1,500
10.2

Ampacities
(A)
37

1,500

54

1,500

32

1,500

46

1,500

29

1,500

42

10.2

1,500

25

540

10.2

1,500

20

23

935

10.2

1,500

16

27

1,310

10.2

1,500

13

5.54
10.2
5.54
10.2
5.54

Max. Conductor
Min.
Thickness of
Approx.
Stainless Braid
Approx. Mass Resistance Insulation Resistance Ampacities
Glass Tape
Overall Diameter
(20 degrees C) (20 degrees C)
(mm)
(kg/km)
(A)
(mm)
(mm)
(/km)
(Mkm)
0.8
1.6
360
1,500
36
15.5
10.2
0.8
1.6
390
1,500
31
16.0
10.2
0.8
1.6
440
1,500
28
17.0
10.2

Size
(mm2)

Construction
(No./mm)

Outer
Diameter
(mm)

Insulation
Thickness
(mm)

Thickness of
Braid Layer
(mm)

Sheath
Thickness
(mm)

37/0.26

1.8

0.4

0.3

1.8

37/0.26

1.8

0.4

0.3

1.8

37/0.26

1.8

0.4

0.3

1.8

37/0.26

1.8

0.4

0.3

2.0

1.6

0.8

19.0

570

10.2

1,500

25

37/0.26

1.8

0.4

0.3

2.2

1.6

0.8

23

815

10.2

1,500

20

37/0.26

1.8

0.4

0.3

2.5

1.6

0.8

28

1,280

10.2

1,500

15

37/0.26

1.8

0.4

0.3

2.7

1.6

0.8

31

1,700

10.2

1,500

13

Optical Fiber Flexible Cable


Hanger and clamp

Optical Fiber Flexible Cable

FRC-4G5032-V,FRC-6G5032-V/FRC-4G6242-V,FRC-6G6242-V etc.

Messenger wire or rail

Bar
R

R
Cable

Wire or chain

Standards

: Hitachi Metals Original Design

Feature

: High flexibility

Application

: For the mobile parts of various machines.

Cross-section

JIS C 6830 (Optical fiber cord)

FRC-4G5032-V

Possible to be delivered with mounted optical connectors.

- Festoon system wiring

Single-core optical fiber cord

- Revolving parts

Filler

Tension member

- Cable chain system wiring


Core identification : Numbering (ref. Page 39 of the Technical Data)
Optical

Standard
Specification No.

PVC sheath

: (on completed cable)


: SP31-90060C

Optical Fiber

Transmission
Transmission
Loss at 0.85m Bandwidth at 0.85m
(dB/km)
(MHz-km)

Gl 50 / 125

3.0 or less

200 or over

Gl 62.5 / 125

3.5 or less

160 or over

Single-core optical fiber cord


Optical fiber
Silicon buffer layer
Nylon covering
High tensile fiber
PVC covering
(outer diameter: approx. 2.8mm)

Structural Features

- Tension-proof specification by arranging a tension member at the center.

- The optical fiber cord consists of high tensile fiber on the core wire longitudinally and
overall PVC covering. It ensures easy handling and connector mounting.

FRC-4G5032-V, FRC-6G5032-V, FRC-4G6242-V, FRC-6G6242-V etc.


Approx.
Wire Diameter
(mm)

Approx.
Diameter of
PVC Covering
(mm)

Approx.
Overall
Diameter
(mm)

Approx.
Mass
(kg/km)

2.4

3.2

15

220

490

150

2.4

3.2

15

220

490

150

Product Name

No. of
Cores

FRC-2G5032-V
FRC-4G5032-V

Optical Fiber Cord

Type

Core Diameter Clad Diameter


(m)
(m)

50

125

Approx.
Cord Diameter
(mm)

Tension Member

Permissible Min. Permissible


Tension Bending Radius
(N)
(mm)

2.8

FRC-6G5032-V

2.4

3.2

15

220

490

150

FRC-8G5032-V

2.4

4.6

17

260

490

170

GI

FRC-2G6242-V

2.4

3.2

15

220

490

150

FRC-4G6242-V

2.4

3.2

15

220

490

150

62.5

125

2.8

FRC-6G6242-V

2.4

3.2

15

220

490

150

FRC-8G6242-V

2.4

4.6

17

260

490

170

* Please contact us for any other information about number of cores or optical fibers.

33

Coaxial Chloroprene Rubber Sheathed Flexible Cable


Coaxial Chloroprene Rubber Sheathed Flexible Cable

ENCT
Standards

: Hitachi Metals Original Design

Feature

: Coaxial cable with flexible conductors.

Test Voltage

: AC 1000V / 1 minute

Corresponding to general products with characteristic impedance of Zo=75

Application

: Festoon System and Cable chain System

Example of

: ENCT 3X (5C-2E)

Standard
Specification No.

