Professional Documents
Culture Documents
-1-
PERSONAL MEMORANDA
NAME ____________________________________________________________________
DESIGNATION_____________________________________________________________
DEPARTMENT_____________________________________________________________
RESIDENTIAL ADDRESS: __________________________________________________
___________________________________________________________________________
___________________________________________________________________________
PARMANENT ADDRESS____________________________________________________
___________________________________________________________________________
___________________________________________________________________________
TELEPHONE NO: __________________________________________________________
MOBILE NO: ______________________________________________________________
BLOOD GROUP: ___________________________________________________________
DATE OF BIRTH: __________________________________________________________
HEIGHT: _________________________ WEIGHT:_______________________________
-2-
(A.B. Das)
General Manager
Sg.T.P.P/ WBPDCL
-3-
General Information
Name of the project
AmbientTemperature
46.10 C
Lowest: 3.90C
Maximum84 % &Average- 7300
Rainfall
-1388.9 mm
Wind Speed -26 Km/Hr
Main Contractor
2600MW
Higher:
HumidityAverage Annual
Average
Main Package:
M/S DONGFANG Electric
Corporation. (Republic of China)
Water Package: M/S L&T LTD.
Coal Handling Plant: M/S McNally Bharat
Engineering Co. Ltd.
Railway Infrastructure: M/S Rites India Ltd.
Main Fuel:
21 Days
2 Days
-4-
Auxiliary Fuel:
Water:
Land :
Ash Disposal:
hourly ash generation will be about 126 tons and annual generation
of about 0.78 million (@ 68.5% PLF) for two units. Dry collection and Dry disposal has been
envisaged for furnace bottom ash. Dry collection and Dry disposal of Fly ash will be adopted Ash will
be conveyed to the ash disposal area located adjacent to the Plant site .Bottom ash generation per 8
hours per unit is 208 Mt. Fly ash generation per 8 hours per unit 831 MMT.
Power Evacuation:
Environment:
Project Cost:
-5-
Rs. 67
Rs. 50
Township:
Transmission:
Infrastructure:
Taxes & Duties:
Overhead:
Interest:
Date of LOA:
(i) SGMP -
Rs. 50
Rs. 71
Rs. 60 Crores
Rs. 202
Rs. 82
Rs. 178
1 MU = 103 KWH
-6-
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
1m = 10-3 mm
1Ata = 1.032 Kg/Cm2
1 Bar = 1.019 Kg/Cm2
1 Ata = 760 mm of Hg
1 HP = 75 Kgm/Sec = 736 W
1 Joule = 0.120 Kgm.
1 W = 1 j/Sec.
1 Kcal = 4.186 KJ
1 KWH = 860 Kcal
1s/Cm = 1 mho/Cm
1Microgram/lit = 1 PPb
1 PPm = 100 PPb
1 PSI = 0.0703 Kg/Sq Cm
Newton / mm2 = 106 Pascal = 106 N/m2 = 10 bar
1 Mpa = 10 kg/Cm2
1 ib/Sec/ft = 0.0672 poise
1 Stoke = gm/(sec x cm x density)
16 Ounces = 1 ib = 0.45359 kg.
1 Cft = 0.028 m3
10 Mwcl = 1 Kg/Cm2
tera = 1012
Nano = 10-9
9
giga = 10
Pico = 10-12
Mega = 106
Femto = 10-15
-6
Micro = 10
Atto = 10-18
Bypass system: 2 stage series bypass plus the 3 stage pressure reducer and
attemperator of 60% BMCR capacity.
TG Shaft Catenary:
y6
y1
y
y5
5851mm
#1
2050mm
#2
y3
6050mm
y4
#3
2800mm
#4
#5
8000mm
#6
H:
50 m.
(NPSH) r: 10.59m.
N:
Enclo:
Cos: 0.87
991 r.p.m.
IP23
5. Cooling Tower: 11 Nos. cells per cooling tower (10W for full Unit load+1S).
CW flow/cell: 4450m3/h,
(Design CW Temp I/L= 43oC, O/L=33 oC, WBT=29 oC),
Evaporation loss at design WBT (70%RH) =1.67%, Drift loss of CW=0.05%.
6. CT Fans: One fan per cell of cooling tower.
Fan: 10 m tip dia, 8 nos. blades (matl: GRP), Airflow: 773 m3/s
Motor: 110 kW.
7. CW Sump (Feed pool):
Normal level: 1.1 m below from top edge.
Low level:
1.5m below from top edge.
V. Low level: 2.1m below from top edge.
High level:
0.5m below from top edge.
8. CCCW (Turbine) technical specification:
CCCW (T) pump.
CCCW (T) Motor.
(2W + 1S)
Type: 300 CS 58 C
Type:
Y2 315M - 4
Q:
685 m3/hr.
Power:
132 KW
H:
45 m.
A:
223 Amps.
P:
132 KW
V:
415V Amp.
N:
1480 rpm
N:
1480 r.p.m.
CCCW Make up tank Capacity: 20 m3.
Normal value of motor bearing temperature: 75 0 C
Normal value of motor winding temperature: 65 0 C
Normal value of pump bearing temperature: 80 0 C
Normal value of pump bearing vibration: 80 m.