: SP03-31-9001Rev.1

Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Product Name

Cross-section
ENCT
Inner conductor
Polyethylene insulation
Inner conductor
Outer conductor

Polyethylene insulation

Inner sheath (polyethylene)

Outer conductor

Filler

Binder
Single-core

Binder

Chloroprene sheath
Chloroprene sheath
3-core

ENCT
No. of
Cores

Nomenclature
of
Coaxial Cable

Inner Conductor
Outer Diameter Thickness of Thickness of
Outer of Insulation Outer Conductor Inner Sheath
Diameter
(mm)
(mm)
(mm)
(mm)

Construction
(No./mm)

Min. Permissible
Min.
Characteristic Max. Conductor
Resistance Insulation Resistance Bending Radius
Approx. Mass
Impedance (20 degrees C) (20 degrees C) (20 degrees C)
(kg/km)
()
(mm)
(mm)
(Mkm)

19/0.18

0.9

5.6

0.35

1.8

10.5

130

75

40.1

1,000

70

19/0.18

0.9

5.6

0.35

0.5

2.3

20

370

75

41.2

1,000

120

19/0.18

0.9

5.6

0.35

0.5

2.4

22

450

75

41.2

1,000

140

19/0.18

0.9

5.6

0.35

0.5

2.5

24

550

75

41.2

1,000

150

33/0.18

1.21

7.6

0.45

1.9

13.0

190

75

24.7

1,000

80

33/0.18

1.21

7.6

0.45

0.5

2.6

25

570

75

25.4

1,000

150

33/0.18

1.21

7.6

0.45

0.5

2.7

27

700

75

25.4

1,000

170

33/0.18

1.21

7.6

0.45

0.5

2.9

30

875

75

25.4

1,000

180

2
3

2
3
4

Equivalent
to
5C-2E

Equivalent
to
7C-2E

* Be aware that the outer diameter shall be a bit larger than that of normal coaxial cables.

34

Chloroprene Sheath

Thickness Outer Diameter


(mm)
(mm)

Technical Data

Ampacities

36

Core Identification
Material Data

40

Precautions of Use
Stock List

39

41

44

Confirmation Sheet for Specifications

45

35

Ampacities
Ampacities
Standard ampacities of the cable can be calculated using the tables below.
Please make a modification with the related correction factor when using the cable under different conditions, such as ambient temperature,
multiple installation, reeling, or number of cable cores, etc.

600V 2PNCT, 3PNCT(Low-voltage Round Flexible Cable)


Nominal
Cross-Section
(mm2)

0.75
1.25
2
3.5
5.5
8
14
22
30
38
50
60
80
100
125
150
200
250

Ampacities (A)
Single-core
19
25
32
47
62
77
109
149
180
209
245
281
340
393
449
493
592
675

2-cores
15.5
21
27
39
51
63
89
121
145
166
194
221
268
311
-

3-cores
13.5
18
23
33
44
54
76
103
123
142
165
188
231
269
306
338
411
469

4-cores
12.5
16.5
21
30
40
49
69
93
111
128
149
171
211
244
-

5-cores
11.5
15.5
19
28
37
46
64
86
103
118
140
161
198
229
-

* Cable structure is based on SP97-31-9001Rev.1 (JISC3327).


* Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 80 degrees C, and single cable installed in air.
* Values for 6 or more cores can be obtained by multiplying the above indicated ampacity for the single-core cable by the correction factor of the actual multi-core cable.
* For the reeling system, please calculate by multiplying the correction factor of the reeling system.

3300V, 6600V 3PNCT(High-voltage Round Flexible Cable)


Nominal
Cross-Section
(mm2)

14
22
30
38
50
60
80
100
125
150
200
250

Ampacities (A)
Single-core
114
150
179
205
239
273
327
375
427
464
567
649

3-cores
80
105
126
146
171
195
235
271
308
336
-

* Cable structure is based on the Hitachi Metals standards.


* Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 80 degrees C, and single cable installed in air.
* For the reeling system, please calculate by multiplying the correction factor of the reeling system.

36

600V H-2PNCT, 600V H-3PNCT, 3300V H-3PNCT, 6600V H-3PNCT


(Flat Flexible Cable)
Nominal
Cross-Section
(mm2)

Ampacities (A)
3-cores, 4-cores
62
83
99
114
133
151
181
208
238
259
315
360

14
22
30
38
50
60
80
100
125
150
200
250

* Cable structure is based on the Hitachi Metals standards.


* Indicated values are based on the ambient temperature of 30 degrees C and max. rated conductor temperature of 80 degrees C.
* If values of the ambient temperature are different, please calculate by multiplying the correction factor of the actual ambient temperature.
* Indicated ampacities are for the mono-spiral reeling system.