9. CCCW (Boiler) technical specification:
CCCW (B) pump:
CCCW (B) Motor
(1W + 1S)
Type: 300CS 58C
Type: Y2 315S 4
Q:
540 m3/h
Power: 110 KW
H:
45 m
A:
184 Amp.
P:
110 KW
V:
415V
N:
1480 r.p.m.
N:
1480 r.p.m.
Normal value of CCCW (B) is same as CCCW (T).
10. PHE technical specification:
Turbine Side PHE
(2W + 1S)
Model: B063 M 12 ser 2/2
Heating Surface: 182.07 m2
11. CEP technical specification:
CEP (2W + 1S)
Type: 7.5 LDTN D6
Q:
355 t/h
H:
340 m.
- 10 -
N:
1480 r.p.m.
P:
407 KW
(NPSH)r: 2 m
N:
80%.
A: 59 Amps.
N: 1489 r.p.m.
Hydraulic Coupling:
Type:-Geared Variable Speed Coupling
Power at driven shaft:-5.123 MW
Motor Speed: 1490 r.p.m.
Primary Speed: 5907 r.p.m.
Full load slip: 3.0%.
Max output speed: 5760 r.p.m.
Regulation range: 4:1 downward
Oil reservoir filling capacity: 1000 litres.
Oil specification: ISOVG32
Operating media temperature: 175.3 0C
Minimum flow requirement through BFP: 160 t/h.
Suction pressure at BP: 10.85 bar.
Mechanical seal water temperature should be 80 0C
BFP will trip at low lube oil pressure of 0.8 kg/cm2.
Lube oil filter DP alarm at 0.6 bar.
Working oil pressure 1.5 bar.
Pump arial bearing temperature alarm at 90 0C & trip at 1000 C
Pump thrust bearing temperature alarm at 90 0C & trip at 1000 C.
Hydraulic coupling bearing temperature alarm at 90 0 C & trip at 95 0C.
- 11 -
35 m
3500 L/min.
2950 r.p.m.
AC 415 V
45 KW
B) DC E.O.P
Head:
Flow:
Speed:
Power Supply:
Motor Power:
23m
2600 L/min.
3000 r.p.m.
DC 220V
22 KW
YL 400
65 0C/45 0C
3600 t/h
- 12 -
Cooling surface:
Cooling water temperature:
Cooling water flow:
400 m2
36 0C
400 t/h.
VOE Motor
Type: YD2 112 m 2
Power: 4 KW
V:
380/660 V
A:
8.1/4.7 Amps.
N:
2880 r.p.m.
TC 11E
33 0C
9.6Kpa
77kg/hr
30 m3/hr
Motor
3 Phase induction motor.
V:
415V
Current:252 Amp.
Power: 132 KW
HP: 180 h.p.
N:
593 r.p.m.
DMSW Motor
3 Phase induction motor
Type: Y2 200L1 2
Power: 30 KW
V:
415V
Current:50.9 Amps
N:
2950 r.p.m.
Motor:
3 phase induction motor.
Type: Y2 315S 2
Power: 110 KW
V:
415V
Current:179 Amps.
N:
2975 r.p.m.
Condensate PU O/L
To temporary dosing point.
nd
b) 2 set (3 nos. pump): BFP suction (D/A down comer tube)
c) 3rd Set (2 nos. pump):
o
CCCW (T) Suc. Hdr.
o
CCCW (B) Suc. Hdr.
st
Amine Dosing:
a) 1 (3nos. pump):BFP Suction (D/A down comer tube)
b) 2nd Set (3 nos. pump): Condensate PU O/L
Phosphate dosing: 3 nos. Pump: Boiler drum.
o
o
Tube Side
Shell Side
29.3
295
29.3
44.56
29.3 at 2950C
15 at 29.3 MPa
7.58
420/295
7.58
11.53
7.58 at 4200C
15 at 7.58 MPa
H.P. Heater-2
Total Heating Surface = 1385 m2
Design Pressure(MPa)
Design Temperature(0C)
Maxm Oprn. Pressure(MPa)
Test Pressure(MPa)
Maxm Allowable Working Pressure(MPa)
Min. Design Metal Temp. (0C)
Tube Side
Shell Side
29.3
265
29.3
44.13
29.3 at 2650C
15 at 29.3 MPa
4.81
360/265
4.81
7.244
4.81at 3600C
15 at 4.81MPa
H.P. Heater-3
Total Heating Surface = 1095 m2
Design Pressure(MPa)
Design Temperature(0C)
Maxm Oprn. Pressure(MPa)
Test Pressure(MPa)
Maxm Allowable Working Pressure(MPa)
Min. Design Metal Temp. (0C)
Tube Side
Shell Side
29.3
215
29.3
43.95
29.3 at 2150C
15 at 29.3 MPa
2.07
470/215
2.07
3.11
2.07at 4700C
15 at 2.07MPa
L.P. Heater-5
Total Heating Surface = 580 m2
Design Pressure(MPa)
Design Temperature(0C)
- 14 -
Tube Side
Shell Side
4.0
164
0.686
332/164
4.0
6.0
4.0 at 1640C
15 at 4.0MPa
0.686
1.029
0.686 at 3320C
15 at 0.686MPa
L.P. Heater-6
Total Heating Surface = 530 m2
Design Pressure(MPa)
Design Temperature(0C)
Maxm Oprn. Pressure(MPa)
Test Pressure(MPa)
Maxm Allowable Working Pressure(MPa)
Min. Design Metal Temp. (0C)
Tube Side
Shell Side
4.0
150
4.0
6.0
4.0 at 1500C
15 at 4.0MPa
0.48
266/150
0.48
0.72
0.48 at 2660C
15 at 0.48MPa
L.P. Heater-7
Total Heating Surface = 840 m2
Design Pressure(MPa)
Design Temperature(0C)
Maxm Oprn. Pressure(MPa)
Test Pressure(MPa)
Maxm Allowable Working Pressure(MPa)
Min. Design Metal Temp. (0C)
Tube Side
Shell Side
4.0
130
0.345
130
L.P. Heater-8
Total Heating Surface = 740 m2
Design Pressure(MPa)