600V VCT(PVC Round Flexible Cable)


Nominal
Cross-Section
(mm2)

0.75
1.25
2
3.5
5.5
8
14
22
30
38
50
60
80
100

Ampacities (A)
Single-core
14
19
25
37
49
62
88
115
140
165
195
225
270
319

2-cores
12
16
22
32
41
51
71
-

3-cores
10
14
19
28
36
44
62
-

4-cores
9
13
17
25
32
39
55
-

* Cable structure is based on SP11-31-9001Rev.1 (JISC3312).


* Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 60 degrees C, and single cable installed in air.
* Values for 5 or more cores can be obtained by multiplying the above indicated ampacity for the single-core cable by the correction factor of the actual multi-core cable.

37

Ampacities
Correction

Factors for Ampacities

Correction Factors for Multi-core Cables


No. of Cores
Correction
factors

No. of Cores
Correction
factors
No. of Cores
Correction
factors

10

11

12

0.65

0.59

0.55

0.51

0.49

0.46

0.44

0.43

0.42

13

14

15

16

17

18

19

20

21

0.41

0.40

0.39

0.38

0.37

0.36

0.36

0.35

0.34

22

23

24

25

26

27

28

29

30

0.33

0.33

0.32

0.32

0.31

0.30

0.30

0.29

0.29

Correction Factors( ) at Different Ambient Temperatures


Ambient Temperature (C)
Correction PNCT
factors
VCT

20
1.10
1.16

25
1.05
1.09

30
1.00
1.00

35
0.95
0.91

40
0.89
0.82

45
0.84
0.71

50
0.77
0.58

55
0.71
0.41

60
0.63
-

65
0.55
-

70
0.45
-

Rated temperature - Actual ambient temperature


Rated temperature - Given ambient temperature for given ampacity

Correction Factors for Reel System


Cable Type
Flat Type
No. of Turns
Mono-spiral Reeling Mono-spiral Reeling
Correction Factor
0.70
0.85

1
0.85

2
0.65

Round Type
3
4
0.45
0.35

5
0.31

8
0.28

10
0.26

Correction Factors for Multiple Installation in Air

S=d
S=2d
S=3d

S S

S S S S S

0.85
0.95
1.00

0.80
0.95
1.00

0.70
0.90
0.95

12
S

1.00

S S

0.70
0.90
0.95

0.60
0.90
0.95

S: Distance between centers of the adjacent cables. d: Cable Diameter

S S

0.85
0.90

0.80
0.85

Arrangement

No. of Cables

(1) 1~12 Cables

S S S

0.80
0.85

* Excerpt from the JCS 0168-1 'Ampacities of Power Cables for Rated Voltages
up to 33KV' of Japanese Cable Makers Association Standard.

(2) For other installation

Level (n) 1
2
3
Row (m) 7~20 4
6
4
5
6
7
8
5
7
3
8~20
9~10 11~12 13~15 16~19 20
0.70 0.60 0.56 0.53 0.51 0.50 0.48 0.41 0.37 0.34 0.32 0.31 0.30 0.30 0.30 0.30 0.30
S=d
0.80 - 0.73 0.72 0.71 0.70
0.68 0.66 0.65 0.65 0.64 0.63 0.62 0.61 0.60
S=2d

Distance between
centers of the
adjacent cables

S: Distance between centers of the adjacent cables. d: Cable Diameter

Ampacities

* Excerpt from the JCS 0168-1 'Ampacities of Power Cables for Rated Voltages
up to 33KV' of Japanese Cable Makers Association Standard.

at Short-Circuit

Approximate ampacity at short-circuit can be obtained by the following formula.

Ampacities at Short-Circuit

Constant No.
(copper conductor + EP rubber insulation: 139)
(copper conductor + PVC insulation: 95)

38

Cross-section of conductor (mm2)

T
Duration of short-circuit current (sec.)

Core Identification
Color

Coding / Tracer Method

Black

Black

Black, white, red, and greenshall be used for core identification.


If the number of cores in each layer is 5 or more, the core identification is by the color coding
of black, white, red, green, blackblack and they are identified by counting the
position of the cores.
Please refer to the table below for the details of core number.
No. of
Cores

2
3
4
5
6
7
8
9

10
12
16
20
24
30

No.