Design Temperature(0C)
Maxm Oprn. Pressure(MPa)
Test Pressure(MPa)
Maxm Allowable Working Pressure(MPa)
Min. Design Metal Temp. (0C)
Tube Side
Shell Side
4.0
130
0.345
130
Model
- 15 -
Apparent power
Rated power
Rated Power factor cos
Rated voltage
Rated current
Rated Excitation voltage
Rated Excitation current
No-load excitation voltage (750C)
No load excitation current
Design efficiency
Rated Frequency
Rated Speed
Number of phases
Stator winding connection
Number of terminal
Short circuit ratio
Insulation class
Excitation type
Cooling type Stator Winding
Cooling type Rotor winding, stator core
Grounding type
Rotate direction
Manufacturer
2. Limit of temperature
Item
Temperature of stator winding & stator winding outlet
water
Stator winding temperature difference
Temperature of rotor winding
Temperature of stator core
Temperature of structure part of stator ends
Temperature of collector ring
Temperature of hot air from collector ring
Temperature of bearing
Temperature of bearing outlet oil & sealing outlet oil
353 MVA
300 MW
0.85 (lagging)
20 kV
10189A
455 V
2075A
151.4 V
868 A
98.90 %
50 Hz
3000 r/min
3
Y
6 Entries
0.6241
F(limited in B class when
temperature rise)
Static thyristor excitation
Water-cooled
Hydrogen Cooled
Neutral high resistance
grounding after distribute
transformer.
Clockwise from steam to
generator
Dong Fang electrical machinery
Co. Ltd.
Remark
T(
)
90 Embedded RTD
8
110
120
120
120
70
90
70
3. Limit of Vibration
Bearing pedestal
0.025mm
Shaft
0.075mm
4. Technical parameter of stator cooling water
Inlet temperature
453
Water quantity (including terminal 3t/h)
45t/h
- 16 -
Resistance
Embedded RTD
Embedded thermocouple
Thermometer
Thermometer
Embedded RTD
Embedded RTD
Inlet pressure
0.1 ~ 0.2 Mpa
Conductivity (20)
0.5~1.5s/cm
Ph valve
7~8
Hardness
2gE/L
NH3
Tittle amount
Water volume in stator winding
0.3m3
5. Technical parameter of hydrogen
Rated pressure
0.3Mpa
Maximum pressure
0.35Mpa
Purity
95%
Dew point
-14 ~ -2.5
Cold hydrogen temperature
35~46
Hot hydrogen temperature
70
Hydrogen consumption
12m3/day
Hydrogen volume in generator
72 m3
6. Technical parameter of hydrogen cooler water
Number of coolers
4
Inlet water temp0erature
20 ~ 39O
Outlet water temperature
45
Water quantity
4x100t/h
Inlet pressure
0.1 ~ 0.2Mpa
Water pressure drop
0.024Mpa
7. UAT
Technical Data
Type
SFZ10 25000/20
Working condition
Outdoor
Rated capacity
25000KVA
HV
20KV
LV
6.9KV
HV
721.7A
LV
2091.8A
Rated no load current (HV)
16.93A
Type of taps provided
On-load, full capacity
Range of taps provided on HV winding
8x1.25%
Cooling mode
ONAN/ONAF
Rated output (ratio)
20.0 (80%)/25.0MVA (100%)
Number of phases
3
Number of winding per Phase
2
Vector group
D/Yn 11
Importance voltage
8.3%
Temperature rise at 500 ambient temperature
400 (top oil by thermometer)
500 (winding by resistance)
No load loss
22.5 JW
Load loss
107KW
Efficiency at 750C and 0.8 Power Factor
lag at full load:
99.46%
Number of Unit per set
2
8. STATION TRANSFORMER:
- 17 -
Type
Condition of site
Rated capacity
Rated Voltage (line to line):
HV
LV
Rated Current (line to line):
HV
LV
Rated no load current (HV)
Type of taps provided
Range of taps provided on HV winding
Rated frequency
Cooling mode
Rated output (ratio)
Number of phases
Number of winding per phase
Vector group
Impedance voltage 19%
System earthing HV
System earthing LV
Temperature rise at 500 ambient temperature
Technical Data
SFFZ 35000/220
Outdoor
35MVA
230KV
6.9KV
125.5A
2635.7A
14A
On-load, full capacity
+8
-12
x 1.25%
50 Hz
ONAN/ONAF
28 (80%)/35MVA (100%)
3
3
Yn, yn0
No load loss
Load loss
Efficiency at 750 and 0.8 Power Factor Lag at full
load
9. GT:
Type
Working condition
Rated capacity
Rated voltage (line to line) HV
Rated voltage (line to line) LV
Rated current (line to line) HV
Rated current (line to line) LV
Rated no load current (HV)
Maximum continuous over loading capacity of the
Transformer without exceeding the specified
Winding temperature.