1st layer

Black

White

1st layer

Black

1st layer

Black

1st layer

Black

1st layer

Black

1st layer

Black

1st layer

Black

1st layer

Black

1st layer

Black

2nd layer

Black

1st layer

Black

2nd layer

Black

1st layer

Black

2nd layer

Black

1st layer

Black

2nd layer

Black

1st layer

Black

2nd layer

Black

1st layer

Black

2nd layer

Black

3rd layer

Black

Layer

White

Red

White

Red

Green

White

Red

Green

White

Red

Green

White

Red

Green

White

Red

Green

White

Red

Green

White

Red

White

Red

White
White

Black

Black

White

Black

Red

Black

Black

Red
White

Green

Red

Black

Green
Black Black

6-core

11

White

Black

Black
Black

10

Black

Black

Black

Green

Black

Black Black

Black
Black

24-core

12

13

14

15

16

Black
Black

Black

Black

Black

Black

Black

Black

Black

Black

Black

Black

Black

Black

Green

Black

Black

Black

Black

Red

Green

Black

Black

Black

Black

Green

Black

Red

White

Red

Green

Black

Black

Black

Green

Black

Red

Black

Black

White
White

Green

Black

Red

Black

Black

Black

Black

Black

Green

Black

Red

Black

Black

White

Black

Black

White

Black

Black

Red

Green

Black

Black

Black

Black

Black

Black

Black

Green

Black

Black

Black

Black

Black

Black

Black

Red

Black

Black

White
White

Red

Green

Black

Black

Green

Black

Red

Black

Black

White

Black

Black

Black

Black

Black

Black
Black

Black

Black

Black

Black

White

Black

Black

Black

Black

Flexible Cable for Carrier Drum System (600V CAR-2PNCT)


Core arrangement of 10-core and 30-core cable is different from that of general cables above.
No. of
Cores

10
30

Layer

No.

1st layer
1st layer

2nd layer

Black White
Black White
Black White

10

11

12

13

14

15

16

17

18

Red Green Black Black Black Black Black Black


Red Green Black Black Black Black Black Black Black Black

Red Green Black Black Black Black Black Black Black Black Black Black Black Black Black Black

* For the core identification of 600V CAR-2PNCT-SX, please refer to Page 18.

Numbering

Method

This is suitable mainly for multi-core plastic cable, such as vinyl and polyethylene.

Figures of Identification
10
9
8

3
1
2
7
10-core

19

4
5
6

18
17

10

2
3

6
16

29

7
5
15

15

30

20

4
14

20-core

13

11
12

28
27

13
12

26
25

14

16
6

1
4

2
3

11
24

10
23

17
7
8

18
19
20

21

22

30-core

39

Material Data
Material

Properties

General properties of each material are shown as below.

Ethylene
propylene
rubber

PVC

EPR

ETFE

1.25~1.40

0.86

1.7

1.15~1.23

1.7

Voltage withstand
(kV/mm)

20~35

37~48

20~35

15~25

20~30

Volume resistivity
(cm)

1012~15

1016

>1016

107~12

1016

Dielectric constant

6~8

2.6

7~10

3.8

Dielectric loss tangent


(%)

4~12

5 or less

0.2

15 or less

Tensile strength (MPa)

15~25

8.8~15

59~69

~20

7.8~18

100~400

200~1,000

200~300

300~1,000

350

Heat resistance
(max. rated temperature)

60

80

150

75

200

Cold resistance
(brittle temperature)

-15

-50

-100

-35 * 2

-55

Weather resistance

Ozone resistance

Oil resistance

Water resistance

Item

Code

Mechanical
property

Electrical properties

Specific Gravity

Elongation (%)
Wear resistance

Flame retardancy

The above table shows only typical values since individual property depends on compound.
* 1. Special compound additionally provided with flame resistance is also available.
* 2. For mobile use, it is recommended to use the cable at -20 degrees C or over.
Special compound with improved cold resistance (brittle temperature) is also available.

40

Ethylene
and
Chloroprene
tetrafluoro
rubber
ethylene

Polyvinyl
Chloride

Type

*1

Fluonlex

CR

Quite Excellent
Excellent
Very good

Good
Fair
Poor

System Application

Precautions

1. Festoon System

Hanger and clamp

Messenger wire or rail

(1) Permissible bending radius (R) of the cable shall be as follows.


However, if specified in the individual specification, prioritize the indicated value.

(2)

Bar
R

(3)
(4)
(5)
(6)

R
Cable

Wire or chain

(7)

2. Cable Chain System

Type

Low-voltage
Cable

High-voltage
Cable

Remarks

Round Cable

R6d

R8d

d : Cable diameter

Flat Cable

R6d

R8d

d : Cable diameter

Please attach a bar to each hanger in order to secure the min. bending radius of the cable when
gathering the system.
Cable hangers (the first hanger to be connected to the structure) shall be connected with a wire rope or
chain as a tension member and do not apply tension to the cables.
(The length of the wire rope or chain shall be less than 0.9 time of the cable length.)
Cable hanger must be fixed so that it cannot be rotated.
Do not unfold the system while cables remain twisted.
For multiple installation, please clamp all conductors securely so that the cable becomes flat-shaped.
Fixed cable ends shall be installed by winding them around a drum or hanger with permissible bending
radii or more so that any concentrative stress by bending or tension, etc. is not applied to the fixed ends
when the cable is moved.
Hangers shall be in a rotatable state when cables are suspended spirally. In this case, cables shall be
twisted when being pulled out. Therefore, the torsional direction of the cable must be in the direction
where the twisting of cable cores becomes tight, and the torsional angle must be 70 degrees/m max.
(recommended value: 35 degrees/m max).