Type of taps provided
Range of taps provided on HV winding
Rated frequency
Cooling mode
Rated output (ratio)
Number of phases
Number Winding per Phases
Victor group
- 18 -
Solid earthed
Earthed through resistance
40 0 (Top oil by thermometer)
500 (winding by resistance)
38 KW
45KW
99.48%
Technical Data
SFP10 370000/420
Outdoor
370000KVA
420KV
20KV
508.6A
10681.0A
14.3A
115%
No-load, full capacity
2 x 2.5%
50Hz
ONAN/ONAF/OFAF
220 (60%)/296 (80%)/ 370MVA
(100%)
3
2
Ynd 1
Impedance voltage
System earthing
Temperature rise at 500 ambient temperature
No load loss
Load loss
10. ICT:
Type
Model
Condition of site
Rated capacity
Rated voltage (line to line) HV
Rated voltage (line to line) IV
Rated voltage (line to line) LV
Maximum continuous over loading capacity of the
Transformer without exceeding the specified
Winding temperature.
Type of taps provided
Range of taps provided on HV winding
Rated frequency
Cooling mode
Rated output (ratio)
Number of phases
Number of winding per Phase
Vector group
System earthing
Temperature rise at 500 ambient temperature
No load loss
Load loss
11. D.G. Set:
(1W + 1S)
Rated Power:
14.5%
Solid earthed
40K (Top oil by thermometer)
50K (winding by resistance)
185KW
750KW
Technical Data
Oil immersed
OSFPSZ10-315000/400
Outdoor
315000KVA
400KV
220KV
33KV
115%
On-load, full capacity
8 x 1.25%
50Hz
ONAN/ONAF/OFAF
189 (60%)/252 (80%)/ 315MVA
(100%)
3
2
Yna0d11
Solid earthed
400 (Top oil by thermometer)
500 (winding by resistance)
100KW
600KW
1375 KVA
1100 KW
0.80 Cos
Rated Voltage:
400 / 230 V
Rated Current:
1985 Amps.
Rated Speed:
1500 r.p.m.
Max. altitude
152.4 M
Max. ambient temp.:
27 0C (Set is designed upto 50 0C)
Alternator enclosure:
IP23
Insulation class:
H
Excitation volt:
65 V
Excitation Current:
5 Amps.
A.V.R.:
R449
- 19 -
IR3D
0.267 mtr.
1.4 Amps.
1 57
2.5 r.p.m.
66 Kg. /min.
0.18 KW
415 V
YKK800 6W
1EY0501811JT
S1.
2800 KW
0.87
Y
6.6KV
1P55
F Class.
292 Amps.
1000 mtr.
990 r.p.m.
0670252
1210SVML
- 20 -
Sl. No.:
Mfg. Date:
Pa:
ne:
113 00160
2006
2800 KW
971min-1
7. FD Fan (Motor):
Type:
Rated power:
Rated volt:
Rated Speed:
Rated Current:
YKK560 6
800 KW
6.6 KV
990 r.p.m.
84 amps
BMCR
1025 t/hr.
17.5 Mpa
540 0C
841.9 t/h
3.83/3.64Mpa
330/540 0C
281 0C
25 0C
227 / 343 0C
BRL
913 t/hr
17.21 Mpa.
540 0C
753.3 t/h
3.43/3.28 Mpa
318/540 0C
272 0C
25 0C
219/341
General character of this boiler is sub-critical, natural circulation, drum type, single
furnace, tangential firing, fin pot soft coal fired, solid tapping slag, single reheating, balanced
draft, metal water proof on the roof, full steel structure and type arrangement.
- 21 -
Design coal
1.0
38.46
8
40
42
0.3
5.8
0.9
0.3
Worst coal
0.7
37.5
15
45
32.3
2.3
4.5
0.7
0.2
48
45
0
1150
1350
1450
1150
1350
1450
Average temperature
Average relative humidity
Extreme highest AT
Extreme lowest AT
Average precipitation
Daily maximum precipitation
Average wind velocity
Basic wind pressure
Coal consumption
173.75t/hv at B-MCR
156.35t/hv at T-MCR
Boiler design efficiency.
92.66% at B-MCR
92.63% at T-MCR
Boiler circulation Ratio (design)
3.73
Total no of safely valves:
11spring valve+1EBV (3 in drum, 2inSH, 4in CRH,
2inHRH-2, 1EBV)
HFO oil gun capacity
1360kg/hr at1.5Mpa
LDO oil gun capacity
450 kg/hr. at 1.5 Mpa
Normal Water level: 100 mm under the centerline of the drum.