(1) Permissible bending radius (R) of the cable shall be as follows.


However, if specified in the individual specification, prioritize the indicated value.
Type

Low-voltage
Cable

High-voltage
Cable

Remarks

Round Cable

R6d

R8d

d : Cable diameter

(2) It is recommended to use the caterpillar system, which can support the cables so that their centers are
located at the center of the tracks. In this case, the hole diameter for supports must be large enough to
enable cables to move loosely within considerable clearance to prevent the cables from being subjected
to unreasonable bending or force when the tracks are bent.
Targeted clearance amount: 10% or more of max. diameter of the cable (Min. of 2 mm)
(3) Only one cable must be routed into each support hole and no multiple cables shall be routed into one
hole.
(Good example)

Cable clamp
R

(Bad example)

Power receiving
end (moving)

Cable

Cable clamp

Power supply
end (fixed)

Multiple grouping Little clearance

(4) When using a box-type guide, make sure that the cables shall not be overlapped inside the box.
Please use dividers if necessary to prevent interference between cables.
(Good example)

(Bad example)

(5) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from
moving.
It is recommended to fix them using a split clamp with a width of 100 mm or more (contact length to the cables).
Targeted deformation ratio of the cable is approx. 15% for the low-voltage type cables and approx. 5%
for the high-voltage type cables.
Insufficient clamping may cause corkscrewing or kink to the cables, which may result in short-circuit.
(6) The length of the straight-line portion from the fixed end to the radius curve end of the cable must be
secured to the longest possible extent (targeted length: 20 times or more than the cable diameter).

41

Precautions of Use
System Application

3. Lift System

Power supply
end (fixed)

Power receiving
end (moving)

Cable

4. Carrier Drum System

Precautions
(1) Please remove the torsion of the cable before installation.
(2) Make sure that the distance between adjacent suspensions shall be 12 times or more than the cable
diameter (for low-voltage cables).
(3) For hanging multiple cables, there shall not be any interference between adjacent cables.
(4) When hanging multiple cables at the same position, it is recommended to change the height of each
cable loop so that they are installed on different levels.
(5) The length of straight-line portion from the fixed end to radius curve end of the cable must be secured to
the longest possible extent (targeted length: 20 times or more than the cable diameter).
(6) Using the cable attached with counter weight causes lateral pressure and corkscrewing, which may
result in short-circuit. Please consult us for cable selection.
(7) Please consult us when using the cable under severe conditions, such as stroke length, frequency, or
speed, etc.
(8) For a normal elevator, please use the specified lift control cables.
(1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
Type
Round Cable

Power receiving Cable clamp


end (moving)

Carrier drum

Wire rope

Cable

D
R
Cable clamp

Cable clamp
Power supply
end (fixed)

5. Reel System (Traveling)

Low-voltage
Cable

R6d

High-voltage
Cable

R8d

Remarks
d : Cable diameter

(2) When installed, the cable shall not be twisted.


(3) Carrier drums shall be transferred with wire ropes. There shall be no tension applied to the cable with
enough slack.
(4) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from
moving.
It is recommended to fix them using a split clamp with a width of 100 mm or more (contact length to the cables).
Targeted deformation ratio of the cables is approx. 15% for the low-voltage type cables and approx. 5%
for the high-voltage type cables. Insufficient clamping causes corkscrewing or kink to the cables, which
may result in short-circuit.
(1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
Type
Round Cable
Flat Cable

Low-voltage
Cable

High-voltage
Cable

R15d

d : Cable diameter

R12d

R16d

d : Cable diameter

R10d

Remarks

(2) Constant and instant tension applied to the cable must be less than the permissible level.
(3) Lateral pressure applied to the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.

Mobile equipment

Cable reel
Center of traveling
Cable

42

Power supply
end (fixed)

Class

Lateral pressure (tension/bending radius)

2PNCT
(Without reinforcement in the sheath)

2.9kN/m(300kgf/m) or less

3PNCT, 4PNCT
(With reinforcement in the sheath)

4.9kN/m(500kgf/m) or less

(4) Do not wind up the cables when they are in a twisted state.
(5) When winding a round cable in a cylindrical reel, it is recommended to apply a traverser mechanism for
array winding operation. Random winding into the reel results in the twisting of cables.
(6) For applying a cable guide roller for the reel, the min. permissible bending radius must be secured.
(7) Be sure that the cable is extended only in a straight line from the storage reel.
Winding and unwinding the cable in a not straight line may cause twisting to the cable.
(8) During operation, make sure that reel system (reel, guide roll, side roll, and pit, etc.) shall remain in a
relative position without deviation. Especially when using a flat cable, no lateral pressure shall be applied to the cable in the direction of its shorter sides.
(9) For terminal clamping at the fixed ends of the cable, they shall be clamped after winding more than one
turn of the cable around the anchor drum, or clamped by two points inserting a wire saddle between the
clamps and snaking the cable. In this case, make sure that the initial grip force is 2 times or more than
the max. tension applied to the cable. Insufficient clamping may cause corkscrewing or kink to the
cable.

Precautions of Use
System Application

6. Torsion System
(Revolving System)
Power supply
end (fixed)

Power receiving
end (moving)

Cable

7. Gravity Collector Basket System


Power supply
end (fixed)

Cable

Power receiving
end (moving)

8. Moving Pulley System


Cable

Cable
Power receiving
end (moving)

Power supply
end (fixed)

D
Fixed reel
Cable

Moving pulley

Precautions
(1) Permissible bending radii shall be 6 times or more than the cable diameter (for low-voltage cables).
(2) Cable length must be secured to the longest possible extent and installed so that the torsional angle per
unit length becomes as small as possible.
(Make sure that the torsional angle is 70 degrees/m max. Recommended value: 35 degrees/m max.)
(3) For hanging multiple cables, there should not be any interference between adjacent cables. Do not
bundle and fix the cables with the banding tie etc.
(4) To prevent any concentrative torsional stress to the fixed ends of the cable, make sure to secure a
longer length for the straight-line portions of the cable or to create sufficient bending radii at the fixed
ends when installing the cable.
(5) As the cable length varies when twisted, sufficient slack shall be obtained.
(6) Please consult us when using the cable under a severe torsional condition, or for single-core or shielded
type cables.
(1) Torsion may occur when pulling up the cable in a coiled state.
After being pulled up, the cable shall be installed in the direction where the twisting of the cable
becomes tight (that is, S-lay laid cables shall be collected in a clockwise direction).
(2) Coiling diameter must be secured to the largest possible extent (20 times or more than the cable
diameter).
(3) Please contact us for the cable selection since it depends on the basket configuration, lifting height, or
lifting speed, etc.
(4) Basket must not contain any object, which may block the coiling operation such as a high corn, etc.,
otherwise it may result in a reversed coiling direction and cause some trouble to the cable.
(5) Torsion of the cable tend to collect downward, the winding diameter of the lower section of the coil
becomes smaller and the upper section becomes larger than those for the initially coiled, the differences
caused by which must be considered at the cable installation.
(1) Reel diameter (D) shall be 20d or more (d: cable diameter).
(2) Make sure that reels can be rotated smoothly.
(3) Weight and load of the moving reel shall be minimized so that the cable is not slacked, in order to
reduce the tension applied to the cable.
(4) For terminal clamping at the fixed ends of the cable, they shall be clamped by two points inserting a wire
saddle between the clamps and snaking the cable. In this case, make sure that the initial grip force
shall be two times more than the max. tension applied to the cable.
(5) As the cable is applied with tension, bending, and lateral pressure at the same time, be aware that it is
not suitable for applications with high frequency.

Load

9. Pendant System
R

(1) For the operation button, the specified chain shall be attached and the cable shall be free from tension.
(2) On mounting points of the operation button, suitable protection shall be applied to prevent the cable
from partial bending.

Cable
Chain for suspending
the operation box

Operation
box

10. Vertical Reel System

(1) Please follow the precautions indicated in 5. Reel System (Traveling).


(2) When winding up the cable, it can be twisted due to its own weight or interference between adjacent
cables. In this case, the cable surface shall be lubricated with grease to prevent it from being twisted.
(3) When using the cable under severe conditions, such as lifting height, lifting speed, or tension, etc.,
normal cables (RE-2PNCT or RE-3PNCT) may be kinked and shorted. Please consult us when using
the cable under such severe conditions.