Drum level high:
- 1 - +100 mm
- 2 - +150 mm
Tripping valve of high drum level
+ 250 mm
Drum level low:
- 1 - -100 mm
- 2 - -150 mm
Tripping valve of low water level
- 250 mm
Furnace draft normal value:
-20 ~ -40 Pa
Warning value
980 Pa
Tripping value
1960 Pa no delay time
- 22 -
6 ~ 8 hrs.
3 ~ 4 hrs.
1.5 ~ 2 hrs.
<1.5 hrs
ZGM 123N
71.8(HG1 50, R90-20%, W-10%)
23.2 clockwise (view upside)
2450 mm
3 piece
1900 mm
31.8 Kg/s
<6780 Pa
1.62 Kg/s
710 kW
991 r.p.m
SXJ180
632 KW
991 r.p.m.
23.2 r.p.m.
Motor
Flame Proof 3 induction motor
Type: YB2 280M 4
Power: 90KW
Volt: 415V
Current: 147.3Amps.
Speed: 1486 r.p.m.
Cos: 0.90
- 23 -
Motor
Flame proof 3 - induction motor.
Type: YB2 315S - 7
Power: 110KW
Volt: 415V
Current: 184 A
Speed: 1485 r.p.m.
Cos: 0.88
17.
PROPERTIES OF STEAM
PressureKg/Cm2
Abs.
0.10
0.20
PressureKg/Cm2
Abs.
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
12.0
14
16
18
20
22
24
26
28
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
Saturation Temperature
0
C
45.45
59.67
Saturation Temperature
0
C
68.68
75.42
80.86
85.45
89.45
93.0
96.2
99.1
119.6
132.9
142.9
151
158.1
164.2
169.6
174.4
179.0
187.1
194.1
200.4
206.1
211.4
226.2
220.7
225.0
229.0
232.7
241.4
249.2
256.2
262.7
268.7
274.3
279.5
284.5
289.2
293.6
297.9
301.9
305.8
309.5
312.4
- 24 -
108
112
116
120
125
130
PressureKg/Cm2
Abs.
135
140
150
160
170
180
315.2
317.9
320.6
323.2
326.0
329.3
Saturation Temperature
0
C
323.0
335.1
340.6
345.7
350.7
355.4
305.8
300.0
294.3
288.5
281.0
274.0
Latent heat of Vaporization
K Cal/Kg.
266.0
259.0
243.7
227.9
211.0
192.7
1% BMCR
30.75t/h (3% of BMCR)
61.5t/h (6% of BMCR)
R.O H / OH H / OH
Unit
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Boiler depth
Boiler width
Elevation of drum beam
Elevation of crown plate
Elevation of penthouse
Elevation of drum
Elevation of Final SH. Outlet header
Elevation of Final RH. Outlet header
Elevation of roof
Elevation of wall RH inlet header
- 25 -
Data
38700
35000
75400
74200
69700
66800
62427
62489
62800
42700
mm
mm
mm
mm
mm
mm
mm
32950
6500
12600
14706.6
13743.4
7120
9890
WATER SYSTEM
1. Service Water(Industry Water)Pump (3 x 50%)LWL=32.65m,HWL=35.66m:
Pump
Motor (Make: ALSTOM)
Flow more Vertical pump
AC induction motor
Capacity:
120m3/hr
415Volt +10 1465rpm,, 3,50Hz,
Stage
6
37Kw,62 amps
TDH77.2m
Insulation class-F,IP55
Duty-S1
Pump Input: 31.54 KW
Speed:
1475 r.p.m
2. CT Makeup Pump (3 x 50%) LWL=32.65m,HWL=35.66m:
Pump
Motor (Make: ALSTOM)
Flow more Vertical pump
AC induction motor
3
Capacity:
1200m /HR
415Volt, 988rpm, 3, 50Hz,
Stage
1
75KW.130Amps,
Total Delivery Head 15.2m
Insulation class-F, IP55
Duty-S1
Pump Input: 58.44KW
Speed:
987rpm
3. River Intake Pump LWL=15.54m,HWL=18.37m:
Pump (Make: Flow more)
Motor (Make: ALSTOM)
Vertical pump
AC induction motor
Capacity:
2200 m3/hr.
400 KW, 1488 rpm, Y, 6.6 KV
TDHead:
44.53m
43Amps, Insulation Class: F, IP55
Pump Input: 313.87 KW
Speed:
1480 r.p.m.
Duty-S1
4. Raw Water Pump LWL=32.50m,HWL=37.80m:
Pump (Make: Flow more)
Motor (Make: ALSTOM)
Single stage Vertical pump
AC induction motor
Capacity:
1800 m3/hr.
220KW, 1486rpm, 3, 6600volt
TDHead:
33.564 mtr
24amps, Insulation Class: F, IP55
Pump Input: 189.87 KW
Speed:
1480 r.p.m.
Duty-S1
5. DM Transfer Pump
- 26 -
80
3
REG CYC
CE/AE
MB
HRS
24
168
- 27 -
Wash Water m3
5
5
2
15
29
44
2
10
0.38
1.14
0.10
1.00
1.52
1.69
0.13
0.87
9. Alkali Rinse
10. Up flow
11. Unit Drain
12. Air mix
13. Final rinse3.15
Total (Time & Was2.30h Water)
4.00
6.80
46
56
5
10
5
134
182
80
1. Back wash
6.70
5
2. Alkali injection (5%)
18.43
20
3. Alkali Rinse
14.45
19
4. Down flow
5.00
39
5. Final Rinse
80
6
Total (Time & Wash Water)
50
WBA 1. Back wash
8.40
5
2. Alkali injection (2%)
47.58
20
3. Alkali Rinse
43.60
19
4. Final Rinse
80
13
Total (Time & Wash Water)
57
SAC
1. Back wash
63.20
5
2. Acid injection (5%)
32.35
20
3. Acid Rinse
27.55
57
4. Down flow
10.50
77
5. Final Rinse
80
5
Total (Time & Wash Water)
87
ACF
1. Back wash
86
5
2. Rinse
80
5
Total (Time & Wash Water)
10
D. M. Plant, Sg.T.P.P. (Guaranteed Performance)
Flowrate & Output of DM Plant
Description
Filters Cation exchangers Anion
Exchangers
ACF
SAC WBA SBA
Flow rate (m3/hr.)
80
80
80
80
24
24
24
24
1920
1920 1920
1920
122
100
27
14
2042
2020 1947
1934
Resin Quatity & Chemical Required
Description
Unit
Cation exchangers Anion Exchangers
SAC
WBA SBA
SAC
3.07
6.35
6.67
22.92
SBA
Resin Selected
Ionic load, as CaCO3
Total load, as CaCo3
Regeneration level taken
Operating EC, CaCO3
from
curves
with
correction factors
DETRATION FACTOR
Derated EC, CaCO3
Resin Required
0.56
6.18
4.58
3.25
8.00
22.57
0.70
8.05
7.65
17.32
33.73
5.27
10.78
26.17
13.48
6.67
62.36
7.17
6.67
13.84
Mixed
Bed
MB
80
168
13440
100
13540
Mixed Bed
SBA
mg/l
Kgs.
Kg/m3
C20
296.79
599.52
40
368
105.5
205.41
115%
113
23.38
45.22
144.91
C20
1
13.54
66.7
113
0.1
1.354
60
Kg/m3
51.31
54.17
27.74
42
Kg/m3
Kg/m3
m3
0.9
46.18
12.982
0.9
48.75
4.213
0.9
24.966
1.811
0.9
37.8
0.358
0.9
1.8
0.752
- 28 -
Parameter
Kg.Hcl
Kg.Caco3
Kg.Caco3
Kg.Caco3
Kg.NaOH
Kg.Caco3
Kg.Caco3
Kg.Caco3
Kg.Caco3
m3
m3
m3
13.086
1.053
0.703
14.842
kg.
kg.
551.56
4.213
0
2.245
0.337
0.759
0
0.759
0
4.213
2.582
0.759
0.759
TF
325.32
50.65
45.75
50.65
69.38
13.54
55.84
45.75
57.19
1.35
55.84
negligible
Chemical reqd/Regn
Hcl 100%
NaoH 100%
m3
Kg.
Kg.
523.44
50.6
TF
293.00
KW
30
30
3.7
7.5
37.5
1.1
7.5
2.2
Fuse
70 Amps
70 Amps
7.5 Amps
16 Amps
80 Amps
2.5 Amps
16 Amps
5 Amps
Track Hopper
ELECON
4 (2 for each conveyor 1W+1S)
- 4.5 T on each wheel
- 29 -
45.57
e.
f.
g.
h.
i.
j.
k.
l.
Paddle Drive:
a. Power:
30 KW x 1500 RPM (for Hydraulic Power Pack Unit)
b. Hydraulic Motor:
38 RPM to 218 RPM (variable)
c. Working Pressure:
155 Bar.
d. Paddle RPM:
2 to 12
Carriage Travel:
a. Drive:
2 nos. Hydraulic Motor with Geared Box having output RPM 1.25 &
2.5 with in Built Break.
b. Travel Speed:
1.25 to 2.5 m/min.
c. Travel length:
210 M + 2x15M for min. on both side.
2. Crusher House
Reversible Belt Feeder (2 Set):
A. Length:
RBF 1 - 10.35 M, RBF 2 9.85M
Belt
1200
Width:
mm
Drive
KW
HP
RPM
Current Volt.
Eff.
Motor:
(Amps)
30
1460
39
415
91%
Belt Feeder (3 Set):
Length:
BF 1 6.3 M; BF 2 6.85 M; BF 3 7.85M.
Belt
1200
Width:
mm
Drive
KW
HP
RPM
Current Volt.
Eff.
Motor:
(Amps)
22
30
1460
39
415
91%
PF
0.87%
PF
0.87%
3. Crusher:
a. Type:
Ring Granulator
b. No. of R. Granulator:
3 nos. (1W+1S)
c. Capacity:
800 MTPH
d. Feed Size:
(-) 300 mm in tow direction and may be above 300 mm in third
direction.
e. Product Size:
98% (-) 20 mm.
f. Moisture:
20% (Max.)
- 30 -
g.
h.
i.
j.
Motor Rating/speed:
Rotor RPM:
Type of Coupling:
Drive Motor:
i.
ii.
iii.
f.