11. Other Common Safety Instructions

(1) For safety, be sure to follow the 'Safety Precautions' indicated on the back of the front cover.
(2) Be aware that the insulation resistance of sheath (cable armor) being used on flexible cables has been reduced in order to prioritize its mechanical strength.
(3) Insulation resistance between shields is not normally considered in case that cores or twisted pairs are electrostatically shielded. If any insulation resistance is needed
between shields, please let us know in advance.
(4) Electrostatic shields shall be single-ended. Grounding both ends may result in picking up dark-current noise. It is also recommended that you actually check the respective
end (terminal) and have the more effective side grounded.
(5) Cables may become harder at low temperature. Please contact us for any solution in case of using them constantly at low temperature, such as in refrigerated warehouse, etc.
(6) Chloroprene rubber used as a sheath material may absorb water and swell when being used underwater for a long period. Make sure that terminals shall be completely free
from water intrusion and also measures shall be taken to prevent an electric leakage, when it is required to use the cable underwater.
(7) Cable cores may have been lubricated for smoother movement inside the cable. In order to prevent any surface leakage, please clean the insulation surface with alcohol
before performing the terminal sealing.
(8) When winding the cable into the figure, 8, be sure to form as big loops as possible. Please also make sure not to create small loops when unwinding the cable since there is a
risk that it may be twisted and kinked.
(9) During the cold season, drum coil winding habit may remain due to cable hardening. In such case, please warm the cable indoor in prior to use.
(10)Do not apply creosote treatment (preservative) to wooden cleats since the chloroprene rubber and vinyl can be negatively affected.
(11)As the colored EP rubber may be discolored by sunlight or ultraviolet ray, do not expose the insulation coated on cores of PNCT to sunlight.
(12)Please handle the optical fiber cord and optical connector carefully (no twisting, stretching, nor excessive bending is permitted).
(13)Some cables may contain powder lubricant inside. When handling, make sure to wear protective gloves and mask, etc. as necessary to prevent particles from scattering. After
operation, please wash away any adhered particles thoroughly.
(14)When performing a terminal sealing on the high-voltage (3300 V or over) flexible cables, some conductive material may remain on the EP rubber insulator after removing the
tape from the outer semiconductive tape. In such case, please clean any residue completely using sandpaper.

43

Stock List
600V 2PNCT(Class2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable)
(1) Festoon System
Product Name
No. of Cores
Size
0.75mm2
1.25mm2
2 mm2
3.5 mm2
5.5 mm2
8 mm2
14 mm2
22 mm2
30 mm2
38 mm2
50 mm2
60 mm2
100 mm2
150 mm2

600V 2PNCT, 600V CUR-2PNCT (Unshielded Type)

10

12

20

24

20

24

30

16

30

* As for 3 x 2~14mm2 cables, the color coding of black, white, and green is also available for identification (Product Name: 600V 2PNCT (G), Standard: SP31-90041).

Product Name
No. of Cores
Size
1.25mm2
2 mm2

600V 2PNCT-SB, 600V CUR-2PNCT-SB (Overall Shielded Type)


1

(2) Carrier Drum System


Product Name
No. of Cores
Size
3.5 mm2
5.5 mm2
8 mm2
14 mm2
22 mm2
30 mm2
38 mm2
60 mm2

10

12

16

600V CAR-2PNCT
3

10

12

16

20

24

30

600V VCT(PVC Flexible Cable)


600V VCT
Product Name
No. of Cores
2
Size

2 mm2

3.5 mm2

600V FFCT(Fluonlex Flexible Cable (Heat Resistant, 200 degrees C))

Size

No. of Cores
1.25mm
2 mm2
3.5 mm2
2

Overall Shielded Type


600V FFCT-SB
600V FFCTB-SB**

Unshielded Type
600V FFCT
600V FFCTB**

Product Name
2

10

20

10

** The delivery date is necessary for around 2 weeks about cables to which the glass tape and stainless braid are given.

44

<Note> The stock lists may be changed without prior notice.

Confirmation Sheet for Specifications


In order to supply products which meet your need, please confirm
the specifications below and inform us.
No.

Item

Cable designation

Configuration and Class

Voltage

No. of Cores x Size


(please also indicate multi/pair types)

5
6

Details

Round type
Class 2
600V

(1) With / Without

Class 3

3300V

With

(2) Material

Shield

Flat type
V)

Without

Copper braid

(3) Type

6600V

Semiconductive rubber (

Individually shielded Overall shielded

Pair shielded

Equipments that use cables


System Application

(1)Festoon System

Hanger and clamp

(2)Cable Chain System

(3)Reel System (Traveling)


Mobile Crane

Messenger wire or rail


Cable clamp

Bar

R
Wire or chain

Cable clamp

Cable

(4)Vertical Reel System

Cable

Cable clamp

Center of traveling

Power supply end


(fixed)

(6)Lift System

Power receiving
end (moving)

Power supply
end (fixed)

Carrier drum

Power receiving
end (moving)

Cable

Power supply end


(fixed)

(7)Torsion System (Revolving)

Power supply
end (fixed)

Cable clamp
Wire rope

Cable reel
Cable

(5)Carrier Drum System


Power receiving
end (moving)