Belt Width:
Belt Speed:
Length:
Troughing Angle:
Boom luffing range:
Drive Motor:
1200 mm.
2.8 mtr./Sec.
37.270 (App.)
350
+9.5 deg. To (-) 9.2 deg. operational.
+ 13.5 deg. (Crossover)
1 no.; 5.5 KW; 1500 RPM Reversible.
- 31 -
2.8 m/sec.
13.7
Main
Service
Water Pp
Dust
Plain
Suppression Water Pp
Pp (Chem.) for stock
Pile
Drinking
water Pp
No. of
Pp.
Location
2
(1W+1S)
Pump
House: 2
Kirlosker
Split
casing
179
m3/hr.
95 M
3 (1W+1S)
Make
Type of
Pp
Rated
Capacity
Dynamic
Head
Shutoff
head
Rated
Speed
Dust
Suppression
water
supply Pp
for paddle
feeder
2 (1W+1S)
Plain
D.S.Water
Pp for T.
Hopper
5.2 m3/hr.
2
(1W+1S)
Pump
House:2
Kirlosker
Split
casing
43 m3/hr.
58 M
81 M
2 (1W +
1S)
Pump
House:2
Kirlosker
End
suction
9.5
m3/hr.
58 M
105 M
62.5 M
82 M
60 M
35 M
1450
2900
1450
2900
1440
1470
5.2
7.2
5.2
3.2
7.8
415
415
415
415
415
Discharge 8.4
Pressure
Kg/Cm2
Drive
415
Motor
Pump
House:2
Kirlosker
Multistage
- 32 -
Pump
House:1
Kirlosker
Split
casing.
40 m3/hr.
32 M
2
(1W+1S)
Pump
House:1
Kirlosker
112 m3/hr.
88 M
Volt
Ams
KW
128
75
128
30
30
10.4
5.5
Center to
center
Length
(M)
Width
of Belt
Nature of
Take up
Drive Motor
1A/1B
237.45 /
240.25
1200
2A/2B
199.8/200.25
3A/3B
Cap.
Locati
on
KW
HP
AMP
RPM
Eff
PF
Horizontal
800
T/H
TH
415
75
100
128
1480
93.6
0.87
1200
Vertical
800
T/H
Between
TP-1 to
TP-1A
415
132
177
231
1485
94.5
207/05/200
1200
Vertical
800
T/H
TP-1A to
C. House
415
132
177
231
1485
94.5
4A/4B
100.515 /
98.75
1200
Vertical
800
T/H
C. House
to TP
2/3
415
75
100
128
1480
93.6
5A/5B
634/634
1200
Vertical
800
T/H
TP-2/3 to
TP-4
6A/6B
187.15 /
187.15
1200
Horizontal
800
T/H
TP-4 to
Bunker
7 (2
drive
motors
at 2
ends)
585
1200
Vertical
800
T/H
Stacker
6.6
Cum
KV
Reclaimer
160
214
10
1485
116.153
1200
Vertical
800
T/H
R. Hopper
415
to TP-2/3
75
100
128
1480
0.87
Angle
Troughing Belt
of
Angle Speed
Repose
10.50
to
14.50
10.50
to
14.50
10.50
to
14.50
35o
2.8
35o
2.8
35o 0
2.8
35o
2.8
35o
2.8
35o
2.8
10.50
to
14.50
35o
2.8
10.50
to
14.50
35o
2.8
10.50
to
14.50
10.50
to
14.50
10.50
to
14.50
- 33 -
93.6
0.87
Compressor at CHP:
Locati No.
on
Purpose
PH-2 2
CHP
to
Bagfilter.
Bag.
Clean
(1W+1S)
TP 4
2
(1W+1S)
Type
TC 100M vertical,
single stage, single
action, reciprocating,
water cooled, constant
speed, two step (0
100%), capacity
controller for
automatic
loading/unloading
Arrangement in unloader for no load
starting.
CHP
to TC-200M vertical,
Bag filter single stage, single
bag
action, reciprocating,
- 34 -
Capacit
y
Disc. Pr.
Drive Motor
Pow RPM
er
120
NM3/
hr.
7
kg/Cm2
30K
W
1500
(Syn)
Com.
Air
Grank
Recei
shaft
Speed
635RPM 1 no
M3
capac
& 1
0.2 M
135
NM3/
hr.
7 kg/Cm2
30
KW
1500
300
1 no
M3
capac
cleaning
PH 1 2
(1W+1S)
& 1
0.2 M
1488
litter/m
10
kg/Cm2
7
KW
1500
(syn.)
- 35 -
1440
Rise:
Insulation class:
125 K
h.v LI75 / AC 35 KV
l.v. LI / AC 3 KV
IP23
Degree of Protection:
Tapping
43
3
4
5
5
6
6
3
Place
2
H {Voltage
6.93
9.765
6.6
6.435
6.27
(KV)}
V {Current
{(A)}
Low Voltage:
0.433kV
Current
420 A
Weight:
1360 kg.