Power receiving end


(moving)

Cable

Cable

Cable clamp
Power supply end
(fixed)

(8)Gravity Collector Basket System

(9)Moving Pulley System


Cable

Power supply
end (fixed)

(10)Pendant System

Cable
R

Power receiving
end (moving)
Power supply
end (fixed)

Cable

D
Fixed pulley
Cable

Cable

Power receiving
end (moving)

Chain for suspending


the operation box

Moving pulley

Operation
box

Load

(*Others

10

Detailed Information

(1)Bending radius
(4)Traveling speed

mm

(2)Tension

m/minute

N(kg)

(5)Frequency of repeated use

Whether new installation or replacement

(* For replacement, please also let us know of the specifications


and name of manufacturer of the existing cables.)

(3)Traveling stroke

times/day

New installation

Replacement

45

MEMO

MEMO

Cable Materials Company


Hulic Asakusabashi Building,
22-16, Asakusabashi 1-chome, Taito-ku, Tokyo 111-0053, Japan
Tel: +81-3-3863-2370

Hitachi Metals Europe GmbH

Hitachi Metals (Thailand) Ltd.

Head Office

Bangkok Sales Office

Immermannstrasse 14-16, 40210 Dusseldorf, Germany


Tel: +49-211-16009-0

Unit 13A, 13th Floor, Ploenchit Tower, 898, Ploenchit Road,


Lumpini, Pathumwan, Bangkok 10330, Thailand
Tel: +66-2-252-9309

London Branch Office

Whitebrook Park, Lower Cookham Road, Maidenhead,


Berkshire, SL6 8YA, United Kingdom
Tel: +44-1628-585534
South Germany Office, Munich

Business Center Bavaria Radlkoferstrasse 281737 Munich Germany


Tel: +49-(0)89-741185-114
Milano Branch Office

Via Modigliani 45, 20090 Segrate, Milano, Italy


Tel: +39-02-7530188/7532613/7533782

Hitachi Metals America, LLC


Detroit Office

Hitachi Metals (India) Private Limited


Plot No 94 & 95, Sector 8, IMT Manesar, Gurgaon-122050, Haryana, India
Tel: +91-124-4124812

Hitachi Metals Hong Kong Ltd.


Suites 1809-13 18/F Tower 6 The Gateway, Harbour City
Tsimshatsui Kowloon Hong Kong
Tel: +852-2724-4183

Hitachi Metals Taiwan, Ltd. Taipei Branch

Pinnacle Office Center, 41800 West Eleven Mile Road, Suite 100,
Novi, MI 48375, U.S.A.
Tel: +1-248-465-6400

11F, No.9, Xiangyang Road, Zhongzheng District, Taipei City 10046, Taiwan
Tel: +886-2-2311-2777

San Jose Office

Hitachi Cable (China) Trading Co., Ltd.

1920 Zanker Road, San Jose, CA 95112, U.S.A.


Tel: +1-408-467-8900

Hitachi Cable America Inc.


2 Manhattanville Road, Suite 301, Purchase, NY 10577, U.S.A.
Tel: +1-914-694-9200

Hitachi Metals Singapore Pte. Ltd.


Head Office

11F, Chong Hing Finance Center, No. 288, NanJing Road (West),
Shanghai, 200003, China
Tel: +86-21-3366-3000
Guangzhou Office

Room1001, Goldlion Digital Network Center, 138 Tiyu Road East, Tianhe,
Guangzhou 510620, China
Tel: +86-20-3878-0319

Hitachi Cable Trading (Dalian F.T.Z.) Co., Ltd.

12 Gul Avenue, Singapore 629656


Tel: +65-6861-7711
Jakarta Representative Office

Menara BCA38 Floor JI. M.H. Thamrin No1, Jakarta 10310, Indonesia
Tel: (62-21)2358-6060/61
th

Hanoi

Head Office & Sales Div. (Hitachi Metals (Shanghai) Ltd.)

Room 1102, Tiancheng IFC, No.128 Jinma Road, Dalian


Development Area, Dalian, China 116600
Tel: +86-411-8733-2112

Representative Office

Sun Red River Building., 5F 23 Phan Chu Trinh Street Hoan Kiem District,
Hanoi, Vietnam
Tel: +84-4-3933-3123
Philippine Representative Office

Unit 1006 Prime Land, Market ST., Madrigal Business Park,


Ayala Alabang, Muntinlupa City, Metro Manila, Philippines
Tel: +63-2-808-8083/89

h t t p : / / w w w. h i t a c h i - m e t a l s. c o . j p / e /

CAT.N0.KVE106B
All rights reserved

The specifications of products in this catalog are subject to change without pr ior notice.

Printed in Japan
15-6
D

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