2. Location: DM Plant (2 nos.)
DRY TYPE TRANSFORMER
Rated Capacity:
2000 KVA
No load voltage:
6.6 / 0.433 KV
Current:
174.95 / 2666.74 A
Frequency:
50Hz
Cooling style:
AN
Vector group symbol:
Dyn11
Impedance voltage:
8.75%
Core & winding wt.:
4250 kg.
Total wt.:
5100 kg.
Insulation class:
C
Temperature rise of winding by resistance : 900C
Insulation level:
LI 60AC20 / LIAC3
In each phase High voltage across
Low voltage across
connect by links 1U
1V
1W 2U
2V
Volts
Amps
Volts
Amps
65
6930
166.62
57
6765
170.68
74
6600
174.95
433
2666.74
48
6435
179.44
83
6270
184.16
H. V.
5
6
7 8
2
3
5
6
2
2N
2N
2U
2V
- 36 -
2W
5
6
8
2W
L.V.
2NS2
2NS1
1
2
Power House
(2 nos.)
2420 kg.
OXA
OXA
OPAA
OPAA
- 37 -
6
6.27
Rise:
Insulation class:
125 K
h.v LI 75 / AC 35 KV
l.v. LI / AC 3 KV
IP23
Degree of Protection:
Tapping
Place
H {Voltage
(KV)}
V {Current
{(A)}
Low Voltage:
Weight:
2
6.93
43
9.765
6.6
6.435
6.27
174.95
0.433kV
Current
2666.7 A
5200 kg.
5
6.435
2666.7 A
6
6.27
Insulation class C
Insulation level : 7.2/20/60 KV(peak)
Temperature Ambient/Rise 500c /80c
Impedence : 8%
Cooling type : AN
Winding material : Copper
Total weight: 4800kg
Amperes : HV - 140
LV - 2133.4
HV Turns % 105
102.5
Link
4.5
5 -3
position
HV
HV
HV
T.No
Volt.
Current
4-5
6930V
133.33A
5-3
6765V
136.54A
3-6
6600V
140.00A
6-2
6435V
143.55A
2-7
6270V
147.33A
LV
100
3 -6
97.5
6 -2
95
2 -7
LV
Volt.
433V
433V
433V
433V
433V
LV
Current
2133.4A
2133.4A
2133.4A
2133.4A
2133.4A
2N
HV
2 N
2U
2 3 4
6 7
6 7
2V
3 4
2W
2 3 4
1U
2 U
2V
2W
1W
1V
- 39 -
5 6 7
7.
CW Area Transformer
W xA& W x B
Rated Power 500 KVA
Rate V 6.6 2 x2.5% /0.433 KV
HZ = 50 HZ Impedance 4.0%
Phase 3
Vector Group symbol :Dyn 11
Cooling Method : AN
Service condition : Indoor
Altitude : 100 meter
Insulation system temperature :H
Max. temp. :125K
Insulation levelh.v. post LI 75/AC 35 KV
I.V. post- LI /AC 3 KV
Degree of protection IP 23
Regulation
Voltage(KV)
H
V
2-3
3-4
4-5
5-6
6-7
6.93
6.765
6.6
6.435
6.27
43.74
Current(A)
Low voltage
0.433
Iv current 666.7 A
8.
6.93
6.765
- 40 -
4-5
5-6
6-7
6.6
6.435
6.27
139.96
V
Current(A)
Low voltage
0.433
Iv current 2133.4 A
50.00
227.0
130.0
120.0
60.0
79.0
03(1W+2S)
175 m3/Hr
15MWC
2)
3)
Nuva Feeder
Gross Capacity:
4)
5)
30 cft
03
1000 T(Each)
6000MMWC
- 42 -
71.0
66.0
58.0
6)
7)
8)
9)
04(3W+1S)
600 m3/Hr(FAD)
6000MMWC
30 T(Each)
37.5 M3 for each compartment
Slurry Sump
Capacity:
52.5 M3
4 (3W + 1S)
4000 m3/hr.
12M HG (V)
2 (1W + 1S)
70 m3/hr.
18 MWC
DRIVE
MOTOR
Volt.
Pr. Power HP Amps. RPM Eff. PF.
450
85
415V 50 Hz 160 KW 214 275 1485 95% 0.85
m3/hr. MWC
(FLA)
No. of
Capacity Head
Pumps
HP Water P/p.
4
(For Two (2W+2S)
Units)
LP water Pp.
4
(For Two (2W+2S)
Units.)
ECO/unloadin
4
250
22
415V 50 Hz 22 KW
m3/hr. MWC
100
70
415 V 50 Hz 30 KW
- 43 -
30
39
40
52.4
12)
Ash Pond
Capacity:
Total Area for Ash Pond:
Actual Pond Area
Pressure:
Air Receiver:
13)
Air Receiver ( 1 for each unit ) located on FAE Tower( Near Bag Filter)
Capacity:
14)
1M3
15)
1200000 m3
192 Hector
172 Hector
2M3
/
/
/
/
4Nos lLP Water Pump. (2W+2S)
/ MWC
Cap: 250 m3/Hr H=20
ASH
/
/
//
/
/
/
/
4Nos HP Water Pump (2W+2S)
WATER
Cap: 450 m3/Hr/ H=80 MWC
SUMP
CAP=
560 M3
- 44 -
CLEAR/SEAL
WATER SUMP
- 45 -